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7 - SEW-Eurodrive

1. SEW EURODRIVE Driving the world _th cr a 14 EP i S am SEW EURODRIVE Driving the world EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
2. DC 24 V for QD GB DC 24V supply brake power supply for control electronics 2107421323 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DH 21B 41B option in MOVITRAC B stand alone unit 45 Installing the DH 21B 41B option in MOVITRAC B stand alone unit INFORMATION The DH 21B 41B option is installed as described in the Installation options of DH 21B 41B chapter The option card slot MOVITRAC B and the stand alone unit provide additional connections for the DH 21B 41B option These connections are described below 4 5 1 Description of terminals and LEDs Front view LED MOVITRAC B Designation Function Terminal stand alone unit LED H1 Reserved 1 O H2 Reserved X24 connector X24 4 DGND Reference potential COM 1 O RS485COM1 X24 3 RS Signal RS485 J RJ10 socket X24 2 RS Signal RS485 x24 X24 1 5V Voltage output DC 5 V 2108468363 Side view x gt A Stand alone unit Designation Terminal Function X26 connector X26 1 CAN 1H System bus CAN 1 high CAN 1 and X26 2 CAN1L System bus CAN 1 low X26 voltage supply X26 3 DGND Reference potential control CAN1 plug in X26 4 Reserved n 2 3 4 5 6 7 terminal X26 5 Reserved E 2108496651 X26 6 DGND Refe
3. INFORMATION The connections which are identical for all the DH 21B 41B options are described in the Installing the DH 21B 41B option chapter Front view LED DHF21B 41B option Designation DIP switch Function Terminal LED LED 18 Run PROFIBUS PROFIBUS communication state LED 17 Fault PROFIBUS PROFIBUS bus electronics state LED 16 Mod Net The two color LEDs 13 16 indicate the LED 15 Polled I O current state of the fieldbus interface and the LED 14 Bit strobe I O DeviceNetsystem LED 13 BUSOFF LED 12 7 Reserved LED 11 D Reserved X30P terminal X30P 9 GND M5V Reference potential for PROFIBUS PROFIBUS X30P 8 RxD TxD N Signal receive transmit negative Sub D9 X30P 7 N C Terminal unassigned X30P 6 VP P5V 100 mA DC 5 V potential for bus terminator X30P 5 GND M5V Reference potential for PROFIBUS X30P 4 CNTR P PROFIBUS control signal for repeater X30P 3 RxD TxD P Signal receive transmit positive X30P 2 N C Terminal unassigned X30P 1 N C Terminal unassigned X30D terminal X30D 1 V 0 24 DeviceNet X30D 2 CAN_L CAN_L plug in terminals X30D 3 DRAIN DRAIN X30D 4 CAN_H CAN_H X30D 5 V 24V DIP switch S2 52 Up Fieldbus interface PROFIBUS X30P active Switching between Down Fieldbus interface DeviceNet X30D active PROFIBUS and DeviceNet 2103268363 Manual Controllers
4. S 2 45 0 18 Y amp ES hug S 1o N a g Y AS Y Oo Oo 30 1 18 22 5 0 89 Lei 1 100 3 94 The dimensions are specified in m in Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 2132438155 75 76 Technical Data and Dimension Drawings Dimension drawings for stand alone unit DH 21B 41B UOH B 7 6 2 Dimension drawing for DHF DHR21B 41B UOH21B g 2 o 45 0 18 Y i E3 CN ire S Y Y d 30 1 18 4 2132441099 The dimensions are specified in m in Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Index Index A Additional 10 Adress Editor ete He eda es 59 Assembly and installation notes 15 B Baud rate USB communication parameters 57 Bootloader 31 Bus cables Shielding and routing 22 Bus systems General safety 8 C CAN 1 2 system bus Connecting DH 21B 41B option X32 33 25 CCU advan
5. L9 DIO n m X31 10 n or m e g DIO2 3 L9 O L8 bi 2 70 L6O 2102564619 State of L6 L7 L8 Diagnostics Remedy L9 LEDs Off No voltage present Green Voltage at terminal n Red Voltage at terminal m Orange Voltage at terminals n and m LED L10 LEDL10 indicates the state of the voltage supply for binary inputs and outputs 24 V I O OK State of the L10 LED Diagnostics Remedy Green Voltage supply for the binary inputs and outputs is OK Off No voltage supply is present at the 1 Switch off the inverter in which the binary inputs and outputs DH 21B 41B option is installed Orange Voltage supply is present at the binary 2 Check and correct the cabling of the inputs driver inputs and outputs However one of the following faults has occurred Overload on one or more binary Overtemperature of the output Short circuit in at least one of the binary inputs or outputs binary inputs outputs according to the electrical wiring diagram 3 Check the current consumption of the connected actuators max current Technical Data chapter 4 Switch on the inverter in which the DH 21B 41B option is installed r outputs 4 7 8 DIP switch S1 You can use DIP switch S1 to set a default IP address for the Ethernet 2 connection X37 This IP address will be applied with the next boot process 51 switch setting Meaning Up I
6. LED L1 CAN 1 LED L10 24V VO OK LED L13 BUS FAULT in DeviceNet mode LED L13 BUS FAULT in PROFINET mode LED L13 NETWORK STATUS in EtherNet IP and Modbus TCP mode LED L14 BIO in DeviceNet mode LED L14 MODULE STATUS in EtherNet IP and Modbus TCP mode LED L14 RUN in PROFINET mode LED L15 PIO LED L16 Mod Net LED L17 PROFIBUS LED L18 Run 5 LED L2 CAN 2 LED L3 IEC program LED L4 controller EED L5 User eiie LEDs in DeviceNet LED L13 BUS EED BTA BIO iiia EED 15 PIO i e decent LED 16 LEDs in EtherNet IP and Modbus TCP mode LED Link Activity LED L14 MODULE STATUS LED 13 NETWORK STATUS LEDs in PROFINET mode
7. 40 TCP IP addressing and subnets 42 74 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Index DH 21B 41B controller 12 Binary inputs and outputs 14 Diagnostic LEDS 14 13 Ethernet 2 daret 14 Features dins eie eie bees 12 RS485 interfaces COM1 and COM2 14 System buses CAN1 CAN 2 and Ethernet 1 14 DH 21B 41B option Connecting binary inputs and outputs X31 terminal 6 ead cin Tories eadein est Ie i 24 Connection to CAN1 2 32 33 25 DIP switch edere 29 Engineering interfaces 49 Ethernet 2 interface connection X37 27 Functional description of terminals DIP switches and LEDS 23 Installation MOVIDRIVE9 MDX61B 15 17 Installation in MOVITRAC B stand alone unit 19 Installation in the MOVIAXIS master module 17 MOVITRAC B stand alone unit connecting CAN 1 system voltage supply X26 lth en ctii tae ee ret eat 20 RS485 interface connection X34 26 SD memory card types OMHA1B T and OMCATB T
8. 47 4 10 Engineering interfaces of the DH 21B 41B option 49 5 Project Planning and Startup with MOVITOOLS MotionStudio 50 5 1 About MOVITOOLS MotionStudio cccsccccssessesessssessesesesessesesseseseeees 50 5 1 1 eee aei 50 5 1 2 Establishing communication with other units 50 5 1 3 Executing functions with the units eeseeeeee 50 5 2 EIISUSO S n te eot tp P Pe pate Te RA ERR tare dad 50 5 2 1 Starting the software and creating a 50 5 2 2 Establishing communication and scanning the network 51 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Contents 5 3 Connection anda 52 5 3 1 eI M M 52 5 3 2 Selecting the communication mode online or offline 53 54 Communication via USB rad aN 54 5 4 1 Connecting the unit with the PC via USB 54 5 4 2 installing thedhvel i 55 5 4 3 Configuring USB 56 5 4 4 USB communication parameters 57 5 5 Communication via Ethernet
9. LED L13 BUS LED L14 RUN dence dence unc Link Activity LED a LEDs L6 L7 L8 L9 DIO LEDs of the DHF21B 41B option LED L17 PROFIBUS fault LEDs of the DH 21B 41B option LED L1 CAN 1 LED L10 24V VO OK LED L2 CAN 2 LED L3 IEC program state LED L4 controller LED L5 User etr LEDs L6 L7 L8 L9 DIO n m Link Activity LED in PROFINET mode M MAC address aiite Listo 42 Meaning of the signal 5 6 MOVIAXIS master module Functional description of terminals X5a X5b 17 Installing DH 21B 41B option 17 Wiring diagram DHE41B option 18 MOVIDRIVE MDX61B Installing DH 21B 41B option 15 17 Installing or removing an option card 16 MOVITRAC B stand alone unit Installing DH 21B 41B option 19 MOVITRAC B stand alone unit Description of terminals and LEDs 19 DH 21B 41B option connecting CAN 1 s
10. 32 DHR21B 41B option 39 DH 21B 41B option 23 G General information neee 6 Copyright dli dea 7 How to use the documentation 6 General notes Exclusion of Ha DMY 7 Right to claim under warranty 7 H How to use this documentation 6 Installation DHF 21B 41B 32 DHR21B 41B option 39 DH 21B 41B option 23 Installation option of DH 21B A41B 15 Installing DH 21B 41B option In MOVITRAC stand alone unit 19 In the MOVIAXIS master module 17 Installing DH 21B 41B option in MOVIDRIVE MDXG1B Ee 15 17 Installing or removing an option card in MOVIDRIVE MDX61B Basic 16 Introduction 2 ce e tete 10 Additional documentation 10 cod metuens 42 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Index L LED Link Activity in EtherNet IP and Modbus TCP
11. 27 4 7 8 DIP switcli Sito Ren E 29 4 7 9 SD memory card types OMH41B T and OMCA1B T 30 4 8 Installing the DHF21B 41B me 32 4 8 1 Functional description of terminals DIP switches and LEDs 32 4 8 2 Connecting PROFIBUS 33 4 8 3 LEDs in PROFIBUS mode sse 34 4 8 4 Connecting DeviceNet 35 4 8 5 LEDs in DeviceNet mode sse 36 4 8 6 Connecting SEW safety bus 38 38 4 9 Installing the DHR21B 41B option 39 4 9 1 Functional description of the terminals DIP switches and LED onte tet tot a EO 39 4 9 2 Connecting the DHR21B 41B controller to the Ethernet network isis id a er HS ge aa a ages 40 4 9 3 Setting DIP switches 20 and 21 40 4 9 4 The integrated Ethernet 41 4 9 5 TCP IP addressing and 42 4 9 6 LEDs in PROFINET MOGE siioni na AN 44 4 9 7 Setting IP address parameters via 45 4 9 8 LEDs in EtherNet IP and Modbus TCP 46 4 9 9 Setting IP address parameters
12. eee 30 System bus Ethernet 1 connection X36 27 Wiring diagram CAN 1 system bus 25 DH 21B 41B option as stand alone unit Technical data 74 Diagnostic LEDS eet nte ens 14 Diagnostic procedure CAN 1 CAN 2 system 69 Dimension drawings Stand alone unit option DHE21B 41B VORIT e n ia 75 Stand alone unit option DHF DHR21B 41B UOHB2ZTB oou 76 Stand alone unit option DH 21B 41B UOH B 75 DIP switch S1 DH 21B 41B option 29 Disposal 2 5 t mtus 9 E Engineering interfaces of DH 21B 41B 49 Error diagnostics ososi ionaire 69 Diagnostic procedure CAN 1 CAN 2 69 Establishing communication with other units 50 Ethernet switch integrated 41 AUtO CrOSSING iii eine do e doe t en 41 Auto negotiation sse 41 Multicast handling 41 Ethernet 2 interface X37 Connecting DH 21B 41B option 27 Exclusion of 7 Executing functions with the units 50 66 F Freely programmable controller MOVI PLC 11 Performance class MOVI PLC advanced 11 Performance class MOVI PL CQ standard 11 Functional description DHF21B 41B
13. cccccccececceceeeeeeeeeeaeaeaeseaeaeeeseseseeees 10 3 1 2 Additional documentation eesssssseeeenennn 10 3 2 Overview of controllers 11 3 2 1 Freely programmable motion and logic controller M 11 3 2 2 Configurable application controller CCU 11 3 3 Controller DH 21B A1B nennen enne 12 3 3 1 Feat tes iA REM 12 3 3 2 Device types xoc tete eeu ta de de nde 12 3 3 3 Overview of communication interfaces 12 3 3 4 Engineering denied Li de dee 13 3 3 5 System buses CAN 1 CAN 2 and Ethernet 1 14 3 3 6 RS485 interfaces COM1 and 2 14 3 3 7 Eth rriet 2 een iso NI ee HERE 14 3 3 8 Binary inputs and outputs nt 14 3 3 9 Diagnostic EDS ig xir BU d fane 14 4 Assembly and Installation 15 4 1 Installation options of DH 21B 41B 15 4 2 Installing the DH 21B 41B option in MOVIDRIVE MDX641B 15 4 2 1 Before yOustart 2 duce fecto bed pe ebat 15 4 2 2 Basic procedure for installing or removing an option card in MOVIDRIVES MDXB 1B ecd i boca 16 4 3 Installing the D
14. Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Project Planning and Startup with MOVITOOLS MotionStudio go 5 Communication via Ethernet 9 Adjusting located Proceed as follows to adjust address the localized Ethernet stations to the network Ethernet stations 1 Double click the Communication parameters area of the respective unit 1 to the network addressing IP address 71 151 Subnetwork mask 255 252 0 1 Standard Gateway 3 68 1 9007200786544907 1 Communication parameters window 2 Download button You can now change the following settings P address of the Ethernet station P address of the subnet mask P address of the standard gateway DHCP startup configuration if supported by the unit 2 Transmit the address changes to the Ethernet station Click on Download 2 3 Switch the unit off and on again in order to apply the changes Setting the To the following to adapt the engineering PC to the network setting addressing engineering PC to 1 the network addressing Start Setup Network connections Select the following item from the Windows start menu Select the corresponding PC interface Select Properties from the context menu Activate the checkbox with the entry Internet protocol TCP IP Click on Properties Activate the Use the following IP address checkbox oc A2 o NM E
15. sssssee een 58 5 5 1 Direct communication esee 58 5 5 2 Address Editor ure ent foe im aad 59 5 5 3 Configuring the communication channel via Ethernet 62 5 5 4 Setting communication parameters for SMLP 64 5 5 5 Communication parameters for 5 65 5 5 6 Communication ports nnen 65 5 6 Executing functions with the units 66 5 6 1 Parameterizing units nnn 66 5 6 2 Reading or changing unit 66 5 6 3 Starting up units online 67 5 Configuration and startup of the 68 5 8 Configuration and startup in the PLC 68 5 9 Replacing the unit 68 6 Error Diagnostics 69 6 1 Diagnostic procedure CAN 1 CAN 2 system 69 7 Technical Data and Dimension Drawings een 70 7 1 General technical 70 C2 DHE21B 41B option iiiter es 71 7 37 DHF AIB ATR Option ter rr UEBER 73 C4 DHR241B ATTB Option i iiic i iot ee tione t
16. M Bus positioning Universal module etc T1 1822 877 1 Technology functions e Cam positioning e Synchronous operation etc T2 1822 879 8 Multi axis application modules Energy efficient SRU e Sync crane etc T3 1822 880 1 T4 1822 882 8 5 1822 8836 6 1822 884 4 T7 1822 885 2 T8 1822 886 0 T9 1822 887 9 T10 1822 888 7 T11 1822 889 6 T12 1822 890 9 T13 1822 891 7 A certain number of technology points is consumed depending on the functionality used Tis 1922 8929 Refer to the relevant documentation for information on how many T15 1822 893 3 technology points are required T16 1822 894 1 T17 1822 896 8 T18 1822 897 6 T19 1822 898 4 T20 1822 899 2 T21 1822 901 8 T22 1822 902 6 T23 1822 903 4 T24 1822 904 2 T25 1822 905 9 Bootloader update A bootloader update is required when LEDs L3 and L4 flash orange at a frequency of 1 Hz after power on Proceed as follows Do not switch off the power supply during the process Press the reset button T1 on the front of the DH 21B 41B option for 3 seconds When the bootloader update starts only LED 4 is flashing The bootloader update has been successful when L4 flashes green Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 31 Assembly and Installation Notes Installing the DHF21B 41B option 4 8 Installing the DHF21B 41B option 4 8 1 Functional description of terminals DIP switches and LEDs
17. CAN 1 state State of the L1 LED Diagnostics Remedy Orange The CAN 1 system bus is being initialized Green The CAN 1 system bus is being initialized Flashing green The CAN 1 system bus is currently 0 5 Hz SCOM suspend mode Flashing green The CAN 1 system bus is currently in 1 Hz SCOM On mode Red The CAN 1 system bus is off 1 Check and correct the cabling of the BUS OFF CAN 1 system bus 2 Check and correct the baud rate set for the CAN 1 system bus 3 Check and correct the terminating resistors of the CAN 1 system bus Flashing red Warning on the CAN 1 system bus 1 Check and correct the cabling of the 1 Hz CAN 1 system bus 2 Check and correct the baud rate set for the CAN 1 system bus Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 27 Assembly and Installation Notes Installing the DH 21B 41B option LED L2 CAN 2 state LED L3 IEC program state LED L4 controller state LED L5 User LED 12 indicates the state of the CAN 2 system bus State of the L2 LED Diagnostics Remedy Orange The CAN 2 system bus is being initialized Green The CAN 2 system bus is being initialized Flashing green 0 5 Hz The CAN 2 system bus is currently in SCOM suspend mode Flashing green 1 Hz The CAN 2 system bus is currently in SCOM On mode Red The CAN 2 system bus is off 1 Check and c
18. Drive Technology Drive Automation System Integration Services MIBULUM LLL ULL LL EURODRIVE Manual Controllers DHE21B DHF21B DHR21B standard DHE41B DHF41B DHR41B advanced Edition 03 2010 16897226 EN SEW EURODRIVE Driving the world Contents Contents 1 General Information cite iia wenn cate te in tel 6 1 1 How to use the documentation 6 1 2 Structure of the safety 6 1 2 1 Meaning of the signal words 6 1 2 2 Structure of section safety notes 6 1 2 3 Structure of embedded safety 6 1 3 Right to claim under 7 1 4 Exclusion f 7 15 Gopyright inr een uie nd den cee ee eit 7 2 Safety Notes uoce nee 8 2 1 Other applicable documentation 8 2 2 BUS systems eoe voe nme ov ed Jodie t idee deed du une 8 2 9 Safety Tunctlons ttr ie e iem 8 2 4 Hoist applications nennen emen 8 2 0 iBisposSal e ERR dise lee Pe ESTER 9 3 Introduction 10 3 1 General information 10 3 1 1 Content of this MANUAI
19. The available channels can vary depending on the units and their communication options 5 1 3 Executing functions with the units The software package offer uniformity in executing the following functions Parameterization for example in the parameter tree of the unit Startup Visualization and diagnostics Programming The following basic components are integrated into the MOVITOOLS MotionStudio software package allowing you to use the units to execute functions e MotionStudio MOVITOOLS All functions communicate using tools MOVITOOLS MotionStudio provides the right tools for every unit type 50 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Project Planning and Startup with MOVITOOLS MotionStudio go 5 First steps 5 2 First steps 5 2 1 Starting the software and creating a project Proceed as follows to start MOVITOOLS MotionStudio and create a project 1 Start the MOVITOOLS MotionStudio from the Windows start menu via Start Programs SEW MOVITOOLS MotionStudio MOVITOOLS MotionStudio 2 Create a project with name and storage location 5 2 2 Establishing communication and scanning the network Proceed as follows to establish a communication with MOVITOOLS MotionStudio and scan your network 1 Set up a communication channel to communicate with your units For detailed information on how to configure a communication channel see the section regardin
20. Type of communication dropdown menu 2 Activate checkbox 3 Edit button 2 From the dropdown menu 1 select USB as the communication type In the example USB is activated as the communication type for the first communication channel 2 3 Press the Edit button 3 on the right side of the Configure communication plugs window 56 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Project Planning and Startup with MOVITOOLS MotionStudio Communication via USB This will display the settings for the USB communication type Timeout 350 WowTOGISeMaesuge eee ok i Abbrechen p 21 ms Default 350 ms x 1679062667 4 Change the set communication parameters if necessary When doing so refer to the detailed description of the communication parameters 5 4 4 USB communication parameters The following table describes the communication parameters for the USB communication channel Communication parameters Description Note Timeout Waiting time in ms that the master waits for a response from a slave after it has sent a request Default setting 350 ms Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 5 57 l z Project Planning and Startup with MOVITOOLS MotionStudio 5 Communication Ja Ethernet 5 5 Communication via Ethernet 5 5 1 Direct communication
21. MDX61B required Installed in the MOVIAXIS master module MXM Power consumption Pmax 8 5 W U DC 24V 15 20 96 Imax 600 mA Option DHE21B 41B can be supplied from the MOVIAXIS switched mode power supply MXS or from an external voltage source To do so connect X5 between the individual units DHE21B 41B option is supplied with DC 24 V from the MOVIAXIS switched mode power supply then the function of the DHE21B 41B option is ensured when power supply is switched off external DC 24 V supply at X16 of the MOVIAXIS switched mode power supply Potential levels Option DHE21B 41B has the following potential levels e Potential control CAN 1 COM1 Potential COM2 e Potential binary inputs and outputs Potential system bus CAN 2 Memory Retain data 32 kByte e System variables retain 8 kByte Program memory DHE21B 2 MByte for application program incl IEC libraries DHE41B 6 MByte for application program incl IEC libraries Data memory DHE21B 4 MByte for IEC application DHE41B 8 MByte for IEC application Binary inputs Isolated optocoupler PLC compatible IEC 61131 2 sampling interval corresponds to task cycle time X31 3 X31 10 Can be configured as binary inputs or outputs Internal resistance Signal level Ri 3kQ lg 10 mA DC 13 V to 30 V 1 contact closed according to IEC 61131 DC 3 V to 5 V 0 contact open accordi
22. Overview The figure shows the network with direct communication using Ethernet n 3 ETHERNET 4 1193501835 1 PC with Ethernet TCP IP interface 2 Ethernet TCP IP connection 3 Switch 4 Units examples with Ethernet interfaces Function Parameter requests from MOVITOOLS MotionStudio are transferred via Ethernet 2 from a PC 1 to a switch 3 using the Ethernet TCP IP interface The parameter requests are then passed directly on to the Ethernet interface of the units 4 from the switch 3 58 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Project Planning and Startup with MOVITOOLS MotionStudio go 5 Communication via Ethernet 5 5 2 Address Editor EI Overview Start the Address Editor Searching for Ethernet stations INFORMATION The Address Editor can only be used with the DHR21B 41B option connection via X30 1 2 The Address Editor is a freeware tool by SEW EURODRIVE GmbH amp Co KG It is available once the MOVITOOLS MotionStudio engineering software is installed However it is used separately You can use the Address Editor to establish a communication for your units via Ethernet and to address the units If you use a patch cable to connect the Ethernet interface of your engineering PC to the Ethernet the Address Editor detects all Ethernet stations in the connected network segment local network Unlik
23. Potential levels Option DHF21B 41B has the following potential levels e Potential control CAN 1 COM1 Potential COM2 Potential binary inputs and outputs Potential system bus CAN 2 Potential PROFIBUS PROFIBUS connection X30P 1 X30P 9 Bus termination Automatic baud rate detection via 9 pin sub D connector pin assignment to IEC 61158 Not integrated Activate bus termination with suitable PROFIBUS connector with switchable terminating resistors 9 6 kBd 12 MBd DeviceNet connection X30D 1 X30D 5 Baud rate Bus cable length MAC ID Engineering e 2 wire bus and 2 wire supply voltage DC 24 V with 5 pole Phoenix terminal Pin assignment according to DeviceNet specification 125 250 or 500 kBaud can be set using DIP switches 29 and 27 For thick cable according to DeviceNet specification 2 0 appendix B e 500 m at 125 250m at 250 kBd 100 m at 500 kBd 0 63 can be set using DIP switch 2 25 Max 64 stations Additional engineering access via the PROFIBUS interface X30P Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 73 Technical Data and Dimension Drawings DHR21B 41B option 7 4 DHR21B 41B option INFORMATION Connections identical with those of the DHE21B 41B and DHF21B 41B options are described chapters DHE21B 41B option and DHF21B 41B option DHR21B 41B option Part number DHR21
24. Select the required address parameters On the DHR21B 41B option set DIP switch 2 to 0 left OFF The new address parameters are adopted after the unit is switched off and switched on again 4 9 8 LEDs in EtherNet IP and Modbus TCP mode LEDs L13 and L14 of the DHR21B 41B indicate the current state of the DHR21B 41B option and the EtherNet IP or Modbus TCP system LED L13 NETWORK STATUS State of the L13 LED Meaning Off The DHR21B 41B option does not yet have any IP parameters Flashing green red The DHR21B 41B option card performs an LED test Flashing green There is no controlling connection Green There is a controlling EtherNet IP IO connection Red Conflict detected in the assigned IP addresses Another station in the network uses the same IP address Flashing red The previously established controlling connection is in timeout state The state is reset by restarting communication LED L14 MODULE STATUS State of the L14 LED Meaning Off The DHR21B 41B option is not supplied with voltage or is defective Flashing green e NETWORK STATUS LED is off at the same time the TCP IP stack of the DHR21B 41B option will be started If this state persists and DHCP is activated the DHR21B 41B option will wait for data from the DHCP server If the NETWORK STATUS LED is flashing green at the same time the application of the DHR21B 41
25. 11111111 10000000 The class C network with the address 192 168 10 is further subdivided into 255 255 255 128 using the subnet mask Two networks are created with the address 192 168 10 0 and 192 168 10 128 The following station addresses are permitted in the two networks e 192 168 10 1 192 168 10 126 e 192 168 10 129 192 168 10 254 The network stations use a logical AND operation for the IP address and the subnet mask to determine whether there is a communication partner in the same network or in a different network If the communication partner is in a different network the standard gateway is addressed for passing on the data The standard gateway is also addressed via a 32 bit address The 32 bit address is represented by 4 decimal numbers separated by decimal points Example 192 168 10 1 The standard gateway establishes a connection to other networks In this way a network station that wants to address another station can use a logical AND operation with the IP address and the subnet mask to determine whether the required station is located in the same network If this is not the case the station addresses the standard gateway router which must be part of the actual network The standard gateway then takes on the job of transmitting the data packages Instead of setting the 3 parameters IP address subnet mask and standard gateway manually they can be assigned automatically by a DHCP server in the Ethernet
26. 127 A 10 1 22 3 10 Network address 1 22 3 Station address 128 191 B 172 16 52 4 172 16 Network address 52 4 Station address 192 223 C 192 168 10 4 192 168 10 Network address 4 Station address This rough division is not sufficient for a number of networks They also use an explicit adjustable subnet mask Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DHR21B 41B option Subnet mask Standard gateway DHCP Dynamic Host Configuration Protocol A subnet mask is used to divide the network classes into even finer sections Like the IP address the subnet mask is represented by 4 decimal numbers separated by decimal points Example 255 255 255 128 Each decimal number stands for one byte 8 bits of the subnet mask and can also be represented using binary code see following table Byte 1 Byte 2 Byte 3 Byte 4 11111111 11111111 11111111 10000000 If you compare the IP addresses with the subnet masks you see that in the binary representation of the subnet mask all ones determine the network address and all the zeros determine the station address see following table Byte 1 Byte 2 Byte 3 Byte 4 decimal 192 168 10 129 IP address binary 11000000 10101000 00001010 10000001 decimal 255 255 255 128 Subnet mask binary 11111111 11111111
27. 4 tools Perform the Upload unit PC function if you want to transfer the changes to your RAM Save your project so that the changes can be stored on the hard disk 1 of your engineering PC 3 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Project Planning and Startup with MOVITOOLS MotionStudio go Connection mode INFORMATION 5 9 The online communication mode is NOT a response message which informs you that you are currently connected to the unit or that your unit is ready for communication Should you require this feedback observe section Setting the cyclical accessibility test in the online help or the manual of li MOVITOOLS MotionStudio Project management commands such as download and upload the online unit status and the unit scan work independent of the set communication mode MOVITOOLS MotionStudio starts up in the communication mode that you set before you closed down 5 3 2 Selecting the communication mode online or offline Proceed as follows to select the communication mode 1 Select the communication mode Switch to online mode 1 for functions online tools that should directly influence the unit Switch to offline mode 2 for functions offline tools that should influence your project a X Ce Scan 1 2 9007200389198219 1 Switch to online mode icon 2 Switch to
28. 6 Subnet 43 Switch Direct communication 58 System bus CAN 1 Error diagnostics diagnostic procedure 69 System bus CAN 2 Error diagnostics diagnostic procedure 69 System bus Ethernet 1 X36 Connecting DH 21B 41B option 27 T TCP IP Direct communication 58 TCP IP addressing and subnets 42 DHCP Dynamic Host Configuration Protocol 43 IP address EE MS 42 MAC address ul o deett t iden 42 Network 5 5 42 Standard 43 Subnet mask ssssssssssssseeees 43 Technical data 70 DHE21B 41B 71 DHF21B 41B 73 DHR21B 41B option 74 DH 21B 41B option as stand alone unit 74 General technical 70 U Unit replacement RE ETE E 68 USB Communication parameters 57 Wiring diagram DHE41B option in MOVIAXIS master Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced
29. DHE DHF DHR41B advanced 25 26 Assembly and Installation Notes Installing the DH 21B 41B option Cable length The permitted total cable length depends on the baud rate setting of the system bus 125kBaud 500m 250kBaud 250m 500kBaud 100m 1000kBaud 40m Terminating Switch on the system bus terminating resistor at the start and end of the CAN system resistor bus connection MOVIDRIVE DIP switch 512 ON MOVITRAC B DIP switch 1 ON For all other devices switch off the terminating resistor MOVIDRIVE B DIP switch 512 OFF MOVITRAC B DIP switch S1 OFF For example if the DH 21B DH 41B option is located at the end of the CAN 2 system bus you have to connect a terminating resistor of 120 between pins X32 2 and X32 3 for CAN 1 terminating resistor between pins X33 2 and X33 3 NOTICE There must not be any potential displacement between the units connected via CAN 2 system bus There must not be any potential displacement between the units connected via CAN 1 system bus Take suitable measures to avoid potential displacement such as connecting the unit ground connectors using a separate cable 47 4 RS485 interface connection X34 NOTICE There must not be any potential displacement between the units connected via RS485 Take suitable measures to avoid potential displacement such as connecting the unit ground connectors using a separate cable Dynamic terminating r
30. IP interface object see section EtherNet IP CIP object directory Using the SEW Address Editor You can also change IP address parameters via the other interface of the DHR21B 41B option If the IP address parameters are assigned to the DHR21B 41B option by a DHCP server you can only change the parameters by adjusting the settings of the DHCP server The methods listed above for changing the IP address parameters only come into effect once the supply voltage DC 24 V has been switched off and back on again The type of IP address allocation is determined by the setting of the attribute Configuration Control of the EtherNet IP TCP IP interface object The value is displayed or modified in the P785 DHCP Startup Configuration parameter Stored IP parameters setting The stored IP address parameters are used DHCP setting The IP address parameters are requested by a DHCP server If you use the DHCP server from Rockwell Automation you can activate or deactivate the DHCP by clicking a button In this case an EtherNet IP telegram is sent to the TCP IP interface object of the station that is being addressed If you do not know the IP address parameters and there is no serial interface or DBG60B keypad for reading the IP address you can reset the IP address parameters to the default values using the DIP switch 20 This action resets the DHR21B 41B option to the following default values P address 192 168 10 4 Subnet
31. Installing the DHR21B 41B option DIP switch 21 DIP switch 21 is used to set the fieldbus protocol that is currently used 21 1 right ON The EtherNet IP Modbus TCP IP fieldbus protocol is active e 21 0 left OFF The PROFINET fieldbus protocol is active 4 9 4 The integrated Ethernet switch You can use the integrated Ethernet switch to achieve line topologies known from the fieldbus technology via X30 1 and X30 2 Other bus topologies such as star or tree are also possible Ring topologies are not supported INFORMATION The number of industrial Ethernet switches connected in line impacts the telegram runtime If a telegram passes through the units the telegram runtime is delayed by the store amp forward function of the Ethernet switch Fora telegram length of 64 bytes by approximately 10 us at 100 Mbit s Foratelegram length of 1500 bytes by approximately 130 us at 100 Mbit s This means that the more units a telegram has to pass through the higher the telegram runtime is Auto crossing The two ports leading out of the Ethernet switch have auto crossing functionality This means that they can use both patch and cross over cables to connect to the next Ethernet station Auto negotiation The baud rate and the duplex mode are negotiated by both Ethernet nodes when establishing the connection For this purpose both Ethernet ports of the EtherNet IP connection support an auto negotia
32. User LED Freely programmable z LED 4 PLC state State of control firmware LED 3 IEC progr state State of control program LED 2 CAN 2 state State of CAN 2 system bus A LED 1 CAN 1 state State of CAN 1 system bus sl Terminal X31 X31 1 24 V input Voltage input DC 24 V q Binary inputs and outputs X31 2 BZG 24 V Reference potential for binary signals il plug in terminals X31 3 DIO 0 Binary input or output DIO 0 5 X31 4 DIO 1 Binary input or output DIO 1 X31 5 DIO 2 Binary input or output DIO 2 X31 6 DIO 3 Binary input or output DIO 3 X31 7 DIO 4 Binary input or output DIO 4 X31 8 DIO 5 Binary input or output DIO 5 X31 9 DIO 6 Binary input or output DIO 6 X31 10 DIO 7 Binary input or output DIO 7 Terminal X34 X34 1 RS Signal RS485 COM 1 RS485 interfaces COM1 COM2 X34 2 RS insulated Signal RS485 insulated COM 2 2102456075 plug in terminals X34 3 RS Signal 5485 COM 1 X34 4 RS insulated Signal RS485 insulated COM 2 X34 5 DGND Reference potential COM 1 X34 6 GND insulated Reference potential COM 2 X35 terminal X35 1 USB 5 V JSB connection ae ig Standard USB B assignment X35 4 DGND X36 terminal X36 Ethernet 1 connection System bus RJ45 socket Standard Ethernet assignment X37 terminal X37 Ethernet 2 connection RJ45 socket X32 terminal X32 1 BZG CAN2 Reference potential for system bus CAN 2 system bus X32 2 CAN 2H CAN 2 electrically isolated X32 3 CAN 2L System bus CAN 2 high plug in term
33. eene eni Deoa 12 Freely programmable controller MOVI PLC 11 Overview nnn 11 Gopytight ertet dece eco eel 7 D Description of terminals and LEDs MOVITRAC B stand alone unit 19 Designated 50 DHCP Dynamic Host Configuration Protocol 43 DHE21B 41B option Technical data eene 71 DHE41B option Wiring diagram MOVIAXIS master module 18 DHF21B 41B option Connecting DeviceNet 35 Connecting PROFIBUS X30 33 Connecting SEW safety bus X38 38 Functional description of the terminals DIP switches and 32 LED L18 Run PROFIBUS 35 LEDs in DeviceNet 36 LEDs in PROFIBUS mode 34 Technical d ta mice ict 73 DHR21B 41B oprion Setting IP address parameters via DCP 45 DHR21B 41B option Connection to the Ethernet network 40 Ethernet switch integrated 41 Functional description of the terminals DIP switches and 39 LEDs in EtherNet IP and Modbus TCP mode 46 LEDs in PROFINET 44 Setting DIP
34. mask 255 255 255 0 Default gateway 192 168 10 4 DHCP Startup Configuration Stored IP parameters DHCP is disabled Proceed as follows to reset the IP address parameters to the default values Switch off the 24 V DC supply voltage and the line voltage On the DHR21B 41B option set DIP switch 20 to 1 right ON Switch the DC 24 V supply voltage and the line voltage back on Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Engineering interfaces of the DH 21B 41B option SEW Address You can also use the SEW Address Editor to access the IP settings of DHR21B 41B Editor without the Ethernet settings of the PC and DHR41B having to match The IP settings of all SEW units can be made and displayed in the local subnet using the Address Editor in MOVITOOLS MotionStudio nthis way you can determine the PC settings required to provide for an access with the required diagnostics and engineering tools via Ethernet while the installation is in progress When starting up a unit the IP settings can be assigned to the DHR21B 41B option without having to change network connections or PC settings 4 10 Engineering interfaces of the DH 21B 41B option The engineering access to the DH 21B 41B option is made via Ethernet 2 interface X37 or USB interface X35 With option DHF21B 41B engineering access is possible via PROFIBUS X30P With option DHR21B 41
35. network This means the IP address is assigned from a table which contains the allocation of MAC address to IP address Parameter P785 indicates whether the DHR21B 41B option expects the IP parameters to be assigned manually or via DHCP Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 43 Assembly and Installation Notes Installing the DHR21B 41B option 4 9 6 LEDs in PROFINET mode LED L13 The LED L13 BUS FAULT indicates the PROFINET state BUS FAULT State of the L13 Cause of error Remedy LED Off PROFINET IO device is currently exchanging data with the PROFINET IO controller Data Exchange Flashing green The flashing function in the Flashing green PROFINET IO controller configura red tion is activated to visually localize the stations Red e Connection to the PROFINET e Check the PROFINET connection of controller has failed the DHR21B 41B option e PROFINET IO device does not Check the PROFINET IO controller detect a link e Check the cabling of your PROFINET e interruption network PROFINET IO controller is not in operation Yellow The STEP 7 hardware configuration Switch the STEP 7 hardware configu Flashing yellow contains a module that is not ration to ONLINE and analyze the permitted component states of the slots in the PROFINET IO device LED L14 RUN LED L14 RUN indicates that the bus
36. offline mode icon 2 Select the unit node 3 Right click to open the context menu and display the tools for configuring the unit Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 53 l gt x z Project Planning and Startup with MOVITOOLS MotionStudio 5 Communication la USB 5 4 Communication via USB 5 4 1 Connecting the unit with the PC via USB The illustration shows how the unit in the example a DH 21B 41B controller 3 is connected with the PC 1 using a USB connection cable 2 It also shows how the controller 3 is connected with the lower level unit 5 via SBus CAN 1 1 2 3 4 5 1716605579 1 PC with USB interface 2 USB connection cable 3 Controller DHF41B for example 4 SBus connection CAN based between controller and lower level unit 5 Lower level unit MOVIAXIS in this example Do the following to connect the DH 21B 41B controller with the PC and the lower level unit 1 Insert the USB A connector of the USB cable 2 into a free USB port on your PC 1 2 Insert the USB B connector of the USB cable 2 into the USB port on your DH 21B 41B option 3 3 Connect the SBus interface of the controller 3 with the SBus interface of the lower level unit 5 54 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Project Planning and Startup with MOVITOOLS MotionStu
37. plug with an integrated bus terminating resistor Switch on the bus terminating resistors for this PROFIBUS connector To set the PROFIBUS station address use DIP switches 20 28 on the DHF21B 41B option The DHF21B 41B option supports address range 0 125 The default setting for the station address is 4 2 Significance 1 x 0 0 2 Significance 2 x 02 0 2 Significance 4 x 1 4 23 Significance 8 x 0 0 2 Significance 16 x 0 0 25 Significance 32 x 0 0 26 Significance 64 x 0 0 DHF41B Finn 2103383051 Any change made to the PROFIBUS station address during ongoing operation does not take effect immediately You have to switch the compact controller or the inverter in which DHF21B 41B option is installed on and off again for the changes to take effect power 24 V off on 4 8 3 LEDs in PROFIBUS mode LED L17 PROFIBUS fault LED L17 PROFIBUS fault indicates that communication via the PROFIBUS interface is working properly State of the L17 LED Diagnostics Remedy Off The DHF21B 41B option exchanges data with the PROFIBUS DP master data exchange state Red Connection to the DP master has failed The DHF21B 41B option does not detect the PROFIBUS baud rate Bus interruption PROFIBUS DP master not in operation Check the PROFIBUS connection of the unit e Check project planning of the PROFIBUS DP ma
38. shield Connecting the The DHF21B 41B option is usually connected to the PROFIBUS system using a DHF21B 41B shielded twisted pair cable Observe the maximum supported transmission rate when controller to selecting the bus connector PRORBYS The twisted pair cable i i pair cable is connected to the PROFIBUS connector at 3 RxD TxD P and pin 8 RxD TxD N Communication takes place using these two pins The RS485 signals RxD TxD P and RxD TxD N must all be connected to the same contacts in all PROFIBUS stations Else the bus components cannot communicate via the bus medium Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DHF21B 41B option Baud rates greater than 1 5 MBaud Bus termination Setting the station address The PROFIBUS interface sends a TTL control signal for a repeater or fiber optic adapter reference pin 9 via pin 4 CNTR P Operating the DHF21B 41B option with baud rates gt 1 5 MBaud is only possible with special 12 MBaud PROFIBUS connectors You need not equip the DHF21B 41B option with bus terminating resistors This means the PROFIBUS system can be put into operation more easily and the number of error sources during installation is reduced When the DHF21B 41B option is located at the start or end of a PROFIBUS segment and when there is only one PROFIBUS cable connected to the DHF21B 41B option you must use a
39. unit scan is carried out In the default setting the unit scan only detects units that are in the local network segment IP address of SMLP server IP address of the SMLP server or of other units that are to be included in the unit scan but are Enter the IP address of units that are to be included in the unit scan but are outside the 5 9 outside the local network segment local network segment Enter the IP address of the SIMATIC S7 control if you are operating an indirect Ethernet to PROFIBUS communication via SIMATIC ST Enter the IP address of units that should not be included in the unit scan This can be units that are not ready for communication for example because they have not been started up yet Excluded IP address IP addresses of units that should not be included in the unit scan 5 5 6 Communication ports used The following table describes the communication ports MOVITOOLS MotionStudio uses Application No of communication Description port ETH server 300 For using a PC as Ethernet gateway with the program ETHServer exe SEW communication server 301 For communication between MOVITOOLS MotionStudio and the SEW Communication Server Offline data server 302 For communication of MOVITOOLS MotionStudio in offline mode MOVIVISION server 303 For communication with a PC with active MOVIVISION server MOVI PLC visualiz
40. 0B inverter Option cards can only be installed or removed for MOVIDRIVE MDX61B sizes 1 to 6 The installation or removal of option cards for MOVIDRIVE MDX61B size 0 inverters must only be carried out by SEW EURODRIVE engineers The installation or removal of the DH 21B 41B option in MOVIAXIS as well as the installation of the stand alone housing DH 21B41B UOH B must only be carried out by SEW EURODRIVE engineers 42 Installing the DH 21B 41B option in MOVIDRIVE MDX61B You must insert the DHE21B DHE41B option into the fieldbus slot of MOVIDRIVE MDX61B If the fieldbus slot is not available you can plug the DHE21B 41B option into the expansion slot You must insert the DHF21B DHR21B and DHF41B DHR41B options into the expan sion slot of MOVIDRIVE MDX61B It cannot be installed in MOVIDRIVE MDX61B size 0 4 2 1 Before you start Read the following notes before installing or removing DH 21B 41B options Disconnect the inverter from power Switch off the DC 24 V and the line voltage Before touching the DH 21B 41B option take appropriate measures discharge strap conductive shoes etc to protect it from electrostatic charge Before installing the DH 21B 41B option remove the keypad and the front cover After installing the DH 21B 41B option replace the front cover and the keypad Keep the DH 21B 41B option in its original packaging until immediately before you are ready to install it Hold the DH 21
41. 21B 41B option using DIP switches 2 25 in a binary coded manner The MAC ID represents the node address of the DHF21B 41B option The DHF21B 41B option supports address range 0 63 Setting the baud The baud rate is set using DIP switches 26 and 27 rate DIP switch Baud rate 2 27 0 0 125 kBaud 1 0 250 kBaud 0 1 500 kBaud 1 1 Invalid A maximum of 64 DeviceNet data words can be exchanged between the DeviceNet module and the DHF21B 41B option The number is set using the DeviceNet scanner 4 8 5 LEDs in DeviceNet mode The DHF21B 41B option card comes equipped with four two color LEDs for diagnostics of the DeviceNet system They indicate the current state of the DHF21B 41B option and the DeviceNet system The unit state indicated by the LEDs is described in the Error diagnostics section LED Designation Abbreviation Complete LED designation L16 MOD NET Module Network state L15 PIO Polled L14 BIO Bit strobe IO L13 BUS FAULT BUS FAULT 36 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DHF21B 41B option LED L16 The function of LED L16 Mod Net Module network state described in the following Mod Net table is specified in the DeviceNet specification State of the State Meaning L16 LED Off Not switched on offline Un
42. 4v 2 2108499339 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DH 21B 41B option in MOVITRAC B stand alone unit Compact controller 16 17 ET L3 4 15 Ti D SEW drive SC11 System bus CAN high SC12 System bus CAN low GND CAN GND 4 5 4 LED when installed in MOVITRAC stand alone unit LED H1 H2 LEDs H1 and H2 are reserved Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced DC 24 V GND 2108502027 21 22 Assembly and Installation Notes Shiel ding and routing bus cables 4 6 Shielding and routing bus cables Only use shielded cables and connection elements that also meet the requirements of category 5 class 2 in compliance with IEC 11801 edition 2 0 Correct shielding of the bus cable attenuates electrical interference that can occur in industrial environments The following measures ensure the best possible shielding Manually tighten the mounting screws on the connectors modules and equipotential bonding conductors Use only connectors with a metal housing or metallized housing Connect the shielding in the connector over a wide surface area Apply the shie
43. 5 reet tet te i 9 Hoist 8 Other applicable documentation 8 Safety functions nene 8 SIT UCIUEO i dtp i ee eti iiie 6 Structure of embedded safety notes 6 Structure of section safety notes 6 SD memory card types OMHA1B T and OMQCAAB T iiie ecrit nene 30 Setting IP address parameters in EtherNet IP or Modbus TCP 47 Deactivating activating the DHCP 48 Initial startup 47 Resetting IP address parameters 48 SEW Address 49 Setting IP address parameters via DCP in PROFINET mode sss 45 Resetting IP address parameters 45 Setting IP address parameters via DCP on PROFINET mode Initial Startup decease cot hen tet 45 Setting the baud rate DeviceNet 36 SEW safety bus 38 Signal word meaning 6 Standard 43 og 50 Starting up the unit 67 Structure of embedded safety notes 6 Structure of safety section
44. B 1823 610 3 DHR41B 1821 632 3 Electrical supply Installed in MOVIDRIVE MDX61B Power consumption Pmax 9 5 W Installed in the MOVIAXIS master module MXM Power consumption Pmax 12 W Ethernet connection Via RJ45 socket pin assignment according to IEC 11801 X30 1 X30 2 Integrated Ethernet switch with autocrossing and autonegotiation functionality Engineering Additional engineering access via PROFINET EtherNet IP and Modbus TCP IP interface X30 1 2 7 5 Stand alone unit Stand alone unit Unit types DHE21B 41B UOH11B DHF21B 41B UOH21B DHR21B 41B UOH21B Electrical supply e X26 U DC 24 V 15 20 DGND must be grounded PELV Power consumption P max 8 5 W Imax 600 mA X31 You must supply the binary inputs and outputs separately with DC 24 V INFORMATION Note the following The CAN 1 system bus is connected in parallel to X33 and X26 The RS485 interface COM is connected in parallel to X34 and X24 The remaining technical data is identical to that in chapters 7 1 and 7 2 74 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Technical Data and Dimension Drawings Dimension drawings for stand alone unit DH 21B 41B UOH B 7 6 Dimension drawings for stand alone unit DH 21B 41B UOH B 7 6 1 Dimension drawing for DHE21B 41B UOH11B
45. B engineering access is possible via Ethernet X30 1 2 INFORMATION i Refer to the following publications for more information DHR21B 41B Controller Fieldbus Interfaces EtherNet IP Modbus TCP IP and PROFINET IO manual DHF21B 41B Controller Fieldbus Interfaces DeviceNet and PROFIBUS DP V1 manual Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 49 5 qu Project Planning and Startup with MOVITOOLS MotionStudio About MOVITOOLS MotionStudio 5 Project Planning and Startup with MOVITOOLS MotionStudio 5 1 About MOVITOOLS MotionStudio 5 1 4 Tasks The software package enables you to perform the following tasks Establishing communication with units e Executing functions with the units 5 1 2 Establishing communication with other units The SEW Communication Server is integrated into the MOVITOOLS MotionStudio software package for establishing communication with the units The SEW Communication Server allows you to create communication channels Once the channels are established the units communicate via these channels using their communication options You can operate up to four communication channels at the same time MOVITOOLS MotionStudio supports the following types of communication channels Serial RS 485 via interface adapters e System bus SBus via interface adapters Ethernet EtherCAT Fieldbus PROFIBUS DP DP V1 Tool Calling Interface
46. B 41B option only by its edges Do not touch any of the components Never place the DH 21B 41B option on a conductive surface Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 15 16 Assembly and Installation Notes Installing the DH 21B 41B option in MOVIDRIVE MDX61B 4 2 2 Basic procedure for installing or removing an option card in MOVIDRIVE MDX61B 2102036363 1 Remove the retaining screws holding the card retaining bracket Pull the card retain ing bracket out evenly from the slot do not twist 2 Remove the retaining screws of the black cover plate on the card retaining bracket Remove the black cover plate 3 Position the option card onto the retaining bracket so that the retaining screws fit into the corresponding bores on the card retaining bracket 4 Insert the retaining bracket with the installed option card into the slot pressing slightly so it is seated properly Secure the option card retaining bracket with the retaining screws 5 Follow the instructions in reverse order when removing the option card Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DH 21B 41B option in MOVIDRIVE MDX61B 4 3 4 4 4 4 1 Installing the DH 21B 41B option in MOVIDRIVE MDX61B FI INFORMATION The DH 21B 41B option is installed as described in the Installation options of DH 21B 41B ch
47. B option is started Flashing green red The DHR21B 41B option performs an LED test Green Indicates the standard operating state of the DHR21B 41B option Red The DHR21B 41B option is in fault state Flashing red Conflict detected in the assigned IP addresses Another station in the network uses the same IP address Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes 4 Installing the DHR21B 41B option LED Link Activity The two LEDs Link green and Activity yellow integrated in the RJ45 plug connectors X30 1 X30 2 display the state of the Ethernet connection LED Link LED Activity 2104908939 LED state Meaning Link green There is an Ethernet connection Link off There is no Ethernet connection Link flashes Function for localizing in the SEW Address Editor see chapter Operating the MOVITOOLS MotionStudio9 Activity yellow Data is currently being exchanged via Ethernet 4 9 9 Setting IP address parameters INFORMATION DHCP remains disabled when you reset the DIP switch 20 0 left OFF You can re activate DHCP via the EtherNet IP TCP IP interface object parameter P785 or the DHCP server by Rockwell Automation DHCP remains active when resetting the values to the default setting P802 Factory setting Initial startup If the EtherNet IP and MODBUS TCP protocol is set using the DI
48. C Derating at 40 C to 60 C System manual MOVITRAC B Installed in MOVITRAC B AC 400 500 V over 4 kW e 0 C to 60 C Derating at 40 C to 60 C System manual MOVITRAC B Installed in the MOVIAXIS master module e 0 C to 45 C Compact controller e 10 C to 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature 25 C to 70 C Climate class EN 60721 3 3 class 3K3 Type of cooling Convection cooling Degree of protection IP20 Duty cycle Continuous duty see MOVIDRIVE MDX60B 61B MOVITRAC B MOVIAXIS system manuals Pollution class 2 according to IEC 60664 1 VDE0110 1 Installation altitude max 4000 m NN Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Technical Data and Dimension Drawings DHE21B 41B option 7 2 DHE21B 41B option DHE21B 41B option Part number e DHE21B option 1823 607 3 DHE41B option 1821 160 7 Electrical supply The following applies to all units MDX MX compact controller You have to supply the binary inputs and outputs separately with DC 24 V X31 1 2 Installed in MOVIDRIVE MDX61B Power consumption Pmax 6 8 W Option DHE21B 41B is supplied by MOVIDRIVE MDX61B via backplane connector In the case of disconnection from the power supply continued function is guaranteed by the DC 24 backup mode external DC 24 V supply to X10 9 10 of MOVIDRIVE
49. DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DHF21B 41B option Front view LED DHF21B 41B option Designation DIP switch Function Terminal For PROFIBUS mode DIP 2 Significance 1 switch for setting the 21 Significance 2 PROFIBUS station address 22 Significance 4 23 Significance 8 24 Significance 16 25 Significance 32 26 Significance 64 For operation via 2 DIP switches 2 2 are used to set the MAC DeviceNet 21 ID Media Access Control Identifier The DIP switch for setting the 22 MAC ID represents the node address MAC ID and baud rate 23 address range 0 63 24 2 26 Setting the baud rate 27 Setting the baud rate X38 terminal X38 1 Reserved SEW safety bus X38 2 Reserved plug in terminals X38 3 Reserved Reset button T1 T1 Reset 4 8 2 Connecting PROFIBUS X30P Connection to the PROFIBUS system is made using a 9 pin D sub connector according to IEC 61158 The T bus connection must be made using a connector with the corresponding configuration The following figure shows the PROFIBUS connector that is connected to X30P of the DHF21B 41B option RxD TxD P RxD TxD N CNTR P DGND M5V VP P5V 100mA DGND M5V A o 2103273483 1 9 D sub connector 2 Signal line twisted 3 Conductive connection over a large area between plug housing and
50. H 21B 41B option in MOVIDRIVE MDX641B 17 4 4 Installing the DH 21B 41B option in the MOVIAXIS master module 17 4 4 1 Functional description of terminals X5a X5b MOVIAXIS master module eene 17 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Contents 4 5 Installing the DH 21B 41B option in MOVITRAC B stand alone unit 19 4 5 1 Description of terminals and LEDS 19 4 5 2 RS485 interface COM1 connection connector 24 19 4 5 3 Connecting CAN 1 system bus voltage supply X26 20 4 5 4 LED when installing in MOVITRAC stand alone unit 21 4 6 Shielding and routing bus 22 4 7 Installing the DH 21B 41B 23 4 7 1 Functional description of terminals DIP switches and LEDs 23 4 7 2 Connecting binary inputs and outputs X31 terminal 24 4 7 3 Connnection to system bus CAN 2 X32 CAN 1 X33 25 4 7 4 RS485 interface connection 26 4 7 5 System bus Ethernet 1 connection 27 4 7 6 Ethernet 2 interface connection 27 4 7 7 LEDs of the DH 21B 41B option
51. HR41B advanced 59 l Project Planning and Startup with MOVITOOLS MotionStudio 5 Communication Ja Ethernet 3 Wait for the network scan to start automatically The default setting for the waiting time scan timeout is 3 s 2 Note If you no units are detected during the network scan the wiring might be inadequate or you have several network cards installed activated in your PC In this case proceed as follows Select the required card To do so click Select network card 3 in the toolbar Start the network scan manually To do so click Start network scan 1 in the toolbar 1 E scan Timeout s 3 Address ChangeTimeout s 5 EE select network card 3 2 inficuirfion Unit Communication parameters 4 t i QI OK i 4 MACID 00 O0F 69 FF FF EE IP address 10 3 71 131 1 Signature dfs21b gateway 1 Subnetwork mask 255 255 252 0 Type Gateway DFS2TB Standard Gateway 10 3 68 1 QT Locate f E ee ie J a ee ELT A o n 9007200768267787 1 Start network scan icon 2 Scan timeout edit box 3 Select network card icon 4 Localize checkbox As a result the current addresses of all Ethernet stations in the connected network will be displayed 4 Mark the Localize checkbox 4 to localize an Ethernet station The link act LED of the first Ethernet interface of the respective Ethernet station will flash green 60 Manual
52. Imminent danger Severe or fatal injuries A WARNING Possible dangerous situation Severe or fatal injuries A CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environment INFORMATION Useful information or tip Simplifies the handling of the drive system 1 2 2 Structure of section safety notes Section safety notes do not apply to a specific action but to several actions pertaining to one subject The used symbols indicate either a general or a specific hazard This is the formal structure of a section safety note A SIGNAL WORD Type and source of danger Possible consequence s if disregarded Measure s to prevent the danger 1 2 3 Structure of embedded safety notes Embedded safety notes are directly integrated in the instructions just before the description of the dangerous action This is the formal structure of an embedded safety note ASIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the danger Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced General Information Right to claim under warranty 1 3 Right to claim under warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation Therefore read the manual before you start operating th
53. M1 and COM2 Connect one of the following devices each to the RS485 interfaces COM1 or COM2 DOP11B operator terminal MOVIMOT gearmotor with integrated frequency inverter 3 3 7 Ethernet 2 You can implement the following functions and connections using the Ethernet 2 communication interface Connection of aDOP11B operator terminal PC visualization e g OPC interface Connection to master level 3 3 8 Binary inputs and outputs Binary inputs and outputs enable you to switch actuators e g valves and evaluate binary input signals e g sensors 3 3 9 Diagnostic LEDs The LEDs of the DH 21B 41B options indicate the following states Voltage supply of the binary inputs and outputs General state of the DH 21B 41B options State of the control program e State of the fieldbus interface DHF DHR State of the Ethernet interface State of both CAN interfaces You can connect operator terminals to perform diagnostics It is recommended to connect an operator terminal to the communication interface Ethernet 2 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes 4 Installation options of DH 21B 41B 4 Assembly and Installation Notes 4 1 Installation options of DH 21B 41B Observe the following installation instructions INFORMATION You can insert the DH 21B 41B option in the MOVIDRIVE MDX61B inverter Do lil not insert it in the MOVIDRIVE MDX6
54. No WAS 2 E Activate SMLP Yes di Edt 1 s Activate 1 E 9007200399122315 1 Type of communication dropdown menu 2 Activate checkbox 3 Edit button 2 From the list 1 select Ethernet as the communication type In the example ETHERNET is activated as the communication type for the first communication channel 2 62 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Project Planning and Startup with MOVITOOLS MotionStudio go 5 Communication via Ethernet 3 Click Edit 3 in the right section of the window This will display the settings for the Ethernet communication type 4 Set up the SMLP protocol To do so select the SMLP settings tab SMLP stands for Simple MOVILINK Protocol This is the SEW EURODRIVE unit protocol and is transmitted directly via TCP IP 5 Set the parameters Follow the instructions described in the section Setting communication parameters for SMLP Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 63 l z Project Planning and Startup with MOVITOOLS MotionStudio 5 Communication Ja Ethernet 5 5 4 Setting communication parameters for SMLP Proceed as follows to set the Ethernet communication parameters 1 Change the set communication parameters if necessary Refer to the detailed description of the communication parameters for SMLP NOTE During a unit scan t
55. P parameter e IP address 192 168 10 4 e Subnet mask 255 255 255 0 Standard gateway 1 0 0 0 Down Addresses entered in the configuration file see chapter Functional description of terminals DIP switches and LEDs Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 29 30 Assembly and Installation Notes Installing the DH 21B 41B option 4 7 9 SD memory card types OMH41B T and OMC41B T The SD memory card is required for operating the DH 21B 41B option It stores the firmware the IEC program and user data e g recipes You can use the memory card for data backup and automatic parameterization in the event of an axis replacement OMH41B T type The SD memory card is available in 26 variants TO T25 The different variants let you execute different technology functions The technology level can be changed by changing the SD memory card With the SD memory card type OMH41B T the DH 21B 41B option is used as freely programmable controller The SD memory card OMH41B T is inserted in the DH 21B 41B option If the delivery also includes a compact controller a MOVIAXIS master module or an inverter with installed DH 21B 41B option then the SD memory card is already installed in the DH 21B 41B option SD memory OMH41B T Technology Part number Description levels TO
56. P switch the default protocol for the DHR21B 41B option will be DHCP Dynamic Host Configuration Protocol This means that the option expects its IP address parameters from a DHCP server INFORMATION There is a free DHCP server available on the Rockwell Automation homepage The tool is known as BOOTP Utility and can be downloaded from the following website http www ab com networks bootp html Once the DHCP server has been configured and the settings have been made for the subnet mask and the standard gateway the DHR21B 41B option must be inserted in the assignment list of the DHCP server In doing so the MAC ID of the DHR21B 41B option is allocated a valid IP address INFORMATION The configured IP address parameters are adopted permanently by the parameter set when DHCP is deactivated after the IP address has been assigned Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 47 48 Assembly and Installation Notes Installing the DHR21B 41B option Changing the IP address parame ters after success ful initial startup Deactivating activating the DHCP Resetting IP address parameters If the DHR21B 41B was started using a valid IP address you can also access the IP address parameters via Ethernet interface You can change the IP address parameters via Ethernet by one of the following methods Using the MOVITOOLS MotionStudio software Using the EtherNet IP TCP
57. T25 TO 1821 2042 Speed control management Positioning e g with the MPLCMotion MDX library T1 1821 2050 Additional technology functions for TO Electronic cam Electronic gear unit Cam controller T2 1821 206 9 T3 1821 967 5 T4 1821 968 3 T5 1821 969 1 T6 1821 970 5 T7 1821 9713 T8 1821 972 1 T9 1821 974 8 T10 1821 975 6 T11 1822 860 7 T12 1822 861 6 A certain number of technology points is consumed depending on the T13 1822 862 3 functionality used T14 1822 863 1 Refer to the relevant documentation for information on how many technology points are required T15 1822 865 8 T16 1822 866 6 T17 1822 867 4 T18 1822 868 2 T19 1822 869 0 T20 1822 870 4 T21 1822 871 2 T22 1822 872 0 T23 1822 873 9 T24 1822 874 7 T25 1822 875 5 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DH 21B 41B option Type OMC41B T The SD memory card OMC41B T lets you use the DH 21B 41B option as configurable application controller CCU A certain technology level is required for this purpose depending on the application module used Refer to the documentation of the application module for information on the required technology level SD memory card OMC41B T Technology Part number Description levels TO T25 TO 1822 876 3 Single axis applications Velocity specification
58. amage to property or injury to people Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Safety Notes Disposal 2 5 Disposal Observe the applicable national regulations Dispose of the following materials separately in accordance with the country specific regulations in force as Electronics scrap Plastic Sheet metal Copper Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 3 Introduction General information 3 Introduction 3 1 General information 3 1 1 Content of this manual This user manual describes the following e How to install the DH 21B 41B options in MOVIDRIVE MDX61B Interfaces and LEDs of the DH 21B 41B options How to install the DH 21B A41B options in MOVIDRIVE MDX61B and MOVITRAC B inverters in MOVIAXIS9 servo inverters and in stand alone housings Engineering access to the DH 21B 41B options Project planning and startup of DH 21B 41B options 3 1 2 Additional documentation To be able to configure and start up the DH 21B 41B options simply and effectively you should also order the following publications in addition to this manual e DHF21B 41B Controller PROFIBUS DP V1 and DeviceNet Fieldbus Interfaces manual DHR21B 41B Controller PROFINET IO EtherNet IP Modbus TCP IP Fieldbus Interfaces manual MOVIDRIVE MDX60 61B system manual MOVITRAC B system manual MOVIAXIS system folder When used as fr
59. apter The DH 21B 41B option is powered via MOVIDRIVE MDX61B A separate voltage supply is only required for the binary inputs and outputs connector X31 For wiring the system bus connect the X33 plug CAN 1 or X32 CAN 2 of the DH 21B 41B option with X12 of MOVIDRIVE MDX61B Installing the DH 21B 41B option in the MOVIAXIS master module FI INFORMATION The DH 21B 41B option is installed as described in the Installation options of DH 21B 41B chapter For wiring the system bus connect connector X33 CAN 1 or X32 CAN 2 of the DH 21B 41B option with X9 signal bus of the MOVIAXIS supply module or of a MOVIAXIS axis module or with X12 CAN 2 bus of a MOVIAXIS axis module The MOVIAXIS master module provides additional connections that are described in the following section Functional description of terminals X5a X5b MOVIAXIS master module MOVIAXIS master module MXM Designation Terminal Function X5b connector X5b 1 DC 24 Vg Voltage supply for control electronics T nar sb X5b 2 DGND Reference potential for control electronics 20 X5b 3 DC 24 Vg Voltage supply for brake us X5b 4 BGND Reference potential for brake connection o Terminal X5a X5a 1 DC 24 Vg Voltage supply for control electronics i d 5 X5a 2 DGND Reference potential for control electronics 30 X5a 3 DC 24 Vg Voltage supply for brake 4o X5a 4 BGND Reference potential for brake co
60. ation 304 For communication between MOVI PLC and the 3D simulation of MOVITOOLS MotionStudio TCI server 305 For communication via TCI EcEngineeringServer remote 306 For direct communication without master control in preparation with SEW EtherCAT slaves EcEngineeringServer mailbox 307 For direct communication without master gateway in preparation with SEW EtherCAT slaves Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 65 l E x z Project Planning and Startup with MOVITOOLS MotionStudio 5 Executing functione with the units 5 6 Executing functions with the units 5 6 1 Parameterizing units Units are parameterized in the parameter tree The parameter tree shows all unit parameters grouped in folders You can manage unit parameters using the context menu or the toolbar The following steps illustrate how to read or edit unit parameters 5 6 2 Reading or changing unit parameters To read or change unit parameters proceed as follows 1 Switch to the required view project view or network view 2 Select the communication mode Click the Switch to online mode button 1 if you want to read or change parameters directly on the unit Click the Switch to offline mode button 2 if you want to read or change parameters in the project D X Le Scan 1 2 9007200389198219 1 Switch to online mode symbol 2 Switch to offline mo
61. ced performance class 12 Communication Direct communication 58 Communication channel Configuration 62 Configuring USB communication 56 Communication connections Configuring the communication channel 62 Communication ports Configuring USB communication 56 Communication type Configuring the communication channel 62 Configuring USB communication 56 Configurable application controller CCU advanced performance class 12 Configurable application controller CCU 11 CCU standard performance class 11 Configuration Communication channel 62 Configuration and startup in the PLC Editor 68 Configuration and startup of the drives 68 Connecting binary inputs and outputs X31 terminal DH 21B 41B 24 Connecting DeviceNet to option DHF21B 41B 00 35 Connecting PROFIBUS to DHF21B 41B option 33 Content of this 10 Controller DH 21B 41B Communication interfaces overview 12 Configurable application controller CCU 11 Device types
62. ch off all other voltages at X31 1 to 10 e g DC 24 V of switches and sensors at the binary inputs To prevent dangerous voltage peaks from occurring do not connect inductive loads to the supply voltage or the binary inputs or outputs without free running diodes Cable specification Only connect cables with a minimum core cross section of 0 25 mm AWG23 and a maximum core cross section of 1 mm AWG18 Clamping without conductor end sleeves is possible in accordance with IEC 60999 Choose the type and core cross section of the connected cable in dependency of the required cable length and the load expected from your application For more information on binary inputs or outputs refer to the Technical Data chapter 24 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes 4 Installing the DH 21B 41B option 4 7 3 Connnection to system bus CAN 2 X32 CAN 1 X33 You can connect a maximum of 16 units to the DH21B option and a maximum of 64 units to the DH 41B option on the CAN 2 or CAN 1 system bus The system bus supports the address range 0 to 63 INFORMATION The CAN 2 system bus is electrically isolated We therefore recommend to use the CAN 2 X32 interface for connecting field devices e g CANopen inputs and outputs The CAN 1 system bus is not electrically isolated We therefore recommend to use the CAN 1 X33 interface to connect inverters v
63. cting an engineering PC RS485 interface COM1 2 DOP11B operator panel or one gearmotor with integrated MOVIMOT frequency inverter can be X34 1 X34 6 connected per RS485 interface O standard 57 6 9 6 kBaud max total cable length 200 m e Dynamic terminating resistor with fixed installation COM 2 is electrically isolated from the DH 21B 41B option SD memory cards OMHA1B TO T25 OMCA1B TO T25 PC readable e ncludes Firmware IEC program Data Atleast 128 MB memory Engineering Engineering is carried out via the Ethernet 2 interface X37 or USB interface X35 The engineering of any SEW components connected to the DHE21B 41B option can be carried out via the DHE21B 41B option Engineering of option DHE21B 41B cannot be carried out via the inverters MOVITOOLS MotionStudio PC software with PLC Editor Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Technical Data and Dimension Drawings DHF21B 41B option 7 3 DHF21B 41B option FI INFORMATION Connections identical with those of the DHE21B 41B option are described in the DHE21B 41B option chapter DHF21B 41B option Part number DHF21B 1823 608 1 e DHF41B 1821 1615 Electrical supply Installed in MOVIDRIVE MDX61B Power consumption 8 W Installed in the MOVIAXIS master module MXM e Power consumption Pmax 10 W
64. d with the PROFINET IO controller when configuring the station and is set using the project planning software on the PROFINET IO device With the aid of the device name the controller identifies the device during startup and transfers the corresponding IP address parameters Settings directly on the slave are no longer required Resetting IP If you do not know the IP address parameters and cannot access the inverter using the address serial interface or the DBG60B keypad you can reset the IP address parameters to the parameters default values using DIP switch sgor This action resets the DHR21B 41B option to the following default values IP address 192 168 10 4 Subnet mask 255 255 255 0 Default gateway 1 0 0 0 PROFINET device name PNETDeviceName MACID Proceed as follows to reset the IP address parameters to the default values Switch off the 24 V DC supply voltage and the line voltage On the DHR21B 41B option set DIP switch 20 to 1 right ON Switch the DC 24 V supply voltage and the line voltage back on Wait until the DHR21B 41B option has booted up This is indicated by the green Run LED Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 45 46 Assembly and Installation Notes Installing the DHR21B 41B option You can now access the inverter via the IP address 192 168 10 4 Proceed as follows to set new IP address parameters Start MOVITOOLS MotionStudio
65. de symbol 3 Select the unit you want to set parameters for 4 Open the context menu and select the Parameter tree command The Parameter tree view opens on the right section of the screen 5 Expand the Parameter tree up to the node you require Parameter tree drive3 MCO7B0004 2B1 4bx 4e 31 BME sx 1 S E 3 MOVITRACES Parameters 310 Statt stop speed 2 1 min 600 PEN 0 Display values 311 Minimum speed 2 Vmi so E mg 1 Setpoints ramp generators 4 ga 2 Controller parameters 312 Maximum speed 2 17min 1500 0 URS MN paranas 313 Curent imit2 pd 20 30 Limits 1 31 Limits 2 32 Motor adjustment 1 33 Motor adjustment 2 34 In UL monitoring 4 Reference signals 5 Monitoring functions 5 Terminal assignment H 7 Control functions 8 Unit functions reg H 9 IPOS parameters 2 32 Motor adjustment 1 947217163 6 Double click to display a particular group of unit parameters 66 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Project Planning and Startup with MOVITOOLS MotionStudio go Executing functions with the units 7 Press the enter key to finalize any changes you make to numerical values in the input fields INFORMATION Refer to the parameter list in the unit documentation for detailed information on the unit parameters 5 6 3 Starting up units online Do the fol
66. dio go Communication vi 5 4 2 Installing the driver 5 a USB Before you can communicate with the unit via USB you have to install the required driver file from the installation path of MOVITOOLS MotionStudio Follow the instructions below to install the driver for USB communication 1 Connect the unit to a free USB port on your PC Your PC will detect the new hardware and launch the hardware wizard 2 Follow the instructions of the hardware wizard 3 Click on Browse and go to the MOVITOOLS MotionStudio installation folder 4 Enter the following path EW MotionStudio Driver S Program Files S 5 To install the driver click Next Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced EW USBWIN32 051120 55 l gt Project Planning and Startup with MOVITOOLS MotionStudio 5 Communication la USB 5 4 3 Configuring USB communication You need a USB connection between your PC and the unit you want to configure Proceed as follows to configure USB communication 1 Click on Configure communication plugs 1 in the toolbar n lt X Scan f 1 9007200388082827 1 Configure communication plugs icon This will open the Configure communication plugs window 1 2 3 Activate COM port 4 Baud rate AUTO Edit Activate git TA Activate OK H Abbrechen 1679056651 1
67. e device Make sure that the manual is available to persons responsible for the plant and its operation as well as to persons who work independently on the device You must also ensure that the documentation is legible 1 4 Exclusion of liability You must observe this documentation and the documentation of the connected devices from SEW EURODRIVE to ensure safe operation and to achieve the specified product characteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded 1 5 Copyright 2009 SEW EURODRIVE All rights reserved Copyright law prohibits the unauthorized duplication modification distribution and use of this document in whole or in part Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Safety Notes Other applicable documentation 2 Safety Notes 21 Other applicable documentation Read through this document carefully before you commence installation and startup of the DH 21B 41B options The following publications and documents apply to the connected units Operating instructions for the units such as for MOVIDRIVE B MOVITRAC B MOVIAXIS Only electrical specialists are allowed to perform installation and startup observing the relevant accident prevention regulations and the o
68. e with MOVITOOLS MotionStudio you will not have to adjust the IP address of the engineering PC to the local network This means the Address Editor is a useful addition to MOVITOOLS MotionStudio Proceed as follows if you have added other Ethernet stations to an existing network Start the Address Editor Search for Ethernet stations Once you have found the added Ethernet stations you have two options Set address the detected Ethernet stations according to the network Adjust address the engineering PC according to the network You can use the Address Editor once MOVITOOLS MotionStudio has been installed Do the following to start the Address Editor 1 Close MOVITOOLS MotionStudio 2 Start the Address Editor from the Windows start menu via Start Programs SEW MOVITOOLS MotionStudio Address Editor Address Tool You can use the Address Editor to find Ethernet stations in a network This is especially useful for finding recently added Ethernet stations The Address Editor also helps you to locate the Ethernet interface of detected Ethernet stations Do the following to search for Ethernet stations and localize the hardware 1 Select Ethernet as the interface for PC and unit To do so click on the corresponding option field in the lower part of the window 2 Click Next to confirm your selection and proceed to the next dialog Manual Controllers DHE DHF DHR21B standard and DHE DHF D
69. eely programmable motion and logic controller with SD card OMH41B e MOVI PLC Programming in the PLC Editor system manual The MOVI PLC Programming in the PLC Editor system manual contains instructions for IEC 61131 3 compliant programming MPLCMotion MDX and MPLCMotion MX Libraries for MOVI PLC manual MPLCMotion MCO07 and MPLCMotion MM Libraries for MOVI PLC manual The library relevant manuals describe the motion libraries for controlling MOVIDRIVE MDX60B 61B MOVIAXIS9 and MOVIMOT inverters When used as configurable application controller with SD card OMC41B 10 Manuals for the respective application modules Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Introduction Overview of controllers 3 2 Overview of controllers 3 2 1 Freely programmable motion and logic controller MOVI PLC Performance class MOVI PLC standard Performance class MOVI PLC advanced The controller can be operated as freely programmable motion and logic controller MOVI PLC when using SD cards of the type OMH41B MOVI PLC is a series of programmable motion and logic controllers It allows drive solutions logic processes and sequence controls to be automated simply and efficiently using IEC 61131 3 compliant programming languages MOVI PLC is a universal solution because it is able to control the entire portfolio of SEW inverters and offers a simple upg
70. electronics are operating correctly State of the Cause of error Remedy L14 LED Green DHR21B 41B hardware OK Proper operation Off DHR21B 41B is not ready for Switch the unit on again Consult SEW operation service if the error occurs again Red Error in the DHR21B 41B hardware Flashing Hardware of the DHR21B 41B green does not boot up Flashing yel Switch the unit on again Set default IP low address parameter using DIP switch S1 Consult SEW service if the error occurs again Yellow Switch the unit on again Consult SEW service if the error occurs again Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes 4 Installing the DHR21B 41B option Link Activity LED The two LEDs Link green and Activity yellow integrated in the RJ45 plug connectors X30 1 X30 2 display the state of the Ethernet connection LED Link LED Activity 2104908939 LED state Meaning Link green There is an Ethernet connection Link off There is no Ethernet connection Activity yellow Data is currently being exchanged via Ethernet 4 9 7 Setting IP address parameters via DCP Initial startup For PROFINET IO the IP address parameters are determined via the DCP protocol Discovery and Configuration Protocol DCP operates with device names The device name uniquely identifies a PROFINET IO station in the network It is identifie
71. esistors are installed Do not connect any external terminating resistors You can connect one of the following units to each of the RS485 interfaces COM1 2 terminal X34 DOP11B operator terminal MOVIMOT gearmotor with integrated frequency inverter X34 2102464523 INFORMATION sections Installation and Pin assignment in the DOP11B operator terminal manual lil For more information on how to connect the DOP11B operator terminal refer to the Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes 4 Installing the DH 21B 41B option 4 7 5 System bus Ethernet 1 connection X36 The Ethernet 1 interface X36 serves as system bus master of the fast SBUSP S system bus 4 7 6 Ethernet 2 interface connection X37 You can connect an engineering PC to the Ethernet 2 interface X37 PC COM N eee SODAN x31 eose a Dos eee coe DAN X34 13 L4 L5 TII jL6 L7 18 19 110 S1 o 2102467211 Using the Ethernet 2 interface the DH 21B 41B option can also exchange data with another controller via UDP TCP 4 7 7 LEDs of the DH 21B 41B option The DH 21B 41B option comes equipped with 10 LEDs L1 through L10 that indicate the present state of the option and its interfaces LED 11 LED L1 indicates the state of the CAN 1 system bus
72. g the relevant communication type 2 Scan your network unit scan Press the Start network scan button 1 in the toolbar c 1 9007200387461515 3 Select the unit you want to configure 4 Right click to open the context menu As a result you will see a number of unit specific tools to execute various functions with the units Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 51 5 52 gu 5 3 5 3 1 Project Planning and Startup with MOVITOOLS MotionStudio Connection mode Connection mode Overview MOVITOOLS MotionStudio differentiates between online and offline communica tion mode You can select the communication mode yourself Depending on the selected communication mode you can choose offline or online tools specific to your unit The following figure illustrates the two types of tools 1 2 3 Offline Tool J Online Tool J 4 9007200497934219 1 Hard drive of the engineering PC 2 RAM of the engineering PC 3 Engineering PC 4 Unit Tools Description Offline Changes made using offline tools affect ONLY the RAM 2 tools Save your project so that the changes can be stored on the hard disk 1 of your engineering PC 3 Perform the Download PC gt unit function if you want to transfer the changes to your unit 4 as well Online Changes made using online tools affect ONLY the unit
73. has occurred failure BusOff DUP MAC check has detected an error LED L13 LED L13 BUS FAULT indicates the physical state of the bus node BUS FAULT State of the State Meaning L13 LED Off NO ERROR The number of bus errors is in the normal range error active status Flashing red The unit is performing a DUP MAC check and cannot 125 ms send any messages because no other stations are cycle connected to the bus error passive state BUS WARNING Flashing red The number of physical bus errors is too high No more 1 s cycle error telegrams are actively written to the bus error passive state Red light BUS ERROR BusOff state The number of physical bus errors has increased despite switchover to error passive state Access to the bus is switched off Yellow light POWER OFF External voltage supply has been turned off or is not connected 4 8 6 Connecting SEW safety bus X38 Connection to the SEW safety bus system is in preparation 38 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DHR21B 41B option 49 Installing the DHR21B 41B option 4 9 1 Functional description of the terminals DIP switches and LEDs INFORMATION The connectio
74. he system recognizes only units that are in the same local network segment as the PC that is running on MOVITOOLS MotionStudio If you have units that are outside the local network segment add the IP addresses of these units to the list of SMLP servers 2 Add an IP address by opening the context menu and selecting Add IP address 1 Basic settings Timeout 1000 24 Default 1000 ms Broadcast IP address 255 255 255 255 Network adapter Broadcast scan duration s s E Default 5s Address listings IP addresses of SMLP servers Excluded IP addresses Ctrl Up Ctrl Down 1 2 18014399832166155 1 Add IP address button 2 IP address input field 3 Enter the IP address in the input field 2 and click the OK button 64 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Project Planning and Startup with MOVITOOLS MotionStudio Communication via Ethernet ago 5 5 5 Communication parameters for SMLP The following table describes the communication parameters for SMLP Communication parameters Description Note Timeout Waiting time in ms that the client waits for a response from the server after it has made a request Default setting 1000 ms Increase the value as required if a delay in communication is causing malfunctions Broadcast IP address IP address of the local network segment within which the
75. ia the system bus in the control cabinet e A system CAN connection is required for communication between MOVIDRIVE MDX61B and the integrated controller The CAN system bus supports transmission systems compliant with ISO 11898 The Serial Communication manual contains detailed information on the system bus This manual can be ordered from SEW EURODRIVE Wiring diagram for CAN 1 system bus MOVITRAC B MDX60B 61B MDX61B 51 E 5 ON OFF X12 fe DGND 1 41 FSC11B 1 5 11 2 5 12 3 2 pbk LN p L 1 _ n BEB ele bie eel ble Je ble 2102461835 Cable specification Use 2 x 2 core twisted and shielded copper cable data transmission cable with braided copper shield Clamping without conductor end sleeves is possible in accordance with IEC 60999 The cable must meet the following specifications Cable cross section 0 2 mm 1 0 mm AWG24 AWG18 Cable resistance 120 O at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables Manual Controllers DHE DHF DHR21B standard and
76. inals System bus CAN 2 low X33 terminals X33 1 DGND Reference potential for system bus CAN 1 system bus X33 2 CAN 1H CAN 1 plug in terminals X33 3 CAN 1L System bus CAN 1 high System bus CAN 1 low 2 Up Default IP address 192 168 10 4 PIF switch M Down IP parameter from SD memory card Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 23 4 Assembly and Installation Notes Installing the DH 21B 41B option 4 7 2 Connecting binary inputs and outputs X31 terminal Terminal X31 provides eight binary inputs or outputs e g for controlling external actuators sensors X31 2102458763 Binary inputs The binary inputs are electrically isolated by optocouplers The permitted input voltages are defined according to IEC 61131 13 V 30 V 1 contact closed 3 V 5 0 contact open Binary outputs The binary outputs are electrically isolated by optocouplers The binary outputs are short circuit proof but not interference voltage proof The maximum permitted output current is 150 mA per binary output All eight binary outputs can be operated simultaneously with this current NOTICE The supply voltage must be present on X31 1 2 when using binary inputs and outputs The DH 21B 41B option might be damaged In this case the specified function of the binary inputs and outputs is no longer ensured If the supply voltage is switched off you must swit
77. inverter with EtherCAT interface X36 4 2 RS485 interfaces X34 Engineering of the DH 21B 41B option includes the following activities Configuration Parameterization Programming only MOVI PLC These activities are carried out using the MOVITOOLS MotionStudio engineering software The software has a number of useful features for startup and diagnostics of all SEW EURODRIVE units The DH 21B 41B option is connected with the engineering PC via Ethernet communication interface X37 USB interface X35 Engineering channels of the fieldbus system used Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 13 Introduction Controller DH 21B 41B 3 3 5 System buses CAN 1 CAN 2 and Ethernet 1 You can use the DH 21B 41B option to control a machine module by connecting several inverters via the system bus The DH 21B 41B option controls all drives within the machine module and in this way takes load off the higher level controller e g machine system PLC You can connect a total of maximum 16 units to the DH 21B option and a total of maximum 64 units to the DH 41B option via system buses CAN 1 CAN 2 and Ethernet 1 MOVITRAC B frequency inverter MOVIDRIVE MDX60B 61B drive inverter MOVIAXIS servo inverter e Gearmotor with integrated frequency inverter MOVIMOT Fieldbus interface DeviceNet MFD required O coupler OCC11B OCE11B 3 3 6 RS485 interfaces CO
78. it is offline Unit performs DUP MAC check Unit is switched off Flashing Online and in operational The unit is online and no connection has been green mode established 1 s cycle DUP MAC check performed successfully Aconnection has not yet been established with a master Missing incorrect or incomplete configuration Lights up Online operational mode Online green and connected Connection to a master has been established Connection is active established state Flashing red Minor error or connection A correctable error has occurred 1 cycle timeout Polled I O and or bit strobe I O connections are in timeout state DUP MAC check has detected an error Red light Critical error or critical link A correctable error has occurred failure BusOff DUP MAC check has detected an error LED L15 PIO LED L15 Polled I O monitors the polled I O connection State of the State Meaning L15 LED Flashing DUP MAC check Unit is performing DUP MAC check green 125 ms cycle Off Not switched on offline but Unit is offline not DUP MAC check Unit is switched off Flashing Online and in operational Unit is online green mode DUP MAC check performed successfully 1 s cycle A polled IO connection is being established with a master configuring state Missing incorrect or incomplete configuration Lights up Online operational mode Online green and connected polled I O connection has been established established
79. itial status System bus CAN 1 or CAN 2 is connected correctly Communication via system bus CAN 1 or CAN 2 is programmed Is the bus connector No A plugged in Yes Response of the LEDs Orange B 1 or CAN 2 state Green gt C Lights up or flashes red System bus CAN 1 CAN 2 is not operating or communication of the system bus is faulty Check the set baud rate Baud rate No gt D Yes Make sure that terminating resistors are connected properly A Check the bus cabling B System bus CAN 1 or CAN 2 is being initialized C Bus communication is OK Check the application program D Correct the baud rate Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 69 Technical Data and Dimension Drawings General technical data 7 Technical Data and Dimension Drawings 7 1 General technical data The general technical data listed in the following table applies to DH 21B 41B option installed in the inverter DH 21B 41B UOH B stand alone unit General technical data Interference immunity Meets EN 61800 3 Ambient temperature Installed in MOVIDRIVE MDX61B 0 C to 60 Derating at 40 C to 60 C System manual MOVIDRIVE MDX60B 61B Installed in MOVITRAC B AC 230 V AC 400 500 V up to 4 kW e 10 C to 60
80. lding of the bus cable on both ends Route signal and bus cables in separate cable ducts Do not route them parallel to power cables motor leads Use metallic grounded cable racks in industrial environments Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route Avoid using plug connectors to extend bus cables Route the bus cables closely along existing grounding surfaces NOTICE In case of fluctuations in the ground potential a compensating current may flow via the bilaterally connected shield that is also connected to the protective earth PE In such a case make sure you supply adequate equipotential bonding in accordance with relevant VDE regulations Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DH 21B 41B option 47 Installing the DH 21B 41B option 4 7 1 Functional description of terminals DIP switches and LEDs Front view LED DH 21B 41B Designation DIP switch Function option Terminal LED LED 10 24 V V O OK State of voltage supply I O LED 9 DIOO 1 State of input or output DIO 0 1 LED 8 DIO2 3 State of input or output DIO 2 3 LED 7 DIO4 5 State of input or output DIO 4 5 LED 6 0106 7 State of input or output DIO 6 7 LED 5
81. lowing to start up the units online 1 Switch to the network view 2 In the toolbar click on Switch to online mode 1 DE t X Lf Scan 1 9007200438771211 1 Switch to online mode icon 3 Select the unit you want to startup 4 Open the context menu and select the command Startup Startup The Startup wizard opens 5 Follow the instructions of the startup wizard and then load the startup data into your unit Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 5 67 l Project Planning and Startup with MOVITOOLS MotionStudio 5 Configuration amd startup of the drives 5 7 Configuration and startup of the drives Configuration and startup of the drives is described in the following library manuals Drive Manual MOVIDRIVE B MPLCMotion MDX and MPLCMotion MX for MOVI PLC libraries MOVIAXIS MOVITRAC 07 B MPLCMotion MC07 and MPLCMotion MM for MOVI PLC libraries MOVIMOT INFORMATION If you want to operate the DH 21B 41B option installed in MOVIDRIVE MDX61B then the firmware of the MOVIDRIVE MDX61B inverter must have at least status 16 This applies regardless of whether the inverter is controlled via the installed DH 21B 41B option or whether the slot of the inverter is only used for installing the DH 21B 41B option while it is simultaneously used to control other inverters e g MOVITRAC B 5 8 C
82. ng to IEC 61131 Binary outputs PLC compatible IEC 61131 2 response time 1 ms X31 3 X31 10 Can be configured as binary inputs or outputs Maximum permitted output current 150 mA per binary output All 8 binary outputs can be subject to the maximum approved output current l4 max load at the same time i Signal level 0 1 DC 24 V CAN 2 system bus System bus CAN 1 and CAN 2 to CAN specification 2 0 parts A and B transmission technology to X32 1 X32 3 ISO 11898 The CAN 2 system bus is electrically isolated CAN 1 system bus Max 64 stations DHE41B 16 stations DHE21B per CAN system bus X33 1 X33 3 64 DHE41B 16 DHE21B SCOM transmit objects 256 receive objects per CAN system bus Address range 0 63 Baud rate 125 kBd 1 MBd If X32 or X33 is the bus terminator you must connect a terminating resistor 120 Q externally You can remove connector X32 or X33 without interrupting the system bus The system bus can be run in layer 2 SCOM cyclic acyclic or in accordance with the SEW MOVILINK protocol Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 72 Technical Data and Dimension Drawings DHE21B 41B option DHE21B 41B option Ethernet 1 Fast system bus SBUS 4S based on EtherCAT with DH 41B Ethernet 2 e TCP IP e Connection options Engineering PC other controller Intranet USB USB 1 0 for conne
83. nnection 2107418379 The terminals X5a and X5b are connected in parallel In this way the voltage supply of the MOVIAXIS master module can be provided from the right to X5b or from below to X5a With connection to X5a further modules can be connected via X5b e g supply module axis module The voltage supply for the brake X5a b 3 4 is fed through the MOVIAXIS master module The DH 21B 41B option can be supplied from the MOVIAXIS switched mode power supply MXS or from an external voltage source To do so connect X5 between the individual units If the DH 21B 41B option is connected with DC 24 V from the MOVIAXIS switched mode power supply the functioning of the DH 21B 41B option is maintained after disconnection from the power supply This is the case if the DC link voltage is maintained or an external DC 24 V supply is present from the MOVIAXIS switched mode power supply Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 17 18 Wiring diagram Assembly and Installation Notes Installing the DH 21B 41B option in the MOVIAXIS master module MOVIAXIS master module MXM External DC 24 V MOVIAXIS switched mode power supply MXS 18 16 L7 mmn E 3 f 3 n 51 5 5 24Ve o 2 DGND o 3 DC 24Vg o 4 BGND
84. ns which are identical for all the DH 21B 41B options are described in the Installing the DH 21B 41B option chapter Front view DHR21B 41B option Designation DIP switch Function Terminal LED In EtherNet IP and Modbus TCP mode 14 MODULE STATUS L13 NETWORK STATUS In PROFINET mode L14 RUN L13 BUS FAULT L12 Reserved L11 Reserved X30 1 X30 1 Ethernet 3 RJ45 socket Standard Ethernet assignment X30 2 X30 2 Ethernet 4 RJ45 socket DIP switches 2 21 2 ON right Default IP address 192 168 10 4 OFF left Stored IP address or DHCP 21 right EtherNet IP Modbus TCP IP OFF left PROFINET X38 terminal X38 1 Reserved SEW safety bus X38 2 Reserved plug in terminals X38 3 Reserved 2104903179 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DHR21B 41B option 4 9 2 Connecting the DHR21B 41B controller to the Ethernet network FI Pin assignment To connect DHR21B 41B to the Ethernet network connect Ethernet interface X30 1 or X30 2 RJ45 plug connector to the other network stations using a category 5 class D twisted pair cable in accordance with IEC 11801 edition 2 0 The integrated switch su pports you in implementing a line topology and offers auto crossing functions INFORMATION According to IEC 802 3 the maximum cable length for 10 100 MBd Ethernet 10BaseT 100BaseT e g between two netw
85. nter the same IP addresses for the subnet mask and the standard gateway as for the other Ethernet stations in this local network Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 61 l Project Planning and Startup with MOVITOOLS MotionStudio 5 Communication Ja Ethernet 8 For the engineering PC enter an IP address that meets the following conditions Inthe blocks that define the network the address segment for the engineering PC must correspond to the other Ethernet stations Inthe blocks that define the station the address segment for the engineering PC must differ from the other stations The last block must not contain the values 4 127 or 255 NOTE In the IP address of the subnet mask such as 255 255 255 0 the values in the blocks have the following meaning 255 defines the address of the network where the stations are located 0 defines the address of the actual station to distinguish it from other stations 5 5 3 Configuring the communication channel via Ethernet Do the following to configure a communication channel for Ethernet 1 Click on Configure communication connections 1 in the toolbar De c E Scan 1 9007200388082827 1 Configure communication connections icon This opens the Configure communication connections window Configure communication connections x Activate Ethercat
86. ntroller is the basis for all address settings The MAC address is a worldwide unique 6 byte value 48 bits assigned to the Ethernet device SEW Ethernet devices have the MAC address 00 0F 69 xx xx xx The MAC address is difficult to handle for large networks This is why freely assignable IP addresses are used The IP address is a 32 bit value that uniquely identifies a station in the network An IP address is represented by 4 decimal numbers separated by decimal points Example 192 168 10 4 Each decimal number stands for one byte 8 bits of the address and can also be represented using binary code see following table Byte 1 Byte 2 Byte 3 Byte 4 11000000 10101000 00001010 00000100 The IP address comprises a network address and a station address see following table Network address Station address 192 168 10 4 The part of the IP address that denotes the network and the part that identifies the station is determined by the network class and the subnet mask Station addresses cannot consist of only zeros or ones binary because they represent the network itself or a broadcast address The first byte of the IP address determines the network class and as such represents the division into network addresses and station addresses Value range g Network class Complete network address Meaning Byte 1 Example 0
87. one eines 74 7 5 Stand alone nirso 74 7 6 Dimension drawings for stand alone unit DH 21B 41B UOH B 75 7 6 1 Dimension drawing for DHE21B 41B UOH11B 75 7 6 2 Dimension drawing for DHF DHR21B 41B UOH21B 76 WN OX cme 77 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced General Information How to use the documentation 1 General Information 1 1 Howto use the documentation The manual is part of the product and contains important information on operation and service The manual is written for all employees who assemble install startup and service the product The manual must be accessible and legible Make sure that persons responsible for the system and its operation as well as persons who work independently on the unit have read through the manual carefully and understood it If you are unclear about any of the information in this documentation or if you require further information contact SEW EURODRIVE 1 2 Structure of the safety notes 1 2 1 Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes notes on potential risks of damage to property and other notes Signal word Meaning Consequences if disregarded A DANGER
88. onfiguration and startup in the PLC Editor INFORMATION For further information on configuration and startup of the DH 21B 41B option lil refer to the MOVI PLC programming in the PLC Editor system manual For information on how to configure the master in the various fieldbus systems refer to the following documents DHF21B 41B Controller Fieldbus Interfaces DeviceNet and PROFIBUS DP V1 DHR21B 41B Controller Fieldbus Interfaces EtherNet IP Modbus TCP and PROFINET IO 5 9 Replacing the unit For replacing a DHF21B 41B option a compact controller or a controlled drive follow the instructions in the Assembly and Installation Notes chapter Insert the SD card of the previous controller into the new controller INFORMATION The variable values stored remanently on the DH 21B 41B option are not stored on the SD card by default This can be programmed through the application IEC program or the data backup must be imported through the project management in MOVITOOLS MotionStudio For information on replacing the drives please refer to the manual of the inverter in question 68 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Error Diagnostics ass Diagnostic procedure CAN 1 2 system bus lt 5 6 Error Diagnostics 6 1 Diagnostic procedure CAN 1 CAN 2 system bus Diagnostic problem Communication via system bus CAN 1 or CAN 2 does not work In
89. ork stations is 100 m We recommend that you do not directly connect non SEW end devices to the DFR21B 41B option in order to minimize the load on the end devices in EtherNet IP networks caused by undesired multicast data traffic Connect non SEW devices via a network component that supports the IGMP snooping functionality e g managed switch Managed switches with IGMP snooping functionality are not required for PROFINET IO and Modbus TCP networks Use prefabricated shielded RJ45 plug connectors compliant with IEC 11801 edition 2 0 category 5 EN ENT p SA ul A B 2104906251 A View from front View from back 1 2 3 4 Pin 1 TX Transmit Plus Pin 2 TX Transmit Minus Pin 3 RX Receive Plus Pin 6 RX Receive Minus 4 9 3 Setting DIP switches 2 and 21 INFORMATION The setting of the 20 and 21 DIP switches is only adopted with a power on reset switching on and off the DC 24 V supply voltage FI DIP switch 20 Def IP 40 If the switch 20 is set to 1 right ON the following default IP address parameters are set when switching on the DC 24 V supply voltage e IP address 192 168 10 4 Subnet mask 255 255 255 0 Default gateway 1 0 0 0 for EtherNet IP 192 168 10 4 for PROFINET P785 DHCP Startup configuration Stored IP parameters DHCP is disabled Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes 4
90. orrect the cabling of the BUS OFF CAN 2 system bus 2 Check and correct the baud rate set for the CAN 2 system bus 3 Check and correct the terminating resistors of the CAN 2 system bus Flashing red Warning on the CAN 2 system bus 1 Check and correct the cabling of the 1 Hz CAN 2 system bus 2 Check and correct the baud rate set for the CAN 2 system bus LED L3 indicates the state of the IEC 61131 control program State of L3 Diagnostics Remedy Green IEC program is running Off No program is loaded Load the program into the controller Flashing orange 1 Hz Program has stopped Bootloader update required see chapter SD memory card type OMH41B T LED L4 indicates the firmware state of the DH 21B 41B option State of the L4 LED Diagnostics Remedy Flashing green 1 Hz The firmware of option DH 21B 41B is working properly Red No SD card inserted File system of the SD card is corrupt Flashing orange 1 Hz Program has stopped Bootloader update required see chapter SD memory card types OMH41B T and OMC41B T LED L5 is freely programmable in the IEC program Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DH 21B 41B option LEDs L6 L7 L8 LEDs L6 L7 L8 L9 indicate the state of the binary inputs and outputs X31 3
91. perating instructions of the connected units such units are for example MOVIDRIVE MDX60B 61B MOVITRAC MOVIAXIS For units with functional safety also observe the corresponding manual Functional Safety or Safe Disconnection Conditions You must adhere to the information in the documentation as a prerequisite to fault free operation and fulfillment of warranty claims 22 Bus systems The DH 21B and DH 41B options support various bus systems A bus system makes it possible to adapt frequency inverters to the particulars of the machinery within wide limits As with all bus systems there is a danger of invisible external as far as the inverter is concerned modifications to the parameters which give rise to changes in the unit behavior This may result in unexpected though not uncontrolled system behavior 23 Safety functions MOVIDRIVE MDX60B 61B and MOVITRAC B inverters may not perform any safety functions without higher level safety systems Use higher level safety systems to ensure protection of equipment and personnel For safety applications ensure that the informa tion in the following publications is observed Safe Disconnection for MOVIDRIVE MDX60B 61B MOVITRAC 2 4 Hoist applications MOVIDRIVE MDX60B 61B MOVITRAC B and MOVIAXIS must not be used as a safety device in hoist applications Use monitoring systems or mechanical protection devices as safety equipment to avoid possible d
92. preparation Pin assignment The assignment of connecting terminals is described in the DeviceNet specification Volume Appendix A DHF41B 2103385739 The DHF21B 41B option is opto decoupled on the driver side in accordance with the DeviceNet specification Volume Chapter 9 This means the CAN bus driver must be powered with 24 V voltage via the bus cable The cable to be used is also described in the DeviceNet specification Volume Appendix B The connection must be made according to the color code specified in the following table Pin no Signal Meaning Color coding 1 V 0V24 BK 2 CAN_L CAN_L BU 3 DRAIN DRAIN blank 4 CAN_H CAN_H WH 5 V 24 V RD Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 35 4 Assembly and Installation Notes Installing the DHF21B 41B option Setting the station To set the DeviceNet station address use DIP switches 2 2 on the DHF21B 41B address option The DHF21B 41B option supports address range 0 63 INFORMATION Always de energize the DHF21B 41B option before changing the DIP switch setting DIP switch settings are adopted during initialization only DHF41B 20 _ 25 MAC ID setting 26 _ 27 Baud rate setting ul 2103383051 Setting the MAC ID MAC ID Media Access Control Identifier is set on the DHF
93. rade to a more powerful MOVI PLC version due to the fact that all possible programs can be executed MOVI PLC is scalable due to several different hardware platforms standard advanced etc and modular software concepts libraries for numerous applications MOVI PLC is powerful due to extensive technologies such as electronic cam synchronous operation and the control of demanding applications such as material handling DH 21B controllers enable coordinated single axis movements and integration of external inputs outputs as well as Drive Operator Panels DOP The DH 21B option is therefore suitable for use as a module controller or stand alone controller for machines of medium complexity The DH 41B controller is characterized by a great variety of interfaces and a higher performance level which allows complex calculations and interpolated movements for example The DH 41B option is therefore suitable for the automation of cells and machines The integrated Ethernet interface enables direct connection of the DH 41B controller to the control level 3 2 2 Configurable application controller CCU CCU standard performance class The controller can be used as configurable application controller CCU by using SD cards of the type OMC41B Only standardized application modules created by SEW EURODRIVE can be executed The application modules can be started up quickly and conveniently by graphical configuration A defined p
94. rence potential control CAN 1 X26 7 DC 24V Voltage supply for controller 4 5 2 RS485 interface COM1 connection connector X24 The connectors X24 and X34 1 3 5 are connected in parallel You can connect a DOP11B operator terminal at X24 If X24 is unassigned you can connect an operator terminal or a gearmotor with integrated MOVIMOT frequency inveter to X34 1 3 5 For more information refer to RS485 interface connection X34 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 19 20 Assembly and Installation Notes Installing the DH 21B 41B option in MOVITRAC stand alone unit 4 5 3 Connecting CAN 1 system bus voltage supply X26 X26 1 2 3 and connector X33 are connected in parallel The DH 21B 41B option in the compact controller is supplied with voltage via X26 6 7 The DHE21B 41B option can be supplied with the required voltage by MOVITRAC B To do so connect X26 3 6 7 with X46 3 6 7 or with X12 9 8 If MOVITRAC B supplies the DHE21B 41B option with DC 24 V then the functions of the DHE21B 41B option are also ensured after disconnection from the supply system This requires an external DC 24 V supply to X12 8 9 of MOVITRAC B MOVITRAC B 9 E 9e e10 N Tte 02 93 e4 5e e6 X35 51 FSC11B xas xao DC 2
95. rocess data interface provides this functionality to a higher level controller A process data monitor with control mode is available to support the startup procedure The CCU standard performance class is intended for application modules with single axis functionality and medium response times A maximum of 16 axes can be connected to a configurable application controller The following application modules are available and can be started up using the AxisConfigurator tool Speed specification Cam positioning Bus positioning with 6 process data Single axis universal module Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 11 Performance class Introduction Controller DH 21B 41B The CCU advanced performance class is intended for application modules with single CCU advanced axis and multi axis functionality and fast response times The following application modules are available Single axis functionality Speed specification Cam positioning Bus positioning 6 process data Single axis universal module Multi axis functionality SyncCrane Energy efficient SRU 3 3 Controller DH 21B 41B 3 3 1 Features 3 3 2 Device types Two types of DH 21B 41B controllers are available As option card DH 21B 41B for MOVIDRIVE B and MOVITRAC B inverters only DHE21B 41B and for MOVIAXIS servo inverters n stand alone housing DH 21B 41B UOH 1B prepared for ins
96. state Flashing red Minor error or connection Invalid baud rate setting via DIP switches 1 s cycle timeout A correctable error has occurred Polled I O connection is in timeout state Red light Critical error or critical link Anetrror that cannot be corrected has occurred failure BusOff DUP MAC check has detected an error Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 37 4 Assembly and Installation Notes Installing the DHF21B 41B option LED L14 B O LED L14 Bit strobe I O monitors the bit strobe I O connection State of the State Meaning L14 LED Flashing DUP MAC check Unit is performing DUP MAC check green 125 ms cycle Off Not switched on offline but Unit is offline not DUP MAC check Unitis switched off Flashing Online and in operational Unit is online green mode DUP MAC check performed successfully 1 s cycle ABlO connection is being established with a master configuring state Missing incorrect or incomplete configuration Lights up Online operational mode Online green and connected ABIO connection has been established established state Flashing red Minor error or connection Invalid number of process data is set via DIP switches 1 s cycle timeout A correctable error has occurred Bit strobe I O connection is in timeout state Red light Critical error or critical link error that cannot be corrected
97. ster Check all the cables in the PROFIBUS network Flashing red 1 Hz The DHF21B 41B option does not detect the baud rate However the DP master does not address the DHF21B 41B option The DHF21B 41B option was either not configured in the DP master or it was configured incorrectly Check and correct the PROFIBUS station address set in the DHF21B 41B option and in the configuration software of the DP master Check and correct the configuration of the DP master Use the GSD file SEW 6007 GSD with the designation MOVI PLC for configuration 34 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Assembly and Installation Notes Installing the DHF21B 41B option LED L18 LED 118 Run PROFIBUS indicates that the PROFIBUS electronics hardware is Run PROFIBUS working properly State of the L18 LED Diagnostics Remedy Green PROFIBUS hardware OK Flashing green 1 Hz The PROFIBUS station address set on Check and correct the PROFIBUS the DIP switches exceeds 125 If the station address set on the DIP PROFIBUS station address is set toa switches value higher than 125 the DHF21B 41B 2 Switch on all inverters again The option will use PROFIBUS station modified PROFIBUS address will address 4 only take effect after a restart 4 8 4 Connecting DeviceNet X30D The connection to the DeviceNet fieldbus system is in
98. tallation on a mounting rail Three types of DH 21B 41B controllers are available which differ in the fieldbus inter faces DH 21B 41B type Fieldbus interfaces DHE21B 41B Ethernet TCP IP UDP DHF21B 41B Ethernet TCP IP UDP PROFIBUS DP V1 DeviceNet DHR21B 41B Ethernet TCP IP UDP PROFINET EtherNet IP ModbusTCP IP 3 3 8 Overview of communication interfaces The DH 21B 41B option is equipped with numerous communication interfaces The two system bus interfaces CAN 1 and CAN 2 are primarily used for connecting and controlling several inverters and for integrating decentralized I O modules You can operate this machine module on a higher level controller using the integrated fieldbus interface An operator terminal e g DOP11B or a MOVIMOT gearmotor with integrated frequency inverter is connected to the RS485 interfaces SEW drives and SEW l O modules with EtherCAT interface can be connected to the SBUSP US9 system bus interface Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced Introduction Controller DH 21B 41B 3 3 4 Engineering SBUS CAN 1 EtherCAT cm OE 3 2384673547 1 Engineering interface USB X35 and Ethernet 2 X37 2 SEW inverter with SBus interface X32 X33 3 SEW
99. tion functionality and work with a baud rate of either 100 Mbit or 10 Mbit in full duplex or half duplex mode Notes on multicast The integrated Ethernet switch does not provide a filter function for Ethernet handling multicast telegrams Multicast telegrams that are usually sent in Ethernet IP networks from the adapters to the scanners PLC are passed on to all switch ports IGMP snooping managed switch is not supported SEW EURODRIVE therefore recommends to connect the DHR21B 41B option in EtherNet IP networks only with network components that support IGMP snooping e g managed switch or that have safety mechanisms integrated against excess multicast load e g units from SEW EURODRIVE Units that do not have this integrated function can fail due to high network loads This restriction does not apply to PROFINET IO or Modbus TCP networks Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 41 42 Assembly and Installation Notes Installing the DHR21B 41B option 4 9 5 TCP IP addressing and subnets Introduction MAC address IP address Network classes The settings for the address of the IP protocol are made using the following parameters MAC address P address Subnet mask Standard gateway The addressing mechanisms and subdivision of the IP networks into subnets are explained in this chapter to help you set the parameters correctly The MAC address Media Access Co
100. ystem bus voltage supply 26 20 RS485 interface COM 1 connector X24 19 N Network Direct communication 58 Network 5 5 42 Option DH 21B 41B Installation 15 Other applicable documentation 8 Overview of DH 21B 41B controllers 11 P Parameters Configuring the communication channel 62 Configuring USB communication 56 Fot SMEP iei Meets a 65 Parameterizing units in the parameter tree 66 Reading changing unit parameters 66 USB communication 57 Performance class CCU standard 11 Performance class MOVI PLC advanced 11 Performance class MOVI PLC standard 11 Proejct planning et oett hte PEE 50 Project planning Replacing the unit sss 68 R Right to claim under 7 RS485 interface Connecting DH 21B 41B option X34 26 Manual Controllers DHE DHF DHR21B standard and DHE DHF DHR41B advanced 80 Index S Safety TUNCHONS i theres bat doe vedas cee 8 Safety notes essere htt enhn niega 8 BUS Systems eed etes eden des 8 Disposal

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