all_63 CE ENG - Termomeccanica GL
Contents
1. 3 63 FOOT PROTECTION GUARD 4 63 COLUMN 18 63 CYLINDER ATTACHMENT 20 63 WASHER 21 63 50 63 _ COVER 51 63 PROTECTION 5263 NUT 53 63 WASHER 5468 NUT 55 63 WASHER 5663 BOLT 73 72 57 63 PLATE 58 63 SPAGER 60 63 BOLT 61 63 BOLT 62 63 UPPER PLATE 63 63 BOLT 64 63 WASHER 65 63 66 63 NUT 67 63 BOLT 68 63 WASHER 70 63 NUT 71 63 WASHER ee 68 70 71 72 63 SPACER 73 63 BOLT 75 63 CYLINDER 76 63 BRACKET 71 63 BOLT 78 63 CHAIN 79 63 PERFORATED ROD 80 63 NUT 280 63 PLATE 281 63 BOLT 282 63 WASHER 283 63 BOLT 284 63 SUPPORT Maintenance and user manual spare parts Page 23 15 Feamoneccanica F 285 63 WASHER 286 63 NUT TABLE 3 ARM RESTRAINT 85 63 CYLINDER 86 63 NUT 87 63 BRACKET 88 63 PLATE 89 63 NUT 90 63 HOOK 91 63 SPACER 92 63 BALLAST 93 63 BOLT 94 63 WASHER 95 63 ROLLER 96 63 SPACER 97 63 PIN 98 63 PLATE 287 63 CROSS BEAM 99 63 CHAIN ATTACHMENT 100 63 SPACER 101 63 PLATE 102 63 NUT 103 63 WASHER 104 63 WHEEL 105 63 SPRING 106 63 BOLT 107 63 WASHER 108 63 NUT 109 63 WASH2. Maintenance and user manual spare parts Page 29 15 G THREE PHASE ELECTRICAL DIAGRAM 2 IR ZR DM as i MTA 5 d 5 x P PE 3 69 Hi KICI K3 REF DESCRIPTION 2 63 LOWERING BUTTON IG 63 MAIN SWITCH P3 63 HOOK ACTIVATION BUTTON TR 63 TRANSFORMER 2 63 OIL SOLENOID VALVE FU1 63 PROTECTION FUSE 3 63 SOLENOID VALVE CO 63 CONTROL FU2 63 PROTECTION FUSE K1 63 COUNTER FU3 63 PROTECTION FUSE 1 63 MOTOR F1 63 THERMAL RELAY P1 63 LIFTING BUTTON 63 WARNING LIGHT Page 30 Maintenance and user manual spare parts 1 5 Fernoneccanita GL x WARNING LABELS The following adhesive labels are already attached to the vehicle lift as seen in the diagram below Removing the labels will automatically annul the guarantee and annul the responsibility of the manufacturer for any damage deriving from the use of the vehicle lift In the case of damage illegibility or the loss of one or more labels located on the machine request the positioning number necessary for the substitution and position the new label in the position indicated below 63 PIANTO JMEIAN TARATURA IMPrarIO
3. ep Taus NR DESCRIPTION 1 Technical characteristics and registration number 2 Maximum load capacity Attention Suspended loads 30 Attention Danger of being crushed ltis forbidden to climb onto the arms of the lift 4 Warning Electricity danger Maintenance and user manual spare parts Page 31 1 5 Feanonsccanica G CE CONFORMITY DECLARATION TERMOMECCANICAGL SRL Via L Giangolini 1 fraz Feline 42035 Castelnovo ne Monti RE Italy WE HEREBY DECLARE THAT THE MACHINERY KNOWN AS TWO COLUMN ELECTRO HYDRAULIC VEHICLE LIFT Model 63 SERIAL No YEAR OF MANUFACTURE TO WHICH THIS DECLARATION REFERS IS IN CONFORMITY WITH THE FOLLOWING DISPOSITIONS Directive EC 2006 42 Machinery Safety Directive EC 2004 108 as amended Electromagnetic Compatibility Directive EC 2006 95 as amended Low Voltage For the design and manufacture of the above equipment the foll have been applied e UNI EN ISO 12100 2010 5 assessment and risk reduction omagnetic compatibility Generic immunity Safety requirements for fluid We hereby further declare that the person authorised to compose the technic
4. Main switch Lifting button Lowering button Hook activation button RON N It is possible to interrupt the electrical mains supply to the machine at any moment via the main switch IG 5 USER INSTRUCTIONS Before using the machine each time it is necessary to pay attention to all warnings noted in the paragraph SAFETY ADVICE The vehicle lift must be utilised only by authorised personnel Please note that any use by persons who are not aware of the specific procedures in this manual could cause danger LIFTING Main switch Ref 5 Fig 6 in position 1 Press the lifting button Ref 2 Fig 6 until the desired height is reached STATIONARY Press the lowering button Ref 3 Fig 6 The position of the platform remains stationary and the platform is automatically stabilised on its hooks LOWERING Lift the platform 30 40 mm to deactivate the hooks by briefly pressing the lifting button Ref 2 Fig 6 Contemporaneously press the hook activation button Ref 4 Fig 6 and the lowering button Ref 3 Fig 6 to effectuate the lowering of the lift WARNING Work under the vehicle only when the main switch has been turned to 0 and after the switch has been locked in position and after the machine has been CHECKED to ensure that the machine is stationary on its safety hooks Before effectuating a lowering manoeuvre check that the area underneath the vehicle is free of object
5. 63 CYLINDER LINER 172 63 WASHER 187 63 BOLT 211 63 ROD 173 63 SPRING 188 63 SPACER 212 63 HEAD 174 63 STEEL BALL 189 63 NUT 214 63 MOTOR 175 63 SPACER 191 63 UNION 215 63 COMPLETE HYDRAULIC 176 63 PISTON 192 63 UNION CENTRAL UNIT 177 63 SPACER 194 63 UNION 290 63 TUBE 178 63 CYLINDER LINER 198 63 GASKET KIT 291 63 TUBE 179 63 200 63 UNION 292 63 TUBE 180 63 HEAD 203 63 WASHER 293 63 TUBE 183 63 GRUB SCREW 207 63 PISTON 184 63 BOX 208 63 SPACER 26 Maintenance and user manual spare parts 1 5 Fernoneccanita GL TABLE 6 HYDRAULIC CENTRAL UNIT 230 247 d 224 240 S WE 2 216 235 223 246 244 245 242 ble 214 63 THREE PHASE MOTOR 235 63 DISCHARGE TUBE 216 63 TANK 237 63 O RING 220 63 SCREW 238 63 O RING 221 63 FLANGE 240 63 O RING 222 63 JOINT 241 63 PUMP 223 63 JOINT 242 63 SCREW 224 63 MANIFOLD 243 63 WASHER 230 63 OIL SOLENOID VALVE 244 63 SUCTION TUBE 232 63 MAXIMUM PRESSURE 245 63 FILTER VALVE 246 63 FILLING PLUG 234 63 NON RETURN VALVE 247 63 CHOKE Maintenance and user manual spare parts Page 27 15 Feamoneccanica G x TABLE 7 PNEUMATIC SYSTEM 262 259 261 302 303 301 250 251 258 ZZ 252 Qu
6. a building that is sufficiently high enough to allow lifting a vehicle to the maximum height of the lift 4 The work environment must be well illuminated with a minimum light intensity of 50 Lux measured from the ground and at the control panel point of the machine 5 The connection to the electrical mains circuit must be effectuated in compliance with that reported the paragraph ELECTRICAL INSTALLATION 6 Do not lubricate the arms of the vehicle lift Maintenance and user manual spare parts Page 9 1 5 G OPERATING ZONE The working space necessary for a correct utilisation of the machine is shown in Fig 2 Pay maximum attention to persons or things when moving in the operating zone around the machine Avoid obstacles when there is a load or no load Fig 2 Operating zone layout N p Al f PR a 2 D 4 7 2 500 NAN NON Ne NA 5 B 8 N The operator must be capable of seeing the whole machine and the surrounding area from the control position so as to prevent non authorised persons and objects from entering the zone that could create danger SETTING UP THE MACHINE It is necessary to take into account the following technical advice
7. and the protective paint have been conceived to reduce maintenance interventions It is however advisable to carry out certain ordinary and extraordinary maintenance operations that will guarantee the safety reliability and efficiency of the machine over a long period of time ORDINARY MAINTENANCE To be carried out daily at the end of each work period Clean the support surfaces and the support arms Check that the electrical mains supply cable is not cut or worn Check the reliability of the protection safety devices of the electrical circuit Periodically carry out the following controls every three months 1 Check the safety of the electrical circuit cable insulation circuit breakers and the continuity of the earthing conductor 2 Check the blocking mechanisms of the various mechanical components 3 Control cable check Check the control cable for corrosion or fraying substitute the cable if necessary Lubricate the cable with oil 4 Micro switch position Ref fig 4 The control micro switch must be positioned in the centre of the cam The clamp must be adjusted to correct any variations to this position 5 Oil check Change the oil in the central unit every 100 working hours Effectuate the oil change with the arms in the lowered position Effectuate the bleeding of the air and recheck the oil level after two or three lifting operations 6 Check the chain Ref 78 page 24 Lubricate the chain with
8. lubricating oil via the slots so as to avoid abnormal wear Every week check the play between the elements of the chain and check the chain for stretching If necessary substitute the chain immediately If one chain is substituted then the other chain must be substituted as well Maintenance and user manual spare parts Page 19 1 5 Feamonsccanica G cleaning operations must be effectuated with the maximum safety considered to be extraordinary and therefore must be carried out by professionally qualified personnel The maintenance operations mentioned in the following paragraph are EXTRAORDINARY MAINTENANCE 1 Oil solenoid valve Clean the oil solenoid valve taking care not to damage the valve during disassembly and reassembly ATTENTION The central hydraulic unit must be removed from its housing and placed on a workbench for the above mentioned cleaning operation in point 1 GREASING EVERY THREE MONTHS Fig 7 Greasing Regularly check that the arm restraints slide up and down smoothly for an always correct functioning of the machine To maintain this smoothness oil the columns every three months along the WHOLE length of the guide wheel travel as indicated by the SHADED part in Fig 7 Lubricate the control cable with oil Page 20 Maintenance and user manual spare parts 1 5 Fernomeccanica DEMOLITION AND DISPOSAL N The machine does not contain subst
9. suggestions inherent to the various types of connection before setting up the machine especially if it is the first time that the machine is to be operated or when it has been installed in a new workplace In particular It is not advisable to connect the machine to the electrical supply until the machine has been completely assembled and checked in accordance with the procedures foreseen Check that the space around the machine is sufficient to guarantee a correct use and that there are no strangers inside the operating zone Page 10 Maintenance and user manual spare parts 1 5 FeRMoneccanita GL x 263 ASSEMBLY INSTRUCTIONS After having unpacked the various components check that all components are present Follow the assembly instructions using the various illustrations as a guideline The installation technician must check the foundation of the floor before commencing the assembly Positioning page 10 Fig 3 Assembly instructions 20 Fig 3A Maintenance and user manual spare parts Page 11 If in doubt about the supporting floor or the location of the vehicle lift on the supporting floor consult the technical assistance department of the authorised distributor When fixing the anchor bolts check that the column is absolutely perpendicular and that the tightening of the anchor bolts does not provoke a shift i
10. 11 Fax 39 05221848445 who will advise the Client of the nearest maintenance workshop Other countries please contact the importing distributor of the equipment Page 2 Maintenance and user manual spare parts 725 Fernoneccanica G INDEX 3 CONFORMITY TO SAFETY STANDARDS 7 9 4 SAFETY ADVICE 5 RESIDUAL RISKS AND INDIVIDUAL PROTECTION 6 7 TECHNICAL CHARACTERISTICS AND OVERALL MEASUREMENTS 7 DIVITEM 8 TRANSPORTATION 8 tes ctcactss acastesceeacechcncastescacacteNendeseasencacashestar 8 9 OPERATING ZONE 0 9 10 SETTING UP THE MACHINE 7 etenee 10 9 11 ELECTRICAL INSTALLATION 15 CONTROL UNIT 7 9 16 1 7 kreere erne 16 PROBLEM CAUSE REMEDY 17 OPERATIONAL NOISE 0 7 18 SAFETY PROCEDURES 7 9 18 Tu JL e MM 19 GREASING EVERY THREE MONTHS 7 09 20 DEMOLITION AND 21 22 TABLE CONTROL COLUMN 22 ENN 23 TABLE 3 RESTRAINT 24 25 TABLE S el ee 26 TABLE 6 27 TABLE 7 PNEUMATIC 7 28 PNEUMATIC 29 HYDRAULIC 29 THREE PHASE ELECTRICAL 30 WARNING LABELS 31 CE CO
11. 775 Fernomeccanica GL DOUBLE POST ELECTRO HYDRAULIC LIFT CAPACITY 3200 Kg USER MAINTENANCE SPARE PARTS MANUAL CONFORMITY DIRECTIVES CE TRANSLATION OF THE ORIGINAL 63 1 5 Feanoneccanica G Thank you for having chosen a vehicle lift manufactured by Termomecanica gl It is the fruit of many years experience in the sector and careful planning designed to eliminate or reduce to the minimum the risk of accidents or injury to the operator N N ATTENTION This manual constitutes an integral part of the product Carefully read the warnings and instructions contained in this manual because they contain important advice about user safety maintenance Keep this manual in a safe place for further consultation WARNING It is forbidden to overload the lift more than the permitted limits The installation assembly and setting up must be effectuated by professionally qualified personnel This equipment must be used only for what it has been specifically designed for This lift has been designed to lift cars and four wheeled light commercial vehicles with a maximum weight of 3200 kgs Any other type of use is to be considered improper and therefore forbidden The manufacturer declines any responsibility for any damage caused by the inobservance of these instructions Technical assistance Italy Contact the company Termomeccanica gl Via L Giangolini n 1 42035 Felina RE Italy Phone 39 052218484
12. ER 110 63 BRACKET 111 63 BOLT 112 63 BOLT 115 63 NUT 116 63 WASHER 117 63 BRACKET 118 63 CLAMP 120 63 BOLT 121 63 NUT 122 63 BOLT 123 63 GUIDE WHEEL 124 63 GUIDE WHEEL 125 63 SPACER 126 63 PROTECTION PLATE 127 63 WASHER 128 63 NUT 130 63 ARM RESTRAINT Page 24 Maintenance and user manual spare parts 1 5 Fernomeccanica G TABLE 4 ARM 165 163 162 161 130 63 ARM RESTRAINT 146 63 BOLT 157 63 SHORT ARM 136 63 CIRCLIP 147 63 WASHER 157L 6 LONG ARM 137 63 PIN 148 63 NUT 158 63 GUIDE WHEEL 138 63 SPRING 149 63 SWIVEL BLOCK PLATE 160 63 BOLT 139 63 ROD 152 63 SHORT ARM 161 63 WASHER 140 63 BOLT 1521 63 LONG ARM 162 63 CIRCLIP 141 63 SPACER 153 63 NUT 163 63 BUSH 142 63 SWIVEL BLOCK PLATE 154 63 WASHER 164 63 BUFFER SUPPORT 143 63 NUT 155 63 BOLT PLATE 145 63 WASHER 156 63 BOLT 165 63 BUFFER Maintenance and user manual spare parts Page 25 1 5 Feanoneccanica f TABLE 5 HYDRAULIC CIRCUIT 188 291 185 194 194 183 291 293 176 290 209 174 170 170 170 63 BLOCKING VALVE 185 63 WHEEL 209 63 GASKET KIT 171 63 NUT 186 63 BEARING 210
13. INSTALLATION REPORT can be compiled ATTENTION When carrying out these operations check that all union connections and cylinders do not leak 14 Reassemble the protections 3 and hook the electrical unit 18 to the protection using the predisposed holes Any damage deriving from the lack of observation of the above mentioned instructions will not be the responsibility of the manufacturer and could cause the annulment of the quarantee Page 14 Maintenance and user manual spare parts 725 Fernomeccanica G ELECTRICAL INSTALLATION N Connect the phases of the cable Check that the mains voltage is Switch on the mains current The standard machine is predisposed to work on a three phase mains voltage of 380V 50Hz The Client must specifically request a 220V 50Hz voltage rating for the machine if the electrical mains supply is rated at 220V 50Hz in his workshop Before connecting the machine to the electrical mains supply check the voltage on the indication plate of the machine It is advisable to not connect the machine to the electrical mains supply until the machine has been completely assembled and all connections effectuated The electrical installation utilised must comply to the CEI 64 8 CENELEC HD 384 IEC 364 4 41 standard The following protection safety devices must be provided equipotential earthing system assembled upstream of the machine and automatic circuit breakers that
14. M CQ 732 32 MY 254 Ww 254 255 300 255 300 250 63 PNEUMATIC CYLINDERS 261 63 COIL 251 63 RIGID TUBE 262 63 UNION 252 63 SPIRAL COIL 300 63 SMALL BLOCK 254 63 UNION 301 63 UNION 255 63 UNION 302 63 TUBE 258 63 TUBE 303 63 UNION 259 63 AIR SOLENOID VALVE Page 28 Maintenance and user manual spare parts 725 Fernoneccanica G DESCRIPTION REF SOLENOID VALVE 259 62 B PNEUMATIC CYLINDERS 250 62 A ATTENTION It is necessary to install B B lubricator filter to allow the pneumatic system to function at its 216 61 B B HYDRAULIC CYLINDERS Table 5 B 241 61 D SUCTION FILTER 245 61 E MAXIMUM PRESSURE VALVE 232 61 F NON RETURN VALVE 234 61 L H OIL SOLENOID VALVE 230 61 247 61 L L BLOCKING VALVE 170 61 N H M MOTOR 214 61 Fo E P ATTENZIONE It is forbidden to tamper with the aT maximum pressure valve Tampering with the maximum pressure valve annuls the guarantee
15. NFORMITY 32 Maintenance and user manual spare parts Page 3 1 5 Feanoneccanica G CONFORMITY TO SAFETY STANDARDS The 63 two column electro hydraulic lift complies with the following standards e Directive EC 2006 42 Machinery Safety e Directive EC 2004 108 as amended Electromagnetic Compatibility e Directive EC 2006 95 as amended Low Voltage For the design and manufacture of the above equipment the following standards and specifications have been applied e UNI EN ISO 12100 2010 Safety of machines General design principles Risk assessment and risk reduction e UNI EN 1493 2010 Vehicle lifts e 60204 1 2010 Safety of machinery Electrical equipment of machines e EN 61000 6 4 2007 Electromagnetic compatibility Generic emission standards e CEI 61000 6 2 2006 Electromagnetic compatibility Generic immunity standard e UNI EN ISO 4413 2012 Safety of machinery Safety requirements for fluid power systems and their components Hydraulic standards e UNI EN ISO 4414 2012 Safety of machinery Safety requirements for fluid power systems and their components Pneumatic standards Page 4 Maintenance and user manual spare parts 725 Fernoneccanica G SAFETY ADVICE The utilisation of the equipment is allowed only by authorised trained personnel who are in good health The installation of the equip
16. al dossier is Via Giangolini 1 fraz Feline 42035 Castelnovo ne Monti RE Italy Italy TERMOMECCANICA GL SRL Feld 6 date Legal Representative Page 32 Maintenance and user manual spare parts
17. ances or components that could be dangerous to the health of man or the environment as it is manufactured from materials that can be completely recycled or normally disposed of WARNING With regards to demolishing the machine rely on specialised company or specially trained personnel who know the possible risks who are aware of the contents of this manual and can strictly apply them and are correctly informed about the characteristics of the demolition Therefore when the machine has reached the end of its useful working life demolition is effectuated taking great care to follow the accident at work standards mentioned in this chapter e solate the machine from its electrical pneumatic and hydraulic energy sources e Drain the hydraulic oil contained in the tank tubes and in the central hydraulic unit The oil must be put into sealed containers and delivered to a centre specialised in the disposal of oil in accordance with the standards in force in the country of destination of the machine e Remove the electrical cables and deliver them to a collecting centre specialised in their disposal in accordance with the standards in force in the country of destination of the machine e Remove the flexible rubber tubing of the central hydraulic unit the nylon tubing of the pneumatic system the electric control panel the flashing signaller and any other components in plastic and deliver them to a collecting centre specialised in their disp
18. ase Maximum load capacity 3200 Kg 3200 Kg Electrical supply 220 380 V 50 60Hz 220V 50Hz Absorbed power output 1 5 KW 2 2 KW Weight 710 Kg 710 Kg Lifting lowering time 33 sec 33 sec Operating pressure 200 bar 200 bar Fig 1 Overall measurements o 3500 A 4000 1950 2850 Z 1 85 155 Maintenance and user manual spare parts Page 7 1 5 21 UTILISATION LIMITS The vehicle lift is designed and constructed for lifting motor cars The utilisation of the machine to lift any other vehicles or objects of a different nature is strictly forbidden Maximum and minimum dimensions of the vehicles 1200 1950 The machine has been designed and constructed to be utilised in covered industrial environments Operating environmental conditions Temperature range 5 40 Humidity up to 9096 at a temperature of 20 C declared by the manufacturer in this user instruction manual is considered to be improper Therefore gl Equipment For Vehicle Workshops declines any responsibility if the operator does not adhere to that requested by the manufacturer ATTENTION Any utilisation of the machine other than that foreseen and TRANSPORTATION The vehicle lifts are despatched packed in n
19. guarantee the interruption of the electrical current in accordance with that foreseen in the previously cited standards The connection to the mains supply must be effectuated by 3 live 1 earth feed cable with a minimum section of 2 5 sq mm and in the following way Fig 5 Electrical connection Open the control panel Pass the feed cable through the cable clamp to the T S and terminals Fig 5 and the earth lead to the PE equipotential terminal the same as the voltage predisposed for the machine Press the lifting button Check that the direction of rotation of the motor is that indicated by the arrow located on the central electrical unit If the direction of rotation is incorrect invert the two phases of the feed cable The internal electrical diagram of the machine is shown in the ELECTRICAL DIAGRAM table the internal electrical diagram of the machine Make electrical continuity test after having correctly effectuated the connection to the electrical mains circuit WARNING Even small interventions on the electrical system require the intervention of professionally qualified personnel The electrical supply must be protected by a circuit breaker It is STRICTLY FORBIDDEN to connect the machine directly to the electrical mains supply Maintenance and user manual spare parts Page 15 1 5 Feamonsccanica G CONTROL UNIT Fig 6 Control unit The control unit is composed of
20. his value is the maximum value detected in the atmosphere with the machine functioning at a fully operational speed ACOUSTIC PRESSURE LEVEL 73 1 dB A measured at the operator s work position SAFETY PROCEDURES AN AN ATTENTION The used hydraulic oil must be given to a company authorised to collect used oils in accordance with the standards in force Furthermore utilise the following arrangements during handling PREVENTIVE MEASURES e Avoid the formation and diffusion of nebulized oil spray in the atmosphere Avoid repeated and prolonged contact with the skin e Thoroughly wash the hands with soap and water Do not use irritants or solvents Make sure that work clothing is kept clean e Avoid contact of the oil with wounded parts of the body or infected by skin diseases PERSONAL PROTECTIVE EQUIPMENT e Impermeable gloves and apron e Protective glasses WARNING Ask your hydraulic oil supplier for the risk sheets on the products used Any oil spilt must be collected in the appropriate device and absorbed by adequate aggregates This operation produces a special waste material which must be disposed of according to the standards in force in the destination country of the machine Page 18 Maintenance and user manual spare parts 725 Fernomeccanica G The machine does require any special maintenance The technical solutions materials utilised
21. k it when there is an emergency intervention or during maintenance of the vehicle lift Turn the main switch to zero when operations are being effectuated on the raised vehicle Check that the removal of vehicle parts does not alter the load distribution more than the foreseeable acceptable limits Check the effective stability of the vehicle on the support organs as soon as the lifting of the vehicle has commenced Immediately stop the vehicle lift if any functioning irregularity occurs and call for authorised technical assistance Even small interventions on the electrical and hydraulic systems require the intervention of professionally qualified personnel Maintenance and user manual spare parts Page 5 1 5 Feanonsccanica G RESIDUAL RISKS AND INDIVIDUAL PROTECTION DEVICES Although the machine has been constructed in compliance to the safety standards in force residual risks exist that cannot be eliminated and that are tied to the functioning of the machine RISKS DUE TO SUSPENDED LOADS The zone indicated in this manual where suspended loads will be effectuated must be highlighted by horizontal warning signs Signs forbidding the transit of persons under the loads must be installed RISKS DUE HORIZONTALLY MOVING BODIES The zones where there are horizontally moving bodies must be highlighted by suitable signs RISKS DUE TO THE PRESENCE OF ELECTRICAL CURRENT The electrical system complies with all safety
22. ment must be carried out by qualified personnel who must precisely follow the installation instructions that are reported herein Any tampering or modification to the equipment that has not been previously authorised by the manufacturer relieves the manufacturer of any responsibility for damage deriving or referable to the afore mentioned acts and automatically annuls the guarantee The removal or tampering of safety devices will bring about violation of the European Safety Standards The vehicle lift must not be activated by unauthorised personnel It is forbidden to climb onto or stay on the supporting mechanical organs of the lift or on the vehicle It is forbidden to place objects on the arms or the arm restraints of the lift The use of the vehicle lift is permitted only in covered places protected from the wind and where there is no danger of explosions or fires The use of the vehicle lift is not allowed for washing vehicles It is forbidden to utilise the vehicle lift for different reasons from those foreseen in this manual When operating the vehicle lift utilise suitable clothing as prescribed by the law of the country in which the vehicle lift is being used Do not utilise the vehicle lift if the ambient temperature drops below 10 Our vehicle lifts are preset for TERMOMECCANICA GL accessories Check that there is no danger for persons or things during lifting and lowering manoeuvres Turn the main switch to zero and loc
23. n the position of the column It is necessary to check the anchor bolt fixings after approximately 10 cycles at full load This check must also be carried out every three 1 2 3 4 5 1 5 Feanoneccanica G Connect the two bases 1 in the desired position Remove the protection 3 from the columns 4 5 Position the columns as in Fig 3 Fix the columns to the base units using the bolts 6 the washers 7 and insert the foot protection guard 8 as shown in Fig 3 Align the two columns following the measurement in Fig 3a 6 Following these instructions anchor the vehicle lift to the floor using 14 x art code 00624 M12 x 90 Fischer SLM12 anchor bolts or an equivalent bolt e Drill a hole of 150 mm depth using a 12 mm dia drill bit corresponding to the diameter of the anchor bolt Clean the hole Push the anchor bolt into the hole with small blows of a hammer Screw in the anchor bolt as much as possible by hand of the floor is not sufficiently solid months N 1 2 E 3 4 7 Assemble the transverse bar 16 and the uprights 15 on the plate 17 utilising the bolts 18 and the washers 19 8 House the oil and air tubes along the uprights and the transverse bar and connect them to the opposite column and to the appropriate unions 9 Fi
24. of the cable 11 that controls the difference in level of the arm restraints The cable is positioned in the column 5 and must follow the route as shown in fig 222 passing inside the uprights 15 and the transverse bar 16 utilising the pulleys for the change of direction Fix the cable to the terminal 13 that is situated inside the column 4 in such a way that the micron wheel 14 that is located at the centre of the cam is positioned in the lower part of the column 5 as shown in the figure Fig 4 Cable assembly Maintenance and user manual spare parts Page 13 N 1 5 G ATTENTION The vehicle lift automatically stops if there is a difference level between the arm restraints when the vehicle lift is in the lowering phase during normal functioning To correctly level the arm restraints again raise them up to the maximum limit and continue pressing the lifting button for a further 5 seconds This operation can be effectuated also with a load It is advisable to effectuate this levelling operation every time the arm restraints are situated in a high position 12 Slot the arms into the arm restraint housings and fix them with the relative pins 13 Position a vehicle on the arms of the vehicle lift and effectuate a complete rise and fall test so that the
25. osal in accordance with the standards in force in the country of destination of the machine e After having removed everything mentioned above deliver the rest of the machine to a company specialised in the disposal of scrap metal in accordance with the standards in force in the country of destination of the machine ATTENTION Ensure that each part of the machine is disposed of in accordance with the standards in force in the country of destination of the machine Maintenance and user manual spare parts Page 21 15 G x SPARE PARTS TABLE 1 CONTROL COLUMN 5 227 3 63 FOOT PROTECTION GUARD 4 63 COLUMN 5 63 UPPER PLATE 10 63 BOLT 12 63 PULLEY 13 63 SPACER 14 63 NUT 16 63 CYLINDER 18 63 CYLINDER ATTACHMENT 28 63 MICRO SWITCH 20 63 WASHER 30 63 PLATE 21 63 BOLT 34 63 BOLT 22 63 CABLE GUIDE 35 63 WASHER 23 63 BRAKET 36 63 NUT 24 63 NUT 37 63 BOX 25 63 SPRING 38 63 PLATE 26 63 TENSION ROD 40 63 PROTECTION 27 63 CAM 275 63 BASE Page 22 Maintenance and user manual spare parts 1 5 Fernomeccanica G TABLE 2 COLUMN 286 ES ES m m 287
26. requirement standards Entry to live parts of the electrical system is forbidden and is indicated on the parts in question It is imperative that only professionally qualified personnel must effectuate repairs on the electrical system s components RISKS DUE TO THE PRESENCE OF MINERAL OILS See the relative advice the chapter entitled MAINTENANCE RISKS DUE TO THE LACK OF INFORMATION AND TRAINING The necessary signs are provided This manual is supplied to those who must assemble adjust utilise and repair the machine but underlining the obligation of consulting this manual before each and every operation Unauthorised persons are expressly forbidden to use the machine RISKS DUE TO NOISE Apart from the fulfilment relative to noise in the work environment the noise level produced by the machine does not require any protection measures RISKS DUE TO FALLS It is expressly forbidden to climb onto the raised parts and this is clearly signed Page 6 Maintenance and user manual spare parts 725 Fernoneccanica G DESCRIPTION 2 column electro hydraulic vehicle lift provided with two arm restraints operated by cylinders and chains Electrical hydraulic and mechanical safety features are provided The motor is protected from overloading If the motor overheats it stops TECHNICAL CHARACTERISTICS AND OVERALL MEASUREMENTS three phase Monofase single ph
27. s that could obstruct the lowering of the lift Page 16 Maintenance and user manual spare parts 725 Fernoneccanica G PROBLEM CAUSE REMEDY PROBLEM Lift does not function The lowering manoeuvre is extremely slow The motor turns correctly but it is not possible to effectuate the lifting manoeuvre or is very slow CAUSE The main switch is in the 0 position Transformer fuses or mains protection fuses are burnt out There is a fault in the electrical circuit Check the micro switch The choke does not function correctly The tubes are obstructed The oil solenoid valve is blocked in the open position The filter is blocked The piston gasket is worn or damaged The pump is worn or damaged Check that the micro switch Fig 4 cable assembly Check the efficiency of the REMEDY Turn the main switch to position 1 Substitute the burnt out fuses Check that all connections are efficient is positioned in the centre of the cam as shown in Clean the choke Clean the tubes Clean the solenoid valve Clean the filter Substitute the gasket pump and substitute if necessary Maintenance and user manual spare parts Page 17 1 5 Feanoneccanica G OPERATIONAL NOISE LEVEL The measures carried out conform to the Directive 89 392 Addendum paragraph 1 7 4 and measured according to ISO 11202 1995 standards T
28. x the tubes along the uprights utilising the appropriate bands and fixing 1 1 ATTENTION The pneumatic system must be protected by a lubricator them in the predisposed holes O Effectuate the electrical connection as described in ELECTRICAL CONNECTION the paragraph IN PAGE 16 1 Effectuate the connection to the compressed air system filter 1 2 10 litres of AGIP OSO 46 hydraulic oil or equivalent ISO LH 46 is needed for the hydraulic circuit Pour the oil into the tank of the hydraulic unit until it is full The rest is poured in after having effectuated the operations in point 14 Page 12 Maintenance and user manual spare parts Tighten the anchor bolt with a torque wrench calibrated to 7 daN m if the bolt gyrates at this value it means that the hole is too big or the concrete 1 5 Fernomeccanica G 13 Press the lifting button to make the oil flow into the cylinders During this operation only the arm restraint of the control column will lift up When it has reached the top continue to press the lifting button to make the other arm restraint rise up ATTENTION Check that nothing interferes with the movement of the arm restraints When the second arm restraint has arrived in the upper position keep the lifting button pressed for a further 10 15 seconds to complete the filling up of the hydraulic system with oil Lower the arm restraints until they reach the ground 14 Effectuate the assembly
29. ylon kept in place by adhesive tape and fixed by straps to wooden pallets The solidness of the machines and their form guarantee safe transportation and storage without damage The weight of the machine is approximately 710 kgs It is advisable to be very careful during these movement operations to avoid damage and danger to the machine persons and things UNPACKING Once the machine has been unpacked check that the instruction book and all relevant material are present Check for visibly damaged parts In case of doubt do not use the machine and contact the technical assistance department of the authorised distributor Completely remove the packaging material and place it in the appropriate collection area and ensure that it is not accessible to children and animals Page 8 Maintenance and user manual spare parts 725 Fernoneccanica G POSITIONING To correctly install the machine scrupulously follow the under mentioned instructions 1 Check that the support surface is completely level 2 The vehicle lift must be installed on a completely level floor that is reinforced with an electro welded 20 x 20 steel netting reinforcement that has a specific resistance of 35 daN mm and a minimum thickness of 150 mm WARNING Each column of the vehicle lift transfers a maximum load of 2 100 kgs to the floor 3 The vehicle lift must be installed only inside a building to protect it from bad weather and in
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