to Open Manual File - American Musical Supply
Contents
1. NS cccccccceceesccccccsccccccssecesecsuscececssscescsuscesesusesecsuuseseesuucesecsuseesecssusesecusseseuausessecsuuseeeuauceseuauasssecsuueseecuuueeecnass 9 TE AN E MT EE 9 CH 540 User Manual 2 2005 12 07 09 58 WWwW americanmusical com BEFORE YOU BEGIN What is included gt 1x ThunderBall CH 540 gt 5x JCD130V200W lamps or 5 x JCD230V200W lamps gt Warranty Card amp Manual Unpacking Instructions Immediately upon receiving a fixture carefully unpack the carton check the contents to ensure that all parts are present and have been received in good condition Notify the shipper immediately and retain packing material for inspection if any parts appear damaged from shipping or the carton itself shows signs of mishandling Save the carton and all packing materials In the event that a fixture must be returned to the factory it is important that the fixture be returned in the original factory box and packing AC Power To determine the power requirements for a particular fixture see the label affixed to the back plate of the fixture or refer to the fixture s specifications chart A fixture s listed current rating is its average current draw under normal conditions All fixtures must be powered directly off a switched circuit and cannot be run off a rheostat variable resistor or dimmer circuit even if the rheostat or dimmer channel is used solely for a 0 to 100 switch Before applying power to a fixture check that t2. WWwW americanmusical com CH 540 ThunderBall USER alla aa TA Te re a m Veit D esas ft LE tas E HS Tr au HLL LL WE k F cul mt Votre anavc tion Pe formante Chauvet 3000 N 29 Ct Hollywood FL 33020 U S A 800 762 1084 954 929 1115 FAX 954 929 5560 www chauvetlighting com 2005 12 07 09 58 WWw americanmusical com TABLE OF CONTENT TABLE OF CONTENT cccccccccccccsccccccccccccncccneneneecncacecusecacacacececeeeaeaeneaeeeaeeseenesnsnenenenenenensasasanaeusasacageeeeeneneeeaeaeaneeeseseseeas 2 BEFORE YOU BEGIN ccccccscecececececececececececececececececeeeeeeeeeeeeeeeeeeeeeeeeensneneneneneneneneneaeaeaeasaeaeacacacagaceceneeeaensasaeaeasenaeeseeeeeess 3 REENEN 3 UNPACKING INSTRUCTIONS EEN 3 AC bowen EA E A AE A A AEE 3 SAFETY INSTRUCTIONS EEN 3 INTRODUCTION BEE 4 NEE 4 PRODUCT TT 4 Sab HE 5 Ee 5 Eeer EE 5 Velo nl e 5 Onentaton EE 5 POONG E 5 FUSE REPLACEMENT asssssuaanauunnnnanuuunnnnanaunnn nnana ukna annantu nnana aE LAALAAEEALAAAAAEEARAARAEEEAAAEANEEEEEEEAEEEEEEEEE REEERE EEn ERROR BOOKMARK NOT DEFINED OPERATING INSTRUCTIONS 0cccccecececececececccececececececececseeeeeeeeeececenenenenenenenenensasaeacacacacaceaececeneeeasaeaseueeeseensnsceneneneneaseeaes 6 D ty Cycle recommended EE 6 APPENDIX EE 7 ENE RAI VINTEC e 7 RETORN FO I EG 7 MEAS cs cosa aes cu statasevsan adaanaeacacguacsutayveea nua uuseeiae e 7 SERA TEU OTN ee 8 TECHNICAL SPECIFICATIO
3. and alone unit and to maximize exposure should be placed in the center of the dance area Once powered the spheres will immediately rotate Whether used in a mobile or permanent environment you may find it useful to control this effect by means of a relay system for remote switching or to go with DMX control use the latest in DMX compatible Relay Pack all available from CHAUVET A relay system will allow you to remotely trigger the ThunderBall and any other non dimmable effect light from a switch panel Make sure to use a cable of at least 25 feet to provide ample distance between the control panel and the switch pack for most mobile lighting applications If you would prefer to control it directly from your DMX lighting console then we suggest a DMX compatible relay switch pack These devices are an extremely affordable solution to operating non DMX lighting effects remotely Duty Cycle recommended For optimum fixture longevity it is recommended that this fixture cycle On and Off every 15 minutes due to the high temperature created while in use For every 15 minute period that the fixture is used allow 15 minutes in the Off position to cool down To learn more about these and other CHAUVET products visit us at www chauvetlighting com CH 540 User Manual 6 2005 12 07 09 58 WWwW americanmusical com APPENDIX General Maintenance To maintain optimum performance and minimize wear fixtures should be cleaned frequently Usag
4. e and environment are contributing factors in determining frequency As a general rule fixtures should be cleaned at least twice a month Dust build up reduces light output performance and can cause overheating This can lead to reduced lamp life and increased mechanical wear Be sure to power off fixture before conducting maintenance Unplug fixture from power Use a vacuum or air compressor and a soft brush to remove dust collected on external vents and internal components Clean all glass when the fixture is cold with a mild solution of glass cleaner or Isopropyl Alcohol and a soft lint free cotton cloth or lens tissue Apply solution to the cloth or tissue and drag dirt and grime to the outside of the lens Gently polish optical surfaces until they are free of haze and lint Do not to touch the lamp glass when cleaning fixture Oil and dirt can cause damage and premature aging of the lamp In the event that the lamp is touched or becomes dirty clean the lamps with an alcohol wipe The cleaning of internal and external optical lenses and or mirrors must be carried out periodically to optimize light output Cleaning frequency depends on the environment in which the fixture operates damp smoky or particularly dirty surrounding can cause greater accumulation of dirt on the unit s optics Clean with soft cloth using normal glass cleaning fluid Always dry the parts carefully Clean the external optics at least every 20 days Clean the internal opt
5. he source voltage matches the fixture s requirement Safety Instructions information about the installation usage and maintenance A Please read these instructions carefully which includes important Caution sell the unit to another user be sure that they also receive this instruction booklet Always make sure that you are connecting to the proper voltage and that the line voltage you are connecting to is not higher than that stated on decal or rear panel of the fixture This product is intended for indoor use only To prevent risk of fire or shock do not expose fixture to rain or moisture Make sure there are no flammable materials close to the unit while operating The unit must be installed in a location with adequate ventilation at least 50cm from adjacent surfaces Be sure that no ventilation slots are blocked Always disconnect from power source before servicing or replacing lamp or fuse and be sure to replace with same lamp source e Please keep this User Guide for future consultation If you e Secure fixture to fastening device using a safety chain Never carry the fixture solely by its head Use its carrying handles Maximum ambient temperature is Ta 40 Do not operate fixture at temperatures higher than this In the event of serious operating problem stop using the unit immediately Never try to repair the unit by yourself Repairs carried out by unskilled people can lead to damage or malfunction Plea
6. here is no movement to the audio Fluid indicator not working Fogger or Snow output has dropped Lamps cuts off sporadically Light will not come on after power failure Motor movements are jerky or jumpy Moves slow No flash No fog No light output Relay will not work Remote does not work Unit wobbles when rotating Lights Check fan thermal switch reset Clean optical system or replace lamp Check 220 110v switch for proper setting Check total load placed on device Check users manual for speed adjustment Check for power on Mains Check device s fuse internal and or external Make sure you have the correct audio mode on the control switches If audio provided via A jack make sure a live audio signal exists Adjust sound sensitivity knob The filter tip on the end of the tube inserted into the fluid container must float freely in order to measure correctly check to see if perhaps it is stuck Clean with distilled water and vinegar Replace hose Possible bad lamp or fixture is overheating Lamp may be at end of its life Some discharge lamps require a cooling off period before the electronics in the fixture can kick start it again wait 5 to 10 minutes before powering up Possible bad motor driver or sensors Check polarity switch on controller Check 220 110v switch for proper setting Re install bulb may have shifted in shipping Check fluid tank if empty Make sure gree
7. ics at least every 30 60 days Returns Procedure Claims Returned merchandise must be sent prepaid and in the original packing call tags will not be issued Package must be clearly labeled with a Return Merchandise Authorization Number RA Products returned without an RA will be refused Call CHAUVET and request RA prior to shipping the fixture Be prepared to provide the model number serial number and a brief description of the cause for the return Be sure to properly pack fixture any shipping damage resulting from inadequate packaging is the customer s responsibility CHAUVET reserves the right to use its own discretion to repair or replace product s As a suggestion proper UPS packing or double boxing is always a safe method to use Damage incurred in shipping is the responsibility of the shipper therefore the damage must be reported to the carrier upon receipt of merchandise It is the customer s responsibility to notify and submit claims with the shipper in the event that a fixture is damaged due to shipping Any other claim for items such as missing component part damage not related to shipping and concealed damage must be made within seven 7 days of receiving merchandise CH 540 User Manual 7 2005 12 07 09 58 WWwW americanmusical com General Troubleshooting Symptom Auto shut off Beam is very dim or not bright Breaker Fuse keeps blowing Chase is too slow Device has no power Fixture is on but t
8. lighting com Telephone 954 929 1115 Press 4 Fax 954 929 5560 Attention Service Website http www chauvetlighting com CH 540 User Manual 9 2005 12 07 09 58
9. n light is on for power Check slip ring amp brushes for contact Install bulb Call service technician Check reset switch Check cable connections Make sure connector is firmly connected to device Check for damages possibly incurred during shipping Appendix Applies to Foggers Dimmers amp Snow Controllers amp Chaser T T li l l So CH 540 User Manual 2005 12 07 09 58 WWwW americanmusical com Appendix Technical Specifications WEIGHT amp DIMENSIONS EE e EE 470 mm 18 5 in Aarie i EE 584 mm 23 in EI 584 mm 23 in Ve atest corsets ace encase ENTE cae cece ioe we A A ee A A IE A A 12 7 Kgs 27 88 lbs POWER EE 115V 60Hz or 230V 50Hz EE 3 prong IEC DUTY CYCLE RECOMMENDED Et ORE E E A E not to exceed 15 minutes DAO Fe ooe a E a teense ees ete cool down for 15 minutes LAMPS UCTS OV ZOO WY E 200W 130V SCID Ze OM ZO OW EE 200W 230V THERMAL Maximum ambient temperature ccccccceeccceeeecseeeeceeeeecaeeeeeaseesseeeeeseeeeseeeeeseeeesseneensaaes 40 104 F FUSE DOTA E 20mm Glass15A 250V Fast Blow 115V DOTY E 20mm Glass 10A 250V Fast Blow 230V ORDERING INFORMATION PEA NCE le UN a a gerne cheeses aes etc en eee ceper ca nies eee sentence ne game e elena ees CH 540 EE a Lo ee ee eno ee a nn eee ee ee P170FUSE015 SET E P170FUSE010 Technical Support Address Service Dept 3000 N 29 Ct Hollywood FL 33020 USA Support Email tech chauvet
10. se contact the nearest authorized technical assistance center Always use the same type spare parts Don t connect the device to a dimmer pack Make sure power cord is never crimped or damaged Never disconnect power cord by pulling or tugging on the cord Avoid direct eye exposure to lamp while it is on There are no user serviceable parts inside the unit Do not open the housing or attempt any repairs yourself In the unlikely event your unit may require service please contact CHAUVET CH 540 User Manual 2005 12 07 09 58 WWwW americanmusical com INTRODUCTION Features 5 constantly rotating spheres 360 rotation on one axis 61 interchangeable lenses per sphere Sphere lenses come in Yellow Green Blue Red and Multi colors Product Overview CH 540 User Manual 4 2005 12 07 09 58 WWwW americanmusical com SETUP Lamp You may need to install the lamps prior to the initial operation of the fixture Five JCD 200W halogen lamps are included Warning When replacing the lamp please wait 15 minutes after powering down to allow the unit to cool down Always disconnect from main power prior to lamp replacement Do not touch the envelope glass area of the bulb with bare hands If this happens clean the lamp with alcohol and wipe it with a lint free cloth before installation LAMP INSTALLATION 1 Remove the S1 screws located surrounding the midline of the spheres as shown in the image Allo
11. w time to cool 2 Pull the top cover out exposing the lamp and before handling socket not shown 3 If replacing the lamp remove old lamp first 4 Using acloth or napkin hold the bulb and pull out of the lamp socket located inside the reflector 5 Replace with a new lamp 6 Replace top cover align the screw holes and fasten the screws Additional screw on the back side not shown Mounting ORIENTATION This fixture may be mounted in any position provided there is adequate room for ventilation RIGGING lt is important never to obstruct the fan or vents pathway Mount the fixture using a suitable C or O type clamp Adjust the angle of the fixture by loosening both knobs and tilting the fixture After finding the desired position retighten both knobs Hanai anging Clamp e When selecting installation location take into consideration lamp replacement access and routine maintenance e Safety cables should always be used e Never mount in places where the fixture will be exposed to rain high humidity extreme temperature changes or restricted ventilation CH 540 User Manual 5 2005 12 07 09 58 WWwW americanmusical com OPERATING INSTRUCTIONS The ThunderBall is a high output effect light that does not require any type of controller to operate Five rotating spheres with 61 lenses each produce a spectacular mirror ball like effect that criss cross continuously This fixture is designed to operate as a st
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