XL7 OCS Datasheet for
Contents
1. Starting Address locations for 1 amp AQ may be remapped by user Q1 Q2 are part of the Fixed I O Map In High Speed maor va 18 va 910 Reserved areas backward compat with other XL Series OCS models Model 2 1 0 Output mode they can be used to initiate a Stepper PTO Move The XL7 model 2 HE XW1E2 features 12 DC Inputs 6 Relay outputs and 4 Analog Inputs The DC Inputs are 12 24Vdc compatible and can be jumpered for Positive Logic sinking or Negative Logic sourcing Two of the inputs H1 H2 can be us ed for high speed functions up to 500kHz The 12 bit Analog Inputs can be jumpered for voltage 0 10V or current 4 20mA on a channel by channel basis The Relay outputs are isolated supporting AC and DC voltages with output currents of up to 3A relay 5A total Oranget Digital In Analog In 4 12 24VDC HSC1 N9 Common Analog IN1 Analog IN2 Analog IN3 LOOP PWR Common JP1 amp JP2 and wiring connectors J1 and J2 with back cover removed selected I O JP jumper settings Note When using JP2 A1 A4 each channel can be independently configured Black Relay Out Digital In Relay 2 COM Relay 1 COM HSC4 IN12 HSC3 1N11 HSC2 IN10 001XLED15 Relay Life Expectancy Model 2 Jumper Setting Details e 40 Ze 30 g e 20 JP1 Digital DC In HSC JP2 Analog In A1 A4 10 Positive Negative Current Voltage 72. 65 131 2mm 7 468 189 7mm 1 73 43 94 mm _ gt without 1 0 Cutout tolerance to meet NEMA standards is 0 005 0 1mm Max Panel Thickness is 5mm 8 27 210 06m Page 1 of 7 3 HORNER Specifications Installation AUTOMATION GROUP MANO971 05 EN Additional Controller Options Part Number Description 10 part number suffix Add 10 to the part number for Thermistor Support for analog inputs 1 and 2 Al1 amp Al2 Example HE XW1E3 10 22 part number suffix Display Heater for lower temperatures rated at 40 C Example HE XW1E3 22 Note When using the 22 Heater Option in XL7 in extreme low temps the controller must reach 0 C for 8 hours once every six months This allows time for the internal battery to charge as it will not charge under 0 C If the internal battery dies volatile data could be lost Installation Procedures Carefully locate an appropriate place to mount the XL7 Be sure to leave enough room at the top of the unit for insertion and removal of the microSD card Also leave enough room at the bottom for the insertion and removal of USB FLASH drives Carefully cut the host panel per the diagram on Page 1 creating a 189 7mm x 131 2mm 0 1mm opening into which the XL7 may be installed If the opening is too large water may leak into the enclosure potentially damaging the XL7 If the opening is too small the OCS may not fit through the hol
3. EJ HORNER HORNER AUTOMATION GROUP 1 Spe XL7 OCS Datasheet for HE XW1EO HE XW1E2 HE XW1E3 HE XW1E4 HE XW1E5 HEXT391C100 HEXT391C112 HEXT391C113 HEXT391C114 HEXT391C115 General Specifications Standard Model 2 Heater Add On Control amp Specifications Installation MANO971 05 EN Advanced Ladder Logic Required Power Upto 740mA E 170mA 24VDC 24vDC Control Language Support Full IEC 1131 3 Languages heater duty cycle Tag based Editor Required Power Logic Program Size IMB maximum imoa 7Afor lt ims 24 V0C AP Sa Rate 0 013mS K Primary Power Range 10 30VDC 10 24VDC Online Programming Changes Supported in Advanced Ladder Relative Humidity 5 to 95 Non condensing Digital Inputs 2048 20 ppm maximum at 25 C Digital Outputs 2048 Clock Acciitacy 1 Minutes per Month 1 0 Support Analog Inputs 512 Surrounding Air Temp 10 C to 60 C 40 C to 60 C Analog Outputs 512 Eo is path 7a 50 000 words Retentive General Purpose Registers 16 384 bits Retentive UL CE USA http www heapg com Pages TechSupport ProductCert htm 16 384 bits Non retentive Europe http www horner apg com en support certification aspx p 7 ak Serial Ports 1 RS 232 amp 1 RS 485 on first Modular Jack MJ1 2 Display Type 7UTET Transmissive Color 1 RS 232 or 1 RS 485 on second magic ina Resol
4. Tc 2 or RTD 2 or 2 10V or 20mA Out 1 10V or 20mA Out 2 0 10 V Analog Out Note Be sure to wire OV 1ovoc 0 20mA In 1 Loop PWR toV1 as shown for proper operation Common ov 0 20mA In 2 Note M Loop Power requirements are determined by the transmitter specification Common i JP28 JP3 Jumper Setting Details ANALOG INPUT SETTING TeAOOmY RTD PT100 JP4 I3 P2 PS ANALOG OUTPUT SETTING a EO VOLTAGE OR CURRENT Mji hy cama ovr JP4 Digital DC Inputs 1 T2 LLLI e Positive Logic Negative Logic 10V 20mA Hiie Hr gt AQ2 AQt Location of I O jumpers JP1 JP4 and H Default wiring connectors J1 J4 MAI MA2N2 with back cover removed Default Default Page 7 of 7
5. aced in RUN mode automatically after automatic restore of data or AutoLoad It is especially recommended to use this functionality in conjunction with the 22 heater option in extreme cold temperatures 10 Technical Support For assistance and manual updates contact Technical Support at the following locations North America Toll Free 1 877 665 5666 http www heapg com E mail techsppt heapg com Europe 353 21 4321 266 http www horner apg com E mail tech support horner apg com Page 4 of 7 HORNER AUTOMATION GROUP 11 Built in 1 O Model 2 3 4 amp 5 Specifications Installation MANO971 05 EN All XL7 models except the HE XW1E0 feature built in I O The I O is mapped into OCS Register space in three separate areas Digital Analog I O High Speed Counter I O and High speed Output I O Digital Analog I O location is fixed starting at 1 but the High speed Counter and High speed Output references may be mapped to any open register location For more details on using the High Speed Counter and High Speed Outputs see the XL7 OCS User s Manual MANO0974 01 1 Reserved 13 32 1331 25 31 1331 ESCP Alarm va 32 32 32 mor nomis fe ee p ee Reserved 542 312 312 312 sn Q1601 AI0401 Accumulator 1 amp 2 Preload amp Match Values ai Command Bits PWM or Pulse Train Parameters Starling Address locations for l 0 Al amp AQ may be re mapped b
6. c sourcing Two of the inputs H1 H2 can be used for high speed functions up to 500kHz The 12 24VDC Outputs feature Electronic Short Circuit protection and support currents up to 0 5A per point and 4A total Two of the DC Outputs can be used for high speed functions PWM or PTO The output frequency is limited by the switching capability of the output drivers about 10kHz although an optional accessory HE XHSQ can be added to provide parallel output drivers supporting frequencies up to 200kHz The two high resolution Analog Inputs can be configured for 4 20mA 0 10V or 0 100mV at 14 bit resolution They also can be configured for 16 bit temperature measurement supporting Thermocouples or RTDs with 0 05 C resolution The Analog Outputs are sourcing and can be configured for 4 20mA or 0 10V at 14 bit resolution Each Analog Input or Output channel can be configured independently for maximum flexibility J1 Orange Positive Logic J2 Black Positive Los gic Digital Inputs Digital Outputs Common Output Power No Connect OUT12 E 12 24vDe HSC1 IN9 HSC2 N10 HSC3 IN11 HSC4 IN12 No Connect No Connect OUTS OUT4 OUT3 OUT2 PWM2 OUT1 PWM1 omxLeoor oorxLEoo8 0 10 V Analog In mV In Thermocouple In Te 1 or RTD 1 or 100mV 1 Te 1 or RTD 1 or P 100mV 1 o rovoc To 2 or RTD 2 or 100mV 2 4 20 mA Analog Out 20mA i a a
7. e without damage Remove all Removable Terminals from the XL7 Insert the XL7 through the panel cutout from the front The gasket needs to be between the host panel and the XL7 Install and tighten the four mounting clips provided in the box until the gasket forms a tight seal max torque 7 10 Ib in 0 8 1 13 Nm Reinstall the XL7 I O Removable Terminal Blocks Connect communications cables to the serial port USB ports Ethernet port and CAN port as required Ports amp Connectors MJ1 RS 232 MicroSD MJ2 duplex RS 485 MicroSD USB mini B Programming RS 232 485 i Serial Port Built in 1 0 CAN1 CAN 1 0 amp Fieldbus Port POWER 10 30V DC In Audio Out Speakers Audio In Microphone USB 2 0 A Flash Drives Future firmware update required Page 2 of 7 EJ HORNER HORNER AUTOMATION GROUP Specifications Installation MANO971 05 EN r DC Input Frame Torque rating 4 5 7 Lb In 0 50 0 78 N m DC is internally connected to 1 0 V but is isolated from CAN V A Class 2 power supply must be used Primary Power Port Pins PIN SIGNAL DESCRIPTION Frame Ground Input Power Supply Ground Input Power Supply Voltage Ground DC MJ1 2 Independent Serial Ports MJ1 RS 232 w Full Handshaking MJ2 RS 485 Half Duplex MJ1 PINS Mi2 PINS ere ago RX TX IN OUT CAN Locking Spring Clamp Two termi
8. ity of the output drivers about 10kHz although an optional accessory HE XHSQ can be added to provide parallel output drivers supporting frequencies up to 200kHz J4 Orange Positive Logict Digital amp Analog In HSC1 IN9 HSC2 IN10 HSC3 IN11 HSC4 IN12 Analog IN1 Analog IN2 Common J2 Black Positive Logic Digital Out OUT2 PWM2 OUT1 PWM1 V Supply for Sourcing Outputs J4 Orange Positive Logic Digital Out J2 10 30yDC H J4 J3 Orange Positive Logic Digital In OMXLAM7 Jumper Setting Details JP1 Digital DC Inputs Positive Logic Negative Logic am om Default JP3 Analog Inputs 10VDC Alija of 3 masanne A2 ajo of Location of I O jumpers d JP1 amp JP3 and i wiring connectors Note The Cscape Module Setup configuration J1 J2 J3 amp J4 with back must match the selected O JP jumper cover removed settings Note When using JP3 A1 A2 each channel can be independently configured Note Model 3 uses J1 amp and J2 only Model 4 uses J1 J2 J3 amp J4 Page 6 of 7 EJ HORNER HORNER Specifications Installation AUTOMATION GROUP MANO971 05 EN Model 5 I O The XL7 model 5 HE XW1E5 features 12 DC Inputs 12 DC outputs with high performance highly configurable Analog Inputs 2 and Analog Outputs 2 The DC Inputs are 12 24Vdc compatible and can be jumpered for Positive Logic sinking or Negative Logi
9. lace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING Battery may explode if mistreated Do not recharge disassemble or dispose of in fire WARNING EXPLOSION HAZARD BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON HAZARDOUS Power input and output I O wiring must be in accordance with Class Division 2 wiring methods of the National Electric Code NFPA 70 for installations in the U S or as specified in Section 18 1J2 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction This equipment is suitable for use in Class Division 2 Groups A B C and D or Non hazardous locations only WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous WARNING EXPLOSION HAZARD Substitution of components may impair suitability for Class 1 Division 2 Digital outputs shall be supplied from the same source as the Operator Control Station Jumpers on connector JP1 and others shall not be removed or replaced while the circuit is live unless the area is known to be free of ignitable concentrations of flammable gasses or vapors 8 Common Cause of Analog Inp
10. nators Per Conductor Torque rating 4 5 Lb In 0 50 N m SHLD and V pins are not internally connected to XL7 CAN1 CAN2 Port Pir rt sional oescnprion oimecmon CAN Ground Black CAN Data Low Blue IN To ouT Shield Ground None _ g IN OUT M33 Serial Port Two multiplexed Serial Ports on One Modular Jack 8posn TxoRs232 OUT RXDRS232 IN ov Ground Rx RSa85 N DIP Switches SWITCH 1 M3 RS485 Termination NAME FUNCTION DEFAULT ON Half OFF Full MIB Duplex 4 MJ2 RS485 Termination OFF OFF ON Terminated Page 3 of 7 EJ HORNER HORNER AUTOMATION GROUP 7 Safety Specifications Installation MANO971 05 EN WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life WARNING To avoid the risk of electric shock or burns always connect the earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse all Power Sources connected to the OCS Be sure to locate fuses as close to the source as possible WARNING Rep
11. o Logic Logic 20 mA 10 V 1 2 3 4 f a Al l re q I 2 Contact Current A o a BA oo1xLe027 WARNING EXPOSURE TO SOME CHEMICALS MAY DEGRADE es oni a a HE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay PCJ Location of I O se A odi d Note The Cscape Module Setup configuration must match the Cover case amp base Mitsubishi engineering Plastics Corp 5010GN6 30 or 5010GN6 30 M8 PBT Sealing Material Kishimoto 4616 50K part epoxy resin It is recommended to periodically inspect the relay for any degradation of properties and replace if degradation is found Page 5 of 7 EJ HORNER HORNER AUTOMATION GROUP Model 3 amp 4 1 0 Specifications Installation MANO971 05 EN The XL7 model 3 HE XW1E3 features 12 DC Inputs 12 DC outputs and 2 Analog Inputs The XL7 model 4 HE XW1E4 increases the I O count up to 24 DC Inputs and 16 DC Outputs and 2 Analog Inputs The DC Inputs are 12 24Vdc compatible and can be jumpered for Positive Logic sinking or Negative Logic sourcing Two of the inputs H1 H2 can be used for high speed functions up to 500 kHz The 12 bit Analog Inputs can be jumpered for voltage 0 10V or current 4 20mA on a channel by channel basis The 12 24VDC Outputs feature Electronic Short Circuit protection and support currents up to 0 5A per point and 4A total Two of the DC Outputs can be used for high speed functions PWM or PTO The output frequency is limited by the switching capabil
12. ut Tranzorb Failure A common cause of Analog Input Tranzorb Failure on Analog Inputs Model 2 3 4 amp 5 If a 4 20mA circuit is initially wired with loop power but without a load the Analog input could see 24Vdc This is higher than the rating of the tranzorb This can be solved by NOT connecting loop power prior to load connection or by installing a low cost PTC in series between the load and Analog input NOTE Refers to Model 2 orange pg 5 Models 3 amp 4 J1 pg 6 and Model 5 20mA Analog In pg 7 9 Fail Safe Functionality Digi Key 235 1074 ND or equiv All XL7 models have a built in fail safe feature that can back up program and register data to flash memory from battery backed RAM This way the controller will retain data in the event of battery power loss or file corruption The Backup Restore functions are available from the system menu and are described in more detail in the full product manual MAN0974 To use the fail safe feature the user needs to do the following Place the Removable Media with AUTOLOAD PGM in the device Set the Enable AutoLoad option in the device to YES mawy operation Backup the current Battery Backed RAM Register contents in On Board Flash memory using System Menu options From Cscape create AUTOLOAD PGM for the application program using Export to Removable Media Set the Enable AutoRun option to YES if the controller needs to be pl
13. ution 800x480 USB mini B USB 2 0 480MHz Programming amp Data Access Color 16 bit 65 535 USBA USB 2 0 480MHz for USB FLASH Drives 278 Screen Memory 27 MB CAN 2x Remote 1 0 Peer to Peer Comms Cscape 2x 10 100 Mb Auto MDX Modbus TCP C S HTTP User Programmable Screens 1023 Ethernet TESTE Casas Cero Backlight LED 50 000 hour life Remote 1 0 SmartRail SmartStix SmartBlock SmartMod User Configurable within the scan time Removable Memory MicroSD support for 32GB max Screen Update Rate perceived as instantaneous in many Application Updates Datalogging more cases Input Output Specifications DC mi High Speed Counters Model cin Gum Relays Hsm Hsout ma vin N TAN moara gie 5 Model 2 2 6 4 4 Maximum Frequency 500 kHz each Model 3 12 2 4 2 2 Accumulator Size 32 bits each Model4 24 16 4 2 2 Modes Supported Model 5 2 2 4 2 2 2 Totalizer Quadrature Frequency There are 4 high speed inputs of the total DC Inputs There are 2 high speed outputs of the total DC Pulse Measurement Measurement 2 Position Controlled Outputs 1 ON OFF Setpoint per Output outputs Model 2 3 amp 4 feature 12 bit Analog I O Model 5 features 14 16 bit Analog I O High speed Outputs can be used for PWM and Pulse Train Outputs currently limited to lt 65kHz 2 Dimensions amp Panel Cutout R 125 3 mm TYP Radius corners when requiring dust or water tight 5 66 143 76 mm seal per NEMA 4 4X or 12 5 1
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