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IG770

1. in this manual carefully If a label comes off or becomes hard to read contact your dealer for a replacement Chock handle Olive So gt Air inlet Hot caution 3 COMPONENT IDENTIFICATION 9 TRANSPORTINT STORAGE To prevent fuel spillage when transporting or during temporary storage the genera tor should be secured upright in its normal operating position with the engine switch OFF Turn the cap lever fully counterclockwise to the OFF position WARNING When transporting the generator E Do not overfill the tank there should be no fuel in the filler neck E Do not operate the generator while it is on a vehicle Take the generator off the vehicle and use it in a well ventilated place M Avoid a place exposed to direct sunlight when putting the generator on a vehicle If the generator is left in an enclosed vehicle for many hours high temperature in side the vehicle could cause fuel to vaporize resulting in a possible explosion Do not drive on a rough road for an extended period with the generator on board if you must transport the generator on a rough road drain the fuel from the generator beforehand Before storing the unit for an extended period 1 Be sure the storage area is free of excessive humidity and dust 2 Drain out the fuel completely CAUTION maintenance Mi Gasoline is extremely flammable and explosive under certain conditions Muffler WDo not smoke or allow flames or sparks in
2. the red indicator light goes off after 4 seconds if not please contact your dealer 1 Connect the ground terminal 2 Start each engine according to STARTING THE ENGINE E When the output indicator light green does not light and the overload indicator light red lights instead set the engine switch to STOP stop the engine at once and then start the engine again 3 Confirm that the equipment to be used is switched off and insert the plug of the equipment to be used into the AC receptacle CAUTION E Confirm that the use equipment to be connected is switched off When the equipment to be used is switched on it will operate suddenly and injuries or accidents may be caused 14 4 Switch on the equipment to be used In case of overload operation or when trouble occurs for the equipment being used the output indicator light green will go out the overload indicator light red will light continuously and no power will be put out At this time the engine will not stop so that the engine must be stopped by setting the respective engine switch to STOP CAUTION E When equipment requiring a large starting power like a motor etc is used the overload indicator light red and the output indicator light green may light together for a short time about 4 sec but this is no abnormality After start of the equipment the overload indicator light red will go out and the output indicator light green will
3. to the ON position Note Turn the fuel cap vent lever to the OFF position when transporting generator 3 Move the choke lever to the START position Note Do not use the choke when the engine is warm or the air temperature is high RUN lt gt START Run 4 Pull the starter grip until resistance is felt then pull the starter grip briskly toward the arrow as shown below CAUTION E Do not allow the starter grip to snap back return it slowly by hand 10 1 CHANGING OIL Drain the oil while the engine is still warm to assure rapid and complete draining CAUTION E Confirm if engine lever and ventilation lever of oiling port are turned to the Off side before the oil drainage 1 Loosen the cover screw and remove the left side maintenance cover 2 Remove the oil filler cap 3 Drain dirty oil into a container thoroughly 4 Refill with the recommended oil and check the oil level 5 Reinstall the left side maintenance cover and tighten the cover screw securely Engine oil capacity 0 15L Oil filler cap Wash your hands with soap and water after handing used oil CAUTION E Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station for reclamation Do not throw it in the trash or pour it on the ground 19 8 MAINTENANCE The purpose of the maintenance and adjustment schedule is t
4. KIPOR POWER OPERATION MANUAL KIP OR WUXI KIPOR POWER CO LTD Address Beside Jingyi Rd Third stage Development Section of Wangzhuang Industry Area Wuxi High amp D l G l TA L New Technology Industry Development Zone TEL 0086 510 85205041 GENERATOR FAX 0086 510 85203796 E MAIL kipor kipor com iIG770 Version 1 Printing date 25 01 2010 12 ELECTRIC DIAGRAM Main winding Energy saving switch Red Red Inverter unit Engine switch Ignition winding 27V winding o gt six s z Trigger winding olalals Low oil switch Spark plug Step motor a Black Yellow Green iE GEE es ee a zie O 2 3 ols E ellz J elalisire Sif is oO gt a 5 Yellow Green Yalow Single phase receptacle 2 2 a Low oil Overload Operating indicator indicator indicator 30 Green Green Black PREFACE Thank you for purchasing our generators This manual covers operation and maintenance of the IG770 generator All information in this publication is based on the latest product information available at the time of approval for printing We reserve the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This manual should be considered a permanent part of the generator and should remain with it if it is resold Pay special attention to st
5. ai a T nm denen Ta e aiaei 12 2S oppng ho ENgiNe eee ee cee eee ere ee 16 8 Maintenance seccccccceeceeeceeeeeeeeeeteeseeetecetsecsecetestietieeesetetetieteeeesteeen 18 9 Transporting Storage ee eee 25 10 Troubles hoo Ing een ence ete eee eee eee ee 27 11 Specilicalong eeestis 29 o reon diaran oee E E EE 30 11 SPECIFICATIONS Rated requeney i o o J o Rated rotation speed r min 6000 Rated output kVA C Engine C mae O oS Continuous running time hr at rated output Noise level zero load full load dB A 7m 60 65 Overall dimension LxWxH mm in 410 x 220 x 360 Dry weight kg Ibs The declared values shall consider uncertainties due to production variation and measurement procedures 29 Appliance does not operate Is the output indicator light ON WARNING Operate carefully to ensure safety Is the overload NO Take the generator to an A WARNING oe 5 nike Sune Cede M Our generators are designed to give safe and ves o a depend able service if operated according to 1 SAFETY INSTRUCTIONS instructions Read and understand the Owner s Manual before operating the generator Failure to do so could result in personal injury or equipment damage Check the electrical appli NO ance or equipment for any Take the generator to an authorized dealer defects 7 WARNING Mi Exhaust gas contains poisonous carbon monoxide Never run the generator in an en
6. atements preceded by the following words Failed to properly tallow these precautions can result in property damage serious injury or DEATH Read all labels and the owner s manual before operating this generator Operate only in well ventilated areas Exhaust gas contains poisonous carbon monoxide and can be deadly Always stop engine before refueling Wait 5 minutes before restarting Check for spilled fuel or leaks Clean and or repair before use Keep any sources of ignition away from fuel tank at all times Indicates a strong possibility of severe personal injury or A WARNING SD j ai death if instructions are not followed Indicates a possibility of personal injury or equipment A CAUTION ae ae damage if instructions are not followed If a problem should arise or if you have any questions about the generator consult an authorized dealer Our generators are designed to give safe and A WARNING Si ee dependable service if operated according to instructions Read and understand the Owner s Manual before operating the generator Failure to do so could result in personal injury or equipment damage The illustration may vary according to the type CONTENTS i Safety Ihsir ctions ene et eee 1 2 Safely Label Localions eraen na ai i 3 3 Component lindentificaction ss 4 8 ees eee eee as 4 4 Pre operation Oe ao Gee ee e a e n a iai A ane ee E An 5 S Sninga the Engine stew teen E EE ome 9 p Generator ise aaeeei
7. closed area Be sure to provide adequate ventilation MReplace the electrical appliance or equipment mi Take the electrical appli ance or equipment to an electrical shop for repair A VVN SINIIN Mi The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot W The engine exhaust system will be heated during operation and remain hot immediately after stopping the engine To prevent scalding pay attention to the warning marks attached to the generator YES a WARNING E Gasoline is extremely flammable and explosive under certain conditions Refuel in a well ventilated area with the engine stopped E Keep away from cigarette smoke and sparks when re fueling the generator Always refuel in a well ventilated location E Wipe up spilled gasoline at once E Usage of generator should be limited in ambient where the risk of fire may be high 28 af WARNING 10 TROUBLE SHOOTING Mi Connections for standby power to a building s electrical system must be made by a qualified electrician and must comply with all applicable laws and When the engine will not start electrical codes Improper connections can allow electrical current from the g NO generator to back feed into the utility lines Such back feed may electrocute Is there fuel in the tank Refill the fuel tank utility Company workers or others who contac
8. d plug Overload indicator light red A CAUTION E Be sure that all appliances are in good working order before connecting them to the generator If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn off the generator engine switch immediately Then disconnect the appliance and examine it for signs of malfunction 2 Turn the engine switch to the OFF position 3 In order to acquire both the best effect and the maximum service life of the generator Usually the new generator should run 20 hours under 50 load the generator may reach the best performance Output and Overload Indicators The output indicator light green will remain ON during normal operating conditions If the generator is overloaded in excess of 1 0kKVA or if there is a short in the connected appliance the output indicator light green will go OFF the overload indicator light red will go ON and current to the connected appliance will be shut off Engine switch Stop the engine if the overload indicator light red comes ON and investigate the overload source 16 13 CAUTION E Before connecting an appliance to the generator check that it is in good order and that its electrical rating does not exceed that of the generator Then connect the power cord of the appliance and start the engine CAUTION E Indicator lights both red and green may come ON during generator starting It is normal if
9. d the spark plug base 4 Use the wrench to remove the spark plug Spark plug cap 21 2 AIR CLEANER SERVICE A dirty air cleaner will restrict air flow to the carburetor To prevent carburetor malfunction service the air cleaner regularly Service more frequently when operating the generator in extremely dusty areas WARNING M Do not use gasoline or low flash point solvents for cleaning They are flammable and explosive under certain conditions CAUTION E Do not run generator without air cleaner for causing engine accelerated wear a Loosen the cover screw and remove the left side maintenance cover b Press the latch tab on the top of the air cleaner body and remove the air cleaner cover c Wash the element in a non flammable or high flash point solvent and dry it thoroughly d Soak the element in clean engine oil and squeeze out the excess oil e Reinstall the air cleaner element and the cover f Reinstall the left side maintenance cover and tighten the cover screw securely Foam filter element JLL 20 5 STARTING THE ENGINE CAUTION E Before starting the engine disconnect the load from the DC terminals E When starting the generator after adding fuel for the first time or after long term storage or after running out of fuel turn the fuel valve lever to the ON position then wait for 10 to 20 seconds before starting the engine 1 Turn the fuel cap lever fully clockwise
10. damage or engine performance problems resulting from the use of fuel that contain alcohol is not covered under the warranty We cannot endorse the use of fuels containing methanol since evidence of their suitability is as yet incomplete E Before buying fuel from an unfamiliar station try to find out if the fuel contains alcohol If it does confirm the type and percentage of alcohol used If you notice any undesirable operating symptoms while using a gasoline that contains alcohol or one that you think contains alcohol replace it by a gasoline that you know does not contain alcohol 3 Check the air cleaner Check the air cleaner element to be sure it is clean and in good condition Loosen the cover screw and remove the left side maintenance cover Press the latch tab on the top of the air cleaner body remove the air cleaner cover check the element Clean or replace the element if necessary CAUTION E Never run the engine without the air cleaner Rapid engine wear will result from contaminants such as dust and dirt being drawn through the carburetor into the engine 7 Air a Air filter cov Foam filter Ja element g wa 3 SPARK PLUG SERVICE RECOMMENTED SPARK PLUG UR5 To ensure proper engine operation the spark plug must be properly gapped and free of deposits 1 Remove the spark plug maintenance cover Spark plug maintenance cover 2 Remove the spark plug cap 3 Clean any dirt from aroun
11. e Avoid getting dirt dust or water in the fuel tank After refueling tighten the oil rule seurely a WARNING E Gasoline is extremely flammable and is explosive under certain conditions E Refuel in a well ventilated area with the engine stopped M Do not smoke or alow flames or sparks in the area where the engine is refueled or where gasoline is stored E Do not overfill the fuel tank there should be no fuel above the upper limit mark After refueling make sure the tank cap is closed properly and securely E Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite if any fuel is spilled make sure the area is dry before starting the engine M Avoid repeated or prolonged contact with skin or breath ing of vapor KEEP OUT OF REACH OF CHILDREN Fuel tank capacity 1 55L Fuel filler cap_ ep Open SA Upper limit mark Gasoline containing alcohol If you decide to use a generator containing alcohol gasohol be sure it s octane rating is at least as high as that recommended by us There are two types of gasohol one containing ethanol and the other containing methanol Do not use gasohol that contains more than 10 ethanol Do not use gasoline containing methanol methyl or wood alcohol that does not also contain cosolvents and corrosion inhibitors for methanol Never use gasoline containing more than 5 methanol even if it has cosolvents and corrosion inhibitors CAUTION E Fuel system
12. ector M5 screw 2 Remove the there M6 bolts and remove the muffler the spark arrester and the muffler gasket M6 screw 93 5 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 6 Measure the plug gap with a feeler gauge The gap should be 0 6 0 7mm 0 024 0 028in Correct as necessary by carefully bending the side electrode Clearance 0 6 0 7 mee wy vat Syed Hay Alili wy a CAUTION E The spark plug must be securely tightened An improperly tightened plug can become very hot and possibly damage the generator Never use a spark plug with an improper heat range 7 Install the spark plug carefully by hand to avoid cross threading 8 After a new spark plug has been seated by hand it should be tightened 1 2 turn with a wrench to compress its washer If a used plug is being reinstalled it should only require 1 8 to 1 4 turn after being seated 9 Reinstall the spark plug cap on the spark plug securely 10 Close the left maintenance cover 99 Oil rue NAUS amp Upper limit DN Se Oil filler hole s Lower limit 2 Check the fuel level Use automotive gasoline Unleaded or low leaded is preferred to minimize combustion chamber deposits If the fuel level is low refuel the fuel tank until the level as specified Never use an oil gasoline mixture or dirty gasolin
13. ed fuel may ignite 2 Remove the spark plug and install the spark plug in the plug cap 3 Set the plug side electrode on the cylinder head to ground 4 Pull the recoil starter sparks should jump If the engine still does not start take the generator to an authorized dealer across the gap 2 27 A Drain all gasoline from the fuel tank into an approved gasoline container B Turn the engine switch ON and loosen the carburetor drain screw and drain the gasoline from the carburetor into a suitable container C With the drain screw loosened remove the spark plug cap and pull the starter grip 3 to 4 times to drain the gasoline from the fuel pump D Turn the engine switch to the OFF position and tighten the drain screw securely E Reinstall the spark plug cap on the spark plug 3 Change the engine oil 4 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug 5 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position wil help to protect it from internal corrosion Starter grip 26 2 SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury Read the labels and safety notes and precautions described
14. et above sea level have your authorized dealer perform these carburetor modifications Even with suitable carburetor jetting engine horsepower will decrease approximately 3 5 for each 305m 1 000 feet increase in altitude The affect of altitude on the horsepower will be greater than this if no carburetor modification is made CAUTION E Operation of the generator at an altitude lower than the carburetor is jetted for may result in reduced performance overheating and serious engine damage caused by an excessively lean air fuel 11 3 Turn the cap lever fully counterclockwise to the OFF position 6 GENERATOR USE a WARNING Fuel cap lever M To prevent electrical shock from faulty appliances the generator should be grounded Connect a length of heavy wire between the generator s ground terminal and an external ground source M Connections for standby power to a building s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections can allow electrical current from the generator to backfeed into the utility lines Such backfeed may electrocute utility Company workers or others who contact the lines during a power outage and when utility power is restored the generator may explode burn or cause fires in the building s electrical system CAUTION CAUTION E Maximum power would be available for the first 30 minutes For continuo
15. o keep the generator 7 WARNING E Shut off the engine before performing any maintena nce If the engine must be run make sure the area is well ventilated The exhaust contains poisonous carbon monoxide gas CAUTION E Use genuine our parts or their equivalent The use of replacement parts which are not of equivalent qual ity may damage the generator 7 1 Maintenance Schedule REGULAR SERVICE PE RIOD 1 Perform at every indicated month or operating hour interval whichever oc curs first pasanan _ O _ taeae checkaauad __ O pansem _ 0 NOTE 1 Log hours of operation to determine proper maintenance 2 Service more frequently when used in dusty areas 3 These items should be serviced by an authorized dealer unless the owner has the proper tools and is mechanically proficient See the shop Manual 18 5 Move the choke lever to the RUN position after the engine warms up a CAUTION E if the engine stops and will not restart check the engine oil level before troubleshooting in other areas High altitude operation At high altitude the standard carburetor air fuel mixture will be excessively rich Performance will decrease and fuel consumption will increase High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screws If you always operate the generator at altitudes higher than 1 500m 5 000 fe
16. stay lit Low oil alarm system The Low oil alarm system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase falls below a safe limit the Low oil alarm system will automatically shut down the engine the engine switch will remain in the ON position If the low oil alarm system shuts down the engine the low oil alarm indicator light red will come on when you operate the starter and the engine will not run If this occurs add engine oil Low oil alarm Overload indicator a l indicator red light red Output indicator light green 15
17. t the lines during a power outage and when utility power is restored the generator may explode burn or cause fires in the building s electrical system NO Is the engine switch on gt Turn the engine switch on YES Is there Th oil in the Is there enough oil in the engine Is there enough oil in the engine gt Add the recommended oil E Always make a pre operation inspection before you start the engine You may prevent an accident or equipment damage E Placo the generator at least 1m 3ft away from buildings or other Enee a me From Eon the Still no Take the generator to equipment during operation the spark Pa spark Een spark an authorized dealer E Operate the generator on a level surface To check WARNIN 1 Remove the spark plug cap and clean If the generator is tiled fuel spillage may result Mi Be sure there is no spilled 7 WARNING E Know how to stop the generator quickly and understand operation of all the controls Never permit anyone to operate the generator without proper instructions E Keep children and pets away from the generator when it is in operation E Keep away from rotating parts while the generator is running E The generator is a potential source of electrical shocks when misused do not operate with wet hands E Do not operate the generator in rain or snow and do not let it get wet any dirt from around the spark plug fuel around the spark pulg Spill
18. the area 4 25 3 3 Use a brush to remove carbon deposits from the spark arrester screen Spark arrester 4 Check the muffler gasket replace if damaged Reinstall the muffler gasket the spark arrester the muffler and the muffler protector in the reverse order of removal 24 Control panel Output indicator light Overload indicator light l S l Smart switch Low oil alarm indicator light AC receptacle Ground terminal SMART throttle Engine speed is kept at idle automatically when the electrical appliance is disconnected and it returns to the proper speed to power of the electrical load when electrical appliance is connected This position is recommended to minimize the fuel consumption while in operation mM Smart throttle system does not operate effectively if the electrical appliance requires the big electric power E When high electrical loads are connected simultaneously turn the smart throttle switch to the OFF position to re duce voltage changes OFF Note Smart throttle system does not operate Engine speed is kept at thigh speed lever Smart throttle _ sf swith N A 4 H A i A i Mf E M i T Hi 6 W dii lin ie Z ON OFF 4 PRE OPERATION CHECK Be sure to check the generator on a level surface with the engine stopped 1 Check the engine oil level CAUTION mM Using nondetergent oil or 2 stroke engine oil could shorten the engine s ser
19. us operation do not exceed the rated power E Do not exceed the current limit specified for any one receptacle stopping transporting and or storing the generator E Do not connect the generator to a household circuit This could cause the damage to the generator or to electrical appliances in the house E Do not modify or use the generator for other purposes than it is intended for Also observe the following when using the generator A Do not connect generators in parallel B Do not connect an extension to the exhaust pipe E When an extension cable is required be sure to use a tough rubber sheathed flexible cable IEC245 E Limit length of extension cables less than 60 m for cables if 1 5 mm and W Be sure the fuel cap lever choke and the engine switch are OFF when less than100m for cables of 2 5 mm E Keep the generator away from other electric cables or wires such as commercial power supply lines CAUTION M Electrical equipment including electrical lines and plugs connection could not be defective 2 A7 AC applications 7 STOPPING THE ENGINE 1 Start the engine and make sure the output indicator light green comes on 2 Confirm that the appliance to be used is switched off and plug in the appliance To stop the engine in an emergency turn the engine switch to the OFF position IN NORMAL USE Output indicator light green Smart switch 1 Switch off the connected equipment and pull the inserte
20. vice life Mm Use a high detergent premium quality 4 stroke engine oil certified to meet or exceed U S automobile manufacturer s requirements for API Service Classification SG SF E Select the appropriate viscosity for the average temperature in your area SAE Viscosity Grades Ambient temperature Engine oil type 25 C 30 C 10W 30 15 C 40 C 15W 40 7 CAUTION E Store and use the oil carefully in order to prevent dust or dirty flowing into the oil If oil is overfilled wipe it up at once E Never mix different kinds of oil Remove and wipe the dipstick with a clean rag Check the oil level by inserting the dipstick in the filler hole without screwing it in If the oil level is below the end of the dipstick refill the recommended oil up to the top of the oil filler neck y CAUTION E Running the engine with insufficient oil can cause serious engine damage E The Low Oil Alarm System will automatically stop the engine before the oil level falls below the safe limit However to avoid the inconvenience of an unexpected shutdown it is still advisable to visually inspect the oil level regularly 4 SPARK ARRESTER MAINTENANCE WARNING E if the generator has been running the muffler will be very hot Allow it to cool before proceeding WE The spark arrester must be serviced every 100 hours to maintain its efficiency 1 Remove the four M5 screws and remove the muffler protector Muffler prot

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