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MDX-40A User Manual

1. Power cord connector Left side Sensor connector _4 Connect the supplied sensor cable to this connector P 70 Setting the Z Origin Using the ZO Sensor Rotary Axis Unit Connector This is the terminal to connect the optional rotary axis unit P 91 Expansion Connector 26 Chapter 1 Getting Started VPanel 1 2 Part Names and Functions Operation of the machine is controlled from the screen of your computer VPanel is a dedicated software for controlling the machine Coordinates This displays the present tool loca tion P 49 About the Displayed Tool Posi tion Feed buttons These perform movement along the respective axes X Y and Z P 48 Manual Feed Specific destination movement button You use this to make the tool move directly to a specific position P 51 Moving to a Specific Position Override buttons These change the speed of spindle rotation and other aspects of cut ting operations P 68 Override Base point setting buttons These set the base points used during cutting such as the X and Y axes origin points Spindle speed This displays the present rotating speed of the spindle Changing the speed is also possible Spindle rotation button This switches spindle rotation on and off P 52 Starting and Stopping Spindle Rotation Tool feed rate This displays the present spee
2. Before attempting cleaning mainte nance or attachment or detachment of optional items disconnect the power cord Attempting such operations while the machine is connected to a power source may result in injury or electrical shock Never operate the machine while tired or after ingesting alcohol or any medication Operation requires unimpaired judg ment Impaired judgment may result in an accident Conduct operations in a clean bright ly lit location Working in a location that is dark or clut tered may lead to an accident such as becoming caught in the machine as the result of an inadvertent stumble Never use the machine for any pur pose for which it is not intended or use the machine in an undue manner that exceeds its capacity Doing so may result in injury or fire OH O Never use a cutting tool that has become dull Perform frequent main tenance to keep and use the machine in good working order Unreasonable usage may result in fire or injury Never attempt to disassemble repair or modify the machine Doing so may result in fire electrical shock or injury Entrust repairs to a trained service technician CAUTION 9 Never climb or lean on the machine The machine is not made to support a person Climbing or leaning on the machine may dislodge components and cause a slip or fall resulting in injury 9 Never operate if a front cover is cracked or br
3. 52 Starting or Stopping the Gpoindle eee 52 3 6 Pausing Resuming Quitting of Cutting 53 Pausing and Resuming of Cutting by Operation of the Li Te 0 11 PRES RNE EEE 53 Quitting Cutting by Operation of the Machine 54 Quitting Cutting by Operating from the VPanel 55 3 1 Types of Emergency Stops to Ensure Safety How to Perform an Emergency Stop Press the Emergency Stop but f Geet g To Cancel an Emergency Stop Turn the button in the direction of Pe 8 Emergency Stop Due to Opening or Closing the Front Cover To ensure safety opening a front cover during cutting or spindle rotation causes an emergency stop to occur At the operation panel the MODELING lamp and the VIEW lamp flash Operation cannot be resumed by closing the front cover In order to resume the operation restart the machine following the instruction displayed on the VPanel P 43 Starting and Quitting 42 Chapter 3 Basic Operation 3 2 Starting and Quitting How to Start the Machine Follow the procedure below to start the machine When startup is complete the machine is ready for use Procedure 1 Close the front cover Switch on the main power switch Lighted zm The POWER lamp comes on ON gt l MODELING P OO O SCANNING OO Press the Sub power button The table moves to the back of the ma me chine and the sp
4. D 3000 mm min Override Cutting Speed Y 10 x Spindle Speed y 10 A Current Jig Set Origin Point User Coordinate System Set Origin x here Apr SetZ origin using sensor Detect Detect Jig Set Y Origin Jat center of rotation Apeh Set YZ origin at center of rotation Apply Dril Workpiece s ETS 24 Chapter 1 Getting Started 1 2 Part Names and Functions Front Spindle head Workpiece table The workpiece to be cut is mounted on this HS Emergency Stop but ton Pressing this stops opera tion of the machine P 42 Types of Emer gency Stops to Ensure Safety Built in panel You use this to switch the sub power on and off and to move the tool up and down P 28 Built in Panel Front cover If you open the front cover cutting automatically stops for your safety P 42 Emergency Stop Due to Opening or Closing the Front Cover In this manual the mechanisms around the spindle unit including the spindle motor are called the spindle head Also the rotary axis area inside the spindle unit is called the spindle Chapter 1 Getting Started 25 1 2 Part Names and Functions Side Right side ee port This is a connector for external equip ment P 91 Expansion Connector USB connector This is for connecting a USB cable aN P 35 Connecting to the Computer Main power switch
5. Check whether something has become caught and is impeding initialization VPanel Doesn t Start Correctly Has initialization been completed Before you start VPanel first switch on the power to the machine P 43 Starting and Quitting Is the computer connected Check whether the connector cable has come loose Is the driver installed correctly If the connection to the computer is not made in the sequence described the driver may fail to be installed correctly VPanel does not function normally when driver is misconfigured Check again to ensure that the connection was made using the correct procedure P 38 Installing the Windows based Driver Chapter 5 Appendix Are two or more machines connected to a single computer VPanel cannot control more than one machine at the same time Never connect two or more instances of this machine to a single computer Operations are Ignored Is the cable connected Connect the cable securely P 34 Cable Connections Was the machine started according to the correct procedure Simply switching on the main power does not en able operation Start the machine using the correct procedure P 43 Starting and Quitting Is a front cover open This machine restricts some operations when a front cover is open Close the front cover Is the VIEW lamp on Press and hold the VIEW button to cancel the paused state Is the lamps flashing an error message
6. during cut ting The tool movement is stopped on the spot and the VIEW lamp comes on Rotation of the spindle does not stop at this time Confirm the message and click Quit Cutting The spindle rotation stops and the VIEW lamp goes dark This completes the quit ting of cutting operation Chapter 3 Basic Operation 55 56 Chapter 4 Getting Ready for and Performing Cutting This section explains the preparations for cutting such as installing the tool and setting the reference position of the cutting and the method for outputting the cutting data Aa1 CUMING E 58 Workpiece Size and Location Where Secured in Place 58 Actual Size That Can Be Cut 58 4 2 Installing a Tool 59 Tool SCI CHOM riscar 59 Features Of th lois seins nee 59 Installing a Tool End mit 59 4 3 Starting Cutting EE 61 About Origin Eet 61 Setting H len EE 61 Start Cutting Output to the machine directly form the applica lu E 64 Start Cutting Output via VPanel cceeeeeeeeeee 65 Recovery of Operation from Emergency Stop or Emergency Shutdown 4 4 Ovemtde What s an Override How to Make the Settings for Overrides 68 57 4 1 Cutting Area Workpiece Size and Location Where Secured in Place Arrange the workpiece the material cut frames and the like so that they fit within the determined range Anything extending beyond may strike moving parts Be sure to observe this requir
7. Click Quit to quit cutting Cutting can be resumed by clicking Continue but doing so is very Chapter 5 Appendix 83 5 5 Responding to an Error Message likely to result in unintended operation and is not recommended The selection of command set may be incorrect Make sure that the command set of cutting data and the command set selected in VPanel agree with each other If the error occurs even when the selection of command set is correct an unknown command may be contained in the cutting data Check and correct the commands of cutting data When Selected automatically RML 1 NC Code is selected with the command set selection the name of command set does not appear in the error mes sage P 46 Selecting the Command Set Emergency Stop The MDX 40A has performed an emer gency stop Cover opened during operation Operation cannot be continued To recover from an emergency stop the power to the equipment must be reset Carry out the following steps in the se quence shown 1 Stop any output of cutting data from the CAM or other program 2 Switch the equipment off then back on 3 Click the OK button for this mes sage An emergency stop occurred because a front cover was opened during cutting or spindle rotation Fol low the on screen messages to switch off the power close the front cover and redo the operation from the beginning P 43 Starting and Quitting Chapter 5 Append
8. Do not modify the plug provided if it will not fit the out let have the proper outlet installed by a qualified electri cian Improper connection of the equipment grounding conduc tor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment ground ing conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately For California WARNING This product contains chemicals known to cause cancer birth defects and other reproductive harm Roland DG Corporation German Office Halskestrasse 7 47877 Willich Germany For EU Countries WARNING This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures Roland DG Corp has licensed the MMP technology from the TPL Group Operating Instructions KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see
9. Le sens pr cis du symbole est d termin par le dessin l int rieur du triangle Le symbole gauche signifie danger d lectrocution Le symbole avertit l utilisateur de ce qu il ne doit pas faire ce qui est interdit La chose sp cifique a ne pas faire est indiqu e par le dessin a l int rieur du cercle Le symbole a gauche signifie que l appareil ne doit jamais tre d mont Le symbole pr vient l utilisateur sur ce qu il doit faire La chose sp cifique faire est indiqu e par le dessin l int rieur du cercle Le symbole gauche signifie que le fil lectrique doit tre d branch de la prise 13 14 A Pour utiliser en toute s curit A L utilisation incorrecte peut causer des blessures ATTENTION S assurer de suivre les proc dures d utilisation d crites dans la docu mentation Ne jamais permettre quiconque ne conna t pas le fonc tionnement ou la manutention de l appareil de le toucher L utilisation ou la manutention incor rectes peuvent causer un accident 9 Garder les enfants loin de l appareil L appareil comporte des zones et des composants qui pr sentent un danger pour les enfants et qui pourraient causer des blessures la c cit la suffocation ou d autres accidents graves Ne jamais faire fonctionner l appareil apr s avoir consomm de l alcool ou des m dicaments ou dans un tat de fatigue L utilisation de l appar
10. Machine egaal 43 Contents lU Wi hiss rene nine nent 3 3 Selecting the Command Gei Whatis Command Set sen nn tonne 46 Sel ting Command KEE 46 3 4 Moving he CT E 48 Manual FOGG DEE 48 About the Displayed Tool Position nn 49 Moving toa Specie POSIEION e mgeegien gerett EA EES 51 Moving to the VIEW Position ner 51 3 5 Starting and Stopping Spindle Rotation 52 Starting or StOPPING the SpINAle gegen Eeer 52 3 6 Pausing Resuming Quitting of Cutting 53 Pausing and Resuming of Cutting by Operation of the Machine 53 Quitting Cutting by Operation of the Machine ms 54 Quitting Cutting by Operating from the VPanel im 55 Chapter 4 Getting Ready for and Performing Cutting 57 4 4 CUMING AC a we ities names ta vaste dient apiece eet Workpiece Size and Location Where Secured in Place Actual Size That Can Be Gut ac ssisscasstosasegsntsvacasocsoassgastavavaconsasuiguetusncesocnadsssostenavssonsnsieestenavesoselbes 4 2 Installing a TOON estime tes entiierviecett te nctnaeiantiiedeeeti idee Neie ntm entente Features ofthe Tools anna aient Installing a Tool End mill nn 4 3 Starting Cutting EE AOU OFIG IM POM INE E Setting Origin POUT E Start Cutting Output to the machine directly form the application 64 Start Cutting Output via VPame l sccscs sc csccussccsnsstecesssscessscnscascasisgsnscsancha EE 65 Recovery of Operation from Emergency S
11. P 80 What to Do If a Flashing Error Is Displayed Is a large amount of cutting waste pres ent Clean away any cutting waste Clean the area around the spindle head especially carefully P 76 Maintenance Is the driver installed correctly If the connection to the computer is not made in the sequence described the driver may fail to be installed correctly VPanel does not function normally when driver is misconfigured Check again to ensure that the connection was made using the correct procedure P 38 Installing the Windows based Driver Are two or more machines connected to a single computer VPanel cannot control more than one machine at the same time Never connect two or more instances of this machine to a single computer Is VPanel displaying an error message P 83 Responding to an Error Message The Spindle Doesn t Rotate Is a front cover open For safety the spindle does not rotate when a front cover is open Close the front cover Is a large amount of cutting waste pres ent Clean away any cutting waste Clean the area around the spindle head especially carefully P 76 Maintenance Has a setting been made to keep the spindle from rotating In VPanel click the Setup then click the Modeling Machine tab Here select the Control spindle via commands check box Abnormal Cutting is Performed Is the location of the origin set correctly Check whether the origin h
12. Quitting Cutting by Operation of the Machine This stops cutting through operation using the built in panel Unlike pausing operation cutting can not be resumed Procedure 1 I Lighted 6 UP S Flashes 4 O Dark TOOL Chapter 3 Basic Operation Press the VIEW button during cutting Rotation of the spindle stops and the tool moves to the VIEW position While movement of the tool and table is in progress the VIEW lamp flashes and after the movement is completed the lamp lights up Until the VIEW lamp starts flash ing hold down both the TOOL UP and TOOL DOWN buttons Deletion of the data sent to the machine begins When data deletion is completed the VIEW lamp goes dark This completes the quitting cutting operation 3 6 Pausing Resuming Quitting of Cutting Quitting Cutting by Operating from the VPanel This stops cutting through operation using VPanel Procedure Dril Workpiece VM S Lighted Les 2 Roland VPanel for MDX 40A The modeling machine is now paused To quit milling click Quit Cutting To quit milling take action as follows 1 Delete all unsent milling data remaining in the computer 2 Delete all milling data remaining in the modeling machine 3 Stop rotation of the spindle Wait for the operation of the modeling machine to stop then perform the subsequent operations Click Quit Cutting
13. Spindle Rotation For the RML 1 cutting data When Selected automatically RMX 1 NC Code is selected with the command set selection SetZ origin u G57 Detect ar sa rome E _ choose User Coordinate Sys sa roue amy tem with Set Origin Point If RML 1 is selected with the command set selection only User Coordinate System is selectable with the Set Origin Point Current Jig Set Origin Point Set Kio Cee For the NC code cutting data With Set Origin Point select the workpiece coordinate system that set some matches the cutting data G57 SetZ origin u G58 Current Jig Set Origin Point oS G59 Detect Jig Set v Origin EXOFS mn Select Set Z Origin here then O saa eer click Apply Set XY Origin ot fain C Aay The Z origin has now been set XYZ Origin Set YZ Sen reene aion Apply DetectJig Raising the tool Subsequently perform movement along the X and Y directions Raise the tool to a position where the tool does not come in contact with the workpiece P 48 Moving the Tool 62 Chapter 4 Getting Ready for and Performing Cutting 4 3 Starting Cutting FA Setting the XY origin 1 Move the tool to the location you want to make the XY origin point P 48 Moving the Tool O lui sane With Set Origin Point select the gee em Set XY Origin here then click Spindle Speed E
14. Tool diameter Offset tab then make the settings Note that making the setting in an NC program by using G10 is also possible Tool diameter offset type G41 and G42 This selects type A or type B In VPanel click Setup button and click NC Code setting and display the NC Code tab then make the settings Optional block skip This setting enables or disables optional block skip In VPanel click Setup button and click NC Code setting and display the NC Code tab then make the settings Overrides Feed speed F Main axis rotation speed S can be set Make the settings in VPanel s main window Items Related to the Mechanical Specifications This section describes the NC codes that are depen dent on the machine s mechanical specifications NC Code Reference Manual Dimension word Of dimension words X Y Z and A only X Y and Z are supported under the standard configuration A is supported when a rotary axis unit is installed Data setting G10 The parameter range for G10 is as follows Parameter number Function Offset number Acceptable range 1 to 8 Effective range 1 to 8 Parameter radius Function Tool diameter offset value Acceptable range Range 1 Effective range 0 to 10 mm 0 to 0 3937 inch Tool diameter offset G41 and G42 The parameter ranges for G41 and G42 are as fol lows Parameter number Function Offset number Acceptable range 0 to 8 Chapter 5 Appendix 87
15. When not selected keypad moves table to i d desir Ca A Deg E S ER Cancel 50 Chapter 3 Basic Operation Moving to a Specific Position User Coordinate System ae Coordinates XXE De yu C Move Amount of relative Y D mm movement EG of mm Moving to the VIEW Position Procedure Close the front cover HAD x 0 00 mm SECH i Y 0 00 m e E 2 lt Z 0 00 mm ZA W a EI deg RC iStep 10Step 100Step 4500 Em Low Speed High Speed Move to ME Fosion sx ne VIEW Postion B 3000 mm min 0 Origin bb Briain com LG ABEE S User Specify v 10 A 2 Di M 3 4 Moving the Tool Selecting a destination from the list and clicking the Move button makes the tool move rapidly to the selected location Clicking the Stop button stops movement When User Specify Is Selected Clicking the Move button makes the window shown at left appear You can specify the location of the movement destination by entering the values you want for Coordinates or Amount of relative movement Press the VIEW button on the built in panel at standby When the spindle head is moved up to the highest level the table moves toward the front and the spindle moves to the center of the machine This location is called the VIEW position You use this when performing such operations as
16. are omitted the interpretation is always for workpiece coordinate system 1 G54 Dimension G90 and G91 When these are omitted the interpretation is always for absolute specification G90 Feed rate F When F is not stated the feed rate is 120 mm min Spindle speed S When S is not stated the speed set at VPanel s main window is used 5 7 NC Code Specifications Word List The words supported by this machine are listed in the following chart Refer to NC Code Reference Manual to find the details of each word Preparatory Functions G Functions Group name Positioning EE EI own o 610 boaasetings Plane selection Select X Y plane Setting the mea oa ER Restore reference point __ _ 639_ Comer offset circular interpolation Tool diameter e Cancel tool diameter offset ge EI Movement on machine coordinate system __ Workpiece coor ee Fixed cycle Cancel fixed cycle Dimension EE 7 Set coordinate system Return point Fixed cycle Continued functioning Modal One shot One shot Modal Modal One shot One shot Modal One shot Modal Modal Modal One shot Modal Chapter 5 Appendix 89 5 7 NC Code Specifications Miscellaneous Functions M Functions Feed Function F Function and Spindle Speed Function S Function O Z O O OOOO O OO Function Function start Function continuation Simultaneously After ending Sustained un Effectiv
17. coupe peuvent s enflammer Les mat riaux pulv ris s sont extr mement inflammables et m me le m tal peut s enflammer Si un aspirateur est utilis pour ra masser les rognures de coupe faire preuve de prudence pour emp cher que la poussi re s enflamme ou explose Ramasser des rognures fines l aide d un aspirateur ordinaire peut cr er un risque d incendie ou d explosion V rifier aupr s du fabricant de l aspirateur Dans les cas o il est impossible de d ter miner si un aspirateur peut tre utilis sans danger se servir d une brosse ou d un article semblable plut t que d un aspirateur PRUDENCE Porter des lunettes de protection et un masque Rincer toutes les rog nures de coupe qui pourraient rester coll es aux mains Avaler ou respirer accidentellement des rognures de coupe peut tre dangereux pour la sant 15 A Pour utiliser en toute s curit A Certains l ments peuvent pr senter un risque de pincement d emm lement de br lure ou d autres dangers 16 ATTENTION Ab ATTENTION 9 Ne jamais faire fonctionner l appareil si on porte une cravate un collier ou des v tements amples Bien attacher les cheveux longs Ces v tements ou ces objets peuvent tre coinc s dans l appareil ce qui causerait des blessures A Faire preuve de prudence pour viter crasement ou le coincement La main ou les doigts peuvent tre cras s ou coinc s s
18. folder as shown below assuming your CD ROM drive is the D drive D Drivers 25D WIN2KXP If you re not using the CD ROM go to the Roland DG Corp web site http www rolanddg com and download the driver for the machine you want to delete then specify the folder where you want to expand the downloaded file 5 5 Responding to an Error Message This section describes the error messages that may appear on the monitor of the com puter you re using and how to take action to remedy the problem If the action described here does not correct the problem or if an error message not described here appears contact your authorized Roland DG Corp dealer For Connection of Equipment No response is returned from ma chine Make sure that the connection cable is connected securely and the machine is switched on Click OK The machine may have accidentally been switched off or the connector cable may have come loose After checking restart the machine P 43 Starting and Quitting No modeling machine was found If the power is off then switch it on If the cable is unconnected then con nect it Click Quit then restart the machine and redo the operation from the beginning P 43 Starting and Quitting The sensor cable is not connected to the machine The error message appeared because the ZO sensor was not connected when performing an operation that required the ZO sensor Click OK Conne
19. lamp Lights up when the machine is temporarily stopped While the lamp is on the machine does not receive processing data D POWER O MODELING TOOL SCANNING Sub power button TT Press this button to start the ma VIEW Displayed lamps in this document Lamp status in this document is described below Displa Status SI Eug bh E gt a Flashes O 28 Chapter 1 Getting Started chine when the main power switch is on P 43 How to Start the Ma chine VIEW button Move the spindle head to the high est center position of the machine and move the table towards the front When this button is pressed during cutting operation the ma chine is paused P 51 Moving to the View Posi tion p 53 Pausing Resuming Quitting of Cutting TOOL UP TOOL DOWN button These buttons move the spin dle head up and down Chapter 2 Installation and Setup This describes what you need to do before you use the machine including checking and verifying the included items how to install the machine and how to install and set up the included softwares 2 1 Checking the Included Items 30 e EE ET 31 Installation Environment 31 Installation Environment 31 Removing and Storing the Retainers 33 2 3 Cable Connections esens es asn aa ERAT NN 34 Connecting the Power Cord 34 Connecting to the Computer 35 2 4 Installing and Setting Up the Softwa
20. machine supports both RML 1 and NC code therefore it is applicable for a wide range of software RML 1 is a control command exclusive to Roland D G modeling machine When outputting from the included application to the machine Easy operation VPanel This machine is operated from the computer screen by using the included application software VPanel The VPanel moves the tool turns on off the spindle rotation sets the origin and outputs the cutting data A full array of software included In order to enable modeling immediately after the cutting data is created the exclusive CAM softwares are included Cutting software is also included to meet various usages P 37 The Software You Can Install and Set Up Four axes machining operation support Installing the optional rotary axis unit A axis makes it possible to perform four axes machining opera tions such as multiple surface cutting Operating the Machine This machine is operated from the computer screen by using the included exclusive application software VPanel You can find it on the included Roland Software Package CD ROM P 27 VPanel p 39 Insta lling VPanel and Other Softwares Seen ITA A st Ce 2 X 00m yt ge a S A 2 Y 0 00 mm D 2 00m DVO Y A zal EC 1Step 10Step 100Step iF 4500 Cen Low Speed High Speed Move to User Specify sl Moea Stop
21. shaped It is suitable for fashioning a flat surface or steps Ball end mill The end cutting edge is ball shaped It is suitable for fashioning a curved surface or waveform Engraving cutter Character cutter This tool is suitable for engraving in general with broad versatility It is appropriate for character engraving on the plate Parallel cutter This cutter is suitable for engraving wide surfaces This cutter enables engraving large characters and surface leveling to flatten the surface of the material of the table where the material is placed Because both sides have a cutting blade it is not possible to make a deep cut in the Z axis direction Installing a Tool End mill ACAUTION Do not touch the tip of the blade with your fingers Doing so may result in injury For the installation of engraving cutter refer to P 73 Installing the Engraving Cutter and Setting the Origin Point Procedure 1 Insert the tool into the collet a Collet Ze Chapter 4 Getting Ready for and Performing Cutting 59 4 2 Installing a Tool 60 Spanner Large Spanner Small Chapter 4 Getting Ready for and Performing Cutting Loosely tighten the collet with tool While supporting the tool to keep it from falling twist and lightly secure the collet Fully tighten the collet While holding the tool with the fingers to keep it from falling tightly secure the collet by usi
22. that keys and adjusting wrenches are removed from tool before turning it on KEEP WORK AREA CLEAN Cluttered areas and bench es invite accidents DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted KEEP CHILDREN AWAY All visitors should be kept safe distance from work area MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starker keys DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an exten sion cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is rec ommended Wear protective hair covering to contain long hair USE SAFETY GLASSES face or dust mask if cutting or cleaning operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical DON T OVERREACH Keep proper footing and balance at all times MAINTAIN
23. the Driver Windows 7 to un install the driver 10 Install the driver again according to the procedure in page 38 Installing the Windows based Driver Windows Vista 1 If the Found New Hardware appears click Cancel to close it Disconnect any USB cables for printers or other such equipment other than this machine 2 Click the Start menu then right click Computer Click Properties 3 Click Device Manager The User Account Control appears click Continue The Device Manager ap pears 4 At the View menu click Show hidden devices 5 In the list find Printers or Other device then double click it When the model name you are using or Unknown device appears below the item you selected click it to choose it 6 Go to the Action menu and click Uninstall 7 In Confirm Device Uninstall window select De lete the driver software for this device then click OK Close the Device Manager 8 Detach the USB cable connected to the printer and the restart Windows 9 Uninstall the driver Carry out the steps from step 3 in page 81 Uninstall the Driver Windows Vista to uninstall the driver 10 Install the driver again according to the procedure in page 38 Installing the Windows based Driver Windows XP 1 If the Found New Hardware Wizard appears click Finish to close it Disconnect any USB cables for printers or other such equipment other than this machine 2 C
24. the equipment to rest for a while then switch the power back on To prevent recurrence revise the cutting parameters An emergency stop occurred because the machine experienced load that exceeded its capacity The operation cannot be resumed immediately The message indicating the cause of the error as well as the causes of the emergency stop and the counter measures are described below The spindle control circuit is running hot The spindle motor is running hot This is caused by prolonged high load on the motor or by excessive torque being applied momentarily Follow the on screen messages to switch off the power The cutting may have exceeded the capacity of the machine Before restarting revise the cutting conditions Also allow the machine to rest for some time because the motor may have overheated If messages like these persist contact your authorized Roland DG Corp dealer P 43 Starting and Quitting Chapter 5 Appendix 85 5 6 Power Rating and Serial Number Locations Serial Number This is required when you seek maintenance servicing or sup port Never peel off the label or let it get dirty Power Rating Use an electrical outlet that meets the requirements for volt age frequency and amperage given here 86 Chapter 5 Appendix 5 7 NC Code Specifications Settings for NC Codes This section groups together the settings involving the interpretati
25. tool sensor register the thickness of the tool sensor on the VPanel Procedure 72 o Go 2 q Modeling Machine PE _ Cut a Center or rotation quoi SE gi PM NC Code Selected automatically RML 1 NC Code NC Code setting Control spindle via commands Pause on retum from out of range Location of tool sensor on rotary axis unit 2 Thickness of Z0 Sensor 15 mm raa aeae unit Rotation Time 0 Hours O Minutets Reset Chapter 5 Appendix In VPanel click the Setup but ton Click the Modeling Machine tab Input the thickness to Thick ness of Z0 Sensor Click OK 5 2 Using the Engraving Cutter Installing the Engraving Cutter and Setting the Origin Point The engraving cutter and collet come as the optional parts Use a collet that matches the diameter of the cutter I Installing the engraving cutter 1 Hexagonal screw driver small utter holder Spanner large E _ Collet Detach the cutter holder from the cutter While holding the spindle unit immobile with a large spanner tighten the cutter holder The cutter holder is reverse threaded that is you turn it counterclockwise to tighten it Be careful to turn it in the correct direction Insert the collet into the spindle unit fro
26. without doing so may cause driver installation to fail and make use impossible gt Never connect two or more machines to one computer gt For the USB cable use the included cable gt Never use a USB hub Right side USB cable Computer At this time keep the cable uncon nected _ Chapter 2 Installation and Setup 35 2 4 Installing and Setting Up the Software System Requirements Operating system Windows XP Vista 7 32 64 bit edition 1 2 Internet Explorer 4 0 or later required Processor The minimum required CPU for the operating system Memory The minimum amount of required RAM for the operating system Optical drive CD ROM drive Free hard disk space re 52 MB quired for installation Video card and monitor At least 256 colors with a resolution of 1 024 x 768 or more recommended 1 As this software is a 32 bit application it runs on WOW64 or Windows On Windows 64 under the 64 bit version of Windows 2 The operation in the Windows XP mode has not been verified This table shows the minimum system requirements for using a variety of applications and the Windows based driver MDX 40A included on the Roland Software Package CD ROM For the system requirements for SRP Player refer to its user s manuals For the latest information see the Roland DG
27. 3000 mm min 2 36 to 118 in m Software resolution 0 01 mm step 0 00039 in step RML 1 0 001 mm step 0 000039 in step NC code Mechanical resolution 0 002 mm step 0 000078 in step micro step control Spindle motor Brushless DC motor maximum 100W Spindle rotation 4 500 to15 000 rpm Tool chuck Collet method Interface USB compliant with Universal Serial Bus Specification Revision 1 1 Control command sets RML 1 NC code Power requirements Voltage and frequency AC 100 to 240 V 10 50 60 Hz overvolt age category Il IEC 60664 1 Required power capacity 2 1 A Power consumption Approx 210 W Operating noise During operation 56 dB A or less when not cutting during standby 42 dB A or less External dimensions Width x depth x height 669 x 760 x 554 mm 26 4 x 30 x 21 9 in Weight 65 kg Installation Environment Operating environment Temperature of 5 to 40 C 41 to 104 F 35 to 80 relative humidity no condensation Ambient pollution degree 2 as specified by IEC 60664 1 Included items Chapter 5 Appendix Power cord USB cable collet ZO sensor hexagonal screwdrivers hexagonal wrench spanners User s Manual this document SRP Player Installation and Setup Guide SRP Player CD ROM Roland Software Package CD ROM 5 8 Specifications System Requirements for USB Connection Computer Model prei
28. 88 5 7 NC Code Specifications Effective range 0 to 8 Spindle speed S When the standard spindle is installed the parameter range for S is as follows Parameter revolution speed Function Spindle speed Acceptable range Range 2 Effective range 4500 to 15000 Specified as rpm 73 to 84 Numerical code specification Feed rate F The parameter range for F is as follows Parameter feed rate Function Feed rate Acceptable range Range 1 Effective range XY axis 7 to 3000 mm min 0 28 to 118 inch mm Z axis 7 to 1800 mm min 0 28 to 70 8 inch mm Note The feed rate for the A axis is dependent on the specifications of the rotary axis unit installed For more information refer to the documentation for the rotary axis unit Interpretation of Omitted NC Codes When the format for NC codes is abbreviated and one or more NC codes are omitted the machine performs interpretation as described below The method of interpretation is specific to the machine When you want to make a program generic needless omission should be avoided NC Code Reference Manual Measurement unit G20 and G21 When these are omitted the interpretation is always for millimeter input G21 Tool diameter offset G41 and G42 If these data are not written the correction value that was set at the Tool diameter Offset dialog on the VPanel is used Chapter 5 Appendix Workpiece coordinate system G54 through G59 When these
29. A Click NC Code Manual Install Roland MDX 40A Roland Software Package VPanel for MDX 40A Install Readme ClickMILL _ Install Readme 3D Engrave Install Readme Virtual MODELA Install Readme Dr Engrave Install Readme Windows Driver Install Readme y NC Code Manual Install nitp www rolanddg com Setup menu Follow the messages to install the program Windows Vista 7 The User Account Control appears click Allow Follow the messages to install the program Click x of the install window to complete the installation Viewing the NC Code Reference MANUAL From the Start reru click NC Code Reference Manual NC Code Reference Manual L NC Code ReferenceManual Network m NC Code ReferenceManual B Extras and Upgrades Connect To i Games Maintenance Control Panel Roland 3D Engrave Roland Dr Engrave Default Programs Help and Support 22 Chapter 1 Getting Started This section describes the features of the machine the part names and the functions 1 1 Machine Highlights 0 0 eee eeeeeeeeneeeeeneeeeeneeees 24 OVERVIEW OF the Unitaire nanaonan 24 Operating the Machine 24 1 2 Part Names and Functions 25 POM ARE ne an een 25 Glieser ee eege ei ege e tienne 26 WP aM listoa asbevecspacneceniacabevecsstenasaenes 27 1 1 Machine Highlights Overview of the Unit RML 1 NC code support This
30. ATTENTION Si appareil doit rester inutilis pen dant une longue p riode d brancher le c ble d alimentation Cela peut pr venir les accidents en cas de fuite de courant ou de d marrage accidentel Placer l appareil de fa on ce que la fiche soit facile d acc s en tout temps Ainsi l appareil pourra tre d branch rapidement en cas d urgence Installer l appareil pr s d une prise lectrique En outre pr voir suffisamment d espace pour que la prise lectrique soit facile d acc s Ne jamais utiliser d huile de coupe Cet appareil n est pas con u pour traiter l huile de coupe L huile peut s infiltrer l int rieur et causer un incendie ou un choc lectrique Ne jamais utiliser d air sous pres sion Cet appareil n est pas con u pour tre nettoy l aide d un appareil soufflant Des rognures de coupe peuvent s infiltrer l int rieur et causer un incendie ou un choc lectrique S il se produit des tincelles de la fum e une odeur de br l un bruit inhabituel ou un fonctionnement anormal d brancher imm diatement le c ble d alimentation Ne jamais utiliser si un composant est endom mag Continuer utiliser l appareil peut causer un incendie un choc lectrique ou des blessures Communiquer avec le repr sentant Roland DG Autoris 17 A Pour utiliser en toute s curit A Remarques importantes propos du c ble d alimentation de la fiche
31. CEE Apply aiis Sek Deeg sl The XY origin has now been set setz rign DetectJig Using the Axis Designation In steps 1 and 2 you have selected Z origin or XY origin and performed the setting of origin point for each axis Other than the above the axis of origin point setting can be specified with this machine For example by selecting XYZ Origin all of the X Y and Z axes can be set at the same time Also selecting X Origin or Y Origin or Z Origin allows each axis to be set separately and allows you to perform the setting of X only or Y or Z only Origin Setting By Using Z0 Sensor With this machine you can also set the Z origin by using the ZO sensor that comes with the machine Refer to page 70 Using the ZO Sensor for the details Chapter 4 Getting Ready for and Performing Cutting 63 4 3 Starting Cutting Start Cutting Output to the machine directly form the application When the machine receives the cutting data from the computer the spindle begins to rotate and cutting starts The feed rate and the speed of spindle rotation are determined by the cutting data received Important Before starting the cutting make sure of the following items If there is a problem with any of these items the machine may operate in an unintended manner causing the workpiece to be wasted or the machine to be damaged gt Whether the output file is correct gt Whether the origin point is corre
32. Corp website http www rolanddg com 36 Chapter 2 Installation and Setup 2 4 Installing and Setting Up the Software The Software You Can Install and Set Up VPanel for MDX 40A This is a dedicated software for controlling this machine You operate this machine and make various settings using this software Windows driver SRP Player This is a Windows based driver required for sending data from a com puter to the machine This is a CAM software that imports general use 3D data such as IGES DXF 3D or STL and outputs tool paths to the machine Note For information on installation and setup refer to the separate SRP Player Installation and Setup Guide Dr Engrave This is a software for engraving text and shapes It can use any Tru eType fonts registered with Windows It also comes with its own stroke fonts 3D Engrave This software is for designing and engraving reliefs raised engravings supporting flat engraving This lets you easily add thickness to text shapes and imported images and create three dimensional reliefs Virtual MODELA for 3D Engrave This software is for performing simulations before you actually carry out cutting using 3D Engrave It lets you verify the finished results for shapes the time required for cutting and other factors ClickMILL This software is useful for post cutting the material for example cutting the inner side of shapes pocket cuttin
33. ENCE O Ne jamais grimper ni s appuyer sur la machine La machine n est pas con ue pour sup porter le poids d une personne Grimper ou s appuyer sur la machine peut d placer des l ments et causer un faux pas ou une chute ce qui causerait des blessures O Ne pas utiliser si un couvercle avant estfissur ou bris Si le couvercle transparent l avant ou sur lec t de l appareil est fissur communiquer avecle revendeur ou le centre de service autoris sde la soci t Roland DG A Le poids de cet appareil est de 65 kg 144 Ib PRUDENCE A Pour utiliser en toute s curit PRUDENCE Le d chargement et la mise en place doivent tre faits par au moins 4 personnes Les taches qui exigent un effort trop grand si elles sont ex cut es par un petit nombre de personnes peuvent tre cause de blessures La chute d articles tr s lourds peut aussi causer des bles sures Installer l appareil un endroit stable et plat Installer l appareil un endroit inappro pri peut provoquer un accident grave comme le renversement ou la chute A Les d bris de coupe peuvent s enflammer ou pr senter un risque pour la sant Ab ATTENTION ATTENTION 9S Ne jamais tenter de couper du mag n sium ni aucun autre mat riau inflammable Un incendie pourrait se produire pendant la coupe 9 Ne pas approcher une flamme nue de l espace de travail Les rognures de
34. Guide PIS e gt E d Back Forward Font Pet 2 5D Driver Installation and Setup Guide amp Important Do not connect the milling machine to the computer until you are instructed to make the connection Failure to follow the correct procedure may make installation impossible Installation of the driver requires full access rights for the computer Log on to Windows with a computer administrator account Installation and Setup Guide Chapter 2 Installation and Setup Click Install of Windows Driv er An Installation and Setup Guide matched to the basic software on your computer is displayed Follow the instructions in the Installation and Setup Guide to finish installing 2 4 Installing and Setting Up the Software Installing VPanel and Other Softwares Procedure Display the window for the setup menu x e Roland Software Package for MDX 40A Click Install of VPanel for MDX 40A or the program you want to install Roland MDX 40A Roland Software Package VPanel for MDX 40A Install Readme ClickMILL Install Readme 3D Engrave Install Readme Virtual MODELA Install Readme Dr Engrave Install Readme Windows Driver Install Readme NC Code Manual Install http www rolanddg com Follow the messages to install the softwares Windows Vista 7 only The User Account Control appears click Allow and install the softwares When
35. Low Speed High Speed ae en ar Vocvluenge AL Clicking these buttons Be 3000 mmmn Override adjusts the values Cutting Speed Spindle Speed Important Notes on Overrides Setting an override does not let you perform operation beyond the machine s maximum or minimum speeds 68 Chapter 4 Getting Ready for and Performing Cutting Chapter 5 Appendix This section explains how to use the engraving cutter as well as the maintenance method countermeasures against the problems and the specifications of the machine Det Using the ZU SenSoft ann aN 70 What s a ZO Sens r s sense siens 70 Setting the Z Origin Using the ZO Gensor 70 Setting the Thickness of the ZO Sensor 72 5 2 Using the Engraving Cutter 73 Installing the Engraving Cutter and Setting the Origin POI nes geed ee 73 5 3 Maintenance 76 EE Ill rss Marvin 76 Maintenance of the Spindle Unit 77 5 4 Whatto Dolfor ea in 78 5 5 Responding to an Error Message cece 83 5 6 Power Rating and Serial Number Locations 86 5 7 NC Code Gpectcatons 87 Word List ircssornanianariyn sms 89 5 G Specifications sesir paee aiaeeiiee rins 91 Expansion ConneCtOl snooze 91 External Views ceuveesedeectecuachatneebevolewcaechebes 92 Dimensional Drawings of the Table Area 93 Main SPeCifiCatiOnS isiiscsiccssscacescsseesesscess ennemie 94 System Requirements for USB Connection 95 5 1 Using the Z0 Sensor What s a ZO Sensor This sensor
36. Roland MODEL A MDX 4OA User s Manual Thank you very much for purchasing this product O To ensure correct and safe usage with a full understanding of this product s performance please be sure to read through this manual completely and store it in a safe location O Unauthorized copying or transferral in whole or in part of this manual is prohibited O The contents of this operation manual and the specifications of this product are subject to change without notice O The operation manual and the product have been prepared and tested as much as possible If you find any misprint or error please inform us O Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product regardless of any failure to perform on the part of this product O Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any article made using this product Roland DG Corporation For the USA FEDERAL COMMUNICATIONS COMMIS SION RADIO FREQUENCY INTERFER ENCE STATEMENT NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protec tion against harmful interference when the equipment is operated in a commercial environment This equipment generates uses an
37. TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL START ING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be care fully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop USE POWER SUPPLY CORD WHICH IS ATTACHED WITH PRODUCTS Do not use other power supply cord Contents COMEM Eeer 3 A GITT CH DEE 6 A Pour utiliser en toute s curit ENEE 13 Important Notes on Handling and Use 20 About the Documentation for This Machine c cceceee
38. ady for and Performing Cutting 65 4 3 Starting Cutting Click the Cut button on the VPanel a A Click the Add button and open the output file Alternatively drag the output file to Output File List Output File List Preview QOutput File List This displays a list of registered output files When two or more output files are present they are executed sequentially one after another Click Delete button to delete the files Preview This displays the contents of the output file When the output file is in RML 1 files may not be displayed Add Button Clicking this displays a window for select ing the output file Save List Button You can save the list of output files and output order as a list file H D r 20 GIXI70 F800 Delete Deleteat Lal Test l Pause at Each File Drill Workpiece GIL View List Output Cancel Click Output Starts the cutting Clicking Test enables executing a pro gram per line only when the output file is in NC code Output File List Preview C temp sample 01 prn C temp sample_02 txt 4 m add Delete Delete An F Pause at Each File Dil wokpece CD 66 Chapter 4 Getting Ready for and Performing Cutting 4 3 Starting Cutting Recovery of Operation from Emergency Stop or Emerge
39. all installation finishes click of the setup menu Remove the CD ROM from the CD ROM drive Chapter 2 Installation and Setup 39 2 4 Installing and Setting Up the Software Viewing the Documentation for the Softwares The documentation for the softwares is in electronic format Follow the procedure below to view it From the Start menu choose the software you re using then click Help i Games Network Maintenance Roland 3D Enarave Connect To amp Roland Dr Engrave Z Dr Engrave Control Panel G Dr Engrave Help T urengrave UNINStall Default Programs Help and Support 40 Chapter 2 Installation and Setup Chapter 3 Basic Operation This describes the basic operation methods If you re using the ma chine for the first time then before you start operations be sure to read this 3 1 Types of Emergency Stops to Ensure Safety 42 How to Perform an Emergency Stop To Cancel an Emergency Stop Emergency Stop Due to Opening or Closing the Front Ee 42 3 2 Starting and QUIttINg eee eeeeeeenteeeeeeaes 43 How to Start the Machine 43 SULA OWN esst nnana 45 3 3 Selecting the Command Set 46 What is Command Set 46 Selecting Command Set 46 3 4 MOVING the TOON es se inne 48 Manual Fed enr g Cer 48 About the Displayed Tool Position 49 Moving to a Specific Position Moving to the VIEW Position 3 5 Starting and Stopping Spindle Rotation
40. any equipment connected to this external output connector is subjected Chapter 5 Appendix 91 92 5 8 Specifications External View Unit mm 6543 93 Chapter 5 Appendix 5 8 Specifications Dimensional Drawings of the Table Area A Unit mm 8 93 5 98 coutersunk surface 305 Y axis travel Lm JL 305 JL x gt j X axis travel 123 105 Z axis travel 10 Chapter 5 Appendix 93 94 5 8 Specifications Main Specifications Cuttable material MDX 40A Resins such as chemical wood and modeling wax metal not sup ported X Y and Z operation strokes X Y and Z 305 x 305 x 105 mm 12 x 12 x 4 13 in Distance from collet tip to table Maximum 123 mm 4 84 in Workpiece table size Width x depth 305 x 305 mm 12 x 12 in Loadable workpiece weight 4 kg 8 8 Ib X Y and Z axis drive system Stepping motor Operating speed XY axis 7 to 3000 mm min 0 28 to 118 in m Z axis 7 to 1800 mm min 0 28 to 70 8 in m 2 mm min step for 7 to 60 mm min 0 28 to 2 36 in m 60 mm min step for 60 to
41. as been set correctly An incorrect origin location may result in cutting at an unintended position P 61 About Origin Point Setting Origin Point Is the command set correct Make sure the appropriate command set for the program you re using has been selected An incor rect command mode may lead to errors unintended operation or no operation P 46 Selecting the Command Set 5 4 What to Do lf The Origin is Misaligned Is the correct workpiece coordinate system selected In the NC program there are six coordinate systems Depending on which coordinate system is used the position of the origin differs For instance if the NC program uses G55 the origins must be set relative to workpiece coordinate system G55 P 61 Setting Origin Point and NC Code Reference Manual Has the EXOFS setting been made The EXOFS in the NC code have a function to shift the origin Set EXOFS to zero then redo the settings for the origins If the origin is still shifted check the program How to set EXOFS to zero 1 Select Machine Coordinate System from the display of the coordinate system on the VPanel 2 Move the tool position to X 0 Y 0 Z 0 3 Select EXOFS at the Setting Reference Point 4 Select Set XYZ origin here from Set Origin Point and click Apply P 46 Selecting the Command Set and p 48 Moving the Tool The Feed Rate or Spindle S
42. ation 49 3 4 Moving the Tool Selection of the Coordinate System Select the coordinate system that is used to display the tool location in VPanel The selection made here only determines the displaying method of coordinates With the actual origin point you need to perform the setting individually for the coordinate system that is used with the cutting data When the command set is RML 1 it may be a good idea to leave the selection at User Coordinate System at all times G54 to 59 and EXOFS can be selected only when NC Code or Selected automatically RML 1 NC Code is selected for the command set gt User Coordinate System This is a coordinate system in which the location of the origin point can be freely changed gt Machine Coordinate System This is a machine specific coordinate system in which the location of the origin point is fixed and cannot be changed gt G54 to 59 This is a workpiece coordinate system for NC code For the details refer to NC Code Reference Guide gt EXOFS This is used with the NC code mode For the details refer to NC Code Reference Guide Machine Coordinate System User Coordinate System Changing the Unit of Measurement for Display You can switch the unit of measurement used for displaying coordinates between millimeters and inches Click the Preference then select the unit SCH reem A Unit Milimeters Inches Move tool to desired location using keypad
43. attaching or detaching a tool installing ajig or mounting a workpiece The VIEW lamp flashes while movement is in prog ress When the VIEW lamp goes dark the movement is completed Chapter 3 Basic Operation 51 3 5 Starting and Stopping Spindle Rotation Starting or Stopping the Spindle Close the front covers and click ZS The spindle begins to rotate Clicking ZS a second time stops the spindle rotation User Coordinate System E A a A Dane Si x This displays the present rotating LV z speed of the spindle i Settable range 4 500 to 15 000 rpm A 4500 Ban Se Y 3000 mmmn Override Cutting Speed 100 Snindle Sneed wii Ws A Setting the Spindle Speed During Cutting The spindle s rotating speed during cutting operations is controlled by commands in the cutting data sent from the computer and so the setting made in VPanel is ignored Note however that the setting made with VPanel is used when the cutting data contains no command specifying the spindle speed or if the setting is made again in VPanel while cutting is in progress You can also use VPanel s override feature to adjust the speed of spindle rotation during cutting P 68 Override 52 Chapter 3 Basic Operation 3 6 Pausing Resuming Quitting of Cutting Pausing and Resuming of Cutting by Operation of the Machine This operation pauses cutting You perform it usin
44. ble For the details of NC code setting refer to the Help for VPanel P 40 Viewing the Documentation for the Softwares Click OK Chapter 3 Basic Operation 47 48 3 4 Moving the Tool Manual Feed Moving the tool manually is called manual feed and you can accomplish this using the feed buttons in VPanel Note Manual feed cannot be performed while a cutting operation is in progress Feed buttons Clicking these performs manual feed for the tool a Gay a ad the rotary axis FER gt P 49 About the Displayed xX 0 00 mm emm DNS Tool Position Y 0 00 mm AS 7 f Z 0 00 mm amp eg Pr Selecting one of these enables move 1 Step 10Step 100Step ment by the specified number of steps when a feed button is clicked te BB Spee gt 0 ees EN Move to sq Holding down a feed button performs movement at the selected feed rate Hel AA ere Ee Table Movement When a Y axis Feed Button Is Clicked Under the default setting Y axis movement assumes a direction of tool movement relative to the object being cut This means that clicking a Y axis feed button makes the table move in a direction different from what the arrow indicates Chapter 3 Basic Operation 3 4 Moving the Tool About the Displayed Tool Position Coordinate View The main window in VPanel displays the present location of the tool as numerical values Using these lets you perf
45. ct gt Whether the cutting condition matches the workpiece type Procedure o Close the front cover 2 Use the software to output the cutting data Using the Output File List In addition to sending cutting data directly from the software you can take cutting data that has been made into a text file and import the file into VPanel P 65 Start Cutting output via VPanel 64 Chapter 4 Getting Ready for and Performing Cutting 4 3 Starting Cutting Start Cutting Output via VPanel Overview of Operations Step 1 Save the output file First convert the program to a text file then save it on the computer This file is called the output file Step 2 Register and execute the output file Add the saved output file to VPanel s output file list then specify execution You can register add multiple output files and execute them sequentially one after another Starting Cutting Important Before starting the cutting make sure of the following items If there is a problem with any of these items the machine may operate in an unintended manner causing the workpiece to be wasted or the machine to be damaged gt Whether the output file is correct gt Whether the origin point is correct gt Whether the cutting condition matches the workpiece type Procedure 1 Close the front cover Chapter 4 Getting Re
46. ct the ZO sensor and perform the operation again If this mes sage persists even after the ZO sensor is connected the error may be caused by a faulty connection or open circuit In such cases contact your authorized Roland DG Corp dealer P 70 Using the ZO Sensor Detection Failure The detection operation can not be started The detection operation was failed With the operation that uses the ZO sensor which utilizes flow of electricity the detection operation failed because factors occurred that blocked the flow of electricity Possible causes include the disconnec tion of ZO sensor or dust of tool or ZO sensor caused by cutting waste If these parts are not free of dust the sensor does not respond correctly Clean away any dust first and then perform the operation again If detection still fails even after the connection is made or dust is cleaned the failure may be caused by mechanical failures such as a cable disconnection In such cases contact your authorized Roland DG Corp dealer P 43 Starting and Quitting p 70 Using the ZO Sen sor Pause The MDX 40A is paused Command Error name of com mand set Ignoring this error and continuing cut ting is possible but subsequent results are not assured Quitting cutting is strongly recom mended If command does not match the ma chine s command set select correct command set Operation was paused because a command error occurred
47. d can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Unauthorized changes or modification to this system can void the users authority to operate this equipment Use only I O cables that have been designed and manu factured specifically for this device For Canada NOTICE This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regula tions AVIS Cet appareil num rique de la classe A respecte toutes les exigences du R glement sur le mat riel brouilleur du Canada For EU Countries CE The authorized representative in the EU Manufacturer ROLAND DG CORPORATION 1 6 4 Shinmiyakoda Kita ku Hamamatsu shi Shizuoka ken 431 2103 JAPAN NOTICE Grounding Instructions In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordi nances
48. d of tool movement 1Step 10Step Low Speed Hiah Sneed 100 Step 3000 mmmn Override EN Cutting Speed 100 Spindle Speed v 100 x x Current Jig Set Origin Point User Coordinate System gt Set x Origin x here Apple SetZ origin using sensor Detect CRIE Set Y Origin at center of rotation Apply Set YZ origin at center of rotation v Apply Setup Dril Workpiece 0 Cut OD Setup button This is used at times such as when setting the detailed operation of the machine se lecting the command sets and others P 46 Selecting the Command Set Quit Cutting Preference button The unit of measurement used for dis playing coordinates can be changed P 50 Changing the Unit of Measurement for Display 4 Cut button Record the cutting data in text file format to VPanel and output to the machine P 65 Start Cutting output via VPanel Quit Cutting button The cutting operation stops This button is displayed only during cutting opera tion P 55 Quitting Cutting by Operating from the VPanel Chapter 1 Getting Started 1 2 Part Names and Functions Built in Panel Power lamp Lights up when the machine is operating MODELING lamp This lights up when the Sub power button is pressed Be SCANNING lamp optional This lights up while using the op tional scanning unit VIEW
49. e Work space gt Installation space 1 0 m 3 3 ft 2 0 m 6 6 ft 1 0 m 3 3 ft 2 0 m 6 6 ft Height of Installation The height of installation should be 0 6 m 23 7 in or higher above the work floor This machine is desktop type Please decide the height of installation so that you can easily reach the emergency stop button when operating this machine 32 Chapter 2 Installation and Setup 2 2 Installation Removing and Storing the Retainers Retaining materials are attached to protect the machine from vibration during shipment When instal lation is complete remove these and store in the specified locations gt Remove all Retaining materials Any that remain may cause faulty operation or breakdown when the power is switched on gt The Retaining materials are required when moving the machine to a different location Store them carefully so that they do not get misplaced Z WARNING Carry out these operations before you connect the power cord Inadvertent powerup may result in pinched hands or other injury Procedure Make sure the power cord is not connected Remove the screws shown in the figure then detach these retainers Hexagonal wrench LAL AT Retainer TA Hexagonal 0 a Retainer Chapter 2 Installation and Setup 33 34 2 3 Cable Connections Connecting t
50. e may ignite Powdered material is extremely flammable and even metal material may catch fire A WARNING Never install close to any flammable object or in a gas filled loca tion Combustion or explosion may be a danger WARNING Never install out of doors or in any location where exposure to water or high humidity may occur Doing so may result in fire or electrical shock A WARNING Position so that the power plug is within immediate reach at all times This is to enable quick disconnection of the power plug in the event of an emergency Install the machine next to an electrical outlet Also provide enough empty space to allow immediate access to the electri cal outlet o Never install in a location subject to wide fluctuations in temperature or humidity Never install in a location subject to shaking or vibration o Never install in a location where the floor is tilted not level or unstable Never install in a dusty or dirty location or out of doors Never install in a location exposed to direct sunlight or near air conditioning or heating equip ment Never install in a location exposed to considerable electrical or magnetic noise or other forms of electromagnetic energy Never install in an environment where silicone substances oil grease spray etc are present Chapter 2 Installation and Setup 31 2 2 Installation UE Installation Space Ensure that at least the following amount of space is availabl
51. e only with operation of operation til canceled or within the specified in the specified in the changed block in which same block same block specified Endofprogram v J J Rotatespinde v de O Stop spine v o ooo de a RS E R PE AE ES d Ee End of program Spindle speed Other Functions Word Function A Dimension word Dimension word Dimension word Dimension word Sequence number Program number Dimension word Dimension word Dimension word Dimension word IN I Ix lolz laxa Optional block skip Data start Data end lt EOB gt End of block Comment 90 Chapter 5 Appendix 5 8 Specifications Expansion Connector 24 V 1009 2 W Adaptive plug deeg el eg el Pin 1 Connector Pin 2 If max 1A Use a three contact plug that meets the size requirements Ic max 150 mA above 11 This circuit works during spindle motor rotation Expansion connector gt Be sure to use the connector within the rated range shown above gt Do not apply voltage greater than 24V to the terminal gt Do not short circuit the connector and earthing Adaptive plug gt Do not use terminal Use only terminals and No responsible is assumed for effects to which any equipment connected to this external output con nector is subjected No responsible is assumed for malfunction when using
52. ed w 10 y A Spindle Speed v 10 x 4 Current Jig Set Origin Point sa here Set Z origin using sensor Detect Detect Jig Yorn zen n Jl Am Steg Drill Workpiece Preference Gui Cins 2 Dark O POWER O MODELING OFF SCANNING Switch off the main power switch The POWER and MODEL ING lamp go dark and the power to the machine is switched off Chapter 3 Basic Operation 45 3 3 Selecting the Command Set What is Command Set In this machine the following command sets are available for selection gt RML 1 Select when you want to use the software that is included with the machine gt NC code Select when you want to use the NC code For the details of NC code refer to NC Code Specifica tion on page 87 and NC Code Reference Guide that is included with the machine gt Selected automatically RML 1 NC Code The machine becomes ready to accept the cutting programs of RML 1 and NC code command sets Select the appropriate command mode to match the application software to be used If a command that is sent to the machine is different from the command set selected on the VPanel an error occurs and cutting becomes impossible Command set is displayed on the title bar of the VPanel The setting at shipping from the factory is RML 1 2 Command set that is currently selected ee ai Y 0 00 mm ee T Ss 7 non Ai v Selecti
53. eeeeeeeeeeeeeeeeeeeees 21 Documentation Included with the Machine ses 21 Installing the NC Code Reference MANUALE 21 Viewing the NC Code Reference MANUALE 22 Chapter 1 Getting Started is 23 1 1 Machine Highlights 24 OVERVIEW ot th AI sse seine 24 Operating the Machines 24 1 2 Part Names and Functions siisii aaas 25 IS tel lent ms re ein Dati A en one one 25 Sie EE 26 MW Pali Een une ann nan etant AN 27 BUIE IN Panel anna EE EE 28 Chapter 2 Installation and Setup inner 29 2 1 Checking the Included Items 30 2 2 nstallat OM EE 31 Installation Environment inner 31 Installation Environment sisiane aA N 31 Removing and Storing the Retainers ENEE 33 2 3 Cable Connections ee ee te 34 Connecting th Power CON 34 Connecting tothe COMPUTED sssrinin iiaiai 35 2 4 Installing and Setting Up the Software 36 System Requirements nosses EES 36 The Software You Can Install and Set Up ins 37 Installing the Windows based Driver nn 38 Installing VPanel and Other Softwares sens 39 Viewing the Documentation for the Softwares 40 Chapter 3 Basic Operation Ai 3 1 Types of Emergency Stops to Ensure Gaieiv 42 How to Perform an Emergency Stop To Cancel an Emergency Stop nn Emergency Stop Due to Opening or Closing the Front Cover 42 3 2 Starting and Quitting 2 2 2 ee cece eecee cece tetas eeceeee teas eeeeeeseceeeteaeeeee 43 Howto Start the
54. eil exige un juge ment sans faille L utilisation avec les facult s affaiblies pourrait entra ner un accident Utiliser l appareil dans un endroit propre et bien clair Travailler dans un endroit sombre ou encombr peut causer un accident l utilisateur risque par exemple de tr bucher malencontreusement et d tre coinc par une partie de l appareil Ne jamais utiliser l appareil des fins autres que celles pour lesquelles il est con u Ne jamais l utiliser de mani re abusive ou d une mani re qui d passe sa capacit Le non respect de cette consigne peut causer des blessures ou un incendie ATTENTION O Ne jamais utiliser un outil de coupe mouss Proc der fr quemment aux travaux d entretien pour garder l appareil en bon tat de fonction nement L usage abusif peut causer un incendie ou des blessures D brancher le c ble d alimentation avant de proc der au nettoyage ou l entretien de l appareil et avant d y fixer ou d en retirer des accessoires en option Tenter ces op rations pendant que l appareil est branch une source d alimentation peut causer des blessures ou un choc lectrique Ne jamais tenter de d monter de r parer ou de modifier l appareil Le non respect de cette consigne ris que de provoquer un incendie un choc lectrique ou des blessures Confier les r parations un technicien ayant la formation requise PRUD
55. ement as failure to do so may result in damage to the workpiece or frame or malfunction of the machine ___ 1 Cutting area Unit mm Di gt i o o g Fuel Workpiece table Salle 2 gt e X axis travel Length of the tool Z axis travel 123 123 mm length of the tool Distance from collet tip to table Workpiece Actual Size That Can Be Cut Creating an object of the size of the full axis travel is not necessarily possible Because a certain amount of clearance in the X Y and Z axes directions is required for no load feed of the tool the allowable size of the workpiece is reduced by a corresponding amount Also the possible cutting in depth is generally determined by the length of the tool Using a lengthy tool to achieve deep cutting reduces the clearance in the Z axis direction which further reduces the allowable size of the workpiece The size of what you can cut varies according to the shape of the object you want to create and the tool you use Give careful thought to this ahead of time before you start work 58 Chapter 4 Getting Ready for and Performing Cutting 4 2 Installing a Tool Tool Selection Select a tool matched to the purpose It s a good idea to use the tools selectively according to the work process such as rough cutting or finish cutting and the design Note Tool is an optional part Features of the Tools End mill Straight end mill The end cutting edge is flat
56. et de la prise lectrique bd Ne jamais d poser aucun objet sur le cable sur la fiche ou sur la prise car cela risque de les endommager ball Ne jamais plier ni tordre le cable avec une force excessive Ne jamais tirer sur le cable ou la fiche avec une force excessive A Ne jamais plier ni enrouler le c ble 18 Ne jamais laisser l eau toucher le c ble la fiche ou la prise Ne jamais chauffer le c ble la fiche ou la prise La poussi re peut causer un incendie A Pour utiliser en toute s curit A Vignettes d avertissement Des vignettes d avertissement sont appos es pour qu il soit facile de rep rer les zones dangereuses La signification des vignettes est donn e ci dessous Respecter les aver tissements Ne jamais retirer les vignettes et ne pas les laisser s encrasser Attention risque de pincement Faites attention de ne pas coincer les doigts lors de la fermeture du couvercle Avant Gra Attention tem p rature lev e Ne jamais toucherimm diate ment apr s uneo p ration de coupe Attention outil coupant Un contact im prudent risque d entra ner une blessure Ne jamais utiliser d air sous pression Cet appareil n est pas con u pour tre nettoy l aide d un appareil soufflant Des rognures de coupe peuvent s infiltrer l int rieur et causer un incendie ou un choc lectriq
57. every 6 000 hours of use Checking the total working time of the spindle using VPanel Click Setup Setup Dril Workpiece Preference Cut Quit Cutting CU s i rrr Modeling Machine Correction Command Set RML 1 NC Code NC Code setting Selected automatically RML 1 NC Code di Control spindle via commands F Pause on return from out of range Location of tool sensor on rotary axis unit Adjust Location Thickness of Z0 Sensor 15 mm Total Spindle Unit Rotation Time D Hours 0 Mnu Sen 7 Total working time of the spindle The total working time of the spindle is reset Chapter 5 Appendix 77 78 5 4 What to Do lf The Power Does Not Come On Has the Emergency Stop button been pressed When the Emergency Stop button is pressed the power does not come on Release the Emergency Stop button P 42 To Cancel an Emergency Stop Initialization is Not Performed or Initialization Fails Is a front cover open When starting the machine close the front cover For safety initialization is not performed when a cover remains open at startup Is a large amount of cutting waste pres ent Clean away any cutting waste Clean the area around the spindle head especially carefully P 76 Maintenance Is anything caught on the spindle head or table
58. g cutting out the material to the specified shape cutout or cutting the surface of the material to a uniform depth surface leveling Point Information on how to use the included software is found in electronic format manual for each software P 40 Viewing the Documentation for the Softwares Chapter 2 Installation and Setup 37 38 2 4 Installing and Setting Up the Software Installing the Windows based Driver D Notice Keep the machine and the computer unconnected until you carry out this installation opera tion Failure to follow the correct procedure may make installation impossible P 80 Installation is impossible Procedure Before you start installation and setup make sure the USB cable is NOT con nected Log on to Windows as Administrators Insert the Roland Software Package CD ROM into the computer Windows Vista 7 only When the automatic playback window appears click Run menu exe The setup menu appears automatically s 4 Roland Software Package for MDX 40A 6 Roland MDX 40A Roland Software Package VPanel for MDX 40A Install Readme ClickMILL Install Readme 3D Engrave Install Readme Virtual MODELA Install Readme Dr Enarave Install Readme Windows Driver Install Readme NC Code Manual Install http www rolanddg com Setup menu 2 25D Driver Installation and Setup
59. g the built in panel This also makes it possible to resume cutting at the paused position after an operation such as moving the tool to check the status of the workpiece Procedure 1 H D gt a Q Le UP Flashes 4 O Dark UP Other Operations Possible While Paused VPanel gt Tool movement using manual feed P 48 Manual Feed gt Starting or stopping spindle rotation P 52 Starting and Stopping Spindle Rotation gt Changing the spindle speed P 68 Override gt Adjusting the tool feed rate P 68 Override Press the VIEW button during cutting Rotation of the spindle stops and the tool moves to the VIEW position While movement of the tool and table is in progress the VIEW lamp flashes and after the movement is completed the lamp lights up Itis possible to open the front cover while the machine is paused Before opening the front cover make sure that the cut ting operation stopped completely and that the VIEW lamp is lit Press and hold the VIEW button The tool returns to the position where operation was paused and cutting resumes After the tool starts moving the VIEW lamp flashes until cutting is resumed When cutting is resumed the VIEW lamp goes dark If you open the front cover while opera tion is paused close the front cover then perform the operation Chapter 3 Basic Operation 53 54 3 6 Pausing Resuming Quitting of Cutting
60. he Power Cord A WARNING A WARNING A WARNING A WARNING A WARNING Do not use with any electrical power supply that does not meet the ratings displayed on the unit Use with any other power supply may lead to fire or electrocution Handle the power cord plug and electrical outlet correctly and with care Never use any article that is damaged Using a damaged article may result in fire or electrical shock When using an extension cord or power strip use one that ad equately satisfies the machine s ratings for voltage frequency and current Use of multiple electrical loads on a single electrical outlet or of a lengthy extension cord may cause fire Connect to ground This can prevent fire or electrical shock due to current leakage in the event of malfunction Connect to an electrical outlet Never connect directly to a power distribution panel or other such fixed wiring equipment Doing so increases the hazard of fire or electrical shock Right side Electrical outlet BE S sy A Power cable Chapter 2 Installation and Setup 2 3 Cable Connections Connecting to the Computer USB cable At this time the connection to the computer must not be made yet You make the connection to the computer when you install the Windows based driver gt Be sure to make the connection according to the instructions on page 38 Installing the Windows based Driver Making the connection
61. iate reach at all times This is to enable quick disconnection of the power plug in the event of an emergency Install the machine next to an electrical outlet Also provide enough empty space to allow immediate access to the electrical outlet O Never use cutting oil This machine is not designed for the flow of cutting oil Oil may get inside the machine and cause fire or electrical shock O Never use a pneumatic blower This machine is not compatible with a pneumatic blower Cutting waste may get inside the machine and cause fire or electrical shock If sparking smoke burning odor unusual sound or abnormal opera tion occurs immediately unplug the power cord Never use if any compo nent is damaged Continuing to use the machine may result in fire electrical shock or injury Contact your authorized Roland DG Corp dealer A To Ensure Safe Use A Important notes about the power cord plug and electrical outlet Never place any object on top or subject to Never allow to get wet damage ZN Never bend or twist with undue force Never make hot Dust may cause fire Never bundle bind or roll up 11 A To Ensure Safe Use A Warning Labels Warning labels are affixed to make areas of danger immediately clear The meanings of these labels are as follows Be sure to heed their warnings Also never remove the labels or allow them to become obscured Caution Pinching Haza
62. ils entrent en contact avec certaines surfaces par inadvertance Faire preuve de prudence pendant l utilisation de l appareil Fixer solidement l outil de coupe et la pi ce travailler Une fois qu ils sont fix s solidement s assurer Ou aucun outil ni aucun autre objet n a t laiss en place Si tel tait le cas ces objets pourraient tre projet s avec force hors de l appareil et causer des blessures A Attention outil de coupe L outil de coupe est ac r Faire preuve de prudence pour viter les blessures A Attention temp ratures lev es L outil de coupe et le moteur chauffent Faire preuve de prudence pour viter un incendie ou des br lures A Risque de d charge ou de choc lectrique d lectrocution ou d incendie ATTENTION Ne pas utiliser avec une sourced alimentation lectrique non conforme la norme indiqu e sur l appareil Utiliser l appareil avec une autre sourced alimentation risque de pro voquer un incendieou de causer une lectrocution Caract ristiques Ab ATTENTION S Ne jamais utiliser l ext rieur ni un endroit o l appareil risque d tre expos de l eau ou une humidit lev e Ne jamais toucher l appareil avec des mains mouill es Le non respect de cette consigne risque de provoquer un incendie ou un choc lectrique ATTENTION Ne jamais ins rer d objet tra
63. in Point With Set Origin Point select the workpiece coordinate system that matches the cutting data Select Set Z Origin here and click Apply The Z origin point has been set Subsequently perform movement along the X and Y directions Raise the tool to a position where the tool does not come in contact with the workpiece P 48 Moving the Tool Move the cutter to the location you want to make the XY origin point P 48 Moving the Tool spinae speed Set Origin Point User Coordinate System v se RE He ngin Satay Oren L Detect Z Origin _ Set DEE rotation zer XYZ Dis re ae ui at Center of rotation D Apply ei ei Ces With Set Origin Point select the Set XY Origin here then click Apply The XY origin has now been set Chapter 5 Appendix 75 5 3 Maintenance Cleaning A WARNING Never use a pneumatic blower This machine is not compatible with a pneumatic blower Cutting waste may get inside the machine and cause fire or electrical shock A WARNING Never use a solvent such as gasoline alcohol or thinner to perform cleaning Doing so may cause fire A WARNING Disconnect the power cord before performing cleaning or mainte nance Attempting such operations while the machine is connected to a power source may result in injury or electrical shock A WARNING When using a vacuum cleaner to take up cutting waste exercise caution to
64. indle head moves to the Lighted rm highest left position of the machine The a SCANNING and MODELING lamp flash at this time This operation is called initial ization When the MODELING lamp stops flashing and remains steadily lighted initialization is complete O Chapter 3 Basic Operation 43 3 2 Starting and Quitting E Windows Movie Maker i Windows Photo Gallery Windows Update Au Accessories b Extras and Upgrades HELP E VPanel L Roland VPanel for MDX40A Recent Items Computer Network Connect To Control Panel Default Programs Help and Support acnes 7 A X 0 00 m i Y 0 00 m apy z 0 00 v E 1Step 10Step 100 Step 4500 Cen Low Speed High Speed D gt 3000 mmn Overide Cutting Speed ECER Spinde Speed ECERS Cute ig Set Orig Point Set Konar rere Set Z origin using sensor Detect ee Se Y Tat center of rotation Apply A ous a 44 Chapter 3 Basic Operation On the computer start VPanel From the Start menu click All Pro grams Roland VPanel for MDX 40A VPanel The window shown in the figure appears Startup of the machine is complete Shutdown 3 2 Starting and Quitting On the computer quit VPanel Procedure x Y H A deg g 1 Step 10Step 100Step 4500 om Low Speed High Speed wesen les ze W 3000 min Overide Cuing Spe
65. is used for setting up the Z origin on the upper surface or others of the workpiece Important When using the machine check that no cutting waste and the like is present on the ZO sensor the terminal part of the sensor cable and tool Otherwise correct measurement may be impossible and the intended cutting results cannot be obtained Setting the Z Origin Using the Z0 Sensor Important A tool that has an extremely narrow tip may break when it touches the tool sensor depending on which tool is to be used Procedure Connect the sensor cable If the sensor cable is detached from ZO sensor insert it 1 ZO sensor EAN Sensor cable 2 e Set the workpiece on the table R and place the Z0 sensor at the elle place where an operator wants o ze to set the Z origin on the work piece Face the surface of the ZO sensor with no ZO sensor screw hole facing upward Z Workpiece Dm ae Use the VPanel feed button and move the tool to the position above the sensor 70 Chapter 5 Appendix Close the front cover For the RML 1 cutting data Current Jig Set Origin Point ser Coordinate System User Coordinate System Set Origin 34 ST ek Fa G58 Detect Jig Set Y Origin G59 Apply EXOFS Set YZ origin Sr center of rotation For the NC code cutting data Current Jig Set Origin Point Set K iigi Bee GS SetZ o
66. ix The MDX 40A has performed an emer gency stop The message indicating the cause of the error Switch the equipment off then back on If the symptom persists a malfunction may have occurred Switch off the equipment s main power and contact your local vendor or Roland sales center An emergency stop occurred because of a failure in initialization or the like The operation cannot be resumed immediately The message indicating the cause of the error as well as the causes of the emer gency stop and the countermeasures are described below If this message persists even after each of the countermeasures is implemented turn the main power OFF and contact your authorized Roland DG Corp dealer Limit switch not found An emergency stop occurred because initialization failed Switch the power off remove any cutting waste or other obstructions impeding operation of the spindle head then redo the operation from the start X Y Z or A A is indicated only when the optional ZCL 40A is connected The NVRAM could not be accessed An emergency stop occurred because the machine s memory unit became partially inaccessible Follow the on screen messages to switch off the power and redo the operation from the beginning The spindle motor is not connected A communication error occurred in the spindle control firmware An unknown error occurred in the spindle control firmware An emergency stop occ
67. lick the Start menu then right click My Com puter Click Properties 3 Click the Hardware tab then click Device Man ager The Device Manager appears 4 At the View menu click Show hidden devices 5 In the list find Printers or Other device then double click it When the model name you are using or Unknown device appears below the item you selected click it to choose it 6 Go to the Action menu and click Uninstall 7 In Confirm Device Uninstall window click OK 8 Close the Device Manager and click OK 9 Detach the USB cable connected to the printer and the restart Windows 10 Uninstall the driver Carry out the steps from step 3 in page 82 Uninstall the Driver Windows XP to uninstall the driver 11 Install the driver again according to the procedure in page 38 Installing the Windows based Driver Uninstalling the Driver When uninstalling the driver perform following operation Windows 7 1 Before you start uninstallation of the driver unplug the USB cables from your computer 2 Log on to Windows as Administrators right 3 From the Start menu click Control Panel Click Uninstall a program 5 4 What to Do lf 4 Click the driver for the machine to delete to select it then Click Uninstall 5 A message prompting you to confirm deletion appears Click Yes 6 From the Start menu choose All Programs then Accessories then Run a
68. m below Chapter 5 Appendix 73 5 2 Using the Engraving Cutter Using two Spanners tighten the collet fully e s alld Spanner small el w Spanner large oN US Lower the spindle and bring the tip of the collet close to the sur face of the workpiece O Insert the cutter Cutter Tool retaining screw Making the tip of the cutter touch the surface of the workpiece and tighten the tool retaining screw F Hexagonal screw driver small 74 Chapter 5 Appendix 5 2 Using the Engraving Cutter 2 Make the settings for the Z and XY origin point Close the front cover For the RML 1 cutting data Set Origin Point Current Jig SetZ ongin u G57 e G58 Set Y Origin G59 Detect Jig For the NC code cutting data Current Jig Set Origin Point Set er Gee G57 SetZ origin u G58 G59 Detect Jig Set Y Origin EXOFS STE IX Origin Set 44 Orin Detect Daca Set xY Origin dreien Apply XYZ Origin G ben ll App Raising the tool When Selected automatically RMX 1 NC Code is selected with the command set selection choose User Coordinate Sys tem with Set Origin Point If RML 1 is selected with the command set selection only User Coordinate System is selectable with the Set Orig
69. ncy Shutdown If an emergency stop or an emergency shutdown occurs during cutting remove the tool and the workpiece from the machine When the operation resumes initialization is performed on the machine At this time the tool and the workpiece may collide depending on the position in which the tool and workpiece stopped which can cause damage to the machine while restarting P 43 Starting and Quitting Chapter 4 Getting Ready for and Performing Cutting 67 4 4 Override What s an Override Using Overrides An override is a feature for adjusting the feed rate or spindle speed while cutting is in progress This is useful when you want to change the feed rate or speed as you monitor the status of cutting An override value is specified as a percentage For example when the command in the cutting data sent from the computer is for a speed of 5 000 rpm specifying an override of 150 produces an actual speed of 7 500 rpm Cutting Speed Override This works on the tool movement speed of when the workpiece is being cut The speed specified by the command in the cutting data is taken to be 100 Spindle Speed Override This works on the rotation speed of the spindle The speed specified by the command in the cutting data is taken to be 100 This is also effective when rotating the spindle during manual operations How to Make the Settings for Overrides deg SSS 1 Step 10Step 100 Step ZS 4500 z rpm
70. nd then click Browse 7 Choose the name of the drive or folder where the driver is located 8 Select SETUP EXE and click Open then click OK 9 The User Account Control appears click Al low 10 The Setup program for the driver starts 11 Click Uninstall to choose it Select the machine to delete then click Start 12 If it is necessary to restart your computer a win down prompting you to restart it appears Click Yes 13 The uninstallation finishes after the computer restarts When using the CD ROM specify the folder as shown below assuming your CD ROM drive is the D drive D Drivers 25D WIN7 If you re not using the CD ROM go to the Roland DG Corp website http www rolanddg com and download the driver for the machine you want to delete then specify the folder where you want to expand the downloaded file Windows Vista 1 Before you start uninstallation of the driver unplug the USB cables from your computer 2 Log on to Windows as Administrators right 3 From the Start menu click Control Panel From the Hard ware and Sound group click Printer Printer folder opens 4 Click the model name s icon you are using From the Organize menu click Delete The User Account Control appears click Continue 5 A message prompting you to confirm deletion appears Click Yes 6 In the Printers folder right click any location where no printer icon is present F
71. ndle rotation Operation cannot be continued Close the front cover and press the sub power button The MODELING lamp The spindle motor error occurred Operation cannot be continued Press the sub power button to clear the error Make the program s cutting parameters more relaxed to lessen the load applied to the spindle Chapter 5 Appendix Installation is Impossible If installation quits partway through or if the wizard does not appear when you make the connection with a USB cable take action as follows Windows 7 1 If the Found New Hardware appears click Cancel to close it Disconnect any USB cables for printers or other such equipment other than this machine 2 Click the Start menu then right click Computer Click Properties 3 Click Device Manager The User Account Con trol appears click Continue The Device Manager ape pears 4 At the View menu click Show hidden devices 5 In the list find Other device then double click it When the model name you are using or Unknown device appears below the item you selected click it to choose it 6 Go to the Action menu and click Uninstall 7 In Confirm Device Uninstall window select De late the driver software for this device then click OK Close the Device Manager 8 Detach the USB cable connected to the printer and the restart Windows 9 Uninstall the driver Carry out the steps from step 3 in page 81 Uninstall
72. ng cutting waste may be hazardous to the health A To Ensure Safe Use A Danger of pinching entanglement and burns WARNING WARNING O Never attempt operation while wearing a necktie necklace loose clothing or gloves Bind long hair securely Such items may become caught in the machine resulting in injury Securely fasten the cutting tool and workpiece in place After securing in place make sure no wrenches or other articles have inadvertently been left behind Otherwise such articles may be thrown from the machine with force posing a risk of injury A A Exercise caution to avoid being pinched or becoming caught Inadvertent contact with certain areas may cause the hand or fingers to be pinched or become caught Use care when performing operations Caution cutting tool The cutting tool is sharp To avoid injury exercise caution A Caution high temperatures The cutting tool and spindle motor be come hot Exercise caution to avoid fire or burns A Danger of electrical short shock electrocution or fire WARNING WARNING Do not use with any electrical power supply that does not meet the ratings displayed on the unit Use with any other power supply may lead to fire or electrocution Ratings CS 9 Never use out of doors or in any loca tion where exposure to water or high humidity may occur Never to
73. ng Command Set Procedure Start the machine P 43 How to Start the Machine e EE Click the Setup button on the Current Jig Set Origin Point User Coordinate System vp l anel The Setup screen appears Set x Drign x hee Apply SetZ origin using sensor Detect DetectJig _ Set Y Origin lat center of rotation Ah _ Set YZ origin at center of rotation Apply aa tare 46 Chapter 3 Basic Operation Modeling Machine Correction Command Set RML NC Code Selected automatically RML 1 NC Code NC Code setting di Control spindle via commands F Pause on return from out of range Location of tool sensor on rotary axis unit Adjust Location Thickness of Z0 Sensor 15 mm Total Spindle Unit Rotation Time D Hours 0 Minute s Reset IMI FN Couey Control spindle via commands Pause on return from out of range Location of tool sensor on rotary axis unit Adjust Location J Thickness of Z0 Sensor 15 wm Total Spindle Unit Rotation Time D Houfs Minute s Reset 3 3 Selecting the Command Set Select a command set by using Modeling Machine tab When NC Code or Selected automati cally RML 1 NC Code is selected the NC Code setting becomes enabled and the setting related to NC code becomes availa
74. ng two spanners After installing the tool set the reference position Z and XY origin P 61 Setting Origin Point 4 3 Starting Cutting About Origin Point Before starting the cutting you must set the origin point When performing cutting with this machine you need to set three origin points the X Y and Z origins Determine the X origin point and Y origin point based on the cutting data and workpiece location You normally align the Z origin point with the surface of the workpiece In any case perform the settings to match the size of the workpiece and the length of the cutter Also depending on the application software to be used the location where the origin has to be set differs Set the origin based on the specification of the application software to be used Setting Origin Point I Setting the Z origin 1 Move the tool to a location above the workpiece Next perform a small amount of cutting into the workpiece Move to a loca tion where cutting will not cause any problems P 48 Moving the Tool Close the front cover then start the spindle rotation P 52 Starting and Stopping Spindle Rotation Lower the end mill to a location where the workpiece is cut by a slight amount P 48 Moving the Tool Chapter 4 Getting Ready for and Performing Cutting 61 4 3 Starting Cutting Stop the spindle rotation P 52 Starting and Stopping
75. nger dans l appareil Ne jamais exposer l appareil aux d versements de liq uides L insertion d objets comme des pi ces de monnaie ou des allumettes ou le d versement de liquides dans les ori fices de ventilation peuvent causer un incendie ou un choc lectrique Si un ob jet ou du liquide s infiltre dans l appareil d brancher imm diatement le c ble d alimentation et communiquer avec le repr sentant Roland DG autoris Ne jamais placer d objet inflam mable proximit de l appareil Ne jamais utiliser de produit inflam mable en a rosol proximit de l appareil Ne jamais utiliser l appareil dans un endroit o des gaz peuvent s accumuler Une combustion ou une explosion pour raient se produire Mise la terre La mise la terre peut pr venir un in cendie ou un choc lectrique dus une fuite de courant en cas de d faillance Manipuler le c ble d alimentation la fiche et la prise lectrique correcte ment et avec soin Ne jamais utiliser un article endommag car cela pourrait causer un incendie ou un choc lectrique Si une rallonge ou une bande d alimentation lectrique sont utili s es s assurer qu elles correspon dent aux caract ristiques de l appareil tension fr quence et courant L utilisation de plusieurs charges lec triques sur une prise unique ou une longue rallonge peut causer un in cendie A Pour utiliser en toute s curit
76. nittennnntniniasn 83 IN 83 Emergency Sto piss e EE 84 5 6 Power Rating and Serial Number Locations 86 5 7 NC Code Specifications Settings for NG COGS scsasescorcasssssesasssgovnncuecaeebonssgsotseasaconsnublgavnssaossnnseastscobseaessagevaaysbenseavssnsenstieesttes Items Related to the Mechanical Specifications EE 87 Interpretation of Omitted NC Codes nn 88 Word KEE GE 89 5 8 Specifications 91 Expansion Conpectt ee EE 91 SEIN 92 Dimensional Drawings of the Table Area nn 93 Main Specifications 1 94 System Requirements for USB CONNECTION nn 95 The screens shown in this explanation are for Windows Vista Company names and product names are trademarks or registered trademarks of their respective holders Copyright 2009 2012 Roland DG Corporation http www rolanddg com A To Ensure Safe Use Improper handling or operation of this machine may result in injury or damage to prop erty Points which must be observed to prevent such injury or damage are described as follows About A WARNING and CAUTION Notices Used for instructions intended to alert the user to the risk of death Z WARNING or severe injury should the unit be used improperly Used for instructions intended to alert the user to the risk of injury or material damage should the unit be used improperly A CAUTION Note Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings as well t
77. nstalled with Windows 7 Vista 32 64 bit edition or XP or upgraded computer originally preinstalled with Windows XP or later USB cable Use the included USB cable Chapter 5 Appendix 95 96 For China PRR S SMRNTANEAMRRE HE Bk AEA Ey mao fit Pb Zuel SS Cd AE Cr VD ZIRIKA PBB mE PBDE EP Ai FB BEAN O O O Ie TEIR EEN Ve vey Hf Ct BEA O RAGE BEA EME AM Er E Hi r Mr Halm e EE GB T26572 2011 PRERE IR BE RDP o X RAA EA MIRE DE ZA ME A RAER For EU Countries E H H CH CR DRE TEP Att SO SEH A AE GB T26572 2011 be nt RE IY DEBE OR E BAe arth Zait HABE IAEA PATTER AB aE AS ZO NEGA ITH ARAL ur Im io een S Pen Ter AT ae REM H DIE IO BUR A EE hE AE This product must be disposed of separately at your local waste recycling center Do not dispose of in household waste bin Bitte f hren Sie dieses Produkt separat Ihrer rtlichen Entsorgungsstelle zu Bitte nicht mit dem normalen Hausm ll entsorgen Ne jetez pas le produit avec vos ordures m nag res Portez le dans un centre recyclage des d chets Questo prodotto deve essere smaltito negli appositi contenitori per la raccolta differenziata n
78. o domestic animals or pets About the Symbols The Z symbol alerts the user to important instructions or warnings The specific meaning of the symbol is determined by the design contained within the triangle The symbol at left means danger of electrocution The S symbol alerts the user to items that must never be carried out are forbidden The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means the unit must never be disassembled The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design contained within the circle The symbol at left means the power cord plug must be unplugged from the outlet A To Ensure Safe Use A Incorrect operation may cause injury WARNING gt WARNING Be sure to follow the operation pro cedures described in this documenta tion Never allow anyone unfamiliar with the usage or handling of the machine to touch it Incorrect usage or handling may lead to an accident Keep children away from the ma chine The machine includes areas and compo nents that pose a hazard to children and may result in injury blindness choking or other serious accident For accessories optional and con sumable items power cord and the like use only genuine articles com patible with this machine Incompatible items may lead to an ac cident
79. oken Doing so may result in injury If the front cover is cracked contact your authorized Roland DG Corp dealer A To Ensure Safe Use A This machine weighs 65 kg 144 Ib CAUTION Unloading and emplacement are op erations that must be performed by 4 persons or more Tasks that require undue effort when performed by a small number of persons may result in physical injury Also if dropped such items may cause injury Install in a location that is level and stable Installation in an unsuitable location may cause an accident including a fall or tipover A The cutting waste or workpiece may catch fire or pose a health hazard CAUTION WARNING O Never attempt to cut magnesium or any other such flammable material Fire may occur during cutting O Keep open flame away from the work area Cutting waste may ignite Powdered ma terial is extremely flammable and even metal material may catch fire When using a vacuum cleaner to take up cutting waste exercise caution to prevent fire or dust explosion Taking up fine cuttings using an ordinary vacuum cleaner may cause danger of fire or explosion Check with the manu facturer of the vacuum cleaner When the safety of use cannot be determined clean using a brush or the like without using the vacuum cleaner Wear dust goggles and a mask Wash away any cutting waste remaining on the hands Accidentally swallowing or inhali
80. on and execution of NC codes that you can manipulate on the machine For others use NC programs NC Code Reference Manual Note In order to make the setting related to NC code select NC Code or Selected automatically RML 1 NC Code for command set P 46 Selecting the Command Set Value interpretation method This selects the method of interpretation for numeri cal values containing a decimal point and the range for calculator method interpretation In VPanel click Setup button and click NC Code setting and display the NC Code tab then make the settings Workpiece origin offset G54 through G59 This setting affects the location of the workpiece coor dinate origin Select the objective Coordinate System from Set Origin Point on the VPanel and set the ref erence point Note that making the setting in an NC program by using G10 or G92 is also possible EXOFS Follow the setting method described below 1 Set the display of the coordinate system on the VPanel to Machine Coordinate System 2 Specify the coordinate values of X Y and Z respectively from the dialog Move to user specified location 3 Select EXOFS at the Set Origin Point 4 Select Set XYZ origin here in the VPanel and click the Apply Note that making the setting in an NC program by using G10 is also possible Tool diameter offset value In VPanel click Setup button and click NC Code setting and display the
81. on buttare nel cestino dei rifiuti casalinghi Este producto debe devolverse al centro de reciclaje mas cercano a su domicilio para su correcta eliminaci n No lo tire a la basura Deite fora separadamente este produto no seu centro de reciclagem local Nao o deite fora no seu caixote do lixo DUR RE SECA EH B EWE Pe inate RAAT JERE o Lever dit product in bij een lokaal afvalverzamelpunt NIET met normaal huishoudelijk afval afvoeren Dette Produkt skal smides s rskilt v k p den lokale affalds og genbrugsstation M ikke smides ud sammen med almindeligt husholdningsaffald T t tuotetta ei saa h vitt normaalien talousj tteiden mukana vaan se on toimitettava ongelmaj tteiden ker ilypisteeseen h vitett v ksi Produkten m ste kasseras separat p din lokala tervinningscentral Sl ng inte produkten tillsammans med hushallssoporna Mnv TreTagete TO AVTIKEIUEVO AUTO OTO KOAGO TWV ATIOPPINUGTWv Apaip oTe TIG UTTATAPIES KAI TPOOKOHIOTE TO OTO TOTTIK KEVTPO AVAKUKAWONG Roland 1000009791 R3 120724
82. orm manual feed accurately which can be very convenient in tasks such as aligning the workpiece The numerical values that indicate the location of the tool are called coordinates and the starting point for the coordinates is called the origin The following figure shows a location that is shifted from the origin by 50 millimeters along the X axis 30 millimeters along the Y axis and 20 millimeters along the Z axis This X axis distance is called the X axis coordinate or sometimes just the X coordinate and the Y and Z axis distances are similarly called the Y axis coordinate and the Z axis coordinate The distances from the origin for the respective axes to the tool are therefore the corresponding co ordinate values This position is expressed 20 as X 50 mm Y 30 mm mm Z 20 mm X axis coordinate y 50 00 m Y axis coordinate Y 30 00 m Z axis coordinate Z 20 00 m deg 1Step 10Step 100Step 5 4500 pm Low Speed High Speed L_ J Move to User Specify D Move C Stop te 3000 mm min Override Cutting Speed v 10 gt A Spindle Speed gz Set x Origin x here Apply SetZ origin using sensor Detect Detect Jig _ Set Y Origin Jat center of rotation Apr Set YZ origin at center of rotation Apply Daware Cut Quit Cutting Chapter 3 Basic Oper
83. ot using the CD ROM go to the Roland DG Corp website http www rolanddg com and download the driver for the machine you want to delete then specify the folder where you want to expand the downloaded file Windows XP 1 Before you start uninstallation of the driver unplug the USB cables from your computer 2 Log on to Windows as Administrators right 3 From the Start menu click Control Panel Click Printers and Other Hardware then click Printers and Faxes 4 Click the model name s icon you are using From the File menu choose Delete 5 A message prompting you to confirm deletion appears Click Yes Chapter 5 Appendix 6 Go to File and select Server Properties 7 Click the Driver tab then from the Installed printer drivers list choose the machine to delete 8 Click Delete When the prompt message appears click Yes 9 From the Start menu select Run then click Browse 10 From the File Locations list choose the name of the drive or folder where the driver is located 11 Select SETUP EXE and click Open then click OK 12 The Setup program for the driver starts 13 Click Uninstall to choose it Select the machine to delete then click Start 14 If it is necessary to restart your computer a win dow prompting you to restart it appears Click Yes 15 The uninstallation finishes after the computer restarts When using the CD ROM specify the
84. peed is Wrong Has an override been set An override changes the feed rate or spindle rotation speed Check the settings for overrides Unless you have a special reason for changing them leave all overrides set at 100 P 68 Override The Cutting Results are Not Attractive Is the cutting condition optimal The optimal cutting parameters are determined by a balance of such factors as the hardness of the ma terial the feed rate the spindle rotating speed the cutting in depth and the capacity of the tool Refer to the results and try fine tuning the parameters Chapter 5 Appendix 79 80 5 4 What to Do If Is the tool firmly secured in place Retighten the collet to secure in place firmly P 59 Installing a Tool p 73 Installing the Engraving Cutter and Setting the Origin Point Is the tool tip worn If the tip of the tool is worn replace with a new tool What to Do If a Flashing Error Is Displayed If the lamps are flashing as shown below then an error has occurred on the machine To correct the error follow the steps de scribed below The MODELING and SCANNING lamps An error occurred during initialization of the machine Switch the power off then back on If the error is not cleared when you switch the power on again the machine may be malfunctioning Contact your authorized Roland DG Corp dealer The MODELING and VIEW lamps A front cover was opened during cutting or spi
85. prevent fire or dust explosion Taking up fine cuttings using an ordinary vacuum cleaner may cause danger of fire or explosion Check with the manufacturer of the vacuum cleaner When the safety of use cannot be determined clean using a brush or the like without using the vacuum cleaner ACAUTION Caution high temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns Z CAUTION When performing maintenance be sure to keep the cutter de tached Contact with the blade may cause injury gt This machine is a precision device Carry out daily care and maintenance gt Carefully clean away cutting waste Operating the machine with a large amount of cutting waste present may cause malfunction gt Never apply silicone substances oil grease spray etc to the machine Doing so may cause poor switch contact gt Never apply lubrication 76 Chapter 5 Appendix 5 3 Maintenance Maintenance of the Spindle Unit The spindle unit and the belt are parts that wear out The replacement cycle varies according to usage conditions but as a general guide you should replace them after every 2 000 hours of use You can use VPanel to view the total working time of the spindle Refer to this to determine when replacement is needed For information on how to perform replacement refer to the documentation included with the ZS 40 replacement spindle As a general guide replace the spindle motor after
86. rd Be careful not to allow the fin gers to become pinched when closing the cover Front 4 ap che Caution Sharp Tool Inadvertent contact may cause injury Caution High Tem perature Never touch imme diately after cutting operation Never use a pneumatic blower This machine is not com patible with a pneumatic blower Cutting waste may get inside the machine and cause fire or electrical shock Rear Caution High Voltage Cover removal may pose hazard of shock or electrocution due to high voltage 12 A Pour utiliser en toute s curit La manipulation ou l utilisation inad quates de cet appareil peuvent causer des blessures ou des dommages mat riels Les pr cautions prendre pour pr venir les blessures ou les dommages sont d crites ci dessous Avis sur les avertissements Utilis pour avertir l utilisateur d un risque de d c s ou de blessure ATTENTION grave en cas de mauvaise utilisation de l appareil Utilis pour avertir l utilisateur d un risque de blessure ou de dommage mat riel en cas de mauvaise utilisation de l appareil A PRUDENCE Par dommage mat riel il est entendu dommage ou tout autre effet ind sirable sur la maison tous les meubles et m me les animaux domestiques propos des symboles Le symbole AA attire l attention de l utilisateur sur les instructions importantes ou les avertissements
87. re 36 System Requirements 22m 36 The Software You Can Install and Set Up 37 Installing the Windows based Driver 38 Installing VPanel and Other Softwares 39 Viewing the Documentation for the Softwares 40 29 2 1 Checking the Included Items The following items are included with the machine Make sure they are all present and accounted for ec Power cord USB cable Collet Hexagonal wrench os Roland Software Package CD ROM Hexagonal screw drivers Spanners ZO Sensor User s Manual SRP Player Installation this document and Setup Guide SRP Player CD ROM 30 Chapter 2 Installation and Setup 2 2 Installation Installation Environment Z WARNING Unloading and emplacement are operations that must be performed by 4 persons or more Tasks that require undue effort when performed by a small number of persons may result in physical injury Also if dropped such items may cause injury The weight of the machine alone is 65 kg 144 Ib Perform unloading and emplacement with care Installation Environment Install in a quiet stable location offering good operating conditions An unsuitable location can cause accident fire faulty operation or breakdown A WARNING Install in a location that is level and stable Installation in an unsuitable location may cause an accident including a fall or tipover A WARNING Never install in a location exposed to open flame Cutting wast
88. rigin u G58 G59 Set Y Origin EXOFS Detect Jig Set Origin Point Current Jig Set Ee 7 _ a 1X Origin Set2 Origin Set XY Origin dr mm XYZ Origin ff Set Yzer eener Detect Jig 5 1 Using the Z0 Sensor When Selected automatically RMX 1 NC Code is selected with the command set selection choose User Coordinate Sys tem with Set Origin Point If RML 1 is selected with the command set selection only User Coordinate System is selectable with the Set Origin Point With Set Origin Point select the workpiece coordinate system that matches the cutting data Select Set Z Origin here and lt P click Apply Roland VPanel for MDX 40A Remove cuttings from the tool sensor then click Continue 2 Quit Click Continue The tool slowly descend until it contacts the sensor When the tool rises and stops the setting operation is complete Point If the Z0 sensor is not detected check the following points gt Each cable is connected firmly gt The front and back sides of the ZO sensor are not reversed gt No cutting waste and the like is present on the ZO sensor the terminal part of the sensor cable and tool Chapter 5 Appendix 71 5 1 Using the Z0 Sensor Setting the Thickness of the Z0 Sensor In order to improve the accuracy of the
89. rom the Run as administrator menu select Server Properties The User Account Control appears click Continue 7 Click the Drivers tab then from the Installed printer drivers list choose the machine to delete Click Remove Chapter 5 Appendix 81 82 5 4 What to Do If 8 The Remove Driver And Package appears select Remove driver and driver package Click OK 9 When the prompt message appears click Yes 10 The package and driver to delete are displayed Make sure that what is displayed is the machine you want to delete then click Delete 11 The items that have been deleted are displayed Click OK 12 Click Close on Remove Driver And Package window 13 From the Start menu choose All Programs then Accessories then Run and then click Browse 14 Choose the name of the drive or folder where the driver is located 15 Select SETUPEXE and click Open then click OK 16 The User Account Control appears click AI low 17 The Setup program for the driver starts 18 Click Uninstall to choose it Select the machine to delete then click Start 19 If it is necessary to restart your computer a win dow prompting you to restart it appears Click Yes 20 The uninstallation finishes after the computer restarts When using the CD ROM specify the folder as shown below assuming your CD ROM drive is the D drive D Drivers 25D WINVISTA If you re n
90. top or Emergency Shutdown s 67 4 4 werte seengepegegeggegzggeees ss Rer Wied Neen eine AER Leed 68 What sam Override nimes 68 How to Make the Settings for Overrides nn 68 Chapter 5 Appendix ciiicicccciccscsccecccesscacecevesscceecvesssecesveesstececcessscceeevesseceecevessaeeess 69 9 1 Using he Z0 Sensor ATEN Meade enn ANR pacer dated 70 KEE 70 Setting the Z Origin Using the ZO Sensor 70 Setting the Thickness of the ZO Sensor ren 72 5 2 Using the Engraving Cutter eee 73 Installing the Engraving Cutter and Setting the Origin Point 73 9 3 Ei EE LE 76 CISA IIA E 76 Maintenance of the Spindle Unit ner 77 5 4 What to Dolfin annara net ee Ne 78 The Power Does Not Come On 78 Initialization is Not Performed or Initialization Fails EEN 78 Contents VPanel Doesn t Start Correctly Operations are Ignorer 78 THE Spindle Doesnt Rotate ss siresnmmnnensamnnnmmmminndnnuneens 79 Abnormal Cutting is Performed mn 79 The Origin is MISALI GME ss cysscssisnasssscsnnsasioscoasasasnsnsiea sostnvssisvendas cunvuybicnaniteseonnavdiybinitadsosnoussivcrnsies 79 The Feed Rate or Spindle Speed is Wrong nn 79 The Cutting Results are Not Attractive sens 79 What to Do If a Flashing Error Is Displayed EEN 80 Installation iS Impossible 80 Uninstalling the Driver 81 5 5 Responding to an Error Message 83 F r Connection of EG UWIPMEMNES ussiisa 83 Detection Failures stats nennnnenant
91. uch with wet hands Doing so may result in fire or electrical shock Never allow any foreign object to get inside Never expose to liquid spills Inserting objects such as coins or matches or allowing beverages to be spilled into the ventilation ports may re sult in fire or electrical shock If anything gets inside immediately disconnect the power cord and contact your authorized Roland DG Corp dealer 10 A To Ensure Safe Use WARNING WARNING 9 Never place any flammable object nearby Never use a combustible aerosol spray nearby Never use in any location where gases can ac cumulate Combustion or explosion may be a danger Handle the power cord plug and electrical outlet correctly and with care Never use any article that is damaged Using a damaged article may result in fire or electrical shock When using an extension cord or power strip use one that adequately satisfies the machine s ratings for voltage frequency and current Use of multiple electrical loads on a single electrical outlet or of a lengthy extension cord may cause fire When the machine will be out of use for a prolonged period disconnect the power cord This can prevent accidents in the event of current leakage or unintended startup Connect to ground This can prevent fire or electrical shock due to current leakage in the event of malfunction Position so that the power plug is within immed
92. ue Arri re Attention voltage lev Il peut tre dangereux de retirer le couvercle puisqu il y aurait des risques de chocs lectriques ou d lectrocution cause du voltage lev 19 20 Important Notes on Handling and Use This machine is a precision device To ensure the full performance of this machine be sure to observe the following important points Failure to observe these may not only result in loss of performance but may also cause malfunction or breakdown This machine is a precision device o Handle carefully and never subject the machine to impact or excessive force o Diligently keep clean of cutting waste o Use within the range of specifications o Never attempt to move the spindle unit by hand with undue force o Never needlessly touch anywhere inside the machine except for locations specified in this manual Install in a suitable location o Install in a location that meets the specified conditions for temperature relative humid ity and the like o Install in a quiet stable location offering good operating conditions o Never install in out of doors o Never use the machine in an environment where silicone substances oil grease spray etc are present Doing so may cause poor switch contact This machine becomes hot o Never cover the ventilation holes with cloth tape or anything else o Install in a well ventilated location Abo
93. urred because of an error in spindle control Follow the on screen messages to switch off the power and redo the operation from the beginning P 43 Starting and Quitting The MDX 40A has performed an emer gency stop The message indicating the cause of the error Switch the equipment power off then back on To prevent recurrence revise the cutting parameters An emergency stop occurred because a spindle mo tor error occurred The operation cannot be resumed immediately The message indicating the cause of the error as well as the causes of the emergency stop and the countermeasures are described below The spindle motor experienced exces sive current Spindle rotation is impossible because voltage is too low The Z motor experienced an excessive load This is caused by prolonged high load on the motor or by excessive torque being applied momentarily Follow the on screen messages to switch off the power The cutting may have exceeded the capacity of the machine Before restarting revise the cutting conditions Also allow the machine to rest for some time because the motor may have overheated If messages like these persist contact your authorized Roland DG Corp dealer or Roland DG Corp P 43 Starting and Quitting 5 5 Responding to an Error Message The MDX 40A has performed an emer gency stop The message indicating the cause of the error Switch the equipment power off Allow
94. ut Cutters o Use a cutter that is suitable for the workpiece and the cutting method o The tip of the cutter is breakable Handle with care being careful not to drop it This machine is suited to cutting resins o Never use it to cut metal About the Documentation for This Machine Documentation Included with the Machine The documentation for this machine is organized as described below Read through the documents you need to ensure that you get full use of the machine Wy Be sure to read this O saa as required r _ ki N MDX 40A When installing the machine When you want to learn about use User s Manual this document of this unit When installing and setting up the SRP Player Install Guide included CAM program When performing NC code program NC Code Reference MANUAL ming electronic format manual You can find it on the included Ro land Software Package CD ROM Installing the NC Code Reference MANUAL For more information about the system configuration required for installation and setup refer to page 36 Installing and Setting Up the Software Log on to Windows as Administrators Insert the Roland Software Package CD ROM into the computer Windows Vista 7 When the automatic playback window appears click Run menu exe The setup menu appears automatically 21 About the Documentation for This Machine j Roland Software Package for MDX 40

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