Manual - EH Wachs
Contents
1. gv 881724 g os 006 5 NOLLYTIIOSO 308 00 SOr vC 5 34 szzi 2 ezz 69411 sel P I m 1 5 007 0041 3W v3 SLO 9955 6767 sel 1 9 09 80815 SIANTONI 9256 1 FIGNVH 9334 0512 434 LLL 194 817 9 334 6791 SYALAWITIIW 38V 8 51 SNOISN3WIG 19 Guillotine Pipe Saw Super C Hydraulic Drive 24 000 03 7681 67 ANN 102 6996 XVW 0691 154 0081 Sy WdO 21 SIN3W33IIfD33 XVW b 601 60v 314495 0012 428 112 668z Wl XVW EZE NIW JNOALS gv 981 g os 00 5 NOILVTIIOSO 8 s os NIW 002 d seze 0 00 SO vC 5 3945210 J ezz zt 7681 334 67 b 3440020 0041 SLZ zoz 1 1 H 7912. z 59 Guillotine Pipe Saw Super D Guillotine Pneumatic 25 000 01 PART NUMBER 2 DESCRIPTION 02 155 00 STEEL CABLE NOT SHOWN 2 03 MAN 01 1 MANUAL NOT SHOWN 3 25 137 00 1 DRIVE ASSEMBLY 4 25 156 00 1 59 1 2 X W 46 1 2 X 30 1 4 NOT SHOWN 5 25 399 00 FRAME ASSEMBLY 25 LIT 01 TOOLING CHART GUILLOTINE NOT SHOWN 7 90 800 01 WRENCH 1 1 4 OPEN END NOT SHOWN 8 90 800 38 WRENCH 7 16 COMBINATION NOT SHOWN EXTERNAL SHIPPING DIMENSIONS L 60 1 2 X W 47 1 2 X H 31 1 4 L 1537mm X W 1207mm H 794mm 60 Chapter 8 Parts Lists and Drawings Super D Guillotine Hydraulic 25 000 03 ITEM PART NUMBER QTY DESCRIPTION 1 02 155 00 STEEL CABLE NOT SHOWN 2 03 113 07 LABEL PRESSURE 3 03 113 08 LABEL TANK 4 03 01 MANUAL SHOWN 5 25 156 00 CRATE L 59 1 2 X W 46 1 2 XH 30 1 4 NOT SHOWN 6 25 305 00 HYDRAULIC MOTOR ASSEMBLY 7 25 399 00 SUPER D FRAME ASSEMBLY 8 25 LIT 01 OOLING CHART GUILLOTINE NOT SHOWN 9 90 800 01 WRENCH 1 1 4 OPEN END NOT SHOWN 10 90 800 38 WRENCH 7 16 COMBINATION NOT SHOWN EXTERNAL SHIPPING DIMENSIONS L 60 1 2 X W 47 1 2 X H 31 1 4 L 1537mm X W 1207mm X H 794mm 61 Guillotine Pipe Saw
3. 50 Model D Air Motor Assembly 04 029 00 51 Model D Air Lubricator Filter Assembly 04 501 00 52 Model D Hydraulic Drive Assembly 04 305 00 53 Model D Hydraulic Motor Assembly 04 502 00 54 Model D Hydraulic Valve Assembly 04 503 00 55 Model D Frame Assembly 04 399 00 56 Model D Saw Frame Assembly 04 301 00 57 1 Part No 03 MAN 01 Rev B E H Wachs Table of Contents Model D Main Frame Assembly 04 302 00 58 Model D Saddle Assembly 04 303 00 59 Super D Guillotine Pneumatic 25 000 01 60 Super D Guillotine Hydraulic 25 000 08 61 Super D Air Drive Assembly 25 137 00 62 Super D Air Motor Assembly 25 029 00 63 Super D Air Lubricator Filter Assembly 25 501 00 64 Super D Hydraulic Drive Assembly 25 305 00 65 Super D Hydraulic Motor Assembly 25 502 00 66 Super D Hydraulic Valve Assembly 25 503 00
4. ITEM PART NUMBER QTY DESCRIPTION 1 02 027 02 2 1 2 HP X 30 LONG 2 04 086 00 1 MODEL D SERIES GUILLOTINES 3 04 502 00 1 HYDRAULIC MOTOR SUB ASSEMBLY 4 04 503 00 1 VALVE ASSEMBLY 5 90 150 08 4 SHCS 1 4 20 X 7 8 5518 8 6 90 155 52 4 WASHER 1 4 SPLIT RING 5518 8 7 90 155 53 4 1 4 FLAT 5518 8 53 Guillotine Pipe Saw Model D Hydraulic Motor Assembly 04 502 00 PART NUMBER DESCRIPTION 1 02 199 00 1 MOTOR COUPLING DRIVE PIN 2 02 203 00 1 ADAPTOR DRIVE MOTOR 3 03 115 00 1 HYDRAULIC MOTOR 4 0 COUPLING FEMALE 5 04 125 00 1 MOUNTING BRACKET ASSEMBLY 6 90 059 48 1 1 4 1 808 WOODDRUFF KEY 7 90 098 55 1 ADAPTER 1 2 NPT M X 1 2 NPT F SWIVEL 90 8 90 098 58 1 1 2 HEX HP NIPPLE 9 90 098 64 1 ADAPTER 1 2 NPT F 1 2 NPT F SWIVEL 90 10 90 150 08 4 SHCS 1 4 20 X 7 8 5518 8 11 90 154 02 1555 1 4 20 X 1 4 SS18 8 12 2 4 1 4 SPLIT RING 8 13 90 155 53 4 WASHER 1 4 FLAT 5518 8 14 90 170 09 4 3 8 16 X 7 8 8 54 Chapter 8 Parts Lists and Drawings Model D Hydraulic Valve Assembly 04 503 00 ITEM PART NUMBER QTY DESCRIPTION 1 0911302 1 LABELSAWON 3 0414500 1 PLATE MOUNTING 4 90 098 54 2 1 2 NPTF 1 2 NPTF X 1 2 NPTF 200988 2 I 2HEXHPNIPPLE 7 9009
5. 67 Super D Frame Assembly 25 399 00 68 Super D Saw Frame Assembly 25 301 00 69 Super D Main Frame Assembly 25 302 00 70 Super D Saddle Assembly 25 303 00 71 Chapter 9 Accessories and Spare Parts 73 Spare Paris s us cov uu edi aie eii iesu cs 73 aa a ua usha 74 Chapter 10 Ordering Information gt Saeed 75 Ordering Replacement Parfs 75 Repair Information eae ss ee SEA I Ua ea ts 75 Warranty Information Minas aia ay des 76 Return Goods Address EO LAUR 76 E H Wachs Part No 03 MAN 01 Rev B Guillotine Pipe Saw iv Part No 03 MAN 01 Rev B E H Wachs Chapter 1 About This Manual Chapter 1 About This Manual PURPOSE OF THIS MANUAL This manual explains how to operate and maintain the Guillotine pipe saw It includes instructions for set up operation and maintenance It also contains parts lists diagrams and service informa tion to help you order replacement parts and perform user serviceable repairs The Guillotine pipe saw is available in three machine sizes T
6. sure the workpiece is supported adequately for installation of the equipment This includes supporting any workpiece fall off section when severing the workpiece Ensuring support of the workpiece is the responsibility of the operator Tooling on any cutting equipment including lathe tools saw blades milling tools etc may get very hot Do not touch tooling until you have made sure it is cool enough to handle Wear gloves when removing or cleaning up chips and cutting debris Chips can be very sharp and cause cuts Before performing any service on the equipment disconnect the power source Follow all lock out tag out procedures required at the worksite Hydraulic Powered Equipment Hydraulic components such as hoses motors and manifolds will get hot during operation and may cause burns Do not touch hydraulic components except for operator controls during or after operating the machine N WARNING Injection of hydraulic fluid through the skin is a serious injury that can result in infection tissue damage and possible loss of limb Seek medical treatment immediately First aid is not sufficient treatment for injection injury Hydraulic injection injury A pinhole in a hydraulic hose or fitting can eject fluid with enough force to pierce skin Check hoses and fittings regularly for leaks Do not use bare hands to check for leaks while the system is pressurized If you suspect a leak move a piece of
7. ITEM PART NUMBER DESCRIPTION 1 04 085 01 1 LUBRICATOR 2 04 090 01 FILTER 3 04 094 01 2 BRACKET MOUNTING 4 25 096 00 2 PLATE MOUNTING 5 90 098 05 2 ELBOW 1 2 90 STREET 6 90 098 86 1 2 7 SCH 80 7 90 142 02 8 5 10 24 X 1 4 5518 8 8 90 1 53 03 4 FHCS 1 4 20 X 3 8 5518 8 39 Guillotine Pipe Saw Super C Air Motor Assembly 24 502 00 40 PART NUMBER 25 017 00 25 115 00 25 125 01 DESCRIPTION COUPLING KEYED HYDRAULIC MOTOR MOUNTING BRACKET HYDRAULIC MOTOR 90 054 02 555 1 4 20 1 4 90 057 07 KEY 1 4 SQ X 3 4 90 098 55 ADAPTER 1 2 M 1 2 NPT F SWIVEL 90 90 098 93 ADAPTER 1 2 M X 1 2 NPT F SWIVEL LONG 90 90 190 17 SHCS 1 2 13 X 1 3 4 5518 8 CO Ni OX Gn 90 195 01 90 195 58 LIN N AH gt NUT 1 2 13 HEX 5518 8 WASHER 1 2 LOCK 5518 8 Chapter 8 Parts Lists and Drawings Super C Hydraulic Drive Assembly 24 025 00 ITEM PART NUMBER QTY DESCRIPTION 1 02 027 02 2 1 2 HP X 30 LONG 2 04 503 00 VALVE ASSEMBLY 3 24 081 00 1 GUARD C SERIES GUILLOTINES 4 24 504 00 1 HYDRAULIC MOTOR SUB ASSEMBLY 5 90 150 08 4 SHCS 1 4 20 X 7 8 5518 8 6 90 155 52 4 WASHER 1 4 SPLIT RING 5518 8 7 90 155 53 4 WASHER 1 4 FL
8. 9829 2 1 4 6 9 1901 081 340815 SIANTONI 8 17s 91154 06 6 SINSW3YINOZY Sr 39312012 1 FIGNVH 333 aad L Z ego arva 3334 L 697 0781 SH3 3WITTIIN 38V S332 V38 NI SNOISN3WIG c v88 1878 00 cOv SC 23 Guillotine Pipe Saw 5 07211 00 b 9 18 31qqvs 6S2 102 6121 7861 6 9 NIW 6980 187 gt rose 9609 4 81 m XVW 00720 3NH Ln 2 1819 XVW 0592 201 p 191011007 33O31s aqv1g NOILVTIIOSO 308 00 00 lt 6 5 00720 S eer 5 399980 8182 0900 6011 618 7861 184 3Wv2H 9829 2 1 9 1901 8866 081 6 80415 SIANTONI 8145 EZ XVW 1572 3814512012 NOILO TO 334 aad LZ 31v3 q333 16111540061 6 61 OI val GAH XVW 007 334 S vl 2788 1876 6 89 SYSLAWITIIW 38V 51440 VH8 NI SNOISN3WIG Super D Hyd
9. Super C Frame Assembly 24 399 00 ITEM PARTNUMBER QTY DESCRIPTION 1 03 002 00 GREASE COVER YOKE 2 03 008 02 BRACKET TENSIONING 3 03 009 00 KNOB BLADE TENSIONING 4 03 011 00 BAR BLADE TENSIONER 5 03 020 00 BLADE HOLD DOWN 6 03 029 00 GUARD FRONT RIGHT 7 03 039 00 GUARD FRONT LEFT 8 03 043 00 2 RECIPROCATING 9 03 057 03 CHAIN ASSEMBLY 10 03 058 00 SCREW CHAIN TENSIONING 11 03 060 00 NUT CHAIN TENSIONING 12 03 082 00 NAME PLATE 18 03 113 00 2 BLADE DIRECTION 14 03 113 01 LABEL WHEEL 15 03 113 03 LABEL FEED 16 03 113 04 2 LABEL WARNING MOVING PARTS 17 03 113 05 2 WARNING BLADE 18 03 113 06 LABEL GREASE FITTING 19 24 017 00 SAW FRAME ASSEMBLY 20 24 018 00 MAIN FRAME ASSEMBLY 21 24 021 00 SADDLE ASSEMBLY 22 24 031 00 6 SPACER GUARD 23 24 042 00 GUARD REAR RIGHT 24 24 068 00 GUARD REAR LEFT 25 24 074 00 2 VERTICAL GUIDE 26 24 405 00 BLADE MODIFIED 27 90 048 01 4 o CREW 4 X 1 4 ROUND U DRIVE 518 8 28 90 056 06 PIN 1 4 X 5 8 DOWEL 29 90 056 12 PIN 1 4 X 1 1 4 DOWEL 30 90 099 92 2 EYEBOLT 31 90 140 08 6 5 5 10 24 5518 8 32 90 142 02 10 BHCS 10 24 8 33 90 151 05 HHCS 1 4 20 X 1 2 5518 8 34 90 164 05 2 1555 5 16 18 X 1 2 8 35 90 174 07 2 1555 3 8 16 X 3 4 5518 8 36 90 400 01 2 LABEL WACHS CIRCL
10. ak dint pel 0 des as q barra LAS 8 Hearing Protection s areis dur ud t d RUM MEI RUM 8 Safe Operation of the Guillotine Pipe Saw 9 Intended HUN WS SC CER HORAS Su xu tiae ct V es 9 Proper User the Guillotine sos i e ode eins 9 MIS SG Vea ES Got a RS Aa 9 Potential Hazards ase ER es Be RE RH eA CE GE A bana 9 Guidelines for Safe Setup Operation and 10 Pre Operation Checklist 10 Operating cec oes vete aa veo tet b EE a etu edat diia qupd deu 11 service Checklists sinen eons HIG RA RA E p 11 Safe Lifting and Handling tC bos editado ER ete Rue d 11 Safety and Operation Labels E eicere doy ee Goa vs 11 Chapter 3 Introduction to the 15 Overview Ol tie Guillotine qa er E CRX ca d 15 Specie stone u a p S Pc es 16 Power RK uuu wer eor Sd ee Sun nk NR PSA Aq EE Pu E ats 17 Spectal Ordet s ains a RE EE A RE QS NE Eie E UE NUS 17 Noise Levels ud l CRUS 17 Operating EnvelopeS s u xx e buaya OPE Eg CS
11. Chapter 8 Parts Lists and Drawings Super C Guillotine Hydraulic 24 000 03 ITEM PART NUMBER DESCRIPTION 1 03 113 07 LABEL PRESSURE 2 03 113 08 LABEL TANK 3 03 MAN 01 MANUAL NOT SHOWN 4 24 025 00 HYDRAULIC MOTOR ASSEMBLY 5 24 111 00 CASE STORAGE NOT SHOWN 6 24 112 00 2 CLAMP STORAGE CASE NOT SHOWN 7 24 113 00 LABEL CASE GUILLOTINE NOT SHOWN 8 24 399 00 SUPER C FRAME ASSEMBY 9 25 LIT 01 TOOLING CHART GUILLOTINE NOT SHOWN 10 90 400 03 LABEL WACHS CIRCLE LOGO 8 00 NOT SHOWN 1 20 800 01 WRENCH 1 1 4 OPEN END NOT SHOWN 12 90 800 38 WRENCH 7 16 COMBINATION NOT SHOWN EXTERNAL CASE DIMENSIONS 33 50 WIDE X 27 75 HIGH X 25 50 DEEP 850 9mm WIDE X 704 9mm HIGH X 647 7mm DEEP 37 Guillotine Pipe Saw Super C Air Drive Assembly 24 024 00 38 ITEM PART NUMBER QTY DESCRIPTION 1 03 091 01 AIR HOSE 3 8 DIA X 24 LONG 2 24 081 00 GUARD C SERIES GUILLOTINES 3 24 501 00 LUBRICATOR AND FILTER ASSEMBLY 4 24 502 00 AIR MOTOR AND BRKT ASSEMBLY 5 90 150 08 SHCS 1 4 20 X 7 8 5518 8 6 90 155 52 WASHER 1 4 SPLIT RING 5518 8 7 90 155 53 WASHER 1 4 FLAT 5518 8 Chapter 8 Parts Lists and Drawings Super C Air Lubricator Filter Assembly 24 501 00
12. E H Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 www ehwachs com Guillotine Pipe Saw User s Manual E H Wachs Part No 03 MAN 01 Rev B April 2014 Copyright 2014 Wachs All rights reserved This manual may not be reproduced in whole or in part without the written consent of E H Wachs EU DECLARATION OF CONFORMITY WITH COUNCIL DIRECTIVE 2006 42 EC Issue Details DATE Place 1 1 2011 E H Wachs Lincolnshire IL USA Machinery Safety Directive 2006 42 EC Conforming Machinery Guillotine Pipe Saw Model D Guillotine Wuper C Guillotine Super D Guilotine Model Number 04 000 02 04 000 03 Model D 24 000 02 24 000 03 Super C 25 000 01 25 000 03 Super D _ ss Manufacturer E H Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 USA Responsible Representative Orbitalum Tools GmbH Josef Sch ttler Str 17 78224 Singen Germany Tel 49 0 7731 792 872 Fax 49 0 7731 792 566 Harmonised Standards amp EN ISO 12100 1 2003 A1 2009 Other Technical EN ISO 12100 2 2003 A1 2009 Standards Specifications EN 60204 1 2006 for electric machines Applied or Referenced EN ISO 13857 2008 EN 982 1996 1 2008 for hydrailic machines EN 983 1996 for pneumatic machines EN 13732 1 2006 EN ISO 14121 1 2007 EN ISO 13850 2008 for pneumatic machines Provisions with which Essential Health and Safety Requirements of Annex 1 of the Conformity is Declared Machinery Directive W
13. L o ez 494 669 881 3W v3 9955 081 9609 440215 saqn1ONI 1 XVW 88701 3S IM32019 NOILMIOAAY 334 LLU q334 SH3 13WITTIW SL32V88 NI SNOISN3WIG ros 0512 20 Chapter 3 Introduction to the Equipment Operating Envelopes 667 XVW 0561 91115 291154 06 4 06921 66 NOILAWNSNOD SIN3W323IInO32 Model D Pneumatic Drive 04 000 02 NIVHO 5 07211 005 9 9 8771 0 6 65 12701 102 167961 889 5 34400810 707 162 b adid rezi 589 8114 s 884 334 0082 1 14 2 1 o er Z o 5227 433 09 81 SH3 13WITTIW 38V SL3342 V88 NI SNOISN3WIG XVW NIW STIO3IS 871 88172141 18 05 00 5 NOILVTIIOSO 8 891 NIW 6990 3Wv13 e927 S 8l 15 XVW 00819 aqv1g 00 cOv vO 33015 SAGNIONI XVW 1 3SIA3OO1
14. DESCRIPTION 1 04 045 00 HANDLE FEED 2 04 054 00 2 BEARING THRUST 3 25 044 00 SCREW FEED 4 25 049 00 BRACKET FEED WELDMENT 5 25 052 01 NUT FEED 6 25 059 00 SADDLE SUB ASSEMBLY 7 25 061 00 ROLLER CAM FOLLOWER MACHINED 8 25 153 00 BEARING PLATE ASSEMBLY 9 90 026 91 PIN 1 8 X 1 1 2 Q 10 90 151 08 4 5 1 4 20 X 7 8 5518 8 11 90 154 05 555 1 4 20 X 1 2 5518 8 12 90 155 52 4 WASHER 1 4 SPLIT RING 5518 8 9 13 90 156 62 PIN 1 4 X 1 00 ROLL 8 14 90 160 08 SHCS 5 16 18 X 7 8 5518 8 15 90 170 10 8 SHCS 3 8 16 1 0 5518 8 fi lt 16 90 215 05 NUT 3 4 16 SLOTTED M gt 17 90 600 01 GREASE FITTING 3 16 STRAIGHT DRIVE SS18 8 ASS 18 90 60002 2 GREASE FITTING 1 8 NPT STRAIGHT 5518 8 Q 19 90 600 03 GREASE FITTING 1 8 NPT X 65 DEG 5518 8 gt lt ok 7 3 2 1 71 Guillotine Pipe Saw 72 Part No 03 MAN 01 Rev B E H Wachs Chapter 9 Accessories and Spare Parts Chapter 9 Accessories and Spare Parts SPARE PARTS Table 1 lists the spare parts available for all Guillotine saw models Table 1 Guillotine Spare Parts Kits Description Part No Super C spare parts kit 03 500 01 Model D spare parts kit 04 500 01 Model D spare parts kit with air motor 04 500 02 Super D spare parts kit 25 500 01 Super D spare parts kit with air motor 25 500 02 E H Wachs Part No 03 MAN 01
15. Rev B 73 Guillotine Pipe Saw BLADES Table 2 lists the blades available for all Guillotine saws High speed steel HSS blades are for general use Carbide tooth blades are for cast ductile or cement lined pipes Table 2 Guillotine Saw Blades Description Part No Super C HSS blade 24 405 00 Super C carbide tooth blade 24 405 01 Model D HSS blade 04 402 00 Model D HSS thin wall blade 3 16 max wall 04 403 00 Model D HSS heavy wall blade over 1 wall 04 404 10 Model D carbide tooth blade 04 405 01 Super D HSS heavy duty blade 25 402 00 74 Part No 03 MAN 01 Rev B E H Wachs Chapter 10 Ordering Information Chapter 10 Ordering Information To place an order request service or get more detailed information on any E H Wachs products call us at one of the following numbers U S 800 323 8185 International 847 537 8800 You can also visit our Web site at www ehwachs com ORDERING REPLACEMENT PARTS When ordering parts refer to the drawings and parts lists in Chapter 8 Please provide the part description and part number for all parts you are ordering REPAIR INFORMATION Please call us for an authorization number before returning any equipment for repair or factory service We will advise you of shipping and handling When you send the equipment please include the following information Your name company name Your address Your phone
16. 1 4 20 X 1 5518 8 12 90 150 15 2 5 5 1 4 20 X 1 1 2 5518 8 13 90 154 02 555 1 4 20 X 1 4 5518 8 14 90 164 05 555 5 16 18 X 1 2 5518 8 15 90 600 01 GREASE FITTING 3 16 STRAIGHT DRIVE 5518 8 16 90 600 02 2 GREASE FITTING 1 8 NPT STRAIGHT 5518 8 17 90 600 03 GREASE FITTING 1 8 NPT 65 DEG 5518 8 46 Chapter 8 Parts Lists and Drawings Super C Saddle Assembly 24 021 00 ITEM PART NUMBER QTY DESCRIPTION 1 03 045 00 HANDLE FEED 2 03 047 00 PLATE BEARING FEED SCREW 3 03 052 00 NUT FEED 4 03 054 00 2 BEARING THRUST 5 03 061 00 FOLLOWER CAM BLADE LIFTING 6 24 044 00 ISCREW FEED 7 24 049 00 BRACKET FEED WELDMENT 8 24 059 00 SADDLE SUB ASSEMBLY 9 90 026 91 COTTER PIN 1 8 1 1 2 10 90 150 07 6 SHCS 1 4 20 X 3 4 5518 8 11 90 151 05 4 HHCS 1 4 20 X 1 2 5518 8 12 90 155 52 4 WASHER 1 4 SPLIT RING 5518 8 13 90 156 62 PIN 1 4 X 1 1 4 ROLL 5518 8 14 90 205 05 NUT 5 8 18 SLOTTED 15 90 500 04 GREASE FITTING 1 8 NPT X 30 DEG 16 90 600 02 2 GREASE FITTING 1 8 NPT STRAIGHT 5518 8 47 Guillotine Pipe Saw Model D Guillotine Pneumatic 04 000 02 ITEM PART NUMBER QTY DESCRIPTION 1 04137 00 AIR DRIVE ASSEMBLY 2 04 399 00 MODEL FRAME ASSEMBLY 3 0 STEEL CABLE NOT SHOWN 4 03 MANUAL NOT SHOWN
17. 20 X 5 8 5518 8 30 90 164 03 2 1555 5 16 18 X 3 8 5518 8 31 90 175 01 2 3 8 16 HEX 5518 8 32 90 175 52 2 WASHER 3 8 SPLIT RING 5518 8 33 90 197 95 2 SHSB 1 2 X 4 1 2 8518 8 34 90 400 05 2 LABEL WACHS CIRCLE LOGO 5 00 35 90 900 01 1 J LABEL READ MANUAL 75 DIA 56 Chapter 8 Parts Lists and Drawings Model D Saw Frame Assembly 04 301 00 ITEM PART NUMBER DESCRIPTION 1 03 007 00 1 ENSIONING SCREW 2 04 004 00 YOKE 3 04 005 00 4 SEAL 4 04 006 00 2 BUSHING BRONZE 5 04 013 00 1 IHOLDER TENSION BAR 6 04 016 00 1 FRAME SAW MACHINED 7 04 022 00 1 BLADE HOLDER 8 04 212 00 2 BEARING 9 25 023 00 1 GUIDE 10 90 150 06 6 5 5 1 4 20 X 5 8 5518 8 11 90 150 08 8 5 5 1 4 20 X 7 8 5518 8 12 90 156 07 4 1 4 X 3 4 DOWEL 5518 8 13 90 156 60 2 PIN 1 4 X 1 00 ROLL 5518 8 14 90 156 65 2 1 4 X 1 1 2 ROLL 5518 8 15 90 160 08 4 SHCS 5 16 18 X 7 8 5518 8 16 90 174 05 2 555 3 8 16 X 1 2 5518 8 57 Guillotine Pipe Saw Model D Main Frame Assembly 04 302 00 58 ITEM PART NUMBER QTY DESCRIPTION 1 04 024 00 2 04 026 00 1 COVER GEAR BOX 3 04 028 00 1 FOLLOWER ROLLER 4 04 051 00 1 j WHEEL 5 04 069 00 1 FRAME SU
18. S 8l 840815 SAGNTONI Sv XVW ESZI aad Ue 31v3 A334 1890 22 Chapter 3 Introduction to the Equipment Operating Envelopes Super D Pneumatic Drive 25 000 01 7861 18 INTIND BEEN 149 XVW 05906 og 0421 005 5 9751 97 06921 56 NOILdWNSNOD 1 61 NIW 8980 9609 I XVW 00 vc A gt 6Sz IZOL 3NI1102 659 wel rose 1661 XVW ZZZ gv 980 9 LOL 007 33O231IS i NOILYTIIOSO 8 D Jdid o0 vz T i seer 53446980 8 187 0802 61 861 1 i 1 187
19. Super D Air Drive Assembly 25 137 00 ITEM PART NUMBER QTY DESCRIPTION 1 04 091 00 HOSE 1 2 DIA X 42 LONG 2 25 029 00 AIR MOTOR SUB ASSEMBLY 3 25 050 01 WELDMENT 4 25 086 00 1 GUARD SUPER D SERIES GUILLOTINES 5 25 501 00 LUBRICATOR AND FILTER ASSEMBLY 6 90 098 05 ELBOW 1 2 90 STREET 7 90 098 08 2 1 2 BRASS 8 90 099 51 1 VALVE 1 2 BALL LP 9 90 150 08 4 SHCS 1 4 20 X 7 8 5518 8 10 90 150 10 8 SHCS 1 4 20 X 1 8 11 90 155 52 12 WASHER 1 4 SPLIT RING 5518 8 12 90 155 53 12 WASHER 1 4 FLAT 5518 8 13 90 160 07 4 5 5 5 16 18 X 3 4 5518 8 14 90 165 51 4 5 16 SPLIT RING 5518 8 62 Chapter 8 Parts Lists and Drawings Super D Air Motor Assembly 25 029 00 ITEM PART NUMBER QTY DESCRIPTION 1 02 030 00 1 AIR MOTOR 2 23 181 00 1 MUFFLER 3 25 017 00 1 COUPLING KEYED 4 25 078 01 1 MOTOR MOUNTING BRACKET 5 90 054 02 1 1555 1 4 20 x 1 4 6 90 057 07 1 KEY 1 4 SQ X 3 4 90 057 13 1 JKEY 1 A SQ X 1 3 8 8 90 098 05 ELBOW 1 2 90 STREET 9 90 098 75 1 BUSHING 1 2 X 1 REDUCING 10 90 160 07 5 5 5 5 16 18 X 3 4 5518 8 63 Guillotine Pipe Saw Super D Air Lubricator Filter Assembly 25 501 00 64
20. WASHER 1 4 FLAT 5518 8 13 90 160 08 4 SHCS 5 16 18 X 7 8 5518 8 14 90 165 51 4 5 5 16 SPLIT RING 5518 8 15 90 165 52 4 WASHER 5 16 FLAT 5518 8 50 Chapter 8 Parts Lists and Drawings Model D Air Motor Assembly 04 029 00 ITEM PART NUMBER QTY DESCRIPTION 02 030 00 AIR MOTOR 02 199 00 MOTOR COUPLING DRIVE PIN 02 203 00 ADAPTOR DRIVE MOTOR 04 080 01 MOTOR MOUNTING BRACKET WELDMENT 04 101 00 COUPLING FEMALE 181 00 MUFFLER 90 057 13 KEY 1 4 SQ X 1 3 8 Cn C ND N 90 098 05 ELBOW 1 2 90 STREET 90 098 75 BUSHING 1 2 X 1 REDUCING 154 02 555 1 4 20 X 1 4 5518 8 ml 90 160 07 5 SHCS 5 16 18 X 3 4 5518 8 Guillotine Pipe Saw Model D Air Lubricator Filter Assembly 04 501 00 52 ITEM PART NUMBER QTY DESCRIPTION 1 04 085 01 1 LUBRICATOR 2 04 090 01 1 3 04 093 01 2 MOUNTING 4 04 094 01 2 BRACKET MOUNTING 5 90 098 05 2 ELBOW 1 2 90 STREET 6 90 098 86 1 1 2 X 7 SCH 80 7 90 143 02 8 5 10 32 X 1 4 5518 8 8 90 150 06 4 1 4 20 5 8 5518 8 Chapter 8 Parts Lists and Drawings Model D Hydraulic Drive Assembly 04 305 00
21. be filled with a good grade of air motor oil Oil should be fed at the rate of 6 drops per minute as seen through glass opening at top of the oiler Rate of oil feed 15 controlled by adjusting the knurled knob on top of oiler 32 Part No 03 MAN 01 Rev B E H Wachs Chapter 7 Service and Repair Chapter 7 Service and Repair TROUBLESHOOTING Table 1 on the following page lists common operating problems and describes possible solutions If a problem persists or is not listed in the table cease operation and contact E H Wachs customer service for additional instructions E H Wachs Part No 03 MAN 01 Rev B 33 Guillotine Pipe Saw Table 1 Guillotine Saw Troubleshooting Trouble Possible Cause Remedy Drive Motor stalls Air Motor is freezing due to cold conditions Use an Anti Freeze oil Insufficient air supply Check air supply 90 psi constant 100 cfm Insufficient hydraulic oil supply Check Hydraulic unit for proper levels see hydraulic machine specifications Infeed too hard or too fast Retract blade feed slower Dull Cutting blade Change blade Machine not cutting straight Infeed too hard or fast Reduce infeed speed Machine air motor will not start Dirt and or corrosion in drive motor Remove motor from saw flush with a light oil or mineral spirits Run air through motor turn on and off several times Hand turn motor drive shaft
22. components Lubricate the machine according to the instructions in Chapter 6 Spray or wipe a light coating of anti corrosion lubricant on non finished non painted surfaces Putthe machine in its storage case or pallet with all components stored in their compartments Jfpossible keep the machine stored indoors and away from moisture 26 Part No 03 MAN 01 Rev B E H Wachs Chapter 5 Operating Instructions Chapter 5 Operating Instructions INSTALLING THE BLADE 1 If you are replacing a broken blade bring the saw bow into its uppermost position by turning the feed handle counter clockwise Loosen the blade by turning the tension knob counter clockwise Remove the worn blade by pulling it off the mounting pins Put the new blade onto the mounting pins Make sure the teeth point to the left as you face the machine see the blade direction labels on the bow Turn the blade tension knob clockwise to tighten the blade A sharp taut blade will assure a straight clean cut MOUNTING THE SAW THE WORKPIECE You can mount the saw with or without the blade installed It is recommended that you mount the saw with the power source air or hydraulic disconnected 1 Make sure the bow is retracted all the way to the top Turn the feed handle counter clockwise to retract the bow Using a chain or lift straps attach a lifting device to the saw Lift the saw into place on the workpiece and position the sa
23. e KORR 31 Chapter 7 Service and Repair 33 Troubleshooting u ya seis sea duct d cec ay b aree e EAR 33 Chapter 8 Parts Lists and 35 Super C Guillotine Pneumatic 24 000 02 36 Super Guillotine Hydraulic 24 000 03 37 Super C Air Drive Assembly 24 024 00 38 Super C Air Lubricator Filter Assembly 24 501 00 39 Super C Air Motor Assembly 24 502 00 40 Super C Hydraulic Drive Assembly 24 025 00 41 Super C Hydraulic Valve Assembly 24 503 00 42 Super C Hydraulic Motor Assembly 24 504 00 43 Super C Frame Assembly 24 399 00 44 Super C Saw Frame Assembly 24 017 00 45 Super C Main Frame Assembly 24 018 00 46 Super C Saddle Assembly 24 021 00 47 Model D Guillotine Pneumatic 04 000 02 48 Model D Guillotine Hydraulic 04 000 03 49 Model D Air Drive Assembly 04 137 00
24. paper or cardboard at least 6 inches 15 cm over the suspicious area and watch for fluid spraying on the surface 6 Part No 03 MAN 01 Rev B E H Wachs Chapter 2 Safety Safe Operating Guidelines Pneumatic Powered Equipment Air motors may get hot during operation and may cause burns Do not touch the air motor except for operator controls during or after operating the machine Before disconnecting the air line from the equipment always turn off air at the source and bleed all residual air pressure at the air motor Loss or Shut Off of Power Supply Ifthe power source to the equipment is lost disconnect power from the equipment and lock out the power supply immediately to prevent accidental restarting of the machine ELECTRIC POWERED EQUIPMENT If the electric drive shuts off because of its built in thermal protection disconnect the motor from the power source immediately Forall power sources follow all lock out tag out procedures required at worksite when disconnecting or servicing the equipment Safety Alerts in This Manual The following alerts are used throughout this manual to indicate operator safety hazards In all cases these alerts include a notice describing the hazard and the means to avoid or reduce risk Carefully read all safety alerts This icon is displayed with any safety alert that indicates a personal injury hazard WARNING This safety alert with the personal injury haza
25. pipe by turning the feed handle clockwise Rate of feed depends the material which is being cut and the location of the blade in the cut When cutting through solid material turn the feed handle approximately 1 2 of a revolution for each cutting stroke E H Wachs Part No 03 MAN 01 Rev B 29 Guillotine Pipe Saw In light cutting such as through the center of cast iron pipe feed at the rate of about 1 4 turn ofthe feed handle per stroke As you cut adjust the feed rate for the most effectively cutting with the least strain on the machine 4 When cut has been completed turn off the saw drive motor 5 Tumthe feed handle counter clockwise to retract the blade If there is not enough clearance to raise the blade through the cut remove the blade before retracting the bow Cutting Tips It is recommended to shim up the pipe to hold it in alignment while cutting Itis recommended to drive wedges into the saw cut to prevent the blade from binding Ifthe cut closes due to ground pressure remove the blade move the saw over about a half inch and make a second cut You can proceed to knock out the ring that you cut leaving more space for the saw to work Use a carbide blade for cutting cast or ductile iron or cement lined or asbestos lined pipe On cement asbestos pipe clean the dust from the teeth between cuts Wear a respirator when handling asbestos cutting debris Cutting Lubrication When cutting steel pipe
26. protection is required when operating the equipment The operation of other tools and equipment in the area reflective surfaces process noises and resonant structures can increase the noise level in the area For additional information on hearing protection refer to Federal OSHA regulations 29 Code of Federal Regulations Section 1910 95 Occupational Noise Exposure and ANSI S12 6 Hearing Protectors 8 Part No 03 MAN 01 Rev B E H Wachs Chapter 2 Safety Safe Operation of the Guillotine Pipe Saw SAFE OPERATION OF THE GUILLOTINE Pipe SAW Intended Uses The Guillotine pipe saw is designed to be clamped onto an in line or open ended pipe using either chain clamp or hydraulic autoclamp and cut through the pipe using an oscillating saw motion Make sure to follow all safety guidelines and procedures required for machining operations at the work site including personal protective equipment PPE Do not use the Guillotine pipe saw in a manner that violates these guidelines Proper Use of the Guillotine The Guillotine should only be used by trained qualified operators The workpiece must be within the operating capacity of the Guillotine model you are using See operating envelope information and drawings in Chapter 3 Make sure the operating environment allows you to mount the machine securely and squarely on the workpiece Make sure there is adequate clearance around the Guillotine and workpiece to operate
27. the machine controls as described in the operating instructions Chapter 5 Mount the Guillotine in an orientation that allows convenient connection of the drive power supply air or hydraulic Mount the Guillotine so that the feed drive can be operated conveniently without reaching across moving parts Use the Guillotine only on empty depressurized pipe Misuse Do not attempt to mount or operate the Guillotine on any workpiece to which it cannot be securely clamped Do not attempt to mount or operate the Guillotine on any workpiece that is not stable enough to hold the machine not mount the Guillotine on the fall off side of the cut line unless you adequately rig and support the Guillotine and workpiece e Do not disable any safety feature of the Guillotine or remove any safety labeling Replace worn or damaged safety labels immediately See Safety and Operation Labels later in this chapter Potential Hazards Figure 2 1 illustrates potential hazards of operating the Guillotine pipe saw Refer to the description of each hazard for guidelines on safe operation E H Wachs Part No 03 MAN 01 Rev B 9 Guillotine Pipe Saw Figure 2 1 Potential operating hazards of the Guillotine saw See the descriptions in the side column A Moving Parts Hazard Keep away from the oscillating saw bow and all moving parts while the machine is operating B Pipe Saddle Mounting Point hand
28. this chapter for label locations on the machine Replace any damaged or missing safety labels see Chapter 10 for ordering information KEEP CLEAR OF MOVING PARTS Keep hands arms and fingers clear of all rotating or moving parts Always turn the machine off and disconnect the power source before doing any adjustments or service SECURE LOOSE CLOTHING AND JEWELRY Secure or remove loose fitting clothing and jewelry and securely bind long hair to prevent them from getting caught in moving parts of the machine FOLLOW SAFE PROCEDURES FOR HANDLING LUBRICANTS Refer to the manufacturer s instructions and the Material Safety Data Sheets E H Wachs Part No 03 MAN 01 Rev B 5 Guillotine Pipe Saw Safe Operating Environment Donotuse this equipment in a potentially explosive atmosphere Fire or explosion could result with the risk of serious injury or death Provide adequate lighting to use the equipment in accordance with worksite or local regulations KEEP WORK AREA CLEAR Keep all clutter and nonessential materials out of the work area Only people directly involved with the work being performed should have access to the area Operating and Maintenance Safety This equipment is to be operated and maintained only by qualified trained personnel Make sure the equipment is stable when attached to the workpiece for the operation Ensuring stability ofthe installed tool is the responsibility of the operator
29. to free motor Machine shifts from its original position Loose tensioning chain Tighten chain Excessive vibration Blade loose Tighten blade Excessive wear on saddle guide rod bushing Return to E H Wachs for repair Machine stalls Saw is feeding too fast Slow feed rate Excessive wear on Feed Nut and Screw Assembly Return to E H Wachs for repair 34 Part No 03 MAN 01 Rev B E H Wachs Chapter 8 Introduction to the Equipment Chapter 8 Parts Lists and Drawings This chapter contains exploded view drawings with parts lists for all three Guillotine models including sub assemblies To identify and order parts locate the assembly for your Guillotine model Sub assemblies are called out by part number on top level assemblies E H Wachs Part No 03 MAN 01 Rev B 35 Guillotine Pipe Saw Super C Guillotine Pneumatic 24 000 02 ITEM PART NUMBER QTY DESCRIPTION 1 24 024 00 SUPER C AIR MOTOR ASSEMBLY 2 0 SUPER C FRAME ASSEMBY 3 O3 MAN 01 MANUAL NOT SHOWN 4 0 CASE STORAGE NOT SHOWN 5 2411200 2 CLAMP STORAGE CASE NOT SHOWN LABEL WACHS CIRCLE LOGO 8 00 6 90 400 08 NOT SHOWN WRENCH 1 1 4 OPEN END 7 9080001 NOT SHOWN WRENCH 7 16 COMBINATION 8 90 800 38 NOT SHOWN 22 36
30. using cutting oil on the blade is recommended When cutting cast iron using lubricant is not required except for spark arresting When cutting solid bar stock cut it dry Use of oil in this operation interferes with chip removal and slows down cutting When cutting cement asbestos pipe cut it dry 30 Part No 03 MAN 01 Rev B E H Wachs Chapter 6 Routine Maintenance Chapter 6 Routine Maintenance MAINTENANCE After each use clean debris from all moving parts including the guide shafts reciprocating shafts and saw frame guides See assembly drawings in Chapter 8 for identifying components This will prolong the life ofthe machine 1 Use a brush or compressed air to remove loose debris from all sliding surfaces 2 Neutralize any corrosive fluids that the machine may have come into contact with during operation by wiping surfaces with a clean cloth sprayed with a household cleaning solvent LUBRICATION There are 6 grease fittings on the Guillotine saw Lubricate all fittings with a good grade of soft grease each day before using the saw The fittings are illustrated in Figure 6 1 E H Wachs Part No 03 MAN 01 Rev B 31 Guillotine Pipe Saw Figure 6 1 The photos illustrate the grease points on the Guillotine saw A Feed Screw B Cam Wheel C Vertical Guide Shafts D Cam Follower E Feed Bracket Assembly Saw Frame Guide The lubricator for the air motor should
31. 10 18 62 2 325 254 406 mm 254 473 51 148 kg 10 24 10 24 5 4 415 P 254 610 mm 254 622 mm 102mm 187 kg 16 Part No 03 MAN 01 Rev B E H Wachs Chapter 3 Introduction to the Equipment Overview of the Guillotine Power Requirements Table 2 lists the air and hydraulic power requirements for the Guillotine saw models Table 2 Guillotine Saw Power Requirements Model Air Requirements Hydraulic Requirements Super C 36 cfm 90 psi 12 gpm 1800 psi P 1019 I min 6 2 bar 45 l min 124 bar Model D 95 90 psi 12 1800 psi 2690 l min 6 2 bar 45 l min 124 bar Super D 95 cfm 90 psi 15 gpm 1900 psi P 2690 l min 6 2 bar 57 131 bar Special Order Options Hydraulic autofeed available on hydraulic models In this configuration the saw is operated from a hydraulic control panel with controls for the cutting and feed drives This allows remote operation in hazardous or hard to access work loca tions Screw clamping mechanism A screw driven clamp is available as an option for work environments where the chain clamp is difficult to install Call E H Wachs sales or your Wachs distributor to discuss your requirements for these special or der options Noise Levels The noise levels in Table 3 were measured at 1 meter high and 1 6 meters away from the machine equipped wit
32. 17 SHCS 1 2 13 X 1 3 4 SS18 8 90 195 01 NUT 1 2 13 HEX 5518 8 90 195 58 WASHER 1 2 LOCK 5518 8 Chapter 8 Parts Lists and Drawings Super D Hydraulic Valve Assembly 25 503 00 ITEM PART NUMBER QTY DESCRIPTION 03 113 02 1 LABEL SAW ON 03 154 00 2 HANGER 1 2 CONDUIT 90 098 54 2 1 2 NPTF 1 2 NPT F X 1 2 NPT F HP 90 098 56 2 STREET ELBOW 1 2 X 1 2 90 098 58 2 1 2 HP NIPPLE 90 130 12 2 BHCS 1 4 20 X 1 1 45518 8 9 90 155 03 2 1 4 20 NYLOCK 8518 8 90 155 52 2 WASHER 1 4 SPLIT RING 5518 8 90 155 56 6 WASHER 12 FLAT 5518 8 On 67 Guillotine Pipe Saw Super D Frame Assembly 25 399 00 ITEM PARTNUMBER DESCRIPTION 1 03 008 02 1 TENSIONING 2 03 009 00 1 KNOB BLADE TENSIONING 3 03 057 04 2 CHAIN ASSEMBLY 4 03 058 00 2 SCREW CHAIN TENSIONING 5 03 060 00 2 CHAIN TENSIONING 6 03 082 00 1 NAME PLATE 7 03 113 00 2 LABEL BLADE DIRECTION 8 03 113 01 1 CAM WHEEL 9 03 113 03 1 FEED 10 03 113 04 2 LABEL WARNING MOVING PARTS 5 2 LABEL WARNING BLADE 12 03 113 06 1 LABEL GREASE FITTING 13 0 1 CLAMP 14 2 2 SHAFT RECIPROCATING 15 04 074 02 2 5 GUI
33. 2 FIGNVH 9335 44 80 diva q334 1896 21 Guillotine Pipe Saw Model D Hydraulic Drive 04 000 03 5 07211 005 b 9 4 i ZH Q 5655 1601 ME ino ir 6098 Ld 8 885 1 d OS 6l li 5 34190081 core 6 l 162 b 990 589 Z l S 109 s 5 88 N vole PZL 54 0081 utu I Sy WdO SIN3W3aIInD33 XVW 1112 1 S v 1 SYALAWITIIW S L332 VH8 NI SNOISN3WIG 3IONVH 334 0189 589 NIW 9990 15 XVW 00 81 XVW NIW SANONIS gv 881 18 05 007 SOULS aqv1g NOILYTIIOSO 3Qv 18 00 0 70 9602 8 3Wv2 947
34. 5 25 130 00 SKID SHIPPING NOT SHOWN WRENCH 1 1 4 OPEN END 6 2889991 NOT SH WN WRENCH 7 16 COMBINATION 080038 NOT SH WN 48 Chapter 8 Parts Lists and Drawings Model D Guillotine Hydraulic 04 000 03 gt z a 2 5 z E o 2 6 Z x 6 z E 2610 a 2 6 a Our 9 5595 A S x Zio o lt c lt 50 20 0 SDS lt 055 Ou 20515 ee o lt S 9 xo 858888285 8 5 olus zio 5 5 O io lt m o Z i lt e E eerie 9 e lt a E 49 Guillotine Pipe Saw Model D Air Drive Assembly 04 137 00 ITEM PART NUMBER QTY DESCRIPTION 1 04 029 00 1 AIR MOTOR SUB ASSEMBLY 2 04 081 01 1 AIR MOTOR WELDMENT 3 04 086 00 1 GUARD MODEL D SERIES GUILLOTINES 4 04 09 1 00 1 AIR HOSE 1 2 DIA X 42 LONG 5 04 501 00 1 LUBRICATOR AND FILTER ASSEMBLY 6 90 098 05 1 ELBOW 1 2 90 STREET 90 098 58 2 1 2 HEX HP NIPPLE 8 90 099 51 1 VALVE 1 2 BALL LP 9 90 150 08 4 1 4 20 X 7 8 5518 8 10 90 150 10 4 SHCS 1 4 20 X 1 5518 8 11 90 155 52 8 WASHER 1 4 SPLIT RING 5518 8 12 90 155 53 8
35. 5518 8 13 90 156 60 2 PIN 1 4 X 1 00 ROLL 5518 8 14 90 156 65 2 PIN 1 4 1 1 2 ROLL 5518 8 15 90 160 08 4 SHCS 5 16 18 X 7 8 5518 8 16 90 174 05 2 555 3 8 16 X 1 2 5518 8 B 25 92 69 Guillotine Pipe Saw Super D Main Frame Assembly 25 302 00 70 ITEM PART NUMBER QTY DESCRIPTION 1 25 024 00 SEAL 2 25 026 00 COVER 3 25 028 00 CAM FOLLOWER ROLLER 4 25 036 00 BALL BEARING SEALED 5 25 037 00 BALL BEARING NOT SEALED 6 25 038 00 BALL BEARING SEALED 7 25 039 00 BALL BEARING NOT SEALED 8 25 051 00 WHEEL CAM 9 25 069 00 FRAME SUB ASSEMBLY 10 25 154 00 MAIN GEAR ASSEMBLY MACHINED 1 25 155 00 PINION GEAR ASSEMBLY MACHINED 12 90 057 13 KEY 1 4 SQ X 1 3 8 13 90 150 07 8 5 5 1 4 20 X 3 4 5518 8 14 90 150 15 2 SHCS 1 4 20 X 1 1 2 5518 8 15 90 150 17 4 SHCS 1 4 20 X_1 3 4 5518 8 16 90 154 01 555 1 4 20 X 3 16 CUP 5518 8 17 90 164 05 SSS 5 16 18 X 1 2 5518 8 18 90 500 04 GREASE FITTING 1 8 NPT X 30 DEG 19 90 600 01 GREASE FITTING 3 16 STRAIGHT DRIVE 5518 8 20 90 600 02 GREASE FITTING 1 8 NPT STRAIGHT 5518 8 21 25 070 00 2 _ RIGHT HAND SAW FRAME Chapter 8 Parts Lists and Drawings Super D Saddle Assembly 25 303 00 ITEM PART NUMBER QTY
36. 952 1 MALVEUZ BALDHP 8 90 50 23 4 5 5 1 4 20 3 85188 9 90 153 03 4 FHCS 1 4 20 X 3 8 5518 8 10 90 155 56 4 WASHER 12 FLAT 5518 8 55 Guillotine Pipe Saw Model D Frame Assembly 04 399 00 ITEM PART NUMBER QTY DESCRIPTION 1 03 008 02 1 2 03 009 00 1 BLADE TENSIONING 3 03 057 02 2 CHAIN ASSEMBLY 4 03 058 00 2 SCREW CHAIN TENSIONING 5 03 060 00 2 CHAIN TENSIONING 6 03 082 00 1 PLATE 7 03 113 00 2 BLADE DIRECTION 8 03 113 01 1 CAM WHEEL 9 03 113 03 1 FEED 10 03 113 04 2 WARNING MOVING PARTS 1 03 113 05 2 LABEL WARNING BLADE 12 03 113 06 1 LABEL GREASE FITTING 13 04 002 00 1 GREASE COVER YOKE 14 04 011 00 1 BLADE TENSIONER 15 04 020 00 1 BLADE CLAMP 16 04 042 00 1 GUARD REAR RIGHT 17 04 043 01 2 5 RECIPROCATING 18 04 068 00 1 GUARD REAR LEFT 19 04 074 01 2 5 GUIDE VERTICAL 20 04 301 00 1 SAW FRAME ASSEMBLY 21 04 302 00 1 MAIN FRAME ASSEMBLY 22 04 303 00 1 SADDLE ASSEMBLY 23 04 402 00 1 STANDARD BLADE 24 90 048 01 4 SCREW 4 X 1 4 ROUND U DRIVE 5518 8 25 90 056 07 1 4 3 4 DOWEL 26 90 056 12 1 4 1 1 4 DOWEL 27 90 099 92 2 EYE BOLT 28 90 142 02 10 BHCS 10 24 X 1 4 5518 8 29 90 151 06 2 5 1 4
37. AT 5518 8 41 Guillotine Pipe Saw Super C Hydraulic Valve Assembly 24 503 00 ITEM PART NUMBER DESCRIPTION 1 1 03 113 02 LABEL SAW ON 03 154 00 HANGER 1 2 CONDUIT 90 098 54 TEE 1 2 NPTF 1 2 1 2 NPT F HP 90 098 56 STREET ELBOW 1 2 X 1 2 90 098 58 1 2 HEX HP NIPPLE 90 098 93 OBS ADAPTER 1 2 NPT M X 1 2 NPT F SWIVEL LONG 90 90 099 52 VALVE 1 2 BALL HP 7 8 9013003 2 5 1 4 20 X 3 8 SS18 8 10 90 155 03 2 1 4 20 NYLOCK 5518 8 4 90 155 52 2 WASHER 1 4 SPLIT RING 5518 8 12 90 155 56 6 WASHER 12 FLAT 5518 8 OBSOLETE Chapter 8 Parts Lists and Drawings Super C Hydraulic Motor Assembly 24 504 00 PART NUMBER DESCRIPTION 02 199 00 MOTOR COUPLING DRIVE PIN 02 203 00 ADAPTOR DRIVE MOTOR 03 115 00 HYDRAULIC MOTOR 03 125 00 BRACKET ASSEMBLY HYDRAULIC MOTOR 04 101 00 COUPLING FEMALE 90 059 48 1 4 x 1 808 WOODDRUFF KEY 90 098 55 ADAPTER 1 2 NPT M X 1 2 F SWIVEL 90 90 098 58 1 2 HEX HP NIPPLE 90 098 64 ADAPTER 1 2 NPT F X 1 2 NPT F SWIVEL 90 90 150 10 1 4 20 X 1 5518 8 90 154 02 555 1 4 20 X 1 4 5518 8 90 155 52 WASHER 1 4 SPLIT RING 5518 8 90 155 53 WASHER 1 4 FLAT 5518 8 90 170 09 SHCS 3 8 16 X 7 8 5518 8 43 Guillotine Pipe Saw
38. B ASSEMBLY 6 04 070 00 2 GUIDE SAW FRAME 7 04 154 00 1 MAIN GEAR ASSEMBLY MACHINED 8 04 155 00 1 GEAR ASSEMBLY MACHINED 9 90 057 13 KEY 1 4 SQ X 1 3 8 10 90 150 15 2 SHCS 1 4 20 X 1 1 25518 8 1 90 150 17 4 SHCS 1 4 20 X 1 3 4 5518 8 12 90 160 06 5 5 5 16 18 X 5 8 5518 8 13 90 164 02 1 1555 5 16 18 X 1 4 5518 8 14 90 164 05 1 1555 5 16 18 8 15 90 600 01 GREASE FITTING 3 16 STRAIGHT DRIVE 5518 8 16 90 600 02 2 GREASE FITTING 1 8 NPT STRAIGHT 5518 8 17 90 600 03 1 GREASE FITTING 1 8 NPT X 65 DEG 5518 8 Chapter 8 Parts Lists and Drawings Model D Saddle Assembly 04 303 00 ITEM PART NUMBER QTY DESCRIPTION 1 04 044 00 1 SCREW FEED 2 04 045 00 1 HANDLE FEED 3 04 047 00 BEARING FEED SCREW 4 04 049 00 FEED WELDMENT 5 04 052 00 1 FEED 6 04 054 00 2 BEARING THRUST 7 04 059 00 1 SADDLE SUB ASSEMBLY 8 04 061 00 J ROLLER CAM FOLLOWER MACHINED 9 90 026 91 1 1 8 X 1 1 2 10 90 151 06 4 5 1 4 20 X 5 8 8 11 90 155 52 4 WASHER 1 4 SPLIT RING 5518 8 12 90 156 62 PIN 1 4 X 1 00 ROLL 5518 8 13 90 160 00 6 5 5 5 16 18 X 1 5518 8 14 90 215 01 1 3 4 16 CASTLE 15 90 600 01 1 GREASE FITTING 3 16 STRAIGHT DRIVE 5518 8 16 90 600 02 2 GREASE FITTING 1 8 NPT STRAIGHT 5518 8 17 90 600 03 1 GREASE FITTING 1 8 X 65 DEG 5518 8
39. DE VERTICAL 16 0 1 GREASE COVER YOKE 17 25 011 00 1 BLADE TENSIONER 18 25 042 00 1 GUARD SD 1 REAR RIGHT 19 25 068 00 1 GUARD 50 1 REAR LEFT 20 25 301 00 1 FRAME ASSEMBLY 21 25 302 00 1 MAIN FRAME ASSEMBLY 22 25 303 00 1 SADDLE ASSEMBLY 23 25 402 00 1 BLADE SAW HSS 24 90 048 01 4 SCREW 4 X 1 4 ROUND U DRIVE 5518 8 25 90 056 15 1 PIN 1 4 X 1 1 2 DOWEL 26 90 066 10 1 PIN 5 16 1 0 DOWEL 27 2 2 EYEBOLT 28 90 142 02 16 BHCS 10 24 X 1 4 8 29 90 151 06 2 5 1 4 20 X 5 8 5518 8 30 90 164 05 2 1555 5 16 18 X 1 2 5518 8 31 90 175 01 2 3 8 16 HEX 5518 8 32 2 2 WASHER 3 8 SPLIT RING 5518 8 33 90 197 95 2 SHSB 1 2 X 4 1 2 5518 8 34 90 400 05 2 LABEL WACHS CIRCLE LOGO 5 00 35 90 900 01 1 LABEL READ MANUAL 75 DIA 9 9 10 38 F 9 08 MM Chapter 8 Parts Lists and Drawings Super D Saw Frame Assembly 25 301 00 ITEM PARTNUMBER QTY DESCRIPTION 1 03 007 00 J TENSIONING SCREW 2 04 005 00 4 3 04 006 00 2 j BUSHING BRONZE 4 04 212 00 2 BLOCK BEARING 5 25 004 00 1 YOKE 6 25 013 00 1 HOLDER BAR BLADE TENSIONING 7 25 016 01 SAW SUPER D 8 25 022 00 BLADE HOLDER 9 25 023 00 1 GUIDE 10 90 150 06 8 SHCS 1 4 20 X 5 8 5518 8 11 90 150 08 8 SHCS 1 4 20 X 7 8 5518 8 12 90 156 07 4 1 4 X 3 4 DOWEL
40. E LOGO 1 625 37 90 900 01 LABEL READ MANUAL 75 DIA B i 44 Chapter 8 Parts Lists and Drawings Super C Saw Frame Assembly 24 017 00 ITEM PART NUMBER QTY DESCRIPTION 1 03 004 00 YOKE 2 03 006 00 2 5 BRONZE 3 03 007 00 5 SCREW 4 03 013 00 1 HOLDER TENSIONER BAR 5 03 022 00 BLADE HOLDER LEFT SIDE 6 00 SAW FRAME 7 03 206 00 2 BEARING 8 19 025 00 4 750 X 1 25 8 9 24 016 00 SAW MACHINED 10 90 150 06 8 5 5 1 4 20 X 5 8 5518 8 11 90 150 07 8 1 4 20 3 4 8 12 90 156 06 4 1 4 X 5 8 DOWEL 5518 8 13 90 156 58 2 1 4 X 7 8 ROLL SS18 8 14 90 156 62 2 1 4 X 1 00 ROLL 5518 8 15 90 160 06 2 SHCS 5 16 18 X 5 8 5518 8 16 90 174 05 2 555 3 8 16 X 1 2 5518 8 45 Guillotine Pipe Saw Super C Main Frame Assembly 24 018 00 ITEM PARTNUMBER QTY DESCRIPTION 1 03 024 00 GREASE SEAL 2 03 026 00 COVER GEARBOX 3 03 028 00 FOLLOWER ROLLER 4 03 051 00 WHEEL CAM 5 03 070 00 2 GUIDE SAW FRAME 6 24 019 00 MAIN GEAR ASSEMBLY MACHINED 7 24 020 00 PINION GEAR ASSEMBLY MACHINED 8 24 069 00 FRAME SUB ASSEMBLY 2 90 057 11 KEY 1 4 SQ X 1 3 16 10 90 150 07 5 5 5 1 4 20 8 11 90 150 10 2 5 5
41. ITEM PART NUMBER DESCRIPTION 1 04 085 01 1 LUBRICATOR 2 04 090 01 FILTER 3 04 094 01 2 BRACKET MOUNTING 4 25 096 00 2 PLATE MOUNTING 5 90 098 05 2 ELBOW 1 2 90 STREET 6 90 098 86 1 1 2 7 SCH 80 7 90 142 02 8 BHCS 10 24 X 1 4 5518 8 8 90 153 03 4 FHCS 1 4 20 X 3 8 5518 8 Chapter 8 Parts Lists and Drawings Super D Hydraulic Drive Assembly 25 305 00 ITEM PARTNUMBER QTY DESCRIPTION 1 02 027 05 2 1 2 HP X 40 LONG 2 04 503 00 1 ASSEMBLY 3 25 050 01 1 BRACKET WELDMENT 4 25 086 00 1 GUARD SUPER D SERIES GUILLOTINES 5 25 502 00 1 HYDRAULIC MOTOR SUB ASSEMBLY 6 90 150 08 4 SHCS 1 4 20 X 7 8 5518 8 7 90 150 10 8 SHCS 1 4 20 X 1 5518 8 8 90 155 52 12 WASHER 1 4 SPLIT RING 5518 8 9 90 155 53 12 WASHER 1 4 FLAT 5518 8 10 90 160 08 4 SHCS 5 16 18 X 7 8 5518 8 11 90 165 51 4 _ WASHER 5 16 SPLIT RING 5518 8 65 Guillotine Pipe Saw Super D Hydraulic Motor Assembly 25 502 00 66 ITEM PART NUMBER DESCRIPTION 1 25 017 00 25 115 00 COUPLING KEYED HYDRAULIC MOTOR MOUNTING BRACKET HYDRAULIC MOTOR 25 125 01 90 054 02 90 057 07 555 1 4 20 x 1 4 KEY 1 4 SQ X 3 4 90 098 55 ADAPTER 1 2 M 1 2 SWIVEL 90 90 098 58 90 098 64 1 2 HEX HP NIPPLE ADAPTER 1 2 NPT F X 1 2 NPT F SWIVEL 90 90 190
42. Knightsbridge Parkway Lincolnshire IL 60069 U S A The following organization is the responsible party for maintaining the Guillotine technical file in the EU Orbitalum Tools GmbH Josef Sch ttler Str 17 78224 Singen Deutschland E H Wachs Part No 03 MAN 01 Rev B 3 Guillotine Pipe Saw 4 Part No 03 MAN 01 Rev B E H Wachs Chapter 2 Safety Chapter 2 Safety E H Wachs takes great pride in designing and manufacturing safe high quality products We make user safety a top priority in the design of all our products Read this chapter carefully before operating your E H Wachs equipment It contains important safety instructions and recommendations SAFE OPERATING GUIDELINES Follow these guidelines for safe operation of all E H Wachs equipment Look for this symbol throughout the manual It indicates a personal injury hazard READ THE OPERATING MANUAL Make sure you understand all setup and operating instructions before you begin Keep this manual with the machine INSPECT MACHINE AND ACCESSORIES BEFORE USE Before starting the machine look for loose bolts or nuts leaking lubricant rusted components and any other physical conditions that may affect operation Properly maintaining the machine can greatly decrease the chances for injury ALWAYS READ STICKERS AND LABELS Make sure all labels and stickers are in place clearly legible and in good condition Refer to Safety Labels later in
43. RU ore oe pawa sie d 18 Super C Pneumatic Drive 24 000 02 19 Super C Hydraulic Drive 24 000 03 20 Model D Pneumatic Drive 04 000 02 21 Model D Hydraulic Drive 04 000 03 22 E H Wachs Part No 03 MAN 01 Rev B 1 Guillotine Pipe Saw Super D Pneumatic Drive 25 000 01 23 Super D Hydraulic Drive 25 000 03 24 Chapter 4 Assembly Disassembly and Storage 25 Storage Shipping Containers dete de Een XR et el 25 26 Chapter 5 Operating Instructions 27 the Blades ausa n ape uw 5 ca de ua d Ata eu wae Ota 27 Mounting the Saw on the Workpicce 27 Operating thei SAW mns Se vai sd o A 29 Cutting TIPS EE AEA E s 30 Cutting Eubticatlon eo oeste Coe Say Ge Va NO 30 Chapter 6 Routine 31 Daily Ma mte ance gt oi ea eto aaa ms e IR n ban pute ta baee te 31 s os b aee e ot RO bes
44. ddle at the mounting location Make sure the saddle is snug against the workpiece Unscrew the chain clamping nut to the end of the clamping screw so that the top of the nut is flush with the end of the screw E H Wachs Part No 03 MAN 01 Rev B 27 Guillotine Pipe Saw yp NOTE The Super C Guillotine has one clamping chain The Model D and Super D have two clamping chains 5 Wrap the clamping chain s around workpiece Pull the chain tight and engage the closest cross pin in the clamping slot Figure 5 1 Fasten the clamping chain or chains around the pipe and through the clamping slot in the saddle 6 Tightenthe chain clamping nut until the saw is solidly mounted on the workpiece 28 Part No 03 MAN 01 Rev B E H Wachs Chapter 5 Operating Instructions Operating the Saw Figure 5 2 Tighten the chain clamping nut to secure the saw to the pipe OPERATING THE SAW Make sure the section of the workpiece that the saw is mounted on is stable and will not fall when the cut is complete WARNING Make sure that the saw and the workpiece on both sides of the cut line are securely supported Severe injury could result if the machine or workpiece are not stable Make sure the fall off piece can drop safely after the cut is complete or that it is supported 1 Turn the power supply at the source 2 Start the saw motion using the controls on the drive motor 3 Feed the blade into the
45. e hereby certify that the machinery descrived above conforms to the provisions of Council Directive 2006 42 EC on the approximation of the laws of the Member States relating to the safety of machinery Signatory Pete Mullally Quality Manager E H Wachs Table of Contents Table of Contents Chapter 1 About This Manual 1 Purpose of Manual io oda cad eui sd dadas od 1 How io Use The Manual RR 1 Symbolsand Warnings Re SR X b SPURS 2 Manual Updates and Revision Tracking 3 Chapter2 Safety ada aw na Oed x VR RO 5 Safe Operating Guidelines 5 Safe Operating Environment uuu daa es ele XR EE d Med 6 Operating and Maintenance Safety cueste SE poa EY 6 Hydraulic Powered 6 Pneumatic Powered 7 Loss or Shut Off of Power Supply 7 Safety Alerts This Manuals iude po eie re EE Sra ES a anta PU Sod 7 Protective Equipment Requirements 194 Py aa edes cada doy eb P dM UR 8 Protective Clothing u 7 8 Eye PIOUCCHOBu S
46. e will cut pipes of all materials and can also be used to cut solids such as bar stock and rails The Guillotine mounts directly to the pipe using a V shaped saddle with a clamping chain The saddle is precisely machined for automatic square alignment when the chain is tightened The saw can be mounted in any orientation to horizontal or vertical pipe The blade operates on an oscillating bow that lifts the blade out of the cut on the return stroke increasing blade life On off and speed controls are provided for the cutting drive The oscillating bow is mounted on a feed screw for feeding the saw A manual feed handle at the top of the machine allows the operator to feed the blade into the workpiece as the machine cuts Three standard Guillotine pipe saw models are available Super C with a pipe capacity of 2 12 51 305 mm Model D with a pipe capacity of 107 16 254 406 mm Super D with a pipe capacity of 10 24 254 610 mm E H Wachs Part No 03 MAN 01 Rev B 15 Guillotine Pipe Saw Figure 3 1 The photo shows the Super D Model D and Super C Guillotine pipe saws Machine Specifications Table 1 lists the operating capacities of the Guillotine saw models See the operating envelope drawings at the end of this chapter for all dimensional details Table 1 Guillotine Saw Capacities Cutting Speke 27 12 2 12 75 2 135 Ib P 51 305 mm 51 324 mm 51 mm 62 kg 10 16
47. ert you to potential equipment damage situations Obey all messages that follow this symbol to avoid damaging the equipment or workpiece on which it is operating CAUTION A CAUTION alert with the damage alert symbol indicates a situation that will result in damage to the equipment IMPORTANT An IMPORTANT alert with the damage alert symbol indicates a situation that may result in damage to the equipment 2 Part No 03 MAN 01 Rev B E H Wachs Chapter 1 About This Manual Manual Updates and Revision Tracking NOTE This symbol indicates a user note Notes provide additional information to supple ment the instructions or tips for easier operation MANUAL UPDATES AND REVISION TRACKING Occasionally we will update manuals with improved operation or maintenance procedures or with corrections if necessary When a manual is revised we will update the revision history on the title page Current versions of E H Wachs Company manuals are also available in PDF format You can request an electronic copy of this manual by emailing customer service at sales wachsco com You may have factory service or upgrades performed on the equipment If this service changes any technical data or operation and maintenance procedures we will include a revised manual when we return the equipment to you TECHNICAL FILE RESPONSIBLE PARTY The Guillotine pipe saw is manufactured by E H Wachs at the following address E H Wachs 600
48. h the air motor drive Hydraulic drives have lower noise levels Table 3 Guillotine Noise Levels Continuous A weighted sound pressure level at workstation 72 dBA Peak C weighted maximum sound pressure 90 dBA Sound power level emitted by machine 86 dBA E H Wachs Part No 03 MAN 01 Rev B 17 Guillotine Pipe Saw OPERATING ENVELOPES The drawings on the following pages illustrate the operating envelope for all three Guillotine models Each model is available with either pneumatic or hydraulic drive separate drawings are provided for each drive option NOTE The operating envelope is the space required around the workpiece to install and operate the machine 18 Part No 03 MAN 01 Rev B E H Wachs Chapter 3 Introduction to the Equipment Operating Envelopes 768 ers 3NI1102 cE 6896 XVW P dao Super C Pneumatic Drive 24 000 02 291 154 06 4 6101 942 96 NOILUWNSNOD 741 0571 5 NIVHO 6 01 607 all v 4 2 1 31 5 9012 28 10 2 668z 805 NIW 0020 seze XYW 0 XYW 976 NIW SJAONLS
49. his manual describes operation and maintenance of all three models specifications are in Chapter 3 Carefully read Chapter 2 Safety and follow all guidelines for safe operation of the Guillotine saw How Use THE MANUAL This manual is organized to help you quickly find the information you need Each chapter de scribes a specific topic on using or maintaining your equipment Use these instructions to operate and maintain the equipment E H Wachs Part No 03 MAN 01 Rev B 1 Guillotine Pipe Saw SYMBOLS AND WARNINGS The following symbols are used throughout this manual to indicate special notes and warnings They appear in the outside column of the page next to the section they refer to Make sure you understand what each symbol means and follow all instructions for cautions and warnings Throughout this manual refer to warnings cautions and notices with supplementary information N WARNING AWARNING alert with the safety alert symbol indicates a potentially hazardous situation that could result in serious injury or death N CAUTION A CAUTION alert with the safety alert symbol indicates a potentially hazardous situation that could result in minor or moderate injury This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This is the equipment damage alert symbol It is used to al
50. number Adescription ofthe problem or the work to be done Before we perform any repair we will estimate the work and inform you of the cost and the time to complete it E H Wachs Part No 03 MAN 01 Rev B 75 Guillotine Pipe Saw WARRANTY INFORMATION Enclosed with the manual is a warranty card Please fill out the registration card and return to E H Wachs Retain the owner s registration record and warranty card for your information RETURN Goops ADDRESS Return equipment for repair to the following address E H Wachs 600 Knightsbridge Parkway Lincolnshire Illinois 60069 USA 76 Part No 03 MAN 01 Rev B E H Wachs E H WACHS Equipment Complete Support 600 Knightsbridge Parkway Lincolnshire IL 60069 847 537 8800 www wachsco com
51. ore performing service Do not disassemble any components of the saw with the blade in the workpiece Safe Lifting and Handling Use care when lifting the Guillotine saw to avoid injury Guillotine models are too heavy to be lifted by one person A lifting device crane or hoist is required for lifting and mounting the saw Use the lift eyes on the saw to lift it Do not attach the lifting device to other components 1015 the responsibility ofthe end user to determine whether a machine or assembly can be lifted by two or more people A lifting device is recommended for machines or assemblies that cannot be handled easily by two people Donotrigor lift the Guillotine while power is attached Safety and Operation Labels The following labels are provided on the Guillotine If any of these labels is damaged or missing replace it immediately See Chapter 10 for ordering information lt Figure 2 2 The blade direction labels are attached to both sides of the saw frame assembly Make sure to install the blade with the saw teeth in the correct direction Part no 03 113 00 E H Wachs Part No 03 01 Rev B 11 Guillotine Pipe Saw IMPORTANT Cam Wheel Must Rotate As Shown Figure 2 3 The cam wheel label is on the back of th main assembly illustrating the direction of rotation Part no 03 113 01 O Figure 2 4 The feed direction label shows the operating direction for the feed handle Pa
52. raulic Drive 25 000 03 24 Chapter 4 Assembly Disassembly and Storage Chapter 4 Assembly Disassembly and Storage The Guillotine saw is shipped from the factory completely assembled and lubricated The blade is pre installed so it is only necessary to connect the power source to start using the machine Disconnect the Guillotine saw from the power source before storing it You can leave the saw assembled and the blade installed for storage Move the bow all the way up to its storage position by turning the feed handle counter clockwise until the bow tops out STORAGE SHIPPING CONTAINERS The Super C Guillotine is provided with a shipping storage case Store the Super C as shown in Figure 4 1 and Figure 4 2 Figure 4 1 The photo shows the Super C Guillotine stored in it case E H Wachs Part No 03 MAN 01 Rev B 25 Guillotine Pipe Saw Figure 4 2 Secure the Super C in the case using the wing nuts on the two hold down latches Loosen the nuts and swing the latches aside to remove the saw from the case The Model D and Super D Guillotines are shipped on wooden shipping pallets It is recommended that you keep the pallet for shipping and storage of the saw Secure the machine to the pallet when storing it STORAGE GUIDELINES Cleanthe machine by wiping off dirt debris and accumulated oil or grease Put oil in the air motor oiler and operate the motor for a few seconds to lubricate its internal
53. rd symbol indicates a potentially hazardous situation that if not avoided could result in death or serious injury CAUTION This safety alert with the personal injury hazard symbol indicates a potentially hazardous situation that if not avoided could result in minor or moderate injury E H Wachs Part No 03 MAN 01 Rev B 7 Guillotine Pipe Saw Protective Equipment Requirements Protective Clothing Wear safety shoes when operating or servicing the equipment Serious injury could result from dropping the machine or its components Do not wear gloves while operating the machine Gloves can become entangled in moving parts resulting in serious injury Gloves may be worn when setting up the machine or cleaning up after the operation but take them off when operating the machine 1 NOTE Gloves should be worn when cleaning up chips and other cutting debris Chips can be very sharp and can cause serious cuts Do not wear gloves when the machine is operating Eye Protection Always wear impact resistant eye protection while operating or working near this equipment For additional information on eye and face protection refer to Federal OSHA regulations 29 Code of Federal Regulations Section 1910 133 Eye and Face Protection and American National Standards Institute ANSI Z87 1 Occupational and Educational Eye and Face Protection Hearing Protection This equipment can produce noise levels above 80 dB Hearing
54. rt no 03 113 03 Moving parts present Keep hands away to avoid injury Disconnect power before servicing Figure 2 5 The moving parts warning label is attached in 2 places on the saw frame assem bly Part no 03 113 04 12 Part No 03 MAN 01 Rev B E H Wachs Chapter 2 Safety Safe Operation of the Guillotine Pipe Saw Blade hazard Keep hands away to avoid injury Disconnect power before servicing 7 Figure 2 6 The blade hazard label is attached in 2 places on the saw frame assembly Part no 03 113 05 Figure 2 7 The grease fitting label is attached to the yoke grease cover on the saw frame assembly Remove the cover to grease the yoke Part no 03 113 06 E H Wachs Part No 03 MAN 01 Rev B 13 Guillotine Pipe Saw q Figure 2 8 The pressure and tank hydraulic fitting labels are attached to the feed weldment of hydraulic Guillotine models The arrows indicate hydraulic flow direction through the ports Part numbers 03 113 07 and 03 113 08 Figure 2 9 The Read Manual label is attached at the top of the main frame assembly Part no 90 900 01 14 Part No 03 MAN 01 Rev B E H Wachs Chapter 3 Introduction to the Equipment Chapter 3 Introduction to the Equipment OVERVIEW OF THE GUILLOTINE The Guillotine pipe saw product line includes three models for cutting pipes ranging from 2 to 24 51 610 mm diameter The Guillotin
55. s and feet clear when mounting and moving the saw the workpiece C Cutting Zone Keep away from the saw blade while the machine is operating Use care when handling the saw blade and cutting debris Guidelines for Safe Setup Operation and Service Pre Operation Checklist Every time you use the Guillotine perform the following checks to make sure it is in good operating condition Check that all safety components are operating properly Inspect it for damage or wear that could affect operation and safe use of the machine Repair any defective component before using the machine Make sure the machine is clean and properly lubricated Make sure that the blade is sharp and in good condition A poor quality blade can cause difficult cutting and the possibility of machine malfunction and or injury Check power connections pneumatic or hydraulic to make sure they are in good condition 10 Part No 03 MAN 01 Rev B E H Wachs Chapter 2 Safety Safe Operation of the Guillotine Pipe Saw Operating Safet Stop the Guillotine cutting motion to adjust the workpiece shim wedge clear chips etc or make any machine adjustments Usea support structure or catch device to prevent the cut off piece of the pipe from falling Keep air and hydraulic hoses away from moving parts while operating the machine Service Checklist Disconnect power from the Guillotine during service Retract the saw bow bef
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