MH II System User Manual
Contents
1. 22852 21847 00 E 14638 04 20188 20C E e 7486 13 r Li 21110 00 9 r gt 22167 00 22169 00 1 FRONT VIEW RIGHT SDE VIEW 1 228540 20188 28C 7734 06 20639 03 18468 03 7486 05 21327 01 9055 40C 22106 01 RS 118 7734 10 21119 00 5 I s 28819 7486 04 le 22128 00 8155 80 27 gt 1 3T 7957 40 lt E lt zt ZA 22127 00 2 7486 04 22851 00 I mum 22118 00 3 22125 00 4 7734 10 lt gt 7734 10 BI 9955 64 7486 10 7733 42 22145 XX t 7734 12 w B 7733 17 DRAIN PLUG SUPPLIED WITH 22145 03 21192 01 HANDLE ON VALVE 22543 00 FACES FLOOR 20796 01 82. GND MAIN LIE 59 MOTOR STARTER 58 OFF SON e 1 MOTOR 6p 61 H 64 45 5217 MAIN CB 62 L2 T2 65 2 lteter of 45 675141 63 13 T 66 1 Of Foo 45 4 61 TB8 150 61 1 5 82 TE9 9 6 1CB 63 1810 62 2 4 7 E 8 1 3 10 2CB T 63 2 4 35 12 HOSE 13 e j 3CB 15 65 2 16 12 1FU 18 Lt t 18 35 12 2FU 22852 02 220V 3 PHASE 5HP 60Hz N 131211 M 21 59 MOTOR STARTER 58 OFF MOTOR 22 61 64 boo 45 3214 L2 12 5555 MAIN CB 62 0191 85 45 2 6574 63 15 73 66 3 Fono 45 B8 61 4 50 5 N 6 5 o 1CB i N 1224 8 s2 POY 113 10 2CB 24 m 2 12 HOSE 13 63 fh T 3CB 15 N 2 4 16 17 1FU 18 1 1 2 N 1542 19 a 2FU 22852 03 380V 3 PHASE 5HP 50Hz 33 REVISION R Section 3 General Information Sub Assembly Drawings MAIN ji x 58 188 22852 01 System Ladder Schematic MOTOR STARTER 58 59 59 1 2 x 3 13413 4 7 1 TB9 o m 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ree 5 16 58 Ti T2 5 TS 64 61 32 MOTOR 59 Ly TT 1 1PR 31 Iso HEAT RODS 58
3. 01895 01 22506 00 22521 00 22528 00 22422 01 22423 01 o oo 9 21081 02 view 1486 28 TO BE CUT ONLY WHEN USING WITH 22852 03 SEE view G 21823 00 1135 16C 1134 03 4638 02 22863 00 21722 00 f M 0 TO 1 2 UI 9897 24C 22502 00 1486 05 21334 00 22521 00 petal C 22528 00 21889 00 21824 16 RS 119 PLACE 2 AWAY FROM FRONT are 1486 21 INSIDE WALL SEE DETAIL C RS 118 22521 00 22528 00 22501 00 section C C GLAS CRAFT PRISE A A 220 V 3 PHASE _ 22157 00 3 REQ D 22852 02 5 HP 60 HZ 22111 01 22174 01 22158 00 6 REQ D 380 V 3 PHASE _ 22151 00 22852 03 5 HP 50 HZ 22111 02 22174 02 22158 00 2 8 0701 22119 00 22143 00 00 22146 0 22109 02 146 01 22521 00 22521 00 22528 00 22201 01 22148 02 22528 00 22521 00 22528 00 5 9 9 elloooo W o H o 9 o gem PIU ER 4 US 21823 00 22863 00 133 l 14638 02 1486 28 N N z P d 21892 01 21888 06 5 21893 01 2000 section D D 30 REVISION R Section 3 General Information Sub Assembly Drawings 22852 XX Control Box Assembly RS 141 02 ca 5307 01 Ti T4 161 03 5307 03 OQ 21402 00 U i 8115 03 me 20655 02 1492520 1625 23 yo _ 19501 04 a 22165
4. 42 LET IBID Tr cc 46 Limited Warranty Policy 47 Technical ASSiStaNC e 2 2 aaah 48 For YOUN Referente u INSIDE BACK COVER N A Non Applicable The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord before servicing equipment Use only grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on sprayer and extension cords Do not expose to rain Store indoors TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guide lines Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when oper
5. This practice is required on all connection points 55600000 1 and machine 420040490949 2 and Sey 3 Adding additional hose sections OO 10 Section 1 Installation Equipment Assembly 19 Connect the supplied swivel fitting p n 23825 00 to the trigger air line before attaching the hose assembly to the gun 20 Connect hose assembly and the gun as shown The fittings on the hose assembly are sized differently and will attach only one way 21 Fluid and air connections between the system and gun should now be complete and tight c e When Main Power to system console is on the white 22 If more than 50 ft of hose is used the transformer tap and black wires in the console are always live setting will need to be set for proper hose length The Disconnect or turn off Main Power source before sticker on the front cover will say which tap to move opening console to make any repairs or before making any electrical repair of any type to the system A A If you do not understand the electrical hook up described above consult your local GlasCraft distributor OR a qualified electrician Electrical connections must be checked on a periodic basis 208 240 volt single phase L1L2 GROUND 208 240 volt three phase L1L2L3 GROUND 380 volt three phase L1 black TRANSFORMER L2 brown L3 blac
6. 38 BOT RODS B unm JN 5 0 7FU 59 2PR 60 45V 30V 15V 12 58 3FU 1FU 5 12 1A EMERG STOP 2A 59 1B 2B 54 55 55 55 64 55 75 79 79 ho 2FU 21 31 48 20 ICR 10 12 8 5 RESET on 1 012 13 2CR 1 2 26 28 29 32 20 26 26 49 35 37 38 1185 1 7 S 2cR 1 17 u 18 MOTOR START 41 44 35 35 67 X2 X1 r 121 18 MOTOR STOP 2 l 22 ISO 55 4 8 26 19 1 AFU a SFU 41 1 PR 11 LJ 25 STARTER MM OVERLOAD VU A RELAY Acn COlL 23 x e 35 1 2 3 32 20 5 5 7 9 11 POLY 12154112 42 5CR Al Az 9 3 7 57 1 2 41 HOSE 1 2 54 49 6FU 56 BLUE 21 6CR 9 73 13 13 15 68 REVISION H Section 3 General Information Sub Assembly Drawings 22852 XX Parts List Part 2 Part 12 zumo ew o ese 3
7. CIRCULAR PaweL sack 2 seo nom wwe 2123300 THERMOCOUPLEGRADEWIRE 2123400 THERMOCOUPLE GRADEWiRE 2307400 PUSHBUTTON COUPLNG eure 8 C orso owscmenowcae 21335 00 CIRCULAR PANEL JACK 21356 02 MICROPROCESSOR 23075 03 R INSCRIPTION CAP 2 23075 04 INSCRIPTION CAP 1 wscuerowcwe 2 2 moms 2 momo 21888 07 CIRCUIT BREAKER 23078 03 GREEN LED 21889 00 FUSEHOLDER 6 21892 01 FINDER RELAY 23078 04 WHITE LED 1 23079 01 6 21893 01 RELAY 22104 00 EMERGENCY STOP DECAL 23079 02 CLOSED CONTACT BLOCK 3201 PLASTIC TONGUE ms we 1 1 we 900 _RNGTERWINALLUG 2 wmm 2 mon 5 sors eme Se REVISION R NI I NOTH NI Ari 1 1 15 35 Section 3 General Information Sub Assembly Drawings 22852 XX Parts List Part M wen 7 mo s mma 2 mee Lock waseR s eo Lock waster 4 0 screw z Censo enr sevscrew 4 een rome eere we
8. 2T dre ENT EE MM 55 ia 79 2 m H2 4 POLY a Ty _ EMERG STOP gt ls ve pua 1 4 amp 6 1B 28 9 J 2 4 D E A 21 31 48 3CR 6 96 20 181 8 8 a OP1 X2 Vx 9 4 1CR fa 8 8101 2 9 26 28 29 52 8 5 RESET Oo sd 26 zi 2 6072 11 5 1 26 8 20 26 g ACR AM 26 49 2 Xt 9 5 2CR 13 15 208 14 12 PANT 9 35 37 38 j I 37 38 M 875 RESET 9 41 44 1 0 2 015 2 15 35 15 5 oes 19 15 5CR ies 16 35 67 MOTOR START 9 4 X ocr MOTOR STOP STARTER OVERLOAD 35 1 2 22 2 9 1 f 9 1 2 5 MO n d RELAY l 4 19 27 9 32 X 1CONT 20 TT pE 2111 T48 xi x2 2 40 26 28 WHT Un 24 i SFU 41 29 1 PR Bi 3B 4B Wi 5 d ial ly 5 7 9 11 25 I 25 1SSR 9 9 WHT l 2CONT e Tc POLY al SER 19 39 Pa 18 9 act SCR 2SSR 42 9 41 19 57 9 79 BLUE 6CR 1 131 C sconr 2 HOSE a s E 53 54 a 78 a 13 3SSR 2PB 2 PR K 6CR i 6FU T 13 15 19 z lt 8 Lo 68 e 48 48 3B 4B 9 9 82 32 REVISION R Section 3 General Information Sub Assembly Drawings
9. lt Z lt x zs YS MBSR Glaser Dispensing System For use with non flammable foam and polyurea Not for use in explosive atmospheres Maximum fluid working pressure 2200 psi 15 2 Mpa 151 7 bar Important Safety Instructions Read all warnings and instructions in this manual Save these instructions FE DISPENSING EXCELLENCE An ISO 9001 Approved Company Table Of Contents Section 1 Installation MEI 1 WALFOCUCUOM LT 5 Standard 6 Equipment Assembly eri 5 212 rri rito nt FR Rau 7 Section 2 Operation Start Up INStrUCtiONS 13 Sh ut down 5 19 Daily Start Up nnns 20 Section 3 General Information Assembly Drawings uuu 22 Sub Assembly Drawings 7 29 TEE 40 PFOUBDIESMOOUING bm 41 Section 4 Warranty and Reference Information Notes kuu cM H
10. A amp 2 m 2 5 o ml lo 36 REVISION R Section 3 General Information Sub Assembly Drawings 21835 00 Fluid Section Assembly 7733 17 Part 202 Part 20 268500 2 TRavsreRHOUsING 1 219900 TRWGEERSEN 1 219900 2 050 cowPREssONSPRNG 1 memes PACKING RETANER e zem r rwen 47 n fa ms roowan 4 ma 40 msa 4 1 1 1 1 4141 41 41 REPAIR KIT 21845 00 37 REVISION F Section 3 General Information Sub Assembly Drawings 22075 00 Heat Exchanger Assembly 5 119 uud Qr 10 1 os RS 118 980000000000000000000000000 21074 00 21077 00 21819 00 K 712 22028 00 RS 118 IN THIS AREA FO 88 11 MINI ILL IN THIS AREA FOR MH 11 1486 05 SUPER MAXI AND BONDO UNITS UNIT ONLY M 20188 20 ONLY RS 118 Fo rni C m 5 8 5 POLY 1 POLY ues d A EM RS 119 88 119 SUPER MAXI AND BONDO UNITS ONLY 9955 56C 1486 04 SEE 21082 00 P 1958 20 1134 06 1486 05 21071 02 1486 04 1134 10 Bye 21081 02 O RING
11. UPS AVAILABLE MH amp MH HYDRAULIC POWERED SYSTEMS UP TO 45 LBS MINUTE OUTPUT EXCELLENT PERFORMANCE AND RELIABILITY GUARDIAN MMH MOBILE MODULAR HYDRAULIC SYSTEMS SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG GIVE COMPLETE UTILIZATION OF FLOOR SPACE IN MOBILE RIG PROBLER P2 SPRAY GUN IMPINGEMENT MIX AIR PURGE OPTIONAL NOZZLE FOR SPRAYING STUD WALLS POURING amp STREAM JET For more information concerning any of these GlasCraft products contact your local authorized GlasCraft distributor or visit www glascraft com ADS ADVANCED DISPENSE SYSTEMS www glascraft com GC 1267 REVISION T A GRACO COMPANY Quality and Performance GENUINE GLASCRAFT DISPENSING EXCELLENCE GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Phone 612 623 6921 Toll Free 1 800 328 0211 Fax 612 378 3505
12. need technical assistance contact your factory authorized GlasCraft distributor Distributor Phone Contact For any issues your distributor cannot address the GlasCraft technical service department is always available to assist you with the operation of your spray equipment To help our technical representatives expedite your call and better address your questions please have the following information ready and available when you phone GlasCraft If your questions are not urgent You can e mail all correspondence to service glascraft com For Air Powered Systems Model Air compressor size Serial number CFM generated Type of spray gun Pressure at the system Serial number Hydraulic Pneumatic Is your equipment Dynamic fluid pressure Single phase Three phase ISO POLY What is the inbound voltage Spray gun chamber size to your equipment Material being sprayed Temperature setting ISO Viscosity ISO POLY Temperature setting POLY Approximate material temperature Temperature setting HOSE 48 Glascrare DISPENSING EXCELLENCE Date Purchased Distributor Contact Phone E mail GlasCraft manufactures a complete line of polyurethane foam and polyurea coating spray systems If your application is in plant or a field contractor GlasCraft has a system package to meet your requirements GUARDIAN AIR POWERED A5 amp A6 SERIES EQUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET
13. 00 siots SUPPLIED WITH 11 A 4342 04 21323 00 21324 00 5182 03 11526 01 TO HEATER 21323 00 4342 04 SUPPLIED WITH 11 ASSY i3 S TO MOTOR 21830 00 1186 05 21324 01 1734 08 20068 01 TO TRANSFORMER 20895 00 VIEW F GOES TO STROKE COUNTER SWITCH 22101 00 ON MH 11 ASSEMBLY view E GLAS CRAFT PHASE 220V 3 PHASE 14 e 22852 02 5 HP 60 HZ I4 163 03 117 0 380V 3 PHASE 2 22852 03 5 HP 50 HZ 22118 01 117 REQ D 31 REVISION R Section 3 General Information Sub Assembly Drawings 22852 XX System Generic Ladder Schematic Oo m ROG s an NN N N GL gt G NS 3 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 76 77 78 79 80 81 r 30 32 Ei 54 55 1PR 1SSR HEAT e 31 RODS 55 36 38 ta 55 64 dd Du 42 55 2 1 7FU 51 p 52 Iso up 45 MES 50 B 75 79 APR
14. 112 00 23011 00 23019 02 22860 00 23015 04 23016 02 23014 00 LI LII a TIL ILI LI LI 23013 00 23018 02 N 23014 00 23019 01 23019 01 23079 02 5 om 22153 00 4 22163 00 1 RS 127 23071 001 23015 03 joa low 23076 01 23074 00 23018 01 0 23079 02 21356 02 2 S iu 85 121 85 124 23015 05 23016 03 23074 00 23018 03 23019 01 8 lt 55 A D q Ir Cr 02 21335 00 21333 00 23014 00 22521 00 23018 04 22528 01 1 e ue gt 21848 00 x m 1133 06 22521 00 ES 22528 01 5 DOP oss 40 1134 03 3 22162 00 22863 00 20226 00 7 8160 12 N y x 22521 00 22528 01 view BB 29 REVISION R Section 3 General Information Sub Assembly Drawings 22852 XX Control Box Assembly 22159 00 joo oo CUT ba 21324 01 22849 02 21164 00 85 141 04 21164 02 5301 01
15. 2 Adjust temperature to desired setting ISO and POLY controllers function exactly the same as the hose 10 Turn on the ISO amp POLY Heaters controller x Allow enough time for the material to be heated approximately 3 5 minutes Green Power Button 13 Slowly adjust hydraulic pressure knob clockwise on the system to desired pressure Turn transfer pump air regulator on slowly Pumps Pressure Knob should cycle slowly until hoses are full of material gt N 14 Turn purge air and material valves ON at the gun Straighten hose out flat to avoid uneven heating and damage to internal wiring of the hose assembly 11 Turn on Hydraulic Power Pack ON lt lt Allow enough time for hose to warm up approx 30 minutes Remember that the heated hose does not have a delta rating The heated hose s function is to maintain the heat generated by the primary heaters during system operation and preheat material during initial start up The hose should be set to maintain a temperature close to the set point of the primary heaters 17 Section 2 Operation Start Up Instructions 15 If one side registers considerably more pressure than the other side go to the high pressure side and bleed off some pressure by slightly opening the manual material valve on the side block over the container Bleed pressure until both sides are approximately the same pressure Materi
16. 20 60812 Section 3 General Information Assembly Drawings 22850 XX Unit Assembly LLL 22177 01 22859 00 du UT TU 22177 01 22131 00 20639 03 VLL AZ 22854 00 18468 03 22175 03 22156 01 45 18 22175 05 o L Hh MAX PRESSURE _ DRAIN FROM PUMP ADJUSTMENT VALVE HOUSING CASE 22107 02 1 VALVE GETS I S O 181 23 REVISION T Section 3 General Information Assembly Drawings 22850 XX Unit Assembly 20735 04 22164 00 20732 03 14626 01 MANIFOLD ASSEMBLY 6782 03 AT REAR OF CONTROL BOX 19507 04 c 20655 02 AIR PURGE GUN POINTS TOWARD FRONT 21402 00 OF UNIT MAIN AIR 26 REVISION T Section 3 General Information Assembly Drawings 22850 XX Unit Parts List Part Part mE 21660 00 2 WAY CONTROL VALVE 21806 00 LEFT GUARD 22543 00 SWIVEL FITTING 21807 00 RIGHT GUARD 21809 05 MATERIAL HOSE 21809 06 MATERIAL HOSE 21809 07 MATERIAL HOSE 27 REVISION T Section 3 General Information Assembly Drawings 22850 XX Unit Parts List Part Description Number p Part Description Number p 28 REVISION T Section 3 General Information Sub Assembly Drawings 22852 XX Control Box Assembly 23012 00 22154 00 23015 02 23014 00 21
17. 560 11 21081 02 7734 07 eng 5307 02 8156 32C 1 7486 14 p gt Z 22107 02 22 221 00 2 P d P OZ a VMG 9955 72 E 7486 10 7734 12 7733 17 22 ill Z T r AN 4 12 2827 7486 08 f NOTE Use the 22145 05 power pack with 22850 01 REVISION T Section 3 General Information Assembly Drawings 22850 XX Unit Assembly 7733 34 7734 10 7486 04 i 8560 05 210 8155 40C N 7486 04 N Z 10599 40F RS 118 k E 22856 00 ml 7729 10 7735 40 B g 22859 00 21807 00 E 7486 27 e gt d 73306 RS 119 21806 00 7734 03 SUPPLIED WITH i 22101 00 22859 00 E 7959 20C 7734 06 19861 00 a All 7486 05 B 19984 00 19859 00 9 8560 03 19858 00 21613 80 21830 00 21835 00 7957 32F A 7966 17 7486 10 850 02 21835 00 8560 03 n 21317 01 Ju N 8560 03 23411 00 21390 01 NOTE SOME PARTS HAVE BEEN 22852 XX 22707 00 21081 03 21129 00 22708 00 22853 00 9945 32C 22854 00 7486 07 22706 16 22716 02 7733 14 7734 07 21819 00 185 20188 20 22297 00 sx D 7734 06 ls VALV
18. AND PLASTIC NUT INCLUDED 27 RE oe 4 4 OT POLY lt SR 22108 00 s E 47 ugs Sep x m 21068 06C 75 Pam um U Qu NDS 21091 04 2 7 8612 08 gt v S ad 2 21096 0 SX k HEATER WIRING DIAGRAM SEE DETAIL uu 5 336 21061 02 SHEET 3 22060 01 91061 01 7 A POLY ISO WIRE j o 6 YELLOW ORANGE 4 br 1133 12 D a TT 21038 00 22108 00 3 QT 1 OT IN Y 1486 13 22015 00 22019 00 22015 01 22019 01 38 REVISION L Section 3 General Information Sub Assembly Drawings 22075 00 Heat Exchanger Assembly 21014 00 22060 01 21091 04 Part Description Qty Number Part Description Qty Number 3 Paste f mmz emus 2 zomezc 21036 00 HARDFIBERWASHER 2 21056 20 2 210570 GLASSFIBERWASHER 2 we zw 9 zoswc Note When replacing thermocouple p n 21074 00 use kit p n 21214 01 Be sure thermocouple is touching heater element before tightening 39 REVISION L Section 3 General Information Maintenance Daily Maintenance The wiper lubrication cup at the top of each fluid section is designed to keep piston shaft clean and lubricate throat seal Weekly Maintenance 1 Wipe any residue f
19. E REMOVED FOR CLARITY RM 856 04 22160 01 121721 20188 2 0188 20 i 7486 05 22172 00 SEE DETAIL C uod g Ld N 18428 01 22133 00 8301 24C 7734 03 22123 00 N 22164 00 22115 01 5 _ EN LA 22139 00 N jii 20735 04 20849 01 1 8301 40 zh ef 7734 03 22132 00 T T 224202 1 uM 20735 01 22859 00 7486 27 DETAIL C SCALE 0 500 7733 12 21094 01 22855 02 21327 01 p cuir 23 8 06 01 21809 05 21038 00 REVISION T Section 3 General Information Assembly Drawings 0 A l0d 1938 JO 22850 XX Unit Assembly FA A 00 89756 00 79856 1 10 90122 OL 60 95865 EE OSI OL 50 60812 REVISION T SSS 20655 p 24 10 21081
20. al will dispense at high pressure follow all safety precautions 16 Relieve any excess pressure by triggering the gun The Emergency Stop Switch is located on the top right side of the Box Panel when depressed it will shut down the power to the system To reset turn the red push button 17 The system is now ready for operation 18 Section 2 Operation Shut Down Instructions System Shut Down 5 Turn main power switch off 1 Flip retract switch from run position 6 Refer to gun manual for proper gun maintenance 2 Trigger gun to send pumps into full downstroke T Reduce hydraulic pressure knob setting to ZERO 3 Turn off hydraulic power pack 8 Visually inspect entire system for leaks 9 Turn OFF System Do not bleed fluid pressure from the system Storing The Hose Coil the hose with a minimum diameter of 4 ft To avoid kinking and subsequent damage to the internal wiring of the hose assembly 19 Section 2 Operation Daily Start Up Instructions System Daily Start Up 7 Once the hose temperature reaches desired set point It s ok to turn on the primary heaters and set tempera 1 Uncoil hose ture to material suppliers specifications 2 Ensure desiccant dryer beads are still purple and have not changed to pink Power on 3 Check and lube top of the fluid section Wipe off residual material and add a tablespoon of DOP or materail suppliers reccommended lubrica
21. ating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer Gloves Hearing protection SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Close material shutoff valves when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help pre vent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equi
22. cycles 042 GPC 159 LPC 18 RETRACT SWITCH HYDRAULIC OIL FILL CAP Retracts pumps to the full down stroke position to protect pump shafts Remove cap to fill tank with recommended hydraulic oil 19 ISO POLY DUMP VALVES Relieves pressure and material from ISO amp POLY side 20 HOSE THERMOCOUPLE OUTLET Power outlet for hose thermocouple 14 Section 2 Operation Start Up Instructions If the transfer pumps can not move material adequately Never leave machine unattended while system power is enough to properly prime the system it may be on or system is running necessary to start the hydraulic power pack System running is defined as preheat cycle of the hose heat primary heaters or any pump operation a Ensure hydraulic pressure knob is turned com Machine operators must be familiar with the component pletly counter clockwise functions and operation of the machine Pre Operation Check List A Check that all fittings are securely tight Pressure B Check electrical hook up qualified electrician knob recommended C Main power switch on Control Box should be b Main air should be on to system manifold switched to OFF position Do not place any part of the body in the path of the material spray Do not point the gun at or near other personnel Do not look into the mixing chamber orifice at any time Because of the hazardous materials used in this equipment i
23. d precautions related to isocyanates Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when Prevent inhalation of isocyanate mists vapors and notin use atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not e Never use solvent on one side if it has been contami available a supplied air respirator is required for nated from the other side everyone in the work area Always park pumps when you shutdown To prevent contact with isocyanates appropriate personal protective equipment including chemically Always lubricate threaded parts with Part 217374 ISO impermeable gloves boots aprons and goggles is pump oil or grease when reassembling also required for everyone in the work area Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increas ing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts ac amount of film formation and rate of crystal lization varies depending on the blend of ISO the humidity and the temperature Keep Components AandB Changing Materials Separate When c
24. ding freight charges both ways or credit or refund the purchase price for the defective equipment or part A warranty claim will be honored only when 1 GlasCraft has been informed in writing of any such defect in workmanship or material within ten 10 days after discovery by the original Purchaser 2 An official of GlasCraft has issued a return authorization number and 3 The claimed defective equipment or part has been returned to GlasCraft by the original Purchaser freight prepaid with proper return authorization number s attached to GlasCraft Inc 5845 West 82nd Street Suite 102 Indianapolis IN 46278 U S A This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation misuse negligence accident or use not speci fied by GlasCraft This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft The decision by GlasCraft shall be conclusive and binding on Purchaser GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local state federal or other jurisdiction s regulations or codes GlasCraft does not warrant that any equipment or part sold to Purchaser when used individually or in concert with any other part equipment device component or process does not inf
25. e b Nut amp Ferrules will lock into fitting c Tighten nut 1 1 4 turns past finger tight d Plug thermocouple into control box Note When replacing thermocouple p n 22074 00 use kit p n 21214 01 Connect hose assembly to the front of the unit The fittings are sized differently and will attach only one way match like sized fittings Connect supplied trigger air line to the air line on the hose assembly Connect the electrical wires Ensure the wire ends are 5 8 in 625 mm long If they are not use a sharp pair of scissors to strip all four wire ends to the correct length Strip Length JAN 5 8 in This illustration is not to scale 0 625 mm Be careful do not cut or nick any copper strands If more than five strands are cut or nicked trim and re strip the wires New hoses are pre stripped to the correct length remove the insulation to expose the bare wire Ensure the strip length is correct by fitting the ferrule over the exposed wire The ferrule should be flush with the end of the wire Incorrect Incorrect Correct Section 1 Installation Equipment Assembly If the wire is short of the ferrule end adjust the strip length accordingly If bare is protruding from the 2 To reach approximately 60 in Ibs 6 78 Nem ferrule trim flush to the end of the ferrule complete 4 5 revolutions with the hex wrench after the set screw contacts the f
26. e OFF position BEFORE disconnecting the power cables This equipment is not approved for use in hazardous locations as set forth in the National Electrical Code Article 500 and Sub Part S of the OSHA Standards 41 Section 4 Warranty and Reference Information Notes 42 Section 4 Warranty and Reference Information Notes 43 Section 4 Warranty and Reference Information Notes 44 Section 4 Warranty and Reference Information Notes 45 Material Ratio Material Viscosity Output Operating Temperatures Mazimum fluid working pressure Hoses Hydraulic Psi To Pumps Purging Electrical Requirements Compressed Air Requirements Max Hose Length Shipping Weight Overall Dimensions Section 4 Warranty and Reference Information Technical Data 1 1 Fixed 200 2000 Centipoise Cps At Operating Temperatures 042 GPC 159 LPC 32 F 0 190 88 C 2200 psi 15 2 mpa 151 7 bar 2200 psi W 19524 01 2 1 Ratio 1000 psi 7 mpa 151 7 bar Hydraulic psi 2000 psi 13 8 mpa 138 bar Fluid psi Per Side Automatic Pneumatic Solvent free Constant 74 Amps 208 240 Vac 50 60 Hz Single Phase 5 HP 35 Amps 208 240 Vac 50 60 Hz Three Phase 5 HP 27 Amps 380 Vac 50 Hz Three Phase 5 HP 15 Cfm 100 psi 425 Liters 6 8 Bar 310 ft X 3 8 in 1 49 Hose Includes 10 ft X 1 4 in 1 4 Heated Whi
27. errule 11 Remove the ferrule and apply oxide inhibitor to the bare wire 12 Reinsert the wire in the ferrule and apply more oxide inhibitor to the ferrule and wire end 0 15 Repeat steps 21 through 24 for remaining Say Re torque all four set screws to 60 in Ibs 6 78 Nem The set screws will be approxitmately flush with the connector 16 Insert the cap plugs over the set screws 13 Pair the electrical wires as follows A Hose to A Hose gt Cap plugs B Hose to B Hose When connecting the first hose to the proportioner W wire painting does not make a difference Setscrews 14 Insert one wire from the heated hose into the connector Ensure that the ferrule is mating with the connector insert and attach the set screw 17 Repeat steps 21 through 26 for additional hoses Torque the set screw to 60 in Ibs 6 78 Nem Section 1 Installation Equipment Assembly 18 Add extra hose lengths if necessary Required Tools Opened end wrenches 3 4 in a Lay hoses out straight b Couple hoses together with supplied union fittings and tighten finger tight C Hold crimp fitting hex 3 4 in and union fitting together allowing the hose to hold its natural line Using 3 4 in wrenchs to tighten swivel fitting to union do not allow crimp fitting or union to turn Repeat on opposite side of union
28. hanging materials flush the equipment mul tiple times to ensure it is thoroughly clean CAUTION To prevent corss contamination of the equipment s wet ted parts never interchange component A isocyanate Check with your material manufacturer for chemical and component B resin partrs The gun is shipped with compatibility the A side on the left The fluid manifold fluid hous ing side seal assembly check valve cartridge and mix Most materials use ISO on the A side but some use chamber are marked on the A side ISO on the B side Always clean the fluid inlet strainers after flushing Epoxies often have amines on the B hardener side Foam Resins with 245 fa Polyureas often have amines on the B resin side Blowing Agents New foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitat ed To reduce frothing minimize preheating in a circulation system Section 1 Installation Introduction Introduction Before operating maintaining or servicing any GlasCraft system read and understand all of the technical and safety literature provided with GlasCraft products If you do not have the proper or related manuals and safety literature for your GlasCraft system contact your GlasCraft distributor or GlasCraft Inc In this GlasCraft technical and safety publication the following advisories will be provided where appropriate Information about the
29. k L4 blue GROUND green PRIMARY COM 15V 30V 45V 60V 75V TO HOSE CONNECTIONS HOSE LENGTH 15V 50 FT 30V 100 FT 45V 150 FT 60V 200 FT 60v 250 FT 1 1 75V 300 FT Section 1 Installation Equipment Assembly 22 Fill the hydraulic power pack with proper fluid The hydraulic pack tank is empty when shipped from GlasCraft The tank MUST be filled before operation Tank Capacity 20 GAL 75 5 Liter el Recommended Hyaraulic Fluid ISO grade 32 46 or 68 Fluids containing anti wear additives recommended for optimum service life Fill Cap 100 c FILL LINE 12 Section 2 Operation Start Up Instructions System Console 2 N pon 8 5 186 gt 59 3 10 dN lt 21 59 NORAN 2 23 9 M NN lt lt gt lt gt lt gt CN CO Section 2 Operation Start Up Instructions System Console MAIN POWER SWITCH EMERGENCY STOP PUSH BUTTON Controls power and door handle must point 1 to energize power handle must point to 0 to open control box door White pilot indicates when lighted that the main power is on To stop all functions push down on red button To reset turn handle on push button All functions will remain off until main power switch has been switched off and back on AMMETER An instrument for measuring am
30. les away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equip ment follow the Pressure Relief Procedure in this manual Disconnect power or air supply BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely Isocyanate Hazard To prevent exposing ISO to moisture Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Keep the ISO lube pump reservoir filled with Graco Spraying materials containing isocyanates creates Throat Seal Liquid TSL Part 206995 The lubricant potentially harmful mists vapors and atomized creates a barrier between the ISO and the atmosphere particulates Use moisture proof hoses specifically designed for Read material manufacturer s warnings and ISO such as those supplied with your system material MSDS to know specific hazards an
31. nt 8 Depress yellow slide valve to open main air to gun and transfer pumps 4 Check material screens at the gun and transfer pumps 5 Start the drum mixer follow material suppliers specifications run 20 30 minutes 6 Turn on the hose controller and set the temperature according to material suppliers specifications 9 Flip retract switch to run For Programing Use Only Up amp Down Buttons Green Power On Button 20 Section 2 Operation Daily Start Up Instructions System Daily Start Up 10 Increase hydraulic pressure to desired pressure Pressure Knob 11 Perform Probler Probler P2 side block seal integ rity test 12 Perform Probler Probler P2 high pressure ball valve test 13 READY TO SPRAY 21 Section 3 General Information Assembly Drawings 22850 XX Unit Assembly 22084 00 TT 22083 00
32. nued use of this manual will pro vide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting Section 1 Installation Standard Equipment Model MH II Standard Equipment Part Dioctyl Phthalate 1 Qt Section 1 Installation Equipment Assembly Optional Transfer Pump Installation P n 17666 01 TRANSFER PUMP AIR 1 Remove large drum bunghole cover and install material transfer pump bung adapter Carefully lower the transfer pump into the drum until it touches the bottom of the drum Raise the pump 1 4 to 1 2 inch and tighten bung adapter securely 2 Connect regulator assemblies to transfer pumps 3 Connect filter assemblies to transfer pumps Note Replacement filter p n 17975 01 Replacement gasket p n 294 4 Connect air lines 1 Manifold unit to bottom regulator port on ISO drum 2 Side regulator port on ISO drum to air port on POLY drum 5 Connect material hoses to material pump inlet fittings on the unit and to the outlet fittings at filter assemblies Optional Air Dryer Kit P n 23410 00 should be installed on the ISO material drum Replacement cartridge pn 23409 00 Section 1 Installation Equipment Assembly 6 TO AIR MANIFOLD Install thermocouple at tee fitting a Feed 12 ft line through hos
33. p Hose 950 Lbs 34 1 4 IN 34 1 2 N Section 4 Warranty and Reference Information Limited Warranty Policy GLASCRAFT INC GlasCraft warrants to the original Purchaser of GlasCraft manufactured equipment and parts that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one 1 year from the original date of installation GlasCraft makes no warranty to anyone other than the original Purchaser If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one year period from the date of installation as determined solely by GlasCraft GlasCraft in its sole discretion will either repair or replace the defective part or equipment at GlasCraft s cost inclu
34. peres to the primary side of the hose s transformer HOSE TEMPERATURE CONTROLLER Controls temperature of liquid inside the heated hoses To set desired temperature press the up or down button until you reach desired temperature From this point the temperature control is completely automatic ON PUSH BUTTON Powers the controller It requires 10 seconds for the Controller to respond WHITE PILOT LIGHT Indicates power on POLY PRESSURE GAUGE ISO PRESSURE GAUGE Indicates material pressure Indicates material pressure HYDRAULIC PRESSURE KNOB Increases or decreases hydraulic pressure Turn clockwise to increase pressure Turn counter clockwise to decrease pressure HYDRAULIC PRESSURE GAUGE Indicates hydraulic pump pressure ON PUSH BUTTON Powers the controller It requires 10 seconds for the Controller to respond ISO POLY TEMPERATURE CONTROLLER Controls temperature of liquid inside ISO heater To set desired temperature press the up or down button until you reach desired temperature From this point the temperature control is completely automatic OVER PRESSURE RESET BUTTONS When over pressure is detected the hydraulic power pack will be shut down and will remain off until pressure is reduced and the push button is reset ON PUSH BUTTON Power On To the hydraulic power pack OFF PUSH BUTTON Power Off to the hydraulic power pack COUNTER Counts pumps
35. pment in the work area Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equip ment until you identify and correct the problem Keep a working fire extinguisher in the work area PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rupture and result in death serious injury and property damage EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete informa tion about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cab
36. procedure in progress Is imperative information about equipment protection CAUTION Indicates a hazardous situation that can result in minor or moderate injury N WARNING Indicates a hazardous situation that can result in death or serious injury AELECTRICAL SHOCK HAZARD Indicates a hazardous situation that can result in electrical shock or serious injury The information in this document is intended only to indicate the components and their normal working relationship typical use Each assembly should be directed by a GlasCraft distributor or made from the GlasCraft Assembly instructions provided This manual provides information for the assembly opera tion maintenance and service of this GlasCraft product as used in a typical configuration While it lists standard specifi cations and procedures some deviations may be found In order to provide our users with the most up to date technology possible we are constantly seeking to improve products If a technological change occurs after a prod uct is on the market we will implement that technology in future production and if practical make it available to cur rent users as a retrofit update or supplement If you find a discrepancy between your unit and the available docu mentation contact your GlasCraft distributor to resolve the difference GlasCraft Inc reserves the right to change or modify this product as it deems necessary Careful study and conti
37. ringe on any patent rights of any third party GlasCraft only warrants that it has no specific knowledge of any such infringe ment GlasCraft makes no warranty as to any parts or equipment manufactured by others Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims GlasCraft hereby assigns to Purchaser the original manufacturer s warranties to all such equipment and parts to the full extent permitted THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED SPECIFI CALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or ap plication of materials manufactured or sold by GlasCraft or its distributors or agents UNDER NO CIRCUMSTANCES SHALL GLASCRAFT S LIABILITY EXCEED THE AMOUNT PURCHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART UNDER NO CIRCUMSTANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOST PROFITS No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one 1 year after the cause of action accrues 47 Section 4 Warranty and Reference Information Technical Assistance Thank You for selecting GlasCraft spray equipment Should you have any questions or
38. rom the mouth of the lubrication cup 2 Add 1 teaspoon of a suitable lubricating solution 40 Section 3 General Information Troubleshooting Over Pressure System Protection The system incorporates monitors for high pressure monitoring These monitoring devices will prevent the system from continued operation if high pressure situations develop There are pressure sensors located on each side of the hose mounting block The high pressure sensor is located at the outbound of the fluid section The high pressure monitoring sensor will engage if fluid pressure increases above 3200 psi 22 mpa 220 6 bar If a high pressure situation develops the sensor will detect this and immediately engage the hold in circuit This will disengage power to the machine and it will stop cycling It will also turn the heater off On the control box panel there are two yellow lighted push buttons marked over pressure One of these push buttons will be illuminated after the monitoring sensor engages indicating where the problem is located ISO or POLY Over Pressure Resets In an over pressure situation the system will remain shut down until it is manually reset At this point it is necessary to determine if the problem is an over pressure situation When the sensor engages the system will be frozen giving you the pressure readings at the time the problem was detected Inspect the fluid pressure gauges in an over pressure si
39. t is recommended that the operator use an air mask goggles protective clothing and other safety equipment as prescribed by current regulations recommendations of the chemical suppliers and the laws in the area where the equipment is being used c Turn on hydraulic power pack Initial Start Up Procedure 4 OFF With all material and air lines connected and power cable attached the system is now ready for start up Filling The System 1 The system is now ready to be filled with material With transfer pumps in place adjust regulators on transfer pumps to 30 50 psi 0 2 0 3 mpa 2 1 3 4 d Flip retract switch to run position bar or until the pumps begin cycling once the pumps begin loading up cycle rate slows or stops increase transfer pump air pressure to 100 psi 0 7 mpa 7 bar to fill the system The pumps will begin cycling to completely prime the System Section 2 Operation Start Up Instructions 2 Remove ISO amp POLY side blocks from gun MAKE SURE VALVES ARE OFF 3 Place separate clean containers under each indi vidual side block Slowly open material valves black arrow forward on each side block to allow trapped air to escape the hose and material to flow into the containers until all air is purged from the material system to clear the system of grease and plasticizer that was used during factory testing Remember to dispense one to two gallons of ma
40. terial 4 Close the manual material valves Material pressure gauges should now register approximately equal pressure 5 Dispose waste material properly and in accordance with chemical suppliers instructions and local state and federal regulations Before re assembling Side Blocks lubrication can be e applied by dabbing a white lithium grease into holes in 16 side of Gun Front Housing and wiping grease over Side Block Seals Grease will purge itself when air valve is turned on at Gun and Gun is triggered 6 Clean and lubricate the side blocks and seals thoroughly and re assemble them to the gun Make certain that the side block screws are tightend securely T Refer to material manufacturers operating instructions for proper preparation of material i e mixers etc 8 Turn main power Switch to ON position 9 Turn on hose control a Push in the green button b Press either up or down arrow buttons on the controller until desired temperature setting is achieved For Programing Use Only Up amp Down Buttons Green Power On Button Section 2 Operation Start Up Instructions 9 Turn on hose control X To see the actual temperature of the liquid in the hose a Push in the green button push the blue button once and release The actual b Press either up or down arrow buttons on the temperature will then be displayed for 10 seconds controller until desired temperature setting is achieved 1
41. tuation one of the fluid pressure gauges will be significantly higher than the other gauge A When main power to unit is on the console will have wires that are live Disconnect or turn off main power source before opening console to make any repairs A Before performing any repairs on the system ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO BLEED OFF Over Pressure Problem Correction 1 Determine if the problem is high pressure related 2 Relieve system hydraulic pressure 3 Turn off main power 4 Fix the problem area a Potential high pressure causes Restriction Overheating material in static position ISO filter at gun 5 Re start system for operation 6 The over over pressure lighted buttons will automatically be reset once the power has been turned off and the problem has been solved and the main power is turned on again For additional diagnostics refer to trouble shooting guide GC 1380 AA If you do not understand the electrical hook up described above consult your local GlasCraft distributor or a qualified electrician It is recommended that a qualified licensed electricianshould install power to the supply disconnect You should always follow all local or national electrical codes Disconnect power source BEFORE attempting any repairs or opening the Control Boxes Access to internal parts is limited to qualified personnel ONLY Place the main power breaker in th
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