Molift Rail System Handbook
Contents
1. 4 3 1 Single rail system In a straight rail system the lift motor can be moved horizontally along the rail path By combin ing MRS curves and rails it is possible to create single rail systems with expanded lifting area The curve rail system can only be mounted to ceiling Can be mounted in four different ways Directly to ceiling without brackets 2 Mounted to ceiling with brackets and does not allow wall mounting 3 P from the ceiling with telescopic 4 Suspended from the ceiling with threaded rods I ii Lifting Area Hatched area on floor under lifter Figure Ceiling mounted direct to ceiling without brackets Molift Rail System www etac com Figure Ceiling mounted with threaded rods Tin ling mounted with open ceiling using Molift Rail System www etac com 3 1 3 Wall mounted Straight rail system A wall mounted system is mounted on separate wall brackets or on brackets connected to uprights supported by the wall Figure Wall mounted wall bracket Figure Wall mounted Wall brackets supported by upright supports 3 2 Traverse System A traverse system is built up by two parallel primary rails a secondary rail connected to the primary rails by a traverse trolley in each primary rail The lifting motor is connected in th2. SWL Service required every 12 months lt Installation Checklist Periodic inspection gt check Figure Documentation of maintenance flow chart 68 Inspection r Service log FAIL Service and repair ist checklist Checklist for installation of Molift Rail system Installation Certificate Customer PAGE EEG EE LESAGE husaancaeabeasoaie Caaaagaagee cole ATT System should consist of only original MRS components If not Decalaration of conformity is not FAD a Sy aut a yas va slurs tay arya peru Ea Ob rv af valid and Etac is not responisble for warranty of the system N A OK All rail system components are fitted according to applicable installation instructions Check that there is no shavings after drilling or cutting or other objects in the rail Clean after mounting The trolley hoist is to run smoothly and without any noise through the entire rail system All rail ends in the system have been fitted with end stops and end covers All end stop screws are tightened to 40 Nm 30 ftlbs Performed at least six lifts lift height approx 15 cm 6 inches with load system SWL at randomly selected points along the rail The trolley lift runs smooth through the entire system with load SWL and O transition coupling O switch O The hoist fitted to the system has the same or lower SWL O O The hoist is checked seperately according to Hoist User manual oO The system is correc
3. 50 mm 550 mm 700 mm 250 mm SWL 205 kg 400 mm 400 mm 50 mm 500 mm 650 mm 225 mm SWL 230 kg 400 mm 400 mm 50 mm 500 mm Rall H142 OC 6000 mm 600 mm Rall H85 w 1300 mm 200 mm Rail H62 OC 1700 mm 375 mm rail H62 DC 300 mm 50 mm Rail H112 OG 3800 mm 500 mm Rall H142 OC 5700 mm 600 mm Rall H85 W_ 1250 mm 175 mm Rail H62 OC 1600 mm 375 mm Rail H62 DC 300 mm 50 mm Rail H112 OG 3500 mm 450 mm Rall H142 OC 5300 mm 550 mm Rall H85W 1200 mm 150 mm 45 A Maximum distance between wall rail attach ment points or upright supports for wall rail B Maximum length of secondary rail C Maximum distance from last attachment to end of wall rail Free end Overhang D Minimum distance from wall in one end This distance is necessary for installing secondary rail with trolley in wall rail Minimum distance 350 mm Safe Working Rail profile Load SWL tance tance SwL 160kg RaillHe2cc dfralH620c 2200 RailHezoc 1 gt fralkn20c 4800 drailH1420C 6000 dfrailH85w 1500 250 sw 205 kg RailHezcc 1 dfralH620c 2000 druene 1 gt dfralHn20c 4200 dfrailH420c sooo dfrailH85w 1400 225 SWL230kg RailHezcc dfralH620c 1800 i RailHezoc 1 fralkn2oc 3900 fRralH1420c 6000 dfrailH85w 1300 2
4. Concrete hollow core slabs or compact layers Wood structures requires reinforcements between rafters Light materials LECA Siporex etc Wall materials Concrete Bricks Wood structure Light walls Gyproc plasterboards Upright supports Upright supports are used where the exist ing structure or other installations does not allow fixing in walls or ceiling Reinforcements to existing structues Reinforcements must be installed if the existing building structure OR the materials are too weak for the installation Figure Example of reinforcement of wood wall structure with upright reinforcement between two studs for mounting of wall bracket or wall rail Figure Example of reinforcement of wood ceiling structure with joist hangers and reinforcement between joists Figure Example of reinforcement of wood ceiling structure with lying joist over joists All systems should have minimum of two anchoring attachment points One attachment point one or more fixings expander bolts chemical anchors etc All attachment points of a ceiling lift system should according to prevailing standard EN ISO 10535 2006 withstand a pullout force the work ing load of the system installed times a safety factor 1 5 MRS attachment point Load Calculations Molift Lift motors have 5 different weight capacities within the range 160 300 kg Weight Nomad Air
5. capacity teokg xX 25kg XTX 230kg x 255kg XT 300kg TX Standard ceiling lift system including any straight rail or traverse system with 1 lift motor Estimated weight of equipment at pendant support location for standard system approx 30 kg includes lift motor weight rails pendant traverse carrier etc Ultimate Point load for each support attachment location is based upon the maximum capacity of the lift motor estimated weight of the equipment at the support attachment location times a safety factor of 1 5 Example For a standard system with 200 kg motor 200 kg 200 kg Safe Working Load 200 kg 30 kg 230 kg Working Load 230 kg x 1 5 345 kg Ultimate Point load All fixings should always be tight ened with torque specified by the anchor fixture manufacturer 3 System Overview Molift Rail System MRS is a ceiling hoist system built in three different main configurations 1 Single rail system 2 Traverse rail system 3 Combination of single rail and traverse systems The area below the track system is defined as the lifting area The area below a straight rail system is limited to the rail while a traverse system gives lifting area below the area covered by the traversing secondary rail Traverse rail system Single rail system P F gt FF PG lt lt IZA Z P if X Fa dS I gt N b gt lt A LU gt AT Ni
6. available for all three H62 profiles CC OC DC or W where OC profile is available and come as standard in 30 45 60 and 90 in 3 different heights The figures give the height degrees angle Tailor made curves are possible as of the rail in mm The strength of the rail relates well as tailor made lengths All curves have radius to the height Higher profile gives stronger rail All 550mm Standard length is 1000mm profiles are compatible with all combinations of the MRS products EE EEC I d 5 5 All rails are extruded Aluminum and comes in two colours anodized aluminum and white paint The H62 rail comes in 3 different versions CC for recessed rails flush to false ceiling DC for direct mounting in ceiling and OC for suspended rails from bearing ceiling Delivered in standard lengths or Tailor made lengths up to 7 0m CC Rail to be built into closed ceiling Recommended installation of false ceiling with CGrail profile 1000mm Curve 60 XK In te Ceiling panels can NOT be mounted directly on rail profile 1000mm Rail system components must not carry any weight of ceiling installation Curve 909 30 Rail profile Height Profile Length or Surface treatment Anodized Painted Rail profile article no article no 1109000 6m 1109001 6m CC Rail to be built into 11090007m 1109001 7
7. mounted Overhead systems depending on bracket lengths Telescope Brackets Straight rail and Traverse systems third bracket positioned perpendicular to the rail in a Straight rail system and to both primary rails in a Traverse system Length of bracket lt 800 mm lt 32 inch No need of side supports One Side support should be mounted to the first or last pendant positioned parallel to the rail in a Length of bracket 800 gt 1500 mm 32 gt 60 inch Straight rail system and to both the primary rails in Side supports should be mounted to the first and a Traverse system the last bracket and in between those to every Straight Rail System Traverse System 48 Length of bracket gt 1500 mm gt 60 inch Side support should be mounted to the first and Side support should be mounted to all brackets last bracket positioned parallel to the rail in a positioned perpendicular to the rail in a Straight Straight rail system Traverse Systems need one rail system and to both primary rails in a Traverse Side support parallel to each Primary rail end system Traverse System Straight Rail System 49 Molift Rail System www etac com Rail Curves includes all angles 30 to 90 Length of bracket lt 800 mm lt 32 inch No need of side supports Length of bracket gt 800 mm gt 32 inch One side support should be mounted to the bracket in the middle of the curve perpendicular to ne
8. 00 sw 255 kg RailHe2cc 1 dralH620c 1700 dfralHe2n0c 1 fralkn2oc 3800 pail 142 0c 5700 dfrailHe5w 1250 175 sw 300 kg RailHezcc dfralH620c 1600 druene 1 gt dfralkn20c 3500 Pail 142 0c 5300 draiHesw 1200 150 46 Length of Secondary rail B is determined by dis Rail curves are only possible for ceiling mounting tance between primary rails A in a box in system Minimum requirements or the distance between the wall rails C for a wall mounted system Figure Minimum three attachments must be mounted One in each joint section and one in center of curve radius For joining curves with other rails of same profile a l Joint Set is used Figure Secondary rail B length Box in system Approx 30mm shorter than A Wall rail system Approx 130mm shorter than C A fael pla 15mm 5 15mm 5 ES gt i 20mm 5 mae 55mm Figure Distances between Secondary and Primary rail Figure Joint set and bracket mounting 47 Molift Rail System www etac com 5 2 4 Side Support positioning Bracing with side supports is needed to give Stability to ceiling
9. 2 Plastic caps for covering rail ends Comes in two colours for all three different rail heights grey and white for combination with anodized or white rails Article no To be used as cover for ceiling bracket when going through false ceiling QO Article no For threaded rod system 1120338 Sleeve LKF62 28 5 7 White For telescope bracket upper part 1109817 Sleeve RKW 1 1 2 50 White 4 4 Traverse Trolleys MRS Traverse trolleys are used in all traverse sys Boxed traverse trolleys have lower building height tems which uses H profile as primary rails Comes and curtain pass through CPT version with bog in two versions Standard and lowered 50mm gie wheels can be used in rail systems with gap Delivered in a complete set with two trolleys for curtains Primary Rail _ Uy 224 Article no Article no Traverse trolley set grey Traverse trolley set white Article no 1109570 Traverse trolley set S0mm grey 1109580 Traverse trolley set S0mm white Figure Curtain pass through 33 EG PD Article no 1109345 Traverse mounting kit under trolleys i Wall Rail H85 W 247 Eaa Traverse Trolley for Wall Rail Inc
10. 300 4000mm Min 1800mm Max 400mm Floor Molift AIR 4 point Medium suspension 42 To be able to lift a person from the floor it is important that the distance from floor to lifting point of suspension does not exceed 400 mm when the suspension is at its lowest point as pic ture shows The flexibility of MRS and Molift AIR allows walking training as well as normal patient transfers within these heights Lifting Interval 2000mm 2300 3000mm Min 1800mm Max 400mm Floor Molift Nomad An Overhead system covers a certain maximum lifting area in a room Due to the practical instal lation work and measurements of including parts a rail system cannot be mounted directly close to the walls There a few things to consider the minimum space between a rail and the wall the lengths of end stops trolleys and lift motor Min 120mm from wall Min 45mm a i a TO OP 174 5mm rer gt Min 97mm 1 45mm 1745mm r h Min 120mm from wall al iy we lp Lifting Area Hatched area on floor under lifter 43 Maximum distances between attachments to fulfill maximum deflection requirements according to ISO standard 10535 lt 1mm per 200mm rail length Depending on Safe Working load SWL and rail profile A Maximum dista
11. Ceiling mounted Direct mounted Rail H62 DC Straight rail system Ceiling mounted Direct mounted Rail H62 DC Ceiling bracket 40mm adie aty Straight rail system Wall mounted Wall bracket 150 H62 OC Straight rail system Wall mounted Wall bracket H62 OC Straight rail system Wall mounted Wall bracket H112 OC Straight rail system Wall mounted 142 Wall bracket H142 OC Configuration example Products Qty Rail profile Rail H62 OC P 6m lengde 1109003 6m End stops End stop for motor trolley End Cap Rail H62 White 1109340 Wall bracket unit White 109259 61 Traverse rail system Ceiling mounted Direct mounted Primary Rail H62 DC Secondary Rail H112 OC Traverse rail system Ceiling mounted Direct mounted Primary Rail H62 DC Secondary Rail H142 OC Configuration example Products Description if Incuding fitemno Qty Rail profile Rail H62 DCP 1 11109005 a h Ral Hn OCP gt E Traverse mounting kit under trolleys 2 sets Bolts nuts and 1109345 1 washers fd End stops End stop for motor trolley 110940 ph End stop for traverse trolley 110944 14 Endcaps End Cap Rail H62White 11109340 14 End Cap Rail H112 White 1084 ee Traverse rail system boxed in Ceiling mounted Suspended mounted Primary Rail H112 OC
12. Molift Rail System molift a part of Etac Nu felalelofofe 4 MRS19201 Rev D 2015 02 13 ee j FJ oS CE Molift Rail System www etac com English Manual Molift Rail System MRS Introduction 06 4 Genefa lran ine an e e a 4 1 How to use this handbo dke Lvermassedisrms 5 2 Installation criteria Principles oornrnrrrnn00005 6 2 1 Site survey Design criterias 6 22 RNA ee etre 6 2 3 Mounting Molift Rail system 7 2DASPOINTIOAdS esine Aces ias a a 8 3 System QveMeMu ads een 9 3 1 Single ASSEN kvae 10 3 1 1 Ceiling mounted Straight rail system 11 3 1 2 Ceiling mounted Curve rail system 13 3 1 3 Wall mounted Straight rail system 14 3 2 Traverse rail Systemu mmsmuidusruodimnni 15 3 2 1 Ceiling mounted traverse system 16 3 2 2 Wall mounted traverse system 18 3 3 Combination of rail Systems sorarvrnrnnenn 20 3 3 1 Mitanni ed 21 3 3 2 Mmbngsstensuamnstsedgense 23 A Component OvervieW nmsrvmnmnmsrvevmereerrsrnnrn 26 4 1 AACR EE 27 4 1 1 Ceiling Mounted SysteM cccceeee 27 4 1 2 Wall mounted System nsesnserrsrrrerenn 29 4 2 Rails NN Eee 30 4 3 End Stops and End Caps sanashedesne 32 4 4 Traverse TOll YS ccuss siekaseonioesnahiersdsstuabicapigeh canis 33 4 5 Lift Motor TOMES sen 35 26 36 4 7 Battery Jeamgaaassa ass 37 4 8 Tnsklkonsdsasseseterer 41 5 DESIGN ONO ONS geat 42 5 1 L
13. Secondary Rail H112 OC Configuration example Rail profile Rail H112 OC P 11109009 Trolleys Boxed traverse trolley set white 2 trolleys 1109592 Traverse mounting kit under trolleys 2 sets Bolts nuts and 1109345 1 washers Telescope Bracket Set 120 200 mm 11109710 Side Support unit for Telescope Brackets 11109815 Pe ts End stop for traverse trolley bi 1109411 4 End Cap Rail H62 White 109340 4 End Cap Rail H112 White 11109341 2 62 6 6 End stops End stop for motor trolley 110940 2 a a 2 28 58 170 i h Lt 3 28 458 A 200 Configuration example Products Description __ _ incuding Item no Qty Rail profile Rail H62 CC P Rail H142 OC P 4m length 411090114 Trolleys Traverse trolley set white 2 trolleys ing kit 2 sets Bolts nuts and washers Traverse mounting kit under trolleys Brackets Telescope Bracket Set 120 200 mm Side Support unit for Telescope Brackets E End stop for traverse trolley Endcaps End Cap Rail H62 White End Cap Rail H142 White End stops End stop for motor trolley aaa 1109410 63 Traverse rail system Ceiling mounted Suspended mounted Telescope brac
14. ardizes the safety of the patient the rail system shall immediately be taken out of service and marked clearly with out of order and shall not be used until the rail system is repaired When periodic inspection is completed the inspector shall mark the hoist with a sticker on the control label showing the date when periodic inspection is performed and this will then indicate when next service should be performed CE molift a part of Etac www molift com Date Etac Molift Service ID Any Service or Repair should be documented in the service log and verified by using the Checklist after service and repair Molift Rail System installed by authorized personnel Use the checklist to verify that the rail system is properly installed safe before use Document the job by signing the Service Log Defects and damage of importance to the safety of the Rail system which have occurred between inspections and have already lead to corrective actions should be entered in the Service logbook A record of the date of inspection of the hoist and inspection result should be noted in the logbook together with a short description of the incident and the signature of the inspector This will enable the owner and service partner to see previous history for the rail system and in that way maybe making future fault finding and repairs easier Periodic kg inspection lbs performed Mark label 7 with month and year of inspection
15. c can perform installation of the Molift overhead system and issue the installation certificate all in accordance with Etac s installation instructions and this handbook A Declaration of conformity The lifter is not intended to be operated by the person being lifted If a hoist is to be used by a disabled person living on their own then some form of communication device shall be installed in the area of use of the hoist so that in the event of an emergency the disabled person is able to summon assistance This may for example be the fitting of an alarm system or the supply of a conveniently placed telephone etc The Molift Rail System and related accessories described in this handbook are CE marked C Components made by other manufacturers 10535 2006 in accordance with EU Council Directive 93 42 EEC concerning medical devices class 1 and is manufactured in conformity with standards IEC 60601 1 IEC 60601 1 2 and NS EN ISO We recommend only using Etac Molift components Etac shall not be liable for faults or accidents that can occur when using components made by other manufacturers A System should consist of only original MRS components If not Decalaration of conformity is not valid and Etac is not responisble for warranty of the system 1 How to use this handbook In order to design a lifting solution create a speci fication order the parts and install the overhead systems You need following doc
16. component examples Mechanical expansion anchors Chemical anchors Concrete screws Wood screws The Etac certified installer is responsible for provid ing correct fixing components to each project Building structure and material on site must be evaluated before choosing fixing components The details and knowledge of this should be estab lished during site survey The fixing components must meet the requirements in ISO 10535 2006 described in chapter 2 4 Point loads The final installation procedure will verify the installation before it is taken into use Recommended steps below to be performed by installer on site 1 Measurements verify dimensions in drawings results of site survey a Report any mistaken dimensions or failures early in the project b Place the profiles on floor according to layout do you have to modify profiles What about the planned placement of the charging stations Are they correct 2 Locate and mark fixing points a On the rails use a laser beam to identify locations of the fixings holes b Does the planned installation make any conflicts with other installations suspended ceiling grid are the grid already in place 3 Drill holes a Use correct dimensions on drill bit according to the manufacturers specifications diameter depth b Remove dust and remains after drilling 4 Mount fixings and attachments a Fix brackets to ceiling b Roughly adjust t
17. cts in the rail Clean after mounting The trolley hoist is to run smoothly and without any noise through the entire rail system All rail ends in the system have been fitted with end stops and end covers All end stop screws are tightened to 40 Nm 30 ftlbs Performed at least six lifts lift height approx 15 cm 6 inches with load system SWL at randomly selected points along the rail The trolley lift runs smooth through the entire system with load SWL and O transition coupling O switch The hoist fitted to the system has the same or lower SWL The system is correctly marked with SWL label with date and a valid signature and certifi cate number by the authorized installer OOOOOO OG aged deformed or are otherwise defective must be replaced or repaired before the system can be brought into use A All parts and components which before during or after service and repair are dam Service and Repair must be performed by a person who is certified by Etac education Date Place Comments 71 Etac AS Etac Supply Gj vik Hadelandsveien 2 2816 Gj vik Norway Tel 47 4000 1004 molift etac com www etac com a part of Etac
18. d Wall bracket Primary Rail H112 OC Secondary Rail H142 OC 193 335 i 163 D z Configuration example Rail profile Rail H112 OC P 4m length 1109009 4m 2 Rail H112 OC P 4m length 1109009 4m 1 Traverse trolley set white Traverse mounting kit under trolleys 2 sets Bolts nuts and 1109345 1 washers Wall bracket unit White 11092589 a End stops End stop formotortroley 110940 2 Jendstopfortraversetrolley mom 4 Endcaps End Cap Rail H112 White 110934 6 65 Traverse rail system Wall mounted Wall bracket Primary Rail H112 OC Secondary Rail H112 OC Traverse rail system Wall mounted Wall bracket Primary Rail H112 OC Secondary Rail H142 OC Configuration example Rail profile Rail H112 OC P Am length 1109009 4m 2 Rall H112 OC PAm length 1109009 4mf1 Traverse trolley set white Traverse mounting kit between primary 2 sets Bolts nuts and 1109353 1 rail washers Wall bracket unit White 11109259 a End stops End stop for motor trolley mowo 12 JEndstopfortraversetroley mom 4 Endcaps End Cap Rail H112 White 110934 6 66 9 Installation instructions Specific In
19. e second ary rail This system allows full room coverage Secondary Rail mounted under Primary rails under trolley Secondary Rail mounted between Primary rails on top of trolley Box in Primary rail Secondary rail M olift Rail System www etac com 3 2 1 Ceiling mounted traverse system Ceiling mounted traverse rail system can be mounted in different ways 1 2 p 4 Directly in ceiling without brackets Directly in ceiling with brackets Suspended from the ceiling with telescopic brackets Suspended from the ceiling with threaded rods Q I ie Figure Ceiling mounted without brackets direct to ceiling Figure Ceiling mounted with brackets with open ceiling profile Molift Rail System www etac com D Figure Ceiling mounted telescopic brackets with open ceiling profile xl O Nip D ing mounted threaded rods with open e Figure Ceil ceiling profil Molift Rail System www etac com 3 2 2 Wall mounted traverse system A wall mounted system is mounted on separate wall brackets wall mounted rails or on brackets connected to uprights supported by the wall and the floor 1 Primary rails mounted on separate wall brackets 2 Primary rails mounted on brackets connected to uprights supported by the wall and the floor 3 Primary rails m
20. elescopes and threaded rods laser leveller 5 Elevate rail system a Insert all multibolts necessary Insert from the profile end b Elevate MRS rails and curves to brackets 6 Lock profiles to brackets a Join rail with joint sets b Use correct tightening torques according to installation instructions C Loctite where necessary according to installation instructions 7 Mount trolleys and end stops a Single straight systems b Traverses C Combined systems 8 Mount lift motor a Trolley b Charging stations C Start up lift motor 9 Check installations acording to Checklist for installation of Molift Rail System 7 Final Installation Procedure After finished installation a load test according to ISO 10535 2006 must be performed Maximum Safe Working Load shall be applied on all mounted attachments Perform at least six lifts lift height approx 15 cm 6 inches SWL at min 6 randomly selected points along the rail Lift the load approx 15cm to apply the maximum load Travel the applied load along the rail from one end stop to the other end stop with a 10 second pause under each attachment point Travel as the dashed line shows in picture Figure Load test Straight Rail System End Stop Figure Load test Traverse Rail System End Stop Apply the maximum load for the installed overhead rail system Place the carriage with the applied load at the end stop of the
21. fer is complete Never lift the user higher than necessary to carry out a lift Never leave a user unattended ina lifting situation There is a risk of injury to user or assistant from a swinging lifting strap suspension or hand control 24 25 Molift Rail System www etac com 4 Component Overview This chapter describes the MRS products and which components are available for different design solutions For more details and information of possible design restrictions and other condi tions see Chapter 5 Design conditions FL FEIDE JE x a 26 4 1 Attachment Article no MRS includes 5 different attachments of ceilings mounted systems 1109695 1109700 1109710 109715 109718 0 5 0 5 1 Direct in ceiling which does not require any attachments just bolts directly into the ceiling 1 Requires H62 DC profile 1 2 Fixed Bracket 40mm height Two fixing points i ii 110972 Telescope 340 550mm aes 3 Telescope Thread Bracket 80 200mm Two 1109725 _ Telescope 540 900mm fixing points to ceiling 110973 Telescope 890 1300mm 4 Telescope Bracket Two parts 190 2000mm 110973 Telescope 1290 2000mm Two fixing points to ceiling 5 Threaded Rod One or two fixing points to ee ese BO Eee ceiling Comes in two leng
22. ifting heights and lifting area ooonoennn 42 5 2 Design conditions Attachments 44 5 2 1 CelngmounteduLuusarvasanmesy en 44 5 2 2 NOE 45 5 2 3 Attachments for CUIVes mnssnsrrrnrrsrnnse 47 5 2 4 Side Support positioning rrrrrrvrr0n 48 6 Ipstalationmenhods Gu vaeculusanaveeuhaaine 54 7 Final Installation Procedure mrarsrnrrvrrrrrrnsrsrnnnn 56 7 1 Load test Straight Rail System 56 7 2 Load test Traverse Rail System svnrrsro0n 56 TS Pera aan 57 7 4 Installation Certification 57 8 System combinations Case studies o 58 8 1 Single Rail SSE Lee 59 8 2 Traverse Rail SYSTSM sasscsiscaonuneiuitevenrencssedecdse 62 9 Installation WSTUC TONS is cssc5cciseienis iaccetinessipueatiten 67 10 IWATE NIA EEE 68 SETVICE 90 ee tackle ene teresa die a tai NER 69 Checklist for installation of Molift Rail System 70 Periodic inspection for Molift Rail System 71 This User Manual contains important safety instructions and information regarding the use of the lifter and accessories In this manual the user is the person being lifted The assistant is the person operating the lifter Warning This symbol indicates important information related to safety Follow these instructions carefully Visit www molift net for download of documen tation to ensure you have the latest version Revision A 2013 12 09 First release Revision B 2014 02 18 U
23. installing rail system All trolleys have same dimensions as similar trolleys without IRC the difference is the additional IRC pickup unit Article no 1109594 Boxed travers trolley set IRC White 1109595 Boxed travers trolley set IRC Grey 1109551 Traverse trolley set IRC grey 1109591 Traverse trolley set IRC white 1109571 Traverse trolley set IRC 50mm grey 1109581 Traverse trolley set IRC 50mm white 39 At one end of the rail system an IRC connection IRC Conductive tape application tool for MRS must be installed The IRC connection must be profiles mounted on the end stop Standard end stops and traverse end stops can be modified for IRC with IRC connection A Article no 2510125 IRC Conductive tape Application f Tool MRS zer 2510101 IRC Conductive tape 40 m kr Roll applicable for 2510125 7 L 2510102 IRC Conductive Tape fitted to Rail RE min NB You need 2 m Tape per 1 m Rail min 30 50mm space for IRC connection plug Article no 2510224 IRC Connection RH62 white 2510225 IRC Connection RH112 white 2510226 IRC Connection RH142 white 2510227 IRC Connection RH62 grey 2510228 IRC Connection RH112 grey 2510229 IRC Connection RH142 grey 40 4 8 Installation tools Drill guide for Direct mounting of rail in concrete Used for sup
24. ircular area on the rail decal marking A Periodic Inspection of the overhead system must be made at least once a year Article no 1109014 MRS Label SWL SWL labels are supplied together with end stop a part of Etac Date Etac Molift Service ID SWL kg inspection www molift Com ooeec Gaddi senca open lbs performed aF Molift Rail System installed by authorized personnel Periodic C molift y y p Decal position for identifica tion of SWL for Overhead system EC V if f WY 57 8 System configuration Examples This Chapter describes a few of the most common design solutions of Molift Rail System Shows combination possibilities measurements and specifications For each examples of configuration there is a reference to the Installation Instructions in chapter 9 58 Straight rail system Ceiling mounted Suspended mounted Telescope bracket Threaded Straight rail system Ceiling mounted Suspended mounted Telescope bracket 190 2000 Configuration example Item no Rail profile Rail H62 OC A 6m length 1109002 6m Telescope Bracket Set 890 1300 mm 1109730 End stops End stop for motor trolley End Cap Rail H62 Grey 1109320 Side Support unit for Telescope Brackets 11109815 E O 59 60 Straight rail system Ceiling mounted Suspended mounted Threaded rod bracket Straight rail system
25. ket Primary Rail H62 CC Secondary Rail H112 OC Traverse rail system Ceiling mounted Suspended mounted Telescope bracket Primary Rail H62 CC Secondary Rail H142 OC 1109001 4 2 Fel Ca 2 E 1109590 1109345 o E 1109710 1109815 fa mosa 1109340 i 1109342 Traverse rail system Ceiling mounted Suspended mounted Telescope bracket Primary Rail H62 CC Secondary Rail H112 OC Traverse rail system Ceiling mounted Suspended mounted Telescope bracket Primary Rail H62 CC Secondary Rail H112 OC Traverse trolley 50mm Traverse rail system Wall mounted Wall rail Primary Rail H85 W Secondary Rail H112 OC Traverse rail system Wall mounted Wall rail Primary Rail H85 W Secondary Rail H142 OC Configuration example Item no Rail profile Rail H85 W A 6m length painted 4 meter 1109160 Rail H142 OC P 4m length 1109011 4m Trolleys Wall mounted traverse trolley set RH142 2 Trolleys and 4 end 1109166 1 stoppers End stops End stop for motor trolley 11109410 End Cap Rail H142 White 64 Traverse rail system Wall mounted Wall bracket ie Primary Rail H112 OC 163 193 305 Secondary Rail H112 OC Traverse rail system Wall mounte
26. lley 3 Conductive tape to be installed with the tape IRC connection RH62 Conductive application tool The conductive tape must be connected to IRC power supply Tape applied on both sides on the inside of rail Figure IRC Traverse system 4 IRC Trolley has a pickup unit that transfers l power from tape to charger unit The Pickup Assembly of an IRC system can be made during or unit fits all available AIR trolleys and traverse after the overhead system installation IRC can be trolleys installed in both Single rail or Traverse systems 5 IRC Charger built in inside the Molift AIR IRC IRC charging can NOT be installed in systems with curves rail switch traverse system with switch or traverse system with wall rail Conductive ore It is important to make sure that IRC pickup is aligned correct on IRC tape inside rail during installation IRC connection RH62 connected to IRC power supply Figure IRC Single rail system 38 Article no 2510116 IRC Power Supply Cable AU Figure IRC trolley for Molift Air Trolleys have same dimensions as similar trolleys without IRC the difference is the additional IRC pickup unit Article no 2520002 IRC trolley for Molift Air 2520006 IRC propulsion trolley for Molift Air Figure IRC traverse trolley for Molift Air All IRC traverse trolleys consist of a set with 2 pcs trolleys One IRC pickup unit and cableclips that must be mounted on site when
27. ludes end stops Wall Rail H85 W A i e Article no A 247 n i UN url 1109353 Traverse mounting kit between 2228 a primary rail Pl Article no 82 165 1109163 Wall mounted traverse trolley set RH112 1109166 Wall mounted traverse trolley set RH142 34 4 5 Lift Motor Trolleys Lift motor trolleys are available in various versions for Molift AIR and Molift Nomad All motor trolleys are compatible with all rail profiles and all combinations of MRS products Trolley for Molift Nomad Pos Articeno eo 1 1109109 Trolley Molift Nomad w brake MRS 2 1109112 Trolley Molift Nomad 295 for climbing w brake MRS ad All measurements in mm DP a Uys AVA VANN gt Pos Articleno LL 2520000 Basic Trolley 29 2500103 Trolley Propulsion All measurements in mm 35 4 6 Switches Molift Rail System has 2 different options of switching direction within the MRS range For transfer from traverse system to a fixed rail Manually controlled For Single rails switching direction from straight rail to curve etc Manually controlled ON Article no 1109029 Traverse Switch Unit grey 1109650 Traverse Swi
28. m__ closed ceiling 1109002 6m 1109003 6m OC Rail for open ceiling 1109002 7m 1109003 7m and mounting in rafters 1109004 6m 1109005 6m 1109004 7m 1109005 7m 1109008 4m 1109009 4m 1109008 5m 1109009 5m 1109008 6m 1109009 6m W Rail for traverese system to be mounted 1109010 5m 1109011 5m__ directly on wall H 85 W 36 mm 1109010 6m 1109011 6m f Rail profile measurements 1109010 7m 1109011 7m 0 1109100 1109105 7 1109101 1109106 H 6 1109102 1109107 1109103 1109108 H62 OC H 62 W 58 8 mm 1109130 1109135 ae T DC Rail to be mounted directly in concrete ceiling AJ 1109131 1109136 1109132 1109137 H112 OC 1109133 1109138 H 112 W 61 7 mm 1109140 1109145 1109141 1109146 1109142 1109147 H142 OC 142 mm 1109143 1109148 H 142 W 66 mm 1109160 Surface treatment Anodized Matte alloy Painted White 4 3 End Stops and End Caps End stop is an important safety detail for all Overhead systems All rail ends must have an End Stop to prevent trolleys from going out of the rail The end stop can also be used to limit the range of lifting area Non Use drill guide 1109998 to mount end stop Pos Artideno o 1109410 End stop for motor trolley 1109411 End stop for traverse trolley Check to ensure that the end stops are assembled into all rail ends in the overhead system 3
29. mounted on the closest rod Traverse Switch Side rail switch 53 6 Installation methods The rail system can only be installed by certified personnel in accordance with applicable installation instructions Etac is only responsible for the system if the rail system with trol ley and or lifting motor has been supplied by Etac and is installed by authorised staff The lifter s SWL may NEVER exceed the SWL of the rail system There may never be installed more than one lifting motor per rail system The SWL of the rail system must be clearly marked on the rail All rail systems must be provided with end stops and end caps to prevent the trolleys from running off the system Etac recommends that annual inspections of the system be carried out according to Check points for periodic inspection Please contact Your Service Partner or Molift by Etac Customer Support in case of defects to the rail system Survey tools Digital camera Laser range meter Measure tape minimum 5 meter length Stairs Flash light Installation tools Security equipment gloves helmet boots ear protection plugs Laser range meter and folding rule Laser leveler Working platform stairs Lifting equipment for profiles Saw and table for cutting profiles Electric drill battery powered standard hand tooling Lights Etac Supply Gj vik does not supply fixing compo nents for Molift Rail System Fixing
30. n instructions This Chapter describe list of available Specific Installation Instructions for the various mounting options for MRS Chapter 10 Maintenance This Chapter describes how to perform periodic inspection service and repair to the rail system Molift Rail System www etac com 2 Installation criteria Principles 2 1 Site survey Design criteria 2 2 Lifting points A site survey is the first project input and it is One important issue in the survey is to identify of great importance that this is performed and and define lifting points and optimal placement of archived in a proper way We recommend that all the rail systems points in our Site Survey template are considered and that existing on site conditions are docu mented preferably with photos and drawings ws Depending of the size of a ceiling lift installation i project it is also of importance to consider how to organize logistics for a ceiling lift installation e When should the installation take place in x larger building projects What floor is the installation to be done How do we get the rails there Crane Elevator Stairs e How to install efficiently Installations teams or single workers e How to handle disposals packaging materials Figure Furniture and lifitng points The way of mounting a ceiling lift system is based on the specific materials and structural design on each specific site Ceiling materials
31. nce between attachments Including distance between primary rails in traverse systems B Maximum distance from last attachment to end of rail Free end Overhang Safe Working Rail profile A Max B Max Load SWL distance distance SWL 160 kg Rail H62 CC 2200 mm 400 mm Rail H62 OC 2200 mm 400 mm Rail H62 DC 1200 mm 50 mm Rail H112 OC 4800 mm 550 mm Rail H142 OC 6000 mm 700 mm p Rail H85 W__ 1500 mm 250 mm SWL 205 kg 400 mm Rail H62 OC 2000 mm 400 mm Rail H62 DC 900 mm 50 mm Rall H112 OC 4200 mm 500 mm Rail H142 OG 6000 mm 650 mm Rail H85W 1400 mm 225 mm SWL 230 kg 400 mm Rail H62 OC 1800 mm 400 mm Rail H62 DC 1600 mm 50 mm Rail H112 OC 3900 mm 500 mm fRail H142 OC 6000 mm 600 mm rail H85 W__ 1300 mm 200 mm SWL 255 kg 375 mm Rail H62 OC 1700 mm 375 mm Rail H62 DC 300 mm 50 mm Rail H112 OC 3800 mm 500 mm JfRailH142 OG 5700 mm 600 mm Ral 1250 mm 175 mm SWL 300 kg 375 mm Rail H62 OC 1600 mm 375 mm Rail H62 DC 300 mm 50 mm Rail H112 OC 3500 mm 450 mm SS pe Rail H142 OC 5300 mm 550 mm Rail H85 W 1200 mm 50 mm 44 A Maximum distance between attachments Including distance between primary rails in traverse systems B Maximum distance from last attachment to end of rail Free end Overhang Load SWL distance distance _ Rail H62 OC 2200 mm 400 mm Rail H62 DC 1200 mm
32. o room transfer between two rails system we lt a I NY RS tip I PSP Il gt Y bh MIE Figure Room to Room transfer with Portable Figure Hatch in door opening for Molift Nomad motor Molift Nomad Us ll 3 3 3 Hatch in door opening With a hatch in the dooropening hoist can move freely from room to room 250mm 100mm a Rail Height 62 112 142mm B Ma Vi ty f TN h jr 100mm Rail Height 62 112 142mm Max height 100mm Figure Hatch in door opening for Molift Air 23 With a climbing band accessory it is possible to transfer a person from room to room through a doorway between two rail systems that are not connected with a portable hoist 1 Move the hoists and trolley with climbing band as close as possible to doorway Lower hoist and connect the climbing band to the hoist make sure it is properly connected for a safe transfer Lower the hoist The climbing band will take the load and hoist will move through doorway Pay attention and make sure user does not touch the floor Lower the hoist until the climbing band is taking up all the load and the hoist lifting band can be released Release the hoists lifting band and connect to trolley in the other room Run lifter up until the climbing band can be released The trans
33. ounted on wall rails 3 Q j Figure Wall mounted rail with wall brackets d Molift Rail System www etac com 3 3 Combination of rail systems MRS allows a great variation of possibilities when The systems can also be combined with different combining traverse systems and single rail system switches such as Rail switch and Traverse switch Transfer between different systems rooms and Climbing from one system to next is also an locations can be solved in several ways with MRS option both with permanently mounted lift motor The simplest way is by extending the single rail Molift AIR and portable lift motor Molift Nomad track through doorway IT h l le th gt W yw Fiill Molift Rail System www etac com 3 3 1 Switch systems For Single rails switching direction from straight rail to curve etc Manually controlled Figure Rail switch Traverse Switch For transfer from secondary rail in a traverse system into a straight rail or another secondary rail in a traverse system Manually controlled gt li Cc Figure Traverse system with switch to straight rail 21 Molift Rail System www etac com 3 3 2 Climbing systems Molift Nomad is suitable for climbing room t
34. pdated illustrations and miscellaneous details New front page Revision C 2014 06 25 Removed IRC components and room to room transfer Molift Air Added boxed traverese trolley Revision D 2015 02 11 Added info about CCrail installation p 30 Removed tailor made curve p 30 New art no for traverse switch rail p 36 Added IRC components p 37 38 39 40 Molift Rail System MRS Molift Overhead Systems consist of a rail system Molift Rails System MRS combined with the lift motor choices Molift AIR or Molift Nomad which give innovative and efficient solutions when it comes to lifting needs for disabled persons Molift Overhead Systems are easy and safe to use and can solve most lifting situations The func tional and user friendly design provides greater access to the user and increases assistant and user safety Molift solution gives a highly flexible inno vative cost effective and profitable investment General This handbook provides support and guidance to installation performance of Molift overhead lift systems and contains important information about the design criteria and installation solutions It is important to thoroughly understand the content of the handbook Conditions of Performing Installation Lift and transfer of a person will always pose a certain risk and only certified personnel are allowed to install the equipment and accessories covered by this technical manual Only personnel authorized by Eta
35. performed by a person who is certified by Etac education Date Place Approved without faults Approved after repair System is marked with out of order and waiting for repair perform new System is not eligible for repair and taken out of service 70 Visual examination of load bearing structure to make sure there is no damage cracks frays or deformation All checkpoints must be checked of to approve the rail If periodic inspection reveals any defect wear or other damage that jeopardizes the safety of the user the system may not be used until the defi ciency has been eliminated Defects and damages should be reported back to the manufacturer for action in a non conformity report NCR o The owner is notified O NCR report sent to Etac molift etac com Non conformity report can be obtained from www etac com or by request molift etac com Any Service or Repair should be docu mented in the service log and verified by using the Checklist for installation of Molift Rail System Checklist after Service and Repair Customer Installation Year Room number Section System should consist of only FNS alt Or GASK AASS ARP GASS EE OK original MRS components If not Decalaration of conformity is not E PAE Svat AE racy haa aay at attra chu Vf at AATTEET AAT AETI valid and Etac is not responisble for warranty of the system N A OK Check that there is no shavings after drilling or cutting or other obje
36. port to level brackets 8 0mm and Drill guide for End stops 11mm Article no 1109312 Shims 0 5 for MRS Rg 1109313 Shims 1 0 for MRS ver 1109314 Shims 2 0 for MRS Article no 1109999 Drill guide 8 mm for RH 62 DC Used for joining rails of same profile in straight 1109998 Drill guide 11 mm for endstop rails or curve rail system Used for all connections with brackets into rail profile a Article no 2520221 Multibolt kit Article no 1109350 Joint set for MRS Used for direct mounting and for all end stops Article no 1109307 T Profile washer MRS Article no 1109090 Rail Mounting plate Assy Switch MRS 41 5 Design Conditions This chapter describes the design conditions limi tations and possibilities how to combine the MRS products to create a sufficient and safe Molift Overhead System Recommended heights The Overhead system working height measures between the lower point of the rail to which the lift motor are attached straight rail or secondary rail and down to the floor of the room Normally the recommendation is to position the rail from 2300mm to 4000 for a Molift AIR motor depend ing on the ceiling heights and lifting needs We recommend no lower than 1800mm from the highest position of lifting point of the suspension down to the floor Lifting Interval 3000mm 2
37. radus Rail Curve 90 Rules for Side support for the joining rails see above Rail Switches Length of bracket lt 400 mm lt 16 inch No need of side supports Length of bracket gt 400 mm gt 16 inch All switch functions need minimum two side sup ports perpendicular to each other mounted on the closest bracket h Traverse Switch Side rail switch 50 51 Molift Rail System www etac com All threaded rod systems should have bracing independent of length of rod i e 100 2000mm Side support should be mounted to all rods Side support should be mounted to the first and positioned perpendicular to the rail in a Straight last rods positioned parallel to the rail in a Straight rail system and to both primary rails in a Traverse rail system Traverse Systems need one Side sup system port parallel to each Primary rail end m m Traverse System Straight Rail System 52 Molift Rail System www etac com Rail Curves includes all angles 30 to 90 Length of bracket lt 800 mm lt 32 inch No need of side supports Length of bracket gt 800 mm gt 32 inch One side support should be mounted to the rod in the middle of the curve perpendicular to the radius Rail Curve 90 Rules for Side support for the joining rails see above Rail Switches Regardless of the lengths of Threaded rods all switches need minimum two side supports per pendicular to each other
38. secondary rail 1 Move the secondary rail with a pause under each attachment point from one end stop to the other end stop of the first primary rail Continue by moving the applied load diagonally through the centre of the system over to the other side as the dashed line shows Now continue by moving the secondary rail with the applied load from 2 with a pause under each attachment point from one end stop to the other end stop of the second primary rail Pause under Attachments End Stop el End Stop End Stop uden Pause under Attachments End Stop Primary Rail Primary Rail End Stop End Stop Secondary Rail i O QO OO Lift at 6 random points 56 Molift Rail System www etac com 7 3 Identification 7 4 Installation Certification After an approved test load procedure the over After approved functional and maximum load test head system is ready for identification marking the installation will be finalized by the issue of This marking is made with a decal rail marking Checklist for installation of Molift Rail system as an on which the maximum load is to be stated The installation certificate The installation certificate decal must be placed clearly visible on the rail in has to be issued by installation personnel author the system to which the lift motor is attached ized by Etac When a Periodic Inspection of the system is performed a test symbol will be placed in the c
39. stallation Instructions for the various mounting options available upon request to molift etac com Installation instructions are supplied with the purchased article Documents Article no Description 1109910 1109912 MRS Threaded Rod 19 514 installation instruction pdf 1109940 1109942 1109920 1109922 MRS Threaded Rod support 19 515 installation instruction pdf 1109950 1109952 1109695 1109700 40 mm bracket 1109710 1109715 1109718 1109720 1109725 1109730 1109735 1109700 1109710 Threaded Telescope bracket 80 200mm 19 463 installation instruction pdf 1109715 1109718 Telescope bracket 19 2000mm 19 466 installation instruction pdf 1109720 1109725 1109730 1109735 Box in Traverse mounting 1109410 1109411 End Stop and drill guide End cap 1109029 1109650 Installation MRS Transition Coupling 1109029 1109650 Traverse Switch 67 10 Maintenance Periodic inspection of the rail system should be undertaken at least once a year to ensure that the device operate properly and safely When performing a periodic inspection the inspector shall fill out the inspection report for Molift Rail System The reports should be retained by the person s responsible for servicing the hoist If the inspection reveals defects and damages the owner shall be notified and a Non conformity report should be sent to Etac A new periodic inspection must be performed after repair In the event of damage that jeop
40. tch Unit white Article no 1109015 Switch MRS grey 1109066 Switch MRS white 1109085 Set of covers for OC rail switch grey 1109086 Set of covers for OC rail switch white 1109077 Set of covers for CC rail switch grey SS 1109078 Set of covers for CC rail switch Rail 62 142 modification for transition coupling white remember to specify rail and lenght Article no 1109671 RH62 OC modified for Traverse Switch Unit 1109672 RH142 OC modified for Traverse Switch Unit 36 4 7 Battery Charging Molift Nomad and Molift AIR are charged with external charger via hand control Molift AIR has also the option to be continuously charged with In Rail Charging IRC Charger mounted on wall or table connected to motor with hand control Article no 1240100 Charger for handcontrol Nomad AIR 37 The lifter is charged through a built in charger in lift motor for continuous charging through the entire rail system length Molift Air IRC has a built in charger connected to the lifters battery Conductive The IRC system adds this components to a Standard rail installation 1 Wall mounted IRC Power supply that requires a power outlet Mounting bracket is included 2 IRC Conection an assembly to install in rail Traverse trolley IRC end on end stop The unit connects the power IRC conriectionRHT 12 KOP i Connected to supply to the conductive tape inside the rail traverse tro
41. ths Cut to length at installation site 1109912 M10 Threaded Rod w Bracket Set 2 Meter 2 Bracket 3 Telescope Thread 4 Telescope 5 Threaded Rod 40mm 80 200mm 190 2000mm 100 2000mm 27 Rails systems mounted with attachments like Telescope brackets and Threaded rods need brac ing in form of Side supports to eliminate horizontal forces and vibrations Design and positioning of Side support see chapter 5 2 4 Support for mounting around telescope ceiling bracket Article no 1109815 Side Support unit for Telescope Support for Telescope or Threaded rod Ceiling Brackets Bracket for mounting in rail Article no 1109920 M10 Support Set 1 Meter 1109922 M10 Support Set 2 Meter 1109950 3 8 Support Set 36 1109952 3 8 Support Set 72 28 Wall rail Wall mounting bracket is versatile and can be mounted in different ways Article no 1109160 Rail H85 W A 6m length painted 2500 3500 2500 3500 Article no Pos Article no o 1 1109210 Wall support W rail L 2500mmm 1 1109215 Wall support W rail L 3500mmm Q 2 7 A 7 r gt Article no 2 1109220 Wall support OGrail L 2500mmm 2 1109225 Wall support OGrail L 3500mmm 1109259 Wall bracket with multibolt white 1109269 Wall bracket with multibolt anodized 29 4 2 Rails and Curves MRS rail program consists of 4 different profiles Rail curves are
42. tly marked with SWL label with date and a valid signature and certifi cate number by the authorized installer OOOOOAQ All parts and components which before during or after installation are damaged deformed or are otherwise defective must be replaced or repaired before the system can be brought into use Installation must be performed by a person who is certified by Etac education Date Place Comments 69 Periodic Inspection for Molift Rail System In accordance with I50 10535 Annex B Installation Year Test FUNCTION and check for wear Situation of use O Home O Hospital O Nursing home O Other All checkpoints must be checked of to approve the rail system for further use The entire rail system with traverse trolleys motors and switches have been tested with load OK o and is approved without faults with no loose or missing parts A system for further use The entire system has been checked for damage wear and deformation especially end stops and switches All visible bolts have been checked Loose bolts have been fastened according to the torque specified in applicable installation insctructions All ends are secured by end stops Trolleys including straps for climbing have been checked and has no damage or faults The system is clearly marked with SWL Systems installed in swimming facilities have been checked and has no corrosion Periodic inspection should be
43. uments apart from this Handbook Molift Pricelist Molift Product catalogue Site survey Installation instructions The Handbook is divided into nine main chapters Chapter 1 Molift Rail System MRS Introduction of Molift Rail System General terms and a description how to use this handbook Chapter 2 Installation criteria Principles Description of the principles for installing a Molift Rail System Site survey process and how to handle different constructions material in buildings Chapter 3 System Overview Overview of possible system configuration and combinations of MRS Chapter 4 Component Overview This chapter describes the MRS products and which components are available for different design solutions Chapter 5 Design Conditions This chapter describes the design conditions limi tations and possibilities how to combine the MRS products to create a sufficient and safe Molift Overhead System Chapter 6 Installation methods This Chapter describes work flow and tools for survey and installation process Chapter 7 Final Installation Procedure This Chapter describes procedure for the final test ing and certification of installed rail system Chapter 8 System combinations Examples This Chapter describes a few of the most common design solutions of Molift Rail System Shows com bination possibilities measurements and examples of specifications Chapter 9 Installatio
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