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EZText Panel User Manual

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1. Select PLC DirectLogic K Sequenc a 2 Press for communi Select PLC configuration for Sele Step 3 Configure Panel System H PLC addresses Exit Panel PLC Hel Write to Read from Address database nep Panel Panel erly 2 Messages Cancel Ready 15 16 17 18 19 The Writing to Panel screen will appear Click on the down arrow under Port selected and select the COM port on your PC that is connected to the EZText Panel COM1 COM2 COMG Before preceding ensure that the panel you are about to write to is in the Setup Mode To enter the Setup Mode press the UP and DOWN arrows on the EZText Panel simultaneously The panel display will read SETUP MODE on the first line Click on the Start button on the Writing to Panel screen as shown above The progress of the Write to Panel process will be shown v Clearing memory by a check mark placed in front v Willing messages of the items as the project is v Willing tags written to the panel The status V Wing system attributes bar along the bottom portion of E the screen will also show the progress Port selected Now that the panel is configured let s connect our PLC programming software to the PLC and write the ladder program EZ TEXT P M TUTORIAL Tutorial Configure a PLC For the purposes of this tutori
2. UL E 84 amp 84 Screen Overlay Chemical Compatibility 2 22 2 84 Screen Overlay Cleaning nn 86 Gasket Replacement 24 86 Troubleshooting bt HP 87 Panel Configuration Problems 00 87 Hc 87 oiii andit bo 89 Warranty Repairs usu nne obuia 90 Out of Warranty Repairs 90 Frequently Asked Questions 91 Appendix A EZText Panel Application Worksheet A 2 Appendix B Cable Wiring 2 Appendix PLC Driver Error Messages 2 EZText Panel Error Messages C 13 EZText Programming Software Error Messages C 14 INDEX 1 1 MANUAL REVISIONS Manual Revisions Manual Part Number AUTOMATION DIRECT EZ TEXT P M Manual Title EZText Panel User Manual Models EZ 220P and EZ 220P DEV The following table provides you with update information lf you call technical support with a question about this manual please be aware of the revision number Revision
3. ed eee 21 Connections and 22 Hear VICW 2 4 141 44 lt 23 DONI 24 TABLE OF CONTENTS DIRECT Sella P opr ae MIR 24 Connect a Programming 24 contecta PI eau atn IO oar 25 25 3 LEARNING THE FEATURES Learning the 08 28 Memory Mapping PLC Data Registers 28 52 26 EE 29 Bp ger 29 Ann nciator Geared lice ease tut 30 PLC Message Registers 31 Embedded Data Registers 22 0 01 2 2 31 PLC Messages and Local Messages 32 Embedded aeeoe c 32 Message Types dime des aassas sse te 33 Displaying PLC Messages 34 Arrow Adjustment Entry E 35 Numeric Keypad
4. Buttons LEDs x LED Control LED Control v By PLC Button By Button By Button amp Flash Y By Button BITO LED1 BIT1 LED2 BIT 0 BIT 1 52 Button Action Alternate Momentary BIT2 LED3 BIT3 LED4 BIT 2 2 BIT 3 2 Momentary Panel Set amp PLC Release Alternate Button Action BIT4 LEDS BIT 4 25 n Alternate with are tuo methods of ing off the pushbutton PLC or button release 1 eo y ss the button PLC Button Release bit turns on in the PLC Note Panel acknowledge of PLC Release Bits informs the PLC thatthe PLC Button Release was completed PLC Button Release Bits BIT 10 REL 1 BIT 11 REL 2 BIT 12 REL 3 BIT 13 REL 4 Panel acknowledge of PLC release bits BIT 10 ACK 1 BIT 11 ACK 2 12 ACK 3 BIT 13 ACK 4 LED PLC Word LED Bit Read PLC Word Button PLC Word Buttons Bit iit PLC Word Hote bit designations in octal used by Koyo PLCs Use Bit 8 12 for PLCs using decimal bit numbering system a Under LED Control click on the down arrow to view control choices Select By Button for LED 1 LED 3 and LED 4 Select By PLC for LED 2 and By Button amp Flash for LED 5 selections should be as shown in the screen capture above b Under Button Action click on the down arrow to view control choices Select Alternate for F1 and F5 Momentary for F2 and F3 an
5. In this appendix H65 232 SLC DF7 9 222 PLC5 DF 7 9 222 A B Micrologix 9 222 DirectLogic with RJ12 hS5 232 DirectLogic with HD D sub 9 222 DirectLogic with D sub 15 hS 232 DirectLogic with FiU 1 7 h5 232 DirectLogic with D sub 25 hS 422 GE Fanuc 20 30 15 422 Mitsubishi 25 p n hS5 422 Mitsubishi amp pin MINI D N hS 232 Modicon ModBus HS 232 hS 232 Modicon ModBus w HU45 HS 232 Modicon Micro 7 70 20300 Adaptor FS 232 Omron Host Link h5 232 EZText Panel Programming Cable APPENDIX AUTOMATION DIRECT Wiring Diagrams The following diagrams depict the wiring pinouts for the EZText Panel to PLC Cables If Automationdirect com provides the cable the part number is included with the description Wiring diagrams for some PLCs are provided so that you may construct your own cable Allen Bradley SLC DF1 RS 232 P N EZ SLC 232 CBL EZ TEXT AB SLC DF1 PLC Port D sub 9 pin D sub 15 pin Female Male Allen Bradley PLC5 DF1 RS 232 P N EZPLC5 232 CBL EZ TEXT PLC Port Dsub 25 pin Male Dsub 15 pin Male APPENDIX B DIRECT Allen Bradley Micrologix 1000 1200 1500 RS 232 P N EZ MLOGIX CBL A B Micrologix EZ TEXT PLC PLC Port D sub 15 pin Male Mini Din 8 pin Male Nonstandard keying DirectLogic PLC RJ 12 D05 DL105 DL205 DL350 and DL450 RS 232 P N EZ 2 CBL DirectLogic EZ TEXT w RJ1
6. Cancel To delete message click on it to highlight and then click on the Delete button EZ TEXT P M CONFIGURATION 21 To view the PLC Addresses you have programmed click on the Panel PLC Address Database button The following window will open AUTOMATION DIRECT View PLC addresses Item Panel System PLC Addresses mes EDIT PANEL Line two SYSTEM PLC ADDRESSES Bit Write Buttons Bit Read LED s Bit Read amp nnunciator Lights PLC Password Register Local password 0 Project PLC s controllers s DirectLogic K Sequence Rev A Project Name EZText Project 1 ezx Total Number of messages OUT OF 256 Print OK Help we Shown here will be the addresses mapped to the panel display lines Line one Line two etc the Bit Write Buttons Bit Read LEDs Bit Read Annunciator Lights PLC Password Register or Local Password and the PLC Message Data Items Items grayed out are not available for EZText Panel model EZ 220P The PLC controller you have selected and the Project Name are also displayed along with the Total Number of messages OUT OF 256 programmed This is for information only to edit the addresses click on the EDIT PANEL SYSTEM PLC ADDRESSES button 22 Click on the Print button to print the database or the OK button to exit EZ TEXT P M 77 CONFIGURATION AUTOMATION D
7. AUTOMATION DIRECT 1 Click on the OK button on the Error Message 2 Click on the Cancel button on the Downloading Firmware window 3 Click on Upgrade Firmware to start the process over being careful to select the correct firmware hex file Upgrade Firmware when you press the Start button the panel will display SELF TESTING while the upgrade is initializing esc v enter If you get the message INCOMPATIBLE EXEC you have sent the wrong firmware file Exit all windows and start the Upgrade Firmware process again being careful to select the correct file pen STOP E W enter When the download begins the panel will display LOADING EXEC esc A enter EZ TEXT P M Maintenance and Troubleshooting In this chapter Maintenance Fuse Reset Precautions Screen Overlay Chemical Compatibility Screen Overlay Cleaning Gasket Replacement Troubleshooting Panel Configuration Problems PLC Errors Warranty Repairs Out of Warranty Repairs Frequently Asked Questions FAQs Maintenance Fuse Reset MAINTENANCE AND TROUBLESHOOTING AUTOMATION DIRECT The EZText Panel features an AUTO RESET fuse 0 65 Amp polyfuse It is reset by removing power for 5 minutes and then reapplying power to the unit Precautions To ensure the longevity and effectiveness of the EZText Panel please take note of the following preca
8. Help for PLC Address Fomat PLC controlled Decimal Point PLC Address f You must first enter the PLC Address where the value resides Select the Data Type format for your PLC Type either BCD or Binary g Select the Access for the PLC register Will you want the message to display a register value READ only Do you want the message to display a register value and allow the operator to change the value with the numeric keypad READ WHITE h If you select READ WRITE Access you can enter a Minimum and Maximum Range that the operator can write to the PLC i Select whether or not to enable Password Protection for this data value Select Local or PLC Passwords are entered by the operator with the numeric keypad The operator will not be able to change the data value if the correct password is not entered j You may configure DATA 1 to display a decimal point that is controlled by the PLC The location of the decimal point must be configured in your PLC ladder logic program Place a check mark in the box next to PLC Controlled Decimal Point and then enter the PLC Address where the control resides This is DATA 1 only you cannot configure PLC Control for a DATA 2 or DATA 3 embedded value Keypad entry not arrow adjust must be used when using decimals 72 EZ TEXT P M CONFIGURATION Message Text focal Message 1111 If PLC control for the decimal point is enabled the program will place a
9. AUTOMATION EZText Panel User Manual Models EZ 220P and EZ 220P DEV Manual Part Number EZ TEXT P M DIRECT WARNING Programmable control devices such as EZText Panels must not be used as stand alone protec tion in any application Unless proper safeguards are used unwanted start ups could result in equipment damage or personal injury The operator must be made aware of this hazard and appro priate precautions must be taken In addition consideration must be given to the use of an emergency stop function that is indepen dent of the programmable controller The diagrams and examples in this user manual are included for illustrative purposes only The manufacturer cannot assume responsibility or liability for actual use based on the diagrams and examples CAUTION Do not press the EZText Panel pushbuttons with any sharp objects This practice may damage the unit beyond repair Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners AVG disclaims any proprietary interest in the marks and names of others Manual P N EZ TEXT P M Copyright 2001 AVG Automation All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of AVG Automation AVG Automation retains the exclusive rights to all i
10. The driver received or is receiving a message with a length exceeding the maximum allowed by Modbus protocol from the PLC with address nnn 0x0200 Invalid write to Panel register nnn A write was attempted to the EZText Panel s internal register nnnn when that register is mapped to a read only location in the PLC 0x0400 Invalid attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used C 11 APPENDIX OMRON HOST LINK PLCs AUTOMATION DIRECT 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor 0x0004 Incorrect Unit Response This will occur when there are too many registers on the display to be monitored The number of registers on the display must be reduced 0x0008 PLC Invalid Checksum received An invalid checksum was received in a message from the PLC 0x0010 Incorrect reply received The driver received an incorrect reply from a PLC 0x0020 Response to an undefined command The driver received the undefined command response 0x0040 Command cc Error Response Code xx This error occurs when a response code xx is returned to a PLC message command of cc 0x0080 Incorrect Map Size This error occurs when an incorrect map is stored that is
11. for EZ 220P panel and the EZSPPxy for the EZ SP Set Point Panel The x represents the major revision of the firmware e g represents the minor revision e g 1 Make sure that you select the correct firmware hex file for your type panel and send the upgrade to the panel 4 Select the appropriate COM port under Port Selected if necessary and click on the Start button to begin downloading the firmware to the EZText Panel A status bar will let you know when the upgrade is complete Click on Close when complete DownLoading Firmware Port selected DownLoading Firmware Ed Part DownLoading Firmware Initializing the panel for downloading fi Port selected DownLoading the firmware Downloading Completed Successfully When you initialize the Upgrade Firmware process the EZText Panel Message display will read SELF TESTING When the download begins the display will read LOADING EXEC When the download is complete the panel will enter the Run Mode If the message INCOMPATIBLE EXEC is displayed on the panel while the Upgrade is in process it means that the wrong firmware file has been sent to the panel You will also receive an error message from the EZText Programming Software as shown below If this happens do the following EZText e The firmware being loaded into the panel does not match the panel type EZ TEXT P M 81 CONFIGURATION 82
12. EX Gs wt Gy AUTOMATION EZText Panel Main Configuration Screen aVG Manufactured by AVG for Automationdirect com With the Automationdirect com exclusive EZ as 1 2 3 programming systems Welcome to EZText Programming Software Version 1 0 Connect to Panel Existing System View panel status Exit EZ Text Editor amp Firmware version 62 EZ TEXT P M CONFIGURATION AUTOMATION DIRECT 2 Click on the New System button to configure the EZText Panel program The following screen will appear Save in Project File name Save as type 3 Enter a name for the project in the File name field Navigate to the directory and folder where you want to keep the file or except default location and click on the Save button to save The following screen will appear EZText Programming Software EZText Demo Project ezx iO xi File Panel View Port Window Help amp x VG EZTextPanel Main Configuration Screen Step 1 Select Panel Select PLC DirectLogic K Sequence Rev 4 2 Press for communication Select PLC configuration for Selected PLC Buttons Leds Step 3 Configure Panel System PLC addresses Evi Panel PLC Hel Write to Read from Verif E Address database Bep Panel Panel zeny NUM 2 Ready EZ
13. 2 Assign a PLC Word V40600 to the buttons Button Action Panel Acknowledge of PLC Release and to the Panel Set i i PLC Address Mom Alt PLC Rel PLC Address Acknowledge if using a l zs E iu ACK F1 Fuse Panel Set PLC Release 60 Cl ACK F2 for Button Action See 4 ur B E ACK F3 Fuse next page F4 ak 4 C u o F5 TANEF LED CONTROL PLC BUTTON RELEASE BIT READ PLC WoRD _V 0601 LED Control PLC Button Release 3 Assign a PLC Word By By Button PLC Address Button amp Flash PLC Address V40601 to the LED LED noet sed Y o REL F1 m Control if using By PLC LED2 CA a i REL 2 nzf use and PLC Button Release LED3 nofused OQ REL C LI C if using Panel Set amp PLC LED4 agtu s ed REL F4 c 22 RELF5 oe Release Button Action LEDS See next page Panel Acknowledge and PLC Button Release are only used when using the Panel Set amp PLC Release Button Action LED Control by PLC is the only LED function that uses PLC Address EZ TEXT P M 43 TUTORIAL AUTOMATION DIRECT This is a copy of page 29 Chapter 3 Learning the Features Shown here are the bit addresses for the Button PLC Word V40600 and LED PLC Word V40601 in this tutorial Please note that any unused bit address SHOULD NOT BE USED in your PLC program The EZText Panel will control the unused bits Pushbuttons Pushbuttons u
14. 43 LED BIT READ PLC WORD TO PANEL 29 Limits 34 LOADING EXEC 81 Local Message 36 File Structure Example 37 Menu Structure Example 38 Worksheet A 4 Lower Limit 33 M maintenance 84 man machine interface 4 Manual Revisions iv mapped 89 menu hierarchy 36 Menu Worksheet 1 Menus 12 message 36 control type 12 Edit 31 Number 34 Types 33 Worksheet 1 Messages 12 Microsoft Word document EZ TEXT INSERTS doc 16 minus 36 Mitsubishi FX Series 8 pin MINI DIN RS 422 P N EZ B 7 Mitsubishi FX Series PLC Wiring Diagram 6 B 7 MNSLED 23 Models 7 Module Network Status 23 momentary switch 4 Mounting 21 INDEX mouse 5 multi panel applications 24 N NEMA 4 14 NO DATASET C 13 numeric keypad 12 Numeric Keypad Entry 35 numeric value 11 35 O Omron PLC Wiring Diagram B 9 Onscreen HELP 5 Onscreen help 5 onscreen prompts 41 OperatingTemperature 14 Operator 10 operator interface 10 requirement 40 OUT OF RANGE C 13 Out of Warranty Repairs 90 P N EZ MITSU CBL 1 7 Panel Acknowledge 43 Hardware Revision 40 Programming Configuration Problems 87 set and PLC release 4 Panel PLC Connections 24 Panel Set and PLC Release 29 Panel to PLC Communications Problems 88 Passwords 34 PC requirements 5 personal computer 40 Plan the Project 43 PLC 10 automation system 4 Cable 5 Communication 89 CONFIGURATIO
15. DATA 2 and DATA 3 allow you to manually insert a decimal point The maximum number of data values per message is three Data type and decimal points are programmed when configuring the message from the Message Edit screen EZ TEXT P M 33 LEARNING THE FEATURES DIRECT 34 Interactive Messages With an embedded DATA 1 value only An Interactive Message is commonly used for operator data entry This type of message is used for changing values that are stored in the PLC registers READ WRITE access These values are typically Setpoint Upper and Lower Limits etc Interactive Messages may be Data value entered by operator configured to enter data using the UP DOWN Arrow buttons Enter New Temp 300 Passwords are used to protect DATA 1 values from being accessed by unauthorized users When pressing the enter button to select a data value to change the panel will perform a check to see if there is a password on the data value and whether it is a locally defined password or defined by the PLC Locally defined passwords are set using the EZText Programming Software If there is a password on the data value the operator will be prompted to enter a password Once entered the password allows the operator to edit the data value If the password is not valid the operator will receive an Invalid Password message and then is prompted again to enter a password You must program the value of the PLC Password into the registe
16. Date Effective Pages Description of Changes Original Release 04 2001 Cover Original Release of Manual Warning Copyright i iv 1 94 Appendix A Appendix B Appendix C EU INFORMATION EU Information The EZText Panel is manufactured in compliance with European Union EU Directives and carries the CE mark The EZText Panel has been tested under CE Test Standard EN55011 and is listed under UL File E209355 The following information is provided to comply with EU documentation requirements Technical Support SELV Circuits Environmental Specifications Preventative Maintenance and Cleaning 13 Please NOTE Products with CE marks perform their required functions safely and adhere to relevant standards as specified by EU Directives provided they are used according to their intended purpose and that the instructions in this manual are adhered to The protection provided by the equipment may be impaired if this equipment is not used in accordance with this manual Only replacement parts supplied by Automationdirect com or its agents should be used Consult EZText Programming Software Help or you may find answers to your questions in the operator interface section of our web site www Automationdirect com If you still need assistance please call our tech nical support at 1 770 844 4200 or FAX us at 1 770 886 3199 All electrical circuits connected to the communications port receptacle are r
17. 3 messages and one subfolder with 3 messages Message 4 Folder A message Message 5 Folder A message Folder B Folder is closed but is contains 3 messages and one subfolder also with 3 messages Message 14 Folder A message Viewing the menu from open Folder B Folder B Folder is open and it contains 3 messages and one subfolder with 3 messages Message 7 Folder B message Message 8 Folder B message Message 9 Folder B message Folder C Folder is closed but it contains 3 messages When a folder is opened a minus sign appears before the folder name A sign indicates that the folder is closed Local Messages Root Message 1 Hoot message Message 2 Hoot message Folder A Folder A is open Message 4 Folder A message Message 5 Folder A message Folder B Folder B is open and is a subfolder of Folder A Message 7 Folder B message Message 8 Folder B message Message 9 Folder B message Folder C Folder C is open and is a subfolder of Folder B Message 11 Folder C message Message 12 Folder C message Message 13 Folder C message Message 14 Folder A message Message 15 Hoot message Message 16 Hoot message Folder D Folder D is closed Message 29 Hoot message 38 EZ TEXT P M Tutorial In this chapter EZText Panel Setup Installing EZText Programming Software Installation Screens Tutorial Plan the Project using Application Worksheets Create the Projec
18. 4 BIT 5 PLC Messages PLC Words Line 1 Line 2 A 3 APPENDIX DIRECT EZTEXT PANEL APPLICATION WORKSHEET LOCAL MESSAGES LLL TTT EEE ETT TT Tt ttt ff 2 Message Level Folder 19 characters Message 20 characters 1234 DATA1__ 2 ReadOnly LI BCD Binary L Read Write Li PLC Decimal Min Max DATA 2 DATA 3 Li BCD LiBinary L3 BCD LiBinary 8 Folder L Message Folder 19 characters Message 20 characters Level C Read 1234 DATA 1 ead Only L BCD LiBinary L Read Write Li PLC Decimal Min Max DATA 2 DATA 3 Li BCD LiBinary L3 BCD LiBinary L Folder L Message Folder 19 characters Message 20 characters Level C Read Onl 1234 DATA 1 ead Only Q BCD LiBinary L Read Write L PLC Decimal Min Max DATA 2 DATA 3 Q BCD LiBinary L BCD LiBinary ty tf L Message Folder 19 characters Message 20 characters Level C Read Onl 1234 DATA 1 ead Only Q BCD LiBinary L Read Write L PLC Decimal Min Max DATA 2 DATA 3 A 4 BCD LiBinary L3 BCD U Binary APPENDIX A EZTEXT PANEL APPLICATION WORKSHEET LOCAL MESSAGES LLL LTT TTT TT PEt ttt eet ft L Message Folder 19 characters Message 20 characters Level 1234 DATA1 Read Only LI BCD Binary L3 Read Write L PLC Decimal Min Max DATA 2 DATA 3 Li BCD LiBinary L BCD Binary wes EET TTT tT ttt tl L Message Folder 19 characters Message
19. Address Data Type feco 71 of sequence click in the message nomen field and E Password Protection Local Pir type in the PLC controlled Decimal Ra message number Add next PLC HE ME 2 2 READ ONLY manualy decimal date Total number of DATA 3 CTL 3 READ ONLY messages configured is PLC Address HELP CANCEL OK Det BCD e shown here 01 256 point into the data Dah wpe EGIT Gali 74 EZ TEXT P M AUTOMATION DIRECT EZ TEXT P M CONFIGURATION If you want to embed data values from a PLC register in the message press F5 or Ctrl 1 for DATA 1 F6 or Ctrl 2 for DATA 2 or F7 or Ctrl 3 for DATA Each press of the function key will enter 1 data value character You may enter up to 5 characters depending on the data type you have selected You will configure Data 1 Data 2 and Data 3 values the same way as described in a Local Message If you have configured messages out of sequence and you want to insert a message between messages already programmed click on Insert a PLC Message Be aware that blank messages count in the Total Messages allowed For example You have programmed PLC Messages numbered 001 002 and 004 skipping PLC Message number 003 as shown belo
20. BY INDICATING YOUR ACCEPTANCE BELOW YOU ACCEPT ALL THE TERMS AND CONDITIONS OF THIS AGREEMENT IF YOU DO NOT AGREE WITH THE TERMS AND CONDITIONS OF THIS AGREEMENT DECLINE WHERE INSTRUCTED AND YOU WILL NOT BE ABLE TO INSTALL AND USE THE SOFTWARE Carefully read all the terms and conditions of this agreement prior to installing EZT ext Editor hereinafter called SOFT WARE Installing of the SOFTWARE indicates your acceptance of these terms and conditions Do you accept all the terms of the preceding License Agreement If you choose Setup will close To install EZText you must accept this agreement lt Back Yes EZText Programming Software Icon Choose Destination Location Setup will install EZT ext in the following folder To install to this folder click Next To install to a different folder click Browse and select another older Programming Software You can choose not to install EZT ext by clicking Cancel to exit This icon wij Setup appear on your desktop affer Installation Destination Folder C Program Files EZT ext Browse Cancel This s the final installation screen you select the destination folder where your software program will be installed The default destination location is Program FilesiEZText Ifyou wish to select another destination click on t
21. F1 function key while on the topic where you need help or click on HELP in the main menu bar For example if you need help while working with panel configuration hit the F1 function key when that dialog box is open and a pop up HELP window will be displayed PLC HELP If you need help with the PLC to EZText Panel Interface see Appendix C or consult the EZText Programming Software Help Each PLC Driver has a Help Topic that lists the error messages and provides an explanation for each Also for PLC to EZText Panel wiring diagrams see Appendix B or the EZText Pro gramming Software Help topics EZ TEXT P M 5 INTRODUCTION Although most questions be answered with EZText HELP or the manuals if you are still having difficulty with a particular aspect of installation or system design technical support is available at 1 770 844 4200 Monday through Fri day 9 a m to 6 p m EST or FAX us at 1 770 886 3199 Visit our website at www Automationdirect com 6 EZ TEXT P M INTRODUCTION AUTOMATION DIRECT Models The EZText Panel provides a low cost easy to use operator interface alterna tive for your PLC system With easy to configure Windows based software and simple installation you can be connected and running in minutes If your ap plication requires pushbuttons LEDs or text display but your budget is low check out the complete line of EZText Panels at our we
22. Message No Message No Message No Message No PLETE TET PEt te ee te eet I 20 characters DATA 1 Li Read Only LF BCD Binary Read Write 2 PLC Decimal Min Max DATA 2 DATA 3 L BCD LiBinary L3 BCD Binary 20 characters DATA 1 L Read Only L BCD LiBinary Read Write L PLC Decimal Min Max DATA 2 DATA 3 Li BCD LiBinary Li BCD Binary 20 characters 1 LJ Read Only Q BCD U Binary L Read Write L PLC Decimal Min Max DATA 2 DATA 3 LY BCD Li Binary L BCD U Binary FLT TTT TTT ETE tte tee et 20 characters DATA 1 LJ Read Only LY BCD U Binary Q Read Write Q PLC Decimal Min Max DATA 2 DATA 3 Q BCD LiBinary BCD U Binary APPENDIX DIRECT EZTEXT PANEL APPLICATION WORKSHEET PLC MESSAGES No 20 characters DATA 1 Li Read Only L BCD Binary Read Write L PLC Decimal Min Max DATA 2 DATA 3 L3 BCD LiBinary 2 BCD LiBinary Message No 20 characters DATA 1 Li Read Only L BCD LiBinary Read Write L PLC Decimal Min Max DATA 2 DATA 3 Li BCD LiBinary L BCD LiBinary Message No 20 characters DATA 1 Q Read Only Q BCD LiBinary L Read Write Q PLC Decimal Min Max DATA 2 DATA 3 BCD UBinary BCD U Binary No 20 characters DATA 1 Q Read Only LY BCD LiBinary Q Read Write L PLC Decimal Min Max DATA 2 DATA 3 BCD UBinary L3 BCD LiBinary Appendix
23. NM Message 2 Beg Folder F H a Folder G oi Folder H Message 1 Folder D is only allowed multiple Messages Folder E is allowed multiple Messages and subfolders Basic Structure In this example of the Local Message HE Folder gt programming window Folder 2 Folder 1 would be displayed on Line 1 of the EZText Panel display Local Messages is just a place holder and always appears in the configuration software menu tree Folder 2 would be displayed on Line 2 of the display A plus is displayed in front of the folder icon Eg if itis closed If a folder is open minus is placed next to the folder icon 2 and any message in that folder will be displayed EZ TEXT P M 37 AUTOMATION LEARNING THE FEATURES Local Message Menu Structure Example as would be seen on the EZText Panel Display except that Levels are indented here to make them easier to see Viewing the menu from the root A folder is also counted as a message Local Messages Root Message 1 Root message Message 2 Root message Folder A Folder is closed but it contains 3 messages and two subfolders with 3 messages each Message 16 Hoot message Message 17 Hoot message Folder D Folder is closed but it contains 5 messages one subfolder also with 5 messages Message 29 Hoot message Viewing the menu from open Folder A Folder A Folder is open and it contains
24. One and Line Two Select the Data Type for the PLC Select Yes or No to Enable Beeper 9 Ifyou want Password Protection to restrict access to data entry Password Setup for EZ 220P only enter a Local Password up to 5 Local Password 0 DATA Type digits 065535 If you want to ec sj store the password in the PLC enter a register address PLC Password Register and select the Data Type for the PLC Click OK to exit the Setup screen EZ TEXT P M AUTOMATION DIRECT LED Control Button Action PLC Button Release Bits Panel Acknowledge RE Button amp Flash k By PLC BIT 0 EZ TEXT P M CONFIGURATION 10 Next click on the Buttons Messages Annunciator Buttons Leds LEDs button shown to the Ste 3 right to configure the Panel pn Functions The following 006 Configure Panel System screen will appear PLC addresses Buttons LEDs EG LED Control e 7 Button 7 Button v Button Bv Button BITO LED1 BIT1 LED2 BIT2 LED3 BIT3 LED4 BIT4 LEDS BIT 0 BIT 1 BIT 2 BIT 3 2 BIT 4 22 Momentary Momentary Momentary Momentary Momentary m Button Action Alternate with There are two ds of turning off the pushbutton PLC or button release 1 The ope simply press the 2 When th ed PLC 0 turns in the PLC Note Panel acknowled
25. Port D sub 9 pin D sub 15 pin Female Male Modicon ModBus with RJ45 8 Pin RS 232 EZ TEXT Modicon ModBus PLC Port w RJ45 D sub 15 pin Male Phone Type 8 pin AUTOMATION DIRECT APPENDIX Omron C200 500 RS 232 P N EZ OMRON CBL Omron Host EZ TEXT Link PLC Port D sub 15 pin Male D sub 25 pin Male B 9 AUTOMATION APPENDIX EZText Panel Programming Cable RS 232 P N EZTEXT PGMCBL PC COM Port 2 D sub 15 pin Male D sub 9 pin Female Communication Connector J1 D sub 15 pin female Cme mmam see o 3 mememmm __ s feror e fwo 5 _ fie wonorcomeon _ eose _ INE NN INI INI B 10 In this appendix PLC Driver Error Messages EZ Text Panel Error Messages EZText Programming Software Error Messages AUTOMATION DIRECT APPENDIX C PLC Driver Error Messages ALLEN BRADLEY PLCs Driver Errors for Micrologix SLC 500 with DF1 Half Duplex Protocol 0x0000 error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have incompatible revision 0x0002 PLC error incorrect map size This error occurs when an incompatible map is loaded into the unit The driver will not attempt to communicate with the PLC when this occurs 0x0004 Limit of elements per screen exceeded This occurs when there are too many re
26. READ WHITE BUTTONS BIT WRITE PLC WORD FROM PANEL BITS 17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 0 1 5 Function Pushbuttons 1 5 ENT Enter A V Arrow UP DOWN ACK 1 5 Panel acknowledge of PLC button release NA not used Do not use for other PLC program addresses Bits 0 7 are set when pressing the corresponding button on the panel Bits 10 14 are set when the Panel Set and PLC Release Option is selected for the corresponding Function Pushbutton and the Release Bit for that button is set by the PLC in the LED BIT READ PLC WORD LEDs LEDs use one 16 bit register All bit designations are in octal 0 7 and 10 17 used by DirectLogic PLCs Use bits 0 through 15 for PLCs using decimal numbering LED BIT READ PLC WORD TO PANEL BITS 17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 0 Tole LED1 LED5 Only used when PLC has been chosen REL F1 REL F5 Used by PLC to release a button that is set by the panel NA not used Do not use for other PLC program addresses EZ TEXT P M 29 LEARNING THE FEATURES DIRECT Example when using Panel Set amp PLC Release Option for a Function Pushbutton Operator Presses Button F1 is set by the Panel Bit 0 in Button Word This is a maintained pushbutton to the PLC PLC Releases Button REL F1 is set by the PLC Bit 10 in LED Word The PLC resets the panel button by setting this bit in the ladder
27. READ access only or interactive text messages that allow the operator to enter data or change values that are stored in the PLC registers READ WHITE access The panel has a 12 key numeric keypad for entering values in an interactive message A decimal and ce clear entry button are included There are 3 annunciator lamps above the LCD display window Each lamp has a tri color indicator red amber or green that is controlled through the PLC program 4 EZ TEXT P M INTRODUCTION What you need to get started Hardware EZText Panel Model EZ 220P or EZ 220P DEV 24 VDC Power Supply FA 24PS recommended Programming Cable P N EZTEXT PGMCBL RS 232C RS 422A 485A PLC Cable see page 9 for part numbers of cables Programmable Logic Controller PLC e requirements IBM or compatible PC 486 or better with a mouse and separate serial port VGA display with at least 800 x 600 resolution 1024 x 768 recommended Standard Windows 95 98 Second Revision NT4 0 20009 requirements CD ROM Drive Software e EZText Programming Software P N EZ TEXTEDIT Need HELP B PLEASE NOTE Section 6 Maintenance and Troubleshooting should be able to help you with most problems you might encounter Onscreen HELP One of the most important features of the EZText Panel Programming Soft ware is the availability of context sensitive onscreen help To access the Help windows simply press the
28. Software x Know your operator interface requirements Determine the type of EZText Panel and the number of EZText Panels required by your application Know your PLC type and available resources such as programming tools CPU capabilities user memory etc Verify type of communications port as well as protocol used Determine the CPU link s available for connecting an EZText Panel RS 232 RS 422 baud rate parity stop bits EZ TEXT P M TUTORIAL Determine how the pushbuttons LEDs PLC Messages and Local Messages will be assigned in your panels with respect to your machine or process d To prepare your application use the application worksheets provided in appendix A of this manual The example worksheets will help you understand how the EZText Panel program is configured Blank worksheets can be used in planning implementing and using your EZText Panels Installing EZText Programming Software EZText Panels are configured with software running on an IBM or compatible personal computer This software is available through Automationdirect com part number EZ TEXTEDIT The software is used to download your configuration before connecting the panel and communicating with a PLC Help Topics are provided to help you configure your panel You design and configure your EZText Panel program off line and save it to disk The program may then be transferred to the EZText Panel To install EZText Programming Softwa
29. Start YO A iir Zone 1 Temp 111 1 T Load Part 1111 5 0701 IeiGtECuGt Loca PLC S 88 Add next PLC Delete foal ee X Number Format DWA2GTL 2 EAD ONLY 003 ESC for Local Msgs Pls Adqress Wate eco 71 e a decima pont inte data DATA 3 CTL 3 READ ONLY Address Data Type BCD point tate the data D 2 3 Total Number Panel of messages 7 PLC Address HE LP CEL OK Of 256 Database a Click on the Add Local Folder button Step 1 In the Message Text field Step 2 type in Process Control Click on the Press to accept Message edit button Step 3 b Click on the Process Control Folder to select it and then click on the Add Local Message button c Enter Press F1 to Start YO in the Message Text field and then click on the Press to accept Message edit button d Next we ll configure a Dynamic Message Click on the Process Control Folder then click on Add Local Message and type in Zone 1 Temp After Zone 1 Temp enter a space and press F5 or Ctrl 1 three times type in a decimal point then press F5 again Type in a C immediately after the 111 1 DATA 1 will appear as four red ones in the message 52 EZ TEXT P M TUTORIAL EMBEDDED DA
30. TEXT P M 63 CONFIGURATION AUTOMATION DIRECT 4 For Step 1 click on the Select Panel Type button The following screen will appear Under Panel Type click on the model you are using A Panel Preview and Panel Attributes specific to the type of panel you have chosen will appear in this dialog box Click on OK to enter your selection Select Panel i2 xj Panel Type Panel Preview Panel Attributes 2 x 20 with 5 user defined buttons and LED s Numeric keypad or scroll data entry Built in menu system solated Power Supply to reduce communication problems Cancel The Main Configuration Screen will change to show you the EZ 220P configuration options as follows a8 EZText Programming Software EZText Project 1 ezx iSi xi mr Fie Panel View Window Help amp x AUTONATION EZText Panel Main Configuration Screen Step 1 Select Panel Type Select Panel EZ220P Select PLC DirectLogic K Sequence Rev 2 Press for communication Select PLC configuration for Selected PLC Messages Annunciator Buttons Leds Configure Panel System PLC addresses Exit Panel PLC Hel Write to Read from Verf Address database Help Panel Panel zeny NUM Z Specific to the EZ 220P Model Ready 64 EZ TEXT P M CONFIGURATION AUTOMATION DIRECT 5 For Step 2 click on th
31. applicable To help you the following figures use small example programs that display DirectLogic instruction elements and address references Once again this section is showing concepts for using the panel features For complete DirectLogic examples and other PLC solutions such as Allen Bradley please refer to the PLC manufacturer s manual e Memory Mapping PLC Data Registers Pushbuttons Register LEDs Register Annunciator Lamps Register PLC Message Registers Embedded Data Registers e and Local Messages Embedded Data Message Types Static Dynamic Interactive Passwords e Displaying PLC Messages e Arrow Adjustment Entry e Numeric Keypad Entry e Annunciator Lamps e Messages LED e Displaying Local Messages Memory Mapping PLC Data Registers The EZText Panels communicate with the PLC through user defined PLC data registers PLC registers are assigned during configuration using the EZText Panel Programming Software For discrete operations such as pushbuttons LEDs and annunciator lamps the register bits are accessed by the PLC control program The following pages show how the pushbuttons LEDs and annunciator lamps are assigned to the PLC bit registers EZ TEXT P M LEARNING THE FEATURES DIRECT Pushbuttons Pushbuttons use one 16 bit register All bit designations are in octal 0 7 and 10 17 used by DirectLogic PLCs Use bits 0 through 15 for PLCs using decimal numbering Address must be
32. in that folder At the end of the messages for that folder you can press the esc button to move to the previous folder or level The Local Message menu hierarchy can only extend three levels deep after the root level but each folder level 1 and level 2 may have many subfolders or messages on that level Folder level 3 may have many messages but no folders Messages can contain up to three embedded data values See the following examples of a menu tree and how it may appear from within the EZText Programming Software and how it may appear on your EZText Panel display 36 EZ TEXT P M AUTOMATION LEARNING THE FEATURES Local Message File Structure Example as seen when configuring messages in the EZText Panel Programming Software This is not displayed on the EZText Panel Level 0 Root Level I Es Local Messages p You cannot change this It is the Root Level All messages and folders stem from here Level 1 E m Folder p Folder A is allowed multiple Messages m fe Message 1 and subfolders T Message 2 Level 2 l Folder B gt Folder B is allowed E Messa e 1 multiple Messages d and subfolders m E Message 2 8 E Message 3 Level 3 oi Folder Folder is only allowed multiple Message 1 Messages gt EI Message 2 4 Folder D gt A E Message 1 MEE _ amp Message 2 cd Folder gt Lad E Message 1 ee
33. inch of the EZText connector The cable should be snugly wrapped once around the core providing two passes through the core The Power Cable Core is a solid ferrite cylinder The Power Cable should pass once through the core be looped around and pass through a second time Pull the excess cable so that it rests snugly against the outside of the core The Communications Cable Core is a snap together split ferrite core This core can be installed on a finished cable Lift the latch to open the core Wrap the wire through the core center snugly around the outside and again through the center Close the core until the latch snaps Ensure that the cable jacket is not pinched between the two halves of the core The finished cable should look similar to the drawing shown below Power Cable FERRITE Lift up on latch to open core EZ TEXT P M HARDWARE INSTALLATION Mounting EZText Panels can be mounted in two different ways 1 Stud Mounting and 2 DIN Clip Mounting The panel comes with all the necessary mounting hardware required for stud mounting DIN Clips P N EZ BRK 2 must be ordered separately For DIN Clip mounting instructions see page 21 STUD Mounting Model EZ 220P EZ 220P DEV Outline Dimensions 450 11430 1154 29 312 625 15 875 5 000 126 998 10 018 254 458 STUD Mounting Use the 4 studs and 4 nuts with captive washers to secure the unit to the mounting surface Requires a 5
34. level 36 RS 232C 4 RS 422A 485A 4 rubber trim mold 16 Run 41 RUN Mode 24 40 S Safety Extra Low Voltage SELV v Screen Overlay 84 Cleaning 86 screw terminals 24 scroll 12 36 sealed membrane pushbuttons 10 SELF TESTING 81 serial communication 4 14 serial port 5 23 24 Serial Port Communication LEDs 23 87 Service Power 14 set with release 11 Setpoint 34 setpoint ranges 35 setpoint value 35 SETUP 40 SETUP Mode 40 87 Setup Mode 80 Setup exe 41 Shock 14 Software 5 Software Installation 41 Special characters 32 Standard reply error messages 15 Static Display 34 Static Message Operation 34 EZ TEXT P M Static Messages 33 static text 4 12 status bit 35 Step 1 Project Information 49 Storage Temperature 14 STUD Mounting 19 subfolder 36 supply operating voltage 24 switch types 4 11 T Technical Support 6 87 temporary protective covering 86 Touchscreen Chemical Compatibility 84 tri color 35 triggered amessage 10 Troubleshooting 87 Tutorial 43 bit addresses 44 Button PLC Word 44 Configurea PLC 57 Create a Project 43 Create the Project 48 ladder logic 57 LED PLC Word 44 Local Message Worksheet 46 PLC Message Worksheet 47 Setup Mode 56 Step 1 Select Panel 49 Step 2 Select PLC 49 Step 3 Annunciator 51 Buttons LEDS button 50 configure a dynamic message 52 configure the panel system PLC addresses 54 create Messages 52 cr
35. or PLC defined Passwords allow you to prevent unauthorized users from changing a PLC register value For DATA 1 you can select a minimum and maximum range for the embedded data value The Maximum is to set an upper limit for the data value and Minimum is to set a lower limit for the data value This will let the user update the value between the ranges Data values are incremented or decremented with the UP DOWN Arrow Buttons or by using the numeric keypad Also for DATA 1 you can choose to have the Decimal Point in the value controlled by the PLC or you can manually insert it in the message Message Types There are three types of messages Static Dynamic and Interactive identify the different message types Static Messages Static Messages are text displays that have NO embedded data The Static Message SYSTEM RUNNING may be displayed when an event or condition becomes true You will enter the messages using the EZText Programming Software Dynamic Messages Dynamic messages are text messages that include embedded data These messages 2 1 Temp 753 are used to display values from the PLC READ only access to a PLC register This data is information that helps the operator Data Value update from PLC closely monitor and or control the machine eg ster process Embedded Data Values in messages can be of two types BCD or Binary DATA 1 can have a decimal point controlled by the PLC or manually inserted
36. or the condition of any operation being controlled within the PLC EZ TEXT P M 11 INTRODUCTION Messages 12 Data Entry Keypad Pushbuttons The EZ 220P also features a numeric keypad Use 7 8 9 esc this keypad to enter or change embedded data values To update or enter a data value the enter as le A button must be pressed to select the data value Then you may use the numeric keypad or the UP Vv Arrow increment or DOWN Arrow decrement to adjust the value For the to acknowledge Ree enter the change in value you must press enter again sends the updated value to the PLC The CE Clear Entry button is used to clear or set back to zero the current value Character LCD Display with LED Backlight Messages display in the Charac ter LCD Display Window with LED Backlight The LCD window sup ports two line by twenty charac ters PLC Messages can be programmed to display PLC register values and allow the operator to change a PLC register value Up to 3 data variables can be programmed to display in each message The messages are entered using EZText Programming Software Up to 256 PLC Messages may be configured and stored in the EZText Panel Local Messages take away from the 256 Total Messages PLC Messages are numbered 1 to 256 The message control type may be static text dynamic or interactive The PLC logic program controls which messages are displayed The PLC Message LED illuminate
37. parameters match the PLC port settings There will be a selection for PLC timeout When the panel sends a message to the PLC and does not receive a response or does not understand the response it will wait the timeout period before sending the message again EZ TEXT P M 65 CONFIGURATION If you want the PLC to be able to turn on the panel beeper click Yes here 66 AUTOMATION DIRECT A communication failure initiates the error message PLC COMMUNICATION on the panel c Ul Bute Configure Panel System step 3 PLC Addresses button The Panel System PLC Address Setup window will appear eee Panel System PLC Address Setup PLC Messages Line Address Setup Item Address DATA Type Line One Password Setup for 2 220 on Local Password 0 PLC Password 1 eco F Register BCD M Line Two Three Enable Beeper 6 Yes C PLC Message LED illuminates PLC Message Light PLC Messages are as EZas1 2 3 here s how they work PLC writes the desired message number to the PLC address assigned to that line Message 4 is Displayed on line Help for PLC Address 4918 72248 90 3 A value of 4 to Line 1 PLC address Format PLC DirectLogic K Sequence Rev A Hep 8 Under PLC Messages Line Address Setup enter the PLC Addresses for Line
38. to the LAMP2 BIT2 4A BIT3 49 Annunciator Lamps LAMP3 BIT4 697 BIT5 amp 75 X Color LAMP 1 LAMP 2 LAMP 3 BIT 0 BIT 1 BIT 2 BIT 3 BIT 4 5 PLC Messages PLC Words Line 1 3 000 Line2 VS00 5 Assign a PLC Word for each PLC Message Line EZ TEXT P M 45 TUTORIAL AUTOMATION DIRECT For the next part of our project planning we ll create four Local Messages using the Local Message Worksheet These messages will be configured later in our EZText Demo Project using the EZText Programming Software LOCAL MESSAGES 5 5 Clolalt rioli f Folder CJ Message 1 Adda Folder at Level 1 Level 234 2 Folder Message 2 Add Message Level under the Folder 1 3 4 at Level 2 3 Folder Message 3 Add another Level Message at Level 4 2 This Message is a READ Only with one data point DATA 4 LJ Folder Message 4 Add another Level evel Message at Level 2 4 This Message is READ WRITE for data entry with one data point DATA1 with a min and max value range 46 EZTEXT PANEL APPLICATION WORKSHEET Folder 19 characters Message 20 characters DATA 1 LJ Read Only BCD OBinary LI Read Write L PLC Decimal Min Max DATA 2 DATA 3 Q BCD O BCD Folder 19 characters Message 20 characters DATA 1 L3 Read Only 2 BCD U Binary C Read Write C3 PLC Decimal Min M
39. unit will retry a command and wait for the specified time out period before reporting this command 0x0040 Invalid PLC attributes using defaults This error is reported when the PLC driver receives an invalid set of PLC attributes The default attributes will be used when this error occurs Timeouts The timeout time specifies the amount of time the panel will wait for a reply to a message before triggering an error Each message sent to the PLC must be acknowledged by the PLC The acknowledgment must be received within the time out period If the acknowledgment is not received the driver will retry the command After the message has been sent twice with no response the time out error message will be posted MODICON PLC WITH MODBUS RTU PROTOCOL 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to be monitored The number of registers on the display must be reduced 0x0004 Reply received from invalid slave nnn If the driver received a message from a PLC with address nnn when one was not expected C 10 APPENDIX 0x0008 Invalid Checksum Received This error occurs when a message with an invalid checksum is received by the unit AUTOMATION DIRECT 0x0010 Incorrect Reply The driver received an incorrect or unexpected reply from
40. 1 F6 or CTRL 2 for Data 2 or F7 or CTRL 8 for Data Each press of the function key will enter one data value digit You may enter up to 5 characters depending on the data type Message Text 1 Message 1111 Message length 20 EMBEDDED DATA TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE DATA 1 CTL 1 READ WRITE PLE ddre Data Type BCT 71 In the message the data will be represented by red 1 s for DATA 1 blue 2 s for DATA 2 and green 3 s for DATA 3 The actual value will display the message your EZText Panel DATA2 CTL 2 READ ONLY DATA 3 CTL 3 READ ONLY PLEASE NOTE DATA 1 is READ WRITE and allows the option for the operator to change data values in the PLC register using the Control Keys on the EZText Panel DATA 2 and DATA 3 are READ ONLY and will display a value from the PLC register You cannot change the DATA 2 or DATA 3 value from the panel EZ TEXT P M 71 CONFIGURATION CONFIGURATION Now you will need to configure the embedded data If you embedded data you will notice that the DATA 1 DATA 2 or DATA 3 field is now available Message 1111 Message length 18 EMBEDDED DATA DATA1 CTL 1 READ WRITE PLC Address Data Type eco Min 0 3999 Access Read Write Password Protection Local C PLC
41. 16 wrench Mounting Studs 4 total EZ TEXT P M 19 HARDWARE INSTALLATION AUTOMATION DIRECT 009 127 229 4425 112 39 4 225 107 3 Model EZ 220P EZ 220P DEV Cutout Dimensions MountingTemplate 5 009 127 229 5 4 425 112 395 15 9 4 225 107 315 2 500 1800 63 499 45 720 1000 25 400 1800 gp 45720 2500 63 499 156 3 962 DIA 4 20 EZ TEXT P M HARDWARE INSTALLATION DIN CLIP Mounting DIN Clips P N EZ BRK 2 are metal brackets that attach to the panel housing and secure the front bezel to a mounting surface with a screw They provide an alternative to bolting the panel into the mounting surface There are 4 square holes in the chassis two on the top and two on the bottom Insert the clip flanges into the holes and secure the EZText Panel by tightening the DIN CLIP screws until the front bezel is firmly pressed to the mounting surface DIN CLIP MOUNTING 4 PLACES SLOT FOR DIN CLIP Fi MOUNTING PANEL See FRONT BEZEL EZ TEXT P M 21 HARDWARE INSTALLATION AUTOMATION DIRECT Connections and Wiring Example of an EZText Pan
42. 2 PLC Port Phone Type D sub 15 pin 6 pin Male 3 APPENDIX B DIRECT DirectLogic PLC 15 pin D SUB DL405 RS 232 P N EZ ACBL 1 DirectLogic EZ TEXT w Dsub15 PLC Port D sub 15 pin Male DirectLogic EZ TEXT w HD D sub PLC Port D sub 15 pin Male HD D sub 15 pin Male B 4 APPENDIX B DirectLogic PLC RJ 11 340 RS 232 P N EZ 3CBL EZ TEXT PLC Port Phone Type D sub 15 pin 4 pin Male DirectLogic PLC 25 pin D SUB DL405 350 305 DCU and all DCMs RS 232 P N EZ 4CBL 2 DirectLogic EZ TEXT w Dsub25 PLC Port D sub 15 pin Male D sub 25 pin Male B 5 AUTOMATION DIRECT i APPENDIX General Electric 90 30 and 90 70 15 D SUB RS 422 P N EZ 90 30 CBL EZ TEXT PLC Port GE Fanuc 90 30 D sub 15 pin Male D sub 15 pin Male Mitsubishi FX Series 25 pin RS 422 P N EZ MITSU CBL EZ TEXT PLC Port Mitsubishi D sub 25 D sub 15 Male Male B 6 APPENDIX Mitsubishi FX Series 8 MINI DIN RS 422 P N EZ MITSU CBL 1 AUTOMATION DIRECT Panel PLC Port Mitsubishi 8 Pin Male Dsub 15 pin Male MINI DIN Modicon ModBus 9 Pin D SUB RS 232 Modicon EZ TEXT ModBus PLC Port D sub 15 pin Male D sub 9 pin Male B 7 AUTOMATION DIRECT i APPENDIX Modicon Micro with 110 20300 Adaptor AEG Modicon Micro 110XCA20300 EZ TEXT Adaptor PLC
43. 20 characters Level 1234 DATA 1 L Read Only G BCD Binary Read Write L PLC Decimal Min Max DATA 2 DATA 3 L3 BCD LiBinary Li BCD Binary Folder Message Folder 19 characters Message 20 characters Level 1234 DATA1 LY BCD U Binary L Read Write L PLC Decimal Min Max DATA 2 DATA 3 BCD Li Binary BCD U Binary Smee LU I ETT ETE _ Message Folder 19 characters Message 20 characters Level 1234 DATA ReadOnly LY BCD LiBinary Q Read Write L PLC Decimal Min Max DATA 2 DATA 3 Q BCD LiBinary L BCD U Binary 5 APPENDIX DIRECT EZTEXT PANEL APPLICATION WORKSHEET PLC MESSAGES No 20 characters DATA 1 L Read Only L BCD Binary L3 Read Write L PLC Decimal Min Max DATA 2 DATA 3 LI BCD LiBinary L3 BCD LiBinary Message No 20 characters DATA 1 Li Read Only LF BCD LiBinary Read Write L PLC Decimal Min Max DATA 2 DATA 3 Li BCD LiBinary BCD LiBinary No 20 characters DATA 1 Q Read Only Q BCD U Binary L Read Write L PLC Decimal Min Max DATA 2 DATA 3 Q BCD UBinary L3 BCD LiBinary No 20 characters DATA 1 Q Read Only Q BCD U Binary Q Read Write L PLC Decimal Min Max DATA 2 DATA 3 Q BCD LiBinary BCD U Binary APPENDIX A EZTEXT PANEL APPLICATION WORKSHEET PLC MESSAGES
44. 93 MAINTENANCE AND TROUBLESHOOTING DIRECT This page intentionally left blank 94 EZ TEXT P M Appendix In this appendix EZ Text Panel Application Worksheets Local Message Worksheet PLC Message Worksheet APPENDIX DIRECT EZTEXT PANEL APPLICATION WORKSHEET PROJECT NAME PLC CONFIGURATION PLC MANUFACTURER PLC Model PLC Protocol PLC Address PLC Timeout BUTTONS LEDS BUTTON ACTION PANEL ACKNOWLEDGE BIT WRITE PLC WORD __ Button Action PLC Address Mom 1 F2 F3 4 F5 Alt Set m m m m PANEL TYPE Baud Rate Parity Data Bits Stop Bits Checksum Panel Acknowledge of PLC Release PLC Address ACK F1 ACK F2 ACK F3 ACK F4 ACK F5 LED CONTROL PLC BUTTON RELEASE BIT READ PLC WORD LED Control By PLC Address Button LED1 LED2 LED3 LED4 LED5 By Button amp Flash DOUC COOOL PLC Button Release PLC Address REL F1 REL F2 REL F3 REL F4 REL F5 Panel Acknowledge and PLC Button Release are only used when using the Panel Set amp PLC Release Button Action LED Control by PLC is the only LED function that uses a PLC Address A 2 APPENDIX A EZTEXT PANEL APPLICATION WORKSHEET ANNUNCIATOR ANNUNCIATOR LAMPS BIT READ PLC WORD PLC Addresses LAMP 1 BIT 0 BIT 1 LAMP 2 BIT 2 BIT 3 LAMP 3 BIT
45. A 2 Q BCD BCD LaBinary 20 characters DATA 1 1 Read Only Q BCD O Binary C Read Write LI PLC Decimal Min Max DATA 2 DATA D BCD OBinary BCD LiBinary Elsie Flolr ILiejela 17514151 20 characters DATA 1 2 Read Only BCD OBinary Read Write LJ PLC Decimal Min Max DATA 2 DATA 3 C BCD OBinary BCD OBinary 47 TUTORIAL Tutorial Create the Project using EZText Programming Software 48 Let s assume you have the programming software installed on your PC if you don t go back to page 41 and install now Connect the EZText Panel to your PC using the P N EZTEXT PGMCBL cable Apply 24 VDC to the panel power connector 1 From the Welcome screen click on the New System button 2 The Create Project window will appear Type in EZText Demo Project in the File name field Click on Save If you don t want your project saved to the default Project folder navigate to the directory and or folder where you want it to reside 28 2 Programming Software iof XI File View Port Help Wt AUTOMATIO DIRECT EZText Panel Main Configuration Screen AVG Manufactured by AVG for Automationdirect com With the Automationdirect com exclusive EZ as 1 2 3 programming systems jm Welcome to EZText Programming Software Version 1 0 Connect to Panel mana
46. AL 12 The Panel System PLC Address Setup screen will appear Enter settings as follows Panel System PLC Address Setup LC M essag es 5 PLC Messages Line Address Setup Item Address DATA Type Line One voao00 Password Setup for 2 220 on Local Password 0 PLC Password Register BCD Line Two voao0t Enable Beeper linee ICD Enable Beeper 6 Yes C No PLC Message LED illuminates PLC Message Light PLC Messages are as EZas1 2 3 here s how they work PLC writes the desired message number to the PLC address assigned to that line Message 4 is Displayed on linet Help for Add A value of 4 to Line 1 PLC address ge PLC DirectLogic K Sequence Rev A Help Cancel Typein V3000 in the Line One field Select BCD as the DATA Type Type in V3001 in the Line Two field Select BCD as the DATA Type b The panel beeper is defaulted to Yes If you do not want to hear the beeper each time a button is pressed select No under Enable Beeper c Click on the OK button to save and exit 13 You are now ready to write the project to the EZText Panel 14 Click on the Write to Panel button on the Main Configuration Screen EZ TEXT P M 55 TUTORIAL 56 AUTOMATION DIRECT 1 Writing to Panel x Step Select Part selected Select Panel E2300 ritina mr 1 EZ220P
47. ASCII 32 AUTO RESET 84 B BCD 34 Binary Coded Decimal 35 binary data format 34 bit addresses 44 Boot Revision 40 Browse button 80 Button Action 68 BUTTONS BIT WRITE PLC WORD FROM PANEL 29 EZ TEXT P M C cable pinout 89 cancel pushbutton 11 captive washers 18 CD ROM 5 CD ROM Drive 41 CE 14 Character LCD Display with LED Backlight 12 Character Size 14 characters 73 Chattering Relay Test 14 Chemical Compatibility 84 Cleaning 86 Clear 12 See also CE COM port 81 Communication Connector B 10 communications port 40 87 Configuration 40 Preparing for 40 Configuration software 4 Configure Existing System 78 Configure New System 62 Connect a PLC 25 Connect a Programming PC 24 Connect to Panel View Panel Status and Firmware V 79 context sensitive 5 Control Pushbuttons 11 controls 10 corrosive gases v CPU 40 Create Custom Labels 16 CUL 14 Custom Labels 11 16 See also Labels D DATA 1 16 Bit Register READ WRITE 31 DATA 2 16 Bit Register READ Only 32 DATA 3 16 Bit Register READ only 32 data available status bit 11 data entry 35 Data Entry Keypad Pushbuttons 11 14 INDEX E data value 12 73 decimal point 31 value 35 decrement 11 default destination 42 desktop 42 destination folder 42 DeviceNet Module 25 network 23 25 Port 23 25 DIN CLIP Mounting 21 DIN Clips 21 DirectLogic PLC
48. Cable Wiring Diagrams 15 D SUB P N EZ 4CBL 1 0140 B 4 25 pin D SUB P N EZ ACBL 2 5 RJ 11 P N EZ 3CBL 5 RJ 12 P N EZ 2 CBL B 3 VGA 15 pin P N EZ 2CBL 1 250 RS B 4 discrete input signals 11 Operations 28 Display Contrast 40 Type 14 Displaying Local Messages 36 PLC Messages 34 DOWN arrow 11 download 41 Download Program Port 14 Driver Errors ALLEN BRADLEY PLCs 2 Micrologix SLC 500 DF1 Full Duplex C 4 PLC5 with DF1 Protocol DirectLogic PLCs 5 DirectNet Protocol except DL330 340 6 DirectNet Protocol DL330 DL340 8 K Sequence Protocol 5 ModBus Koyo Addressing RTU Protocol C 7 General Electric PLCs 9 MITSUBISHI PLCs 10 Modicon PLC MODBUS RTU Protocol OMRON HOST LINK PLCs 12 Driver Revision 40 Dynamic 4 12 Dynamic Message Operation 34 Dynamic Messages 33 C 10 AUTOMATION electrical circuits electrical ground common 24 Electrical Noise Tolerance 14 Embedded Data 32 Embedded Data Registers 31 Embedded Data Value 31 33 Enclosure 14 enter pushbutton 11 error message 87 88 Escape 11 40 EU Information v European Union EU Directives v Exec 80 Exec Revisions 40 External Dimensions 14 external power supply 24 EZ 220 5 EZ 220D 5 EZ 220P EZ 220P DEV Outline Dimensions 19 EZ 220P EZ 220P DEVCutout Dimensions MountingTemplate 20 EZ BRK 2 21 EZ TEXT L GSK 86 EZ TEXT INSERTS doc 16 EZ T
49. Direct Logic PLC 25 Pin Dsub port DL405 DL350 DL305 DCU and all DCM s RS 232C EZ MITSU CBL Mitsubishi FX Series 25 pin port RS 422A DeviceNet This is an optional port that can be used to connect to a DeviceNet network Port For more information about the connection see the DeviceNet Module manual EZ TEXT P M 25 HARDWARE INSTALLATION AUTOMATION DIRECT This page intentionally left blank 26 EZ TEXT P M Learning the Features In this chapter Learning the Features Memory Mapping PLC Data Registers Pushbuttons LEDs Annunciator Lamps PLC Message Embedded Data PLC and Local Messages Message Displaying PLC Messages Arrow Adjustment Entry Numeric Keypad Entry Annunciator Lamps PLC Messages LED Displaying Local Messages Local Message File Structure Example Local Message Menu Structure Example LEARNING THE FEATURES DIRECT Learning the Features 28 In this section we will help you to learn and understand the Features of the EZText Panels Details for using pushbuttons PLC Messages LEDs and Local Messages are discussed We recommend that you read this chapter well before you attempt to configure and use the EZText Panel features and controls As you proceed through this section relate the topics discussed with how you will implement your panel Regardless of the PLC product type the concepts discussed here are
50. EXTEDIT 41 EZ220Lxy 81 EZ220Pxy 81 EZ220xy 81 EZ420xy 81 EZSPPxy 81 EZText Demo Project 43 EZTEXT PANEL APPLICATION WORKSHEET A 2 A 3 LOCAL MESSAGES 4 PLC MESSAGES 6 8 project information A 2 A 3 EZText Panel Error Messages 13 EZText Programming Software 5 Error Messages 14 Communication Error Messages 14 Message Error Messages 16 Miscellaneous Error Messages C 17 PLC Address Error Messages 16 PLC DLL Error Messages 14 Icon 42 62 EZTEXT PGMCBL 25 EZ TEXT P M AUTOMATION DIRECT F1 function key 5 factory repairs 90 Firmware 80 firmware revision 81 fixed placement 35 folder 36 icon 36 status 12 Folders 12 Front Panel Features 10 Function Pushbuttons 11 Fuse Reset 84 G Gasket Replacement 86 slot 86 General Electric PLC Wiring Diagram 6 H Hardware 5 Hardware Revisions 40 Help 5 89 Topics 41 windows 5 hierarchy 36 Humidity 14 IBM or compatible PC 5 icon 42 INCOMPATIBLE EXEC 81 increment 11 indicators 10 input signals 4 Installation Screens 42 Installing EZText Programming Software 41 Interactive 4 12 Message Operations 34 Messages 34 Internal Software 40 80 Internal Software and Hardware Revisions 40 INVALID 13 EZ TEXT P M Keypad Overlay 14 L ladder logic program 10 lamp labels 16 lamps color 30 LCD display window 4 message window 11 window 10 LED Control
51. IRECT Configure Existing System 1 Click on the EZText Editor Icon to open the EZText Programming Software The following screen will appear EZText Programming Software OF xi File View Port Help D e AUTOMATION EZText Panel Main Configuration Screen aVG Manufactured by AVG for Automationdirect com With the Automationdirect com exclusive EZ as 1 2 3 programming systems Welcome to EZText Programming Software Version 1 0 Connect to Panel are View panel status Exit EZ Text Editor amp Firmware version 2 Click onthe Existing System button to edit an EZText Panel program The following screen will appear Open ok in rj e Lo CJEEZ220L Project ezx a EZ220LTND Project ezx a EZ220P Project n EZSP Project ezx a 2 Demo Project ez EZT ext Project 1 File name Ez220L Project ezx Files of type 2 Select the project you want to edit from the default program directory or navigate to where the project resides Click on it to highlight and then click on the Open button and the project you have selected will open to the Main Configuration Screen 4 Begin editing your project 78 EZ TEXT P M AUTOMATION DIRECT CONFIGURATION Connect to Panel View Panel Status and Firmware Version EZ TEXT P M olx EZText Programming Softwar
52. LAMP 3 BIT 5 C45 OUT 58 EZ TEXT P M TUTORIAL AUTOMATION DIRECT i INPUT 1S USED TO HAVE THE PLC RESET F4 OUTPUT Y2 BY TURNING C33 Input x0 PLC Rel F4 xO C33 9 OUT PANEL ACKNOWLEDGE C13 I5 TURNED ON BY THE PANEL TO LET THE PLC KNOW THAT F4 HAS BEEN RESET A MESSAGE IS LOADED TO LET THE OPERATOR KNOW THAT THE PLC HAS RESET F4 OUTPUT Y2 Panel ACK F4 C13 K2 10 OUT Line1 Msg Number 3000 LD K3 OUT Line Msg Number V3001 WHEN PANEL ACKNOWLEDGE IS TURNED OFF ONE SHOT IS GENERATED Panel ACK F4 Clear Msg 2 C13 C102 11 PD THE ONE SHOT LOADS A VALUE OF 0 INTO THE PLC MESSAGE REGISTERS CLEAR THEM FOR THE NEXT PLC MESSAGES Clear Msg 2 ES C102 KO 112 OUT Line1 Msg Number 3000 OUT Line Msg Number 3001 13 END 3 Save the Program to the PLC and to disk EZTextDemoProject 4 Place the PLC in Run Mode The PLC is now configured and running Now to test our project connect the Panel to PLC communications cable P N EZ 2CBL to the panel port and the PLC port 1 Press the esc escape button on the EZText panel The Local Message folder Process Control will be displayed on the first line EZ TEXT P M 59 TUTORIAL 2 Press the enter button to open the folder Level 2 Local Message Press F1 to Start YO will be displayed Use the AW arrow buttons to scroll through the messages Press the esc button to go back t
53. LC Each PLC Help topic lists the error messages and provides an explanation for each PLC driver To access the PLC Help topics perform the following steps a Run EZText Panel Programming Software b From the Main Menu click on Help Help Topics c Under the Contents tab find the type PLC you are using next to closed book icon and click on it to view help topics d Click on Driver Errors Topic 55 EZText Programming Software Help Topics BEE File Edit Bookmark Options Help Help Topics Back LE Contents 6 Index d Search 5 00 EZTest Programming Software Help T 1 A Introduction 2 Welcome Hardware Installation Selecting your PLC K Sequence Driver Errors The values listed here may be placed in the PLC Error Internal register if the error is detected by the EZText Panel 0x0000 No Error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have incompatible revision 2 vide 0 0002 Limit of elements screen exceeded Main Configuration Screen This occurs when there are too many registers on the display to monitor Messages 0x0004 Invalid Checksum gt 2 Panel Specifications This error occurs when a message with an invalid checksum is received by the unit The unit is x Troubleshooting receiving invalid data gt Mai
54. LC TX buffer full The error is reported if the transmit buffer becomes full in the PLC driver AUTOMATION DIRECT 0x0400 PLC error no reply This occurs when the DF1 modules indicate the PLC has no reply to the last message It is usually displayed when the unit reestablishes communications after a PLC message time out error This can also occur when the panel message time out is too short If the PLC message time out does not give the PLC enough time to respond to the message this error will be displayed 0x0800 Error code xx This is reported when the PLC driver encounters an unknown error This should never occur Driver Errors for PLC5 with DF1 Protocol 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 PLC error incorrect map size This error occurs when an incompatible map is loaded into the unit The driver will not attempt to communicate with the PLC when this occurs 0x0004 Limit of elements per screen exceeded This occurs when there are too many registers on the display to be monitored The number of registers on the display must be reduced 0x0008 PLC MSG Time out CMD X This occurs when the unit does not receive a reply to its command The unit will retry a command and wait for the specified time out period before reporting this command The command ID causing the error is reported 0x0010 Invalid PLC attributes using defa
55. N 2 control 73 data register 11 driver 88 Errors 88 ladder logic program 10 11 12 Message LED 10 Word 43 PLC cable 25 4 AUTOMATION Cable Part Numbers P N EZ 2 CBL 3 P N EZ 2CBL 1 B 4 P N EZ 3CBL 5 P N EZ 4CBL 1 4 P N EZ 4CBL 2 B 5 P N EZ 90 30 CBL 6 P N EZ MITSU CBL B 6 P N EZ MITSU CBL 1 7 P N EZ MLOGIX CBL B 3 P N EZ OMRON CBL 9 P N EZ SLC 232 CBL 2 P N EZPLC5 232 CBL B 2 PLC Cables 9 PLC CONTROLLED DECIMAL POINT 31 PLC Driver Error Messages C 2 PLC Message LED 35 PLC Message Registers 31 PLC MESSAGES Worksheet A 6 PLC Messages and Local Messages 32 plus 36 polyfuse 14 pop up HELP 5 Port Selected 81 Power Consumption 14 Heceptacle 23 24 Supply Connections 24 Power Connector 23 Precautions 84 Preparing for Configuration 40 preventative maintenance v Print 77 problems 87 Programmable Logic Controller PLC 5 See also PLC programmable operator interface devices 2 Programming Cable 5 24 Programming Software 24 Project 43 project tutorial 43 prompt 41 purchase a new panel 90 pushbutton labels 16 Pushbutton LEDs 11 pushbutton type 11 Pushbuttons 4 10 EZ TEXT P M AUTOMATION DIRECT questions 89 R ramp tool 16 Range 33 ratings 84 READ ONLY VALUE C 13 Rear Panel CONNECTIONS and WIRING 23 Rear View 23 register bits 28 registers 28 repair 90 revision iv root
56. NANCE AND TROUBLESHOOTING DIRECT Warranty Repairs If your EZText Panel is under warranty contact Automationdirect com 1 770 844 4200 Out of Warranty Repairs If your EZText Panel is out of warranty contact AVG s Service Department for an evaluation of repair costs 1 563 359 7501 You can then decide whether it is more economical to proceed with factory repairs or purchase a new panel 90 EZ TEXT P M MAINTENANCE AND TROUBLESHOOTING Frequently Asked Questions FAQs 1 How dol format address string when connecting to multiple PLCs Add the PLC station number to the beginning of the address string Ex PLC station is 3 and the address is v2000 the string would look like this 3 V2000 2 Can I convert a project from one Panel type to another Yes to do this simply change the panel type from one to another This will keep all address and message information intact The only exception is switching from any of the panels to the Set Point panel This will cause all messages and addressing to be deleted Note Switching panel types does not create a new project If you wish to create a new project select NEW from the FILE menu 3 Canlconnect multiple panels to a single PLC Yes there are two methods of doing this The first would be to use the multiplexer P N EZ MULTIDROP You can connect up to five panels per multiplexer and one multiplexer per serial port The second method is to connect one panel p
57. PLC Pushbuttons may be used to begin events or tasks within the PLC such as Start Stop Control Pushbutton inputs can be monitored for ON OFF conditions in your PLC ladder logic program EZText Panel Pushbut tons are Control Pushbuttons Function Pushbuttons or Data Entry Keypad Pushbuttons PLC Message LED Annunciator Lamps Control Pushbuttons D 2 x 20 Character LCD Display with 4 5 6 A LED Backlight 2 mansos San Function Pushbuttons Function Pushbutton LEDs Keypad Data Entry Pushbuttons PLC Message LED This LED will illuminate to indicate that the PLC has triggered a message that will be displayed in the LCD window The pushbuttons are disabled for 3 seconds after a PLC message is displayed PLC M essage to ensure that the operator sees the message The LED will turn OFF when the operator presses the escape pushbutton thereby acknowledging message received Press escape again and the PLC Message will re display EZ TEXT P M INTRODUCTION Control Pushbuttons There are 4 Control Pushbuttons on the front panel These buttons consist of an esc escape UP Arrow W DOWN Arrow and enter pushbutton The arrow buttons are used to scroll through local messages or to change a value within an interactive message As the operator presses the buttons the numeric value will increment or decrement respectively As it is adjusted the value WILL NOT BE UPDATED in the PLC data register until
58. TA TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE rDATA1 CTL 1 READ WRITE AUTOMATION DIRECT PLC Address 02010 Data Type pop gt Min 0 Max 3999 Access Read Only Password Protector Local PLC Help for PLC controlled Decimal Point PLC PLC Address Address Format e Under the DATA 1 section of the screen shown above type in V2010 in the PLC Address field The Data Type should be set to BCD and Access should be Read Only f Click on the Press to accept Message edit button g The last Local Message to be configured will be an Interactive message DATA 1 h Click on the Process Control Folder then click on Add Local Message i In the Message Text field type i in Load Part leave a space and then press F5 or Ctrl 1 four times DATA 1 will appear in the Message Text field as four red ones EMBEDDED DATA TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE DATA1 CTL 1 READ 7 WRITE PLC Address vazot Data Type Min 1200 Max 333 Access Read wiite E Password Protection 6 Loca sip PLC controlled Decimal Point PLC Address Address Format j DATA 1 configuration area is now available no longer grayed out Next to PLC Address type in V2011 Data Type should be BCD Access is Read Write Set the Min value to 1200 and
59. This occurs when there are too many registers on the display to monitor 0x0004 Invalid Checksum This error occurs when a message with an invalid checksum is received by the unit The unit is receiving invalid data 0x0008 Protocol Error The driver has received a serial communications protocol error from the PLC The driver is unable to communicate with the PLC when this error occurs 0x0040 PLC Error Incorrect Map Size An incompatible map has been loaded into the unit The driver will not attempt to communicate with the PLC when this error occurs C 6 AUTOMATION DIRECT 0x0080 Invalid write to panel register nnn A write was attempted to the panel s internal register nnnn when that register is mapped to a read only location in the PLC 0x0100 PLC Communications Timeout The panel is unable to communicate with the PLC 0x0200 Invalid attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used ModBus Koyo Addressing RTU Protocol Direct Logic PLC Models DLO05 D2 250 D3 350 D4 450 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor 0x0004 Reply received from invalid slave nnn If the driver received a message from a PLC with address nnn when
60. UTOMATION APPENDIX C Error Error opening port Reason Either you have not selected a valid COM port available on your computer or some other program is using this port Solution Select another available COM port or close the program that is using this COM port If this does not work reboot your system and try again Error C004 Error in setting communication attributes Reason Unable to set the attributes for the Panel to PC communication Solution Reboot the system Error C005 Unable to write to Panel Possible cause No local messages configured Reason No local messages are configured At least one local message should be configured before downloading the program to the panel Solution Configure local messages Error C006 Error in reading the project from the panel Project in the panel is corrupted Solution Please upload the project from the computer to the panel You cannot read the project from the panel Error C007 Invalid Length in Reply Reason Length of the panel reply buffer is less than the maximum replay length 70 Solution If you receive this error message consistently please report it to technical support Standard reply error messages NEC pt tt press the up and down arrow keys simultaneously 4 EmorCOfM StatLoadNotRequested 00 0 0 5 Error C012 Start Dump Not Requested 00 0 0 6 Error C013 Insufficient space in Text Panel 7 Error C014 Inv
61. al we will be using a DirectLogic DLO5 PLC To configure the PLC we are using DirectSOFT Programming Software The purpose of this part of the tutorial is to show you how to configure your PLC to communicate with an EZText Panel Connect to the PLC with DirectSOFT 2 Enter the following ladder logic F1 TURNS ON AND OFF OUTPUT Y0 AND TURNS LAMP 1 RED F2 MOMENTARY SIGNAL SETS C21 LED2 C21 RUNS A 5 SECOND TIMER AND TURNS ON OUTPUT Y1AND TURNS LAMP 2 EZ TEXT P M Output OUT LAMP 1 BIT 0 C40 OUT F2 Led2 C21 SET TMR 5 second timer K50 Output Y1 Y1 OUT LAMP 2 BIT 3 C43 OUT continued next page 57 TUTORIAL AUTOMATION DIRECT i AFTER 5 SECONDS RESETS C21 THEREBY TURNING OFF Y1 5 second timer F2 Led2 TO C21 3 RST F3 MOMENTARY SIGNAL LOADS PLC MESSAGES 1 amp 2 F3 Momentary PB e C2 K1 5 OUT Line1 Msg Number 3000 LD K3 OUT Line Msg Number 3001 WHEN 1S RELEASED ONE SHOT IS GENERATED F3 Momentary PB Clear Msg 1 C2 C101 PD THE ONE SHOT LOADS A VALUE OF D INTO THE PLC MESSAGE REGISTERS CLEAR THEM FOR THE NEXT PLC MESSAGES Clear Msg 1 C101 KO 7 OUT Line1 Msg Number 53000 OUT Line Msg Number 3001 F4 8 AN ALTERNATE PB THAT BE RESET BY EITHER PRESSING IT AGAIN OR BY THE PLC F4 TURNS ON AND OFF OUTPUT Y2 AND TURNS LAMP 3 AMBER F4 PniSetPLCRel Output 2 C3 hg 8 OUT LAMP 3 BIT 4 C44 OUT
62. alid Message Number 8 Error C015 InvalidMessageLength Z o S 9 Error C016 The firmware being loaded into the panel does not match the panel type 10 Error C017 E2 Memory failed to program correctly 11____ Error C018 Invalid Load Format 12 ____ Error C019 Invalid LED control o 13 020 Notincluded 14 7 021 Read Only gt 1 000 21 Error C022 Invalid with Random PLC loaded o 10 0 0 0 2 ErrorCO23 Invalid with Random standard format 24 7 ErrorCO24 Invalid Byte inthe data fields of Command 2 4 5 7 10 11 12 13 14 21 22 24 15 AUTOMATION DIRECT APPENDIX C PLC Address Error Messages Error T001 PLC Address count exceeds maximum limit Solution You cannot assign another PLC address Only 300 PLC addresses can be defined If you want to assign a new address delete one or more addresses and try again Error 002 Invalid Access Type Reason Access type of the specified address is invalid 0 entering a READ only address where a READ WRITE address type is expected Solution Supply the correct address Error 02 1 Invalid Unit Number Error 02 2 Invalid Address Type Error 02 3 Invalid Address Error TO2 4 Invalid Bit Number Error 02 5 Address not Word Aligned Even address is required Error T02_6 Address is not Word Aligned Odd ad
63. an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor C 5 APPENDIX AUTOMATION DIRECT APPENDIX C 0x0004 Invalid Checksum This error occurs when a message with an invalid checksum is received by the unit The unit is receiving invalid data 0x0008 Protocol Error The driver has received a serial communications protocol error from the PLC The driver is unable to communicate with the PLC when this error occurs 0x0040 PLC Error Incorrect Map Size An incompatible map has been loaded into the unit The driver will not attempt to communicate with the PLC when this error occurs 0x0080 Invalid write to panel register nnn A write was attempted to the panel s internal register nnnn when that register is mapped to a read only location in the PLC 0x0100 PLC Communications Timeout The panel is unable to communicate with the PLC 0x0200 Invalid attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used DirectNet Protocol except DL330 340 Direct Logic PLC Models 0105 02 240 D2 250 D2 240 250 DCM D3 350 D3 350 DCM D4 430 D4 440 D4 450 DL405 Series all with DCM 0x0000 No Error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded
64. asy as 1 2 3 This manual is arranged in chapters A description of key information contained in each chapter is provided below Description Introduction Provides Manual Organization and lists what you need to get started hardware and software Discusses how to get help with questions or problems you might encounter through Onscreen Help and Technical Support Provides you with a table listing the various models their part numbers and special features Lists the important features of the EZ 220P EZText Panel Lists the PLCs supported by the panel by brand model and protocol Lists the part numbers for PLC cables and the programming cable Tells how to install programming software Hardware Installation Provides instructions on how to install custom labels and the EMI Noise Filter Discusses two mounting techniques stud mounting and DIN clip mounting Provides Outline Dimensions and Mounting Template Provides you with instructions on connecting the unit to power a programming PC and a PLC Learning the Features Provides an Overview of the panel features Front Panel Features includ ing Function Pushbuttons LEDs Annunciator Lamps Character LCD Display PLC Message LED and Control Pushbuttons are discussed Local and PLC Messages are described along with types of Messages and Embedded Data Variables DATA 1 2 and 3 Tutorial Provides instructions to create an example or demo project Discusses how to co
65. ated as Safety Extra Low Voltage SELV Operating 0 to 45 C Storage Temperature 20 to 70 C Operating Humidity 10 95 R H noncondensing Air Composition 22 No corrosive gases permitted No preventative maintenance is required The EZText Panel overlay should be cleaned as needed with warm soapy water See Chapter 6 Maintenance for a list of compatible incompatible chemicals and compounds AUTOMATION DIRECT This page intentionally left blank vi Introduction In this chapter Manual Organization Introduction to the EZText Panel What you need to get started Need HELP Models PLCs Supported by EZText Panel Accessories and Optional Equipment PLC and Programming Cable Part Numbers Front Panel Features Specifications INTRODUCTION Manual Organization Ta s Chapter This manual is all you ll need to get the EZText Panel installed and configured This manual covers models EZ 220P and EZ 220P DEV In this manual we will take you through the steps necessary to get your EZText Panel up and running in the shortest possible time Although your familiarity with programmable operator interface devices will determine how quickly you move through the steps it s as e
66. ax DATA 2 DATA BCD OBinary O BCD UBinary Folder 19 characters Message 20 characters pATA1_VAOLO Read Only d BCD Binary CJ Read Write LJ PLC Decimal Min Max DATA 2 DATA 3 BCD Binary BCD LJBinary Ljojajd jPlajei HET IL ld Folder 19 characters Message 20 characters pata1 lA 6 2 Read Only BCD GI Read Write 2 PLC Decimal Min 200 1997 DATA 2 DATA 3 BCD LaBinary BCD OBinary EZ TEXT P M AUTOMATION DIRECT TUTORIAL 1 Add Message No 1 When F3 button on panel is pressed this message will be displayed Add Message No 2 This message will be displayed to let the operator know that the PLC has turned off F4 button on The last part of our project planning is creating three PLC Messages using the PLC Message Worksheet These messages will be configured later in our EZText Demo Project using the EZText Programming Software PLC MESSAGES Message No Message No the panel 3 Add Message No 3 This message will be displayed when either of the other messages are displayed to let the operator know how to return to Local Messages EZ TEXT P M Message No Pile Rlelilelalsle ali H EZTEXT PANEL APPLICATION WORKSHEET F 3 Bjujtitjein iieisisialdiel 20 characters DATA 1 0 Read Only BCD Read Write LJ PLC Decimal Min Max DAT
67. bsite at www Automationdirect com Part Number EZ 220P 2 lines by 20 characters LCD display Character height of 0 22 5 55 mm stores up to 256 20 character messages 5 user defined function pushbuttons and LEDs 4 control pushbuttons 12 key numeric keypad 3 annunciator lamps each can illuminate in red amber or green up to three embedded PLC data variables per message built in menu system EMI filtered power supply to reduce communication problems EZ 220P DEV Above with DeviceNet communications EZ TEXT P M 7 AUTOMATION DIRECT INTRODUCTION PLCs Supported by EZText Panels Below is a list of various PLCs and their protocols supported by EZText Panel Please note that we continue to add new drivers to this list If you don t see your PLC listed here please contact Automationdirect com or visit our website PLC Brand Protocols Supported Allen Bradley Micrologix 1000 1200 and 1500 SLC5 03 04 05 with DF1 PLC5 DF1 General Electric 90 30 and 90 70 SNPX Mitsubishi FX Series all Direct Modicon 984 CPU Quantum 113 CPU AEG Modicon Micro Series 110 CPU 311 xx 411 512 612 1 Half Duplex DF1 Full Duplex Modbus RTU Omron C200 C500 Host Link DirectLogic K Sequence DirectNet DLO5 ModBus Koyo addressing K Sequence D2 230 K Sequence D2 240 K Sequence DirectNet K Sequence DirectNet ModBus Koyo address
68. d Panel Set amp PLC Release for F4 c Assign a PLC Word for the LEDs and the Buttons These PLC Words should be a BIT Register d Click on OK to accept and x exit the screen PLC Read Word Bits vano LAMP 1 LAMP 2 LAMP 3 7 Click on the Annunciator BITO 0 BIT2 20 BIT4 0 button The screen shown to BITI 0 BIT3 0 BITS 0 the right will appear qu qu qu a Assign a PLC Read Word Bits The PLC Word BI 81321 87521 should be BIT register b Click on OK to accept and exit the screen 51 TUTORIAL AUTOMATION DIRECT 8 Next we ll show you how to Messages configure Local Messages 7 3 m Click on the Messages button for Step 3onthe Main i 2 Configure Panel System Configuration Screen The PLC addresses following screen will appear Annunciator Buttons Leds Message edit Step TYPE MESSAGE TEXT AND Step OPTIONAL EMBEDDED DATA Press to accept 3 Message edit Message Text Process Control Select 1 Local or EMBEDDED DATA eer een Ld Insert Inset Delete TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE Messages Folder Message a DATA1 CTL 1 READ WRITE PLE Address Data Type BCD Message length 15 D qaaa Press Fi to
69. d or Mes sages are not working Check the following 1 Observe the TXD and RXD LEDs on the rear of the panel If both LEDs are not steadily flashing or illuminated depending upon the baud rate check to ensure the proper communications cable is connected securely at both ends 88 EZ TEXT P M MAINTENANCE AND TROUBLESHOOTING 2 Check the PLC Communication information for the PLC type proto col baud rate parity stop bits and address number Use the PLC manual to determine the proper settings 3 If you have configured your own cable verify cable pinout using the PLC Wiring diagrams provided in Appendix B 4 Check the 24 VDC power source 5 If connected to a multiplexer connect the panel directly to the PLC port 6 Verify that the EZText Panel registers are mapped correctly Does the EZText Panel register exist in the PLC Is the register Read Only Is the register Write Only Still need Help You have two additional sources for more information other than this manual Visit our website at www Automationdirect com Our web site contains all of this information any new feature releases techni cal support plus much more Call our Technical Support Group Monday Friday at 1 770 844 4200 or FAX us at 1 770 886 3199 If you have any questions that you can t find an answer to give us a call from 9 a m to 6 p m EST at the number above and we will be glad to assist you EZ TEXT P M 89 MAINTE
70. decimal point at the end of the characters representing the data value in the Message Text field 1111 in the figure above Then placing a value of 1 4 BCD or 1 5 Decimal in the PLC register will place the decimal in the appropriate location AUTOMATION DIRECT You may manually enter a decimal point in DATA 1 DATA 2 DATA 3 by placing your cursor in the message where you want it to appear in the value and then insert the decimal point as shown below Message Text Local Message 222 22 l Create Folders to group messages relating to the same topic The first message or folder you program will appear on the first line of the EZText Panel display when it is in Run Mode Second programmed message displays on second line etc up to four lines depending on the type of panel you are using The Local Message and Folder menu tree can have up to 3 levels as shown in the following example Add Local Local Add d mx Messages i Falls i a Add Insert Insert F Local Local Local Folder Message Delete Bie Local Messages Messages Folder Message 9 5 8 Local Messages Se g Level 2 cg Level 3 Message only 4 m To add a folder click on the Add Local Folder button n To insert a Message or Folder between already configured messages you must first have a message or folder highlighted Click on Insert Folder or Insert Message The inserted Me
71. dress is required Reason Address entered for the PLC Address is not correct Solution Specify a valid PLC address Error 003 The value entered is invalid Reason The value entered for Minimum or Maximum field is out of range Solution Supply values in the range 0 9999 for BCD and 0 65535 for Binary Error T004 Unable to open tag map file lt filename gt Please choose the map file Error T005 Unable to open map file map file gt Reason Think N Do map map file not found Solution Locate the correct map file Error T006 Error in reading PLC Addresses Reason Unable to generate PLC address while reading from the panel Solution Project in the Panel is corrupted Reload the project to the panel Error T007 Unknown access type specified for PLC Address Reason Invalid access type found while reading a project from disk Solution Project in the Panel is corrupted Reload the project to the panel Message Error Messages Error M001 Unable to add a new Message Folder Possible cause All the available 256 messages have been programmed Solution Delete one or more messages or folders and try adding your message again C 16 AUTOMATION DIRECT Error M002 Invalid message number or this message number has already been configured Solution Please change the message number to a valid message number and ensure that this message number was not programmed earlier Error M003 Cannot add a messag
72. e File View Port Help ga amp amp nmm EZText Panel Main Configuration Screen DIRECT aVG Manufactured by AVG for Automationdirect com With the Automationdirect com exclusive EZ as 1 2 3 programming systems Welcome to EZText Programming Software Version 1 0 Connect to Panel Existing System View panel status Exit EZ Text Editor amp Firmware version Click on the Connect to Panel View Panel Status amp Firmware Version button to view the panel status The Panel Status window will open An example is shown below the EZ 220P model is not shown Panel Preview Picture of the panel type you are connected to Panel Attribues 2 20 larger character display with 5 user defined buttons and LED s Key features of the current panel Scroll data entry Built in menu system Isolated Power Supply to reduce communication problems Text Panel Model EZ220L Firmware Revision 02 Memory Size 0016 KB Pan el and P LC info rmation Is Plc Driver Koyo_KSequence plx Plc Driver Revision Oa displayed including panel model Firmware Revision Memory Size PLC Driver and PLC Driver Revision number 79 CONFIGURATION AUTOMATION DIRECT Upgrade Firmware There may be occasional upgrades to the EZText Panel internal software also referred to as the Exec or Firmware Check the Automationdirect com web site periodically for information abo
73. e Down Select PLC Arrow next to the Select PLC ste 2 Allen Bradley PLC 5 DF1 g Allen Bradley PLC 5 DF1 field Choose the PLC and Select PLC K Sequen Protocol type you are USING DirectLogic Modus Koybssddressing DirectLogic Except 330 340 DirectNet DirectLogic DirectNet 330 340 DirectLogic EBC K Sequence m 6 Click on the Press for E Communication Configuration Step 2 DirectLoaic K Sequence for Selected PLC button Press for communication Select PLC configuration for Selected zm A PLC Attributes dialog box specific to your type PLC Editor Revision 1 sena EEHE PLC will appear Complete the communications EE information After selecting the PLC type you must define the remaining protocol items such as baud SeectRS485 No gt EN rate parity etc following table provides the ontro No i E necessary information for most DirectLogic Require CTS No i controllers When using another type PLC consult 4 Bu DNE that product s user manual to determine the port _ communications capabilities Table for DirectLogic PLC Model Port Baud Rates Parity Stop Bit PLC Attributes DL240 2 9600 Odd None Bottom geonk 9 2k DL330 DCU only 4800 9600 19 2k Odd None DL340 Bottom amp Top 4800 9600 19 2k Odd None 430 440 Top eo During configuration ensure that your address and communications
74. e with message number greater than 256 Solution Message numbers have to be numbered with the range of 1 to 256 Please enter a valid message number within this range Error M004 Invalid Message Number Solution Valid range for message number is 1 to 256 Please enter a valid message number Error M005 Message number is out of range Solution Message number is out of range Valid range is 1 256 Miscellaneous Error Messages Error Z001 Error in printing page Solution 1 Check whether you have printer attached to the PC and set to Ready 2 if still receiving this error reboot the system and check printer to PC connection Error Z002 You are trying to read from an invalid file Reason Either project file is corrupted or you are trying to open an non EZText file Solution If the project file is corrupted then recreate the project Error 2003 The file may be corrupted Reason The Exec file is corrupted Solution If you receive this error message consistently please report this to technical support Error Z004 Unable to open the PLC driver file Reason Invalid PLC driver file Solution If you receive this error message consistently please report this to technical support Error Z005 The Maximum message length has exceeded Reason Maximum message length exceeded Solution Reduce length of message Error Z006 Unknown value type encountered while loading project Known values are 0 BCD and 1 Binary R
75. eason Invalid value type found while reading project from disk Solution Project file in the panel is corrupted Reload the project to the panel C 17 APPENDIX APPENDIX AUTOMATION DIRECT Error Z007 Discrete addresses are not allowed here Reason Discrete addresses are not allowed in the EZText Panel Solution Use the correct address type Error Z008 Invalid Device Type Reason The connected equipment may not be an EZText Panel Solution Ensure that you are connected to an EZText Panel Error 2009 Error in project file Line line number Column column number filename Reason The project file XML version is invalid Solution Use a valid project file C 18 AUTOMATION DIRECT Index Symbols 16 bit register 35 20 character text strings 4 24 VDC power 23 24 24 VDC Power Supply 5 A abort 11 Accessories and Optional Equipment 9 adhesive 86 Adjust Display Contrast 40 Agency Approvals 14 Air Composition v Allen Bradley PLC Cable Wiring Diagrams Micrologix 1000 1200 1500 RS 232 3 PLC5 DF1 RS 232 B 2 SLC DF1 RS 232 P N EZ SLC 232 CBL B 2 alternate 4 11 See also switch types ANNUNCIATOR BIT READ PLC WORD TO PANEL 30 annunciator lamp labels 17 Annunciator Lamps 30 35 application 40 APPLICATION WORKSHEET 2 Application Worksheets 43 Arrow Adjustment Entry 35 Arrow buttons 34 Arrow pushbutton keys 35
76. eate PLC Messages 54 test project 59 Writing to Panel 56 TXD transmitter LED 87 TXD and RXD LEDs 88 TXD RXD LEDs 87 U UL 14 unused bit address 44 UP arrow 11 update Upgrade Firmware 80 Upper Limit 33 user defined interaction 12 user defined pushbuttons 11 V variable point 35 VDC 14 VGA display 5 Vibration 14 W Warranty Repairs 90 website 6 89 Weight 14 Windows 98 5 wiring diagram 24 Worksheet 43 A 2 A 3 A 6 A 7 A 8 worksheets 41 wrench 18 AUTOMATION DIRECT
77. econds after the PLC Message is displayed will display the Local Message screen 14 Do the EZText Panels support discrete addresses No the EZText Panels do not support discrete addresses addressing for the EZText Panels must be in Word format 92 EZ TEXT P M MAINTENANCE AND TROUBLESHOOTING 15 How doll insert a PLC Message In order to insert a PLC Message there must be a gap in the mes sage numbers For example have PLC Message 1 and PLC Message 3 programmed If click on PLC Message 8 and click the INSERT A PLC MESSAGE button PLC Message 72 will be inserted between PLC Messages 1 and 3 16 Can I renumber PLC Messages Yes you can renumber PLC Messages however when changing a message number to a higher message number all unused lower message numbers will be sent as blank messages when the project is transferred to the panel Blank messages will count towards the maximum number of allowed messages in a project 256 17 Can you copy and paste messages Yes you can copy and paste messages Currently however you can copy or paste only one message at a time This may be changed to multiple message and folders in the future 18 It is hard to read the display on my panel It s too bright Is there a way to adjust the contrast Yes to adjust the contrast on the display simply place the panel into Setup Mode While in Setup Mode you can use the up and down arrow keys to adjust the contrast EZ TEXT P M
78. ed Data Registers Each message can have up to three embedded data values DATA 1 DATA 2 and DATA 3 Embedded Data Registers are user defined DATA 1 16 Bit Register READ WRITE This is a PLC register that contains the first of three possible embedded data Note values on a line for the message displayed DATA 1 can be set as a READ WRITE Register allowing the operator to change a data value It can also be Decimal points are set to READ ONLY This is the only data value that has this option used with keypad entry only not Message edit arrow adjust The decimal point must be pressed when entering a decimal 21x cept edit Step TYPE MESSAGE TEXT AND Step OPTIONAL EMBEDDED DATA Press to ac 1 Select 3 Message Local or Message Text Data Item 1111 Message length 15 value EMBEDDED DATA seri _TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE Add qe ee ae Local Local Eola Enter address p Fokle Message DATA1 CTL 1 READ WRITE for DATA 1 zh Data Type BCD Min 0 3999 Access Read wiite T W J ate coh Local FS PIC Enter address 1 a for PLC PLE LE Messages ioe Delete Message 2 1 Controlled Message ce C777 Number 11 sns Decimal Point Enter addresses for DATA 2 and DATA 3 PLC CONTROLLED DECIMAL POINT 16 Bit Register This is a register in the PLC for controlling a decimal point wit
79. el Application 220 Multiplexer check for availability DL205 with D2 250 CPU Koyo Encoders Limit Switch Stacklights 22 EZ TEXT P M AUTOMATION DIRECT HARDWARE INSTALLATION EZ 220P and EZ 220P DEV Rear Panel CONNECTIONS and WIRING REAR VIEW Serial Port Communication LEDs Power Connector These LEDs illuminate to show 24 VDC Block style connector is used to whether the unit is sending or PowerSource Connect an external 24 VDC receiving data See page 87 power supply See Power Connector Pinout on page 24 OR Programming PLC Optional PC Cable Cable MNS LED Optional If connected to a pm PLC DeviceNet network this LED indicates amr ar 252225 2225 m Module Network Status Serial Port This port may be used to connect the program ming computer or a PLC see page 24 Use Programming Cable P N EZTEXT PMGCBL to connect the PC See PLC Cable Part Number table page 25 for the appropriate PLC cable type used by your application DeviceNet Port This is an optional port that can be used to connect to a DeviceNet network See page 25 EZ TEXT P M 23 HARDWARE INSTALLATION AUTOMATION DIRECT Power Connector Serial Port 24 This block style connector is used to connect an external 24 VDC power supply The connector with screw terminals is provided with yo
80. er Setup Mode press the up and down arrow keys simultaneously If you receive this EZText Panel Programming Software error message check the following 1 On the rear panel of the unit observe Serial Port Communication TXD RXD LEDs while attempting to Upload Download a program Both LEDs should be slowly and alternately flashing to indicate that the programming PC and the panel are connected If the TXD transmitter LED is the only one flashing or if the TXD RXD LEDs are NOT alternating between flashes check to ensure that the EZ Text Panel is set to the Setup programming Mode To enter the Setup Mode press and hold the UP Arrow Button while simulta neously pressing the DOWN Arrow button 2 Check to ensure that the programming cable part number EZTEXT PGMCBL is properly connected at both ends 3 Check that the correct communications port is selected with the EZText Programming Software i e COM1 COM2 4 Check the 24 VDC power source and its connections 5 After completing steps 1 through 4 above repeat the procedure to Upload Download a program EZ TEXT P M 87 MAINTENANCE AND TROUBLESHOOTING AUTOMATION DIRECT PLC Errors If you experience communication problems between the EZText Panel and your PLC you will receive an error message that is unique to that particular PLC Look in the Appendix C of this manual or the EZText Panel Program ming Software Help for error messages for your type P
81. er serial port 4 Whatis the maximum number of messages can have in a project The maximum amount of PLC and Local messages is 256 5 What Local Messages A Local Message is a text message that is used to provide instruc tions or information to the machine operator using a hierarchical file structure The operator can scroll through these messages using the arrow keys to find information pertaining to a particular part of a process 6 What PLC Messages A PLC Message is a text message that can be triggered by the PLC to provide the operator with important instructions information or warnings PLC Messages will be displayed for 3 seconds before they can be cleared in order to make sure the operator has a chance to read the message The operator can also view the last PLC Message displayed by pressing the ESC key 7 How many characters can have per message The maximum number of characters per message is 20 This is true for all messages except folder names They are limited to 19 because of the plus or minus sign displayed in front of the folder name EZ TEXT P M 91 MAINTENANCE AND TROUBLESHOOTING DIRECT 8 using EZ 220 panel and can not access the password option How do I do this The only panel that can have password protection is the EZ 220P This is because the EZ 220P is the only panel that has a key pad usable for data entry 9 Whatis the maximum number of Embedded Data
82. erlay Service Power Power Consumption Inrush Fuse Enclosure Agency Approvals Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Vibration Shock Serial Communications External Dimensions Weight AUTOMATION DIRECT Character LCD 2 lines by 20 characters with LED backlight Annunciator Lamps tri color red amber or green 0 4 x 0 75 0 22 inches 5 55 mm 5 Function 4 Control and 12 Data Entry Pushbuttons 24 VDC 20 30 VDC operating range 5 5 Watts 24 VDC 1 Amp with 50 mSec rise time to 30 VDC Auto Reset 0 65 Amp polyfuse NEMA 4 4X Indoors UL CUL and CE to 45 C 32 to 113 F 20 to 70 4 to 158 F 10 95 noncondensing NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test 5 to 55 Hz 2G for 2 hours in the X Y and Z axes 10G for under 12 ms in the X Y and Z axes Download Program PLC Port RS 232C RS 422A RS 485A 15 pin D sub female 5 x 10 x 1 6 inches 127 x 254 x 40 6 mm 14 oz EZ TEXT P M Hardware Installation In this chapter Custom Labels EMI Noise Filter Installation Mounting DIN Clip Mounting Connections and Wiring AUTOMATION DIRECT HARDWARE INSTALLATION Custom Labels Create Custom Labels You may create custom labels for the EZText Panel Function Pushbuttons and Annunciator Lamps that are part
83. ew the drop down menu of available PLCs Click on the PLC TYpe to select Select PLC DirectLogic K Sequence Rev E DirectLogic DirectNet 330 340 Rev DirectLogic EBC K Sequence 1 0 BEEN GE Series 90 30 5 Rev A Mitsubishi Melsec Rev DirectLogic K Sequence Rev DirectLogic Modbus Koyo addressing Rev DirectLoaic Except 330 340 DirectNet Rev EZ TEXT P M 49 AUTOMATION DIRECT TUTORIAL b Click on the Press for communication configuration for Selected PL C button Select PLC DirectLogic K Sequence Rev Press for communication R Select PLC configuration for Selected PL C The PLC Attributes window will appear for the PLC you have selected In this case DirectLogic K Sequence Set the attributes to match those in the screen capture below Click on the OK button DirectLogic K Sequence x PLC Editor Revision A Baud Rate 9600 Odd Select R5485 No Y Control RTS v Require CTS No v Data Timeout 1 40 sec fao OK Cancel Help 5 In Step 3 you will configure the Buttons LEDs Messages Annunciators and Panel System PLC Addresses Messages Annunciator Buttons Leds Step 3 Configure Panel System PLC addresses 6 Click on the Buttons LEDS button The following screen will appear EZ TEXT P M 50 TUTORIAL AUTOMATION DIRECT
84. ge edi determine where the embedded data from the registers should go When 27926152 BEAD onm programming each character for ype 0 71 DATA 1 values willbe represented by EH a 1 for up to five digits For example M PATA 3 CTL 3 READ onm if you want to display a five digit value M Tl ft from the PLC you will press Ctrl 1 Eli oem port mete ene five times and 11111 will display in your message in red representing the five digit value Only DATA 1 s embedded value can be Interactive READ WRITE register meaning that data values will display and can be changed from the message DATA 2 and DATA 3 are Dynamic READ ONLY register meaning that they will display a value but the value cannot be changed from the message DATA 2 values are entered into the message by pressing Ctrl 2 or F6 and are represented by a 2 for each numerical digit displayed in blue DATA 3 values are entered into the message by pressing Ctrl 3 or F7 and are represented by a 3 for each numerical digit displayed in green Again these values can be up to five digits Data values are only represented by a 1 2 or 3 when you are programming the message actual values will be displayed on the EZText Panel LCD Display window or will be blank if no value is present EZ TEXT P M LEARNING THE FEATURES DIRECT Password protection may be used on DATA 1 only and can be local
85. ge of PLC Release Bits informs the PLC that the PLC Button Release was completed PLC Button Release Bits REL5 BIT 10 REL 1 BIT 11 REL 2 BIT 12 REL 3 BIT 13 REL 4 Panel acknowledge of PLC release bits BIT 10 ACK 1 BIT 11 ACK 2 BIT 12 ACK 3 BIT 13 ACK 4 ACK 5 LED Bit Read PLC Word Toons _ Hote All bit designations octal used by Koyo PLCs Use Bit 8 12 for PLCs using decimal bit numbering system 11 First select the LED Control for Button F1 You may choose to have the LED controlled By Button By Button amp Flash or By PLC Make selections for Bit O through Bit 4 The LED function depends on the type of Button Action selected e By Button means that the LED illuminates when the button is pressed By Button amp Flash means that the LED illuminates and flashes when the button is pressed By PLC means that the LED illuminates when triggered by the PLC 67 CONFIGURATION 12 Select the Button Action for each button Bit through Bit 4 You may 68 entary lternate anel Set amp PLC Release AUTOMATION DIRECT choose from Momentary Alternate or Panel Set and PLC Release e Momentary means that the Button is ON only while the button is being pressed e Alternate means that the Button it turned ON when the button is pressed and only turns OFF when the button is pressed again e Panel Set and PLC Release means that the But
86. gisters on the display that can be monitored 0x0008 PLC MSG time out CMD X This error occurs when the unit does not receive a reply to its command The unit will retry a command and wait for the specific time out period before reporting this command The command ID causing this error is reported CMD OxAA READ CMD OXA2 WRITE 0x0010 Invalid PLC attributes using defaults This will occur if the PLC driver receives an invalid set of attributes The default attributes will be used when this occurs 0x0020 PLC bad checksum CMD X This occurs when a reply with an invalid checksum is received by the unit The command ID of the command that incurred the error is reported as part of the message CMD OXAA Read CMD OXA2 Write 0x0040 PLC Error STS XX EXTSTS XX CMD ZZ This is reported when a controller responds to a command with an error The error code is shown and can be looked up in the Allen Bradley documentation The command ID of the command causing the error is reported CMD OXAA Read CMD OXA2 Write 0x0080 PLC Nack Error This error is reported when a controller responds to a command with a negative acknowledgment 0x0100 PLC element read only This is reported when an attempt is made to write to an element with a read only map entry Read only map entries are input file output file and all discrete entries The driver can only read discrete entries it cannot write to a single bit within a word C 2 APPENDIX 0x0200 P
87. he Browse button EZT ext has been installed on your computer successfully To complete the installation click on Next gt button Thats all there s to it The EZText Icon shown above will appear on your desktop Simply click on it fo open the Programming Software Click Finish to complete Setup EZ TEXT P M AUTOMATION DIRECT TUTORIAL Tutorial Plan the Project using Application Worksheets The following is a project tutorial It will take you through the process of creating a new project configuring buttons and annunciator lamps creating messages and transferring a project to the EZText Panel This should help familiarize you with the EZText Programming Software Let s start by filling out the application worksheet found in Appendix A For tutorial purposes we have already filled in the information For your project make copies of the forms in Appendix A Follow steps 1 through 4 as shown below to fill out the application worksheet for the EZText Demo Project EZTEXT PANEL APPLICATION WORKSHEET 1 PROJECT 2 PANEL EZ A ROP i 1 Fill in the Project PLC CONFIGURATION and PLC PLC MANUFACTURER Direct Logic Baud Rate 200 information PLC Model 450 Parity 0 Protocol _ Egu rnet Data Bits PLC Address 7 Stop Bits PLC Timeout AQ SEES Checksum _ 2 BUTTONS LEDS BUTTON ACTION PANEL ACKNOWLEDGE BIT WRITE PLC WORD _V4 0000
88. hin an embedded data value DATA 1 only One register holds the value and the other controls the decimal point The register addresses are assigned from the Message Edit screen as shown above This feature only works with keypad entry not arrow adjust No ASCII characters are allowed in DATA 1 with a PLC Controlled Decimal Point EZ TEXT P M 31 LEARNING THE FEATURES DIRECT NOTE When selecting BCD Data Type only a 4 digit value can be used 0 9999 32 DATA 2 16 Bit Register READ ONLY This is a PLC register that contains the second of three possible embedded data values on a line for the message displayed You may manually insert a decimal point The PLC Address and Data Type are assigned from the Message Edit screen shown above DATA 3 16 Bit Register READ ONLY This is a PLC register that contains the third of three possible embedded data values on a line for the message displayed You may manually insert a decimal point The PLC Address and Data Type are assigned from the Message Edit screen shown above PLC Messages and Local Messages Embedded Data The user message contains the ASCII characters and optional embedded TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE data to be displayed The embedded DATAT CTL 1 READ WRITE data can be up to 3 different values Data Tape 7 DATA 1 DATA 2 and DATA 3 Migs us a Special characters in the messa
89. icular to their function within your application The labels slide into an existing slot in the panel overlay so that the text or numbers you have printed will rest over the pushbuttons or annunciator lamps A Microsoft Word amp document EZ TEXT INSERTS doc was installed in the EZText Program folder on your computer when you installed your programming software You must have Word installed on your computer to open this document This document will help you create your labels Two sheets of cover stock and a sheet of transparent film have also been shipped with your panel Install Custom Labels A 1 2 inch x 4 inch flat metal tool ramp tool is shipped with each unit to aid in the installation of the label inserts To install the pushbutton or annunciator lamp labels into the slots perform the following steps 1 Carefully remove rubber trim mold from panel front to access label slots The trim has a barbed retaining rib that is pressed securely into a channel in the front panel housing The ramp tool can be used to help lift the trim see illustration 1 F2 Remove trim using Gently pull trim ramp tool from the molding Illus 2 16 EZ TEXT P M AUTOMATION DIRECT HARDWARE INSTALLATION 2 The recessed slot s where the labels are inserted should now be visible 3 Remove the factory installed label insert 4 Use the corner of the ramp tool to lift the top layer of the overlay shown i
90. ing D2 240 250 DCM DirectNet DirectNet DirectNet DL305 K Sequence DirectNet ModBus Koyo addressing DirectNet K Sequence DirectNet K Sequence DirectNet DL405 K Sequence DirectNet ModBus Koyo addressing All with DCM DirectNet Other H2 WinPLC Think N Do V5 2 check Modbus RTU serial port for version compatability 8 EZ TEXT P M INTRODUCTION AUTOMATION DIRECT PLC and Programming Cable Part Numbers Part Number Cable Description EZ 2CBL Direct Logic PLC RJ12 port DLO5 DL105 DL205 DL350 amp DL450 RS 232C EZ 2CBL 1 Direct Logic VGA Style 15 pin port DL250 RS 232C EZ 3CBL Direct Logic PLC RJ11 port DL340 RS 232C EZ ACBL 1 Direct Logic PLC 15 Pin Dsub port DL405 RS 232C DL305 DCU and all DCM s RS 232C AB PLC5 DF1 port RS 232C Accessories and Optional Equipment EZ TEXT P M 9 INTRODUCTION Front Panel Features 10 In this section we will describe the front panel features of the EZText Panel Descriptions of the PLC Message LED Pushbuttons Pushbutton LEDs An nunciator Lamps PLC messages and Local Messages are provided To understand the Features see Chapter 3 Learning the Features For a demon stration of how to program the panel indicators and controls please refer to Chapter 4 Tutorial Operator Controls and Indicators Each EZText Panel provides sealed membrane Pushbuttons for operator in terface with a
91. ing either RS 232C or RS 422A 485A serial communication Configu ration software and panel programming are covered in chapter 5 of this manual The panel allows you to configure up to 256 20 character text strings config ured as PLC Messages and Local Messages Local Messages are internal panel messages that the operator can scroll in a menu tree hierarchy PLC Messages are displayed when prompted from the PLC program A PLC Mes sage LED illuminates whenever a PLC Message is being displayed Either message type can have up to three embedded data variables one of which can be edited by using the arrow adjust buttons The panel has sealed membrane function pushbuttons that allow you to trig ger PLC actions with the push of a button These pushbuttons are used for input signals to the PLC Each pushbutton can be configured to function as one of three switch types ALTERNATE keeps its current state until the button is pushed again e MOMENTARY is activated only while the button is being pushed e PANEL SET AND PLC RELEASE sets a bit in the PLC when pressed and is reset by either the PLC program or by pressing the button again The LCD display window supports two message lines that can display up to 20 characters each The messages are programmed using the EZText Panel Programming Software The message control type may be either static text displays that have NO embedded data dynamic text messages that in clude embedded data
92. ium Acetate E Bromoform N Ammonium Gloclate F Butadiene N 84 EZ TEXT P M AUTOMATION DIRECT CHEMICAL n Butyl Acetate n Butyl Alcohol sec Butyl Alcohol tert Butyl Alcohol Butyric Acid Calcium Hydroxide Calcium Hypochlorite Carbazole Carbon Disulfide Carbon Tetrachloride Cedarwood Oil Cellosolve Acetate Chlorine 10 in air Chlorine 10 moist Chloroacetic Acid p Chloroacetophenone Chloroform Chromic Acid 10 Chromic Acid 50 Cinnamon Oil Citric Acid 10 Cresol Cyclohexane Decalin o Dichlorobenzene p Dichlorobenzene Diethyl Benzene Diethyl ether Diethyl Ketone Diethyl Malonate Diethylene Glycol Diethylene Glycol Ethyl Ether Dimethylformamide Dimethyl Sulfoxide 1 4 Dioxane Dipropylene Glycol Ether Ethyl Acetate Ethyl Alcohol Ethyl Alcohol 40 Ethyl Benzene Ethyl Benzoate Ethyl Butyrate Ethyl Chloride Liquid Ethyl Cyanoacetate Ethyl Lactate Ethylene Chloride Ethylene Glycol Ethylene Glycol Methyl Ether EZ TEXT P M Zzmuzzzzzzzoozzmnimnzzzmlzzzzzzzmeozaomnzzzzzmnoezmnuzzzzzzammnmnz CHEMICAL Ethylene Oxide Fluorides Fluorine Formaldehyde Formaldehyde 4096 Formic Acid 396 Formic Acid 5096 Formic Acid 9996 Fuel Oil Gasoline Glacial Acetic Acid Glycerin n Heptane Hexane Hydrochloric Acid 596 Hydrochloric Acid 2096 Hydrochloric Acid 3596 Hydrofluoric Acid amp 596 Hydrofluoric Acid 4896 Hydrogen Peroxide 596 Hydrogen Peroxide 3096 H
93. l ababa Cat OF Ta DA Existing System Create Project AE Save in Project gt e Click here to open this window File name EZT ext Demo Project ezx Save as type ezx v Cancel TUTORIAL AUTOMATION DIRECT 3 Step 1 Select Panel you will start your project by selecting the panel type you are using a Fromthe Main Configuration Screen click on the Select Panel Type button b The Select Panel dialog box will open Under Panel Type click on the panel type you are using to highlight it A picture of the panel will appear under Panel Preview and key features of the panel are displayed under Panel Attributes C Click on the OK button to select and close the dialog box Click here to open this window Step 1 Select Panel Step 1 Panel Preview Click here Select Panel to select EZ220P Select PLC DirectLagic K amp Step 2 Press for Select PLC configuratio Attributes 2 x20 with 5 user defined buttons and LED s Messages Scroll data entry Built in Menu System EMI filtered Power Supply to reduce communication problems OK Cancel Step 3 Configure Panel System 4 Step 2 Select PLC you will choose the type PLC you are using a Click on the DOWN arrow next to the Select PLC field to vi
94. mat Interactive messages are configured within the EZText Panel Programming Software by embedding a DATA 1 value in a PLC message An interactive message requires that you define the Format Binary or BCD and Decimal Point Position There are two types of decimal point placements PLC controlled and fixed placement decimal point entered between characters when configuring the message A PLC controlled decimal is only allowed in Data 1 using the keypad entry Data 2 and Data 3 allow you to enter a fixed point manually inserted Two PLC registers are used to store PLC controlled decimal point values one for the data value and the other for decimal point control When the decimal point is PLC controlled it must be configured in your PLC logic program For more information see Chapter 5 Configuration or your PLC Configuration Manual Arrow Adjustment Entry Arrow adjust is often used when minimum and maximum setpoint ranges are required or a setpoint value requires only minor adjustment These arrow adjustments are only possible using the UP or DOWN Arrow pushbuttons As you press the UP and DOWN Arrow pushbuttons the numeric value will increment up or decrement down one count at a time The longer you hold down the button the faster the count will increase or decrease When the adjustment is complete press the enter pushbutton and the value will be placed in the data register for display and the bit is set When the UP DOWN Ar
95. me or increasing the baud rate An alternative may be to lower the number of registers or coils per message This causes the panel to use smaller messages that the PLC should be able to respond to at a faster rate 0x0100 PLC reply length exceeded PLC nnn The driver received or is receiving a message with a length exceeding the maximum allowed by ModBus protocol from the PLC with address nnn 0x0200 Invalid write to panel register nnn A write was attempted to the panel s internal register nnnn when that register is mapped to a read only location in the PLC 0x0400 Invalid attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used DirectNet Protocol DL330 DL340 Direct Logic PLC Models D3 330 330P D3 340 0x0000 No Error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor 0x0004 Invalid Checksum This error occurs when a message with an invalid checksum is received by the unit The unit is receiving invalid data 0x0008 Protocol Error The driver has received a serial communications protocol error from the PLC The driver is unable to communicate with the PLC when this error occurs 0x0040 PLC Error Incorrect Map Size An incompatible map has been loaded into the unit The drive
96. minae P e 35 Abinuinclater RAIN DS seis ioni ho pt D art ceto et a 35 PLC Message 35 Displaying Local 36 Local Message File Structure Example 37 Local Message Menu Structure Example 38 4 TUTORIAL EZIoxt Panel Setups de 40 SETUP MOJE sioe eto deo 40 Adjust Display 40 Internal Software and Hardware Revisions 40 Preparing for Configuration 40 Installing EZText Programming Software 41 Tutorial Plan the Project using Application Worksheets 43 Tutorial Create the Project using EZText Programming SOMWA desse cM a dau dicte a eat edet 48 Tutorial Configure a nennen 57 5 CONFIGURATION Configure New System 62 Configure Existing 5 78 Connect to Panel View Panel Status and Firmware Version 79 Upgrade FIITIWOTO sos ioca teste FOU n pe nisu RUN MEC Maa 80 6 MAINTENANCE and TROUBLESHOOTING 84 TABLE OF CONTENTS
97. mmnnnzzz 2 221200 2222220200 2 Sulfuric Acid 20 Zinc Stearate Screen Overlay Cleaning The EZText Panel screen should be cleaned as needed with warm soapy water Gasket Replacement The gasket may need to be replaced if it becomes damaged or worn To replace the gasket use P N EZ TEXT L GSK To replace the gasket perform the following steps 1 The gasket is removed and replaced from the back of the unit Ensure that all pieces of old gasket have been removed from the panel enclosure surface where the gasket is affixed 2 Remove the new replacement gasket from its plastic bag 3 Remove the temporary protective covering from the adhesive side of the gasket 4 Position gasket adhesive side down over the panel gasket surface and press firmly 86 EZ TEXT P M MAINTENANCE AND TROUBLESHOOTING Troubleshooting In this section we will explain how to isolate potential problems If you cannot isolate and remedy the problem using the procedures we have outlined be low call technical support For a list of EZText Panel EZText Programming Software and PLC Driver Error Messages see Appendix C Panel Configuration Problems EZText Panel Programming Software is used to create panel applications and to download upload panel programs If you are online with the EZText Panel and communication fails the following error message is displayed e Time out Errar sure Panel is in Setup Mode To ent
98. n illustration just enough to start the custom label into the slot Hold the overlay up with the ramp Use ramp tool to lift tool and start the custom label into the slot illustration 4 overlay Illus 3 5 Once the label has been started into the slot move the ramp tool behind the label insert and use as a rampto guide the label insert into the slot until properly positioned illustration 5 6 Push label tab down into trim channel with the ramp tool illustration 6 Use ramp tool to nme 7 Repeat this procedure for the annunciator lamp label if custom label into slot required 8 Replace the rubber trim by firmly pressing the barbed rib into the molded channel in the front panel housing Use tool as a guide and position label over buttons r 5 New Function Key Label installed gt Use ramp tool to push custom label tab into the trim Ilus 6 2 17 HARDWARE INSTALLATION AUTOMATION DIRECT EMI Noise Filter Installation Communications Cable 18 i CYLINDER 1 00 MAX SNAP ON FERRITE CORE EZText Panels are supplied with two ferrite cores that should be attached to the cables prior to installation of the EZText Panel These cores are required to suppress EMI emissions that are conducted through the Power Cable and the Communications Cable The figure below shows the ferrite cores properly installed Attach the cores within one
99. n you configure the PLC ladder logic use the bit assignments as shown in the dialog box above to control the three annunciator lamps White represents OFF 17 Click on the OK button to save the register address and exit the screen 18 Now you are ready to configure Local and PLC 2 3 Messages Click on the Message button as shown to Configure Panel System the right The screen at the Ft sdtesses top of the following page will appear EZ TEXT P M 69 CONFIGURATION 70 AUTOMATION Message edit Select Local or Step TYPE MESSAGE TEXT AND OPTIONAL EMBEDDED DATA 3 T EMBEDDED DATA TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE Local Local Hesse DATAT CTL 1 READ WRITE ED Local Messages Data Type fect gt ja f C contre led Perl Paint FUG Messages dd next PLC Inset dem a Message mm MEC DATA2 CTL 2 READ ONLY A A p lirt 4 H 2 2 2 SEDI CUT nu i MEC DATA3 CTL 3 READ ONLY A Total EE Panel of messages PLC Address HELP CANCEL OK T AGGIES Of 256 Database 3 AVG a decima nto th 19 For Step 1 choose to configure a Local PLC Message Local Messages are messages stored in the panel in a menu hierarchy and provide information and instructions to the operator PLC Messages are triggered b
100. nfigure a PLC ladder logic program to use with the demo project Takes you through the steps necessary to create an EZText Panel project using the programming software and application worksheets Shows you how to transfer a project to the panel EZ TEXT P M INTRODUCTION Configuration Step by step instructions for configuring the EZText Panel using the EZText Programming Software are provided eg Maintenance and Troubleshooting Instructions for maintaining the EZ 220P panel are provided including Fuse Heset Precautions Chemical Compatibility Cleaning and Gasket Replace ment Troubleshooting section aids in diagnosing problems you might encounter when installing or operating the panel Provides steps to take to isolate and correct problems Application Worksheets are provided to help plan implement your system configuration Appendix B Wiring diagrams for several PLC cables are provided Error Message for PLC Drivers EZText Panel EZText Programming Software EZ TEXT P M 3 INTRODUCTION Introduction to the EZText Panel The EZ 220P EZText Panel provides a man machine interface to your PLC automation system The panel provides features such as 5 user defined push buttons with LED indicators annunciator lamps arrow adjust buttons a nu meric keypad and a built in menu system The panel communicates with a PLC us
101. nformation included in this document MANUFACTURED by AVG AUTOMATION 4140 Utica Ridge Bettendorf 52722 1327 sew MARKETED by AUTOMATIONDIRECT COM p 3505 Hutchinson Road Cumming GA 30040 Phone 1 800 633 0405 or 1 770 889 2858 Fax 1 770 889 7876 www Automationdirect com MAN EZTXT KP 4 01 TABLE OF CONTENTS WARNING Caution inside cover Table 6 CONTENTS E a a eee ee Manual Revisions a enn IV V 1 INTRODUCTION 2 gt 2 Introduction to the EZText 4 What you need to get started 5 COL E ae le oer mn A 5 loi i us 5 Need UG E tei tel 5 HELP Mr 5 PEG nia nee eter torr eter etre E 5 Technical Support eee 6 eq ME PLCs Supported by EZText 8 PLC and Programming Cable Part Numbers 9 Acce
102. not the correct map entry size the driver expects 0x0100 Invalid Write to EZText Panel register r This error occurs when an attempt is made to write to a register r when r is mapped to read only element 0x0400 PLC Message Time out This error occurs when reply or error is seen within the time out time in the EZText Panel PLC attributes If the EZText Panel is displaying time out errors the timeout may need to be increased 0x2000 Invalid PLC attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used C 12 AUTOMATION DIRECT APPENDIX EZText Panel Error Messages READ ONLY VALUE This message indicates that the operator has tried to edit to a read only data item INVALID This message indicates that the operator has entered an illegal password NO DATA SET This message indicates that the operator has tried to enter a data item in a message that contains no data items OUT OF RANGE This message indicates that the operator has entered a value in a data item that is out of range C 13 APPENDIX EZText Programming Software Error Messages AUTOMATION DIRECT Error Codes are divided into categories and are numbered with prefixes and 3 digits as follows PLC DLL Errors Communications Errors Cxxx Tag Errors T XXX Message Errors Mxxx Miscellaneous Errors ZXXX PLC DLL Error Messages Error P001 L
103. nt must be received within the time out period After the message has been sent twice with no response the time out message will be displayed Driver Errors for Micrologix SLC 500 with DF1 Full Duplex Protocol 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have incompatible revision 0x0002 PLC error incorrect map size This error occurs when an incompatible map is loaded into the unit The driver will not attempt to communicate with the PLC when this occurs 0x0004 Limit of elements per screen exceeded This occurs when there are too many register on the display that can be monitored 0 0008 PLC MSG time out CMDzX This error occurs when the unit does not receive a reply to its command The unit will retry a command and wait for the specific time out period before reporting this command The command ID causing this error is reported CMD OxAA READ CMD OXA2 WRITE 0x0010 Invalid PLC attributes using defaults This will occur if the PLC driver receives an invalid set of attributes The default attributes will be used when this occurs AUTOMATION DIRECT 0x0020 PLC bad checksum This occurs when a reply with an invalid checksum is received by the unit The command ID of the command that incurred the error is reported as part of the message CMD OXAA Read CMD OXA2 Write 0x0040 PLC Error STS XX EXTSTS XX CMD ZZ This is reported when a controller respond
104. ntenance gt Allen Bradley PLC Help Topics 1 0 DirectLogic PLC Help Topics 2 DirectLogic PLCs B Communications Setup zi A K Sequence Protocol B K Sequence Protocol E Direct Logic K Sequence Attri B K Sequence Mapping ERK Sequence Driver Errors DirectNet Protocol excksst DL330 0 0008 Protocol Error The driver has received serial communications protocol error fromthe PLC The driver is unable to communicate with the PLC when this error occurs 0x0040 PLC Error Incorrect Map Size An incompatible map has been loaded into the unit The driver will not attempt to communicate with the PLC when this error occurs 0x0080 Invalid write to panel register nnn A write was attempted to the panel s internal register nnnn when that register is mapped to a read only location in the PLC 0x0100 PLC Communications Timeout DirectNet Protocol DL330 DL340 The panel is unable to communicate with the PLC 0x0200 Invalid attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used ModBus Addressing RTU gt DirectLogic PLC Wiring Diagrams 2 General Electric PLC Help Topics 2 gt Modicon ModBus RTU PLC Help o gt mron PLCs hink n Do Modbus Protocol e You may also notice that the Pushbuttons Pushbutton LEDs an
105. o the Folder Level 1 3 Press F1 to turn ON or OFF YO and turn LAMP 1 Red 4 Press F2 to turn ON Y1 and LAMP 2 Green for 5 seconds 5 Press F3 to display PLC Message No 1 6 Press F4 to turn ON Y2 and LAMP Amber Either press F4 again to turn it OFF or turn on XO in the PLC If the PLC turns OFF F4 message will be displayed 7 Press F5 to see an alternate button with flashing LED CONGRATULATIONS You have now successfully configured an EZText Panel P DEED 11213 grogo Soe 60 EZ TEXT P M Configuration In this chapter Configure New System Step 1 Select Panel Step 2 Select PLC Step 3 Panel System PLC Address Setup Configure Local and PLC Messages Configure Existing System Connect to Panel View Panel Status and Firmware Version Upgrade Firmware CONFIGURATION This section will take you through the steps necessary to configure a new system edit an existing system view panel status and upgrade the EZText Panel firmware We recommend that you go through the tutorial in Chapter 4 page 39 before configuring your EZText Panel If you don t already have the EZText Programming Software installed on your computer go to Chapter 4 Tutorial page 41 Configure New System 1 Click on the EZText Editor Icon to open the EZText Panel Programming Software The following screen will appear 58 EZText Programming Software i OF XI File View Port Help D
106. oad dll Procedure failed Unable to validate PLC address Possible reason Unable to locate correct PLC DLL Reason A PLC dll file has been moved or deleted from the program directory Solution Reinstall the software Error P002 Unable to load library PlcUtils dll Error P003 Unable to load PLC dll Error P004 Unable to unload PLC dll Error P005 PLC DLL load failed Reason Unable to load selected PLC dl Solution 1 Try closing all other applications and retry 2 reboot the system 3 reinstall the software Error 006 PLC1 is not compatible with PLC2 Do you want to change the PLC anyway Error P007 Unable to rebuild the address for new PLC Reason When changing PLCs check the addressing in the PLC manuals to see if they are compatible same addressing type is followed in both PLCs If they are not compatible then the database is no longer valid and the addresses will have to be reentered Communication Error Messages Error C001 The panel connected to the PC is different from the configured one Reason When writing to the panel if the panel type selected does not match the panel that the computer is physically connected to the program loader will not upload the project Solution Select appropriate panel type for the connected panel Error C002 Cannot Locate the Driver File Reason Driver file plx has been moved or deleted from the program directory Solution Reinstall the software C 14 A
107. ommunicate with a PC you will have to enter the SETUP Mode see following paragraph Connect a Programming PC To program the EZText Panel you must put the panel into SETUP Mode When the panel is powered up it will be operating in RUN Mode The panel will go through Self Initialization before it enters Run Mode you must wait until this is accomplished before entering Setup Mode To enter SETUP Mode you must press and hold the UP Arrow button while simultaneously pressing the DOWN Arrow button While in SETUP Mode you may also adjust the screen contrast by pressing the UP DOWN Arrows The EZText Panel is configured using a PC running the EZText Panel Programming Software When you are ready to download the program connect the programming cable EZTEXT PGMCBL to the serial port of the panel and the serial port of the PC A wiring diagram for the programming cable follows EZ TEXT P M AUTOMATION DIRECT HARDWARE INSTALLATION P N EZTEXT PGMCBL PC COM Port RS 232 EZTEXT Panel D sub 15 pin Male D sub 9 pin Female Connect a PLC Connect your PLC to the EZText Panel one of the cables listed below Part Number Cable Description Direct Logic PLC RJ12 port DLO5 DL105 DL205 DL350 amp DL450 RS 232C EZ 2CBL 1 Direct Logic VGA Style 15 pin port DL250 RS 232C EZ 3CBL Direct Logic PLC RJ11 port DL340 RS 232C EZ ACBL 1 Direct Logic PLC 15 Pin Dsub port DL405 RS 232C EZ ACBL 2
108. one was not expected 0x0008 Invalid Checksum Received This error occurs when a message with an invalid checksum is received by the unit 0x0010 Incorrect Reply The driver received an incorrect or unexpected reply from the PLC with address nnn 0x0020 Error PLC nnn error The driver received a ModBus message exception code from the PLC The error strings are Illegal Function The PLC received an invalid function code Illegal Data Address The address requested is not allowable for the PLC This may appear instead of a time out when a PLC is in bridge mode to a ModBus Plus network The PLC that the Panel is communicating with will return this error if the message could not be passed on to the addressed PLC Illegal Data Value The value in the data field is not allowed for the PLC Slave Device Failure An unrecoverable error occurred in the PLC Acknowledge The PLC requires more time to process the message Slave Device Busy The PLC is processing a long command and is not ready for a new one APPENDIX APPENDIX AUTOMATION DIRECT Negative Acknowledgment The PLC cannot perform the function requested Memory Parity Error An error was detected in the PLC memory 0x0040 Broadcast not allowed in read command If a broadcast message to read was attempted 0x0080 PLC time out PLC nnn The EZText Panel is unable to communicate with the PLC with address nnn This may be corrected by increasing the time out ti
109. program Panel Acknowledge Button Release ACK F1 is set by the Panel Bit 10 in Button Word This is the panel acknowledging to the PLC that it has reset the button Annunciator Lamps Annunciator Lamps use one 16 bit register All bit designations are in octal 0 7 and 10 17 used by DirectLogic PLCs Use bits through 15 for PLCs using decimal numbering ANNUNCIATOR BIT READ PLC WORD TO PANEL BITS 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 LAMP LAMP LAMP LAMP LAMP LAMP 3 3 2 2 1 1 LAMP 1 Left Lamp Bits 0 and 1 LAMP 2 Center Lamp Bits 2 and 3 LAMP 3 Right Lamp Bits 4 and 5 NA not used DO NOT use for other PLC program addresses To have the lamps illuminate in a particular color or not to illuminate at all set the bits in your PLC Ladder Logic as follows Color LAMP 1 LAMP 2 LAMP 3 BIT 0 BIT 1 BIT 2 BIT 3 BIT 4 BIT 5 je _ m je ov fo fos for ow fou 30 2 LEARNING THE FEATURES PLC Message Registers The EZ 220P panels have 2 lines of PLC Message display Each message line references a user defined register in the PLC The registers are assigned using the EZText Programming Software The panel monitors each register for a value message number and displays the message associated with the value i e a value of 3 displays message 3 AUTOMATION DIRECT Embedd
110. r defined in the EZText Programming Software manually or with an Interactive Message programmed into the panel file structure Displaying PLC Messages Static Message Operation To display a Static PLC message you simply put the message number 1 256 in the appropriate PLC register These messages are text only no embedded data Dynamic Message Operation Dynamic messages are text messages that include embedded data These messages present the operator with important PLC data You may program message numbers 1 256 to be used as dynamic messages Dynamic messages may be displayed on either the top or bottom line The maximum number of digits that may be displayed is five if Binary data format or four if BCD Use the EZText Programming Software to configure Dynamic messages See Section 5 Configuration for more information Interactive Message Operation An interactive message is a text display that allows operator data entry Use these messages to enter or change values that are stored in PLC registers When the interactive message is displayed the operator can enter data Check EZ TEXT P M LEARNING THE FEATURES DIRECT the PLC product user manual to verify which data formats are supported Depending on the PLC the data format will be either Binary or BCD Binary Coded Decimal Five digits may be entered in a 16 bit register using Binary data format Four digits may be entered in a 16 bit register using BCD data for
111. r will not attempt to communicate with the PLC when this error occurs C 8 APPENDIX 0x0080 Invalid write to panel register nnn A write was attempted to the panel s internal register nnnn when that register is mapped to a read only location in the PLC AUTOMATION DIRECT 0x0100 PLC Communications Timeout The panel is unable to communicate with the PLC 0x0200 Invalid attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used GENERAL ELECTRIC PLCS 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor 0x0004 PLC Time out X YYYYY This error results from a loss of communication with a PLC The X shown stands for the PLC that timed out This will be a number one through 16 or default The YYYYY stands for the actual SNP X ID string entered for the PLC that timed out If the SNP X ID string is a null string the space after the equal sign will be the last character in the error string 0x0008 Invalid PLC Attributes using default The attributes passed from the program loader or the existing attributes in memory do not match those expected by the driver The default attributes will be used and normal operations will commence 0x0010 Invalid Write
112. re perform the following steps s e Place the CD into your CD ROM Drive oa windows Update e From Windows click on the Start Button and then click on d Run from the menu The Run dialog box will pop up u em L Open Office Document vs e Microsoft Network At the prompt type D or your CD Drive setup exe or click on the Browse Button and find the Setup exe file for Programs 4 EZText Programming Software x Favorites ae Click on the OK button to begin the installation The t EZText Programming Software Installation Screen will Eh Settings Find Follow the onscreen prompts to load the software Help 99 Bun EN Run EAE amp Log Off DICKENS 5 Type the name of program folder or document and z Shut Down Windows will open it for you Open DA Cancel Broye 2 41 TUTORIAL AUTOMATION DIRECT Installation Screens 42 s1 EZText Programming Software Text Programming Software Version 1 0 Installation Designed and Manufactured by AVG Marketed by AutomationDirect Com Software License Agreement Please read the following License Agreement Press the PAGE DOWN key to see f the rest of the agreement Autotech Technologies L P Electronic End User License Agreement NOTICE TO USER THIS 15 CONTRACT
113. rows are used to increment or decrement a value the cursor is disabled and will not be visible again until you press enter esc or return from a PLC Message Arrow adjustment does not work when using decimals Numeric Keypad Entry Numeric Keypad entry is used when a decimal point is being used and is the preferred method for data entry instead of arrow adjust The decimal point button must be used when entering a decimal value Annunciator Lamps There are three tri color lamps located above the LCD Message Display They can be illuminated as red amber or green through the PLC program PLC Message LED The PLC Message LED will illuminate any time a PLC message is being displayed Press the esc key to exit the PLC message and return to Local Messages Press esc again to re display the last PLC message EZ TEXT P M 35 LEARNING THE FEATURES DIRECT Displaying Local Messages In a Local Message the first message root level or folder in the hierarchy is displayed on the top line at start up and the following message or folder is displayed on the second line A plus is displayed in front of a folder s or subfolder s name if it is closed If a folder or subfolder is open a minus is placed in front of the name Any messages within that folder will be displayed below it Local Folder 1 Folder 2 Local Folder 2 Local Message 2 1 You may use the UP DOWN Arrow buttons to scroll down to the next message
114. s to a command with an error The error code is shown and can be looked up in the Allen Bradley documentation The command ID of the command causing the error is reported CMD OXAA Read CMD OXA2 Write 0x0080 PLC Nack Error This error is reported when a controller responds to a command with a negative acknowledgment 0x0100 PLC element read only This is reported when an attempt is made to write to an element with a read only map entry Read only map entries are input file output file and all discrete entries The driver can only read discrete entries it cannot write to a single bit within a word 0x0200 PLC TX buffer full The error is reported if the transmit buffer becomes full in the PLC driver 0x0400 PLC error no reply This occurs when the DF1 modules indicate the PLC has no reply to the last message It is usually displayed when the unit reestablishes communications after a PLC message time out error This can also occur when the panel message time out is too short If the PLC message time out does not give the PLC enough time to respond to the message this error will be displayed 0x0800 Error code xx This is reported when the PLC driver encounters an unknown error This should never occur DIRECTLOGIC PLCS K Sequence Protocol Direct Logic PLC Models DL05 DL105 D2 230 02 240 D2 250 D3 350 D4 430 D4 440 D4 450 0x0000 No Error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have
115. s when a PLC generated message is being displayed Local Messages are also displayed in the LCD Display Window Local Mes sages provide pertinent information or instructions to the operator and are dis played in a menu hierarchy They can also be programmed to display values from a PLC register that the operator may change using the EZText Panel control buttons You may create Folders to group messages pertaining to the same topic Local Messages and Folders can be grouped in up to 3 levels using the EZText Panel Programming Software The first character in a Folder message display is a or indicating folder status closed or open The next 19 characters of the display are for the Folder text For Messages all 20 characters are used as message text Local Messages allow the operator to select and initiate user defined interaction See Chapter 3 Learning the Fea tures for more information EZ TEXT P M AUTOMATION DIRECT INTRODUCTION Rear Panel Indicators TXD LED This LED will toggle on and off to TXO signal activity on the transmission line KI SERIAL PORT COMMUNICATION RXD LED This LED will toggle and off to signal activity on the receive line esc A sel enter ater Valve Bl Po POM sn ol Water ater EZ TEXT P M 13 INTRODUCTION Specifications Display Type Character Height Keypad Ov
116. se one 16 bit register All bit designations are octal 0 7 and 10 17 used by DirectLogic PLCs Use bits 0 to 15 for PLCs using decimal numbering BUTTONS BIT WRITE PLC WORD FROM PANEL QUI QUE Gp o d er F1 F5 Function Pushbuttons 1 5 ENT Enter AY Arrow UP DOWN ACK 1 5 Panel acknowledge of PLC button release NA not used Do not use for other PLC program addresses Bits 0 7 are set when pressing the corresponding button on the panel Bits 10 14 are set when the Panel Set and PLC Release Option is selected for the corresponding Function Pushbutton and the Release Bit for that button is set by the PLC in the LED BIT READ PLC WORD LEDs LEDs use one 16 bit register All bit designations are in octal 0 7 and 10 17 used by DirectLogic PLCs Use bits to 15 for PLCs using decimal numbering LED BIT READ PLC WORD TO PANEL 40001 637 949 535634 633 632 CRI C30 C31 C26 C25 ej CAA CRI CRO REL REL REL LED1 LED5 Only used when By PLC has been chosen REL F1 REL F5 Used by PLC to release a button that is set by the panel NA not used Do not use for other PLC program addresses 44 EZ TEXT P M AUTOMATION TUTORIAL EZTEXT PANEL APPLICATION WORKSHEET 4 ANNUNCIATOR ANNUNCIATOR LAMPS BIT READ PLC WORD V406e0A PLC Addresses 4 Assign a PLC Word LAMP1 BITO C4 1 C4 V40602
117. ssage or Folder will be placed above the highlighted Message or Folder To delete a Message or Folder click on it to highlight it and then click on the Delete button EZ TEXT P M 73 CONFIGURATION AUTOMATION DIRECT p To save your messages click on the OK button at the bottom of the Message Edit window To exit without saving click on the Cancel button 20 PLC Messages are triggered by a value in a PLC register The PLC Message LED will illuminate to show the operator that the PLC has triggered the message To program a PLC Message click on the Add Next PLC Message button PLC Message LED illuminates to indicate panel is displaying a PLC triggered message a Typein text up to 20 characters in the Message Text field The 20 character maximum includes Data Items also if you choose to enter them You will see the Message Length value change as you enter characters to let you know how many you have used The current Message Number and Total Number of Messages of 256 programmed are also displayed for your information Step TYPE MESSAGE TEXT AND Step OPTIONAL EMBEDDED DATA to accent 2 3 Message edit Message legt Message edit Select Local or OOOO 7 EMBEDDED DATA DES e TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE To configure a message out Merge DATA1 CTL 1 READ WRITE ig Local Messages PI
118. ssories and Optional Equipment 4 9 Front Panel Fealul85s bari 10 Operator Controls and Indicators 10 PEG Message LED 10 Control Pushbulblofis x5 m eee E cu Gn 11 F rictlon PUSMDUTIONSs s 11 Pushbutton LED 11 Annu unciator db s 11 Data Entry Keypad Pushbuttons 12 Character LCD Display with LED Backlight 12 WICSSA0 OS I CERO NEN 12 Rear Panel Indicators 13 ele sienjleriilel fem 14 2 HARDWARE INSTALLATION CUSTOMMIEAD CIS iia sh 16 ae EI NM cece eet 16 Install Custom Labels 2 eoe er do cla lee 2 17 EMI Noise Filter Installation 12 2 18 T 19 STUD MOUN NG CENE rc c 19 Model EZ 220P EZ 220P DEV Outline Dimensions 19 Model EZ 220P EZ 220P DEV Cutout Dimensions Mounting 20 DIN CLIP MOUNTING
119. t using EZText Programming Software Configure a PLC TUTORIAL EZText Panel Setup 40 SETUP Mode In order to download the program to the EZText Panel using the EZText Panel SETUP MODE Programming Software you must be in the Setup Mode Setup Mode is also where you DRU REU will adjust the display contrast of the EZText Panel The EZText Panel will start up in the RUN Mode To access the SETUP Mode follow these steps 1 Press the UP Arrow Pushbutton and hold while simultaneously pressing the DOWN Arrow Pushbutton to enter the SETUP Mode 2 At any time you may press the Escape esc button to go back to RUN Mode You will be taken back to the start of the Local Message menu cursor is placed at root level when you return from setup Adjust Display Contrast You may only adjust the Display Contrast when in Setup Mode To adjust the display contrast use the UP and DOWN Arrows to increase or decrease the contrast Internal Software and Hardware Revisions While in SETUP Mode the Panel Hardware Revision Driver Revision Boot Revision and Exec Firmware Revision numbers will display on the panel Preparing for Configuration If you prepare and plan ahead of time your use of the EZText Panel Programming software will be successful Below are a few important steps to take to prepare to program your application s Prepare your personal computer and ensure proper installation of the EZText Panel Programming
120. the Max value to 1999 settings are shown in the screen capture above This will limit what value can be entered by the operator k Click on the Press to accept Message edit button to save it EZ TEXT P M 53 TUTORIAL Messages Add next PLC Message 001 Button Message 002 PLC Release Bit Ackn 003 ESC for Local Msgs Delete Message Number d 9 To create PLC Messages 001 002 and 003 as shown in the screen capture above perform the following steps a b Click on the Add next PLC Message button Type in the Message Text field F3 Button Message Click on the Press to accept Message edit button to save it Click on the Add next PLC Message button in the Message Text field PLC Release Bit Ackn Click on the Press to accept Message edit button to save it Click on the Add next PLC Message button Type in the Message Text field ESC for Local Msgs Click on the Press to accept Message edit button to save it 10 You are now finished configuring the messages for this tutorial click on OK to exit the Message Edit screen 11 The final part of Step 3 is to configure the panel P system PLC addresses To addresses click on the Configure Panel System uic PLC addresses button 54 Annunciator Buttons Leds Step configure PLC 3 EZ TEXT P M AUTOMATION DIRECT TUTORI
121. the PLC with address nnn 0x0020 Error PLC nnn error The driver received a Modbus message exception code from the PLC The error strings are Illegal Function The PLC received an invalid function code Illegal Data Address The address requested is not allowable for the PLC This may appear instead of a time out when a PLC is in bridge mode to a Modbus Plus network The PLC that the EZText Panel is communicating with will return this error if the message could not be passed on to the addressed PLC Illegal Data Value The value in the data field is not allowed for the PLC Slave Device Failure An unrecoverable error occurred in the PLC Acknowledge The PLC requires more time to process the message Slave Device Busy The PLC is processing a long command and is not ready for a new one Negative Acknowledgment The PLC cannot perform the function requested Memory Parity Error An error was detected in the PLC memory 0x0040 Broadcast not allowed in read command If a broadcast message to read was attempted 0x0080 PLC time out PLC nnn The EZText Panel is unable to communicate with the PLC with address nnn This may be corrected by increasing the time out time or increasing the baud rate An alternative may be to lower the number of registers or coils per message This cause the EZText Panel to use smaller messages which the PLC should be able to respond to at a faster rate 0x0100 PLC reply length exceeded PLC nnn
122. the enter pushbutton is pressed When completed the operator will press the enter pushbutton and the value will be written to the PLC Press esc to abort or cancel the adjustment without writing the value to the PLC Function Pushbuttons There are 5 Function Pushbuttons that are user defined They may be config ured as one of three switch types Alternate Momentary or Panel Set amp PLC Release described on page 29 They are configured as discrete input signals to the PLC These pushbuttons are label F1 through F5 or may be custom labeled to suit their function or application LEDs Function Pushbuttons Pushbutton LEDs There are LEDs located above each of the user defined pushbuttons These LEDs can indicate if the pushbutton status condition is ON or OFF or they can be controlled by the PLC You may choose the LED Control while configuring your panel see Configuration Chapter 5 There are three different controls By Button By Button amp Flash or By PLC that will determine LED response when the pushbuttons are pressed Annunciator Lamps The EZ 220P Model contains 3 tri color Annunciator Lamps above the LCD message window Each of these lamps may be programmed to illuminate in green amber or red and may be labeled to fit your application The lamps are turned ON and OFF through your PLC ladder logic program They are config ured with EZText Programming Software and may be configured to display status
123. to panel register xxx There was an attempted write to panel internal register number xxx which is mapped to an address which has read access only 0x0020 PLC Message Error A communications error occurred which resulted in an invalid message It could also indicate that an address was requested which is out of the range limits of the PLC 0x0040 Incorrect Map Size This error occurs when a map is stored that is not the size the PLC expects APPENDIX MITSUBISHI PLCs AUTOMATION DIRECT 0x0001 Incompatible Revision This error will be displayed when the driver and exec have incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many elements on the display to monitor 0x0004 Communications Error This error occurs when there is an error involving communications between the panel and PLC A communications error results from one of the following no or bad physical connection between panel and PLC bad checksum in reply from the PLC bad checksum in command from the panel bad command from the panel bad format of command from the panel or unexpected reply from the PLC 0x0010 Invalid Write Panel register xxxx This error will occur when an attempt to write to a read only MFX element The panel register xxxx contains the address of the MFX element that is read only 0x0020 PLC Message Time out This message occurs when the unit does not receive a reply to its command The
124. ton is turned ON when the button is pressed and turns OFF when pressed again or when turned off by the PLC PLC Button Release Bits use Bit 10 through Bit 14 Octal or Bit 8 through Bit 12 Decimal If the button is ON the PLC can release the button by setting the corresponding release bit Panel Acknowledge of PLC Release Bits use Bit 10 through Bit 14 Octal or Bit 8 through Bit 12 Decimal The panel turns ON these bits to acknowledge the PLC Release Bits 13 Enter a LED Bit Read PLC Word and a Buttons Bit Write PLC Word address This register controls LEDs and PLC Button a eee ey el Read Write i uttons Bit Write r This register controls Buttons and Panel Acknowledge must be Read Write 14 Click on OK to save your Button LED control selections 15 Now you are ready to configure the Annunciator Lamps Click on the Annunciator Button shown below Messages Buttons Leds Step p mn Y Configure Panel System BABES PLC addresses EZ TEXT P M AUTOMATION DIRECT CONFIGURATION The following screen will appear Annunciator Setup x PLC Read Word Bits v40602 O LAMPI BITO 0 BIT2 0 BIT4 0 BIT1 0 0 BIT5 0 E Amber BITO 1 BIT2 1 BIT4 1 BIT1 21 1 BIT5 1 Green BITO 0 BIT2 0 BIT4 0 BIT1 21 BIT3 21 BIT5 21 E 16 Enter a PLC address in the PLC Read Word Bits field Whe
125. ults This error is reported when the PLC driver receives an invalid set of PLC attributes The default attributes will be used when this error occurs 0x0020 PLC Bad checksum CMD X This error occurs when a reply with an invalid checksum is received by the unit The command ID of the command that incurred the error is reported as part of the message 0x0040 PLC Error STSzxx EXTSTSzyy CMD zz This error is reported if a controller responds to a command with an error The error code is shown and can be looked up in the Allen Bradley documentation The command ID of the command causing the error is reported APPENDIX AUTOMATION DIRECT 0x0080 PLC Nack Error This error is reported if a controller responds to a command with a negative acknowledgment error 0x0100 PLC Element Read Only This error is reported if an attempt is made to write to an element with a read only map entry Read only map entries are INPUT file OUTPUT file and the control word of TIMERS COUNTERS and CONTROL structures 0x0200 PLC Transmit Buffer Full The error is reported if the transmit buffer becomes full in the PLC driver 0x8000 Error Code XX This error is reported when the PLC driver encounters an unknown error This should never occur Time outs This specifies the amount of time the EZText Panel will wait for a reply to a message before triggering an error Each message sent to the PLC must be acknowledged by the PLC The acknowledgme
126. ur EZText Panel and allows you to plug into the power receptacle A pinout is shown below An external power supply is adapted to supply operating voltage to the EZText Panel The power supply must deliver a range of 20 to 30 VDC In multi panel applications if separate power supplies are used please ensure the electrical ground common does not have a great potential difference In a multi panel application the power supply must maintain the specified voltage and current consumption under all conditions this includes powerup for each of the individual units Please refer to the specifications on page 14 for the individual units of your power source on the unit is connected to the lead and chassis GND on the unit i d to th L 24VDC 20 30 VDC on the unit is connected to the FN chassis ground of the cabinet It is recommended you use a regulated 2 Chassis Ground power source isolated from relays jd valves etc The Serial Port may be used to connect your panel to a programming computer PC or a Programmable Logic Controller PLC You will only need to connect to a PC when you initially configure and program the EZText Panel The Serial Portis then available for connection to the PLC When you power up the EZText Panel it will come up in RUN Mode While in RUN Mode the Serial Port will only communicate with a PLC To program the panel and have the Serial Port c
127. ut software and firmware upgrades To Upgrade Firmware 1 Place the panel in Setup Mode by pressing the UP DOWN arrows on the EZText Panel simultaneously 2 Under the Panel Menu click on Upgrade Firmware The following screen will appear Upgrade firmware Ea m Select firmware file The firmware upgrade file usually named as EZx xY d hes being the firmware revision and xxx being the panel type i e EZ220A1 hex Please select EZxxx d hex or the file under which you have saved the firmware upgrade file Firmware will be generally stored under ext firmware directory CAUTION Loading the firmware will replace the current firmware in the panel and the user program in the panel will be lost when the firmware is updated Press OK to continue OK Cancel Help 3 Click on the Browse button The window shown below will open to the default folder Firmware located in the EZText Program directory If the firmware file has been downloaded from the Automationdirect com website to another location navigate to the new firmware file hex file Look in Firmware Files of type Firmware Files hex Cancel 80 EZ TEXT P M CONFIGURATION There are five types of firmware files hex for the different types of EZText Panels EZ220xy for the EZ 220 panel EZ220Lxy for the EZ 220L panel EZ420xy for the EZ 420 panel EZ220Pxy
128. utions e not press sharp objects against the pushbuttons or screen overlay e Do not strike the panel with hard objects e not press the pushbuttons or screen overlay with excessive force e the panel is mounted and has power applied do not place any objects over the ventilation slots This will result in heat buildup and may damage the unit Screen Overlay Chemical Compatibility The screen overlay has a polycarbonate surface The following list is provided to make you aware of the general compatibility between chemicals that may be present in your work environment and the polyester surface of the overlay Use the chart to determine those chemicals that are safe to use around your EZText Panel and those that may harm the overlay The list rates these chemi cals as E Excellent G Good F Fair and N Not Recommended Be cause the ratings are for conditions at 134 F 57 C consider all factors when evaluating your application CHEMICAL RATING CHEMICAL RATING Acetaldehyde N Ammonium Hydroxide 5 N Acetamide N Ammonium Hydroxide 30 N Acetic Acid 5 G Ammonium Oxalate E Acetic Acid 50 G Ammonium Salts G Acetone N n Amyl Acetate N Acetonitrile N Chloride N Acrylonitrile N Aniline N Adipic Acid E Benzaldehyde N Alanine N Benzene N Allyl Alcohol Benzoic Acid G Alum Hydroxide N Benzyl Acetate G Aluminum Salts G Benzyl Alcohol G Amino Acids E Bromine F Ammonia N Bromobenzene N Ammon
129. values can have in a project The maximum number of Embedded Data values in a project is 300 10 How do I get my panel into Setup Mode To get the panel into Setup Mode press and hold the up arrow key while simultaneously pressing the down arrow key To exit Setup Mode press the ESC key 11 How do I get my panel to display PLC Messages To display a PLC message using your ladder logic place the number of the PLC Message you wish to display into one of the PLC Message Line Addresses up to four if using the EZ 420 When the message number is placed in this register the panel will display the message corresponding with that number Example want to display PLC Message One on Line One of my panel display Using the ladder logic write a value of 1 to register V2000 which is set as PLC Message Line Address One The panel displays PLC Message One on Line One of my panel display The message will remain on the display until the ESC key is pressed 12 Why won t the panel display the same PLC Message twice in a row on the same message line This is because the message line must be reset by either setting the Line Register to zero or by changing the value in the Line Register to some unused PLC Message number 13 Why do PLC Messages not clear when the ESC key is pressed The panel locks out all key presses for 3 seconds after a PLC Message is displayed in order to ensure the operator has a chance to read the message Pressing ESC 3 s
130. w Qu FLC Insert a PLC M Message Message Message zd i 001 PLC Message 1 002 PLC Message 2 004 PLO Message 4 Click on 004 PLC Message 4 in the message field to highlight it and then click on the Insert a PLC Message button PLC Message Number 003 will appear above PLC Message Number 004 and you may enter the new message M prm zi EN PLC Message 1 PLC Message 2 PLC Message 4 75 CONFIGURATION 76 AUTOMATION DIRECT i Be aware that when programming messages out of sequence that the blank messages are counted in the Total Messages allowed The following CAUTION message will appear when you enter a message number higher than the next number in sequence E Text 17 CAUTION When changing message number to a higher number al unused lower message numbers will be sent as blank messages when the program transferred to the panel Blank messages will be counted as part of the maximum allowable messages 256 total Proceed If you have skipped more than one message number e g you have programmed messages 1 through 4 skipped messages 5 and 6 and then programmed 7 and highlight message 7 and click on Insert a PLC message the following dialog box will appear asking you to enter the number e g 5 or 6 of the message you want to insert Insert Message Enter a message number between 4 and r
131. y a value in a PLC register The PLC Message LED will illuminate to tell the operator that the PLC has triggered a message The buttons will not respond for 3 seconds after the PLC Message has been triggered to ensure that the operator has a chance to read the message See step 20 next step to program a PLC Message To program a Local Message perform the following steps a Next to Local Messages click on the Add Local Folder button or the Add Local Message Button Step Select Local or Click on this button to add a folder Messages Click on this button to add a message EZ TEXT P M b Under Step 2 type up to 20 characters the Message Text field NOTE Folders can have up to 19 characters maximum Step 3 click on the Press to Accept Message Edit button The message text you have typed in will appear in the Local Message field 1 Enter text here 2 Click here to accept text Step PE MESSAGE TEXT AND Step OF TIONAL EMBEDDED DATA Press to accept 2 3 Message edit Message Text focal Message 1 Message length 15 Local Messages Insert Insert Delete esana Folder Message 3 Configured Message will appear here Total characters in current message is shown here 2 8 Local Messages d Ifyou want to embed data from a PLC register in a Local Message place the cursor in the message where you want the value to appear and press F5 or CTRL 1 for Data
132. ydrogen Peroxide 90 Isobutyl Alcohol Isopropyl Acetate Isopropyl Alcohol Isopropyl Benzene Kerosene Lactic Acid 3 Lactic Acid 85 Methoxyethyl Oleate Methyl Alcohol Methyl Ethyl Ketone Methyl Isobutyl Ketone Methyl Propyl Ketone Methylene Chloride Mineral Oil Nitric Acid 1096 Nitric Acid 5096 Nitric Acid 7096 Nitrobenzene n Octane Orange Oil Ozone Perchloric Acid Perchloroethylene Phenol Crystals Phosphoric Acid 596 Phosphoric Acid 8596 Pine Oil MAINTENANCE AND TROUBLESHOOTING RATING RATING momzzzzaomnmmzzmnuoozzzzmnuzagomzmzaommmzmnuzmnnuauzaomzumnoedwmnmoo o 2 AUTOMATION DIRECT MAINTENANCE AND TROUBLESHOOTING CHEMICAL RATING CHEMICAL RATING Potassium Hydroxide 1 Sulfuric Acid 60 Potassium Hydroxide conc Sulfuric Acid 98 Propane Gas Sulfur Dioxide Liquid Propylene Glycol Sulfur Dioxide dry Propylene Oxide Sulfur Salts Resorcinol sat Tartaric Acid Resorcinol 5 Tetrahydrofuran Salicylaldehyde Thionyl Chloride Salicylic Acid Powder Toluene Tributyl Citrate Trichloroethane Trichloroethylene Triethylene Glycol Tripropylene Glycol Salicylic Acid sat Salt Solutions Metallic Silver Acetate Silver Nitrate Sodium Acetate sat Sodium Hydroxide 1 Turpentine Sodium Hydroxide Q 50964 Undecyl Alcohol Sodium Hypochlorite 15 Urea Stearic Acid Crystals Vinylidene Chloride Sulfuric Acid 6 Xylene Qmaonmzzaomaomaoodummm

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