Vencobelt 40 ALU
Contents
1. 316634 04 0 02 005 00 0 x 3 6 3 Electrical installation oil lubrication system Description Unit Frequency 50 60 Hz Voltage 230 Volt Capacity Max 3 Watt um vblt 03 en 18 V Jencomatic 4 Transport 4 1 Transport safety regulations See also General safetyprescription and instructions um vblt 03 en 19 V Jencomatic 5 Storage 5 1 Storage safety regulations See also General safety instructions Respect the surrounding conditions Never store the system in a room where the temperature can get under 10 C Lower temperatures can damage sensitive parts Store the system in a dry and dust free room Place the system on a level floor Never place heavy products on top of lighter products um vblt 03 en 20 V Jencomatic 6 Operation 6 1 Operation elements The machine is operated from the central control panel 6 1 1 Operating the oil lubrication system The amount of lubricant delivered for each stroke of the piston is adjustable from lcm to 5cm Adjustment is made by raising the collar with indicator window and turning manual feed knob and collar The chain always has to be greasy this is the responsibility of the owner user 316634 04 0 02 003 00 0 x There always has to be sufficient oil in the reservoir this is the responsibility of the owner user Electrical data is subject2. User Manual Vencobelt 40 ALU e 0 Wenco matic 2005 Vencomatic bv User manual Vencobelt 2005 Vencomatic B V Nederland All rights reserved The provided information can in no way be reproduced and or published in any form or by any means electronic of mechanical without prior written permission from Vencomatic B V The provided information is based on general data concerning the at the time of the release known constructions material characteristic and work methods so changes are reserved The provided information is valid for the product in the standard type Vencomatic B V can therefore not be held responsible for damage resulting from a standard type deviant specification of the product The provided information is made with all possible care but Vencomatic B V cannot be held responsible for errors or the results of errors in the information The by Vencomatic B V used usernames trading names trademarks etc can according to trading laws not be used V Jencomatic Table of contents Vencobelt AO ia or E R 1 l o o Ao E A A A AR ui odes 4 1 1 A me uer ana nata E atl est a aede ee me opi ea 4 1 2 Manal S A eos Rd SS DES een 4 1 3 DOCUINENE CODES os coe dst lox SD DOS 4 1 4 Stickers on the machine ui ia 5 1 5 Icons In this document a A eder n dades eee tet da ida ede EC Egi 6 1 6 Available documentation sese eee eee ee ee 6 1 7 A E 7 1 8 Service ana techni
3. 10 1 Paper O conc 25 10 2 Corner with bend 0 180 degrees sss ese 25 10 3 Drive unit type VB40ALU NEMA flange lapan sese eee eee 25 11 WE eU TM ME 26 um vblt 03 en 3 V Jencomatic 1 Foreword 1 1 This manual This manual is made as a reference book for the machine that is mentioned on the cover of this document Only qualified users can use and maintain this machine in a safe way Keep the manual in the same place near the machine If the manual gets lost order a new one via your supplier This manual provides you with information about safety technical specifications operation and maintenance Take your time to read this document carefully before using the machine The machine is developed with all care and meets the CE marking Therefore it is not allowed to modify the machine The machine is inspected thoroughly before delivery to you Note the registration number of the machine You can find this number on the production label of the machine Make sure to have this number at hand in case you want to contact the service department of you supplier Vencomatic is not responsible for damage or injury caused by not following the instructions mentioned in this manual 1 2 Manual Everyone working with or near the machine should know the contents of this manual Follow the instructions in the manual The management should instruct the personnel according to this document and follow all regulations and suggestions Never ch
4. User Conveyor belt system Component Flock um vblt 03 en A trained and therefore acquainted with the applied technique expert familiar with the possible dangers of the machine Technicians have a minimum age of 19 years They have a solid knowledge of transport techniques Technicians are authorized to transport install place in operation and repair the machine See User The authorized user is also authorized to install and commission the machine The customer using the machine according to the purpose detailed in the concerning user manual The user is responsible for the operation and the in the user manual described periodic adjustment cleaning and maintenance of the machine Indication for all possible versions of this machine Identification for every separate connectable part of the machine Indication for the economic life cycle of the chickens V Jencomatic 1 8 Service and technical support When an item is not discussed in this manual contact your local Vencomatic dealer for information about specific procedures 1 9 Identification of the system The production label is placed on the drive unit See picture below 2001 0000 310Nm Xxxxxx 00 0 02 010 00 0 xx The number on the production label represents the order number 1 10 The machine and
5. adjustable foot is fastened If not check if the height is correct and fasten the nut Check if the bearings run smooth Tighten chain see tighten chain Join chain ends see join together chain ends e Therun in period is past when it is not necessary to tighten the chain anymore um vblt 03 en 22 V Jencomatic 8 Maintenance Disconect all electrical connections before proceeding operation Always check if the electrical connections are dry after cleaning Frequency What tot do Where on the machine After installation Check the oil level of the motor On drive unit Production depending maintenance Remove feathers from brushes rotating brushes and shafts On drive unit return unit and shafts on remaining components Spray chain clean highpressure cleaner Near return unit Watch out Do not spray on bearings Let the system run during spraying Clean the electrical part with a moisten cloth and domestic soap Motor drive unit and oil lubrication unit Clean motor fan With compressed air Daily check and Empty litter bin Near drive unit and return maintenance unit Visualy check oil level of the oil Near drive unit lubrication system the level has to be between the upper and the lower marking Check if the chain is greasy Whole chain enough Monthly Check on wear and tear Drive wheels transport maintenance centering of the
6. parts chain chain closing link green plastic parts on the corners bends and egg carriers Yearly maintenance Maintenance after one flock Check the oil level of the motor On drive unit Spray chain clean highpressure cleaner Near return unit Watch out Do not spray on bearings Let the system run during spraying Clean the electrical part with a moisten cloth and domestic soap Motor drive unit and oil lubrication unit um vblt 03 en 23 V Jencomatic 9 Failure 9 1 Failure table Disconect all electrical connections before proceeding operation Failure Cause Solution Chain slips near drive wheel Chain is to loose Tighten chain See Tighten chain Chain wheel worn out Replace chain wheel Chain worn out Replace chain Eggs are greasy Too much grease on transport chain Regulate amount of grease See Settings table Eggs are dirty Transfer brushes are dirty Clean brushes with water and domestic soap Eggs are broken Broken or missing egg carriers Replace egg carriers Machine is not leveled correct egg carriers stick Level machine Transfer is badly adjusted or broken Adjust or replace transfer Egg supply is to big Decrease egg supply Motor drive unit runs heavily Oil lubrication system is switched of Switch on oil lubrication unit See Operating the oil lubrication syste
7. the environment 1 10 1 Packaging material The packaging material mainly consists of e corrugated cardboard untreated wood plastic packaging material Inform the customer to inquire about the possibilities for recycling and environmentally friendly disposal re use of the packaging materials um vblt 03 en 8 V Jencomatic 1 11 Discard the machine Discarded machines should be disposed of in an environmentally friendly way according to the local regulations The used materials can be subdivided roughly in plastic egg carrier on chain dirt tray various plugs untreated metal shafts coated metal motor and bearing block galvanized metal sheet metal fastening materials legs aluminum side profiles of section oil and grease in motor bearing block and oil lubrication system If an electrical control panel is supplied The printed circuit board s and their components in the control panel are electrical waste 1 12 General safety instructions Vencomatic B V will not accept any claim for damage or injury caused by not following the safety regulations and safety instructions or carelessness during transport installation commissioning operation maintenance troubleshooting and repair of the machine and possible accessories Depending on specific working circumstances or additional accessories additional safety regulation can be needed If during previous the aforementioned activities a poten
8. to changes 316634 04 0 02 004 00 0 6 2 Emergency stop On the electrical control panel there is an emergency stop See also Manual Electrical Control Panel for further information um vblt 03 en 21 V Jencomatic 7 Settings 7 1 Settings table Disconect all electrical connections before proceeding operation Frequency What to do Settings after run in period Check if all the components of the machine are well aligned and leveled to each other the chain should run evenly Check if the nut of the adjustable foot is fastened If not check if the height is correct and fasten the nut Check if the bearings run smooth Tighten chain see tighten chain Join chain ends see join together chain ends Settings during fin operation situation Adjusting the oil lubrication system see operating the oil lubrication system Attention Never close the oil reducing valve of the oil lubrication system while pump is in operation Adjusting timer of oil lubrication system see Manual Electrical Control Panel Tighten chain see tighten chain Monthly settings Check if all the components of the machine are well aligned and leveled to each other the chain should run evenly Setting after one flock Check if all the components of the machine are well aligned and leveled to each other the chain should run evenly Check if the nut of the
9. written authorization of Vencomatic B V um vblt 03 en 10 V Jencomatic 1 14 2 Purpose Vencobelt The Vencobelt is a machine for transportation of eggs Every other or further use is not regarded conform the purpose Vencomatic is not responsible for damage or injury because of this The machine is constructed according to the valid requirements and standards Use the machine only in technical perfect state conform previous mentioned purpose 1 14 3 Use according to purpose The Use according to purpose as recorded in the EN 292 1 is the use where the technical product according to its specifications including its possibilities according to the sales brochure is capable of When in doubt this is the use that seems obvious resulting from construction type and function of the product Use according to purpose also includes following the instructions in the user guide 1 15 Warranty regulations The warranty regulations applied to the machine are recorded in the terms of delivery and payment of Vencomatic BV registered at the chamber of commerce in Eindhoven with number 873 94 The warranty has a validity of 12 months The warranty expires if The warranty validity is past 12 months Not authorized changes and or modifications are applied to the machine Parts and consumer goods that are not supplied by the manufacturer are applied The maintenance is not carried out according to the indications in the manual The machine
10. 1 E A A ON 24 A i ei em tse itr aes be e Sat ER A ee ah ie eru NR tours oM DA CO Ud 24 PIOGK M 7 Guarantee regulation TTT 11 aes mE A A MEUM 6 Identification of the System eee ee ee ee 8 Incline decline set E A 16 KARE aE atia eset afe ce cls tos otiam rta beu ioi d iu eC ses entr folida A 7 Machine eE ee e RIP TC RTT 9 Machinery directive erne dic rada 10 MaintenaN eadi EEMEA 23 MORCILLA TTT 10 Oil lubrication system OPTION RA Ta 21 Oil lubrication systen technitalr e E tA O O US 18 ONO o a is 21 operation elements init 21 A A A a eU D AN denne ec reci M ecu OE 25 Packaging Mate lia 8 Paper Toll ria e eL DM LU ias 25 Production abel nin o ve ter dc ete rue ta eb Dc Ce ev eee re Pax ec E ve taces Cei eet ale pde Cu d Ue da d 8 Produttspecitications clica tilde 12 go AAA PPP TO 11 Return unit Al A qu ds PER d esum A Ae P HUE cede MU deter 17 Safety IMSELUCHIONS essei cine oio a e nere dido no Ese svedese ansa e ieu de DAG 9 Safety meas reS isis 10 Section technical e L 2 ES era Coat 14 SerVICeY na ol f haue ads S le atas hf t 8 A A EE EE 22 iC 22 idle d ENERO E ETE S NOE 5 9 kot 20 Storage safety regulations 42 1o iaie dtt uet ede lede es ek en vanter re erica to alain 20 um vblt 03 en 26 V Jencomatic Technicahdata M n 13 Technical specifiCatiQlis savera et 427327 lada 10 Technical SUMO wists udiwedesess eisusns SANDERS dee ope obe
11. MA flange variable 75 246 VB40ALU Japan 310 100 328 motor type to be installed after consultation with dealer 3 1 2 Dimensions drive unit Pere Tu o os bi IL 1069 319500 06 0 02 001 00 0 xx All motor versions have the same dimensions um vblt 03 en 13 V Jencomatic 3 1 3 Electrical installation drive unit Description Power Mains voltage VBAOALU 110 Nm 370 Watt 3x230 3x400 V VB40ALU 210 Nm 550 Watt 3x230 3x400 V VB40ALU 310 Nm 550 Watt 3x230 3x400 V VB40ALU NEMA flen 0 5 hp 1x230 V 60Hz 0 75 hp 1x230 V 60Hz VB40ALU Japan 550 Watt 3x230 3x400 V motor type to be installed after consultation with dealer Electrical data is subject to changes 3 2 Technical data section 3 2 1 General section Description General Material Aluminum 3 2 2 Dimensions section LO O on De FERA a 475 L 2300 319501 06 0 02 001 00 0 xx um vblt 03 en 14 V Jencomatic 3 3 Technical data corner 3 3 1 General corner Description Angle of corners Corner VB40ALU 90 degrees 90 degrees Corner VB40ALU 45 degrees 45 degrees Corner VB40ALU degrees 0 90 degre
12. ange the order of the to do actions Keep this manual during the lifetime of this machine in the same place near the machine The manual should be at the users disposal 1 3 Document codes The document code consists of six parts Field 1 document type Field 2 product type Field 3 version number Field 4 language code Field 5 month of publication Field 6 year of publication um vblt 03 en 4 V Jencomatic 1 4 Stickers on the machine Following stickers are applied to the machine See picture below um vblt 03 en 5 encomatic 1 5 Icons in this document In the manual of this machine the following icons are used A A il En a Careful Procedures that can cause damage to the product surroundings or environment This damage can occur if procedures are not carried out carefully Warning Danger for electricity electrical power Remarks suggestions and advices Pull out the plug first before proceeding operation Consult the indicated Information source first Protect against water and moisture Watch out Procedure that needs extra attention 1 6 Available documentation The following documentation of the Vencobelt is available e user manual Vencobelt 01 en August 2001 e installation manual Vencobelt 01 en August 2001 um vblt 03 en 6 V Jencomatic 1 7 List of terms In this manual the following terms are used Technician Authorized user
13. cal SUPPOM gt aac 2 EZ aO 2 52T a 520 Rd Soa 2 ai iaa 8 1 9 Identitication of the SYSTEM AA read aeu 8 1 10 The machine and the environment eee ee ee e ee ee ee nennen nennen nnns 8 1 11 Discard the Machi csi dais 9 1 12 General safety instructions sse eee ee eee ee 9 1 13 Taken safety measures for this machine eee e eee 10 1 14 CE marking intended USC cccccccsecccesceeeceseeecseeeeeeeeeeeeseeeeseeeseeeeaueesaeeneeesages 10 1 15 Warranty regulation a a dia 11 2 Asetienal description ans 12 2 1 Description Vencobelt LEE ni aia 12 2 2 PU POS Gr USE a O H uc tan ian reed 12 2 3 PFOGUGCES DECITICALIOINS ones A asp Cuv A FERRE IO costa atus 12 A ELE E EUN 13 3 1 Technicakdata dve uibus coa ds 13 3 2 Technical data Section iu Sr Ld qe abd Sd Ua R 14 3 3 Technical data COFIBE 2 arece is 15 3 4 Technical data incline decline set esses nnne 16 3 5 Technical data return UNit ss aser nere beer nennen nnn nna nnne sn nnn 17 3 6 Technical data oil lubrication system sseesseeseeseeeeenene nne 18 A s lt jorel nx 19 4 1 Transport safety regulations cosa dee a o dea 19 So SOI e EE 20 5 Storage safety regulations a 20 67 els AUG can esas o ci ro Cn t ae 21 6 1 Operation elements ccccccceececeeecseeeceeeeececeeecseeeeeeeeeeeseeeeseeeseeeeaueesaeeneeesages 2 6 2 Etnergency stop ist 21 A A O 22 7 1 Settings tabla ae 22 8 MAINE td e 23 A ON 24 9 1 Failure TADIC radtss 24 10 O 25
14. es 3 3 2 Dimensions corner 165 1065 1065 319504 06 0 02 001 00 0 xx um vblt 03 en 15 V Jencomatic 3 4 Technical data incline decline set 3 4 1 General incline decline set Description An incline decline set always contains an inclining a declining component and a plough The maximum angle is 28 degrees 3 4 2 Dimensions incline decline set 440 319503 06 0 02 001 00 0 xx um vblt 03 en 16 V Jencomatic 3 5 Technical data return unit 3 5 1 General return unit Description On the return unit a rotating cleaning brush is mounted The cleaning brush cleans the egg carriers on the chain 3 5 2 Dimensions return unit 527 319502 06 0 02 001 00 0 xx um vblt 03 en 17 V Jencomatic 3 6 Technical data oil lubrication system 3 6 1 General oil lubrication system Description Quantity unit Manufacturer Buijer Qmax 0 01 cc minute Pmax 4 1 bar Volume oil reservoir 1 8 liter Oil type Paraffinum perliquidum PH EUR 99 3 6 2 Dimensions oil lubrication unit
15. in not set up conform the guideline indicated by Vencomatic The machine is installed incompetently um vblt 03 en 11 V Jencomatic 2 General description 2 1 Description Vencobelt The Vencobelt is made up of modular components This means that depending on the use of the component different positions are possible e The maximum capacity of the Vencobelt is 25 000 eggs per hour e The belt speed is 4 5 meter minute with the electric motor running at 50 Hz The following components can be part of the Vencobelt e 319500 6 7 10 11 drive unit e 319501 section e 319503 incline decline set e 319504 8 9 i corner e 319502 return unit e 316634 oil lubrication system e 949114 binder with bill of material and manuals 316634 xxxxxx 05 0 02 001 01 0 xx 2 2 Purpose use The Vencobelt is designed for transportation of eggs Because of the modularity it is possible to make various arrangements custom made to the local needs and possibilities Therefore the Vencobelt can be easily integrated in house layouts 2 3 Productspecifications Only chicken and turky eggs can be transported with this machine um vblt 03 en 12 V Jencomatic 3 Technical data 3 1 Technical data drive unit 3 1 1 General drive unit Description Torque Max effective Vencobelt Nm length m ft VB40ALU 110 Nm 110 25 82 VB40ALU 210 Nm 210 50 164 VB40ALU 310 Nm 310 100 328 VB40ALU NE
16. m Out of oil Check oil level if necessary refill Out of oil motorreductor oil level too low Check oil level if necessary refill Brushes return unit don t run Geared belt is loose or worn Tighten geared belt or fix and tighten geared belt again Machine will not Start after cleaning or installation Chain is too dry Oil the chain with a hand brush Eggs get broken in a corner Egg supply is too big Decrease egg supply Eggs get broke in the incline decline set Egg supply is too big Decrease egg supply Setting of incline decline axis are wrong Place incline decline axis in highest position um vblt 03 en 24 V Jencomatic 10 Options 10 1 Paper roll 10 2 Corner with bend 0 180 degrees e O o 319509 06 0 02 001 00 0 xx Y SS 10 3 Drive unit type VB40ALU NEMA flange Japan um vblt 03 en 25 V Jencomatic 11 Index Authorized USER n pit erences E ote mon Dco kx Ee told ten DRE Pob VER DER X EFE YQ 7 AA A P NEN ER 12 Componentes nate am Ea autc uarpeD ELI MIL tat ofc tel ELLE 7 Conveyor pelt syto RR Ec er Ed bdo a EE 7 COLE oom ol col 25 LOGICA datas ato coire uu oi audet end ated utu EI MM e Ni Dade CI D EI e aas 15 DISCE o EOE EE E EE ad 9 DICE E A 4 Drive UDI T fers 25 techticaldataid adas 13 Emergency stop iia lidia 2
17. onsible for the operation of the machine The user takes care of periodic adjustment cleaning and maintenance of the machine These items are written down in the user manual The authorized user is also authorized for installation and commissioning of the machine 1 12 5 Technical specifications The technical specifications cannot be changed 1 12 6 Modifications Modification of or parts of the machine is not allowed Use original spare parts advised by the manufacturer only 1 13 Taken safety measures for this machine The following safety measure protections are present e Guard for transfer brush on drive unit e Warning stickers see Stickers on the machine e Electrical protection see Manual Electrical Control Panel 1 14 CE marking intended use 1 14 1 Machinery directive The machine is constructed according to the machinery directive Therefore the machine is CE marked CE marking means that the machine at the time of delivery met the CE requirements applied to the machine at that moment The responsibility for CE conformity for the machine expires entirely or partly and changes to the buyer if the following conditions are not observed The CE marking is applied only to the machine e The machine can only be used in observance with the contents of this user manual e The machine can only be used within the range of the products specifications e The original state of the machine cannot be changed without
18. re o deus po sete iden ui teg idad d Oe code 8 Technician d 1seiu delui pee EE 10 Technical 7 TRANS s Te EL ES 19 Transport safety red UlatiOnS ee eee ee e eee 19 Ue Gg TETE 12 Uf DL cL EIU 7 RESPONSI ONES A pL PETIT 10 Vencobelt A 12 um vblt 03 en 27
19. tial danger occurs please contact Vencomatic B V immediately 1 12 1 Installation manual user manual e Every technician has to know the contents of the installation manual The technician must follow the instructions in the installation manual conscientiously e Every authorized user has to know the contents of the user manual and follow the instructions in the user manual conscientiously e Never change the order of the to do actions e Store this manual carefully 1 12 2 Stickers and instructions on the machine Stickers symbols and instructions are an integral part of this machine s safety precautions It is therefore not allowed to cover them up and or remove them They have to be present and legible during the whole life cycle of the system e Replace or repair illegible stickers symbols and instructions immediately um vblt 03 en 9 V Jencomatic 1 12 3 Technician Transport installation and commissioning of the machine is allowed for authorized and trained technicians only See Terms and Definitions While carrying out their work they are always fully responsible for compliance of local safety regulations and guidelines Temporary personnel and persons in training are allowed to work with the machine under supervision of an authorized technician only 1 12 4 Authorized users An authorized user is the customer using the machine This use is in accordance with the purpose of the user guide The user is resp
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