CC-QS035 - Literature Library
Contents
1. Solect macra l Lokit O Component Layout Hang EMA x F oE l Previews A TAB F Frani emal fe ee ag a TAa RPA E Pc RC eee A D ALDE TO ia TA RIDE My fi cent T A R A0UE HIE Cerati T AR I TRIEMSHAT trey E e SALA Dotom mi Tag btu inem TIADA ema TAE Shed Td ens EA eA ama SAMa Be Ad TR J TH A AZ ema TIAR TALE Timi TA ABET LICe TST Desking AADA ema Sia HPAP Boelema Bat FELE ama Bati OOVER en id AB PCS ee TIAR MEFA ern Ca EAD TE aa B A 0 2000 LC i We 4 kr AR SSP arri AB STS a R ne er a TAG iip ema TABIL ema k BRDA BA Cer PE T A B LEDE Oren TI A R ORI HEHBAE ATE pii EAD bt LEAP ema Ei a d 200i ma Mp Computer Fi peter AB SOP Fra ota ne Dem dlid a OCAT Pand Ley Morse My Neher Pies of m wicks meee ema sa Cin R peisni p i karisi Path ADe ienponent Layout Miscrse EMG E Customize Your Logic and HMI Screens 1 Open the Connected Components Workbench project file 2 Select and copy the application logic rungs from the example application logic programs that are needed for your application Delete the application logic programs and HMI screens that you do not need for your application 4 Edit the logic and modify the HMI screens as needed for your specific application by following the information provided in the Connected Components Workbench help files and the individual Building Block Quick Starts in your Literature folder 22 Rockwell Automatio2. ccc cece cece cece eee eeneees 25 Machine Functions Screen 0 ccc ccc eee ee cece ceeeneees 25 State Diao ani Screens asitsw cots A uew arnt ee sees 26 Machine Monitor Screen 0c cece cc cece cece cece eennees 26 Rockwell Automation Publication CC QS035B EN P August 2015 5 Table of Contents Incorporate Building Block Examples into the Application Sequence Programs State Machine User defined Function Block State Machine Global Variables Chapter 4 Before You Devise scseenuiceetawlieuseent scare een esere iar D7 Understanding Application Sequence Programs 0 005 oH Appendix A RA STATE MACHINE User defined Function Block 31 Appendix B Rockwell Automation Publication CC QS035B EN P August 2015 Preface About This Publication This quick start is designed to provide a way to implement common control tasks by aiding in the selection of products and q g P y P y g P providing access to panel and wiring information Each section is designed with a different task as a standalone machine or implemented in a larger system IMPORTANT Usethis publication together with other Connected Components Accelerator Toolkit quick starts to aid in building your Micro800 based application Refer to You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwel
3. Review the System Summary page 16 Review the System Design Assistant Workspace page 13 Generate the Project Folder page 17 Review the Project Folder page 17 Define the Machine Basics page 14 Rockwell Automation Publication CC QS035B EN P August 2015 11 Chapter1 Using the System Design Assistant SDA Open the Connected Components Accelerator Toolkit CCAT 1 From your Windows desktop choose Start gt All Programs gt Rockwell Automation gt CCAT gt Connected Components Accelerator Toolkit 2 Click Connected Components Accelerator Toolkit to launch the software The System Design Assistant welcome screen is displayed AA Eecceted Dec pecerts Animar Tot Bia pE ooh bee Connected Components Accelerator Toolkit CCAT Fimi Gelding amp bring nae connected Componersh ODRE yag ie pe sap ip mep geedarce poida by the CCAAT rycen design asain Open a sample OCAT project Ch POUT DOPPELT COMMONS ProHeCl Dy CEES r of the ingagia er ee o M par eel PH Learn about using the CCAT r DEIA a CCAR SAANU Ey vipasa Ma OCAT Gening Sens Gii S th CCAT in action WARMER pA eeepc teed Bow bo ghi AS Gaeabceng CMDS COP RMSE CORTE Lory Th CAT ce oe Le Launch Proposal Works Loe the Pigghia if to wheres jad gece e DE c tera r be CHE gm 3 Choose Create a new CCAT project The System Design Assistant workspace is displayed Machine Basics Befcee we pet olarhed we reed bo fed ool
4. Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y Istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication CC QS035B EN P August 2015 Supersedes Publication CC QS035A EN P January 2014 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
5. Using the System Design Assistant SDA Chapter 1 Generate the Project Folder 1 After reviewing the summary and making any necessary changes click 2 A dialog box opens letting you select the desired CAD drawing format Ba Gererate Output SRECt the CAD Tor 3 Verify the default location for the project files and change if necessary 4 Click Generate 5 The project folder is generated in the location specified The folder contains the following e Project document e Bill of materials BOM document e CAD drawings folder e Literature folder e Connected Components Workshop project folder Review the Project Folder The contents of the project folder are summarized in the following table Item Project Document Bill of Material BOM Literature CAD Programming Description Includes basic system data and links to additional information The Bill of Material is produced in ProposalWorks format the catalog number and proposal generation software from Rockwell Automation Users can build complete quotes proposals and product information for Rockwell Automation and Encompass Partner products Contains literature that provides basic system information and specific product information CAD drawings are provided to speed the design of the CAD documentation of a system They include example drawings of the system and individual products to let the user easily add their machine specific wiring The drawings
6. Your Project For AutoCAD Electrical a From the Panel Layout menu choose Insert Footprint Icon Menu Pee eS Nene TS aera witeCAD Electrical Drawing dwg F Fe Et Wee Faai Foret Took Oms en Hodiy Freebie Projects Pane layout indge Hep Express RBeAISGHhRG ADR Sla e FAQHRlARAS amp S ala S22 EA LS Sek Gl Aa ELE ABR 2 PS ee E Eylayer ES Gy A U Insert Footprint Schematic Let C Insert Footprint Manual Insert Footonnt Liste H BA fert Footonnt Manufactmer Meru g ff nest Footprint boon Meri IMPORTANT ATTENTION If you are using an AutoCAD application other than AutoCAD Electrical choose Insert Block from the Panel Layout menu to browse to the same directory described in the following step b Browse to the CAD sub folder in your project folder and find the FP_ or footprints drawings c Select the drawing by part number For EPLAN Electrical P8 software a From the Insert menu choose Window macro 2 JEPLAN Flectric PR 2 1 SP1 101 Project Page Leyvoutspece Edt View inset Prodect dete find Options Utes Window tiep Me slizla tints z CE Mt Bie AT Pages SenpleSpend CCAT AFPA degs Per rancira sie T Activo MI SeagleSpeed_CCAT_NPPA_dwos a Sgercial bent 101 CCAT LLOVAC OD Powe b Browse to the CAD sub folder in your project folder and find the AB_ or footprints drawings c Select the drawing macro by part number
7. are provided in individual sub folders for each drawing format selected Each sub folder contains system drawings and individual product drawings related to the products selected The drawings include schematics and 3D modules for panel layout Schematics are available as individual drawings and circuit library additions The programming sub folder contains the Connected Components Workbench project for the products and functions selected The project provides the basic foundation to start your machine design Use the features and functions of the Connected Components Workbench software to add your individual machine functions and to optimize the machine operation The Connected Components Workbench software provides the programming and configuration functionality needed for controller HMI and drives in one project Rockwell Automation Publication CC QS035B EN P August 2015 17 Chapter 1 Using the System Design Assistant SDA Notes 18 Rockwell Automation Publication CC QS035B EN P August 2015 Chapter 2 Customize Your Project This chapter helps you customize your BOM CAD drawing set and logic including your HMI screens Before You Begin Create your project file by using the System Design Assistant as described in Chapter 1 What You Need You need a Windows based personal computer with the CCAT and ProposalWorks software installed The link to download free ProposalWorks software is listed in Software and other Interne
8. assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injur
9. to customize the product size type and so forth This opens the Product Configuration Assistant enabling custom configuration of the device a Preduct Configurator Powered by RARE A i lt PowerFlex 520 Series Product Configuration Assistant Enter ihe catalog number for ihe desired Powerflex S20 Senes REA CHP OMT WEE make the selections for ihe product thal you need usg the miescie selection chart a E ee aaa i BASE DRIVE INFORMATION E Sched an attribute to the leit to start making Bulletinths PewerFlex 523 AC Deve so leclinarns Vohtage Class di VAG 3 Phase Current Power 4 Amps Rating 2H 1 5 ee Hesry Duty j Enclosure Type a0 NEMA Open Type Frome Sire Frame A Infadace Module Standard Emission Class Ha Filter ACCESSORIES PowerFles 525 Spare NO SLLLCION Parts Communication Filtor YO SELOG ria E Option Kits Additional Deriks Input Thes Phase J0 1001 b Click Accept when finished to update the device information in the SDA Rockwell Automation Publication CC QS035B EN P August 2015 15 Chapter1 Using the System Design Assistant SDA 2 Change the default name of the device to be descriptive of the system click in the field and type a new name using alpha numeric characters and the underscore _ character The name of the device VFD1 in this case is used in a number of places throughout the project folder including bill of materials CAD drawing
10. 01 Description Provides information to install wire and troubleshoot the Micro810 Programmable Controller Provides information to install wire and troubleshoot the Micro820 Programmable Controller Provides information to install wire and troubleshoot the Micro830 and Micro850 Programmable Controller Provides information to configure operate and troubleshoot the PanelView 800 HMI terminals You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication CC QS035B EN P August 2015 Preface Notes 10 Rockwell Automation Publication CC QS035B EN P August 2015 Chapter 1 Using the System Design Assistant SDA This chapter guides you in creating your project and generating a project folder Before You Begin Become familiar with the contents of this Quick Start What You Need A Windows based personal computer with the following software installed e Connected Components Accelerator Toolkit CCAT with System Design Assistant e ProposalWorks software e Connected Components Workbench version 6 0 or higher e Adobe Acrobat Reader Follow These Steps Complete these steps to design and install your starting Building Block Open the Connected Components Specify Products page 15 Accelerator Toolkit CCAT page 12
11. Quick Start Allen Bradley Getting Started Connected Components Accelerator Toolkit with System Design Assistant j s y a i a Vil ail el ae Pi k Rockwell Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is
12. apter and identifies the steps that are required to complete the examples Rockwell Automation Publication CC QS035B EN P August 2015 7 Preface Terminology Term abbreviation Application Sequence Programs Auto manual operation Bill of Materials BOM Building block BB Computer Aided Design CAD Connected Components Accelerator Toolkit CCAT CCAT project Connected Components Workbench Connected Components Workbench project Global variables State Machine control code System Design Assistant SDA Tags User defined Function Blocks UDFBs User defined Object UDO Definition User modified programs that work together with the standard state machine logic to control what the machine does while in the abort clear reset run and stop states When the PanelView 800 terminal is in Auto mode the controller logic controls the machine and monitors machine status When the PanelView 800 terminal switches to Manual mode the terminal takes over control Command buttons and numeric entry fields are available only when the machine is in Manual mode A list of components that are needed for your system Tools for accelerating and simplifying the development of a Micro800 controller based application A typical building block includes a starting Bill of Material BOM Computer Aided Design CAD drawings Micro800 controller programs PanelView 800 terminal applications and a quick start document A co
13. ate is triggered based on feedback from the building blocks The default ABORT conditions that place the machine into ABORTING state include e Power up detected in other words controller first scan e Building block or blocks not ready while the machine is in a STARTING and or RUNNING state e Building block or blocks detected a fault condition e Building block or blocks failed to RESET e Building block or blocks failed to START e Building block or blocks failed to STOP e Building block or blocks failed to CLEAR ABORTED Permanent All building blocks are aborted for example stopped and disabled Typically this state indicates a fault condition CLEARING Transitional Broadcasts the CLEAR command until confirmation that all of the building blocks are OK for example all active drives have been cleared within the allotted time otherwise an ABORT condition is generated Once all of the building blocks are OK the machine is placed into the STOPPED state RESETTING Transitional Broadcasts the RESET command until confirmation that all of the building blocks are reset within the allotted time otherwise an ABORT condition is generated IDLE Permanent All building blocks are reset or ready to run for example enabled homed and so forth Typically this is the state that the machine is ready to run and awaits a START command STARTING Transitional Broadcasts the RESET command until confirmation that all of the building blocks are ru
14. cel fire Bria I Rapresestative Foia unity MESO Pirodiect Configuration fe Digital Chutpurt type A Micro B50 MESI Sysiem wath Gase umi and Plug in options ff Relay i Digital Input Type tag AC Nurser of Input Points H availoble Digital utput ty par Ralgy Humber of Output 10 Points Available Malon Support Options Porailabhe vih 24 DEL AS npu bape ony Number of Plug in Sios available bor the Seleobed 1 Polnts Max number of Plugin J Slots Available Plug in Opilona The number cf AO SELECTION modules selected should be less than or gual to the number cf Plug in Shots Availabhs for Valid Configuration Expansion H Modules Hotac A Marimi of 4 0 SELECTION Expansion Modulas rad C urstaces b Modify controller information and add controller plug ins or accessories as necessary c Click Accept to save your modifications or additions 4 Verify that your controller has enough plug in slots to accommodate your plug in modules If necessary choose a controller with more I O points 10 16 and 20 point controllers have 2 plug in slots 24 point controllers have 3 plug in slots and 48 point controllers have 5 plug in slots TIP Each catalog number specifies how many 1 0 points a controller has For example 2080 LC30 16QWB has 16 points 20 Rockwell Automation Publication CC QS035B EN P August 2015 you need HMI HMI1 2711R T7T PanelView 800 7 in HMI Terminal Touch Screen TFT Serial and Ethernet ports Prefer
15. ed data is missing or incorrect fq Data Reviewed Data in this category has been entered reviewed Project Summary Provides a summary of the project specifications System Summary and Generate Provides a complete listing of all products selected in the project and creates the project folder Product Device Selection Selects the products devices used in the project gt Navigation Arrows Sequences backward or forward through the SDA screens Rockwell Automation Publication CC QS035B EN P August 2015 13 Chapter1 Using the System Design Assistant SDA Define the Machine Basics 14 1 Choose Machine Basics to enter the basic information about your system Project Name Description and Designer Name Line Voltage Control Power and Disconnect Type ce ER AA bramini Depo nei Tot i oie BSE Took aie e Machine Basics Machine Basic Daiei we pet clirted we hioi Comirol et ae malk Biter or Propet hanmi Sadety Compares DHE Conroe inio Propet Depmprins hiadhine hald apace a Pope Dill vi tev peer iiaa Lome Weep Ole Site diet Those Phove Psbdee itut hcoineit Probate indenny uedar IEC emery Cpi A Ciapa Eragear Cer bra Piat aay GH Mei Cenir featwinset Ged ult aba Aao it oO She T 7 a ais pe 2 Type your project name by using alpha numeric characters and the underscore _ character 3 Type the designer name and project descript
16. erview STOPPED He Manual ures Switch To Stop Start Machine Machine Machine Functions Auto Manual Machine Functions Screen The Machine Functions screen is the starting point for each of the building block specific screens Machine Functions x Button Description X button Press to return to the Machine Overview screen Device PFo_xx Building block button Press to go to the specific building block overview screen Stop Machine button Press to stop machine Clear Faults button Press to clear machine faults appears when machine is faulted Start Machine button Press to start machine appears when machine is not faulted Machine Functions button Press to go to Machine State Diagram screen Current Switch To Manual Auto button Switches machine between Auto and Manual modes Stop Start State eee Machine Machine Diagram auto Rockwell Automation Publication CC QS035B EN P August 2015 25 Chapter3 Understanding the CCAT V2 State Machine State Diagram Screen The State Diagram screen graphically shows which state the machine is in Machine State Button RESETTING IOLE EATING RUNNING X button Stop Machine button Clear Faults button Start Machine button cugar ABORTED Machine Monitor button CLEARING ABORTED Manual Auto button Currents Switch To Auto Manual Machine Monitor Screen Description Press to return to the Machine Functions screen Press to stop machine Press to clear mach
17. ilar to the one shown below The software selects the most logical device according to the basic system information entered earlier Default Name Default Drive Accessories Edit RA Connected Ditponenrti docelerator Eile Edm Took Help Machine Basics VFD Drive Nontrolled Motors Moter Contral Enter the number of FO drive contradied motors for each application yw wash fo ute in yaur System o gt Starter Controlled Motors y MNA Fused Aone Select a branch corcuit yotection type Circuit Breaker Soft Start Controlled Motors A VFO Orve Controlled Motors YEO Seno Drive Controlled Powerflex 23 AC Corie 420 WA HP L Motors fered S97 AC Cre 4B VAC 3 Fh is 2 HP EW Heavy Duty Frame A P20 MEMA Open Type No Filter i EMPL AVS LEA SETOS rot CML MEMA Siert Duly biam Malori 2 HP 1500 AAM Pode Men utd Framt Sie i 1457 Operator Interlace aOR th bd ese dia slety Componenis MPCE Standand Magnet Trip Pod 0115 E ieh a 6 5 4 Std Periormanot Frame Size C Controller Info Machine Build Components System Summary and Generate For more infoomation on adding Motor Control see the Aarbei dutomation Feoduct Dresingy Website gt Pow Voltage 480 VAT Control Voltage 2a De Matar Controllers 1 Digital input Digital Sutput analog input Analog Output a If desired click Edit
18. ine faults appears when machine is faulted Press to start machine appears when machine is not faulted Press to go to Machine Monitor screen Switches machine between Auto and Manual modes The Machine Monitor screen shows the current on off value of individual machine commands machine status and application status Machine Monitor Application Status Button eS X button Stop Machine button Clear Faults button Start Machine button Stop Start Machine Machine Description Press to return to the Machine State Diagram screen Press to stop machine Press to clear machine faults appears when machine is faulted Press to start machine appears when machine is not faulted 26 Rockwell Automation Publication CC QS035B EN P August 2015 Chapter 4 Incorporate Building Block Examples into the Application Sequence Programs This chapter helps you incorporate building block examples into your application sequence programs Before You Begin Create your project file by using the System Design Assistant as described in Chapter 1 Be familiar with the content presented in Chapter 2 and Chapter 3 Complete the integration and validation of each of the individual building blocks included in your project by referring to the individual building block Quick Start manuals Understanding Application Sequence Programs Starting with Connected Components Accelerator Toolkit Version 2 0 CCAT V2 all Micro800 Building Block project
19. ing BOOL Machine state is Starting when this bit is TRUE Mach_Stopped BOOL Machine state is Stopped when this bit is TRUE Mach_Stopping BOOL Machine state is Stopping when this bit is TRUE 32 Rockwell Automation Publication CC QS035B EN P August 2015 Appendix B State Machine Global Variables This appendix provides a listing of the global variables used for program interfacing Variable Name Mach_Cmd_Abort_Auto Mach_Cmd_ClearFaults_Auto Mach_Cmd_ClearFaults PB Mach_Cmd_Req_OperloAuto Mach_Cmd_Req_OperloManual Mach_Cmd_Req_ProgloAuto Mach_Cmd_Req_ProgloManual Mach_Cmd_Reset_Auto Mach_Cmd_Start_Auto Mach_Cmd_Start_PB Mach_Cmd_Stop_ Auto Mach_Cmd_Stop_ PB Mach_Sts_AbortCode Mach_Sts_ Aborted Mach_Sts_Aborting Mach_Sts_AutoModeEnabled Mach_Sts_AutoONS Mach_Sts_Clearing Mach_Sts_CurrentState Mach_Sts_Idle Mach_Sts_ManualModeEnabled Mach_Sts_ManualONS Mach_Sts_OK Mach_Sts_Permissive_AutoToManual Mach_Sts_Permissive_ManualToAuto Mach_Sts_ Ready Mach_Sts_ Resetting Mach_Sts_ Running Mach_Sts_ Starting Mach_Sts_ Stopped Mach_Sts_ Stopping Rockwell Automation Publication CC QS035B EN P August 2015 33 AppendixB State Machine Global Variables Notes 34 Rockwell Automation Publication CC QS035B EN P August 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and a
20. ion 4 Enter the basic information for your system by choosing the appropriate items for line voltage disconnect and control power IMPORTANT __ Theline voltage class and control power selections establish the basis of the system During product selection only devices compatible with the specified line voltage and control power are displayed 5 Click the right navigation arrow at the bottom of the screen or choose Motor Control to start selecting devices for your project The Motor Control product list is shown AA Deccectod focpesenty tombmeter Torat nee _ j Ee p pi be Machine hms Starter Controlled Motors Cen a eymir ef DUO Cela MASA yia ees ee to pO be peer et Moter Comirol faner Contidied Noten Soh Start Comroled Meters VEO Drive Contodigd kigiors Teng Drive Controlled higtori ior nan Aibrribon on Miis M ta iski iss Pa bikari itongion froid Dinas ty aie evime war Motor teateid DEn eta Dpi Opa Anala put Analog Output a Rockwell Automation Publication CC QS035B EN P August 2015 Using the System Design Assistant SDA Chapter 1 Specify Products Choose products devices in your project by going through the items listed on the left 1 Choose a product by using the pull down menus and filling in fields For example when choosing VFD Drive Controlled Motors you must specify the number of controlled motors and the branch circuit protection type Clicking Add shows a screen sim
21. l Automation sales representative on page 9 for a listing of quick starts To help with the design and installation of your system application files and other information are provided on the Connected Components Accelerator Toolkit CCAT The CCAT provides bills of materials BOM CAD drawings for panel layout and wiring control programs Human Machine Interface HMI screens and more With these tools and the built in best practices design you are free to focus on the design of your machine control and not on design overhead tasks The CCAT is available on the Connected Components Accelerator Toolkit DVD publication CC QR002 or through the Rockwell Automation Software Download and Registration System SDRS at http www rockwellautomation com rockwellautomation products technologies connected components tools accelerator toolkit page The beginning of each chapter contains the following information Read these sections carefully before you begin work in each chapter e Before You Begin The chapters in this quick start do not have to be completed in the order in which they appear However this section defines the minimum amount of preparation that is required before completing the current chapter e What You Need This section lists the tools that are required to complete the steps in the current chapter including but not limited to hardware and software e Follow These Steps This section illustrates the steps in the current ch
22. mputer based system that is developed to facilitate design of mechanical parts Software with application files and other information to speed the design and startup of component based machines A project that consists of these items e A ProposalWorks based bill of materials e Aset of CAD drawings dimensions and schematics A Connected Components Workbench project e HMI screens e Aset of Quick Start documents e A project document with information about the project components and links to reference materials Software environment for configuring or programming Micro800 controllers PanelView 800 terminals PowerFlex drives and other component level products A project consists of one or more of the following e Micro800 controller configuration e Up to 256 Micro800 programs each with program local variables e Micro800 global variables e PanelView 800 terminal application e PowerFlex drive parameter lists Project variables that any program can access including all 1 0 and system variables Machine logic for coordinating overall machine operation that is based on states The state machine broadcasts commands and receives feedback information from each of the building blocks via user modified application sequence programs Software with application files and other information to speed the design and start up of component based machines A PanelView 800 term for variables Function block instructions that can be used like s
23. n Publication CC QS035B EN P August 2015 Chapter 3 Understanding the CCAT V2 State Machine This chapter provides you with an overview of the Connected Components Workbench V2 state machine Before You Begin Create your project file with the System Design Assistant as described in Chapter 1 Customize your project as described in Chapter 2 Follow These Steps Complete this chapter in order to understand the state machine included with CCAT V2 Understanding State Machine Logic page 23 Understanding State Machine Logic Starting with Connected Components Accelerator Toolkit Version 2 0 CCAT V2 all Micro800 Building Block projects incorporate state machine logic for coordinating overall machine operation The state machine broadcasts commands and receives feedback information from each of the building blocks via user modified application sequence programs see Chapter 4 Based on the feedback information the state machine reacts accordingly while in Auto mode Auto Mode Application Sequences Auto Variables Manual MAn Variables Building Block The core of the state machine logic is implemented in the RA STATE MACHINE User Defined Function Block documented in Appendix A Manual Mode In addition the state machine provides a high level interface for an HMI terminal While in Auto mode commands such as Start Stop and Clear Faults are accepted The state machine also provides status informa
24. nning within the allotted time otherwise an ABORT condition is generated RUNNING Permanent All building blocks are running STOPPING Transitional Broadcasts the STOP command until confirmation that all of the building blocks are stopped within the allotted time otherwise an ABORT condition is generated STOPPED Permanent All building blocks are stopped and ready 24 Rockwell Automation Publication CC QS035B EN P August 2015 Understanding the CCAT V2 State Machine Chapter 3 Machine Overview Screen The Machine Overview screen is the main screen for the PanelView 800 applications supplied with CCAT V2 The screen indicates which state the state machine is in and if it is faulted or ready If the current state is aborted then the reason the state machine entered the aborted state is indicated The following state machine screens are implemented in all CCAT V2 building block PanelView 800 applications x Machine Overview Button Description nea ABORTED First Scan P 7 X button Press to return to the PanelView 800 Configuration Stop Machine button Press to stop machine Clear Faults button Press to clear machine faults appears when machine is faulted Start Machine button Press to start machine appears when machine is not faulted Machine Functions button Press to go to Machine Functions screen e a Manual Auto button Switches machine between Auto and Manual modes Machine Machine Faults Functions x Machine Ov
25. nts Prefae About This Publication 00 cece cece eee eee eee ee ee eees T Terminology roere a E E E TE IR 8 Available Connected Components Accelerator Toolkits 9 AGCitIONAlURESOUNCES 2 55 sur tdeunet chiens haa dunnedaeliviedheva secs 9 Chapter 1 IC FOlG OU eC tetas anya rina utah T E E bout an hint 11 Whaty ou Necd ereraa nrar A NANA 11 Folow ese Step eaacie e A nen ateeuees 11 Open the Connected Components Accelerator Toolkit CCAT 12 Review the System Design Assistant Workspace 0 020 eee 13 Define the Machine Basics 0ccccec ccc ceeceecccceseeseees 14 Speci Produc sur aes cuces tay stra E A E newer tose 15 Review the System SumiNary oomen ean nE AE E 16 Genicrate the Project Folder ouezeri reer a aE I7 Review the Project Folde inienn aea ena A EEN 17 Chapter 2 Belforo VOU Decl oarra edee A T E A 19 W hac roa Negd adea aae E aaah EEA 19 Follow These SEEPS niset esn eE EE NEEE ae NE mies 19 Customize Your BOM crererimati n aa AES 20 Review or Modify Your Controller and HMI Terminal Selections 20 Add Devices to the BOM ccc ccc cece cece cece ence eeees 21 Customize Your Drawing Set rperrescp ansin g Ternin Enana 21 Customize Your Logic and HMI Screens 0 e cece eee eee 22 Chapter 3 CFO CG OUD COI atau amyee a Bees Deedee ea RENA 23 Pollow Diese SEPS ei inna EE NE 23 Understanding State Machine Logicwwavivercrnthracasadesevsvedad 23 Machine Overview Screen
26. ple _PFS_Ramp_to_30Hz Local Variables i 7 4pop Stop Seq Example PFS Stop Drive D Local Variables If the examples you need are not included in your project use the Import function to add them Each of these example programs begins with a Return instruction in its first rung which prevents the rest of the example program from ever executing It is your responsibility to review each example and determine how you want to use the example in the intended sequence program Following is an example of the process you should go through for each application sequence App_Stop_Seq_Example_PF5_Stop_Drive Example PF5_xx_Cmd_Stop_Auto 28 Rockwell Automation Publication CC QS035B EN P August 2015 Incorporate Building Block Examples into the Application Sequence Programs Chapter 4 1 Compare the provided example against the default App_Stop_Seq program App_Ctg_Stop_seq App_Cig_Stop_seq App_Ctg_Stop_ Seq App_Cig_Stop_seq App_Cfig_Stop_Seq 2 Modify rungs 1 and 2 in the App_Stop_Seq program to function like the example rungs 2 and 3 assuming you want the drive to stop when the machine stops PF5_xx_Cmd_Stop_Auto PF5_xx_Sts_Active Delete the App_Stop_Seq_Example_PF5_Stop_Drive program as it is no longer needed 4 Repeat this general procedure to complete the programming for the Abort Clear Reset and Run sequence programs as well Rockwell Automation Publication CC QS035B EN P Augu
27. pplication notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process
28. red Availability 2 1LE 1 _Ethernet Add Devices to the BOM Use the RAISE Product Library wizards and configurators to add other devices to the BOM Beceni a ho a E N Customers a Project gt Diumen Eqpaganer Lev TF EE E a ApS moot 3 F 5 5 nG Ff au a o ae amp F r gt Ss 5 R ke ie hj i i ee i E bi iw F e ih A e ipon M rmorm 2 SY hodat wi Customize Your Drawing Set Modify information as required refer to step 3 Review the remaining catalog numbers and quantities listed Customize Your Project Modify any catalog numbers or quantities as detailed in step 3 to meet the requirements of your machine Chapter 2 Review the PanelView 800 terminal catalog number starting with 2711R and verify that this is the terminal model Follow these steps to use the drawing library in AutoCAD or EPLAN to create a complete system layout and wiring drawing set e ye a Open your drawing software Create and name your new project Find and add to your circuit library the library drawings circ that are in your project folder Edit the drawings to delete any components not used in your project or to edit connections and devices as necessary Refer to page 22 for steps to edit the drawings in AutoCAD Electrical software and EPLAN Electrical P8 software Rockwell Automation Publication CC QS035B EN P August 2015 21 Chapter2 Customize
29. s incorporate the same MC_StateMachine program and a set of application sequence programs that together control what the machine does while in each machine state z Programs 7 Si Gop Abort Seq Local Variables D pp Clear Seq Local Variables m 4pp_ Main Local Variables T Gop Reset Seq Local variables T 4pp Run Seq Local Variables T App Stop Seq ae Ej Local Variables T MC_StateMachine oe D Local Variables Rockwell Automation Publication CC QS035B EN P August 2015 27 Chapter4 Incorporate Building Block Examples into the Application Sequence Programs Each Connected Components Workbench project produced by CCAT V2 as well as each building block starting project also includes a set of application sequence example programs specific to the building blocks being implemented These programs can be used to incorporate the building blocks into the overall machine control The following figure is an example of the application sequence example programs included with the PowerFlex 520 Series drives building block Notice that the program names start with the sequence program name they are intended for followed by Example and a short description of their functionality f i TETE Abort Seq Example PFS Stop Drive Local Variables T Sop Clear Seq Example PFS Clear Drive Fault Local Variables T App_Feset_5eq_Example_PF5_S5top_Drive Local Variables T 4pop Run Seq Exam
30. some miima Tell a Law ilig Lets Obit Goer hnes rhaue Pandas Cecudyoicosmect Probe fo faery Saeed EC ey Cte Papers Ceti Erppimr Erebia Pict aay Ge pel Voltage MVDC Motor Ceetrokeer t Septal gut Dll Ooto Aewleelepet Analog Guip D 12 Rockwell Automation Publication CC QS035B EN P August 2015 Using the System Design Assistant SDA Chapter 1 Review the System Design Assistant Workspace Features of the main workspace are described below gg Data Incomplete Wa Data Reviewed Menu Bar NE Conmected Coeworents Aicart Todt Fil Edit fools pelp Machine Basics E stops Motor Control Enter the rumita of regular amp Spops coninaling 7 eS ihe Matter Lombrdd malay meeded x Opemtor Interface a Select the Operator Hole Size for the deces G 22 mm Product Device Safety Components Selan the Operator Conetiruction for the devices elastic eta Selection b E Stops Safety Functions Controller Inho Machine Budd Components System Summary and Generate System Summary and Project Folder Generation For more infonmation on Safety Comport pee the Fock Povent V lap 480 vaL Cont ral VESIE fa Ot M t C Ortib Digital input 1 _Dsgaal utp 1 Analog input a AOD utp O Navigation Arrow Project Summary AVGAON AOW Item Description Menu Bar Perform file operations copy paste access ProposalWorks or other software packages and help gg Data Incomplete Requir
31. st 2015 29 Chapter4 Incorporate Building Block Examples into the Application Sequence Programs Notes 30 Rockwell Automation Publication CC QS035B EN P August 2015 Appendix A State Machine User defined Function Block This appendix describes the state machine user defined function block and the associated inputs and outputs RA STATE MACHINE User defined Function Block This user defined function block UDFB provides a simple state machine for machine control that issues commands start stop reset clear faults and abort to and receives feedback information running stopped reset ready OK and aborted from each of the building blocks BBs Rockwell Automation Publication CC QS035B EN P August 2015 31 AppendixA State Machine User defined Function Block Input Variable Data Type Description FBEN BOOL Set this bit TRUE to enable the function block Clear_ Faults PB BOOL Pushbutton input to initiate the Clear Faults machine command Start_ PB BOOL Pushbutton input to initiate the Start machine command Stop_PB BOOL Pushbutton input to initiate the Stop machine command AutoModeEnabled BOOL Input indicating that Auto mode is enabled App_Aborted BOOL Input indicating that all building blocks BBs are Aborted App_OK BOOL Input indicating that all BBs are OK App_Ready BOOL Input indicating that all BBs are Ready App_Reset BOOL Input indicating that all BBs are Reset App_Running BOOL Input indicating tha
32. t all BBs are Running App_ Stopped BOOL Input indicating that all BBs are Stopped Clear_Delay TIME Maximum time after a Clear Faults command to wait for all BBs to be OK Reset_Delay TIME Maximum time after a Reset command to wait for all BBs to be Idle Start_Delay TIME Maximum time after a Start command to wait for all BBs to be Running Stop_Delay TIME Maximum time after a Stop command to wait for all BBs to be Stopped Output Variable Data Type Description FBENO BOOL This bit is TRUE when the function block is enabled Cmd_ Abort BOOL Machine command to all BBs to Abort Cmd_ Reset BOOL Machine command to all BBs to Reset Cmd_ClearFaults BOOL Machine command to all BBs to Clear Faults Cmd_ Start BOOL Machine command to all BBs to Start Cmd_Stop BOOL Machine command to all BBs to Stop Mach_AbortCode UINT Code indicating why the machine last aborted Mach_CurrentState UINT Integer representing the current machine state Mach_Aborting BOOL Machine state is Aborting when this bit is TRUE Mach_ Aborted BOOL Machine state is Aborted when this bit is TRUE Mach_Clearing BOOL Machine state is Clearing when this bit is TRUE Mach_ldle BOOL Machine state is Idle when this bit is TRUE Mach_OK BOOL Machine state is OK when this bit is TRUE Mach_Ready BOOL Machine state is Ready when this bit is TRUE Mach_Resetting BOOL Machine state is Resetting when this bit is TRUE Mach_Running BOOL Machine state is Running when this bit is TRUE Mach_Start
33. t links under the Support Tools section of the Connected Components Accelerator Toolkit CCAT menu Follow These Steps Complete these steps to customize your project Customize Your BOM page 20 Customize Your Drawing Set page 21 Customize Your Logic and HMI Screens page 22 Rockwell Automation Publication CC QS035B EN P August 2015 19 Chapter2 Customize Your Project Customize Your BOM You can modify the default controller and PanelView terminal selection or add more devices to your project BOM by using ProposalWorks software Review or Modify Your Controller and HMI Terminal Selections 1 Open your BOM file from the project document 2 Review the Micro800 controller catalog number starting with 2080 L and verify that it is the controller model you need Controller Preferences Controller ss 2 2080 LC50 24AWE f 12 120 AC baput 10 Aelay Output Controller pE Pretered Availability JUED LCIO oto 3 Ifyou need to modify the controller or add controller plug ins or accessories to your system BOM follow these steps a Double click the controller catalog number to open the Product Configuration Assistant E Preduct Conkgurater Powered by RARE Micro830 Controller Product Configuration Assistant Enter ihe catalog number for ihe desired MicmoGS0 Controller OED LOSO AE OH make the selections for ihe product hat you need usag the eiereciere selection chart Accepl lI li Can
34. tandard function block instructions within any Connected Components Workbench programming language Anyone using Connected Components Workbench software can write these functions blocks Many UDFBs are posted on the Rockwell Automation sample code website http samplecode rockwellautomation com idc groups public documents webassets sc_home_page hcst A collection of PanelView 800 terminal screen objects that can be pasted into a new screen Rockwell Automation Publication CC QS035B EN P August 2015 Preface Available Connected Components Accelerator Toolkits For the most up to date listing of available Connected Components Accelerator Toolkits and related quick starts refer to these resources e Rockwell Automation Connected Components Accelerator Toolkit website at http www rockwellautomation com rockwellautomation products technologies connected components tools accelerator toolkit page e Connected Components Accelerator Toolkit Building Block Project Descriptions Quick Reference publication CC QRO003 Additional Resources These resources contain information about related products from Rockwell Automation Resource Micro810 Programmable Controllers User Manual publication 2080 UM001 Micro820 Programmable Controllers User Manual publication 2080 UM005 Micro830 and Micro850 Programmable Controllers User Manual publication 2080 UM002 PanelView 800 HMI Terminals User Manual publication 2711R UM0
35. tion for example Current State that can be displayed on the HMI terminal Refer to Appendix B for a complete list of state machine global variables Rockwell Automation Publication CC QS035B EN P August 2015 23 Chapter3 Understanding the CCAT V2 State Machine State Machine Diagram The machine can go from any state in the shaded box to Stopping state ide oo SEE Enabled J The machine can go from any state in this box to Aborting state mn a_a an a m De 77 7 leat a re a tl Machine Se rs Transitional k EN Permanent Command l State State a e The state machine uses the transitional states to move between permanent states Typically the machine remains in a transitional state for a brief period of time If an error is detected during a transitional state or if a building block fails to transition within an allotted time 10 seconds by default the state machine issues an ABORT command The fail safe transition timer assures that the overall machine does not become locked in a transitional state This timer also helps to provide diagnostic information to determine which module is not transitioning properly The following table provides a brief description for each of the default machine states Machine State State Type Description ABORTING Transitional Broadcasts the ABORT command until confirmation that all of the building blocks are aborted The ABORTING st
36. title program screen name screen text and HMI screens 3 Follow this process for each product in your project 4 Click the right navigation arrow to advance to the next item or choose an item from the list Review the System Summary When you ve completed product selection review your choices by following these steps 1 Choose System Summary and Generate RA Connected Components Accelerator Toolnt Eile gdt Jools fHelp Machine Basics Motor Control Sensors System Summary and Project Folder Generation Operator Interface Safety Components Controller Into Machine Build Components System Summary and b Generate A summary of the selected devices and associated names is presented A check in the Default box indicates that the device is using the default configuration System Summary and Generate Default VED Drive Controlled Motars Terai 1 PES23 Ore i Cafu wt Device is using the Default Powerflex 23 AC Drive 420 VAC 3 Phase 2 HP 1 5 kW Heavy Duty Frame A IP20 NEMA Open Type No Filter Configuration CMM211 NVOOTLEBXZHA CMV MEMA Severe Daily Diverter Motors 2 APL LEO RAR eet Mice ame Dre of 2457 E 140M CIE B53 MPCS Standandi Maging Trip Fed at 13 xke d 6 3 A Std Rerionmance Frame uzet HAKAI Teta 1 2 Review the summary and make any necessary changes or additions by double clicking the product category 16 Rockwell Automation Publication CC QS035B EN P August 2015
37. y or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt gt Allen Bradley Connected Components Workbench Micro800 Micro810 Micro820 Micro830 Micro850 PanelView PowerFlex Proposal Works and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Where to Start Follow this path to complete your building block project Chapter 1 Using the System Design Assistant SDA Chapter 2 Customize Your Project a Chapter 3 Understanding the CCAT V2 State Machine Auto Variables Manual MAn Variables Building Block Chapter 4 Incorporate Building Block Examples into the Application Sequence Programs E Ao Ao Sea Example PFS Sep Drive E arses f Sea Erangi PFS Cox Orve fak wW Local Variables g App Peset Sea Example PFS Stop Drive Ww Laal Wortsbiles E roneo yes pono ose mi Local Worustiles E Ago ep Sea Examgle PES Sep Dive mi Local Vorusbles Rockwell Automation Publication CC QS035B EN P August 2015 3 Where to Start Notes 4 Rockwell Automation Publication CC QS035B EN P August 2015 Using the System Design Assistant SDA Customize Your Project Understanding the CCAT V2 State Machine Table of Conte
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