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20D-IN024 - Rockwell Automation

1. Sourcing a Digital Output The digital output common return is connected to the power supply common The device to mye Common be controlled by the digital output is connect to the positive o 1 voltage and the device common is connected to the digital Note Digital Inputs 1 3 are always 12V or 24V 2 output ia 3 Sinking a Digital Output The digital output common return is connected to the power supply positive voltage The digital 4 output is connect to the device to be controlled and the device 5 common is connected to the power supply common 6 7 8 Sinking Digital Outputs Common 24V DC 1 2 3 L4 5 6 7 8 Digital Inputs Sourcing Digital Inputs Internal Power Supply 2 Wire Control Required Parameter Changes 24V DC m en Set Par 829 Dig In5 Sel to value 7 Run gt L_24Vde e Par 153 Control Options bit 8
2. IN BRI Frame 1 Frame 2 BR2 7 DC Lf P mm P H S 7 DC BR1 BR2 DC DC PE U VW RS T tj PE T1 T2 T3 L1 L2 L3 dE J ZA ur QC C B d vv Motor Frame 3 W T3 L mmm Z R LI V We V A MU IS ol E BRIBR2DC DC U V W R S T 7 8 L2 Input AC Line T1 T2 T3 L1 L2 L3 T 13 DI PS BR2 s DC DC UT V T2 W T3 PE PE RILI S L2 TA3 Frame 5 75 HP Normal Duty O Too lo 480V AC Input 0101010 Oo p iN PS BR DC DC Urt vira WTS NU su Ts BR2 DC Frame 5 100 HP Normal Duty 0001001010 480V AC Input 201010 OO BRI 0 240 Frame 5 75 HP Normal Duty PS BR2 DC DC DC UT VIT2 WIT3 PE VAC 4 PE 650V DC Input Ho o o o ojo o o zz 0 c egeo oJome 14 I9o89ig o c ege o o ojolo olE o ololo O 120 PS e VAC TY Precharge Resistor Fuse FWP 15A14F la Common Bus Drives w Precharge Only BRi DC DC UT VIT2 WIT3 0 240 PEVAC VAC
3. Resolver Feedback Option Resolver Feedback Option Specifications Consideration Description Excitation Frequency 2381 9300 Hz Excitation Voltage 8 26V rms Resolver Feedback Voltage 2V rms 300 mV Compatible Resolvers for the Resolver Feedback Option Card Manufacturer Manufacturer Cat Parameter 277 Reslvr0 Notes No Type Sel Configuration Tamagawa TS 2014N181E32 1 12014 2087x1 x 1 flange mounted enclosure Tamagawa TS 2014N182E32 2 12014 2087x2 x2 flange mounted enclosure Tamagawa TS 2014N185E32 3 12014 2087x2 x5 flange mounted enclosure Tamagawa TS 2087N12E9 2 T2014 2087x2 x 2 HD foot mounted enclosure double shaft Tamagawa TS 2087N1E9 1 12014 2087x1 x 1 HD foot mounted enclosure Tamagawa TS 2087N2E9 2 T2014 2087x2 x 2 HD foot mounted enclosure Tamagawa TS 2087N5E9 3 T2014 2087x2 x 5 HD foot mounted enclosure Tamagawa TS 2087N11E9 1 12014 2087x1 x 1 HD foot mounted enclosure double shaft Advanced Micro Controls Inc AMCI R11X C10 7 14 AmciR11XC107 Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Allen Bradley servo motors may be ordered with factory installed resolvers The list of factory installed resolvers below are supported by the 700S Resolver Feedback Option card Motor Resolver Type Compatible Parameter277 Notes Reslvr0 Ty
4. 46 Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Drive Cat kW Rating Input Dual Element Non Time Delay Circuit Motor 140M Motor Starter with Adjustable Current Range No Ratings Time Delay Fuse Fuse Breaker Circuit Protector ND HD Amps kVA Min O Max min Max Max Max Available Cat No s 9 Minimum Enclosure Volume in 3 20DC085 1 4 45 81 4 564 110 200 110 300 300 150 37 68 9 47 8 90 175 90 275 300 100 20DC105 5 55 100 5 69 6 125 225 125 400 300 150 45 814 564 110 175 110 300 300 150 S 20DC125 5 55 121 1 83 9 150 275 150 500 375 250 45 101 63 7 125 200 125 375 375 150 20DC140 5 75 135 6 94 200 300 200 400 400 250 55 121 69 6 150 225 150 300 300 150 20DC170 6 90 164 6 114 250 375 250 600 500 250 75 136 94 200 300 200 550 400 250 2000050 6 110 198 5 138 250 450 250 600 600 400 90 164 114 250 375 250 600 500 250 20DC260 6 132 2547 166 350 550 350 750 750 400 110 199 138 250 450 250 600 600 400 1 20DC085 current rating is limited to 45 degrees C ambient 2 20DC205 current rating is limited to 40 degrees C ambient 3 Minimum protection device size is the lowest ra
5. SWITCH S2 SIDE VIEW FRONT U o ofi t TOP VIEW p Open TE E Y Down Closed On K LE d SWITCH S4 SIDE VIEW FRONT TOP VIEW Up Open Off LA HE Down Closed On an le SWITCH S3 SIDE VIEW FRONT TOP VIEW Up Open Off E Down Closed On Hardware Enable Circuitry By default digital input 6 is configured for hardware enable input This is for applications requiring the drive to be disabled without software interpretation With the HW Enable Jumper Shunt on the pins closest to the circuit board 2 4 digital input 6 is configured as a dedicated hardware enable If this configuration is not required the HW Enable Jumper Shunt may be moved to the out board pins 1 3 making digital input 6 user programmable via parameter 830 Dig In6 Sel See Figure 17 on page 54 54 Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control 1 0 Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs outputs and standard encoder connections When installed both terminal blocks reside on the main control board These components are provided with the drive but are not factory installed Make the terminal block wire connections IMPORTANT Fo
6. Slim Cassette uo Cassette C Max A Max Dimensions are in millimeters and inches 308 9 12 2 as 134 689 6 27 1 270 35 10 6 225 0 8 9 644 5 25 4 1 Referto Drive Rating to Frame Size Cross References on page 10 for frame information Rockwell Automation Publication 20D IN024C EN P July 2013 Figure 7 Frame 6 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control 1 8 5 0 33 lt A gt gt lt 18 0 0 71 49 6 360 6 14 20 1 95 gt La D gt Detail C o A g e e e Powerex B o E L O o E Detail p pee Old Style Junction Box Lifting Holes 4 97 sia Abe 4 Places y 0 53 m 12 7 0 50 Dia Le New Style Junction Box 0 33 56 2 2 21 AA Da 62 7 2 47 Dia WADE De 45 6 1 80 S Plates Removable Junction Box Wo WY 7 S or TFT 1 a dle FT E N M et ls 223 fl Do LO o i O MIN EE SER 5 85 OO AS a D 116 6 OOO OO O e 4 59 LTL 900 9 98 00000000 GO d EIS ooo 47 1 1 85 52 1 2 05 69 1 2 72 130 1 5 12 230 1 9 06 S 11 03 Dimensions are in millimeters and inches 330 1 13 00 gt Slim Cassette Expanded Cassette C Max Max AA 1
7. 052 52 40 3 A IP20 NEMA Type 1 OEM 175 153 al L 065 65 50 3 with Conformal Coat 022 25 3 22 75 1 077 77 60 4 028 32 2 28 10 2 096 96 75 5 e GEN 483 42 15 3 125 125 100 5 HIM 932 56 52 20 3 156 156 125 6 Code Operator Interface QNI 782 2B 25 4 180 180 150 6 0 Blank Cover OM 9 30 30 4 248 248 200 6 3 Full Numeric LCD 104 120 104 40 5 130 130 130 50 5 154 177 154 60 6 192 221 192 75 6 260 260 260 100 6 Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Catalog Number Explanation Continued Documentation Comm Slot Feedback Code Documents Code Version Code Option E English Manual N None N 3 Standard Incremental Encoder N No Documentation E DPI ControlNet Coax A amp Resolver g D DPI DeviceNet B Stegmann Hi Resolution Encoder E DPI EtherNet IP C Multi Device Interface Brake 1 DriveLogix ControlNet Coax E 2nd Encoder Code w Brake IGBT 2 DriveLogix ControlNet Redundant ES Safe Off w 2nd Encoder Y Yes Coax 7 a 7 T Stegmann Hi Res Enc w 2nd Encoder N No 3 DriveLogix ControlNet Fiber Brake IGBT is standard on Frames 1 3 and DriveLogix ControlNet Redundant U Stegmann Hi Res Enc w Safe Off optional on Frames 4 9 ONLY H Fiber Expanded cassette required h DriveLogix DeviceNet Open Conn 36 One encoder interface included with ba
8. ET ET DA om UE n M oO GO i ROTARY ENCODER SIN REFSIN COS REFCOS DATA RS 485 DATA RS 485 POWER COMMON TS TS Rockwell Automation Publication 20D IN024C EN P July 2013 MDI Option Card Connection Examples Figure 36 Rotary Encoder connections for MPL A3xx MPL A45xx and all MPG series motors with 2090 UXNFDMP SXX cable PowerFlex 700S Adjustable Frequency AC Drive Phase II Control MDI Feedback Option Board ENCODER Rotary Encoder POWER COMMON 17 ICH gt A 4SIN Rotary Encoder POWER 16 UL T gt B REFSIN Rotary Encoder REFSIN 15 DEA gt COS Rotary Encoder SIN 14 H T gt D REFCOS Rotary Encoder REFCOS 13 U T gt E DATA RS 485 Rotary Encoder COS 12 OLA gt F DATA RS 485 Rotary Encoder DATA RS485 11 OL v K POWER Rotary Encoder DATA RS485 10 DEO aa COMMON Linear Sensor CLOCK 9 D T Di Linear Sensor CLOCK 8 DC Linear Sensor DATA 7 OC Linear Sensor DATA 6 DC Rotary Encoder REGISTRATION 5 DC Rotary Encoder REGISTRATION 4 U T Linear Sensor REGISTRATION 3 DLO Linear Sensor REGISTRATION 2 ICT CHASSIS GND 1 dC Figure 37 Stegmann shielded twisted pair cable with 12 pin DIN style connector MDI Feedback Option Board carta ROTARY ENCODER Rotar
9. IP00 NEMA UL Type Open 0 55 C 32 131 F Back Heat Sink IP54 NEMA UL 0 40 C 32 104 F Type 12 Stand Alone Wall Mount IP54 NEMA UL Type 12 0 40 C 32 104 F Frames 5 and 6 1 Frames 5 and 6 do not have a label 2 To remove the vent plate lift the top edge of the plate away from the chassis and rotate the plate out from the back plate Refer to Figure 3 on page 17 for location of vent plate 3 Refer to the Fusing and Circuit Breakers tables on page 44 for exceptions 14 Rockwell Automation Publication 20D IN024C EN P July 2013 With Adhesive Label Left in Place 101 6 mm 4 0 in 101 6 mm 4 0 in DA 50 8 mm 20in 101 6 mm 4 0 in N 101 6 mm 4 0 in PowerFlex 700S Adjustable Frequency AC Drive Phase II Control IMPORTANT PowerFlex 700S drives must be mounted in a clean dry location Contaminants Such as oils corrosive vapors and abrasive debris must be kept out of the enclosure These enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment These enclosures offer no protection against airborne contaminants Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis The drive must
10. PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Using Input Output Contactors It is recommended that the auxiliary relay of the output contactor when used be wired in series with Digital Input 6 and that Digital Input 6 be configured as a hardware enable input See Hardware Enable Circuitry on page 54 for more information reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that start and stop the motor If an input device is used occasionally an auxiliary contact on that device should also be wired to a digital input programmed as a Enable function The input device must not exceed one operation per minute or drive damage will occur ATTENTION A contactor or other device that routinely disconnects and components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hard wired stop circuit may be required to remove the AC line to the drive When the AC line is removed any inherent regenerative braking effect that might be present is lost the motor coasts to a stop An auxiliary braking method may be required ATTENTION The drive start stop control circuitry includes solid state following information must be read and understood One or more output contactors can be installed between the drive and motor s for the purpose of disconnecting or i
11. Rotary Encoders Supported by the MDI Option IMPORTANT Rotary Encoder Model Please note that encoders must be ordered as Single Ended so that the RS 485 channel has the proper termination network installed at the factory Resolution Stegmann SINCOS SCS 60 SCS 70 512 sine cycles per revolution SCM 60 and SCM 70 Comment SCM 60 and SCM 70 have built in mechanical turns counter Stegmann SINCOS SCS KIT 101 and SCM KIT 101 1024 sine cycles per revolution SCM 60 and SCM 70 have built in mechanical turns counter Stegmann SINCOS SRS 50 SRS 60 1024 sine cycles per revolution SRM 50 and SRM 60 SRM 50 and SRM 60 have built in mechanical turns counter Stegmann SINCOS SRS SRM 25 1024 sine cycles per revolution SRS25 and SRM25 have built in mechanical turns counter IP65 Protection Class Size 25 square flange mounting Stegmann SINCOS SRS660 1024 sine cycles per revolution Hollow shaft up to 14 mm diameter Stegmann SINCOS SHS 170 512 sine cycles per revolution While the software supports this encoder the SHS 170 draws excessive current and should only be used with an external power supply Allen Bradley 842HR SINCOS SINCODER and LINCODER are registered trademarks of Stegmann Inc 1024 sine cycles per revolution Has built in mechanical turns counter IP65 Protection Class Size 25 square flange mounting Recommended Cables and Wiring Diag
12. Shaded terminals BR1 amp BR2 are only present on drives ordered with the brake option Rockwell Automation Publication 20D IN024C EN P July 2013 41 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Terminal Description Notes BR1 DC Brake Dynamic Brake Resistor Connection BR2 DC Brake Dynamic Brake Resistor Connection DC DC Bus DC Input Power or Dynamic Brake Chopper DC DC Bus DC Input Power or Dynamic Brake Chopper PE PE Ground Refer to Figure 14 on page 40 for location on 3 Frame drives 4 Motor Ground Refer to Figure 14 on page 40 for location on 3 Frame drives U U T1 To motor V V T2 To motor W W T3 To motor R R L1 AC Line Input Power S S L2 AC Line Input Power T T L3 AC Line Input Power Dynamic Brake Resistor Considerations A ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or a circuit equivalent to the one shown below must be supplied Figure 16 External Brake Resistor Circuitry Input Contactor M Power Source Three Phase AC Input R L1 S L2 T L3 CD Power Off Power O mr ea DB Resistor Thermostat 42 Rockwell Automation Publication 20D IN024C EN P July 2013
13. d O Common i S1 H SIDE VIEW FRONT TOP VIEW 3 UP OPEN OFF 1234 X CLOSED ON Voltage 1 1 1 2 1 3 1 4 Selection Supply A Channel BChannel Z Channel 5V DC Closed Closed Closed Closed 12V DC Open Open Open Open Rockwell Automation Publication 20D IN024C EN P July 2013 63 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Stegmann Hi Resolution Encoder Feedback Option Stegmann Hi Resolution Encoder Feedback Option Specifications Consideration Description Encoder Voltage Supply 11 5V DC 130 mA Hi Resolution Feedback Sine Cosine 1V P P Offset 2 5 Maximum Cable Length 90 m 295 ft Maximum Frequency 12 5 ps cycle Encoder Speed 4687 5 rpm for encoders with 1024 sine cycles per revolution 9375 rpm for encoders with 512 sine cycles per revolution RS 485 Interface The Hi Resolution Feedback Option card obtains the following information via the Hiperface RS 485 interface shortly after powerup Address Command Number Mode e Number of turns Number of Sine Cos cycles e Checksum Encoders Supported by the Stegmann Hi Resolution Encoder Feedback Option Card IMPORTANT Please note that encoders must be ordered as Single Ended so that the RS 485 channel has the proper termination network installed at the factory H
14. DATA RS 485 2 DEE DATA RS 485 1 DE WHIGN xX 68 Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Stegmann Hi Resolution Feedback Option Card Connection Examples Figure 26 Stegmann shielded twisted pair cable with 12 pin DIN style connector Hi Res Feedback Option Board ENCODER POWER COMMON 12 IL RD 5 1 POWER POWER 11 11 NC REFSIN 10 DEA Bu gt 10 POWER COMMON 4SIN 9 mm gt 9 SHIELD REFCOS 8 Mmm PK 8 4008 4COS 7 DEI ON 7 DATA RS 485 SHIELD 6 DIET SN 5 6 REFSIN nmm WH SHIELD 5 D gt 5 SIN NIC 4 gt 4 NC NC 3 Ur 8 NC GY DATA RS 485 2 gt 2 DATA RS 485 DATA RS485 1 DEA BK 1 REFCOS Figure 27 Stegmann shielded twisted pair cable with 10 pin MS style connector Hi Res Feedback Option Board ENCODER POWER COMMON 12 UE BU A RD A POWER POWER 11 D T E gt B POWER COMMON REFSIN 10 mm gt C REFSIN 4SIN 9 De un XX BK p REFCOS REFCOS 8 DICE BK XX GY E DATM
15. 10 mA at 24V DC sinking sourcing 828 15 Digital Input 5 Load 7 5 mA at 115V AC 829 15 Dot ae a a burden resistor is required A 68 1 Q resistor with a 0 5 watt rating should be used to keep the 115 VAC output below 2 mA 1 Digital Inputs 1 and 2 are configured for 12V or 24V DC via DIP switches S3 1 and S3 2 respectively 24V DC is the default setting 56 Rockwell Automation Publication 20D IN024C EN P July 2013 1 0 Wiring Examples PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Table 27 TB1 Analog Input Output and Encoder Wiring Examples Input Output Connection Example Required Parameter Changes Potentiometer Unipolar Speed Reference NA 0 10V Analog Input Internal Source Eoi LI fS F2 Li mal 3 T 15 F4 Lj 16 L il5 LI i nl 6 LT 18 mel 7 L M9 Fe IX 120 rn Tj 21 ET 10 1 22 I LT 23 ET 12 EU 124 Potentiometer Bi polar Speed
16. RS 465 4COS 7 DIL PK GN 5 F DATA RS 485 SHIELD 6 DIT WHI G 4SIN mm PK SHIELD 5 H COS NC 4 oL gt gt NC NC 3 i gt J SHIELD DATA RS 485 2 DI zi DATA RS485 1 m Sn xX Figure 28 Stegmann shielded twisted pair cable with 8 pin Berg style connector Hi Res Feedback Option Board ENCODER BU RD POWER COMMON 12 IL c 1 POWER POWER 11 DICE S XX X gt 2 POWER COMMON REFSIN 10 Rr gt 3 REFSIN 4SIN 9 DIE Wh xX BK 4 REFCOS REFCOS 8 DIE E BK GY 5 DATA RS 485 z PK XX GN COS 7 DCR gt 6 DATA RS 485 SHIELD 6 DIT WH 7 4SIN SHIELD 5 Der PK 5 8 4008 NC 4 DIE T NC 3 Ur T T DATA RS 485 2 Li ULT an NX DATA RS485 1 D o Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Stegmann Hi Resolution Feedback Option Card Connection Examples Figure 29 Pre attached Stegmann shielded twisted pair cable POWER COMMON 12 POWER 11 REFSIN 10 70 SIN REFCOS COS SHIELD SHIELD N C N C DATA RS 485 DATA RS 485 N Co aU DN c O Hi Res Feedback Option Board ENCODER U Ed RD 1 POWER OL JA gt 2 POWER COMMON L gt 8 REFSIN UL DC Wa XX BK 4 REFCOS DICH BK SOX GY 5 DATA RS 485 CE K GN gt 6 DATA RS 485 D WHI 7 4SIN DE PK s 8 4COS IE GY i UL i GN XX UE
17. To guard against personal injury and or equipment damage If a residual current detector RCD is used as a system ground fault monitor only Type B adjustable devices should be used to avoid nuisance tripping Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life These conditions are divided into two basic categories 1 All Drives e The power system has power factor correction capacitors switched in and out of the system either by the user or by the power company e The power source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes e The power source has frequent interruptions 2 5 Hpor Less Drives in addition to 1 above e The nearest supply transformer is larger than 100 kVA or the available short circuit fault current is greater than 100 000 A e The impedance in front of the drive is less than 0 5 If any or all of these conditions exist it is recommended that the user install a minimum amount of impedance between the drive and the source This impedance could come from the supply transformer itself the cable between the transformer and drive or an additional transformer or reactor The impedance can be calculated using the information supplied in Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publicatio
18. lt 66 0 2 60 gt lt 190 0 5 12 gt 186 0 7 32 gt Dimensions are in millimeters and inches Rockwell Automation Publication 20D IN024C EN P July 2013 17 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Figure 4 Frame 4 D lt 180 055 18 1 0 59 i0 E NS 312 12 28 ye al a E h Q O Vy i 7 0 0 28 gt lt A Lifting Holes 3 Places 0 1 4 Places i Bottom View 76 0 2 99 a SAD De 65 3 2 57 54 1 2 13 Dia 222 0 87 Dia Dia 2 Places p SOO ry B Z E L OO 177 9 S 7 00 ll ERG O O 1O O 00 Hu 7 T L DA v 6an E H LOS SS BS 65 DOS GE ox 105 1 D O O I OHO ol SOTHO Y v MEX n A 26 8 1 06 gt 36 8 1 45 gt 50 7 2 00 638 2 51 gt ee 1800 7 09 Dimensions are in millimeters and inches 9 9 92 758 8 29 87 201 7 7 94 192 0 7 56 738 2 29 06 1 Refer to Drive Rating to Frame Size Cross References on page 10 for frame information 18 Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Figure 5 F
19. 16 15 14 13 12 11 10 o m amp RO DO NY o o MDI Feedback Option Board Rotary Registration Sensor LD Power Common Linear Registration Sensor LD Common Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Notes Rockwell Automation Publication 20D IN024C EN P July 2013 79 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United Sta
20. 198 400 HSJ400 Non Time Delay 20DJ180 12 1712 400 HSJ400 20J248 6 200 272 400 HSJ400 B 150 198 400 HSJ400 1 Also applies to R voltage class s must be applied in the leg and leg of the DC Common Bus 2 The power source to Common Bus inverters must be derived from AC Voltages 600V or less as defined in NFPA70 Art 430 18 NEC Battery supplies or MG sets are not included The following devices were validated to break current of the derived power DC Bus Disconnects Allen Bradley Bulletin No 1494 30 to 400 A Bulletin No 194 30 to 400 A or ABB OESA 600 amp 800 A OESL all sizes s Bussmann Type JKS all sizes Type 170M Case Sizes 1 2 and 3 or Ferraz Shawmut Type HSJ all sizes For any other devices please contact the factory Table 21 810 Volt DC Input Frames 1 6 Drive Protection Devices Drive Cat No Frame HP Rating DCInputRatings Fuse Non Time Delay m ND IHD Amps 20DE1P7 1 1 0 75 1 5 3 JKS 3 20DE2P7 1 2 15 24 6 JKS 6 20DE3P9 1 3 2 3 5 6 JKS 6 20DE6P1 1 3 6 2 10 JKS 10 20DE9PO 1 15 5 9 1 15 HSJ15 20DE011 1 10 175 111 5 20 HSJ20 20DE017 1 15 10 18 30 HSJ30 20DE022 2 20 15 1236 40 HSJ40 20DE027 2 25 20 29 50 HSJ50 20DE032 3 30 125 1343 60 HSJ60 20DE041 3 40 130 1439 70 HSJ70 20DE052 3 50 40 1557 90 HSJ90 20DE062 4 60 150 168 0 125 HSJ125 20DT099 5 100 108 6 150 HSJ150 7
21. 233 96 8 300 575 300 750 750 400 15 169 749 225 450 225 600 600 400 1 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping 2 Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 3 Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 4 Maximum allowable rating by US NEC Exact size must be chosen for each installation 5 Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 12596 of motor drive FLA Ratings shown are suggested Instantaneous trip settings must be set to US NEC code Not to exceed 130096 FLA 6 Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground Systems 8 The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 9 When using a Manual Self Protected Type E Combination Motor Controller the drive must be installed in a ventilated or non ventilate
22. 3WireControl is automatically set to Off 0 for 2 wire control 3 Set Par 168 Normal Stop Mode for the desired stopping mode 4 9 0 Ramp Stop 5 10 1 CurLim Stop T 2 Coast Stop 7 12 8 18 14 At nun 16 Lo o Enable Digital Inputs Sourcing Digital Inputs Internal Power Supply 3 Wire Set Par 829 Dig In5 Sel to value 14 Normal Stop 24V DC 1 Com Set Par 828 Dig In4 Sel to value 5 Start 2 24 dc e Par 153 Control Options bit 8 3WireControl is automatically 3 set to On 1 for 3 wire control 4 gl Set Par 168 Normal Stop Mode for the desired stopping mode 10 0 Ramp Stop 5 1 CurLim Stop 6 11 2 Coast Stop imul 12 13 i stills L14 o 0A Stat 15 L o lo Stop 16 5 o Enable 60 Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control DriveLogix 5730 Controller Option Refer to the DriveLogix 5730 Controller for PowerFlex 700S Drives with Phase II Control User Manual publication 20D UM003 for details on using and configuring this option IMPORTANT The DriveLogix controller option ships with the battery installed but disconnected You must connect the battery while installing the drive DriveLogix5730 Controller Specifications A ATTENTION This product contains a 3V Lithium battery if the DriveLogix Controller option board is installed Perchlorate Material special handling may app
23. 403 9 15 90 435 8 17 16 850 0 33 46 275 5 10 85 1300 0 11 81 1825 0 32 48 Refer to Drive Rating to Frame Size Cross References on page 10 for frame information 2 Junction Box can be removed if drive is mounted in a cabinet Rockwell Automation Publication 20D IN024C EN P July 2013 21 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Step 3 Lift and Mount the Drive 22 Drive Weights Table 9 Approximate Drive Weights Frame Size Drive Rating Drive Weight N kW Hp kg Ib 1 0 75 11 1 10 7 0 15 5 2 7 5 18 5 10 25 12 5 27 6 3 11 37 15 50 18 6 40 9 4 25 60 18 5 55 24 5 54 0 5 40 100 30 90 37 2 82 0 6 60 200 45 132 71 5 157 5 1 Weights include HIM DriveLogix controller with ControlNet daughtercard Hi Resolution Encoder Option and 20 COMM C ControlNet adapter 2 Add an additional 3 6 kg 8 0 Ib for 200 Hp drives Attaching the Lifting Hardware All lifting equipment and lifting components hooks bolts lifts slings chains and so forth must be properly sized and rated to safely lift and hold the weight of the drive while mounting See Figure 8 and Figure 9 on page 23 and Figure 10 on page 24 for lifting instructions ATTENTION To guard against possible personal injury and or equipment N damage e Inspect all lifting hardware for proper attachment before lifting drive e Do not allow any part of the drive
24. 8790 is 1 shielded pair 3 Belden 9892 is 3 individually shielded pairs 3 channel 0 33 mm2 22 AWG plus 1 shielded pair 0 5 mm 20 AWG for power 4 Belden 9773 is 3 individually shielded pairs 2 channel plus power If 3 channel is required use Belden 9774 or equivalent Second Encoder Feedback Option Terminal Designations Term No Signal Description 1 4 Not connected 77 Refer to DriveGuard Safe Torque Off with Second eeeeoccocoeoeoQ Encoder Option on page 61 1 ES as eu Seed 5 A Quadrature A input VEN A 7 B Quadrature B input 8 Not B 9 Z Marker Pulse 10 Not Z 11 Power DC Power for encoder interface 12 Common 13 Shield Connection point for encoder cable shield 62 Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 7005 Adjustable Frequency AC Drive Second Encoder Feedback Option Wiring Examples Differential Encoder with Internal Supply Encoder N C N C N C N C Not A i Not B Not Z Power Common Shiel Phase II Control Not A Not B Not Z Power Common ld Differential Encoder with External Supply Encoder N C N C N C N C Shiel O Power Not A Not B Not Z Power Common
25. Adjustable Frequency AC Drive Phase II Control Stegmann Hi Resolution Feedback Option Card Connection Examples Figure 20 HPK Series motors with 2090 XXNFMF SXX cable Note Thermal switch cannot be accessed by using 2090 XXNFMF SXX cable Hi Res Feedback Option Board ENCODER WHIGY BK POWER COMMON 12 J gt A 4SIN POWER 11 I OR xX WHK B REFSIN REFSIN 10 Ot IPIS HD C cos 4SIN 9 DE BK XX WHRD p REFCOS LI WH RD GN REFCOS 8 D gt E DATA RS 485 CT RD XX WH GN 4COS 7 DICE ORT F DATA RS 488 SHIELD 6 DES gt N POWER SHIELD 5 ET WHY p COMMON NC 4 IL R T amp NC 3 L LI si gt gt S TS DATA RS 485 2 DIE DATA RS485 1 DEA DGN XX Figure 21 1326AB BXXXX 21ML and 21MKXL motors with a 1326 CECU XXL XXX cable Hi Res Feedback Option Board ENCODER POWER COMMON 12 DIE WH XX K BK A POWER POWER 11 DERE x i gt B POWER COMMON REFSIN 10 DIE gt C REFSIN RD XX RD SIN 9 LU S gt D SIN REFCOS 8 DI BS BK 5 E REFCOS z BU XX BU 4COS 7 gt F COS SHIELD 6 I m BK DATA RS 485 SHIELD 5 T GN H DATA RS 485 NC 4 IL X gt SHIELD NC 3 DLI gt J OVERALL SHIELD DATA RS 485 2 DI Sm XX DATA RS 485 1 DET L Fi
26. EN P July 2013 61 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Second Encoder Feedback Option Second Encoder Feedback Option Specifications Consideration Description Input Dual Channel Plus Marker Isolated with differential transmitter Output Line Drive Incremental Dual Channel Quadrature type Encoder Voltage Supply 5V DC or 12V DC 320 mA per channel 5V DC requires an external power supply 12 V DC minimum high state voltage of 7V DC maximum low state voltage of 0 4V DC Maximum Input Frequency 400 kHz Recommended Cables for the Second Encoder Feedback Option Card Cable Type and Length Wire Type s Description Encoder Pulse 1 0 Combined Belden 9730 or equivalent m 0 196 mm 24AWG Less 30 5 m 100 ft individually shielded Encoder Pulse 1 0 Signal Belden 9730 9728 or equivalent 0 196 mm 24AWG 30 5 m 100 ft to 152 4 m 500 individually shielded ft Power Belden 8790 2 0 750 mm 18 AWG Combined Belden 9892 0 330 mm or 0 500 mm Encoder Pulse 1 0 Signal Belden 9730 9728 or equivalent 1 0 196 mm 24AWG 152 4 m 500 ft to 259 1 m 850 individually shielded ft Power Belden 8790 2 0 750 mm 18 AWG Combined Belden 9773 9774 or equivalent V 0 750 mm 18 AWG individually shielded pair 1 Belden9730 is 3 individually shielded pairs 2 channel plus power If 3 channel is required use Belden 9728 or equivalent 2 Belden
27. Element Non Time Delay Circuit Motor 140M Motor Starter with Adjustable Current Range TT Cat No Ratings Time Delay Fuse Fuse Breaker Circuit Protector gt v END HD Amps kVA Min Max Min Max Max Max Available Cat No s 9 Minimum Enclosure Volume in 20DB4P2 1 1 0 75 33 14 5 8 5 15 15 7 M C2E B63 M D8E B63 7269 20DB6P8 1 2 15 5 9 24 10 15 10 25 25 15 M C2E C10 M D8E C10 M F8E C10 7269 20DB9P6 1 3 2 83 34 12 20 12 35 35 15 M C2E C10 M D8E C10 M F8E C10 7269 2008005 115 3 137 57 20 30 20 60 60 30 M QE C16 M D8E C16 M F8E C16 7269 200802 1175 5 19 9 83 25 50 25 80 80 30 M D8E C25 M F8E C25 7269 2008008 2 10 75 257 107 35 60 35 100 100 50 M F8E C32 7269 2008042 3 15 10 385 16 0 50 90 50 150 150 50 M F8E C45 13630 20080522 3 20 15 477 19 8 60 100 60 200 200 100 2008070 4 25 20 642 267 90 150 90 275 275 100 20DB080 4 30 25 732 30 5 100 180 100 300 300 100 2008104 5 40 98 40 6 125 225 125 400 300 150 30 73 305 100 175 100 300 300 100 2008130 5 50 122 507 175 275 175 500 375 250 s 40 98 40 6 125 225 125 400 300 150 20DB154 6 60 145 60 1 200 300 200 600 450 250 50 122 50 7 175 275 175 500 375 250 E E 20DB192 6 75 180 749 225 400 225 600 575 250 60 145 60 1 200 300 200 600 450 250 20DB260 6 100
28. Figure 32 Linear Sensor connections with MDI RG connector or P integral cable EXTERNAL 24Vdc POWER o RDorBN POWER f COMMON WH SUPPLY MDI Feedback Option Board Rotary Encoder POWER COMMON 17 Rotary Encoder POWER 16 gt Rotary Encoder REFSIN 15 Rotary Encoder SIN 14 gt Rotary Encoder REFCOS 13 Rotary Encoder COS 12 gt Rotary Encoder DATA RS485 11 gt Rotary Encoder DATA RS485 10 gt Linear Sensor CLOCK 9 Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND LINEAR SENSOR No Connection DC Ground 24 Vdc CLOCK CLOCK DATA DATA N N WH RD or BN GN YE GY PK YE N GN GY N PK DE D NOR TDN YY YY Y Y DOUUUDGOODUOUUOULU 2333 m OR ODN OO Rockwell Automation Publication 20D IN024C EN P July 2013 75 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control MDI Option Card Connection Examples Figure 33 Rotary Encoder connections for MPL A5xx and MPL Bxxx motors or 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with 2090 CDNFDMP SXX cable Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder SIN Rotary Encoder REFCOS Rotar
29. and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise 52 Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Main Control Board DIP Switch Settings factory If you are running a 115V AC input application the switches must be set as indicated below before applying power to the drive or damage to the main control board may occur ATTENTION The DIP switches for Digital Inputs 4 6 are set to 24V DC at the Table 23 Switch and Jumper Settings Function Default Switch Open Closed Notes HW Enable Jumper P22 pins 2 4 SHUNT pins2 4 pins 1 3 No Jmpr HW Enbl HW Enbl Jumper HWEnbl No Enbl See Hardware Enable Circuitry on page 54 for configuration Gate Enable Jumper Jumper on SHUNT NoJmpr Jumperon NoJmpr Gate disable or Safe P13 pins 15 16 Jumper pins 15 16 Off Second Encoder board is present Analog Input 1 Voltage 85 2 Voltage Current Change with Power Off Analog Input 2 Voltage 5 1 Voltage Current Change with Power Off Digital Inputs 4 6 24V DC 84 1 115V AC 24V DC Change with Power Off Voltage 94 2 Digital Input 1 Voltage 24V DC 53 1 24V DC 12V DC Change with Power Off Digital Input 2 Voltage 24V DC 3 2 24V DC 12V DC Change with Power Off Encoder Supply Voltage 12V DC S2 4 12V DC 5V DC Change with Power Off Encoder Signa
30. as defined in NFPA70 Art 430 18 NEC Battery supplies or MG sets are not included The following devices were validated to break current of the derived power DC Bus Disconnects Allen Bradley Bulletin No 1494 30 to 400 A Bulletin No 194 30 to 400 A or ABB OESA 600 amp 800 A OESL all sizes s Bussmann Type JKS all sizes Type 170M Case Sizes 1 2 and 3 or Ferraz Shawmut Type HSJ all sizes For any other devices please contact the factory Table 20 650 Volt DC Input Frames 1 6 Drive Protection Devices Drive Cat No Frame HP Rating DC Input Ratings Fuse Non Time Delay D ND HD Amps 20DD2P1 1 1 075 19 6 JKS 6 20DD3P4 1 2 15 3 0 6 JKS 6 20DD5P0 1 3 2 4 5 10 JKS 10 20DD8P0 1 3 8 1 15 HSJ15 20DD011 1 7 5 5 11 1 20 HSJ20 20DD014 1 10 75 14 6 30 HSJ30 20DD022 1 15 10 233 40 HSJ40 20DD027 2 20 15 28 9 50 HSJ50 20DD034 2 25 20 364 60 HSJ60 20DD040 3 30 25 42 9 80 HSJ80 20DD052 3 40 30 55 7 90 HSJ90 20DD065 3 50 40 69 6 100 HSJ100 20DD077 4 60 50 84 5 150 HSJ150 20DJ096 7 5 75 153 75 HSJ175 60 84 5 175 HSJ175 2005125 D 5 100 137 1 200 HSJ200 75 105 3 200 HSJ200 200156 TH 6 125 171 300 HSJ300 100 1371 300 HSJ300 50 Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Drive Cat No HP Rating DC Input Ratings HD Amps 6 i
31. from ground with a nylon screw spacer Verify If necessary remove the metal screw and insert a M5 x 15 nylon screw spacer 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 2 When removing MOVs the input filter capacitor must also be removed 32 DO NOT REMOVE 2 Ta Factory Default Jumper Settings Power Source Type Sg 5 MOV Input Filter DC Bus Common Z SE Caps Mode Caps B JAI Two green yellow Green yellow wire to Solid Ground C wires connected to CM Cap Board is 1 The green yellow CM Cap jumper wire should D Power Terminal connected to Power be connected to PE o J H Block PE Terminal Block PE 2 The MOV Input Filter Cap jumper wires should J be connected to PE N P Non Solid Ground R 1 The green yellow CM Cap jumper wire should be insulated from ground If necessary remove d the jumper wire from PE and insulate secure it to guard against unintentional contact with chassis or components Important Do Not Remove Disconnect the larger green T yellow wire 2 MOV Input Filter Cap jumper wires should be insulated from ground If necessary remove DO NOT the jumper wires from PE and i
32. j 7 26 6 50 qd TT T T T T 160 1 151 1 6 30 5 95 1277 I I He RORGECHORCR CORD ROCCO OO OO YY n n Y v 22 7 0 89 lt gt 29 0 1 14 gt 66 0 2 60 gt lt 97 0 3 82 137 2 6 40 gt 187 0 7 36 gt PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Frame 2 167 5 6 59 gt 159 619 287 1 19 Dia 4 0 88 Dia p ai 3 Places ss EE ma 4760606 E po l 184 8 B Lo T T 7 28 157 5 S n 6 20 r T T 1 x n 1809 5 94 R Um ji l 1 i PFRI e bi OOO gt 39 3 1 55 e 57 2 2 25 gt Le 72 7 2 86 gt lt 106 0 4 17 gt m 1894 5 49 S La 177 4 6 98 Frame 3 50 Hp 480V 37 KW 400V Normal Duty eom uu 46 7 1 84 Di lt 94 7 3 73 gt 2 Places 7 1 ia 28 7 1 13 Dia eres 2 Places 7 ty L CCR 184 5 E nu 7 26 165 1 E 6 50 aS c ia 6 30 127 7 E HAHA IS O19 0 0 O Q O O Vent Plate RAR 4I coa soa 22 7 0 89 lt 29 0 1 14
33. may require a larger enclosure Table 15 480 Volt AC Input Frames 1 6 Drive Protection Devices Drive Cat HP Rating Input Ratings DualElement Non Time Delay Circuit Motor 140M Motor Starter with Adjustable Current Range No Time Delay Fuse Fuse Breaker Circuit Protector ND HD Amps kVA Min Max Min Max Max Max Available Cat No s 8 Minimum Enclosure uz Volume in 20DD2P1 1 1 2 1 6 14 3 6 3 8 15 3 M QE B25 7269 20DD3P4 112 15 26 22 4 8 4 12 15 7 M QE B40 M D8E B40 7269 20DD5P0 113 2 3 9 32 6 10 6 20 20 7 M QE B63 M D8E B63 7269 20DD8P0 1 5 3 6 9 5 7 10 15 10 30 30 15 M C2E C10 M D8E C10 M F8E C10 7269 20DD011 1 uS S 9 5 7 9 15 20 15 40 40 15 M C2E C16 M D8E C16 M F8E C16 7269 20DD014 1110 7 5 125 104 175 30 175 50 50 20 M C2E C16 M D8E C16 M F8E C16 7269 20DD022 1115 10 199 166 25 50 25 80 80 30 M D8E C25 M F8E C25 7269 20DD027 2 20 15 248 206 35 60 35 100 100 50 M F8E C32 7269 20DD034 200 025000 02008 0315200 25 OS PAT 70 40 125 125 50 M F8E C45 7269 20DD040 3 30 25 36 7 305 50 90 50 150 150 50 M F8E C45 13630 20DD052 3 40 30 477 397 60 110 60 200 200 70 20DD065 3 50 40 59 6 49 6 80 125 80 250 250 100 20DD077 4 60 723 60 1 100 170 100 300 300 100 50 59 6 49 6 80 125 80 250 250 100 2
34. the nylon screw spacer and insert a metal M5 x 8 screw Torque to 3 2 Nem 28 Ib in Older Drives Remove the 1 0 Cassette see Installation Instructions for details The green yellow CM Cap jumper wire is located on the back of chassis and should be connected to ground with a metal screw If necessary remove the insulation from the wire terminal and connect to chassis with a metal M5 x 12 screw Torque screw to 3 2 Nem 28 Ib in 2 MOV Input Filter Cap jumper wires should be connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 12 screw Non Solid Ground 1 CM Cap jumper wire should be insulated from ground Verify Newer Drives If necessary remove the metal screw and insert a M5 x 15 nylon screw spacer Older Drives Remove the 1 0 Cassette see Installation Instructions for details If necessary insulate secure jumper wire to guard against unintentional contact with chassis or components 2 MOV Input Filter Cap jumper wires should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screw and insert a M5 x 20 nylon screw spacer 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 2 When removing MOVs the input filter capaci Rockwell Automation Publication 20D INO24C EN P July 2013 or must also be removed CM Cap Older Drives CM Cap New
35. 0 1 b 3P5 3 5 1 5 1 2P7 24 2 1 Volt zem SPO 5 0 2 2 1 3P9 3 9 3 1 oltage Ratin 2 3 8P7 8 7 4 0 1 6P1 6 1 5 1 Code Voltage Ph Prechg m Te EE 1 SES 5 75 1 ES a 3 6 pulse 015 15 4 7 5 1 011 11 10 1 cs AOV AC PER 022 22 11 1 017 17 15 1 D 480V AC E n 030 30 15 2 022 22 20 2 E 600VAC 3 6 pulse 037 37 18 5 2 027 27 25 2 F 690VAC 3 6 pulse 043 43 22 3 032 32 30 3 H 540V DC N 056 56 30 3 041 41 40 3 J 36 650V DC N 072 72 37 3 052 52 50 3 K 3 810V DC N 085 85 45 4 062 62 60 4 M 3 932V DC N 105 105 55 5 077 77 75 5 N gt 325V DC Y 125 125 55 5 099 99 100 5 P gt 540V DC Y 170 170 90 6 125 125 125 6 RES 650V DC Y 205 205 110 6 144 144 150 6 Ta 810V DC E Y 260 260 132 6 Note CE Certification testing has not been performed on 600V class drives Frames 1 4 W gt 932V DC Y Note CE Certification testing has not been c3 c5 performed on 600V class drives Frames 1 4 ND Rating ND Rating gt Frames 5 amp 6 only 480V 60 Hz Input 690V 50 Hz Input MES emo Code Amps Hp Elaine Code Amps kW Frame 8 For DC input on Frames 1 4 use the 2P1 24 1 0 1 corresponding AC input code B C D or E 3P 20 052 52 E 5 5 34 1 060 60 55 5 5P0 5 3 0 1 082 82 75 5 c1 8P0 8 5 0 1 TE 55 90 5 ND Rating Gil 5n 7 L 119 119 110 6 208 240V 60Hz Input 014 14 10 1 142 142 132 6 Code jid i Hp Frame 022 a2 B 1 mps mps 027 27 20 2 d 4P2 4 8 4 2 1 0 1 6P8 7 8 6 8 2 0 1 oe i x Z Enclosure mm n EE ES 040 40 30 3 Description
36. 0DD096 5 175 90 1 74 9 125 200 125 350 350 125 60 723 60 1 100 170 100 300 300 100 Rockwell Automation Publication 20D INO24C EN P July 2013 47 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Drive Cat HP Rating Input Ratings DualElement Non Time Delay Circuit Motor 140M Motor Starter with Adjustable Current Range No Time Delay Fuse Fuse Breaker Circuit Protector END HD Amps kVA Min Max Min Max Max Max Available Cat No s 8 Minimum Endosure Volume in 20DD125 5 100 117 97 6 150 250 150 500 375 150 75 90 1 74 9 125 200 125 350 350 125 20DD156 6 125 146 5 121 7 200 350 200 600 450 250 100 131 97 6 175 250 175 500 375 250 20DD180 6 150 169 1405 225 400 225 600 500 250 125 147 121 7 200 350 200 600 450 250 20DD248 6 200 2328 188 300 550 300 700 700 400 150 169 140 5 225 400 225 600 500 250 1 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping 2 Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 12596 of motor FLA Ratings shown are maximum 3 Circuit Breaker inverse time breaker
37. 2 Frames 3 amp 4 co PEB va C U o pss o P rome lD Ax BRI BR2 DC DC UT V2 W T3 RU S2 TL3 m ooo 3 UA sav faso e SAI f W y L 1 N yr 2 Frame 6 Frame 5 n 1 Below Wire Guard Use 75 ONLY TORQUE Baers GNM La 40 Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Figure 15 Power Terminal Blocks Q Q Q Q C QC QC Q QC QC Q
38. 20DD022 15 10 1 200030 15 11 20DD027 20 15 2 20DC037 18 5 15 20DD034 25 20 2 20DC043 22 18 5 20DD040 30 25 3 20DC056 30 22 20DD052 40 30 3 20DC072 37 30 20DD065 50 40 3 20DC085 45 37 20DD077 60 50 4 20DH105 55 45 20DJ096 75 60 5 20DH125 55 45 20DJ125 100 75 5 20DH140 75 55 5 Rockwell Automation Publication 20D INO24C EN P July 2013 11 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control 540V DC Input 650V DC Input Frame Cat No Normal Duty kW Heavy Duty kW Cat No Normal Duty HeavyDuty Size Rating Rating HP Rating HP Rating 20DH170 90 75 20DJ156 125 100 6 20DH205 110 90 20DJ180 150 125 6 20DH260 132 110 20D 248 200 150 6 Table 6 810 932 Volt DC Input Drives 810V DC Input 932V DC Input Frame Cat No Normal Duty Hp Heavy Duty Hp Cat No Normal Duty Heavy Duty Size Rating Rating kW Rating kW Rating 20DE1P7 1 0 0 75 1 20DE2P7 2 0 1 5 1 20DE3P9 30 2 0 1 20DE6P1 5 0 3 0 1 20DE9PO 75 5 0 1 20DE011 10 75 1 20DE017 15 10 1 20DE022 20 15 2 20DE027 25 20 2 20DE032 30 25 3 20DE041 40 30 3 20DE052 50 40 3 20DE062 60 50 4 20DT099 100 75 20DW098 90 75 5 2001144 150 125 20DW142 132 110 6 CE Conformity Compliance with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communi
39. 25 20 4 20DB080 22 18 5 20DB080 30 25 4 20DB104 30 22 20DB104 40 30 5 20DB130 37 30 20DB130 50 40 5 20DB154 45 37 20DB154 60 50 6 20DB192 55 45 20DB192 75 60 6 20DB260 66 55 20DB260 100 75 6 1 The drive must be programmed to this voltage Table 2 400 480 Volt AC Input Six Pulse Drives 400V AC Input 480V AC Input Frame Cat No Normal Duty kW Heavy Duty kW Cat No Normal Duty Heavy Duty Hp Size Rating Rating Hp Rating Rating 20DC2P1 0 75 0 55 20DD2P1 1 0 0 75 1 20DC3P5 15 11 20DD3P4 2 0 1 5 1 20DC5P0 22 15 20DD5P0 3 0 2 0 1 20DC8P7 4 0 3 0 20DD8P0 5 0 3 0 1 2000011 5 5 40 20DD011 7 5 5 0 1 20DC015 7 5 5 5 20DD014 10 7 5 1 20DC022 11 7 5 20DD022 15 10 1 20DC030 15 11 20DD027 20 15 2 20DC037 18 5 15 20DD034 25 20 2 20DC043 22 18 5 20DD040 30 25 3 20DC056 30 22 20DD052 40 30 3 20DC072 37 30 20DD065 50 40 3 20DC085 45 37 20DD077 60 50 4 20DC105 55 45 20DD096 75 60 5 20DC125 55 45 20DD125 100 75 5 20DC140 75 55 5 20DC170 90 75 20DD156 125 100 6 20DC205 110 90 20DD180 150 125 6 20DC260 132 110 20DD248 200 150 6 Table 3 600 690 Volt AC Input Six Pulse Drives 600V AC Input 690V AC Input Frame Cat No Normal Duty Hp Heavy Duty Hp Cat No Normal Duty Heavy duty Size Rating Rating kW Rating kW Rating 20DE1P7 1 0 0 75 1 20DE2P7 2 0 15 1 20DE3P9 3 0 2 0 1 20DE6P1 5 0 3 0 1 20DE9P0 75 5 0 1 Rockwell Au
40. 35 20 70 70 30 M C2E C20 M D8E C20 M F8E C20 7269 200800 1 5 5 40 23 0 83 30 50 30 100 100 30 M D8E C25 M F8E C25 7269 200808 2 75 55 29 6 107 40 70 40 125 125 50 M F8E G2 7269 20080 3 11 75 44 5 16 0 60 100 60 175 175 70 M F8E C45 13630 2008052 3 15 11 515 18 6 80 125 80 200 200 100 s Ex 2008070 4 185 15 72 25 9 90 175 90 300 300 100 20DB080 4 22 18 5 84 7 30 5 110 200 110 350 350 150 20DB104 5 30 113 407 150 250 150 475 350 150 22 847 30 5 125 200 125 350 300 150 2008130 5 37 141 51441 175 275 175 500 375 250 30 13 353 125 225 125 400 300 150 20DB154 6 45 167 60 1 225 350 225 500 500 250 37 141 50 9 200 300 200 500 450 250 20DB192 6 55 208 75 0 300 450 300 600 600 400 45 167 60 1 225 350 225 500 500 250 20DB260 6 66 255 96 7 300 575 300 750 750 400 55 19 71 7 225 450 225 600 600 400 Maximum protection device size is Circuit Breaker inverse time breaker For US NEC minimum size is 12596 of motor FLA Ratings shown are maximum 4 Maximum allowable rating by US NEC Exact size must be chosen for each installation Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping he highest rated device th
41. 4 0 mm 0 5 mm 1 7 Nem 0 8 Nem 10 AWG 22 AWG 15 Ib in 7 Ib in Input power and motor connections 10 0 mm 0 8 mm 1 7 Nem 1 4 N m 6 AWG 18 AWG 15 Ib in 12 Ib in Input power and motor connections 25 0 mm 2 5 mm 3 6 Nem 1 8 Nem 3 AWG 14 AWG 32 Ibein 16 Ib in BR1 BR2 10 0mm 10 8mm 1 7 Nem 14N m 6 AWG 18 AWG 15 Ib in 12 Ib in Input power and motor connections 35 0 mm 10 mm 4 0 N m 4 0 N m 1 0 AWG 8 AWG 24 bein 24 Ib in R S T BR1 BR2 DC DC U VandW 500mm 25mm See Note See Note 9 1 0 AWG 14 AWG PE 500mm 40mm 1 0 AWG 12 AWG R S T DC DC U Vand W 70 0mm 160mm 2 0 AWG 6 AWG BR1 BR2 50 0mm 25mm 1 0 AWG 14 AWG PE 50 0mm 40mm 1 0 AWG 12 AWG Input power and motor connections 120 0 mm 2 5 mm 6 Nem 6 Nem 4 0AWG 14AWG 521b in 52 Ibin SHLD Terminal Terminating point for wiring shields 1 6 Nem 1 6 Nem M12 14 Ib in 14 lb in AUX Terminal Block Auxiliary Control Voltage 1 5 mm 0 2 mm PS PS 16 AWG 24 AWG 40 mm 0 5 mm 0 6 Nem 0 6 Nem 10 AWG 22 AWG 5 3 Ib in 5 3 Ib in Fan Terminal Block User Supplied Fan Voltage 4 0 mm 0 5 mm 0 6 Nem 0 6 Nem M10 Common Bus Only 0V AC 120V AC 240V AC 10 AWG 22 AWG 5 3 Ib in 5 3 Ib in 39 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Figure 14 Typical Power Terminal Block Locations Frame
42. 4 REGISTRATION Negative terminal for Rotary Encoder registration strobe 5 REGISTRATION Positive terminal for Rotary Encoder registration strobe 2 6 DATA Negative SSI terminal for Linear Sensor interface 7 7 DATA Positive SSI terminal for Linear Sensor interface 8 CLOCK Negative Clock terminal for Linear Sensor interface 9 CLOCK Positive Clock terminal for Linear Sensor interface 10 DATA RS485 Negative DH485 terminal for Rotary Encoder interface 1 11 DATA RS485 Positive DH485 terminal for Rotary Encoder interface CI 12 C0S Positive Cosine signal for Rotary Encoder interface 13 REFCOS Negative Cosine signal for Rotary Encoder interface 14 SIN Negative Sine signal for Rotary Encoder interface 15 REFSIN Positive Sine signal for Rotary Encoder interface 16 POWER Power supply for Rotary Encoder interface 17 POWER COMMON Linear Sensors Supported by the MDI Option Temposonics R Series Linear sensors with MTS part numbers ending in 1S2G1102 work with the MDI Option Part Number Characteristic Character 1 Input Voltage 24V DC S SSI output 2 Data Length 24 Bits G Output Format Gray Code 1 Resolution 0 005 mm 1 Performance Standard 02 Scale Orientation Forward acting Synchronized Temposonics is a registered trademark of MTS Systems Corporation Rockwell Automation Publication 20D INO24C EN P July 2013 73 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control
43. 5 300 175 400 400 250 Ws HI 121 6 150 275 150 375 375 250 1 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping 2 Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 3 Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 4 Maximum allowable rating by US NEC Exact size must be chosen for each installation 5 Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor drive FLA Ratings shown are suggested Instantaneous trip settings must be set to US NEC code Not to exceed 1300 FLA 6 Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip 7 Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground systems 8 The AlCratings ofthe Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 9 When using a Manual Self Protected Type E Combination Motor Controller the drive must be installed in a ventilated or non ventilated enclosur
44. 5 845 150 HSJ150 20DT144 6 150 158 200 HSJ200 125 137 1 200 HSJ200 1 The power source to Common Bus inverters must be derived from AC Voltages 600V or less as defined in NFPA70 Art 430 18 NEC Battery supplies or MG sets are not included The following devices were validated to break current of the derived power DC Bus Disconnects Allen Bradley Bulletin No 1494 30 to 400 A Bulletin No 194 30 to 400 A or ABB OESA 600 amp 800 A OESL all sizes s Bussmann Type JKS all sizes Type 170M Case Sizes 1 2 and 3 or Ferraz Shawmut Type HSJ all sizes For any other devices please contact the factory Table 22 932Volt DC Input Frames 5 amp 6 Drive Protection Devices kW Rating DCInput Ratings ND HD Amps Fuse Drive Cat No Non Time Delay 20DW098 5 90 B 923 160 HSJ160 si 75 92 3 160 HSJ160 20DW142 6 152 162 2 250 HSJ250 110 1349 250 HSJ250 1 The power source to Common Bus inverters must be derived from AC Voltages 600V or less as defined in NFPA70 Art 430 18 NEC Battery supplies or MG sets are not included The following devices were validated to break current of the derived power DC Bus Disconnects Allen Bradley Bulletin No 1494 30 to 400 A Bulletin No 194 30 to 400 A or ABB OESA 600 amp 800 A OESL all sizes s Bussmann Type JKS all sizes Type 170M Case Sizes 1 2 and 3 or Ferraz Shawmut Type HSJ all sizes For any other devices please c
45. 7 336 0 13 23 200 0 7 87 105 0 4 13 320 0 12 60 2 222 0 8 74 253 9 9 99 342 5 13 48 200 0 7 87 192 0 7 56 320 0 12 60 3 222 0 8 74 253 9 9 99 517 5 20 37 200 0 7 87 192 0 7 56 500 0 19 69 1 Refer to Drive Rating to Frame Size Cross References on page 10 for frame information Rockwell Automation Publication 20D INO24C EN P July 2013 Figure 3 Bottom Views Frames 1 3 Frame 1 108 5 427 lt 87 5 844 67 5 2 66 47 5 1 87 i 28 6 1 13 ig Lao Se oH Da i a eee uu EN 255 m 1 00 nl 1623 HE 6 39 187 6 185 1 7 39 d E 7 29 o 1333 H O 5 25 H le e Q E Ne Y LI 2 y X 43 0 1 69 lt gt 70 0 2 76 lt 75 9 2 99 gt lt 96 0 8 78 Frame 3 All Drives except 50 Hp 480V 37 kW 400V lt 105 3 4 15 gt FAS 08T Di BAT 8 73 37 3 1 47 Dia 28 7 1 13 Da N Pis S 2Placs WH n 4 i r 8 7 B 1845 165 1 E
46. 7005 Adjustable Frequency AC Drive Phase II Control 20 Figure 6 Frame 5 100 Hp 480V 55kW 400V AA ha A E 6 5 0 3 20 5 0 8 Led La 259 1 10 20 15 0 0 6 37 6 1 48 Lele D gad ou P C 5 U 1 n Sr n d i 1 rg UI L p 9 e ANTONIN E D I e e 617 0 625 0 Ho 24 3 24 6 ws be D Cie e J e boa Y TL L 13 0 12 0 PS e 13 0 e fi Bottom View 34 9 1 37 Dia 42 6 1 68 2 6 087 Dia POL ies pes 31 9 1 26 L aus i i OY L um o H Pi o e ER a 3 am EA SE Bios all e RZ i 8 80 66 5 1 7 42 ca 725 535 De 888 96 0 8 78 DI 1 wl Y Y Y tr 28 0 1 10 gt 44 0 1 73 Kasa aen 128 0 5 04 232 3 8 15
47. Amps XXX XXX 3 Sec Overload Amps XXX XXX N223 Mfd in 2007 on Aug 1 Frame 3 m Serial Number xxxxxxx a dd DATI UU Made in the USA TAC 1J Rockwell Automation Mequon WI 53092 4400 Frame 28 Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Table 11 Jumper Settings and Locations 29 T Factory Default Jumper Settings Power Source Type IJ Sg 2 5 MOV InputFilter DCBus Common i SS HE Caps Mode Caps 1 B AII PE_B PE_A Solid Ground C Installed Installed e Remove the 1 0 Cassette refer to the Installation D Instructions for details Verify that jumpers are E installed at the PE A and PE B locations on the Power Board Non Solid Ground Remove the 1 0 Cassette refer to the Installation Instructions for details Remove jumpers at the PE A and PE B locations on the Power Board 2 B All PE_MOV PE_CAP Solid Ground C Installed Installed Verify that jumpers are installed at the PE CAP D and PE MOV locations E Non Solid Ground e Remove jumpers at the PE CAP and PE MOV loc
48. Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance PowerFlex drives can generate conducted low frequency disturbances harmonic emissions on the AC supply system More information regarding harmonic emissions can be found in the PowerFlex 700S AC Drives Phase II Control Reference Manual publication PFLEX RM003 When operated on a public supply system it is the responsibility of the installer or user to be sure by consultation with the distribution network operator and Rockwell Automation if necessary that applicable requirements have been met Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex 700S Phase II drives 1 2 to meet the requirements of EN61800 3 Standard PowerFlex 700S CE compatible drive Review important precautions attentions statements throughout this document before installing drive 3 Grounding as described in Grounding Requirements on page 25 Output power control I O and signal wiring must be braided shield cable with a coverage of 7596 or better metal conduit or have shielding cover with equivalent attenuation 5 Allshielded cables should terminate with proper shielded connector 6 Table 7 Frames 1 6 Conditions in Table 7 below PowerFlex 700S EN61800 3 EMC Compatibil
49. For US NEC minimum size is 12596 of motor FLA Ratings shown are maximum 4 Maximum allowable rating by US NEC Exact size must be chosen for each installation 5 Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 12596 of motor drive FLA Ratings shown are suggested Instantaneous trip settings must be set to US NEC code Not to exceed 130096 FLA 6 Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip 7 Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground systems 8 The AlC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 9 When using a Manual Self Protected Type E Combination Motor Controller the drive must be installed in a ventilated or non ventilated enclosure with the minimum volume specified in this column Application specific thermal considerations may require a larger endosure Table 16 600 Volt AC Input Frames 1 6 Drive Protection Devices Drive HPRating InputRatings Dual Element Non Time Delay Circuit Motor 140M Motor Starter with Adjustable Curre
50. G9 G9 G9 OO VO DDD RRR Table 25 TB1 Terminals Terminal Signal Factory Description Related Default Parameter s 1 Analog Input 1 Comm Volt Bipolar differential input 10V 0 20 mA 13 bit sign 2 Analog Input 1 4 20 KQ impedance at Volt 500 Q impedance at mal 800 3 Shield NA Analog Input Shield 4 Analog Input 2 Comm Volt Bipolar differential input 10V 0 20 mA 13 bit sign 5 Analog Input 2 4 20 kQ impedance at Volt 500 Qimpedance at mA 806 6 Analog Input 3 NTC Comm Volt Differential input 0 10V 10 bit for motor control mode FOC2 this is the 7 Analog Input 3 NTC temperature adaptation input 812 8 Shield NA Analog Output Shield 9 Analog Output 1 Volt Bipolar differential output 10V 0 20 mA 11 bit sign 832 833 10 Analog Output 1 2k minimum load 11 Analog Output 2 Volt 839 840 12 Analog Output 2 13 10V Reference NA Rating 20 mA maximum load Recommend 5 Q pot 14 Reference Common NA 15 10V Reference NA 16 Encoder A NA Normal current draw per channel 20 mA 230 233 17 Encoder Not NA 18 Encoder B NA 19 Encoder B Not NA 20 Encoder Z NA 21 Encoder Z Not NA 22 Encoder Reference 4 NA 12 or 5V DC power supply for primary encoder interface 23 Encoder Reference NA Rating 300 mA maximum 24 Encoder Shield NA Connection point for en
51. Installation Instructions Allen Bradley PowerFlex 700S Adjustable Frequency Drive Phase II Control Frames 1 6 0 75 132 kW 1 200 Hp Introduction This document explains the 5 primary steps for mechanical installation and for connecting incoming power the motor and basic I O to the PowerFlex 700S adjustable frequency AC drive with Phase II control The information provided is intended for qualified installers only The Additional Resources section on page 5 is a directory of Rockwell Automation publications that provide detailed drive information from wiring and grounding recommendations to troubleshooting and repair Controller option board is installed Perchlorate Material special handling may apply See www dtsc ca gov hazardouswaste perchlorate ATTENTION This product contains a 3V Lithium battery if the DriveLogix Rockwell Publication 20D INO24C EN P July 2013 Allen Bradley Rockwell Software Automation PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control 2 Rockwell Automation Publication 20D INO24C EN P July 2013 Table of Contents PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Additional Resources 5 Step 1 Read the General Precautions Qualified Personnel 2 6 Personal Salety a qued vex geeks pase aad ai pad pa 6 Product SAP sisse od axo ebbe aittu a ai RR UE dia
52. N LOW 3 COS HIGH 2 COS LOW 1 UL ue PORER Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Multi Device Interface MDI Feedback Option MDI Option Specifications Consideration Description Rotary Encoder Voltage Supply 11 5V DC 130 mA Rotary Encoder Hi Resolution Feedback Sine Cosine 1V P P Offset 2 5 Rotary Encoder Maximum Cable Length 90m 295 ft Linear Encoder Maximum Cable Length 245m 800 ft Rotary Encoder RS 485 Interface The MDI Option card obtains the following information via the Hiperface RS 485 interface shortly after powerup Address Command Number Mode Number of turns Number of Sine Cos cycles e Checksum Registration Inputs High speed 12 24V DC sinking digital inputs MDI Feedback Option Terminal Designations Terminal Signal Description 1 CHASSIS GND Connection point for cable shields TR 2 REGISTRATION Negative terminal for Linear Sensor registration strobe N 3 REGISTRATION Positive terminal for Linear Sensor registration strobe
53. O 0 R0 D GN 1588855888 Le LT Figure 40 Rotary Encoder connections with Stegmann pre attached shielded twisted pair cable Rotary Encoder POWER COMMON 17 Rotary Encoder POWER 16 Rotary Encoder REFSIN 15 Rotary Encoder SIN 14 Rotary Encoder REFCOS 13 Rotary Encoder COS 12 Rotary Encoder DATA RS485 11 Rotary Encoder DATA RS485 10 Linear Sensor CLOCK 9 Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION ion Board co m e D 2 o m o e D GY GN 7 Le CHASSI S GND m OR ODN co UA ROTARY ENCODER POWER COMMON POWER REFSIN SIN REFCOS COS DATA RS 485 DATA RS 485 Figure 41 Registration Sensor connection EXTERNAL 12 or 24 Vdc POWER POWER COMMON SUPPLY Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder SIN Rotary Encoder REFCOS Rotary Encoder COS Rotary Encoder DATA RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND 78 17
54. Option Board BU RD ROTARY ENCODER POWER es POWER COMMON REFSIN REFCOS DATA RS 485 DATA RS 485 l SIN COS N C Y HODDOODOODGODE Y Ad X X X SE X c TO m HD6 D gt SHIELD Rockwell Automation Publication 20D IN024C EN P July 2013 77 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control MDI Option Card Connection Examples Figure 39 Rotary Encoder connections with Stegmann shielded twisted pair cable and 8 pin Berg style connector MDI Feedback Option Board ROTARY ENCODER Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder SIN Rotary Encoder REFCOS Rotary Encoder COS Rotary Encoder DATA RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND D amp oZ m o RO Oo o BU gt N RD RD mi X BU BN BN WH d SS JE BK BK GY PK LL L GN GY WH PK POWER POWER COMMON REFSIN REFCOS DATA RS 485 DATA RS 485 SIN 4COS Y NOT AN NT c Y
55. PE Frame 5 100 HP Normal Duty OIOIO o do O 650V DC Input BEI O see O Co 1 0 O L O 120 e VAC Te Precharge Resistor Fuse FWP 15A14F Common Bus Drives w Precharge Only 7 Frame 6 150 HP Normal Duty Frame 6 150 HP Normal Duty 480 V AC Input 650V DC Input Input Filter Capacitor oly ol o q D Common Mode Capacitor amp MOV Jumpers o o o o Green Yellow Wire f em Wire o E Pe BR2 Y gni pc DG J Input Filter Capacit Input Filter Capacitor te Precharge Resistor Fuse FWP 15A14F Am ae UE Ex re Mil Common Mode Capacitor amp MOV Jumpers Green Yellow Wire pem L ln o d c EEE D Iloilo Off oh o ui O h o IEH D O O O O h O O h O TLE use 75 coPPERWIRE COPPER WIRE m y M hd PE PE TORQUE mma D Y ME gp PE Pe R S T Kd To ger tene Ti T2 13 L1 L2 L3 6 N M OUTPUT INPUT 0 VAC 120V AC 240V AC
56. POWER 11 OR xX HE REFSIN REFSIN 10 WH BK RD 4COS 4SIN BK WH RD REFCOS REFCOS WERD EN DATA RS 485 4COS BB AH DATA RS 485 SHIELD OR POWER SHIELD ME COMMON NIC TS NIC TS DATA RS 485 DATA RS 485 7 Y Y Y Y Y Y Y Y G DU Z mm GOW gt GN wueu OX MEI ND CO RR a DN Cc O Figure 31 HPK Series motors with 2090 XXNFMF SXX cable Note Thermal switch cannot be accessed by using 2090 XXNFMF SXX cable MDI Feedback Option Board ENCODER WH GY OR BK WH BK WH RD RD Rotary Encoder POWER COMMON 17 Rotary Encoder POWER 16 Rotary Encoder REFSIN 15 Rotary Encoder SIN 14 Rotary Encoder REFCOS 13 Rotary Encoder COS 12 Rotary Encoder DATA RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND gt B REFSIN COS E gt D REFCOS gt E DATA RS 485 WHIGN E DATA RS 485 on N POWER WHY P COMMON H TS S T9 gt A BIN LLLI LL gt gt or GN wueN XOX CO0000 N Qo O DO NY OO DO
57. Reference NA 10V Analog Input Internal Source LT 1 LA 13 Li 2 CT 14 LT 3 TT 15 L4 16 AIS LIT EUIS 118 LI 19 TUIS LU 120 TX 9 1 21 Li 10 FT 22 ii 1 28 JT 12 JT 24 Unipolar Speed Reference NA 0 10V Analog Input 1 0 Signal or Source Common 11 External Source a o GE 3 Shield Common 4 5 6 7 8 9 10 11 12 Analog Speed and Current Meters 10V DC Analog Outputs Der Law Using Analog Output 1 10V to meter Motor RPM and direction Send the data to the Analog Output parameter Par 833 Anlg Out Real the destination linked to Par 71 Filtered SpdFdbk the source Scale the output to the source parameter Par 835 Anlg Out1 Scale 175 Par 4 Motor NP RPM 1750 10V Using Analog Out 2 10V to meter Motor Current Send the data to the Analog Output parameter Par 840 Anlg Out2 Real the destination linked to Par 308 Output Current the source Scale the output to the source parameter Par 822 Anlg Out2 Scale xx Par 2 Motor NP FLA 10V output Rockwell Automation Publication 20D IN024C EN P July 2013 57 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Input Output Connection Example
58. Required Parameter Changes Primary Encoder Interface Internal Supply Using Encoder 0 as speed feedback Supports 5V DC or 12V DC differential encoders Par 222 Mtr Fdbk Sel Pri 0 Encoder 0 default nb 18 with internal power supply a Par 232 Encoder0 PPR Pulses Rev for installed encoder Used as primary closed loop feedback 15 Encoder 16 A n zia 18 B ii XX lx 20 Z 21 Z JT 22 23 c 24 External Supply FT 13 UI 015 Encoder 16 4 17 E LUIS a 1 LUIS V 20 a af tT XX Iz FT 22 LT 23 24 58 Rockwell Automation Publication 20D INO24C EN P July 2013 Input Output Digital Inputs used for enable and precharge control Note 24V DC supply supports only on board digital inputs Do not use for circuits outside the drive Note The factory default for all digital inputs is 24V DC To use 115V AC on digital inputs 4 6 see Table 23 on page 53 Note Digital inputs 1 3 are always 12V DC or 24V DC PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Table 28 TB2 Dig
59. Stegmann rotary encoder Allen Bradley 2090 XXNFMP SXX Figure 35 on page 76 Allen Bradley MPL A3xx MPL A45xx and all MPG series motors with embedded Stegmann rotary encoder Allen Bradley 2090 UXNFDMP SXX Figure 36 on page 77 Any other motor with external Stegmann SHS 170 rotary encoder Stegmann shielded twisted pair cable with 12 pin DIN style connector Figure 37 on page 77 Any other motor with external Stegmann SCS 60 SCS 70 SCM 60 or SCM 70 SRS 50 SRS 60 SRM 60 SRM 60 SRS 25 SRM 25 or Allen Bradley 842HR rotary encoder Stegmann shielded twisted pair cable with 10 pin MS style connector Figure 38 on page 77 Any other motor with external Stegmann SCS Kit 101 or SCK Kit 101 rotary encoder Stegmann shielded twisted pair cable with 8 pin Berg style connector Figure 39 on page 78 Any other motor with external Stegmann SRS660 rotary encoder Is available only with pre attached Stegmann shielded twisted pair cable of Figure 40 on page 78 various lengths 74 Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control MDI Option Card Connection Examples Figure 30 All MPL A B3xx A B4xx A B45xx A B5xx and B6xx motors with 2090 CFBM7E7 CDAFXX or 2090 CFBM7DF CDAFXX cable Note Thermal switch cannot be accessed by using 2090 CFBM7X7 CDAFXX cable Hi Res Feedback Option Board ENCODER POWER COMMON 12 p WHY BK 4SIN
60. TENTION Configuring an analog input for 0 20 mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used operation must not exceed one cycle per minute or drive damage will occur Class 1 LED Product ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into module ports or fiber optic cable connectors Rockwell Automation Publication 20D INO24C EN P July 2013 7 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Step 2 Prepare for Catalog Number Explanation Installation Position 1 3 4 5 7 9 10 11 12 13 14 15 16 17 a b C e f g h i j k m a c2 c4 Drive ND Rating ND Rating Code Type 400V 50 Hz Input 600V 60 Hz Input 20D PowerFlex 700S Code Amps kW Frame Code Amps Hp Frame 2P1 2 1 0 75 1 1P7 1 7
61. WER COMMON 12 Lon gt A SIN POWER 11 OR xX WHIBK B REFSIN REFSIN 10 o WHIBK AD C 40s cQ BK XX WHIRD 4SIN 9 i D REFCOS WH RD GN REFCOS 8 DEA XX He E DATA RS 485 C0S 7 DIE BD OR F DATA RS 485 SHIELD 6 DICE N POWER SHIELD 5 DO Las dl gt P COMMON NC 4 gt DL R T NC 3 gt XL gt S TS DATA RS 485 2 DIE GN DATA RS485 1 gt 4 WH GN Figure 24 MPL A3xx MPL M5xx and all MPG series motors with 2090 XXNFMP SXX cable Note Thermal switch cannot be accessed by using 2090 XXNFMP SXX cable Hi Res Feedback Option Board ENCODER lt WH GY BK POWER COMMON 12 La gt A SIN POWER 11 DER GY XX BKWH 5 B REFSIN REFSIN 10 DITE ERN BE ang 4008 4SIN 9 Et BK XX WHRD p RErcos z WH RD GN REFCOS 8 DEE XX mey gt E DATA RS 485 4COS 7 DEA RD oy gt F DATA RS 485 SHIELD 6 DE gt K POWER SHIELD 5 I uiid U L COMMON NC 4 gt DL R TIS NC 3 gt dq 1 gt S TS DATA RS 485 2 H seen OT DATA RS 485 1 DIE WH GN Figure 25 MPL A3xx MPL A45xx and all MPG series motors with 2090 UXNFDMP SXX cable Hi Res Feedback Option Board ENCODER WH GY BK POWER COMMON 12 l c gt A SIN POWER 11 ES GY XX BKWH B REFSIN REFSIN 10 de BKWH RD 4008 4SIN 9 DER BK KX WHRD D REFCOS WH RD GN REFCOS 8 SN E DATA RS 485 C0S 7 zn T gt F DATA RS 485 SHIELD 6 OC K POWER SHIELD 5 I T __ WHIGY COMMON z BU BU NC 4 gt DLI R TS Nc 3 E zu xX WHBU c rs
62. Wire Recommendations e Four tinned copper conductors with XLPE insulation e Copper braid aluminum foil combination shield and tinned copper drain wire PVC jacket 1 Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot 2 The use of shielded wire for AC input power may not be necessary but is always recommended Power Terminal Block Specifications PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Min Insulation Rating 600V 75 C 167 F Refer to illustrations on pages 40 and 41 for terminal block locations GGRORIE oo a aS Maximum minimum sizes that the termina Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal Not all terminals present on all drives block will accept these are not recommendations Refer to the terminal block label inside the drive If necessary two wires can be used in parallel to any of these terminals using two lugs Auxiliary power UL Installation 300V DC 10 Non UL Installation 270 600V DC 10 Frame 1 6 100 W Rockwell Automation Publication 20D IN024C EN P July 2013 Name Description Wire Size Range Torque Terminal Bolt Size Maximum Minimum Maximum Recommended Power Terminal Block 1 Input power and motor connections
63. Z Class LLED Product asc ira COE d RUP 7 Step 2 Prepare for Installation Catalog Number Explanation e 8 Drive Rating to Frame Size Cross References 2 eeeee err re 10 CE Conforlt ou ee as rive tear rdi DE R ii eines he 12 Common Bus and Precharge Considerations 444 ee e eee een 14 Operating Conditions and Temp ratures session 14 Minimum Mounting Clearances sis sisirizatorenia rina ioniarire rienza 15 Approminat DIMENSIONS svenire art 16 Step 3 Lift and Mountthe Drive Dve t Gaia 22 Attaching the Lifting Hardware eese aq eee qUI dead entend d o oed 22 Step 4 Power Wiring Grounding Requirements e e e vsi et abb o Coni EE dd Ri 25 Shield Termination SHLD sees 25 Unbalanced Ungrounded or Resistive Grounded Distribution Systems 26 REI Filter Ground ico verat eta e ona eot rd ad 26 Power Jumpets esee teint Ruben TER nee ERE mnt rH er Mnt ee tens 27 AC Input Phase Selection Frames 5 and 6 Only 33 Selecting Verifying Fan Voltage Frames 5 and 6 Only 34 Important Common Bus DC Input Application Notes 36 Auxiliary Control Power Supply isset e e 36 Accessing the Terminales rb idv Nae Pu REP ERR a ip GER DE ees 37 Power Wire Recommendations 39 Power Terminal Block Specifications see edet t es 39 Dynamic Brake Resistor Considerations see YR RR 42 Using Input Output Contactors 2 iesvasst
64. adley Bulletin No 1494 30 to 400 A Bulletin No 194 30 to 400 A or ABB OESA 600 amp 800 A OESL all sizes s Ferraz Shawmut Type HSJ all sizes For any other devices please contact the factory Rockwell Automation Publication 20D IN024C EN P July 2013 49 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Table 19 540 Volt DC Input Frames 1 6 Drive Protection Devices Drive Cat No Frame kW Rating DC Input Ratings Fuse Non Time Delay N ND HD Amps 20DC3P5 1 1 5 1 1 3 7 8 JKS 8 20DC5P0 1 2 2 15 53 10 JKS 10 20DC8P7 1 4 3 0 9 3 15 HSJ15 20DC011 1 5 5 4 12 6 20 HSJ20 20DC015 1 7 5 5 5 16 8 25 HSJ25 20DC022 1 11 7 5 24 40 HSJ40 20DC030 2 15 11 332 50 HSJ50 20DC037 2 18 5 15 40 9 70 HSJ70 20DC043 3 22 18 5 47 5 90 HSJ90 20DC056 3 30 22 61 9 100 HSJ100 20DC072 3 37 30 80 5 125 HSJ125 20DC085 4 45 37 95 1 150 HSJ150 20DH105 7 5 55 B 1202 1 5 HSJ175 45 95 1 175 HSJ175 200125 7 5 55 E 1202 200 HSJ200 45 95 1 200 HSJ200 20DH140 5 75 159 250 HSJ250 55 1202 250 HSJ250 20DH170 T 6 90 192 350 HSJ350 75 159 350 HSJ350 20DH205 T 6 110 226 350 HSJ350 90 192 350 HSJ350 20DH260 U 6 132 298 400 HSJ400 110 226 400 HSJ400 1 Also applies to P voltage class s must be applied in the leg and leg of the DC Common Bus 2 The power source to Common Bus inverters must be derived from AC voltages 600V or less
65. at supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 8 The AlC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 9 When using a Manual Self Protected Type E Combination Motor Controller the drive must be installed in a ventilated or non ventilated enclosure with the minimum volume specified in this column Application specific thermal considerations may require a larger enclosure Rockwell Automation Publication 20D IN024C EN P July 2013 Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor drive FLA Ratings shown are suggested Instantaneous trip settings must be set to US NEC code Not to exceed 1300 FLA Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground systems 45 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Table 13 240 Volt AC Input Frames 1 6 Drive Protection Devices Drive HP Rating Input Dual
66. ate control A Global Reference Guide for Reading Schematic Diagrams publication 100 2 10 Provides a simple cross reference of common schematic wiring diagram symbols used throughout various parts of the world Guarding Against Electrostatic Damage publication 8000 4 5 2 Provides practices for guarding against Electrostatic damage ESD Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Step 1 Read the General Qualified Personnel Precautions PPPPPPPb Db ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation startup and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage Personal Safety ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC and DC terminals of the Power Terminal Block refer t
67. ations Ed 0060000000008 U Saun sain 3 amp 4 B All PE_MOV PE CAP Solid Ground C Installed Installed e Verify that jumpers are installed at the PE CAP D and PE_MOV locations E Non Solid Ground e Remove jumpers at the PE CAP and PE MOV locations e PE e e x ai In ni Rockwell Automation Publication 20D IN024C EN P July 2013 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Frame T Voltage Code Current Rating 052 060 Factory Default Jumper Settings MOV Input Filter Caps Two green yellow wires connected to the Power Terminal Block rail DC Bus Common Mode Caps Green yellow wire to CM Cap Board is 1 connected to ground Sol 1 MOV Input Filter Cap jumper wires should be Non Solid Ground MOV Input Filter Cap jumper wires should be Power Source Type id Ground CM Cap jumper wire should be connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 8 screw Torque to 3 2 Nem 28 Ib in connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 12 screw CM Cap jumper wire should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screw and insert a M5 x 15 nylon screw spacer insulated from ground with a nylon screw spacer Verify If necessary re
68. be mounted in a vertical orientation as shown and must make full contact with the mounting surface Do not use standoffs or spacers In addition inlet air temperature must not exceed the product specification See Table 8 on page 14 for ambient air temperature limits Figure 1 Minimum Mounting Clearance Requirements With Adhesive Label Removed NU 101 6 mm 4 0 in C2 gt gt Rockwell Automation Publication 20D IN024C EN P July 2013 101 6 mm 4 0 in Lr Adhesive Label S lt Air flow through the drive Rd must not be impeded 15 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Approximate Dimensions Figure 2 Frames 1 3 16 L AA Frame 1 Shown A 15 0 58 0 597 L C a i 0 23 dia 155 022 T R m T Ex 1 4 110009 CoD a B E 312 U 12 28 pra L J ar m email PM 14 31 00000000 Lana Md LZ L P T 80 0 31 Dimensions are in millimeters and inches Frame Slim Cassette Expanded B C D E A Cassette AA 1 135 0 5 31 166 9 6 5
69. coder shield 1 The analog inputs are not isolated However the analog inputs can be connected in series when using current mode Note that at 20 mA the voltage source must be capable of providing 10V DC at the drive terminals for one drive 20V DC is required for two drives and 30V DC is required for three drives WN N Q X Q 020 20 O SOS VV VVJ NONU DU Table 26 TB2 Terminals Terminal Signal Factory Description Related Default Parameter s 1 24V DC Common NA Drive supplied 24V DC logic input power 2 24V DC Source NA Rating 300 mA maximum load 3 Digital Output 1 24V DC Open Collector sinking logic 816 847 Rating Internal Source 150 mA max External Source 750 mA 4 Digital Output 1 2 Com NA Common for Digital Output 1 amp 2 5 Digital Output 2 24V DC Open Collector sinking logic 851 852 Rating Internal Source 150 mA max External Source 750 mA 6 Relay Output 3 NC Relay contact output 856 857 7 Relay Output 3 Com NA Rating 115V AC or 24V DC 2 A max 8 Relay Output 3 NO Inductive Resistive 9 Digital Input 1 3 Com NA Common for Digital Inputs 1 3 10 Digital Input 1 High speed 12V or 24V pc sinking 825 11 Digital Input 2 Load 15 mA at 24V DC 826 12 Digital Input 3 Load 15 mA at 24V DC sourcing 827 13 Digital Input 4 6 Com NA Common for Digital Inputs 4 6 14 Digital Input 4 Load
70. d enclosure with the minimum volume specified in this column Application specific thermal considerations may require a larger enclosure Table 14 400 Volt AC Input Frames 1 6 Drive Protection Devices Drive Cat kW Rating Input Dual Element Non Time Delay Circuit Motor 140M Motor Starter with Adjustable Current Range x9 No Ratings Time Delay Fuse Fuse Breaker Circuit Protector ND HD Amps kVA Min O Max min Max Max Max Available Cat No s 9 Minimum Enclosure Volume in 20DC2P1 1 0 75 055 18 ie DS 6 3 8 15 3 M C2E B25 M D8E B25 7269 20DC3P5 1 15 11 32 22 6 7 6 12 15 7 M C2E B40 M D8E B40 7269 20DC5P0 1 ae ibs 4 6 32 6 10 6 20 20 7 M C2E B63 M D8E B63 7269 20DC8P7 1 4 3 0 79 5 5 15 17 5 15 30 30 15 M C2E C10 M D8E CIO M F8E C10 7269 20DC011 1 55 4 10 8 7 5 15 25 15 45 45 15 M C2E C16 M D8E C16 M F8E C16 7269 20DC015 1 75 55 144 10 0 20 30 20 60 60 20 M C2E C20 M D8E C20 M F8E C20 7269 20DC022 111 75 20 6 143 30 45 30 80 80 30 M D8E C25 M F8E C25 7269 20DC030 2 15 11 28 4 19 7 35 60 35 120 120 50 M F8E G2 7269 20DC037 2 18 5 15 35 0 24 3 45 80 45 125 125 50 M F8E C45 7269 20DC043 3 22 18 5 407 28 2 60 90 60 150 150 60 20DC056 3 30 22 53 36 7 70 125 70 200 200 100 20DC072 3 37 30 68 9 47 8 90 150 90 250 250 100
71. d to ground The following installation instructions must be completed before applying power to the drive Table 10 Recommended Power Jumper Configurations Power Source Type i MOV Input Filter DC Bus Common Benefits Of Correct Configuration on Caps 2 Mode Caps Power Source Type Solid Ground Connected Connected UL compliance ACfed solidly grounded e DCfed from passive rectifier which has an AC source and solid ground Reduced electrical noise Most stable operation EMC compliance Reduced voltage stress on components and motor bearings Non Solid Ground e AC fed ungrounded Impedance grounded High resistive ground B phase ground Regenerative unit such as common DC bus supply amp brake DC fed from an active converter Disconnected Disconnected Helps avoid severe equipment damage when ground fault occurs 1 Itis highly recommended to accurately determine the power source type and then configure appropriately 2 When MOVs are disconnected the power system must have its own transient protection to verify known and controlled voltages Rockwell Automation Publication 20D IN024C EN P July 2013 27 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control To connect or disconnect these devices refer to pages 29 through 32 IMPORTANT Common mode capacitors are required to conform with the EMC directive Removing these devices will withdraw the associated directive In additi
72. e ek er kr rA POCO EE SURE IE 43 Using PowerFlex 7005 Drives with Regenerative Power Units 43 Regenerative Unit to Drive Connections 44 Fusing and Circuit Breakers purea 44 Rockwell Automation Publication 20D IN024C EN P July 2013 3 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Step 5 Control and 1 0 Wiring Control and I O Wiring Recommendations Main Control Board DIP Switch Settings ee ee Hardware Enable Citc itty seen VO Terminals i5 nn petet ober eX re end bre re PA RA RR dates VOWiring Examples X saprei DriveLogix 5730 Controller Option vo eripe prr prre EOVEFPRE PIE HERERE EAS DriveGuard Safe Torque Off with Second Encoder Option Second Encoder Feedback Options eL entice tre REN a ba ERR Stegmann Hi Resolution Encoder Feedback Option Resolver Feedback ptlolbe Les tts cb de AFER PRESE ir sa ddl uia Multi Device Interface MDI Feedback Option 4 Rockwell Automation Publication 20D IN024C EN P July 2013 BBRBERRPRKRER Additional Resources PowerFlex 700S Adjustable Frequency AC Drive Phase II Control These documents contain additional information concerning related products from Rockwell Automation Resource PowerFlex 700 Drives with Phase Il Control Programming Manual publication 20D PM001 Description Provides the following detailed informa
73. e with the minimum volume specified in this column Application specific thermal considerations may require a larger enclosure 48 Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Table 17 690 Volt AC Input Frames 5 amp 6 Drive Protection Devices Drive kW Rating Input Ratings Dual Element Time Delay Non Time Delay Fuse Circuit Breaker Motor Circuit Protector Cat No E Fuse ND HD Amps kVA Min Max Min Max Max Max 20DF052 5 45 46 9 59 5 60 110 60 175 175 37 5 40 1 48 0 50 90 50 150 150 20DF060 5 55 57 7 68 9 80 125 80 225 225 45 46 9 59 5 60 110 60 175 175 20DF082 5 75 79 0 944 100 200 100 375 375 55 57 7 68 9 80 125 80 225 225 20DF098 5 90 947 113 125 200 125 375 375 75 790 944 100 200 100 375 375 20DF119 6 110 115 138 150 250 150 400 90 92 9 113 125 200 125 375 200142 6 132 139 165 9 175 300 175 450 110 115 137 150 250 150 400 Minimum protec Maximum protec 3 Circuit Breaker i Motor Circuit Pro ion device size is the lowest rated device that supplies maximum protection without nuisance tripping tion device size is the highest rated device that supplies drive protection For US NEC minimum size is 12596 of motor FLA Ratings shown are maximum inverse time breaker For US NEC minimu
74. ear Sensor REGISTRATION CHASSIS GND m o O DO NY o 0 MDI Feedback Option Board S WH GY BK H OR XX BKWH S TT BK WH RD DE BK x WHIRD m CE WH RD GN Re ci RD XX WHIGN S GI GN OR gs ei WH GN XX WH GY i m U i oput z nmo ogm gt ROTARY ENCODER SIN REFSIN COS REFCOS DATA RS 485 DATA RS 485 POWER COMMON TS TS Figure 35 Rotary Encoder connections for MPL A3xx MPL A45xx and all MPG series motors with 2090 XXNFMP SXX cable Note Thermal switch cannot be accessed by using 2090 XXNFMP SXX cable Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder SIN Rotary Encoder REFCOS Rotary Encoder COS Rotary Encoder DATA RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND 76 17 16 15 14 13 MDI Feedback Option Board F WHIGY BK DECR GY BKWH BK WH RD H BK XX WH RD gt Ti WH RD GN DIC RD WH GN x z GN GY ies WHIGN WHIGY OC OC gt gt ET r ET ET ET
75. ecommendations in Table 10 on page 27 RFI Filter Ground Using an optional RFI filter may result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded bonded to the building power distribution ground Be sure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked Refer to the instructions supplied with the filter Rockwell Automation Publication 20D IN024C EN P July 2013 Power Jumpers PowerFlex 700S Adjustable Frequency AC Drive Phase II Control PowerFlex 7005 Phase II drives contain protective MOVs and Common Mode Capacitors that are referenced to ground see below To guard against unstable operation and or damage the drive must be properly configured as shown in Table 10 on page 27 MOV and AC EMI Capacitor Phase to Ground R L1 9 S L2 T L3 illl T NES E Common Mode Capacitor Phase to Ground e DC PR DC 7 ji Jumper L IMPORTANT All PowerFlex 700S Phase Il drives are shipped with the DC bus common mode capacitors reference
76. egmann SCS 60 SCS 70 SCM 60 or SCM 70 SRS 50 SRS 60 SRM 60 SRM 60 SRS 25 SRM 25 or Allen Bradley 842HR rotary encoder Stegmann shielded twisted pair cable with 10 pin MS style connector Figure 27 on page 69 Any other motor with external Stegmann SCS Kit 101 or SCK Kit 101 rotary encoder Stegmann shielded twisted pair cable with 8 pin Berg style connector Figure 28 on page 69 Any other motor with external Stegmann SRS660 rotary encoder Is available only with pre attached Stegmann shielded twisted pair cable Figure 29 on page 70 of various lengths Stegmann Hi Resolution Feedback Option Card Connection Examples Figure 19 All MPL A B3xx A B4xx A B45xx A B5xx and B6xx motors with 2090 CFBM7E7 CDAFXX or 2090 CF BM7DF CDAFXX cable Note Thermal switch cannot be accessed by using 2090 CFBM7X7 CDAFXX cable Hi Res Feedback Option Board POWER COMMON 12 Dic WHIGY BE BOWER Ai Es OR XX WHIBK REFSIN 10 de NE BE M LIE ro i pies RD XX WH GN SHIELD 6 DER OR SHIELD 5 gt p Wray NC 4 D NC 3 gt Li ls DATA RS 485 2 S M11 DATA RS485 1 DIE E WHIGN 66 Rockwell Automation Publication 20D IN024C EN P July 2013 p Y Y Y Y Y Y Y Y O 9 uzommuoosgzzm ENCODER SIN REFSIN COS REFCOS DATA RS 485 DATA RS 485 POWER COMMON TS TS PowerFlex 700S
77. equivalent Capacitance difference pair to pair not to exceed 0 6 pF per foot as read on a GEN RAD Model 1658 RLC Digibridge or equivalent Resistance per 1000 feet 17 150 10 Inductance per 1000 feet 0 13 mH 1096 as read ona GEN RAD model 1658 RLC Digibridge or equivalent Insulation thickness 0 008 in Conductor stranding 16 30 Jacket thickness 0 018 in Rockwell Automation Publication 20D IN024C EN P July 2013 71 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control 72 Resolver Feedback Option Terminal Designations RL 9 GS 6 Terminal Signal Description 1 COS LOW Negative Cosine signal 2 COS HIGH Positive Cosine signal 3 SIN LOW Negative Sine signal 4 SHIELD Connection point for resolver cable shield 5 SIN HIGH Positive Sine signal 6 REF LOW Negative Reference signal 7 SHIELD Connection point for resolver cable shield 8 REF HIGH Positive Reference signal Resolver Feedback Option Connection Examples Resolver Interface Clockwise Rotation Count Up REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1 LLI Resolver Interface REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1 REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SI
78. er Drives MOV Input Filter Cap 31 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Frame metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 10 screw Torque to 3 2 Nem 28 Ib in Non Solid Ground 1 The green yellow CM Cap and MOV jumper wires should be insulated from ground If necessary remove them from PE and individually insulate secure each jumper wire to guard against unintentional contact with chassis or components Important Do Not Remove Disconnect the larger green yellow wire 2 The Input Filter Cap jumper wire top right Should be insulated
79. gure 22 MPL A5xx and all MPL Bxxx motors or 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with 2090 CDNFDMP SXX cable Hi Res Feedback Option Board ENCODER POWER COMMON 12 mimm WHOR XX BKL 4SIN POWER 11 DH OR BKWH B REFgIN REFSIN 10 DIE BK WH X BD s C cos 4SIN 9 DICE BK WHRD pb REFCOS REFCOS 8 DIC WH RD ON E DATA RS 485 RD XX WHIGN 4COS 7 DICA gt F DATA RS 485 SHIELD 6 OR N POWER WHIOR SHIELD 5 L OC ayy P COMMON NC 4 TT R TS Nc 3 ET me XX WHBU lt rs DATA RS 485 2 DEA DATA RS 485 1 CE xl WHIGN xX Rockwell Automation Publication 20D IN024C EN P July 2013 67 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Stegmann Hi Resolution Feedback Option Card Connection Examples Figure 23 MPL A5xx and all MPL Bxxx Motor or 1326AB BXXXX M2L M2KXL S2L and S2KXL motor with 2090 XXNFMP SXX cable Note Thermal switch cannot be accessed by using 2090 XXNFMP SXX cable Hi Res Feedback Option Board ENCODER wuiey BK PO
80. his terminal block resides on the Hi Resolution Encoder Feedback Option card 000000000009 OOT TIP Remember to route wires through the sliding access panel at the bottom of the control assembly Stegmann Hi Resolution Encoder Option Terminal Designations Rockwell Automation Publication 20D IN024C EN P July 2013 Terminal Signal Description 12 POWER COMMON Power supply for encoder interface K ET 1 POWER A 2 10 REFSIN Negative Sine signal LA e 9 SIN Positive Sine signal a 8 REFCOS Negative Cosine signal LA e O 7 0S Positive Cosine signal a n 6 SHIELD Connection point for encoder cable LA S 5 SHIELD shield a a 4 N C Not connected AA 3 N C E 2 DATA RS 485 Positive DH485 terminal 1 DATA RS 485 Negative DH485 terminal 65 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Recommended Cables and Wiring Diagrams for the Stegmann Hi Resolution Feedback Option Card If you are using this motor and feedback device Allen Bradley MPL A B3xx A B4xx A B45xx A B5xx and A B6xx motors with embedded Stegmann rotary encoder Use this cable Allen Bradley 2090 CFBM7E7 CDAFXX See this wiring diagram Figure 19 below Allen Bradley MPL A B3xx A B4xx A B45xx A B5xx and A B6xx motors with embedded Stegmann rota
81. i Resolution Encoder Model Resolution Comment Stegmann SINCOS SCS 60 SCS 70 512 sine cycles per revolution SCM 60 and SCM 70 have built in SCM 60 and SCM 70 mechanical turns counter Stegmann SINCOS SCS KIT 101 1024 sine cycles per revolution SCM 60 and SCM 70 have built in and SCM KIT 101 mechanical turns counter Stegmann SINCOS SRS 50 SRS 60 1024 sine cycles per revolution SRM 50 and SRM 60 have built in SRM 50 and SRM 60 mechanical turns counter Stegmann SINCOS SRS SRM 25 1024 sine cycles per revolution SRS25 and SRM25 have built in mechanical turns counter IP65 Protection Class Size 25 square flange mounting Stegmann SINCOS SRS660 1024 sine cycles per revolution Hollow shaft up to 14 mm diameter Stegmann SINCOS SHS 170 512 sine cycles per revolution While the software supports this encoder the SHS 170 draws excessive current and should only be used with an external power supply Allen Bradley 842HR 1024 sine cycles per revolution Has built in mechanical turns counter IP65 Protection Class Size 25 square flange mounting Hiperface SINCOS SINCODER and LINCODER are registered trademarks of Stegmann Inc 64 Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Wiring the Stegmann Hi Resolution Feedback Option Card to an Encoder Terminal block P1 contains connection points for a Stegmann Hiperface encoder T
82. ital Input Output Wiring Examples Connection Example Sourcing Digital Inputs Internal Power Supply Com Sourcing and Sinking Definitions 24V dc D N oun c N D 0 G D Sourcing Digital Outputs Internal Power Supply Com AN DO C a c N IS a N Sinking Digital Inputs Internal Power Supply Com 24V dc co N 0 O1 Rc N co c Aa W D Sinking Digital Output Internal Power Supply c M oo Aa wo N The digital inputs and digital outputs ofthe PowerFlex 7005 AC drive support Sourcing or Sinking configuration Typically digital inputs are sourcing devices and digital outputs are sinking devices The follo
83. ity 1 Second Environment First Environment Restricted Distribution Restrict Motor Cable to 30 m 98 ft Restrict Motor Cable to 150 m 492 ft Any Drive and Option Any Drive and Option External Filter Required Y y Y TTT External filters for First Environment installations and increasing motor cable lengths in Second Environment installations are available Roxburgh models KMFA RF3 for UL installations and MIF or Schaffner FN3258 and FN258 models are recommended Refer to http www deltron emcon com and http www mtecorp com USA or http www schaffner com respectively Rockwell Automation Publication 20D IN024C EN P July 2013 13 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Common Bus and Precharge Considerations The following notes must be read and understood Also refer to Selecting Verifying Fan Voltage Frames 5 and 6 Only on page 34 through Power Terminal Blocks on page 41 for additional common bus information 1 If drives without internal precharge are used frames 5 and 6 only then a precharge capability must be provided in the system to guard against possible damage and b disconnect switches Must Not be used between the input of the drive and a common DC bus without the use ofan external precharge device 2 If drives with internal precharge frames 1 6 are used with a disconnect switch to the common bus then an auxiliary contact on the disconnect must be connected to a digital inp
84. kers The non listings in the following tables include inverse time circuit breakers instantaneous trip circuit breakers motor circuit protectors and 140M self protected combination motor controllers If one of these is chosen as the desired protection method the following requirements apply s IEC Both types of circuit breakers and 140M self protected combination motor controllers are acceptable for IEC installations e UL Only inverse time circuit breakers and the specified 140M self protected combination motor controllers are acceptable for UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH Table 12 208 Volt AC Input Frames 1 6 Drive Protection Devices Drive kW Rating Input Dual Element Non Time Delay Circuit Motor 140M Motor Starter with Adjustable Current Range 67 Cat No Ratings Time Delay Fuse Fuse Breaker Circuit Protector ND HD Amps KVA Min M Max Min Max Mav Max Available Cat No s 9 Minimum Enclosure Volume in 3 8 20DB4P2 1 0 75 0 55 3 7 1 3 6 10 6 17 5 15 7 M C2E B63 M D8E B63 7269 20DB6P8 1 1 5 11 6 8 24 10 15 10 30 30 15 M C2E C10 M D8E CIO M F8E C10 7269 20DB9P6 1 2 2 ks 105 3 4 12 20 12 40 40 15 M C2E C16 M D8E C16 M F8E C16 7269 200805 1 40 30 15 7 57 20
85. l A Voltage 12V DC 82 1 12V DC 5V DC Encoder Signal B Voltage 12V DC 82 2 12V DC 5V DC Typically set all switches the same Encoder Signal Z Voltage 12V DC S2 3 12V DC 5V DC Function Down Switch Up Center Notes DriveLogix Processor RUN S1 Prog Remote Processor Mode 1 Refer to publication 20D UM007 DriveGuard Safe Off Option for PowerFlex 7005 Phase Il AC Drives and PowerFlex 700L Liquid Cooled AC Drives for more information on the Safe Off Option board or publication 20D IN009 Installation Instructions Second Encoder Option Card for PowerFlex 700 Drives with Phase Il Control for more information on the Second Encoder Option board Please note there are two separate values for an encoder Rockwell Automation Publication 20D INO24C EN P July 2013 53 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Figure 17 Main Control Board Dip Switches SWITCH S1 PROG A d a Center REMOTE JUMPER P22 IG 271 HW Enable T SWITCH S5 Z No HW Enable h 1 SIDE VIEW FRONT K TOP VIEW ue open on f p FE a HE Q g 12 Down Closed On Sere JUMPER P13 46 16 Se Gate Enabled 1 Gale Disabled E 5 ez
86. ly See www dtsc ca gov hazardouswaste perchlorate Category Serial port Specification RS 232 fully isolated DF1 DH 485 ASCII 38 4 kilobit s maximum Optional embedded EtherNet IP RJ 45 or 100BaseT 10 100 MB s Connectivity options these options require the Logix Expansion Board and Expanded Cassette e NetLinx communication daughtercards ControlNet EtherNet IP DeviceNet Third Party Compact 1 0 connection CompactFlash memory card User memory 1 5 MB Non volatile memory 1784 CF64 CompactFlash Maximum number of 1 0 banks 2 Maximum number of 1 0 modules 16 8 modules per bank or 4 max on either side of the power supply Battery 1769 BA Serial cable 1756 CP3 directly to controller 1747 CP3 directly to controller Compact 1 0 Cable 20D DL2 CR3 20D DL2 CL3 DriveGuard Safe Torque Off with Second Encoder Option Refer to the DriveGuard Safe Torque Off Option for PowerFlex 700S Phase II AC Drives and PowerFlex 700L Liquid Cooled AC Drives User Manual publication 20D UM007 for details on installing and configuring this option board Refer to Appendix J Instructions for ATEX Approved PowerFlex 700S Phase II Drives in Group II Category 2 Applications with ATEX Approved Motors in the PowerFlex 7005 Drive with Phase II Control Programming Manual publication 20D PMOOI for details on ATEX approved applications Rockwell Automation Publication 20D IN024C
87. m 6 Ib in o Loosen the screws on the side of rear cover and remove the cover 2 2 e e 2 e a 2 Rockwell Automation Publication 20D IN024C EN P July 2013 37 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Cable Entry Plate Removal If additional wiring access is needed the cable entry plate on frame 1 3 drives can be removed Loosen the screws securing the plate to the chassis and slide the plate down and off the drive IMPORTANT Removing the cable entry plate on frame 1 3 limits the maximum surrounding air temperature to 40 C 104 F SHLD SHLD Frame 3 Shown Power Wiring Access Panel Removal the terminals and negates the enclosure type rating Replace the access panel cover when service is complete Failure to comply may result in personal injury or equipment damage T ATTENTION Removing the access panel cover exposes dangerous voltages on Frame Removal Procedure Replace when wiring is complete 1 286 The access panel is part of the front cover see Figure 13 on page 37 3 Open front cover and gently tap slide the access panel down and out 4 Loosen the 4 screws and remove the access panel 5 Remove the front cover see Figure 13 on page 37 and gently tap slide the access panel up and out 38 Rockwell Automation Publication 20D IN024C EN P July 2013 Power
88. m size is 125 of motor FLA Ratings shown are maximum Maximum allowable rating by US NEC Exact size must be chosen for each installation ector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor drive FLA Ratings shown are suggested Instantaneous trip settings must be set to US NEC code Not to exceed 130096 FLA Table 18 325 Volt DC Input Frames 1 6 Drive Protection Devices Drive Cat No Frame HPRating DCInputRatings Fuse Non Time Delay ND HD Amps 20DB015 1 5 3 16 30 HSJ30 20DB022 1 HS 5 23 3 45 HSJ45 20DB028 2 10 75 30 60 HSJ60 20DB042 3 15 10 45 90 HSJ90 20DB052 3 20 115 55 100 HSJ100 20DB070 4 I 20080 07513 150 HSJ150 20DB080 4 30 125 858 175 HSJ175 200N104 5 40 30 1141 225 HSJ225 20DN130 5 50 40 142 6 250 HSJ250 20DN154 6 60 50 1169 300 H5J300 200192 6 75 60 2106 400 HSJ400 20DN260 0 6 100 75 2721 400 HSJ400 1 Catalog number corresponds to output amps for these drives Drive must be programmed to lower voltage to obtain higher currents Shown at right 2 Catalog number corresponds to drives with precharge only 3 The power source to Common Bus inverters must be derived from AC Voltages 600V or less as defined in NFPA70 Art 430 18 NEC Battery supplies or MG sets are not included The following devices were validated to break current of the derived power DC Bus Disconnects Allen Br
89. move the metal screw and insert a M5 x 20 nylon screw spacer re loooooc e looooo leoooo 00000 00000 CM Cap TTT Co ax Z o o bE A MOV Input Filter Cap S dH 077 082 098 099 Two green yellow wires connected to chassis ground Green yellow wire to CM Cap Board is 1 connected to ground Solid Ground Non Solid Ground 1 2 MOV jumper wire should be insulated from ground 3 InputFilter Cap jumper wire should be insulated from CM Cap jumper wire should be connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert a metal M5 x 8 screw Torque to 3 2 Nem 28 Ib in MOV jumper wire should be connected to ground with metal screws Verify If necessary remove the nylon screw spacers and insert metal M5 x 12 screws Input Filter Cap jumper wire should be connected to ground with a metal screw Verify If necessary remove the nylon screw spacer and insert metal M5 X8 screw CM Cap jumper wire should be insulated from ground with a nylon screw spacer Verify If necessary remove the metal screw and in
90. n DRIVES INOOI Single Phase Input Power The PowerFlex 7005 drive is typically used with a three phase input supply Single phase operation of the drive is not currently rated under the UL508C listing Rockwell Automation has verified that single phase operation with output current derated by 5096 of the three phase ratings identified in the Fusing and Circuit Breakers tables on page 44 will meet all safety requirements Rockwell Automation Publication 20D IN024C EN P July 2013 33 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control 34 AC Input Phase Selection Frames 5 and 6 Only ATTENTION To avoid a shock hazard be sure that all power to the drive has been removed before performing the following Moving the Line Type jumper shown in Figure 12 on page 35 will select single or three phase operation Remove plastic guard to access jumper IMPORTANT When selecting single phase operation input power must be applied to the R L1 and S L2 terminals only Selecting Verifying Fan Voltage Frames 5 and 6 Only ATTENTION To avoid a shock hazard be sure that all power to the drive has been removed before performing the following Frames 5 and 6 utilize a transformer to match the input line voltage to the internal fan voltage If your line voltage is different than the voltage class specified on the drive nameplate it may be necessary to change transformer taps as shown below Common bus DC input drives require u
91. ndividually REMOVE insulate secure each jumper wire to guard MOV against unintentional contact with chassis or S 3 r3 ri E B components ER o Varela ll rer n om NE X o L 1 el o lolo Input Filter Cap ollo H o b CM Cap MOV 1 ete te o oo A ogo O AT E E AI Two green yellow Green yellow wire to Solid Ground F wires connected to CM Cap Board is 1 The green yellow CM Cap and MOV jumper T Power Terminal connected to Power Wires should be connected to PE W Block PE and Terminal Block PE 2 The Input Filter Cap jumper wire top right chassis should be connected to chassis ground with a Input Filter Cap o o B o HI off wa o fere of R E Eat e off olf o o o Ii o Ifo Ge q BE G b tels D Rockwell Automation Publication 20D INO24C EN P July 2013 MOV PowerFlex 700S Adjustable Frequency AC Drive Phase II Control ACSupply Source Considerations PowerFlex drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes 600 volts with recommended s circuit breakers caused by improper fusing or circuit breaker selection use only the recommended line s circuit breakers specified in Fusing and Circuit Breakers on page 44 ATTENTION
92. nt Range 9 7 Cat No Time Delay Fuse Fuse Breaker Circuit Protector ND HD Amps kVA Min Max Min Max Max 4 Max Available Cat No s 8 Minimum Enclosure Volume in 3 20DE1P7 1 1 0 75 13 14 2 4 2 6 15 3 M QE B16 7269 20DE2P7 1 2 15 2 1 2 1 3 6 3 10 15 3 M C2E B25 7269 20DE3P9 1 3 2 3 0 3 1 6 9 6 15 15 7 M C2E B40 M D8E B40 7269 20DE6P1 1 5 3 5 3 5 5 9 12 9 20 20 15 M D8E B63 7269 20DE9PO 1 7 5 5 78 8 1 10 20 10 35 30 15 M D8E C10 M F8E C10 7269 20DE011 1 10 15 99 10 2 15 25 15 40 40 15 M D8E C10 M F8E C10 7269 20DE017 1 15 10 eb eo 120 40 20 60 50 20 M D8E C16 M F8E C16 7269 20DE022 2 20 15 20 2 21 0 30 50 30 80 80 30 M F8E C25 7269 20DE027 2 25 20 24 8 257 35 60 35 100 100 50 M F8E C25 7269 20DE032 3 30 25 294 305 40 70 40 125 125 50 M F8E C32 13630 20DE041 3 40 30 37 6 39 1 50 90 50 150 150 100 20DE052 3 50 40 47 7 49 6 60 110 60 200 200 100 20DE062 4 60 50 58 2 60 5 80 125 80 225 225 100 20DE077 5 75 723 75 1 90 150 90 300 300 100 60 58 2 60 5 90 125 90 250 250 100 20DE099 5 100 929 96 6 125 200 125 375 375 150 IS 87 253 Al 100 175 100 300 300 100 200825 6 125 117 121 6 150 250 150 375 375 250 100 93 96 6 125 200 125 375 375 150 20DE144 6 150 135 140 5 17
93. o page 40 for location The voltage must be zero ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exists an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required ATTENTION Hazard of personal injury or equipment damage due to unexpected machine operation exists if the drive is configured to automatically issue a Start or Run command Do not use these functions without considering applicable local national and international codes standards regulations or industry guidelines ATTENTION Parameters 365 EncdrO Loss Cnfg 394 VoltFdbkLossCnfg let you determine the action of the drive in response to operating anomalies Precautions should be taken to be sure that the settings of these parameters do not create hazards of personal injur
94. on on an ungrounded distribution system where the line to ground voltages on any phase could exceed 12596 of the nominal line to line voltage an See Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES IN001 for more information on isolation transformer should be installed impedance grounded and ungrounded systems Jumper Installation Removal and Storage PowerFlex 700 drives utilize plug in style jumpers and jumper wires Most drives will have a jumper storage area inside the front cover Extra jumpers or jumpers in this location for use at a later time that have been removed should be stored Insulating Jumper Wires Some drives utilize nylon screws and spacers to insulate jumper wires from ground and secure them to the chassis The components must be installed as shown Drive Identification Refer to the drive nameplate and locate the Voltage Code Current Rating Frame and Series Use this information to locate the proper procedure in the following tables Voltage Code Current Rating Series B Cat No 20D D XXX x x XXXXXXX UL TYPE 1 IP20 o 400V 8ov Series B Normal Duty Power XXX kW xxx kW Original Fi Vx Heavy Duty Power Xxx kW xxx kW LL ds Input 3 Phase 47 63Hz C WU US AC Voltage Range 342 440 432 528 Kee Amps XXX XXX ind Cont Output 3 Phase 0 400 Hz Eq 966X AC Voltage Range 0 400 0 460 Base Hz default 50 Hz 60 Hz C Continuous Amps XXX XXX 1 Min Overload
95. ontact the factory Rockwell Automation Publication 20D IN024C EN P July 2013 51 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Step 5 Control and 1 0 Wiring Important points to remember about control and I O wiring IMPORTANT A Always use copper wire Wire with an insulation rating of 600V or greater is recommended Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot For CE compliance 115 volt digital input wiring must be shielded or must not exceed 30 meters 98 feet in length To maintain electrical safety for all user accessible low voltage circuits SELV and PELV circuits I O terminals designated for 24V or lower voltage must not be connected to a circuit of higher voltage or a circuit that is not adequately insulated from dangerous voltages with double or reinforced insulation within other connected equipment or wiring To provide electrical safety for user accessible low voltage I O circuits that are referenced to earth PELV circuits and that may be touched simultaneously care should be taken to provide a common earth reference for all equipment connected to the drive 1 0 terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise ATTENTION Hazard of personal injury or equipment damage exists when using bipolar inpu
96. or Overload Protection Provides class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File E59272 Short Circuit Current Rating Maximum short circuit current rating 200 000 Amps symmetrical Branch Circuit Short Circuit Protection Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes or the equivalent Fusing and Circuit Breakers The tables on the following pages provide recommended AC line input and circuit breaker information See Fusing and Circuit Breakers below for UL and IEC requirements Sizes listed are the recommended sizes based on 40 C 104 F and the US NEC Other country state or local codes can require different ratings Tables with DC link recommendations for DC input drives are also provided Fusing The recommend types are listed below If available current ratings do not match those listed in the tables provided chose the next higher rating e IEC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts 1 amp 20 type gG or equivalent should be used e UL UL Class CC T RK1 J or L should be used 44 Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Circuit Brea
97. or equipment damage ATTENTION National Codes and standards NEC VDE BSI and so forth and Grounding Requirements The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity ofall ground connections should be periodically checked Figure 11 Typical Grounding Shield Termination SHLD The Shield terminal see page 39 provides a grounding point for the motor cable shield It must be connected to an earth ground by a separate continuous lead The motor cable shield should be connected to this terminal on the drive and the motor frame Use a shield terminating or EMI clamp to connect shield to this terminal Rockwell Automation Publication 20D IN024C EN P July 2013 25 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control 26 Unbalanced Ungrounded or Resistive Grounded Distribution Systems If phase to ground voltage will exceed 12596 of normal or the supply system is ungrounded refer to Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 for more information mode capacitors that are referenced to ground These devices must be T ATTENTION PowerFlex 7005 drives contain protective MOVs and common configured according to the r
98. or lifting mechanism to make contact with electrically charged conductors or components e Do not subject the drive to high rates of acceleration or deceleration while transporting to the mounting location or when lifting e Do not allow personnel or their limbs directly underneath the drive when it is being lifted and mounted Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Figure 8 Lifting Frame 4 Drives lt 45 ae e e H e Powerfiex Figure 9 Lifting Frame 5 Drives re 45 E l Rockwell Automation Publication 20D IN024C EN P July 2013 23 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Figure 10 Lifting Frame 6 Drives 24 Rockwell Automation Publication 20D INO24C EN P July 2013 Step 4 Power Wiring PowerFlex 700S Adjustable Frequency AC Drive Phase II Control local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and
99. pe Sel Configuration 1326 AB 230V Primary Resolver No Not Supported Receiver type resolver not supported 1326 AB 460V Primary Resolver Yes 9 1326Ax460v Transmitter type resolver supported 1326 AB 460V Secondary Resolver Yes 13 Reserved Secondary resolver is geared to motor not intended for motor speed position feedback Transmitter type resolver supported 1326AD 230V Rare Earth Primary No Not Supported Receiver type resolver not supported Resolver 1326AH 460V Explosion Proof Motor Yes 9 1326Ax460v _ Transmitter type resolver supported Primary Resolver 1326AH 460V Explosion Proof Motor Yes N A Secondary resolver is geared to motor Secondary Resolver not intended for motor speed position feedback Transmitter type resolver supported 1326AS 460V Rare Earth Primary Yes 9 1326Ax460v _ Transmitter type resolver supported Resolver MPL 460V Primary Resolver Yes 4 MPL 460v Transmitter type resolver supported Recommended Cable for the Resolver Feedback Card Rockwell Automation strongly recommends the use of Reliance Electric 417900 207CG or Belden 9730 cable for installation or an equivalent cable that meets these specifications Three twisted pairs 80 C 300V Chrome FPR jacket plenum rated Conductor size 18 AWG Twists per inch 2 or 3 twists per inch of wire lay per pair Capacitance per pair not to exceed 30 pF per foot 0 3 pF as read on a GEN_RAD model 1658 RLC Digibridge or
100. r NEMA UL Type 1 applications all wiring must be routed through the conduit plate on the drive Route any wires from the expanded cassette to the base cassette and out of the drive When wiring is complete install the connector plug Table 24 Control amp Encoder Terminal Block Specifications Name Description Wires Size Range Torque Maximum Minimum Maximum Recommended 1 0 Terminal Blocks Signal amp Encoder power 1 5 mm 014mm 0 25N m 0 22 Nem connections 16 AWG 28 AWG 2 2 Ib in 1 9 Ib in 1 Maximum minimum sizes the terminal block accepts these are not recommendations Figure 18 Main Control Board 1 0 Terminal Locations o I La J E TB1 Terminals all i o GIA O 2 ME B Ai ES BRI nn 0 O Le flbelo Hak TB2 Terminals Ej O AAA Et ME z Bo fia I Lo PUNTI as naj oE rdum O 8 CT O 6 LAK O v LH O HHH O TL O Rockwell Automation Publication 20D IN024C EN P July 2013 55 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control G9 G9 G2 G9 G9 OOD OO 9 G WDE G9 G2
101. rame 5 75 Hp 480V 55kW 400V gt lt 6 5 0 26 m AA gt A gt Li 259 1 10 20 gt gt 150 0 59 Lx lt Detail C RS A O O ead P D 312 a B 12 28 e E L T aa I Y i A Lifting Holes 4 Places le 65029 12 7 0 50 Dia 12 5 0 49 Bottom View 404 0 4 09 i D W Z lant 1 y AS L all 627 247 Dia E a NU TN 2 Places I I pui I AND ab 7 604 qr I I 7 I I i 220 0 o o 8 66 24 e 159 5 6 28 96 0 1 3 3 3 78 rx om e 28 0 1 10 l 45 0 1 77 85 0 3 35 gt lt 150 0 5 91 gt 215 0 8 46 255 0 10 04 Dimensions are in millimeters and inches Slim Cassette Expanded Cassette C Max A Max AA 308 0 12 2 339 9 13 4 644 5 25 4 275 4 10 9 225 0 8 9 625 0 24 6 1 Referto Drive Rating to Frame Size Cross References on page 10 for frame information Rockwell Automation Publication 20D IN024C EN P July 2013 19 PowerFlex
102. rams for the MDI Option Card If you are using this motor and feedback device Allen Bradley MPL A B3xx A B4xx A B45xx A B5xx and A B6xx motors with embedded Stegmann rotary encoder Use this cable Allen Bradley 2090 CFBM7E7 CDAFXX See this wiring diagram Figure 30 on page 75 Allen Bradley MPL A B3xx A B4xx A B45xx A B5xx and A B6xx motors with embedded Stegmann rotary encoder Allen Bradley 2090 CFMB7DF CDAFXX Figure 30 on page 75 HPK Series motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMF SXX Figure 31 on page 75 Temposonics R Series Linear sensors with MTS part numbers ending in 19261102 Mating MTS molded extension cable for RG connector or integral P cable Figure 32 on page 75 Allen Bradley 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with embedded Stegmann rotary encoder Allen Bradley 2090 CDNFDMP SXX Figure 33 on page 76 Allen Bradley MPL A5xx and MPL Bxxx motors motors with embedded Stegmann rotary encoder Allen Bradley 2090 CDNFDMP SXX Figure 33 on page 76 Allen Bradley 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMP SXX Figure 34 on page 76 Allen Bradley MPL A5xx and MPL Bxxx motors motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMP SXX Figure 34 on page 76 Allen Bradley MPL A3xx MPL A45xx and all MPG series motors with embedded
103. ry encoder Allen Bradley 2090 CFMB7DF CDAFXX Figure 19 below HPK Series motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMF SXX Figure 20 on page 67 Allen Bradley 1326AB BXXXX 21ML and 21MKXL motors with embedded Stegmann rotary encoder Allen Bradley 1326 CECU XXL XXX Figure 21 on page 67 Allen Bradley 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with embedded Stegmann rotary encoder Allen Bradley 2090 CDNFDMP SXX Figure 22 on page 67 Allen Bradley MPL A5xx and all MPL Bxxx motors with embedded Stegmann rotary encoder Allen Bradley 2090 CDNFDMP SXX Figure 22 on page 67 Allen Bradley 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMP SXX Figure 23 on page 68 Allen Bradley MPL A5xx and all MPL Bxxx motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMP SXX Figure 23 on page 68 Allen Bradley MPL A3xx MPL A45xx and all MPG series motors with embedded Stegmann rotary encoder Allen Bradley 2090 XXNFMP SXX Figure 24 on page 68 Allen Bradley MPL A3xx MPL A45xx and all MPG series motors with embedded Stegmann rotary encoder Allen Bradley 2090 UXNFDMP SXX Figure 25 on page 68 Any other motor with external Stegmann SHS 170 rotary encoder Stegmann shielded twisted pair cable with 12 pin DIN style connector Figure 26 on page 69 Any other motor with external St
104. se drive DriveLogix EtherNet IP m Brake Resistor Additional Config Code w Resistor k 7 ES Code Description N N Control Options E Phase Il Control o A i i K Phase Il DriveLogix5730 Not available for Frame 3 drives or larger Code Logix Expansion Synchlink Cassette ER ROME xs Phase II DriveLogix5730 i A No No Expanded w EtherNet IP Emissi B No Yes Expanded This is an embedded EtherNet IP option that is mission only available with DriveLogix5730 Code CEFilter CM Choke du dt Filter c Yes No Expanded A Yes Yes No D Yes Yes Expanded Note CE Certification testing has not been ov NA No slim performed on 600V class drives Frames 1 4 H N A Yes Slim Phase II Contol available only Frames 1 9 only Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control 10 Drive Rating to Frame Size Cross References Table 1 208 240 Volt AC Input Six Pulse Drives 208V AC Input m 240V AC Input Frame Cat No Normal Duty Heavy Duty kW Cat No Normal Duty Heavy Duty Hp Size kW Rating Rating Hp Rating Rating 20DB4P2 0 75 0 55 20DB4P2 1 0 75 1 20DB6P8 15 1 1 20DB6P8 2 15 1 20DB9P6 22 1 5 20DB9P6 3 2 1 20DB015 4 0 3 0 20DB015 5 3 1 20DB022 5 5 4 0 20DB022 7 5 5 1 20DB028 75 5 5 20DB028 10 7 5 2 20DB042 11 7 5 20DB042 15 10 3 20DB052 15 11 20DB052 20 15 3 20DB070 18 5 15 20DB070
105. ser supplied 120 or 240V AC to power the cooling fans The power source is connected between 0 VAC and the terminal corresponding to your source voltage see Figure 12 on page 35 Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Fan VA Rating DC Input Drives Only Frame Fan Voltage 120V or 240V 5 100 VA 6 138 VA Figure 12 Phase Selection Jumper and Fan Transformer Locations Frame 5 shown Frame 5 shown Line Type Jumper 3 PH 1 PH TYPE SPARE 1 SPARE 2 Fan Voltage Selection Older drives Newer drives INPUT AC A 480V or 690 Volt Tap 400 Volt or 600 Volt Tap meg Frame 5 and 6 Transformer Tap Access The transformer is located behind the power terminal block in the area shown in Figure 12 Access is gained by releasing the terminal block from the rail To release terminal block and change tap 1 Locate the small metal tab at the bot
106. sert a M5 x 15 nylon screw spacer with a nylon screw spacer Verify If necessary remove the metal screws and insert a M5 x 20 nylon screw spacer ground with a nylon screw spacer Verify If necessary remove the metal screws and insert a M5 x 15 nylon screw spacer 1 AC input drives only MOV s and input filter caps do not exist on DC input drives 2 When removing MOVs the input filter capacitor must also be removed 30 Rockwell Automation Publication 20D IN024C EN P July 2013 o O D N gt MOV ITO TT ojojoj CN G T o olojo o I CM Cap MOV Cap 2 Input Filter Frame Code Factory Default Jumper Settings MOV Input Filter Caps f Two green yellow wires connected to DC Bus Common Mode Caps Green yellow wire is connected to ground the Power Terminal Block rail PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Power Source Type Solid Ground 1 CM Cap jumper wire should be connected to ground with a metal screw Verify Newer Drives If necessary remove
107. solating certain motors loads If a contactor is opened while the drive is operating power is removed from the respective motor but the drive continues to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe wire an auxiliary contact on the output contactor to a drive digital input programmed as Enable This causes the drive to execute a coast to stop cease output whenever an output contactor is opened T ATTENTION To guard against drive damage when using output contactors the Using PowerFlex 700S Drives with Regenerative Power Units If a Regenerative unit that is 1336 REGEN is used as a bus supply or a brake the common mode capacitors should be disconnected see Power Jumpers on page 27 for details Rockwell Automation Publication 20D IN024C EN P July 2013 43 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Regenerative Unit to Drive Connections Regenerative Brake Mode Frame s Terminals 1336 REGEN PowerFlex 7005 1 4 DC amp DC BR1 amp DC 5 amp 6 DC amp DC DC amp DC Regenerative Bus Supply Mode Frame s Terminals 1336 REGEN PowerFlex 700S 1 4 DC amp DC DC amp DC 5 amp 6 DC amp DC DC4 amp DC of Common Bus Drives Electronic Mot
108. t sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity Control and 1 0 Wiring Recommendations Type Wire Type s Description Min Insulation Rating Signal Standard Analogl 0 0 750 mm 18AWG twisted pair 100 shield with drain 300V Remote Pot 0 750 mm 18AWG 3 conductor shielded 75 90 C 167 194 F Encoder Combined 0 196 mm 24 AWG individually shielded pairs Pulse 1 0 lt 30 m 100 ft Encoder Signal 0 196 mm 24 AWG individually shielded pairs bol Ht Power 0 750 mm 18 AWG in dividually shielded pairs Combined 0 330 mm 22 AWG power is 0 500 mm 20 AWG individually 100 to 500 ft A shielded pairs Encoder Signal 0 196 mm 24 AWG individually shielded pairs ies s Power 0 750 mm 18 AWG individually shielded pairs 500 N n Combined 0 750 mm 18 AWG individually shielded pairs Digital 1 0 Un shielded Per US NEC or applicable national or local code 300V Safety Inputs Shielded Multi conductor shielded cable 0 750 mm 18 AWG 3 conductor shielded 60 C 140 F Homing Inputs 1 Ifthe wires are short and contained within a cabinet that has no sensitive circuits the use of shielded wire may not be necessary but is always recommended Q 1 0 terminals labeled or Common are not referenced to earth ground
109. ted device that supplies maximum protection without nuisance tripping 4 Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 5 Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 6 Maximum allowable rating by US NEC Exact size must be chosen for each installation 7 Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor drive FLA Ratings shown are suggested Instantaneous trip settings must be set to US NEC code Not to exceed 130096 FLA systems Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground 10 The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 11 When using a Manual Self Protected Type E Combination Motor Controller the drive must be installed in a ventilated or non ventilated enclosure with the minimum volume specified in this column Application specific thermal considerations
110. tes or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com support americas phone_en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Irademarks not belonging to Rockwell Automation are property of their respective companies Il PN 208995 Rockwell Otomasyon Ticaret A S Kar Plaza Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Informa
111. ties PowerFlex drives comply with the EN standards listed below when installed according to the PowerFlex 700 AC Drives Phase II Control User and Reference Manuals CE Declarations of Conformity are available online at http www rockwellautomation com products certification Low Voltage Directive 2006 95 EC e EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy EMC Directive 2004 108 EC e EN 61800 3 Adjustable Speed Electrical Power Drive Systems Part 3 EMC Product Standard Including Specific Test Methods Rockwell Automation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control General Considerations If the adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive The motor cable should be kept as short as possible to avoid electromagnetic emission as well as capacitive currents Use of line filters in ungrounded systems is not recommended PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment The installer is required to take measures to prevent interference in addition to the essential requirements for CE compliance provided in this section if necessary
112. tion Drive start up instructions Parameters and programming e Faults alarms and troubleshooting Human Interface Module HIM Operation Instructions PowerFlex 7 Class HIM DPI Quick Reference publication 20HIM QR001 Provides a quick reference guide for using the PowerFlex 7 Class HIM PowerFlex 7005 Drives with Phase Il Control Reference Manual publication PELEX RM003 Provides detailed control functions and application programming examples DriveLogix5730 Controller for PowerFlex 700 Drives with Phase Il Control User Manual publication 20D UM003 Provides instructions for developing DriveLogix controller projects DriveGuard Safe Off Option for PowerFlex 700S Drives with Phase II Control publication 20D UM007 Provides information and instructions for properly planning for and installing the DriveGuard Safe Torque Off option board Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 Provides basic information needed to properly wire and ground PWM AC drives PowerFlex AC Drives in Common Bus Configurations publication DRIVES AT002 Provides basic information needed to properly wire and ground PWM AC drives using a common DC bus Safety Guidelines for the Application Installation and Maintenance of Solid State Control publication SGI 1 1 Provides general guidelines for the application installation and maintenance of solid st
113. tion Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20D IN024C EN P July 2013 Supersedes Publication Supersedes Publication 20D IN024B EN P June 2010 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in the U S A
114. tom of the end block 2 Press the tab in and pull the top of the block out Repeat for next block if desired 3 Select appropriate transformer tap 4 Replace block s in reverse order Rockwell Automation Publication 20D IN024C EN P July 2013 35 PowerFlex 7005 Adjustable Frequency AC Drive Phase II Control Important Common Bus DC Input Application Notes 1 If drives without internal precharge are used Frames 5 and 6 only then e precharge capability must be provided in the system to guard against possible damage and e disconnect switches Must Not be used between the input of the drive and a common DC bus without the use ofan external precharge device 2 If drives with internal precharge Frames 1 6 are used with a disconnect switch to the common bus then an auxiliary contact on the disconnect must be connected to a digital input of the drive The corresponding input parameters 825 830 must be set to Precharge Enable This provides the proper precharge interlock guarding against possible damage to the drive when connected to a common DC bus Auxiliary Control Power Supply An auxiliary power supply can be used to keep the 7005 control assembly energized when input power is de energized This allows the main control board DriveLogix controller and any feedback option cards to continue operation Refer to Power Terminal Block Specifications on page 39 for connection information You must set bit 17 A
115. tomation Publication 20D INO24C EN P July 2013 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control 600V AC Input 690V AC Input Frame Cat No Normal Duty Hp Heavy Duty Hp Cat No Normal Duty Heavyduty Size Rating Rating kW Rating kW Rating 20DE011 10 75 1 20DE017 15 10 1 20DE022 20 15 2 20DE027 25 20 2 20DE032 30 25 3 20DE041 40 30 3 20DE052 50 40 3 20DE062 60 50 4 20DF052 45 37 5 5 20DF060 55 45 5 20DE077 75 60 20DF082 75 55 5 20DE099 100 75 20DF098 90 75 5 20DE125 125 100 20DF119 110 90 6 20DE144 150 125 20DF142 132 110 6 Table 4 325 Volt DC Input Six Pulse Drives 325V DCinput Frame Cat No Normal Duty Heavy Duty Hp Size Hp Rating Rating 20DB015 5 0 30 1 20DB022 75 5 0 1 20DB028 10 75 2 20DB042 15 10 3 20DB052 20 15 3 20DB070 25 20 4 20DB080 30 25 4 20DN104 40 30 5 20DN130 50 40 5 20DN154 60 50 6 20DN192 75 60 6 20DN260 100 75 6 Table 5 540 650 Volt DC Input Drives 540V DC Input 650V DC Input Frame Cat No Normal Duty kW Heavy Duty kW Cat No Normal Duty HeavyDuty Size Rating Rating HP Rating HP Rating 20DC3P5 15 11 20DD2P1 1 0 0 75 1 20DC5P0 22 1 5 20DD3P4 2 0 1 5 1 20DC8P7 40 3 0 20DD5P0 3 0 2 0 1 2000011 5 5 4 0 20DD8P0 5 0 3 0 1 20DC015 75 5 5 20DD011 7 5 5 0 1 20DC022 11 7 5 20DD014 10 7 5 1
116. ut of the drive The corresponding input parameter 361 366 must be set to option 30 Precharge Enable This provides the proper precharge interlock guarding against possible damage to the drive when connected to a common DC bus Refer to PowerFlex AC Drives in Common Bus Configurations publication DRIVES AT002 for more information Operating Conditions and Temperatures PowerFlex 7005 frame 1 6 drives are designed to operate at 0 40 C 32 104 F ambient To operate most frame 1 4 drives in installations between 41 and 50 C 105 8 and 122 F you must remove the top adhesive label from the drive Frames 5 and 6 do not have an adhesive label See Table 8 and Figure 1 on page 15 below for more information IMPORTANT Removing the adhesive label from the top of frame 1 4 drives changes the NEMA UL enclosure rating from Type 1 to Type Open Table 8 Enclosure Types and Acceptable Surrounding Air Temperature Enclosure Type Temperature Rating Drive IP20 NEMA UL Type 1 0 40 C 32 104 F Frame 1 4 All Ratings with Top Label 1 0 50 C 32 122 F Frames 5 and 6 Most Ratings 9 IP20 NEMA UL Type Open 0 50 C 32 122 F Most Ratings 2 Top Label Removed U 0 45 C 32 113 F 20DC072 and 20DE062 Only IP00 NEMA UL Type Open 0 50 C 32 122 F 20DC072 Only Top Label and Vent Plate Removed 2 Flange Mount Frames 5 and 6 Front Inside Encl
117. ux Pwr Sply of Par 153 Control Options to enable this feature Refer to the PowerFlex 700S Auxiliary Control Power Supply 20 24V AUX 1 Installation Instructions publication 20D IN021 for more information 36 Rockwell Automation Publication 20D INO24C EN P July 2013 Accessing the Terminals Figure 13 Opening the Drive Cover o ji C s Removing the Cassette Task Description Q Open the door of the power structure and disconnect the cables that connect to the main board Depress the locking tab on connector before disconnecting cables PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Frames 1 4 Locate the slot in the upper left corner Slide the locking tab up and swing the cover open Special hinges allow the cover to move away from the drive and lay on top of an adjacent drive if present Frame 5 Slide the locking tab up loosen the right hand cover screw and remove the cover Frame 6 Loosen the two screws at the bottom of the bottom cover and carefully slide the cover down and out Loosen the two screws at top of the top cover and remove the cover Removing the Side Covers Loosen the screws on the face of the front cover and remove the cover o Loosen the screws on the face of the cassette Lata x oa Remove the cassette SV AV A ii Proper tightening torque for reassembly is 0 7 Ne
118. wing definitions apply throughout this section Sourcing a Digital Input The digital input common return is connected to the power supply common Applying a positive voltage to the digital input causes it to activate pull up Sinking a Digital Input The digital input common return is connected to the power supply positive voltage Applying OV or common to the digital input causes it to activate pull down Sourcing a Digital Output The digital output common return is connected to the power supply common The device to be controlled by the digital output is connect to the positive voltage and the device common is connected to the digital output Sinkinga Digital Output The digital output common return is connected to the power supply positive voltage The digital output is connect to the device to be controlled and the device common is connected to the power supply common Note Digital inputs 1 3 can only be configured as sourcing inputs Digital inputs 4 6 can be configured as sourcing or sinking inputs Rockwell Automation Publication 20D IN024C EN P July 2013 59 PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Input Output Connection Example Digital Outputs used with 24V DC Relays External Power Supply Sourcing Digital Outputs
119. y Encoder COS Rotary Encoder DATA RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND 17 16 15 14 13 12 11 o m W RO vw MDI Feedback Option Board WH OR BK OR XX BK WH i DER BK WH RD DECR BK WHIRD WH RD GN De RD WH GN Ai S GN OR s uen XX WH OR gt h BU BU wugu XX WHIBU gt Jr r Jr L DO L fo L DO L fs DICH o mDuzmmuoosgus c ROTARY ENCODER SIN REFSIN COS REFCOS DATA RS 485 DATA RS 485 POWER COMMON TS TS Figure 34 Rotary Encoder connections for MPL A5xx and MPL Bxxx motors or 1326AB BXXXX M2L M2KXL S2L and S2KXL motors with 2090 XXNFMP SXX cable Note Thermal switch cannot be accessed by using 2090 XXNFMP SXX cable Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder SIN Rotary Encoder REFCOS Rotary Encoder COS Rotary Encoder DATA RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Lin
120. y Encoder POWER COMMON 17 TL BU n D AD 42 POWER Rotary Encoder POWER 16 DE FD i XX H 11 NC Rotary Encoder REFSIN 15 DIE BN H BU 10 POWER COMMON Rotary Encoder SIN 14 U T le H XxX gt 9 SHIELD Rotary Encoder REFCOS 13 DE BL xx H PK 8 4COS Rotary Encoder COS 12 DER PK Su H GN gt 7 DATA RS 485 Rotary Encoder DATA RS485 11 DE GY BN 5 6 REFSIN Rotary Encoder DATA RS485 10 DA S XX 1i WH 5 4SIN Linear Sensor CLOCK 9 gt IL anana TL 4 NC Linear Sensor CLOCK 8 DI 1 gt gt 3 NC Linear Sensor DATA 7 gt ICT cy gt 2 DATA RS 485 Linear Sensor DATA 6 DOC BK 1 REFCOS Rotary Encoder REGISTRATION 5 DC Rotary Encoder REGISTRATION 4 JT Linear Sensor REGISTRATIONS 3 MCT Linear Sensor REGISTRATION 2 IC CHASSISGND 1 OC Figure 38 Rotary Encoder connections with Stegmann shielded twisted pair cable and 10 pin MS style connector Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder SIN Rotary Encoder REFCOS Rotary Encoder COS Rotary Encoder DATA RS485 Rotary Encoder DATA RS485 Linear Sensor CLOCK Linear Sensor CLOCK Linear Sensor DATA Linear Sensor DATA Rotary Encoder REGISTRATION Rotary Encoder REGISTRATION Linear Sensor REGISTRATION Linear Sensor REGISTRATION CHASSIS GND M DI Feedback
121. y or equipment damage ATTENTION Parameters 383 SL CommLoss Data 392 NetLoss DPI Cnfg let you determine the action of the drive if communications are disrupted You can set these parameters so the drive continues to run Precautions should be taken to ensure the settings of these parameters do not create hazards of personal injury or equipment damage ATTENTION This product contains a 3V Lithium battery if the DriveLogix Controller option board is installed Perchlorate Material special handling may apply See www dtsc ca gov hazardouswaste perchlorate Rockwell Automation Publication 20D IN024C EN P July 2013 gt PE BB PowerFlex 700S Adjustable Frequency AC Drive Phase II Control Product Safety ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as under sizing the motor incorrect or inadequate AC supply or excessive surrounding air temperatures may result in malfunction of the system ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference Guarding Against Electrostatic Damage publication 8000 4 5 2 or any other applicable ESD protection handbook AT

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