English - BLACK & DECKER® Service
Contents
1. 17 12 99 1 34 pm e e LO A O LO N lt eo oO lt DECKER A BLACKS 21 09 99 CW www 2helpU com 17 12 99 1 34 pm CD500 KG68 75 UK p01 12 pm 65 CU T Australia DeWalt Industrial Power Tool Company Distributors of Black amp Decker products 7 Clarice Road Box Hill Victoria 3128 Tel 03 9895 9200 Fax 03 9899 7465 New Zealand Black amp Decker 483 Great South Road Penrose Auckland Tel 09 579 7600 Fax 09 579 8200 South Africa Black amp Decker South Africa Pty Ltd Suite no 107 PostNet X65 Halfway House 1685 Tel 011314 4431 Fax 011314 4435 United Kingdom Black amp Decker 210 Bath Road Slough Berkshire SL13YD Tel 01753 574277 Tix 848317 BAND MH Fax 01753 551155 9 99 1 CD500 KG68 75 UK p01 12 pm 65 e 17 12 99 1 34 pm saiueduioo Jayjo 10 194990 9 32e g WO uoneulojut 8118981 0 jou 19j84d NOA Ji XOQ SIU J911 32e uona9jod eyeg 18qunu anBo e3eo 3onpoJd Anuno peseuound sem 1epuu ajbue 1no 818UM Jajeap ay jo ssaJppy apoo sod idapuub5 a Bue noA jo a9ud au sem LYM 81e1s 10 Ajuno uawasejda e se quBnoq 18puu e Bue 1noA sem UMOJ Zaseyoind ysl 1n0 Japuub a Bue unoA sem oN S8A OWEN saseyoind noA jo ajeq paseyoind sem Japuub ajbue snoA asaym Jajeap au Jo ssaJppy IB e Japuls6 e2. e CHER d 4 BLACKS DECK CD500 KG68 KG75 CU T Congratulations To ensure the best results from your small angle grinder please read these safety and usage instructions carefully If you have any questions or queries after reading this manual please do not hesitate to call your local service and information centre the number is towards the back of this manual CD500 KG68 75 UK p01 12 pm 65 2 17 12 99 1 34 pm EET T Contents Safety instructions Additional safety instructions for small angle grinders Double insulation Electrical safety Mains plug replacement Extension cables Unwanted tools and the environment The Black amp Decker guarantee After sales service for your Black amp Decker product Our after sales service policy Accessories Technical data Features Operating your angle grinder Fitting the wheel guard Fitting the discs Removing the wheel guard Fitting abrasive discs Handy hints Overload Tool care Cleaning EC declaration of conformity Black amp Decker phone numbers and addresses Guarantee card CD500 KG68 75 UK p01 12 pm 65 3 17 12 99 1 34 pm dl e EPEN F Small angle grinder user manual SAFETY INSTRUCTIONS Warning When using electric tools the following basic safety precautions should always be taken to reduce the risk of fire electric shock and personal injury Read all these instructions before attempting to operat
3. AFTER SALES SERVICE FOR YOUR BLACK amp DECKER PRODUCT UK AUSTRALIA AND NEW ZEALAND ONLY Black amp Decker offers a nationwide network of authorised service agents The use of other than genuine Black amp Decker accessories and parts may damage or reduce the performance of your Black amp Decker product and may also endanger the user The terms and conditions of the warranty may also be effected OUR AFTER SALES SERVICE POLICY UK AUSTRALIA AND NEW ZEALAND ONLY It is our aim that all Black amp Decker customers should be totally satisfied with their Black amp Decker product and after sales service but if help or advice is needed please contact a local Black amp Decker authorised repair agent manager who will be happy to help Full details of our unique after sales service can be obtained from any of our Black amp Decker authorised repair agents ACCESSORIES The performance of any power tool is dependent upon the accessory used Black amp Decker accessories are engineered to high quality standards and are designed to enhance the performance of the power tool Buying a Black amp Decker accessory will ensure that you get the very best from your Black amp Decker power tool Black amp Decker accessories available include metal and stone cutting discs grinding discs wire brushes and sanding discs TECHNICAL DATA The level of sound pressure of this tool is in accordance with EEC legislation You must wear ear pro
4. conductors is very dangerous if engaged in a live socket outlet e Only fit BS1363A approved plugs fitted with the correctly rated fuse Note Fuses do not give personal protection against electric shock The cable wire colours or a letter will be marked at the connection point of most good quality plugs Attach the wires to their respective points in the plug see diagram Brown L live blue N neutral e Before replacing the top cover of the plug ensure thatthe cable restraint is holding the outer sheath of the cable firmly and that the two leads are correctly fixed at the terminal screws Your product is supplied with a non rewireable plug if the fuse cover is missing or damaged do not use the plug ENGLISH Fit a BS1363A Fit a 5 amp fuse approved approved resilient plug to BS1362 Connect Connect blue to q brown to N neutral L live Make sure that the outer sheath of the 230 volts AC only cable is held firmly Never use a light by the clamp socket Warning Never connect live or neutral wires to the earth pin marked E or AUSTRALIA AND NEW ZEALAND ONLY Should the mains pug or cordset of this equipment be damaged it must only be replaced by an authorised Black amp Decker service agent as special purpose tools are required EXTENSION CABLES You can use up to 30m 100ft of Black amp Decker 2 core extension cable or 3 core extension cable in Australia and New Zealand without undue loss
5. possible of dust and dirt Wipe with a clean cloth and blow through with a low pressure air supply Excessive build up of metal dust can cause tracking of electrical current from the internal parts to exposed metal parts Do not overload your angle grinder Overloading causes a reduction in speed and efficiency causing your angle grinder to become too hot If this happens operate your angle grinder under no load for one or two minutes until it has cooled to normal operating temperature Switching your angle grinder off under load will reduce the life of the switch CLEANING Use only mild soap and a slightly damp cloth to clean your angle grinder Many household cleaners contain chemicals which could seriously damage the plastic Also do not use petrol turpentine lacquer or paint thinners or similar products Never let any liquid get inside the tool and never immerse any part of the tool into liquid EC DECLARATION OF CONFORMITY We declare that units CD500 KG68 KG75 conform to 98 37 EEC 89 336 EEC EN55014 73 23 EEC EN50144 EN61000 A weighted sound pressure 89 9dB A A weighted sound power 102 9dB A Hand arm weighted vibration 2 5m s g Brian Cooke Director of Engineering Black amp Decker Ltd Spennymoor County Durham DL16 6JG United Kingdom The Black amp Decker policy is one of continuous improvement to our product and as such we reserve the right to change the product specification without prior notice
6. CESSER I 1 CD500 KG68 75 UK p01 12 pm 65 5 Check mounting flanges and the disc are correctly fitted and are undamaged Ensure you are using the correct size and type of disc for the task e Ensure the disc wire brush and sanding accessories are rated in excess of the spindle rpm of your angle grinder Allow a newly assembled wheel to idle off load for 30 seconds before starting any operation Save these instructions DOUBLE INSULATION Your tool is double insulated This means that all the external metal parts are electrically insulated from the mains power supply This is done by placing insulation barriers between the electrical and mechanical components making it unnecessary for the tool to be earthed Note Double insulation does not take the place of normal safety precautions when operating this tool The insulation system is for added protection against injury resulting from a possible electrical insulation failure within the tool ELECTRICAL SAFETY Be sure your supply is the same as the voltage given on the rating plate This tool is fitted with a two core cord and plug MAINS PLUG REPLACEMENT UK ONLY Should the mains plug need replacing and you are competent to do this proceed as instructed below If you are in doubt contact a Black amp Decker service repair agent or a qualified electrician Disconnectthe plug from the power supply e Cut off the plug and dispose of safely A plug with bared copper
7. e electricity supply Remove the guard Place the flange on the spindle Place the backing pad on the spindle and inner flange ensuring it is correctly located Mount the fibre backed abrasive disc onthe backing pad 17 12 99 1 34 pm CO TT CESSER I 7 CD500 KG68 75 UK p01 12 pm 65 8 ENGLISH Fitthe threaded outer flange and tighten as explained in Fitting the discs Hold your angle grinder firmly with one hand around the side handle and the other around the body of your angle grinder e Always position the guard so that as much of the exposed disc as possible is pointing away from you Be prepared for a stream of sparks when the disc touches the metal When grinding always maintain the correct angle between the disc and the work surface 15 This increases the removal capacity of the disc and avoids unnecessary overloading OVERLOAD Overloading will cause damage to the motor of your angle grinder This can happen if your angle grinder is subjected to heavy duty use for prolonged periods of use Do not in any circumstances attempt to exert too much pressure on your angle grinder to speed up your work The abrasive discs operate more efficiently when a light pressure is exerted thus avoiding a drop in the speed of your angle grinder see Tool care TOOL CARE Keep guards air vents and the motor housing as clear as
8. e is 115mm Always approach the work at the angle at which you will cut Maintain this angle throughout the cut and do not exert a side load on the disc Proceed as follows Disconnect the plug from the electricity supply Ensure the guard is fitted Place the inner flange a on the spindle Ensure it is located on the two flats Place the abrasive disc on the spindle and inner flange a Ensure it is correctly located Fit the threaded outer flange b making sure it is facing in the correct direction for the type of disc fitted For grinding discs the flange b is fitted with the raised portion facing towards the disc For cutting discs the flange b is fitted with the inner portion facing away from the disc ENGLISH Hold the spanner on the flats of the spindle to prevent rotation of the disc and tighten the outer flange with the spanner provided KG75 only Press in the spindle lock button and rotate the spindle until it locks Keeping the lock button pressed in tighten the outer flange with the spanner provided REMOVING THE GUARD SANDING ONLY Hold the tool in your hand Rotate the guard in the direction of the arrow Use a screwdriver to press the locking pin in the slot Release the guard FITTING SANDING DISCS Use a sanding disc with the backing pad for sanding with your angle grinder Disconnect the plug from th
9. e this product and save these instructions For safe operation e We recommend that you take appropriate measures for the protection of hearing if the sound pressure of 85 dB A is exceeded e Keep the work area clean Cluttered areas and benches invite injuries Consider work area environment Do not expose e power tools to rain and do not use power tools in damp or wet locations Keep the work area well lit Do not use power tools where there is a risk to e cause fire or explosion Guard against electric shock Avoid body contact where possible with earthed or grounded surfaces e e g pipes radiators ranges refrigerators Keep children away Do not let visitors touch the e tool or extension cord All visitors should be kept away from work area Store idle tools When not in use tools should be stored in a dry high or locked place out of reach A of children Do not force the tool It will do the job better and more safely atthe rate for which it was intended Usethe right tool Do notforce small tools or attachments to do the job of a heavy duty tool Do not use tools for purposes not intended for example do not use a circular saw to cuttree limbs or logs Dress properly Do not wear loose clothing or jewellery as they can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair Use safe
10. jBue noA sem 8841s pue aweu JO Jaquinu asnoy 17 12 99 1 34 pm 11 CD500 KG68 75 UK p01 12 pm 65 Ho m9 6e GUARANTEE CARD Australia Call 1900 937766 the maximum call charge is 2 00 excluding tax New Zealand Call 0900 97766 the maximum call charge is 2 00 excluding tax South Africa Black amp Decker South Africa Pty Ltd Suite no 107 PostNet X65 Halfway House 1685 United Kingdom 8 Ireland PO Box 821 Slough Berkshire SL1 3AR Please complete this section immediately after the purchase of your angle grinder and post itto the Black amp Decker address in your country above If you live in Australia or New Zealand please register your purchase by phone 9 99 1 17 12 99 1 34 pm 12 CD500 KG68 75 UK p01 12 pm 65
11. of power Note An extension cable should not be used unless absolutely necessary Use of an improper extension cable could result in a risk of fire and electric shock If an extension cable must be used make sure it is properly wired and in good electrical condition UNWANTED TOOLS AND THE ENVIRONMENT xy Should you find one day that the tool needs replacement or is of no further use think of the protection of the environment Black amp Decker service agents will accept old tools and will dispose of them in an environmentally safe way THE BLACK amp DECKER GUARANTEE UK AUSTRALIA AND NEW ZEALAND ONLY If your Black amp Decker product becomes defective due to faulty materials and workmanship within 24 months from the date of purchase we guarantee to either replace all defective parts or at our discretion replace the unit free of charge provided that The productis returned to us or our authorised repairers with evidence of date of purchase The product has not been used for trade professional or hire purposes 17 12 99 1 34 pm CD500 KG68 75 UK p01 12 pm 65 6 ENGLISH The product has not been subjected to misuse or neglect The product has not sustained any damage through foreign objects substances or accidents Repairs have not been attempted by anyone other than our authorised repair distributors This guarantee is offered as an extra benefit and is additional to your statutory rights
12. sure these are connected and properly used especially in confined areas Check damaged parts Before further use of the tool a guard or other partthat is damaged should be carefully checked to determine whether it will operate properly and perform its intended function Check for alignment of moving parts free running of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorised service centre unless otherwise indicated in this instruction manual Have defective switches replaced by an authorised service centre Do not use the tool if the switch does not turn it on and off Warning The use of any accessory or attachment other than recommended in this instruction manual may present a risk of personal injury Have your tool repaired by a qualified person This electrical tool is in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts otherwise this may result in considerable danger to the user at all times Maintain tools with care Keep cutting tools sharp ADDITIONAL SAFETY INSTRUCTIONS FOR SMALL and clean for better and safer performance ANGLE GRINDERS Follow instructions for lubricating and changing Usethe guard and ensure it is fitted correctly CD500 KG68 75 UK p01 12 pm 65 4 17 12 99 1 34 pm HEN
13. tection when using this tool CD500 KG68 KG75 Disc diameter 115mm 115mm 115mm Power input 680W 680W 750W No load speed 10 000rpm 10 000rpm 10 000rpm Spindle size M14 M14 M14 Cable length 2m 3m 3m e EE FEATURES nar Slider switch Cable Wheel guard Body grip Side handle 2 positions Spindle lock button KG75 only PoP ON gt OPERATING YOUR ANGLE GRINDER To switch your angle grinder on push the slider switch forward To switch your angle grinder off press the rear of the slider switch Spring action returns the switch to the off position FITTING THE WHEEL GUARD Place the angle grinder on a table spindle up Align the lug with the slot in the bracket Press the guard down and turn it in the direction of the arrow Note The guard locking pin prevents the guard from coming loose FITTING THE DISCS Grinding and finishing Use a rigid abrasive disc with a depressed centre for surface grinding and finishing The maximum diameter 17 12 99 1 34 pm HEN CESSER I T CD500 KG68 75 UK p01 12 pm 65 7 disc you can use is 115mm The maximum thickness is 6mm and the centre hole is 22mm Cutting metal Use a cutting disc for cutting rod pipe and metal section The maximum diameter you can use is 115mm The maximum thickness is 3 5mm and the centre hole is 22mm Cutting masonry Use a flat cutting disc The maximum diameter you can us
14. ty glasses Use a face or dust mask as well if the operation is dusty or if using in enclosed spaces Do not abuse the cord Never carry the tool by its cord or yank itto disconnect it from the socket Keep the cord away from heat oil and sharp edges Secure your work Use clamps or a vice to hold your work It is safer than using your hand and it frees both hands to operate the tool Do not overreach Keep proper footing and balance accessories Inspect tool cords periodically and if damaged have repaired by an authorised service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease Disconnect tools Disconnect when not in use before servicing and when changing accessories such as blades bits and cutters Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from the tool and replaced in the storage area before switching on Avoid unintentional starting Do not carry a plugged in tool with a finger on the switch Ensure the switch is off when plugging in Use outdoor extension cords When a tool is used outdoors use only extension cords intended for outdoor use and so marked Stay alert Watch what you are doing Use common sense Do not operate tools when you are tired Connect dust extraction equipment If devices are provided for the connection of dust extraction and collection facilities en
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