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PowerEsim User Manual

1. 13 5 4 Changing input voltage and current scccsssesecccoccscsssseecccocossssesececocssssssesececocsosssseseceoeossssssseesesso 13 25 First thine to do Initialize DOSIOf sisacsccccccsssecccnsstssesecenscasdnansssccevessascandencaventepveceassenciaseseaiecssstecteases 14 Se SCAG REICHEN 14 35 7 SClECl A Mare from sehemauc page oisaccscecssscstsccsrscnccerssessccssnasscccaacnsanceadvssseescnssasieancadeatsensueetssaansenavc 14 5 8 Component Selection User Interface searched components box ssesccccccccccssssssscscscoees 15 5 9 CHANCE A COMPONENE from database iviecieiodee se sas bae eive sue k aue at epd ianei vao da ease sve dva E aia 16 5 10 xad ADEM SUEDE t DD IUE 17 5 11 Analysis Particular Component vciscsscsssicsssacsscstacassacosedanss sdivacsivensevacisieviecsenssastessisiessstestssernecseeis 18 5 12 View Component Characteris TIES ossosa ionian E ENA E EAN a Naaa iaa 19 5 13 Select PWM Controller Block ssnin AN ENNE AEAN 20 S14 ChansePWM Controller Cr Cut vicsccccsssssccestcsssiccccssscssssaasccccacnsesecentesseaceecsnsecenssccstocoustueeaneagesnae 20 5 15 Select Feedback ROCK geseccs cacescescscs isa deces sca E E T E 21 516 Ocupa dqelquiim ec P 21 5 17 Recalculate charts on the front pate uiuos etii dnsdi nodos o2iPboskUH d Vrae sa nassaan eva ROT PUR SR DER aen 22 SAS Print SCHEMANC DIAS iiim 22 POWERELAB LIMITED A Power Converter Techno
2. POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 w 7 8 34 2 Configure the number of layer in each winding q Advance Winding Power ci Construction Yes Yes E F Lower Lower Distributed x Distributed lt Shared Shared lt lt End Ta End w End To End powerEsim com 76 109 PowerELab Limited reserves the right to make changes to any content her ein without further notice POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 35 Configure the tape type used in each winding Cp Advance Winding Pos cns Construction E t b B b b P b P B Ji e 5 p p Pp P P Yes lt lt Lower Lower Distributed Distributed 4 Shared Shared lt E End Ta End End To End Ww The material of the tape can also be set by Type www powerEsim com 77 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong
3. Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 4 14 Different thermal results at different combinations Of Vin and Iy esee 5 x Howto ic the boardto 3D VIC W 7 52 7 4 16 Create different package style of components nennen enne nnne 52 7 4 17 How to zoom in or zoom out the working area sssssssssessssseeeeeeee eene enne nennen nennen 53 7 4 18 Select multiple components and move them together sesssssssssseseeeeeeeeeee nennen 53 7 4 19 Group and ungroup components ccesssecccsessseeececessseeceeesessceeecesesseeeceseesseeececessseeseseesaaeeecesesseseceseeseeeees 53 7 4 20 Lock a component in position ssssessesessesseeese eene ninnnn nn netnnns nenne nnns nennen ass serena seen nnns annes 53 7 4 21 Attach two components by the shortest distance sssssssssssssssseeeeenee eene eene nennen nnns 54 7 4 22 Howto ungroup the attached components 00 ccccccccesssecccessssseeceseseceecesseseeeeceseaeeecssesaeeecesssseseeeessaeeeees 54 1425 Howto ROC Components oocsteises totu tius tic tend a E a a S E 53 7424 Details of short cut keys which help a lOt s 2ciecccccsagsecsheveavesnacsassdensbuaeedetenasdsceeetanadeensdeansnedccundenvedehacdadeeenstene 55 y s Put SMP Component onthe PCB NNMERO ER 55 15 MTBF Analysis Lie oi pacxccasnscvoncsvvecxesiusscxoussvcuvicsve
4. Core Material 3030 FERROXCUBE ERMBFERROXCUBE 00 FERROXCUBE H Enable Optimization Alternative Component Dane Cancel After you press on Core Shape you can see the following page You can click on Core Material button on the bottom right to select different core material www powerEsim com 67 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 20 Overall bobbin thickness can be adjusted Overall bobbin thickness Overall creepage tape width Overall Winding Indent Overall Multi Layer Winding Overall bobbin thickness is a short cut to change all the left upper and lower bobbin thickness at once 7 8 21 Adjust the overall creepage tape width Overall bobbin thickness Overall creepage tape width Overall Winding Indent Overall Multi Layer Winding 3 5 mMm 4 0 mm 4 5 mm 5 0 mm Overall creepage tape width is a short cut to change all the upper and lower creepage tape widths in all winding 7 8 22 Adjust the Overall winding indent Overall bobbin thickness Overall creepage tape width 35mm v Overall Winding Indent Distributed Ove
5. 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 9 Make split winding or parallel winding Ma of windings Split Parallel a No of windings User can Split a winding to several section by choosing from No of windings or Parallel Winding in any winding for sandwiching winding method 7 8 10 Customize the winding order The winding order can be changed by the list box W1 means the most inner layer 7 8 1 Adjust number of turns for each winding CENSO The number of turns for each winding is shown in the blue button You can press this button to modify the number of turns AGEI X 1 Q7 U zzlu H Rl 109m www powerEsim com 65 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 12 Select the wire used for each winding The wire information for each winding is shown in the blue button It shows the Wire name and the number of parallel wires You can press this button to modify it 7 8 3 Every change can affect the total loss Total Lass 19 750 at virmz 1 0v I pt Win ding T a MHo of Transformers in Parallel n dl ranstorm
6. Number of Iterations Es The number of iterations instructs smart optimizer which algorithm it should adopt for your request Roughly speaking more iteration provides better results and requires more processing time 7 10 4 View Optimization Result Optimization completes your request in time ranges from several seconds up to half an hour or more It depends on total number of combinations of design definition and number of iterations specified Combination 1 5 830m 11 820m ETT i 210m 8 9 120 140 150 180 120 140 150 1 Input voltage vrms Input voltage V lt E After its completion you will be notified by combination navigation bar c 5 bottom left panel or at the top of every analysis window similar to lt You can press and Fto navigate among possible combinations Alternatively you can press Go to button to view the specific combination result 7 10 5 Clear Optimization Result 4 Goto gt Press Clear Optimizer Result to remove the last optimization result www powerEsim com 101 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 8 Save and Load Design 8 1 Save your design 8 1 1 Before selecti
7. 7 9 14 How to view or delete the added parts Capacitor 1 uF 160 8x11 5xmm YHA RUBYCON 20 After adding component to the design the components will be shown in the Add Part interface Click on the designator to view and edit components Click on Delete to remove a component from the design www powerEsim com 99 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 10 Smart Optimizer 7 10 1 What is the Smart Optimizer What can it do Smart optimizer navigates or iterates combinations of circuit definition by varying pre defined parts and returns a number of circuit combinations in sorted order according to converter efficiency 7 10 2 How to fire off the Smart Optimizer sj b Pt E T No of Mosfets in parallel NJ d C MM EE n 9 O 01537m e a lt R 2 41423 V Me 166k V 808 8m A f 10 09 A S40mo2 730 73 SPPOPNBSCS INFINEON TO220 550mC2 BDD SSA FOPFI2NGO FAIRCHILD SEMI TO220F I m D m g Package Type any Manufacturer any v A FL AFBSNSD FAIRCHILD SEMI TOSPF Total Losses 11 0 at Virrms 100v Select All Component Analysis selected Losses 1
8. L3 AToolior Component VeIWIOES 099209 0300 ac satecsesicecseusesenesssatadsvenacssuacastovacoiesuctauseseucsieaiel 7 LO A TOOLTOR Cramesin E EEE A EER O 7 L Sarp O e ene ca cs cs ce ese essa 7 2 Spslem TOCA CINE cisnienie sinen Um 8 J SCV AI CEI ace Fi CICS oiiro E EE teaseswacasecensscansussdadswessuiactunsvacasesdstssadeunetecsueaients 9 Sh Button Color Wid Pract Ce vesceccsesscseusssescssscnsseseceracscuaasecpssesenawacacssocsssaduesusdnassencosaceaccaouasaesgusaesssessuossens 9 32 JButtonin Thermal Anab SIS sioi a aa a aa a a 9 4 PowerEsim Account Management siscccacinssscisviscasanvesseniasvendacanezcesssaaucensetesseessabaussesesnvoosaastaaeestins Il 4 1 1 Add user account for Administrator On y ccccccccccsesscccessssseeceecessseeceeecseeeeceessseeeeesesseeceeeeseeeeesesseeeees 11 4 1 2 Manage user account for Administrator On Y ccccccsssccceesssececceessseecesseseeecesesseeeeceessseeeseceesseeeceesaeeees 11 4 1 3 Logout user s for Administrator only cccecccsscccceesssseceecessseeceeeeeeeccesseseeeeceessseeecesesaeeesessesaeecesesaeeeees 11 4 1 4 Cange ASS i Mart rs acetates cance reat AEA ue sas dems EEOAE I E Redes o PODES Deeds 12 MEN CO SUE a cnc caus T A PH 13 S I electtopolopy at HON PAG uevcsdi ose e peEpSVRRRTE R2 EEE E SE SR UPPER Eo PASS EREEAO 13 2 2 Delect topology at other SUD pat csrsyan eaae FEE SERI Eu eM EL T Ao FXe s Ea 13 39 Add More uie
9. Total Loss LL otal Losses 7 1 3 Instant update on the Total Loss after any change n Recalculate Lae Flyback ACDC Fe 11 88WV i A n Close Power Pare sim Analysis m xm fo a User can change operating condition e g input voltage output current and component and press Recalculate for new losses 7 1 4 Individual Component Loss shown 8A 100 STPSSHIOOD STM TO220AC Conduction Losses 2 7 5 SWwite ihg Losses 17598 fal A break down of losses 1s given for some component User can have more information on how the losses of individual component come from 7 1 5 Conduction Loss B TOU STPS8H1000 STM TO220AC 2 4145 W Conduction Losses 2 415 SWwite lhg Losses cira fal For example conduction losses of a diode means forward drop losses www powerEsim com 29 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 1 6 Switching Loss B TOU STPRSSHTOOD STM TO220AC 2 415 W Conduction Losses 2 7 5 Snitching Losses 17598 4o Switching losses of a diode means the sum of reverse recovery losses and reverse leakage cur
10. 12 Clear Optimizer Result 102 Compensation Setting 35 41 Component Analysis 18 Component Characteristic 19 Component Characteristics 19 Component Loss 29 Component Selection User Interface 15 Component shape 17 Component Type 48 49 96 Conduction Loss 29 Confirm this Revision 61 core material 69 Core Material 69 core shape 69 Create general parts 96 creepage 70 Creepage Position 84 Creepage width 85 Customized Component 48 DVT Reports 62 DVT sm 62 Enable for Automatic Loop Compensation 41 Enable Optimization 101 Fax 852 25460217 www powerEsim com www powerelab com Export to Excel format 61 62 Faraday Shield 66 Feedback 21 feedback components 41 fin 99 Flux Band 64 gain and phase margin 40 Generate Drawing 88 group button 55 heat sink 49 99 Heat Sink Type 50 99 HeatSink 49 Initialize Design 14 iterations 102 Life sv 58 Load 103 Lock 55 Lock button 55 Logout user 11 Loop Analysis 33 40 Loop sry 33 Loss Analysis 29 Lower Creepage Width 85 Macromedia Flash 44 Magnetic Builder 63 Manage user 11 manufacturer 69 Material 6 50 MTBF 98 MTBF Analysis 58 Multi Layer Widning 83 multi layer winding 83 Naming 25 No of Layer 78 No of Turn 86 No of wire in parallel 71 Number of Fins 99 number of turns 67 operating condition 32 Optimization Result 102 Optimize 8 Optimizer 101 Package styl
11. 4 PowerEsim Account Management 4 1 Add user account for Administrator only Modify Company Add User Information LIsername English Only Manage User Display Name English Onid Username amp Password will send to the user automaticaly Email i Add User Password A Length 6 16 characters Change Password confirmed Password ae 3 1 Click the link Add User 2 Fill in all information 3 Press Submit after confirmation 4 2 Manage user account for Administrator only Modify Company 22 User ZELLE CILE Information Reset Username Display Name Email Status Action User Delete User Account Password Add User 1 test tester abctest co Login Logout User i Change Password test tester1 tester1 abctest com Logout Logout test2 tester2 tester2 abctest com Logout test3 tester3 abctest cg Logout Password 1 Click the link Manage User 2 You can view user information reset user password or delete the user account 4 3 Logout user s for Administrator only Modify Company Add User Information Reset Username Display Name Email 2 Action 3 User Delete User Account PE Add User 1 test tester tester abctest com A Logout User ee Change Password Reset test tester tester1 abctest com TT TT Delete User Account Logout Password test tester tester2 pabctest com Logo Den Delete User Account Password E test3 lasts tes
12. 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 44 8 Preview the Transformer drawing page The Preview button at the bottom can open a preview page of the transformer drawing Magneticizing Inductance i 100k Hz Winding Start amp Positive Rotation Lmi5 4 830UH 596 F Winding Start amp Positive Rotation DC Reistance Rdc 5 4 2 50hm 5 Leakage Inductance 100k Hz Lk 5 4 7 8u H W3 33T Core EFD20 10 7 N87 EPCOS AWGO33X1 Bobbin Horizontal 10 pin bobbin Hi pot P S 4000V AC 1 Sec P Core 4000V AC 1 Sec W4 13T S Core 4000V AC 1 Sec AWG33X 1 Remark 1 X 1 OS PC LO O OW O O25 1 0S PC 25 O ONS O O25 AX sc EDO O OD CA C n nsp BOBBIN Winding Construction and Pin Definition www powerEsim com 90 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 9 Add Parts 7 9 1 What is Add Parts Add part 1s a general feature applied on all tools for user to add components for analysis If a power supply is initialized the added part will be appended into the original power supply BOM If no power supply is initialized the added part
13. Creepage tape will placed at both end of the allowable winding height Tight Creepage tape will placed just beside the wire owerEsim com 82 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 44 Creepage width of each winding q Advance Winding Power ong Construction A lt E lt Yes Lower Lower Distributed Distributed Cw Shared Shared End Ta End Cw End To End Cw x User can choose how the width of the creepage tapes by changing Upper Creepage Width or Lower Creepage Width box www powerEsim com 83 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 42 Change the number of turns of each split winding a n Advance Winding Pow cnr Cons
14. F Loss Pos cos Analysis Total Losses 53 08 Project Summaries 1 Evaluation Design 1 14 63 2 Active Clamp DC 30 5981 3 Standalone 7 75997 It shows the total losses for whole project and the loss for each power supply 6 7 2 DVT Report under project management status Number af pawer supplies 3 DVT Total number of reject 2 Pow cur Report Total number af warning 10 pe Project Summaries l 1 Evaluation Design 1 1 4 2 Active Clamp DC 1 51 3 Standalone 0 0 It shows the number of reject and warning message for whole project and each power supply 6 7 3 MTBF Analysis under project management status Number af power supplies 3 P MTBF Total Failure Rate 8 82 failures UP hours Total MTEF 100 8k hours Total Lite Time 16k hours if Power FIM An alysis Project Summaries 1 Evaluation Design 1 2 Active Clamp OC 3 Standalone It shows the total failure rate MTBF and Life Time for whole project www powerEsim com 26 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 6 7 4 Input Harmonic under project management status Input Number of power supplies 3 Po cns Harmonic 1 E
15. Hep gese onvthe selected trame All frames individua Orginal Setti riginal Setting Vi nes am m Vo 77 y l e AC input Hew Design f Vn aes m Nu b i amp OC input cere Detail Spec Select tapalag y About PowwereS im Account Management Options Preferences Terms of Use Help Cop wight 2005 Powerelab Limited All rights reserved Flyback AC DC n Fl CT 5 Finally click on Print m T www powerEsim com 22 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 6 Project Management If you want to management more than one power supplies Project Management Page can help you to manage the whole project 6 1 Go To Project Management Page Voas o E Hn eles 7 WP O oc input FN fn Loss sm You can go to Project management Page by clicking Project Management button 6 2 Project Management Page Account Management Options Preferences Help amp dd to Bookmark Copyright 2006 Powerelab Limited Al rights reserved ANALYTICAL TOOLS gt ECCE UL ES TTE eee OE p T io p Back Clear Project 3 Recalculate B f a L
16. Irem boothii EI Hock popan dala pas d 1 1 Lsemacnend Modi bam i 5 1 2 1 1 1 1 i 1m uin 0 250 m 10 3m 58 Engg Tasis Dene Mg vel sa Pama Meal voltage ness ipul vell fma Enable ActiveX control for proper views Internet Explorer has blocked this site from using an ActiveX control in an unsafe manner As a result this page may not display correctly When you notice the message above shown at the top banner of the browser this mean the ActiveX control is constrained and some JavaScript actions and Flash movie are disabled You have to do following things for proper views in PowerEsim http www poweresim com Mosfet Microsoft Internet Explorer D Internet Explorer has blocked this site from using an ActiveX control in an unsafe manner As a result this page may not display correctly 1 Go to Internet Options in IE 2 In the Security click on Custom Level 3 You can find the Run ActiveX controls and plug ins and Script ActiveX Control marked 4 Check both to Enable 5 Restart the browser www powerEsim com 103 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 w
17. Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 7 DVT Reports DVT sm 7 7 1 What is DVT report Design Verification Test DVT report may be second important tool as it report all the component stress under user defined situation Reject warning or pass will be commended on each component to ensure the design quality Reject means a fatal design error and had to be corrected Warning means a cut corner design no instantaneously fail will happen Pass means the component is working safe 7 7 2 Change the current condition d DVT Flyback ACIDO Fa ia Powr ci Report 1 Input the new value 2 Press Recalculate 7 7 3 4 Corners Test Summary Report for 4 Corners Test You may need to select a capacitor 23nF 250V 10x8 5x3mm MKS4 WIMA l aad vin 1 O0 Io 4A m Vsus 2381V 250V 950m Reject having higher sustain voltage rating 2 Click on one of the link to view the component s detail under the condition 7 7 4 Export to Excel format Expartto Excel Format Press the button Export to Excel format to export the DVT report to EXCEL format www powerEsim com 60 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology
18. Winding Pow cn Construction E Outside Core Tape Setting Thickness mm 0 05 v j X No of Layer Type PYE v Windings Construction 5 5 C zx lt lt x lt x lt mmeeee eee 6 6 Ommm lt Winding Start at Dot Sign Winding Indent Upper Creepage Width Lower Creepage Width No of Turn winding Start Position Multi Layer Winding Creepage Position Winding Inner Tape V inding s Partition Basically each copper winding has its inherent tape winding for insulation If no insulation is need set No of layer to 0 www powerEsim com 74 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 34 1 Configure the tape thickness of each winding q Advance Winding Power ong Construction CIYTYEYITFIET i i eli 4 e G 5 p p Pp P P lt j lt Yes Lower Lower Distributed Distributed 4 d Shared Shared lt End Ta End End To End Cw The thickness of tape can be set by changing the value of Thickness mm WWNW powe rE sim com 75 109 PowerELab Limited reserves the right to make changes to any content herein without further notice
19. au uon Un eos au oca o cvi een A DEARER 30 7 2 Waveform Analysis Wav JOFHL oxscocenieivisuee Xie vke v EXER kie eY viov bx Ee XREI VUE FEES HV FWWR T EYED EY vd Gs 31 7 2 1 W Hat 1S waveform amaly sts acce cose Seton een aeta rtt etsi ou aN De ines Pane se Len duee suu c dateanebeadcsesludenaceeds 31 11120 How can I bring up the waveform analysis WINdOW ccccccssccccesssececesssssecceeeeseeeeceessseeeeeseaseeeesesseeeees 31 22 3 What are shown on these plots 5 terere mer Cerne arn Dr oaa otmsa ana Feu isto Lien kao G EUR e seu dune 31 724 Hey Wy Mh are These CUE VCS TON asroriga A AT A aa T Rvs Mn esse ita opes erp eU Ead 31 T23 Can I change the operating condition uii t nione iino dad aee SUL Seu d ad ntn deaasdensMdedemeetucarseees 31 T3 MANO Analysis LOOP ory ESTEE m 32 7 3 1 Wbhatis Loop analysis lenaren iae a a aa a RE Cee en a eer ean UD E a 32 To Loop Analysis with power supply initialized Generic transfer function analyzer 22 7 3 3 Loop Analysis with power supply initialized esses enne 38 T4 Thermal Analysis Lh6EBIE pp ecdiunuinicdiu ti IEEE TEE ei Ere i eme 42 7 4 1 W Wat 1s thermal analysis cecais enni a aae aaa iaaa Raa adaa aeaa eaaa aa 42 7 4 2 How to start the Thermal Analysis uice trecentos ttu icones eost sus bett cos pev eat aaa i tu UH aaeei 42 7 4 3 Interface Requirement s for viewing Thermal Analysis essssssssssseeeeeeee enne
20. automatically if you breach any of these terms or conditions Upon termination you will immediately destroy any downloaded and printed materials You also may not without PowerELab s permission mirror any material contained on this website on any other server TRADEMARKS The trade marks service marks and logos the Trade Marks used and displayed on this website are registered and unregistered Trade Marks of PowerELab and others Nothing on this website should be construed as granting by implication estoppels or otherwise any license or right to use any Trade Mark displayed on this website without the written permission of PowerELab or other Trade Mark owner The name of PowerELab or the PowerELab logo may not be used in any way including in advertising or publicity pertaining to distribution of materials on this website without prior written permission LIMITATION OF LIABILITY Under no circumstances including without limitation negligence shall PowerELab or its parents subsidiaries affiliates officers directors employees agents or suppliers be liable for any damages loss or expense including without limitation direct indirect incidental special or consequential damages or economic loss arising from or in connection with l any access use or the inability to access or use this website or reliance on the contents of this website 2 any system server or connection failure error omission interruption delay
21. heat sink Physical Properties Heat Sink Type H Shape MumberotFins L WII Heat sink shape can be chosen at the Heat Sink Type combo box www powerEsim com 97 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 9 12 Changing the fin of a heat sink Physical Properties Murmber of Fins Number of Fin Select the number of fins at Number of Fins combo box 7 9 13 Customize a PCB General Properties Component Mame e g a1 E Description D fEngtish OMY PCB Type Mon PTH FCB eg Single Sided PCB PTH PCH eg Multi Layer PCB Add to design Physical Properties Width W dth fam m Thickness fom m Fi Height ftom m ign Thickness uana Height Set the PCB Size and Material www powerEsim com 98 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com
22. the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com A lot of predefined package have been build to facility user User can select the package style of the part from Package style combo box The size and shape will be previewed at the left hand side This shape will be as same as in Thermal Analyzer No hand drawing is needed www powerEsim com 95 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 9 6 Define the losses of the added customize part General Properties Component Marne e g aT kK7 Description PFE GHB oni Power losses 0o Ww Add ta design The losses of the customize part can be filled in the Power Losses text box 7 9 7 Define the material of the customize part i g Gi K2 PCE CEG 25 Cu filled PCB C 50 Cu filled Physical Prope C8 CE 74 Cu filed PCB FR4 25 Cu filled PCE FR4 50 Cu filled PCA FRA 75 Cu fill
23. there 7 8 44 5 A dd delete fly pins Select Bobbin 4 l B5 In Generate Drawing page section 7 8 44 user press Add Fly Pins at the top right side and user can see the following page FlyPinNo Position Lef Right Lead Out At Lead Length Dip Solder Lett Side Right Side User can add or delete fly pins pressing corresponding button www powerEsim com 88 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 44 6 Configure details of fly pins ur 1 7 Mae wel Fly1 25 5 Delete Add After adding fly pins section 7 8 44 5 you can modify the detail of the fly pin or delete the corresponding fly pin by pressing X 7 8 44 7 Define the termination pins of a winding d d ad d d ad ad User can click one or more of the pins or fly pins available www powerEsim com 89 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel
24. to the winding The winding will turn RED Click on the winding and you can see the picture as below Winding with the same number of turn will be shown and can be selected for bilfilar x d nd cB 7 8 5 Flux Band Click the button Flux Band Two type of flux band are supported Click the checkbox to add the flux band VWW DC Hsim com 62 109 PowerELab Limited reserves the right to make changes to any content uem T further notice POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong es bani uu Rd Hong ucc Tel 852 28578498 Fax 852 25460217 VWW relab com After clicked the checkbox the core with the flux band can be preview The Flux band thickness and width can be set 7 8 6 Add Primary Secondary Winding Extra Winding can be added by clicking Add Pri Wdg or Add Sec Wdg The usage of this feature is recommended for non operating winding only User is recommended to preset the proper winding number at the Number of Windings page VWW p Hsim com 63 109 PowerELab Limited reserves the right to make changes to any content uem T further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kon
25. wire used in all winding oec ttenno t otteeti nto En tht IR Ru oer ena etae Eta ten ee uen aaia 69 7 8 26 Howto change the Winding Wizard option ccccccccccesesssecceesesseeeceeesseeeececesseeseseeeseeeeceseseeeeeeessseeeees 70 7 8 27 Change bobbin thickness on each Side ccccccccsesscccceesseceeeeessseecessesseeecesssseeeeeeeseeeceseesaeeeseseesseeceseeaeeeees 71 7 8 28 Configure the bobbin winding window diMensiON ccccccssssccessessceeceseseceeceessseeeescesseeeceseeeeeceeeseaeeees 71 7 8 29 How to change the winding layer usage ssssssssssssssseeeee eene nennn rsen nnne n nnns nnns 412 7 0350 Toe ELI Spt Wall Sessien 72 7 8 31 Configure number of split walls erede repas ob tres ene ros adn d coop ides ped er ences estela sd eres pau cbhnpn 73 7 8 32 Configure the thickness of Split walls eiit Ines conecte eua eere sento bu eb nes o aea uu nne ses na ntkaguts 73 7 8 32 Configure the thickness Of each partition usce sepe tae a uere ore eet bes tie suu Lon abdito aea ete ec EAE oU Hd ave dn 74 7 8 34 Configure tape characteristic in each winding ssssssssssssssseeeeeeee eene eene nnns 74 7 8 35 Configure the tape type used in each winding esssssssssssesseeeeeee nennen eene nennen nnns 77 7 8 36 Configure the dot sign of each winding esses eene eene enne nennen enn nnn nnns 78 7 8 37 Define the winding start p
26. wire winding area is bigger than the allowable winding window area www powerEsim com 70 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 27 Change bobbin thickness on each side Babbin Setting eB Windings Construction Winding Wizard Change al Wire After press the button Bobbin Setting then you can see Bobbin Thickness i j gt e a M fe 1 25 i All four side of the bobbin can be individually adjusted 7 8 28 Configure the bobbin winding window dimension Bobbin Setting Be Windings Construction Winding Wizard Change AI Wire After press the button Bobbin Setting then you can see Minding Detail Setting Absolute value Inner Bobbin height Inner Bobbin Width winding layer usage www powerEsim com 71 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab c
27. 16 Putting transformers in parallel Series iecore Eee tUe Itu tesis teen ciuis or essd Uo basses sten dpi gan up p ae UU e den 66 T817 Changing the transformer inductance suceso t nU eret rU Fue it aaar sa Unde q e xat pe MED UE E e 67 7 8 18 Select different core shape and manufacturer ssssssssssssssssseeseeeeeennee nennen nennt eene nnns 67 Jos 19 Select dibtereht core AIO D EO acsi desto scenes etebtutu i tvsemut ias eeepc x etopcemU rM Nam E 67 7 8 20 Overall bobbin thickness can be adjusted sssessssssssssssesseeeeeeeee eene 68 2021 Adjust the overall ereepage tape width o er ro rbd kiere so ub audaces eta aped i test iem ose ieba deos 68 10922 Adjust the Overall sind mdeni 22ceacenaececescen kdo eaaet end PE eue She ntes RA Seu Urt tont Loose stb suu Ru CU aeu itu En Ad 68 7 8 23 Adjust the Overall Multi Layer Winding setting ener nennen nnns 69 7 8 24 Change the No of wire in parallel oo ccc cccccsscccceesssececeesssscececeseseeceecessseeseeseesseeeeceesaeeeeessesaeeeeeeesseeeees 69 www powerEsim com 5 109 PowerELab Limited reserves the right to make changes to any content herein without further notice Power Lab POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 78 25 Adjust the overall
28. 20 10u F 100 VOC 1 Q 105 C 2000 hrs 6 3x11x mm WL SAVAIVHA 20 10u F 100 VOC 1 Q 105 C 2000 hrs 6 3x11x mm PECH PowerESIM 20 10u F 160 VOC 85 C 2000 hrs 12 5x20x mm FUM UNICON 20 10u F 100 VOC 1 2 Q 105 C 5000 hrs 6 3x11x mm WF SAVAIVHA 20 10u F 350 VOC 1 35 105 C 5000 hrs 10x25x mm KF CAPKON 20 10u F 250 VOC 1 4 Q 105 C 5000 hrs 10x16x mm KF CAPKON 20 Capacitor Type E Cap 10u F 160 VOC 1 47 Q 105 C 3000 hrs 10x16x mm TH JAMICON 20 Safety Type 10u F 200 VOC 1 47 105 C 3000 hrs 10x16x mm TH JAMICON 20 10u F 400 VOC 1 72 105 C 3000 hrs 12 5x25x mm TH JAMICON 20 v Package Type Manufacturer Select One Highlighted Losses 0 w Select All T D Component Characteristic If the added part is selected from database the component selection user interface will provide a text box Selected Losses for user to enter the losses of that component mo lt lt mw Jr General Properties Component Name ARB300 e g Q1 K2 Description English only Power losses Physical Properties Aum An A Component Type 9s Shape Type Package Type Package Style Am Width Thickness Height Material Copyright 2005 PowerESim com All rights reserved If the added part is customized user has to enter the losses of that component at the General Properties page www powerEsim com 49 109 PowerELab Limited reserves the right
29. 245Vv u 3 Cress Pass at fe 110kHz b d Component Charactenstic 1 Total Losses 11 24vy L Single Selection Losses 1 39vv rc BR auo trsne Delete All 1 SdomoS00V7 3ASPROTNEDSS INFINEON T0220 IY Enahle Optimization S40m 730 7 3 SPAOTN65C3 INFINEON TOzZBFullP AK Sdim G50 7 3 SPAOTNSDCZ INFINEON T zzDFullP AK Sdim GOO 5 8 FOPFZMGO FAIRCHILD SEMI TOZZ F S8Dmz SOO 5 3 FOPFOMSO FAIRCHILO_ SB TOZZDF C Alternative Component 4 Select the part section 5 7 you want to do optimization and see the picture as above 1 Check Enable Optimization 2 Select any part from the list for optimization 3 Press Select One if you want to select more repeat step 2 4 Press Done to confirm After selecting parts for preparing optimization press button LLL at the bottom left of the main page to fire off smart optimizer www powerEsim com 100 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 10 3 After pressing the Smart Optimizer button a dialog box pops up and asks for number of iterations pm Smart Powe cong Optimizer Mumber af iterations permitted 400 Total number of combinations 5
30. 40 VAC 110 C 26 5x22x13mm R47 ARCOTRONICS Dt Enable Optimization Alternative Component Replace selection by coubie clicking the one selected in list 1 Highlight any one component from the list Press Component Characteristic 2 3 A component characteristic page will be displayed 4 fhighlighted component is changed press Component Characteristic again to refresh www powerEsim com 19 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 5 13 Select PWM Controller Block ICESDSUTL mS F Double Click ka change PYM Circuit Double click the block in order to view the current PWM block 5 14 Change PWM Controller Circuit PWMIC J Switching Frequency ICE3DSC1 I Made Fix Frerq PWM Circuit Single Selection Multiple Selection Gan cel 1 Highlight any one circuit from the list 2 Press Select One 3 Press Done after selection www powerEsim com 20 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Tec
31. 42 7 4 4 Itisa2D and 5D Thermal Analyzer ces eictsedeonc iol osten ensia raaa dVaa seta cu Sov mee traba UR aude RA Rede ed 42 7 4 5 PCa 0121 MT c E 44 7 4 6 How to find a part by designator 0 0 0 cccesscccesssseeceeseseceeecessseeceeeessseeceeseseeeeecessseeeesesaeeesesesaaeeeesesaeaeees 44 7 4 7 How to add a part for thermal simulation esses nennen nennen nennen nennen nnns 45 7 4 8 Printed Circuit Board PCB and heat sink can also be added sss 47 7 4 9 Defining Selected Losses of added parts ertet onna Inde sen amen seg eL vk Ind renda raii 49 7 4 10 Start thermal simulation aic ececciat son eek pato drt aceti ano k ek deacu aka dator Ue uou Rin Gps ad Tat eub bae tb pa DU es duca 50 7 4 11 Color map for temperature distribDUtion ccccccccccccsseccecesessseeceeseeeeeceesnseeeceeeessseeseeseeeeeeceeesseeecesesaeeeees 50 7 4 12 How to get and update the physical location of parts after placement sssssssesses 5 7 4 13 How to view or edit a part at Thermal Analyzer esses enne nennen nennen 5 www powerEsim com 4 109 PowerELab Limited reserves the right to make changes to any content herein without further notice Power Lab POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong
32. AIMER The information and materials contained in this site 1s provided on an AS IS and WHERE IS basis and for reference only and should not be treated as professional advice It 1s strongly recommended that specific advice should be sought from professionals where the circumstances require Whilst PowerELab has used its best endeavors to ensure that the information contained in these pages 1s accurate complete and up to date PowerELab makes no representation as to its accuracy or completeness expressly disclaims all warranties of any kind whether express or implied including without limitation any warranty of merchantability fitness for a particular purpose or non infringement and expressly disclaims any liability whatsoever for any loss howsoever arising from or in reliance upon the whole or any part of information and no warranty or representation regarding non infringement security accuracy fitness for a particular purpose or freedom from computer virus or similar items 1s given in conjunction with such information and materials Any person intending to access pages of this website should ensure that they are fully aware of all applicable legal requirements under the laws and regulations affection them The information in these pages does not constitute any representation warranties or obligations binding on PowerELab who shall have absolute discretion to withdraw vary amend or supplement the services and products at any time Pow
33. Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 3 User Interface Practice 3 Button Color and Practice i aM Button with arrow up down Sorting Link to component page MG Greybutton button Open Open sub page ae 3 2 Button in Thermal Analysis D I ES Ungroup Unattach the selected components www powerEsim com 9 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com EEE ee E Rotate the component by clockwise 90 in front E B Rotate the component by anti clockwise 90 in front i r T Put the component on Main PCB g pire 00 0 0 0 0 0 0 0 0 0 0 0 000 o This is the help function about the interface such as function keys www powerEsim com 10 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com
34. Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 5 12 View Component Characteristics r T recor Y P N lr 1 in parallel Tom r 1 over FIM in series IC Powe ES i DOE E T i Load Capacitor from File 25 5x22x13 mm RF ARCOTROHICS 10 mum n PIT REL i m R 47 TRONICS 10 EN e 330n F 440 WAC 110 C 32x20x10 mm R 47 ARCOTRONICS 20 Xt oCo E 33Un F 250 WAC 7 m O 110 C 28x24x12 mm MP3 XZ VINA 20 33 n F 275 WAC 7 m O 110 C 28x24x12 mm MP3 X2 WMA 20 36 m 33n F 300 WAC 105 C 12x12 5x13 mm PHEBA E EvOX RIFA 2D a 330n F 300 WAC 105 C 18x12 5x13 mm PHES40E EvOX RIFA 10 Capacitor Type any v 330r F 300 WAC 105 C 12x17 5x8 5 mm PHESdE EVDX RIFA 20 Safety Type x m 330n F 300 VAC 105 C 12x17 5x8 5 mm PHES4HE EVOX RIFA 10 330n F 275 WAC 106 C 18x16x89 mm MEP 32 Villi 10 wi Package Type any hii b 2a aaa Manufacturer any v E Select 0 TREO SES Ae at Virmsz 100 Select All Component Analysis Highlighted Losses 6 609u Vy 9 r Stress Pass at fs 100k Hz b C Component Charactenstic A i Total Losses 12 85 Vv F Single Selection Losses 6 609u vv i Delete One Stress Pass at fs 100k Hz Delete All 330n F 4
35. ES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE POWERELAB SHALL IN NO EVENT BE LIABLE FOR DAMAGES OF ANY KIND INCLUDING BUT NOT LIMITED TO COMPENSATORY DIRECT INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY NATURE INCLUDING WITHOUT LIMITATION LOST PROFITS REGARDLESS OF THE LEGAL THEORY ON WHICH ANY SUCH CLAIM MAY BE MADE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES Conditions of Use This document is issued along with PowerEsim software for use under the terms and conditions of the license agreement between the user s organization and PowerELab Limited Users thereby agree not to disclose in full or in part the manual or the software or the intellectual content thereof to any other individual or organization without the prior written consent of PowerELab Limited Powered by Apache Tomcat http jakarta apache org MySQL http www mysql com SUN JAVA http java sun com www powerEsim com 2 109 PowerELab Limited reserves the right to make changes to any content herein without further notice Power Lab Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com MEE IUIS 7 1 1 A New CAD tool on the Internet for Switching Power Supplies eere eene 7 L2 PowertulInt srateud fedbllE 68 ore deoa eiii CEDE Va sa Y ca DEMRE F0 POUR LR E NRIN o PELURDSYA aaaea 7 L3 d FPoobior Engineers ooa E ARA 7 iU MES MED AUPICEHIOE TETTE E 7
36. F 440 VAC 110 C 32x20x10 mm F 4d ARCOTRONICS 20 330n F250 VAC Om 3 110 C 28xz4dx12 mm hiP3 xz WIA 20 33 n F 275 VAC r m c 110 C 28x24x12 mm MP3 X2 Wha 20 230n F 300 VAC 105 C 18x12 5x 13 mm PHES40E Evox_RIFA SO sig Li s Pane me F lt C lt pm F Search 230n F 300 VAC 108 C 18x12 5x13 mm PHER40E EvOX RIFA 10 Capacitor Type any M 330n F 300 WAC 105 C 18x17 5x8 5 mm PHEBADE BVOX_RIFA 20 Safety Type x y 2230n F 300 WAC 105 C 18x17 5x8 5 mm PHES4E EVvOX RIFA 10 330n F 275 VAC 105 C 12x 18x9 mm MEP X2 VINA 10 wi Package Type any M mE o Manufacturer any v Select One Total Losses 12 66 atVirms 100 Select All E Component Analysis Highlighted Losses 6 609u Vw T Stress Pass at fs 100k Hz b d Component Characteristic dm Total Losses 12 85 vv Del a Single Selection Losses 6 6094 Vv x m i Stress Pass atfs 100k Hz Delete All 330n F 440 VAC 110 C 26 5x22x13 mm F 4d ARCOTR UNICS 10 Enable Optimization Alternative Component i ai i er E 1 Highlight any one component from the list 2 Press Component Analysis 3 A component analysis page will be displayed 4 If highlighted component is changed press Component Analysis again to refresh www powerEsim com 18 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power
37. Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 Magnetic Builder 7 8 1 What is magnetic builder Magnetic Builder is a tool for user to create his her own magnetic component by selecting different ferrite core bobbin type and winding method Engineering drawing will be automatically produced to reduce user work load All the transformer build can be saved and reused onto a power supply as long as the winding number are matched 7 8 2 Create a new transformer Mt Number of P cns Windings Number of Primary vvindindgs Number of Secondary windings E E gt Cancel Click Magnetic Builder a Number of Windings page appear for user to first defining the number of primary winding and number of secondary winding 7 8 3 Add number of primary and secondary winding Number af Primary Windings 1 T cn cmn Fe oo bo B The number of primary winding and number of secondary winding can be change The default value 1s one www powerEsim com 61 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider 5 1 F Technology Innovation amp Incubation Bldg Hong pes kn PORE Rd Hong ucc Tel 852 28578498 Fax 852 25460217 WWW relab com 7 8 4 Add Bifilar Move cursor
38. MITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com Use Advanced Setting Gain Freq dB Hz T dB 11000 Hz Or user can go into the Compensation Setting click the check box Use Advanced Setting and enter point by point of the expected gain and expected phase Go back and click on the Automatic Compensation our machine will try to provide the corresponding feedback component which will best fit user defined points 19 2 How can feedback components be changed For example if you choose the Generic Feedback circuit the parts in the circuit are modeled as values such as capacitance or resistance You can change particular values from the generic component page in 100p 100n 100r in 10u l l 1 aira 10k lk 100k e ik 10 100k Click on the component button and then you can see the following page Uncheck the checkbox if you don t want the component used for automatic compensation Not every component are allowed for automatic compensation only the component with a check box Enable for Automatic Loop Compensation at the upper right corner of component selection user interface www powerEsim com 39 109 PowerELab Limited reserves the right to make changes to any c
39. POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com PowerEsim User Manual A Switching Power Converter Design Platform on the Internet www powerEsim com Power Lab PowerELab Ltd A Power Converter Technology Provider www PowerELab com 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Road Hong Kong Phone 852 28578498 Fax 852 25460217 Email info powerelab com www powerEsim com 1 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com Copyright This document is copyright and may not be reproduced by any method translated transmitted or stored in a retrieval system without prior written permission of PowerELab Limited Disclaimer THIS PRODUCT IS PROVIDED STRICTLY ON AN AS IS BASIS POWERELAB MAKES NO REPRESENTATIONS OF WARRANTIES OF ANY KIND REGARDING THIS PRODUCT AND HEREBY DISCLAIMS ALL SUCH REPRSENTATIONS AND WARRANTIES INCLUDING BUT NOT LIMITED TO WARRANTI
40. Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 5 5 First thing to do Initialize Design FR ey Ss Fo 2 v i e AC input Initialize Design DC in Vin aen uo ms fo am put Load Select topology Add O P Delete OP Save About PowereSim Account Management Options Preferences Terms of Use Help Copyright 2i 2005 Powerelab Limited All ne reserved Once input and output are defined press the button Initialize Design A preliminary design will be recommended by PowerEsim 5 6 Add Stack Winding Vo EN v Vo EMI v Vo EMI v jo HA o EA o EA Add Stack Add Stack You can press Add Stack to add ac stack winding before and after the design initialized 5 7 Selecta part from schematic page After design initialized you can click on the component to go into the component selection user interface www powerEsim com 14 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 5 8 Component Selection User Interface searched components box p lr 1 in parallel Power ry a inseries TI T were B
41. Prompt scripting lect a zone to view or change security settings S Active scripting e o O Prompt Internet Localintranet Trusted sites Restricted amp Allow Programmatic clipboard access um Disable E Internet mE Enable 3 This zone is for Internet websites seas Prompt except those listed in trusted and Sy Allow status bar updates via script restricted zones Disable Enable E Security level for this zone S Allow websites to prompt for information using scripted wind ral f Enshla T x Custom settings a EE To change the settings click Custom level Takes effect after you restart Internet Explorer To use the recommended settings dick Default level Reset custom settings Resetto Medium high default m www powerEsim com 104 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 10 Appendix PowerEsim Terms of use CONDITIONS OF ACCESS FOR www powerEsim com Access to this website is granted by PowerELab Limited PowerELab subject to the following terms and conditions If you do not agree to any of these terms and conditions please discontinue your access DISCL
42. University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 36 Configure the dot sign of each winding q Advance Winding Power ong Construction Yes 9 Yes Lower Lower lt Distributed bul Distributed Shared Shared End Ta End hd End To End Cw amp lt E E e amp Pp BP Pp 5 P P pll 8 s l i Ea ES lt lt iti i i E Im User can choose whether the dot sign is lie with winding started at the Winding Start at Dot Sign box WWNW powe rE sim com 78 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider ey E 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 37 Define the winding start position of each winding q Advance Winding Power ong Construction Yes 4 23 Lower MI Distributed hal Distributed Shared Shared lt End Ta En
43. atabase can be enter an power losses in the Highlighted Losses text box for thermal analysis purpose www powerEsim com 93 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 9 5 Create customize parts Crenie HeW COmpoHemns Customized Component w Select Component Type Bridge Capacitor Circuit Breaker Connector Fuse Heat Sink IC Inductor Mechanical Relay luos Tet Optocoupler Shunt Regulator Socket Switch Thermistor Thyristor Transformer Transistor Zener Customized Component 1 Select Customize component from Component Type 2 Press Add and you can see the page as below General Pow cng Ci omponent 1 General Properties Component Name e g 01 K2 Description English onM Power lasses gt pw Width Physical Properties CCCompanent Type Package Category Package Style Width fiom m Thickness fiom am Height fiom m Material Thickness Copyright 2008 PowerESim com All rights reserved 3 Select which component you want to add from Component Type www powerEsim com 94 109 PowerELab Limited reserves
44. can delete power supply from project www powerEsim com 24 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com Loss I0 Sar Press Save button can save power supply separately 6 6 Naming Power Supply Explorer User Prompt Script Prompt Cancel Old Design Mame ts Flyback AC DC Please type in the new name www powerEsim com 25 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 6 7 Project Summaries i ij jaccani beret Cobos 0 Presence hee haste Pocomaet Caere ab EM ere Le cH gis Sere zo Rab 6 Project Management View on Yj rije wj Fo 13 RHET b m ftia Ter Den y ee RR Lim SA as gant NEN UII ME In project view a project summary is shown at the analyzing tools 6 7 1 Loss Analysis under project management status P Number of power supplies 3
45. citor Type 330n F 300 WAC 105 C 18x17 5x0 5 mm PHES40E EvOX RIFA 20 Safety Type 330n F 300 WAC 105 C 18x17 5x0 5 mm PHES40E EVOX_RIFA 10 330n F 275 WAC 105 C 18x15x9 mm MEP X2 Willd 10 Package Type Manufacturer Select O Leas 112 56 VW at Virms 100 v Select All Component Analysis Highlighted Losses 6 609u Vv u v Stress Pass at fs 100k Hz b i Component Charactenstic fia Total Losses 12 86 W Single Selection Losses 6 609u Vy Delete One One Stress Pass at fs 100k Hz Delete All Enable Optimization Alternative Component Replace selection by double clicking the one selected I iat 1 Highlight any one component from the list 2 The component s shape is shown at upper right corner www powerEsim com 17 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 5 11 Analysis Particular Component l Frcatubu P g ht i 1 s A In sores 5M in series once rcu E d IGI Powe ES ry 4 Load Capacitor from File 5x22x13 mm F 4d ARCOTRONICS 10 REPE DTE LE Lx 330n F 440 VAC 110 C 32x20x10 mm R 4r TROMICS 10 230n
46. d hd End To End Cw User can choose the winding start position at the Winding Start Position box WWNW powe rE sim com 79 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 38 Configure the winding indent of each winding A a Advance Winding Pows cia Construction i Outside Core Tape Setting i x H d x x No of Layer e Type Pc ka mi PC y Pc Vi PL w i Windings Construction we we gt Distributed bad b al bal Vt User can choose how the wire is packed at the Winding Indent box Distributed wire will evenly wind in the allowable winding height Center wire will be packed tight at center of the allowable winding height Low wire will be packed tight at lower part of the allowable winding height Upper wire will packed tight at the upper part of the allowable winding height www powerEsim com 80 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfu
47. e 48 96 parallel 68 parallel winding 67 partition 76 www powerEsim com 108 109 PowerELab Limited reserves the right to make changes to any content herein without further notice Power Lab POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 26578498 Fax 852 25460217 password 12 PCB 49 100 Peak Flux 68 physical location 53 Place a part 47 Power Losses 97 Preview Revision 1 61 Print 22 Printed Circuit Board 49 Project Management 4 23 PWM Controller 20 Recalculate 22 29 53 59 Rotate 57 Save 103 Select Bobbin 89 Select from Database 94 Select multiple components 5 55 Select One 16 20 21 94 101 Selected Losses 16 51 95 series 68 shape 97 Shape Type 97 short cut keys 57 simulated Overall Failure Rate 58 simulated Overall Life Time 58 simulated Overall MTBF 58 sine loading 38 size 98 smart optimizer 101 split walls 74 split winding 67 86 Step loading 37 Store 60 Switching Loss 30 System Requirement 9 tape characteristic 76 www powerEsim com www powerelab com tape thickness 77 tape type 79 temperature distribution 52 testing details 88 Thermal Analysis 5 10 44 47 Thermal Analyzer 44 thermal simulation 52 Therm sry 44 thickness 75 Thickness mm 77 topology 13 Total Loss 68 tran
48. e Component ee Replace selection by doubDle c cking the one selected in fist XO Add Component 1 Fill in the range of the searching criteria press Search all the component fulfill the criteria will be displayed at the searched components box and ready to be chosen 2 Select any one component from the searched components box Click Select One 4 Press Add Component after selection U2 www powerEsim com 92 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 9 4 Define the losses of the added component T werE Sim cam wr ln Ll Lowe i Gi a Por SIM Infineon 0 een j Detauk CESDSDTL INFINEON DIPS ICE30501L6 IHFIHEON 08 HCPIZO00AP 100 DON SEMI Dips Package Type Manufacturer any v HCRIBSSADR2G6 0M SEMI 08 HCPiIBS53AP ON SEMI DIPS HCPIGS3APG OM SBMI DIPS HCPRiBSSDRZ2 OM SBMI 08 HCPIBSSDRZDGO OH SBMI sud 0 0 05 8 558 AE Component Characteristic e E DIPS Enable Optimization Alternative Component Replace selection by double clicking the one selected in tiat fdd Component All component added from d
49. e changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com Figure Print view 7 4 5 Place a part Use the mouse the drag the component into the working area 7 4 6 How to find a part by designator Select the part designator from the selection box The part will be highlighted with cyan overlay www powerEsim com 44 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 4 7 How to add a part for thermal simulation You can add parts for thermal simulation Click on ML sd and add a part from database or create a part of your own You can also add a part by Add parts at the top of Thermal Analysis page If the added part is selected from database all the thermal parameter has been already model user are only needed to enter the power losses To add part from database select component type at the combo box below Click Add The comp
50. e ieto taste praedio etotud t aepo vet abs denne Ub av ue PSU os UI Tue Ubes ti oU ee iet utut 61 7 8 3 Add number of primary and secondary winding sse enne nennen 61 7 8 4 SPRL E REED T ee 62 7 8 5 IPI Ty IN et E N 62 7 8 6 Add Primary Secondary Blue O C 2m 63 7 8 7 TESTO TD CUNT e 64 7 8 8 Adda transtormet fo the OeSIPEL 2 cis sas owes dinate s o 1950108020 vetd EB cu 9 des UIS Mia Do cubana d dua ed RET op dis tue e sad Ge 64 7 8 9 Make split winding or parallel winding 0 0 0 cece ccccceessceeeeeseeeceeceseseeceeseeeeeceeseseeeeesesseeseeessaeeceeesaeeeees 65 10 10 Customizedhe winding OPE iro ein er etse e 1D Paste test serio ten a etam usus ce as du SUM er peu dads 65 7 8 11 Adjust number ot turns for each winding eite repete onere istae oo aba U oo btR Te sce e EE Y ec ide ted REESE 65 7 8 12 Select the wire Used Tor each WMO eesin dete t canus ed eee dun dendo rut niet toro ea doas Seu des Suid Eiaa aA 66 7 8 13 Every change can affect the total loss 00 0 ccccccccccssscccceesseeeeecesseeecesesseeeeceeseseeeceeesseesessesaseeseseeseeseseeeaeeees 66 7 8 14 Every change can affect transformer loss ccccccccceesssscceceeesseceecesaeeceesessaeeceeeessseesessesaeeesesseseseeeseeaaeeees 66 7 8 15 Some change can affect the Peak FIUX ec ccccccccccesssecceesessseecesseaeeeceseeseeecesesseeecessesaseeseseeseeecesesaeeeees 66 7 8
51. e quoted inside the square brackets while the horizontal resolution resides on the bottom right 1 2 4 Hey what are these curves for Primary MOSFET switching waveform dq peak bulk voltage waveform Chi M1 drain source voltage waveform Ch M1 drain current waveform Time Base Zus Div A description box is placed on the right hand side of each waveform plot It informs us which waveform is shown by each trace fedus Can I change the operating condition similar to other PowerEsim windows you can change the input voltage as well as loading current to obtain an estimate of characteristics curves of certain components All plots will be updated immediately after pressing Cd the top panel www powerEsim com 31 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 3 Loop Analysis Loop sm 7 3 1 What is Loop analysis Loop analysis 1s a tool to let user arbitrary draw a transfer function by vary the coefficient or component from the feedback block On the other way curve fitting can be done by entering points of expected gain or expected phase by pressing Automatic Compensation button the coefficient of the transf
52. eat sink www powerEsim com 47 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com ComponentName Hs302 j eg Q1 K2 i 1 rfEngiishonly User can select the basic form of the heat sink from Heat Sink Type Heat Sink Type Reztacscate Snare Number of Fins B Nylon PCS CEM3 25 Cu filled PCE CEM3 50 Cu fled 7 User can change the material of the heat sink from Material www powerEsim com 48 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 4 9 Defining Highlighted Losses of added parts For any added parts you can set their power losses Heat sink and PCB are not allowed to set power losses Froatve b f in parallel E A 1 wij j b Power CIA 4 in series 2 p noeam o 10u F 100 VOC 700m Q 105 C 2000 hrs 6 3x11x mm GF CAPXON
53. ed Component TYRE Inc Phenolic 25 Cu filled PCB Phenolic 50 Cu filled Shape Type PCB Phenolic 75 Cu filled PTEE Package Type Polycarbonate Polyester Package Style Polypropylene Polystyrene foam Width Polyurethane foam Thickness Height Material User can select different material from the Material combo box 7 9 8 How to set the shape of the customize part Shape Type Material Round Axial Width Round Radial Disc Radial Tobe 2 oe De ee User can select from the Shape Type combo box to have some choice of basic shape type www powerEsim com 96 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 9 9 How to set the size of the customize part Width m Thickness m Height 1 m m Fill in these 3 parameters to customize the size of the component 7 9 10 How to edit the MTBF properties of a customized capacitor MTBF Properties E Ceramic Cap IMPE Cap MLC Cap E Cap MPP Cap mE MPA Cap Tant Cap To add the capacitor you can set the Capacitor Type at the bottom of the interface This type is for the measurement in MTBF Analysis 7 9 11 Customize a
54. ed at the left hand side This shape will be as same as in Thermal Analyzer No hand drawing is needed www powerEsim com 46 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 4 8 Printed Circuit Board PCB and heat sink can also be added After initializing the power supply design there are a PCB and a Heat sink The first PCB added to the design is defined as the main PCB It cannot be moved by dragging p r Aaa P cn Component A gt General P cu Component Create new component Component Name e g Q1 K2 Description 10 3 3 English only PCB Type Non FTH PCS eg Single Sided FCS v Adi to design Width m Thickness m Height m Material PCE FR4 50 Cu filles X To add the PCB select PCB at the component type combo box and click Add You can customize the size and the material of the PCB Component Name e g Q1 K2 Description LCCC 7 Heat Sink Type Shape Number of Fins 9 To add the heat sink select HeatSink from the Component Type and click Add You can customize the shape dimension and material of the h
55. eioreseleciine AW ON a ANDR 102 8 1 2 Alter selecting rao Onan t Cee aes 102 IPM IEEE CEPR TU AA E A E N 102 8 2 1 Bbetore selecting a TOPOLOGY isareti aE N a px aiaia da dadia aaa aaae ERA 102 8 2 2 Aner selecunt A topologo y ANE ED EET 102 MEDII N O ossi r E E E 103 10 APPONI b a E E E E 105 Il TDC TV PE E Y H 108 www powerEsim com 6 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com Introduction 1 1 A New CAD tool on the Internet for Switching Power Supplies PowerEsim is a CAD tool for switching power supplies on the Internet This new concept eliminates complicated licensing and software installation process Design service is readily available anytime anywhere It is so easy to use through a generic Web browser that you need no training Its huge component database contains thousands of items available in the market Complete Bill of Materials 1s available at a click on the mouse Reports are ready and no more effort to produce tedious documents 1 2 Powerful Integrated features 1 3 A Tool for Engineers Choose a circuit topology put in your power supply specifications and c
56. er Loss Power e i where Stress Pass at f 110kHz 5M Construction 5 en Ma af Transformers in Series Im 4m The Total Loss means the overall losses of the power supply and 1s shown at the top of the interface and will be automatically updated for any changed in transformer design 7 8 14 Every change can affect transformer loss Total Loss 19 15 at Virme 1 00 di Win ding E z I DIT Mo of Transformers in Parallel Hl ransformer Loss Poser eer cr stress Pass at f 110kHz SIM Construction Mo of Transformers in Series Bim 21 3 4mT The Transformer Loss means the losses of the whole transformer and 1s shown at the top of the interface and will be automatically updated for any changed in transformer design 7 8 15 Some change can affect the Peak Flux Total Loss 19 15 at irme 1 00 P Win ding E L TT Mo of Transformers in Parallel F ERAIN ranstormer Loss i Paws ea Construchs Stress Fass at fs 110kHz sig Construction Mo of Transformers in Series The Bm means the peak flux density of the transformer and is shown at the top of the interface and will be automatically updated for any changed in transformer design 7 8 16 Putting transformers in parallel series Total Loss 1915 at Yirme 1 00 s E Ma of Transformers in Parallel Winding Transformer Logs F 814vwv Power efPILPD Stress Pass at f 110kHz SM Construction Mo of Transformers in Series Bim z7 3 4mT You can c
57. er function or components will be changed to fit those points 1 3 2 Loop Analysis with power supply initialized Generic transfer function analyzer Gat ay 8 ars tene gii ebay sn ba bps bis ce birsi Hene By os The Loop Analysis provides the interface to customize the transfer function and shows the gain and phase of the transfer function G s G s k p in Plot Expected Gain cn I2 Open Loop Gain de 1 10 100 1000 10000 100000 Frequency Hz Phase Plot Expected Phase X pan nn a 7 3 iA Open Loop Fhase Oeg 1 10 100 1000 10000 100000 Frequency Hz www powerEsim com 32 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 223 240 Change transfer function coefficients a and b Automatic Compensation Input a and b with using this interface You can set the number of parameters by setting n where n is the order of the transfer function fhe d2 Define the range of each coefficient for Automatic Compensation Range for automatic Compensation Futomatic Compensation The range of a and b should be specified fo
58. erELab does not make any representation warranty or endorsement of any of the products services or information provided in this website All products and services sold shall be subject to our Terms and Conditions of Sale This disclaimer shall take effect to the fullest extent permitted by law COPYRIGHT Content available through PowerEsim com including without limitation text graphics software music sound photographs and videos and any other contents 1s protected by copyrights The copyright in this website is owned by PowerELab No part of parts hereof may be reproduced distributed republished displayed broadcast hyperlinked or transmitted in any manner or by any means or stored in an information retrieval system without the prior written permission of www powerEsim com 105 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com PowerELab provided that permission 1s granted to download and print the materials on this website for personal non commercial use only provided you do not modify the materials and that you retain all copyright and other proprietary notices contained in the materials This permission terminates
59. g Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 7 Faraday Shield re eU H RL 133m dec k X No of windings The user can change a particular winding to Faraday Shield Only extra windings can be changed to Faraday Shield 7 8 8 Add a transformer to the design i Total Loss 11 24 at Virme 100 P Ma of Transformers in Parallel 1 iw Clase r Winding Transformer Losa 7 334vw Close Power F Stress Pass at f 110kHz SIM Construction Mo of Tranetormers in Series 1 ow Bm 213 4mT f iw Cancel ERSS FERROXCUBE 3030 FERROXCUBE sca o Flux Band icin Inductance Ly Core Shape Pact 25 bmt1 LiT 0 232u H p 2117mt0 num 28 5mt1 L 0 232u H Poe 178mm No of windings No of windings Allowance for gap 9 Yes No Gap Length 0 0917 mm Transformer Analysis After creating a new transformer you can add it to the design by pressing Add Component When the transformer is added the message with transformer s designator is shown Microsoft Internet Explorer A Transformer is saved to design with Mame T300 www powerEsim com 64 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel
60. g Current 5 AiDiv Ch2 Output ac Transient Voltage S0m Dr Time Base 20s Di VAVA E cHI SA B CH2 50m 2004s Once apply is clicked AC voltage change and the response also can be seen on the setting at Advance User Setting www powerEsim com 36 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 3 2 10 Advance User Setting in Transient Analyzer t C E R L Rs emnt E C i t Loading Vo fe Fa Ry Rs Output Impedance Output Capacitor Output inductor Loading Capacitor R Ry Ra R C C C C n L L Ly Max positive supply current Min negative supply current After Click on Advance User Setting at Loading Setting You can set the output impedance of a generic power supply by setting Output Capacitor Output Inductor Loading Capacitor Max positive supply current and Min negative supply current to customize the generic power supply characteristic www powerEsim com 37 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology I
61. ghlighted component Highlighted Losses will be shown for the highlighted component eS www powerEsim com 15 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 5 9 Change a component from database P fr in parallel Pur EAM inseries ih Mere Bir col A i P Pe rm orm a Load Capacitor from File ar m R 4 ARCOTRONICS 10 Um SUS Ros 6 F o30n F 440 AC 110 C 32x20x10 mm R 4 ARCO o30n F 440 AC 110 C 32x20x10 mm F 4d ARCOTROWMICS 20 330n F 275 WAC r m c 110 C 28x24x12 mm hBP3 x2 WA 20 o30n F S00 AC 15 C 19x12 5x13 mm PHESs40E Evi x RIF ASO 33Dn F 300 VAC 108 C 18x12 5x13 mm PHES40E EVOX_RIFA 10 Capacitor Type 330n F 300 VAC 108 C 16x17 5x8 5 mm PHES40E EVOX_RIFA 20 Safety Type 330n F 300 WAC 105 C 18x17 5x9 5 mm PHES40E EvOX RIFA 10 330n F 275 VAC 108 C 18x16x8 mm MKP X2 WIMA 10 w Package Type OE Manufacturer Total Losses 12 85 VV at Virms 1 00 v er SSS Highlighted Losses 6 603u vy ABA Stress Pass atfs 100kHz b ais Total Losses 12 86 VV Del p single Select
62. group by clicking it and then click on the Lock button www powerEsim com 53 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab F 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 4 31 Attach two components by the shortest distance i Figure The button to attach components 7 4 22 How to ungroup the attached components Figure The buttons to split the attached components Select the 2 attached components together by holding Shift button and click on the Group Ungroup button www powerEsim com 54 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 4 23 How to Rotate Components gt Figure The buttons to rotate components LI There are 4 ways to rotate the components Select a component or a group to rotate it clockwise at Top view Select a component or a group to rotate it anti clockwi
63. gy 5 2 Select topology at other sub page Vin cs V me Vo V e AL input Initialize Design LUN Le S NA EN a Select topology Delete OP Save ae sim Account Management Options Preferences Terms of Use Help Copyright 2005 Powerelab Limited All rights reserved You can click Select topology to go back to front page to select another topology 5 3 Add more outputs Tie Was wel u e AC input ae ie m ES K Initialize Design C i inaa Prati D jo p A OC input Load Select topology Add OF Y Delete O P EE About Fowere accounti agement Options Preferences Terms of Use Help Copyright S 2005 Powerelab Limited All rights reserved Click the link Add O P to add more output 5 4 Changing input voltage and current Hie Mise Vou x AE input v 5 ewe ty Me EA Select topology Add O P Delete OF Sawe Initialize Design M About PowereSim Account Management Options Preferences Terms of Use Help Copyright S 2005 Powerelab Limited All rights reserved Enter the input voltage range Vinmin Viny4 output voltage Vo and rated current Jo at each output www powerEsim com 13 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University
64. he law GOVERNING LAW AND JURISDICTION These Terms and Conditions shall be governed by and construed in accordance with the laws of Hong Kong Special Administrative Region of the People s Republic of China Hong Kong and shall be subject to the non exclusive jurisdiction of the courts of Hong Kong REVISION OF CONDITIONS OF ACCESS PowerELab may at any time revise these Conditions of Access by updating this version By using this website you agree to be bound by any such revisions and should therefore periodically visit this page to determine the then current version of the Conditions of Access to which you are bound Conditions of Access version 1 0 Dated 15 April 2005 www powerEsim com 107 109 PowerELab Limited reserves the right to make changes to any content herein without further notice Power Lab POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 11 Index Table 3D view 54 4 Corners Test 62 Add Component 94 Add Fly Pins 90 Add Parts 93 Add Pri Wdg 65 Add Sec Wdg 65 Add Stack 3 14 Add Topology 24 Add user 11 Advance Setting 96 Advance User Setting 4 38 39 Attach 56 Automatic Compensation 34 36 40 42 Bifilar 64 Bm 68 bobbin partition 87 Bobbin Setting 73 bobbin thickness 73 Capacitor Type 98 Change All wire 71 Change Password
65. hnology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 5 15 Select Feedback Block Isolated Generic Feedback Block Double Click bo change Feedback Circuit Double click the block in order to view the current Feedback block 5 16 Change Feedback Circuit kamier O Single Selection Multiple senten Done Y Cancel 1 Highlight any one circuit from the list 2 Press Select One 3 Press Done after selection www powerEsim com 21 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 5 17 Recalculate charts on the front page Poweresim Help Press Generate Charts button 5 18 Print Schematic Diagram To print the circuit diagram there are several steps l 2 9 4 Print Preview Use mouse and click on the circuit diagram ONCE If you are using Internet Explorer choose File gt Print Preview Click on Page Setup al and choose Orientation to be Landscape Choose Only the Selected Frame from the top menu ee E A o Peer don 6 B100 As Iid outon screen v
66. iately User can treat it as a standalone tool to estimate the MTBF and life time of any product If a power supply has initialized all the components and its corresponding stress in the power supply will be seamlessly transfer to the tool for simulation 7 5 2 Overall Failure Rate Result MTBF and Life time Simulated Overall Failure Rate 1 778 failures 0f hours Simulated Overall MTBF 552 5khnurs Simulated Overall Lite Time hak hours The Simulated Overall Failure Rate means how many time the system will fail under 1 million hours Simulated Overall MTBF means the average time between failure The Simulated Overall Life Time means the life time of component having minimum life time E Cap and opto coupler are considered to have life time issue 7 5 3 Where is the individual failure rate mm 540m BO0Y 7 54 SPP 7NEDOSS INFINEON TO220 1 Vsus 350 9 V 2 Isus 1 983 3 Pd 1 39 W Failure Rate 188 3m 1 08Hrs Bm C Rather than showing overall failure rate individual failure rate also been shown at the row of each component 7 5 4 Electrical setting of each part can be modified mm 540m 6OOY 7 3 amp SPP TNEDSS INFINEON TO221 1 Vsus 350 9 V 1 2 rm p Failure Rate 189 3m 1 09 Hrs 4 Tj 2 60 C 1 Click the Setting button and then you can see the following table www powerEsim com 56 109 PowerELab Limited reserves the right to make changes to any content herein without further n
67. in transmission or computer virus any use of or access to any other website linked to this website any product service or information of any merchant or service provider 5 unauthorized access to or alteration of your transmissions or data or other information that is sent or received or not sent or received including but not limited to damages for loss of profits use data or other intangibles loss on Even if PowerELab or its agents or employees are advised of the possibility of such damages losses and or expenses Any hyperlinks to any other websites are not an endorsement or verification of such websites and such websites should only be accessed at the users own risks This exclusion clause shall take effect to the fullest extent permitted by law You agree that PowerELab is not liable for any failure to deliver hold or store eMail transmitted through the service You also agree that PowerELab shall not be responsible or liable to you or to anyone for the statements or conduct of any third party on or arising from use of PowerELab s service INDEMNIFICA TION www powerEsim com 106 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com w
68. ion Losses 6 609u Vy aa n Stress Pass at fs 100k Hz Delete All a 330n F 440 WAC 110 C 28 5x22x13 mm R 4 ARCOTRONICS 10 Enable Optimization Alternative Component 4 Replace selection by double clicking the one selected in lst Done J 1 Select any one component from the searched components box Click Select One Total Losses will be shown for the converter using the selected component Selected Losses will be shown for the selected component Press Done after selection P ge e www powerEsim com 16 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 5 10 Preview Component shape Pt f f in parallel Power 1a 4 in series Load Capacitor fram File 5x22x13 mm R47 ARCOTRONICS 10 op noe i F E d LLLI Ik 330n F 440 VAC 110 C 32x20x10 m TRONICS 10 Bm V Va 330n F 440 WAC 110 C 22x20x10 mm R 47 ARCOTRONICS 20 hesin F x op F 33 n F 250 VAC T m Q 110 C 28x24x12 mm MP3 XZ Wilh 20 330n F 275 WAC T m Q 110 C 28x24x12 mm MP3 X2 WiIMMA 20 330n F 300 WAC 105 C 18x12 5x13 mm PHES40E EvOX RIFA 20 ees 330n F 300 WAC 108 C 18x12 5x13 mm PHES40E BvOx RIFA 10 Capa
69. ir col ww P Pe mm orum te Default SII Defaut Load Capacitor trom File I eT 7 53Un F 44D WAC 110 C 256 5x22x13 mm Rad ARCOTRONMICS 10 330n F 440 WAC 110 C 26 5x22x13 mm R F ARCOTRONICS 20 adin F 440 WAC 110 C 32x20x10 mm Rd ARCOTRONICS 10 o30n F 440 AC 110 C 32x20x10 mm F 4d ARCOTROWMICS 20 330n F 250 WAC Om 2 110 C 29x24dx12 mm MP3 52 Wilis 20 330n F 275 WAC r m c 110 C 28x24x12 mm hBP3 x2 WA 20 330n F S00 AC 15 C 19x12 5x13 mm PHES40E Evi x RIF ASO 33 n F 3DD AC 1057C 18x12 5x13 mm PHESAUE Ev s RIF A 10 330n F 300 WAC 105 C 19x17 5x8 5 mm PHES40E Ev x RIFA2D 330n F S00 AC 1057C 18x17 5x8 5 mm PHESAdDE EvOs RIFA 10 230m F 275 VAC 105 C 18x16x8 mm MER 2 Vires 10 Select O TUM poe 12 85 VV at Virmsz 100 W Component Analysis Highlighted Losses 6 6094 W T Stress Pass atts 100k Hz Component Charactenstic F gt Total Losses 12 86 Vw single Selection Losses 6 609u Vy m Stress Pass atfs 100k Hz _Delete All Delete All B3Om F 440 VAC 110 C 265x22x13 mm RAPARCOTRONICS 10 enable Optimization Alternative Component Replace selection by doyble clicking the one selected in fist i 1 Fill in the range of the searching criteria and press Search all the component fulfill the criteria will be displayed at the searched components box and ready to be chosen 2 Total Losses will be shown for the converter using the hi
70. lam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 39 Configure the characteristic of multi layer winding of each winding A f Advance Winding Pows cis Construction B Outside Core Tape Setting Thickness mim 005 w m O05 w li 0 05 v p n v x x x x No of Layer e Type PE ww e PEO oo n PE w PEO W i Windings Construction Wl we Je z Winding s Partition User can choose how the wire is arranged if more than 1 layer is needed to complete the winding in the Multi Layer Winding box Shared wire will evenly shared in each layer Tight wire will be just tightly wind www powerEsim com 81 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Ko Tel 852 28578498 Fax 852 25460217 7 8 40 Creepage position ng University Pokfulam Rd Hong Kong A a Advance Winding exc Construction 4 Yes Lower Distributed Shared End To End 3 User can choose how the creepage tape is placed in the Creepage Position box th 4 LEE 5b b P5 P b B L i 8 Im un Lower Distributed 4 Shared lt End To End lt End To End
71. le block e g Rectangle or Cylinder E RI yi b d i Pd S pd Too Wie b 4 P 20115m t 0 aem ic D eg ter D Do128xm ic 10n42m ica 2 asa Figure The shape of the components Capacitor Resistor Fuse T0220 IC and Transformer WEE SIM Cot Mya esr SIN ON www powerEsim com 52 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 4 17 Howto zoom in or zoom out the working area aa Figure The buttons to zoom out left and zoom in right Select Component hg Message for Safari user Click the zoom in or zoom out button 7 4 18 Select multiple components and move them together Press and hold the SHIFT key use mouse to select multiple components Then release the SHIFT key and drag on one of the selected component The selected components can be moved together 7 4 19 Group and ungroup components Figure The button to group components After the multiple selection of component click on group button To ungroup click on the grouped components and click on the group button again 7 4 20 Lock a component in position amp Figure The button to lock components Select a component or a
72. lick A complete design is ready Optimize the design automatically or manually to produce the best product performance 1 4 A Tool for Managers Fast response to RFQs more control on product cost and better product quality Surprise your customers by the speed and details of your proposals with the help of ready to use reports from PowerEsim 1 5 A Tool for Component Vendors Promote your components directly to product design engineers through PowerEsim No more application notes needed No more delay due to design mistakes 1 6 A Tool for Trainees Students and trainees learn quickly through PowerEsim Simulated waveforms and analysis give real life demonstration 1 7 Subscription Please send your request to sales powerelab com www powerEsim com 7 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 2 System Requirement Flash Player 8 IE 6 0 on Windows XP OS Safari on MAC OS www powerEsim com 8 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation
73. logy Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong www powerEsim com 3 109 PowerELab Limited reserves the right to make changes to any content herein without further notice Power Lab POWERELAB LIMITED A Power Converter Technology Provider 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 0 BVO CCE MONACO eC 23 OL GoTo Project Manapenient Pate snsrinorasa EEE E 23 02 Project iis M ru eR T T 23 63 Add dues M H 24 6 4 Delete Power Supply from Project aiii qnin eios opis EY qo P Erin sag FPI PPS eau a ees UPUP o2 Ea suia e ePe Ue Cos vue so 2A as 24 03 ridge 25 60 0 Namie Power SUEY seisd exti 9E ovi 9o coole asi Des PvE PEU CU Eu OR2 EE Us Evae UD DU E 25 67 vieil M 26 6 7 1 Loss Analysis under project management status cccccccccccessecceesessceeceeseseceeeceseseeceesessseeceseseeeeeesseeeeees 26 6 7 2 DVT Report under project management Status cccccccccccsssecccesessececeseesececeesesseeeceecessseeeeeseeeeeeeeessaeeeees 26 6 7 3 MTBF Analysis under project management Status ccceccesscccesesseeceeeessceeeecessseeceeeess
74. lone the current transformer and produce a set of transformer and place them in parallel Or in series www powerEsim com 66 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 17 Changing the transformer inductance Inductance La 1004H Inductance value is shown in the interface On the left there is a blue button which can be used to modify the inductance 7 8 18 Select different core shape and manufacturer ER35 FERROXCLIBE 3030 FERROXCUBE Core Shape Information on the selected core and selected magnetic materials is shown You can press the blue button to change it 7 8 19 Select different core material c E SIM Mo of stacked core IZ OORT iu i OR em Width cm cm Height cm em Thick x ERS4 FERROXCUBE E y F ECSZFERRURCUBE tlm ee ETO v Manufacturer FERROXCUBE we Select One Select All Component Analysis E ex Selected losses W mem u T Component Characteristic ER35 FERROXCUBE ER3SWW FERROXCUBE E ECH FERROXCUBE ETO39 FERROXCUBE ER4D FERROXCUBE ER424 FERROXCUBE ER42 FERROXCUBE ETO44 FERROXCUBE
75. m z En A Advanced User Setting In Transient Analysis 1 Click the step loading current with this interface enter the turning point of the loading current against f 2 Press on Apply to make it effective 3 The arbitrary current loading current will be repeated at a rate defined by Frequency at the upper right corner www powerEsim com 35 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 3 2 8 How to set the Sine loading in Transient Analyzer Loading Waveform Period 0 00 s Frequency 1k Hz Sine Loading Step Loading i su is ID A Maximum A s Bou is 1 A Minimum A 2 8 s A 2 uU 5 s boou s gho A ia 6 s J5 A Loop Analysis T s J 0 2m 0 4m 0 6m 0 8m Advanced User Setting Time 5 gou sg Ja DO Aer User seting 1 Check the sine loading selection and set the upper and lower limit of sine loading 2 Press on Apply to make it effective 3 Maximum means the peak current of the sine wave loading 4 Minimum means the lowest current of the sine wave loading TO What does the curve tell Transient D F yWwavetorm B ELLE Chi Cutput Loadin
76. mim User can design number of split walls by choosing from Select No of Split Walls 7 8 32 Configure the thickness of split walls Bobbin Setting i Windings Construction Winding Wizard Change AI Wire After press the button Bobbin Setting then you can see select Type of Split Walls Select Ma af Split Walls Thickness of Split Walls Partition 1 thickness 25 5 mm User can design the thickness of the split wall by choosing from Thickness of Split Walls www powerEsim com 73 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 53 Configure the thickness of each partition If you set more than 1 split walls in section 7 8 31 you can see select Type of Split Walls select Mo of Split 1 v Walls Thickness of Split Walls Partition 1 thickness 12 7 mr V Partitian 2 thickness User can design the individual window height of each partition by clicking the arrows to increase or decrease partition thickness 7 8 34 Configure tape characteristic in each winding After pressing the button Winding Construction user will see the Advance Winding Construction page m Advance
77. n Se Oe ee eee 11 r b Press Go To button or the circuit can select the power supply and switch to power supply view 6 9 Switch between Power Supply Cy Evaluation Design 1014 630 2 Active Clamp DOO B9 3 Standelone T 75994 Recalculate Flyback AC DC L m Fl i TH1 i L2 T ED1 Rl ete Et Cl WT 1 p Ca E In power supply view you can view a project summary at the top This project summary frame provides you a link Press the link the name of the power supply e g 3 Standalone can switch to another power supply Beside the sign shows which is the current one JL Co DS L www powerEsim com 28 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 Analyzing Modules 7 1 Loss Analysis Loss s m 7 1 1 What is Loss analysis Loss analysis may be the most useful tool of PowerEsim It sort the losses of each component user added or automatically loaded from converter and give a break down on what kind of losses they are User can improve efficiency or cost by just choosing different component from different manufacturer 7 1 2 Most crucial parameter
78. ncy Hz Phase Flot Expected Phase Open Loop Phasej Dea 1 10 100 1000 10000 100000 Frequency Hz www powerEsim com 34 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com After Automatic Compensation a non linear regression curve fitting will change a and b value so as to fit the expected gain and expect phase as close as possible The adjusted a and b are shown at the parameter setting interface 1 3 2 5 Tips on Automatic Compensation How well the transfer function fit all those points depends on the number of a and b allowed to change and the range of a or b 7 3 2 6 Non linear Load Transient Analysis Transient Analysis Non linear load transient analysis can be done by pressing Transient Analysis The voltage waveform will be displayed according to the loading current shape and output impedance defined by user ES PAN How to set the Step loading in Transient Analyzer Loading Waveform Period Q D01 s Frequency 1k Hz Sine Loading 15 in 4 Maximum hoo a B fl s J E Minimum A p g ou seh 2 5 5 810 s IE ho a 2 T s id A seu spt A soou s A 0 2m M Bm 0 8
79. ng s Partition box www powerEsim com 85 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 44 Generate Transformer Drawing Transformer Add Component Generate Drawing Estimate Loss Anal LES E English Only A former Description Default Transformer A farmer Paty D Rev Magnetic Core Used ER35 3030 FERRORCLIBE Select Bobbin Bobbin Type Vertical 8 pin bobbin i Add Fly Pins After pressing Generate Drawing user can fill in all the detail information for making a professional transformer drawing 7 8 44 1 Designed parameters of a transformer Designed Parameters Measured gp 100k z Press tor Production test Description Pin 1 Pin 2 Pin 3 Pin 4 25 6M 28 5mn 31mohm 1004H 1 DuH 100UH i 5 0 232uH l 232uH 1 28uH User can fill in checking parameter e g DC resistance Magnetizing Inductance and Leakage Inductance for IQC Once the check box is clicked the value between the corresponding pins is enabled for inspection Simulated value is recommended but user can change the actual QC specification by change wording in the corresponding te
80. ng a topology Terms of Use Help Terms 8 2 Load design 8 2 1 Before selecting a topology www powerEsim com 102 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 9 Troubleshooting Run PowerEsim smoothly security setting In Internet Options in IE go to Privacy Settings Set the Privacy level not higher than Medium or click on Security to add the www powerEsim com as the trusted site m T Eu aa amp Fm m IBI Internet Options rr dr p A Ba x E Weta Secg y OEY Cotter Connecbons Fregrams Advanced i 3 a EL 3 35 Setups He ue LI Meroe thie slicer e siias a petvncy setting fer thes iama a pamar JC fone i 5 Titan Mendnam i WT mum au Bishop furdoasy cooloss thc da nor have B compact sik T arc privacy policy Bisska Bred nay cookin thot tan peemnnally idnentfinkin L rigenabon without your pict consent Henria l rgi party Gockies fal use perroruady iderifat a mymer wens amplas sonst ced Term Heip Aga do Decimate E2505 Poweewas Lites Al ngtin ancd e mem meet Papan Bincirer 9 Pre went meat Gago vendows
81. ngle Coated AVIG20 Magnet Wire SHELHANV D 8611mm 120deg FORMAR Single Coated AMWG20 Magnet Wire SHELHAMV D 3611mm 180deg POLYONTHERMIS0 SingleCoated AWGZD Magnet Wire SHELH AV Wire Type D 8611mm 155deg POLY155 Single Coated AUWG20 Magnet Wire SHELHAV Manufacturer any w Component Analysis Component Charactenstic F m Delete One Delete All O 828mm 180deg ISOBOND Triple Coated AUG 1 lvagnet Wire HELH Aw d Enable Optimization Alternative Component Dione Cancel After you select the wire section 7 8 12 you can see the above page 7 8 05 Adjust the overall wire used in all winding Bobbin Setting Windings Construction Winding Wizard Change AI Wire There 1s a shortcut button Change All wire that can change the wire for all winding by one step only www powerEsim com 69 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 26 How to change the Winding Wizard option After you press the button Winding Wizard you can see the following page and set the winding wizard option The check box in the Winding Wizard page provide a list of allowable background actions when the
82. nnovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 3 3 Loop Analysis with power supply initialized Gain Plot Cutoff Freq 963 2 Hz Expected Gain Open Loop Gain de Cut off fred 1 10 100 1000 10000 100000 Frequency Hz Phase Plat Phase Margin 70 25 Deg Expected Phase Transient Analysis Open Loop Phase Deg 1 10 100 1000 10000 100000 Frequency Hz After initializing a power supply design the loop analyzer will take the open loop transfer function of the power supply user chosen Current injection method 1s employed for small signal analysis all the detail parasitic element e g ESR ESL ESR vs Temp and high frequency effect are already considered User no longer needs to do the tedious analysis 7 3 3 1 Automatic Compensation optimizing gain and phase margin Automatic Compensation Expected DC Gain gt dB Expected Phase Margin gt Deg Expected Cutoff Freg gt oo Hz Automatic Compensation Compensation Setting User can set the Expected Gain Margin Expected Phase Margin and Expected Cut off Frequency of the power supply and press Automatic Compensation for the machine to find proper component to fit those points www powerEsim com 38 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LI
83. o jk Preterences p 1 Press Preference and you can see the following Column 5hown Part Mo d Description Manufacturer Website Agent d Contact Person Contact Detail 2 Tick any column you want to be shown in the BOM List 7 6 3 Update Current Revision BOM Revision 1 Delete Selected f Store Region Load From Design Press Store after any change www powerEsim com 58 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 6 4 Preview Revision SS See M BOM Revision 1 Press the button Preview Revision XX to preview the revision 7 6 5 Confirm Revision Confirm this Revision NENNEN Press the button Confirm this Revision when you want to release this revision 7 6 6 Export to Excel format Expartto Excel Format Ls JAN Press the button Export to Excel format to export the BOM to EXCEL format www powerEsim com 59 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong
84. om 7 8 29 How to change the winding layer usage Bobbin Setting Ee Windings Construction Winding Wizard Change al Wire After press the button Bobbin Setting then you can see Minding Detail Setting Inner Bobbin height Inner Bobbin Width Winding layer usage Cass vD The winding layer usage is the usage ratio between the allowable bobbin height and Inner Bobbin height 7 8 80 Bobbin with split walls l Bobbin Setting 5 Windings Construction Winding Wizard Change Al Wire After press the button Bobbin Setting then you can see Select Type of Split C vertical vs Walls Select Ma af Split Walls Thickness of Split Walls Partition 1 thickness 25 5 min User can choose Vertical or Horizontal type of split wall www powerEsim com 72 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 31 Configure number of split walls Bobbin Setting Ee Windings Construction Winding Wizard Change al Wire After press the button Bobbin Setting then you can see select Type of Split Walls Select Mo of Split uo x Walls eal Thickness of Split Walls Partition 1 thickness 25 5
85. onent page pops up www powerEsim com 45 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com wets JINI Ww uversgsuvrserss Create new component Component Name e g Q1 K2 Select from Database Description English only Powerlosses wW Component Type General xi Shape Type RectanguiarRacial i Package Type Nor SMD zi Package Style Not select from Package Style v Width Thickness Om Height Material Copyright 2005 PowerESim com All rights reserved ies I To customize the part select Customized Component at the combo box Component Type or Click Add The generic component page is popped up You can input the shape and dimension of the part The size and shape will be previewed at the left hand side The material of the part is also needed et Fe mins Shape Type t0 Package Type Package Style Thickness Height Material Copynght 2005 PowerESim com All rights resarved A lot of predefined package have been build to facility user User can select the package style of the part from Package style combo box The size and shape will be preview
86. ontent herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 3 3 3 Define the range of each component for Automatic Compensation Enable for Automatic Loop Compensation E gt Total Losses 11 24vv at Virmz 100v e _Delete One Delete All Single Selection O Multiple Selection Dione Cancel Enable f f Mo of Capa Cre DL E re Sir PORES SII IDOV 12 44x12 44x3 55mm MROT AVK 50 DOV 12 44x12 44x3 55mm MROT AVX 10 B8 35x12 Tmm MAS AVX 80 35x12 7mm MASO AVX 20 TZx1 7x8 35mm 2225 AVX 10 T2x1 7x8 35mm 2225 AVX 20 ESx17 53mm MASI AVX 20 actar T BS8x17 53mm MAGO AVX 20 Capacitor Type pen Loop Phase Dea Ea 2 44x12 44x8 08mm MRIS AVX 53 Safety Type any V on I Package Type sv Manufacturer s7y Select One Total Losses 15 48W at Vims 100V Select All Component Analysis xxm Selected Losses uW vV Stress atfs 134 3kHz Component Characteristic The range of the component used for automatic loop compensation is all component listed in the searched components box which is defined by the searching criteria www powerEsim com 40 109 PowerELab Limited reserves the right to make changes to any content herein
87. osition of each winding ssssssssssssessseeeeeee eene ener nennen 79 7 8 38 Configure the winding indent of each winding esssssssssseseeeeeeenee nennen ener nennen nnns 80 7 8 39 Configure the characteristic of multi layer winding of each winding sess 8l 1040 lt j 9120249 DOSICOIE a es aaka tesis cte ente el A arma ote Ep Anite D CHA cM arte meee nee 82 ror MEE Co width of cach MIR nna aE Ea ea a n E a aaae 83 7 8 42 Change the number of turns of each split winding 0 0 0 cece ccccesssseceeceessseceeceessseeeessesseeecesseseeeeeeseeeeeees 84 7 8 43 Locate the winding in which bobbin partition 0 ccc ecccccessscecesesseceecesseseeeecesssseeeeeeeseeeseseeseeeeeeseseeeees 85 Poet Generate Transiormer Drawing asec ancccsccveeetansandantaceenisacedetauecsoeeavememncsecandeguenciavaessuiateaieteasceeseneceaes 86 VD PAA PAYS m H PH 91 7 9 1 Miar CES 6 6 ig 0115 RN IRI 9 7 9 2 What types of parts cam be added l sse eeteneeisa tee Fuse axes pers cienu nre e aia ctus Mi Eaei aaa E aaa 91 7 9 3 Adding parts from the component database sse eene eene nnn rennen nnns 92 7 9 4 Define the losses of the added COMPONENLt eee cccccessseccessssseeceeeessseeceseeeeeeceeseseeecesessaeeseeeeeeesesesaeeeees 93 7 9 5 Create CUSTOHHIZe 021 S eae an nen ee e i Pee A E E en ere en A eee ere eee 94 7 9 6 Define the losses of the added c
88. oss Smi Therm a Si Life sm 1 Boost DOD eT 4 BUILDERS z Add Topology x M WI I rem eem IR ene e Ie od I e EI In e I E E n em oret Ie de i e Ps e m NER E E s ERI E otc a Re Component Builder www powerEsim com 23 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 6 3 Add Power Supply to Project Flyback AC DC Flyback DC DC RCC FLYBACK AC DC RCC_FLYBACK DC DC Flyback Integrated Pit AC DC Flyback Integrated Pit DC ADC Active Clamp AC Active Clamp OC PFC DCM PFC CCM Full Bridge AC DIC Full Bridge DIC DIC Half Bridge AC DC Half Bridge OCDE sym Half Bridge ACIDE Feym Half Bridge DIC DC Phase Bridge ACIDE Phase Bridge OC OC Push Pull AC D C Loss OF Push Pull Bridge OC OC 2 Foward ACDC Zi Fonuard DC DC Boost DCDC Buck DC DC Buck Boost DC DC Buck Syne DC DC Generic Add Topology bl There are two ways to add power supply Load from file Add new power supply o Add Topology list box contains a list of topology After select one topology a new power supply is added 6 4 Delete Power Supply from Project Loss J 94h Press Delete button
89. otice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com eo Good JANTXI 00 test Ground Benign Dione J Close 2 Tick the checkbox or select the factor from the list 3 Press Done when finish 7 5 5 How to recalculate MTBF Press Recalculate after any change www powerEsim com 57 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 6 BOM BOM Builder 7 6 1 What is BOM Builder BOM Builder is a tool to let user to construct the Bill of Material BOM on their own User can add component to BOM one by one or if a power supply has been initialized all its component and corresponding details will be seamlessly transfer to BOM Builder Every change on each component will be keep recorded Revision of the overall BOM and each component will be generated automatically 7 6 2 Customize column shown P E Recalculate BOM amp Flyback ACID HO 11 66 Recalculate nom f cy Vendor Mm
90. ower supply has initialized all the component with its corresponding losses of the power supply will be automatically transfer and synchronous to the thermal analysis tool The thermal simulator considers the conduction effect convection effect as well as radiation effect 7 4 2 How to start the Thermal Analysis Click on the Bst at the left main menu to start Thermal Analysis 7 4 3 Interface Requirement s for viewing Thermal Analysis Mez FLASHMXProfessional T This Thermal Analysis Interface is developed using the Macromedia Flash MX 2004 and JavaScript 2 X In order to view the plots Flash Player 7 0 or above should be installed in your computer The suggested web browser 1s Internet Explorer 6 X on the Windows platform It is a 2D and 3D Thermal Analyzer Y At the left top corner you will see the following sign to indicate the type of current view www powerEsim com 42 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com Figure Normal Top view Figure Normal Bottom view Figure Left view Z Figure 3D view Figure Thermal view www powerEsim com 43 109 PowerELab Limited reserves the right to mak
91. r curve fitting purpose For coefficient which user may not want to be changed by our non linear regression curve fitting engine user simply unchecks the check box as shown above www powerEsim com 33 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 132 3 Draw any transfer function Gain Freq T Hz 4n x x gt Expected Gain dB Hz i ij ap os Rs p ap Hs gt a fp a i Oep 1 10 100 1000 10000 z dE bo Hz Frequency Hz bp dB b Hz p a fp Be p a fp He Phase Freq eo deg io Hz 3 X Expected Phase b deg bd Hz 2 b jdeg _ Hz i I b ag b Hr D jdeg _ Hz b agp m 400 B00 S00 i000 1200 1400 1600 b jdegl _ Hz Frequency Hz D deg Hz D jdeg Hz lo jdgl G j Hz Click on Compensation Setting You can set the expected Gain and Phase at different frequencies Then close this window and click on Automatic Compensation Expected Gain dE Expected Phase Deg 7 3 2 4 Change after Automatic Compensation p in Plot X Expected Gain oo n cae M ea I P r Open Loop b6ain dB 1 10 100 1000 10000 100000 Freque
92. rall Multi Layer Winding Mice Overall Winding Indent is a short cut to change all the winding indents in all winding www powerEsim com 68 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 25 Adjust the Overall Multi Layer Winding setting Overall bobbin thickness 1 25 mm ka Overall creepage tape width 3 5mm hal Overall Winding Indent Distributed Overall Multi Layer Winding Shared hal Bobbin Setting P rec Overall Multi Layer Winding 1s a short cut to change all the Multi Layer Winding property 7 8 24 Change the No of wire in parallel 828mm 18 deg I amp OBOND Triple Coated AWGZ1 ltagnet Wire SHELHAV D 8611mm 180deg ISONOLIS0 Single Coated AWGZU lvagnet Wire HELH A D 8611mm 155deg POLY ON155 Single Coated AVG20 Magnet Wire SHELHAV Use Copper Fall D 8611mm 190deg POLYTHERMISO Single Coated AWG2O Magnet Wire SHELHAM 044 ene csc EM 0 861 1mm 220deg SHELAMIDIMID220 Single Coated AWG20 Magnet Wire SHELHAV TIE D 8611mm 130deg POLYON130 Single Coated AWG20 Magnet Wire SHELHAV D 8611mm 180deg TINOLONT8O Single Coated AVG20 Magnet Wire SHELHAM D 8611mm 240deg SHELAMEL240 Si
93. rein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 4 15 How to turn the board to 3D view After triggering the 3D view the position of the components is locked You can drag the working place to upward and downward to turn the board 7 4 16 Create different package style of components The shape of component appears at the Thermal Analysis Interface is defined by following criteria 1 The package style of the component e g TO220 We have prepared about 200 common package styles in the database 2 If the component does not have package style provided or its package style is not in our database its shape is defined by its component type e g Resistor or Diode the shape e g Rectangular or Circular and the soldering features e g SMD or non SMD 3 Transformer has shape defined by its core e g EE ETD or Toriod and solder method e g Vertical or Horizontal 4 Ifthe component is a heat sink its shape is defined by the number of fins the length of fins and the fin types e g rectangular or triangular 5 Ifthe component is a PCB its shape must be a board like and the thickness of PCB is set at the Edit component interface 6 Otherwise the component will be shaped as a simp
94. rent losses 7 1 7 Fringing amp Leakage Flux Loss Main Transformer 1 4771 WwW Core Losses 435 Seah Conduction Losses 487 unkti Fringing amp L eakeage Flux Losses a8 2 ml Losses of a magnetic component divided into three part core losses means the total ac losses including the hystersis and eddy current losses Conduction losses means the dc copper losses Fringing amp leakage flux losses means the sum of all ac losses in the copper e g ac losses caused by skin and proximity effect eddy current losses caused by fringing flux etc www powerEsim com 30 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 2 Waveform Analysis Wav form 7 2 1 What is waveform analysis Waveform analysis typically plots voltage and current of important components at a specific operating condition 7 2 2 How can I bring up the waveform analysis window Just press memos M the left panel on the main page gr What are shown on these plots E CHNO Mm CH2 500m4 Here is a typical plot of a Flyback converter circuit with component M1 You have dual traces channel 1 CH1 and channel 2 CH2 Vertical resolutions ar
95. sccduvaseurecsvantcesuceteusicswanvsssusiscaslarcaeateaevcardarveaens 56 Ju Wiari MIBI analysis ERO mmc T 56 7 522 Overall Failure Rate Result MTBF and Life time essen nennen naiai 56 7 5 3 Whereis the individual failure rat ce ouest meant toS RARIOR RISE vt aS TEE sive uDAS ERE GAUSIPUEINMVRE LEER NRAPOAS es UABU 56 7 5 4 Electrical setting of each part can be modified sse eene nennen 56 T5 Howto Peal Crate MIBE PE T 57 CONTENUES 58 7 6 1 buses OI E acai pesca E N 58 7 6 2 Customize col mn SEO enia oretate scan an suey tune r a tr nou ira n ebur aate Uto ndo Ete D UR SO OUR ORE dE 58 7 6 3 Uode Current IOVIS Fontes gece Suelo E oss tip ber Patdutptataa diodes aab tatit cu Das 58 7 6 4 PEG V0 Wy REVISI N e stent reteset E atoup AER U IM D E ERMIPU REI DRd E E ROUES iM P cIO E 59 7 6 5 rere MISSAE E m Omm 59 7 6 6 EXPO o Esce LIOTA cei ia be et eost tina candies anne aE bl sshe mas sad E bonsatat iE SAARE NA 59 LI DVI Reports DVT ipsa cesses ne no pue R EREE NEES 60 7 7 1 W oari DY TI DON aa EE rS 60 T2 Chance ihe current coriditlOEss sooo coe seeta coton d rat Eae doa best aud bepe nsus OE AEE EE E Ei 60 7 1 3 BOTAN ME E E E ste A E A see EA E O E E A E T TE 60 7 1 4 Export to Excel Tonnato srna oan nE a EEEE TE AEE EETA ESEE ER AE E EROA ETAR 60 Lo Macnee Bulder oisnean aaaea 6l 7 8 1 Wharis TOT red o PILIS ARR RTT 61 7 8 2 CA Y SEDIS TOTIDIO eien Ata ou
96. se at Top view Select a component or a group to rotate it clockwise at Front view Select a component or a group to rotate it anti clockwise at Front view psa 7 4 34 Details of short cut keys which help a lot These are the short cut keys provided by the interface 1 K Toggle lock to the selected component or group 2 SHIFT Multiple selection 3 G Group components together 4 N Ungroup components 5 Left arrow Move selected component left by one pixel 6 Right arrow Move selected component right by one pixel 7 Up arrow Move selected component up by one pixel 8 Down arrow Move selected component down by one pixel 9 Zoom in 10 Zoom out 7 4 35 Put SMT component on the PCB Zz Figure The button to the to put SMT component to PCB You can attach the component on the PCB www powerEsim com 55 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 5 MTBF Analysis Life sy 7 5 1 What is MTBF analysis MTBF analysis is a tool to let user to add components and its corresponding stress one by one then pressing a button the life time and MTBF of the system will be known immed
97. seeeeeseseeesesesseeeees 26 6 7 4 Input Harmonic under project management status ccccccccccceesssccecessssececeecessseececesesseeeeceseseeeeeseseseeeeees 21 6 7 5 BOM amp Vendor under project management status cccccccccecessssccecesesseeecesessseecceeessseeeeeesaeeeeeeeseseeseees 21 6 7 6 Add Component under project management status ccccccsesccceessssseceecessseeccesesseeeecesesssseeecesesseeeseseesaees 2 0S cud idv 28 0 9 switch between Power Supply siesosxsesvidbbd eos sae solde naana anana 28 7 Analno OTC c m 29 ml Loss AHADNSIS E058 Sritenacsnemeord dun RII Cen OV dennis REMISE secession 29 7 1 1 W Datis Loss dial SIS te see aestate civit enambbeb s osea bane cet bsdu tes Dd x MM T DU IO E Dci ced AME Cu espe eeEUd 29 7 1 2 Most crucial parameter Total LOSS cccccceccccssecccceesseeeeeseeeseeececessseeecceseseeeeeeeseseeceeseessseeecesesaaeeeesesaeeeees 29 71 3 Instant update on the Total Loss after any change ssesssssssssesesseeeeeenee enne nennen nennen 29 7 1 4 Individual Component Loss SNOW isis eccccsssscsecneedcencanasnluescatssdsidedsnsencaeensusidoraddeweasecastntaneematevsensecateedsede ask 29 7 1 5 Cona OEE e Gowdistesieaead E E satequhoteunsscensaoteodanae CIE MURUS 29 7 1 6 wA Mm Bro c PIRE 30 7 1 7 bringing Leakage Flux LOSS ois ecco eterne imbre Ote Ine eve tun us tu eiua PUR
98. sfer function 35 transfer function analyzer 33 transfer function coefficients 34 Transformer Drawing 88 Transformer Loss 68 Transient Analyzer 39 Type 79 Upper Creepage Width 85 User Interface 10 Waveform Analysis 31 Winding 65 Winding Construction 76 winding indent 70 82 Winding Indent 82 winding order 67 Winding Start at Dot Sign 80 winding start position 81 Winding Start Position 81 Winding Wizard 72 Winding s Parition 87 wire 68 zoom in 55 zoom out 55 www powerEsim com 109 109 PowerELab Limited reserves the right to make changes to any content herein without further notice
99. sical location of particular part 1s indicated at the left bottom You can type in the location of the selected component and click Update to set the location a es LM I Tr H5 TEE y ves Main Figure component location 7 4 33 How to view or edit a part at Thermal Analyzer oc n r E Number of Fins 2 tb E x Hz 70m m H W 25m m D 25m m L1 m WI VD TE _ E W1 10m m W2 m Material l p e 7 Done Trusted sites dh ormal View atus Unlocked Tertii 0mm Shortcut Key SHIFT Multiple Selection G Group N Ungroup K Lock Unlock Zoom in Zoom out Figure Link to component page Select a component on the Thermal Analyzer The designator will be appeared on the blue button on the interface Click and view the part in component page 7 4 14 Different thermal results at different combinations of Vin and out P Flyback AC DC Vo 07V Vo 127V Un f Io f A lo fz A Thermal P cs Analysis Select Component 0000007 LM yeu find the working place is empty and your design contains parts please reload this HTML page uni Y At the top bar you can change the Vin and Io of the power supply Click on Recalculate to update the changes www powerEsim com 51 109 PowerELab Limited reserves the right to make changes to any content he
100. ter3 abctest com TT Delete User Account Password 1 Click the link Manager User 2 View the user status login logout 3 Logout the user who occupy the seat login www powerEsim com 11 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 4 4 Change password Modify Company Username test 2 Information Old Password Manage User Ma as sword ength 6 16 characters Add User 3 Logout 1 m Click the link Change Password 2 Input the old password and new password 3 Press Submit when done www powerEsim com 12 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 5 Getting Start 5 Select topology at front page Please login to access all components and the advanced features in power supply design Flyback DC DC PFC DCM PFC CCM Click on any topology window to select a topolo
101. to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 4 10 Start thermal simulation After placement of components on the working area you can start the thermal simulation by triggering with the button SIBI shown After a few seconds duration depends on number of components and the size of PCB and heat sinks the color of the component is changed according to the temperature 7 4 11 Color map for temperature distribution N There is a color bar on the right hand side of the main PCB Place the mouse pointer over the bar The defined temperature value is shown To get the temperature of each component click on it and its Junction and Case temperatures appear at the bottom of the working area www powerEsim com 50 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 4 12 How to get and update the physical location of parts after placement The phy
102. truction E Outside Core Tape Setting x ig x x m x x Ma af Layer NS 1 IM ja ka M Type rc EMI Pc dH Pvc w RC iw PVC ow amp Windings Construction var We Je ENENEN OS 6 5 B PB P b P eee lt E 0 x gt NEN Vundindg s Partition If more than 1 split sub winding are made section 7 8 9 you can change the number of turns of the each split winding by changing No of Turn box www powerEsim com 84 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 43 Locate the winding in which bobbin partition f Advance Winding Pow cis Construction E Outside Core Tape Setting x x m Mo of Layer Ww 1 Md eg hs Type Pw PVC ww j i hd hd Windings Construction we b al bal h zx Th zz zx 8 5 Multi Layer Y inding Creepage Position Winding Inner Tape h Upper Creepage Width X v Lower Creepage Width w If more than one partition section 7 8 31 amp 7 8 32 user can locate the winding in any partition by changing Windi
103. ustomize Part sa cecasce 2nsusessccdceusesaencaassenasdavneacaxeuvevaasiceeanseceaseassuianenuseenteivees 96 7 9 7 Detme the material of the customize Dali oecuis aee onttet a cut tin dra Ee Yon es eid ede ean gae Etc verb ec EE M I ID EUG 96 7 9 8 How to set the shape of the customize part 0 eee cccesscccesessseeceecessceeceesesseeeecsseseeeeesessseeseeeesseeeesesseeeees 96 7 9 9 How to set the size Of the c stomze Dart 2 reri tioep tione den dn uidere crea aaea naea aa naii 97 7 9 10 How to edit the MTBF properties of a customized capacitor esses 97 oM MEO 2C CG SM etc 97 10 12 Changing the Tin of SAG SIDE oou abet e ie dote ant ev bre scii DEA eeu iutin Ueeiod mese 98 ps MAIS urge PP 98 79 14 How towiew or delete the added parts sisenesid 99 7 10 MAE SUIVANT T E T UM 100 7 10 1 What is the Smart Optimizer What can it do llesssssssssssssssseseseee eene nennen ener nennen 100 7 10 2 Howto tire oft the Smart Optimizer Liuius ie siete bentes te eie Poe ue e eov etae a eu Inu cou aeii s Uo be ve etie 100 7 10 3 After pressing the Smart Optimizer button a dialog box pops up and asks for number of iterations 101 T104 View Beni ine Miis PER TTX m 101 CN lear Plone BiU EE Em 101 Save ani TOD CGO Me 102 S L ve VOUT CONE IN 2i EIER E IU LU DEE A DUST I M ES EI TEN IRE LEE ESO EI DNE MUS 102 8 1 1 B
104. valuation Design 1 Pass 2 Active Clamp DC Pass 3 Standalone Pass Project Summaries It shows the simulated result for each power supply 6 7 5 BOM amp Vendor under project management status P ROM amp Number of power supplies 3 Few A Vendor Total number of parts 83 Project Summaries 1 Evaluation Design 1 52 2 Active Clamp DC 28 3 Standalone 3 It shows the number of parts at BOM at whole project and each power supplies 6 7 6 Add Component under project management status m Add Humber of power supplies 3 f Pow cns Component 1 Evaluation Design 1 3 parts 2 Active Clamp DC 2 parts J 3 Standalone 3 parts J Project Summaries It shows the number of components that added separately for whole project and each power supplies www powerEsim com 27 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 6 8 Select Power Supply Cea AEN NN zo RET pj eet Sere Opis Prisinicico peg Addi Be epg eee LEubad GEORG maar mdi i M au ini y rein Dormagen Fiynack ACC m si FT api lr 3 JJ j Aa Lr ML d J
105. will be appended into an empty BOM All analysis tools can share that BOM for analysis purpose 7 9 2 What types of parts can be added Select Component Type IC Transformer Capacitor Fuse fuho fet Rectifier Resistor Thenmistor Zener Inductor Bridge Optocoupler Shunt Regulator Transistor Thynstor Circuit Breaker Surtch Sacket Connector Mechanical Relay User should first select what type of component to be added www powerEsim com 91 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 9 3 Adding parts from the component database After selecting the type of component user wanted to add user can click on Add to show the interface as below q T E P 2 m E i SIM Infineon onm ICE3DSD1L INFINEON DIPS ICE3DSDTLG INFINEON 08 f NCP1200AP 100 QN SEMI Dip V NCP1200AP 40 ON SEMI Dips NHCP120DAP 6D QN SEMI Dips NCP1853ADR2 ON SEMI 08 m HCP1653ADR2G6 OM SEMI 08 Package Type NCPIGSS 4P ON SEMI DIPS Manufacturer NCP1653APG DM SEMI DIPS NCP18653DR2 DM SEMI 08 NHCP1653DR2G ON SEMI 08 Select One Highlighted Losses W Eu 4 gt Alternativ
106. without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 3 3 4 What bases do the transient analysis work The transient analysis 1s based on the small signal close loop transfer function to derive equivalent output impedance Non linear effect caused by the limitation of sink and source current have also considered 7 3 3 5 Corresponding transient response Select Output far Analysis Wot You can select the output that you would like to monitor the transient response www powerEsim com 41 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 4 Thermal Analysis Therm s 7 4 1 What is thermal analysis Thermal analysis 1s a tool to let user to place component PCB heatsink etc and enter the losses of each component With just a click and wait for a few second the thermal result will be displayed User can treat 1t as a standalone tool to estimate the thermal behaviors of any product If a p
107. ww powerEsim com www powerelab com b KOR YII 1 Internet Options E EJ General Security Privacy Content Connections Programs Advanced s Security Settings Select a Web content zone to specify its security settings P Settings o amp o o rant Intemet Localintranet Trusted stes Restricted S Run ActiveX controls and plug ins sites Administrator approved P Disable 4 Thi ntains all Web sit 2m is zone contains all Web sites you z havent placed in other zones S Fromo vw Script ActiveX controls marked safe for scripting Security level for thi F ecurity level for this zone Prompt 3 Downloads stom settings j gt j file downl To change the settings click Custom Level 5 AE i Ecc a To use the recommended settings click Default Level mie v lt iit gt Reset custom settings Custom Level Default Level Reset to Medium v Enable Status Bar Scripting 1 Open Internet Explorer click the Tools button click Internet Options and then click the Security tab 2 Click Internet or Restricted sites and then click the Custom level button 3 Scroll down to Allow status bar updates via script select Enable 4 Click OK until you return to Internet Explorer so o m em Je net Options Lt eral Security Privacy Content Connections Programs Advanced
108. ww powerelab com You agree to indemnify defend and hold harmless PowerELab its parents subsidiaries affiliates officers directors employees agents and suppliers from any and all losses claims costs damages actions proceedings demands liabilities and expenses including without limitation legal fees made by any third party arising out of or related to your use of PowerELab s Service or your violation of this Agreement including without limitation the infringement by you or any other user of your information provided of any intellectual property or other right of any person or entity PowerELab may at its sole discretion assume the exclusive defense and control of any matter subject to indemnification by you The assumption of such defense or control by PowerELab however shall not excuse any of your indemnity obligations YOUR TRANSMISSIONS Any material information or idea you transmit to or post on this website by any means will be treated as non confidential and non proprietary and may be disseminated or used by PowerELab or its affiliates for any purpose whatsoever including but not limited to developing manufacturing and marketing products You are prohibited from posting or transmitting to or from this website any unlawful threatening libellous defamatory obscene scandalous inflammatory pornographic or profane material or any other material that could give rise to any civil or criminal liability under t
109. xt box DC Reistance Magneticizing Inductance Leakage Inductance 7 8 44 2 Change the testing details of Transformer Drawing Testing Details Engish Ond Hi pot P S valtage 4000 AT Hi pot F core Voltage 3000 A Hi pot S core voltage 4000 AC Hi pot Period 1 Sec Remark User can fill in the testing details in the bottom of Transformer Drawing interface www powerEsim com 86 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 44 3 Different type of bobbin can be selected General Selection sme v Click on the picture to select bobbin type www powerEsim com 87 109 PowerELab Limited reserves the right to make changes to any content herein without further notice POWERELAB LIMITED A Power Converter Technology Provider Power Lab 1 F Technology Innovation amp Incubation Bldg Hong Kong University Pokfulam Rd Hong Kong Tel 852 28578498 Fax 852 25460217 www powerEsim com www powerelab com 7 8 44 4 Change the number of pins of bobbin a lr Sv NN Selected TTbe hi User can change the number of pins of bobbin

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