APCD-500-S
Contents
1. Mounting Instructions 3 2 To connect the controller refer to the wiring diagram enclosed with this user s manual Use the electrical knockouts provided at the bottom of the enclosure Do not make ad ditional holes in the enclosure particularly on the side of the enclosure when using a computer communications module Connections All wiring must be done by an autho rized electrician and must comply with applicable codes laws and regulations Make sure power is off before doing any wiring to avoid electrical shocks and equipment damage 4 OPERATION OF THE CONTROLLER 4 1 Description of the Controller APCD 500 S units allows adding up to 7 feeders to a Chain Disk system that is controlled by an APCD 500 controller The picture below shows how the system works Refer to the APCD 500 manual to see how the whole Chain Disk system works Feeders 6 APCD 500 S rev 02 Controller amp ID Filling Order First APC ID 3 Second APCD 500 MASTER APCD 500 S 4 2 Operation of the Slave Chain Disk Systems The feeders connected to APCD 500 S units are controlled by the master APCD 500 con troller except if a current overload occurs or if the drive unit s safety switch is reached when one of these situations occurs the APCD 500 S stops the drive unit and feed entry bin auger Reset Button This button is only used if your APCD 500S unit operates according to the previous communicat2. exclusively use the LRA ratings The room temperature where the controller is located must always remain between 32 and 104 F 0 and 40 C For indoor use only APCD 500 S rev 02 7 M 890 00473 rev 02 PN895 00524 REV O8
3. the controller protect its circuits in case of an overload or over voltage we recommend installing an additional protection device on the controller s supply circuit The room temperature where the controller is located must always remain between 32 F and 104 F O C to 40 C Indoor use only To avoid exposing the controller to harmful gases or excessive humidity it is preferable to install it in a corridor If the equipment is used in a manner not specified by the manufacturer the protec tion provided by the equipment may be impaired Do not spray water on the controller In order to clean the control wipe it with a damp cloth Before servicing or cleaning unit switch power off at service panel and lock the switch disconnecting means to prevent power from being switched accidentally When the service disconnecting means cannot be locked securely fasten a prominent warning device such as a tag to the service panel 4 APCD 500 S rev 02 1 2 Symbols of the Manual Warning Read the following text care fully it contains important information which if ignored may cause the controller to operate improperly High Voltage Hazard of electrical shock Read the message and follow the instructions carefully Pay attention The following text contains very useful information Both direct and alternating current AC DC Direct current DC Alternating current AC For Customer Use Enter below
4. APCD 500 S Chain Disk Auxiliary Module User s manual NO APCD 500 S CHAIN DISK va Aeee Manufacturer Thevco Electronics 5200 Armand Frappier St Hubert Oc Canada J3Z 1G5 WARNINGS The warranty can be void if this product is used in amanner not specified by the manufacturer Every effort has been made to ensure that this manual is complete accurate and up to date The information con tained in it is however subject to change without notice due to further developments 2 APCD 500 S rev 02 APCD 500 S TABLE OF CONTENTS 1 INTRODUCTION 4444044 440000 4 1 1 Precautions we 4 1 Symbols of the Manual 4 2 TERMS amp SYMBOLS 5 2212 Status LEDS essen 5 2 2 Internal Switches ursusesereeen nen 5 3 INSTALLATION 4404444040 040000 6 3 1 Mounting Instructions 6 3 2 Connections 4 OPERATION OF THE CONTROLLER 6 4 1 Description of the Controller 6 4 2 Operation of the Slave Chain Disk SYSTEMS ernennen 7 5 TECHNICAL SPECIFICATIONS 7 APCD 500 S rev 02 3 APCD 500 S 1 INTRODUCTION 1 1 Precautions WARNING Read and save these in structions Safety may be jeopardized if the equipment is used in a manner not specified by the manufacturer Carefully read and keep the following instructions for future reference Although fuses at the input and outputs of
5. ion method if internal switch 8 is set to ON With the new communication mode internal switch 8 to OFF this reset must be performed from the master Chain Disk controller APCD 500 controller Toggle Switch A toggle switch can be con nected to the main board This switch allows stopping the drive unit of the APCD 500 S unit and stopping bin augers manually whithout sounding the Chain Disk is Not Run ning alarm until the next feed cycle Refer to the wiring diagram enclosed with this manual to connect the toggle switch The toggle switch DOES NOT cut the power lines to the chain disk motor Disconnect the breaker For servicing and maintenance 5 TECHNICAL SPECIFICATIONS Main supply fuse Mains supply frequency occcocccocnccnnnnnnnnnnnnnns A A uaea aaa a Operating temperature oooocccncccncncncninininonnns Storage temperature oococcncnccncnconnnconinccnnnnons Ambient relative humidity Auger MOTO irissen Internal Contactor Nema Code Letter Full load amps FLA ccececeeeeeeeee eee nn Locked rotor amps LRA cceceeeeeee eee APCD 500 S F1A fast blow 230V 10 20 2HP 50 60Hz IP54 plastic casing O to 40 C 15 to 50 C max 95 max 230 Vac max 1 2 HP 230Vac 2HP max A to L max 13A max 170A max Running a motor with higher ratings could result in potential controller damages and or fire If the Nema Code Letter is not avail able
6. itch Id 1 2 that corresponds Id 2 to the id of this slave Chain Disk 14 3 System Id 4 Id 5 Id 6 Id 7 Communication terminals are dis abled Do not turn this switch on un less your dealer tells you to do it Communication terminals are en abled Communication Mode Internal switch 8 allows stepping back to the communication mode that was previously used by the APCD 500 con troller without using COMM terminals This option is used to ensure the com patibility between APCD 500 S units and older versions of the APCD 500 Do not turn this switch ON unless your dealer tells you to do it Note that turning internal switch 8 ON com pletely changes the way the APCD 500 S works If you turn it ON refer to revision 01 of the APCD 295 S manual and to revision 02 of the wiring diagram contact your dealer APCD 500 S rev 02 5 APCD 500 S 3 INSTALLATION 3 1 Open the latch and lift the cover Remove the black caps located on each of the four mounting holes Mount the enclosure on the wall using four screws Be sure the electrical knockouts are at the bottom of the enclosure in order to prevent water from entering the controller Insert the screws in the mounting holes and tighten Fasten the four black caps provided with the controller onto the four mounting holes The enclosure must be mounted in a location that will allow the cover to be completely opened right up against the wall
7. the serial number located on the side of the alarm system and keep this information for future reference Model APCD 500 S Serial number Date installed APCD 500 S 2 TERMS amp SYMBOLS 2 1 Status LEDs The LEDs at the right of the control panel give the status of each output The following table gives the meaning of each pilot light POWER ON STATUS CURRENT OVERLOAD SAFETY SWITCH FEED SWITCH CHAIN DISK CN CT POWER The APCD 500 S is ON correctly powered CURRENT Flashes when the amperage draw of the drive unit has exceeded the Max Current limit for the Overload Delay Fix the problem then press and hold the RESET button to restart the system CHAIN DISK SAFETY SWITCH Turns on when the drive unit has reached its safety switch Fix the problem then press and hold the RESET button to restart the system FEED SWITCH Turns on when the prox imity sensor detects feed Flashes during the Feed Bypass Delay CHAIN DISK OUTPUT Turns on when the drive unit is running 2 2 The internal switches are located inside the box on the bottom board When the controller is shipped from the factory all the switches are set to OFF 14990898 12345678 Internal Switches Internal switches 1 7 are used to set the ID number of each APCD 500 S unit Internal switch 8 is used to return to the previous communiation method as explained below Only lift the sw
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