User manual
Contents
1. D135 17 O Ring 1 D109 Spindle of Pumping Valve 1 50 D136 f Axle Sleeve 1 D110B Seat of Pumping Valve 1 51 D137 Adjusting Bot 1 ar tome O Ring 52 D139 Spindle of Safety Valve 1 28 Di2 A 53 d D140 Spring 1 29 D113E Base of Pump 54 D141 O Ring E er 1 135 101178 Shat of Steering Wheel 175 57 pue Y se T 33 D118E ThrustPlate a A 58 D145 Elastic Pin 1 60 D147E PistonRod 1 E AQ 2 A A AA 74 D201E Screw_ 1 90 D217E Shaftsleeve for Roller 4 Bl ja TBE Fork Frame 1 76 D203E Rock arm_ 1 78 D205E Retaining Ring 2 94 D221E Loading Roller 4 79 D206E Joint 2 95 D222E Linking Plate 4 80 D20 Snt 2 96 D2 N a 81 D208E _PushingRod_ 2 97 D224 Bushing 2 82 D209E Nut 2 98 D225E Bushing 2 83 D210E Pin 2 99 D26E Both _ 4 84 D211E Shaft 1 f100 D227E Elastic Pin 2 85 D212E Shaft 2 ton 86 D213E Elastic Pin 2 87 D214E Shaft 2 89 D216E ElasticPin____ 2 Note For Tandem wheel For single wheel DIPIDID AIAD2. oil according to temperature scale below Temperature Ol 20 C 40 C L HV46 Hydraulic oil 4 2 EXPELING AIR FROM THE PUMP UNIT The air may come into the hydraulic oil because of transportation or pump in upset position It can cause the forks unable to elevate while pumping while in the RAISE position The air may escape in the following way let the control handle 8 on the LOWER position then move the handle 10 up and down for several times 4 3 DAILY CHECK AND MAINTENANCE Daily check of the pallet truck can limit wear as much as possible Special attention should be paid to wheels axles thread rags etc It may block the wheels The forks should be unloaded and lowered in the lowest position when the job is over 4 4 LUBRICATION Use motor oil or grease to lubricate all moveable parts 5 GUIDE TO SAFETY OPERATIONS For safe operation of the Hand Pallet Truck please read all warning signs and instructions here and on the pallet truck prior to use 5 1 Do not operate the pallet truck unless you are familiar with it and have been trained or authorized to do so 5 2 Do not operate the truck unless you have been trained and authorized Pay special attention to the wheels the handle assembly the forks and the lower control 5 3 Do not use the truck on sloping ground 5 4 Never place any part of your body in the lifting mechanism or under the forks or load Do not carry passengers 5 5 It is advisable that operators sh
3. WARNING Do not use the stacker before A reading and understanding this operating instructions NOTE Keep for future reference DAN SI MMR y Mi pu Operating Instructions Parts List ATTENTION 1 The waste packages should be sorted and put into solid dustbins according to the materials and be collected disposal by local special environment protection bureau To avoid pollution it s forbidden to throw away the wastes randomly 2 To avoid leaking during the use of the products the user should prepare some absorbable materials scraps of wooden or dry duster cloth to absorb the leaking oil in time To avoid second pollution to the environment the used absorbable materials should be handed in to special departments in terms of local authorities Thank you for choosing our pallet trucks For your safety and correct operation please carefully read the manual before use NOTE All of the information reported herein is based on data available at the time of printing The factory reserves the right to modify its own products at any time without notice or liability in any sanctions Please verify with the factory for possible updates and changes 1 GENERAL SPECIFICATIONS Capacity kg 2000 Maximum Fork Height 190 Minimum Fork Height mm Fork Length y 1150 1220 Width Overall Forks mm 520 550 685 Individual Fork Width mm Load Wheel Diameter mm 74x55 or 74x70 Nylon Polyurethane Stee
4. is pallet truck you can find the control handle 8 which can be adjusted in three positions Raise handle down Drive handle in center position Lower handle up the lever moves back the drive position when released If however they have been changed you can adjust according to the following steps 3 1 If the forks elevate while pumping in the DRIVE position turn the adjusting nut 15 on the adjusting bolt 14 or adjusting screw 47 clockwise until pumping action does not raise the forks and the DRIVE position functions properly 3 2 If the forks descend while pumping in the DRIVE position turn the nut 15 or adjusting screw 47 counter clockwise until the forks do not lower 3 3 If the forks do not descent when the control handle 8 is in the LOWER position turn the nut 15 or adjusting screw 47 clockwise until raising the control handle 8 lowers the forks Then check the DRIVE position according to item 3 1 and 3 2 to be sure the nut 15 or adjusting screw 47 is in the proper position 3 4 If the forks do not elevate while pumping in the RAISE position turn the nut 15 or adjusting screw 47 counter clockwise until the forks elevate while pumping in the RAISE position Then check the LOWER and DRIVE position according to item 3 1 3 2 and 3 3 4 MAINTENANCE Your pallet truck is largely maintenance free 4 1 OIL Please check the oil level every six months The oil capacity is about 0 3lt Use the hydraulic type
5. ould wear gloves and safety shoes 5 6 Do not handle unstable or loosely stacked loads 5 7 Do not overload the truck 5 8 Always place loads centrally across the forks and not at the end of the forks See Fig 2 5 9 The capacity of the truck assumes an evenly distributed load with the center of the load being at the halfway point of the length of the forks 5 10 Make sure that the length of the forks matches the length of the pallet 5 11 Lower the forks to the lowest height when the truck is not being used 5 12 In other specific conditions the operators should take extra care in operating the truck 6 TROUBLES SHOOTING No _Trouble__ ___Cause___ ___ACTiON _ The forks can not be The hydraulic oil is not Pour in the oil lifted up to the enough maximum height The forks can not be lifted up The forks can not be lowered The forks towers without the release valve working Without hydraulic oil The oil has impurities The nut 15 is too high or the screw 47 is too close keep the pumping valve open Air come into the hydraulic oil The piston rod 60 or pump body is deformed resulting from partial loading slanting to one side or over loading The fork was kept in the high position for long time with piston rod bared to arise in rusting and jamming of the rod The adjusting nut 15 or the screw 47 is notin the correct position Sealing parts worn or damaged Some part cracked or wo
6. ring Wheel Diameter mm 180 Nylon Polyurethane Rubber Special fork lengths are available in 800 900 950 1000mm Materials and specifications are subject to change without notice 2 ATTACHING HANDLE TO PUMP UNIT lf you have purchased a wooden box of pallet truck some assembly is required Certainly you need some tools a hammer a pliers a spanner etc and some parts one axle with hole 66 one elastic pins 68 these parts are putted in a plastic bag which is putted into the draw bar NOTE The number of draw bar and pump should be the same When attaching the handle you had better squat just behind the pallet truck Then you 2 1 Insert the draw bar onto the pump piston 60 then use a hammer to insert the axle with hole 66 into the hydraulic pump and draw bar 2 2 Let control handle 8 to the LOWER position then pass the adjusting nut 15 adjusting bolt 14 and chain 12 through the hole of axle 66 with your hand 2 3 Press the draw bar 10 down take away the pin which fix the spring 2 4 Let the control handle 8 on RAISE position then raise the lever plate 46 with the pin and insert the adjusting bolt 14 into the front slot of lever plate 46 note to keep the adjusting nut 15 on the under side of the lever plate 2 5 Use a hammer to tap the elastic pin 106 into the axle with hole 66 The draw bar is now assembled to the pump 3 ADJUSTING RELEASE DEVICE On the draw bar of th
7. rn into small The impurities in the oil cause the release valve to be unable to close tight Some parts of hydraulic system is cracked or bored Air come into the oil Sealing parts worn or damaged The adjusting nut 15 or the screw 47 is not in the correct position Fill in the oil Change the oil Adjust the nut 15 or the screw 47 see item 3 4 Banish the air see item 4 2 Replace the piston rod 60 or pump body Keeping the fork in the lowest position if not using and pay more attention to lubricate the rod Adjust the nut 15 or the Replace with the new one Replace with the new one Replace with new oil Inspect and replace the waste parts Banish the air See tem 4 2 Replace with the new one Adjusting the nut 15 or the screw 47 See item 3 2 NOTE DO NOT ATTEMPT TO REPAIR THE PALLET TRUCK UNLESS YOU ARE TRAINED AND AUTHORIZED TO DO SO No Description Qty A See D601 Sing 1 1 2 D602 Blade Spring 1 1 3 D63 Poller 1 1 BE Adjusting Nut 5 D605 ee Pn 1 Ei Bushing 1 Elastic Pin 7 D607 Eesti Pin 1 65 ote Pressure Roller 8 D608 Control Handle 1 166 D153E CM D609 Pull Board 1167 D1S4E ElasticPin_ 4 D610E Handle 68 D155E Elastic Pin a Dene Bushing 2 EA A A A 21 D105 Y Seal 1 46 D132 LeverPat 1 O a Serew 1 47 D133__ Adjusting Screw 1 D107B O Ring 1 48 D134 Nt J 1 D108 Spring 1 49
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