Home

2080-UM004B-EN-E Micro800 Plug

1. Resource Description Micro800 RS232 485 Isolated Serial Port Plug in Module Wiring nformation on mounting and wiring the Micro800 RS232 485 isolated serial Diagrams 2080 WD002 port plug in module Micro800 Non isolated Unipolar Analog Input Plug in Module Wiring nformation on mounting and wiring the Micro800 non isolated unipolar analog Diagrams 2080 WD003 input plug in module Micro800 Non isolated Unipolar Analog Output Plug in Module Wiring Information on mounting and wiring the Micro800 non isolated unipolar analog Diagrams 2080 WD004 output plug in module Micro800 Non isolated RTD Plug in Module Wiring Diagrams nformation on mounting and wiring the Micro800 non isolated RTD plug in 2080 WD005 module Micro800 Non isolated Thermocouple Plug in Module Wiring Diagrams Information on mounting and wiring the Micro800 non isolated thermocouple 2080 WD006 plug in module Micro800 Memory Backup and High Accuracy RTC Plug In Module nformation on mounting and wiring the Micro800 memory backup and high Wiring Diagrams 2080 WD007 accuracy RTC plug in module Micro800 6 Channel Trimpot Analog Input Plug In Module Wiring nformation on mounting and wiring the Micro800 6 channel trimpot analog Diagrams 2080 WD008 input plug in module Micro800 Digital Relay Output Plug in Module Wiring Diagrams nformation on mounting and wiring the Micro800 digital relay output plug in 2080 WD010 module
2. CompactBlock LDX Len e COMM 8 LONA supply 9 1 KwikLink Lite IP20 Flat Media miss Fee rx PowerFlex 523 2 Trunk Line Connector Component on 3 Drop Line Connector DeviceNet 25 COMM D 4 Terminating Resistor Network 5 5 pin Open Style Connector 6 Power Tap with terminating resistor 46220 4 Set the node address for the CompactBlock LDX through the node switches to node 1 5 Set the node address for the PowerFlex drive through the 25 COMM D to node 2 Set the baud rate to autobaud Rockwell Automation Publication 2080 UMO004B EN E December 2013 81 Appendix B Quickstart Configuration 1 Launch Connected Components Workbench and open the sample project you have downloaded from the Sample Code Library 2 Import the following DNET UDFBs into your project RA DNET MASTER RA DNET LDX DISCRETE RA PF DNET STANDARD See User Defined Function Blocks on page 45 for information on input and output parameters for these UDFBs 3 Configure the MASTER as shown 4 Configure the PowerFlex UDFB as shown that is set the node address plug in slot ID and so on 82 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Quickstart Appendix B 5 Configure the CompactBlock LDX UDFB as shown that is set the node address plug in slot ID Modulel Module4 Build
3. DTE Device DCE Device Micro800 RS232 Modem and Isolated Serial Port so on Plug in Module 8 Pin 25 Pin 9 Pin B3 TXD TXD 2 3 B2 RXD RXD 3 2 A2 GND GND 7 5 Al B DCD 8 1 B4 DIR 20 4 B1 DCD DSR 6 6 M CTS CIS 5 8 RTS RIS 4 7 ATTENTION Do not connect to pins A1 and B4 for 5 232 A connections This connection will cause damage to the RS 232 485 communication port 10 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Install and Wire Your Module Chapter 2 2080 DNET20 6 pin Female Terminal Block Color Chips dots DeviceNet lol Port Pinout Red Dot v ineo o L white Dot EED o CANH WHITE Blue Dot O SHIELD Black Dot O CANL BLUE O O V BLACK 10 position Plug 5 position Plug 10 position Linear Plug DeviceNet Drop Line or Trunk Cable 20474 2080 DNET20 Sample network wiring using KwikLink Lite Flat media id controller CompactBlock LDX 1 KwikLink Lite IP20 flat media 2 Trunk line connector pe 3 Drop line connector Component on 4 Terminating resistor DeviceNet 5 5 pin open style connector network 6 Power tap with terminating resis
4. Rockwell Automation Publication 2080 UM004B EN E December 2013 17 Chapter2 Install and Wire Your Module Notes 18 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Thermocouple Module Chapter J Non isolated Thermocouple and RTD Plug in Modules 2080 TC2 and 2080 RTD2 The Thermocouple 2080 TC2 and RTD 2080 RTD2 plug in modules allow for temperature measure and control when used with PID This plug in can be used in any slot of your Micro830 Micro850 controller Removal and Insertion Under Power RIUP is not supported The 2080 TC2 two channel plug in module supports thermocouple measurement It digitally converts and transmits temperature data from any combination of up to eight types of thermocouple sensors Each input channel is individually configurable through the Connected Components Workbench software for a specific sensor filter frequency Thermocouple Sensor Types and Ranges The module supports B E J K N R S T types of thermocouple sensors The module channels are referred to as Channel 0 Channel 1 and CJC respectively The cold junction compensation is provided by an external NTC thermistor which comes with the module thermistor has to be fitted to the screw terminals A3 and B3 of the module This CJC is common to channel 0 and 1 thermocouple sensors and provides open circuit overrange and underrange detection and indication Overrange and Underra
5. Rockwell Automation Publication 2080 UMO004B EN E December 2013 DeviceNet Plug in 2080 DNET20 Appendix 5 RA DNET NODE STATUS Input and Output Parameters Variable Name Type Data Type Description FBENO OUTPUT BOOL Function block enable output TRUE upon exit Status OUTPUT USINT Scanner fault status 0 No errors Error OUTPUT STRING Description of the node status error Sample Code NODE STATUS RA DNET LDX DISCRETE FBEN FBENO SlotID DI_Module1 NodelD DI Module2 Module1 DI Module3 Module2 DI Module4 Module3 Module4 DO Module DO Module2 DO Module3 DO Module4 Rockwell Automation Publication 2080 UMO004B EN E December 2013 RA DNET LDX DISCRETE This UDFB is used for I O data exchange with discrete CompactBlock I O RA DNET LDX DISCRETE Input and Output Parameters Variable Name FBEN Type INPUT Data Type BOOL Description Function block enable input TRUE to enable the function block 51010 NodelD INPUT INPUT UINT USINT Plug in slot number 1 5 Node address of the digital Compact 1 0 slave node Module INPUT STRING Base module 1 0 configuration INPUT X OUTPUT Channels For example 16X0 16 input 0 output is physically present as base module Valid String 32X0 0X32 16X0 0X16 16X16 8X8 8X0 0X8 0X6 NOTE X should always be upper case Module2 Module3 INPUT INPUT STRING STRIN
6. In order to configure the DeviceNet plug in and scan the network you need to import user defined function blocks UDFBs in your Micro800 project in Connected Components Workbench Autoscan is used to add nodes into the scan list Network Wiring The DeviceNet specifications provide for maximum network distances for the main trunk line and drop lines depending upon the baud rate used on the network Network Specifications Baud Rate Trunk Line Length Drop Length Maximum Distance Maximum Cumulative Meters Feet Meters Feet Meters Feet 125k baud 420 1377 6 20 156 512 250k baud 200 656 17 6 20 78 256 500k baud 75 246 6 20 39 128 IMPORTANT Maximum power supply drop cable length is 3 m Recommended Cable Flat Cable Kwiklink lite Class 1 cable maximum allowable current 8 NEC CECode Class 2 cable maximum allowable current 4A NEC CECode Rockwell Automation Publication 2080 UMO004B EN E December 2013 DeviceNet Plug in 2080 DNET20 Appendix 5 DeviceNet Switches 2080 DNET20 Assembly Diagram unii CONTACT CONFIGURATION Pos 1 denotes Pin 1 DeviceNet Address MAC ID Switch Definitions Node Address SW1 Switch Positions 3 4 5 6 7 8 Switch Position Values 32 16 8 4 2 1 0
7. Open and short circuit protection Yes Output overvoltage protection Yes Input group to bus isolation isolation Channel to channel isolation Non isolation Temperature operating IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 65 C 4 149 F Temperature non operating IEC 60068 2 1 Test Ab Unpackaged Nonoperating Cold IEC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat IEC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock 40 85 C 40 185 F Relative humidity IEC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 non condensing Operating altitude 2000 m Cable length max 10m 1 Step response is the period of time between when the D A converter was instructed to go from minimum to full range until the device is at 63 of full range 2 Includes offset gain non linearity and repeatability error terms 3 Repeatability is the ability of the output module to reproduce output readings when the same controller value is applied to it consecutively under the same conditions and in the same direction Rockwell Automation Publication 2080 UMO004B EN E December 2013 63 Appendix A Specialty Plug in Modules 64 Specifications Certifications 2080 IF2 2080 IF4 2080 0 2 Certification when product is marked 1 Value
8. Temperature non operating IEC60068 2 1 Test Ad Operating Cold IEC60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 40 85 C 40 185 F Relative humidity IEC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 noncondensing Vibration IEC 60068 2 6 Test Fc Operating 2g 10 500 Hz Shock operating IEC 60068 2 27 Test Ea Unpackaged Shock DIN rail mounting 25 g Panel mounting 35 g Shock non operating IEC 60068 2 27 Test Ea Unpackaged Shock 25g Emissions CISPR 11 Group 1 Class A ESD Immunity IEC 61000 4 2 4 kV contact discharges 8 kV air discharges Radiated RF immunity IEC 61000 4 3 10 V M with 1 kHz sine wave 8096AM from 80 2000 MHz 10 V M with 200 Hz 5096 Pulse 100 900 MHz 10 V M with 200 Hz 5096 Pulse 100 21890 MHz 10 V M with 1 kHz sine wave 80 AM from 2000 2700 MHz Rockwell Automation Publication 2080 UMO004B EN E December 2013 Specifications Appendix A Environmental Specifications 2080 0 4 2080 0V4 2080 1040B4 2080 1040V4 2080 104 Attribute EFT B immunity Value 2 kV 5 kHz on signal ports Surge transient immunity 1 kV line line DM and 2 kV line earth CM on signal ports Conducted RF immunity 10V rms with 1 kHz sine wave 8096AM from 150 kHz 80 MHz Certifications 2080 0B4 2080 0 V4 2080 1040 B4 2080 1040 V4 2080
9. Controller Number of Plug in Slots Micro810 0 Micro820 2 Micro830 2 10 16 points 3 24 points 5 48 points Micro850 3 24 points 5 48 points ATTENTION Removal and Insertion Under Power RIUP is not supported on all Micro800 plug in modules except on the 2080 MEMBAK RTC module ATTENTION Micro800 plug in modules can be installed on any plug in slot on the controller except for the 2080 MEMBAK RTC module which can only be installed on the leftmost plug in slot 12 24V Digital Plug ins 2080 104 2080 1040 4 2080 1040V4 2080 0B4 2080 0V4 These digital plug in modules provide transistor outputs for switching a variety of 12 24V DC voltages to field loads and for detecting 12 24V signals from field devices Rockwell Automation Publication 2080 UMO004B EN E December 2013 Analog Plug ins Specialty Plug ins Rockwell Automation Publication 2080 UMO004B EN E December 2013 Micro800 Plug in Modules Chapter 1 AC DC Relay Output Module 2080 0W4l The 2080 OW AL is a 4 channel relay output and provides dry contact relay closure outputs for switching a variety of AC and DC voltages to field loads The following analog plug ins are supported by most Micro800 controllers Non isolated Unipolar Analog Input and Output 2080 IF2 2080 IF4 2080 OF2 These plug in modules add extra embedded non isolated unipolar 0 10V 0 20 mA analog I O and offer 12 bit resolution Non isolated T
10. IEC 60068 2 14 Test Nb Operating Thermal Shock 40 85 C 40 185 F Relative humidity IEC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 noncondensing Emissions CISPR 11 IEC 61000 6 4 Class A ESD Immunity IEC 61000 4 2 6 kV contact discharges 8 kV air discharges Radiated RF immunity IEC 61000 4 3 10V m with 1 kHz sine wave 80 AM from 80 2000 MHz 10V m with 200 Hz 50 Pulse 100 AM 900 MHz 10V m with 200 Hz 50 Pulse 100 AM 1890 MHz 10V m with 1 kHz sine wave 80 AM from 2000 2700 MHz Rockwell Automation Publication 2080 UMO004B EN E December 2013 Specifications Appendix A Environmental Specifications 2080 DNET20 Attribute Value EFT B immunity EC 61000 4 4 4 kV 5 kHz on power ports 2 kV 5 kHz on communication ports Surge transient immunity EC 61000 4 5 1 kV line line DM and 2 kV line earth CM on power ports 2 kV line earth CM on communication ports Conducted RF immunity Rockwell Automation Publication 2080 UMO004B EN E December 2013 EC 61000 4 6 10V rms with 1 kHz sine wave 8096 AM from 150 kHz 80 MHz 73 Appendix A 74 Specifications Certifications 2080 DNET20 Certification when product Value is marked c UL us UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Listed for Class Division 2 Group A B C D Hazardous Locatio
11. a tedeetanesitacd od el d out 20 RTD Sensor eri E prn 20 Connected Components Workbench Global Variables Data Ma 22 Temperature Conversion Data to Degree Celsius 23 Rockwell Automation Publication 2080 UMO004AB EN E December 2013 V Table of Contents High Speed Counter 2080 MOT HSC DeviceNet Plug in 2080 DNET20 Specifications Quickstart vi Chapter 4 OVERVIEW ume IR Rais EEE M ERIS eee dS 25 Counter Specifications tipo ub edidit 25 Number of Counters 1 to 2 sore iiid aw rere hte 26 us ei op ot E E UP EOS MEN KR Cua We Ha 22 Counter with External 27 Understanding 33 User Defined Function Blocks 525 ere rua oae et eria 35 35 Use the 2080 MOT HSC 38 Chapter 5 Overview EET E 39 Status Indicators dO buoni due ente ud ade rg 39 Network Configutat0flzs sioe ae rep RE E e RA RATE 40 Network WIHNg eeng net RAS arian Saber ana nara 40 eus an ensi eee 41 Power Supply 42 User Defined Function Blocks o eer ere ERR rn 45 RA DNET MASTERS sedes d tre cates
12. CE European Union 2004 108 EC EMC Directive compliant with EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions 1 See the Product Certification link at http www rockwellautomation com products certification for Declarations of Conformity Certificates and other certification details 66 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Specifications Appendix A General Specifications 2080 MOT HSC Attribute Value Dimensions HxWxD approx 62 x 31 5 x 20 mm 2 44 x 1 24 x 0 79 in Terminal screw torque 0 22 0 25 Nm 1 95 2 21 Ib in using a 2 5 mm 0 10 in flat blade screwdriver Bus current draw 60 mA Q 3 3V DC Recommended cable Individually shielded twisted pair cable or the type recommended Wire size Enclosure type rating Isolation voltage by the encoder or sensor manufacturer Min Max Solid 0 14 mm 1 5 mm rated 90 C 26 AWG 16 AWG 194 F insulation 7 7 max Stranded 0 14 mm 1 0 mm 26 AWG 18 AWG Meets IP20 Input module 50V continuous Basic Insulation Type Inputs Outputs to Backplane Type tested for 60s 720V DC Inputs Outputs to Backplane Wiring Categ
13. Micro800 Digital Input Output and Combination Plug in Modules nformation on mounting and wiring the Micro800 digital input output and Wiring Diagrams 2080 WD011 combination plug in module Micro800 High speed Counter Plug in Module 2080 WD012 Specifications and information on wiring the Micro800 high speed counter plug in module Micro800 DeviceNet Plug in Module 2080 WD013 Specifications and information on wiring the Micro800 DeviceNet plug in module Micro820 Programmable Controller User Manual Information on features installation wiring and usage of the Micro820 publication 2080 0 005 controllers Micro830 and Micro850 Programmable Controller User Manual Information on features installation wiring and usage of the Micro830 and publication 2080 UM002 Micro850 controllers Industrial Automation Wiring and Grounding Guidelines publication Provides general guidelines for installing a Rockwell Automation industrial 1770 4 1 system Product Certifications website http www rockwellautomation com Provides declarations of conformity certificates and other certification details products certification Application Considerations for Solid State Controls SGI 1 1 A description of important differences between solid state programmable controller products and hard wired electromechanical devices National Electrical Code Published by the National Fire Protection An article on wire sizes and types for grounding electrica
14. 58 1760 40 1640 40 104 3200 104 2984 gt 1640 2984 T 270 454 400 220 340 lt 220 364 752 364 644 gt 340 644 To configure Thermocouple type and update rate in Connected Components Workbench software refer to the section Quickstart on page 77 The 2080 RTD2 module supports RTD measurement applications that support up to two channels The module digitally converts analog data and transmits the converted data in its image table The module supports connections from any combination of up to eleven types of RTD sensors Each channel is individually configurable through the Connected Components Workbench software When configured for RTD inputs the module can convert the RTD readings into temperature data Refer to Temperature Conversion Data to Degree Celsius on page 23 for converting temperature data to actual temperature degree RTD Sensor Types and Ranges Each channel provides open circuit all wires short circuit excitation and return wires only and over and under range detection and indication The 2080 RTD2 module supports 11 types of RTD sensors Pt100 385 PT1000 385 PT500 382 Ni120 672 PT200 385 PT100 382 PT1000 392 NiFe604 518 PT500 385 PT200 382 Cu10 427 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Non isolated Thermocouple RTD Plug in Modules 2080 2 and 2080 RTD2 Appendix 3 It supports two and three wire type
15. 6 m 20 ft 0 75 A If two or more power supplies are connected to the Kwinklink lite media trunk cable V should be broken between the two power supplies CAN H CAN L V PES V broken between V power supplies V Ys Power Supply Power Supply Enclosure Grounding the network If grounding at only one location it is recommended that you ground at the center of the network Rockwell Automation Publication 2080 UMO004B EN E December 2013 Single Source Power Supply End segment Kwiklink Lite Cable DeviceNet Plug in 2080 DNET20 9 00 8 00 7 00 6 00 300 2 00 1 00 e b 0 60 120 180 240 300 360 420 197 384 591 787 984 1181 Single Source Power Supply Trunkline Length and Maximum Current Network Length Current max Network Length Current max in meter ft in meter ft 0 0 8 000 220722 131 20 66 8 000 240 787 1 20 40 131 7 01 260 853 1 11 60 197 472 280 919 1 03 80 262 3 56 300 984 0 96 00 238 2 86 320 1050 0 90 120 394 2 39 340 1115 0 85 40 459 2 05 360 1181 0 80 60 525 179 380 1247 0 76 180 591 1 60 400 1312 072 200 656 1 44 420 1378 0 69 1 Exceeds NEC CL2 CECode 4 limit Rockwell Automation Publication 20
16. Initialized OUTPUT BOOL TRUE Indicates HSC initialization has finished FALSE Indicates HSC initialization has not finished CurrentPos OUTPUT REAL Current position CurrentSpd OUTPUT REAL Current speed Unit user distance per second Accumulator OUTPUT LINT Accumulator value TpPosition OUTPUT REAL Position recorded when the latest touch probe is triggered Direction OUTPUT SINT 1 Forward 1 Reverse Build and Download 0 Not moving Build and download the program into the controller Rockwell Automation Publication 2080 UMO004B EN E December 2013 91 Appendix B 92 Quickstart Execute the Function Block ENCNT Operation Sequence A rising edge of FBEN causes the function block to start initializing steps When Initialized is done Output Initialized changes to TRUE You can start the feedback process Start counting after Initialized is TRUE A rising edge of Start will trigger the feedback process Please note that if you want to get positioning information you need to do following steps to ensure that position information is in sync a Initialize the FDBKAxis function block b Home the PTO axis to be monitored c Once home is done start the feedback process You can stop pause the process and clear the MaxDPos and MaxDSpd by giving a rising edge of Stop If you want to disable the function block you need set it to Stop state first If FBEN is True and you start the
17. Micro800 controllers with available plug in slots Only one 2080 DNET20 DeviceNet scanner is supported per controller IMPORTANT Rockwell Automation recommends that only one 2080 DNET20 DeviceNet scanner be used for one network The DeviceNet plug in module supports two standard DeviceNet green and red LED indicators Module status Network status Module Status Indicator LED state Module status Description OFF No power There is no power present Flashing Green Operational Unit is starting up Green Unit operational Device is operating normally Hashing Red Minor fault A recoverable fault is present or the module is undergoing firmware update Red Unrecoverable fault A non recoverable fault is detected Network Status Indicator LED state Module Status Description OFF No power or offline There is no network power or device is not operating Flashing Green Idle No valid network connection has been made Rockwell Automation Publication 2080 UMO004B EN E December 2013 39 Appendix 5 DeviceNet Plug in 2080 DNET20 Network Configuration 40 Network Status Indicator Green Online The plug in module is operating normally and receiving messages Flashing Red Connection time out or more network connections has timed out Red Critical link failure The plug in module has detected an error that makes it incapable of communicating on the link Bus Off or duplicate MAC
18. OxFOAz The plug in 1 0 module has encountered an error Perform of the following during operation Check the condition and operation of the plug in 1 0 module Cycle power to the Micro800 controller OxFOBz The plug in 1 0 module configuration does not Perform one of the following match the actual 1 0 configuration detected Correct the plug in 1 0 module configuration in the user program to match that of the actual hardware configuration Check the condition and operation of the plug in 1 0 module Cycle power to the Micro800 controller Replace the plug in 1 0 module OxFODz A hardware error has occurred while power was Perform the following module or the plug in Correct the plug in 1 0 module configuration in the user program Build and download the program using Connected Components Workbench Put the Micro800 controller into Run mode OxFOEz The plug in 1 0 module configuration does not Perform the following match the actual 1 0 configuration detected Correct the plug in 1 0 module configuration in the user program Build and download the program using Connected Components Workbench Put the Micro800 controller into Run mode Rockwell Automation Publication 2080 UMO004B EN E December 2013 95 Appendix C Error Codes Calling Rockwell If you need to contact Rockwell Automation or local distributor for assistance it Automation for Assistance is helpful to obtain the following prior to calli
19. Start Stop Quickstart Appendix B IfFBEN is True and the user starts the feedback process from previous Stop state the function block will not be reinitialized It will resume count from previous accumulator value IF FBEN is False then all outputs are cleared and accumulator is cleared When FBEN goes True again the HSC will be reinitialized Configuration for UDFB 2 RA_EncoderFDBK NOTE This UDFB will get the positioning information of a motion axis based on pulses counted from the encoder Encoder Feedback du T External encoder Differential Open Collector type CurrentSpd Accumulator TpPosition Direction 1 Launch Connected Components Workbench and open the HSC project you have downloaded from the Sample Code Library 2 Import the downloaded EncoderFDBK into this project Note that the UDFB comes with the following input and output variables Input and Output Parameters Parameter Type Data Description Type FBEN INPUT BOOL Function block Enable input SlotlD INPUT UINT Plug in slot number Slot ID 2 1 5 starting with the far left slot 1 HomePos INPUT REAL Home position Same value indicated in MC Home instruction Rockwell Automation Publication 2080 UMO004B EN E December 2013 87 Appendix B Quickstart Input and Output Parameters Parameter Type Data Description Type Noise
20. 1 PowerFlex 4 39 x10 x0 1 PowerFlex 40 40 x100 x0 1 PowerFlex 40P 41 x100 x0 01 PowerFlex 400 129 x100 x0 01 PowerFlex 523 8 x100 x0 01 PowerFlex 525 9 x100 x0 01 For example if you set reference speed at 50 command speed is 50 Hz for PowerFlex 4M and only 5 Hz for PowerFlex 523 and PowerFlex 525 RA PF DNET MULTIDRIVE This UDFB is used for I O data exchange with standard PowerFlex drives configured as multi drive RA_PF_DNET_MULTIDRIVE Input and Output Parameters Variable Name Type Data Type Description FBEN INPUT BOOL Function block enable input TRUE to enable the function PlcPortNum INPUT UINT Plug in slot number 1 5 for plug in slots NodeNum INPUT USINT DeviceNet node address for PowerFlex drive connected as master in multi drive setup Start INPUT BOOL 1 5 TRUE to start each element of the array Rockwell Automation Publication 2080 UMO004B EN E December 2013 Corresponds to each drive For example Start 1 for Drive 1 and Start 5 for Drive5 51 Appendix5 DeviceNet Plug in 2080 DNET20 RA PF DNET MULTIDRIVE Input and Output Parameters Variable Name Stop Type INPUT Data Type BOOU1 5 Description TRUE to stop each element of the array Corresponds to each drive for example Stop 1 for Drive 1 and Stop 5 for Driveb ReferenceSpeed INPUT REA 1 5 L Reference speed to set the device speed Each element of the array
21. Cl 1 Not used Not used Not used 0 01 0 01 0 2 COM COM Not used Not used Rockwell Automation Publication 2080 UMO004B EN E December 2013 Install and Wire Your Module Chapter 2 The following plug in modules have eight pin female terminal blocks 2080 OF2 e 2080 SERIALISOL 2080 MOT HSC Pin Designations for 8 Pin Female Terminal Block Modules Back Pin 2080 0 2 2080 SERIALISOL 2080 MOT HSC 2 COM RS485 B 0 B OOOO COM GND OOOO Front COM RS232 RTS B Eight pin female terminal block COM RS232 CTS Z 0 0 RS232 DCD 04 0 0 RS232 RXD m V0 1 RS232 TXD Bt CO 1 RS485 A 7 1 IMPORTANT Individually shielded twisted pair cable or the type recommended by the encoder or sensor manufacturer should be used for the 2080 MOT HSC plug in 2 Sinking Output Sourcing Output wiring for the 2080 MOT HSC plug in is shown below Sinking Output Wiring o 79 09 B Z Rockwell Automation Publication 2080 UMO004B EN E December 2013 DC Sourcing Output Wiring QT e 0 B 2 DC DC Chapter2 Install and Wire Your Module Serial Port to Modem Cable Pinout When connecting Micro800 to a modem using an RS 232 cable the maximum that the cable length may be extended is 15 24 m 50 ft
22. Publication 2080 UMO004B EN E December 2013 25 Appendix 4 26 High Speed Counter 2080 MOT HSC Nominal Filter Settings 125 Hz DC 4 ms Minimum Guaranteed Pass Pulse Width 131 Hz DC 3 79 ms Maximum Guaranteed Block Pulse Width 195 Hz DC 2 6 ms 62 5 Hz DC 8 ms 97 3 Hz DC 5 2 ms 65 9 Hz DC 7 6 ms 31 25 Hz DC 16 ms IMPORTANT 38 8 Hz DC 10 3 ms 32 9 Hz DC 15 2 ms For low frequency pulses filter times should be set appropriately to avoid extra pulses from a noisy environment For high frequency pulses shielded cable must always be used Number of Counters 1 to 2 The module may be configured using _ Mode to use the inputs as 1 or 2 counters 1 counter B Z Counter 0 2 counters A Z Counter0 B Counter 1 Counter Pin Usage Counter Ui HSC Mode 2 to 11 0 Counter Counter 2 HSC Mode 0 1 12 and 13 Input Operational Modes Mode 0 Description Up Counter The accumulator is immediately cleared 0 when it reaches the high preset A low preset cannot be defined in this mode Up Counter with external reset and hold The accumulator is immediately cleared 0 when it reaches the high preset A low preset cannot be defined in this mode Counter with external direction Counter with external direction reset and hold Two input counter up and down Two input counte
23. Sensor count down O INPUTZ Counter 0 x Input A PresentCount 1 1 2 3 4 5 6 7 8 Counter 0 Input B 1 7 1 5 7 PresentCount 2 2 Input Gate Function Touch Probe This signal functionality supports Touch Probe the present count value on the rising edge of IntZ n to the HSC Touch Probe term in the backplane input file Hold the counter at its present count value while IntZ n 1 Reset the present count value on rising edge of IntZ n IMPORTANT module gets two or more Z pulses during a single plug in scan the HSC_TouchProbe will be overwritten with the last stored value There will be no indication that more than one store has occurred Ring or Linear Counter The counter may be configured with the RingOrLinearCnt_n control bit to rollover at its limits ring counter or to stop counting and set a flag linear counter 0 ring counter When the counter is a ring counter and the present count value is equal to MaxCountValue_n the next input count in the up direction will cause the PresentCount n to become the MinCountValue n This action is known as rollover And the CountOverflow n flag will be set to indicate that rollover has happened It is reset using the ResetCountOverflow bit Conversely when the PresentCount_n is equal to MinCountValue_n the next input count in the do
24. Start initialize steps When initialized done Output Initialized will change to TRUE Youcan start the feedback process Start counting after Initialized output becomes TRUE A rising edge of Start will trigger the feedback process Note that if you want to know the positioning information you need to do the following to make sure position information is in sync a Initialize the FDBKAxis function block b Home the PTO axis to be monitored c Once home is done start the feedback process You stop pause the process and clear the MaxDPos and MaxDSpd by given a rising edge of Stop To disable the function block you first need to set Stop to false is True and you start the feedback process from previous Stop state the function block will not be reinitialized Count will resume from previous accumulator value Rockwell Automation Publication 2080 UMO004B EN E December 2013 89 Appendix B 90 Quickstart FFBEN is False then all outputs are cleared and accumulator is cleared and when FBEN goes true again the HSC will be reinitialized Configuration for HSC UDFB 3 RA ServoFDBK NoiseFilter EncMode ECntPerRev Start Stop Window Spd Window Pos Accumulator TpPosition Direction NOTE This UDFB gets positioning information of a PTO axis that is controlled by a Micro800 controller with HSC plug in installed 1 Launch Connected Components Workbench and open
25. c UL us UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Listed for Class Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E334470 European Union 2004 108 EC EMC Directive compliant with N 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B European Union 2006 95 EC LVD compliant with EN 61131 2 Programmable Controllers Clause 11 C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions 1 See the Product Certification link at http www rockwellautomation com products certification for Declarations of Conformity Certificates and other certification details Specifications 2080 MEMBAK RTC Attribute Resolution READ RTC Accuracy Value 5 x 5 sec month 25 C 9 sec month 20 65 C Power off Battery 3 5 years from date of manufacture 25 65 C 2 5 years from date of manufacture 0 C Temperature operating IEC 60068 2 1 Test Ab Unpackaged Nonoperating Cold IEC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat IEC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock 20 65 C 4 149 F Temperature nonoperating IEC 60068 2 1 Test Ab Unpackaged Nonoperati
26. clear MaxDPos and MaxDSpd value FBENO OUTPU BOOL Function block enable output IDCheck OUTPU BOOL TRUE HSC plug in is at selected slot FALSE Wrong plug in or no plug in at selected slot Initialized OUTPUT BOOL TRUE Indicates HSC initialization has finished FALSE Indicates HSC initialization has not finished CurrentPos OUTPUT REAL Current position CurrentSpd OUTPUT REAL Current speed Unit user distance per second Accumulator OUTPUT LINT Accumulator value TpPosition OUTPUT REAL Position recorded when the latest touch probe is triggered Direction OUTPUT SINT 1 Forward 1 Reverse 0 Not moving Use the 2080 MOT HSC Module For a step by step guide on how to use the Micro800 High Speed Counter plug in see Quickstart Projects for 2080 MOT HSC Plug in on page 84 38 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Overview Status Indicators Chapter 5 DeviceNet Plug in 2080 20 The DeviceNet plug in serves as scanner and client for explicit messaging to remote devices The module is designed to scan devices such as e CompactBlock LDX PowerFlex drives ElPlus overloads stack lights User defined function blocks UDFB are required to enable interaction between these devices The 2080 DNET20 DeviceNet scanner supports a maximum of 20 nodes For example if the scanner ID is configured to zero the scanner would scan from 1 20 It is supported
27. corresponds to each drive for example Reference Speed 1 for Drive 1 and Reference Speed 5 for Driveb Jog INPUT BOOL 1 5 TRUE to enable jog in PowerFlex drive Each element of the array corresponds to each drive for example Reference Jog 1 for Drive 1 and Jog 5 for Drive5 ClearFault INPUT BOOL 1 5 TRUE to clear fault in PowerFlex drive Each element of the array corresponds to each drive for example ClearFault 1 for Drive 1 and ClearFault 5 for Drived Fwd_Rev INPUT BOOL 1 5 TRUE to configure PowerFlex drive for forward motion FALSE to configure PowerFlex drive for Reverse motion Each element of the array corresponds to each drive for example Fwd_Rev 1 for Drive 1 and Fwd Rev 5 for Drive5 FBENO OUTPUT BOOL Function block enable output TRUE upon exit PF Feedback OUTPUT REAL 1 5 Speed reference from the PowerFlex drive Each element of the array corresponds to each drive for example Feedback 1 for Drive 1 and PF Feedback 5 for Driveb PF Ready PF Active OUTPUT OUTPUT BOOL 1 5 BOOL 1 5 Ready bit from PowerFlex drive Each element of the array corresponds to each drive for example PF Ready 1 for Drive 1 and Ready 5 for Drive Active bit from PowerFlex drive Each element of the array corresponds to each drive for example PF Active 1 for Drive 1 and PF Active 5 fo
28. default OFF OFF OFF OFF OFF OFF 1 OFF OFF OFF OFF OFF ON 2 OFF OFF OFF OFF ON OFF 3 OFF OFF OFF OFF ON ON 4 OFF OFF OFF ON OFF OFF 5 OFF OFF OFF ON OFF ON 62 ON ON ON ON ON OFF 63 ON ON ON ON ON ON DeviceNet Baud Rate Switch Definitions Baud Rate DR Data Rate SW1 Switch Position 1 2 125k OFF OFF 250k OFF ON 500k default ON OFF Autobaud ON ON Rockwell Automation Publication 2080 UMO004B EN E December 2013 41 Appendix 5 42 DeviceNet Plug in 2080 DNET20 IMPORTANT For most applications Rockwell Automation recommends that you use default node and baud rate settings The DeviceNet scanner plug in will be at node 0 and the devices will be at nodes 1 20 The baud rate will be at 500k baud and the maximum trunkline length will be 75 m KwikLink Lite Power Supply The plug in module gets its power from the Micro800 backplane However the DeviceNet interface is isolated from the Micro800 system Therefore network power to operate the DeviceNet transceiver on the plug in module is supplied by an external DeviceNet power supply If using a single power supply in the network calculate the total current requirement of all devices in the network and add 1096 for current surge Recommended power supply is 1606 XLSDNET4 Power Supply Cable Dropline Length Dropline Length Allowable Current 1 5 m 5 ft 3A 2 m 6 ft 2A m 10 ft 15A 4 5 m 15 ft 1A
29. example 10 P1 AI 01 Channel 1 Temperature Data 02 example 10 P1 02 Channel 0 Information UKT UKR Reserved Reserved OR UR 06 DI CC Reserved 03 example 10 1 03 Channel 1 Information UKT UKR Reserved Reserved OR UR 06 DI CC Reserved 04 example 10 P1 04 System Information Reserved SOR SUR COC CE Reserved Bit Definitions Bit Name Description The temperature count mapped from temperature Celsius degree with one decimal Please check the section Temperature Conversion Data to Degree Celsius on page 23 for the mapping formula Channel Temperature Data 22 UKT Unknown Type UKR Unknown Rate Bit set to report an unknown sensor type error in configuration Bit set to report an unknown update rate error in configuration OR Overrange Bit set to indicate overrange on channel input The Channel Temperature Data shows maximum temperature count for individual type of sensor used and the value does not change until overrange error is clear UR Underrange OC Open Circuit Bit set to indicate the channel input underrange happens The Channel Temperature Data will show minimum temperature count for individual type of sensor used and the value does not change until underrange error is clear Bit set to indicate open circuit on the channel input sensor DI Data Illegal The data in the channel data field is illegal and cannot be used by user T
30. feedback process from previous Stop state the function block will not be re initialized It will resume count from previous accumulator value Rockwell Automation Publication 2080 UMO004B EN E December 2013 Quickstart Appendix B FFBEN is false then all outputs are cleared and accumulator is cleared When FBEN goes true again the HSC will be re initialized Rockwell Automation Publication 2080 UMO004B EN E December 2013 93 Appendix B Quickstart 94 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Appendix C Error Codes Troubleshooting For troubleshooting your Micro800 controller system see the User Manual for your controller e 830 and Micro850 Programmable Controllers User Manual publication 2080 UMO002 Micro820 Programmable Controllers User Manual publication 2080 UM005 Error Codes for Micro800 This section lists possible error codes for your plug in modules as well as Plug ins recommended actions for recovery If an error persists after performing the recommended action contact your local Rockwell Automation technical support representative For contact information go to http support rockwellautomation com MySupport asp List of Error Codes for Micro800 Plug ins Error Code Description Recommended Action For the following four error codes z refers to the slot number of the plug in module If z 0 then the slot number cannot be identified
31. in Modules 62 Input Specifications 2080 IF2 2080 IF4 Attribute Number of inputs single ended 2080 IF2 2080 IF4 2 4 Analog normal operating ranges Voltage 0 10V DC Current 0 20 mA Resolution max 12 bits unipolar with software selected option for 50 Hz 0 Hz 250 Hz 500 Hz Data range 0 65535 Input impedance Voltage Terminal gt 220K Current Terminal 250 Q Overall accuracy Voltage Terminal 1 full scale 25 C Current Terminal 1 full scale 25 C Non linearity in percent full scale X 0 196 Repeatability 0 1 Module error over full temperature range 20 65 C 4 149 F Voltage 1 5 Current 2 0 Input channel configuration Field input calibration Through configuration software or the user program Not required Update time 180 ms per enabled channel Input group to bus isolation Channel to channel isloation No isolation Non isolation Temperature operating IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 65 C 4 149 F Temperature non operating IEC 60068 2 1 Test Ab Unpackaged Nonoperating Cold IEC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat IEC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock 40 85 C 40 185 F Relative humid
32. the sample project you have just downloaded from the Sample Code Library 2 Import the ServoFDBK into this project Note that the UDFB comes with the following input and output variables Input and Output Parameters Parameter Type Data Description Type FBEN INPUT BOOL Function block Enable input SlotlD INPUT UINT Plug in slot number Slot ID 1 5 starting with the far left slot 1 HomePos INPUT REAL Home position Same value indicated in Home instruction Rockwell Automation Publication 2080 UMO004B EN E December 2013 Input and Output Parameters Quickstart Appendix B Parameter Type Data Description Type NoiseFilter INPUT USINT 00 No filter 01 250 kHz 02 200 kHz 03 80 kHz 04 40 kHz 05 13 3 kHz 06 10 kHz 07 4 kHz 08 2 kHz 09 1 kHz 10 500 Hz 11 250Hz 12 125 Hz 13 62 5 Hz 14 31 25 Hz EncMode INPUT USINT Encoder Mode 1 X1 2 X2 4 X4 ECntPerRev INPUT REAL User input to indicate how many X1 counts will be generated when Encoder disk turns one revolution TrvPerRev INPUT REAL The actual distance travelled when motor turns one revolution Start INPUT BOOL Start counter Stop INPUT BOOL Stop the counter and clear MaxDPos and MaxDSpd value FBENO OUTPU BOOL Function block enable output IDCheck OUTPU BOOL TRUE HSC plug in is at selected slot FALSE Wrong plug in or no plug in at selected slot
33. 104 Certification when product is marked c UL us Value UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Listed for Class 1 Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E334470 CE European Union 2004 108 EC EMC Directive compliant with EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions KC Korean Registration of Broadcasting and Communications Equipment compliant with Article 58 2 of Radio Waves Act Clause 3 1 See the Product Certification link at http www rockwellautomation com products certification for Declarations of Conformity Certificates and other certification details General Specifications 2080 OW4l Digital Relay Output Plug in Module Attribute Value Mounting torque 0 2 Nm 1 48 Ib in Status indicators 4 yellow Terminal base screw torque max 0 19 Nm 1 7 Ib in using a 2 5 mm 0 10 in flat blade screwdriver Wire size Enclosure type rating 0 05 1 31 mm2 30 16 AWG solid copper wire rated 90 C 194 F insulation max None open style Isolation voltage 240V continuous Reinforce Insulation Type bet
34. 2 To add a Micro800 plug in you can do any of the following Right click the plug in slot you would like to configure and choose the plug in as shown below Micro820 Micro820 Download Upload Secure 2080 LC20 20AWB Communication gt Digital Specialty 2080 1 2 2080 14 2080 2 2080 RTD2 2080 TC2 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Quickstart Appendix B Right click the plug in slot in the Controller Properties tree and choose the plug in you would like to add 3 Plug In Modules 2080 IF2 Analog 2080 1F2 Communication gt 2080 IF4 2080 OF2 2080 RTD2 2080 TC2 Digital Specialty The device configuration window should show the added plug in modules Plug In Modules 2080 2 Controller Channels General Manoy Channel 0 Senal Port 4 Ethernet Input Current Pence Frequency 50 Hz Port Settings E Port Diagnostics Input State Enabled Date and Time Interrupts Channel 1 Startup Faults Modbus Mapping Input Current M Real Time Clock pe Frei z SO Embedded 3 Memory Card Input State Enabled Remote LCD Data Log Recipe Plug In Modules 2080 1F2 2080 DNET20 Quickstart Project for Using 2080 DNET20 s ur m user function ino in a a Connected Component
35. 3 65 AppendixA Specifications General and Environmental Specifications 2080 TC2 2080 RTD2 Attribute 2080 RTD2 2080 TC2 CJC error x1 2 C 25 C 77 F Accuracy 1 0 C for TC and RTD 25 C 77 F Channels 2 non isolated RTD types supported 100 Q Platinum 385 200 Q Platinum 385 500 Q Platinum 385 1000 Platinum 385 100 Q Platinum 392 200 Q Platinum 392 500 Platinum 392 1000 Q Platinum 392 100 Copper 427 120 Nickel 672 604 Q Nickel Iron 518 Thermocouple types supported J K N T E S Open circuit detection time 8 1212 ms 8 1515 ms Power consumption 3 3 V 40 mA Temperature surrounding air max 65 C 149 F Temperature operating IEC60068 2 1 Test Ad Operating Cold IEC60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 65 C 4 149 F Temperature nonoperating IEC60068 2 1 Test Ad Operating Cold IEC60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 40 85 40 185 F North American temp code T4 Certifications 2080 TC2 2080 RTD2 Certification when Value product is marked 1 c UL us UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Listed for Class 1 Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E334470
36. 42 328 166 238 1058 gt 570 1058 470 gt 3 0 PT100 392 200 660 150 590 lt 150 238 328 1220 238 1094 590 1094 2 wire others PT200392 60 150 570 lt 150 238 4217 825 10 167 1 0 328 1166 238 1058 gt 570 1058 470 43 0 sia PT500 392 200 630 150 580 150 238 328 1166 238 1076 gt 580 1076 PT1000 392 50 500 20 450 lt 20 4 58 932 4 842 450 842 Cu10 427 100 260 lt 70 94 148 500 220 428 Ni120 672 80 260 50 220 lt 50 58 112 500 58 428 220 428 NiFe604 518 200 200 170 170 170 274 328 392 274 338 gt 170 338 1 For Cu10 427 accuracy range is within gt 1 0 lt 3 0 for 70 220 C 94 428 F Above this temperature range it is gt 3 0 C as shown in the table Rockwell Automation Publication 2080 UMO004B EN E December 2013 21 Appendix3 Non isolated Thermocouple and RTD Plug in Modules 2080 TC2 and 2080 RTD2 The following bit words describe the information read from the Thermocouple Connected Components and RTD plug in modules in the Connected Components Workbench Global Workbench Global Variables Variables Data Maps Mapping Table Word Offset Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 00 example 10 P1 00 Channel 0 Temperature Data 01
37. 51010 Run AutoScan ClearFault RA DNET MASTER FBENO NodeAddress BaudRate Status Error ActiveNodes ScanList 62 DeviceNet Plug in 2080 DNET20 Appendix 5 0 005 Nominal contact resistance used for every connection to the trunkline In Current drawn from the cable system by the device IMPORTANT To calculate for percentage of loading divide the total voltage calculated from the above formula by 4 65 Download the following 2080 DNET20 user defined function blocks from the Sample Code Library http www rockwellautomation com go scmicro800 RA DNET MASTER This UDFB sets the 2080 DNET20 scanner to RUN mode RA DNET MASTER Input and Output Parameters Variable Name Type Data Type Description FBEN NPUT BOOL TRUE To continue reading and writing he scanner status FBEN changed to level Triggered 51010 UINT Plug in slot number 1 5 Run NPUT BOOL TRUE Set the scanner to RUN mode FALSE Scanner is in IDLE mode AutoScan is enabled AutoScan NPUT BOOL TRUE AutoScan is enabled ClearFault NPUT BOOL TRUE Clear scanner fault FALSE No action FBENO OUTPUT BOOL Function block enable output TRUE upon exit NodeAddress OUTPUT USINT Scanner node address Default node address is 0 BaudRate OUTPUT USINT Network baud rate 0 125K 1 250K 2 500 3 AutoBaud Default baud rate is 500 Status OUTPUT USINT Scanner fault status 0 No error Error OUTP
38. 80 UMO004B EN E December 2013 1378 Appendix 5 43 Appendix5 DeviceNet Plug in 2080 DNET20 Dual Source Power Supply both ends Kwiklink Lite Cable 9 00 8 00 6 6 6 700 NE bo 4 00 3 00 2 00 1 00 0 00 80 120 160 200 240 280 320 360 400 40 010 131 262 394 525 656 787 919 1050 1181 1312 Dual source power supply both ends Kwiklink Lite Cable Network length Current max Network length Current max in meters ft in meters ft 0 0 8 00 220 722 4 69 20 66 8 00 240 787 4 30 40 131 8 00 260 853 3 97 60 197 8 00 280 919 3 69 80 262 8 00 300 984 3 44 100 328 8 00 320 1050 3 23 120 394 8 00 340 1115 3 04 140 459 7 35 360 1181 2 87 160 525 6 43 380 1247 2 72 180 591 5 72 400 1312 2 59 200 656 5 16 420 1378 2 46 1 Exceeds NEC CL2 CECode 4A limit Calculate Voltage Requirement SUM Ln Ro Nt 0 005 In lt 4 65 V Where Ln Length in meter or feet Rc Resistance of the cable per meter or feet Kwiklink flat media 0 019 ohms meter or 0 0058 feet Nt Number of the node starting from 1 close to power supply and increasing 44 Rockwell Automation Publication 2080 UMO004B EN E December 2013 User Defined Function Blocks FBEN
39. Break 120V AC 15A 15A 20A 1800 VA 180 VA 240V AC 75A 0 75 A 24V DC 10 28 VA 125V DC 0 22A Environmental Specifications 2080 OW4l Attribute Temperature operating Value IEC60068 2 1 Test Ad Operating Cold IEC60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 65 C 4 149 F Temperature surrounding air max 65 C 149 F Temperature non operating Relative humidity Vibration IEC60068 2 1 Test Ad Operating Cold IEC60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 40 85 C 40 185 F IEC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 noncondensing IEC 60068 2 6 Test Fc Operating 2g Q 10 500 Hz Shock operating IEC 60068 2 27 Test Ea Unpackaged Shock 10g Rockwell Automation Publication 2080 UMO004B EN E December 2013 Specifications Appendix A Environmental Specifications 2080 0W4l Attribute Shock non operating Value IEC 60068 2 27 Test Ea Unpackaged Shock DIN rail mounting 25 g Panel mounting 35 g ESD Immunity IEC 61000 4 2 6kV contact 8 kV air Radiated RF immunity IEC 61000 4 3 10 V M with 1 kHz sine wave 80 AM from 80 2000 MHz 10 V M with 200 Hz sine wave 50 Pulse 100 AM 900 MHz 10 V M with 200 Hz sine wave 50 Pulse 100 AM 1890 MHz 10 V M with 1 kHz sine wave 80 AM from 2000 2700 MHz E
40. FT B immunity IEC 61000 4 4 2 kV 5 kHz on signal ports Surge transient immunity IEC 61000 4 5 1 kV line line DM and 2 kV line earth CM on signal ports Conducted RF immunity IEC 61000 4 6 Certifications 2080 OW4I Certification when product is marked c UL us 10V rms with 1 kHz sine wave 80 AM from 150 kHz 80 MHz Value UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Listed for Class Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E334470 CE European Union 2004 108 EC EMC Directive compliant with EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B European Union 2006 95 EC LVD compliant with EN 61131 2 Programmable Controllers Clause 11 C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions KC Korean Registration of Broadcasting and Communications Equipment compliant with Article 58 2 of Radio Waves Act Clause 3 1 See the Product Certification link at http www rockwellautomation com products certification for Declarations of Conformity Certificates and other certification details Rockwell Automation Publication 2080 UMO004B EN E December 2013 61 AppendixA Specifications Analog Plug
41. Filter INPUT USINT 00 No filter 01 250 kHz 02 200 kHz 03 80 kHz 04 40 kHz 05 13 3 kHz 06 10 kHz 07 4 kHz 08 2 kHz 09 1 kHz 10 500 Hz 11 250Hz 12 125 Hz 13 62 5 Hz 14 31 25 Hz EncMode NPUT USINT Encoder Mode 1 X1 2 X2 4 X4 ECntPerRev PUT REAL User input to indicate how many X1 counts will be generated when Encoder disk turns one revolution TrvPerRev PUT REAL The actual distance travelled when motor turns one revolution Start NPUT BOOL Start counter Stop NPUT BOOL Stop the counter and clear MaxDPos and MaxDSpd value FBENO OUTPU BOOL Function block enable output IDCheck OUTPU BOOL TRUE HSC plug in is at selected slot FALSE Wrong plug in or no plug in at selected slot Initialized OUTPUT BOOL TRUE Indicates HSC initialization has finished FALSE Indicates HSC initialization has not finished CurrentPos OUTPUT REAL Current position CurrentSpd OUTPUT REAL Current speed Unit user distance per second Accumulator OUTPUT LINT Accumulator value TpPosition OUTPUT REAL Position recorded when the latest touch probe is triggered Direction OUTPUT SINT 1 Forward 1 Reverse Build and Download 0 Not moving Build and download the program into the controller 88 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Quickstart Appendix B Execute the Function Block Operation Sequence Arising edge of FBEN will cause the function block
42. G Expansion module 11 0 configuration INPUT X OUTPUT channels For example 16X0 16 input 0 output is physically present as base module Valid String 32X0 0X32 16X0 0X16 16X16 8X8 8X0 0X8 0X6 NOTE X should always be upper case Expansion module 2 1 0 configuration INPUT X OUTPUT Channels For example 16X0 16 input 0 Output is physically present as base module Valid String 32X0 0X32 16X0 0X16 16X16 8X8 8X0 0X8 0X6 NOTE X should always be upper case 41 Appendix 5 48 RA DNET LDX ANALOG FBEN FBENO SlotlD AL CHO NodelD AL CH1 Module1 AL CH2 Module2 AL CH3 Module3 StatusCHO_3 Ch0 DI Module2 Chi DI Module3 00 Module2 00 Module3 DeviceNet Plug in 2080 DNET20 RA DNET LDX DISCRETE Input and Output Parameters Variable Name Type Data Type Description Module4 INPUT STRING Expansion module 31 0 configuration INPUT X OUTPUT Channels For example 16X0 16 input 0 output is physically present as base module Valid String 32X0 0X32 16X0 0X16 16X16 8X8 8X0 0X8 0X6 NOTE X should always be upper case DO Module1 INPUT UDINT Output data for base module DO Module2 INPUT UDINT Output data for expansion module 1 DO Module3 INPUT UDINT Output data for expansion module 2 DO Module4 INPUT UDINT Output data for expansion module 3 FBENO OUTPUT BOOL Function block enable output TRUE upon
43. KC 23 Micro800 6 channel Trimpot analog input 4 Micro800 memory back up and high accuracy 3 Micro800 non isolated RTD 3 Micro800 non isolated unipolar analog input output 3 9 Micro800 Non isolated unipolar analog output 3 Micro800 plug ins 1 Micro800 RS232 485 isolated serial port 4 mounting torque 21 North American temp code 21 Rockwell Automation Publication 2080 UM004B EN E December 2013 98 Index 0 on state current 21 vibration 22 on state voltage 21 open circuit 18 W open circuit 15 overrange 15 17 18 wire category 21 overview 15 wire size 21 wiring 7 P plug in modules 7 power supply 4 voltage 21 radiated RF immunity 22 relative humidity 22 Removal and Insertion Under Power RIUP 3 15 RS 232 cable 10 RTD 15 19 sensor types 16 17 S shock non operating 22 shock operating 22 specifications analog plug ins 25 status indicators 21 surge transient immunity 22 system overrange bit SOR 18 system underrange bit SUR 19 T temperature conversion 19 temperature non operating 22 temperature operating 22 temperature surrounding air max 22 terminal base screw torque 21 thermistor 15 thermocouple 15 19 thermocouple sensor types 16 thermocouple type 16 U underrange 15 17 18 Rockwell Automation Publication 2080 UM004B EN E December 2013 Rockwell Automation Publication 2080 UMO004B EN E December 2013 99 Rockwell Automation Support Rockwell Automation provides
44. SC plug in is at selected slot FALSE Wrong plug in or no plug in at selected slot 85 Appendix B 86 Quickstart Input and Output Parameters Parameter Type Data Type Description Initialized OUTPUT BOOL TRUE HSC plug in initialization finished and ready to execute FALSE HSCplug in initialization not yet finished Accumulator OUTPUT LINT Accumulator value Rate OUTPUT Real Current pulse rate The rate calculation is based on how many pulses have been counted every 10 ms Build and Download Build and download the program into the controller Execute the Function Block Operation Sequence for HSCPlugin Arisingedge of FBEN will cause the input Start to initialize steps When initialization is done Output Initialized will change to TRUE User can start the feedback process Start counting after Initialized output becomes TRUE A rising edge of Start will trigger the feedback process Note that if the user wants to know the positioning information the user needs to do the following steps to make sure position information is in sync Initialize the RA_HSCPlugIn function block Start the counting process when neccessary User can stop pause the process by giving a rising edge of Stop If you want to disable the function block set Stop to true first Rockwell Automation Publication 2080 UMO004B EN E December 2013 SlotID HomePos NoiseFilter EncMode ECntPerRev TrvPerRev
45. Transaction ID 2 Size 3 Reserved 4 MAC ID 5 Service 6 115 Transaction Body 110 bytes Explicit Message Request Format Byte Offset Contents 0 Status 1 Transaction ID 2 Size 3 Reserved 54 Rockwell Automation Publication 2080 UMO004B EN E December 2013 DeviceNet Plug in 2080 DNET20 Appendix 5 Explicit Message Request Format Byte Offset Contents 4 MAC ID 5 Service 6 7 Class 8 9 Instance 10 115 Service Data 106 Bytes Explicit Message Response Format Byte Offset Contents 0 Status 1 Transaction ID 2 Size 3 Reserved 4 MAC ID 5 Service Byte Offset Contents Request Data 0 Status Can be read from UDFB status 6 115 ServiceData be read from UDFB response data Response data shows CIP error Code Explicit Message Status Codes Status Code Description 0 Ignore transaction block block empty 1 Transaction completed successfully 2 Transaction in progress not ready 4 Error node offline 5 Error DeviceNet port disabled offline 6 Error Transaction TXID unknown 7 Error Duplicate TXID 9 Error Scanner out of buffers 2 Error Response data too large for block 4 Error Invalid size specified 15 Error Device timed out 6 Block queued 7 Block allocated 18 Connection in progress 3 8 10 11 13 19 255 Reserved Rockwell Automation Publication 2080 UMO004B EN E De
46. UT STRING Scanner error description ActiveNodes OUTPUT USINT Number of slave nodes in the network Scanlist0_62 OUTPUT LWORD Details on active node table bit 0 62 Bit 0 Represent Node 0 Bit 62 Represent Node 62 Rockwell Automation Publication 2080 UMO004B EN E December 2013 45 Appendix 5 DeviceNet Plug in 2080 DNET20 RA DNET NODE STATUS FBEN FBENO SlotlD Status NodelD Error 46 Sequence of Operation RA DNET MASTER Sequence Run Autoscan Description 1 False False Reinitializes scan list from the plug in scanner if FBEN TRUE 2 False True Triggers autoscan to scan the network after clearing scan list 3 False False Puts scanner to IDLE mode by disabling autoscan if active node number number of nodes in network 4 True False Puts scanner to RUN mode Upon powerup the scanner should be in IDLE Mode for the autoscan to start Wait until the autoscan process is complete before turning the scanner to RUN Mode that is Run bit is TRUE Sample Code Start RA DNET NODE STATUS This is used to read the node status of slave nodes in DeviceNet network where the 2080 DNET20 scanner is connected RA DNET NODE STATUS Input and Output Parameters Variable Name Type Data Type Description FBEN INPUT BOOL Function block enable input TRUE to enable the function 51010 INPUT UINT Plug in slot number 1 5 NodelD INPUT USINT Slave node address
47. User Manual Allen Bradley Micro800 Plug in Modules Catalog Numbers 2080 104 2080 1040B4 2080 1040V4 2080 OB4 2080 0V4 2080 OWAI 2080 IF2 2080 2080 2 2080 TC2 2080 RTD2 2080 MEMBAK RTC 2080 TRIMPOT6 2080 SERIALISOL 2080 DNET20 2080 MOT HSC 2 4 a 2 2 5 2 Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume respo
48. adings due to inadequate isothermal compensation Wire the Thermocouple Module and Thermocouple Sensor in the Field Connect the thermocouple sensors directly to the module terminals Rockwell Automation Publication 2080 UMO004B EN E December 2013 Install and Wire Your Module Chapter 2 Direct sensor wiring Process temperature measurement 45790 ATTENTION Direct wiring is the preferred method of wiring for thermocouples Wiring Considerations and Two wire and Three Wire Wiring Applications for 2080 RTD2 1 2 3 1 2 3 45772 3 Wire 2 Wire Wire the RTD Sensors In an RTD sensor the sensing element is always connected between two wires of different colors Wires of the same color are shorted and form the compensation leads Measuring resistance between these wires confirms the position of sensing element and compensation elements Compensation elements will always show 0 ohms Rockwell Automation Publication 2080 UMO004B EN E December 2013 13 Chapter2 Install and Wire Your Module Wire the Sensors white 10 white ChO white ChO d green Chi red Ch0 ChOL red 2 wi red ChO 3 wire single red ChOL connection sensor connection _ 0 3 wire dual NOTE This illustration provides for channel 0 only for 2 and 3 sensor connection wire single sensor connections The wire colors illustrate a particular type of RTD sensor available in market For better ac
49. and 3 signal quadrature or incremental encoders The A and B signals are offset by 90 degrees and encode the direction of the rotation The third signal Z occurs once per revolution and is often used as a home reference The module s use of this signal is discussed below in the Z input section Rockwell Automation Publication 2080 UMO004B EN E December 2013 29 Appendix4 High Speed Counter 2080 MOT HSC Quadrature Counting INPUTA Quadrature Encoder O INPUT B Q INPUTZ Quadrature X4 Counter Counter shall increment or decrement on each edge of the A and B pulses when the signal is in the positive or negative direction respectively See previous illustration Quadrature X2 Counter The counter increments or decrements on each edge of the A pulse when the signal is in the positive or negative direction respectively See previous illustration Down Counter Pulses on A will cause the down counter Counter 0 Also pulses on B will cause the down counter Counter 1 30 Rockwell Automation Publication 2080 UMO004B EN E December 2013 High Speed Counter 2080 MOT HSC Appendix 4 Down Counting Encoder or Sensor LL DewementPuse NPUT A count down Decrement Pulse Encoder or
50. and Download Build and download the project into the controller Execute Program 1 Set Micro800 controller to RUN mode 2 Enable AutoScan in the DeviceNet Scanner UDFB This will scan all the active nodes and populate the scan list 3 Set the Scanner to RUN mode Rockwell Automation Publication 2080 UMO004B EN E December 2013 83 Appendix B Quickstart Quickstart Projects for The following quickstart projects will show you how to write and use three user 2080 MOT HSC Plug in defined function blocks to configure and use your Micro800 High Speed Counter plug in IMPORTANT Quickstart Prerequisite For the following quickstart projects you first need to download the HSC UDFBs and sample project from the Sample Code Library http www rockwellautomation com go scmicro800 Setup and Wiring 1 Insert the high speed counter plug in module into the designated slot in your Micro800 controller 2 Wire your plug in to your controller as shown in the following diagram Back io View into terminal block B Pin A1 0 Pin B1 0 901010 2 Pin B2 A Pin A3 B Pin B3 B 00 Pin M Z Pin B4 7 Front Sinking Output Wiring Sourcing Output Wiring 8 S 0 X OH 0 n A A A A B B NOTE Output functionality is B not currently supported and is zi A dependent on availability of UDFB sup
51. ating Based on Temperature 26 4V DC 65 C Volts DU Ambient Temperature C 68 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Specifications Appendix A Maximum output voltage 24V DC operation Voltage Derating Based on Temperature 26 4V DC 65 C Volts DC Ambient Temperature C Maximum output currrent per point 5V DC operation Current Derating Based on Temperature 0 5 9 9 9 9 9 0 0 69 9 9 9 06 6 9 9 69 9 9 09 09 9 9 9 9 9 9 Current per points 20 10 0 10 20 30 40 50 60 70 Ambient Temperature Maximum output current per point 24V DC operation Current derating based on temperature 05 e e e es e e e e e e c e e e e Current per points A 20 10 0 10 20 30 40 50 60 70 Ambient temperature C Rockwell Automation Publication 2080 UMO004B EN E December 2013 69 Appendix A 70 Specifications Environmental Specifications 2080 MOT HSC Attribute Value Temperature operating IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 65 C 4 149 F Temperature nonoperating IEC 60068 2 1 Test Ab Unpackaged Nonoperating Cold IEC 60068 2 2 Test Bb Unpackaged Nonopera
52. bedded HSC on the Micro800 controllers but is enhanced to support up to 250 KHz 5V differential line driver for improved noise immunity and provides additional dedicated I O For more information see High Speed Counter 2080 MOT HSC on page 25 RS232 RS485 Isolated Serial Port 2080 SERIALISOL The 2080 SERIALISOL plug in supports CIP Serial RS 232 only Modbus RTU RS232 and RS485 and ASCII RS232 and RS485 protocols Unlike the embedded Micro800 serial port this port is electrically isolated making it ideal for connecting to noisy devices such as variable frequency and servo drives 1 RS 485 support is only available from Connected Components Workbench revision 6 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Micro800 Plug in Modules Chapter 1 as well as for communications over long cable lengths Depending on the application and baud rate setting you can extend this length IMPORTANT 2080 SERIALISOL is suitable for communication over longer cable length of up to 1000 m using RS485 with up to 19200 bps baud rate The electrical characteristics of cable used and good wiring practices are very critical in achieving reliable communication performance over longer cable length A shielded twisted pair 5485 22AWG cable example 3106A from Belden is recommended Terminate both ends of the cable with 120 ohm resistance DeviceNet Scanner 2080 DNET20 The Micro800 DeviceNet plug in modul
53. ceNet node address of the slave node OutA INPUT BOOL TRUE to turn on Output A TripReset INPUT BOOL TRUE to enable Trip Reset FBENO OUTPUT BOOL Function block enable output TRUE upon exit IN1 OUTPUT BOOL Input 1 from overload relay IN2 OUTPUT BOOL Input 2 from overload relay Warning OUTPUT BOOL TRUE if warning is enabled Tripped OUTPUT BOOL TRUE if tripped AverageFLA OUTPUT WORD Average FLA 96 value from overload relay ThermUtilized OUTPUT WORD Therm Utilized value from overload relay OutAStatus OUTPUT WORD Average FLA value from overload relay RA DNET GENERIC FBEN 51010 RA GENERIC FBENO InputData NodelD OutputData RA DNET EXPLICIT This is used for I O data exchange with generic I O devices RA DNET GENERIC Input and Output Parameters Variable Name Type Data Type Description FBEN INPUT BOOL Function block enable input TRUE to enable function SlotlD INPUT UINT Plug in slot number 1 5 for plug in slots NodelD INPUT USINT Slave node address OutputData INPUT USINT 1 64 Slave output data FBENO OUTPUT BOOL Function block enable output TRUE to enable function InputData 1 64 OUTPUT USINT 1 64 Input data from slave FBEN 51000 NodelD CnxnNumber MsgLength ClPService CIPClass ClPInstance ClPAttribute RequestData FBENO InputData 0 RA DNET EXPLICIT ResponseData Status Rockwell Automati
54. cember 2013 55 Appendix5 DeviceNet Plug in 2080 DNET20 Error Codes DeviceNet plug in Error Codes and Descriptions ErrorlD 0 1 Description No errors Node number not in scanlist 65 AutoScan active 70 Scanner failed DUP MAC check 71 value scanlist 72 Device stopped communicating 73 74 Device does not match scanlist Scanner has detected data overrun 15 No network traffic detected 76 77 No network traffic detected for scanner Data size returned does not match scanlist 78 Device on scanlist not active on subnet 79 80 Scanner failed to transmit a message Scanner is in Idle mode operation 81 Scanner is in fault mode operation 82 83 1 0 fragment out of sequence Device refused to be initialized 84 Device not yet initialized 85 86 Incorrect data size upon connection with device Device Slave went into Idle 87 Shared master has not allocated slave 88 89 Shared master has not allocated required choices Keeper download failed 90 User has disabled scanner 91 Bus Off detected on scanner 92 No network power detected 93 CRC failure detected on one or more configuration blocks 95 Scanner application program flash is being updated 96 Port is in test mode 97 Scanner is halted by user 98 ESC ove
55. code 60068 2 1 Test Ad Operating Cold IEC60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 40 85 C 40 185 F T4 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Specifications Appendix A Certifications 2080 SERIALISOL Certification when product Value is marked c UL us UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Listed for Class Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E334470 CE European Union 2004 108 EC EMC Directive compliant with EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B European Union 2006 95 EC LVD compliant with EN 61131 2 Programmable Controllers Clause 11 C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions 1 See the Product Certification link at http www rockwellautomation com products certification Declarations of Conformity Certificates and other certification details Rockwell Automation Publication 2080 UMO004B EN E December 2013 75 AppendixA Specifications Notes 76 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Appendix B Quickstart This chapter provide
56. curacy in noisy industrial environments 3 or wire RTD sensors are mostly used While using these sensors the resistance added by lead lengths is compensated by an additional third wire in case of 3 wire RTD and two additional wires in bridge configuration in case of 4 wire RTD For 2 wire RTD sensor in this module this lead compensation is provided by using an external 50 mm 22 AWG shorting wire between terminals A2 A3 and B2 B3 for channel 0 and 1 respectively Shielded twisted pair cables are to be utilized for remote use of these sensors with cable shield grounded at controller end Wire the RTD Module and RTD Sensor in the Field Sof Shielded twisted wire cable 2080 RTD2 RTD Red Cable tray conduit cen 2 Field screw i junction box Oil filled thermowell 3 wire RTD shown Process temperature Measurement 45779 The RTD sensing element should always connected between terminals B1 and B2 for channel 1 and Al and A2 for channel 0 in the module Terminals B3 and A3 should always be shorted to B2 and A2 respectively to complete the constant current loop Mismatch in wiring can cause erroneous over or underrange readings 14 Rockwell Automation Publication 2080 UMO004B EN E December 2013 IMPORTANT Rockwell Automation Publication 2080 UMO004B EN E December 2013 Install and Wire Your Module Chapter 2 Cabling used with th
57. data exchange with a towerlight or stacklight RA TOWERLIGHT Input and Output Parameters Variable Name Type Data Type Description FBEN INPUT BOOL Function block enable input TRUE to enable the function 51010 INPUT UINT Plug in slot number 1 5 NodelD INPUT USINT Towerlight node address Light 0 4 INPUT USINT Light 0 4 for example Bit 0 Blue Bit 1 Yellow Bit 2 Red FBENO OUTPUT BOOL Function block enable output TRUE upon exit Status_0_4 OUTPUT USINT Light 0 4 status RA_PF_DNET_STANDARD This UDFB is used for I O data exchange with standard PowerFlex drives configured as single mode RA_PF_DNET_STANDARD Input and Output Parameters Variable Name Type Data Type Description FBEN INPUT BOOL Function block enable input TRUE to enable the function PlcPortNum INPUT UINT Plug in slot number 1 5 for plug in slots DriveNodeNum INPUT USINT Slave node address for PowerFlex drive Start INPUT BOOL TRUE to start PowerFlex drive Stop INPUT BOOL TRUE to stop PowerFlex drive ReferenceSpeed INPUT REAL Reference speed for the device Configure PowerFlex drive speed Jog INPUT BOOL TRUE to enable jog in PowerFlex drive ClearFault INPUT BOOL TRUE to clear fault in PowerFlex drive Fwd_Rev INPUT BOOL TRUE to configure PowerFlex drive for forward motion FALSE to configure PowerFlex drive for reverse motion FBENO OUTPUT BOOL Functi
58. dule Type Description 2080 104 Digital 4 point 12 24V DC Sink Source input 2080 I040B4 Digital 8 point Combo 12 24V DC Sink Source input 12 24N DC Source output 2080 I040V4 Digital 8 point Combo 12 24V DC Sink Source input 12 24N DC Sink output 2080 0 4 Digital 4 point 12 24V DC Source output 2080 0V4 Digital 4 point 12 24V DC Sink output 2080 0WAI Digital 4 point AC DC Relay output 2080 IF2 Analog 2 channel Non isolated unipolar voltage current analog input 2080 IFA Analog 4 channel Non isolated unipolar voltage current Rockwell Automation Publication 2080 UMO004B EN E December 2013 analog input Chapter 1 Micro800 Plug in Modules Digital Plug ins Micro800 Plug in Modules Module Type Description 2080 0F2 Analog 2 channel Non isolated unipolar voltage current analog output 2080 TC2 Specialty 2 channel non isolated thermocouple module 2080 RTD2 Specialty 2 channel non isolated RTD module 2080 MEMBAK RTCU Specialty Memory backup and high accuracy RTC 2080 TRIMPOT6 Specialty 6 channel trimpot analog input 2080 MOT HSC Specialty High speed counter 2080 DNET20 Communication 20 node DeviceNet scanner 2080 SERIALISOL Communication RS232 485 isolated serial port 1 2080 MEMBAK RTC is not supported on Micro820 controllers Number of support for Micro800 plug ins on the controllers are summarized in the following table Plug in Slots on Micro800 Controllers
59. dule2 Module3 physical 1 0 does not match the physical 1 0 present in base and expans LDX TC D ET LDX T C RTD FBEN FBENO SlotlD CHO NodelD CH1 CH2 ion then incorrect sequence will be written This UDFB is used to read input data from the Thermocouple RTD module gs RA DNET LDX TC RTD Input and Output Parameters Variable Name Type Data Type Description FBEN INPUT BOOL Function block enable input TRUE to enable function 51010 INPUT UINT Plug in slot number 1 5 NodelD INPUT USINT Node address of the digital Compact 1 0 slave node FBENO OUTPUT BOOL Function block enable output CHO OUTPUT WORD RTD Thermocouple input channel 0 value CH1 OUTPUT WORD RTD Thermocouple input channel 1 value CH2 OUTPUT WORD RTD Thermocouple input channel 2 value CH3 OUTPUT WORD RTD Thermocouple input channel 3 value StatusCH0 3 OUTPUT WORD RTD Thermocouple Input channel 0 3 status Rockwell Automation Publication 2080 UMO004B EN E December 2013 49 Appendix 5 RA TOWERLIGHT FBEN FBENO 51010 Status 0 4 NodelD Light 0 4 RA PF DNET STANDARD FBEN FBENO PlcPortNum Status DriveNodeNum PF Feedback Start PF ErrorCode Stop PF Ready ReferenceSpeed PF Active Jog PF Alarm PF Fault PF AltReference ClearFault Fwd Rev 50 DeviceNet Plug in 2080 DNET20 RA DNET TOWERLIGHT This UDFB is used for
60. e 2080 TC2 RTD2 modules have to be shielded twisted cores with the shield wire shorted to chassis ground at controller end It is advisable to use 22 AWG wires to connect the sensors to the module Use sensors dipped in oil filled thermowells for stable and uniform readings Recommended cable type Alpha wire P N 54716 Performance is dependent on the application For better noise immunity cable length should ideally be less than 10 m because the plug ins are non isolated For longer cable length requirements use the 2085 expansion 1 0 modules instead 15 Chapter 2 Wiring Applications for 2080 MOT HSC 16 Install and Wire Your Module The following diagrams show wiring applications for the 2080 MOT HSC plug in with Kinetix Servo drives Kinetix 3 in feedback configuration to 2080 MOT HSC 1 0 Connector 49 24V PULS 12 PLUS 14 SIGN 25 24V_SIGN 1 0 Connector 29 AM 30 AM 31 BM 32 BM Rockwell Automation Publication 2080 UMO004B EN E December 2013 Micro830 Micro850 24 pts Allen Bradley Install and Wire Your Module Chapter 2 Kinetix 300 in feedback configuration to 2080 MOT HSC Micro830 Micro850 OBB 24 pts 1 0 Connector 49 24V PULS4 12 PLUS 14 SIGN 25 24V_SIGN QD Atien Bradtey 2080 MOT HSC 1 0 Connector 29 AM 30 AM 31 BM 32 BM
61. e serves as a scanner and client for explicit messaging to remote devices including I O and drives using a proven and well accepted fieldbus network It also provides better performance than using serial and Ethernet EtherNet IP Class 3 communications For more information see the DeviceNet Plug in 2080 DNET20 on page 39 Rockwell Automation Publication 2080 UMO004B EN E December 2013 5 Chapter 1 Micro800 Plug in Modules Notes 6 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Hardware Features mounting screw hole Insert Module into Controller Install and Wire Your Module Chapter 2 This chapter provides hardware features installation and wiring connection diagrams for all the Micro800 plug in modules The plug in modules except for the 2080 MEMBAK RTC can be plugged into any plug in slots on the Micro800 controllers Measurements in millimeters inches 2080 RTD2 shown mounting screw hole 45010 Rockwell Automation Publication 2080 UM004B EN E December 2013 079 Side view 62 2 44 31 5 1 24 200000 Ca ol oO0O0000 45811 Front view Follow the instructions to insert and secure the plug in module to the controller Chapter 2 Wiring Install and Wire Your Module Position the plug in module with the terminal block facing the front of the controller as shown Snap the module into the mod
62. e timer clock 1 us for 2080 MOT HSC A timer is used to measure the time between the two successive pulses This value is reported to the backplane as PULSE WIDTH after each pulse The user may invert this value to derive a rate Per Pulse rate 1 HSC PULSE WIDTH However when the time between pulses shrinks two factors can distort the Per Pulse calculation of rate values The time between pulses is closer to measuring the clock frequency making the granularity of the time increments have a greater effect on rate inaccuracy Also the rate may be calculated many times over during the course of one backplane scan time This means that the rate data is obtained at a backplane scan is only that of the very last pair of pulses and disregards the other rate calculations that have happened during that interval This is especially problematic if the pulses during the update time are unevenly spaced the reported rate could be based entirely on two pulses which are extremely close together a very high rate but a third pulse was separated by a greater time low rate You must understand these limitations when using PULSE WIDTH Bn to derive a rate PresentCount n Count PresentRate n 1 ms 1 ms 1 ms 1 2 3 v v v 1 2 1000 Hz 2000 Hz 1000 Hz Per Pulse Errors Real pulses Pulses Real Reported Error note 1 9999 can reported by F
63. exit DI Module OUTPUT UDINT nput data from base module Module 1 DI Module2 OUTPUT UDINT nput data from expansion module 1 Module 2 DI Module3 OUTPUT UDINT nput data from expansion module 2 Module 3 DI Module4 OUTPUT UDINT nput data from expansion module 3 Module 4 RA DNET LDX ANALOG This UDFB is used for data exchange with analog CompactBlock I O RA DNET LDX ANALOG Input and Output Parameters Variable Name FBEN Type INPUT Data Type BOOL Description Function block enable input TRUE to enable the function SlotID INPUT UINT Plug in slot number 1 5 NodelD INPUT USINT Slave node address Module INPUT STRING Analog base module 1 0 configuration NPUT X OUTPUT Channels For example 4X0 4 input analog module is physically present as base module Valid String 0X2 4X0 NOTE X should always be upper case Module2 Module3 INPUT INPUT STRING STRING Digital expansion module 11 0 configuration X OUTPUT Channels For example 16X16 16 input 16 output is physically present as expansion module 1 Valid String 16X0 0X16 16X16 8X8 8X0 0X8 0X6 NOTE X should always be upper case Digital expansion module 2 1 0 configuration NPUT X QUTPUT channels For example 16X16 16 input 16 output is physically present as expansion module 2 Valid String 16X0 0X16 16X16 8X8 8X0 0X8 0X6 NOTE X sh
64. guration for UDFB 1 RA HSCPlugIn 85 Build and Download sce ve er ES aaron 86 Execute the Function 86 Configuration for UDFB 2 RA EncoderFDBK 87 Build and Download ese uua S ct metam al s DO S BETA 88 Execute the Function 89 Configuration for HSC UDFB3 RA ServoFDBK 90 Build and Dawnloddosssessssem quem atium vu de ee E ESSI 91 Execute the Function 92 Appendix C Error Codes Troubleshooting 5s ede ce e I Ga HER 95 Error Codes for 800 95 Calling Rockwell Automation for Assistance 96 Index Rockwell Automation Publication 2080 UMO004AB EN E December 2013 vii Table of Contents Notes viii Rockwell Automation Publication 2080 UM004AB EN E December 2013 Chapter 1 Micro800 Plug in Modules Plug in modules enhance the functionality of a base unit controller With these modules you can Extend the functionality of embedded I O without increasing the footprint of your controller Improve performance by adding additional processing power or capabilities Add additional communication functionality Micro820 Micro830 and Micro850 support the following plug in modules Micro800 Plug in Modules Mo
65. hermocouple and RTD 2080 TC2 and 2080 RTD2 These non isolated plug in modules help to make temperature control possible when used with PID Proportional Integral Derivative See Non isolated Thermocouple and RTD Plug in Modules 2080 TC2 and 2080 RTD2 on page 19 for more information Memory Backup and High Accuracy RTC 2080 MEMBAK RTC This plug in allows you to make a backup copy of the project in your controller and adds precision real time clock function without needing to calibrate or update periodically It can also be used to clone update 830 and Micro850 application code However it cannot be used as additional Run Time Program or Data Storage for recipe and datalog Chapter 1 Micro800 Plug in Modules Communication Plug ins Status Indicators State Description Solid red 2 s Startup cycle test in progress Flashing red Back up in progress Solid red continuous Battery low Project Backup and Restore The project can be backed up and restored using Connected Components Workbench software Six channel Trimpot 2080 TRIMPOT6 This trimpot plug in offers an affordable method of adding six analog presets for speed position and temperature control Channels Y ss J TE SS 45068 3 4 5 High Speed Counter 2080 MOT HSC This plug in module provides enhanced high speed counter capabilities to the Micro800 controller It supports the same functionalities of an em
66. his bit is set when temperature data is not ready for use CC Code Calibrated Bit set indicates temperature data is calibrated by the system calibration coefficient SOR System Overrange Bit set to indicate system overrange error with environment emperature over 70 C SUR System Underrange COC CJC open circuit CE Calibration Error Bit set to indicate system underrange error with environment emperature under 20 C Bit set to indicate CUC sensor not connected for thermocouple module open circuit This bit is for thermocouple module only Bit set indicates that the module is not accurate This bit is set to 0 by default and should remain as 0 Contact Technical Support when the value is otherwise Rockwell Automation Publication 2080 UMO004B EN E December 2013 Non isolated Thermocouple and RTD Plug in Modules 2080 2 and 2080 RTD2 Appendix 3 Temperature Conversion Data to Degree Celsius C To keep the precision of temperature value from the Thermocouple and RTD plug in modules there is a general data mapping conversion in the firmware before the actual temperature is sent to the Connected Components Workbench software The following equation shows how the Connected Components Workbench software data count is mapped from temperature Celsius degree by the firmware Connected Components Workbench software Data Count Temp C 270 0 10 IMPORTANT This conversion fo
67. in 9 0V DC DC on state voltage max 30V DC DC on state current min 2 0 mA Q 9V DC DC on state current nom 3 0 mA Q 24V DC DC on state current max 5 0 mA DC off state voltage max 5V DC DC off state current max 1 5mA IEC input compatibility Type 3 Input impedance 0 3V 24 KO 3 12V 3 5 KO min 12 30V gt 4 KO 10 KO Input filter time ON to OFF 8 10 ms AC DC AC on state voltage min AC on state voltage max Rockwell Automation Publication 2080 UMO004B EN E December 2013 10 25V AC rms 30V AC rms 57 Appendix A 58 Specifications Input Specifications 2080 104 2080 1040V4 2080 1040B4 Attribute Value AC on state current min 2 0 mA Q 9V AC rms AC on state current max 5 0 mA AC off state voltage 3 5V AC rms Output Specifications 2080 0 4 2080 0V4 2080 1040B4 2080 1040V4 Attribute Power supply voltage Value 10 8V DC min 30V DC max On state voltage On state current 10V DC min 24V DC nom 30V DC max 5 0 mA Q 10V DC min 0 5 A max steady state 2 A surge 2 s min Environmental Specifications 2080 0 4 2080 0 V4 2080 1040B4 2080 1040V4 2080 104 Attribute Temperature operating Temperature surrounding air max Value IEC60068 2 1 Test Ad Operating Cold IEC60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 65 C 4 149 F 65 C 149 F
68. ity IEC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 non condensing Operating altitude 2000 m Cable length max 10m 1 Includes offset gain non linearity and repeatability error terms 2 Repeatability is the ability of the input module to register the same reading in successive measurements for the same input signal Output Specifications 2080 0 2 Attribute Number of outputs single ended 2080 0F2 7 Analog normal operating ranges Voltage 10V DC Current 0 20 mA Resolution max Output count range 12 bits unipolar 0 65535 D A Conversion Rate all channels max 2 5 ms Rockwell Automation Publication 2080 UMO004B EN E December 2013 Output Specifications 2080 0 2 Specifications Appendix A Attribute 2080 0F2 Step Response to 6394 5 ms Current Load In voltage output max 10 mA Resistive load on current output 0 500 includes wire resistance Load range on voltage output gt 1k Q Q 10V DC Max inductive load 0 01 mH current outputs Max capacitive load 0 1 uF voltage outputs Overall Accuracy Voltage Terminal 1 full scale 25 C Current Terminal 1 full scale 25 C Non linearity in percent full scale 0 196 Repeatability 3 in percent full scale x 0 196 Output error over full temperature range 20 65 4 149 F Voltage 1 596 Current 2 096
69. l equipment Association of Boston MA Allen Bradley Industrial Automation Glossary AG 7 1 A glossary of industrial automation terms and abbreviations You can view or download publications at http www rockwellautomation com literature order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative You can download the latest version of Connected Components Workbench for your Micro800 at the URL below http ab rockwellautomation com Programmable Controllers Connected Components Workbench Software iv Rockwell Automation Publication 2080 UMO004B EN E December 2013 Preface Micro800 Plug in Modules Install and Wire Your Module Non isolated Thermocouple and RTD Plug in Modules 2080 TC2 and 2080 RTD2 Table of Contents Who Should Use this Manual eese iii P rposeof this Mania ose soie utem on Settee PUR COMER iii Additional oes iii Chapter 1 Digital Plug ins nasa sarees 2 12 24V Digital Plug ins 2080 IQ4 2080 IQ4OB4 2080 IQ4OVA 2080 OB4 2080 4 2 AC DC Relay Output Module 2080 3 Analog PLUGS i2 ss esee e aet py un du dr dae COEPI ETE 3 Non isolated Unipolar Analog Input and Output 2080 IF2 2080 4 2080 2 RR e othe ele s 3 Specialty Plug in
70. l the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret 5 Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Copyright 2013 Rockwell Automation Inc All rights reserved
71. lication 2080 UMO004B EN E December 2013 35 Appendix4 High Speed Counter 2080 MOT HSC RA HSCPlugln Input and Output Parameters Parameter Type Data Type Description FBEN INPUT BOOL Function block Enable input SlotlD INPUT UINT Plug in slot number Slot ID 1 5 starting with the far left slot 1 NoiseFilter INPUT USINT 00 No filter 01 250 kHz 02 200 kHz 03 80 kHz 04 40 kHz 05 13 3 kHz 06 10 kHz 07 4 kHz 08 2 kHz 09 1 kHz 10 500 Hz 11 250 Hz 12 125 Hz 13 63 5 Hz 14 31 25 Hz HSCMode INPUT USINT 0 2 4 6 8 10 12 Start INPUT BOOL Start counter Stop INPUT BOOL Stop the counter and clear MaxDPos and MaxDSpd value FBENO OUTPUT BOOL Function block Enable output IDCHeck OUTPUT BOOL TRUE HSC plug in is at selected slot FALSE Wrong plug in or no plug in at selected slot Initialized OUTPUT BOOL TRUE HSC plug in initialization finished and ready to execute FALSE HSCplug in initialization not yet finished Accumulator OUTPUT LINT Accumulator value Rate OUTPUT Real Current pulse rate The rate calculation is based on how many pulses have been counted every 10 ms RA_EncoderFDBK RA_EncoderFDBK FBEN FBENO m n RA EncoderFDBK Input and Output Parameters ue sco Parameter Type Data Description EncMode CurrentSpd Type TrvPerRev Accumulator ae TpPosition FBEN INPUT BOOL Function block Enable input Mesi SlotlD INPUT UINT Plug in
72. munition 45 RA NODE 5 5 46 RA DNET LDX DISCRETE 47 RA LDX 48 DNET EDX TC RTD end an Go eas ser Coton 49 RA PF 5 50 RA DNET 51 RA 53 RA DNET GENERIC ecce rente et en eer 53 rerh ea wees lee Ne ua d eia 56 Use the 2080 DNET20 1 56 Appendix A Digital Plug in Modulesi ee onde et ig EN T ES s 57 Analog Plug in Modules sia eee E da tae re eee 62 Specialty Plug in Modules seva vies 64 Communication Plug in Modules 71 Appendix B Add and Configure Plug ins in Connected Components Workbench 77 Quickstart Project for 2080 DNET20 79 Setup and os okie sura ense quo y oper RE cx NR 80 dex 82 Build and Download cad teca ce taedet 83 eerie mud re die 83 Rockwell Automation Publication 2080 0 004 December 2013 Chapter 2 Quickstart Projects for 2080 5 84 Setup and Witing Se aetate i res 84 Confi
73. n 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E334470 CE EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B RCM Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions KC Korean Registration of Broadcasting and Communications Equipment compliant with Article 58 2 of Radio Waves Act Clause 3 1 See the Product Certification link at http www rockwellautomation com products certification for Declarations of Conformity Certificates and other certification details Communication Plug in Modules Attribute Specifications 2080 DNET20 Value Screw torque See Torque Specifications for the 2080 DNET20 Plug in Module on page 72 Dimensions HxWxD 62 x 31 5 x 20 mm 2 44 x 1 24 x 0 78 Weight DeviceNet communication rate max 35g 125 Kbps 420 m 1378 ft 250 Kbps 200 m 656 ft 500 Kbps 75 m 246 ft Number of nodes max 20 nodes for 1 0 operation Network Protocol 1 0 Slave Messaging Poll Command DeviceNet Status indicators Module status red green Network status red green Enclosure type rating Meets IP20 Backplane power consumption 50 mA 24V DC DeviceNet current 24V DC 300 mA Class 2 Power dissipati
74. ng controller type series letter revision letter and firmware FRN number of the controller controller indicator status 96 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Numerics 2080 IF2 3 25 wiring 9 2080 IF4 3 25 wiring 9 2080 104 wiring 8 2080 I040B4 21 22 wiring 8 2080 1040V4 21 22 wiring 8 2080 MEMBAK RTC 3 7 specifications 27 2080 0B4 21 22 wiring 9 2080 0 2 3 26 wiring 9 2080 0V4 21 22 wiring 9 2080 0W4l 23 24 certifications 25 wiring 9 2080 PS120 240VAC 4 2080 RTD2 3 15 16 34 cable 20 certification 30 data maps 18 specifications 29 2080 SERIALISOL 4 wiring 10 2080 TC2 3 11 15 34 cable 20 certifications 30 data maps 18 features 15 specifications 29 thermocouple sensor types and ranges 15 wiring 11 2080 TRIMPOTE 4 specifications 28 A AC power supply 4 additional resources iii C cable recommended for 2080 TC2 2080 RTD2 20 cable pinout controller to modem cable 10 calibration error bit CE 19 Index CE 23 channel temperature data 18 CJC open circuit bit COC 19 CJC Sensor 11 CJC thermistor 11 code calibrated bit 18 conducted RF immunity 22 Connected Components Workbench iv 15 16 17 18 19 31 C Tick 23 c UL us 22 D data illegal bit DI 18 E EFT B immunity 22 emissions 22 enclosure type rating 21 ESD immunity 22 External AC Power Supply 4 H hardware features 7 installation 7 isolation voltage 21 K
75. ng Cold IEC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat IEC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock 40 85 C 40 185 F Relative humidity IEC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 non condensing Altitude operating 2000 m IMPORTANT Battery life does not include controller ON time For example if the Controller is ON for 16 hours every day for 365 days if the module starts being used after 1 year of manufacturing battery life is 8 5 years 1 year initial time 2 5 years of Off time out of 7 5 years Rockwell Automation Publication 2080 UMO004B EN E December 2013 Specifications Appendix A Specifications 2080 TRIMPOT6 Attribute Value Data range 0 255 Number of trimpot 6 Temperature operating IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 65 C 4 149 F Temperature nonoperating IEC 60068 2 1 Test Ab Unpackaged Nonoperating Cold IEC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat IEC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock 40 85 C 40 185 F Temperature surrounding air max 65 C 149 F Relative humidity IEC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 non condensing Altitude operating 2000 m Certifications 2080 TRIMPOT6 Cer
76. nge Conditions If the channel temperature input is below the minimum value of its normal temperature range for the represented sensor the module reports an underrange error through the Connected Components Workbench global variables If the channel reads above the maximum value of its normal temperature range for the represented sensor an over range error is flagged The table below defines thermocouple types and their associated full scale temperature ranges Rockwell Automation Publication 2080 UMO004B EN E December 2013 19 Appendix3 Non isolated Thermocouple and RTD Plug in Modules 2080 TC2 and 2080 RTD2 RTD Module 20 Thermocouple Sensor Types and Temperature Ranges Thermocouple Temperature Range Accuracy ADC Update Type C F C F Rate in Hz Accuracy Min Max 1 0 C 3 0 C B 40 104 1820 90 1700 90 194 4 17 6 25 10 16 7 3308 194 3092 gt 1700 3092 1 0 19 6 33 50 62 E 270 454 1000 200 930 200 328 123 242 470 3 0 1832 328 1706 gt 930 1706 J 210 346 1200 130 1100 lt 130 202 2192 202 2012 gt 1100 2012 K 270 454 1370 200 1300 lt 200 328 2498 328 2372 gt 1300 2372 N 270 454 1300 200 1200 lt 200 328 2372 328 2192 gt 1200 2192 R 50 58 760 40 1640 40 104 3200 104 2984 gt 1640 2984 S 50
77. ns certified for U S and Canada See UL File E334470 CE EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions KC Korean Registration of Broadcasting and Communications Equipment compliant with Article 58 2 of Radio Waves Act Clause 3 DeviceNet ODVA conformance tested to DeviceNet specifications 1 See the Product Certification link at http www rockwellautomation com products certification for Declarations of Conformity Certificates and other certification details General and Environmental Specifications 2080 SERIALISOL Attribute Value Mounting torque 0 2 Nm 1 48 Ib in Terminal screw torque 0 22 0 25 Nm 1 95 2 21 Ib in using a 2 5 mm 0 10 in flat blade screwdriver Wire size WHE Solid 0 14 mm 1 5 mm rated 90 C 26 AWG 16 AWG 194 F 7 7 insulation max Stranded 0 14 mm 1 0 mm 26 AWG 18 AWG Isolated voltage 500V AC Temperature operating IEC60068 2 1 Test Ad Operating Cold IEC60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 65 C 4 149 F Temperature surrounding air max 65 C 149 F Temperature non operating North American temp
78. nsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Software Rockwell Automation Micro800 Micro820 Micro830 Micro850 Kinetix PowerFlex CompactBlock KwikLink C
79. of RTD sensor wiring RTD Compatibility An RTD consists of a temperature sensing element connected by two three or four wires that provide resistance input to the module The following table lists the RTD types that you can use with the module including their temperature range accuracy and ADC update rate Overrange and Underrange Conditions If the channel temperature input is below the minimum value of its normal temperature range for the represented sensor the module reports an underrange error through the Connected Components Workbench global variables If the channel temperature input is above the maximum value of its normal temperature range for the represented sensor an over range error is flagged RTD Sensor Types and Temperature Ranges RTD Type Temperature Accuracy C F ADC Update Range C F Rate in Hz z Accuracy C Min Max 1 0 3 0 C PT100 385 200 660 150 590 lt 150 238 3 wire others 328 1220 238 1094 gt 590 1094 4 17 6 25 10 16 7 19 6 z z 33 50 41 0 PT200 385 200 630 150 570 lt 150 238 328 1166 238 1058 570 1058 52 128 242 470 53 0 PT500 385 200 630 150 580 lt 150 238 2 and3 wire Cu10 328 1166 238 1076 gt 580 1076 4 17 6 25 10 16 7 A n 1 0 lt 23 0 1000 385 200 630 150 570 lt 150 238 gt YI 19 6 33 50 62 123 2
80. on max 1 44W Isolation voltage Wire size 50V continuous Type tested for 60 5 500V AC 0 25 2 5 mm 24 14 AWG solid or stranded copper wire rated Q 75 C 167 F or greater 1 2 mm 3 64 in insulation max Wire category 1 on power ports North American temp code Preferred power supply Rockwell Automation Publication 2080 UMO004B EN E December 2013 T4 1606 XLSDNET4 71 Appendix A 72 Specifications Torque Specifications for the 2080 DNET20 Plug in Module Mounting torque 0 5 0 6 Nm L Mounting torque 0 2 Nm Mounting torque 0 3 Nm ATTENTION To comply with CE Low Voltage Directive LVD this A equipment and all connected 1 0 must be powered from a source compliant with the following Safety Extra Low Voltage SELV or Protected Extra Low Voltage PELV ATTENTION To comply with UL restrictions this equipment must be A powered from a source compliant with the following Class 2 or Limited Voltage Current Environmental Specifications 2080 DNET20 Attribute Value Temperature operating IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 65 C 4 149 F Temperature surrounding air max 65 C 149 F Temperature nonoperating IEC60068 2 1 Test Ad Operating Cold IEC60068 2 2 Test Bd Operating Dry Heat
81. on Publication 2080 UMO004B EN E December 2013 This UDFB is used for sending explicit message to slave node 53 Appendix5 DeviceNet Plug in 2080 DNET20 RA DNET EXPLICIT Input and Output Parameters Variable Name Type Data Type Description FBEN INPUT BOOL Function block enable input TRUE to enable function SlotlD INPUT UINT Plug in slot number 1 5 for plug in slots NodelD NPUT USINT Node address of slave node CnxnNumber INPUT USINT Connection number values 1 2 3 4 5 MsgLength NPUT USINT Specifies the size of the CIP message in the transaction block ClPService NPUT UINT CIP service code CIPClass NPUT UINT CIP Class code valid values 0 65535 ClPInstance INPUT UINT CIP instance valid values 0 65535 CIPAttribute NPUT UINT CIP attribute valid values 0 65535 RequestData NPUT USINT 1 54 Request data from slave FBENO OUTPUT BOOL Function block enable output 0 OUTPUT BOOL TRUE when message is sent out successfully Error OUTPUT BOOL TRUE when message transmits error ResponseData OUTPUT USINT CIP Response error 1 50 Response Data 1 Extended Error ID Response Data 2 Error ID See Explicit Message Request Format on page 54 See Explicit Message Status Codes on page 55 Status OUTPUT USINT See Explicit Message Status Codes on page 55 Transaction Block Format Byte Offset Contents 0 Status 1
82. on block enable output TRUE upon exit Status OUTPUT BOOL PowerFlex drive status PF_Feedback OUTPUT REAL Feedback from the PowerFlex drive PF_ErrorCode OUTPUT INT For future use PF_Ready OUTPUT BOOL Ready bit from PowerFlex drive PF_Active OUTPUT BOOL Active bit from PowerFlex drive Rockwell Automation Publication 2080 UMO004B EN E December 2013 PFDNET MULTIDR FBEN PlcPortNum NodeNum Start Stop ReferenceSpeed Jog PF AltReference ClearFault Fwd Rev FBENO Feedback PF Ready PF Active PF Alarm PF Fault DeviceNet Plug in 2080 DNET20 Appendix 5 RA PF DNET STANDARD Input and Output Parameters Variable Name Type Data Type Description PF Alarm OUTPUT BOOL Alarm bit from PowerFlex drive PF Fault OUTPUT BOOL Fault bit from PowerFlex drive PF AltReference OUTPUT BOOL Alt Reference bit from PowerFlex drive IMPORTANT Ensure that your PowerFlex drives settings are correct For basic setup configuration see the PowerFlex drives user manuals in the Rockwell Automation Literature Library With PowerFlex 523 you need to multiply the speed reference and divide the speed feedback by a factor of 10 0 in order to get the correct value Note that the PowerFlex 4 and PowerFlex 5 drives have a different multiplier Reference and Feedback for the Different PowerFlex Drives Drive Type Number Reference Feedback PowerFlex 4M 132 x10 x0
83. onnected Components Workbench and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Preface Who Should Use this Manual Purpose of this Manual Additional Resources Read this preface to familiarize yourself with the rest of the manual It provides information concerning who should use this manual the purpose of this manual related documentation supporting information for Micro800 plug in modules and accessories Use this manual if you are responsible for designing installing programming or troubleshooting control systems that use Micro800 controllers You should have a basic understanding of electrical circuitry and familiarity with relay logic If you do not obtain the proper training before using this product This manual is a reference guide for Micro800 controllers plug in modules and accessories It describes the procedures you use to install wire and troubleshoot your controller This manual explains how to install and wire your plug ins gives you an overview of the Micro800 plug in modules and accessories Refer to the additional resources for more information on other element of the Micro800 system These documents contain additional information concerning related Rockwell Automation products Resource Desc
84. ory North American Temp Code 2 on signal ports T4 1 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines pub ication 1770 4 1 Input Specifications 2080 MOT HSC Attribute Value Number of inputs 1 Quadrature ABZ differential input Maximum count 48 bits Input voltage range 0 30V DC On state voltage range 2 6 30V DC On state current min 2 0 mA Off state voltage max 1 0 DC Off state leakage current max 1 5 mA Input current range 2 0 9 0 mA Input impedance nom 3580 Q Pulse width min 2 us Phase separation min 500 nsl Input frequency max 250 kHz 5096 duty Rockwell Automation Publication 2080 UMO004B EN E December 2013 67 AppendixA Specifications 1 Phase separation is the recognition of phase time of A input and B input Input A InptB ______ lt gt Phase separation Output Specifications 2080 MOT HSC Attribute Value Number of outputs 16 1 physical output 15 virtual Output voltage range 5 30V DC Output on state current max 0 5A Output on state current min 1 mA On state voltage drop max 0 5V DC Off state leakage current max 0 5 mA Turn ON time max 2 ms Turn OFF time max 2 ms Reverse polarity protection None Temperature Derating Maximum input voltage 24V DC operation Voltage Der
85. ot finished CurrentPos OUTPUT REAL Current position CurrentSpd OUTPUT REAL Current speed Unit user distance per second Accumulator OUTPUT LINT Accumulator value TpPosition OUTPUT REAL Position recorded when the latest touch probe is triggered Direction OUTPUT SINT 1 Forward 1 Reverse 0 Not moving RA ServoFDBK RA ServoFDBK Input and Output Parameters Parameter Type Data Description Type FBEN INPUT BOOL Function block Enable input SlotlD INPUT UINT Plug in slot number Slot ID 2 1 5 starting with the far left slot 1 HomePos INPUT REAL Home position Rockwell Automation Publication 2080 UMO004B EN E December 2013 Same value indicated in MC Home instruction 37 Appendix4 High Speed Counter 2080 MOT HSC RA ServoFDBK Input and Output Parameters Parameter Type Data Description Type NoiseFilter INPUT USINT 00 No filter 01 250 kHz 02 200 kHz 03 80 kHz 04 40 kHz 05 13 3 kHz 06 10 kHz 07 4 kHz 08 2 kHz 09 1 kHz 10 500 Hz 11 250 Hz 12 125 Hz 13 62 5 Hz 14 31 25 Hz EncMode NPUT USINT Encoder Mode 1 X1 2 X2 4 4 ECntPerRev NPUT REAL User input to indicate how many X1 counts will be generated when Encoder disk turns one revolution TrvPerRev NPUT REAL The actual distance travelled when motor turns one revolution Start NPUT BOOL Start counter Stop NPUT BOOL Stop the counter and
86. ould always be upper case e Rockwell Automation Publication 2080 UMO004B EN E December 2013 DeviceNet Plug in 2080 DNET20 Appendix 5 RA DNET LDX ANALOG Input and Output Parameters Variable Name Type Data Type Description Ch0 NPUT WORD Analog Output Channel 0 value This value is valid only if Module1 0X2 0 NPUT WORD Analog Output Channel 1 value This value is valid only if Module1 0X2 DO Module2 NPUT UINT Output data for Expansion Module 1 DO Module3 NPUT UINT Output Data for Expansion Module 2 FBENO OUTPUT BOOL Function block enable output TRUE upon exit AI CHO OUTPUT WORD Analog Input Channel 0 value This value is valid only if Module1 4X0 OUTPUT WORD Analog Input Channel 1 value This value is valid only if Module1 4X0 AL CH2 OUTPUT WORD Analog Input Channel 2 value This value is valid only if Module1 4X0 CH3 OUTPUT WORD Analog Input Channel 3 Value This value is valid only if Module1 4X0 StatusCH0 3 OUTPUT WORD Analog input channel 0 3 status DI Module2 OUTPUT UINT Digital Expansion Module 1 Input Data Applicable only if catalog is with digital inputs DI Module3 OUTPUT UINT Digital Expansion Module 2 Input Data Applicable only if catalog is with digital inputs 1 Use only valid strings combinations as mentioned above If Module1 Mo
87. port Y oc Yet 84 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Quickstart Appendix B Configuration for UDFB 1 RA HSCPlugln SlotlD NoiseFilter Mode Start Stop Initialized Accumulator Rate NOTE The purpose of this UDFB is to get high speed counter accumulator value and current pulse frequency 1 Launch Connected Components Workbench Open the sample project you have downloaded from the Sample Code Library 2 Import the RA_HSCPlugIn UDFB you have downloaded into this project Note that the sample project will have the following input and output parameters Input and Output Parameters Parameter FBEN Type INPUT Data Type BOOL Description Function block Enable input SlotID INPUT UINT Plug in slot number Slot ID 1 5 starting with the far left slot 1 NoiseFilter INPUT USINT 00 No filter 01 250 kHz 02 200 kHz 03 80 kHz 04 40 kHz 05 13 3 kHz 06 10 kHz 07 4 kH 08 2 kH 09 1 kH 10 500 Hz 11 250 Hz 12 125 Hz 13 63 5 Hz 14 31 25 Hz CN NWN I HSCMode INPUT USINT 0 2 4 6 8 10 12 Start INPUT BOOL Start counter Stop FBENO INPUT OUTPUT BOOL BOOL Stop the counter and clear MaxDPos and MaxDSpd value Function block Enable output IDCHeck Rockwell Automation Publication 2080 UMO004B EN E December 2013 OUTPUT BOOL TRUE H
88. ppendix 4 MinCountValue MaxCountValue 0 Count Up 46 Count Down Underflow Overflow Enabling and Disabling a Counter using the HSC_EN bit Disabling the counter does not inhibit any 5 ACC Bn loading functions preset or direct write or any Z function The module continuously calculates rates for each of the counters regardless of input operational mode Timer For the first two counters a timer is used to measure the time between two successive pulses This value is reported to the backplane as HSC PULSE WIDTH Bn Understanding Rates There are different applications which require rate information but there is no one perfect method for all Generally the user must weigh rate accuracy with the need for new information quickly Broadly there are two different ways to calculate rates and optimize accuracy and speed of the rate of calculation Per Pulse 1 HSC PULSE WIDTH B supported through 2080 MOT HSC plug in HSC PULSE WIDTH Bn is reported to the user in the input array Cydic Number of Pulses User Defined Time Interval supported through Connected Components Workbench PresentRate n is reported to the user in the input array Rockwell Automation Publication 2080 UMO004B EN E December 2013 33 Appendix 4 34 High Speed Counter 2080 MOT HSC Per Pulse The Per Pulse rate method can be very accurate if the time between pulses is large compared to th
89. r up and down with external reset and hold Quadrature counter phased inputs A and B Quadrature counter phased inputs A and B with external reset and hold Quadrature X4 counter phased inputs A and B MI wt N Quadrature X4 counter phased inputs and B with external reset and hold Quadrature X2 counter phased inputs and Rockwell Automation Publication 2080 UMO004B EN E December 2013 High Speed Counter 2080 MOT HSC Appendix 4 Input Operational Modes Mode Description 11 Quadrature X2 counter phased inputs A and B with external reset and hold 12 Down Counter 13 Down Counter with external reset and hold Up Counter Pulses on A will cause the up counter Counter 0 Also Pulses on B will cause the up counter Counter 1 Increment Pulse Input A count up aM Encoder or Sensor Input B Increment Pulse count up Input Z Encoder or Sensor PresentCount 1 4 5 6 7 8 Counter with External Direction Pulses on A cause the counter to increment when B is low and decrement when B is high When B is open or undriven the counter will increment See Pulse External Direction Counting on page 28 Rockwell Automation Publication 2080 UMO004B EN E December 2013 2 Appendix4 High Speed Counter 2080 MOT HSC Pulse External Direction Counting Count pulse INPUT A Inc
90. r Driveb PF Alarm OUTPUT BOOL 1 5 Alarm bit from PowerFlex drive Each element of the array corresponds to each drive for example PF Alarm 1 for Drive 1 and PF Alarm 5 for Driveb PF Fault OUTPUT BOOL 1 5 Fault bit from PowerFlex drive Each element of the array corresponds to each drive for example PF Fault 1 for Drive 1 and PF_Fault 5 for Drive5 PF_AltReference IMPORTANT 52 OUTPUT BOOL 1 5 Alt Reference bit from PowerFlex drive Each element of the array corresponds to each drive for example PF_AltReference 1 for Drive 1 and PF_AltReference 5 for 5 Ensure that your PowerFlex drives settings are correct For basic setup configuration see the PowerFlex drives user manuals in the Rockwell Automation Literature Library Rockwell Automation Publication 2080 UMO004B EN E December 2013 RA DNET OVERLOAD FBEN SlotID NodelD OutA TripReset FBENO RA_DNET_OVERLOAD DeviceNet Plug in 2080 DNET20 Appendix 5 This UDFB is used for I O data exchange with an overload relay IN2 Warning Tripped AverageFLA ThernUtilized OutAStart RA DNET OVERLOAD Input and Output Parameters Variable Name Type Data Type Description FBEN INPUT BOOL Function block enable input TRUE to enable the function SlotlD INPUT UINT Plug in slot number 1 5 for plug in slots NodelD INPUT USINT Devi
91. rcial encoders 5V differential or 24V single ended IMPORTANT To configure the plug in module you need to download and use the HSC UDFBs from the Sample Code Library http www rockwellautomation com go scmicro800 See Quickstart Projects for 2080 MOT HSC Plug in on page 84 for step by step instructions on how to use the plug in with a sample project Filter and decode inputs 3 input points A B Z These input points may come from different types and configurations of sensors The user must configure the module to respond to the type of sensor connected to the module as described below Nominal Filter Settings Maximum Guaranteed Minimum Guaranteed Pass Block Pulse Width Pulse Width No Filter Default 250 kHz DC 2 ps 512 kHz DC 0 95 us 265kHz DC 1 9 us 200 kHz DC 2 5 us 333 kHz DC 1 5 us 201 kHz DC 2 48 us 80 kHz DC 6 25 us 128 kHz DC 3 9 us 86 7 kHz DC 5 8 us 40 kHz DC 12 5 62 8 kHz DC 8 0 us 42 5 kHz DC 11 6 us 13 3 kHz DC 35 us 20 8 kHz DC 24 1 us 14 1 kHz DC 35 5 us 10 kHz DC 50 us 15 7 kHz DC 32 1 us 10 5 kHz DC 47 2 us 4 kHz DC 125 ps 6 3 kHz DC 80 3 us 4 2 kHz DC 119 2 kHz DC 250 ps 3 2 kHz DC 161 us 2 1 kHz DC 237 1 kHz DC 0 5 ms 1 6 kHz DC 0 33 ms 1 0 kHz DC 0 48 ms 500 Hz DC 1 ms 778 Hz DC 0 65 ms 527 Hz DC 0 95 ms 250 Hz DC 2 ms 389 Hz DC 1 3 ms 263 Hz DC 1 9 ms Rockwell Automation
92. rementing Encoder or Sensor NPUTB Direction control Sensor or Switch Input A Direction Control Input Present Count 1 2 3 2 1 0 1 2 Change in Count Value As 0 Open or No Connection 1 1 1 a 1 X don t care 0 0 X don t care 0 Two input counter Up Down Pulses Pulses on A causes the counter to increment Pulses on B causes the counter to decrement Pulses may occur at any time Note that pulses can occur very closely that is much faster than plug in scan time that the plug in never notices the change in count In such cases both counts may be ignored the net change being zero anyway In no case shall a pulse be lost See the following diagram 28 Rockwell Automation Publication 2080 UMO004B EN E December 2013 BE Incrementing Increment Pulse High Speed Counter 2080 MOT HSC Appendix 4 Encoder or Sensor count up Decrementing Decrement Pulse Q INPUTA INPUTB Encoder or Sensor count down INPUTZ Input A Count Pulse i Input Present Count 1 2 3 2 Up Down Counting A B Change in Count Value 1 00 1 1 0 or 1 1 1 T T 0 0 0 0 Quadrature Counter X1 The module is compatible with 2
93. requency Frequency be rounded to 2 module 2 1 500 kHz 1 MHz 10096 9 10 111 kHz 100 kHz 11 196 101 100 9 901 kHz 10 000 kHz 1 0096 Rockwell Automation Publication 2080 UMO004B EN E December 2013 High Speed Counter 2080 MOT HSC Appendix 4 Per Pulse Errors Real pulses Pulses Real Reported Error note 1 9999 can reported by Frequency Frequency be rounded to 2 module 1001 1000 999 Hz 1000 Hz 0 10 9 999 10 000 100 01 Hz 100 00 Hz 0 010 99 999 100 000 10 00010 Hz 10 00000 Hz 0 001 1 This table does not represent accuracy per pulse but repeatability This repeatability can be applied in No Filter setting Maximum Cyclic Rate Errors Update Time Frequency Value Scalar oe 100 Hz 1 kHz 10 kHz 100 kHz 1 1 20 02 20 02 0 210 10 2011 2 020 0 210 0 030 100 20 01 2 110 0 220 0 031 0 012 1000 3 010 0 310 0 040 0 013 0 010 10 000 1 210 0 130 0 022 0 011 0 010 IMPORTANT For low frequency pulses filter times should be set appropriately to avoid extra pulses from a noisy environment For high frequency pulses shielded cable must always be used User Defined Function RA HSCPlugIn Blocks The purpose of this UDFB is to get high speed counter accumulator value and current pulse frequency RA HSCPlugln FBEN FBENO SlotlD IDCheck NoiseFilter Initialized Mode Accumulator Start Rate Stop Rockwell Automation Pub
94. rflow divide or other processor error 99 Scanner watchdog has timed out Use the 2080 DNET20 Plug in For a step by step guide on how to use the DeviceNet plug in see Quickstart Project for 2080 DNET20 Plug in on page 79 56 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Appendix A Specifications Digital Plug in Modules General Specifications 2080 0 4 2080 OV4 2080 0404 2080 1040 4 2080 104 Attribute Value Mounting torque 0 2 Nm 1 48 Ib in Status indicators For input or output modules 4 yellow For combination modules 8 yellow Terminal base screw torque 0 22 0 25 Nm 1 95 2 21 Ib in using a 2 5 mm 0 10 in flat blade screwdriver Enclosure type rating None open style Isolation voltage For input modules 50V continuous Basic Insulation Type Inputs to Backplane Type tested for 60 s 720 V DC Inputs to Backplane For combination or output modules 50V continuous Basic Insulation Type Inputs to Outputs 1 05 to Backplane Type tested for 60 s 720 V DC 1 05 to Backplane Wire size 1 3 0 2 mm 16 24 AWG solid or stranded copper wire rated 90 C 194 F or greater insulation max Wire category 2 on signal ports 2 on power ports North American temp code T4 Input Specifications 2080 104 2080 1040V4 2080 1040B4 Attribute Value DC on state voltage m
95. ription Micro800 Programmable Controller External AC Power Supply Information on mounting and wiring the optional external power supply Installation Instructions 2080 001 Micro830 Programmable Controllers Installation Instructions Information on mounting and wiring the Micro830 10 point controllers 2080 002 Micro830 Programmable Controllers Installation Instructions Information on mounting and wiring the Micro830 16 point controllers 2080 003 Micro830 Programmable Controllers Installation Instructions Information on mounting and wiring the Micro830 24 point controllers 2080 004 Micro830 Programmable Controllers Installation Instructions Information on mounting and wiring the Micro830 48 point controllers 2080 005 Micro850 Programmable Controllers Installation Instructions Information on mounting and wiring the Micro850 24 point controllers 2080 IN007 Micro850 Programmable Controllers Installation Instructions Information on mounting and wiring the Micro850 48 point controllers 2080 008 Micro820 Programmable Controllers Installation Instructions Information on mounting and wiring the Micro820 20 point controllers 2080 IN009 Micro800 Remote LCD Installation Instructions 2080 INO10 Information on mounting and wiring the Micro800 Remote LCD module Rockwell Automation Publication 2080 UMO004B EN E December 2013 iii Preface
96. rmula applies to all types of Thermocouple and RTD sensors This equation illustrates how the Connected Components Workbench data count does not use full range of 0 65535 of data word Derive Actual Temperature C From Connected Components Workbench Data Count The following formula shows how to derive temperature Celsius degree from temperature data word in the Connected Components Workbench software Temp Data 2700 10 Examples 1234 1234 2700 10 gt 146 6 C 8000 8000 2700 10 530 0 C IMPORTANT Underrange overrange error reporting checking is not based on Connected Components Workbench temperature data count but the actual temperature C or the voltage going into the plug in module Rockwell Automation Publication 2080 UMO004B EN E December 2013 23 Appendix3 Non isolated Thermocouple and RTD Plug in Modules 2080 TC2 and 2080 RTD2 Notes 24 Rockwell Automation Publication 2080 UMO004B EN E December 2013 Overview Counter Specifications Chapter High Speed Counter 2080 MOT HSC The 2080 MOT HSC plug in module provides enhanced high speed counter capabilities to the Micro800 controller It supports the same functionalities of an embedded high speed counter on the Micro800 controllers but is enhanced to support up to 250 KHz 5V differential line driver for improved noise immunity and provides additional dedicated I O The 2080 MOT HSC module supports most comme
97. s E ear PAS HR E ea 3 Non isolated Thermocouple and RTD 2080 TC2 and 2080 R T2 i 5er Rer eSI blz eed a USD 3 Memory Backup and High Accuracy RTC 2080 3 Six channel Trimpot 2080 6 4 High Speed Counter 2080 4 Communication Plug ins iuc RER Cena einen I enel 4 RS232 RS485 Isolated Serial Port 2080 SERIALISOL 4 DeviceNet Scanner 2080 20 5 Chapter 2 Hardware inan 7 Insert Module into Controller Eta de Ra ea 7 cover tes bub Render py exa it rae ege 8 Wiring Considerations and Applications for 2080 2 12 Type of CJE Sensor ete eges iip ien 12 Wire the CJC Thermistor on the 2080 T C2 Module 12 Wiring Considerations and Applications for 2080 RTD2 13 Two wire and Three Wire Wiring 13 WiretheRI D Sensors oid ed bau cee Ue ead Sata e eod 13 Wire the RTD Module and RTD Sensor in the Field 14 Wiring Applications for 2080 16 Chapter 3 Ahermocouple Mod les 19 Thermocouple Sensor Types and 19
98. s Workbench the following quickstart project shows you 2080 DNET20 Plug how to turn on all the outputs ofa CompactBlock LDX module connected in Node 3 IMPORTANT Quickstart Prerequisite For the following quickstart projects you first need first need to download the DNET UDFBs and sample project from the Sample Code Library http www rockwellautomation com go scmicro800 Rockwell Automation Publication 2080 UMO004B EN E December 2013 79 Appendix B Quickstart gi Micro800 Controller with 2080 DNET20 CompactBlock LDX Trunkline Setup and Wiring 1 Insert your 2080 DNET20 module into the designated plug in slot in your Micro800 controller 80 Rockwell Automation Publication 2080 UM004B EN E December 2013 Quickstart Appendix B 2 Next wire your 2080 DNET20 plug in following the diagram shown below Color Chips dots DeviceNet Port Pinout t Red Dot v RED o TTI TTI White Dot lo T T o CANH WHITE oT TII Blue Dot O SHIELD o 0 Black Dot Jo CANL BLUE LI O viec 0 position Plug 5 position Plug 10 position Linear Plug DeviceNet Drop Line or Trunk Cable 20474 3 Configure the DeviceNet devices as shown below Micro800 controller
99. s the following quickstarts Topic Page Add and Configure Plug ins in Connected Components Workbench 71 Quickstart Project for 2080 DNET20 Plug in 79 Quickstart Projects for 2080 MOT HSC Plug in 84 Add and Configure Plug ins This section shows you an example of how to configure the plug ins through the in Connected Com pone nts Connected Components Workbench software Workbench TIP For more information about using Connected Components Workbench you can check out the Connected Components Workbench Online Help it comes with the software The following steps show a Micro820 controller 1 Launch the Connected Components Workbench software and open your Micro800 project On the Project Organizer pane right click the project name and select Open Project Organizer A QuickTips Name Project3 3 Micro820 x Delete Rename Rockwell Automation Publication 2080 UM004B EN E December 2013 71 Appendix B 78 Quickstart The Controller Properties page appears Micro820 t a Download Upload Secure 2080 LC20 20AWB 0420 vore Controller General Memory Serial Port B Ethernet Internet Protocol i Port Settings i Port Diagnostics Date and Time Interrupts Startup Faults 5 Modbus Mapping i Real Time Clock Embedded I O Memory Card Remote LCD Data Log Recipe B Plug In Modules Empty gt lt Empty gt Properties
100. slot number Slot ID 2 1 5 starting with the far left slot 1 HomePos INPUT REAL Home position Same value indicated in Home instruction 36 Rockwell Automation Publication 2080 UMO004B EN E December 2013 FBEN SlotlD HomePos NoiseFilter EcntPerRev TrvPerRev Start Stop RA_ServoFDBK FBENO IDCheck Initialized CurrentPOS CurrentSpd Accumulator TpPosition Direction High Speed Counter 2080 MOT HSC Appendix 4 RA_EncoderFDBK Input and Output Parameters Parameter Type Data Description Type NoiseFilter INPUT USINT 00 No filter 01 250 kHz 02 200 kHz 03 80 kHz 04 40 kHz 05 13 3 kHz 06 10 kHz 07 4 kHz 08 2 kHz 09 1 kHz 10 500 Hz 11 250Hz 12 125 Hz 13 62 5 Hz 14 31 25 Hz EncMode INPUT USINT Encoder Mode 1 X1 2 X2 4 X4 ECntPerRev INPUT REAL User input to indicate how many X1 counts will be generated when Encoder disk turns one revolution TrvPerRev INPUT REAL The actual distance travelled when motor turns one revolution Start INPUT BOOL Start counter Stop INPUT BOOL Stop the counter and clear MaxDPos and MaxDSpd value FBENO OUTPUT BOOL Function block enable output IDCheck OUTPUT BOOL TRUE HSC plug in is at selected slot FALSE Wrong plug in or no plug in at selected slot Initialized OUTPUT BOOL TRUE Indicates HSC initialization has finished FALSE Indicates HSC initialization has n
101. technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support americas phone en html or contact Canada your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number cal
102. tification when product is marked 1 Value c UL us UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Listed for Class Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E334470 CE European Union 2004 108 EC EMC Directive compliant with EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions 1 See the Product Certification link at http www rockwellautomation com products certification for Declarations of Conformity Cert ificates and other certification details General and Environmental Specifications 2080 TC2 2080 RTD2 Attribute 2080 RTD2 2080 TC2 Mounting torque 0 2 Nm 1 48 Ib in Terminal screw torque 0 22 0 25 Nm 1 95 2 21 Ib in using a 2 5 mm 0 10 in flat blade screwdriver Wire size 0 14 1 5 mm 26 16 AWG solid copper wire or 0 14 1 0 mm 26 17 AWG stranded copper wire rated 90 C 194 F insulation max Input impedance gt 5MQ gt 300 KQ Common mode rejection ratio 100 dB 50 60Hz Normal mode rejection ratio 70 dB 50 60 Hz Resolution 14 bit Rockwell Automation Publication 2080 UMO004B EN E December 201
103. ting Dry Heat IEC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock 40 85 C 40 185 F Temperature surrounding air max 65 C 149 F Relative humidity EC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 noncondensing Vibration EC 60068 2 6 Test Fc Operating 2 g Q 10 500 Hz Shock operating EC 60068 2 27 Test Ea Unpackaged Shock 25g Shock nonoperating EC 60068 2 27 Test Ea Unpackaged Shock 25g 35 g PANEL mount Emissions CISPR 11 IEC 61000 6 4 Class A ESD immunity IEC 61000 4 2 6 kV contact discharges 8 kV air discharges Radiated RF immunity IEC 61000 4 3 10V m with 1 kHz sine wave 80 AM from 80 2000 MHz 10V m with 200 Hz 5096 Pulse 100 AM 900 MHz 10V m with 200 Hz 5096 Pulse 100 AM 1890 MHz 10V m with 1 kHz sine wave 80 AM from 2000 2700 MHz EFT B immunity IEC 61000 4 4 2 kV 5 kHz on signal ports Surge transient immunity IEC 61000 4 5 2 kV line earth CM on shielded ports Conducted RF immunity IEC 61000 4 6 10V rms with 1 kHz sine wave 80 AM from 150 kHz 80 MHz Rockwell Automation Publication 2080 UMO004B EN E December 2013 Specifications Appendix A Certifications 2080 MOT HSC Certification whe product is marked Value c UL us UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Listed for Class Divisio
104. tor 46220 IMPORTANT _ Individually shielded twisted pair cable or the type recommended by the encoder or sensor manufacturer should be used for the 2080 MOT HSC plug in Rockwell Automation Publication 2080 UMO004B EN E December 2013 11 Chapter2 Install and Wire Your Module Wiring Considerations and Applications for 2080 TC2 2 41 max 025 12 Type of CJC Sensor The CJC sensor is a non polarized passive negative temperature co efficient thermistor EPCOS B57869S0502F 140 It is readily available in the market with most third party suppliers vendors IMPORTANT CJC Channel Error The CJC channel on 2080 TC2 has a worst case error of 1 2 C 25 C This error does not include the manufacturer specified sensor error 0 2 C Q 25 C Wire the CJC Thermistor on the 2080 TC2 Module B1 B2 B3 B4 B5 B6 8 A1 A2 A3 M Ab A6 1 Connect the thermocouples to 2 Once fitted bend the black bead channel 0 and 1 respectively of the thermistor such that it Then connect and screw the makes contact with the A2 screw thermistor to terminals A3 and B3 securely The position for the thermistor as illustrated helps to compensate for thermoelectric voltages developed at screw junction equally for thermocouples connected to channels 0 and 1 If the bead is not in proper contact with the screw there will be deviation in re
105. ule bay Using a screwdriver tighten the 10 12 mm 0 39 0 47 in M3 self tapping screw to torque specifications See Specifications on page 57 for torque specifications IMPORTANT Analog 1 0 performance depends on the application For better noise The following plug in modules have 12 pin immunity cable length should ideally be less than 10 m because the plug ins are non isolated For longer cable length requirements use the 2085 expansion 1 0 modules instead female terminal blocks Back 2080 IQA 000000600 2080 IQ4OB4 2080 IQ40 V4 2080 OB4 2080 OV4 2080 OW4I 1 2 3 4 5 6 2080 IF2 2080 Front 2080 TC2 2080 RTD2 Twelve pin Female Terminal Block Pin Designations for 12 Pin Female Terminal Block Modules Pin 2080 104 2080 1040 4 2080 0B4 2080 OW4I 2080 IF2 2080 4 2080 TC2 2080 RTD2 2080 I040V4 2080 0V4 1 02 1 02 Not used COM3 COM COM CHO CHO 1 03 1 03 Not used 0 3 Not used VI 2 CHO CHO COM COM 24V DC Not used Not used 1 2 CHOL Sense COM 24V DC 24V DC Not used COM COM Not used Not used Not used 0 02 0 02 Not used Not used Not used Not used Not used 0 03 0 03 Not used Not used CI 3 Not used Not used I 00 1 00 Not used COMO VI 0 VI 0 CH1 CH1 1 01 1 01 Not used 0 0 Cl 0 CI 0 CH1 CH1 COM COM 24V DC COM1 COM COM CJC CH1L Sense COM 24V DC 24V DC 0 1 VI 1 VI 1 Not used Not used Not used 0 00 0 00 COM2 Cl 1
106. ween Output Channels and Output channels to Backplane Type tested for 60 s 2 1480 V AC Outputs to Outputs Outputs to Backplane Insulation stripping length 5mm Wiring category 2 on signal ports 2 on power ports Wire type Copper North American temp code T4 Inrush current 120 mA Q 3 3V 120 mA Q 24V Rockwell Automation Publication 2080 UMO004B EN E December 2013 59 Specifications General Specifications 2080 0W4l Digital Relay Output Plug in Module Attribute Value Backplane power 3 3 VDC 38 mA Output current resistive 2 A Q 5 30V DC 0 5 A 48V DC 0 22 A 125V DC 2A 125V 2A 240V AC Output current inductive 1 0 A steady state 5 28V DC 0 93 A steady state 30V DC 0 5 A steady state 48V DC 0 22 steady state 125V DC 2 0 A steady state 15 A make 125V AC PF cos 0 20 4 2 0 A steady state 7 5 A make 240V AC PF cos 0 2 0 4 Output power resistive max 250 VA for 125V AC resistive loads 480 VA for 240V AC resistive loads 60 VA for 30V DC resistive loads 24 VA for 48V DC resistive loads 27 5 VA for 125V DC resistive loads Pilot duty rating C300 R150 Minimum load per point 10 mA Initial contact resistance of relay max 30 mQ Output delay time max 10 ms ON or OFF Relay Contact Ratings 0 35 power factor 2080 OW4l Maximum Volts Amperes Amperes Volt Amperes Continuous Make Break Make
107. wn direction will cause the PresentCount_n to become the MaxCountValue n This action is known as rollunder The CountUnderflow n Rockwell Automation Publication 2080 UMO004B EN E December 2013 31 Appendix 4 High Speed Counter 2080 MOT HSC 32 flag will be set to indicate that a rollunder has occurred It is reset using the ResetCountUnderflow_n bit MaxCountValue w X MinCountValue Rollover Count Down Count Up 1 linear counter When the counter is a linear counter and the present count value is equal to MaxCountValue_n the next input count in the up direction will activate the CountOverflow n bit and also the PresentCount_n will remain at the MaxCountValue CountOverflow n is reset using the ResetCountOverflow n bit Conversely when the PresentCount_n is equal to MinCountValue n the next input count in the down direction will activate the CountUnderflow_n bit and the PresentCount n will remain at MinCountValue n CountUnderflow n is reset using the ResetCountUnderflow_n bit IMPORTANT counts in overflow and underflow will not be accumulated at all That is even if 1000 pulses are applied while in overflow the first pulse with the opposite direction down in this case will cause the counter to be decremented by 1 The CountOverflow_n bit is only reset using the ResetCountUnderflow_n bit Rockwell Automation Publication 2080 UMO004B EN E December 2013 High Speed Counter 2080 MOT HSC A

2080-UM004B-EN-E Micro800 Plug

Contents

Download Pdf Manuals

Related Search

Related Contents