Instruction Manual - Test Equipment Depot
Contents
1. be ordered separately A WARNING Warnings and cautions are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows AN WARNING Failure to comply with a WARNING may result in serious injury or death AN CAUTION Failure to comply with a CAUTION may result in injury to the operator or damage to the items involved NOTE A NOTE indicates a procedure or point that is important to the process being described EXAMPLE An EXAMPLE is given to demonstrate a particular procedure point or process _ Tapping screw Nominal size 2 6 x 6 2 Sif g Sa AN WARNING To avoid damage to the unit do not turn the power switch OFF until the pump stops automatically by cooling down until 5 appears on the display after use Tapping screw I i 7 uN CA UTI O N Nominal size 2 x 6 1 l i SS J When the power is ON the temperature of the hot air and the nozzle ranges from 100 to 450 C 200 to 840 F To avoid injury to personnel or damage to items in the work area observe the following Do not direct the hot air toward personnel or touch the metal parts near the nozzle Do not use the product near combustible gases or flammable materials Advise those in the work area that the unit can reach very high temperatures and should be considered gt potentially dangerous 8 D A Turn the power OFF when no longer using the2. zs Press the button NLA Press the o button J t ye 5 tL a The HUNDREDS digit on the temperature timer display section flashes Press the button to select The TENS digit begins to flash b Enter the TENS digit Use the or D button to select your desired value for the TENS digit If your desired value is displayed press the x button The UNITS digit begins to flash c Enter UNITS digit Use the UP or D button to select your desired value for the UNITS digit If your desired value is displayed press the gt button The mode will be shifted to the timer time setting mode in step 1 a The HUNDREDS digit on the temperature timer display section flashes Press the button to set the HUNDREDS digit to 0 The TENS digit begins to flash b Enter the HUNDREDS digit Use the or D buttons to select your desired value for the TENS digit When your desired value is displayed press the rx button The UNITS digit begins to flash c Enter the UNITS digit Use the UP or D buttons to select your desired value for the TENS digit When your desired value is displayed press the gt button The mode will be shifted into the step selection mode Use the or D buttons to select your desired step Since it is not changed in step 2 select step 3 When your desired value is displayed press the gt button to select The mode will be shifted t
3. Figure 3 Figure 5 d Tighten the nozzle mounting screw CAUTION Vacuum pipe Do not use excessive force When not using a nozzle retract the vacuum pipe to the shortest length Figure 6 2 Attach the pad a Attach the pad Figure 7 b Adjust the pad to an appropriate position Adjust the vacuum pipe so that the pipe and pad protrude as little as possible CAUTION The nozzle and pad will be heated at high temperature Cool them before replacement Figure 6 Figure 7 A CAUTION Pad The pad does not last indefinitely When it becomes deteriorated replace it Since exposure to high temperatures causes it to deteriorate faster Hakko recommends it be cooled after use Vacuum function inoperative nozzles Unit mm inch A1124B Single 2 5 A1130 Single 04 4 A1131 A1132 A1133 A1134 0 09 0 17 SOP 4 4 x 10 SOP 5 6 x 13 SOP 7 5 x 15 SOP 7 5 x 18 0 3 x 0 7 0 17 x 0 39 0 22 x 0 51 0 3 x 0 59 a io Q oD N 2 5 I D 4 4 I D L 0 09 0 17 4 8 0 19 5 7 0 22 7 2 0 28 7 2 0 28 A1142B Bent Single A1183 SOJ15x8 A1190 Dual Single A1191 A1192 A1325 Dual Single 01 5 x 5 10 1 5 x 3 0 06 x 0 12 0 59 x 0 31 2 5 x 9 5 Pitch SIP 25L SIP 50L 1 97 0 06 x 0 2 0 39 Adjustable Pitch 0 09 x 0 37 0 98 10 El 7 z 5 8 8 E So nN N 2 5 I D i A 01 5 I D 26 52
4. HAKKO FR 803 or when leaving it unattended Tapping screw Nominal size 3 x 12 3 Before replacing parts or storing the unit allow the unit to cool and then turn the power OFF Observe the following precautions to prevent accidents or damage to the unit Item No Part No Part Name Specifications Item No Part No Part Name Specifications B3023 Vacuum pipe adjust With screw Do not strike the handpiece against hard surface or otherwise subject it to physical shock ment knob L B1354 B3015 Handle With screws A1523 Heating element 100 120V A1524 Heating element 220 240V f A152 t of B2995 Quartz glass pipe For support Set of 5 heating A1439 Pad 5 mm 0 20 in Setof5 element A1438 Pad 97 6 mm 0 30 in Set of 5 B3095 Pipe assembly B3018 Cord assembly With silicone tube Be sure the unit is grounded Always connect power to a grounded receptacle Do not disassemble the pump or the vacuum pump Do not modify the unit Use only genuine HAKKO replacement parts Do not wet the unit or use the unit with wet hands Remove power cord by holding the plug not the wires Do not leave the vacuum pump on for long periods of time Make sure the work area is well ventilated While using the HAKKO FR 803 don t do anything which may cause bodily harm or physical damage 4 PART NAMES Station Handpiece holder mounting screw Slot for co
5. a A 9 9 35 18 2 gd B14 0 55 0 72 19 0 27 218 0 75 0 72 A1181B A1182B A1184B A1185B A1186B A1187B A1188B PLCC 9x9 BQFP 19 x 19 BQFP 24 x 24 SOJ 18 x 8 TSOL 13 x 10 TSOL 18 x 10 TSOL 18 5 x 8 0 35 x 0 35 0 75 x 0 75 0 94 x 0 94 0 71 x 0 31 0 51 x 0 39 0 71 x 0 39 0 73 x 0 31 20 Pins 3 is mo IzS eies A 11 0 43 o B 11 0 43 21 10 0 47 18 2 0 39 0 83 0 39 0 72 A1189B PLCC 34 x 34 A1203B QFP 35 x 35 A1214B A1215B QFP 42 5x42 5 A1257B A1258B A1259B 1 34 x 1 34 100 Pins 1 38 x 1 38 SOJ 10 x 26 1 67 x 1 67 SOP 11 x21 SOP 7 6 x 12 7 SOP 13 x 28 0 39 x 1 02 0 43 x 0 83 0 3 x 0 5 0 51 x 1 1 o i T 4o a le lie N A 42 5 1 67 EN B 42 5 1 67 8 2 40 0 32 33 5 1 32 1 57 0 32 A1260B A1261B A1262B A1263B A1264B A1265B SOP 8 6 x 18 QFP 20 x 20 QFP 12x12 QFP 28 x 40 QFP 40 x 40 QFP 32 x 32 A 32 2 31 B 32 2 A1470 A1471 A1473 A1474 A1475 BGA 8x8 BGA 12x12 BGA 15x15 BGA 18 x 18 BGA 27 x 27 0 35 0 51 14 0 55 3 13 13 I 467 __ o S i 5 ie j gt Q ma Q aS Q on Q m ogg 2s ogof 2s ogo RE 9 14 28 0 35 2 31 0 55 0 63 0 75 1 10 A1476 A1477 A1478 BGA 35 x 35 BGA 38 x 38 BGA 40 x 40 1 42 1 54 1 61 1 61 Using vacuum function inopera
6. and REMOVE checking Figure 3 Figure 4 Vacuum stop igure igure Use the button to go next Use the and O After 5 seconds the vacuum turns OFF Vacuum OFF Use the and O buttons Use the and buttons buttons to change and the part is released from suction Y to change the STEP to change the STEP the STEP Figure 3 gt Step 1 Temperature check Step 2 Temperature check Step 3 Temperature check Use the button Use the button Use the button Stop to go next to go next to go next When the step operation is completed Step 1 Time check Step 2 Time check Step 3 Time check cooling begins Make sure the solder has Use the button to return Use the button to return Use the button to return hardened before lifting the handpiece y to temperature display to temperature display to temperature display Figure 4 If no button is input for 2 seconds or more in any condition the unit will be returned to normal conditions 16 6 OPERATION 7 a The HUNDREDS digit on the temperature timer display section flashes Press the B button to select The TENS digit begins to flash b Enter the TENS digit Use the UP or D button to select your desired value for the TENS digit If your desired value is displayed press the button The UNITS digit begins to flash c Enter UNITS digit Use the or D button to select your desired value for the UNITS digit When your desired value is displayed press the x
7. cord amp Australian plug B2436 Power cord 3 wired China cord amp Chinese plug B2972 Control card 24 23 13 PARTS LIST STATION NOTE Spare or repair parts do not include mounting screws if they are not listed on the specifications Screws must be ordered separately Pan head screw with spring plain washer M3 x 6 2 Pan head screw with spring plain washer M3 x 6 2 oe M3 x 6 4 Pan head screw N with spring washer Station File number display Temperature timer display Airflow meter Display steps Airflow control knob Mode selection button AUTO MANUAL indicator Vacuum indicator Setting button W Power switch Handpiece Pad Vacuum pipe Sensor internal Hot air button Vacuum pipe control knob Vacuum button This section displays files 1 to 3 in Auto mode This section displays a temperature and timer setting time for each step in AUTO mode Z CAUTION The displayed and set temperature indicates the temperatures at the sensor This meter indicates the airflow rate This section will be lit during every step in AUTO mode This knob controls the airflow The airflow can be set in the range of 5 to 20 I min This button displays and selects the MANUAL and AUTO modes This indicator lights the selected mode This indicator lights when the vacuum pump is in operation Use thi
8. preset at 300 C at the factory see page 9 Air Blow 1 Start Press the HOT AIR button on the hand piece to start the flow of air The hot air blows from the tip of the nozzle and the temperature is controlled according to the temperature setting 2 Stop Press the HOT AIR button again Power to the heater is shut off and cooling begins When the temperature falls to 100 C 200 F the air stops blowing and the temperature display reads F 5 Vacuum Function This function is used to hold the component securely to the pads 1 Start Press the Vacuum button on the hand piece The vacuum pump turns ON and the part is held by suction 2 Stop Press and hold the Vacuum button The vacuum pump turns OFF To check the set temperature cP 5 press the button OWOG A CAUTION To avoid damage to the equipment do not turn the power switch OFF until E appears on the display Z CAUTION Parts held by the pads are very hot Be careful when removing them from the pads 6 OPERATION C Temperature change method in MANUAL mode CAUTION Be sure to insert the control card into the card slot and set the mode to MANUAL before changing AUTO O VACUUM MANUAL Setting change in temperature Z CAUTION The temperature setting range is 100 to 450 C 200 to 840 F Example Change the tem
9. 5 The pitch 0 06 1 02 2 07 between the 5 0 2 I two nozzles 7110 0 39 is adjustable A CAUTION in danger Do not use No A1124B Single 92 5 0 09 and No A1142B Bent Single 1 5 x 3 0 06 x 0 12 nozzle with the HAKKO FR 803 These nozzles do not have space to blow hot air using them with the HAKKO FR 803 may result 22 21 12 OPTINAL PARTS PLCC SOJ BGA CSP 08 C0 8 C1 0 CO 8 Z CAUTION QFP SOP an J i D1 8 D2 0 D2 0 The size in A A1125B A1129B A1191 A1192 Name Specification B No A1131 A1141B A1180B A1189B E OO Ss EES p S indicates the size of A1203B A1266B IC package eas Air nozzle common to all nozzles z i HAKKO FR 801 and FR 802 are not equipped with Vacuum function operative nozzles the vacuum function Unit mm inch A1125B A1126B A1127B A1128B A1129B A1135B QFP 10 x 10 QFP 14x 14 QFP 17 5 x 17 5 QFP 14 x 20 QFP 28 x 28 1 1 x 1 1 PLCC 17 5 x 17 5 0 39 x 0 39 0 55 x 0 55 0 68 x 0 68 0 55 x 0 78 0 68 x 0 68 44 Pins A1136B A1137B A1138B A1140B A1141B A1180B PLCC 20 x 20 PLCC 25 x 25 PLCC 30 x 30 PLCC 12 5 x 7 3 PLCC 11 5 11 5 PLCC 11 5 x 14 BQFP 17 x 17 0 78 x 0 78 52 Pins 0 98 x 0 98 68 Pins 1 18 x 1 18 84 Pins 0 49 x 0 29 18 Pins 0 45 x 0 45 28 Pins 0 45 x 0 55 32 Pins 0 67 x 0 67 rog e N Tes iss
10. Iu dl is increasing e Orive Timer 5 x P Sa A J 9 Timer is in J In 9 operation Orew riut slz Temperature display o Step 3 x a a O 71 _ Temperature O wee H Z a at at is increasing iewe Orive net ra _ Ol Timer is in u g operation Otee tine aE or Temperature 349 orm A Cool down gt ULL 2 is decreasing 71 11S iewe Orine pad c P 5 10 6 OPERATION D 1 Setting method in AUTO JINSTALL In INSTALL mode press the HOT AIR button after 9 File writing gt sh mode turning the vacuum function ON manually and Press the B button for 1 second or more to K S aM Al aligningihe componenton the PWB acum neon shift into the file writing mode Use the or 1 Press and hold the button for more e Operations in INSTALL mode automatically will turn OFF 5 seconds after starting I selected the profile D buttons to display and press the y than 1 second This mode has the following sequence button The file writing wi NEA g will be completed Vacuum ON Manual Start hot air blow Manual Step start NOTE I Aa Vacuum OFF after 5 seconds If is selected the data will be returned i Press the or button Step 1 operation to the data before change and the mode will si gt Press the x button Step 2 operation be shifted to the file number selection mode seeeeese gt zS Step 3 operation i Cool down operat
11. Test Equipment 99 Washington Street i Depot Melrose MA 02176 1 KSO Phone 781 665 1400 1 800 517 8431 Toll Free 1 800 517 8431 HAKOFR 803 SMD Rework Station with Vacuum Pickup Instruction Manual Thank you for purchasing the HAKKO FR 803 SMD Rework Station This unit features Digital control and display of time and temperature Display of air flow rate Manual and automatic modes Built in vacuum pickup Please read this manual before operating the HAKKO FR 803 Keep this manual readily accessible for reference e TABLE OF CONTENTS 1 PACKING LIST ccccccccccceecccceceesececeesseeeenetsness 1 2 SPECIFICATIONS ccccccccececsceceeecseceeeetseeeeeees 1 3 WARNINGS CAUTIONS AND NOTES 2 4 PART NAME Sicidscnciencsnsmndestevardeaisvwatseiarsmeanciel 3 HAKO 5 PREPARATION ASSEMBLY AND ELECTRICAL CONNECTION 5 HAKKO CORPORATION OPERATION cccccccececcccceeecseceeeeerseeeeeecreeseeres 8 TEL 81 6601 9205 FAK 81 6 656 8465 i state a cae Ne A Mates teat 17 http www hakko com E mail sales hakko com OVERSEAS AFFILIATES 8 OFFSET SETTING METHOD 00 e eee 18 TEL 6 29000 FAX 601 204 0008 9 MAINTENANCE INSPECTION 00ceees 19 ae ter ta viocaiaes bani 10 ERRO MESSAGE on 20 Mipu nano com 11 TROUBLESHOOTING ssesiseeereerereerernren 20 SINGAPORE HAKKO PRODUCTS PTE LTD 12 OP TINA PART SicgucitarscQecseisce Wisiesimananens 21 eS 13 PARTS LIST STATION
12. available for the HAKKO FR 803 Select the nozzle or nozzles suitable for the work to be performed knob L Power cord 2 for each pad Handpiece Power 100V 280W 110V 330W 120V 400W consumption 220V 540W 230V 600W 240V 650W Total length 200mm 7 9 in w o cord Weight w o 200 g 0 44 Ib cord This product is protected against electrostatic discharge Specifications and design are subject to change without notice 14 WIRING DIAGRAM z Power switch Vacuum pump To BJ 5 B J Power receptacle og o mo t ye eda pe eee Handpiece Transformer Pump Ground ait Dx T o Pump Ho P W B Triac 26 13 PARTS LIST HANDPIECE 3 WARNINGS CAUTIONS AND NOTES NOTE Spare or repair parts do not include mounting screws if they are not listed on the specifications Screws must
13. button The mode will be shifted to the timer time setting mode in step 3 8 a The HUNDREDS digit on the temperature timer display section flashes Press the 3 button to select The TENS digit begins to flash b Enter the TENS digit Use the or D button to select your desired value for the TENS digit If your desired value is displayed press the x button The UNITS digit begins to flash c Enter UNITS digit Use the or D button to select your desired value for the UNITS digit If your desired value is displayed press the button The temperature and timer setting in step 3 will be completed and shifted to the step selection mode Press the button Press the button aT 4 I Press the Or D button i D 2 Setting method in AUTO REMOVE mode Operations in REMOVE mode This mode has the following sequence Start hot air blow manual Step 1 operation Step 2 operation Step 3 operation Ten seconds before the last step is completed the vacuum automatically turns ON and then a single sound lasting 1 second is generated Two seconds before completion a continuous sound is generated Vacuum OFF manual Cool down In REMOVE mode the vacuum function automatically turns ON during the last 10 seconds of the selected profile NOTE The operation can be set from 1 to 3 To check the set temperature press the button To change
14. ccurs when the temperature of the hot air is falling even though the heater is on The flashes to indicate the possibility of a heater failure Heater Error 11 TROUBLESHOOTING N WARNING Before checking the inside of the HAKKO FR 803 or replacing parts be sure to disconnect the power plug Failure to do so may result in electric shock The unit does not operate eaaa Is the power cord or connection plug discon when the power switch is nected turned ON ACTION Connect it e e m Is the fuse blown ACTION Investigate why the fuse blew and then replace the fuse flashes indicating a oag Is the sensor broken sensor error ACTION Measure the resistance value of the sensor The normal value is 0 Q If the resistance value is abnormal replace the parts with new parts Oo flashes indicating a eag Is the heater broken heater error ACTION Measure the resistance value of the sensor The normal value is 33 Q 10 100 120V 85Q 10 220 240V at room temperature If the resistance value is abnormal replace the parts with new parts Asaa g Is the station in Auto mode ACTION Put the station into Auto mode Aragi Is the value outside the setting range ACTION Enter a value that is within the setting range The profile cannot be set The vacuum pump does Waa Is the VACUUM button being pressed not stop when the vacuum ACTION Press the VACUUM button bu
15. cuum pump will be automatically turned OFF e Remove Mode AUTO See page 13 This mode is used when removing parts The vacuum pump will be automatically turned ON Closed timer time Temperature Opend timer time is stable gt Air temperature Temperature is stable AUTO O VACUUM O MANUAL Figure 10 In INSTALL mode turn ON the vacuum function manually and align the component on the PWB Vacuum function automatically will turn OFF 5 seconds after starting selected the profile In REMOVE mode the vacuum function automati cally turns ON during the last 10 seconds of the selected profile Set the temperature profile shown in the following figure in advance Cool down When the tempera 5 seconds Time ture falls to 100 C 10 seconds 200 F the air stops blowing automati Start Timing when the vacuum pump is cally turned OFF in INSTALL mode Timing when the vacuum pump is turned ON in REMOVE mode In REMOVE mode turn OFF the vacuum pump manually 10 ERROR MESSAGE When the error detection software in the HAKKO FR 803 detects an error a message is displayed to alert the operator See Troubleshooting for procedures to correct the error NIZ N Sensor Error This error occurs when there is the possibility of a sensor failure or a failure in the sensor circuit flashes and the power is shut down This error o
16. e of simple lock the change of file number in AUTO mode can be changed without inserting the control card Parameter change method Parameter change method UP and D buttons 1 C F change Press the or D button select C Celsius or F Fahrenheit and press the button to enter 2 Change of power save time Press the or D select 30 min 60 min or and press the gt button to enter 3 Change of timer display unit Press the or D button select n min or S sec and press the lt button to enter 4 Change of countdown method Press the or D select o Opened timer or c Closed timer and press the x button to enter See the table on page 7 5 Change of card lock function Press the UP or D button select 1 or 2 and press the button to enter The parameter input mode is completed is displayed and then returned to the normal mode Z CAUTION If the power is turned OFF before the parameter setting procedure is completed SEE is not displayed the new setting value will not be stored in memory Initial resetting method CAUTION Be sure to insert the control card into the card slot before initial resetting Turn the power switch ON while simultaneously pressing the D and buttons to reset to the initial set values upon shipment from the factory The mode is displayed in MANUAL CAUTION Be sure to insert the control card i
17. i m a a i uti gt m m UAN I Press the or D button I I Y lt I sly ITITI Press the button once IAIM aL one SIE AR ZIS i Press the or D button i E O E E E E E E E E E E E E E E E E E a E a slz sly Lec I Press the e button once Le oo i e n a a e a gt IL 7 s 5 Factory setting Z CAUTION Be sure to insert the control card into the card slot before initial resetting Turn the power switch ON while simultaneously pressing the D and xX buttons to reset the initial set values upon shipment from the factory The mode is displayed in MANUAL Upon shipment from the factory the data are set to the values as shown in the right tables NOTE The temperature at the blowout port varies depends on the nozzle size The offset temperature can be selected Z CAUTION Change the mode to MANUAL before setting The operations cannot be performed in AUTO mode Be sure to insert the control card 1 Press the button for 1 second or more The mode will be shifted to the offset inputting mode 2 Input the offset value The input range is 50 to 50 C In F mode from 90 to 90 F Enter the HUNDREDS digit a Use the UP or D buttons to select your desired value for the HUNDREDS digit Only 0 in case of positive and in case of nega tive can be input the same as in F mode Select 0 or and press the button The TENS digit begins to fla
18. ion In AUTO mode files are not selected Select J F 5 OPE cienerenmana NOTE the file to be used and start it The operation can be set from 1 to 3 To check the temperature setting press the x F Airflow adjustment HAKOFR BO3 i Installation button To change the temperature setting see Setting a Advance preparation of P W B method in AUTO mode on page 13 Adjust the flow rate of the hot air while watching E the airflow meter The adjustment range is 5 min Apply an appropriate amount of solder paste J g senter ofthe b i to the P W B to 20 min Part suction and positioning Press the VACUUM button on the NCAUTION handpiece Have the part sucked by the Do not apply excessive force when turning the Turn clockwise to increase the airflow pads and position the part on the P W B airflow control knob Turn counterclockwise to decrease the airflow Figure 1 Start heating G Set data checking method Press the HOT button on the handpiece Figure 1 Figure 2 Hot air blows from the nozzle to melt the Setting in Auto mode solder The station operates based on Select your desired file No in advance the preprogrammed temperature profile Figure 2 NCAUTION Press the button To stop the program press the HOT AIR M button Cooling begins m Mode display INSTALL
19. nto the card slot before changing slz slz ia E ey L ee 715 AR I Press the button I manae a a aes sly i eee IN I Press the gt button I E LL I I sly lt I Oe a ia ZIS ZIN I Press the button I PEE E Press the button lt ERRES D Setting method in AUTO mode Z CAUTION Be sure to press the button and set the mode to AUTO The temperature profiles from 1 to 3 have been initially set If it is necessary to change see page 13 1 Opening up a file Z CAUTION Be sure to insert the control card before opening Display a file number using the or D button NOTE If the file number is not changed it is unneces sary to insert the control card 2 Pressing the HOT AIR button on the handpiece causes the unit to begin to blow and setting the temperature profile causes it to start the file program 3 When all the steps are completed the unit will be automatically stopped auto O VACUUM O MANUAL Press the rD button OP 5 BAGEL Y BSE Temperature display ol slz Step1 Janm C Temperature e E UHU is increasing Om Ore Timer 5 i AA a O Timer is in d i i aa e CLC operation Orem rine Temperature displa Aloo gs vee _ O Q Temperature Step 2 d te ra 5 a l CoC
20. ntrol card Setting buttons Power receptacle File number display Temperature Timer display Airflow meter Aoag Oren Orive OOOH S Handpiece holder mounting screw LET Display steps Q auto o G vacuum Q panuar J i ve Handpiece Pad Nozzle not included Power switch Sensor internal Airflow control knob Handpiece holder Vacuum pipe control knob CAUTION Vacuum pipe Hot air button Vacuum button External tooth lock washer Nominal size 4 1 Truss screw M4 x 5 12 Pan head screw with spring washer M4 x 6 2 External tooth lock washer Nominal size 4 2 Pan head screw with spring plain washer M3 x 8 1 Item No Part No Part Name 3006 Handpiece holder Specifications B control with triac control with triac Fuser25v 5A Fuse 250V 3 15A S _ B2468 Fuse 125V 5A 100 120V B1258 Fuse 250V 3 15A S 220 240V B2419 Power cord 3 wired 100 120V cord amp American plug B2421 Power cord 3 wired 220 240V cord but no plug B2422 Power cord 3 wired India cord amp BS plug B2424 Power cord 3 wired 220V KTL cord amp European plug 230V CE B2425 Power cord 3 wired 230V CE U K cord amp BS plug B2426 Power cord 3 wired
21. o the temperature setting mode xiz gt J m er E t ht iC Press the x button i Press the or D button xy slz 2 2 gi gt P E 5 Ss Ni Press the button I P2258 aac Press the xX button slz 0o ar p Esge BID Z iine Press the button I I I J Lad 4h A mm I I NP Press the or D button Aly J 729 Im I r gaga g H7 ee a bS ZIN I iz Press the 2 button i P ga F D OP a i Y Press the o button slz J BZ5 gt F025 71 Press the x button Orie I I I Press the or D button y sliz ol O crt i Press the or D button v I7 eL I y Press the x button 14
22. oiiaaie 23 Please access to the following address for the other Sales affiliates 1 3 PARTS LIST HAN DP ECE iva Movacee van cen oerewe aa 25 http Avww hakko com 14 WIRING DIAGRAM cccccccccececeeeeerseeeeeeees 26 27 Copyright 2005 HAKKO Corporation All Rights Reserved 2006 8 MA01380JZ060804 1 PACKING LIST Check the contents of the Hakko 852 package and confirm that all the items listed below are included HAKKO FR 808 station 0 cecceeeeeeeeeereeetteeeneeeaes 1 POWT COM siccome a E Genetaewe hastens 1 Handpiece holder ccceccceecceeceeeeeeeeceeeseereeesenes 1 Pads 3 mm 0 12 in 5 mm 0 20 in 07 6 mm 0 3 in 2 each Vacuum pipe control knob L 1 Control Gardies oeaiei 1 Control card HAKKO FR 803 station Handpiece holder 2 SPECIFICATIONS HAKKO FR 803 100V 310W 110V 370W 120V 440W 220V 590W 230V 650W 240V 700W Name Power consumption Station Power consumption 100V 30 W 110 120V 40W 220 240V 50W Standby 100 120V 4W 220 240V 4W 5 min to more than 20 min 100 450 C 200 840 F sensor Manual Auto Capacity Control temperature Modes Timer 3 file step 160 W x 145 H x 230 D mm 6 3 x 5 7 x 9 1 in 5 kg 11 02 Ib External dimensions Weight Instruction manual ceeceecceceeceeeceeeeeeeeeeeeeeenenenees 1 This product does not include a nozzle A large selection of nozzles are
23. perature setting from 300 to 450 C 1 Press the x button on the temperature setting section for 1 sec or more The HUNDREDS digit flashes on the display indicating that the HUNDREDS digit can be entered 2 Enter the HUNDREDS digit Use the or D buttons to select your desired value for the HUNDREDS digit When your desired value is displayed press the 3 button The TENS digit begins to flash 3 Enter TENS digit Use the or D buttons to select your desired value for the TENS digit When your desired value is displayed press the gt button The UNITS digit begins to flash 4 Enter the UNITS digit Select your desired value for the UNITS digit in the same manner as for the TENS digit When your desired value is displayed press the button displays and indicates that the temperature setting procedure is completed Z CAUTION If the power is turned OFF before the temperature set ting procedure is completed 5 is not displayed the new setting value will not be stored in memory Attempting to enter a value outside the setting range will cause the display to begin flashing the HUNDREDS digit again Reenter a correct value Both the display temperature and the tempera ture setting are the temperature at the sensor Even with the same temperature setting the temperature of the hot air differs depending on the nozzle size Press and hold the x but Iv ton for more than 1 second J
24. s button for setting determining and checking the file number temperature timer etc This switch turns the power ON and OFF The pad absorbs parts The pad is mounted on the tip of the vacuum pipe This sensor detects the temperature of the hot air MANUAL Mode When the Start button is pressed the unit begins blowing hot air When the Start button is pressed again the unit begins cooling and stops blowing hot air after reaching 100 C 200 F AUTO Mode When the Start button is pressed again the selected AUTO program begins This knob controls the length of the vacuum pipe This button turns the vacuum pump ON and OFF 5 PREPARATION ASSEMBLY AND ELECTRICAL CONNECTION A Station Assembly Attach the handpiece holder Remove the handpiece holder mounting screw from the side of the station Attach the handpiece holder to the station Figure 1 The handpiece holder can be installed on either the left or right side B Handpiece Assembly Figure 1 NOTE M3 x5 The handpiece can be used with the provided vacuum pipe control knob L See figure 2 Using vacuum function operative nozzle see page 21 1 Attach the nozzle a Extend the vacuum pipe using the vacuum pipe control knob Figure 3 b Remove the inside screw M3 x 5 of the nozzle Figure 4 c Loosen the nozzle mounting screw Pass the vacuum pipe through the nozzle hole and attach the nozzle Figure 5
25. sh Enter the TENS digit b Use the or D buttons to select your desired value for the TENS digit When your desired value is displayed press the x button The UNITS digit begins to flash Enter the UNITS digit c Select your desired value for the UNITS digit in the same manner as for the TENS digit When your desired value is displayed press the button displays and indicates that the temperature setting procedure is completed lt ln MANUAL mode gt lt In AUTO mode gt Pp o S Fie Fie2 Fies Moas f INSTALL INSTALL INSTALL Step 1 Setting temp 200 C 200 C 200 C Timer time 30 30 30 Step 2 Setting temp 250 C 250 C 250 C Timer time 30 30 30 Step 3 Setting temp 300 C 300 C 300 C Timer time 30 30 30 8 OFFSET SETTING METHOD Press and hold the e button N17 for more than 1 second eB m AEE gt tu S I Press the UP or D button I l sly sly T nn Press the gt button nanem LILI eee eee eee eee pe LI AR AR I Press the or D button f sly sly Press the button Da 000 EEE E p gt l I AR 715 18 17 7 PARAMETERS Parameter C F change Power saving time 30 min 60 min Parameter display Timer display unit min sec Change of count down method Opened timer closed timer Change of control card lock function 1or2 Normal single lock cr nin oore Initial setting opened timer normal In cas
26. the set temperature see Setting mode in AUTO mode on page 13 Removal e Parts mounting Mount the nozzle and pads on the part to be removed Figure 1 Start heating Press the HOT AIR button on the handpiece Hot air blows from the nozzle and melts the solder The station operates based on the preprogrammed temperature profile Figure 2 Z CAUTION To stop the program press the HOT AIR button Cooling begins Part suction When the timer runs down to 10 sec the vacuum automatically turns ON and the part is sucked Lift the handpiece and remove the part from the P W B Figure 3 Releasing the sucked part To release the sucked part press the VACUUM button Figure 3 Stop After that when the step operation is completed cooling begins and the airblow stops as soon as the temperature reaches 100 C 200 F Figure 4 2 gt Figure 1 Figure 2 l an l las ty Figure 3 Figure 4 A CAUTION If the vacuum button is pressed before the timer runs down to 10 seconds the vacuum pump turns ON Press the vacuum button again to stop the air blowing 6 OPERATION E File changing method in AUTO mode Z CAUTION Be sure to insert the control card into the card slot before changing File initial setting File 1 File 2 File 3 Mode INSTALL timer time 30 30 30 Step 2 Setting temperature 250 250 250 7 Step 3 Setting temperature 300 300 300 timer
27. time 30 30 30 4 Example When file 2 is changed as follows Mode Step 1 Setting temperature Step 2 Setting temperature Step 3 Setting temperature 320 timer time 25 1 Ifthe 3 button is pressed for 1 second or more the file number display section flashes Select the file number using the UP or D button If your desired file number is displayed press the x button The mode will be shifted to the INSTALL or REMOVE selection mode 2 Use the or D button to display Then press the B button to select and shift to the step selection mode 3 Select your desired step using the or D button Display your desired step and press the x button to select After that the mode will be shifted to temperature setting mode in step 1 13 NOTE The temperature setting range 100 C 450 C 200 F 840 F The time setting range 0 sec 300 sec 0 min 5 min Attempt to enter a value outside the setting range will cause the display to begin flashing the HUNDREDS digit again Reenter a correct value Both the display temperature and the temperature setting are the temperature at the sensor Even with the same temperature setting the temperature of the hot air differs depending on the nozzle size Ifthe time setting is set to 0 sec the step can be cancelled Press and hold the xX button gt lt for more than 1 second Ea Z Aly Press the o button
28. tive nozzle see page 22 H Attach the nozzle a Retract the vacuum pipe to the shortest length using the vacuum pipe control knob See page 5 Figure 6 b Loosen the nozzle mounting screw Attach the nozzle See page 5 Figure 5 c Tighten the nozzle mounting screw Z CAUTION The pad cannot be used with this type of nozzle C Electrical Connection and Power ON 1 Connect the power cord to the power receptacle on the back panel of the station Figure 8 2 Place the handpiece on the holder Figure 9 3 Plug the power cord into a grounded wall socket 4 Turn the power switch ON Power receptacle Power switch Power cord Figure 8 A CAUTION This product is ESD protected Be sure to use a grounded wall socket Handpiece holder Z CAUTION When not in use place the handpiece on the holder Figure 9 Top View 6 OPERATION A Mode Selection Insert the control card into the card slot and select your desired mode using the mode selection button Figure 10 The HAKKO FR 803 provides the following two modes The AUTO mode consists of the INSTALL and REMOVE modes Manual Mode In this mode air and vacuum pump operation are controlled entirely by manual operation NOTE The timer cannot be set when using MANUAL mode AUTO mode e Install Mode AUTO See page 14 This mode is used when installing parts The va
29. tton is pressed 20 9 MAINTENANCE INSPECTION Broken Heater or Sensor Open the handpiece 1 Retract the vacuum pipe to its shortest length 2 Move the tube downward 3 Remove the three screws holding the handpiece together 4 Remove the pipe from the protruding portion of the handle Z CAUTION Quartz glass and heat insulation are inside the pipe Be careful not to drop or lose these items 5 Disconnect the heater sensor connector and remove the heater CAUTION Do not apply excessive force to the vacuum pipe Measure the resistance value 1 Measure the resistance value a of the sensor The normal value is OQ 2 Measure the resistance value b of the heater The normal values are approx imately 33Q 10 100 120V 85Q 10 220 240V at room temperature If the resistance value is abnormal replace the part Refer to the instructions included with the replacement part Replacing the Fuse 19 Z CAUTION Since there are various hazards with replacing the heating element be sure to turn off the power and replace them according to the avove procedure 1 Unplug the power cord from the power recep tacle 2 Remove the fuse holder Replace the fuse with new one 4 Put the fuse holder back in place w 6 OPERATION B Selecting Manual Mode The temperature timer is displayed by F 5 The HAKKO FR 803 is
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