here - Four Seasons Air Control
Contents
1. the suppl ler truct Ins itch ty of th lance sw ing icini O oO u z these loss of life INSTALLER CONSUMER Do not store or use gasoline or other flammable build Immediately call your gas suppl ice agency or O NAPOLE N the v ht any appl ion in in serv ids in your GSS36N 4553 6P NATURAL GAS MODEL ions taller lance lt O gt lt Cc LL lt gt H LL 1 Y O 2 lt lt INS format gt O 2 gt 5 E ZA 2 D LLI WIT 2 c O 9 Eo 5 de O QW oM mm MEE a 2 2 zz O5 ao 3 LU cc 50 27 MA 3 4 dp O 2 J ui Om OO i D lt 8 2 lt 00 32 E uz Q c I o o s Ba oc 5 pa PETER Q LLI O gt u 2 42227072074 LLALA ANA um O LLI 314 Hin O E lt E E N m m S F T gt O E Run E cc ratita 9 E st ro MER O 2 ELK 2 2 5 E 9 2 I FEE gt hm CB 2 lt 5o J lt 2 ea cm 2 2 lt lt lt oO 6 zZ PP lt Cc E n 2 EE 0 2 057 L o 50 e F I 3 O C o Y Lom c o 0 Ela O E lt LLI O2. O O O N lt LLI N i 2 gt De Z O gt lt lt T 2 2 T N O A Ls im Q 2 2 N O 2 5 5 2 r A truct If you cannot reach your gas supplier call the fire department Installation and service must be performed by a In d le QUALITY FIREPLACES neighbour s phone Follow the gas supplier s Do not try to any phone ins CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS may result causing property damage not followed exactly a fire or exp personal in If the WHAT TO DO IF YOU SMELL GAS ig Do not touch any electrica vapors and liqu other appl qual W415 0807 A 03 30 11 22A 1 00 10 TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION CO t 1010 1 0 2 0 DIMENSIONS 2 1 GENERAL INSTRUCTIONS GENERAL INFORMATION 2 2 2 3 2 4 RATING PLATE INFORMATION INSTALLATION GAS INSTALLATION cl 3 2 3 3 3 0 OPTIONAL WALL SWITCH INSTALLATION COMBUSTION AND VENTILATION AIR FRAMING CLEARANCE TO COMBUSTIBLES 41 4 2 4 0 MINIMUM ENCLOSURE CLEARANCES MINIMUM MANTEL CLEARANCES NAILING TAB FINISHING 4 3 4 4 N 5 0 N LOG PLACEMENT HOOD 5 1 5 2 5 3 LOGO PLACEMENT LOUVRE INSTALLATION OPERATION 5 4 6 0 7
3. When lit for the first time the appliance will emit an odor for a few hours This is a normal temporary condition caused by the burn in of paints and lubricants used in the manufacturing process and will not occur again After extended periods of non operation such as following a vacation or a warm weather season the appliance may emit a slight odor for a few hours This is caused by dust particles in the heat exchanger burning off In both cases sufficiently ventilate the area FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water WHAT TO DO IF YOU SMELL GAS e Do not use a mobile or land phone e Immediately call your gas supplier from a f you cannot reach your gas supplier call the fire neighbour s phone Follow the gas supplier s depar
4. Gas CERTIFIED Specialists www nficertified org n 43 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the appliance is installed directly on combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth W415 0807 A 03 30 11 2 3 2 4 GENERAL INFORMATION FOR YOUR SATISFACTION THIS APPLIANCE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY RATES AND EFFICIENCIES O NATURALGAS PROPANEGAS 40 000 BTUIY 11 Water Column 7 Water Column 13 Water Column 3 5 Water Column 10 Water Column When the appliance is installed at elevations above 2 000ft and in the absence of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft It is highly recommended to protect the logs from moisture rain snow Cover the enclosure opening when not in use This appliance is only for use with the type of gas indicated on the rating plate This applia
5. 0 7 E e Qo lt 2 H Service Technician Dealer Name W415 0807 A 03 30 11 13 0 NOTES 23 W415 0807 A 03 30 11 24 W415 0807 A 03 30 11 44 1
6. FIREPLACE USES AND REQUIRES A FAST ACTING WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL L DO NOT ADD ANY MATERIAL TO THE APPLIANCE WHICH WILL COME I OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPIN MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS TOP DESSUS 0 BACK ARRIERE DESSUS 0 ARRIERE 0 FLOOR PLANCHER E MANTLE MANTE PLANCHER 0 MANTEAU 12 SIDES C T RECESSED DEP COTES 0 PROFONDEUR D ENCASTRE 131 2 MAXIMUM HORIZONTAL EXTENSION 2 SEE INSTRUCTION MANUAL FOR GREATER EXT L EXTENSION HORIZONTALE MAXIMALE 2 R F RER AU MANUEL D INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES WOLF STEEL LTD 24 NAPOLEON ROAD BARRIE ONTARIO L4M 0G8 SERIAL NUMBER NO DE SERIE 005 atrasa W415 0807 A 03 30 11 6 3 0 INSTALLATION 3 1 GAS INSTALLATION RISK OF FIRE EXPLOSION OR ASPHYXIATION ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED PURGING OF THE GAS SUPPLY LINE SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN ASSURE THAT A CONTINUOUS GAS FLOW IS AT THE BURNER BEFORE CLOSING THE DOOR ENSURE ADEQUATE VENTILATION FOR GAS AND ELECTRICAL LOCATIONS SEE DIMENSION SECTION ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE HIGH PRESSURE WILL DAMAGE VAL
7. code Correct all undersized piping Check pressure readings Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 minimum 11 water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVER TORQUE Leak test with a soap and water solution Ensure air shutter opening is free of lint or other obstructions Check that the logs are correctly positioned Open air shutter to increase the primary air Check the input rate check the manifold pressure and orifice size as specified by the rating plate values Clean the glass with a recommended gas appliance glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become permanently marked Reverse Replace Check for ground short repair ground or replace wire Replace 42 10 2 21 11 0 WARRANTY NAPOLEONO gas appliances are manufactured under the strict Standard of the world recognized ISO 9001 2008 Quality Assurance Certificate NAPOLEONO products are
8. must be left unobstructed W415 0807 A 03 30 11 11 MINIMUM MANTEL CLEARANCES RISK OF FIRE MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT ENSURE ALL CLEARANCES I E BACK SIDE TOP VENT MANTEL FRONT ETC ARE CLEARLY MAINTAINED WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL THE PAINT OR LACQUER MUST BE HEAT RESISTANT TO PREVENT DISCOLOURATION 73 1 We recommend all mantels made from non combustible material If using combustible materials follow the chart below NOTE Mantel temperatures will rise above normal temperatures and may be hot to the touch m E 4s SIITA 1 ma Lem E SL LLL ILLI TOP OF UNIT LLLLLLJI 0 2 4 6 8 MANTEL DEPTH NAILING TAB To install the appliance face flush with the finished surface position the framework to accommodate the thickness of the finished surface Bend out the four nailing tabs attached on either side of the appliance and secure to the 2x4 framing The tabs will facilitate the installation of either a 3 4 or a 1 finished surface thickness The nailing tabs must not be removed 1 i W415 0807 A 03 30 11 12 5 0 FINISHING 5 1 LOG PLACEMENT FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY LOGS SPECIFICALLY APPROVED WITH THIS
9. steel surfaces every 3 4 weeks or as often as required with fresh water and or stainless steel cleaner CLEANING THE STAINLESS STEEL SURFACE Do not use abrasive cleaners or steel wool on the stainless steel parts Doing so will scratch the finish Sur faces should be cleaned with warm soapy water while the metal is still warm to the touch To clean stainless surfaces use a stainless steel or non abrasive cleaner Always wipe in the direction of the grain Over time stainless steel parts discolour when heated usually to a golden or brown hue This discolouration is normal and does not affect the performance of the appliance 51 1 W415 0807 A 03 30 11 9 0 REPLACEMENTS 17 FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY THIS IS A FAST ACTING THERMOCOUPLE IT IS AN INTEGRAL SAFETY COMPONENT REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD Contact your dealer or the factory for questions concerning prices and policies on replacement parts Normally all parts can be ordered through your Authorized dealer distributor FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM When ordering replacement parts always give the following information e Model amp Serial Number of appliance e Installation date of appliance e P
10. 0 LO LO TU VENTURI ADJUSTMENT 41 7 2 ADJUSTMENT LO FLAME CHARACTERISTICS MAINTENANCE T 8 0 9 0 N REPLACEMENTS TROUBLE SHOOTING WARRANTY o q 10 0 T N 11 0 N N SERVICE HISTORY 1 0 INSTALLATION OVERVIEW 12 0 See the section HOOD INSTALLATION RARA RA d N Ion LOUVRE INSTALLATION See the sect N Hy 20 See the section RATING PLATE INFORMATION See the section LOG PLACEMENT In the margi ine in ica Changes other than editorial are denoted by a verti NOTE W415 0807 A 03 30 11 2 0 INTRODUCTION e THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED e Do not operate appliance before reading and understanding operating instructions Failure to operate appliance according to operating instructions could cause fire or injury e Any changes to this appliance or its controls can be dangerous and is prohibited e Risk of burns The appliance should be turned off and cooled before servicing e Do not install damaged incomplete or substitute components e Risk of cuts and abrasions Wear protective gloves and safety glasses during installation Sheet metal edges may be sharp e Do not burn wood or other materials in this appliance e Provide adequate ventilation and combustion air Provide adequate accessibility clearance for servicing and
11. APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE DO NOT MODIFY THE PROPER LOG POSITIONS SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED IGNITION MAY OCCUR THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE 76 1A PHAZER logs and glowing embers exclusive to Napoleon provide a unique and realistic glowing effect that is different in every installation Take the time to carefully position the glowing embers for a maximum glowing effect Log colours may vary During the initial use of the appliance the colours will become more uniform as colour pigments burn in during the heat activated curing process pte A E AR AHSA H P ERE Pr A Place the rear log so that it rests against B Move the charcoal strip into position lining the two log brackets on the back wall of the up the holes in the bottom with the studs firebox The air space between the log and located on the burner on the burner Ensure firebox back is used to facilitate combustion air strip sits flat on the burner A gt C Position the front right log just behind the D Move the left log into position lining up the grate lining up the holes in the bottom with hole in the bottom with the stud on the left the studs located on the log support side of the log support M 3 b M WE gt ZN 119 A AS A E Line up
12. EZ FERMER BONBONNE DE PROPANE N AJOUTEZ PAS A CET APPAREIL A A IBENTRER CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNIBATE L PAR LE FABRICANT UNE INSTALLATION NON 5 ALT RATIONS UN SERVICE OU UN ENTRETIEN INAD QUATS PED V EN RDES DOMMAGES A LA PROPRI T OU DES BLESSURES AU MANUEL D INSTRUCTIONS FOURNI AVEC CET MODEL GSS36N CSS36N SS36P CSS36P 0 4500 FT 0 1370m VATION 0 4500FT 0 1370m 40 000 BTU h ENTATION 40 000 BTU h 20 000 BTU h N 22 000 BTU h MANIFOLD PRESSURE 3 5 WATER LDP SURE 10 WATER COLUMN PRESSION AU COLLECTEUR 3 5 D UNE COLONNE BE d p D COLLECTEUR 10 D UNE COLONNE D EAU MINIMUM SUPPLY PRESSURE 4 54 ER IMUM SUPPLY PRESSURE 11 WATER COLUMN PRESSION D ALIMENTATION MINIMALE 4 5 D 7 PRESSION D ALIMENTATION MINIMALE 11 D UNE COLONNE D EAU MAXIMUM SUPPLY PRESSURE MA PRESSION D ALIMENTATION MAXIMALE 7 0 D NOT FOR USE WITH SOLID FUEL PAESSION D ALIMENTATION MAXIMALE 13 D UNE COLONNE D EAU N COMBUSTIBLE SOLIDE NE DOIT PAS TRE UTILIS AVEC CET APPAREIL AVERTISSEMENT FOYER UTILISE ET REQUIERT UN THERMOCOUPLE ACTION RAPIDE REMPLACEZ UNIQUEMENT AVEC UN THERMOCOUPLE ACTION RAPIDE DE WOLF STEELLT E N AJOUTEZ PAS CET APPAREIL AUCUN MAT RIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT D GAGEMENTS MINIMAUX DES MAT RIAUX COMBUSTIBLES WARNING THIS
13. INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS BLOCK OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN IN INSULATION MAKE SURE INSULATION AND OTHER MATERIALS ARE SECURED WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON COMBUSTIBLE MATERIALS MATERIALS CONSISTING ENTIRELY OF STEEL IRON BRICK TILE CONCRETE SLATE GLASS OR PLASTERS OR ANY COMBINATION THEREOF ARE SUITABLE MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136 STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT 750 C AND UL763 SHALL BE CONSIDERED NON COMBUSTIBLE MATERIALS MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD COULD RESULT THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT MEASURE FROM THE APPLIANCE BASE IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED THEY MUST BE INSTALLED 71 4 If installing a propane appliance the propane cylinder must always be on the exterior of such structure W415 0807 A 03 30 11 Minimum Clearance to Combustibles construction from appliance and vent surfaces Framing 0 to stand offs Finishing 0 to back sides and bottom Non combustible finishing 4 1 2 to top Recessed depth 13 1 4 Enclosure top 39 1 4 from bottom of appliance Clearance to ceiling 84 from bot
14. K EXPLOSION HAZARD HIGH PRESSURE WILL DAMAGE VALVE DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS LINE AT TEST PRESSURES ABOVE 1 2 PSIG CLOSE THE MANUAL SHUT OFF VALVE BEFORE PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE USING NON LISTED ACCESSORIES BLOWERS DOORS LOUVRES TRIMS GAS COMPONENTS VENTING COMPONENTS ETC COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION THE APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State e appliance off valve must be a T handle gas cock e flexible connector must not be longer than 36 inches The installation must conform with local codes or in REPLACE We suggest that our gas ee 2 2 INSTITUTE hearth products be installed nstallatlon oae 1 IN or tne Nationa Fuel Gas Code ANSI 2223 1 NFPA 54 in the United mind and serviced by professionals States who are certified in the U S amp by the National Fireplace Institute as
15. VE DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS LINE AT TEST PRESSURES ABOVE 1 2 PSIG VALVE SETTINGS HAVE BEEN FACTORY SET DO NOT CHANGE Installation and servicing to be done by a qualified installer A Move the appliance into position and secure B If equipped with a flex connector the appliance is designed to accept a 1 2 gas supply Without the connector it is designed to accept a 3 8 gas supply The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance C Connect the gas supply in accordance to local codes In the absence of local codes install to the current CAN CSA B149 1 Installation Code in Canada or to the current National Fuel Gas Code ANSI 7223 1 NFPA 54 in the United States D When flexing any gas line support the gas valve so that the lines are not bent or kinked E The gas line flex connector should be installed to provide sufficient movement for shifting the burner assembly on it s side to aid with servicing components Check for gas leaks by brushing on soap and water solution Do not use open flame 30 14 3 2 OPTIONAL WALL SWITCH INSTALLATION For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient location Route a 2 strand solid core millivolt wire from the valve to the wall switch or millivolt thermostat The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gaug
16. als gasoline or other flammable vapors and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs rocks and or glass to expose both assemblies 2 Keep the control compartment media burner air shutter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the flame sensor and or thermocouple thermopile as well as reaches the burner 5 Replace the cleaned logs rocks or glass Failure to properly position the media may cause carboning which can be distributed in the surrounding living area 6 Check to see that the main burner ignites completely on all openings when turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your local authorized dealer distributor 40 16 Stainless steel tends to oxidize or stain in the presence of chlorides and sulfides particularly in coastal areas and other harsh environments such as the warm highly humid atmosphere around pools and hot tubs These stains could be perceived as rust but can be easily removed or prevented To provide stain prevention and removal wash all stainless
17. art number e Description of part e Finish IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR AUTHORIZED DEALER 41 2 5 re memomg 7 wee woe Pra ons orion urrwemetoaga W415 0807 A 03 30 11 1 2772 W415 0807 A 03 30 11 19 10 0 TROUBLE SHOOTING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPEN OR REMOVED TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE APPLIANCE MAY BE HOT DO NOT SERVICE UNTIL APPLIANCE HAS COOLED DO NOT USE ABRASIVE CLEANERS SYMPTOM PROBLEM TEST SOLUTION Main burner goes out pilot Pilot flame is not large Turn up the pilot flame stays on enough or not engulfing the Replace pilot assembly thermopile Thermopile shorting Clean thermopile connection tot he valve Reconnect Replace thermopile valve Hemote wall switch wire is too Shorten wire to connect length or wire gauge long too much resistance in the system Faulty thermostat or switch Replace Main burner goes out pilot Refer to MAIN BURNER GOES OUT PILOT STAYS ON goes out Pilot goes out when the System is not correctly Purge the gas line gas knob is released purged The gas valve has an f Filth k interlock device which MEO e Ls will not allow the pilot Pilot flam
18. at has been factory set open according to the chart below VENTURI BURNER Regardless of venturi orientation closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The D AIR flame may not appear yellow immediately allow 15 to 30 minutes for the 17 SHUTTER final flame colour to be established OPENING ORIFICE IIT AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER GSS36 Ina Si FLAME CHARACTERISTICS Its important to periodically perform a visual check of the pilot and burner flames Compare them to the illustrations provided If any flames 3 8 1 27 f m appear abnormal call a service person m FLAME MUST ENVELOPE UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp THERMOPILE 54 2 W415 0807 A 03 30 11 16 8 0 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE APPLIANCE MAY BE HOT DO NOT SERVICE UNTIL APPLIANCE HAS COOLED DO NOT USE ABRASIVE CLEANERS CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This appliance and its venting system should be inspected before use and at least annually by a qualified service person The appliance area must be kept clear and free of combustible materi
19. designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station Once assembled the complete appliance is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS APPLIANCE 5 YEAR LIMITED WARRANTY All stainless steel components of your new gas appliance are warranted against defects for five years All parts such as gas valves logs gasketing are covered and NAPOLEONO will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEONO dealer Construction of models vary Warranty applies only to components included with your specific appliance CONDITIONS AND LIMITATIONS NAPOLEONO warrants its products against manufacturing defects to the original purchaser only Registering your warranty is not necessary simply provide your proof of purchase along with the model and serial number to make a warranty claim NAPOLEONG reserves the right to ha
20. e 100 feet 16 gauge 60 feet 18 gauge 40 feet Disconnect the existing wires from terminals 1 and 3 from the ON OFF switch and replace with the leads from the wall switch millivolt thermostat 50 3 W415 0807 A 03 30 11 3 3 4 0 4 1 COMBUSTION AND VENTILATION AIR This appliance is intended for installation on an outdoor patio or in your yard It must never be installed inside the warm air envelope of your structure It is highly recommended that this appliance be installed in a sheltered area Direct wind will cause an erratic flame and possible pilot or main burner outage An erratic flame could also lead to excessive carboning black soot this condition is not a safety issue but is visually undesirable Typical installation may include covered patio screened porch gazebo or on an outside the wall of a house NOTE Ensure the area has adequate ventilation FRAMING CLEARANCE TO COMBUSTIBLES IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE FINISHED IE DRYWALL SHEETROCK AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND OFFS FAILURE TO MAINTAIN AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE PREVENT CONTACT WITH SAGGING OR LOOSE
21. e is not large Turn up the pilot flame burner to be lit until enough the thermocouple Pilot flame is not engulfing the Gently twist the pilot head to improve the flame pattern has cooled Allow thermocouple around the thermocouple od Thermocouple shorting faulty Loosen and tighten thermocouple seconds for the thermocouple to cool Clean thermocouple and valve connection Replace thermocouple Replace valve Faulty valve Replace Pilot burning no gas to Thermostat or switch is J Connect a jumper wire across the wall switch terminals main burner gas knob defective if main burner lights replace switch thermostat is on HI wall switch Wall switch wiring is defective Disconnect the switch wires amp connect a jumper wire thermostat is on across terminals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Main burner orifice is plugged Remove stoppage in orifice Faulty valve Replace Pilot will not light No spark at pilot burner Check if pilot can be lit by a match Check that the wire is connected to the push button igniter Check if the push button igniter needs tightening Replace the wire if the wire insulation is broken or frayed Replace the electrode if the ceramic insulator is cracked PILOT BURNER THERMOPILE THERMOCOUPL or broken Replace the push button ignitor Out of pr
22. ischarge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEONO will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this Limited Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEONO gas appliance and any other warranties expressed or implied with respect to this product its components or accessories are excluded This limited warranty does not cover damages resulting from the use of components not supplied with the appliance or the use of fuel other than those specified Any damages to appliance due to weather long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEONG reserves the right to have its representative inspect any product or
23. nce is not convertible for use with other gases unless a certified kit is used No external electricity 110 volts or 24 volts is required for the gas system operation Expansion contraction noises during heating up and cooling down cycles are normal and are to be expected RATING PLATE INFORMATION For rating plate location see INSTALLATION OVERVIEW section This illustration is for reference only Refer to the rating plate on the appliance for accurate information CERTIFIED UNDER HOMOLOGU SELON LES NORMES CGA CR97 003 July 1997 CSA US Req 4 96 3rd Ed OUTDOOR IF APPLIANCE HAS BEEN SUPPLIED WITH A GAS PRESSURE REGULATOR IT MUST BE USED THE GAS SUPPLY MUST BE TURNED OFF AT THE LP GAS SUPPLY CYLINDER WHEN THIS APPLIANCE IS NOT IN USE DO NOT ADD ANY MATERIAL TO THE APPLIANCE WHICH WILL COME IN CONTACT WITH THE FLAMES OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE REFER TO THE OWNER S MANUAL PROVIDED WITH THIS APPLIANCE FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER SERVICE AGENCY OR GAS SUPPLIER MUST NOT BE USED FOR COOKING FOR OUTDOOR USE ONLY IF STORED INDOORS DETACH AND LEAVE CYLINDER OUTDOORS REPLACE FOYER AU GAZ EXT RIEUR SI L APPAREIL BQUIP D UN R GULATEUR DE PRESSION D ALIMENTATION IL DOIT RSQ T APPAREIL N EST PAS UTILIS VOUS DEV
24. opane gas A Fill the tank Spark gap is incorrect Spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner Check that the manual valve is turned on Check the pilot orifice for blockage Replace the valve Call the gas distributor 42 10 W415 0807 A 03 30 11 20 SYMPTOM Pilot goes out while standing Main burner is in OFF position Flames are consistently too large or too small Carboning occurs PROBLEM Gas piping is undersized Unit is over fired or underfired Carbon is being deposited on logs or combustion chamber surfaces White grey film forms Remote wall switch is in OFF position main burner comes on when gas knob is turned to ON position W415 0807 A 03 30 11 Air shutter has become blocked Flame is impinging on the logs or combustion chamber Sulphur from fuel is being deposited on glass logs or combustion chamber surfaces Wall switch is mounted upside down Hemote wall switch is grounding Remote wall switch wire is grounding Faulty valve TEST SOLUTION Turn on all gas appliances and see if pilot flame flutters diminishes or extinguishes especially when main burner ignites Monitor appliance supply working pressure Check if supply piping size is to
25. operating the appliance Never obstruct the front opening of the appliance e f appliance keeps shutting off have it serviced Keep burner and control compartment clean e Do not allow wind to blow directly into the appliance Avoid any drafts that alter burner flame patterns e Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition e Young children should be carefully supervised when they in the same area as the appliance Toddlers young children and others may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the vicinity of the appliance To restrict access to an appliance install an adjustable safety gate to keep toddlers young children and other at risk individuals away from hot surfaces e Clothing or other flammable material should not be placed on or near the appliance e Furniture or other objects must be kept a minimum of 4 feet away from the front of the appliance e Ensure you have incorporated adequate safety measures to protect infants toddlers from touching hot surfaces e Even after the appliance is off it will remain hot for an extended period of time e Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These screens and guards must be fastened to the floor e safety screen or guard removed for se
26. part thereof prior to honouring any warranty claim All parts replaced under the Limited warranty policy are subject to a single claim All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim Returned products are to be shipped prepaid to the manufacturer for investigation If a product is found to be defective the manufacturer will repair or replace such defect Before shipping your appliance or defective components your dealer must obtain an authorization number Any merchandise shipped without authorization will be refused and returned to sender Shipping costs are not covered under this warranty Additional service fees may apply if you are seeking warranty service from a dealer Labour travel diagnostic tests shipping and other related charges are not covered by this warranty ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD 2 9B W415 0807 A 03 30 11 22 12 0 SERVICE HISTORY 43 1 Special Concerns Service Performed gt im O 2 I S gt Y s 2 0 4 o O 5 o O 8 Q Lo D 2
27. rvicing must be replaced prior to operating the appliance e tis imperative that the control compartments burners and circulating blower and its passageway in the appliance and venting system are kept clean The appliance should be inspected before use and at least annually by a qualified service person The appliance area must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids e Under no circumstances should this appliance be modified e Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water e Keep the packaging material out of reach of children and dispose of the material in a safe manner As with all plastic bags these are not toys and should be kept away from children and infants e This appliance must not be installed indoors or within any structure that prevents or inhibits the exhaust gases from dissipating in the outside atmosphere 3 14A W415 0807 A 03 30 11 4 2 1 DIMENSIONS 35 1 2 e 37 3 gt 2 2 ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPENED OR REMOVED NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48 FROM THE FRONT FACE OF THE APPLIANCE FIRE RIS
28. the square hole in the right crossover F Line up the rectangular hole in the left with the square post located on the right side crossover with the rectangular post located on of log and install as shown the left side of log and install as shown IMPORTANT IT IS HIGHLY RECOMMENDED TO PROTECT THE LOGS FROM MOISTURE COVER THE FIREBOX WHEN NOT IN USE W415 0807 A 03 30 11 5 2 9 3 9 4 13 HOOD The curtain mesh must be kept fully closed during operation to help prevent accidental burns from occurring The heater must not be used when the hood is removed Hook the hood over the lip of the curtain 9 Fd support plate pis LZ CURTAIN MESH ei m LOGO PLACEMENT Hemove the backing of the logo supplied and place on the screen cover as indicated LOUVRE INSTALLATION UPPER LOUVRES Insert the upper louvres into the slots on both brackets Press the top flange of the hood into the four clips located along the top of the appliance as shown LOWER LOUVRES Attach C mm each hinge to the firebox with 2 SCrews HINGE SCREEN Position the hinge screen into OWER LOUVRES place and with the control door open secure to th VALVE CONTROL DOOR firebox using three screws SCREEN W415 0807 A 03 30 11 14 6 0 OPERATION IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE
29. tment instructions Do not try to light any appliance e Turn off all gas to the appliance LIGHTING INSTRUCTIONS 1 Stop Read the above safety information on this label 2 Turn the gas knob clockwise N to off 3 Wait five 5 minutes to clear out any gas If you smell gas including near the floor STOP Follow B in the above safety information on this label If you don t smell gas go to the next step 4 If the appliance is equipped with flame adjustment valve turn clockwise to off 5 Find pilot located in front of back log 6 Turn gas knob counter clockwise to pilot T Depress and hold gas knob while lighting the pilot with the push button igniter Keep knob fully depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 7 8 With pilot lit turn gas knob counter clockwise 2 on 9 If equipped with flame adjustment valve push and turn knob to high 10 If equipped with remote on off switch main burner may not come on when you turn the valve to on or high Remote switch must be in the on position to ignite burner TO TURN OFF GAS Push in gas control knob slightly and turn clockwise to off DO NOT FORCE 47 9 W415 0807 A 03 30 11 15 7 0 ADJUSTMENT 7 1 7 2 VENTURI ADJUSTMENT CARBON CAN BE DISTRIBUTED IN SURROUNDING LIVING AREA IF THE AIR SHUTTER IS IMPROPERLY ADJUSTED 49 5 This appliance has an air shutter th
30. tom of appliance It is recommended that the walls of the appliance enclosure be finished This would ensure that clearance to combustibles is maintained within the cavity It is best to frame your appliance after it is positioned Use 2x4 s and frame to local building codes OUTSIDE CHASE a W415 0807 A 03 30 11 USE ONLY NON COMBUSTIBLE MATERIAL SUCH AS CEMENT BOARD CERAMIC TILE MARBLE ETC WHEN FINISHING TO THE APPLIANCE DO NOT USE WOOD OR DRYWALL Combustible materials may be installed flush with the front of the appliance but must not cover any of the outer frame face areas of the appliance Non combustible material brick stone or ceramic tile may protrude in these areas It is not necessary to install a hearth extension with this appliance When roughing in the appliance raise the appliance to accommodate for the thickness of the finished floor materials i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories n b 2 0s 2 nn VECES ER UE E W415 0807 A 03 30 11 10 4 2 MINIMUM ENCLOSURE CLEARANCES COMBUSTIBLE 61 4 COMBUSTIBLE 39 1 4 IIA COUO O L e The appliance requires a minimum enclosure height of 39 1 4 For temperature requirements the enclosure space around and above the appliance
31. ve its representative inspect any product or part thereof prior to honouring any warranty claim Provided that the purchase was made through an authorized NAPOLEONO dealer your appliance is subject to the following conditions and limitations Warranty coverage begins on the date of original installation This limited warranty applies only while the unit remains at the site of original installation and only if the unit is installed in Canada or the United States This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners mechanical breakage of logs and embers In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this Limited Warranty NAPOLEON may at its discretion fully d
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