abbriata square hay baler user`s manual
Contents
1. 11 JANS u MY am 13 MAINTENANCE EUR E yf 13 PISTON PAWVL EE RE Wi 14 PHASE qa 16 RECOMMENDED TIMING 2ND FORK M60 SUPER IN PRESENCE OF LONG AND TOUGH PRODUCT E gt 19 BALE CHARACTERISTICS EF SPE 20 ADJUSTMENT S ER 22 PICKER MEER ERA NL w o U U u J 22 FUNCTIONNING OF THEIBDINEIBINO PREISE 23 ADJUSTMENT 2 u JJJ J 24 WHEEL 28 THIRD WHEEL S 28 PICKER AND DRAWBAR HYDRAULIC 29 0 29 Dp 1 5 29 ue 5 B wa2. M 60 MINI Caution When the machine is disconnected from the tractor use the supplementary chocks Use and maintenance handbook AB BRI ATA SAFETY LABELS Switch off the tractor before acting on the pick up Keep at a safety distance from the machine Maximum rotation of the cardan shaft In the case of stopping the machine on especially soft ground you must use an additional foot support While closing the rear chamber it is forbidden to put your hands between the covers Pick up baler M 60 MINI S M 60 MINI M 60 SUPER AB BRI ATA Use and maintenance handbook V ff 44 fF fF fF fF MF M f A WARNING Do not leave the machine unattended when there are moving parts Do not carry out any maintenance lubrication adjustment cleaning or any other operation when there are moving parts All operations must be done with the machine stationary and with the tractor s engine switched off Do not use the machine without guards Whenever the operator has to get off the tractor be has to disconnect the P T O switch off the engine pull on the parking brake and wait for all the tools to stop completely before getting off Getting back into the driver s seat the operator needs to make sure that earth or mud do not make the controls difficult for him The machine can only be used if carried by a suitable tractor and controlled by a suitable cardan shaft which takes its motion from the trac
3. TRUCK CHAMBER LOWER EDGE mm 0 15 Fig 13 bis Pick up baler 60 MINI S M 60 MINI M 60 SUPER tractarteoisairect eam 2602 BALI 18 Use and maintenance handbook AB BRI ATA RECOMMENDED TIMING 2nd FORK M60 SUPER IN PRESENCE OF LONG AND TOUGH PRODUCTS It is recommended to time the 2 fork according to the 1 one which remains CHAIN TENSIONER its position as described on page 16 see Fig 28 or Fig 29 represented here INTERNAL FIRST FORK CRANK COMPRESSION EXTERNAL SECOND FORK CRANK CHAMBER Fig 28 CHAIN TENSIONER INTERNAL FIRST FORK CRANK COMPRESSION CHAMBER EXTERNAL SECOND FORK CRANK Fig 29 Pick up baler M 60 MINI S M 60 MINI M 60 SUPER IIB is AB BRI ATA Use and maintenance handbook BALE CHARACTERISTICS BALE LENGTH The adjustment is made on the ring adjuster no 3 Fig 4 after having loosened its fixing screw To obtain longer bales shift the ring to the top To obtain shorter bales shift the ring to the bottom The bales length may be varied from 30 up to 130 cm The irregular bale length can be caused by the following reasons 1 Irregular feeding of the baler above all when operating in a stationary place 2 Variation of shape of arch lever no 1 Fig 4 Its shape is perfect when all its bent side is located at the same distance from the rotation fulcrum no 1 Fig 14 To avoid deformatio
4. ABBRIAIA USE AND MAINTENANCE HANDBOOK PICK UP BALER M 60 MINI S M 60 MINI M 60 SUPER 4 ABBRIATA S R L b MACCHINE AGRICOLE s Via F lli Rosselli 2 15079 SEZZADIO Alessandria ITALY tel 39 0131 703 117 fax 39 0131 703 506 www abbriata com abbriata 9 abbriata com CONTENTS lung I IMS GM SE 4 INTRODUCTION ua euenire 4 MARKING AND IDENTIFICATION e ssseeeerrr M G 4 SAFETY LABELS ae EE oo A 5 WARNINGQI J J Q u J I s W j 6 GENERAL SAFETY STANDARDS USE CONDITIONS AND LIMITS J 6 POWER TAKEQOFF ED dl BR 7 START UP E COEM CGU 8 PROTECTION DEVICES EE 9 OPERATING PROCEDURE ER B sss 10 2 ee 11 SAFETY DEVICES m s
5. INTRODUCTION Read this manual carefully before using the machine This handbook conforms with EEC Machine Directive 89 392 and subsequent amendments The manufacturer reserves the right to make changes without prior notice and without any sanctions without affecting the main technical and safety data The symbol WARNING calls the reader s attention to indicate that non compliance may lead to personal injuries or death of the operator This publication is divided into chapters which discuss the relative machine use and maintenance operations Please follow these instructions to ensure the best machine operating efficiency It is recommended to use only original spare parts consult the Spare Parts catalogue e This manual indicates the standards that will guarantee regular machine maintenance and use thus avoiding problems which might damage the machine and reduce its operating performance e Despite the fact that technical service is available at any time the manufacturer is not responsible for any non compliance with the standards contained in this handbook e This machine was built for operations only for the agricultural sector and therefore the owner will be personally responsible for any improper use of the picker baler Any other use is considered to be improper n case of breakdowns the machine must be repaired by skilled personnel under safety conditions in compliance with the accident prevention standards and rules reg
6. 1 Fig 26 The third wheel bracket is the same one as above but the hub of the third wheel is fixed at the two upper holes Pick up baler M 60 MINI S M 60 MINI M 60 SUPER 28 Use and maintenance handbook AB BRI ATA PICKER AND DRAWBAR HYDRAULIC CONTROL The machine can be equipped with a hydraulic piston to move the drawbar no 1 Fig 27 and a picker hydraulic lifting unit no 2 Fig 27 Fig 27 ASSEMBLY AND DISASSEMBLY The machine described in this use and maintenance manual can be repaired or disassembled only by manufacturer authorized workshops WARNING If the machine is used on very soft ground the supplemental support foot must be used TECHNICAL DATA MN SUPER Capacity bales minutes 3 9 Plunger strokes minute Tractor rating for P T O CV Width of the pick up cm 100 Overall width cm 180 Overall width the side pick up wheel mounted behind cm 160 190 The machine was built to operate with the universal joint turning at 540 rpm Pick up baler M 60 MINI S M 60 MINI M 60 SUPER IIB AB BRI ATA Use and maintenance handbook SPECIAL EQUIPMENT e Third wheel e railing attachment e Long chute for direct loading of bales on the trailer e Wide angle shaft e Hydraulic pick up control e Hyaraulic drawbar control DRIVER SEAT NOISE LEVEL Leq 79 5 dBA SEASONAL START UP After eliminating all the harvest residues and disconne
7. chamber Fig 13 bis then by rotating the flywheel no 4 Fig 6 bring the truck in such a position as to have its front spurs at approximately 0 15 mm from the point of the previously positioned needles see Fig 13 bis The needles and the truck being placed as mentioned above the position of binder drive transmission gear of the double gear no 2 Fig 12 is locked by means of a socket head screw e The system of opposite multi hole flanges makes it possible to lock the gear in the required position with a minimum deviation Once the sequence of operations A and B is carried out the machine is fully phased wmm e a a Lon ae Pick up baler M 60 MINI S M 60 MINI M 60 SUPER AB BRI ATA Use and maintenance handbook WARNING ATTENTION Control of the machine phasing is made much easier by the presence of reference punches between the fixed and the moving parts which must correspond when the machine is phased To avoid out of phase due to chain extension always keep the main chains stretched by acting on the special tighteners NB In case it is necessary to disassemble the whole binding unit it is necessary to reassemble the binding unit prior to carry out phasing observing the meshing between gear 3 and 4 as shown on Fig 12 the O marked on gear 4 must be between both O marked on gear 3 TRUCK HEAD PLUNGER FRONT SPUR gt
8. is performed on the machine tractor coupling make sure to disconnect the generator and battery cable Check that the spare parts are original i e those that are recommended by the manufacturer and check at the beginning of each job that the screws are tightened to prevent them from becoming loose WARNING If the binding unit is uncovered during use due to functional reasons the operator must be very careful to avoid all possible risks SAFETY BOLT ON THE BINDER CONTROL CAM This bolt is designed to protect the various components of the binder if abnormal resistance is generated in the unit The bolt has 2 6x50 mm built with material with a resistance of 80 kg mm no 1 Fig 2 This bolt is used when the needles while moving strike some obstacle due to rough ground or when the needles being shifted from their correct adjustment setting strike against some part of the baler The bolt may also be used when the binder does not slide well due to poor lubrication or cleaning or when the brake Fig 9 is too tight WARNING Before performing any maintenance work on the binder unit use the manual device to block the needles and the binder WARNING After the first 15 20 hours of service it is recommended to check that the needle brake is operating properly To adjust it use the bolt no 3 Fig 9 Pick up baler M 60 MINI S M 60 MINI M 60 SUPER IIB T AB BRI ATA Use and maintenance handbook
9. tangled around the knotter tip ADJUSTMENT OF THE PRESSURE ON THE CORD HOLDER DISC The pressure on cord holder discs must hold the twine taut by the proceeding bale but in the same time it must allow the hooks to unthread the necessary amount of twine for the formation ok knots The pressure adjustment is made working on screw no 1 Fig 9 and no 2 Fig 17 after loosening the lock nut no 3 Fig 17 rtaalsdirect com P ick up baler M 60 MINI S M 60 MINI M 60 SUPER Use and maintenance handbook AB BRI ATA 25 AB BRI ATA Use and maintenance handbook ADJUSTMENT OF EJECTORS AND KNIFE HOLDING ARMS The ejectors and knife holding arms no 8 Fig 15 must cut the excess twine and it must take away the knots of the knotter hooks The knife adjustment does not exist The ejectors arms adjustment is on the contrary very important and must satisfy the following requirements 1 The ejector tongue no 1 Fig 20 in its movements must rub with a smooth pressure on the back of the knotter hook no 2 Fig 20 2 The tongue is bent to follow the back of the knotter hook The hook itself must hit it the centre the longue bend Fig 20 3 The tongue in its own effect movement must go beyond the hook end not less than 6 mm and not more than 12 mm EJECTOR ARM Fig 19 The check the adjustment of the ejectors arms and sharpen the knives take bolts 2 away Fig 9 the Fig 19 knotters grou
10. the drawbar of the baler to the left to the working position 30 40 cm E WARNING Avoid tight curves while operating the baler To avoid damage to the cardan shaft in tight curves disconnect the power takeoff of the tractor i Pick up baler M 60 MINI S M 60 MINI M 60 SUPER Use and maintenance handbook AB BRI ATA PROTECTION DEVICES WARNING Any protection devices must always be closed before starting the machine and should be opened only after stopping the machine turning off the tractor motor and removing the ignition keys MOUNTING THE STRING 1 Insert the rolls of string into the special container which must be type 180 200 meters per kg or nylon reels type 350 meters per kg Make sure that the reels are located in the container so that by pulling the central end of the string it unwinds in counterclockwise direction This will prevent the string from becoming tangled while it is unwound 2 Thread the string as indicated in Fig 2 and Fig 3 3 Tie the ends of the string to the bottom cross member of the binding chamber Fig 3 4 Completely lift the lever 1 shown in Fig 4 turning the metric wheel 2 in Fig 4 to engage the binder 5 Tum the flywheel in its rotation direction until the needles positioned in the starting point the needle arm must be in the resting position needles retracted 6 Remove the two pieces of string that are still tied to the cross
11. the motor quickly Do not remain in the work area e t is important to keep animals and other persons away from the machine Do not allow the machine to be used by children or unskilled persons e During operation it is recommended to wear suitable clothing and heavy shoes loose fitting clothes are prohibited e Make sure that you have mounted the guards safety devices and protection systems in accordance with the prescribed standards e Have defective or damaged parts repaired or replaced e Work during the day or with adequate artificial light e Stop the machine before crossing streets paths or gravel covered roads e f you collide with a heavy object or if the machine vibrates excessively stop the motor check for damage and have skilled personnel make all the necessary repairs before re starting the machine When you decide to leave the tractor turn off the motor and remove the ignition key from the instrument panel Before getting close to the machine wait for all moving parts to stop turning e Do not place hands and feet close to moving machine parts Always keep in mind the use accident prevention standards Therefore to ensure correct use it is absolute essential to refer to the warning signals Pick up baler M 60 MINI S M 60 MINI M 60 SUPER Use and maintenance handbook AB BRI ATA e Before starting any type of operation the operator should become familiar with the machine its parts and the relativ
12. up baler M 60 MINI S M 60 MINI M 60 SUPER 30 Use and maintenance handbook AB BRI ATA REMARK SHEET Pick up baler M 60 MINI S M 60 MINI M 60 SUPER IIB 2
13. PISTON PAWL This component is designed to protect the binder needles It has a metal tooth no 1 Fig 7 controlled by the needle arm by means of the coupling device 2 in Fig 7 It is correctly adjusted when during the return movement of the needles the point of those needles and the pawl are flush with the bottom edge of the compression chamber while the distance between the carriage striker plunger and pawl is 9 11 cm Fig 13ter Use the nuts 3 shown in Fig 11 to adjust the pawl When the safety bolt is cut on the flywheel since the pawl was activated the causes excluding poor adjustment may be 1 The binder safety bolt was cut no 1 Fig 2 for which the needles could not be extracted from the binding chamber 2 The tractor power takeoff was disconnected while the needles had begun their binding movement 3 The needles are not properly timed with the piston Fig 11 i Pick up baler M 60 MINI S M 60 MINI M 60 SUPER tractortoalsdirect com 2460 KALI 14 Use and maintenance handbook AB BRI ATA TRUCK HEAD SPUR PLUNGER TRUCK METAL SAFETY TOOTH PAWL CHAMBER BOTTOM EDGE Fig 13 ter WARNING Before disconnecting the tractor power takeoff make sure that the binder is not operating FORK SAFETY BOLTS This bolt is used to protect the feed forks if they create abnormal resistance The bolts have a Q 6x50 for the first fork 6x50 for the second fork of material with
14. R 30 umo fh 30 Pie Camere IHE NEW SEASON 30 AB BRI ATA Use and maintenance handbook WARRANTY The machine built by the company is guaranteed for 12 consecutive months from the date of purchase provided that it is used according to the instructions contained in the Use and Maintenance manual and operates under normal working conditions It is only under these conditions that the manufacturer agrees to supply spare parts at no charge for those components which in the opinion of the manufacturer have production or material defects or in its unquestionable opinion to make repairs directly or by using authorized personnel The buyer will pay for any labor and transportation costs relative to this warranty The warranty expires if the equipment was used without complying with the instructions contained in the Use and Maintenance manual or if it is was repaired disassembled or modified by unauthorized workshops Spare parts replaced under the warranty must be returned to the manufacturer The warranty will not be valid for cases involving poor maintenance and abnormal use of the machine Any disputes will be under the competence of the judicial authorities of Alessandria Italy
15. arding technical safety road traffic and job health e When the machine is delivered check that the equipment has not been damaged during transportation and that accessories if any are complete Claims will only be accepted in writing within eight days from the date of delivery MARKING AND IDENTIFICATION When the machine is received check the marking on the cover of the equipment ABBRIATA S r l VIA F lli ROSSELLI 2 15079 SEZZADIO AL ITALY TIPO DGM TELAIO MASSA COMPLESSIVA MASSA MAX SU OCCHIONE MASSA MAX SU ASSE EXAMPLE OF RATING PLATE VELOCITA DI ROTAZIONE 0 N giri al UD 540 Each machine is equipped with an EC rating plate and an EC declaration of conformity in ANN 200 ABBRIATA S r l accordance with EEC directive 89 392 and http www abbriata com subsequent amendments i Pick up baler M 60 MINI S M 60 MINI M 60 SUPER Before starting any operation make sure you have read and understood this manual All maintenance or modification work must be done according to the descriptions given in this manual Failure to observe this may cause accidents or breakage of the machine Keep clear of the cardan joint while the machine is running The covers must be closed before starting the machine You must insert or register adjust the belt only after removing the protection with the motor turned off M 60 SUPER Indicates the maximum vertical load on the towing eye
16. cated at the top of the machine Pick up baler 60 MINI S M 60 MINI M 60 SUPER 10 Use and maintenance handbook AB BRI ATA LUBRICATION The balers are built to require a minimum lubrication However it should be recalled that the time required for lubrication is not wasted since it protects the machine against costly breakdowns and considerably extends its service life Lubrication must be performed at the beginning of each working day The oil level in the pan of the main reducer and the grease in the crown wheel and pinion can be checked much less frequently i e once every month unless lubricant begins to leak from the machine ATTENTION The machines are delivered without oil Before putting in operation verify the oil and introduce oil SAE 90 differential in the reduction gear carter up to level The parts to be lubricated are identified by special stickers applied on those parts WARNING Hydraulic piping may rupture Therefore check for any leakage of hot oil under pressure The operating pressure is 330 bar The bursting pressure is 1450 bar The piping and the hydraulic components conform with prEN 982 RECOMMENDED LUBRICANTS Premium viscous grease Oil SAE 90 120 differential WARNING Do not forget to lubricate the greaser fitting located on the flywheel if not assembled on self lubricating bearings SAFETY DEVICES All the baler parts are protected by devices designed to interrupt the t
17. check that it is properly tightened When the safety bolt is cut wait until the flywheel stops before replacing the bolt SAFETY ON THE PICKER CONTROL SHAFT The same picker control belt protects the various picker parts It should never slip during normal baler operation It slides when the picker forces against excessive resistance It can be adjusted using the take up device no 8 Fig 12 Fig 12 Pick up baler M 60 MINI S M 60 MINI M 60 SUPER tractartoalsdirect com 260 BALI Use and maintenance handbook AB BRI ATA JAMS If a large jam occurs disconnect the power takeoff turn off the tractor remove the key from the instrument panel and manually clear out the jam WARNING Do not get close the machine when it is jammed except if the power takeoff is disengaged the motor is off and having removed the key from the instrument panel ENGLISH MAINTENANCE Disconnect the tractor power takeoff turn off the motor remove the keys from the instrument panel now you can continue with the maintenance cleaning and repair operations Always use the blocking or closing devices before performing any maintenance or repair work e To replace tools use suitable gloves and tools To ensure machine stability it is recommended to perform all operations on stable support elements Replace inadequate protection devices and remove grease and oil as soon as it becomes necessary e f electric welding
18. cting the binding system and removing the string or mesh then do the following a Thoroughly clean the interior and exterior of the machine Dirt will lead to humidity that will create rust If a high pressure spray unit is used to clean the machine do not aim the water jet on the bearings Dry the machine b Loosen the V belts c Inspect and disassemble the moving parts such as belt tightening rollers the cardan shaft etc clean them and again check for wear Replace them if necessary with new parts d Oil all parts of the cardan shaft e Thoroughly lubricate the machine f Clean the gears and change the oil as previously described g Replace worn or damaged tools h Touch up damaged paint and spray a rust inhibitor on bare spots i Store the machine in a dry environment and inflate the tires j Make a list of all the spare parts required and order them ahead of time for your seller it will be easier to prepare the spare parts during the off season In this way your machine will be ready for use for the new season PREPARATION FOR THE NEW SEASON a Eliminate the oil and the grease that was placed inside the machine for storage b Lubricate the entire machine to eliminate the condensation that may have formed in the bearings c Check the oil level Top up if necessary d Adjust all screws and nuts e Check all machine adjustments Re adjust if necessary f Carefully re read the use instructions Pick
19. d fork by carrying out linking by chain the gear 2 bis with the gear 2 ter Fig 13 after having placed the crank of the 2nd fork parallel to the crank of the 1st fork in case of the M 60 Mini and M 60 Mini S or perpendicular to the crank of the 1st fork in case of the M 60 SENG ONER Super see Fig 13 For long and tough products it is recommended to time the 2nd fork as shown in Fig 28 or Fig 29 in page 19 INTERNAL FIRST FORK CRANK EXTERNAL SECOND FORK CRANK COMPRESSION M 60 SUPER CHAMBER EXTERNAL SECOND FORK CRANK M 60 MINI e M 60 MINI S Fig 13 i Pick up baler M 60 MINI S M 60 MINI M 60 SUPER rtaolsdirect com 2460 KALI 16 Use and maintenance handbook AB BRI ATA B Phasing of the binder needles with the truck Once the fork truck phasing has been carried out it may be proceeded to phasing of the binder needles with the truck as follows e he needles are placed in rest position by moving backward the needle arm no 4 Fig 11 to the upper end of stroke e Coupling of the binder is carried out bringing to its maximum height the sector lever no 1 Fig 4 by rotating the ball spacing star type wheel no 2 Fig 4 then the bell gear no 10 Fig 15 is rotated until it is locked in the position of binding shaft dragging By pushing downwards the needle arm no 4 Fig 11 bring the needles in such a position as to have their point at the level of the lower edge of the compression
20. e functions and especially when driving on the road must respect the current traffic rules and regulations Always check that the machine is perfectly clean to avoid dangerous accidents While working never transport other persons on the machine e f the picker becomes jammed clean it only when the motor is turned off e Be extremely careful when unloading and closing the binding chamber e Do not use the machine near other persons e The machine should be cleaned with the motor off and the machine stopped e Do not tamper with the controls and the safety systems e The machine must be assembled in accordance with the instructions e Use the necessary caution during machine assembly and disassembly operations or when disconnecting the machine from the tractor Always check the loads per axle the overall weights and dimensions allowed for transiting e Make sure that lighting warning signal and protection devices have been installed and install them if they are missing e The machine running speed must be compatible with the environmental conditions and avoid any brusque steering movements while moving uphill or downhill Do not work on very steep slopes e The machine can be started only when the relative protection devices have been installed e 115 absolutely prohibited to remain in the work area and in the vicinity of the machine while it is operating and moving e Make sure that there are no persons near the machine during op
21. erations which may involve tilting hydraulic parts The parts driven by external forces have sharp and pointed ends e f brakes and stop devices are not activated it is absolutely prohibited to remain between the machine and the tractor Do not operate the machine in closed rooms e The machine is equipped with wheel blocking wedges which must be used immediately each time the machine is disconnected from the tractor These wedges are kept inside the container that houses the string roll A P WARNING During operation persons or animals should not get closer than 40 meters from the machine e Therefore stay far away from the rear mobile chamber of the machine which expels the bales thus creating a dangerous situation e t is recommended to use protective earphones when using the tractor without a sound proof cab only if the noise exceeds about 85 dBA POWER TAKEOFF A WARNING e Only EC marked universal joints can be used with the machine and the user must follow the instructions contained in the use and maintenance handbook issued by the universal joint manufacturer e The protection bar and the universal joint protection hopper as well as the power takeoff guard must be installed in the proper position e The cardan shaft can be mounted and removed only if the power takeoff is disconnected the motor is off and only if the ignition keys are not inserted in the instrument panel e Make sure that the cardan shaft i
22. ight Fig 17 e distance between the knotter support and the needle min mm 0 5 max mm 2 e distance between the notch of cord holder disc and the needle min mm 30 max mm 35 B When the needles are at the end toward the knotter Fig 18 e Distance between cord holder disc and the needle s tip sheave min mm 80 max mm 85 o JE Needle at the end the knotter Cord holder disc NN i 6 Pick up baler M 60 MINI S M 60 MINI M 60 SUPER 24 CORD HOLDER DISC ADJUSTMENT The cord holder disc must be adjusted so that the twine brought by the needles is caught in the proper notches Fig 15 The adjustment must be done so that the distance between the knotter support and the notch s left edge of the cord holder disc is between 7 and 9 mm Fig 17 To operate the adjustment do as follows 1 Loosen the nut about 3 mm nut 1 Fig 17 2 Give a sharp blow on the nut with a hammer in the direction of the pivot where it moves in order to disinsert the screw gear no 6 Fig 15 which is fixed by a taper 3 Set the cord holder disc in the described position 4 Turn the screw gear in anti clockwise way to make it get in touch with the gear no 7 Fig 15 to eliminate the influence of any clearance in the adjustment WARNING When a disk has too much of a delay i e there is too much distance between the knotter support and the left part of the notch the string may become
23. important to straighten any spring loaded teeth which may have been bent during use and to replace those which have broken i Pick up baler M 60 MINI S M 60 MINI M 60 SUPER 22 ENGLISH Use and maintenance handbook AB BRI ATA FUNCTIONNING OF THE TWINE KNOTTERS The head of the forming bale makes the o twine move forward with itself the twine held at end holder disc 1 Fig 15 is drawn out of the little box where the balls are When the bale reaches a certain length no 1 Fig 4 the arch lever is brought by the advancement of the bales to the maximum height causing the operation of the bale tie In such conditions the bell gear Fig 15 with its rotation at the right moment of the phase makes the tier process start as follows 1 The needles moved by the drive crank bring the twine to the knotters 2 During phase n 1 when the needles come out from the superior part of the bale chamber crescents no 2 Fig 15 moved by cam no 3 Fig 15 catch the twine and take it to knotter hooks 3 The knotter hooks moved by the semi toothed gears no 5 Fig 15 catch the twine ends brought by the crescents and the twine ends kept by the cord holder disc and tie them 4 In the meantime the superior ends of the twines brought by the needles have been put into the notches of the cord holder disc no 11 Fig 15 and have been held by these ones The movement to the cord h
24. is to feed the baler steadily with no overloads In case the bales result more compressed at the side of cut it is either necessary to mount the compression chamber acting on the three fixing screws no 3 Fig 10 Pick up baler M 60 MINI S M 60 MINI M 60 SUPER IIB m AB BRI ATA Use and maintenance handbook ADJUSTMENTS BINDER BRAKE ADJUSTMENTS This brake Fig 9 is designed to make b l the motion of the binder uniform during the binding cycle and to keep it still during the T period in which it is not in use fixed knife The adjustment is performed by using the special screw to increase or decrease the compression on its spring no 3 Fig 9 KNIFE ADJUSTMENT The knives Fig 8 are designed to separate the subsequent layers of material introduced by the feed forks in the binding chamber It is very important to adjust the knives to obtain quality bales and to avoid frequent breakage of the safety bolt on the flywheel The distance between the fixed knife to the baler chamber and the fixed knife on the piston must range between 1 and 2 mm along the entire length The distance between the knives can be varied by changing the position of the angular knife connected to the piston by means of bolts on slots Before changing this distance if it is different from the prescribed distance check the adjustment of the piston side guides PISTON GUIDE ADJUSTMENT The piston is se
25. member 77 imm 7 ES I 111101 4 h ENGLISH x E PAP W 2 urs wi mes 4 b Y TN N w f I Ll l k 6 a kY N W N N E a AB BRI ATA Use and maintenance handbook OPERATING PROCEDURE The balers are delivered so that they can be started without requiring any preventive operations Do the following to start the machine 1 Lower the bale unloading platform and reduce the tension of the compression springs of the binding chamber using the handles 4 shown in Fig 4 2 Adjust the height from the ground of the picker in relation to the material to collect and the type of soil on which to operate the baler by using the ratchet 1 shown in figure 5 after releasing the rod 2 shown in Fig 5 3 Engage the power takeoff of the tractor after connecting the cardan shaft and set the baler operations to 90 beats per minute It is simple to check the number of beats just count the number of rpm of the feed forks DRAWBAR VERSION WITH HYDRAULIC PISTON WARNING When transporting the machine version equipped with a drawbar and a hydraulic piston piston operation can be inhibited by removing the piston connection latch and by clamping mechanically the drawbar LIFTING THE MACHINE To lift the machine use the special connector or hooks lo
26. n never try to set the arch lever to rest position after having run the bale tie 3 Wrong position of the metering wheel support no 5 Fig 4 The position of the metering wheel must determine the position of the trip lever that can be seen at item no 3 Fig 14 which means that the trip lever top must be linked to the edge of the dogtrip no 2 Fig 14 To change the position of the metering wheel support it s necessary to work on its own fixing bolts BALE WEIGHT It is determined by the quality of material to be pressed density of the same and bales length To increase the density straw stop wedges are engaged no 3 Fig 25 in the relevant holes of the compression channel no 3 Fig 26 Density may be regulated acting on handles no 4 Fig 4 A variation of density is also possible by changing the intensity of feeding the higher the feeding the lower the density For the growing of humidity during evenings and nights it is necessary to reduce the pressure induced by the handles The experience will teach the operator the correct regulation to obtain the wished bale weight under every packing condition Fig 25 Pick up baler M 60 MINI S M 60 MINI M 60 SUPER 4 tractartoalsdirect cam 2606 BALE HAY Use and maintenance handbook AB BRI ATA hoa nt miu g a kan Hr i JT ut BALE SHAPE The first rule to obtain bales of perfect geometric shape
27. older disc is transmitted by the semi toothed gears no 5 Fig 15 through the screw no 6 Fig 15 and the gear no 7 Fig 15 5 At this point the ejector and knife holder arms no 8 Fig 15 quickly moved by the proper existing cams in the central part of the semi toothed gears supply to cut the twine ends beyond the tier and to eject the knots from the knotters hooks 6 The needles which are always moved by the drive crank are moved back to the starting position WARNING We suggest for understanding how the bale tie runs to make a tie making the baler turn very slowly lt In Iu Ld K fo D Pick up baler 60 MINI S 60 MINI 60 SUPER tractartoalsdireet ceom 260 BALE HAY AB BRI ATA Use and maintenance handbook ADJUSTMENT OF TWINE KNOTTERS NEEDLE S ADJUSTMENT The adjustment is made with the screws 1 and 2 Fig 11 To reduce the radius described by their ends in order to reduce their distance from cord holder disc while taking the twine to the knotter you have to loosen a fraction of a turn the screw no 2 and to tighten a fraction of a turn the screw no 1 To increase such distance work in the opposite way To move them to the lateral side it s necessary to work on the needles deforming them as wished To obtain a perfect adjustment you must respect the following measure A When the center of the small sheave on needles tip is at cord holder disc he
28. p you are dealing whit and lift to the top the knotter group as show in Fig 15 This operation must be done with the needles in rest position When the knotter group is lifted the ejector arm follows its own movement and the check of the adjustment gets easy To make the adjustment bend the ejector arm into the wished direction For the adjustment 1 and 2 is not necessary to dismount the ejector arm nut For the adjustment 3 on the contrary it is necessary to dismount it i Pick up baler M 60 MINI S M 60 MINI M 60 SUPER 26 Use and maintenance handbook AB BRI ATA IRREGULAR OPERATION OF THE STRING BINDER PROBLEM The knot is formed only on the end of the string that was held by the clamp disk The string is not taken by the clamp disk The knot has ends that are not pulled through double loop Ends of the knots frayed and poorly cut The knots are retained by the knotter tip Pick up baler M 60 MINI S M 60 MINI M 60 SUPER IIB 3 CAUSE The point of the alignment device passes too far from the needle Too much pressure on the clamp disk In this case there will be fraying instead of a clean cut at the end of the end of the bound part The string taken by the needle was not taken by the clamp disk Too much advance on the clamp disk Needle incorrectly adjusted Product to be compressed very humid or too complex Insufficient pressure on the clamp disk for which the knotter
29. ransmission when abnormal operation occurs CLUTCH ON THE FLYWHEEL The clutch on the flywheel is designed to protect the cardan transmission shaft It should never slip during normal operation of the baler It can be adjusted by means of bolts no 3 Fig 6 which compress the springs which should never be fully tightened The free release device is lubricated by means of the grease nipple 2 in Fig 6 SAFETY BOLT ON THE FLYWHEEL This bolt is designed to protect the main reducer against overloads The bolt is 8 x 60 mm and built with material with a resistance of 80 kg mm no 1 Fig 6 Pick up baler M 60 MINI S M 60 MINI M 60 SUPER IIB m ENGLISH AB BRI ATA Use and maintenance handbook It comes into action when the layer of the material that the piston knife must cut when baling is too thick and generates excess cutting force or when the binder needles during the binding operation did not come out at the right time from the binding chamber and could not return the piston pawl no 1 Fig 7 Frequent breaking of the safety bolt may be caused by the following 1 Incorrect knife adjustment Fig 8 or bad condition of their cutting edge 2 Too much compression of the bales with strong feeding 3 Piston does not slide well due to incorrect adjustment of its guides 4 Incorrect adjustment of the piston pawl 5 Bolt cutting bushes bent or broken To extend the service life of the safety bolt
30. resistance of 80 kg mm no 1 and 2 Fig 10 They operate when the forks while moving encounter resistance caused due to picking of a foreign body an excessive amount of product or due to poor timing the first fork strikes the piston Fig 10 Pick up baler M 60 MINI S M 60 MINI M 60 SUPER IIB 15 AB BRI ATA Use and maintenance handbook PHASE Phasing of the machine is carried out in two times first phasing of the forks with the truck then phasing of the binder needles with the truck A Phasing of the forks with the truck e Linking is carried out by means of the gear chain no 1 Fig 12 with the gear driving the forks of the double gear no 2 Fig 12 the gear no 1 Fig 12 being still idle on its own axis e The truck is put forward and the crank of the 1st fork is placed so has to have a distance from the truck head spur of approximately 65 95 mm if the fork is mounted with its side bent towards the compression chamber or approximately 45 65 mm if the fork is mounted with its side perpendicular to the compression chamber see Fig 12 bis In these conditions the gear no 1 Fig 12 becomes integral with its axis by means of the special socket head screws The system of opposite multi hole flanges makes it possible to lock the gear in the required position with a minimum deviation e Once phasing of the 1st fork with the truck Is obtained as mentioned above it is proceeded to phasing of the 2n
31. s installed properly and correctly install the protection bar and the relative protection hopper e Make sure thatthe chains are applied to the protection device of the cardan shaft to prevent it from turning by itself e Before inserting the power takeoff check that the number of turns of the machine is the same as that of the power takeoff of the tractor and that no one is present in the hazardous area of the machine e tis prohibited to insert the power takeoff when the motor is on During work operations with the power takeoff it is prohibited to remain in the vicinity of the cardan shaft or the power takeoff and the power takeoff must be disconnected if the angles are too high Do not get too close to the machinery even when the power takeoff is disconnected e To clean or lubricate the machine or to perform maintenance operations and repairs turn off the motor disconnect the power takeoff and remove the keys from the instrument panel The cardan shaft once disconnected from the power takeoff must be held by the special support so that it is does not touch the ground and become damaged or dirty e The P T O protection casing must always remain at least 50 millimeters above the universal joint protection casing Pick up baler M 60 MINI S M 60 MINI M 60 SUPER IIB AB BRI ATA Use and maintenance handbook START UP Do the following before starting the picker Check all the lubrication and greasing points Make sure that
32. t on self lubricating bearings and it is driven by steel blades In the bale chamber it runs on adjustable steel guides The lateral adjustment must be made to let the piston have 0 5 mm space where it can move Notwithstanding the minimum space the piston must not be stopped in its movement Such adjustments have to be made very rarely unless you notice that the piston has little smoothness The adjustment to the height can be made working on the eccentric pivots of the bearing after pulling out the piston from the bale chamber In the case that the rails where the piston runs are obstructed by loam or by other products it is necessary to pull out the piston from the bale chamber and to dismount the rails clean them and remount them The lateral adjustment is made through the pressure screws that can be seen on the external side of the bale chamber Naturally before working on these screws it is necessary to release the rails which are fixed with bolts within easy reach PICKER This component collects the material to be baled and conveys it to the feed forks For this purpose a certain number of spring loaded teeth pass over the ground and after lifting the material to the maximum height determined by their rotation they retract with a movement defined by a special cam The spring loaded teeth and in particular when the machine is working on uneven ground may bend or break To replace them disassemble the plates of the picker casing It is
33. the nuts and bolts have not become loosened and tighten them if necessary ATTENTION The machines are delivered without oil Before putting in operation verify the oil and introduce oil SAE 90 differential in the reduction gear carter up to level TRACTOR BALER COUPLING The picker baler is connected to the fixed bar of the tractor and is driven by the power takeoff with clutch Therefore position the machine using the support foot on a horizontal plane so that the binding chamber is parallel to the ground Couple the machine with the tractor in reverse gear positioning the towing eye at the required height adjusting the position of the tractor height if necessary making sure that it is properly connected Then raise the support foot placing it in the working position Mount the cardan shaft supplied with the machinery and make sure that it is perfectly locked into position on the power takeoff and that in any position it will not pull out or jam The coupling eye must be arranged as shown in Fig 1 The coupling fork of the tractor and the towing eye of the baler must be arranged so that the binding chamber is parallel to the ground The eye must be between 30 and 40 cm from the power takeoff Fig 1 Incorrect coupling to the tractor will make the cardan transmission joints operate under abnormal loads and will lead to abnormal operation of the baler and may damage the relative parts Before starting the baling operation move
34. tip unwinds too much string Knife not sharp enough and tends to unwind the string from the clamp disk Knives not very sharp The expeller is not working correctly The mobile tongue of the knotter tip bends SOLUTION Adjust the needle and the aligner to obtain the max relevant distance 5 mm See clamp disk pressure adjustment See clamp disk adjustment See needle adjustment Check that the reels are mounted as described in the chapter string mounting See the chapter bale weight See clamp disk pressure regulation Sharpen the knife with very thin blade or with rock after having used the knotter unit as indicated in the chapter Expeller arm and knife holder adjustment Sharpen the knives as indicated in the above solution See Expeller arm and knife holder adjustment Straighten the tongue or even better replace the knotter tip AB BRI ATA Use and maintenance handbook WHEEL MOUNTED BEHIND THE PICKUP The baler is provided with a suitable bracket no 1 Fig 25 behind the pickup at which may be fixed the wheel no 2 Fig 25 after having pulled it out with is own hub from its original seat no 2 Fig 26 Doing so you reduce the overall width of the machine by 20 cm Fig 25 THIRD WHEEL The baler can be equipped with a third wheel which has a reduced diameter to be installed at the pickup back in order to protect it even on the rough grounds no
35. tors P T O all other uses are strictly forbidden Other persons in addition to the operator are not allowed on board the tractor It is not allowed to carry persons or objects on the equipment During normal work keep people out the range of action of the machine When working on slopes keep to the tractor manufacturer s instructions to avoid turning over In any case reduce your speed and handle with care Before unhooking the equipment from the tractor lean it on the ground and stabilize it with the stabilizer After unhooking check the stability of the equipment Do not push the product into the collection apparatus using your hands or feet When transporting the machine it is necessary to use the customary signals e The firm declines all responsibility should the above instructions not be observed X X X XX X 3 4 3 Baa DB UM Ds BASIC RULE For safety purposes and to ensure correct machine operation before starting the equipment it is recommended to check the operation of both the machine and the tractor GENERAL SAFETY STANDARDS USE CONDITIONS AND LIMITS WARNING e The manufacturer of the ball joint or cardan shaft is responsible for such components For the cardan shaft or ball joint the manufacturer of the universal joint will issue the prescribed EEC conformity declaration together with the machine e Become familiar with the controls the correct use of the machine and learn how to turn off
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