User Manual XP600 Kit
Contents
1. 2 Open the ticket compartment and secure the printer by means of the supplied screw igure 3 Fit in the roll with the end part turned upwards igure 4 Make sure that the paper sticks out by at least 2 cm before closing the compartment igure 5 INSTRUCTIONS FOR USE EN SELECTING LANGUAGE To change the language of the analyser enter the Con iguration Menu Press Enter and press Y A to select the item Language press Enter again On the next screen the required language can be chosen by pressing V A and selected by pressing Enter again HELP FEATURE This feature makes it possible to get used at any time to the operation selected on the tester screen It describes the feature and the correct way of using the analyser To enable this feature just press the key a screen describing the selected item will appear automatically EXAMPLE If you press Y A to move onto the item Coniguration Menu and press the key the following description will be shown This menu allows you to set the language displayed by the tester and also to adjust the brightness of the LCD display Likewise if you move onto any other item the HELP option will describe how to use that item and or what it is used for To return to the previous screen just press Exit INTERNAL MEMORY The tester is itted with an internal memory which can record the data of th2. Results Good At 3 000 rpm No Load Test Result Good Average Charging The system shows normal output voltage from the alternator No problems have been Volts xx xV detected Press Enter to continue Loading Test Result High Charge Results High Charge At 3 000 rpm The output voltage from the alternator to the battery exceeds the normal operating limits No Load Ta Make sure that there are no loose connections and that the ground connection is normal If Max xx xV lt xx xV there are no connection problems replace the regulator As most alternators have built in regulators this means that the alternator will have to be replaced The normal voltage limit of Check the a typical car regulator is 14 7 volts 0 05 Check the manufacturer alternator and speci ications for the correct limit which will vary according to vehicle and manufacturer regulator RECHARGE SYSTEM OPERATING TEST WITH ELECTRIC LOADS ON 1 Press Enter to perform the alternator TEST under charge switch on the heating main beam headlamps rear demister Do not use cyclical loads such as air conditioning or windscreen wipers Switch on all electrical loads The following screen will appear Rev engine up to 2 000 rpm Press Enter to continue Rev the engine up to 2 000 rpm for 10 seconds then press Press Enter Enter again to view the results Hold on to this 2 000 rpm for 10 seconds then release pedal At 2 000 rpm Av V
3. The system shows normal voltage output from the alternator No problems are noted Average Charging Volts xx xV DRIVER INSTALLATION IMPORTANT Before the drivers are installed the tester should not be connected to the computer through the USB port otherwise installation will fail and no results will be shown when the tester is connected If this mistake was made and the drivers were installed at a later stage after connecting the tester to the computer the drivers will have to be uninstalled making sure that the tester is not connected through the USB port The drivers are installed through the CD supplied with the tester case Follow the various installation steps when these are completed you will be able to launch the programme When the programme has been launched a screen will appear informing you that the tester should be connected to the compu ter hence it can be connected through the USB port The tester will automatically be detected by the computer Now you can select the item PC Link from the Con iguration Menu of the tester After selecting it press Enter An icon will appear on the tester screen to show the connection between the tester and the computer After a few seconds you can obtain the data from the analyser through the programme INSTRUCTIONS FOR USE Eb RAPPORTO DI COLLAUDO meim COMPORT com x Lingua italiano z Allows the desired language The programme ae to be selecte
4. A to select New Erase Memory or Continue Test Press Enter to conirm Press V A to select the Starter Test Press Enter to conirm The following screen will appear Battery xxxV Crank the engine until it starts Press Enter to proceed Select Test AV Battery Test Grounding Test Starter Test Alternator Test Battery xx xxV Crank engine now until it starts Enter to proceed INSTRUCTIONS FOR USE Ei 4 When the engine is started one of the three results will be shown together with the reading of the measured voltage Result OK The system shows normal starting voltage Press EXIT and Alternator Test to test the charging system Result Abrupt Voltage Drop Result OK Min Volts xx xxV Volt Drop Normal Result High Voltage Drop Min Volts xx xxV Volt Drop High The starting voltage is below normal limits ind the starter motor fault following the manufac turer s recommended instructions Result Not Detected The starting voltage was not detected Check starter relay battery terminals or battery age Result Not detected No change in volt drop Check clamping at battery side and test again RECHARGE SYSTEM VOLTAGE TEST ALTERNATOR TEST WITH ELECTRIC LOADS OFF If the starting voltage is normal press EXIT and Alternator Test to perform the charge system test Switch off all the accessories of the vehicle being tested
5. Sutts Tools TBT0600 12v Battery Tester with Printer Tests Batteries Starter Motors Alternators amp Voltage Drop Printer Included can also download results to PC CEN INSTRUCTIONS FOR USE Battery Electrical System Analyzer f JHM BUTT amp CO LTD Station Road Bawtry Doncaster South Yorks DN10 6QD Pad 01302 710868 fF 01302719481 info butisequipment com O www equipment com E butts bawtry f facebook com equipment INSTRUCTIONS FOR USE ED Battery tester and vehicle starting recharging system analyser This tester is used to check the e ficiency of both batteries connected to vehicles and disconnected batteries in storage It is used to check the status of 12V batteries type approved to different standards The tester provides information on both the terminal voltage and the surge current the battery can provide and offers an evaluation of this good recharge replace The tester can also be used to check the e ficiency of the alternator on 12V vehicles WARNINGS Operating precautions NB Read the WARNINGS carefully before using the product The improper use of the product will void the warranty e This device must not be used by anyone not in good health or children without supervision e Keep out of the reach of children This device is not a toy e Always wear protective goggles and keep the face as far away as possible when connecting and disconnecting the battery The battery c
6. inclu ding lights air conditioner radio etc before starting the engine Press Enter to view the following screen Start the engine and keep it running Press Enter to continue The following screen will appear Press Enter to continue Rev the engine to 3 000 rpm for 10 seconds then press Enter again to view the results The following screen will appear Select Test AV Battery Test Grounding Test Starter Test Alternator Test Start engine and keep it running Enter to proceed Make sure all electrical loads are turned off Rev engine to 3 000 rpm Press Enter Hold on to this 3 000 rom for 10 seconds then release pedal A 3 000 rpm Av Volts XX XV Max xx xV lt xx xV Min xx xV gt xx xV Press Enter again one of the three results will be displayed along with the current measured reading INSTRUCTIONS FOR USE EN Result L h Result Low Charge aca ne arge The alternator is not supplying enough voltage to the battery Check the belts and make sure No Load Test that the alternator is rotating with the engine running If the belts slip or are broken replace Min xx xV gt xx xV them and repeat the test Check the connections from the alternator to the battery If the connection is loose or heavily corroded clean or replace the cable and test again If the Check for belts and connections are in good condition replace the alternator loose belt and alternator
7. ck clip from either the engine or the vehicle chassis to the battery negative post Take less than 15 seconds to complete this procedure not to lose the recorded data otherwise repeat the test Once the black clip has been connected to the battery negative post the display will appear as follows Press Enter to proceed The test will take a few seconds If the measured Ohms are within limits the display will appear as follows If the measured Ohms are above limits the display will appear as follows If a wrong procedure was performed during the test the display will appear as follows Select Test AV Battery Test Grounding Test Starter Test Alternator Test Clip black clip to engine body or car chassis and red clip to positive battery post Analysing Please wait Now transfer black clip to bat tery negative post The time limit given is 15 seconds before the memory is lost Enter to proceed Analysing Please wait Results OK Xx xx MOhm Results High Ohms Xx xx mOhm Results Not detected Wrong procedures Try again and follow given instructions step by step 10 Press EXIT to return to step 1 or remove the test clips from the battery posts to end the test START SYSTEM TEST STARTER TEST Fix the black clip terminal to the negative terminal of the vehicle battery Fix the red clip terminal to the positive terminal of the vehicle battery Press Y
8. cles operating machinery and boats STANDARD LIQUID WET BATTERIES A lead battery with positive and negative plates immersed in a water and sulphuric acid solution They may be hermetic or fitted with caps for maintenance This is the most commonly used battery in the automotive sector AGM SPIRAL BATTERIES Gas recombination batteries AGM are continuous band batteries in which the same plate electrolyte solution and silicon and polymeric fibre separators are rolled in a spiral They are maintenance free with a high starting surge designed specifically for extreme and heavy duty conditions They withstand intense charge discharge cycles AGM FLAT PLATE BATTERIES FLAT PLATE gas recombination batteries AGM are sealed batteries using a VRLA pressure control system In this case the electrolyte solution is held by fibreglass separators generally placed between the plates These high performance maintenance free batteries are ideal for intense cycles high loads and working in partial states of charge These batteries are suited to the latest generation Start amp Stop systems This device is marked with a recycling symbol This means that when no longer in use it must be disposed of separa tely in an appropriate disposal site and not with normal household refuse This is a beneit for the environment and an EE advantage for all a PROTECTING THE ENVIRONMENT
9. d should automatically Data prova 2014 04 22 detect the port that Aor ommodo me iii Allows the data supplied by the tester as well tester otherwise EPR as the data input into the table on the left to be eange oM Eor erent added to the screen Modello batteria Allows the company s name and address to be entered Aggiungi ai report di prova Allows the data of the tester connected to the computer to be obtained iIntestazione F ooter Ottioni dati da Stampa Salva con nome F z P gt gt analizzatore p NB The Test Report programme runs on computers with Windows XP Vista 7 or 8 To allow the feature of the programme Save as to operate properly the PC where the programme has been installed must have the complete version of Micro soft Word 2003 or a later version MAINTENANCE When not in use the device must be stored in a dry place to avoid exposure to humidity To clean the outer body disconnect the device and clean with a soft cloth GENERAL USER INFORMATION NOMINAL RATING OF THE BATTERY Ah Quantity of current A a battery can provide in the time h normally considered in 10 hours VRLA GEL BATTERIES A gel battery is a Lead Calcium battery with positive and negative plates immersed in a gelatinous solution It is hermetically sealed and requires no maintenance These batteries are usually used in intense conditions Their strength makes them particu larly suited for motorcycles off road vehi
10. e latest tested vehicle so that they can be later input into the computer or checked without having to perform the test again Whenever a new test needs to be started press V A to move onto the item New Erase Memory and press Enter Once this option has been selected the tester will erase all the stored data of the latest test performed A new set of tests can then be started on the vehicle battery grounding starter or alternator Once a test e g a battery test has been completed you can perform the other tests or return to the initial menu if you return to the initial menu but want to continue the previously started test use the V A keys to select the item Continue Test and press Enter The tester will automatically bring you back to the screen that allows the type of test to be selected and you will be able to continue with a different test on the vehicle without losing the previously saved data OPERATING AND USE INSTRUCTIONS 1 Before testing a battery in a vehicle switch off the vehicle all the accessories and any other loads Close the vehicle doors and boot WARNING After switching off the vehicle engine turn on the headlights and leave them on for approximately 30 seconds so that the battery surface charge can be dissipated 2 Make sure that the battery terminals are clean Clean with a metal brush if necessary Clamp the black lead to the negative terminal on the vehicle battery Clamp the
11. olts xx xV The following screen will appear Max xx xV gt xx xV Min xx xV gt xx xV Press Enter for results 4 Press Enter to continue testing the system with the accessories switched on One of the following three results will be displayed along with the current measured reading INSTRUCTIONS FOR USE EN Result High Charge eee a rane The voltage output from the alternator to the battery exceeds the normal limits of a correctly Loading Test working regulator Make sure that there are no loose connections and that the ground Max xx xV lt xx xV connection is normal If there are no connection problems replace the regulator As most alternators have a built in regulator this means that the alternator will have to be replaced Check for loose belt and alternator Result Low Charge Results Low Charge The alternator does not supply enough current to charge the electrical system and the At 2 000 rpm battery Check the belts and make sure that the alternator is rotating with the engine running Loading Test lf the belts slip or are broken replace them and repeat the test Check the connections from Min xx xV_ gt xx xV the alternator to the battery If the connection is loose or heavily corroded clean or replace R Check for loose belt and the cable and test again If the belts and connections are in good condition replace the alenar alternator Results Good Result Good At 2 000 rpm Loading Test
12. ontains corrosive liquid in the event of accidental contact with the skin or the eyes rinse immediately with water and seek medical advice Do not drop metal tools on the battery This could cause a short circuit Do not wear metal objects rings bracelets watches etc when working with a battery In the event of damage the device must be repaired or maintained only by quali ied staf Do not use on 24V batteries and systems 24V connection may cause damage to the device PREPARING FOR TEST 1 Make sure that the area around the battery is well ventilated before starting the test 2 Clean the battery terminals Take care to prevent any corrosive substances from coming into contact with the eyes 3 Check that the battery container or lid are not cracked or broken Do not use the tester if the battery is damaged 4 If the battery is not a maintenance free sealed one add distilled water to each cell until the acid battery is at the level speci fied by the manufacturer Do not exceed the recommended level 5 If the battery must be removed from the vehicle to test it always remove the ground terminal from the vehicle irst Make sure that the vehicle accessories are switched off in order to prevent the formation of electric arcs SECURING PRINTER 1 To secure the mobile printer in position irst remove the cover from the tester back igure 1 Then the printer can be itted in by making it slide as far as the ixing point igure 2
13. red lead to the positive terminal on the vehicle battery Make sure that the tester clips and the battery posts make good contact with each other so that a correct test can be performed 3 Press V A to select New Erase Memory or Continue Test Press Enter to con irm Select Testa V Press V A to select Battery Test Press Enter to confirm Battery Test WARNI Ifany battery surface charge is detected the tester will remove it If the battery Grounding Test surface charge is too high to be removed the tester will prompt you to turn on the headlights Starter Test to remove it Alternator Test 4 Press VY A to select the battery type Select Battery a SLI WET type STANDARD LIQUID SLI Wet type b AGM Flat Spiral AGM Flat Spiral Press Enter to confirm your choice Enter to proceed INSTRUCTIONS FOR USE SE 5 Press V A to select the battery test standards CCA SAE DIN JIS IEC EN CA Select Rating V A Unknown CCA SAE DIN Press Enter to confirm your choice JIS IEC EN CA Unknown Press lt gt VA to input the battery capacity of CCA Input Battery Rating e CCA 100 1700 e EN 100 1700 Increase Decrease e SAE 100 1700 CA 100 1700 ASingle digit V e DIN 100 1000 Unknown lt By hundredth gt e JIS 100 1700 see codes conversion table e IEC 100 1000 Press Enter to start the test POEGA Analysing 7 The test will
14. take a few seconds Please wait 8 When the test has been completed the display shows the current volts and CCA One of the following results will also be displayed Battery Good Battery Good Measured xxxA SAE The battery is good and holds the charge Rating xxxA SAE Volts Int R x xx mQ Life xx Battery Recharge Measured xxxA SAE Battery Rech i atte ecnarge Rating xxxA SAE The battery is lat the battery conditions cannot be determined correctly until it has been fully Volts xx xx V recharged Recharge amp retest the battery Int R xx xx mQ Life xx Battery Replace Battery Replace Measured xxxA SAE The battery does not hold the charge Rating xxxA SAE It should be replaced immediately Volts xx xx V Int R xx xx mQ Life xx 9 Press EXIT to return to step 3 or remove the test clips from the battery posts to end the test INSTRUCTIONS FOR USE EN GROUNDING SYSTEM TEST GROUNDING TEST 1 Press V A to select New Erase Memory or Continue Test Press Enter to confirm Press V A to select the grounding system test Grounding Test Press Enter to confirm The display will appear as follows Clip the black clip to the engine body or the car chassis and the red clip to the battery post Then press Enter The test will take a few seconds When the test has been completed transfer the bla
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