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Pinnacle Plus+ 10 kW (325–650 Vdc) Profibus

1. ep Transmit C ow To Rack Ground and Chamber Ground gt Receiv e gt cD ep ic Receive Cc Figure 5 10 Sync Pulse system 5 22 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Sync Pulse Master Slave System Figure 5 11 illustrates a Sync Pulse master slave system configuration In this configuration you can connect a series of master slave Pinnacle Plus systems together in a Sync Pulse system This configuration allows for extraordinary control over hard arcs across a large network of power supplies 2093 Master Slave 1 Slave 2 Figure 5 11 Sync Pulse master slave configuration 57000051 00A Installation and Operation 5 23 Advanced Energy Rear Panel Drawing Figure 5 12 illustrates the rear view of the Pinnacle Plus power supply 4864 Pni
2. CSR codes 0 1 4 9 57000051 00A Communication Interfaces 4 117 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 59 Send 2 data bytes 16 bit value Valid input 2 CSR only joule recipe for the joule recipe repetitions are 1 through repetition 65535 Note This command is only valid when you set the continuous joule recipe type Readback this value with command 233 61 Enables or disables micro arc handling feature 1 CSR codes Hard arc handling is always enabled 0 1 enable disable micro Send 1 data byte 8 bit value arc handling e 0 Disable e Non zero Enable Note Cycling power to the unit resets arc handling mode to enabled Read this value with command 163 64 Sets the joule mode counter threshold type 1 CSR codes 0 1 2 4 9 threshold Send one data byte 8 bit value type e 0 Power e 1 Voltage e 2 Current Read back this setting with command 163 4 118 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 65 Enables pulsing at the current threshold 1 CSR codes default setting always or use voltage 0 1 2 4 9 pulsing re enabled Note Frequency is limited to 150 kHz
3. vi 57000051 00A Pinnacle Plus 10 kW Table of Contents Chapter 1 Safety and Product Compliance Guidelines Important Safety Information is2cuessesstyadee eae eek eee seas ex eee 1 1 Danger Warning and Caution Boxes in the Manual 2000 1 2 Safety Guidelines cis cccccivcidigua ddd veeedeubeeae etuaeenewa peewee eed 1 2 Rules for Safe Installation and Operation 000 eee eee 1 2 Interpreting Product Labels 0c ee 1 3 Product COMpIIGNOE lt lt 2 bh 6 siee ube te cee Ee OWE GS 2 6 oGeE Oe OS ee RE LE SY 1 5 Product Certification wxckeceitusee dus Qbatuneee seas beenew de nb aees 1 5 Safety and Compliance Directives and Standards 1 6 Electromagnetic Compatibility EMC Directives and Standards 1 6 Safety Directives and Standards 0 000 e eee eee 1 6 Conditions of Use 0 0 c eee 1 7 Chapter 2 Theory of Operation General Description aac ceeditecetenge wenodadaedd be suPes ets nigesaes 2 1 Output Impedance Range 0 0 cee ee ees 2 1 Output Regulation os cocks bie ce kee Se eew see eds bee be Ree REO RS ee eS 2 1 INIETINCGS srr neparna Zee ae tesarecSan nce USAR ea wee ene Re eee ees 2 1 Microprocessor Advantages 00 eect eee 2 2 Displays syi earan asea ee 2G 6 SOE 5S OSE OU eee coe eee ee 2 2 Arc suppression Feature 0 000 e eee eee 2 2 Theory of Operation see ec ansaan bet ees eke hee oi eeew es oi
4. 4 58 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 221 Returns the last four recorded PROFIBUS 0 4 errors each byte represents one error Issuing request this command clears the internal array If PROFIBUS more than four errors are recorded this array errors acts as a circular buffer and is overwritten e 0 Noerror e 1 Watch dog timer expired e 3 Master released slave e 4 MAC reset e 8 Buffer overflow e 16 Boot failure 222 AE service request 0 2 request DSP boot error values 223 AE service request 0 4 request unit s fault status 224 AE service request 0 4 request unit s internal status 230 Requests the crc of the logic the front panel 1 2 or the DSP request logic panel or dsp e To receive the logic CRC first send cre command 24 which calculates the value With command 230 send one data byte e 0 Logic e 2 DSP 57000051 00A Communication Interfaces 4 59 Advanced Energy Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 232 Requests the near end joule setting set with 0 2 request near command 72 end joule setting 233 Request the number of recipe repetitions set 0 4 request wi
5. 57000051 00A Communication Interfaces 4 23 Advanced Energy In the first status byte bit 5 the active toggle bit indicates the status of the PROFIBUS interface After the Pinnacle Plus unit has powered up this bit s continuous change indicates that the PROFIBUS interface is ready During operation a cessation of this change indicates that a communication problem exists OUTPUT READBACK BYTES BYTES 2 THROUGH 7 Upload bytes 2 through 7 give readback information for output levels in power voltage and current RESPONSE DATA BYTES Upload bytes 8 through 13 represent the response for all commands Byte 13 always echoes the last command sent to the Pinnacle Plus supply Depending on the command number data bytes 8 through 13 are used in two different ways e For commands 0 through 127 the response is a Command Status Response CSR code contained in byte 8 Bytes 9 through 12 are not applicable e For commands 128 through 230 the response is usually data Data lengths vary from one byte to five bytes depending on the type of data requested When the data extends over more than on byte the PROFIBUS sends the least significant byte LSB before the most significant byte MSB If one of these commands is not accepted it may return a CSR code REFRESH RATES IN THE UPLOAD PACKET Due to the speed with which data is exchanged attempting to refresh all the data in any given upload packet would consume too much of the Pin
6. Figure 4 13 Supply menu map mea SET CODE LOCK UNIT 57000051 00A Communication Interfaces 4 73 Advanced Energy PROCESS gt MONITOR gt OVER_V gt TIMER Lp RESET gt OVER gt TIMER Lp RESET gt SETPT gt TARGET c ENABLE SELECT LIFE c LIMITS c STRIKE VOLTAGE CURRENT POWER gt ARC gt LEVEL COUNT TIME DENSITY gt SECOND RUN ENABLE gt CONTROL gt RECIPE gt TYPE STEPS gt JOULES H gt THRESHOLD P TYPE ENABLE LEVEL SETPT gt RAMP m ENABLE START_PT TIME 1650 Figure 4 14 Process menu map USING THE SERVICE FUNCTIONS Use this option to view diagnostics and software versions of your supply The menu options are 4 74 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW e STATS supply statistics e DEBUG debug screens e MEMORY ROM CRC checksums e SW_REYV software revision numbers Checking Service type Statistics SERVICE STATS Use this option to check the service type statistics CHECKING THE TOTAL ENERGY OUTPUT SERVICE gt STATS ENERGY To check the total energy output e Press SERVICE STATS ENERGY gt The total energy output for the unit appears CHECKING THE AMOUNT OF IDLE TIME SERVICE STATS TIME To check the amount of
7. max kHz kHz Maximum us Reverse Reverse Period Period 180 180 18 2 4 7 21 43 2 185 183 486 2 4 7 41 44 190 190 476 2 3 7 62 43 8 195 194 175 2 3 7 17 44 7 200 200 2 2 8 44 205 204 082 2 2 8 16 44 9 210 210 526 2 1 8 42 44 2 215 215 054 2 8 6 43 220 219 78 2 8 79 44 225 224 719 2 8 99 44 9 230 229 885 1 9 9 2 43 7 235 235 294 1 9 9 41 44 7 240 240 964 1 8 9 64 43 4 245 243 902 1 8 9 76 43 9 250 250 1 6 10 40 255 256 41 1 5 10 26 38 5 260 259 74 1 5 10 39 39 265 266 667 1 5 10 67 40 270 270 27 1 4 10 81 37 8 275 273 973 1 4 10 96 38 4 280 281 69 1 4 11 27 39 4 285 285 714 1 4 11 43 40 290 289 855 1 3 11 59 37 7 295 294 118 1 3 11 76 38 2 300 298 507 1 3 11 94 38 8 305 303 03 1 3 12 12 39 4 3 10 Product Specifications 57000051 00A Pinnacle Plus 10 kW Table 3 4 Reverse Time Given a Self Run Frequency Continued Requested Actual Pulse Duty Cycle Duty Cycle Frequency Frequency Reversal Time min max kHz kHz Maximum us Reverse Reverse Period Period 310 307 692 1 3 12 31 40 315 312 5 1 2 12 50 37 5 320 317 46 1 2 12 70 38 1 325 322 581 1 2 12 90 38 7 330 327 869 1 2 13 11 39 3 335 333 333 1 2 13 33 40 340 338 983 1 1 13 56 37 3 345 344 828 1 1 13 79 37 9 350 350 877 1 1 14 04 38 6 Reverse Time As A Function of Voltage Limit Note Not all Pinnacle Plus units are shipped with reverse time as a function of voltage limit This is a special f
8. For threshold types set in Volts or Amps send 2 bytes 16 bit value between 0 and the maximum output limit Note The Joule energy calculation begins after n mS regardless of the output level The time value n mS is set in the configuration and cannot be changed If the output level meets the joule energy threshold prior to the time expiration the joule energy calculation will begin Read back this value with command 136 0 1 2 4 9 57000051 00A Communication Interfaces 4 113 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 31 Enables or disables an out of set point timer 2 CSR codes and specifies how long you want the power 0 1 4 9 out of set supply to tolerate an out of set point condition point timer before shutting off output e To enable the timer send a value 2 bytes between 1 and 9999 0 1 to 999 9 s To disable the timer send a value of 0 Read back this value with command 187 32 Sets the ramp start point as a percentage of set 1 CSR codes point when output is turned on The range is 0 0 1 4 9 ramp start to 95 point percentage Send a 1 byte value of 0 to 95 of set point Read back this value with command 152 33 Set the type of recipe The default is Timed 1 CSR only recipe Typs Send 1 data byte e 1 Timed e 2 Joule continuous e 3 Jo
9. cece es 4 15 AB PROFIBUS Protocol seereis arapi bieres sami esi esieeeeeeeas 4 16 Type Files GSD Files annann 4 17 Setting the Pinnacle Plus Unit s Network Address annaa anaana 4 17 Termination 0000 eee 4 17 Baud Rate ss sactce ces aa need en ceh deed eed ieee ede eek ewe aA 4 17 Master Reset Command cc ccssiveccendgecdtbweesn ee pee ed pexbeess 4 18 Watch Dog Timer iccccecidesceteee inant dh how SoS hese ei wears gust 4 18 PROFIBUS Specific Errors incu be vos oe teetee tee Seine 4 18 Data Consistency cssanseeiv ade x reret eens eieaded ene e ee aE Ss 4 19 PROFIBUS Software Commands 0 0c eee eee 4 19 Transmission Rates and the Handshake Feature 4 19 Download Packet 2s xkoes goeawveetoterneeneud ees Dea eae es edad 4 20 Upload Packet 2 cacat dee wii eneee ea ache eh Ree Ae aay oe ae aos 4 20 Stat s Flag Byles sates pi 580eset ee dee rated ee Stal Goeeae eae 4 21 Output Readback Bytes Bytes 2 Through 7 5 4 24 Response Data Bytes 25 5atusesdiadea cused bee eG hea e knee ot 4 24 Refresh Rates in the Upload Packet 0 000 e nee 4 24 Interpreting Command Status Response CSR Codes 4 25 viii Table of Contents 57000051 00A Pinnacle Plus 10 kW Commands 0 through 127 2 2i d104 06408 boerelobabsaedaad Bhaee hs 4 26 Commands 128 through 230 assassanin aaeeea 4 44 Example Command Sequences 00 c
10. port P1 the MSTR port on the master unit and port P2 the SLV port on the first slave unit The master slave interface cable is included with the unit Note The master unit will not have an interface cable connected to port P2 Connect the included master slave pulse interface cable with the 15 pin subminiature D plug ends between the Master Slave Pulse port on the master unit and the Master Slave Pulse port on the associated slave units Use a grounding strap to connect an equi potential ground stud on the master unit to an equi potential ground stud on the first slave unit To Configure a Master Unit as a Stand Alone Unit 1 2 Set the MSTR SLV switch in the up MSTR position Remove all master slave interface cables from the master unit Configuring the Slave Units To Configure a Power Supply as a Slave Unit 1 2 Remove all input power from the power supplies in the master slave system If the Pinnacle Plus power supply includes a User card ensure that the interlock inputs are satisfied Refer to Chapter 4 in the Pinnacle Plus power supply user manual for specific User port pin descriptions and required voltage levels 3 Set the MSTR SLV switch in the down SLV position Connect the master slave interface cable with the modular plug ends between port P1 on the first slave unit and port P2 on the next slave unit Continue cabling slave units together in this daisy chain manner The mast
11. 10 kW Table 4 14 PROFIBUS Commands 0 to 127 Continued Command Description Number Number of of Response Transmit Data Data Bytes Bytes 65 Enables pulsing at the current threshold 1 CSR only default setting or enables pulsing always pulsing PEETRE enabled Note Frequency is limited to 150 kHz when mode the pulse mode is set to be enabled always Send one data byte 8 bit value e 0 Pulsing enabled at current threshold e 1 Pulsing enabled always Read back this setting with command 163 66 Enable or disable the hard arc broadcast 1 CSR only feature enable or disable Send 1 data byte hard arc 0 D broadcast TA e Non zero Enable Read back this setting with command 163 72 Set a joule value to indicate the joule down 2 CSR only near end counter is near expiration joule indication Send 2 data bytes 16 bit value Read back this setting with command 232 73 Resets the joules remaining counter to its 0 CSR only joule count initial value while the output is on reset 74 Enable or disable the joule countdown feature 1 CSR only enable which waits for command 73 before beginning disable joule the joule countdown countdown Send 1 data byte e 0 Disable e Non zero Enable Read back this setting with command 163 57000051 00A Communication Interfaces 4 41 Advanced Energy Table 4 14 PROFIBUS Commands 0 to 127 Continued e 0 Clear bit e Non
12. 14 Chooses the mode of control for the Pinnacle 1 CSR codes Plus supply 0 2 5 9 12 control mode Send 1 data byte e 2 Serial Host port e 4 User port e 6 Active control panel Read back this value with command 155 15 Enables or disables the ramp feature 1 CSR codes 0 1 2 9 19 ramp enable Send 1 data byte 8 bit value e 0 Disable e Non zero Enable Read back this value with command 163 16 Sets the ramp time in 10 ms increments Range 2 CSR codes is 50 ms to 600 00 s 0 1 4 9 ramp time 57000051 00A Communication Interfaces 4 109 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number of Transmit Data Bytes CSR Codes or Number of Response Bytes 17 program source Tells the Pinnacle Plus supply whether the source of information for regulation mode and set points is internal or external the source can be set independently for each of the three control modes Send 3 data bytes arranged as follows e First byte Program source if the serial Host port is active e Second byte Program source if a control panel is the active interface e Third byte Program source if the User port is active For each mode send an 8 bit value as follows e 0 Program source is internal e Non zero value Program source is external that is an analog value from the User port Note A User card must be installed for this feature
13. CSR code in response to many commands CSR codes are one byte responses containing a value that can be interpreted according to the following table Table 4 13 Command Status Response CSR Codes Code Meaning 0 Command accepted The following CSR codes are sent in response to a command that was not accepted and provide an indication of why the command was not accepted Control mode is incorrect Output is on change not allowed Output is off change not allowed Data is out of range Invalid parameter Program source is incorrect Active fault s exist Data byte count is incorrect User port has priority Bus is not ready This feature is not available on your unit Target life has been consumed Output OFF timer active minimum off time is 50 ms Recipe is active change not allowed 57000051 00A Communication Interfaces 4 25 Advanced Energy Table 4 13 Command Status Response CSR Codes Continued 21 Joule set point has not been reached 25 Unit is configured as a slave 28 Set point exceeds user limit 29 Regulation mode is locked you cannot switch between regulation modes while output power is on 31 The User port reset is active you must de assert the reset line on the User port 33 Pulsing disabled frequency 0 34 Unit is a Sync Pulse receiver 36 User set point out of range 99
14. address changing freeze unfreeze modes or sync modes Type Files GSD Files Type files are computer files that some Programmable Logic Controllers PLCs use to compile their PROFIBUS programs These files are device specific and contain information on features found in that device Thus a different type file should be defined for each PROFIBUS device You can download type files from the World Wide Web Support is available on the PROFIBUS Trade Organization web site at www profibus com Setting the Pinnacle Plus Unit s Network Address Use the DIP switch next to the PROFIBUS port on the rear panel to set the Pinnacle Plus unit s address Allowable addresses are even addresses between 0 and 126 selected in binary format To enter the unit s address set the switch positions for binary representation starting with the switch on the left and proceeding to the right descending order of significance The switches are numbered 1 through 8 Switch 1 is the most significant byte MSB and switch 8 is the least significant byte LSB Placing a switch in the up position toward the number is the same as indicating 1 binary The following example demonstrates switch settings for an address of 12 0000 1100 Ox0Ch 12 Note You cannot change the unit s address from the PROFIBUS master Termination Please ensure that you follow proper termination procedures if your Pinnacle Plus is the last slave on the PROF
15. commands with a CSR code see Understanding Command Status Response CSR Codes on page 4 101 The codes returned in response to each of these commands is listed in the rightmost column of the table Commands 128 through 255 request a value to be read from the Pinnacle Plus supply The number of data bytes contained in the return packet is listed in the rightmost column of the table Some of these commands may return CSR codes those codes are listed in the same column 57000051 00A Communication Interfaces 4 103 Advanced Energy Table 4 24 AE Bus Commands Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 0 Null command 0 CSR Codes 0 9 null off 1 Sets DC output off this request is always 0 CSR Codes honored regardless of which interface has 0 9 DC off control 2 Sets DC output on host control mode must be 0 CSR Codes selected see command 14 0 1 2 7 9 16 DC on 17 31 Read back the status of the last output on event with command 161 3 Sets the method of output regulation power 1 CSR Codes current or voltage 0 1 2 5 regulation 9 29 method Send 1 data byte 8 bit value e 6 Power e 7 Voltage e 8 Current Note Output power must be off that is output must be deenergized to switch between regulation modes Read back this value with command 154 4 Specifies the number of joules to be delivered 4 CSR codes 0 1 4 9 joule set
16. hence operation mode is not allowed when output is on The operation modes differ in these specific conditions e Initial output on or ignition 57000051 00A Installation and Operation 5 27 Advanced Energy e Arc shutdown extinguishing the plasma e Open load or circuit condition at output Additionally the operational mode voltage limits change slightly if you select voltage as the mode of regulation LOW POWER OPERATION For low power operation set the power limit according to the following and the conditions shown in Table 5 3 are true e Less than 500 W per 5 kW inverter for 5 kW and 5x5 kW power supplies e Less than 1000 W for 10 kW power supplies Table 5 3 Low power operation mode Mode Low Power Operation Ignition Strike voltage is limited to the user defined voltage limit The Pinnacle Plus power supply begins pulsing immediately Hard and Following the shutdown the unit continues to pulse regardless Micro Arc of plasma conditions Shutdown Open The unit continues to pulse Load Circuit 5 28 Installation and Operation 57000051 00A Pinnacle Plus 10 kW HIGH POWER OPERATION For high power operation set the power limit according to the following and the conditions shown in Table 5 4 are true e 500 W or greater per 5 kW inverter for 5 kW and 5x5 kW power supplies e 1000 W or greater for 10 kW power supplies Table 5 4 High power operation mode
17. information 1027 _ SEMI F47 compliant gM FAT COMPLAN VAVAVAVAY Short circuit protected 1024 PRODUCT COMPLIANCE The following sections include information about unit compliance and certification including the conditions of use required to be in compliance with the standards and directives Product Certification Certain options of this product are certified by e CE Marking Self declaration assessed by AE Corporate Compliance e EMC measurements Verified by the AE Corporate Compliance Lab and or an accredited third party lab e NRTL Safety certified by CSA International a Nationally Recognized Testing Laboratory For more information refer to the Certificate or Letter of Conformity US or Declaration of Conformity EU accompanying the product 57000051 00A Safety and Product Compliance Guidelines 1 5 Advanced Energy Safety and Compliance Directives and Standards Certain options of this unit have been tested for and comply with the following electromagnetic compatibility EMC and safety directives and standards and industry guidelines Note This device must be installed and used only in compliance with the directives and standards listed in addition to EN 60204 IEC 60204 and applicable requirements Note This equipment must be installed and used in accordance with the Conditions of Use described in this manual If this equipment is expanded modified or installed into a lar
18. low voltages for hard arcs are between 10 and 30 V Thus a reasonable voltage arc trip level might be 50 V Note Some target types experience hard arcs at 100 V so do not assume that 50 V is right for all processes The recommeded V arc trip level for low impedance metal targets is the default value of 70 V For sputter applications the V arc trip level should be set above 60 V For bias applications the V arc trip level can be set below 40 V A trip level between 40 V to 60 V can cause the unit to become unstable at start up Understanding Frequency and Reverse Time Settings Advanced Energy AE defines reverse time as the time that the pulsing switch is closed or when no power is transferred to the plasma By action of the pulsing switch and output inductor output voltage is reversed Reverse time is only relevant during pulsing operation See Table 3 4 on page 3 8 for reverse time specifications 5 30 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Frequency and reverse time settings can affect the arc and process behavior of the Pinnacle Plus power supply in the following ways Higher frequencies reduce the tendency to arc Note Frequency is limited to 150 kHz when the pulse mode is set to be enabled always Short reverse times increase the rate but may increase the number of micro arcs and possible hard arcs especially if you are using a long output power cable Frequency and reverse time defi
19. or relay Pin 4 supplies the signal with 18 V and it can source 60 mA Pin 3 can sink 60 mA The voltage on pins 3 and 4 should not exceed 20 V Figure 5 2 shows the Contactor Intlk port Pin 1 Pin 5 ferry Pin 6 Pin 9 1370 Figure 5 2 Contactor Intlk port connector Note The mating connector connector shell and post screws are included in the hardware kit that accompanied the Pinnacle Plus unit 57000051 00A Installation and Operation 5 7 Advanced Energy Connecting a Remote Passive Panel Connect the remote passive panel at the female 15 pin subminiature D connector labeled MONITOR on the rear panel of the Pinnacle Plus power supply The rear of the remote passive panel features a male 15 pin subminiature D connector Use the cable provided with the remote passive panel to connect the panel to your Pinnacle Plus power supply See Chapter 4 for more information Connecting a Pinnacle Remote Active Panel Connect the AE Pinnacle Remote Active Panel at the 9 pin male subminiature D connector labeled REMOTE on the rear panel of the Pinnacle Plus power supply See Chapter 4 for more information Note To reduce EMI interference we recommend using shielded cable to connect to the Remote Active Panel port Connecting to the Standard Serial Port This interface lets you use most parameters of the AE Bus communications protocol during serial communications with a host computer See Chapter 4 for more inform
20. power supply This feature allows you to have the unit pulse at low current and low voltages while protecting the unit For more information see Low Power Operation on page 5 28 Note If you choose to pulse always and set a high power operation power limit the upper end pulsing frequency limit is 150 kHz See High Power Operation on page 5 29 for information about high power operation Modes of Operation Low Power Versus High Power The advanced capability Pinnacle Plus power supply features two modes of operation low power operation and high power operation These operation modes allow you to manage better the varied process requirements of operating over a large range of power settings Following is the definition of low power operation e For 5 kW and 5x5 kW power supplies low power operation is power at less than 500 W per 5 kW inverter e For 10 kW power supplies low power operation is power at less than 1000 W Following is the definition of high power operation e For 5 kW and 5x5 kW power supplies high power operation is power at 500 W or greater per 5 kW inverter e For 10 kW power supplies high power operation is power at 1000 W or greater To select the mode of operation set the user power limit based on the 500 or 1000 W dividing line depending on your power supply as defined above Because the unit cannot switch operation between the two modes while delivering power selecting the power limit and
21. press LOGIC Checking Your Software Versions SERVICE gt SW_REV To find out the software number and version of your system software components Press SERVICE SW_REV To display the software version of the configuration press CONFIG 1 2 3 To display the software version of the active panel software press PANEL 4 To display the software version of the DSP software press DSP 5 To display the software version of the logic press LOGIC USING THE SUPPLY FUNCTIONS This option lets you modify specific components and parameters of your supply The menu options are e AEBUS e DEFAULTS e PULSE e PANEL e PGM_SRC Setting the AE Bus Timeout SUPPLY AE BUS To set your AE Bus timeout time 4 78 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW 1 Press SUPPLY AEBUS 2 Rotate the MODIFY knob to adjust the AE Bus time out value in 10 ms increments 3 Press ENTER to accept and exit Note We recommend you use the default value of 200 ms Setting the Supply Parameters SUPPLY DEFAULTS To set all your supply parameters to the defaults and then store them in non volatile memory 1 Press SUPPLY DEFAULTS 2 Rotate the MODIFY knob to display YES or NO 3 Press ENTER to accept and exit Setting Pulse Parameters SUPPLY PULSE Use this menu entry to change the pulsing parameters ENABLING PULSING MODE SUPPLY PULSE ENABLE Use this menu func
22. 0 25 25 10 1 00 25 0 30 29 985 10 1 20 30 0 35 35 026 10 1 40 35 0 40 40 10 1 60 40 0 45 45 045 9 9 1 80 44 6 3 8 Product Specifications 57000051 00A Pinnacle Plus 10 kW Table 3 4 Reverse Time Given a Self Run Frequency Continued Requested Actual Pulse Duty Cycle Duty Cycle Frequency Frequency Reversal Time min max kHz kHz Maximum us Reverse Reverse Period Period 50 50 9 0 2 00 45 0 55 54 945 8 1 2 20 44 5 60 60 06 74 2 40 44 4 65 64 935 6 9 2 60 44 8 70 69 93 6 4 2 80 44 8 75 74 906 6 0 3 00 44 9 80 80 5 6 3 20 44 8 85 85 106 5 2 3 40 44 3 90 90 09 4 9 3 60 44 1 95 94 787 4 7 3 79 44 5 100 100 4 5 4 00 45 105 105 263 4 2 4 21 44 2 110 109 89 4 4 40 44 115 114 943 3 9 4 60 44 8 120 119 76 3 7 4 79 44 3 125 125 3 6 5 00 45 130 129 87 3 4 5 19 44 2 135 135 135 3 3 5 41 44 6 140 139 86 3 2 5 59 44 8 145 144 928 3 1 5 80 44 9 150 150 376 2 9 6 02 43 6 155 155 039 2 9 6 20 45 160 160 2 8 6 4 44 8 165 165 289 2 7 6 61 44 6 170 169 492 2 6 6 78 44 1 175 175 439 2 3 7 02 43 9 57000051 00A Product Specifications 3 9 Advanced Energy Table 3 4 Reverse Time Given a Self Run Frequency Continued Requested Actual Pulse Duty Cycle Duty Cycle Frequency Frequency Reversal Time min
23. 1 external 1 Local program source 0 internal 1 external 2 Analog program source 0 internal 1 external 3 Master 4 Slave 5 Unassigned 6 Program source 0 internal 1 external 7 Target life status 0 inactive 1 active 2nd status byte 0 Profibus Status Bit Definition 0 normal 1 Joule Recipe 1 Active control panel access 0 unlocked 1 locked 2 Joule mode 0 disabled 1 enabled 3 Contactor status 0 open 1 closed 4 Unassigned 5 Ramp mode 0 disabled 1 enabled 6 Unassigned 7 Pulsing enabled 0 disabled 1 enabled Continued on next page 57000051 00A Communication Interfaces 4 131 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number of Transmit Data Bytes CSR Codes or Number of Response Bytes 163 request config status continued from previous page 3rd status byte e 0 Synch pulse setting 0 receiver 1 transmitter e 1 Over voltage timer active e 2 Over current timer active e 3 Constant duty cycle active e 4 Micro arc handling 0 disabled 1 enabled e 5 Pulsing enabled 0 at current threshold 1 always e 6 and 7 Joule threshold type 00 Power 01 Voltage 10 Current 4th status byte 0 Hard arc broadcast 0 disabled 1 enabled Joule countdown hold 0 disab
24. 10 kW PASSIVE DISPLAY PANEL The passive front panel and remote passive panel let you monitor power current or voltage receive error codes and review several other conditions shown by the LEDs Display At any time while the Pinnacle Plus supply is operating you can press the DISPLAY button to the left of the four digit display to find the number of kilowatts volts or amps being delivered or to display the frequency setting or the reverse time setting The LEDs to the right of the screen indicate which value is being displayed When both kW and V are lit frequency is displayed in kHz When both V and A are lit the reverse time is displayed in us Repeatedly pressing the DISPLAY button will cause the display to cycle in the following order kW V A freq frequency in kHz and t rev reverse time in us When a fault or software error occurs the error codes scroll across the display for example E004 E002 E004 E002 These codes scroll indefinitely until you correct the errors For a detailed explanation of the error codes and other troubleshooting materials see the Troubleshooting chapter LEDs Table 4 16 Display Panel LEDs POWER ON Lights green when input power is on OUTPUT Lights green if output power is on SETPOINT Lights green if the Pinnacle Plus supply is operating within set point accuracy is within 0 4 of full scale or 2 of set point whichever is greater INTERLOCK Lights gre
25. 2 CSR codes Plus supply waits between bytes from the 0 1 4 9 AE Bus time host out value l Send 2 data bytes 16 bit value the value represents increments of 10 ms and must be at least 2 but no greater than 500 20 ms to 5 s That is two decimal places are implied enter 500 for 5 00 Read back this value with command 140 57000051 00A Communication Interfaces 4 115 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 43 Sets the unit s synch pulse feature as a 1 CSR codes transmitter or a receiver 0 1 2 9 sets synch pulse as Send 1 data byte transmitter or 0 Receiver receiver Non zero Transmitter Read back with command 163 44 Lets you write up to 40 characters of text to 0 to 40 CSR codes line one top line of an active control panel 0 9 panel text line 1 45 Lets you write up to 40 characters of text to 0 to 40 CSR codes line two bottom line of an active control 0 9 panel text panel line 2 46 Erases text displayed with commands 44 and 0 CSR codes 45 and refreshes the display 0 9 erase panel text You may set values for all three user output limits commands 49 50 and 51 however the Pinnacle Plus unit responds to the first limit value that impacts output 4 116 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus
26. 20 000 equates to 20 000 W The Max Power attribute scaling is Watts x 10 if the unit is operating as a master slave set In this case a value of 2 000 equates to 20 000 W Note The Max Current attribute returns a value in Amperes with 2 decimal places implied For example a value of 8 000 equates to 80 A For more information about this type of messaging refer to section 4 2 of the DeviceNet Specification version 2 0 or later The following Common Services specifications apply Service Code Class Instance Service Name 14 OE nex Yes Yes Get_Attribute_Single Rear Panel LEDs The rear panel of the Pinnacle Plus unit features two bi color LEDs see Figure 4 7 One is labeled MOD and indicates module status The other is labeled NET and indicates network status 57000051 00A Communication Interfaces 4 13 Advanced Energy MODULE STATUS LED The MOD bi color amber green LED provides device status It indicates whether the device has power and is operating properly The following table shows the LED s various states and their meanings Table 4 7 MOD Status LED Flashing Green If the LED is the state indicated is which means that off No power the unit is not receiving power Green steady Operational the unit is operating normally Standby the unit needs maintenance because the configuration is missing incomplete or incorrect Unrecoverable Fault the unit has ex
27. 3 Sets the method of output regulation power 1 CSR only current or voltage regulation method Send 1 data byte 8 bit value e 6 Power e 7 Voltage e 8 Current Read back this value with command 154 4 Specifies the number of joules to be delivered 3 CSR only joule set Send a 3 byte 24 bit value the value must be point between 0 and 9 999 999 Read back this value with command 173 5 Enables or disables joule mode 1 CSR only joule mode Note If a timed recipe is active the timed enable recipe overrides the joule feature Send 1 data byte 8 bit value e 0 Disable e Non zero value Enable Read back this value with command 153 57000051 00A Communication Interfaces 4 27 Advanced Energy Table 4 14 PROFIBUS Commands 0 to 127 Continued Command Description Number of Transmit Data Bytes Number of Response Data Bytes 6 set point Specifies the output set point level for whichever method of regulation mode has been selected Send 2 data bytes 16 bit value An output power value should imply 3 decimal places for a stand alone unit and 2 decimal places for a master slave system An output current value should imply 2 decimal places and an output voltage value should imply 0 decimal places For example for a 6 kW standard Z stand alone supply send a value between 0 and 6000 6 000 kW decimal is implied or 0 and 1500 15 00 A decimal is implied or 0 and 800 maximum output volta
28. 5 Invalid parameter 6 Program source is incorrect 7 Active fault s exist 9 Data byte count is incorrect 10 User port has priority 11 Bus is not ready 12 This feature is not available on your unit 16 Target life has been consumed 17 Output OFF timer active minimum off time is 50 ms 19 Recipe is active change not allowed 21 Joule set point has not been reached 25 Unit is configured as a slave 28 Set point exceeds user limit 29 Regulation mode is locked you cannot switch between regulation modes while output power is on 31 The User port reset is active you must de assert the reset line on the User port 33 Pulsing disabled frequency 0 34 Unit is a Sync Pulse receiver 4 102 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 23 Command Status Response CSR Codes Continued 36 User set point out of range 99 Command not accepted there is no such command HOST PINNACLE PLUS OAh O6h 64h OOh 68h Header Cmd Data Chksum 06h ACK 09h 06h 00h OFh Header Cmd CSR Chksum 06h ACK time 2251 Figure 4 18 AE Bus communications transaction example AE Bus Commands To operate the power supply from a host computer you must first set the control mode to host command 14 AE Bus commands 1 through 127 change the value of a parameter or direct the power supply to perform a specific function The Pinnacle Plus supply responds to these
29. Before returning any product for repair and or adjustment first follow all troubleshooting procedures If after following these procedures you still have a problem or if the procedure instructs you to contact AE Global Services and discuss the problem with a representative Be prepared to give them the model number and serial number of the unit as well as the reason for the proposed return This consultation call will allow Global Services to determine if the unit must actually be returned for the problem to be corrected Such technical consultation is always available at no charge For more detailed information about the product warranty and return policy see the following section Warranty Warranty Advanced Energy AE products are warranted to be free from failures due to defects in material and workmanship for 12 months after they are shipped from the factory see Warranty Statement below for details Note If the product has a Warranty Void if Seal is Broken label you must receive prior approval from AE before you can remove the power supply box cover If you remove the box cover before receiving approval from AE the product warranty is no longer valid Contact AE Global Services for more information see AE Global Services on page 6 20 57000051 00A Troubleshooting and Global Services 6 21 Advanced Energy In order to claim shipping or handling damage you must inspect the delivered goods a
30. Bit 0 Plasma ignited see explanation below for more information Bit 1 2 and 3 Joule recipe active step read the three status bits together and interpret as follows gt 000b gt 001b step 1 gt 010b step 2 gt 011b step 3 gt 100b step 4 gt 101b step 5 gt 110b step 6 gt 111b step 7 Bit 4 End of target life EOTL Bit 5 Active toggle bit Bit 6 Set point OK Bit 7 Always set Byte 1 Bit 0 Fault active When this bit is set 1 faults exist Bit 1 Overtemperature condition Bit 2 Interlock open Bit 3 Nearly end of recipe step see explanation below for more information Bit 4 Joule mode enabled Bit 5 Contactor open Bit 6 Joules reached Bit 7 Output on Plasma Ignited Bit In the first status byte bit 0 indicates if plasma is ignited As soon as output is turned on and plasma is ignited joule count is started bit 0 is set that is 1 As long as output is off or output is turned on but no plasma is ignited no joule count bit O is not set that is 0 Nearly End of Recipe Step Bit In the second status byte bit 3 indicates the recipe step is nearly ending When this bit is set that is equals 1 the joule counter run timer is down to the value set with command 72 The bit will reset to 0 at the start of the next recipe step Your product may function with the end of joule recipe indicator versus the end of each step indicator
31. Code Troubleshooting Table on page 6 13 or passive front panel help code H027 see Help Code Troubleshooting Table on page 6 6 To enable the over current timer follow these steps to select a value in 0 1 s increments To disable the timer follow these steps and select a value of 0 1 Press PROCESS MONITOR OVER_I TIMER 2 Rotate the MODIFY knob to adjust the value 3 Press ENTER to accept and exit SETTING THE OUT OF SET POINT TIMER PROCESS MONITOR SETPT Use this option to enable and set an out of set point timer This function lets you indicate how long you want the power supply to tolerate an out of set point condition before it shuts off output An out of set point condition occurs whenever output moves out of a range determined by your selected set point see page 4 90 Out of Set Point Tolerance Range Set point 0 4 of full scale or 2 of set point whichever is greater When an out of set point condition occurs the unit shuts off output and displays error code E001 See the Error Codes section of the Troubleshooting chapter for more information about error codes 57000051 00A Communication Interfaces 4 85 Advanced Energy To enable the out of set point timer follow these steps to select a value in 0 1 s increments To disable the timer follow these steps and select a value of 0 Note Because the readbacks which are compared to the set point are filtered in the softw
32. Command not accepted there is no such command Commands 0 through 127 Commands 0 through 127 change the value of a parameter or direct the power supply to perform a specific function Most of these commands require that the Pinnacle Plus unit be in host control mode Exceptions are noted in the Description column in the following table The last column in the following list indicates how many data bytes of the download packet are needed to support the command For example a 1 in the last column indicates that you must insert data in the first data byte Likewise a 3 would indicate that you must insert data in all three data bytes If a data byte is not defined as containing data its contents will be ignored Thus you do not need to zero data bytes that are not used 4 26 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 14 PROFIBUS Commands 0 to 127 Command Description Number Number of of Response Transmit Data Data Bytes Bytes 0 Null command Sets de output off 0 CSR only null Note This request is always honored regardless of which interface has control 1 Sets de output off 0 CSR only dc off This request is always honored regardless of which interface has control 2 Sets dc output on host control must be selected 0 CSR only see command 14 dc on Read back the status of the last output on event with command 161
33. Control Serial communications Host port User port analog digital interface active front panel and or Pinnacle Remote Active Panel Passive Panel Options Your unit also may feature either a passive front panel remote active panel blank panel or an active front panel Method of Output The regulation mode is the parameter that remains Regulation constant when the Pinnacle Plus is producing output it can be power or current or voltage Select one of these regulation modes from the optional Pinnacle Remote Active Panel the active front panel the User port or the serial Host port Note Output power must be off that is output must be deenergized to switch between regulation modes Programmable Set You can program an output level from low values Points up to the unit s maximum rate of output for power current or voltage You can also program the chopper output frequency and reverse time Select these values from the optional Pinnacle Remote Active Panel the active front panel the User port or the serial Host port Note The User port does not have access to the chopper Output Limits You may set maximum output limits for power voltage and current Select these values from the optional Pinnacle Remote Active Panel the active front panel or the serial Host port 57000051 00A Product Specifications 3 1 Advanced Energy Table 3 1 Functional Specifications Continued
34. Control The action requested was Check the control mode Set Mode not from the control source it to the desired control For example an AE Bus source command was issued but the unit is in Local control mode H002 Can t Change The action requested cannot Turn off output power and While be performed because the try again Output is On power supply output is on Output is You have attempted to turn Turn off output power and Already On on the output but output try again power is already on 6 6 Troubleshooting and Global Services 57000051 00A Pinnacle Plus 10 kW Table 6 3 Help Code Troubleshooting Table Continued Help Help Code Problem Indicated Suggested Action Code Message Number H004 User Limit You have attempted to seta Retry setting the limit using Out of Range power voltage or current an acceptable value See limit to a value outside the Electrical Specifications allowable range on page 3 5 for more information Timer Out of You have attempted to seta Retry setting the timer using Range timer to a value outside the an acceptable value See allowable range Chapter 4 Communication Interfaces for more information Arc Count Limit You have attempted to set Retry setting the limit using Out of Range the arc count limit to a value an acceptable value See outside the allowable range Chapter 4 Communication Interfaces for m
35. DC to high frequency voltage by alternating the current through switching transistors Output In the output section an isolation transformer steps up the high frequency voltage from the inverter section and sends it to a full wave rectifier bridge Output Measurement The output measurement section measures current and voltage These signals are typically scaled to 0 to 10 VDC and sent to the logic control and interfaces DC Chopper Section This section uses a patented circuit with a tapped inductor and a shunt switch to chop or pulse the DC before being sent to the output Logic Control The microprocessor in the logic control section uses operator supplied parameters and set points to control the output This section is also responsible for providing status information to the operator through all interfaces and for controlling the input section 57000051 00A Theory of Operation 2 3 Advanced Energy Remote Interfaces The Pinnacle Plus unit supports four types of interfaces a User port Analog Digital a serial Host port RS 232 422 485 an active front panel and a Pinnacle Remote Panel interface All four interfaces communicate operator supplied inputs to the logic control section and provide the operator with status information 2 4 Theory of Operation 57000051 00A Pinnacle Plus 10 kW Chapter 3 Product Specifications FUNCTIONAL SPECIFICATIONS Table 3 1 Functional Specifications Modes of
36. Interfaces 4 39 Advanced Energy Table 4 14 PROFIBUS Commands 0 to 127 Continued e 1 Voltage e 2 Current Read back this setting with command 163 Command Description Number Number of of Response Transmit Data Data Bytes Bytes 50 Sets a maximum limit for output voltage 2 CSR only user voltage Send 2 data bytes 16 bit value value must be limit between 0 and the maximum rated output voltage for the supply Read back this value with command 142 51 Sets a maximum limit for output current 2 CSR only user current Send 2 data bytes 16 bit value the value limit must be between 0 and the maximum rated output current for the supply Assume 2 decimal places 5000 50 00 A Read back this value with command 143 59 Send 2 data bytes 16 bit value Valid input 2 CSR only joule recipe for the joule recipe repetitions are 1 through repetition 65535 Note This command is only valid when you set the continuous joule recipe type Readback this value with command 233 61 Enables or disables micro arc handling feature 1 CSR only Hard arc handling is always enabled enable disable Send 1 data byte 8 bit value per arc e 0 Disable handling e Non zero Enable Read back this value with command 163 64 Sets the joule mode counter threshold type 1 CSR only threshold Send one data byte 8 bit value type e 0 Power 4 40 Communication Interfaces 57000051 00A Pinnacle Plus
37. Message Number H006 Analog Setpoint You have attempted to Check the program source Selected change the regulation mode setting For more or a set point when the information see command 17 power supply has been setto in Chapter 4 respond to an external Communication analog source Interfaces H007 Faults Are You requested output On Clear fault and try again Active while fault was active H009 Data Byte The number of data bytes Check the command s Count Incorrect sent does not match the requirements and resend the number of data bytes command For more required by the command information see Chapter 4 Communication Interfaces H010 User Port Has After selecting a target other Use the User port to select Priority than 1 from the User port the target Or to select the you have attempted to select target through another another target through interface select target 1 from another interface that is the User port through either a serial port or a panel Note When you have selected a target greater than 1 through the User port the User port s target setting has priority H012 Specified You have attempted switch Select another interface Interface Not to User control when your Local or Host For more Installed power supply model is not information see Chapter 4 equipped with a User card Communication Interfaces H016 Reset Target Target life counter is Reset the target life counter Life enabled
38. Mode High Power Operation Ignition Under high power operation Power or Current regulation pulsing is disabled the voltage jumps to maximum voltage 1350 V and is held until the current is detected flowing greater than the following values depending on your power supply e 0 25 A for 5 kW and 5x5 kW power supplies e 2 0A for 10 kW 325 650 VDC power supplies e 0 5 A for 10 kW 325 800 VDC power supplies When the current flows above the specified value for your unit pulsing starts Should 100 ms expire before pulsing begins a duty cycle is imposed on the unit s voltage limit to prevent unit damage This duty cycle is 100 ms at maximum voltage and 900 ms at the user voltage limit This cycle repeats until the current exceeds the threshold for the unit listed above at which time pulsing starts Note If the regulation mode is Voltage the output on voltage jumps to a maximum of the set point plus 12 5 and no duty cycle is imposed Hard Arc Shutdown Open Load Circuit Following the shutdown if the unit detects the current has dropped below the following values per your unit configuration the unit returns to ignition state e 0 25 A for 5 kW and 5x5 kW power supplies e 2 0 A for 10 kW 325 650 VDC power supplies e 0 5 A for 10 kW 325 800 VDC power supplies Low current flow is a good indicator that the plasma has extinguished Otherwise the unit continues pulsing if current flow sta
39. OPERATION The following sections include information about operating and monitoring Pinnacle Plus power supplies connected for sync pulse operation For information on how to connect and configure the Pinnacle Plus power supplies for sync pulse operation see Connecting for Sync Pulse Operation on page 5 21 Monitoring the Sync Pulse System You can monitor the sync pulse system using the following devices e Ifyou have a passive front panel or remote passive panel attached to any unit in the system you can view the output for the individual unit e Ifyou have an active front panel or remote active panel attached to any unit in the system you can monitor the output power current or voltage and set point of the individual unit e If you have a host computer connected to a serial port on any unit in the system you can monitor the output power current or voltage and set point of the individual unit 57000051 00A Installation and Operation 5 33 Advanced Energy For more information on the above devices see Chapter 4 in the Pinnacle Plus power supply user manual Clearing Faults in a Sync Pulse System Table 5 6 describes some of the errors you might encounter with a Pinnacle Plus sync pulse system Table 5 6 Errors Associated With The Pinnacle Plus Sync Pulse System Condition Possible Cause s Transmit unit reports Multiple Sync Pulse Transmitters Detected Two or more units
40. Pollution degree 2 3 16 Product Specifications 57000051 00A Pinnacle Plus 10 kW COOLANT SPECIFICATIONS Table 3 8 Coolant Specifications Coolant Temperature Air gas minimum 0 C maximum 40 C Note See Cooling Requirements on page 5 1 for more information Pollution Degree CE Marked devices install and operate this device in a pollution degree 2 or better environment which means an indoor location such as a computer room office or factory floor where only non conductive pollution occurs during operation Occasionally condensation causes temporary conductivity when the device is not operating EMI EMC Tested for electromagnetic compatibility Note See Safety and Compliance Directives and Standards on page 1 6 and the declaring letter for specific standards Acoustic Noise Noise generated by this unit is 71 5 dB A ata 1 m distance from the front of the unit 57000051 00A Product Specifications 3 17 Advanced Energy 3 18 Product Specifications 57000051 00A Pinnacle Plus 10 kW Chapter 4 Communication Interfaces USER PORT The User port allows you to control the Pinnacle unit through a remote controller The connector is a 15 pin subminiature D female connector see the following illustration Pin 8 Pin 15 Pin 1 0000006 PSS Pin 9 1061 Figure 4 1 15 pin User port You may operate the Pinnacle unit sol
41. Pulse On signal return 9 5 POFF SP return Pulse Off signal return Cable Configuration Figure 4 5 illustrates the Sync Pulse port cable configuration 57 lead PIN 5 PIN PIN 1 rte JI PIN 6 a sd in O PING f PIN 1 PINS THE SIH pins oO oy J O PIN 1 PING 88 i J PINS G PINS 4 lead J O 2095 Figure 4 5 Sync Pulse cable 57000051 00A Communication Interfaces 4 7 Advanced Energy DEVICENET PORT The rear panel of your Pinnacle Plus unit features DeviceNet port for interfacing with a DeviceNet network The DeviceNet port is a round five pin male micro connector which is electrically isolated from the power supply see Figure 4 6 Note Dual Pinnacle Plus units units containing two seperate inverters share the common DeviceNet network micro connector but each side is controlled and operated independently through this port The following discussion describes the operation of one side of the unit The other side operates the same way The following paragraphs describe the interface and the associated rotary switches and LEDs 1169 5 ru M Figure 4 6 DeviceNe port with pin designations Installation Refer to the following pin descriptions when connecting to the DeviceNet port Use th
42. Remote Passive Panel 000 cece eee eee eee 5 8 Connecting a Pinnacle Remote Active Panel 0 00 eeu 5 8 Connecting to the Standard Serial Port 0 0000 e eee eee 5 8 Connecting for Serial Host Port Control 0 00000 eee eee 5 8 Connecting for DeviceNet Control 0 000 ee 5 9 Connecting for User Port Control 0 2000 eee 5 9 Connecting Input Power 20 0 c eee 5 9 Input Power Cable Requirements 0 0 0 eee eee eee 5 10 Five Terminal Input Connector 0000 eee ee 5 10 Connecting Output Power 0 00 cece eee 5 10 Output Power Cable Recommendations 0000005 5 11 Two Terminal Multicontact Output Connector 5 12 Connecting for Master Slave Operation 00 0c eee eee 5 17 Understanding Master Slave Operation 0 000 eee 5 17 Master Slave Host Card Interface 0 000 e eee eee 5 18 Configuring a Master Slave System 00 00 eee 5 18 Master Slave Configuration Example 00 02 eee eee 5 20 Connecting for Sync Pulse Operation 00000 c eee eens 5 21 Understanding Sync Pulse Operation 00 eee eee 5 21 Configuring for Sync Pulse Operation 0000 eee eee 5 21 Sync Pulse Configuration Examples 000 eee ee eee 5 22 Rear Panel Drawing 2 0000 eee ee 5 24 Operating the UNIT sctc ccateheviieeeatageeteteg
43. Screen on page 4 69 RESETTING THE OVER VOLTAGE DENSITY PROCESS MONITOR OVER_V RESET 57000051 00A Communication Interfaces 4 83 Advanced Energy Use this option to reset the over voltage density counter to zero You can use this feature to characterize a process by recording the over voltage counter over the same time period for every parameter change in the process To use the over voltage counter in this way reset both the counter and the period timing at the start of a parameter change Record the counter at the end of the timed period and repeat To reset the over voltage density counter 1 Press PROCESS MONITOR OVER_V RESET SETTING THE OVER VOLTAGE TIMER PROCESS MONITOR OVER_V TIMER Use this option to enable and set the over voltage timer This function lets you indicate how long you want the power supply to tolerate an over voltage condition before it shuts off output When the timer expires the unit shuts off output and displays error code E086 see Error Code Troubleshooting Table on page 6 13 or passive front panel help code H026 see Help Code Troubleshooting Table on page 6 6 To enable the over voltage timer follow these steps to select a value in 0 1 s increments To disable the timer follow these steps and select a value of 0 1 Press PROCESS MONITOR OVER_V TIMER 2 Rotate the MODIFY knob to adjust the value 3 Press ENTER to accept and exit VIEWING
44. Send a 4 byte 32 bit value the value must be point between 0 and 9 999 999 Read back this value with command 173 5 Enables or disables joule mode 1 CSR codes 0 1 2 9 joule mode Send 1 data byte 8 bit value enable e 0 Disable e Non zero value Enable Read back this value with command 153 4 104 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number of Transmit Data Bytes CSR Codes or Number of Response Bytes 6 set point Specifies the output set point level for whichever method of regulation mode has been selected Send 2 data bytes 16 bit value an output power value implies 3 decimal places for a stand alone unit and 2 decimals for a master slave unit An output current value should imply 2 decimal places and an output voltage value should imply 0 decimal places For example for a 6 kW standard Z stand alone supply send a value between 0 and 6000 6 000 kW decimal is implied or 0 and 1500 15 00 A decimal is implied or 0 and 800 maximum output voltage Please refer to the Specifications chapter of this manual for your unit s capabilities Note If the ramp feature is enabled commands 15 and 16 sending this command while the output is on will force the unit to ramp from the existing set point to the new requested set point over the time specified in command 16 Th
45. This value is set with command 9 0 4 179 request active recipe step ramp run status and ramp run time remaining Requests the active recipe step number the ramp run status and the ramp run time remaining the returning packet contains 4 or 6 data bytes depending on the recipe type e First byte Active recipe step number e Second byte Ramp run or recipe type status 1 ramp 2 run 4 continuous recipe 5 discrete recipe e Third and fourth bytes Ramp run time remaining in tens of milliseconds or 0 if a ramp or recipe has run to completion if timed recipe is running OR e Third fourth fifth and sixth bytes Joules remaining if discrete or continuous joule recipe is running Note If output is shut off either through a fault or an off command the active recipe step number ramp run status and ramp run time remaining will all maintain their last value A subsequent off command will set recipe step number to 1 or 0 if recipes are not active and set ramp run time remaining to 65535 if the time is nonzero If the run segment of the last recipe step is 0 ramp run time remaining is set to 65534 and never counts down 4 or 6 57000051 00A Communication Interfaces 4 135 Advanced Energy Table 4 24 AE Bus Commands Continued e First and second bytes Value of set point in the mode indicated e Third byte Regulation mode gt 6
46. Transmit Data Bytes column in the following list indicates how many data bytes of the download packet are needed to support the command Response bytes will appear in upload bytes 8 through 12 when ready see Upload Packet in this chapter Table 4 15 PROFIBUS Commands 128 to 230 Command Description Number Number of of Transmit Response Data Data Bytes Bytes 128 Requests the power supply type the returning 0 4 packet contains 4 ASCII characters PLUS request supply type 129 Requests the output capacity of the power 0 5 supply the returning packet contains 5 ASCII request supply characters indicating capacity in kilowatts ie The data string implies 3 decimal places for a stand alone unit 10000 10 000 kWh and implies 2 decimal places for a master slave system 2000 20 00 kWh 136 Requests the output power level that needs to 0 2 be met before the Joule output energy request joule calculation begins threshold This level is set with command 26 The joule threshold type power voltage or current is set with command 64 4 44 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 141 Requests the output power limit you set with 0 2 command 49 request user power limit Accuracy is 0 3 o
47. Up Sequence Please Wait In addition verify that an LED lights to show the control setting and another lights to show the regulation setting Finally verify that the OFF LED lights Note If an error code that is an E nn code appears on the front panel or on the Pinnacle Remote Active Panel refer to Chapter 6 for an explanation and troubleshooting suggestions The unit defaults to the previously selected control and regulation settings If the unit had been in LOCAL mode with a Pinnacle Remote Panel but the Remote Panel is removed the unit will boot up in Host control mode If there is no Host card the unit will boot up in User control mode An active DeviceNet card will act as a Host card if applicable but if the DeviceNet card is not active the unit will boot up in User control mode 3 If the display screen shows no message and or if no control or regulation LEDs light ensure that the unit is properly installed and is receiving AC input power 4 Verify which power supply LEDs are not lit gt If you are using the passive panel verify that the BUS FAULT and OVERTEMP LEDs are not lit If either or both is lit power down the Pinnacle Plus power supply clear the fault and return to Step 1 Refer to Chapter 6 for error code explanations and troubleshooting suggestions 57000051 00A Installation and Operation 5 25 Advanced Energy gt If you are using an active front panel or the Pinnacle Remote Panel
48. active fault codes The returning packet contains a variable amount of data bytes A two byte value represents each error code If a single fault is active the data length will be 2 data bytes If two faults are active the data length is 4 data bytes and so on If no faults are active the data length is 0 If a CSR is returned the data length is 1 211 Requests the revision of the FPGA software 0 4 Returns 4 ASCII characters FPGA software revision 4 140 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 220 Requests unit statistics returning packet 1 4 contains 4 data bytes 32 bit value May return des bt CSR code 5 customer Send 1 data byte 8 bit value service co e 0 Total output in kilowatt hours statistics e 1 Total idle time e 2 Total run time e 3 Total unit on events e 4 Total output on events e 5 Total over temperature events e 6 Total control circuit faults e 7 Total out of set point events e 8 Total hard bus fault events e 9 Total power fluctuation events e 10 Unassigned e 11 Total Side A inverter low events e 12 Total Side B inverter low events e 13 Total user interlock open events e 14 Total cable interlock open events e 15 Total contactor interlock open events e 18 Total PROFIBUS fau
49. allowed while the power the unit function For more supply is configured in a information on this master slave system procedure see Master Slave System Operation on page 5 31 H028 Setpoint Out of You have attempted to seta Retry setting the set point Range set point to a value outside using an acceptable value the allowable range See the Chapter 4 Communication Interfaces H031 User Port Reset The User port reset is De assert the User port reset asserted function See Chapter 4 Communication Interfaces 57000051 00A Troubleshooting and Global Services 6 11 Advanced Energy Table 6 3 Help Code Troubleshooting Table Continued Help Help Code Problem Indicated Suggested Action Code Message Number H034 Unit Configured You have attempted to De assert the receiver status as Sync Pulse initiate a unit function thatis of the unit and retry the Receiver not allowed while the power function For information supply is configured as a regarding this procedure see sync pulse receiver Sync Pulse Operation on page 5 33 H099 Command Not The Pinnacle Plus unit Review the list of Implemented does not support the commands For a list of command most recently sent commands see Chapter 4 by the computer host Communication Interfaces If by following the information in these checklists and this table you fail to identify the problem please call
50. and exit SETTING THE MAXIMUM LIMIT FOR OUTPUT POWER PROCESS LIMITS POWER This function lets you set a maximum limit for output power The maximum allowable value is the maximum rated output for the supply To set the user power limit 1 Press PROCESS LIMITS POWER 2 Rotate the MODIFY knob to select a value between 0 and the maximum rated output power 3 Press ENTER to accept and exit Setting Arc Handling PROCESS ARC Use the ARC menu to implement arc handling during your normal process cycle or during standby Selections in the ARC menu let you establish arc handling parameters for normal process runs In addition the PROCESS menu lets you view arc density Statistics 4 88 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW SETTING THE MICRO ARC TRIP LEVEL PROCESS ARC LEVEL This function lets you set the micro arc trip level that is the output voltage level as measured at the DC inverter output see Figure 2 1 on page 2 2 at which the unit determines an arc is occurring If the voltage level is changing below the specified trip level the Pinnacle Plus supply reacts by shutting down the output To set the arc trip level 1 Press PROCESS ARC LEVEL 2 Rotate the MODIFY knob to select a micro arc trip level 3 Press ENTER to accept and exit SETTING THE ARC COUNT LIMIT PROCESS ARC COUNT This function lets you set a maximum limit of hard arcs that can occur during a run If
51. and has expired 6 10 Troubleshooting and Global Services 57000051 00A Pinnacle Plus 10 kW Table 6 3 Help Code Troubleshooting Table Continued is Active Help Help Code Problem Indicated Suggested Action Code Message Number H019 Can t Change You have attempted to Delay initiating the desired While Recipe is initiate a unit function thatis function until the recipe is Active not allowed while the power complete Or turn off output supply is executing a recipe and disable the recipe function before attempting to initiate the desired function again For more information see Chapter 4 Communication Interfaces H021 Joule Delivery The joules delivered counter Delay initiating the desired Not Complete is enabled and running and function until the joule you have turned off output counter expires or disable power before the counter the joule mode For more expired information see Chapter 4 Communication Interfaces H025 Configuredasa You have attempted to De assert the slave status of Slave Unit initiate a unit function thatis the unit and retry the not allowed while the power function For information supply is configured as a regarding this procedure see slave Master Slave System Operation on page 5 31 H026 Can t Change You have attempted to Disable the master slave in Master Slave initiate a unit function thatis system and retry initiating System not
52. attempted to set Retry setting the joule set Out of Range the joule set point to a value point using an acceptable outside the allowable range value See Chapter 4 Communication Interfaces for more information Joule Threshold You have attempted to set Retry setting the joule Out of Range the joule threshold to a threshold using an value outside the allowable acceptable value See range Chapter 4 Communication Interfaces for more information H005 Invalid Control You have attempted to seta Set the control source to Mode control source other than Local Host or User Local Host or User Invalid You have attempted to set Set a valid mode for Regulation the regulation mode to regulation that is power Mode something other than power current or voltage See current or voltage Chapter 4 Communication Interfaces for more Note Output power must be information off that is output must be de energized to switch between regulation modes Invalid You have attempted to set Set a valid value for the Parameter an operating parameter toa parameter See Chapter 4 value outside its allowable range Communication Interfaces for more information 57000051 00A Troubleshooting and Global Services Advanced Energy Table 6 3 Help Code Troubleshooting Table Continued Help Help Code Problem Indicated Suggested Action Code
53. bit set User Port EOTL defined as Ready Signal 19 HIGH SPEED AEBUS bit clear Standard AE Bus baud rates bit set High Speed AE Bus baud rates e 25 EXPLICIT FAULT CLEARING bit clear enables OFF or reset command clears faults bit set disables requires power cycle to recover from faults 57000051 00A Communication Interfaces 4 121 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 92 Sets pulse frequency from 0 to 350 kHz in 1 CSR codes 5 kHz increments 0 1 4 9 pulse eee frequency Note Frequency is limited to 150 kHz when index the pulse mode is set to be enabled always e 0 Pulsing disabled e 1 5kHz e 2 10kHz e 3 15 kHz e 4 to 69 follow the established pattern e 70 350 kHz Read back this setting with command 146 93 Sets pulse reverse time from 0 4 usto 5 0 us in 1 CSR codes 0 1 us increments 0 1 4 9 33 pulse reverse time e 04 0 4 us e 05 0 5 us e 06 0 6 us e 07 to 49 follow the established pattern e 50 5 0 us Read back this setting with command 147 119 Send this command to clear fault indication 0 CSR codes when the Pinnacle Plus supply has 0 9 master reset experienced a non recoverable fault Note Output will be turned off This request is always honored regardless of which interface has control 126 Resets all user d
54. can use this feature to improve the accuracy for processes that have long ignition times To set the joule threshold type 1 Press PROCESS CONTROL JOULES THRESHOLD TYPE 2 Rotate the MODIFY knob to select POWER CURRENT or VOLTAGE 3 Press ENTER to accept and exit Note If you select power or current the joule counter counts when power or current which ever you selected is above the threshold and stops when this value drops below the threshold If you select voltage the joule counter counts while voltage is below the threshold and stops when voltage exceeds this limit The Joule energy calculation begins after n mS regardless of the output level The time value n mS is set in the configuration and cannot be changed If the output level meets the joule energy threshold prior to the time expiration the joule energy calculation will begin To set the joule threshold level 1 Press PROCESS CONTROL JOULES THRESHOLD LEVEL 2 If you have selected power as your joule counter threshold type then rotate the MODIFY knob to select a value between 10 W and maximum unit power divided by 8 Note Value is in decawatts if unit is part of a master slave system 4 94 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW 3 If you have selected current as your joule counter threshold type then rotate the MODIFY knob to select a value between 0 and the maximum current set point for your unit 4 If you h
55. dente dei eeny Seder eteee oes 4 6 Figure 4 5 Sync Pulse cable 0 000 e ee eee 4 7 Figure 4 6 DeviceNet port with pin designations 00 eee eee ee 4 8 Figure 4 7 DeviceNet rotary switches and LEDS 0 0000 e eee 4 9 Figure 4 8 Remote active panel connector 0 0 02 e eee eee eee 4 64 Figure 4 9 Control panel 0 cee eee 4 67 Figure 4 10 Two line output display screen 000 eee ee 4 69 Figure 4 11 Control panel main menu functions 000 0c eee eee 4 71 Figure 4 12 Service menu Map 2 00 tees 4 72 Figure 4 13 Supply menu map 0 0 ee 4 73 Figure 4 14 Process menu Map c c0ccccokex vax seewesiveees te new be Seeaes 4 74 Figure 4 15 Standard Serial port 20 00 c cece eee 4 96 Figure 4 16 Graphic representation of an AE Bus message packet 4 98 Figure 4 17 AE Bus communications transaction 000 4 100 Figure 4 18 AE Bus communications transaction example 4 4 103 Figure 5 1 Clearances for Pinnacle Plus power supplies stacked in a cabinet 5 4 Figure 5 2 Contactor Intlk port connector 0 eaaa 5 7 Figure 5 3 Actual size of PG 11 style strain relief fitting 28 mm diameter 5 12 Figure 5 4 Actual size PG 16 style strain relief fitting 84 mm diameter 5 12 Figure 5 5 PG style output box and connector 000 e eee eee eee 5 13 Figur
56. flags first byte 1 Status flags second byte 2 Actual power low 3 Actual power high 4 Actual voltage low 5 Actual voltage high 6 Actual current low 7 Actual current high 8 Data byte LSB 9 Data byte 10 Data byte 11 Data byte 12 Data byte MSB 13 Data field definition STATUS FLAG BYTES Bytes 0 and 1 of the upload packet contain information about the Pinnacle Plus unit this information appears as status bits or status flags Table 4 11 defines these status bits for units with a standard configuration Table 4 12 defines the status bits for units configured to run joule recipes In general if the bit is set 1 the condition is true 57000051 00A Communication Interfaces 4 21 Advanced Energy Table 4 11 Upload Status Bytes First Status Byte 0 Control mode with bit 9 1 Control mode 00 User 01 Local 10 PROFIBUS 2 Set point status OK 3 Unused 4 End of Target Life EOTL 5 Active toggle bit 6 Bus fault high or low 7 Inverter low Second Status Byte 0 Fault active 1 fault exists 1 Overtemperature condition 2 Interlock mechanism open 3 Momentary power failure 4 Joule mode enabled 5 Contactor open 6 Joules reached 7 Output is on 4 22 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 12 Upload status bytes joule recipe configuration Status Byte Byte 0 Status Bit Definitions
57. has control Send 1 data byte e 2 Serial Host port e 4 User port e 6 A control panel Read back this value with command 155 15 Enables or disables the ramp feature 1 CSR only ramp enable Send 1 data byte 8 bit value e 0 Disable e Non zero Enable Read back this value with command 163 16 Sets the ramp time in 10 ms increments Range 2 CSR only 4 32 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 14 PROFIBUS Commands 0 to 127 Continued Command Description Number of Transmit Data Bytes Number of Response Data Bytes 17 program source Tells the Pinnacle Plus supply whether the source of information for regulation mode and set points is internal or external the source can be set independently for each of the three control modes Send 3 data bytes arranged as follows e First byte Program source if the serial Host port is active e Second byte Program source if a control panel is the active interface e Third byte Program source if the User port is active For each mode send an 8 bit value as follows e 0 Program source is internal e Non zero value Program source is external that is the program source is an analog signal from the User port Read back these values with command 163 3 CSR only 19 recipe steps Specifies the number of recipe steps in a recipe Send 1 data byte 8 bit value e
58. indicate an interval of 99 9 s 186 Requests the over current timer value the 0 2 returning packet contains 2 data bytes 16 bit request over value indicating the value current timer value This value is set with command 35 57000051 00A Communication Interfaces 4 55 Advanced Energy Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 187 Requests the out of set point timer value set 0 2 with command 31 the returning packet request out of contains 2 data bytes 16 bit value indicating set point timer the timer value in seconds One decimal place is implied For example a value of 999 would indicate a timer value of 99 9 s 188 Requests the arc density that occurred in the 0 4 previous second returning packet contains 4 request arc data bytes density per second e First second bytes Micro arcs 16 bit value e Third fourth bytes Hard arcs 16 bit value 189 Requests how many micro arcs occurred in 0 4 the previous run returning packet contains 4 request micro data bytes 32 bit value indicating the total arc density per of micro arcs run Note The unit records a micro arc each time the output voltage goes below the voltage arc trip level set with command 10 All arc counters are updated every 100 ms or 10 times per second 190 Requests how many hard arcs occurred in the 0 4 previous run returning
59. matter which unit detects the hard arc or where the hard arc occurs To set Sync Pulse hard arc detection broadcast 1 Press SUPPLY PULSE gt B CAST 2 Select YES or NO to enable or disable this function If your unit is configured with a Sync Pulse port you may set up to six Pinnacle Plus units in a Sync Pulse system See the section titled Master Slave Operation near the end of chapter 5 of this manual for more information SETTING THE UNIT AS A SYNC PULSE TRANSMITTER OR RECEIVER SUPPLY PULSE TX RX Note This feature is only available if your Pinnacle Plus unit was specifically configured at the factory for Sync Pulse To set the unit as a Sync Pulse transmitter or receiver 1 Press SUPPLY PULSE gt TX RX 2 Select TRANSMIT or RECEIVE Note One unit must be set to transmit all other units must be set to receive 4 80 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW If your unit is configured with a Sync Pulse port you may set up to six Pinnacle Plus units to operate in a Sync Pulse system See the section titled Master Slave Operation near the end of chapter 5 of this manual for more information SETTING THE VOLTAGE THRESHOLD SUPPLY PULSE VTHRS Note This feature is only available if your Pinnacle Plus unit was configured at the factory to have the voltage ignition option To set the voltage threshold for pulsing 1 Press SUPPLY PULSE VTHRS 2
60. memory 136 Requests the output level that needs to be met 0 2 before the Joule output energy calculation request joule begins threshold This level is set with command 26 The joule threshold type power voltage or current is set with command 64 57000051 00A Communication Interfaces 4 123 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 140 Requests the AE Bus time out value the 0 2 returning packet contains 2 data bytes 16 bit request value indicating the time in ms a value of 2 AE Bus time indicates 20 ms out value This value is set with command 40 141 Requests the output power limit Accuracy is 0 2 0 3 of the full rated output voltage for the request user supply power limit The returning packet contains 2 data bytes 16 bit value indicating the limit in kilowatts The value implies 3 decimal places for a stand alone unit 5000 5 000 kW and 2 decimal places are implied for a master slave unit 2000 20 00 kW This value is set with command 49 142 Requests the output voltage limit Accuracy is 0 2 0 3 of the full rated output voltage for the request user supply voltage limit The returning packet contains 2 data bytes 16 bit value indicating the limit in voltage This value is set with command 50 143 Requests the output current limit Accuracy is 0 2 0 3 of the full rated
61. must be 102 mm 4 with adequate ventilation Cooling Requirements To sufficiently cool the Pinnacle Plus power supply install the cabinet as follows e Install and operate this device only in a pollution degree 2 or better environment which means an indoor location such as a computer room office or factory floor where only nonconductive pollution occurs during operation Occasionally condensation causes temporary conductivity when the device is not operating e Bring in sufficient coolant air of the correct temperature 0 C to 40 C 32 F to 104 F maximum e Distribute coolant air to the power supplies e Prevent air exhausted from the cabinet from circulating and becoming input air e Exhaust the hot air from the cabinet with minimal airflow restriction See Figure 5 1 on page 5 4 for a dimensional diagram 57000051 00A Installation and Operation 5 1 Advanced Energy CABINET DESIGN The following is a synopsis of the principles to follow when designing a cabinet containing a stack of Pinnacle Plus power supplies Coolant air must be drawn easily into the cabinet exhaust air must be able to pass unrestricted out of the cabinet If some physical constraint restricts the flow of exhaust air out of the cabinet we recommend mounting the fans or blowers so that the hot air is removed from the cabinet as quickly as possible Each Pinnacle Plus power supply dissipates up to 10 of its maximum power at full
62. of counts per click 3 Press ENTER to accept and exit 4 82 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW USING PROCESS FUNCTIONS Use this option to access parameters that control limit or monitor your process The menu options are e MONITOR monitor your process e LIMITS set limits e ARC set arc parameters e CONTROL set process control parameters Monitoring Your Process PROCESS MONITOR This menu allows you to monitor elements of your process such as the life of your target how long the process is running out of set point or whether the process voltage drops below its threshold Note In all cases the voltage and current are measured at the DC inverter output See Figure 2 1 on page 2 2 VIEWING THE OVER VOLTAGE DENSITY PROCESS MONITOR OVER_V Use this menu to view the density of unit over voltage responses per run a response is an action taken by the Pinnacle Plus supply to minimize over voltage conditions When the unit detects an over voltage condition it triggers an algorithm that controls the user voltage limit in order to minimize and eliminate over voltage events To view the over voltage density 1 Press PROCESS MONITOR OVER_V Note When you see the counter increment or OV flashing in the top level menu of the output display screen the algorithm is active or has just run For an illustration of the output display screen see Two Line Output Display
63. stated in printed AE specifications The sole responsibility of the Seller shall be that it will manufacture the goods in accordance with its published specifications and that the goods will be free from defects in material and workmanship The seller s liability for breach of an expressed warranty shall exist only if the goods are installed started in operation and tested in conformity with the seller s published instructions The seller expressly excludes any warranty whatsoever concerning goods that have been subject to misuse negligence or accident or that have been altered or repaired by anyone other than the seller or the seller s duly authorized agent This warranty is expressly made in lieu of any and all other warranties express or implied unless otherwise agreed to in writing The warranty period is 12 months after the date the goods are shipped from AE In all cases the seller has sole responsibility for determining the cause and nature of the failure and the seller s determination with regard thereto shall be final The AE Warranty Statement may be superseded by a service agreement entered into between AE and the buyer 6 22 Troubleshooting and Global Services 57000051 00A Pinnacle Plus 10 kW A active front panel See control panel addressing DeviceNet 4 9 AE bus checksum 4 100 communications transaction example 4 103 data bytes 4 99 message packet 4 98 setting timeout 4 78 AE bus commands 4 103 AE customer s
64. supplies for master slave operation see Connecting for Master Slave Operation on page 5 17 57000051 00A Installation and Operation 5 31 Advanced Energy Master Slave Input On Off Combinations Unique logic in the Pinnacle Plus power supply lets you power on and off master and slave units independently of one another During valid on and off sequences the master unit re scales the total output That is its I O signals adjust to accommodate the most recent change in output capability of the combined units Monitoring the Master Slave System You can monitor the master slave system using the following devices e If you have a passive front panel or remote passive panel attached to your master unit you can view the combined output of your master slave system power or current The passive front panel of each slave unit displays the individual unit s output e Ifyou have an active front panel or Pinnacle Remote Active Panel attached to your master unit you can monitor the output power current or voltage of your system and the output of each individual unit e If you have a host computer connected to a serial port on your master unit you can monitor the output power current or voltage of your system and the output of each individual unit See Chapter 4 in the Pinnacle Plus power supply user manual for more information Clearing Faults in a Master Slave System If a slave unit experiences a self cleari
65. take Meanwhile the Pinnacle Plus unit has prepared a message packet with the requested information or appropriate CSR code which it then transmits to the host The host determines by means of the checksum if the message is complete If the host detects an error in the transmission by using the Checksum it can request the packet be sent again by transmitting a NAK If the Pinnacle Plus unit receives an ACK it returns to the normal waiting state If the Pinnacle Plus unit receives a NAK it re transmits the message packet The Pinnacle Plus unit continues to re transmit in response to NAK transmissions until the host stops the cycle If the Pinnacle Plus unit receives no response it assumes an ACK and returns to the waiting state Understanding Command Status Response CSR Codes When the Pinnacle Plus unit sends a Command Status Response CSR code in response to a command interpret the CSR a one byte response code in the following way 57000051 00A Communication Interfaces 4 101 Advanced Energy Table 4 23 Command Status Response CSR Codes Code Meaning 0 Command accepted The following CSR codes are sent in response to a command that was not accepted and provide an indication of why the command was not accepted 1 Control mode is incorrect 2 Output is on change not allowed 3 Output is off change not allowed 4 Data is out of range
66. that Flashing Amber Connection Time out Critical Link Failure one or more I O connections are in the timed out state Amber Critical Link Failure communication has failed that is the unit has detected an error that has made it incapable of communicating on the network Note If you have a dual Pinnacle Plus unit the causes of this failure may be 1 the two DeviceNet cards are not set to the same Data Rate as the network or 2 the two DeviceNet cards have the same Node Address For information about Module Status LED indications during power up refer to Section 8 2 4 of the DeviceNet Specification revision 2 0 AE PROFIBUS PROTOCOL PROFIBUS Process Field Bus is an interface that lets you communicate with your Pinnacle Plus unit from a host master AE manufactures a certified PROFIBUS which means the interface is tested and certified to work with PROFIBUS masters described in the DIN 19245 PROFIBUS Standard DP part III Any PROFIBUS master that complies with this standard can communicate with AE s certified PROFIBUS Communication Interfaces 57000051 00A Pinnacle Plus 10 kW The PROFIBUS connection on the Pinnacle Plus unit is a 9 pin female subminiature D connector next to an eight switch DIP on the rear panel The following sections describe this DIP and aspects of the PROFIBUS protocol Note AE s PROFIBUS protocol does not support the following functions
67. that particular key See Figure 4 9 on page 4 67 and Figure 4 11 on page 4 71 MODIFY KNOB Use the MODIFY knob to change values and move through the menus When the display screen shows a flashing value you can change it by turning the MODIFY knob In addition you can use the MODIFY knob to move quickly through the menus Pressing the MODIFY knob once moves you up one level in the menu Pressing it twice quickly moves you all the way out of the menu to the output display screen REGULATION KEY At the SETPT menu choose one of three methods of output regulation power current or voltage by pressing the REGULATION key until the desired LED lights Note You cannot change regulation modes when output is on ON OFF BUTTONS amp LEDS The ON and OFF keys on the remote panel turn on and off the output power The relevant LED lights to indicate output is on or off 4 66 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW ARC LED After the output has been turned off this LED lights green for a predetermined time if the hard arc count limit was reached during the previous run You define this limit through a control panel or with Command 9 You define the voltage trip level for arcs through a control panel or with Command 10 You can enable arc handling through a control panel or with Command 61 of the Standard Serial port Note If you set the hard arc count limit to zero the ARC LED lights for a predetermined
68. the menu the Pinnacle Plus unit must be in local control mode the LOCAL LED will be illuminated Note When the Pinnacle Plus unit is in User or serial Host mode you can view all the menu items but you cannot modify any of the items or lock the unit If you switch the Pinnacle Plus unit to User mode while you are viewing an item in the menu you are returned to the output display screen immediately Press the MENU soft key when the top level display screen is displayed to cause the main menu to appear The main menu contains three menu selections which are shown in the figure below Generally pressing a soft key causes another level of menu choices to display for example MONITOR LIMITS ARC and CONTROL display if you press the PROCESS soft key SERVICE SUPPLY PROCESS Figure 4 11 Control panel main menu functions As you press soft keys and move through the menu levels the top line of the output display screen displays the path of the menu in the upper left hand corner of the display screen A parameter flashes if it can be modified make such modifications with the MODIFY knob Pressing the ENTER soft key enters the modification into nonvolatile memory You can press the MODIFY knob at any time to cancel what you are doing leave the parameter s unchanged and return to the output display screen If a fault exists or the panel is locked the soft keys are locked out until you clear the fault See Troubles
69. the OUTPUT soft key 4 To get a report of the number of power on events press UNIT Debugging Your Unit SERVICE DEBUG Use this option to check the hardware configuration installed cards and logic software options CHECKING YOUR HARDWARE CONFIGURATION SERVICE DEBUG HW CONFIG To find out whether or not a card is installed in slot 1 or 2 1 Press SERVICE DEBUG HW CONFIG gt A report of the personality cards installed in the supply in slot 1 and slot 2 appears CHECKING YOUR SOFTWARE LOGIC SERVICE DEBUG LOGIC Use this option to find out what software logic options are installed 4 76 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW 1 Press SERVICE DEBUG LOGIC gt The configuration options display one at a time Arrows above the first two soft keys allow you to move forward or backward Selections that can be changed will appear with CHANGE on the 4th soft key ENTER is on the 5th soft key in all cases 2 Use the arrow keys to move to the selection you want 3 Press the 4th soft key CHANGE to select the change and then press the 5th soft key ENTER The change is accepted and you are returned to the Service_Debug level Note Pressing the knob also returns you to the Service_Debug level but the change is not saved The following are the available configuration options Note that certain configuration options are reset immediately while others require cycling power on the unit
70. unit to a slave unit and a slave unit to another slave unit The master slave Host card also includes a master slave MSTR SLV switch This switch indicates whether the power supply is functioning as a master stand alone or slave unit When you connect your units for master slave operation you must connect the Master Slave Pulse port between master and slave units in addition to the ports on your Host card interface see Chapter 4 of the Pinnacle Plus power supply user manual for more information P1 P2 O gt Loo O SLV 3188 Figure 5 8 Master slave Host card interface CONFIGURING A MASTER SLAVE SYSTEM The following sections provide information on configuring and connecting your power supplies for master slave operation 5 18 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Configuring the Master Unit To Configure the Power Supply as a Master Unit 1 2 Remove all input power from the power supplies in your master slave system If the Pinnacle Plus power supply includes a User card ensure that the interlock inputs are satisfied Refer to the Chapter 4 in the Pinnacle Plus power supply user manual for specific User port pin descriptions and required voltage levels Set the MSTR SLV switch in the up MSTR position Connect the master slave interface cable with the modular plug ends between
71. wi dew da eee a8 4 1 Signals anaana Bienes ease See ea ee A weer e ee ee 4 2 Pin Descriptions oi2os o5 nianu rean dna dhe ce ke ee we RaW aug eam BAe 4 2 Master Slave Pulse Port c lt 9 eee incu wete oer tue eee hh eS oaRew bets ewes 4 4 COWNSCION soceri ck ce aa ees ieee ene Ge ed eee ene heh awnewead weds 4 4 Pim DESChDUCNS 24 csaeed she oweended ute oe tee pee ee es seen E ei 4 5 Cable Configuration 2 csce4sseeseeS ce ekneeee ences ch ees eek ee KS 4 6 Syne PUISE POr cic ousens bos be Heb see eerste eon eee URE deee Ore Dees 4 6 COMMECION eaaa opanaka a E epee hee denen sense vie ease mee 4 6 Pin Descriptions t2seedca0c sce hedicigeveussendeaeadeatanhatesaad 4 7 Cable Configuration 23 0508 2G riba Siadsdaae dena Den eenaeees Henwee 4 7 DeviceNet Pots c2sicetuns eiea eer a a 8G becuse es hat O E 4 8 Installation 0 ett teen eeeeee 4 8 Pint DESCnplOnS scsutauyesehetierd geteeue eed Seder sengeudea oa 4 8 Rotary Switches Baud Rate and Addressing 000 4 9 Operation 4 4 cnekk serotipe shee es SOS oe h RE See SHRED eh EN ee ERE 4 9 Poll Command Message ccc cai stun One kesh oN ee meee Sees be 4 10 Response Message sucks binda eee vee bow be Cee ee aee eee Rees es 4 12 Explicit Messaging occ sen bee tedwteoe ceteke Mead ieeeseuress 4 13 Rear Panel LEDS csc2seeaceeh pee pew hee OKOK OES Sao ESR Geom dwie wl 4 13 Module Stat s LED wu witout as iiaaaeaoe Ea oe hk be Be 4 14 Network Status LED 0 0 0
72. 000 W ina single unit system that is without any slaves connected It will sink and source to 10mA its impedance is 100 Q OUTPUT ENABLE D Input This signal is used to turn on output power from the 15 pin User port Closure between OUTPUT ENABLE D and OUT ENABLE COM D pin 9 will turn on output power XPROG A Input This signal is the 0 to 10 V analog set point input which is sent through the custom CMR buffer 1 to 10 V 0 to full scale for each regulation mode 6 n a COM A n a This signal is used as a remote ground VOUT A pin 2 POUTA pin 3 and XPROGA pin 5 should be referenced to this pin PWRON D digital output When output power is enabled a contact closure between pin 7 and pin 8 occurs Use 0 5 A maximum for this readback 8 n a PWRON COM D n a This signal is the return for pin 7 9 n a OUT ENABLE COM D n a This signal is the return reference for SETPOINT D OUTPUT ENABLE D and OUTPUT D pins 1 4 and 13 57000051 00A Communication Interfaces 4 3 Advanced Energy Table 4 1 User Port Pin Descriptions Continued Return Pin Name Pin Signal Pin Signal Type Description n a MOD GREEN Output 10 This pin is the emitter side of an opto coupler for MOD LED 12 Input 11 INTERLOCK D 12 INTLK COM D n a This digital signal provides a safety interloc
73. 1 If you set the TYPE as JOULE CONTINUOUS or JOULE DISCRETE after you have set the number of recipe steps you should be looking at a screen that requests a JOULE value 4 92 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW 2 Rotate the MODIFY knob to select a value Note With JOULE CONTINUOUS or JOULE DISCRETE types the display includes a multiplication factor button 1X 10X 100X or 1000X Use it to multiply the JOULE value by the indicated factor 3 Press ENTER the display progresses to a screen requesting a SETPOINT value 4 Set the set point a Choose the regulation mode by using the REGULATION key to toggle between power current and voltage b Use the MODIFY knob to select a value between 0 and the full rated output of the supply 5 Press ENTER if you have indicated that your recipe contains more than one step the display returns to the JOULES screen so that you can enter recipe values for the next step 6 Repeat Steps 2 through 5 as needed To set the number of recipe repetitions If you set the recipe type to JOULE CONTINOUS a REPEAT menu option displays It allows you to set the number of times you want the recipe to repeat itself Note The REPEAT feature is available only with the JOULE CONTINUOUS option 1 Select REPEAT 2 Use the Modify knob to enter a number between 1 and 65535 3 Press ENTER to save your selection Setting Joule Mode PROCESS CONTROL JOULES T
74. 1 82 6 12 18 24 30 8 Current Adc 1995 Figure 3 4 Operating range Pinnacle 10 kW 325 650 V Standard Z Power in kW 0 10 6 20 30 42 25 50 60 70 80 Impedance in Ohms 1477 Figure 3 5 Impedance range 57000051 00A Product Specifications 3 15 Advanced E nergy ENVIRONMENTAL SPECIFICATIONS Table 3 6 Climatic Specifications per EN50178 Temperature Relative Humidity Air Pressure Operating 5 C to 40 C 41 F to 104 F 5 to 85 1 g m to 25 g m 78 8 kPa to 106 kPa 788 mbar to 1060 mbar Equivalent altitude 2000 m to 500 m 6562 ft to 1640 ft Storage 25 C to 55 C 13 F to 131 F 5 to 95 1 g m to 29 g m 78 8 kPa to 106 kPa 788 mbar to 1060 mbar Equivalent altitude 2000 m to 500 m 6562 ft to 1640 ft Transportation l Non condensing no formation of ice 25 C to 70 C 13 F to 158 F 95 60 g m 65 6 kPa to 106 kPa 656 mbar to 1060 mbar Equivalent altitude 3500 m to 500 m 11480 ft to 1640 ft Maximum relative humidity when the unit temperature slowly increases or when the unit temperature directly increases from 25 C to 30 C 3 Maximum absolute humidity when the unit temperature directly decreases from 70 C to 15 C Table 3 7 Environmental standard specifications Description Specification Overvoltage Category II
75. 3000 198 2 liters second 57000051 00A Installation and Operation 5 3 Advanced Energy Input Air Through Front Panel Minimum i clearance between rear of 102 00 mm rack and rear of 2 00 enclosure 25 00 mm Exhaust Air 1 00 Minimum clearance between unit i and top of rack Minimum 0 0 mm clearance 0 00 between units 1345 76 00 mm Minimum clearance from 3 00 enclosure to rack each side Figure 5 1 Clearances for Pinnacle Plus power supplies stacked in a cabinet 5 4 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Installation Requirements Install this unit according to the following requirements DANGER RISK OF DEATH OR BODILY INJURY Disconnect and lockout tagout all sources of input power before working on this unit or anything connected to it WARNING Maintenance personnel must receive proper training before installing troubleshooting or maintaining high energy electrical equipment Potentially lethal voltages could cause death serious personal injury or damage to the equipment Ensure that all appropriate safety precautions are taken A CAUTION This equipment is intended for use with a single source of three phase power with all phases vectored at 120 angles 5 If the equipment is used with an uninterruptable power supply UPS or other type of power conditioner the user is responsible to guarantee the safety and EMC performance of the e
76. 4 AE Bus Commands Continued Command Description Number of Transmit Data Bytes CSR Codes or Number of Response Bytes 188 arc density per second Requests the arc density that occurred in the previous second returning packet contains 4 data bytes e First second byte Micro arcs 16 bit value Third fourth bytes Hard arcs 16 bit value 0 4 189 request micro arc density Requests how many micro arcs occurred in the previous run returning packet contains 4 data bytes 32 bit value indicating the number of micro arcs in the previous run Note The unit records a micro arc each time the output voltage goes below the voltage arc trip level set with command 10 All arc counters are updated every 100 ms or 10 times per second 190 request hard arc density Requests how many hard arcs occurred in the previous run returning packet contains 4 data bytes 32 bit value indicating the number of hard arcs in the previous run Note The unit records a hard arc every time the output voltage goes below the voltage arc trip level for longer than the arc detect time The unit then shuts down for the arc shutdown time period All arc counters are updated every 100 ms or 10 times per second 4 138 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Descrip
77. 51 Advanced Energy Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number of Transmit Data Bytes Number of Response Data Bytes 163 request config status continued from previous page 3rd status byte e 0 Synch pulse setting 0 receiver 1 transmitter e 1 Over voltage timer active e 2 Over current timer active e 3 Constant duty cycle active e 4 Micro arc handling 0 disabled 1 enabled e 5 Pulsing enabled 0 at current threshold 1 always e 6 and 7 Threshold type 00 power 01 voltage 10 current 4th status byte e 0 Hard arc broadcast 0 disabled 1 enabled e 1 Joule countdown hold 0 disabled 1 enabled e 2 through 7 Unassigned 0 4 164 request set point regulation mode Requests the set point level set by command 6 by whichever method of output regulation has been selected set by command 3 the returning packet contains 3 data bytes e First second byte Set point level 16 bit value e Third data byte Regulation mode 8 bit value e 6 Power e 7 Voltage e 8 Current 170 request arc shutdown Requests the arc shutdown time The returning packet contains 2 data bytes e Byte 1 Unused e Byte 2 Index value set with command 8 refer to command 8 for the shutdown index values 4 52 Communication Interfaces 57000051 00A Pinnacle
78. 57000051 00A Communication Interfaces 4 29 Advanced Energy Table 4 14 PROFIBUS Commands 0 to 127 Continued Command Description Number Number of of Response Transmit Data Data Bytes Bytes 10 Specifies the voltage level at which the unit 1 CSR only indicates an arc is occurring Sixteen discrete voltage arc levels are available These levels are trip level represented by the index numbers in the following table Send one data byte 8 bit value identifying the appropriate index value for the desired trip level Index Trip Level data byte result in volts 0 10 1 20 2 30 3 40 4 50 5 60 6 70 7 80 8 90 9 100 10 125 11 150 12 175 13 200 14 225 15 250 Read back this value with command 171 4 30 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 14 PROFIBUS Commands 0 to 127 Continued Command Description Number of Transmit Data Bytes Number of Response Data Bytes 11 active target Specifies which target will be active Send 1 data byte 8 bit value the value must be at least 1 but no greater than 8 Note The User port has priority for target selection Thus to select targets from a serial port the active front panel or from the Pinnacle Remote Panel that is when the Pinnacle Plus unit is in local or host control mode you must set the target to 1 at th
79. 57000051 00A Pinnacle Plus 10 kW reset command 4 18 response data bytes PROFIBUS 4 24 returns authorized 6 21 warranty 6 21 reverse time 5 30 reverse time settings 5 30 reverse time setting 4 70 reverse voltage 3 7 ROM checking 4 78 S safety conditions of use 1 7 directives and standards 1 6 guidelines 1 2 rules for installation 1 2 rules for operation 1 2 safety warnings floating output 5 15 grounding 5 6 scaling DeviceNet poll command 4 10 DeviceNet response message 4 12 selecting local remote operation 4 81 self run frequencies 3 8 serial Host port connecting 5 8 serial communications PROFIBUS Host 4 16 standard flash port 4 96 service menu checking statistics 4 75 debugging your unit 4 76 map 4 72 using functions 4 74 service customer 6 20 set point out of setp oint timer 4 85 setting 4 70 5 26 setting arc count limit 4 89 setting control parameters 4 90 setting joule mode 4 93 setting out of set point timer 4 85 setting output current limits 4 88 setting over current timer 4 85 setting over voltage timer 4 84 setting power limits 4 88 setting ramp 4 95 setting supply parameters 4 79 setting voltage arc trip level 4 89 shared memory block 4 19 signals User port 4 2 soft keys 4 66 4 70 software checking your versions 4 78 Host commands 4 103 PROFIBUS commands 4 19 spacing requirements 5 1 dimensions 3 4 stacked units 5 4 specifications coolant 3 17 electrical 3 5 environmenta
80. AE Global Services see AE Global Services on page 6 20 If the unit s front panel or Pinnacle Plus Remote Panel displays an error code please consult the following error codes table for further troubleshooting ideas To re set the unit s user selectable parameters to the factory defaults read about the default function in Chapter 4 Communication Interfaces Clearing the Error Code Error codes Exxx numbers appear on the passive front panel the remote passive panel and the Pinnacle Remote Active Panel These messages contain both the error code and a brief description of the problem The following table explains more about error codes and messages and how to respond to them Error codes are typically generated by two types of faults self clearing or explicit clear When the unit experiences a self clearing fault condition the unit turns off output and displays an error code on the panel When the fault condition is no longer present in the system the panel ceases to display the error code You then can turn on the output When the unit experiences an explicit clear fault condition the unit turns off output and displays an error code Once the fault condition is no longer in the system you must acknowledge the condition from your controlling interface before turning on output To reset the Pinnacle Plus unit do one of the following e From the front panel press the OFF button to acknowledge the condit
81. Ac ADVANCED E ENERGY Pinnacle Plus 10 kW 325 650 Vdc Profibus DeviceNet MDXL User Master Slave Capable February 2007 57000051 00A es User Manual User Manual Pinnacle Plus 10 kW 57000051 00A Aca eee Advanced Energy COPYRIGHT This manual and the information contained herein is the proprietary property of Advanced Energy Industries Inc No part of this manual may be reproduced or copied without the express written permission of Advanced Energy Industries Inc Any unauthorized use of this manual or its contents is strictly prohibited Copyright 2006 Advanced Energy Industries Inc All Rights Reserved DISCLAIMER AND LIMITATION OF LIABILITY The information contained in this manual is subject to change by Advanced Energy Industries Inc without prior notice Advanced Energy Industries Inc makes no warranty of any kind whatsoever either expressed or implied with respect to the information contained herein Advanced Energy Industries Inc shall not be liable in damages of whatever kind as a result of the reliance on or use of the information contained herein PRODUCT USAGE STATEMENT WARNING Read this entire manual and all other publications pertaining to the work to be performed before you install operate or maintain this equipment Practice all plant and product safety instructions and precautions Failure to follow instructions can cause personal injury and or property damage If the e
82. Arc Counting feature is enabled gt EOTL end of target life gt OC over current condition gt OV over voltage condition e MENU soft key which gives you direct access to the menu SETTING THE REVERSE TIME FREQUENCY AND SET POINT To change the reverse time frequency or set point press the soft key under the display The units will flash indicating that you can rotate the knob to change the value Once you select a value it s only active for editing changing You need to press the soft key again to enter the value If you press another key before you press the soft key to enter the value the new edited value will not be accepted The one exception is the set point The set point changes as you rotate the knob Soft Keys Use the soft keys to select whichever menu functions are shown immediately above them on the two line display Understanding the Menu Options on page 4 71 explains how to perform these operations from the Pinnacle control panel Note If you re at the top level press the MENU soft key to make the menus appear Modify Knob Use the MODIFY knob with the soft keys to change selections and modify values that appear on the two line display 4 70 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW CONTROL PANEL CONTROLS Use the MODIFY knob and the five unlabeled soft keys that are directly below the display to select parameters and modify values To changes parameters using
83. Byte 4 PO refers to Power On In this bit 1 turns on the unit s output 0 turns off the units output Note The 16 bit Power Output value AI AO is shifted right four bits and the remaining four bits are filled with Os This changes the 16 bit AO to a 12 bit AO with a value of 10 V OFFF Scaling Parts of the message structure are based on binary representations of analog voltages Thus they have analog scaling associated with them 4 10 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW The scaling for Power Output is 0 to 10 V where 10 V the full rated output power capability of the Pinnacle Plus 300 power system master and slave units Do not reset a value higher than the power system s maximum output power capability Such requests are always limited to the maximum output power capability of the power system For information about determining your power system s maximum output capability see Explicit Messaging on page 4 13 The scaling for the Ramp Rate Set Point ramping to set point rate is also 0 to 10 V as follows e 10 V 1 x power output set point per second e 8 V 0 8 x power output set point per second e 5 V 0 5 x power output set point per second e 2 5 V 0 25 x power output set point per second e 0 V No ramping rate specified the Pinnacle Plus unit ramps as fast as it can If you request a ramping to set point value that exceeds 10 V the set point will be limited t
84. Bytes 162 4th status byte 0 4 request e 0 Bus fault process status continued e 1 Unassigned e 2 Joules reached e 3 Unassigned e 4 Out of set point timer expired e 5 Ground fault detected if your Pinnacle Plus unit supports this feature e 6 Unassigned e 7 Unassigned 4 50 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 163 Requests the system configuration status the 0 4 returning packet contains 4 data bytes request config l status Ist status byte e 0 Host program source 0 internal 1 external e 1 Local program source 0 internal 1 external e 2 Analog program source 0 internal 1 external e 3 Unassigned e 4 Unassigned e 5 Unassigned e 6 Program source 0 internal 1 external e 7 Target life status 0 inactive 1 active 2nd status byte e 0 Profibus Status Bit Definition 0 normal 1 Joule Recipe e 1 Front panel access 0 unlocked 1 locked e 2 Joule mode 0 disabled 1 enabled e 3 Contactor status 0 open 1 closed e 4 Unassigned e 5 Ramp mode 0 disabled 1 enabled e 6 Unassigned e 7 Pulsing enabled 0 disabled 1 enabled 57000051 00A Communication Interfaces 4
85. CAL MODE SUPPLY PANEL SELECT To switch between the remote active panel and the local active panel 1 Press SUPPLY PANEL SELECT 2 Rotate the MODIFY knob to display YES or NO depending on whether or not you want to switch to a remote local active panel 3 Press ENTER to accept and exit 4 Wait several seconds for verification of switch before using the other control panel SELECTING A LOCK CODE SUPPLY PANEL LOCK To enter a lock code for locking the active control panel 1 Press SUPPLY PANEL LOCK SET CODE and LOCK UNIT options appear 2 To set a lock code press the SET CODE soft key If a code is already entered press LOCK UNIT gt Any further menu accesses will require entry of the code Note Cycling power on the supply resets the lock status to UNLOCKED SELECTING THE NUMBER OF CLICKS SUPPLY PANEL gt CLICKS The clicks feature specifies the number of high speed counts per click for the MODIFY knob The value you enter is a multiplier for each click of the knob when you turn the knob quickly When you turn the knob slowly the multiplier does not take effect Valid entries are 1 to 40 If you want a displayed value to change slowly as you turn the knob set the number of counts per click to 1 If you want the value to change quickly set the number of counts to 40 To change the number of counts per click 1 Press SUPPLY PANEL CLICKS 2 Rotate the MODIFY knob to set the number
86. Commands Continued Command Description Number of Transmit Data Bytes CSR Codes or Number of Response Bytes 49 user power limit Sets a maximum limit for output power Send 2 data bytes 16 bit value value must be between 0 and the maximum rated output power for the supply 3 decimal places are implied for a stand alone unit 10000 10 000 kW and 2 decimal places are implied for a master slave system 2000 20 00 kW Note You cannot change the power limit when output is on because this limit is used to establish the type of operation low or high power For values of 10 of the full power or less the operation mode is low for values greater than 10 of full power the operation mode is high See Chapter 6 Operation for more information Read back this value with command 141 2 CSR codes 0 1 4 9 50 user voltage limit Sets a maximum limit for output voltage as measured at the DC inverter output see Figure 2 1 on page 2 2 Send 2 data bytes 16 bit value value must be between 0 and the maximum rated output voltage for the supply Read back this value with command 142 CSR codes 0 1 4 9 51 user current limit Sets a maximum limit for output current Send 2 data bytes 16 bit value value must be between 0 and the maximum rated output current for the supply Assume 2 decimal places 5000 50 00 A Read back this value with command 143
87. DUCT LABELS The following labels may appear on your unit The product warranty is AE WARRANTY VOID void if you remove the IF SEAL IS BROKEN power supply box cover Contact AE Global 2911 Services for more information see AE Global Services on page 6 20 Capacitor discharge warning 5 minutes Internal capacitors may take up to 5 minutes to discharge to a safe level after input power has been removed Wait before removing covers 1745 Capacitor discharge warning 10 minutes Internal capacitors may take up to 10 minutes to discharge to a safe level after input power has been removed Wait before removing covers 2197 CE label 1020 57000051 00A Safety and Product Compliance Guidelines 1 3 Advanced Energy 1069 1029 HAZARDOUS VOLTAGE Risk of death or bodily injury Disconnect all sources of input power before working on this unit or anything connected to it ERN ATTENTION There are no user serviceable parts or adjustments inside DO NOT REMOVE COVER 1101 1030 NRTL C LR 106911 yx 1154 1332 Earth ground Protective earth ground Hazardous voltage High voltage Hot surface No user serviceable parts Nonionizing radiation NRTL Nationally Recognized Testing Laboratory 1 4 Safety and Product Compliance Guidelines 57000051 00A Pinnacle Plus 10 kW Refer to manual for more
88. G Maintenance personnel must receive proper training before installing troubleshooting or maintaining high energy electrical equipment Potentially lethal voltages could cause death serious personal injury or damage to the equipment Ensure that all appropriate safety precautions are taken WARNING This device must be installed so that the output power connection is inaccessible to the user OUTPUT POWER CABLE RECOMMENDATIONS Choosing the appropriate output power cable for your Pinnacle Plus power supply produces the best process results In general using the shortest possible cable gives you the widest process window and the best results Cables should be no longer than 10 m 33 ft Long cables may cause the power supply to turn off because of excessive reflected power For Pinnacle Plus 5 kW and 5x5 kW units with UHF connectors we recommend you use RG8U cable For Pinnacle Plus 10 kW units with UHF connectors we recommend you use RG393 cable For two pin pluggable connectors we recommend you use twisted pair cable with an external shield or RG393 for use with PG 11 style strain relief connectors A CAUTION Never use an output power cable longer than 10 m 33 or you may cause damage to your power supply 57000051 00A Installation and Operation 5 11 Advanced Energy TWO TERMINAL MULTICONTACT OUTPUT CONNECTOR ATTENTION Before making your output power connection see Connecting Output Powe
89. IBUS cable The termination resistors should be on the connector housing of the PROFIBUS cable not included Baud Rate The auto baud feature of AE s certified PROFIBUS interface adjusts automatically to the rate of the PROFIBUS master system Baud rates are available in discrete steps from 9600 bits 9 6 kbits to 12 Mbits The auto baud feature operates much like a 57000051 00A Communication Interfaces 4 17 Advanced Energy modem or FAX machine in that at startup there is a small delay while the interface traverses the different baud rates and then locks in Please ensure that your PROFIBUS master allows for this delay Master Reset Command Send the master reset command Command 119 when the Pinnacle Plus supply has experienced a non recoverable explicit clear fault that is a configuration fault or a PROFIBUS error fault We recommend sending this command upon the startup of PROFIBUS communications so that any existing fault indications will be cleared Watch Dog Timer As a Safety feature the PROFIBUS maintains a watch dog timer that shuts off the Pinnacle Plus supply s output if the PROFIBUS master stops communicating The watch dog timer maintains a value for time between 10ms and 10 minutes that the Pinnacle Plus supply waits between commands from the master The timer counts down this time in 10 ms increments If your PROFIBUS system does not calculate the watch dog timer value for you or if yo
90. LSD 500Kb PGM NET MOD 8 an 124 1 4 250Kb gt CO Os 125Kb 6 9 6 SS pow T NODE ADDRESS DATA RATE STATUS CUSTOM USER PORT 1170 Figure 4 7 DeviceNet rotary switches and LEDs Use the NODE ADDRESS rotary switches MSD and LSD to select the unit s address MAC ID MAC IDs 0 through 63 are valid Use the MSD switch to select the MAC ID s most significant digit use the LSD switch to select the MAC ID s least significant digit Switch settings greater than 63 or in the PGM region of the MSD switch let you configure the MAC ID via DeviceNet Note If your dual Pinnacle Plus unit has two DeviceNet cards one for each side it is important that you set the combined NODE ADDRESS of the first card to a different setting than the combined NODE ADDRESS of the second card If you do not one side will fault when the network is brought up Operation You may operate your Pinnacle Plus unit either through the 15 pin User port user control mode or through the DeviceNet port host control mode To operate your Pinnacle Plus unit through the DeviceNet port you also must have a connection to the 15 pin User port DeviceNet operation entails the use of User port pins 11 and 12 57000051 00A Communication Interfaces 4 9 Advanced Energy For best results during DeviceNet operation do not create a connection between pins 4 and 9 on the 15 pin User port Closing and opening a connection between these
91. Plus 10 kW Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 171 Requests the index for the voltage level at 0 1 which the unit indicates an arc is occurring request voltage Fora list of the voltage levels indicated by the arc trip level index values see command 10 text The returning packet contains 1 data byte indicating the trip level index This value is set with command 10 172 Requests how many joules remain in the 0 4 current run the returning packet contains 4 request joules data bytes 32 bit value indicating the remaining number of joules 173 Requests the joules set point set with 0 4 command 4 the returning packet contains 4 request joules data bytes 32 bit value indicating the set set point point level in joules 174 Requests the over voltage timer value the 0 2 returning packet contains 2 data bytes 16 bit request over value indicating the value voltage timer value This value is set with command 34 175 Requests how much time has elapsed since 0 3 output power was turned on the returning request time packet contains 3 data bytes output on e First byte Number of hours e Second byte Number of minutes e Third byte Number of seconds 178 Requests the hard arc count limit set with 0 4 command 9 the returning packet contains 4 request hard data bytes a 32 bit value indicatin
92. Power gt 7 Voltage gt 8 Current This value is set with command 22 Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 180 Requests the number of recipe steps the 0 1 returning packet contains 1 data byte 8 bit request value indicating the number of steps recipe steps Note Recall that a value of 0 sent with command 19 disables the ramping recipe feature This value is set with command 19 181 Requests the amount of ramping time you have 1 2 set for a specific ramping recipe step May return request ee CSR code 4 recipe step Send 1 data byte 8 bit value indicating the ramp time recipe step The returning packet contains 2 data bytes 16 bit value indicating the time in seconds Two decimal places are implied For example a value of 5 would indicate 0 05 s This value is set with command 21 182 Requests the set point level you have set for a 1 3 specific ramping recipe step May return request eee CSR code 4 recipe step Send 1 data byte 8 bit value indicating the set point and recipe step The returning packet contains 3 regulation data bytes mode 4 136 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 183 Requests the run time you set for a specific 1 2 or 4 re
93. Power Supplies Mounted ina Cabinet 0 0c eee 5 3 Table 5 3 Low power operation mode 2 000 eee 5 28 Table 5 4 High power operation mode 0 00 eee 5 29 Table 5 5 Errors Associated with the Master Slave System 04 5 33 Table 5 6 Errors Associated With The Pinnacle Plus Sync Pulse System 5 34 Table 6 1 Passive Front Panel Help Codes 00000 6 4 Table 6 2 Troubleshooting LEDS 00 c cee ee 6 4 Table 6 3 Help Code Troubleshooting Table 0 0 cece eee 6 6 Table 6 4 Error Code Troubleshooting Table 0 0000 eee 6 13 Table 6 5 Global Services locations 0 000 eee eee 6 20 57000051 00A List of Tables XV Advanced Energy Xvi List of Tables 57000051 00A Pinnacle Plus 10 kW Chapter 1 safety and Product Compliance Guidelines IMPORTANT SAFETY INFORMATION To ensure safe installation and operation of the Advanced Energy Pinnacle Plus read and understand this manual before attempting to install and operate this unit At a minimum read and follow the safety instructions and practices documented under Safety Guidelines on page 1 2 57000051 00A Safety and Product Compliance Guidelines 1 1 Advanced Energy DANGER WARNING AND CAUTION BOXES IN THE MANUAL or associated equipment Advanced Energy includes this symbol in Danger f This symbol represents important notes conc
94. Process Control You can control the process with the following features joule mode ramping and recipes Process Monitoring You can monitor process values for the following target life timer out of set point timer over voltage timer and over current timer Sync Pulse Functionality You can control the synchronization of multiple independent units with the Pinnacle Plus Sync Pulse source controls With this feature multiple units may be synchronized at 0 Additionally units connected for Sync Pulse operation can share hard arcs Master Slave Operation By having your Pinnacle Plus supply reconfigured at the factory the unit can become a building block in a master slave system thereby allowing Pinnacle Plus power installations of greater size than 10 kW Target Supervision You can select one of eight target life counters from the active front panel Pinnacle Remote Active Panel User port or serial Host port Target life can be monitored from the Pinnacle Remote Active Panel the active front panel and the serial port Note The User port has priority when selecting targets Arc Control e You can monitor micro arc density and hard arc density from the Pinnacle Remote Panel the active front panel and the serial Host port e You can change arc trip level voltage You can enable or disable micro arc handling but hard arc handling is always enabled e Monitoring options include a
95. RAMP RESOLUTION 10ms to 100ms changes immediately JOULE RECIPE STATUS Redefine the Profibus upload status bits changes immediately USER PORT EOTL DEFINED AS Changes the definition form indicating End of Target Life EOTL or a ready signal changes immediately HIGH SPEED AEBUS Changes the baud rates requires a power cycle on the unit before the change takes effect The following are the baud rates when HIGH SPEED AEBUS is disabled or enabled Table 4 21 Baud Rates When HIGH SPEED AEBUS is Disabled Enabled Disabled Enabled Same for RS232 422 485 1200 19200 4800 38400 9600 57600 19200 115200 EXPLICIT FAULT CLEARING Changes the fault clearing method changes immediately When method is set to DISABLED power must be cycled on the unit to clear the fault When method is set to ENABLED the OFF or RESET command will clear the fault VOLTAGE IGNITION Allows you to set the voltage ignition threshold to enable pulsing Set to ENABLED if the option is available through the installed configuration file 57000051 00A Communication Interfaces 4 77 Advanced Energy Checking Your ROM SERVICE MEMORY To perform ROM cyclic redundancy check CRC checking Note There is amomentary delay before the CRC will display 1 To calculate and display the active panel local or remote CRC press PANEL 2 To calculate and display the DSP CRC press DSP 3 To calculate and display the logic board CRC
96. Rotate the MODIFY knob to set the appropriate voltage The selectable voltage range is from 325 V to 50 V less than the maximum user voltage For example if the maximum allowable voltage is 650 V the maximum threshold set point is 600 V Setting the Program Source SUPPLY PGM_SRC The program source PGM_SRC feature specifies for each control mode the program source for regulation mode and set point information For each control mode if the program source is set to internal INT the Pinnacle Plus supply uses the information for output regulation mode and set point that has been established through the active front panel the Pinnacle Remote Active Panel or the standard serial port If the program source is set to external EXT the Pinnacle Plus supply uses the set point and output regulation mode that has been established through the pins on the User port To select the desired source and type 1 Press SUPPLY PGM_SRC HOST LOCAL and USER options appear Press one of these buttons to toggle between internal and external for that types 2 Press EXIT Note A user card must be installed in order for EXT to function correctly Setting the Panel Mode SUPPLY PANEL Use this option to select between a remote and local control panel lock the control panel set the lock code or set the encoder rate for the knob clicks 57000051 00A Communication Interfaces 4 81 Advanced Energy SELECTING REMOTE OR LO
97. THE OVER CURRENT DENSITY PROCESS MONITOR OVER _I Use this menu to view the density of unit over current responses per run To view the over current density 1 Press PROCESS MONITOR OVER_I Note When you see the counter increment or OC flashing in the top level menu of the output display screen an over current condition is active For an illustration of the output display screen see Two Line Output Display Screen on page 4 69 RESETTING THE OVER CURRENT DENSITY PROCESS MONITOR OVER_I RESET 4 84 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Use this option to reset the over current density counter to zero You can use this feature to characterize a process by recording the over current counter over the same time period for every parameter change in the process To use the over current counter in this way reset both the counter and the period timing at the start of a parameter change Record the counter at the end of the timed period and repeat To reset the over current density counter 1 Press PROCESS MONITOR OVER_I gt RESET SETTING THE OVER CURRENT TIMER PROCESS MONITOR OVER_I TIMER Use this option to enable and set an over current timer This function lets you indicate how long you want the power supply to tolerate an over current condition before it shuts off output When the timer expires the unit shuts off output and displays error code E087 see Error
98. Table 3 5 Reverse Time as a Function of Voltage Limit V Limit V Limit Corresponding Reverse Time in Volts 390 8 3 us 395 8 2 us 400 8 1 us 405 8 us 410 7 9 us 415 7 8 us 420 7 7 us 425 7 6 us 430 7 5 us 435 7 4 us 440 7 3 us 445 7 3 us 450 7 2 us 455 7 1 us 460 7 us 465 6 9 us 470 6 9 us 475 6 8 us 480 6 7 us 485 6 7 us 490 6 6 us 495 6 5 us 500 6 5 us 505 6 4 us 510 6 3 us 515 6 3 us 520 6 2 us 525 6 1 us 530 6 1 us 535 6 us 540 6 us 545 5 9 us 550 5 9 us 57000051 00A Product Specifications 3 13 Advanced Energy Table 3 5 Reverse Time as a Function of Voltage Limit V Limit V Limit Corresponding Reverse Time in Volts 555 5 8 us 560 5 8 us 565 5 7 us 570 5 7 us 575 5 6 us 580 5 6 us 585 5 5 us 590 5 5 us 595 5 4 us 600 5 4 us 605 5 3 us 610 5 3 us 615 5 2 us 620 5 2 us 625 5 2 us 630 5 1 us 635 5 1 us 640 5 us 645 5 us 650 5 us Operating and Impedance Range Illustrations The following graphs illustrate the output power operation range and output impedance range for your Pinnacle Plus power supply 3 14 Product Specifications 57000051 00A Pinnacle Plus 10 kW Pinnacle 10 kW 325 650 V Output Power Range DC 1000 650 Voltage Vdc 325 50 0 0
99. The value must be between 0 and 8 e A value of 0 disables the recipe feature Note For each recipe step you must also set the regulation mode set point ramping time and run time commands 21 22 and 23 Read back this value with command 180 CSR only 57000051 00A Communication Interfaces 4 33 Advanced Energy Table 4 14 PROFIBUS Commands 0 to 127 Continued Command Description Number of Transmit Data Bytes Number of Response Data Bytes 21 recipe ramp time Specifies the length of ramping time for a recipe step that is how long the unit will take to reach the set point you have defined for the selected recipe step Send three data bytes arranged as follows e First byte Recipe step a value between 0 and 8 e Second and third bytes Value between 5 and 60 000 with two decimal places implied that is between 0 05s and 600 s Note If your unit has 100 ms ramp feature enabled one decimal is implied The range is between 0 5 s to 6000 0 s Read back these values with command 181 3 CSR only 22 recipe set point Specifies the set point for a recipe step Send three data bytes arranged as follows e First byte Recipe step a value between 1 and 8 e Second and third bytes Value between 0 and the full rated output of the supply Note See the Specifications chapter for your unit s capabilities and see command 6 for t
100. US Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 182 Requests the set point level you have set for a 1 3 specific recipe step set with command 22 request recipe l or vy seul set point and Send 1 data byte 8 bit value indicating the CSR code 4 regulation recipe step med The returning packet contains 3 data bytes e First and second bytes Value of set point in the mode indicated e Third byte Regulation mode e 6 Power e 7 Voltage e 8 Current 183 Requests the run time you set for a specific 1 2 or 4 recipe step or if joule recipe is enabled this request recipe command requests the joule set point May return step run time CSR code 4 or Send 1 data byte 8 bit value indicating the joule set point recipe step The returning packet contains 2 data bytes indicating the run time in seconds Or if joule recipe is enabled returns 4 data bytes 32 bit value indicating the joule set point With timed recipes two decimal places are implied For example a value of 5 would indicate 0 05 s This value is set with command 23 184 Requests the amount of time remaining on the 0 2 out of set point timer before an error request out of condition occurs the returning packet set point contains 2 data bytes 16 bit value indicating interval the interval value in seconds One decimal place is implied For example a value of 999 would
101. a eee eeeeceataneund 5 25 Normal Operation eic6012540846 xe8 cog ade seen seh ans os Howca gel en 5 25 Understanding Pulsing Modes 0 00 e eee eee 5 27 Modes of Operation Low Power Versus High Power 5 27 Low Power Operation 0 0002 e eee ees 5 28 57000051 00A Table of Contents xi Advanced Energy High Power Operation 3 2 3t65566 64 2 abecctdnrshtaded Adatent 5 29 Understanding Arc Handling 0 0 c eee ee 5 30 Voltage Arc V Arc Trip Level 0 0000 c eee eee eee 5 30 Understanding Frequency and Reverse Time Settings 5 30 Master Slave System Operation 0 00 c cee tees 5 31 Master Slave Input On Off Combinations 000 cee eee 5 32 Monitoring the Master Slave System 0000 eee eee 5 32 Clearing Faults in a Master Slave System 00 cee eee eee 5 32 Sync Pulse Operation cisccacs cide nae eee ee See eadens eed eused haw eea4 5 33 Monitoring the Sync Pulse System 00 000 cee ee 5 33 Clearing Faults ina Sync Pulse System 00 0c eee eee 5 34 Chapter 6 Troubleshooting and Global Services Before Calling AE Global Services 0 00 cee es 6 1 First CNECK 2 xc cueenand see das eTEN Eee Ghee eee aE ENER 6 1 Checks with the Unit Powered Off 0 00 eects 6 2 Checks with the Unit Powered On 0 00 cece eee 6 2 Passive Front Panel Help Codes 0002 e ee
102. able 2 Disconnect the sync pulse cable if sync pulse operation is not desired E095 Reverse Time Limit Exceeded Ina stand alone dual unit most likely you have set a higher voltage limit for the receiver side than for the transmitter side The maximum reverse time is inversely proportioniate to the voltage limit Reduce the reverse time set for the transmitter side or lower the voltage limit in the receiver side E182 Master Slave Fault A fault has occurred in the master slave system Check your master slave cabling See Chapter 4 Communication Interfaces for more information E183 No Master Detected No master unit detected At least one unit must be set as the master unit Verify a unit is set as the master unit or that the link to the master unit has not been broken see Configuring a Master Slave System on page 5 18 for more information AE WORLD WIDE WEB SITE For additional product information consult Advanced Energy s World Wide Web site e http www advanced energy com 57000051 00A Troubleshooting and Global Services 6 19 Advanced Energy AE GLOBAL SERVICES Please contact one of the following offices if you have questions Note When calling AE Global Services make sure to have the unit serial number and part number These numbers are available on unit labels Table 6 5 Global Services locations Office C
103. able of Contents ix Advanced Energy Using the Supply Functions ndavsit55cciciied siteatiaedgiesicddeiasas 4 78 Setting the AE Bus Timeout 0 0 00 c ee eee 4 78 Setting the Supply Parameters 0 0000 e eee eee 4 79 Setting Pulse Parameters 0 00 e eee eee 4 79 Enabling Pulsing MOde 0 c 6 c8 ands ceevdtaseeiventeaenewss 4 79 Selecting Constant Duty Cycle 0 00 4 80 Setting Sync Pulse Hard Arc Detection Broadcast 4 80 Setting The Unit as a Sync Pulse Transmitter or Receiver 4 80 Setting the Voltage Threshold 00 00 cece eee 4 81 Setting the Program Source 0 000 eee 4 81 Setting the Panel Mode 0 cece eect tee 4 81 Selecting Remote or Local Mode 000 ee eee eeeee 4 82 Selecting a Lock Code ccc eens 4 82 Selecting the Number of Clicks 0 00 00 ce eee eee 4 82 Using Process Functions si0i2 2denieevs cake deadpan sea deawe been wae 4 83 Monitoring Your Process i c5esteeceee toads eee eames dd eee eS hated 2 4 83 Viewing the Over Voltage Density 0000 eee eee 4 83 Resetting the over Voltage Density 000 4 83 Setting the Over Voltage Timer 0 000 e eee eee 4 84 Viewing the Over Current Density 0000 eee eee 4 84 Resetting the Over Current Density 0000 0 eee eae 4 84 Setting the Over Current Timer 0 000 e eee eee
104. accessible and near the device Circuit breaker or disconnect device must lock out tag out all sources of input power FIVE TERMINAL INPUT CONNECTOR To Connect to the Five Terminal Input Power Connector 1 Strip approximately 60 mm 2 36 to 70 mm 2 76 of the insulation from the end of the power cord 2 Separate the five wires and strip approximately 10 mm 0 40 of the insulation from each wire 3 Ensure that the ground wire the yellow and green wire is approximately 7 mm 0 28 longer than the other wires Crimp a ferule of appropriate size on each lead Remove strain relief housing Pass the cable through the strain relief Connect each wire to the proper input terminal block according to the labels oN A Nn A Replace the strain relief housing Tighten the strain relief Connecting Output Power See the following sections for information on how to connect your output connector for the Pinnacle Plus power supply Each section contains a drawing of the output connector to help you determine your type of output connection e Output Power Cable Recommendations on page 5 11 e Two Terminal Multicontact Output Connector on page 5 12 5 10 Installation and Operation 57000051 00A Pinnacle Plus 10 kW DANGER RISK OF DEATH OR BODILY INJURY Disconnect and lockout tagout all sources of input power before working on this unit or anything connected to it WARNIN
105. aces 57000051 00A Product Specifications 3 3 Advanced Energy Dimensional Drawings 17 ig 4318 2 96 75 18 22 05 560 07 B B 482 6 O oO Q rom ATA 5 22 pinnacle E 8888 g H i 132 59 oO i 1529 Figure 3 1 Dimensional drawing 3 4 Product Specifications 57000051 00A Pinnacle Plus 10 kW ELECTRICAL SPECIFICATIONS Table 3 3 Electrical Specifications 208 VAC Input Voltage 180 to 229 VAC 3 phase 4 wire 50 to 60 Hz no neutral required Leakage current less than wye or delta 3 5 mA connection Maximum phase to phase voltage 208 V 10 Maximum phase to ground chassis voltage 250 V A DANGER RISK OF DEATH OR BODILY INJURY For delta connections considerably more leakage current will exist You must connect the primary and supplemental Protective Earth ground wires 208 VAC Input Current 35 A nominal per phase at least 90 EFF 50 A circuit breaker 400 VAC Input Voltage 360 to 440 VAC 3 phase 4 wire 50 to 60 Hz no neutral required Leakage current less than 3 5 wye connection only mA Maximum phase to phase voltage 400 V 10 Maximum phase to ground chassis voltage 230 V 10 400 VAC Input Current 17 A nominal per phase at least 90 EFF 20 A circuit breaker 480 VAC Input Voltage 432 to 528 VAC 3 phase 4 wire 50 to 60 Hz no neutral require
106. acle Plus 10 kW Data Consistency Some PLCs using PROFIBUS interfaces have a problem with data consistency We define data consistency as the ability to complete the message packet construction before sending the packet to the Pinnacle Plus unit This problem most often manifests as mysteriously changed values That is values at the Pinnacle Plus unit seem to have changed automatically even though no command has executed or they appear changed because one data byte contained the data that another data byte should have contained The root of the problem is a shared memory block Most PLCs share a memory block with the PROFIBUS interface The PLC places data packet information in the memory block and the PROFIBUS interface reads the memory block for the next data packet to transmit The problem occurs when the PLC updates the data from High to Low memory locations and does not signal the PROFIBUS interface when the update is complete If the PLC were to notify the PROFIBUS Interface then there would be data consistency As a result the PROFIBUS interface sends the memory block regardless of where the PLC is in its update of that memory block You can create a work around to this problem with a command sequence For more information about PROFIBUS commands see the Host Pinnacle Software Commands section later in this chapter Here is an example procedure 1 Update the packet with the desired command 2 Up
107. al symbols and icons used 1 2 User port 4 1 connecting 5 9 EMI 4 1 installation 4 1 pin descriptions 4 2 signals 4 2 target selection 4 2 see also DeviceNet V viewing arc density 4 89 voltage arc trip level 5 30 voltage arc trip level setting 4 89 VOLTAGE switch 4 69 W warranty authorized returns 6 21 filing a claim 6 21 statement 6 22 warranty void if seal broken label 1 3 6 21 watch dog timer disabling 4 18 watchdog timer 4 18 web site AE 6 19 work around command sequences 4 19 vi Index 57000051 00A
108. ands 0 to 127 Continued Command Description Number Number of of Response Transmit Data Data Bytes Bytes 38 Resets micro arcs per run and hard arcs per 0 CSR only run counters to 0 reset arc i density run These counters can be reset at any time and counters resetting them can be useful for measuring arcs over a specific period of time 43 Sets the unit s synch pulse feature as a 1 CSR only transmitter or a receiver sets synch pulse as Send 1 data byte transmitter or O R ceiv i receiver e Non zero Transmitter Read back with command 163 49 Sets a maximum limit for output power 2 CSR only Assume 2 decimal places for a master slave user power units and 3 decimal places for a non master limit slave unit Send 2 data bytes 16 bit value the value must be between 0 and the maximum rated output power for the supply Note You may set values for all three User output limits commands 49 50 and 51 However the Pinnacle Plus unit responds to the first limit value that impacts output Note You cannot change the power limit when output is on This is because the power limit is used to establish the type of operation low power or high power See Chapter 6 Operation for more details For values at 10 or less the operation mode is low power for values greater than 10 the operation is mode is high power Read back this value with command 141 57000051 00A Communication
109. are we recommend you do not use this feature for process runs that are less than 1 s 1 Press PROCESS MONITOR SETPT 2 Rotate the MODIFY knob to adjust the value 3 Press ENTER to accept and exit CHANGING THE TARGET FUNCTIONS PROCESS MONITOR TARGET The target functions let you enable or disable the target life counter ENABLE change the active target SELECT and set the target life LIFE in 0 01 KWh increments PROCESS MONITOR TARGET ENABLE To enable or disable the target life counter for the selected target 1 Press PROCESS MONITOR TARGET ENABLE 2 Rotate the Modify knob to select YES or NO 3 Press ENTER to accept and exit PROCESS gt MONITOR gt TARGET SELECT To change the active target life counter 1 Press PROCESS MONITOR TARGET SELECT 2 Rotate the MODIFY knob to select the active target number 3 Press ENTER to accept and exit Note The User port has priority in selecting targets Thus if your unit has a user card installed you must set the target to 1 at the User port if you want to select targets from the serial port active front panel or Pinnacle Remote Active Panel that is when the Pinnacle Plus unit is in host or local control mode Leaving the target bits open or leaving the User port pins unconnected causes the target selection at the User port to default to 1 When the User port is set to a target other than 1 the User port selection has priority If a change to the tar
110. ation Note To reduce EMI interference we recommend using shielded cable to connect to the serial port Connecting for Serial Host Port Control See Chapter 4 for instructions on connecting your serial communications Host port Note Any time you remove one Host card and replace it with another you must restore all system defaults Restoring defaults resets the User port limits and the front panel display Additionally restoring defaults will ensure the Pinnacle Plus power supply recognizes the new Host card or lack of Host card Note To reduce EMI interference we recommend using shielded cable to connect to the serial Host port 5 8 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Connecting for DeviceNet Control If you have a DeviceNet interface please reference the DeviceNet section in Chapter 4 in the Pinnacle Plus power supply user manual for instructions on connecting to the port Note To reduce EMI interference we recommend using shielded cable to connect to the serial port Connecting for User Port Control See Chapter 4 for instructions on connecting your analog digital interface Note To reduce EMI interference we recommend using shielded cable to connect to the User port Grounding the User port at the power supply reduces noise interference To avoid ground loop problems you should typically ground only one end Connecting Input Power All power supplies leave the fa
111. ave selected voltage as your joule counter threshold type then rotate the MODIFY knob to select a value between 0 and 650 V 5 Press ENTER to accept and exit Setting the Ramp Use this option to ramp the output to a process set point This option allows you to enable the feature set a ramp start set point percentage and set a ramp time The ramp time is set in 10 ms increments The minimum ramp time is 0 05 s The maximum ramp time is 600 00 s Note If your unit has 100 ms ramp feature enabled the range is 0 5 s to 6000 0 s The out of set point timer is disabled while output is ramping PROCESS CONTROL RAMP To enable ramp mode 1 Press PROCESS CONTROL RAMP ENABLE 2 Rotate the MODIFY knob to select Yes or No to enable or disable ramp mode 3 Press ENTER to accept and exit To select the ramp starting point a percentage of the set point to begin ramping 1 Press PROCESS CONTROL RAMP START_PT 2 Rotate the MODIFY knob to select a percent 3 Press ENTER to accept and exit To select the ramp time 1 Press PROCESS CONTROL RAMP TIME 2 Rotate the MODIFY knob to select a time 3 Press ENTER to accept and exit Note Under Host control one can generate multiple ramps between set points by sending new set points while the output is on 57000051 00A Communication Interfaces 4 95 Advanced Energy STANDARD SERIAL FLASH PORT Your Pinnacle Plus supply contains a modified AE Bus serial Hos
112. bal Services 57000051 00A Pinnacle Plus 10 kW Table 6 4 Error Code Troubleshooting Table Continued Error Code Message Problem Indicated Suggested Action E011 Side A Inverter Fault Occurred Unit A s power inverter cannot produce power Using all applicable safety precautions inspect your AC input power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle Plus unit Check the input power line voltage on all phases to ensure that it meets specifications see the Specifications chapter Run the power supply to a dummy load to determine if it produces voltage or current E012 Side B Inverter Fault Occurred Unit B s power inverter cannot produce power Using all applicable safety precautions inspect your AC input power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle Plus unit Check the input power line voltage on all phases to ensure that it meets specifications see the Specifications chapter Run the power supply to a dummy load to determine if it produces voltage or current E020 Interlock Open User The system interlock on the unit s analog User port has not been satisfied Power off the Pinnacle Plus unit Ensure that the interlock pin on the User port connector has been properly connected see Chapter 4 Commu
113. between 0 and 600 s two decimal places implied Note If you assign 0 run time for the final recipe step the unit will switch to continuous output when it reaches set point for this step In this situation to turn off output you must send an off command using the OFF button or the appropriate User port signal or serial port command or you must have already enabled joule mode and programmed a joule set point Read back these values with command 183 3 CSR only 4 112 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number of Transmit Data Bytes CSR Codes or Number of Response Bytes 24 calculate logic CRC Tells the Pinnacle Plus supply to calculate its logic CRC Note During the approximately 2 seconds it takes to calculate the CRC the Pinnacle Plus unit will not respond to any other commands Read this value back with command 230 0 CSR codes 0 2 9 26 joule threshold Specifies the output level that needs to be met before the Joule output energy calculation begins the joule threshold The joule threshold type power voltage or current is set with command 64 If the threshold type is set in Watts send 2 bytes 16 bit value between 10 and maximum power divided by 8 This value represents watts in a stand alone system and decawatts in a master slave system
114. byte Recipe step must be a value greater than 0 but no greater than 8 e Second and third bytes Value between 0 and the full rated output of the supply Note See the Specifications chapter for your unit s capabilities and see command 6 for the format of the value Read back these values with command 182 57000051 00A Communication Interfaces 4 111 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number of Transmit Data Bytes CSR Codes or Number of Response Bytes 23 recipe run time or joule set point Specifies the length of time the unit will run at set point for a recipe step If you enable joule recipe use this command to set the joule set point Send 3 data bytes arranged as follows e First byte Recipe step value must be greater than 0 but no greater than 8 Note When joule recipes are enabled recipe step numbers 1 through 8 use the value in the second and third bytes to set the LSW of the joule set point Step numbers 129 through 136 set the MSW of the joule set point where step 129 sets MSW of step 1 step 130 sets MSW of step 2 and so on When command 23 is sent with step numbers 1 through 8 the MSW is cleared To set joule set points greater than 65535 first send command 23 with steps 1 through 8 then send command 23 with steps 129 through 136 e Second and third bytes Value between 0 and 60 000 or
115. cipe step or if joule recipe is enabled this May return request command requests the joule set point CSR code 4 recipe step ee die ae run time Send 1 data byte 8 bit value indicating the or recipe step g r The returning packet contains 2 data bytes indicating the run time in seconds Or if joule recipe is enabled returns 4 data bytes 32 bit value indicating the joule set point With timed recipes two decimal places are implied For example a value of 5 would indicate 0 05 s This value is set with command 23 184 Requests the amount of time remaining on the 0 2 out of set point timer before an error condition request out occurs the returning packet contains 2 data of set point bytes 16 bit value indicating the interval interval value in seconds One decimal place is implied For example a value of 999 would indicate an interval of 99 9 s 186 Requests the over current timer value the 0 2 returning packet contains 2 data bytes 16 bit request over value indicating the value current timer value This value is set with command 35 187 Requests the out of set point timer value the 0 2 returning packet contains 2 data bytes 16 bit request out value indicating the timer value in seconds of set point One decimal place is implied For example a timer value of 999 would indicate a timer value of 99 9 s This value is set with command 31 57000051 00A Communication Interfaces 4 137 Advanced Energy Table 4 2
116. contain a value of 7 Under those circumstances the Optional field contains a value only when the length bits in the Header field contain a value of 7 A value of 7 indicates that the Data field contains more than 6 bytes of data Under those circumstances the Optional field contains a one byte value between 0 and 255 indicating the number of data bytes DATA DATA BYTES The Data field can contain from 0 to 255 bytes of binary data which are interpreted in various ways depending on the value that appears in the Command field The Data field typically contains data or a CSR see Creating an Ideal AE Bus Communications Transaction on page 4 100 depending on what was requested Since some commands do not require data sometimes the Data field is not present If the value specified in the length bits of the Header field is 0 to 6 the Pinnacle Plus unit expects 0 to 6 bytes of data However if the value in the Header field is 7 the Pinnacle Plus unit looks for an additional eight bit byte after the Command field the Optional field and uses this value for the data byte count 57000051 00A Communication Interfaces 4 99 Advanced Energy CHECKSUM This one byte field is the last one in the packet The content depends on the value of each of the preceding fields The transmitting unit determines this value by accumulating the XOR exclusive or of all bytes of the packet up to but not including the checksum value The r
117. ctory with their input voltages identified on the rear panel and on an enclosed test checklist The Pinnacle Plus power supply provides the following input voltages depending on your unit configuration e 208 VAC wye or delta connection e 230 400 VAC wye connection only e 277 480 VAC wye connection only All input voltages are three phase 50 60 Hz The AC line input connection is a five terminal DIN terminal block on the rear panel On the terminal block connection labels on the input terminal shield and below each terminal position on the rear panel show line L3 L2 L1 neutral N and Protective Earth ground connections GND Note No neutral connection is required However if neutral is present connect it to the N terminal 57000051 00A Installation and Operation 5 9 Advanced Energy INPUT POWER CABLE REQUIREMENTS To connect your system to the power supply you need stranded wire of a gauge consistent with your application and applicable requirements and the input power specification See Conditions of Use on page 1 6 for more information on making the input power connection A CAUTION If your unit does not have a circuit breaker install and operate it with a circuit breaker on the AC input to provide over current protection The circuit breaker must have a trip value as specified in line current section of the electrical specifications of your unit The circuit breaker switch must be easily
118. d Leakage current less than 3 5 mA wye connection only Maximum phase to phase voltage 480 V 10 Maximum phase to ground chassis voltage 277 V 10 480 VAC Input Current 15 A nominal per phase at least 90 EFF 25 A circuit breaker 57000051 00A Product Specifications 3 5 Advanced Energy Table 3 3 Electrical Specifications Continued Output Accuracy Accuracy of actual output value to set point at 25 C is 1 of the actual value V kW or A or 0 2 of the full rated output whichever is greater for the full input voltage range and within the output impedance range Load Regulation 1 for 4 1 load change within V I limits of tap Line Regulation 1 for 10 line voltage change or 2 frequency change Repeatability Temperature Coefficient Output power repeatability from run to run at a constant set point is 0 1 from 10 to 100 of rated power lt 0 05 C lt 150 ppm C variation in the regulated output parameter over 20 C to 40 C ambient temperature range Output Ripple Voltage 360 Hz 300 Hz The component of output voltage ripple as related to input line frequency is less than 2 rms Accuracy of All Analog Signals 1 of the actual value V kW or A or 0 2 of the full scale value whichever is greater Power Factor gt 0 95 for 10 kW Standard Output Range full power 10 kW over the 325 to 650 Vdc range in DC mode w
119. d REMOTE ACTIVE PANEL on the rear of the Pinnacle Plus power supply lets you connect the supply to the Pinnacle Remote Active Panel Pin 1 Pin 5 erry Pin 6 Pin 9 1370 Figure 4 8 Remote active panel connector The pin descriptions for this connector appear in the following table installation instructions follow the pin description table 4 64 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 17 Remote Panel Pin Descriptions Pin Description Do not connect h Do not connect Do not connect Do not connect Ground TR TR R Oo NIOJ A A OJN To connect your Pinnacle Plus power supply to the Pinnacle Remote Active Panel 1 Connect the cable between the REMOTE ACTIVE PANEL connector on the Pinnacle Plus supply and the Pinnacle Remote Active Panel Understanding the Panel CONTROL KEY To control your Pinnacle Plus supply from the panel select local mode by pressing the CONTROL key on the panel until the LOCAL LED lights Placing the unit in local mode gives you full access to the front panel menu see Control Panel Interface on page 4 67 To control the Pinnacle Plus supply from the Serial interfaces or the DeviceNet port press the CONTROL key until the HOST LED lights To control the Pinnacle Plus supply from the User port press the CONTROL key until the USER LED lights When the Pinnacle Plus unit is in host or user co
120. date the download packet with data for the desired command 3 Send the download packet 4 Repeat step 1 and continue as needed By creating a procedure like this one you can ensure the data for a command will not be changed before the next download packet is received PROFIBUS SOFTWARE COMMANDS The command based AE PROFIBUS protocol is designed to take advantage of the high transmission rates provided by the PROFIBUS standard The download packet outbytes and the upload packet inbytes as well as the AE PROFIBUS handshake feature are described in the sections that follow A complete command list follows Note The execution time of all PROFIBUS commands is less than 200 us Transmission Rates and the Handshake Feature Recent technological improvements have made it possible for some PLCs to send commands faster than the Pinnacle Plus unit can respond This situation can cause intermittent failures to respond to or execute commands 57000051 00A Communication Interfaces 4 19 Advanced Energy In response to this issue AE has developed a handshake feature which echoes back the last sent command and Command Status Response CSR code when applicable This feature allows you to send a command and wait for verification that the command was accepted before sending the next command The handshake feature has several benefits for users e It simplifies the programming of PLCs that interact with AE products e It incr
121. ds and one equi potential ground stud two M5 studs and a 10 32 stud These are indicated on the rear panel by a ground symbol See Rear Panel Drawing on page 5 24 You must ground the power supply as specified by the conditions of use See Conditions of Use on page 1 7 for more information Note For optimal performance ground the equi potential ground stud to the system ground If connecting a master slave system see Connecting for Master Slave Operation on page 5 17 for the optimal grounding connection of the master and slave units 5 6 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Connecting the Contactor Intlk Port A WARNING RISK OF DEATH OR BODILY INJURY Disconnect all sources of input power before working on this unit or anything connected to it CAUTION Turn off power to the system before connecting a cable to the I O port connector I O port connectors are not hot pluggable CAUTION Signals at the I O port can be sensitive to noise Take standard preventative measures against electro magnetic interference EMI including using shielded cabling on this port The Contactor Intlk port located on the rear panel of the Pinnacle Plus see Rear Panel Drawing on page 5 27 for location is a 9 pin male subminiature D connector To enable the Pinnacle Plus to function pins 3 and 4 of this connector must be shorted together through a cheater plug external switch
122. e level For example a value of 800 would indicate 800 V no implied decimal 167 Requests a snapshot of the output current level 0 2 at that instant the returning packet contains 2 request data bytes 16 bit value Two decimal places actual current are implied For example a value of 1500 indicates 15 00 A 168 Requests a snapshot of the output power 0 6 voltage and current at that instant the request returning packet contains 6 data bytes actual power voltage e First second byte Power level current e Third fourth byte Voltage level e Fifth sixth byte Current level See commands 165 166 and 167 for the format of the reported output values 169 Requests the set point levels for power 0 6 voltage and current the returning packet request set contains 6 data bytes three 16 bit values points power See commands 165 166 and 167 for the voltage and format of the reported set point values current 57000051 00A Communication Interfaces 4 133 Advanced Energy Table 4 24 AE Bus Commands Continued request time output power was turned on the returning packet contains 3 data bytes Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 170 Requests the arc shutdown time The returning 0 2 request arc packet contains 2 data bytes shutdown e Byte 1 Unused e Byte 2 Index value set with command 8 refer to command 8 for the shutd
123. e Plus unit is in local or host control mode you must set the target to 1 at the User port Leaving the target bits open or leaving the User port pins unconnected causes the target selection at the User port to default to 1 Read back this value with command 156 1 CSR codes 0 1 2 4 9 10 12 target life Sets the life in kilowatt hours of the target you specify Send 1 data byte 8 bit value plus 4 data bytes 32 bit value arranged as follows e First byte Target number e Second third fourth fifth bytes Target life in kilowatt hours two decimal places are implied that is to get 1 kW send a value of 100 Read back this value with command 157 CSR codes 0 1 2 4 9 13 target enable Enables or disables the target life counter Send 1 data byte 8 bit value e 0 Inactive e Non zero value Target life is active Read back this value with command 163 CSR codes 0 1 2 9 4 108 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Send a 2 byte value between 5 and 60 000 Two decimal places are implied To get 1 s send a value of 100 Note If your unit has 100 ms ramp feature enabled one decimal is implied The range is 0 5 s to 6000 0 s Read back this value with command 158 Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes
124. e we recommend using the shortest possible output power cable The cable must not exceed 10 m 33 or damage to your power supply may result Remove the output box see Figure 5 5 on page 5 13 or Figure 5 6 on page 5 14 Remove the cover from the output box but note the relative positions of positive and negative see Figure 5 5 on page 5 13 or Figure 5 6 on page 5 14 Attach the output cable wires to the two terminals Tighten the two small screws on each compression terminal Note For the M32 output connector in order to maintain CE certification you must fill each output terminal block mounting screw hole with RTV adhesive to the top of the hole see Figure 5 6 on page 5 14 Tighten the strain relief The strain relief needs to contact the outer shield Replace the output box and cover Connecting for Master Slave Operation The following sections explain how to connect your Pinnacle Plus power supplies in a master slave configuration UNDERSTANDING MASTER SLAVE OPERATION You can configure up to six Pinnacle Plus power supplies to operate in a master slave system allowing you to increase your total system power up to 60 kW Any Pinnacle Plus power supply that features the master slave Host card can function as either a master unit or a slave unit A Pinnacle Plus power supply without a master slave Host card cannot function as a master or slave To configure your power supply for master slave operation u
125. e 5 6 M32 style output box and connector 000 eee eee 5 14 Figure 5 7 Optimal output connection 000 cee ee 5 16 Figure 5 8 Master slave Host card interface 0 000 eee eee 5 18 Figure 5 9 Master slave system configuration example 0 000e0s 5 20 Figure 5 10 Sync Pulse System lt ic2 ccceense en pes Wee eee hae sabee ee wes ees 5 22 Figure 5 11 Sync Pulse master slave configuration 0 00 eee eee 5 23 Figure 5 12 Rear view ie cia4 see dee he bee GG hseee ee ee Reee ee te Resa 5 24 57000051 00A List of Figures xiii Advanced Energy xiv List of Figures 57000051 00A Pinnacle Plus 10 kW List of Tables Table 3 1 Functional Specifications 0 0 0 0 c ee eee 3 1 Table 3 2 Physical Specifications 0 0 0 cee ee 3 3 Table 3 3 Electrical Specifications 00 00 eee eee 3 5 Table 3 4 Reverse Time Given a Self Run Frequency 00e0e ee eeee 3 8 Table 3 5 Reverse Time as a Function of Voltage Limit V Limit 3 12 Table 3 6 Climatic Specifications per EN50178 naana e eee eee 3 16 Table 3 7 Environmental standard specifications 0 0 e eee eee 3 16 Table 3 8 Coolant Specifications 0 000 eee 3 17 Table 4 1 User Port Pin Descriptions 0 0 0 0 e ee ee 4 2 Table 4 2 Master Slave Pulse Port Pin and Signal Descriptions 4 5 Table 4 3 Sync Pulse Port P
126. e User port Leaving the target bits open or leaving the User port pins unconnected causes the target selection at the User port to default to 1 Read back this value with command 156 1 CSR only 12 target life Sets the life in kilowatt hours of a target Send 3 data bytes 24 bit value indicating target life for the active target specified with command 11 Note Two decimal places are implied that is to get 1 kWh send a value of 100 Read back this value with command 157 CSR only 13 target enable Enables or disables the target life counter Send 1 data byte 8 bit value e O Target life is inactive e Non zero value Target life is active Read back this value with command 163 CSR only 57000051 00A Communication Interfaces 4 31 Advanced Energy Table 4 14 PROFIBUS Commands 0 to 127 Continued is 50 ms to 600 00 s ramp time P Send a 2 byte value between 5 and 60 000 Two decimal places are implied That is to get 1 s send a value of 100 Note If your unit has 100 ms ramp feature enabled one decimal is implied The range is 0 5 s to 6000 0 s Read back this value with command 158 Command Description Number Number of of Response Transmit Data Data Bytes Bytes 14 Chooses the mode of control for the Pinnacle 1 CSR only Plus supply This request is always honored control mode regardless of which interface
127. e appropriate female micro connector and cable See the DeviceNet Specification revision 2 0 from the Open DeviceNet Vendor Association Inc for specifics on the mating connector and cable Use the rotary switches to select a baud rate and set the unit address MAC ID PIN DESCRIPTIONS This table lists the pin numbers and DeviceNet pin names See the DeviceNet Specification revision 2 0 for definitions of these pin names Table 4 4 DeviceNet Pin Descriptions Pin Number Pin Name 1 Drain 2 V 3 V 4 8 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 4 DeviceNet pin Descriptions Continued Pin Number Pin Name 4 CAN_H 5 CAN_L ROTARY SWITCHES BAUD RATE AND ADDRESSING The DeviceNet interface features three rotary switches located on the rear of the Pinnacle Plus unit which are read each time the DeviceNet interface powers up see Figure 4 7 Use the DATA RATE switch to select a baud rate 125 250 or 500 kbaud 0 125 1 250 2 500 kbaud The default is 500 kbaud A switch setting in the PGM region lets you configure the baud rate via DeviceNet Note If your dual Pinnacle Plus unit has two DeviceNet cards one for each side it is important that you set the DATA RATE for both sides to the same setting as the DeviceNet network setting Any card not set to the network setting will fault when the network is brought up MSD
128. e eee eee 6 3 Troubleshooting Table ccc 0c ckerieeeedueeee ees le aeee ey ies twee 6 4 Checks if the Output Does Not Turn On 000 e eee 6 5 Help Code Troubleshooting Table 0 000 eee eee 6 6 Clearing the Error Code 0 0 0c cece eee 6 12 Error Code Troubleshooting Table 0 0 cee eee ees 6 13 AE World Wide Web Site cc2s 24ivscuw ee eeeseeaee bxiey sew deed eames 6 19 AE GloDal Services 2n ice sevareeei ve becus ced bee eee NE ee Suen eS 6 20 Returning Units for Repair 020 ee 6 21 Waranty iscsi a2gn na A aa a a E OE a eee eee ee eee Sega 6 21 Warranty Statement nnana 0 00 eee ee 6 22 xii Table of Contents 57000051 00A Pinnacle Plus 10 kW List of Figures Figure 2 1 Pinnacle Plus functional block diagram 200 0 eee ee 2 2 Figure 3 1 Dimensional drawing 00 0c ee ee 3 4 Figure 3 2 Pulse reversal times and self run frequencies 0000 3 8 Figure 3 3 Pulse reversal time as a function of voltage limit V Limit 3 12 Figure 3 4 Operating range 0 ee 3 15 Figure 3 5 Impedance range cece v ee Seiue Coes eee i yh eek eV wer Se PES et ee Es 3 15 Figure 4 1 15 pin User port a an 000 ccc eee 4 1 Figure 4 2 Master Slave Pulse port connector 000 00s 4 4 Figure 4 3 Master Slave Pulse port cable 0 0 00 e ee eee eee 4 6 Figure 4 4 Sync Pulse connector sauce ee ade ive
129. e eehewet 2 2 INPUL cadens eS tee news fa ninap ENEA en peWibann eine behat nanan s 2 3 Housekeeping Supply cece eedeceoeur ed eee oeebsoedtewen alge ees 2 3 INVERNO peace tae Sith 8 oe aa ere ee ae ee ae ok ue ante er Sera Bienen A 2 3 OUIDU 2iocnaw ade a vad Reese Pete tue hep eee eee wiehene 2 3 Output Measurement 00 e eee 2 3 DC Chopper Section 525 252 o500250 8450628 b 5286454652002 eee ee hGe 2 3 Logic Control 5 2c2a c see ateesWacee sade Re ota een dete eedee eee ee 2 3 Remote Interfaces 0 4ibedasseene news eet eaeds bee saga eee a eew oe 2 4 Chapter 3 Product Specifications Functional Specifications oc oss hv de etme eee Gees ee ieee hook eS ethos h kees 3 1 Physical Specifications 12 5 s25cceerdgatcsudaddbeabeiedeeedeaekedaeds 3 3 Dimensional Drawings lt css2 eGrtedevpess ee 0eeer we sean eog kenveae 3 4 Electrical Specifications 0 0 0 eee 3 5 Maximum Allowable Reverse Time For a Given Frequency 3 7 Reverse Time As A Function of Voltage Limit 5 3 11 57000051 00A Table of Contents vii Advanced Energy Operating and Impedance Range Illustrations 00005 3 14 Environmental Specifications 0 000 c ee 3 16 Coolant Specifications 2542 sny weee de rohecagesadadevetweh sie de hew ee 3 17 Chapter 4 Communication Interfaces ISON POM x sists domes kee taas masaa ae a ee ee ee ee a ee E 4 1 INStallalON sen ete taa toe a a ds eee baked
130. e of 0 to 95 Read back this value with command 152 CSR only 57000051 00A Communication Interfaces 4 37 Advanced Energy Table 4 14 PROFIBUS Commands 0 to 127 Continued Command Description Number Number of of Response Transmit Data Data Bytes Bytes 33 Set the type of recipe The default is Timed 1 CSR only TORPS wre Send 1 data byte e 1 Timed e 2 Joule continuous e 3 Joule discrete Read back with command 196 34 Enables or disables an over voltage timer and 2 CSR only specifies how long you want the power supply over voltage to tolerate an over voltage condition before timer shutting off output e To enable the timer send a value 2 bytes between 1 and 9999 0 1 to 999 9 s e To disable the timer send a value of 0 Read back with command 174 35 Enables or disables an over current timer and 2 CSR only specifies how long you want the power supply over current to tolerate an over current condition before timer shutting off output e To enable the timer send a value 2 bytes between 1 and 9999 0 1 999 9 s e To disable the timer send a value of 0 Read back with command 186 36 Enables or disables the constant duty cycle 1 CSR only feature constant duty cycle Send 1 byte e 0 Disable e Non zero Enable Read back with command 163 4 38 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 14 PROFIBUS Comm
131. e power current or voltage limit is active or enabled e the current is above the current threshold of pulsing e the unit detects a hard arc E090 Multiple Sync Pulse Transmitters Detected More than one unit is configured as a transmitter in your sync pulse system Reconfigure units so only one unit is the transmitter E091 No Sync Pulse Transmitter Sync pulse receivers are not receiving a transmitter synchronization signal 1 Check the sync pulse cable to ensure that it is plugged in 2 Reconfigure one unit Detected so that it operates as a sync pulse transmitter E092 No master system is Verify a unit is set as the No Master Detected detected At least one unit must be set as the master unit master unit or that the link to the master unit has not been broken E093 Invalid Frequency An invalid frequency has been set to properly operate the unit Reset the frequency value 6 18 Troubleshooting and Global Services 57000051 00A Pinnacle Plus 10 kW Table 6 4 Error Code Troubleshooting Table Continued Error Code Message Problem Indicated Suggested Action E094 Sync Pulse Power Fault The Pinnacle Plus system is configured for sync pulse operation but one of the sync pulse units is not powered up 1 Ensure all units in the sync pulse system are on energized and properly connected with the sync pulse c
132. e remaining in kilowatt hours Two decimal places are implied For example a value of 100 indicates 1 kWh 158 Requests ramp time set with command 16 0 2 Returns a 2 byte value 16 bits indicating a request ramp ramp time of 5 50ms to 60 000 600 00 s Note If your unit has 100 ms ramp feature enabled one decimal is implied The range is 0 5 s to 6000 0 s 159 Requests how much ramp time is remaining 0 2 Returning packet contains 2 data bytes 16 Ramp time bits indicating how many 10 ms intervals remaining remain Note If your unit has 100 ms ramp feature enabled the data indicates how many 100 ms intervals remain 160 Requests the status of the logic board The 0 5 information in the returning packet is used by request status AE Customer Service 57000051 00A Communication Interfaces 4 47 Advanced Energy Table 4 15 PROFIBUS Commands 128 to 230 Continued request output on status on request since the last power up event on the unit The returning packet contains 1 data byte 8 bit value e 0 Output on sequence OK e 1 Control mode invalid e 2 Unit is already on e 7 Active fault exists e 11 Bus not ready e 16 End of target life reached e 17 Minimum off time was active e 31 User port reset line is active e 32 Contactor is open due to fault condition e 44 The Pinnacle Plus unit has not received a request to turn output on since power up Command Descriptio
133. e system 5 32 floating output configuration safety warning 5 15 frequency setting 4 70 frequency time settings 5 30 functional specifications 3 1 G general description 2 1 global customer support 6 20 grounding 5 6 GSD see type files 4 17 guidelines safety 1 2 H handshaking PROFIBUS 4 19 help codes passive front panel 6 3 troubleshooting 6 6 high power operation 5 27 Host port connecting 5 8 see also DeviceNet HOST switch 4 68 Index 57000051 00A Pinnacle Plus 10 kW l icons in user manual 1 2 on unit 1 3 illustrations rear view 5 24 impedance range output 3 15 inbytes 4 20 installation cabinet design 5 2 Contactor Intlk port 5 7 cooling requirements 5 1 DeviceNet 5 9 dimensional drawing 3 4 grounding the unit 5 6 input power 5 9 master slave 5 17 preparing to install 5 1 remote active panel 5 8 remote passive panel 5 8 requirements 5 5 safety guidelines 1 2 serial Host port 5 8 spacing requirements 5 1 standard serial port 5 8 unpacking 5 5 User port 5 9 installing DeviceNet 4 8 User port 4 1 interfaces control panel 4 67 general description 2 1 types 2 4 internal microprocessor 2 2 J joule mode setting 4 93 L label warranty void if seal broken 1 3 labels on unit 1 3 LEDs ARC 4 67 DeviceNet 4 13 passive display panel 4 63 troubleshooting 6 4 verifying 5 25 local control setting 4 81 LOCAL LED LEDs LOCAL 4 71 LOCAL switch 4 68 low power operation 5 27 M
134. ea Note Triax cable is recommended only if the output is floating The outer shield in this case acts as the safety ground 57000051 00A Installation and Operation 5 15 Advanced Energy e RG393 is preferred in high temperature environments and for output currents above 15 A e Inside the output connector shell connect the center conductor to the negative terminal labeled and connect the shield to the positive terminal labeled Keep the loop area inside the shell You should also make a low inductance connection from the shield of the cable to the connector shell e At the chamber side the center should go to the cathode while the shield connects to the chamber wall which must be a safety ground This will give you a negative output See Figure 5 7 on page 5 16 To Chamber Wall To Cathode Cable shielding AL Spring Ensure spring contacts shield as well as the connector body Figure 5 7 Optimal output connection 5 16 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Co To 1 2 nnecting Output Connect the Output Port Disconnect all sources of input power to the Pinnacle Plus power supply Prepare the appropriate output power cable For optimal performanc
135. eases the bandwidth of the PROFIBUS channel by eliminating wasted time e It provides immediate feedback regarding command execution e It increases the reliability of PROFIBUS Pinnacle communications Note You can choose not to use the handshake feature but if you do so commands 0 through 127 should not be sent to the Pinnacle Plus power supply faster than a rate of one command per 10 ms Download Packet The download packet for the AE PROFIBUS contains four bytes as the following table shows Table 4 9 Configuration of Download Bytes Outbytes Byte Description 0 Command 1 Data byte LSB 2 Data byte 3 Data byte MSB In the packet Bytes 1 2 and 3 comprise the data field and contain information defined by the command Note that when the information extends over more than one byte the packet sends the least significant byte LSB before the most significant byte MSB this arrangement is a departure from previous PROFIBUS options we have offered Upload Packet During every PROFIBUS data exchange the Pinnacle Plus unit supplies a 14 byte response to a download outbytes packet The following list shows the response or upload packet These bytes are also known as inbytes 4 20 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 10 Configuration of Upload packet inbytes Byte Description 0 Status
136. eature that your power supply must be configured for at the factory Some processes require that the Pinnacle Plus power supply allow a longer duration when reversing the voltage By utilizing the V Limit function of your power supply you may be able to increase the reverse time to a maximum of 10 us when voltage is limited to 325 V When the unit is set for 650 V or higher in Hi Z models the maximum reverse time is 5 us As you decrease process voltage using the V Limit function the reverse time increases linearly until it reaches the maximum allowable value of 10 us Note The maximum reverse time duty cycle is still 45 Figure 3 3 on page 3 12 is a graph of pulse reversal times as a function of the user voltage limit Table 3 5 on page 3 12 provides a detailed list of reverse times and the corresponding user voltage limit 57000051 00A Product Specifications 3 11 Advanced Energy Microseconds 325 Output voltage in volts Figure 3 3 Pulse reversal time as a function of voltage limit V Limit Table 3 5 Reverse Time as a Function of Voltage Limit V Limit V Limit Corresponding Reverse Time in Volts 0 to 325 10 us 330 9 8 us 335 9 7 us 340 9 5 us 345 9 4 us 350 9 2 us 355 9 1 us 360 9 us 365 8 9 us 370 8 7 us 375 8 6 us 380 8 5 us 385 8 4 us 3 12 Product Specifications 57000051 00A Pinnacle Plus 10 kW
137. ece eee 4 60 Example act saveaeee age hae tasen ge MaDe AR ee SS s Kick Aare Reis 4 60 Example 2 s22niwivecidduancd peeves ene sata deeae eae du ease de 4 60 Example 3 lt 2tee eee cupeeus pai aian Ea a A EE ee codes 4 61 Example 4 2 i esa dice Seiaeteeeee tenana EG bee ewe a beady 4 61 Example S sarres Aikor EEO T pkp EEEn bbe beet Babes eet een eaes 4 61 Example 6 s2cniwivien rinnen bce eee deneeawads EEA 4 61 Example T serrisa gi Enine e ae a a a n n oe Ea G 4 62 Example g ee a a e a a a E a mae 4 62 Example 9 rponn na seus E a E E E e E A EA E E EEA 4 62 Example 10 nnna anaana ae Soper Aes eae ee aS ee ee 4 62 Passive Display Panel 24cc00235205560 00d ccdadesiodbadetiwedevsea t4 4 63 DiISplay eee ae ee ee ree ee ee ee we ce 4 63 LEDS Serraria hun iS yoneuste edo exeu hates wea e eaten dey sees 4 63 Active Front Panel Pinnacle Remote Panel 00 0 0 eee aeee 4 64 Connecting to the Remote Active Panel 00 0c eee ee eee 4 64 Understanding the Panel cdsccs veeeeeereee bee ede de we eG eee eR Meet 4 65 Control Key csc schbeeeke sees KGKSs SES Gwe See RE Owe ESS Ea EE 4 65 Output Display Screen nnana ee Seiee eae Peete oey Hees 4 65 Soft Keys ccrenisa sna n Sw esewe tae pa obeak ee Mew nae ae 4 66 Modify KN D ss s t du E a bet cares a a a E a A E 4 66 Regulation Nes sate cade bee ees te naarn 4 66 On Off Buttons amp LEDS i 0geis dade edness Paes eee ees dee 4 66 7284 CED ee ee E eee ee eee ee eRe Se
138. eceiving unit accumulates the XOR of all bytes of the packet including the checksum If the result is zero the packet has likely been received intact Only after the checksum of a message packet is validated having no parity errors and the address is valid will the Pinnacle Plus unit act on the message which consists of the contents of the command and if appropriate the data fields Creating an Ideal AE Bus Communications Transaction The figure below is a simplified graphic showing the steps in an ideal communications transaction between a host computer and a Pinnacle Plus unit Host Pinnacle Plus t Transmits message j packet 2 Z Y Uy Receives packet Waits gt Sends ACK t S Assembles N CSR byte O or N data byte s D en transmits t Receives ACK SS Y Waits w Receives packet t Sends ACK Walls My Z Wy Receives ACK t time END OF TRANSACTION 1139 Figure 4 17 AE Bus communications transaction First the host computer sends a message packet to the Pinnacle Plus unit The packet contains one of the following 4 100 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW e A command that requests data or status information e A command and data that change a parameter setting e An executable command Once the Pinnacle Plus unit receives the message packet the Pinnacle Plus unit verifies that the message is intended for it and not for an
139. ed in nonvolatile memory you can use them to recover from input power interruptions and to ensure repeatability from run to run Interfaces The Pinnacle Plus series of power supplies can be configured with a variety of interfaces Your Pinnacle Plus supply can be controlled from an active front panel the Pinnacle Remote Active Panel an analog digital connector User port or a serial 57000051 00A Theory of Operation 2 1 Advanced Energy communications Host port The serial communications port the active front panel and the Pinnacle Remote Panel provide access to all operating parameters and control functions The User port provides limited access to operating parameters and control functions Microprocessor Advantages The internal microprocessor checks for proper circuit operation while supervising all operating parameters System diagnostics run when the unit is initially powered up The most recent power settings and conditions such as producing output are retained in non volatile memory Displays The displays on the passive panels as well as the control panels show power current or voltage levels The displays show levels for unit A and unit B if this is a dual unit They also display information about output pulsing set point interlock bus fault overtemp arcs and error codes Arc suppression Feature The Pinnacle Plus supply s arc handling feature ensures the shortest arc recovery time in the indu
140. eee 4 85 Setting the Out of Set point Timer 0200 0s eee ee 4 85 Changing the Target Functions 0 00000 ce eee eee 4 86 Setting Process Limits dane actoed hens eee eeddaeeeeeet taba dae 4 87 Setting a Strike Voltage Limit 0 0 00 e eee eee 4 87 Setting a Maximum Limit for Output Voltage 4 87 Setting the Maximum Limit for Output Current 4 88 Setting the Maximum Limit for Output Power 4 88 Setting Arc Handling 0 00 cece eee 4 88 Setting the Micro Arc Trip Level 0000 cee eee eee ee 4 89 Setting the Arc Count Limit ccs eck hgc0d Vee ee edGase eee peehe ees 4 89 Setting the hard Arc Shutdown Time 000 eee eee eee 4 89 Viewing the Arc Density 0 002 eee ee 4 89 Enabling Arc Handling 0 0 ee ee 4 90 Setting Control Parameters 0 00 ec ees 4 90 Setting Recipes iwi keswel tenn ase dea aad howe tec agaaeaave sa 4 91 Setting Joule Mode 0 0 c cee eee 4 93 Setting the Joule Set point 0 0 0 eee ee 4 94 Setting the Joule Threshold 0 0 cece eee eee ee 4 94 Setting the Ramp io 0 8602 on tes Seco Fee een pew tne ose yee un ees 4 95 Standard Serial Flash Port 0 0 00 c eee ees 4 96 Standard Serial Port Description 000 c eee eee 4 96 Standard Serial Port Pin Descriptions 000000 eee 4 96 Transmission Pa
141. efined values to their factory 1 CSR codes defaults and stores them in non volatile 0 1 2 9 reset default memory settings Send one data byte with a value of 0 4 122 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued scratch pad Retrieve this information with command 131 Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 127 Lets you write up to 40 ASCII characters to a 0 to 40 CSR codes scratch pad memory non volatile 0 9 write to Commands 128 through 255 request a value to be read from the Pinnacle Plus unit Some of these commands may return CSR codes 128 Requests the power supply type the returning 0 4 packet contains 4 ASCII characters PLUS request supply type 129 Requests the output capacity of the power 0 6 supply the returning packet contains 6 request characters indicating capacity in kilowatts supply size The data string implies 3 decimal places for a stand alone unit 10000 10 000 kWh and implies 2 decimal places for a master slave system 120000 1200 00 kWh 130 Reports the maximum limits for this unit the 0 6 request returning packet contains three 16 bit values maximum for power voltage and current limits unit limits 131 Displays most recent entry 40 characters to 0 40 scratch pad memory request scratch pad Set with command 127
142. ely through the 15 pin User port User port operation does not require connection to a DeviceNet network Installation DANGER Disconnect all sources of input power before working on this unit or anything connected to it Note Signals at the User port can be sensitive to environmental noise We recommend that you take standard preventative measures against electro magnetic interference EMI including using shielded cabling on the User port Note Grounding the User port at the power supply reduces noise interference To avoid ground loop problems you should typically ground only one end Refer to the pin descriptions on the following pages when connecting your remote controller to the User port Use shielded cabling to avoid EMI problems 57000051 00A Communication Interfaces 4 1 Advanced Energy If you have a Pinnacle Active Remote Panel and you want to operate the Pinnacle supply from the User port you must set the control mode for USER on the control panel Signals The User port is primarily an analog interface Signal descriptions appear in the following table Note that a A suffix appended to a pin name indicates an analog signal a D suffix appended to a pin name indicates a digital signal An overline on a signal name for example OUTPUT ENABLE D indicates that the signal is true when low DANGER Power down the Pinnacle unit and take proper ESD precautions before removin
143. en if all interlock conditions have been met BUS FAULT Lights green when a bus fault occurs 57000051 00A Communication Interfaces 4 63 Advanced Energy Table 4 16 Display Panel LEDs Continued OVERTEMP Lights green if the Pinnacle Plus supply has exceeded the maximum operating temperature ARC After the output has been turned off this LED lights green for a predetermined time if the hard arc count limit was reached during the previous run You define this limit The ARC LED will be activated under two different conditions 1 If the hard arc count limit is non zero and the number of hard arcs seen exceeded this limit during the last run the pulse will occur when the output is turned off 2 If the hard arc count limit is set to zero this signal will pulse for a predetermined time for every hard arc seen by the unit If another hard arc is seen before the last pulse is complete the pulse width will be refreshed to the full width ACTIVE FRONT PANEL PINNACLE REMOTE PANEL The Pinnacle Plus supply presents a broad array of features and settings that you can easily control through the Pinnacle Remote Active Panel If you are using the Pinnacle Remote Active Panel first ensure that it has been properly connected to the Pinnacle Plus supply installation information appears in the following section Connecting to the Remote Active Panel The 9 pin male subminiature D connector labele
144. ent signal 12 11 OC MSP Return Overcurrent signal return 13 14 OV MSP Overvoltage signal 14 13 OV MSP return Overvoltage signal return 15 n a unassigned unassigned 57000051 00A Communication Interfaces 4 5 Advanced Energy Cable Configuration Figure 4 3 illustrates the Master Slave Pulse port cable configuration E 15 lead PIN8 a PIN 1 PIN9 PIN 1 PIN 15 PIN 8 B 3 PIN 1 o000000 9000009 5 lead Bees Figure 4 3 Master Slave Pulse port cable SYNC PULSE PORT Connector Figure 4 4 illustrates the 9 pin subminiature D Sync Pulse port connector Pin 5 Pin 1 1017 Figure 4 4 Sync Pulse connector PIN 15 PING PIN 9 PIN 15 4 6 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Pin Descriptions Table 4 3 provides pin and signal descriptions for the Syne Pulse port Table 4 3 Sync Pulse Port Pin and Signal Descriptions Pin Associated Pin Name Description Pin 1 6 SYNC_POWER_SE Verifies all units have logic NSE control power 2 6 8V 8V for future distribution box 3 7 HARC SP Hard Arc 4 8 PON SP Pulse On 5 9 POFF SP Pulse Off 6 1 and 2 GND Ground chassis 7 3 HARC return Hard Arc signal return 8 4 PON SP return
145. enu to implement a ramping recipe or joule recipe This function lets you program the Pinnacle Plus in incremental steps 1 to 8 steps are possible For each step you must set one of the following sequences e Ramp time set point and run timer e Number of joules and set point Ramp time is the amount of time in seconds that the Pinnacle Plus takes to ramp up to the set point for the specified step Run timer is the amount of time in seconds for which the Pinnacle Plus unit runs at set point for the specified step Note To enable this function set the number of steps to 1 2 3 4 5 6 7 or 8 To disable this function set the number of steps to 0 To set the recipe type 1 From the RECIPE menu options press TYPE 2 A screen displays TYPE Use the Modify knob to show TIMED JOULE CONTINOUS or JOULE DISCRETE 3 Press ENTER to save your selection To set the number of recipe steps 1 Press PROCESS CONTROL RECIPE 2 Rotate the MODIFY knob to select a value from 1 through 8 3 Press ENTER 57000051 00A Communication Interfaces 4 91 Advanced Energy The display progresses to a series of screens Screen content depends on the recipe TYPE you set If you set TIME the screens allow you to set ramp time set point and run timer for each step If you set JOULE CONTINUOUS or JOULE DISCRETE the screen allows you to set the number of joules and a set point To set the ramp time set point and run time
146. er slave interface cables are included with the power supplies Note The last slave unit in the master slave system will not have an interface cable connected to port P1 Connect the included master slave pulse interface cable with the 15 pin subminiature D plug ends between the Master Slave Pulse port labeled on the master unit and the Master Slave Pulse port on the associated slave units 57000051 00A Installation and Operation 5 19 Advanced Energy 6 Use a grounding strap to connect an equi potential ground stud on the first slave unit to an equi potential ground stud of the next slave unit Continue connecting together subsequent slave unit chassis in this manner Note We recommend you connect the ground stud on the master unit to system ground MASTER SLAVE CONFIGURATION EXAMPLE Figure 5 9 illustrates how to configure your Pinnacle Plus power supplies for master slave operation o Da Master O O je To Rack Ground and Chamber Ground oO Slave 1 O OIRO oO Slave 2 O O 3121 Figure 5 9 Master slave system configuration example 5 20 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Connecting for Sync Pulse Operation The following sections include information about connecting and configu
147. erflow An AE Bus command arrived before the last sent command was executed and cleared from memory Slow down the AE Bus communication rate or the rate at which commands are sent E070 Internal DeviceNet An internal communications error has occurred on the No suggested action Initializing Master startup in units that are configured with a master Communications DeviceNet card Slot 0 Error E081 This error occurs at Ordinarily if this fault does not clear automatically there is a Overvoltage overvoltage condition for longer than was set on the overvoltage timer Slave slave Host interface card hardware problem Check Once the master slave your master slave cabling Host card has been successfully initialized the fault self clears E086 The unit was in an No suggested action 57000051 00A Troubleshooting and Global Services 6 17 Advanced Energy Table 6 4 Error Code Troubleshooting Table Continued Error Code Message Problem Indicated Suggested Action E087 The unit was in an No suggested action overcurrent condition for Overcurrent longer than was set on the overcurrent timer E088 One of the following Cycle AC power to the short circuit conditions unit Short Circuit Condition occurred a shorted chamber shorted cable or a failed pulsing switch The unit detects a short circuit if the following conditions exist e th
148. erning potential harm to people this unit Warning and Caution boxes to identify specific levels of hazard seriousness 1027 A DANGER DANGER indicates an imminently hazardous situation that if not avoided will result in death or serious injury DANGER is limited to the most extreme situations A WARNING WARNING indicates a potentially hazardous situation that if not avoided could result in death or serious injury and or property damage A CAUTION CAUTION indicates a potentially hazardous situation that if not avoided could result in minor or moderate injury and or damage to property CAUTION is also used for property damage only accidents SAFETY GUIDELINES Review the following information before attempting to install and operate the product Rules for Safe Installation and Operation Please note the following rules e Do not attempt to install or operate this equipment without proper training e Ensure that this unit is properly grounded see also Grounding on page 5 6 e Ensure that all cables are properly connected 1 2 Safety and Product Compliance Guidelines 57000051 00A Pinnacle Plus 10 kW e Verify that input line voltage and current capacity are within specifications before turning on the power supplies see the Electrical Specifications section in Chapter 3 e Use proper electrostatic discharge ESD precautions e Always be careful around this equipment INTERPRETING PRO
149. es and standards you must meet the following conditions of use Before making any other connection to this device connect the secondary Protective Earth ground terminal to a local earth ground terminal with a copper wire that is sized according to the applicable requirements For delta connected mains the primary and secondary Protective Earth ground wire must be connected Install and operate this device in an overvoltage category II installation only Install and operate this device only in a pollution degree 2 or better environment which means an indoor location such as a computer room office or factory floor where only nonconductive pollution occurs during operation Occasionally condensation causes temporary conductivity when the device is not operating Note To maintain CE certification for units with the M32 output connector the output terminal block mounting screws must be filled with RTV adhesive to the top of the hole If this device does not have a circuit breaker install and operate it with an AE approved circuit breaker on the AC input to provide the required overcurrent protection In addition you must provide the primary circuit protection such as the branch circuit backup fuse Advanced Energy Industries Inc may provide a supplementary protection circuit breaker in the power supply You must provide a branch circuit backup fuse with a UL LISTED Type K5 or RKS fuse or equivalent that is rated 15 A minimu
150. f the full rated output power for the supply The returning packet contains 2 data bytes 16 bit value indicating the limit in kilowatts The value implies 3 decimal places for a non master slave unit and 2 decimal places for a master slave system 142 Requests the output voltage limit you set with 0 2 command 50 request user voltage limit Accuracy is 0 3 of the full rated output voltage for the supply The returning packet contains 2 data bytes 16 bit value indicating the limit in voltage 143 Requests the output current limit you set with 0 2 command 51 request user current limit Accuracy is 0 3 of the full rated output current for the supply The returning packet contains 2 data bytes 16 bit value indicating the limit in amperes This value implies 2 decimal places 146 Requests pulse frequency index the returning 0 1 packet contains 1 byte request pulse frequency e 0 0 kHz pulsing disabled index e 1 5kHz e 2 10 kHz 3 to 69 follow the same format e 70 350 kHz 57000051 00A Communication Interfaces 4 45 Advanced Energy Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 147 Requests pulse reverse time the returning 0 1 packet contains 1 byte request pulse reverse time 04 0 4 us e 05 0 5 us e 06 to 49 follow the same format e 50 5 0 us 152 Re
151. g punoi9 SN p109 eur ndu PNIS pungiD ce Ol pnig pundold SN J0 9 UUOD JaWOIsND Inding O22222 22022022229 9 T S OOH e POONER CRE EORERBER ERASE AIRES a E S s Q Sececees seseoeseouseouseouscoe COBCBESOBE SOV SCBOS RRR e eao uod enag puepuelg as ote u yOoLa u 10 9 UO0OQ Hod JS aie Se spod jeuondo uod euog TA PIED SOH eAesjalsey Od 1SN pucses JO UOISO euondo Figure 5 12 Rear view 57000051 00A Installation and Operation 5 24 Pinnacle Plus 10 kW OPERATING THE UNIT The following sections include information about operating the Pinnacle Plus power supply Normal Operation The following list represents a general description of how to operate a Pinnacle Plus power supply You will want to adapt this list to your power supply configuration and your application environment and requirements 1 Turn on the Pinnacle Plus power supply 2 Verify which power supply LEDs are lit gt If you are using a passive panel verify that the POWER ON and INTERLOCK LEDs light If the INTERLOCK LED does not light an error code should appear see Chapter 6 for more information gt If you are using an active front panel or a Pinnacle Remote Panel verify that the display screen displays two messages in sequence Advanced Energy Fort Collins Colorado and then Power
152. g the arc count limit limit 57000051 00A Communication Interfaces 4 53 Advanced Energy Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 179 Requests the active recipe step number the 0 4 ramp run status and the ramp run time request active remaining the returning packet contains 4 recipe step data bytes 32 bit value indicating the ramp run following status and ramp run time e First byte Active recipe step number remaining e Second byte Ramp run status 1 ramp 2 run e Third and fourth bytes Ramp run time remaining in tens of milliseconds 180 Requests the number of recipe steps that have 0 1 been requested in command 19 the returning request recipe packet contains 1 data byte 8 bit value steps indicating the number of steps Note Recall that a value of 0 sent with command 19 disables the recipe feature 181 Requests the amount of ramp time you have 1 2 set for a specific recipe step set with request recipe command 21 May return ramp time CSR code 4 Send 1 data byte 8 bit value indicating the recipe step The returning packet contains 2 data bytes 16 bit value indicating the time in seconds Two decimal places are implied For example a value of 5 would indicate 0 05 s 4 54 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 15 PROFIB
153. g the unit s top cover to position jumpers Failing to power down the unit in this case could result in death or severe personal injury Failing to take proper ESD precautions in this case could result in damage to the unit Pin Descriptions The User port has priority for selecting targets even when the unit is in local or host control Thus to select targets from the active front panel the Pinnacle Active Remote Panel or a host computer connected to the host port you must set the target to 1 at the User port Leaving the target bits open or leaving the User port pins unconnected causes the target selection at the User port to default to 1 Table 4 1 User Port Pin Descriptions Signal Return Pin Name Signal Description Pin Pin Type 1 10 13 24V Input This pin is the collector side 14 15 of the opto couplers for status LEDs 2 6 VOUTA Output This pin provides a fully buffered 0 to 10 V signal representing output voltage 10 V 1000 Vdc When the open circuit output voltage is 1500 Vdc the voltage on pin 2 is 12 Vdc It will sink and source to 10 mA its impedance is 100 Q 4 2 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 1 User Port Pin Descriptions Continued Signal Return Pin Pin Pin Name Signal Type Description 3 6 POUTA Output This pin provides a fully buffered 0 to 10 V signal representing output power 10 V 1 20
154. ge Note Please refer to the Specifications chapter of this manual for your unit s capabilities Read back this value with command 164 2 CSR only 8 arc shutdown time Send 2 data bytes to set the arc shutdown time e Byte 1 Unused e Byte 2 Send the appropriate value below indicating the arc shutdown time in us gt 0 200 gt 1 500 2 1000 gt 3 1500 gt 4 2000 gt 5 2500 gt 6 3000 gt 7 4000 gt 8 5000 Readback this value with command 170 CSR only 4 28 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 14 PROFIBUS Commands 0 to 127 Continued Command Description Number of Transmit Data Bytes Number of Response Data Bytes 9 hard arc count limit Sets the number of hard arcs required for the power supply to provide an arc indication If the limit is reached during a process cycle then after output shuts off the ARC LED lights and if applicable a signal is sent to the User port Send 3 data bytes a 24 bit value indicating the number of arcs the value must be at least 0 but no greater than the maximum set for your unit Note If you set the hard arc count limit to 0 the ARC LED lights for a predetermined time and if applicable a signal is sent to the User port for every hard arc seen by the unit Read back this value with command 178 3 CSR only
155. ger system the user is responsible to guarantee the compliance of the overall system If this equipment is used with external components the user must ensure that the Safety and EMC requirements are not violated ELECTROMAGNETIC COMPATIBILITY EMC DIRECTIVES AND STANDARDS 89 336 EEC EC Council directive on the approximation of the laws of the Member States relating to electromagnetic compatibility EMC Directive 47 CFR Part 18 Code of Federal Regulations Limits and methods of measurement of radio interference characteristics of industrial scientific and medical equipment EN 55011 Limits and methods of measurement of radio disturbance characteristics of industrial scientific medical ISM radio frequency equipment Class A Group 2 CISPR 11 EN 61000 6 2 Electromagnetic Compatibility generic immunity standard industrial SAFETY DIRECTIVES AND STANDARDS 73 23 EEC EC Council directive on the harmonization of the laws of the Member States relating to electrical equipment designed for use within certain voltage limits LVD Low Voltage Directive Safety and Product Compliance Guidelines 57000051 00A Pinnacle Plus 10 kW CAN CSA C22 2 No 61010 1 04 Safety requirements for electrical equipment for measurement control and laboratory use EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Conditions of Use To comply with the stated directiv
156. get is attempted on the front panel User Port Has PRIORITY displays and you must depress the MODIFY knob to exit ENTER is no longer displayed PROCESS MONITOR TARGET LIFE To set the target life in 0 01 kWh increments 4 86 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW 1 Press PROCESS MONITOR TARGET LIFE 2 Rotate the MODIFY knob to select a target life between 0 and 99999 99 kWh The default is 0 gt If you are rotating the MODIFY knob slowly press the appropriate soft key to indicate how quickly you want the display to increment the value x1000 x100 x10 or x1 Note If you turn the MODIFY knob quickly the counts per click setting takes effect 3 Press ENTER to accept and exit This function will also display how much target life is left as the counter decreases When the end of target life is reached the output display screen flashes EOTL and the Pinnacle Plus unit continues running until a normal off command is received Note The Pinnacle Plus unit cannot turn back on until the target life is reset or until the target status is disabled or a new active target is selected Setting Process Limits PROCESS LIMITS This menu lets you control user selectable operating limits for the Pinnacle Plus unit strike voltage and maximum output voltage current and power Note Before entering a maximum output limit consider your system s output impedance and consider how your se
157. have been designated as transmitters Note Multiple transmitter errors are detected only at power up or when changing port directions Receive unit reports No Sync Pulse Transmitter Detected The sync pulse cable has been removed All units in the system are designated as receivers Note No transmitter errors are detected any time the unit is powered up Any unit reports System Input Power Fault One of the units in the system is not energized that is does not have input power Note For more information about error codes please refer to Chapter 6 in the Pinnacle Plus power supply user manual 5 34 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Chapter e Troubleshooting and Global Services BEFORE CALLING AE GLOBAL SERVICES A DANGER RISK OF DEATH OR BODILY INJURY Disconnect all sources of input power before working on this unit or anything connected to it The following pages contain two types of helpful troubleshooting sections e A general checklist of potential problem areas e A list of error codes and suggested responses Please consult the appropriate section s if you believe you are experiencing trouble with your Pinnacle Plus power supply If the problem continues or if you cannot find an adequate solution in these pages please call AE and ask to speak with a Global Services representative A WARNING Operating and maintenance personne
158. he format of the value Read back these values with command 182 CSR only 4 34 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 14 PROFIBUS Commands 0 to 127 Continued e First byte Recipe step value must be greater than 0 but no greater than 8 Note When joule recipes are enabled recipe step numbers 1 through 8 use the value in the second and third bytes to set the LSW of the joule set point Step numbers 129 through 136 set the MSW of the joule set point where step 129 sets MSW of step 1 step 130 sets MSW of step 2 and so on When command 23 is sent with step numbers 1 through 8 the MSW is cleared To set joule set points greater than 65535 first send command 23 with steps 1 through 8 then send command 23 with steps 129 through 136 e Second and third bytes Value between 0 and 60 000 or between 0 and 600 s two decimal places implied Note If you assign 0 run time for the final recipe step the unit will switch to continuous output when it reaches set point for this step In this situation to turn off output you must send an off command using the OFF button or the appropriate User port signal or serial port command or you must have already enabled joule mode and programmed a joule set point Command Description Number Number of of Response Transmit Data Data Bytes Bytes 23 Specifies the length of time the unit will run at 3 CSR only se
159. he packet is going to the host the address specifies the packet s origin from the Pinnacle Plus unit The address section of the Header field is five bits long which allows a total of 32 distinct 4 98 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW addresses Address 0 zero is reserved for the AE Bus broadcast address when this address is used in a host originated packet all units execute the packet but do not respond back to the host The remaining three bits tell the receiving unit how long the Data field is so that the unit can determine when the entire message has been received Note The value in these bits should refer only to the number of actual data bytes Do not include the checksum byte when calculating the value for these bits The Header field address and length must be at the beginning of the message packet so that the receiving unit can compute the length of the packet after receiving the first byte COMMAND This field contains a one byte value 00h to FFh 0 to 255 If the message packet originates with the host computer this value specifies the purpose of the message packet If the message originates with the Pinnacle Plus unit the value specifies the command to which it is responding See AE Bus Commands on page 4 103 for a complete list of AE Bus commands OPTIONAL LENGTH BYTE This field supplements the Header field and exists only when the length bits in the Header field
160. help in troubleshooting these errors 5 If you suspect an LED is malfunctioning cycle the Pinnacle Plus unit s power on and off If the problem reoccurs call AE Global Services 6 Working with the passive front panel note whether the BUS FAULT or OVERTEMP LEDs on the front panel are illuminated see Error Code Troubleshooting Table on page 6 13 If the BUS FAULT LED is lit error code E002 should be displayed on the panel If the OVERTEMP LED is displayed E004 should be displayed See Error Code Troubleshooting Table on page 6 13 for help in troubleshooting these errors If no error code is displayed cycle the Pinnacle Plus unit s power on and off to determine whether the LED is functioning properly 7 Working with the Pinnacle Remote Active Panel verify that the output display screen information is displayed see the Two Line Output Display Screen on page 4 69 If the display screen shows an error message see Error Code Troubleshooting Table on page 6 13 If the display remains blank cycle the Pinnacle Plus unit s power on and off If the problem re occurs call AE Global Services 8 Determine whether the cooling fans are functioning and ensure your cabinet allows for adequate ventilation for all the units in the cabinet see Cooling Requirements on page 5 1 for more information If the fans are not functioning properly call AE Global Services 9 If the unit powers up well and co
161. his option lets you use joule mode a method of automatically delivering a specified number of joules to the target Choose THRESHOLD to specify an output level to begin calculation and thereby enhance the accuracy of the calculation by disabling the calculation during ignition Choose ENABLE to enable or disable joule mode Choose SETPT to program the number of joules you want to be delivered Note If a timed recipe is active the timed recipe overrides the joule feature To enable joule mode 1 Press PROCESS CONTROL JOULES ENABLE 2 Rotate the MODIFY knob to select YES or NO to enable or disable joule mode 3 Press ENTER to accept and exit 57000051 00A Communication Interfaces 4 93 Advanced Energy SETTING THE JOULE SET POINT To program the number of joules you want to be delivered joule set point 1 Press PROCESS CONTROL JOULES SETPT 2 Rotate the MODIFY knob to select a value between 0 and 9 999 999 joules in 1 joule increments gt If you are rotating the MODIFY knob slowly press the appropriate soft key to indicate how quickly you want the display to increment the value x1000 x100 x10 or x1 Note If you turn the MODIFY knob quickly the counts per click setting takes effect 3 Press ENTER to accept and exit SETTING THE JOULE THRESHOLD PROCESS CONTROL JOULES THRESHOLD This option allows you to set a level of output that must be met or exceeded before Joule calculation begins You
162. hooting Table Continued Error Code Message Problem Indicated Suggested Action E004 The unit is overheating Inspect the unit s cooling system and review cooling Heat Sink specifications ensure that Over Temperature the input air temperature is correct that the Pinnacle Plus unit s fans are functioning properly and that your cabinet allows for adequate ventilation for all the units in the cabinet For more information see the Installation chapter E005 The AC input power line Using all applicable safety dipped below required precautions inspect your Momentary Power operating conditions AC input power source to Fluctuation This condition may be ensure that it is properly due to an AC power connected and that the black out or brown out specified voltage is being applied to the Pinnacle Plus unit See the Specifications chapter for AC input power specifications E006 The DSP has failed Call AE Global Services DSP Watch Dog Failure E007 There has been an 1 Remove all input initialization fault power from the power Initialization Fault supply and then restart the unit 2 Reset all defaults and then try step 1 above again 3 If this fault persist call AE Global Services E009 Output positive terminal Connect output positive is not PE grounded terminal to PE ground Output Ground available only on certain Fault Detected options 6 14 Troubleshooting and Glo
163. hooting and Global Services on page 6 1 for a list of fault messages UNDERSTANDING THE MENU OPTIONS Pressing the rightmost soft key will bring up the main menu tree When at the top level you have three menu options e Service e Supply 57000051 00A Communication Interfaces 4 71 Advanced Energy SERVICE gt STATS ENERGY TIME gt IDLE RUN EVENTS K gt FAULTS MORE gt POWER OVRTMP BUS INVRTR INTRLOCK IRQS MONITOR SETPT DSP gt CYCLES P OUTPUT UNIT Ea DEBUG P HW_ CONFIG LOGIC P MEMORY gt ROM E PANEL DSP LOGIC e Process From the Service menu you can access diagnostic information From the Supply menu you can modify supply specific parameters and from the Process menu you can access options that affect your process or monitor your process To select a menu option press the soft key below the menu option See the menu maps for a graphical representation of the menu options L swREv p conric PANEL DSP LOGIC Figure 4 12 Service menu map 1648 4 72 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW AE BUS DEFAULTS PULSE gt ENABLE gt DUTY CYCLE NO YES gt B CAST YES NO p TX RX TRANSMIT RECEIVE Lp VTHRS PGM_SRC PANEL SELECT LOCK
164. in and Signal Descriptions 0005 4 7 Table 4 4 DeviceNet Pin Descriptions 0 000 c eet ee 4 8 Table 4 5 Structure of the poll command message 000e eee eee eee 4 10 Table 4 6 Structure of the poll command message 00e eee ee eeee 4 12 Table 4 7 MOD Status LED tsccsucenaeiee nade ote eanst aeee sedan Rae RAS 4 14 Table 4 8 Network Status LED s4s esc0 iecetdeen Pedieeiw needa dere ase 4 15 Table 4 9 Configuration of Download Bytes Outbytes 000005 4 20 Table 4 10 Configuration of Upload packet inbytes 0 00 eee 4 21 Table 4 11 Upload Status Bytes 0 0 eee 4 22 Table 4 12 Upload status bytes joule recipe configuration 4 23 Table 4 13 Command Status Response CSR Codes 000 00s 4 25 Table 4 14 PROFIBUS Commands 0 to 127 2 ee 4 27 Table 4 15 PROFIBUS Commands 128 to 230 0 2 0 ee 4 44 Table 4 16 Display Panel LEDS 0 000 c eee ee 4 63 Table 4 17 Remote Panel Pin Descriptions 2 0000 ee eee eee 4 65 Table 4 22 Serial Port Pin Descriptions 0 00 e eee eee 4 97 Table 4 23 Command Status Response CSR Codes 000000s 4 102 Table 4 24 AE Bus Commands 0 0 0c eee tees 4 104 Table 5 1 Minimum CFM Required for a Pinnacle Plus Power Supply 5 3 Table 5 2 Approximate Cooling Requirements for Three Pinnacle Plus
165. inued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 158 Requests ramp time Returns a 2 byte value 16 0 2 bits indicating a ramp time of 5 50ms to request ramp 60 000 600 00 s time Note If your unit has 100 ms ramp feature enabled one decimal is implied The range is 0 5 s to 6000 0 s This value is set with command 16 159 Requests how much ramp time is remaining 0 2 ramp time Returning packet contains 2 data bytes remaining 16 bits indicating how many 10 ms intervals remain Note If your unit has 100 ms ramp feature enabled the data indicates how many 100 ms intervals remain 160 Requests the status of the logic board The 0 6 information in the returning packet is used by request AE Customer Service status The returning packet contains 6 data bytes 1st and 2nd bytes SW_OPTS1 16 bit value e O Single Inverter Unit read only e 5 500ns Gate Drive Unit read only e 7 100 ms ramp bit clear 10 ms ramp e 8 Joule recipe definition bit clear normal 3rd and 4th bytes SW_OPTS2 16 bit value e 2 Redefined as READY signal bit clear End of Target Life indicator EOTL e 3 High Speed Baud Rate 19200 38400 57600 115200 bit clear normal e 9 No explicit fault clearing requires power cycle to clear bit clear off and reset command clears fault 5th and 6th bytes Always 0 57000051 00A Communication Inte
166. ion Then press the ON button to turn on output 6 12 Troubleshooting and Global Services 57000051 00A Pinnacle Plus 10 kW e Through the DeviceNet interface send the Poll Command message twice once to turn off output and once to turn on output see the description of Byte 4 Error Code Troubleshooting Table Table 6 4 Error Code Troubleshooting Table Error Code Message Problem Indicated Suggested Action E000 DSP Init Control Fault The DSP failed to respond to the processor Power the unit off and then back on If the error code reappears contact AE Global Services E001 Out of Setpoint Timer Expired The out of set point timer has expired Increase the set point timer value or disable the timer by setting it equal to 0 If the problem persists check your process parameters for limiting factors That is ensure that your load impedance matches the impedance of the Pinnacle Plus unit E002 Bus Fault The DC bus has failed probably due to an AC input power problem Using all applicable safety precautions inspect your AC input power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle Plus unit See the Specifications chapter for AC input power specifications 57000051 00A Troubleshooting and Global Services 6 13 Advanced Energy Table 6 4 Error Code Troubles
167. isplay panel 4 63 help codes 6 3 LEDs 4 63 physical specifications 3 3 pin descriptions DeviceNet 4 8 remote panel 4 65 standard serial port 4 97 User port 4 2 Pinnacle Plus remote panel See control panel poll command message 4 10 pollution degree specifications 3 16 positive output 5 15 power connecting input 5 9 POWER switch 4 69 process menu map 4 74 process menu functions using 4 83 product certification 1 5 compliance 1 5 PROFIBUS command set 4 26 commands 4 19 data consistency 4 19 download packet 4 20 errors 4 18 example command sequences 4 60 handshaking 4 19 master reset command 4 18 setting baud rate 4 17 setting network address 4 17 termination 4 17 transmission rates 4 19 type GSD files 4 17 upload packet 4 20 watch dog timer 4 18 work around 4 19 PROFIBUS Host 4 16 PROFIBUS protocol 4 16 program logic controllers PLCs 4 17 protocol PROFIBUS 4 16 standard serial port 4 98 Pulsar see product pulse reversal times 3 8 R ramp setting 4 95 ramping DeviceNet 4 11 rear view illustration 5 24 RECIPE menu 4 91 recipes setting 4 91 refresh rates upload packet 4 24 REGULATION key 4 66 regulation mode 5 26 regulation switches 4 68 remote active panel connecting 5 8 remote control setting 4 81 remote panel connecting 4 64 pin descriptions 4 65 remote passive panel connecting 5 8 replacing Host cards 5 8 requirements before installing 5 5 iv Index
168. ith a maximum current of 30 8 A Note Output is measured at the DC inverter output Figure 2 1 on page 2 2 Note Do not use an output cable longer than 32 8 feet 10 m Usable Output Range See Figure 3 4 on page 3 15 Impedance Range See Figure 3 5 on page 3 15 Accuracy of User defined Limits Current 0 to 5 over the limit from 10 to 100 of full rated output Voltage 0 to 5 over the limit from 10 to 100 of full rated output Power 0 to 10 over the limit from 2 kW to 10 kW 3 6 Product Specifications 57000051 00A Pinnacle Plus 10 kW Table 3 3 Electrical Specifications Continued Ignition Capability Voltage clamped to 1700 V at 50 mA maximum Ignition cycle runs at 1400 V for 100 ms then at the user selected maximum output voltage limit for 900 ms Analog Interface Scaling Depending on the choice and configuration of your User port the analog input and output signals are either 0 to 5 V or 0 to 10 V full scale If your supply does not contain a User port that emulates another supply full scale for set point input and readback output is as follows for power 0 to 10 kW for current 0 to 40 A for voltage 0 to 1500 V Output Polarities The two terminal connection allows a floating output The maximum voltage at either terminal relative to ground should not exceed 1700 V peak Output Frequency 5 kHz to 350 kHz 5 kHz increments selfru
169. k Closure between pins 11 and 12 enables the ac input power contactor This signal is the return reference for the interlock signal on pin 11 n a NET GREEN Output 13 This pin is the emitter side of an opto coupler for NET LED n a MOD AMBER Output 14 This pin is the emitter side of an opto coupler for the MOD LED n a NET AMBER Output 15 This pin is the emitter side of an opto coupler for the NET LED MASTER SLAVE PULSE PORT Connector The Master Slave Pulse port is a 15 pin subminiature D connector that is used for master slave operations Pin 8 Pin 15 Pin 1 Pin 9 0000006 2000008 1061 Figure 4 2 Master Slave Pulse port connector 4 4 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Pin Descriptions Table 4 2 provides pin and signal descriptions for the Master Slave Pulse port Table 4 2 Master Slave Pulse Port Pin and Signal Descriptions Pin Associated Pin Name Description Pin 1 n a unassigned unassigned 2 n a unassigned unassigned 3 n a unassigned unassigned 4 5 POFF MSP Pulse Off signal 5 4 POFF MSP Return Pulse Off signal return 6 7 PON MSP Pulse On signal 7 6 PON MSP Return Pulse On signal return 8 Cable shield SYNC_POWER_SENSE Verifies all units have logic control power 9 n a unassigned unassigned 10 n a unassigned unassigned 11 12 OC MSP Overcurr
170. kHz when the pulse mode is set to be enabled always Send 1 data byte an 8 bit value e O Pulsing disabled e 1 5kHz e 2 10kHz e 3to69 15 kHZ to 345 kHZ in 5 kHZ increments e 70 350 kHz Read back this value with command 146 1 CSR only 93 pulse reverse time Sets pulse reverse time Send 1 data byte an 8 bit value e 04 04us e 05 0 5 us e 06 to 49 follow the same format e 50 5 0us Note You cannot set a reverse time that is greater than a 45 duty cycle Read back this value with command 147 1 CSR only 119 master reset Send this command to clear the fault indication when the Pinnacle Plus supply has experienced a non recoverable explicit clear fault This request is always honored regardless of which interface has control 0 CSR only 126 reset default settings Sets all user definable values to their defaults and stores them in non volatile memory User definable limits are always set to their maximum values Send 1 data byte with a value of zero 1 CSR only 57000051 00A Communication Interfaces 4 43 Advanced Energy Commands 128 through 230 Commands 128 through 230 request a value to be read from the Pinnacle Plus unit None of these commands require the unit to be in host control mode Some of these commands for example command 220 require you to include data in the download packet In this case the Number of
171. l 3 16 functional 3 1 overvoltage category 3 16 physical 3 3 pollution degree 3 16 stacked power units spacing requirements 5 4 standard serial flash port connecting 5 8 standard serial port 4 96 communications protocol 4 98 CSR codes 4 101 pin descriptions 4 97 transmission parameters 4 97 standards 1 6 statistics service menu 4 75 status bytes upload 4 23 status flag bytes PROFIBUS 4 21 supply menu functions 4 78 map 4 73 support customer 6 20 switches control panel control mode 4 68 control panel power 4 67 control panel regulation 4 68 switches rotary DeviceNet 4 9 symbols in user manual 1 2 on unit 1 3 T target functions changing 4 86 targets selection 4 2 termination procedure 4 17 57000051 00A Index v Advanced Energy theory of operation 2 2 functional diagram 2 2 timeout setting 4 78 timer watchdog 4 18 transmission parameters standard serial port 4 97 transmission rates PROFIBUS 4 19 troubleshooting checking software revision 4 78 checking your ROM 4 78 checks if output does not turn on 6 5 checks with the unit on 6 2 clearing master slave faults 5 32 debugging 4 76 help codes 6 6 LEDs 6 4 passive front panel help codes 6 3 two line display 4 69 type files PROFIBUS 4 17 U unit icons and symbols used 1 3 unpacking 5 5 unpacking 5 5 upload packet PROFIBUS specific 4 20 refresh rates 4 24 upload status bytes 4 23 profibus upload status bytes 4 22 user manu
172. l must have the correct training before setting up maintaining or troubleshooting high energy electrical equipment Potentially lethal voltages may cause serious personal injury or damage to equipment Ensure that proper safety precautions are taken First Check If you believe you are experiencing problems with a Pinnacle Plus power supply check for obvious signs of damage to the unit itself cables and connectors e If damage has occurred power off the unit and call AE Global Services see AE Global Services on page 6 20 57000051 00A Troubleshooting and Global Services 6 1 Advanced Energy If there are no obvious signs of damage proceed to Checks with the Unit Powered Off on page 6 2 and Checks with the Unit Powered On on page 6 2 Checks with the Unit Powered Off Perform the following checks with the unit powered OFF 10 1 Ensure the power to the unit is off 2 Check for visible damage to the unit cables and connectors 3 4 Check to determine whether any system related circuit breakers have been Ensure all unit connectors are installed correctly and are fastened tightly tripped Ensure all phases of the main input power are applied to the appropriate power supply terminals Ensure there is input power to both the unit and the remote and ensure the input power meets specifications Ensure ground connections are adequate and secure and comply with local safe
173. le s shield only Neither the terminal nor the outer shield of the output cable should carry load current Do not use the power supply s ground terminal as a system ground Do not connect a current carrying conductor to the terminal even if the conductor is a shield element of the cable Floating Output Configuration You can configure the Pinnacle Plus power supply s output such that neither the positive output terminal nor the negative output terminal have a direct connection to ground floating output To achieve the floating output configuration connect either the positive or the negative terminal of the power supply s output connector to the load and connect the opposite polarity terminal to ground indirectly through a passive component or a second power source DANGER For safety compliance when configuring for floating output do not allow the maximum voltage at either connection of the output connector terminals to exceed 1700 V with respect to ground Optimal Output Connection To comply with EMI RFI you must meet the following conditions when connecting the Pinnacle Plus power supply to your chamber e You should use RG393 or RG 8U type cable Belden 8237 to connect the output to the chamber You should use a good high quality cable with a minimum of 97 shield coverage You can also use other types of cable for example RG 213 as long as they provide the same or higher density shielding and sufficient copper ar
174. lected power limits will interact The unit will limit output when output reaches the first applicable limit Note You cannot set a set point greater than the corresponding limit in that regulation mode SETTING A STRIKE VOLTAGE LIMIT PROCESS LIMITS STRIKE This function lets you set a strike voltage limit To set the strike voltage limit 1 Press PROCESS LIMITS STRIKE 2 Rotate the MODIFY knob to select a value low medium or high 3 Press ENTER to accept and exit SETTING A MAXIMUM LIMIT FOR OUTPUT VOLTAGE PROCESS LIMITS VOLTAGE 57000051 00A Communication Interfaces 4 87 Advanced Energy This function lets you set a maximum limit for output voltage as measured at the DC inverter output see Figure 2 1 on page 2 2 The maximum allowable value is the maximum rated output for the supply To set the user voltage limit 1 Press PROCESS LIMITS VOLTAGE 2 Rotate the MODIFY knob to select a value between 0 and the maximum rated output voltage for the supply 3 Press ENTER to accept and exit SETTING THE MAXIMUM LIMIT FOR OUTPUT CURRENT PROCESS LIMITS CURRENT This function lets you set a maximum limit for output current The maximum allowable value is the maximum rated output for the supply To set the user current limit 1 Press PROCESS LIMITS CURRENT 2 Rotate the MODIFY knob to select a value between 0 and the maximum rated output current for the supply 3 Press ENTER to accept
175. led 1 enabled e 2 Pulsing enabled use voltage e 3 through 7 Unassigned 0 4 164 request set point regulation mode Requests the set point level by whichever method of output regulation has been selected the returning packet contains 3 data bytes e First second byte Set point level 16 bit value e Third data byte Regulation mode 8 bit value gt 6 Power gt 7 Voltage gt 8 Current Note Output power must be off that is output must be deenergized to switch between regulation modes These values are set with commands 3 and 6 4 132 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 165 Requests a snapshot of the output power level 0 2 at that instant the returning packet contains 2 request data bytes 16 bit value indicating power actual power level Assume three decimal places for a stand alone unit 6000 6 000 kWh and two decimal places for a master slave unit 2000 20 00 kWh Note Refer to the Specifications chapter of this manual for information regarding your unit s capabilities 166 Requests a snapshot of the output voltage level 0 2 at that instant the returning packet contains 2 request data bytes 16 bit value indicating the voltage actual voltag
176. limit was set to zero this LED lights for a predetermined time for every hard arc seen by the unit during the process run ARC X During an on cycle this LED remains unlit normally After the output shuts off if this LED remains unlit the hard arc limit was not reached during the previous run Checks if the Output Does Not Turn On Peform the following checks if output does not turn on 1 Verify that the joules mode is disabled or has a valid set point value see Chapter 4 Communication Interfaces 57000051 00A Troubleshooting and Global Services 6 5 Advanced Energy 2 Verify that the target life counter is disabled or has a valid value see Chapter 4 Communication Interfaces 3 For dual models verify that both units are enabled 4 Verify that the user definable power voltage and current limits are set to values reasonable for the process application 5 Check for interlock bus fault or over temperature faults 6 From the active front panel main menu press SUPPLY DEFAULTS and reset the unit default settings Or send command 126 through the Host port to reset all defaults 7 Try again to turn on output power Help Code Troubleshooting Table If the output does not turn on your unit may display one of the following help codes Table 6 3 Help Code Troubleshooting Table Help Help Code Problem Indicated Suggested Action Code Message Number H001 Wrong
177. lt events e 19 Total pre defined interrupt events e 20 Total unassigned interrupt events e 22 Total dsp watchdog faults e 24 10 ms bus fault events 223 AE service request 0 4 request unit s fault status 57000051 00A Communication Interfaces 4 141 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 230 Requests the crc of the logic front panel or 1 2 DSP May return request logic CSR code 5 panel or DSP The returning packet contains 2 data bytes 16 CRC bit value e To receive the logic CRC first send command 24 which calculates the value With command 230 send one data byte e 0 Logic e 2 DSP 232 Requests the near end joule setting set with 0 2 request near command 72 end joule setting 233 Request the number of recipe repetitions set 0 4 request with command 59 Returns 4 data bytes number of recipe e First and second data bytes Number of repititions repetitions set e Third and fourth data bytes Current repetition in process reports 0 if output is off 235 Requests the setting for the voltage ignition 1 2 request threshold set with command 82 Send 1 data May return voltage byte identifying the parameter to be read CSR codes ignition Returns 2 data bytes 0 5 9 threshold Send 1 data byte 8 bit value e 0 voltage ig
178. lus 10 kW Table 4 22 Serial Port Pin Descriptions Pin Description 1 Do not connect 2 Power supply transmit 3 Power supply receive 4 Ground Note We recommend that for optimal performance you use only shielded modular cable between the Pinnacle Plus unit s Standard Serial port and your host computer Transmission Parameters The communications capability of the Standard Serial port is limited to the following parameters Note These transmission parameters do not apply for units with AE Bus cards installed If your unit has an AE Bus card installed see the AE Bus section of this manual for more information on transmission parameters e RS 232 protocol e Baud rate of 19 2 kbps e Pinnacle Plus unit address of 1 e Odd parity e 1 start bit 8 data bits one stop bit e Low order bytes are transmitted before high order bytes Please note that the time out period for the Pinnacle Plus is factory set at 0 02 s that is no more than 20 ms can elapse between bytes or the unit will reset and begin looking for a new message packet This can be changed using command 40 or from the active front panel AE BUS COMMUNICATIONS The following sections describe communications between a host and the Pinnacle Plus supply 57000051 00A Communication Interfaces 4 97 Advanced Energy AE Bus Protocol The AE Bus protocol uses pure binary data nothing is coded ASCII and is designed to facilita
179. ly master reset to clear the Dog Expired after establishing Pinnacle Plus unit s communications display E054 The PROFIBUS interface Cycle the Pinnacle Plus PROFIBUS MAC Reset or Offline has taken itself off line probably in response to another error unit s power off and on and re establish communications between the master and slave If the error code reappears call AE Global Services 6 16 Troubleshooting and Global Services 57000051 00A Pinnacle Plus 10 kW Table 6 4 Error Code Troubleshooting Table Continued Error Code Message Problem Indicated Suggested Action PROFIBUS Master Released Unit has stopped communicating with the Pinnacle Plus unit using the proper protocol This slave is now available to be owned by another master If output is on the Pinnacle Plus unit turns off and fails safe E055 A PROFIBUS command Slow down the PROFIBUS arrived before the last communication rate or the PROFIBUS sent command was rate at which commands Command Buffer executed and cleared are sent Make sure data Overflow from memory consistency module consistency is enabled in the PROFIBUS master E059 The PROFIBUS master To recover from the off state have a PROFIBUS master establish communication with the Pinnacle Plus unit and send a master reset to clear the Pinnacle Plus unit s display E060 AE Bus Command Buffer Ov
180. ly through the serial port active front panel or Pinnacle Remote Panel 10 Verify all output power load conditions and connections and when the system is ready enable the output The output information on the output display screen should equal your requested set point 11 Verify the status of the power supply LEDs gt If you are using a passive front panel verify that the OUTPUT and SETPOINT LEDs light If these LEDs do not light see Chapter 6 for more information gt If you are using an active front panel or the Pinnacle Remote Panel verify that the ON LED lights Also verify that the display screen shows values for output information If the display screen shows an error code and message see Chapter 6 for error code explanations and troubleshooting suggestions 5 26 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Understanding Pulsing Modes When you enable the pulsing feature of the Pinnacle Plus power supply you can set one of the following pulsing modes e At current threshold default setting If you set pulsing to enable at the current threshold pulsing is disabled until the Pinnacle Plus power supply detects the current is above the current threshold Once the current is above the threshold pulsing begins For more information see High Power Operation on page 5 29 e Always If you set the pulsing to enable always pulsing begins from the moment you energize the Pinnacle Plus
181. m and no more than four times full load amps not to exceed 125 A for 50 A or less rated breaker and not to exceed 175 A for 51 to 100 A rated breaker Use only a shielded power cable on the output power connector Non standard connectors for input and or output power must be inaccessible to the user 57000051 00A Safety and Product Compliance Guidelines 1 7 Advanced Energy 1 8 Safety and Product Compliance Guidelines 57000051 00A Pinnacle Plus 10 kW Chapter 2 Theory of Operation GENERAL DESCRIPTION The Advanced Energy Pinnacle Plus series of DC power supplies provide the ultimate advantages in DC power They e Are light and compact e Are highly efficient low internal heat dissipation e Provide excellent regulation and stability e Have a highly reliable solid state design e Store very little energy in the output filter e Quickly extinguish and recover from arcs e Deliver full power over a 4 1 impedance range with no taps e Provide a very high power factor Output Impedance Range No taps mechanical or electrical exist in the Pinnacle Plus supply The unit delivers full power over a 4 1 range of impedance without the need for tap changes You never need to open the unit or generate signals to control taps Output Regulation The Pinnacle Plus supply can be used as a power current or voltage source depending on the method of output regulation selected Since set point levels are stor
182. marking CE 1 5 master reset PROFIBUS 4 18 master slave card 5 18 clearing faults 5 32 connecting 5 17 drawing of interface 5 18 master unit configuring 5 19 monitoring 5 32 on off combinations 5 32 slave units configuring 5 19 master slave termination 4 17 menu control panel options 4 71 control panel selections 4 71 functions selecting control panel functions 4 70 menu map 4 74 message packet AE bus 4 98 method control selecting 5 26 microprocessor 2 2 mode regulation 5 26 MODIFY knob 4 66 4 70 monitoring master slave system 5 32 monitoring your process 4 83 N network address setting PROFIBUS 4 17 O ON OFF buttons 4 66 4 67 on off sequences master slave systems 5 32 operation safety guidelines 1 2 turning the unit on 5 25 verifying LEDs 5 25 57000051 00A Index iii Advanced Energy outbytes 4 20 out of set point timer setting 4 85 output box and connector diagram 5 13 connecting 5 10 control panel power switches 4 67 impedance range 2 1 3 15 negative 5 14 optimal connection 5 15 positive output voltage 5 15 range 3 15 regulation 2 1 setting current limits 4 88 setting power limits 4 88 setting voltage limits setting output limits 4 87 strain relief connector 5 12 output display screen 4 69 output readback bytes PROFIBUS 4 24 over current timer setting 4 85 over voltage timer setting 4 84 overvoltage specifications 3 16 P parameters setting for the supply 4 79 passive d
183. mmand 163 82 Set the voltage ignition threshold CSR code 4 PaRin j Send 3 data bytes The first data byte is the threshold index of the parameter to be set The second and third data bytes are the value to set for the parameter e First data byte gt 0 voltage ignition threshold e 2nd data byte and 3rd data bytes 16 bit value gt Valid entries 325 to maximum user voltage allowed less 50 V For example if the maximum voltage set point is 650 V the maximum threshold is 600 V Read back this setting with command 163 84 Redefines the PROFIBUS status bits 1 CSR only a aE Send 1 data byte status bits e 0 Normal format e Non zero Joule recipe definition 4 120 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 85 Changes the configuration option bit Requires 2 CSR only change 2 data bytes configuration Sai option bit 1st data byte Bit setting e 0 Clear bit e Non zero Set bit 2nd data byte Configuration option bit number valid entries 0 31 e 7 RAMP RESOLUTION bit clear 10ms ramp resolution bit set 100ms ramp resolution e 8 JOULE RECIPE STATUS bit clear Normal PROFIBUS status bytes bit set Joule recipe definition PROFIBUS status bytes e 18 USER PORT EOTL DEFINED AS READY SIGNAL bit clear User Port EOTL defined as EOTL
184. mmunicates you may restore the default settings of the unit through the Active or Remote Front Panel You may also use the Host port 10 Issuing command 0 through the serial communication Host port turns the unit off 11 If the pulsing switch is defective the unit delivers current but not voltage Passive Front Panel Help Codes When only a Passive Front Panel PFP is available the Pinnacle Plus unit displays 4 character strings on start up to identify personality cards installed in the unit A code flashes once for each card installed The following table describes the strings 57000051 00A Troubleshooting and Global Services 6 3 Advanced Energy Table 6 1 Passive Front Panel Help Codes PFP Display String Personality Card P 0 No Cards P 01 or P 17 Dual User Card P 03 or P 26 PROFIBUS Card P 04 Host Protocol Translator Card P 05 or P 21 Single User Card P 18 or P 28 AE Bus Card P 22 or P 29 Master Slave Card with AE Bus P 23 or P 30 DeviceNet Card P 32 Master Slave Card with PROFIBUS Troubleshooting Table Table 6 2 Troubleshooting LEDs LED On Off Status POWER X Normal POWER X The Pinnacle Plus unit is not receiving AC input power Power the unit off Using all applicable safety precautions inspect your AC input power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle Plus unit see Electrical S
185. n Note The PNCL PLUS self run frequency has a granularity of 50 ns Therefore the maximum difference from set point to actual is always lt 1 never exceeding 2 6 kHz maximum with an average difference across the frequency range of lt 0 1 Reverse Time 0 4 us to 5 0 us 0 1 us increments up to a 45 reverse duty cycle for a given frequency 0 0 us to 10 us available on all 480 V units See Maximum Allowable Reverse Time For a Given Frequency on page 3 7 and Understanding Frequency and Reverse Time Settings on page 5 30 for more information Reverse Voltage Approximately 10 of the operating voltage voltage readback shown on the active front panel interface Maximum Allowable Reverse Time For a Given Frequency Note Frequency is limited to 150 kHz when the pulsing enabled mode is set to be enabled always 57000051 00A Product Specifications 3 7 Advanced Energy 12 i o maximum allowable reverse time usec 0 op Y Figure 3 2 Pulse reversal times and self run frequencies Table 3 4 Reverse Time Given a Self Run Frequency CPO DP PPG HF Gf a gf af self run frequency kHz Requested Actual Pulse Duty Cycle Duty Cycle Frequency Frequency Reversal Time min max kHz kHz Maximum us Reverse Reverse Period Period 5 5 10 0 20 5 0 10 10 10 0 40 10 0 15 15 004 10 0 60 15 0 20 20 10 0 80 20
186. n Number Number of of Transmit Response Data Data Bytes Bytes 161 Reports the status of the most recent output 0 1 4 48 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 162 Requests a report on process status the 0 4 returning packet contains 4 data bytes request process status Ist status byte e 0 Unassigned e 1 Ramp active e 2 Run active e 3 Output power 0 off 1 on e 4 Illegal regulation mode e 5 Cable interlock open e 6 End of target life event e 7 Set point status 0 within tolerance 1 out of tolerance 2nd status byte e 0 Over voltage condition exists e 1 Over current condition exists e 2 unassigned e 3 Control circuit fault e 4 Heat sink over temperature event e 5 User interlock open e 6 User port reset active e 7 Main contactor interlock open 3rd status byte e 0 Momentary power failure e 1 Unassigned e 2 Near end joule value setting has been reached e 3 Unassigned e 4 Unit A inverter low e 5 Unit B inverter low e 6 Unassigned interrupt event e 7 PROFIBUS error 57000051 00A Communication Interfaces 4 49 Advanced Energy Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes
187. nacle Plus processing resources Therefore data is refreshed and returned in the upload packet at timed intervals These intervals vary depending on the relative importance of the data The list below shows which data are refreshed at each rate In all cases the times shown are the longest possible that is the worst possible the average rate will be shorter e 10 ms handshake refresh timer is reset with every received command This refresh rate is reserved for echoing back the last command sent commands 0 through 127 and when applicable its CSR code e 20 ms refresh timer is reset with every received command This refresh rate is reserved for the three high priority signals in the status bytes joules reached output on and faults active e 100 ms refresh timer is reset with every received command This refresh rate is used for the following information gt output readback data gt command echo and data for commands 128 through 230 4 24 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW gt low priority signals in the status bytes control mode bits gt live update commands For example commands 157 172 188 189 and 190 are refreshed at this rate provided that no other commands are sent Once another command is sent the upload data field will represent the response to the new command Interpreting Command Status Response CSR Codes The Pinnacle Plus unit sends a Command Status Response
188. nd report such damage to AE within 30 days of your receipt of the goods Failing to report any damage within this period is the same as acknowledging that the goods were received undamaged For a warranty claim to be valid it must e Be made within the applicable warranty period e Include the product serial number and a full description of the circumstances giving rise to the claim e Have been assigned a return material authorization number by AE Global Services All warranty work will be performed at an authorized AE service center see list of contacts at the beginning of this chapter You are responsible for obtaining authorization to return any defective units prepaying the freight costs and ensuring that the units are returned to an authorized AE service center AE will return the repaired unit freight prepaid to you by second day air shipment or ground carrier for local returns repair parts and labor will be provided free of charge Whoever ships the unit either you or AE is responsible for properly packaging and adequately insuring the unit Units that are returned without authorization from AE Global Services and that are found to be functional will not be covered under the warranty That is you will have to pay a retest and calibration fee and all shipping charges WARRANTY STATEMENT The seller makes no express or implied warranty that the goods are merchantable or fit for any particular purpose except as specifically
189. ndication If 0 1 4 9 hard arc the limit is reached during a process cycle then 4 106 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 10 Specifies the voltage level at which the unit 1 CSR codes indicates an arc is occurring Sixteen discrete 0 1 4 9 voltage arc levels are available These levels are trip level represented by the index numbers in the following table Send one data byte 8 bit value identifying the appropriate index value for the desired trip level Index Trip Level data byte result in volts 0 10 1 20 2 30 3 40 4 50 5 60 6 70 7 80 8 90 9 100 10 125 11 150 12 175 13 200 14 225 15 250 Read back this value with command 171 57000051 00A Communication Interfaces 4 107 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number of Transmit Data Bytes CSR Codes or Number of Response Bytes 11 active target Specifies which target will be active Send 1 data byte 8 bit value the value must be at least 1 but no greater than 8 Note The User port has priority for target selection Thus to select targets from the active front panel or from the Pinnacle Remote Panel that is when the Pinnacl
190. ne the maximum peak voltage at the cathode Setting high frequencies and long reverse times raise the plasma voltage during the sputter cycle Plasma voltage can be as much as double the DC voltage Depending on the cable length and the cathode size certain frequencies may cause resonance with the pulsing frequency This resonance can cause the Pinnacle Plus power supply to respond to a false arc or overcurrent event in excess To determine if resonance is a problem use an oscilloscope to measure if the voltage goes below the arc trip level after the cathode voltage is applied Changing the frequency output power cable length and or the reverse time settings can solve this problem If you cannot reach a certain output power increased reverse time increases the output power at a given maximum DC output voltage shown at the front panel You need to adjust the ratio of sputter time and reverse time to optimize the rate and film properties for your process To do so you need a good oscilloscope and a high voltage probe 2000 V rated that has been calibrated for the oscilloscope you are using Note AE recommends using a TEK 320 380 3054 3012 3032 or better with a 1 100 P5100 voltage probe MASTER SLAVE SYSTEM OPERATION The following sections include information about operating and monitoring Pinnacle Plus power supplies in a master slave configuration For more information on how to connect and configure the Pinnacle Plus power
191. ng fault both the master and slave units display an error code and the master unit shuts off output from all attached power supplies When the fault condition clears the master and slave units reset You may then turn on output If a slave unit experiences an explicit clear fault both the master and slave units display an error code and the master unit shuts off output from all attached power supplies When the fault condition clears you must acknowledge the condition at the master unit before turning on output For example you must press the OFF button to acknowledge the condition and then the ON button to turn on output 5 32 Installation and Operation 57000051 00A Pinnacle Plus 10 kW The following table describes some of the errors you might encounter with a Pinnacle Plus master slave system Table 5 5 Errors Associated with the Master Slave System Condition Possible Cause s Master reports e The master slave cable has been removed Master Slave Fault e The master slave pulse cable has been removed e The master slave cables or switches have been set incorrectly Slave reports e The master slave pulse cable has been removed No Master Detected Serial Any unit reports e One of the units in the system is not energized that System Input Power is does not have input power Fault Note See Chapter 6 in the Pinnacle Plus power supply user manual for more information SYNC PULSE
192. nication Interfaces Ensure that all system interlocks have been satisfied Power the unit back on 57000051 00A Troubleshooting and Global Services 6 15 Advanced Energy Table 6 4 Error Code Troubleshooting Table Continued Error Code Message Problem Indicated Suggested Action E021 Interlock Open Cable The ribbon cable between the logic card and the inverter board has come loose Call AE Global Services E022 Interlock Open The unit s Contactor Interlock has not been satisfied Power off the Pinnacle Plus unit Ensure that the Contactor Interlock is Contactor properly connected Ensure that all system interlocks have been satisfied Power the unit back on For more information about Contactor Interlock connector see the Installation chapter E024 The User port regulation Set the User port regulation mode for has been set to mode to a valid value see Invalid Regulation an invalid value Chapter 4 Mode Communication Note Output power must Interfaces be off that is output must be de energized to switch between regulation modes E033 The microprocessor has De energize the Pinnacle Message Queue fallen behind and cannot keep up with events Plus unit and then restart Overflow E051 The PROFIBUS master Have the master reestablish stopped talking to the communications and senda PROFIBUS Watch Pinnacle Plus supp
193. nition threshold Returns 2 data bytes 16 bit value indicating the voltage ignition threshold 251 Requests the full scale power for DeviceNet 0 4 special 32 bit value DeviceNet 4 142 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 252 Requests the full scale current for DeviceNet 0 4 special 32 bit value DeviceNet 253 DeviceNet poll commands The returning 0 8 special packet contains 8 data bytes DeviceNet 57000051 00A Communication Interfaces 4 143 Advanced Energy 4 144 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Chapter 5 Installation and Operation PREPARING TO INSTALL THE UNIT The following sections provide information that you need to understand before installing the Pinnacle Plus Meeting Spacing Requirements See the dimensional drawings in Chapter 3 for more information on the spacing requirements of the Pinnacle Plus power supply e The clearance between either side of the Pinnacle Plus power supply and the enclosure must be 76 mm 3 e The clearance between the top of the Pinnacle Plus power supply and the top of the enclosure must be 25 mm 1 e No clearance is required between power supplies e The clearance between the rear of the Pinnacle Plus power supply and the enclosure
194. ntire system Unpacking the Unit Unpack and inspect the unit carefully looking for obvious physical damage If no damage is apparent proceed with the unit installation and setup If you do see signs of shipping damage contact Advanced Energy Industries Inc and the carrier immediately Save the shipping container for submitting necessary claims to the carrier INSTALLING THE UNIT The following sections explain how to install the unit 57000051 00A Installation and Operation 5 5 Advanced Energy e Grounding on page 5 6 e Connecting the Contactor Intlk Port on page 5 7 e Connecting a Remote Passive Panel on page 5 8 e Connecting a Pinnacle Remote Active Panel on page 5 8 e Connecting to the Standard Serial Port on page 5 8 e Connecting for Serial Host Port Control on page 5 8 e Connecting for DeviceNet Control on page 5 9 e Connecting for User Port Control on page 5 9 e Connecting Input Power on page 5 9 e Connecting Output Power on page 5 10 e Connecting for Master Slave Operation on page 5 17 e Connecting for Sync Pulse Operation on page 5 21 Grounding A WARNING Before making any other connection you must connect the secondary Protective Earth ground stud to the system ground terminal This connection is a mandatory connection The rear panel of the Pinnacle Plus power supply features two Protective Earth ground stu
195. ntrol mode you can view all the menu items but you cannot modify parameters or lock the display OUTPUT DISPLAY SCREEN The first screen that appears on the panel s vacuum fluorescent display when you power up is the output display screen See Two Line Output Display Screen on page 4 69 for more information 57000051 00A Communication Interfaces 4 65 Advanced Energy Viewing Output Information The output display screen shows the actual output level in volts amps and watts See the front panel drawings at the end of the Installation chapter It also displays the set point Selecting Set Point To program the set point level from an active control panel use the panel s CONTROL key to select local control mode the LOCAL LED will light See Setting Control Parameters on page 4 90 Activate the set point value then turn the MODIFY knob until the set point you want is displayed then deactivate the set point value See below for more information about the MODIFY knob SOFT KEYS The five unlabeled soft keys directly below the vacuum fluorescent display let you select menu choices Menu choices appear on the second line of the display Since different selections different menu levels are displayed at different times this manual refers to the soft keys by whichever terms are displayed above them For example you are instructed to press the ARC soft key when ARC is the menu choice directly above
196. o the equivalent of 10 V Ramping The Pinnacle Plus unit examines the ramping to set point rate only if the output power set point has been set to a new value Ramping will begin again at 0 after an off on sequence has occurred 57000051 00A Communication Interfaces 4 11 Advanced Energy RESPONSE MESSAGE The following table represents the structure of the response message Table 4 6 Structure of the poll command message Byte Bit7 Bit6 BitS Bit4 Bit3 Bit2 Bit1 Bit 0 0 Power Output AI LSB 1 O O O O Power Output AI MSB 2 Voltage Output AI LSB 3 0 0 0 0 Voltage Output AI MSB 4 Current Output AI LSB 5 0 O O O Current Output AI MSB 6 Ramp Rate Set Point AI LSB 7 O O O O Ramp Rate Set Point AI MSB 8 INTS ARC TS SPS POS D Note The 16 bit Power Output value AI is shifted right four bits and the remaining four bits are filled with Os This changes the 16 bit AI to a 12 bit AI with a value of 10 V OFFF x Note For Byte 8 the abbreviations have the following meanings Scaling POS stands for Power On Status 1 output on 0 output off SPS stands for Set Point Status 1 set point reached 0 set point not reached TS stands for Temperature Status 1 good 0 over temperature condition ARCD stands for Arc Detected 1 on 0 off INTS stands for Interlock Status 1 satisfied 0 open Pa
197. oed until you turn the output on again or reset the display 4 Press EXIT to exit Note You may press RESET at any time at this menu level to clear the arc counters ENABLING ARC HANDLING PROCESS ARC ENABLE This function enables or disables the arc handling functions of the Pinnacle Plus supply A CAUTION Default at power up is micro and hard arc handling enabled If you choose to disable micro arc handling your Pinnacle Plus unit will not respond to micro arcs which could potentially affect your process You cannot disable hard arc handling To disable the arc handling 1 Press PROCESS ARC ENABLE 2 Select Yes or No for MICRO arc handling 3 Press ENTER to accept and exit Note As an inherent safety feature cycling power to the unit resets arc handling to enabled Note Hard arc handling is always enabled Setting Control Parameters PROCESS CONTROL 4 90 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Use this menu option to set up Pinnacle parameters that directly control the output of your process The menu options are e RECIPE e JOULES e RAMP Setting Recipes PROCESS CONTROL RECIPE Note If you are using recipes you cannot use the standard joule mode You can set up both recipes and joules however running recipes does not trigger the Joule mode To use joules in recipes you must use the JOULE CONTINUOUS or JOULE DISCRETE recipe types Use the RECIPE m
198. on Interfaces 4 125 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 154 Requests the output regulation mode the 0 1 returning packet contains 1 data byte 8 bit request value regulation mode e 6 Power e 7 Voltage e 8 Current Note Output power must be off that is output must be deenergized to switch between regulation modes This value is set with command 3 155 Requests control mode the returning packet 0 1 contains data byte 8 bit value request control mode e 2 Serial Host port e 3 Active control panel Local e 4 User port This value is set with command 14 156 Requests an indication of the active target the 0 1 returning packet contains 1 data byte indicating request target 1 2 3 4 5 6 7 or 8 active target l number This value is set with command 11 157 Requests the amount of target life time 1 4 remaining for the target you specify May return request target q life g Send 1 data byte indicating which target the CSR code 4 returning packet contains 4 data bytes 32 bit value indicating the time remaining in kilowatt hours Two decimal places are implied For example a value of 100 indicates 1 kWh This value is set with command 12 4 126 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Cont
199. on and Operation 5 13 Advanced Energy Cover Lock Nut M32 Strain Relief 2245 Output Box Fill each output terminal block mounting screw hole with RTV adhesive to the top of the hole Figure 5 6 M32 style output box and connector Negative Output Configuration The most common output configuration for sputtering applications is negative output negative voltage with respect to ground To achieve negative output connect the Pinnacle Plus power supply s negative terminal on the output connector to the chamber s cathode Connect the positive terminal on the power supply s output connector to the chamber s anode or ground Connect the negative output to the center conductor of the coax cable RG8U RG393 If you do not connect the anode to ground use a triax cable and connect the inner shield to the anode The outer shield is connected to the chamber and the shell of the two terminal conductor 5 14 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Positive Output Configuration For special applications that require a positive output voltage positive with respect to ground connect the Pinnacle Plus power supply s positive terminal on the output connector to the load Connect the negative terminal on the power supply s output connector to the load s common or ground Use the ground terminal on the Pinnacle Plus power supply s output connector to terminate the output cab
200. ontact AE World Headquarters Phone 24 hrs day 7 days week 800 446 9167 or 1625 Sharp Point Drive r 970 221 0108 Fort Collins CO 80525 USA Fax M F 7 00 am 5 30 pm MST Note For returns and repairs 970 407 5981 please call Global Services ae Email technical support aei com to get the correct shipping We will respond to email by the next address business day Note For customers outside the US please contact your local AE office AE GmbH Phone 49 711 779270 Raiffeisenstrasse 32 Fax 49 711 7778700 D 70794 Filderstadt Bonlanden Germany AE Japan KK Phone 81 0426 45 8125 2971 8 Ishikawa cho Fax 81 0426 44 0779 Hachioji shi Tokyo 192 0032 Japan AE Korea Ltd Phone 82 31 777 9191 701 Sicox Tower Fax 82 31 777 9195 513 4 Sangdaewon dong Chungwon gu Sungnam si Kyunggi do Korea 462 120 AE United Kingdom Phone 44 1869 320022 Unit 5 Minton Place Fax 44 1869 325004 Victoria Road Bicester Oxon OX26 6QB UK 6 20 Troubleshooting and Global Services 57000051 00A Pinnacle Plus 10 kW Table 6 5 Global Services locations Continued Office Contact AE Taiwan Ltd Phone 886 2 82215599 10F No 110 Chung Shan Rd Fax 886 2 82215050 Sec 3 235 Chungho City Taipei Hsien Taiwan R O C AE China Phone 86 21 58579011 469 Huaxia Dong Road Fax 86 21 58579003 Zhangjiang Town Shanghai China 201203 RETURNING UNITS FOR REPAIR
201. ore information Arc Timer Out You have attempted to set Retry setting the timer using of Range the arc timer to a value an acceptable value See outside its allowable range Chapter 4 Communication Interfaces for more information Arc Trip Level You have attempted to seta Retry setting the trip level Out of Range trip level to a value outside using an acceptable value the allowable range See Chapter 4 Communication Interfaces for more information Frequency Out You have attempted to set Retry setting the frequency of Range frequency to a value outside using an acceptable value the allowable range See Chapter 4 Communication Interfaces Continued for more information on next A 3 nage Reverse Time You have attempted to set Retry setting the reverse time Out of Range reverse time to a value using an acceptable value outside the allowable range See Chapter 4 Communication Interfaces for more information 57000051 00A Troubleshooting and Global Services Advanced Energy Table 6 3 Help Code Troubleshooting Table Continued Help Help Code Problem Indicated Suggested Action Code Message Number H004 Invalid Target You have attempted to Retry setting the target using Selection select a target that is not an acceptable value See available Chapter 4 Communication Continued Interfaces for more from information previous page Target Life Ou
202. other unit in the network At this time the Pinnacle Plus unit also analyzes the checksum to verify that the message was received correctly If the address does not match the Pinnacle Plus unit does not respond to the host the Pinnacle Plus unit resets and resumes waiting for a message addressed to it If the address is correct but the exclusive or sum of the bytes in the packet including the checksum is not zero the Pinnacle Plus unit sends a NAK negative acknowledgment hex code 15h to the host If the address matches and the message is intact the Pinnacle Plus unit sends an ACK acknowledgment hex code 06h to the host If the Pinnacle Plus unit receives a request for data or status information it gathers and sends the requested information Otherwise it evaluates the incoming command and sends a message packet that contains a 1 byte data value CSR code to the host see Understanding Command Status Response CSR Codes on page 4 101 CSR code 0 is sent when the command has been accepted If the host receives a NAK from the Pinnacle Plus unit the host either re transmits the packet or does whatever else it has been programmed to do in this situation If the host receives an ACK it waits for the requested data or status information or for the CSR code telling it whether or not the new parameter was accepted If the host receives no response within a reasonable period it takes whatever action it has been programmed to
203. output current for the request user supply current limit The returning packet contains 2 data bytes 16 bit value indicating the limit in amperes Assume 2 decimal places 5000 50 00 A This value is set with command 51 4 124 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 146 Requests pulse frequency index read in 5 kHz 0 1 increments the returning packet contains 1 request pulse byte frequency i f index e 0 0 kHz pulsing disabled e 1 5kHz e 2 10 kHz e 3 15 kHz e 4 to 69 follow the established pattern e 70 350 kHz This value is set with command 92 147 Requests pulse reverse time read in 0 1 us 0 1 increments the returning packet contains 1 request pulse byte reverse time e 04 0 4 us e 05 0 5 us e 06 0 6 us e 07 to 49 follow the established pattern e 50 5 0 us This value is set with command 93 152 Requests the ramp start set point percentage 0 1 returning packet contains 1 data byte 8 bit request ramp between 0 and 95 start set point percentage This value is set with command 32 153 Requests joule mode status the returning 0 1 packet contains 1 byte request joules status e 0 Inactive e Non zero value Active This value is set with command 5 57000051 00A Communicati
204. own index values 171 Requests the index for the voltage level at 0 1 which the unit indicates an arc is occurring For request a list of the voltage levels indicated by the voltage arc index values see command 10 text The trip level returning packet contains 1 data byte indicating the trip level index This value is set with command 10 172 Requests how many joules remain during a 0 4 run the returning packet contains 4 data bytes request 32 bit value indicating the number of joules joules remaining 173 Requests the joules set point the returning 0 4 packet contains 4 data bytes 32 bit value request indicating the set point level in joules joules set point This value is set with command 4 174 Requests the over voltage timer value the 0 2 returning packet contains 2 data bytes 16 bit request over value indicating the value voltage timer value This value is set with command 34 175 Requests how much time has elapsed since 0 3 output on e First byte Number of hours e Second byte Number of minutes e Third byte Number of seconds 4 134 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number of Transmit Data Bytes CSR Codes or Number of Response Bytes 178 request hard arc count limit Requests the hard arc count limit the returning packet contains 4 data bytes a 32 bit value indicating the limit
205. packet contains 4 data request hard bytes 32 bit value indicating the total of arc density per hard arcs run Note The unit records a hard arc every time the output voltage goes below the voltage arc trip level for longer than the arc detect time The unit then shuts down for the arc shutdown time period All arc counters are updated every 100 ms or 10 times per second 4 56 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 195 Requests the identity of the unit s personality 0 2 cards The returning packet contains 2 data request bytes personality card First byte Identity of card in slot 1 e 0 Card not present e 01 or 17 Dual User port e 03 or 26 PROFIBUS e 05 or 21 Single User port e 18 or 28 AE Bus e 23 or 30 DeviceNet Second byte Identity of card in slot 2 e 0O Not present e 03 or 26 PROFIBUS e 04 Host Protocol Translator e 05 or 21 Single User port e 18 or 28 AE Bus e 22 or 29 Master slave with AE Bus 196 Requests the recipe type set with command 0 1 request recipe 33 Returns data byte type e 1 Timed e 2 Joule continuous e 3 Joule discrete 197 Requests the revision of the unit s flash 0 5 configuration The returning packet contains request flash the last five characters of the re
206. panel until the LOCAL LED lights Placing the unit in local mode gives you full access to the front panel menu To control the Pinnacle Plus supply from a serial interface or the DeviceNet port press the CONTROL key until the HOST LED lights To control the Pinnacle Plus supply from the User port press the CONTROL key until the USER LED lights When the Pinnacle Plus unit is in host or user control mode you can view all the menu items but you cannot modify parameters or lock the display Note You can not change control modes while output power is energized on Table 4 19 Control Key LEDs LOCAL Specifies that control of the Pinnacle Plus power supply has been assigned to the control panel HOST Specifies that control of the Pinnacle Plus power supply has been assigned to a serial interface that is Host port DeviceNet port or standard serial port USER Specifies that control of the Pinnacle Plus power supply has been assigned to the User port Note User control can only be selected when a User port interface card is installed in the unit Regulation Key Use this key to select the method of output regulation when the control panel has control local control Note You can not change regulation modes while output power is energized on 4 68 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 20 Regulation Key LEDs POWER Specifies that the method of outp
207. pecifications on page 3 5 If the unit is damaged the internal main fuses may be opened Note These fuses should only be accessed by AE personnel See AE Global Services on page 6 20 for information concerning the return of units for repair OUTPUT X Normal 6 4 Troubleshooting and Global Services 57000051 00A Pinnacle Plus 10 kW Table 6 2 Troubleshooting LEDs Continued LED On Off Status OUTPUT X The Pinnacle Plus unit is not producing output See Checks if the Output Does Not Turn On on page 6 5 SETPOINT X Normal SETPOINT X The Pinnacle Plus unit is not operating within set point Note the error code on the display and see Error Code Troubleshooting Table on page 6 13 INTERLOCK X Normal INTERLOCK X An interlock fault condition exists Note the error code on the display and see Error Code Troubleshooting Table on page 6 13 BUS FAULT X A bus fault condition exists Note the error code on the display and see Error Code Troubleshooting Table on page 6 13 BUS FAULT X Normal OVERTEMP X An over temperature fault condition exists Note the error code on the display and see Error Code Troubleshooting Table on page 6 13 OVERTEMP X Normal ARC X After the output shuts off this LED lights momentarily to indicate that the hard arc count limit was reached during the previous run However if the arc count
208. perienced a fault from which it Amber cannot recover you may need to replace the unit Flashing Amber Device Self Testing the unit is running self Green diagnostics For information on LED flash rates refer to section 8 2 8 of the DeviceNet Specification revision 2 0 For information about Module Status LED indications during power up refer to Section 8 2 4 of the DeviceNet Specification revision 2 0 4 14 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW NETWORK STATUS LED The NET bi color amber green LED indicates the status of the communication link The following table shows the LED s various states and their meanings Table 4 8 Network Status LED If the LED is the state indicated is which means that Off No power the unit is not on line because 1 it has not completed the Dup_MAC_ID test yet or 2 it is not receiving power check the MOD LED Green steady Link Okay the unit is on line and allocated to the master Flashing Green On line Not Connected the unit is on line but has no connections in its existing state because 1 the unit has no established connections to other nodes or 2 the unit is not allocated to the master 57000051 00A Communication Interfaces 4 15 Advanced Energy Table 4 8 Network Status LED Continued If the LED is the state indicated is which means
209. quests the ramp start set point percentage 0 1 set with command 32 request ramp N i start set point Returning packet contains 1 data byte 8 bit percentage between 0 and 95 153 Requests joule mode status the returning 0 1 packet contains 1 byte request joules status e 0 Inactive e Non zero value Active See also command 163 154 Requests the output regulation mode set by 0 1 command 3 the returning packet contains 1 request data byte 8 bit value regulation mode e 6 Power e 7 Voltage e 8 Current See also command 164 155 Requests control mode set by command 14 0 1 the returning packet contains 1 data byte 8 request control bit value mode e 2 Serial Host port e 3 Acontrol panel e 4 User port 156 Requests an indication of the active target set 0 1 by command 11 the returning packet request active contains data byte indicating target 1 2 3 target number 4 5 6 7 or 8 4 46 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number Number of of Transmit Response Data Data Bytes Bytes 157 Requests the amount of target life time set by 1 4 command 12 remaining for the target you request target specify May return life CSR code 4 Send 1 data byte indicating which target the returning packet contains 4 data bytes 32 bit value indicating the tim
210. quipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired All personnel who work with or who are exposed to this equipment must take precautions to protect themselves against serious or possibly fatal bodily injury Advanced Energy Industries Inc AE provides information on its products and associated hazards but it assumes no responsibility for the after sale operation of the equipment or the safety practices of the owner or user NEVER DEFEAT INTERLOCKS OR GROUNDS iv 57000051 00A Pinnacle Plus 10 kW TRADEMARKS AE ADVANCED isa registered trademark of Advanced Energy Industries IC ENERGY Inc Advanced Energy is a registered trademark of Advanced Energy Industries Inc AE is a registered trademark of Advanced Energy Industries Inc Pinnacle is a trademark of Advanced Energy Industries Inc Pinnacle Plus is a trademark of Advanced Energy Industries Inc CUSTOMER FEEDBACK Advanced Energy s technical writing staff has carefully developed this manual using research based document design principles However improvement is ongoing and the writing staff welcomes and appreciates customer feedback Please send any comments on the content organization or format of this user manual to e tech writing aei com To order a manual please contact Technical Support e technical support aei com 57000051 00A v Advanced Energy
211. r on page 5 10 for safety information and requirements Strain Relief Fitting The two terminal multi contact output connector for your Pinnacle Plus power supply includes a liquid tight grounded strain relief fitting The fitting is either an M32 style fitting or a PG style fitting that can vary in its dimensions depending on your power supply s configuration Figure 5 3 and Figure 5 4 show the dimensions of the different styles of PG fittings While the dimensions are slightly different all fittings function similarly 1380 Figure 5 3 Actual size of PG 11 style strain relief fitting 28 mm diameter 1381 Figure 5 4 Actual size PG 16 style strain relief fitting 34 mm diameter Note If your Pinnacle Plus power supply is a dual unit it will have two strain relief fittings of the same size 5 12 Installation and Operation 57000051 00A Pinnacle Plus 10 kW Output Box and Connector Figure 5 5 shows the output box and connector for the PG style strain relief fitting and Figure 5 6 shows the output box and connector for the M32 style strain relief fitting Note For the M32 output connector in order to maintain CE certification you must fill each output terminal block mounting screw hole with RTV adhesive to the top of the hole see Figure 5 6 on page 5 14 Lock Nut Q Y Uf Pr CD 16 PG11 or PG 16 Strain Relief Figure 5 5 PG style output box and connector 57000051 00A Installati
212. r value for each step 1 If you set the TYPE as TIME after you have set the number of recipe steps you should be looking at a screen that requests a RAMP TIME value Rotate the MODIFY knob to select a value from 0 to 600 s in 0 01 s increments 3 Press ENTER the display progresses to a screen requesting a SETPOINT value Set the set point a Choose the regulation mode by using the REGULATION key to toggle between power current and voltage b Use the MODIFY knob to select a value between 0 and the full rated output of the supply Press ENTER the display progresses to a screen requesting a RUN TIMER value Rotate the MODIFY knob to select a value between 0 00 s to 600 s in 0 01 s increments Note If you turn the MODIFY knob quickly the counts per click setting takes effect Press ENTER if you have indicated that your recipe contains more than one step the display returns to the RAMP TIMER screen so that you can enter recipe values for the next step Repeat Steps 2 through 7 as needed Note If you assign 0 run time for the final recipe step the unit will switch to continuous output when it reaches set point for this step In this situation to turn off output you must send an off command using the OFF button or the appropriate User port signal or serial port command or you must have already programmed a joules set point To set the number of joules and the set point value for each step
213. rameters ic2ccvcececieaed Veeteeevces be epeeeens 4 97 AE Bus Communications 0000 c ee eee 4 97 AE Bus Pigocol 2 seceucvte de eo a a e ap aa e i de eexees tend 4 98 X Table of Contents 57000051 00A Pinnacle Plus 10 kW Header 2206034084 bol GeiSites sa pa Poured egseticited A AE 4 98 Command a 268 a ean ere tc cen orate aac y mack Bate eae eens Bre eee eee 4 99 Optional Length Byles xcint2edaceeetesGetedeeet cidasaenkebes 4 99 Data Data Bytes cs scs0ess seesaw tn eee see eeee seep eee een 4 99 CHECKSUM lt 2cn0cickdshow see deen sGhe Ree heee wees ane dhaeees 4 100 Creating an Ideal AE Bus Communications Transaction 4 100 Understanding Command Status Response CSR Codes 4 101 AE Bus Commands lt aces eee ion BES OSs eee eee heen Sees BEY 4 103 Chapter 5 Installation and Operation Preparing to Install the Unit 0 0 000 es 5 1 Meeting Spacing Requirements 00 eee eee eee 5 1 Cooling Requirements 000 eae 5 1 Cabinet Design 2 da net wes eReeE eesti MeN ee eee ke tee heen eee et 5 2 Installation Requirements 0 cece eee 5 5 Unpacking the Unit tscceentriede erase dle heed ae hasiege ea de atradns 5 5 Installing the Unit ae cae cchie ne a4 Oatdal ate gee bare See aes Sele oe ee 5 5 GIOUnGING 2xcewe Gededees Rag ad aan ewan ed lek cad ee we Geet ee 5 6 Connecting the Contactor Intlk Port 0 0 0 c eee eee 5 7 Connecting a
214. rated output Table 5 1 shows the minimum air flow in cubic feet per minute CFM required by individual Pinnacle Plus power supplies The static pressure inches of water of the empty cabinet should not exceed 0 1 inches of water at the CFM level obtained by adding together the minimum CFM values for all the power supplies that will be placed in the cabinet 5 2 Installation and Operation 57000051 00A Pinnacle Plus 10 kW For example if three Pinnacle Plus power supplies are mounted in a cabinet the minimum CFM requirement would be three times the CFM of cabinet air volume compared to an individual supply Table 5 2 shows the approximate cooling requirements for three Pinnacle Plus power supplies mounted in a cabinet Table 5 1 Minimum CFM Required for a Pinnacle Plus Power Supply Power Supply CFM Required 5 kW 100 CFM 47 2 liters second 5x5 kW 200 CFM 94 4 liters second 10 kW 140 CFM 66 1 liters second Table 5 2 Approximate Cooling Requirements for Three Pinnacle Plus Power Supplies Mounted in a Cabinet Type of CFM for 3 Total Power Dif in Power Supplies Dissipation Temp Supply Between Coolant amp Exhaust Air 5 kW 300 CFM 1500 W 20 C 100 100 100 300 500 500 500 1500 141 6 liters second 5x5 kW 600 CFM 3000 W 20 C 200 200 200 600 1000 1000 1000 3600 283 2 liters second 10 kW 420 CFM 3000 W 20 C 140 140 140 420 1000 1000 1000
215. rc count per second and arc count per run Additionally you can have the unit indicate when a set number of hard arcs have occurred in the process run Arc Energy 200 uJ kW with micro arc handling active Product Specifications 57000051 00A Pinnacle Plus 10 kW Table 3 1 Functional Specifications Continued Cooling Air cooled Fault Conditions Several fault conditions either cause the Pinnacle Plus supply to shut off output or prevent output from being turned on These conditions include open interlock loops input power failure over temperature and user controlled timers PHYSICAL SPECIFICATIONS Table 3 2 Physical Specifications Size 133 mm H x 483 mm W x 639 mm D including connectors 5 22 in H x 19 in W x 25 18 in D Weight 30 kg 66 Ib Output Connector Two terminal multi contact pluggable connector or UHF connector Output Power Cable For optimal performance it is recommended that you use an output power cable 32 8 feet 10 m in length or shorter Note The output power cable must not exceed 32 8 feet 10 m or you may damage your power supply Input Power Connector Five terminal DIN compression terminal block Maximum wire size 6AWG User Port Connector Please reference Chapter 4 Communication Interfaces Serial Host Port Connector Please reference Chapter 4 Communication Interf
216. re eee ee ee 4 67 Control Panel Interface i023 3 02220d6G ededee ode ted Stat adeeresdcnncuad 4 67 Output Power Key 0200 c eee eee 4 67 Control Key 22945 knee n haw sh akon ERR oe Shears Keep ew Raw SE Rea ES 4 68 Regulation Key nannaa unanenn ee tee oe peUdeeeewes Pee oe ee ee 4 68 Two Line Output Display Screen 0 00 ee 4 69 Setting the Reverse Time Frequency and Set point 4 70 SOM KEYS ccs Sct b5 hbase SEs SRR ES EAS KG EARS CRE EEEE Ge RR oat 4 70 Modity Knob ue vee rr Diet eu wate ob ek BEES eH eRe ak hehe Hee a aE 4 70 Control Panel Controls sc 1 se nea acekasee dew hee eee Ped tad beeesade 4 71 Understanding the Menu Options 0 000 eee 4 71 Using the Service Functions 00 ccc eee eee 4 74 Checking Service type Statistics 0 0 0 0 cee eee 4 75 Checking the Total Energy Output 00 0 cee eee eee 4 75 Checking the Amount of Idle Time 000 0 cee eee 4 75 Checking the Number of Faults 0 0000 e eee ee eee 4 75 Checking the Number of Cycles 2 000000 cee eee 4 76 Debugging Your Unit 4 cere 60 o2 Pewee eos oS O NRE SLE ORED EE wR 4 76 Checking Your Hardware Configuration 0 000 eee 4 76 Checking Your Software Logic 0c eee eee eee 4 76 Checking Your ROM 3 22 se0sckseeeeteea eee Gudea ee pe eeu ee eeeabs 4 78 Checking Your Software Versions 00 0c eee eee ees 4 78 57000051 00A T
217. rfaces 4 127 Advanced Energy Table 4 24 AE Bus Commands Continued 0 Output on sequence OK 1 Control mode invalid 2 Unit is already on 7 Active fault exists 11 Bus is not ready 16 End of target life event 17 Minimum off time is active 31 User port reset line active 32 Contactor is open due to a fault condition 44 The Pinnacle Plus has not received a request to turn output on since power up Note See Understanding Command Status Response CSR Codes on page 4 101 for more information on CSR codes Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 161 Reports the status of the most recent output on 0 1 request since the last power up event on the request unit The returning packet contains 1 data byte output on 8 bit value status 4 128 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 162 Requests a report on process status the 0 4 returning packet contains 4 data bytes request process 1st status byte status e 0 Unassigned e 1 Ramp active e 2 Run active e 3 Output power 0 off 1 on e 4 Illegal regulation mode e 5 Cable interlock e 6 End of target life event e 7 Set point status 0 within tolerance 1 o
218. rgy output display screen 4 65 output power switches 4 67 POWER switch 4 69 REGULATION key 4 66 regulation switches 4 68 selecting control mode 4 82 selecting functions 4 70 setting control parameters 4 90 setting panel mode 4 81 soft keys 4 66 4 70 two line display screen 4 69 VOLTAGE switch 4 69 control switches 4 68 coolant specifications 3 17 cooling requirements 5 1 CSR codes 4 101 CSR see command status response 4 25 CURRENT switch 4 69 customer support 6 20 D data bytes AE bus 4 99 data consistency 4 19 debugging your unit 4 76 DeviceNet addressing 4 9 baud rate setting 4 9 communication 4 10 connecting 5 9 explicit messaging 4 13 installation 4 8 LEDs 4 13 operation 4 9 pin descriptions 4 8 poll command message 4 10 port 4 8 ramping 4 11 response message 4 12 rotary switches 4 9 scaling poll command 4 10 scaling response message 4 12 dimensions drawing 3 4 directives 1 6 display passive panel 4 63 DISPLAY button 4 63 download packet PROFIBUS specific 4 20 E electrical specifications 3 5 electromagnetic compatability EMC directives and standards 1 6 EMI connecting serial Host port 5 8 connecting User port 5 9 DeviceNet connection 5 9 User port 4 1 enabling arc handling 4 90 environmental specifications 3 16 error codes clearing 6 12 clearing master slave faults 5 32 errors PROFIBUS specific 4 18 example command sequences PROFIBUS 4 60 F faults clearing in a master slav
219. ring your Pinnacle Plus power supplies for synchronized pulsing Sync Pulse operation UNDERSTANDING SYNC PULSE OPERATION With the Sync Pulse or synchronized pulsing feature of the Pinnacle Plus power supply you can synchronize up to six units to operate at the same frequency with independent set points and On Off control The Sync Pulse feature is useful for reducing arcing in multiple cathode applications Additionally the Sync Pulse feature offers a broadcast mode in which a unit transmits hard arc detection signals to other units The units receiving the hard arc signal will control its output in syne with all other units receiving the signal Note The synchronized pulsing function is only available on units specially configured for Sync Pulse operation at the factory The Sync Pulse feature may be available even if your unit is not configured with a master slave Host card CONFIGURING FOR SYNC PULSE OPERATION To Configure a Unit for Sync Pulse Transmit or Receive 1 Ensure output power is off for all power supplies in your Sync Pulse system 2 Using the soft keys on the Active Front Panel or Remote Active Panel of a power supply select SUPPLY PULSE TX RX 3 Set the unit to TRANSMITTER or RECEIVER Note In a Sync Pulse configuration you must set one power supply to transmit and set all other units to receive 4 Repeat steps 2 and 3 for the rest of the units Note You cannot hot plug units for synchronized p
220. rts of the Message structure are based on binary representation of analog voltages Thus they have analog scaling associated with them The scaling for power output is 0 to 10 V where 10 V the full rated output power capability of the Pinnacle Plus power system master and slave units The read back is limited to 10 V OFFF even in those cases where output may temporarily exceed the maximum output capability of the power system The scaling for voltage output is 0 to 10 V with 10 V 1 000 V The read back is limited to 10 V OFFF even in those cases where output may temporarily exceed 1 000 V 4 12 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW The scaling for current output is 0 to 10 V with 10 V the maximum output current capability of the unit The read back is limited to 10 V OFFF even in those cases where output may temporarily exceed the maximum output current capability EXPLICIT MESSAGING The Pinnacle Plus DeviceNet interface supports explicit messaging so that you can receive information about two power system parameters maximum power and maximum current Use the following Class Code 64 40 Instance 1 attributes to retrieve this information Attribute Access Name Type Value 6 Get Max Power UINT 1 7 Get Max Current UINT 2 Note The Max Power attribute returns a value in Watts if the unit is operating stand alone For example a value of
221. se the following connectors Master slave Host card interface see Master Slave Host Card Interface on page 5 18 Master slave Pulse port connector see Master Slave Pulse Port in Chapter 4 of the Pinnacle Plus power supply user manual for more information 57000051 00A Installation and Operation 5 17 Advanced Energy You can also configure your master slave system for synchronized pulsing operation For more information on connecting your units for synchronized pulsing see Connecting for Sync Pulse Operation on page 5 21 Note When running a master slave system in voltage regulation be aware that the Pinnacle Plus units may not share current or power Note To use the master slave feature the Pinnacle Plus power supply must be especially configured for master slave operation at the factory and equipped with a master slave Host card interface a Master Slave Pulse port and a Syne Pulse port MASTER SLAVE HOST CARD INTERFACE The master slave Host card is located near the top left side of the unit s rear panel see Figure 5 8 The master slave Host card includes the following ports e A 9 pin female subminiature D serial communications port for external serial control See Chapter 4 Communication Interfaces for more information e Two modular ports P1 and P2 for connecting master and slave units with the master slave cable The P1 and P2 molded plug ports connect daisy chain a master
222. stry You can implement user defined arc handling functions during your normal process cycle Parameters including hard arc count limit voltage trip level enable and disable are selectable through the unit s active control panel optional Pinnacle Remote Active Panel or a serial Host communications port THEORY OF OPERATION The Pinnacle Plus power supply is a sophisticated and intelligent DC pulse power supply designed exclusively for use in vacuum environments Figure 2 1 on page 2 2 and the following paragraphs outline the theory of operation 30 DC Input Pulsed DC AC gt z Chopper In Section Section out Inverter Point of DC Section D P Voltage Unit A Measurement Housekeeping Logic Remote Supplies Control Interfaces Figure 2 1 Pinnacle Plus functional block diagram Front Panel Display 1551 2 2 Theory of Operation 57000051 00A Pinnacle Plus 10 kW Input In the input section AC line voltage is applied through the circuit breaker to a three phase contactor The contactor when closed delivers the line voltage to a rectifier bridge where it is converted to DC This bus provides DC voltage to the inverter section The input section also provides power to the housekeeping section Housekeeping Supply The housekeeping supply section provides low voltage to power the electronic circuits within the Pinnacle Plus unit Inverter The inverter section converts
223. t You have attempted to set Retry setting the target life of Range target life to a value outside using an acceptable value the allowable range See the command 12 in the Chapter 4 Communication Interfaces for more information Invalid Recipe You have attempted to enter Retry setting the recipe step Step a recipe step that is invalid using an acceptable value See Chapter 4 Communication Interfaces for more information Ramp Start You have attempted to seta Re adjust the ramp start Continued Point Out of ramp start point to a value point by setting a smaller on next Range outside the allowable range percentage See Chapter 4 page Communication Interfaces for more information 6 8 Troubleshooting and Global Services 57000051 00A Pinnacle Plus 10 kW Table 6 3 Help Code Troubleshooting Table Continued Help Help Code Problem Indicated Suggested Action Code Message Number H004 Ramp Time Out You have attempted to set Retry setting the ramp time of Range ramp time to a value outside using an acceptable value f the allowable range See Chapter 4 Contindsd Communication Interfaces from previous for more information page Run Time Out of You have attempted to set Retry setting the run time Range run time to a value outside using an acceptable value the allowable range See Chapter 4 Communication Interfaces for more information Joule Setpoint You have
224. t communications interface accessible through the Standard Serial port This allows the Pinnacle Plus unit to interface with a host computer You can do everything from the host computer interfaced with the Pinnacle Plus supply that you can do from the active front panel or the Pinnacle Remote Panel For a complete list of available functions refer to the list of commands later in this chapter Note To obtain a diskette containing sample software as well as an executable version of the AE Bus Host software please call AE Customer Support Note The flash port is not available for serial communications on Pinnacle Plus supplies with AE Bus cards installed Standard Serial Port Description The Standard Serial port or flash port lets AE personnel program the internal flash function of the Pinnacle Plus unit If the unit does not have an AE Bus card installed the flash port also lets you use a type of AE Bus protocol to communicate with the Pinnacle Plus supply see Transmission Parameters on page 4 97 Located on the rear panel the Standard Serial port is a shielded modular jack illustrated on page 4 96 See also the rear panel illustration at the end of the Installation chapter S UUN Figure 4 15 Standard Serial port STANDARD SERIAL PORT PIN DESCRIPTIONS The pin descriptions for this port are as follows 4 96 Communication Interfaces 57000051 00A Pinnacle P
225. t point for a recipe step If you enable joule recipe run recipe use this command to set the joule set time point or joule set Send 3 data bytes arranged as follows point Read back these values with command 183 57000051 00A Communication Interfaces 4 35 Advanced Energy Table 4 14 PROFIBUS Commands 0 to 127 Continued Command Description Number of Transmit Data Bytes Number of Response Data Bytes 24 calculate logic CRC Requests the Pinnacle Plus supply to calculate its logic CRC This request is always honored regardless of which interface has control Note During the approximately 2 s it takes to calculate the CRC the Pinnacle Plus unit will not respond to any other commands Read this value back with command 230 0 CSR only 25 calculate front panel CRC Requests the Pinnacle Plus supply to calculate the front panel software CRC This request is always honored regardless of which interface has control Note During the approximately 2 s it takes to calculate the CRC the Pinnacle Plus unit will not respond to any other commands Read this value back with command 230 CSR only 4 36 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 14 PROFIBUS Commands 0 to 127 Continued Command Description Number of Transmit Data Bytes Number of Response Data Bytes 26 joule
226. te 0 03h 3 e Byte 1 06h 6 Regulation mode Power e Byte 2 n a e Byte 3 n a EXAMPLE 4 To set the set point to 5 kW 5000 Watts on a stand alone unit Note The least significant byte is followed by more significant bytes e Byte 0 06h 6 e Byte 1 88h 136 5000 1388h e Byte 2 13h 19 e Byte 3 n a EXAMPLE 5 To enable a target life counter for target number 2 first you must enable target life counting e Byte 0 0Dh 13 e Byte 1 01h any non zero value will do e Byte 2 n a e Byte 3 n a EXAMPLE 6 Select the target counter you want to load and have active In this example we used target 2 Byte 0 0Bh 11 Byte 1 02h 2 57000051 00A Communication Interfaces 4 61 Advanced Energy e Byte 2 n a e Byte 3 n a EXAMPLE 7 Select load target life command will load target 2 since it is the current active target In this example we used 1000 kWh 2 implied decimal places e Byte 0 0Ch 12 e Byte 1 A0h 160 1000 00 kWh 100000 0186a0h e Byte 2 86h 134 e Byte 3 Olh or 1 EXAMPLE 8 Output ON e Byte 0 02h 2 e Byte 1 n a e Byte 2 n a e Byte 3 n a EXAMPLE 9 Readback Hard Arc count per run See upload inbytes for returned value e Byte 0 BEh 190 e Byte 1 n a e Byte 2 n a e Byte 3 n a EXAMPLE 10 Output OFF e Byte 0 01h 1 e Byte 1 n a e Byte 2 n a e Byte 3 n a 4 62 Communication Interfaces 57000051 00A Pinnacle Plus
227. te direct communications between a host computer and the Pinnacle Plus power supply The AE Bus message packet combines chunks of information in such a way that much information can be sent over communication lines at one time Five types of information or Fields make up message packets Figure 4 16 e Header address and length of data field e Command see the command list later in this chapter e Optional length byte e Data e Checksum error checking Figure 4 16 shows the organization of these fields in the AE Bus message packet The subsequent paragraphs describe each field Note The message packet features this structure whether the message originates at the host computer master node or the Pinnacle Plus unit Command Data 0 255 bytes 0 FFh Iy 2tlo 7 65 4 3 2 1 0 7 65 4 312 11076543210 D a ES N gt Le S53 We To TN D a N o lt D a Ss w Header Optional Checksum 5 bit address 3 bit length 1138 Figure 4 16 Graphic representation of an AE Bus message packet HEADER The first byte in each packet contains two pieces of information five bits contain the packet address and three bits contain the data byte count If the message packet originates with the host computer master the address specifies the packet s destination to a Pinnacle Plus unit for example If t
228. th command 59 Returns 4 data bytes number of re recipe e Bytes 1 and 2 Number of repetitions set repititions e Bytes 3 and 4 Current repetition in process reports 0 if output is off Example Command Sequences The following examples describe how specific values for selected parameters appear in the download outbyte packet from the PROFIBUS master to the Pinnacle Plus power supply See Download Packet on page 4 20 for more information Additionally the examples if executed in order presented are a recommended startup sequence for users of the PROFIBUS interface Note Entries are given as hex numbers with decimal equivalents in parenthesis immediately after EXAMPLE 1 Change control mode to HOST Note PROFIBUS commands 2 through 128 are only accepted if the control mode is HOST Thus at startup it is good to force the unit to HOST control mode e Byte 0 Eh 14 e Byte 1 02h 2 HOST control mode e Byte 2 not applicable values are ignored e Byte 3 n a EXAMPLE 2 Explicit clear reset clears any pre existing faults that may be present after startup Use this command for clearing PROFIBUS faults at the Pinnacle Plus Note It will not clear self clearing faults such as interlocks open 4 60 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW e Byte 0 77h 119 e Byte 1 n a e Byte 2 n a e Byte 3 n a EXAMPLE 3 To set the regulation mode to power e By
229. the limit is exceeded the ARCLIM message appears in the warning field of the display and the ARC LED lights and the ARC D digital output line on the user card is toggled low for a predetermined time when output power is shut off if applicable To set the hard arc count limit 1 Press PROCESS ARC COUNT 2 Rotate the MODIFY knob to select a hard arc count limit Note To enable the arc count limit feature you must enter a value greater than 0 If you set the limit to 0 the ARC LED lights for a predetermined time each time a hard arc is seen by the unit 3 Press ENTER to accept and exit SETTING THE HARD ARC SHUTDOWN TIME PROCESS ARC TIME To set the hard arc shutdown time 1 Press PROCESS ARC TIME 2 Rotate the MODIFY knob to select the hard arc shutdown value in microseconds 3 Press ENTER to save your selection and exit VIEWING THE ARC DENSITY PROCESS ARC DENSITY 57000051 00A Communication Interfaces 4 89 Advanced Energy The arc counter counts one arc every time the output is shut off due to a hard arc condition The micro arc counter counts one arc every time a micro arc occurs Both counters will reset the next time the Pinnacle Plus unit is powered on To see the arc density of your process 1 Press PROCESS ARC DENSITY gt SECOND and RUN options appear 2 To see arcs per second press SECOND 3 To see arcs per run press RUN Note This display is not zer
230. threshold Specifies the output power level that needs to be met before the Joule output energy calculation begins the joule threshold The joule threshold type power voltage or current is set with command 64 If the threshold type is set in Watts send 2 bytes 16 bit value between 10 and maximum power divided by 8 This value represents watts in a stand alone system and decawatts in a master slave system For threshold types set in Volts or Amps send 2 bytes 16 bit value between 0 and the maximum output limit Note The Joule energy calculation begins after n mS regardless of the output power level The time value n mS is set in the configuration and cannot be changed If the output power level meets the joule energy threshold prior to the time expiration the joule energy calculation will begin Read back this value with command 136 2 CSR only 31 out of set point timer Enables or disables an out of set point timer and specifies how long you want the power supply to tolerate an out of set point condition before shutting off output e To enable the timer send a value 2 bytes between 1 and 9999 0 1 to 999 9 s e To disable the timer send a value of 0 Read back this value with command 187 CSR only 32 ramp start point percentage of set point Sets the ramp start point as a percentage of set point when output is turned on Range is 0 to 95 Send 1 byte with a valu
231. time and if applicable sends a signal to the User port for every hard arc seen by the unit See Enabling Arc Handling on page 4 90 for more information CONTROL PANEL INTERFACE Your Pinnacle Plus unit may have either an active front panel which is an integrated part of the unit or an active remote panel which is connected to the DISPLAY port on the rear panel of the unit This manual uses the term control panel to refer to either of these panels since they function identically An active control panel has three main sections e ON and OFF switches at the far left of the panel e CONTROL and REGULATION switches at the far right of the panel e A two line display five soft keys and a MODIFY knob Two line Display ra Control Modify Arc O Local O EE 5g ALAR e O user spinnAcle Regulation A ete 3 Galt J J Os Five Soft Keys 1395 Figure 4 9 Control panel Output Power Key Use the following keys to turn output power on and off 57000051 00A Communication Interfaces 4 67 Advanced Energy Table 4 18 Output Power Keys ON Turns on output power if the control panel has control of the on off function and all interlock conditions are satisfied OFF Turns off output power no matter which interface is currently controlling the unit Control Key To control your Pinnacle Plus supply from the panel select local mode by pressing the CONTROL key on the
232. time idle and the amount of time running 1 Press SERVICE STATS TIME 2 To display the amount of time idle press the IDLE soft key gt The amount of time idle appears 3 To display the amount of time running press the RUN soft key gt The amount of time running appears CHECKING THE NUMBER OF FAULTS SERVICE STATS EVENTS To check the number of faults 1 Press SERVICE STATS EVENTS gt FAULTS and CYCLES options appear 2 Press the FAULTS soft key 3 MORE INTRLOCK IRQS MONITOR and DSP options appear 4 If you press MORE you can check the following faults p POWER displays the number of line power faults 57000051 00A Communication Interfaces 4 75 Advanced Energy gt OVRTMP displays the number of over temperature faults gt BUS displays the number of bus faults gt INVRTR displays the number of inverter faults 5 If you press INTRLOCK the number of contactor user and cable faults appears 6 If you press IRQ the number of predefined and unassigned IRQs appears 7 If you press MONITOR you can check the number of set point timer faults and process voltage faults 8 If you press DSP the number of DSP control and DSP watch dog faults appears CHECKING THE NUMBER OF CYCLES To check the cycles 1 Press SERVICE STATS EVENTS gt FAULTS and CYCLES options appear 2 Press the CYCLES soft key gt OUTPUT and UNIT options appear 3 To get a report of the number of output on events press
233. tion Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 195 Requests the identity of the unit s personality 0 2 cards The returning packet contains 2 data request bytes personality card e First byte Identity of card in slot 1 gt 0 Card not present gt O1 or 17 Dual User port gt 03 or 26 PROFIBUS gt 05 or 21 Single User port gt 18 or 28 AE Bus gt 23 or 30 DeviceNet e Second byte Identity of card in slot 2 gt O Card not present gt 03 or 26 PROFIBUS gt 04 Host Protocol Translator gt 05 or 21 Single User port gt 18 or 28 AE Bus gt 22 or 29 Master slave card with AE Bus 196 Requests the recipe type set with command 33 0 1 request Returns 1 data byte recipe type pe typ e Timed e 2 Joule continuous e 3 Joule discrete 197 Requests the version level of the unit s flash 0 32 memory returning packet contains 32 data request flash bytes configuration 198 Requests the revision level of the mainframe 0 11 software the returning packet contains 11 request s w ASCII characters rev level mainframe 57000051 00A Communication Interfaces 4 139 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 208 Returns a list of fault codes representing active 1 Variable request fault faults affecting the unit list Send 1 data byte e 0 Returns all
234. tion to enable pulsing at the current threshold default setting to enable pulsing always or to enable pulsing using voltage For additional information about the pulsing modes see Understanding Pulsing Modes on page 5 27 To enable a pulsing mode 1 Press SUPPLY PULSE ENABLE 2 Rotate the MODIFY knob to display the following options AT CURRENT THRESHOLD ALWAYS USE VOLTAGE Note If the unit is set to pulse using voltage you must also set the voltage threshold See Setting the Voltage Threshold on page 4 81 for more information 3 Press ENTER to accept and exit 57000051 00A Communication Interfaces 4 79 Advanced Energy SELECTING CONSTANT DUTY CYCLE SUPPLY PULSE DUTY_CYC The constant duty cycle feature automatically updates the reverse time when you change frequency allowing you to maintain the same duty cycle that was present before the change within a limited frequency range Note To change the duty cycle change the reverse time To select the constant duty cycle feature 1 Press SUPPLY PULSE DUTY_CYC 2 Select YES to enable function SETTING SYNC PULSE HARD ARC DETECTION BROADCAST SUPPLY PULSE B CAST Note This feature is only available if your Pinnacle Plus unit was specifically configured at the factory for Sync Pulse If Sync Pulse hard arc detection broadcast B CAST is enabled all units handle hard arcs in synchronization with each other no
235. to be available Read back these values with command 163 3 CSR codes 0 1 2 9 19 recipe steps Specifies the number of recipe steps in your recipe Send 1 data byte 8 bit value the value must be at least 0 but no greater than 8 A value of 0 disables the recipe feature Note For each recipe step you must also set the regulation mode set point ramping time and run time commands 21 22 and 23 Read back this value with command 180 CSR codes 0 1 2 4 9 4 110 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 21 Specifies the length of ramping time for a 3 CSR codes recipe step that is how long the unit will take 0 1 2 4 9 recipe ramp to reach the set point you have defined for the time selected recipe step Send three data bytes arranged as follows e First byte Recipe step must be a value between 0 and 8 e Second and third bytes Value between 0 and 60 000 or between 0 s and 600 s two decimal places implied Note If your unit has 100 ms ramp feature enabled one decimal is implied The range is 0 s to 6000 0 s Read back these values with command 181 22 Specifies the set point for a recipe step 3 CSR codes 0 1 2 4 9 recipe set Send three data bytes arranged as follows point e First
236. two pins overrides output on and off signals from DeviceNet When the Pinnacle Plus unit powers up it defaults to user control mode and power regulation mode Engaging DeviceNet places the unit in host control mode and power regulation mode Before operating your Pinnacle Plus unit through the DeviceNet port ensure that your network connects with User port pins 11 and 12 as well as with the DeviceNet port But ensure that no connection exists between pins 4 and 9 on the User port Also ensure that you have selected an appropriate MAC ID and baud rate Finally ensure that you have read the following information about command and respond messages and the DeviceNet LEDs POLL COMMAND MESSAGE The Pinnacle Plus DeviceNet interface uses DeviceNet s Group 2 I O Poll Command message and the associated Group 1 I O Poll Response message to transfer low level I O data between the device slave and the master For more information about this message refer to section 7 6 of the DeviceNet specification revision 2 0 or later The following table represents the structure of the poll command message Table 4 5 Structure of the poll command message Byte Bit7 Bit6 BitS Bit4 Bit3 Bit2 Bit1 Bit 0 0 Power Output Set Point AO LSB O O O O Power Output Set Point AO MSB 2 Ramp Rate Set Point AO LSB 3 0 O O O Ramp Rate Set Point AO MSB 4 PO Note In Bit 0 of
237. ty codes Check the position of the switches on the DIP for the serial Host port if your unit has a Host port against the addressing information in Chapter 4 Communication Interfaces Ensure that the interlock loop is closed both at the Contactor Interlock and at the User port See Chapter 4 Communication Interfaces for more information Ensure that input power meets specifications See Electrical Specifications on page 3 5 for more information Checks with the Unit Powered On Perform the following checks with the unit powered ON 1 Check the unit s input and remote power connections to ensure the proper power is being supplied to the unit Check the LEDs on all units to determine that the proper ones are lit Note any error code that is any Exxx number displayed on the front panel or Pinnacle Remote Active Panel See Error Code Troubleshooting Table on page 6 13 for more information Working with the passive front panel ensure that the front panel LEDs POWER ON INTERLOCK OUTPUT and SETPOINT LEDs are lit see Troubleshooting Table on page 6 4 for more information 6 2 Troubleshooting and Global Services 57000051 00A Pinnacle Plus 10 kW Note which if any of the LEDS are not lit If the INTERLOCK LED is not lit error code E020 E022 or E023 should be displayed on the front panel See Error Code Troubleshooting Table on page 6 13 for
238. u want to modify the existing watch dog timer value then you may enter a timer value by using the PROFIBUS Set_Prm function call see DIN 19245 PROFIBUS Standard Part HI To get the actual wait time value the Pinnacle microprocessor uses the numbers you enter to octet 2 and 3 of the Set_Prm multiplies them together and then multiplies the result by 10 ms Therefore when using the Set_Prm function call calculate the numbers for octet 2 and 3 accordingly Remember the values for octet 2 and 3 must not be equal or be zero Note You can disable the watch dog timer via the PROFIBUS master Note Commands 0 1 and 119 will also turn off the power supply s output PROFIBUS Specific Errors With AE s certified PROFIBUS interface if an error occurs you will see a numeric code displayed on a passive front panel or a numeric code and message displayed on an active control panel For more information about these error codes and how to respond to them please refer to the Troubleshooting chapter In the event of a PROFIBUS error the Pinnacle Plus unit turns output power off and displays the appropriate error message All PROFIBUS errors are treated as explicit clear type faults thus you must send command 119 the master reset command in the next download packet to clear them Once all faults have been cleared the Pinnacle Plus unit is ready to continue operation 4 18 Communication Interfaces 57000051 00A Pinn
239. ule discrete Read back with command 196 34 Enables or disables an over voltage timer and 2 CSR codes specifies how long you want the power supply 0 1 4 9 over voltage to tolerate an over voltage condition before timer shutting off output e To enable the timer send a value 2 bytes between 1 and 9999 0 1 to 999 9 s e To disable the timer send a value of 0 Read back with command 174 4 114 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 35 Enables or disables an over current timer and 2 CSR codes specifies how long you want the power supply 0 1 4 9 over current to tolerate an over current condition before timer shutting off output e To enable the timer send a value 2 bytes between 1 and 9999 0 1 to 999 9 s e To disable the timer send a value of 0 Read back with command 186 36 Enables or disables the constant duty cycle 1 CSR codes feature 0 1 9 constant duty cycle Send 1 byte e 0 Disable e Non zero Enable Read back with command 163 38 Resets micro arcs per run and hard arcs per 0 CSR codes run counters to 0 These counters can be reset 0 1 9 reset arc at any time and resetting them can be useful density run for measuring arcs over a specific period of counters time 40 Specifies the amount of time the Pinnacle
240. ulsing operation To Enable Disable Broadcast Hard Arc Detection You can disable the broadcast hard arc detection feature from the active front panel or from a remote active panel of a power supply by using the Process menu Press SUPPLY p PULSE gt B CAST 57000051 00A Installation and Operation 5 21 Advanced Energy SYNC PULSE CONFIGURATION EXAMPLES You can configure your power supplies as a simple Sync Pulse system or as a Sync Pulse master slave system if the power supply includes a master slave Host card interface and Master Slave Pulse port For more information on connecting your units for master slave operation see Connecting for Master Slave Operation on page 5 17 Simple Sync Pulse System Figure 5 10 illustrates a simple Sync Pulse configuration that allows you to broadcast hard arcs or not broadcast hard arcs In this configuration hard arcs are the only detection shared between the network units In this Sync Pulse system all units pulse at the same frequency but may have their own unique output power set point Additionally all units must have the same duty cycle and reverse time Note If you need different duty cycles and reverse times for your process operate the Pinnacle Plus power supplies as independent units
241. upport 6 20 AE web site 6 19 air cooling requirements 5 2 arc count limit setting 4 89 arc density viewing 4 89 arc handling overview 5 30 using 5 30 arc handling enabling 4 90 ARC LED 4 67 arc suppression feature description 2 2 authorized returns 6 21 B baud rate setting DeviceNet 4 9 baud rates setting 4 17 C cabinet design 5 2 CE marking 1 5 certification 1 5 changing target functions 4 86 checksum AE bus 4 100 command set PROFIBUS 4 26 command status response code table 4 25 codes 4 101 interpreting 4 25 Index commands AE bus 4 103 PROFIBUS 4 19 communication transaction example AE bus 4 103 communications DeviceNet 4 10 communications protocol standard serial port 4 98 compliance directives and standards 1 6 unit 1 5 conditions of use 1 7 connecting DeviceNet 4 8 5 9 grounding connections 5 6 input power 5 9 master slave 5 17 serial Host port 5 8 standard serial port 5 8 User port 5 9 connecting see installation connections output power 5 10 remote panel 4 64 Contactor Intlk port connecting 5 7 CONTROL key 4 65 control modes selecting 5 26 control panel 4 64 choosing regulation modes 4 66 CONTROL key 4 65 control mode switches 4 68 controls 4 71 CURRENT switch 4 69 HOST switch 4 68 interface 4 67 LOCAL switch 4 68 menu maps 4 72 options 4 71 selections 4 71 MODIFY knob 4 66 4 70 monitoring your process 4 83 ON OFF buttons 4 66 57000051 00A Index i Advanced Ene
242. us by using this command and commands 15 and 16 you can generate an output wave form during a process Read back this value with command 164 2 CSR Codes 0 1 4 6 9 19 57000051 00A Communication Interfaces 4 105 Advanced Energy Table 4 24 AE Bus Commands Continued count limit after output shuts off the ARC LED on the passive panel or active control panel lights and if applicable a pulse is sent to the User port ARC D output signal For more information Communication Interfaces on page 4 1 Send 4 data bytes a 32 bit value indicating the number of arcs the value must be at least 0 but no greater than the maximum set for your unit Note If you set the hard arc count limit to 0 each time a hard arc occurs the ARC LED lights for a predetermined time and if applicable a signal is sent to the User port Read back this value with command 178 Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 8 Send 2 data bytes to set the arc shutdown time 2 CSR only oie Satie e Byte 1 Unused e Byte 2 Send the appropriate value below indicating the arc shutdown time in us gt 0 200 gt 1 500 2 1000 gt 3 1500 gt 4 2000 gt 5 2500 gt 6 3000 gt 7 4000 gt 8 5000 Readback this value with command 170 9 Sets the number of hard arcs required for the 4 CSR codes power supply to provide an arc i
243. ut of tolerance 2nd status byte e 0 Over voltage condition exists e 1 Over current condition exists e 2 Unassigned e 3 Control circuit fault e 4 Heat sink over temperature event e 5 User interlock open e 6 User port reset active e 7 Main contactor interlock open 3rd status byte e 0 Momentary power failure e 1 Unassigned e 2 Near end joule value setting has been reached e 3 Unassigned e 4 Side A inverter low e 5 Side B inverter low e 6 Unassigned interrupt event e 7 PROFIBUS error Continued on next page 57000051 00A Communication Interfaces 4 129 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 162 4th status byte 0 4 request e 0 Hard bus fault process e 1 Unassigned status e 2 Joules reached continued e 3 Unassigned e 4 Out of set point timer expired e 5 Ground fault detected if your Pinnacle Plus supports this feature e 6 Unassigned e 7 Unassigned 4 130 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 24 AE Bus Commands Continued config status Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 163 Requests the system configuration status the 0 4 returning packet contains 4 data bytes request Ist status byte 0 Host program source 0 internal
244. ut regulation is power CURRENT Specifies that the method of output regulation is current VOLTAGE Specifies that the method of output regulation is voltage Two Line Output Display Screen The display screen displays two lines of information When you first power up the display screen appears Readbacks Clock I D Clock g g D Y Y Y Reverse Time Frequency Setpoint Setpoint Warning Field Menu of Pulsing Source Access 1488 Figure 4 10 Two line output display screen The following information appears in the top line of the display left to right e Voltage readback e Current readback in amps e Power readback in watts e Clock ID what the supply is doing gt RMP output is on and ramping gt RUN output is on and the clock shows the elapsed time gt OFF output is off and the clock shows the last run time e Clock Note If the last run time is lt 1 minute the seconds will display in hundredths precision That is 12 1 2 s will display as 12 50 s The following information appears in the bottom line of the display left to right e Reverse time 57000051 00A Communication Interfaces 4 69 Advanced Energy e Frequency of pulsing e Set Point Source i internal e external e Set Point e Regulation mode W Power A Current V Volts e Warning field flashes the following codes gt ARCLIM arc limit reached Note ARCLIM is only active when the Hard
245. verify that the output display screen information shows on the display screen See Chapter 4 for details If the display screen shows an error code and message note the error code number Refer to Chapter 6 5 Select a method of control Host serial port User port or Local panel control 6 Select a regulation mode power current or voltage Output power must be off that is output must be de energized to switch between regulation modes 7 Enter a set point value 8 If necessary enter the following parameters gt Enter a pulse frequency and reverse time gt Enable joule mode and select a set point in joules available only through the serial port the active front panel or the Pinnacle Remote Panel gt Enable target life counters and select a target life for each applicable target available only through the serial port the active front panel or the Pinnacle Remote Panel gt Enable arc handling and enter appropriate arc handling parameters available only through the serial port active front panel or the Pinnacle Remote Panel gt Create a ramping recipe available only through the serial port active front panel or Pinnacle Remote Panel gt Set the out of setpoint timer to a value other than 0 available only through the serial port active front panel or Pinnacle Remote Panel 9 If necessary set limits for output power output voltage output current and or process voltage available on
246. vision name configuration 198 Requests the revision of the unit s flash 0 5 mainframe software the returning packet request flash contains the last five characters of the mainframe revision name software 57000051 00A Communication Interfaces 4 57 Advanced Energy Table 4 15 PROFIBUS Commands 128 to 230 Continued Command Description Number of Transmit Data Bytes Number of Response Data Bytes 211 request FPGA revision Requests revision number of FPGA Returns 4 ASCII characters 0 4 220 request customer service statistics Allows AE Customer Service to access unit statistics Send 1 data byte 8 bit value 0 Total output in kilowatt hours 1 Total idle time 2 Total run time 3 Total unit on events 4 Total output on events 5 Total over temperature events 6 Total control circuit faults 7 Total out of set point events 8 Total hard bus fault events 9 Total power fluctuation events 10 Total process voltage low events 11 Total Unit A inverter low events 12 Total Unit B inverter low events 13 Total user interlock open events 14 Total cable interlock open events 15 Total contactor interlock open events 18 Total PROFIBUS fault events 19 Total pre defined interrupt events 20 Total unassigned interrupt events 22 Total DSP watchdog faults 24 Total 10 ms Bus fault events 4 May return CSR code 5
247. when mode the pulse mode is set to be enabled always Send one data byte 8 bit value e 0 Pulsing enabled at current threshold e 1 Pulsing enabled always e 2 Pulsing enabled using voltage If you choose to set pulsing to use voltage you must also set the voltage threshold for this pulsing function with command 82 For more information about the pulsing modes see Understanding Pulsing Modes on page 5 27 Read back this setting with command 163 66 Enable or disable the hard arc broadcast 1 CSR codes feature 0 1 2 9 enable or disable Send 1 data byte hard arc e 0 Disabl broadcast ee e Non zero Enable Read back this setting with command 163 72 Set a joule value to indicate the joule down 2 CSR only near end counter is near expiration joule indication Send 2 data bytes 16 bit value Read back this setting with command 232 73 Resets the joules remaining counter to its initial 0 CSR only joule count value while the output is on reset 57000051 00A Communication Interfaces 4 119 Advanced Energy Table 4 24 AE Bus Commands Continued Command Description Number CSR of Codes or Transmit Number of Data Response Bytes Bytes 74 Enable or disable the joule countdown feature 1 CSR only enable which waits for command 73 before beginning disable joule the joule countdown countdown Send 1 data byte e 0 Disable e Non zero Enable Read back this setting with co
248. ys above the specified values per your unit configuration Should the unit detect an open circuit condition the unit returns to ignition state otherwise the unit continues to pulse 57000051 00A Installation and Operation 5 29 Advanced Energy Understanding Arc Handling AE ships the Pinnacle Plus power supply with micro arc handling enabled Each time you power off then power on your unit the arc handling feature returns to enabled Note You can disable micro arc handling if your process allows it You should disable arc handling only if your system includes special post process equipment that provides arc interruption You cannot disable hard arc handling A CAUTION Disabling the unit s arc handling ability without providing external arc interruption could cause severe target damage VOLTAGE ARC V ARC TRIP LEVEL To set the V arc trip level use the ARC menu on an active front panel or the Pinnacle Remote Active Panel or AE Bus PROFIBUS Command 10 See Chapter 4 for more information By setting the voltage arc V arc trip level you are indicating the voltage threshold as measured at the DC inverter output at which the Pinnacle Plus power supply recognizes an arc The best value for a voltage arc trip level is somewhere between your process s normal operating voltage and the typical low voltage that occurs when your system experiences a hard arc The latter depends on your target type but typical
249. zero Set bit 2nd data byte Configuration option bit number valid entries 0 31 e 7 RAMP RESOLUTION bit clear 10ms ramp resolution bit set 100ms ramp resolution e 8 JOULE RECIPE STATUS bit clear Normal PROFIBUS status bytes bit set Joule recipe definition PROFIBUS status bytes e 18 USER PORT EOTL DEFINED AS READY SIGNAL bit clear User Port EOTL defined as EOTL bit set User Port EOTL defined as Ready Signal e 19 HIGH SPEED AEBUS bit clear Standard AE Bus baud rates bit set High Speed AE Bus baud rates e 25 EXPLICIT FAULT CLEARING bit clear enables OFF or reset command clears faults bit set disables requires power cycle to recover from fault Command Description Number Number of of Response Transmit Data Data Bytes Bytes 84 Redefines the PROFIBUS status bits 1 CSR only En EiS Send 1 data byte status bits e 0 Normal format e Non zero Joule recipe definition 85 Changes the configuration option bit Requires 2 CSR only change 2 data bytes configuration option bit 1st data byte Bit setting 4 42 Communication Interfaces 57000051 00A Pinnacle Plus 10 kW Table 4 14 PROFIBUS Commands 0 to 127 Continued Command Description Number Number of of Response Transmit Data Data Bytes Bytes 92 pulse frequency index Sets pulse frequency between 0 and 350 kHz in 5 KHZ increments Note Frequency is limited to 150

Pinnacle Plus+ 10 kW (325–650 Vdc) Profibus

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Pinnacle Plus+ 10 kW (325&ndash;650 Vdc) Profibus

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Pinnacle Plus+ 10 kW (325–650 Vdc) Profibus