SSG-RP Series High Temperature UPS, 1-3kVA
Contents
1. However the utility power will continue to be passively filtered by the UPS Additionally the UPS will sound an audible alarm and switch to Bypass Mode automatically upon the following conditions The UPS has experienced an over temperature condition The UPS has experienced an overload condition of 101 to 110 for over 120 seconds The UPS has experienced an overload condition of 111 to 150 for over 20 seconds The UPS has experienced an overload condition of over 150 The UPS detects a fault in the battery or UPS electronics The Bypass LED illuminated indicates the UPS is in Bypass mode GREEN MODE OPERATION When Green Mode is turned on using the UPS programming interface the SSG RP unit will auto matically switch to Green Mode Bypass Mode once the connected load drops to less than 3 of the UPS s rated output The load will operate directly from utility power similar to Bypass Mode The LED display will indicate the UPS is in Bypass Mode the Green Mode LED will be flashing If the load is increased to over 3 of the UPS output rating the UPS will automatically switch back to nor mal on line operation All SSG RP models are shipped from the factory with Green Mode turned off To enable Green Mode refer to the section on UPS Setup Configuration amp Programming See the green mode configuration section for further details and cautions How to Turn On the UPS with utility power Once installation has been c2. OWNER S OPERATING MANUAL SSG Series Rackmount Industrial Grade UPS Plus FALLIN Uninterruptible Power Supply Models SSG1KRP 1 1kVA 700W 120Vac 30 C 65 C 22 F to 149 F Operation SSG1KRP 2 1kVA 700W 230Vac 30 C 65 C 22 F to 149 F Operation SSG1 5KRP 1 1 5kVA 1050W 120Vac 30 C 65 C 22 F to 149 F Operation SSG1 5KRP 2 1 5kVA 1050W 230Vac 30 C 65 C 22 F to 149 F Operation SSG2KRP 1 2kVA 1400W 120Vac 30 C 65 C 22 F to 149 F Operation SSG2KRP 2 2kVA 1400W 230Vac 30 C 65 C 22 F to 149 F Operation SSG2 5KRP 1 2 5kVA 1750W 120Vac 30 C 65 C 22 F to 149 F Operation SSG2 5KRP 2 2 5kVA 1750W 230Vac 30 C 65 C 22 F to 149 F Operation SSG3KRP 1 3kVA 2100W 120Vac 30 C 60 C 22 F to 140 F Operation SSG3KRP 2 3kVA 2100W 230Vac 30 C 60 C 22 F to 140 F Operation SSG RP Model FALCON Electric Inc 5116 Azusa Canyon Rd Irwindale California 91706 626 962 7770 Fax 626 962 7720 Email sales falconups com 2012 Falcon Electric Inc All rights reserved All other brand names and trademarks are the property of their respective owners The information stated in this document is subject to change without notice 2012 08 23 Falcon Falcon Electric and UPS Plus logos are registered trademarks of Falcon Electric Inc TABLE OF CONTENTS SSG RP UPS Features i SSG RP Series Double Conversio
3. ee i it a i y y i FALCON ELECTRIC INC ii unauthorized repairs or modifications or use of unauthorized 4 i F i iN Wi i in conjunc Th os e foe 3 Cc SS Yi X TN EEEREN tio Rees eee eerste FELS sin ER pot See Sages on e Nila ran nes Scania D pea va z ii eee _ ot ROC ary nes Meee oe Radi ees are SS See eo FER S REZET ees Rs uias fe Se eee Sees a Saas M nE TER SSC TY rm ee _ moa Sac Sees Sea Soe ee i GE rie ees eee Erte eE ratte Soe Wie eee TT x ease Rest ett pat cre ZEEN neee EES foes SSS Recess Seer gress Oy Sige atl Lies oe eases ie OS NEW PRODUCT LIMITED WARRANTY Return Material Author ted warranty does not cover damage caused by Falcon warrants that this product will be free from defects ted warranties set forth RA a a ay T RA isi 5 ee eae O eee a eee wees EN a oO ogee RN EET PIES IOS Re Gea eee ey Wn ese Se i eee rete A Stee Sas oe Sete beg Ser Sid Miler PIE OR See aa eee er eres r SEs Sre _ E Sarre Magoo eer ee SPS ey seen SY Si My LE Oe Boke eu eet as EE Ste A ae see Sie be ee ae ad V me Ss D i en Sees Sie Sa a GE rise qg ete 9s so Se si i Ea eice pnie Cc Saree ining a net i ti i i Wie Poser Seer Da
4. 9 0 TROUBLESHOOTING Audible Alarms The SSG Series UPS features audible alarm codes to alert the user of potential problems Please refer to the following table to identify and resolve alarms and the conditions causing the alarms Alarm and Possible Cause Solution Three short beeps continuously e The UPS is in Battery Mode e Utility voltage out of range Check the input voltage Four short beeps continuously e The UPS is in Battery Mode e Utility Frequency out of range remove the input power and check the input frequency Five short beeps continuously Check the ventilation and e UPS internal over temperature remove any blockage e The Fan is not turning Calf Falcon Service for a fan replacement Six short beeps continuously Verify the input AC voltage is e PFC over current protection in not too low remove some action foad from UPS output seven short beeps followed by Save the data turn off the three long beeps every five seconds equipment and wait for utility e Battery low after utility loss power to return One long beep every few seconds Check the LCD display e Output overload e Remove some load e Charger Fail e Call Falcon Service e UPS Alarm continuous e Call Falcon Service 28 Troubleshooting Guide Prior to attempting any troubleshooting always verify the UPS battery fuse is installed and the input voltage input plug and wiring are correct Please refer to the table below and attempt to solve the problem p
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7. Service 800 842 6940 Voice 626 962 7770 Fax 626 962 7720 Email service falconups com WWW FALCONUPS COM Please have your UPS model serial number and date of purchase on hand prior to your call This information is located on the identification label on the rear panel of the UPS This information is essential in retrieving your unit s historical records Should our service department determine service is required you will be given a Return Material Authorization number RMA along with return shipping instructions The RMA number issued must appear on the outside of the shipping carton The original shipping container must be used when returning any SSG Series product Failure to use the original shipping container and packing materials will likely result in the unit being received by Falcon with shipping damage Falcon Electric will not assume any responsibility for shipping damage In the event shipping damage is found you will be notified of the damage and be instructed to file a claim with the freight carrier You will be billed for all required repairs due to the shipping damage You must submit a copy of our repair invoice to the carrier for reimbursement All units must be returned prepaid The address and shipping instructions will be given to you at the time the RMA is issued Requesting Technical Information or Support You may request technical information or support by email or telephone Please send your technical or sup
8. connectors Attempting to alter wiring can cause injury s Do not dispose of batteries in a fire The batteries may explode Refer to your local codes for disposal requirements 7 Do not open or mutilate the battery packs or batteries Released electrolyte is harmful to the skin and eyes It may be toxic Battery Storage 3000 _ 1000 ae a R R a The CYCLON batteries used in this UPS may be stored for A E Up to one year at room temperature 25 C or 77 F and s recharged with no loss in cell reliability or performance capabilities 100 When batteries are stored at or near 25 C 77 F we recommend recharging every year If storage temperatures 10 z E are significantly higher than 25 C 77 F even for short jd aia Bees foes eee a ii ii durations the frequency of battery recharging must be increased per the graph on the left Storage time da Recharge Interval vs Storage Temperature Float Life Characteristics The life expectancy of CYCLON VRLA batteries is not limited by loss of electrolyte due to the sealed design Instead life expectancy is determined by longterm corrosion of the positive current collecting grid The corrosion effect on cell capaci ty is minimal until the cell approaches end of life which is defined as the inability of the cell to provide at least 80 of its rated capacity Battery life is reduced substantially when batteries are subjected to sustained temperatures above 25 C 2
9. load segment 2 3 Press the Set Alarm Silence button once to turn on Status BIT 7 LED 4 Press the Set Alarm Silence and Function Test buttons at same time again and hold for one second The alarm buzzer will sound one short beep to acknowledge the UPS has stored the settings B Setting load segments to automatically turn off the load segment at low battery 1 Press the Function Test and Set Alarm Silence buttons at same time and hold them for one second The unit will emit one alarm beep and then enter the Configuration Mode 2 Press the Function Test button repeatedly and move to the function BIT 4 LED on for load segment 1 or BIT 6 for load segment 2 3 Press the Set Alarm Silence button once to turn on dot Status BIT 7 4 Press the Set Alarm Silence and Function Test buttons at same time again and hold for one second The alarm buzzer will sound one short beep to acknowledge the UPS has stored the settings C Setting load segments for continuous mode operation 1 Press the Function Test and Set Alarm Silence buttons at same time and hold them for one second The unit will emit one alarm beep and then enter the Configuration Mode 2 Press the Function Test button repeatedly and move the dot to function BIT 3 for load segment 1 or BIT 5 for load segment 2 3 Press the Set Alarm Silence button once to turn off no dot Status BIT 7 4 Press the Function Test button repeatedly and move t
10. loads into the output receptacles on the rear of the UPS Plug the UPS into a dedicated wall receptacle that is protected by a circuit breaker or fuse in accordance with national and local electrical codes Use a 15 amp rated outlet for 1000VA amp 1500VA models a 20 amp outlet for the 2200VA model and a 30 amp outlet for the 3000VA model The wall receptacle used must be grounded To turn on the UPS switch on the input circuit breaker wait for the UPS to switch from bypass to inverter mode and then turn on the connected equipment Free standing tower Installation When installing the SSG Series UPS in a free standing configuration mounting feet for the SSG RP models are provided and must be used to stableize the UPS when installed in a free standing verticle position The feet are shown below SSG models are provided with keyhole hardware to lock the UPS and battery bank units together This key lock is also required if additional battery packs are added Mounting feet Mounting feet for additional battery banks SSG1 5KRP X Free Standing SSG2KRP X to SSG3KRP X Free Standing 10 Battery Bank Installation Procedure The battery modules have been designed to be placed on one side of the UPS as shown below 1 Visually inspect the battery module for any freight damage Report damage to the carrier and Falcon Electric immediately 2 Use the mounting feet to secure the unit and to prevent them from tipping over One addi
11. providing detailed operational informa tion at a glance The display enables the user or field service engineer to easily monitor the UPS operation UPS control and programming is easily accomplished using the Standby Function Test and Set Alarm Silence buttons Two levels of audible alarms are also provided when the unit is oper ating on battery The SSG Series rear panel supports the following a Load Segment Control Multiple output receptacles are grouped into one continuous and two programmable load segments The two programmable load segments may be set to shed or turn off the load segment at loss of utility voltage or when the low battery level has been reached This allows non essential loads to be turned off extending the amount of battery runtime b Remote Emergency Power Off REPO SSG RP models are equipped with a REPO connector that may be interfaced with a computer room s isolated normally closed REPO and meets NFPA 70 NEC645 11 c RS 232 and USB Ports These ports may be used to provide communications between the UPS and a network server or other computer systems When used in conjunction with the supplied UPSILON software they give the ability to remotely monitor and control the UPS The software will automatically save all open computer files and initiate an unattended shutdown in the event of a loss of utility It supports most MS Windows and Linux operating systems An optional Unix version is available throug
12. to operate e UPS in green mode Call Falcon Service for a e Key damaged Returned Material Authorization RMA FCC Considerations Note This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help 30 10 0 Technical Support In the event your SSG RP Series UPS requires service or should any other technical support be required write call fax or email Falcon Service Falcon Electric Inc 5116 Azusa Canyon Road Irwindale CA 91706
13. 32 interface cable pin designations are as follows UPSILON 2000 amp SEC Smart Mon 2 O 6 BAUD RATE 2400bps o 0 av DATA LENGTH 8 bits EF y STOP BIT 1 bit 5 0 y PARITY None I aa DB 9 Connector Pin Assignment Pin Function explanation 0 9 RS 232 Rx INPUT 6 RS 232 Tx QUTPUT Ground The computer RS 232 Port settings should be set to the following Baud Rate 2400 bps Data Length bits SS StopBit Ibit Parity Nome Remote Emergency Power Off REPO A two pin REPO connector is located on the rear panel of the UPS The connector is shipped with a jumper wire installed to facilitate the normal operation of the UPS in the event an REPO connection is not used The REPO function provides an interface for a NFPA 70 NEC 645 11 compliant Remote Emergency Power Off REPO switch The switch must have a normally closed contact state that opens when the REPO button is depressed REPO ACTIVE When the REPO switch contacts are opened which also turns the equipment room power and UPS power off the UPS output will immediately turn off all connected loads and then will shut down within one minute When the REPO switch contacts are closed restoring the equipment room s power the UPS will restart Extemal Battery Continuous Connector 4 AC Line i Communication Output Fuse Cord Inlet F Connector Option Interface Slot 22 SSG2KRP 1 to SSG3KRP 1 Rear Panel Lay
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15. ATTERY MODULE SERVICING AND BATTERY REPLACEMENT TO THE FALCON ELECTRIC SERVICE DEPARTMENT Battery Module Installation 1 Mount the battery module directly above or below the UPS or battery module in the equipment rack 2 Verify the battery disconnect is in the off postion 3 Remove the battery inteconnect connector cover plate located on the module rear panel 4 Connect the battery cable to the newly installed battery module Next connect the other end of the cable to the UPS 5 If the an extended module is being installed verify all battery module battery disconnect switches are turned to the off position Two battery interconnect connectors are provided on each battery module to allow for a daisy chain connection to all modules and the UPS Performing a Manual Battery Test Pressing the Function Test button for three seconds while the UPS is operating in Normal Mode will initiate a manual battery test If the UPS goes to Battery Mode and returns to Normal On line Mode after 10 seconds the batteries are good If a single long audible tone is sounded and the unit does not switch to battery mode this indicates that either the batteries are defective installed incorrectly the battery pack is not installed the battery bank interconnect cable is not installed or the battery doscpnnect s are not in the on position If the problem cannot be resolved contact Falcon Service 26 Recycling the Used Battery Packs NEV
16. BATTERY LIFE 5 The SSG Series UPS can be installed in either a free standing mini tower or into a 19 inch equipment rack Follow the appropriate instructions in either Rackmount UPS Setup or Free standing UPS Installation Rackmount UPS Setup All SSG Series models are shipped with front panel mounting ears that allow the unit to be installed in a 19 equipment rack Each UPS unit and external battery enclosure requires 2U 3 5 inches of vertical rack space NOTE The rack mounting ears WILL NOT support the weight of the UPS or battery bank by themselves They are only to be used to secure the UPS to the front rails of the rack Unless Falcons optional UPS and Battery slide rail kits is purchased and installed an equipment shelf is required to support the weight of the UPS and battery modules Use the following procedure to install the UPS in an standard 19 equipment rack 1 Place the UPS on a flat stable surface with the front of the UPS facing you 2 Align the mounting ears with screw holes on the side of the UPS and secure with the supplied screws 3 lf installing the Battery Module repeat the above STEPS 4 For slide rail installations fasten the inner parts of the slide rails to the UPS on both sides with the screws provided CAUTION When making battery bank connections to the UPS alwasy verify the battery bank circuit breaker s are in the off position PRIOR to turning on the first battery bank circuit breaker ALWAY
17. Bit Bit Ait Bit Bit Ei 5 4 z 2 Ol 12704 of 240 On 1200 of 240 On LSC 2 LSC 2 LScr LScC 4 leer 1154 of 230 On 115 of 230 Off Lowy Batt Wty Loss Lowy Batt Wty Logs lode 110 of 240 Off 110 of 220 On JOOW or SUS Ott OO or 20S Off Example How to Set the UPS Output Voltage to 115Vac 1 models or 230Vac 2 Models i oO o1 B W DY T Press the Function Test and Set Alarm Silence buttons at same time and hold them for one second The unit will emit one alarm beep and then enter the Configuration Mode Press the Function Test button eight times to move to the function LED BIT O on Press the Set Alarm Silence button turn off Status BIT 7 Press the Function Test button one time and move the to the function LED BIT 1 on Press the Set Alarm Silence button to turn on Status BIT 7 Press the Set Alarm Silence and Function Test buttons at same time again and hold for one second The alarm buzzer will sound one short beep to acknowledge the UPS has stored the settings You must now restart the UPS before the new voltage setting will be in effect How to Set the UPS Load Segment Control Options Function Bits 3 4 5 amp 6 Three conditions of automatic load segment control may be programmed for two separate output load segments Additionally one continuous load segment is provided Per the model specific rear panel pictures that follow the two programmable and one c
18. ER discard the UPS the UPS battery pack or batteries in the trash Contact your local recycling or hazardous waste center for information on proper disposal of the used battery pack and batteries The entire spent battery packs may be returned to the Falcon Service Center at the end user s expense for recycling Prior to returning the spent battery pack s please call the Falcon Service Center and obtain a Return Materials Authorization RMA number NEVER dispose of batteries in a fire as batteries will explode NEVER dispose of used batteries or the UPS in the trash or a landfill as it is a violation of federal and state laws The UPS and batteries must be recycled For UPS and battery recycling information please contact Falcon Service for the name and address of the nearest battery recycling facility NEVER open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic A battery can present a risk of electrical shock and burns due to high short circuit Current AY CAUTION Observe all warnings cautions and notes before replacing batteries Batteries can present a risk of electrical shock and burns due to high short circuit current The following precautions should be observed when working on batteries Remove watches rings and other metal objects Use tools with insulated handles Do not lay tools or metal parts on top of batteries Do not attempt to alter any battery wiring or
19. RATION amp PROGRAMMING The following section describes how to reconfigure the internal UPS setup options by using the Setup Configuration amp Programming Mode The setup options include The UPS output voltage enabling or disabling Green Mode and output Segment Control operational mode settings CAUTION AY Never change the voltage settings when the UPS is ON and powering any connected loads How To Place the UPS Into Setup Configuration Mode To place the UPS into configuration mode press the Function Test and Set Alarm Silence buttons at same time and hold them for one second The unit will emit one audible beep and the Load and battery LED displays will function the setup configuration display See page14 Ref the LED diagram on page 14 Note on the right side of the display panel you will see a row of 8 LEDs battery amp load Forming an 8 BIT column located on the right side of the display The bottom most LED bit is function BIT 0 with the remaining upper most six LED bits function bits 1 through 6 The Top LED is BIT 7 is the Status Bit which indicated the setting of the setting status of the seven other Function bits Repeat pressing of the Function Test button will light the LEDs from function BIT O bottom to function BIT 6 When selecting function BIT O through BIT 6 observe whether status BIT 7 LED is lighted 1 or off 0 To change the function you are presently in press the Set Alarm Silence button to turn
20. S DEPRESS AND HOLD THE BATTERY PRECHARGE PUSHBUTTON LOCATED ON THE UPS REAR PANEL WHILE TURNING ON THE FIRST BATTERY BANK CIRCUIT BREAKER TO PREVENT UPS DAMAGE 8 D Securing hardware slide rails and rail extensions are sold separately Contact Falcon Electric for these additional options and any assistance needed 6 Attach the two mounting brackets to the rack s mounting rails The brackets allow adjustment of up to eight inches of the slide assembly mounting position front to back on the rack mounting rails Determine which adjustment holes to use on the bracket and attach it to the slide assembly on the stationary outer slide k Rack mounting rails 10 11 Install the slide assemblies with brackets into the rack enclosure The return flanges on the mounting brackets and outer parts fit to the inside of the rack mounting rails Verify the slide assemblies are in the same alignment position on all four rack mounting rails After checking alignment TIGHTEN ALL SCREWS Insert the UPS with inner parts attached into the slide assemblies You may need to depress the locking mechanisms on the inner and outer parts of the slide assemblies to allow the slides to retract The UPS should move smoothly forward and backward on the slide assemblies If not recheck alignment Once the UPS is installed in the rack the load may be connected to the output of the UPS Ensure the equipment being connected is turned off Plug all
21. alcon SSG RP Series Industrial Grade high temperature UPS SSG RP models are available in nominal power ratings of 1000VA 1500VA 2000VA 2200VA and 3000VA The SSG RP Series is a compact rugged double conversion on line UPS It provides continuous power conditioning and accepts a wide range input voltage while providing tight output voltage regulation with a true sinewave output The SSG Series UPS protects sensitive industrial equipment against the widest range of power problems in the harsh industrial power environment The SSG RP protects against power failures power sags power surges brownouts line noise high voltage spikes frequency variations switching transients and helps reduce harmonic distortion This manual describes unpacking instructions the unit installation the major features of the SSG RP Series UPS and its detailed operation configuration and troubleshooting The specifications located at the end of this manual give detailed parameters of operation for the SSG RP Series UPS and provides general information on approvals and certifications Brief SSG Overview The Falcon SSG RP Series Industrial Grade UPS may be positioned vertical for desktop or floor standing applications Brackets are supplied to accommodate installation into a standard 19 inch equipment rack For vertical installation the supplied stabilization brackets must always be intalled The SSG Series front panel features a graphical LED display
22. and hold for one second The alarm buzzer will sound one short beep to acknowledge the UPS has stored the setting How to Set the UPS Output Voltage Function Bits 0 amp 1 The SSG Series UPS is shipped configured from the factory with its output voltage set to 120Vac For most North American applications the UPS output voltage will not have to be changed CAUTION NEVER CHANGE THE UPS OUTPUT VOLTAGE WHILE IT HAS EQUIPMENT CONNECTED TO ITS OUTPUT RECEPTACLES Make output voltage configuration changes and verify the desired output voltage is present at the UPS output using the UPS output voltage display function Next verify that all of the equipment to be connected to the UPS will operate satisfactorily on the newly selected output voltage CAUTION When the UPS output voltage is set to 100Vac the maximum amount of load that Output Voltage 120Vac 115Vac 110Vac 100Vac can be connected to the UPS must be derated reduced by 15 Function BIT s Status Bit BIT 7 BITO amp BIT1 For BIT O set bit 7 On BITO amp BIT1 For BIT O set bit 7 Off BITO amp BIT1 For BIT O set bit 7 On BITO amp BIT1 For BIT O set bit 7 Off 18 LED on For BIT 1 set bit 7 On default LED off For BIT 1 set bit 7 On LED on For BIT 1 set bit 7 Off LED off For BIT 1 set bit 7 Off a A mm A mm A m Output Voltage Select Setup Ref the LED diagram on page 14 F unction Function Function Function F unction Function Function Bit Bit
23. atl a Fee ree eee sores ahd See i ts XK x i j py i I N The i INNO EVENT IS FALCON RESPONSIBLE FOR ANY SPECIAL INDIRECT SECONDARY OR CONSEQUENTIAL DAMAGES SUCH AS PERSONAL INJURY Any defect thout first obta repair replace or refund the purchaser price at Falcon s sole discretion for any defective S as os G aK i N Th is ion misuse or neg iii acts or events outside of Falcon s control such as f normal wear and tear such as cleaning and replacement of batteries The warranty is null and i h i t 3 i Sees Sao eee Sess gg a a8 eae Wes SS a a a a a a te a Sa i i ths when not battery cutoff point To prevent this discharge remove the battery fuse or switch he battery disconnect to the off position when the unit is to be stored without the AC power being supplied to the UPS for more than two days The battery must be recharged every four aS es if fal a ea si es eee iste Sem Oras Se Sere i i ch i the product IONS Ten e M a Wie ETT eee aay ee Nis sere Soren i o t i KK Ny H i aa sr Ji i i Z R E MK A ea q 1 ipping cos roduct returned more than 90 days after sh i nd user i i h i t y i o f broken or shows signs of tampering or ted Warranty and workmanship for a period of two years f
24. e battery test the output of the UPS will not be adversely affected Set Alarm Silence Button This button has three functions 1 Disables the audible alarm buzzer 2 scrolls the display through the various UPS parameters 3 Sets configuration changes when pressed in setup mode only Disable the Audible Alarm Pressing the button for one second will turn off the audible alarm This will cause future notification of minor alarms to be silenced NOTE THE FOLLOWING ALARMS CANNOT BE SILENCED OVER TEMPERATURE PFC OVER CURRENT INVERTER OUTPUT OVER LOAD LOW BATTERY AND UPS OR CHARGER FAILURE How to Display The UPS Parameters Repeat pressing of the Set Alarm button will cause UPS input and output parameters to be displayed on the lower portion LED display in the following order The input voltage output voltage output frequency battery voltage percentage of output load input current internal UPS temperature and the output current 13 UPS Alarm Status Display Upon the UPS sounding a continious alarm condition the alarm status bit will be displayed on the LED display located on the UPS front panel Please note the status bit number displayed and con tact the Falcon service department immedately To assist please inform them of the bit s displayed HT 7 sinverter voltape leedback error lap BIT 6 slow DC bus voltage flar BIT 5 sbaliery voltare over high flag HIT A output current over hiph p e ob La invert
25. ears plus mounting hardware 19 rack ears plus mounting hardware Box 2 contains Battery module Battery UPS connection cable Keyhole hardware 19 rack ears plus mounting hardware 1 set of mounting plates amp securing hardware Inspecting The Equipment Visually inspect the UPS for freight damage If any the UPS or Battery has been damaged during shipment keep the shipping cartons and packing materials for the carrier and immediately file a claim for shipping damage with the carrier If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 YOU MUST file with the carrier within 15 days of receipt of the equipment 2 YOU MUST send a copy of the damage claim within 15 days to Falcon Electric Inc AY CAUTION The UPS and Battery Module are heavy Take proper precautions when lifting or moving them 1 Always install the SSG RP UPS in a controlled environment 2 Place the UPS in an area with unrestricted airflow around the unit away from water flammable liquids gases corrosives and conductive contaminant 3 Maintain a minimum clearance of 4 inches in the front and rear of the UPS 4 Maintain an ambient temperature range specified in the model specificaiton To maximize the life time of the batteries an ambient temperature of 68 F to 77 F 20 C to 25 C is recommended OPERATION IN TEMPERATURES ABOVE 77 F 25 C WILL REDUCE
26. ed VRLA maintenance free lead acid batteries Batteries must be kept recharged to prevent excessive self discharging which may result in their premature failure The UPS will continuously recharge the batteries when plugged in and turned on 1 The UPS and Battery Care Keep the area around the UPS clean and dust free If the area around the UPS becomes very dusty clean the area and the UPS with a vacuum cleaner To assure the full 10 year battery life keep the UPS at an ambient temperature of 25 C 77 F 2 Storing the UPS and Batteries When storing the UPS for any length of time it is recommended to plug and turn on the UPS for at least 24 hours Please refer to page 27 for more details 3 When to Replace Batteries We suggest the battery pack s containing 10 year batteries have the batteries replaced every 8 10 years for SSG RP units that are operated and maintained in a 25 C environment Higher tempera ture operating environments will decrease the battery life For 10 year batteries installed in a 50 C enviroments they will need to be replaced about every year In order to assure the performance of the SSG RP Series UPS check the battery every two to three months by pressing Function Test button and conducting a battery test If the UPS goes back to normal On line Mode in less than 10 seconds with one long beep the batteries need replacing Contact Falcon Electric Service Department to order replacement battery pack
27. er vollage ovcr low flag BIT 2 sinverter voltage over high flag RIT 1 soft start aul Map BIT 0 DC KUS voltage over high flag Warning Upon experiancing errors Bit 0 Bit 1 Bit 2 Bit 3 Bit 6 and Bit 7 errors the UPS must be immediately turned off and the Falcon service department contacted Attempting to turn the UPS back on may result in furter damage to its internal electronics Programming Bit Designations Set Up Bits Status Modified Set Up Status Batt Load A 14 AY CAUTION When the UPS is in Normal On line mode pressing the bypass button once will put the UPS into Bypass Mode While in bypass should the utility power become unavailable the UPS output will turn off and the UPS will shut down Once the unit is in Bypass Mode operation pressing this button again will force UPS back to on line mode operation 5 0 UPS OPERATION OPERATING MODES LED models The following outlines the UPS status for each mode of operation as displayed by the LED NORMAL ON LINE MODE OPERATION During normal on line operation utility power provides energy to the UPS The filters power factor corrector and the inverter process the power to provide computer grade power to connected loads The UPS maintains the batteries in a fully charged state The LED display will indicate on line mode operation indicate the percent of load inverter line charger and battery status The dark solid line on the MIMIC portion of
28. ference All of the models presented herein are designed for installation and use in a temperature controlled environ ment free of contamination This UPS operates from utility power and contains a number of high current back up batteries this information is important to all personnel involved Please read this manual first before continuing to unpack install or oper ate this UPS STORAGE AND TRANSPORTATION This UPS must be handled with care and given special attention due to the high amount of energy stored within its inter nal sealed lead acid batteries Please retain the UPS shipping container in the event the UPS needs to be returned for service It has been designed to ship the UPS safely without shipping damage INSTALLATION This UPS must be installed in a clean environment free from moisture flammable gases or fumes and corrosive sub stances Operate the UPS in an indoor environment with an ambient temperature range specified by model number herein This UPS is designed for use with industrial class equipment DO NOT USE TO POWER LIFE SUPPORT EQUIPMENT OR OTHER DESIGNATED LIFE CRITICAL APPLICATIONS The maximum UPS output load in watts must never exceed that shown on the UPS rating label NEVER CON NECT equipment that could overload the UPS or demand half wave rectification from the UPS for example electric drills vacuum cleaners or hair dryers Storing magnetic media on top of the UPS may result in data loss o
29. h Falcon at an additional cost d Communications Option Board Expansion Slot The slot supports the installation of an optional SNMP HTTP Agent board or contact closure interface board The SNMP HTTP Agent board is a TCP IP addressable solution to remote UPS monitoring and management via LAN WAN or the Internet The agent board is supplied with client software that will remotely shutdown multiple servers or computers through the Ethernet LAN A CD containing software clients and a SNMP MIB II compliant MIB is provided that supports most popular operations systems 5 2 0 SSG UPS CIRCUIT DESCRIPTIONS Input Filter This portion of the circuit provides surge protection certified to meet IEC 61000 4 5 and IEC 801 5 It also filters out both electro magnetic interference EMI and radio frequency interference RFI and prevents excessive levels from being conducted back to the utility source All SSG Series rackmount models have been tested and comply with FCC Class B requirements Input Power Factor Correction While the UPS is operating from the utility source this circuit converts utility AC power to regulated DC power for inverter use It corrects the input current to maintain a sine waveform to minimize the amount of current distortion that will be reflected back to the utility DC DC Converter The DC DC converter utilizes energy from batteries and boosts up the DC bus voltage to a level required by the inverter This allows the inverter
30. he dot to function BIT 4 for load segment 1 or BIT 6 for load segment 2 5 Press the Set Alarm Silence button once to turn off no dot Status BIT 7 6 Press the Set Alarm Silence and Function Test buttons at same time again and hold for one second The alarm buzzer will sound one short beep to acknowledge the UPS has stored the settings 20 7 0 COMMUNICATIONS All SSG Series UPSs are provided with the following communication ports RS 232 port with standard DB 9F serial port connector USB port supporting the connection of a standard USB interface cable One advanced communications option slot is provided on the rear panel of the UPS Unless an advanced communications option board has been previously purchased and installed the port will be covered with a small cover plate This plate will be secured with screws CAUTION NEVER INSTALL OPTION CARDS THAT HAVE NOT BEEN SUPPLIED BY FALCON ELECTRIC OR ARE FOR ANOTHER FALCON MODEL WITHOUT CONSULTING WITH FALCON SERVICE Advanced communications option cards available from Falcon are Internal SNMP HTTP Agent Board Standard Dry Contact Interface Board Note A special external SNMP HTTP Agent device is available that may be connected to the UPS s RS 232 port This allows for one dry contact interface board to be installed into the Advanced Communications Option Slot concurrently CAUTION When an internal SNMP HTTP AGENT device is installed into the Advanced Commun
31. ications Option Slot the RS 232 port and UPSilon software may not be used The USB port may be used in conjunction with UPSilon software concurrently with the SNMP HTTP agent RS 232 amp USB Ports This UPS is equipped with 1 RS 232 and 1 USB port located on the UPS rear panel A standard RS 232C interface cable is provided to allow for the connection of the UPS to another RS 232 port found on most computers The USB port interfaces with a standard USB cable to be supplied by the end user The USB cable required is a 4 Pin USB Type A M connector 4 PIN USB Type B M connector The USB and RS 232 ports cannot be used concurrently When an RS 232 or USB cable has been connected and the supplied UPSilon Computer Shutdown and Management software has been properly installed on the connected computer a high level of UPS management and protection against lost or corrupted files is in effect Please follow the installation and setup instructions supplied on the UPSilon software CD The UPSilon users manual is also located on the UPSilon CD supplied with this unit UPSilon supports most popular operating systems Should you have special UNIX requirements please contact Falcon Sales for information and pricing of UPSilon for UNIX ss PIN _s PUIIN Definition UPS PIN Definition PC Transmitted data Received data Received data Transmitted data DTE Read DTE Read Pe Signal Ground Signal Ground 21 The supplied Falcon RS 2
32. ll be lit when the UPS is in bypass mode 12 of Battery Charge Meter gt Bypass gt DC Start gt UPSOff Controls all models The primary front panel user controls consist of one input circuit breaker and three push buttons The switch located to the right of display is the main input circuit breaker and controls the connection of utility power to the UPS and its internal battery charger The three buttons located to the left of the LED display are for primary manual control and program ming of the UPS From top to bottom they are designated Function Test Set Alarm Silence and Bypass DC Start UPS Off Function Test Button This button has two functions 1 Initiates internal UPS Setup mode to allow for configuration changes Setup mode is initiated by pressing both the Function Test and Set Alarm buttons down and holding them for one second 2 Manual Battery Test If depressed for less than three seconds it initiates an immediate battery test Manual Battery Test Description When the UPS is operating normally from utility power pressing the test button will cause the UPS to test the voltage status of the batteries for 10 seconds During that period the battery if first determined to be good will supply power to the UPS Should defective batteries be detected the audible alarm will sound one long tone and the UPS will continue to operate from the utility voltage without going to battery mode During th
33. n On line UPS Block Diagram Important Safety Instructions READ FIRST Chapter 1 Introduction Manual Overview Brief SSG RP Overview Load Segment Control Remote Emergency Power Off RS 232 amp USB Communications Expansion Slot Chapter 2 SSG UPS Circuit TEREPRE Input Filter Power Factor Correction DC DC converter DC AC inverter Battery packs Battery charger Manual bypass function Automatic bypass function Output filter Chapter 3 Installation Unpacking i Inspecting the equipment Rackmount UPS setup Free standing tower installation with optional mounting feet Battery bank installation Extended battery bank information Battery bank installation procedure Chapter 4 Displays amp Controls LED indicators amp icons Function Test button Set Alarm Silence button How to display the UPS Parameters Chapter 5 UPS Operation Operating Modes Normal On line Mode Battery Mode Bypass Mode How to turn on the UPS How to DC start the UPS How to turn off the UPS Chapter 6 UPS Setup Configuration amp Programming How to place the UPS into setup mode Setting the Green Mode Setting the UPS output voltage Setting the load segment options Chapter 7 Communications RS 232 amp USB REPO SSG1 5KRM 1 rear panel layout SSG2KRP 1 to SSG3KRp 1 rear panel layout Chapter 8 Maintenance Storing the UPS When to replace batteries SSG RP Battery Bank Replacement Performing a manual battery test SSG RP Ba
34. n over temperature condition or upon a UPS failure condition Should any of these events occur the UPS will transfer to bypass mode sound an audible alarm and provide a bypass indication on the LED display Output Filter As with the input filter stage the output filter maintains conducted EMC and RFI levels below FCC Class B limits 3 0 INSTALLATION Unpacking The SSG Series UPS may be shipped in a number of boxes depending on the model and configuration ordered The number of boxes you have received should be as indicated MODEL BATTERY MODULE NUMBER OF BOXES SSG1KRP X n a internal battery pack 1 box shipped SSG1 5KRP X 1 battery module 2 boxes shipped SSG2KRP X 1 battery module 2 boxes shipped SSG2 2KRP X 1 battery module 2 boxes shipped SSG3KRP X 1 battery module 2 boxes shipped If you have not received the proper number of boxes please contact Falcon Electric Customer Service at 1 800 842 6940 This UPS is shipped complete with all cables required for operation including UPSILON software and rackmount ears for 19 rackmount mounting Due to the weight of the UPS amp battery they must be installed on a rack shelf rated for the total UPS and battery weight A full list of the box contents is provided as follows SSG1KRP X SSG2KRP X SSG3KRP X Box 1 contains Box 1 contains UPS module with fitted battery pack UPS module without battery RS 232 cable RS 232 cable Software CD Software CD Manual Manual 19 rack
35. nction Function Bit Bit Bit Bit Bit 4 2 E 120 or z240 On 1270 of 240 On LSC 1 LSC 1 Green 115 or 230V On 115 or 230W Off Lowy Batt Utr Loss lo de 110 or 240 Off 110 or 220 On OO or 208W Off 100 or 208 Off How to Enable or Disable Green Mode Function Bit 2 To Enable 1 Press the Function Test and Set Alarm Silence buttons at same time and hold them for one second The unit will sound one beep and then enter the Configuration Mode 2 Press the Function Test button two times to move the dot from function BIT O to function BIT 2 The Green Mode function 3 Press the Set Alarm Silence button to enable LED OFF BIT 7 The reverse of other feature enable settings 4 Press the Set Alarm Silence and Function Test buttons at same time again and hold for one second The alarm will sound one short beep to acknowledge the UPS has stored the setting To Disable Factory Default 1 Press the Function Test and Set Alarm Silence buttons at same time and hold them for one second The unit will sound one beep and then enter the Configuration Mode 2 Press the Function Test button two times to move the dot from function BIT O to function BIT 2 Green Mode function 3 Press the Set Alarm Silence button to turn LED ON the BIT 7 LED The reverse of other feature disable settings 4 Press the Set Alarm Silence and Function Test buttons at same time again
36. omplete the UPS can be powered up With utility power present turn on the UPS input circuit breaker located on the front panel The UPS will enter an Auto Test state and all of the LED indicators will be illuminated flashing for ten seconds and then return to a normal state The UPS will start up in bypass mode and after several seconds should transfer to the normal on line mode How to DC Start the UPS without utility power In the event utility power is not available the UPS may be started up in battery mode To turn on the UPS without utility power available press and hold the BYPASS button The UPS will start on battery and supply power to the connected loads until the batteries are depleted Always recharge the batteries immediately by connecting the UPS to utility power and turning on the UPS input circuit breaker after any full battery discharge For DC start operation the load segment control must be set to Continuous Mode operation How to Turn Off the UPS To turn off the UPS While in normal on line mode press the Bypass button for one second The UPS will go into Bypass Mode Next turn off the input circuit breaker The unit will shut down after about 30 seconds While in battery mode Press the Bypass button for one second The unit will shut down after about 30 seconds NOTE DURING SHUT DOWN DO NOT PRESS ANY BUTTON SINCE UPS MIGHT BE RE ENERGIZED AND DELIVER POWER TO ITS OUTPUT UNEXPECTEDLY 6 0 UPS SETUP CONFIGU
37. on the Status LED or turn off the Status LED Next press the Set Alarm Silence and Function Test buttons at same time and hold for one second The audible alarm will sound one short beep to acknowledge the UPS has stored the selected settings Setting the Green Mode Function set to disabled from factory Green Mode is a power saving feature that should only be used in non critical applications when the connected computer or equipment is the only device being protected by the UPS and when turned off UPS battery backup is no longer necessary When the Green Mode is enabled and the connect ed load decreases to less than 3 of the full rated UPS output capacity the UPS will automatically switch from on line to Bypass Mode 30 seconds after the drop in load has been detected After the UPS has switched to Bypass Mode the Green Mode LED will flash to indicate the UPS is in the energy saving Green Mode While in Green Mode should the load increase to greater than 3 of the UPS s full output rating the UPS will automatically return to normal On line Mode operation CAUTION When Green Mode is enabled and the UPS has switched to Bypass Mode due to a reduction in load THE UPS WILL NOT GO TO BATTERY MODE IN THE EVENT OF A UTILITY FAILURE THE CONNECTED LOAD WILL BE TURNED OFF Turning Green Mode off in configuration mode will restore normal UPS operation 17 Green Mode Setup Ref the LED diagram on page 14 Function Function F unction Fu
38. ontinuous load segments are assigned to specific output receptacles located on the UPS rear panel For each programmable load segment the following conditional states may be selected 1 2 3 Turn off the assigned load segment when utility power is lost bits 3 amp 5 Turn off the assigned load segment whenever low battery is reached bits 4 amp 6 Load segment bits are turned off making the load segment continuous Load Segment Control Setup Ref the LED diagram on page 14 F unction Function Function Function F unction Function Function Bit Bit Bit Bit Bit Bit Bit Ei 5 4 E z Ol 1204 of 240 On 1270 of 240 On LSC LSC 2 LSC 1 q15 of 2304 On 115 or 230 Off Lowy Batt Uty Loss Uty Loss 1100 of 220 Off 110 or 220 On TOO or SUS Off OO or 205 Off LSC 1 Load Segment 1 LSC 2 Load Segment 2 Continuous 4 receptacles 2 receptacles 2 receptacles 1B Oc x S4 fz X PAS RS 237 Net Ait O er FI5A 250V Ss n Making Load Segment Settings A Setting load segments to automatically turn off the load segment when utility power is lost 1 Press the Function Test and Set Alarm Silence buttons at same time and hold them for one second The unit will emit one alarm beep and then enter the Configuration Mode 2 Press the Function Test button repeatedly and move to the function BIT 3 LED on for load segment 1 or BIT 5 LED on for
39. out USB Port UPS Line Cord Communications Option Slot 2000009 97 9780060808800880080 ee UPS Module Battery Bank Disconnect Contact Closure Interface Card Option New UA88376 SSG Replaces UA88374 Note This card installs into the Communicaitons Option Slot Output Circuit Breaker Cooling Fan UPS to Battery Bank Connector ADDITIONAL BATTERY CONNECTION BATTERY CONNECTION Battery to UPS Battery Bank to Connector Battery Bank Connector JUMPER SETTINGS J1 through J7 1 2 DB 9 configured for Green cable Default J1 through J7 2 3 DB 9 configured for standard RS 232 cable Note J1 J7 must be all configured 1 2 or 2 3 or UPS and PC may be damaged J9 Summery Alarm 1 2 Normally Closed Default 2 3 Normally Open J10 Low Battery 1 2 Normally Closed 2 3 Normally Open Default J12 Model Selection 1 2 XG amp SSG Models 2 3 IG amp SVR Pro 2 Models J13 On Bypass 1 2 Disable 2 3 Enable Default 23 DB 9 PIN ASSIGNMENTS 1 Not Used 2 Utility Loss Normally Open 3 Utility Loss Normally Closed 4 Common tied to pin 7 5 Low Battery 6 Remote Shutdown 5 12Vdc 7 Common tied to pin 4 8 Alarm Bypass 9 Not Used 8 0 MAINTENANCE All SSG Series UPS except RP models requires very little maintenance The batteries are located inside user replaceable packs containing 6 Enersys Cyclon X Cell wide temperature range seal
40. port questions by email to SUPPORT FALCONUPS COM You may contact a FALCON support engineer directly by calling the FALCON support line between 9 00 am and 4 00 pm PST 800 842 6940 FALCON Web Support Product data sheets specifications and owner s manuals are available in Adobe Acrobat PDF format on our corporate website at WWW FALCONUPS COM 31 pe pare pare EER SERN TERE EERE EERE PERE SEER TERE SERN EERE EERE TERRE FERRE SEER TERE SERS TERE EERE TERRE PERE EERE TERE EERE EERE ERS TERRE PERE EERE TERE SPER TERE EERE PERE PERE EERE TERE STERN TERRE EERE TERE ERE SERRE TERE EERE EERE EERE PERE PERE EERE EERE PERE TERRE EERE TERRE PERE EERE TEASE TERE TERRE EERE PERE fr fee rR a V eae a ee a ea a meee aa eR NY ear a eee NY ear a eee ae ea a ge aaa ee NY a a eee ae atm a eee ae ec a erate aaa ee RNY a a eee ae eae a eee ae NY eae aa ee BY ec a eee a eat a eee a ec NY erate aaa ee a V a V eee a eat a eee a ec NY eae aaa ee a V a a eee ae eat a eee ae NY ate as ee NY ew a eee a eat a eee a V ce NY aa mW eB NY eR a eee a ae eae NY eee ae eS NY ea V eS EY cea a eR V ee ee SAS CAS AUIS CAS AUIS CAS SUIS SAS AOI AS SAS AOI AS SAS AUIS SAS AOI AS SAS AIAN SAS AIAN SAS AOI AS SAS AOI AS SAS AOI AS SAS AOI AS SAS SOAS SAS AOI AS SAS AOI AS SAS SOI AS SAS AGIAN SAS AAS SAS AUIS SAS AOI AS SAS AOA SAS AOI AS SAS AOI AS SAS SOI AS SAS AOI AS SAS AOI AS SAS AOI AS STAN AGIAN SAS AOI AS SAS AGIAN SAS Mt Bi poe Th SAVE
41. r corruption WARNING This UPS should be installed according to the instructions in this manual Failure to do so could result in unsafe operation and could invalidate your warranty WARNING Once batteries have reached the end of their life ensure they are disposed of properly PLEASE REFER TO YOUR LOCAL LAWS AND REGULATIONS FOR BATTERY RECYCLING REQUIREMENTS NEVER DISPOSE OF BATTERIES IN ALAND FILL Do not dispose of battery pack or batteries in a fire The battery may explode Do not open or mutilate the bat tery pack Released electrolyte is harmful to skin and eyes It may be toxic CAUTION Observe all warnings cautions and notes before replacing batteries Batteries can present a risk of electrical shock and burns due to high short circuit current The following precautions should be observed when working on batteries 7 Remove watches rings and other metal objects Use tools with insulated handles s Do not lay tools or metal parts on top of batteries s Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury Do not dispose of batteries in a fire The batteries may explode Refer to your local codes for disposal requirements Do not open or mutilate the battery packs or batteries Released electrolyte is harmful to the skin and eyes It may be toxic 4 1 0 INTRODUCTION Manual Overview This user manual has been written to provide basic information about the F
42. rior to contacting Falcon Service Problem and Possible Cause UPS will not turn on input breaker not switched ON UPS input breaker tripped input battery cables not correctly fitted UPS wili not provide power fo the load Power only present on one output receptacle No output from any output receptacle Output fails as soon as load is connected UPS operates from battery despite utility power presents e Check fuse e Generator does not power UPS Verify the UPS Input breaker on front panel is turned ON Verify the connected load is fess than the rating of fhe UPS Verify the input cable and battery is connected to the UPS and battery module Verify the battery circuit is furned ON Check the output fuse Check the connected cable Ensure the load does not exceed the maximum rating of fhe UPS input fuse may need replacing Check generator is properly governed for both frequency and voltage Some low grade generators will not supply a stable enough supply to run an UPS UPS drops the load and is in bypass Check the load status fhe UPS may mode with alarm be overloaded UPS battery time is not long enough Test the battery by pressing or the unit does not run on battery at all Function Test button if the battery fails the test replace the battery pack UPS Beepincg Refer to the audible alarms table 29 Problem and Possible Cause Button on front panel does not work Wait for a while
43. rom the date of shipment by Falcon tat O SIX mon product that is returned to Falcon with an RMA number For defective product returned with 30 days of shipment Falcon will pay for shipping costs to and from its service center For FALCON S LIABILITY UNDER THIS LIMITED WARRANTY EXCEED THE PURCHASE PRICE PAID FOR THE PRODUCT IN QUESTION INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER LEGAL RIGHTS THAT VARY FROM STATE TO STATE DAMAGE TO PROPERTY LOSS OF DATA LOST PROFITS ETC IN NO EVENT WILL Exclusions Disclaimers apply to Falcon s products ALL OTHER WARRANTIES ARE EXPRESSLY DISCLAIMED Procedures defective product returned after 30 days but within 90 days of shipment Falcon will only pay O 49 ee Ka an x ae mee eed dp Tr Rees pae rE e N P O 9 eee ay U V E e a Sees O O O Sse oe O i TE A TT EEEE E r a a E E E EEEE E r r T E EEE E E E E T Sa AN R WE A AEN E E EA E A A E GU TE OHS GN N E A E A TG E E A OTS AN N E A A OU N E E A TO OA SG A GOES A R OU N E E A AES A A E NGI A A N E AE A OS A At A SSG A u AION GO GO GO AAA G0 gO GO AAN G0 GO GO GO GO GO GO GO AAA G0 AARI 4 AAAA ANN AAA AN AARI G0 BA F a ROSS ENIE NIR SNIEN IEN EENES NEI SNIEN Rea HN EENES NEI SNIENE NIENIE NISENI NEEN a a nn ee Rea HY EENE
44. s 4 Battery Pack Replacement With the hot swappable battery bank the SSG RP Series UPS battery bank is easily replaced with out having to turn the UPS off or disconnecting the load Refer to the battery replacement section of this manual for replacement instructions Refer all SSG RP model battery replacement and servicing to the Falcon Electric service department NOTE NEVER ATTEMPT TO DISCONNECT THE BATTERIES OR REMOVE THE BATTERY FUSE OR TURN OFF THE BATTERY DISCONNECT WHILE THE UPS IS IN BATTERY MODE 24 SSG RP Battery Bank Replacement Soe Sk ot J fade in Taiwan Disconnect the battery bank to UPS and any battery bank to batter bank interconnect cables Loosen and remove the screws securing the battery bank Remove the battery bank from the rack Install the replacment battery bank into the rack Reinstall the screws to secure the battery bank to the rack Reconnect the battery bank to UPS and any battery bank to batter bank interconnect cables previously removed 25 SSG RP X UPS Models with Standard SSGH B 4 SSGH B 8 and SSGH 1 8 Extended Battery Disconnect amp Circuit Breaker Battery Modules Battery to UPS and Battery to Battery Connectors are Located On the Rear SSG RP Battery Replacement Panel Under Cover Plates The standard SSG RP UPS battery module contains special high temperature battery packs designed specifically for the RP Falcon models PLEASE REFER ALL RP MODEL B
45. substantially reduced Optional extended battery modules are available through Falcon and will extend the amount of battery runtime Please refer to the exact UPS model in the attached specificaitons for the operational temperature range and the specific battery option part number Battery Charger The internal UPS battery charger utilizes energy from the utility power to continuously charge the UPS batteries The charger operates in constant power mode The UPS batteries are being charged whenever the UPS is plugged in turned on and operating from utility power The internal UPS battery charger output is rated at 1 amp CAUTION When making battery bank connections to the UPS alwasy verify the battery bank circuit breaker s are in the off position PRIOR to turning on the first battery bank circuit breaker ALWAYS DEPRESS AND HOLD THE BATTERY PRECHARGE PUSHBUTTON LOCATED ON THE UPS REAR PANEL WHILE TURNING ON THE FIRST BATTERY BANK CIRCUIT BREAKER TO PREVENT UPS DAMAGE Manual Bypass Function A manual bypass button is located on the SSG front panel When the UPS is operating from utility in the normal on line state depressing this button will cause the UPS to transfer to bypass Depressing the bypass button again will return the UPS to the on line mode Automatic Bypass Transfers The SSG RP Series UPS will automatically switch to bypass to energize the connected load when the UPS is first turned on encounters an overload encounters a
46. the display indicates the normal mode power flow from input through the inverter to load and from the input to the charger and into the battery BATTERY MODE OPERATION When in battery mode the UPS battery supplies energy to the DC to DC converter and then on to the inverter which powers the connected load During the battery discharging the audible alarm will beep The rate of the beeping will increase as the battery runs low low battery prior to UPS shut down Once the low battery warning is sounded there will be about one minute of battery runtime remaining After the UPS has shut down when utility power has been restored the UPS will automatically restart The LED display will indicate the UPS Line is off and the inverter LED is on The battery LED indi cates the UPS is in Battery Mode The dark solid line indicates battery power flow to the DC to DC converter and on to the inverter The LEDs of the battery charger display indicates the amount of battery capacity remaining each LED represents a 25 capacity increment As capacity decreases fewer LEDs will remain illuminated The charger LED is turned off 15 BYPASS MODE OPERATION The UPS will automatically transfer to Bypass Mode in the event it is overloaded experiences an internal failure for the conditions listed below When in bypass the UPS will transfer the connected load directly to the incoming utility power When in bypass mode Battery Mode will not be available
47. tional set of mounting feet base extensions ships with each battery bank 3 Turn off the battery disconnect switch and connect the supplied battery bank cable to the UPS connector located on the rear of the battery bank Next connect the other end of the cable to the battery bank connector located on the rear of the UPS as shown 4 Turn on the battery disconnect switches located on the back on the rear of the battery bank s 4 0 DISPLAY amp CONTROLS The diagram below shows the basic functions of the front panel for all SSG Series 1 5 3kKVA UPS models of Battery Charge Meter LED Indicators located on the SSG RP LED display UPS Alarm Condition This LED will be lit when an alarm condition exists Refer to page 29 of this manual and attempt to correct the alarm condition Output Load The greater the load up to four LEDs will be illuminated Each LED represents 25 of the UPS output rating On Inverter This LED will be lit wnen the UPS is in Inverter mode Line Present The Line Present LED will be lit when utility power is present and within valid limits Charger On When the battery charger is operating the LED will be lit Battery Mode When the UPS is operating from battery this LED will be lit Of Battery Charge Meter The battery meter LEDs indicates the of battery charge remaining The more battery capacity available the more LEDs that will be illuminated Each LED represents 20 On Bypass This LED wi
48. to operate continuously at optimum efficiency and voltage The converter incorporates a patented circuit which reduces the amount of ripple current and EMI interference to the battery increasing the overall battery life DC AC Inverter In utility mode operation the inverter utilizes the regulated DC output to invert DC back into clean regulated sinewave AC power When utility power fails the inverter will receive its energy from the battery through the DC DC converter In both modes of operation the UPS inverter is on line and continuously generating clean regulated AC output power to the load The IGBT PWM inverter is of a very robust design and produces a pure sinewave output with a 2 voltage regulation Having a very low output impedance it can supply the high current demands of high inrush and non linear loads Battery Packs The SSG RP Series UPS utilizes a flame retardant battery pack comprised of four 12V 5AH valve regulated sealed lead acid VRLA batteries in each pack All SSG battery packs are interchangeable between SSG RP 1kVA 3kVA models To maintain the optimum battery life the user should operate the UPS in an ambient temperature of 68 F to 77 F 20 C to 25 C The SSG RP Series UPS models use batteries that are rated for the full operational temperature range of the specific UPS model Please refer to the specificaitons page located at the end of this manual At temperatures above 25C the battery life will be
49. ttery Module amp Installation Recycling used battery packs Chapter 9 Troubleshooting Chapter 10 Technical mene Warranty A W OQ aga oo o1 A aanrhr ARR RA 15 16 19 20 21 21 23 24 24 26 26 28 31 32 SSG Series Industrial Grade High Temperature UPS Features True Double Conversion On Line Sinewave Design High Temperature 30 C to 60 C or 65 C Operation Depending on Models LED Display with Advanced Monitoring Output Load Segment Control Remote Emergency Power Off REPO Input Power Factor Correction Wide Input Voltage Window Precision Output Voltage Regulation Superior Brownout Surge and Transient Protection Optional Frequency Converter Operation User Replaceable and Hot Swappable Battery Bank Optional Extended Battery Banks amp Chargers RS 232C USB amp Optional SNMP HTTP Communications UPSILON UPS Monitoring amp Management Software Two Year Warranty SSG RP Series Double Conversion On line UPS Block Diagram A Filter Output Current amp Power Factor DC AC aa Input Regulator Inverter T Transfer D Za Switch Filter IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS RETAIN THIS USER MANUAL This manual contains important instructions which must be followed during the installation operation and maintenance of the SSG RP Series UPS battery banks options and batteries Please read all instructions before operating this equipment and save this manual for future re
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