Rekeying Manual
Contents
1. Real Security Sets You Free Rekeying For use with Keying Kits 40 132 40 134 amp 38 030 8 am Ingersoll Rand Security Technologies Real Security Sets You Free Rekeying is easy with Schlage Schlage engineers its locks for professional grade durability remarkable beauty and easy rekeying steps Whether you re rekeying a lockset or deadbolt Schlage makes it simple with step by step instructions and pictures to help you complete the job It s just one more reason that Schlage is the number one selling retail brand 2004 Scout Market Intelligence Report Contents 3 4 Rekeying Kits 5 10 Rekeying F FA amp FB Series Residential Front Entry Sets Keyed Knobs and Levers ETG Rekeying BE amp FE Series Residential Electronic Keypads and Deadbolts I Rekeying A amp AL Medium Duty Series Levers PISIS Rekeying B300 amp BA300 Series Residential Deadbolts po Rekeying S Light Duty Commercial Series Levers 2c Rekeying B100 BC100 amp BR200 Series Deadbolts Bob Rekeying B200 Series Deadbolts 3 38 Using Key Gauge Reinserting Disengaged Pins and Springs B Glossary Rekeying Kits Real Security Sets You Free everything you need to get R the job done E Keying Kit 40 132 Includes everything you need to rekey the most popular Schlage knobs levers and B Series deadbolts Includes bottom pins top pins springs cylinder caps cap pins cap pin springs B Series deadbolt2. bottom pin chassis cylinder hand housing latchbolt master pin pin tumbler mechanism pin tumblers plug rose shear line shell strike top pin tailpiece American National Standards Institute The distance from the edge of door to the center line of prep A bullet shaped tumbler that comes in a variety of lengths that correspond to the depths of the key cuts The body of the lock itself without any trim The portion of a lock comprised of the plug shell pins tumblers and springs A properly cut key allows the plug to rotate the tailpiece or drive mechanism which unlocks the lock The direction a door swings always referenced from the outside A larger portion of some cylinder assemblies which encases the cylinder plug and shell A spring operated bolt with a beveled face to permit latching action when door closes A cylindrical shaped tumbler which is flat on both ends placed between the top and bottom pin to create an additional shear line Today s standard tumbler mechanism consists of a series of bottom pin top pin and spring for each cut notch of the key Small sliding pins in a lock cylinder that work against coil springs They prevent the cylinder plug from rotating unless all are aligned simultaneously by cuts of the proper depths in the key The portion of a cylinder which contains the keyway and which rotates with the key A circular trim plate attached to the door under the knob
3. continued CAUTION TO REMOVE THE CYLINDER THROUGH THE REAR OF THE KNOB LEVER YOU WILL NOT NEED TO USE MORE THAN 5 POUNDS OF FORCE OR THE AMOUNT OF FORCE REQUIRED TO PUSH AN ELEVATOR BUTTON IF YOU REQUIRE MORE FORCE THE CYLINDER IS NOT ALIGNED CORRECTLY FOR REMOVAL PLEASE REFER TO STEPS E AND F FOR CORRECT ALIGNMENT A Carefully push the B The cylinder will cylinder out of the back automatically compress of the knob lever by and exit the rear of the applying pressure to the knob lever through top of the cylinder the shank of the plug face knob lever F FA amp FB Series continued Real Security Sets You Free 3 Cylinder Repinning Method 1 Method 1 RECOMMENDED A Using U Shaped B Insert amp rotate the key 90 portion of key gauge and insert the end of the press forward to plug follower into the rear remove C Clip cylinder of the cylinder housing retaining ring pushing the plug out the front of the housing C Set the plug follower D Load new bottom E Re insert the plug back In Be body to Keep the pins into the plug that into the housing and push top S and springs from correspond to the new the plug follower back out mowing Dump the bottom key combination Finally re insert the C Clip pins from the plug cylinder retaining ring onto the back of the plug 3C 3 Cylinder Repinning Method 2 Method 2 The compressible cylinders can also be rekeyed from the top of the cyl
4. OR EXTEND ABOVE SHEAR LINE REPLACE WITH CORRECT SIZES B Load new bottom pins pointed end down into plug with pins from keying kit corresponding to new key combination 31 B100 BC100 amp BR200 Series ISCHLAGE Real Security Sets You Free continued 6 Reinserting Cylinder Plug A Again place flat end of B Insert key and place thumb follower against back of plug against plug face CAREFULLY Carefully push plug into shell pull key out leaving plug locked pushing follower out in shell 7 Cylinder Cap Reassembly 7A A Place cylinder face B Place washer on back of C Screw cylinder cap back on with cap removal down on a smooth plug raised side up with tool until cap is all the way on but not tight surface Insert cap pin notch around cap pin Test cylinder by inserting key turning both directions and removing it If key turns hard or not at all cap may be too tight If key pus won t come out without pressing against plug face cap is too loose Adjust cap spring and cap pin into small hole in back of accordingly 32 B200 Series Deadbolts an B200 Series continued A Remove cylinder B Remove phillips head A To remove C Shaped retainer align assembly from rear screw and remove tailpiece with half round notch in of collar assembly cylinder from its housing key gauge 40 104 as shown Push key gauge against C clip until it pops off Remove tailpiece 3 Remove the Cylind
5. back way through in one careful pins and keys of cylinder plug continuous motion When completed shell should be near center of follower NOTE IF THE TOP PINS AND SPRINGS DISENGAGE PLEASE SEE PAGE 38 3 Load New Bottom Pins IMPORTANT MAKE SURE THAT A Use numbers on key bow B Load new bottom pins ALL PINS ARE FLUSH WITH or use key gauge see page pointed end down into TOP OF PLUG FORMING A ae as PERFECT SHEAR LINE IF ANY 38 to determine new key plug with pins from kit EXTEND ABOVE OR BELOW combination Insert new corresponding to new key THE SURFACE REPLACE WITH we CORRECT SIZES key all the way until it stops combination against plug face 15 Real Security Sets You Free BE amp FE Electronic Series continued BE365 cylinder removal instructions 4 Keypad Deadbolt Reassembly cont A Install spring pin B Install disc block and tailpiece and cylinder retainer Cap C Reinstall cylinder as shown NOTE MAKE SURE TOP OF CYLINDER IS POINTING TOWARDS KEYPAD D Use BE365 Installation Sheet to Install Lock 16 Rekeying A amp AL Medium Duty Series Knobs and Levers A amp AL Medium Duty Series 17 A amp AL Medium Duty Series continued Real Security Sets You Free Remove the Knob or Lever A Put key into cylinder B Using tab on key C Use thumb and with teeth of key gauge depress knob forefinger to apply facing up and turn key lever ret
6. or lever The area where the top surface of the cylinder plug and inside surface of the shell meet and the height to which the bottom pins must be raised by the key in order to rotate the plug The portion of the cylinder immediately surrounding the plug The metal plate recessed in the frame that receives latch or bolt when the door is closed A cylindrical shaped tumbler which is flat on both ends and is installed directly under a coil spring in its chamber A usually flat actuator which extends from the back of the cylinder plug and engages in the lock to operate the latch or bolt 39 Administrative Offices 111 Congressional Blvd Suite 200 Carmel IN 46032 800 847 1864 Customer Service 14505 West 100th Street Lenexa KS 66215 Order Processing 800 847 1864 Schlage Distribution Service Center P O Box 2970 Shawnee Mission KS 66201 1370 14505 West 100th Street Lenexa KS 66215 800 847 1864 913 541 8881 FAX 800 365 5625 International Division Ingersoll Rand Security Technologies 1076 Lakeshore Road East Mississauga Ontario L5E 1E4 Canada 877 590 4734 905 403 1800 FAX 905 270 1413 am Ingersoll Rand Security Technologies Ingersol Rand s Security Technologies Sector is a leading global provider of products and services that make environments save secure and productive The sector s market leading products include electronic and biometric access control systems time and attend
7. slot on the shank of face first aligning the cap way into the knob the knob with catch on with the slot in the sleeve spindle and slide knob inside the knob onto spindle D If necessary depress knob catch and slide knob on until the catch pops into the slot on knob Rotate key 90 and remove key 10 eal Security Sets You Free BE amp FE Electronic Series Rekeying BE amp FE Series Residential Electronic Keypads and Deadbolts 11 BE amp FE Electronic Series continued FE575 and FE595 cylinder removal instructions A Remove access panel B Remove cylinder C Remove cylinder cap from keypad assembly retaining screw and washer tailpiece pin cylinder and spring 2 Remove the Cylinder Plug 2A A Insert key and turn B CAUTION To avoid top pins C Dump bottom pins clockwise to two o clock springing out of cylinder from plug and remove position Place flat end shell push follower all the old key Discard old of follower against back way through in one careful pins and keys of cylinder plug continuous motion When completed shell should be near center of follower NOTE IF THE TOP PINS AND SPRINGS 1 2 DISENGAGE PLEASE SEE PAGE 38 BE amp FE Electronic Series Real Security Sets You Free i continued IMPORTANT MAKE SURE THAT A Use numbers on key bow B Load new bottom pins ALL PINS ARE FLUSH WITH or use key gauge see page pointed end down into TOP OF PLUG FOR
8. tailpieces key gauge plug follower and cap removal tool Keying Kit 40 134 Contains all of the basic materials to rekey most Schlage knobs and levers Includes bottom pins top pins springs cylinder caps cap pins key gauge and plug follower Rekeying Kits Real Security Sets You Free continued Supplemental Keypad Lock ReKeying Kit 38 030 Contains all of the basic replacement materials for rekeying Schlage keypad locks and deadbolts Includes cylinder driver bar extra screws tailpiece washers spacers and retainers F FA amp FB Series Rekeying F FA amp FB Series Residential Front Entry Sets Keyed Knobs and Levers ee F FA amp FB Series continued Real Security Sets You Free 1 Lock Disassembly A Insert key into knob B Depress knob lever C Use your thumb and or lever cylinder plug catch using tab on key forefinger to apply rotate 90 gauge and pull knob pressure on the rose lever off of knob catch and pull knob lever off spindle D Rotate key back 90 E To remove the cylinder first ensure that the keyway on the plug to original position and is facing upright Next allow the tail end of the cylinder to drop remove key down slightly so that the top of the face of the cylinder sits in at an angle The cylinder should not fall completely into the body of the knob like picture E not like picture F Real Security Sets You Free F FA amp FB Series
9. 0 HOUSINGS HOWEVER THE BC100 AND BR200 SERIES CYLINDERS REKEY THE SAME WAY A Align scallops of cylinder cap B Remove cap washer pin and with teeth on cylinder cap spring from back of cylinder removal tool Push tool down plug and set aside against slight spring pressure Unscrew cap and remove it NOTE IF CAP REMOVAL TOOL IS LOST USE TAB ON KEY GAGE OR OTHER SMALL TOOL TO DEPRESS CAP PIN AND 30 UNSCREW CAP WITH FINGERS 3 Remove the Cylinder Plug Real Security Sets You Free B100 BC100 amp BR200 Series continued 4 Remove Bottom Pins A Insert key and turn clockwise B to two o clock position Place flat end with square notch of follower against back of plug IMPORTANT MAKE SURE FOLLOWER NOTCH IS IN HORIZONTAL NINE AND THREE O CLOCK POSITION Holding follower firmly against back of plug carefully push follower through cylinder shell Support front of plug so it does not fall as it is pushed out Cylinder shell should end up in center of follower Set aside NOTE IF TOP PINS AND SPRINGS DISENGAGE FROM CYLINDER SEE PAGE 35 5 Load New Bottom Pins A Use numbers on key bow or use key gauge see page 38 to determine new key combination Insert new key all the way until it stops against plug face A Dump bottom pins from plug and remove old key Discard old pins and keys IMPORTANT ALL PINS MUST BE FLUSH WITH TOP OF PLUG FORMING A PERFECT SHEAR LINE IF ANY FALL BELOW
10. MING A T PERFECT SHEAR LINE IF ANY 38 to determine new key plug with pins from kit EXTEND ABOVE OR BELOW combination Insert new corresponding to new key THE SURFACE REPLACE WITH ae d CORRECT SIZES key all the way until it stops combination against plug face 4 Keypad Lock Reassembly i A Insert key and turn clockwise B Install spring pin m C Reinstall cylinder as shown to two o clock position Place tailpiece washer flat end with square notch of and cylinder cap f f NOTE ROTATE TAILPIECE TO ollower against back of plug VERTICAL POSITION AS SHOWN MAKE IMPORTANT MAKE SURE NOTE MAKE SURE eue EA MEM FOLLOWER NOTCH IS IN FOLLOWER NOTCH IS IN HORIZONTAL NINE AND THREE HORIZONTAL NINE AND O CLOCK POSITION THREE O CLOCK POSITION D Use FE575 or FE595 Installation Sheet to Install Lock 3 BE amp FE Electronic Series continued BE365 cylinder removal instructions T t Nu Mi et A Remove backplate from outside keypad B Remove cylinder from assembly thumbturn C Remove retainer block and disc from cylinder D Remove cylinder cap tailpiece pin and spring 14 BE amp FE Electronic Series continued 2A A Insert key and turn B CAUTION To avoid top pins C Dump bottom pins clockwise to two o clock springing out of cylinder from plug and remove position Place flat end shell push follower all the old key Discard old of follower against
11. RECT SIZES B Load new bottom pins pointed end down from keying kit that correspond to new key combination 19 A amp AL Medium Duty Series continued 6 Reinsert the Cylinder Plug A 20 Engage back of B Reattach retaining plug in follower cip to back of notch and turn cylinder and snap slightly relative into place to cylinder shell IMPORTANT KEY IS STILL IN Gently push plug PLUG AT THIS POINT REMOVE KEY ONLY WHEN C CLIP IS into shell pushing SNAPPED BACK INTO PLACE follower out 8 Reattach the Knob Real Security Sets You Free A Align cylinder with opening on rear of knob and insert cylinder keyway first B 7 Reassemble the Knob Place sleeve onto rear of knob align notched area of sleeve with knob opening and press into place A Insert key into cylinder and turn it clockwise 1 4 turn to the three o clock position Align notch in attached sleeve with groove on spindle and slide knob toward sprig loaded knob retainer B Depress retainer with tab on key gauge or other suitable tool and slide knob until retainer snaps into engagement Turn key back and forth to verify smooth operation and retainer engagement A clicking sound indicates that you ve done the job correctly B300 amp BA300 Series Rekeying B300 amp BA300 Series Residential Deadbolts eee J m B300 amp BA300 Series SCHLAGE Real Security Sets You Free continued 1 Prepa
12. SH WITH TOP OF PLUG FORMING A PERFECT SHEAR LINE IF ANY EXTEND ABOVE OR BELOW THE SURFACE REPLACE WITH CORRECT SIZES 23 J B300 amp BA300 Series SCHLAGE PReciisecuntisetavonerecs continued A 24 5 Reinsert Plug With plug turned slightly B Place thumb against place back of plug against plug face and carefully flat end of follower and push pull out key follower out smoothly by pushing plug into shell NOTE DO NOT PULL KEY OUT UNLESS SECURELY HOLDING PLUG FACE WITH YOUR THUMB THIS KEEPS PLUG IN PLACE B300 amp BA300 Series continued i m A Place cylinder assembly B Place tailpiece C Position cylinder cap on smooth surface with washer on top and screw into place Insert cap pin spring of plug Be sure with cylinder cap tool then cap pin into small opening in washer but not tight Cap pin hole in back of plug straddles cap pin should pop into one of the scallops in cap Test key by turning left and right and removing it If key is hard to turn loosen cap one notch by turning counter clockwise If key won t come out tighten cap by turning clockwise Repeat this test until operation is smooth 25 B300 amp BA300 Series continued A Place crank into B Push retainer and crank retainer and slide onto combination onto tailpiece tailpiece until it stops against cylinder cap C Replace adapter ring with the words facing you Leave this off if in
13. ainer through pressure on rose and clockwise one quarter hole in knob lever pull knob lever off turn to three o clock shank spindle position 2 Remove the Cylinder 3 Remove the Cylinder Retaining Clip A Push cylinder forward B Remove key from cylinder and A Engage U shaped B Press key gauge until knob sleeve remove cylinder from back of portion of key forward to disengages from back knob gauge with C disengage and of knob Remove sleeve shaped clip on remove clip and set it aside back of cylinder 18 A Insert key and turn clockwise to two o clock position Hold slotted end of follower against back of cylinder plug A amp AL Medium Duty Series continued B Hold follower firmly against plug and Cylinder shell should end up carefully slide it through cylinder shell near center of follower Set until plug and front of follower have these items aside noting passed completely through cylinder shell which end of shell is front IMPORTANT DO NOT PULL FOLLOWER end COMPLETELY THROUGH CYLINDER C Dump bottom pins from plug and remove old key Discard old pins and keys 5 Load New Bottom Pins A Use numbers on key bow or use key gauge see page 38 to determine new key combination Insert new key all the way until it stops against plug face IMPORTANT MAKE SURE ALL NEW PINS ARE FLUSH WITH TOP OF PLUG FORMING A PERFECT SHEAR LINE IF ANY FALL BELOW OR EXTEND ABOVE SHEAR LINE REPLACE WITH COR
14. ance and personnel scheduling systems mechanical locks portable security door closers exit devices architectural hardware and steel doors and frames and other technologies and services for global security markets 800 847 1864 www schlage com www ingersollrand com Fax 800 452 0663 2007 Ingersoll Rand Company P513 325 Rev 1 07
15. er Cap Reassembly A Reinstall C shaped plug 36 retainer and tailpiece Remove key Be sure retainer does not block key slot on bottom of plug B Place cylinder into its housing Secure cylinder in place with Phillips screw eal Security Sets You Free Determining Combinations Using the Key Gauge to Determine Combinations 37 Determining Combinations Real Security Sets You Free continued Using the Key Gauge To Determine Combinations With key cuts facing up slide key into opening of key gauge near number 0 and slide to first cut notch from key bow Slide key left until it stops on a number 3 Write down number and proceed to next cut Repeat until all cuts have a corresponding number from bow to tip of key This five or six digit number is the key combination or bitting IMPORTANT IF THE KEY LANDS BETWEEN TWO NUMBERS PICK THE LOWER NUMBER SHALLOWER CUT If Top Pins and Springs Become Disengaged Insert square notched end of follower into cylinder shell from rear 2 Install spring into back chamber and balance top pin 3 on top of spring 3 Using follower groove as a guide push pin into its chamber against spring pressure with flat edge of tweezers or small flat blade screwdriver 4 Slide follower forward to hold pin and spring in place Repeat until all chambers are loaded 38 Real Security Sets You Free Glossary ANSI backset
16. er Plug A Insert key and turn B To remove plug use notched C CAUTION To avoid top pins clockwise to two o clock end of follower as shown springing out push follower position Align notched end of follower all the way through in one Do not remove this plug with cylinder plug continuous careful motion NOTE IF TOP PINS AND SPRINGS DISENGAGE When completed shell should 3 4 FROM CYLINDER SEE PAGE 35 be near center of follower Real Security Sets You Free B200 Series continued 5 Load New Bottom Pins al m wo E acd SHEAR LINE A Dump bottom pins A Use numbers on key bow or B Load new bottom pins into from plug and remove use key gauge see page 38 to plug with pins from keying kit old key Discard old determine new key combination to correspond with new key pins and keys Insert new key all the way until combination Begin with pin it stops against plug face chamber closest to key bow IMPORTANT MAKE SURE ALL PINS ARE 6 R E C PI FLUSH WITH TOP OF PLUG FORMING d A PERFECT SHEAR LINE IF ANY FALL el nserti ng y n er ug BELOW OR EXTEND ABOVE SHEAR LINE REPLACE WITH CORRECT SIZES A Place notched end of follower B Carefully push plug into against back of plug Hold shell pushing follower out plug turned to the two o clock into other hand DO NOT position with the key inserted REMOVE KEY 35 B200 Series continued ZW Real Security Sets You Free 7 Cylind
17. inder by removing the stainless steel cap and dumping the bottom pins top T Pins and top springs from the cylinder To rekey simply insert new bottom pins into the holes on the top of the cylinder and then re insert the top T pins and springs on top of the bottom pins Finally attach a NEW stainless steel cap to the top of the cylinder body by A Using a screwdriver or other small edge carefully pry off the steel cap from the top of the cylinder aligning the holes in the top cap with the holes in the springs Each spring should encircle each hole on the cap Top Bottom C Align the holes in the plug with the holes in the housing Load new bottom pins and re load the top T Pins see inset for correct insertion direction Re load the springs over the top of the thin part of the top T Pins Real Security Sets You Free E FA amp FB Series continued B Dump contents from the top of the cylinder springs top pins and bottom pins D Attach a NEW steel cap onto the top of the housing aligning each spring with the hole in the cap The teeth of the cap should also align with the grooves on the housing 9 F FA amp FB Series continued Real Security Sets You Free 5 AN A Compress the cap and re B With the cap aligned C Insert key into cylinder insert the cylinder into the with the slot push the plug rotate 90 Line shank of the knob plug cylinder the rest of the up
18. ration 1A A Remove adapter ring For B Lift crank assembly and C Remove black retainer 1 2 opening only Place retainer over bumps with and crank cylinder assembly face down flat blade screwdriver and on smooth surface remove 2 Remove the Cylinder Cap A Engage teeth of cylinder cap B Remove cap tailpiece washer removal tool with scallops in cap pin and spring from back cylinder cap as shown Push of plug and set aside tool down against slight spring pressure and unscrew Cap NOTE TO REMOVE TINY CAP PIN SPRINC TURN CYLINDER ASSEMBLY UPSIDE DOWN AND GENTLY TAP ON TABLE 22 3A A Insert key and turn clockwise to two o clock position Place flat end of follower against back of cylinder plug B CAUTION To avoid top pins springing out of cylinder shell push follower all the way through in one careful continuous motion When completed shell should be near center of follower NOTE IF THE TOP PINS AND SPRINGS DISENGAGE PLEASE SEE PAGE 38 4 Load New Bottom Pins A Use numbers on key bow or use key gauge see page 38 to determine new key combination Insert new key all the way until it stops against plug face B Load new bottom pins pointed end down into plug with pins from kit corresponding to new key combination B300 amp BA300 Series continued C Dump bottom pins from plug and remove old key Discard old pins and keys IMPORTANT MAKE SURE THAT ALL PINS ARE FLU
19. stalling lock into 172 diameter hole To rekey inside cylinder of B362 deadbolts simply repeat steps 2 through 7 26 S Light Duty Commercial Series Levers S Light Duty Series continued Real Security Sets You Free S Light Duty Commercial Levers A Insert key and turn it B Using tab on key C Remove key and remove clockwise 90 to three gauge depress retainer cylinder For S Series o clock position and remove knob or locksets notice sleeve lever around cylinder and remove sleeve NOTE THIS SLEEVE IS MERELY A SPACER AND DOES NOT AFFECT THE REKEYING PROCESS TO REKEY FOLLOW INSTRUCTIONS 3A 6B STARTING ON PAGE 18 D When reassembling slide cylinder back into lever keyway first Align button on chassis with hole in knob or lever shank and slide into place Reinsert key turn it 90 to three o clock position and press knob or lever back into place 28 Real Security Sets You Free B100 BC100 amp BR200 Series B100 BC100 amp BR200 Series Deadbolts 29 B100 BC100 amp BR200 Series ZW Real Security Sets You Free continued 1 Preparation 1A B100 BC100 BR200 A Remove cylinder assembly from A Remove the attached tailpiece from its collar Place cylinder face the back of the cylinder and place the down on a smooth surface housing face down on a smooth surface 2 Remove the Cylinder Cap THE PHOTOGRAPHS IN THIS SECTION DEPICT B10
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