V481 Hardware User`s Manual
Contents
1. V481 Hardware User s Manual BIOS Setup IDE HDD Block Mode IDE HDD Block mode is used for block transferring multiple commands and multiple sector read write When this option is enabled the IDE device will support block mode and the system will automatically optimize block number size to read and write per sector The default setting is Enabled Onboard Device The Peripherals menu is shown below The various parameters are described below the figure USB Controller Use this option to enable the USB port The default is Enabled USB 2 0 Controller Enable this option to detect USB 2 0 compliant devices You will need to disable this feature if you install a USB 1 1 device The default setting is Enabled Legacy USB KB Support This option is only useful for DOS systems Enable it if you want to use a USB keyboard under a DOS environment The default setting 1s Disabled AC97 Audio Set this option to Auto to enable the onboard AC 97 audio The default setting is Auto V481 Hardware User s Manual BIOS Setup Init Display First This option applies only to systems that support multiple video cards Since the V481 only supports one video card you do not need to configure this setting Onboard LAN Boot ROM select the Enabled option to invoke the onboard Boot ROM over the LAN interface Onboard VO Chip Setup Debug Port Debug Port Select an address and corresponding interrupt2. to move an item up to the first priority and press ESC to exit the setup menu Make sure the first boot device is Hard Disk If not press Enter to change it Select Exit gt Save amp Exit Setup and press Enter choose Y to save to CMOS and then exit First Boot Device V481 Hardware User s Manual ri slave Disk None oec Master Disk None Il Sec Slave Disk None SB Storage Device JetFlashTS2GJFV38 device listing Bus No Device No Func No Vendor Device el al D aona D Verifying DHI Pool Data 8885 8886 8886 8885 8885 8885 8885 8686 8086 8886 6086 1393 3584 3585 3582 24C2 24C4 24C ALI 24CB 24C3 24C5 1839 1188 8167 5 3 Upgrading the BIOS EFE D IG IP i fone DUR at Rowls 81 6 68 Full Speed device 1 X Class Device Class 8888 8888 8388 8683 LM 8683 8683 6161 8685 0481 8288 0788 0288 Base Sys Peripherals Base Sys Peripherals Display Cntrir USB 1 0 1 1 UHCI Cntrir USB 1 0 1 1 UHCI Cntrir USB 1 0 1 1 UHCI Cntrir USB 2 8 EHCI Cntrir IDE Cntrir oMBus Cotrir Multimedia Device Network Cntrir Simple COMM Cntrir Network Cntrir ACPI Controller V481 Hardware User s Manual Upgrading the BIOS 3 Run awdflash exe to update the bios a Boot from the USB disk in pure DOS mode b Run awdflash to see the help menu P 1 c run awdflash xxxxxxx bin from the command line to update the bios d P
3. None Even Odd Space Mark RTS CTS XON XOFF RS 485 ADDC 50 bps to 921 6 Kbps supports ANY BUAD RATE USB 2 0 compliant Host x 2 type A connector AC97 audio supports line in and speaker out interface PS 2 interface support standard PS 2 keyboard and PS 2 mouse with Y type cable Support 1 to 255 level time interval system reset software programmable Yes lithium battery backup Power x 1 Storage x 1 10M 100M on connector Tx Link on connector 10M 100M 1000M on connector Tx Link on connector 1 4 V481 Hardware User s Manual Buttons Power Button Resent Button Power Requirements Power Input Power Consumption Mechanical Dimensions with casing W x D x H Construction Material Mounting Environment Operating Temperature Storage Temperature Anti Vibration Anti Shock Regulatory Approvals EMC Safety Directives Warranty Introduction Power on off x 1 Reset button for system warm reboot x 1 9 to 36 VDC 25W 650 mA Q 36 VDC 2750 mA 9 VDC 230 x 140 x 70 mm without wall mount ears and Din rail Kit Aluminum Wall mount DIN rail 10 to 60 C 14 to 140 F 5 to 95 RH with CF installed 0 to 40 C 35 to 104 F 5 to 95 RH with HD installed 35 to 75 C 31 to 167 F 5 to 95 RH for T model 20 to 80 C 4 to 176 F 5 to 95 RH 40 to 85 C 40 to 185 F 5 to 95 RH for T model 5G EC 68 2 6 sine wave 5 500 Hz 1 Oct min 1
4. DC 9 B6V FR i Power Input Serial Ports x 8 RS 232 422 485 9 36 VDC Top View Front View Speaker Audio USB 2 0 10 100 Mbps PowerLED Output Input Host x 2 Ethernet 10 100 1000 Mpbs Gigabit Ethernet Storage LED Reset VGA PS 2 V481 Hardware User s Manual Hardware Introduction Dimensions unit mm U ae O LED Indicators There are 6 LED indicators located on the front panel of the V481 Yellow ITX Link LED Disconnected or short circuit exists Orange mm Mode LAN2 Only 1000 Mbps Ethernet Mode Gigabit Ethernet 100 Mbps Ethernet Mode 10 Mbps Ethernet Mode V481 Hardware User s Manual Hardware Introduction Power On Off Button The power on off button is located above the power input terminal block The button supports the ATX power on off function By default the button is set for instant off You may also configure the button for delay 4 seconds to guard against shutting down the power unintentionally In this case you must press the power button continuously for at least 4 seconds to shut off the power For detailed configuration instructions please see Chapter 4 BIOS Setup towards the end of this manual Reset Button Pressing the Reset button initiates a hardware warm reboot The button plays the same role as a desktop PC s reset button After pressing the reset button the system will reboot automatically During normal use you should NOT use the Reset Button You sho
5. Spectrum V481 Hardware User s Manual BIOS Setup Configuring Peripherals You may adjust the relevant settings of integrated peripherals after selecting the Peripherals option from the BIOS main menu Select from the following options OnChip IDE Device Onboard Device and Onboard I O Chip Setup OnChip IDE Device mu Primary PCI IDE On Chip Primary Secondary PCI IDE The system has 2 PCI IDE interfaces Primary IDE and Secondary IDE Select Enabled to activate the first and or second IDE interface Select Disabled to deactivate it The default setting is Enabled IDE Primary Secondary Master Slave PIO Each IDE interface can connect to 2 IDE devices with one device called master and the other device called slave The IDE PIO Programmed Input Output lets you set a PIO mode 0 4 for each of the IDE devices that the onboard IDE interface supports Modes 0 to 4 will increase performance incrementally The Auto mode will allow the system to determine the best mode for each IDE device automatically This is the default setting IDE Primary Secondary Master Slave UDMA This system supports Ultra DMA 100 functionality and the operating environment requires a DMA driver if you are using Windows 95 OSR2 or a third party IDE bus master device If both the IDE device and system software support Ultra DMA 100 select Auto to enable the BIOS support The default setting is Auto
6. default value due to the system stability Active to Precharge Delay It allows to select DRAM Active to Precharge Delay by selecting 7 6 or 5 DRAM RAS to CAS Delay The delay time between the CAS and RAS strobe signals will determine if the DRAM is written to read from or refreshed The delay time value can be set to 2 or 3 DRAM RAS Precharge The ROW address strobe RAS must be precharged before the DRAM is refreshed An incorrect setting will cause the data to be incomplete The DRAM RAS precharge time can be set to 2 or e d DRAM Data Integrity Mode Choose Non ECC while installing the unbuffered non ECC memory module to configure the system to auto detect the Non ECC DRAM mode User s will only be allowed to select the Non ECC or With ECC modes while installing the unbuffered with ECC memory module The system default is Non ECC MGM Core Frequency Use this setting to configure the frequency of the DRAM memory The default setting is Auto Max 266MHz System BIOS Cacheable When enabled the BIOS ROM addresses FOOOOH FFFFFH are cached and the cache controller is enabled to access the system The default value is Enabled Use the Enabled option to speed up system performance Video BIOS Cacheable Enabling this feature will allow the caching of the video BIOS and may improve performance A system error could occur if another program writes to this memor
7. remove the V481 from the DIN Rail simply reverse Steps and 2 DIN Rail 3 Hardware Connection Description The V481 embedded computers are equipped with multiple connection types VGA Ethernet multiple serial interfaces and PS2 connectors are built into the V481 The V481 also has a CompactFlash socket for storage expansion USB ports for additional device and storage options and an audio interface The ready to run Windows Embedded operating system gives you the freedom to develop custom applications for any type of industrial automation application In this chapter we describe how to connect the embedded computer to the network and to various devices The following topics are covered in this chapter LI Wiring Requirements Connecting the Power gt Grounding the Unit Connecting to a Display Connecting to a Keyboard and Mouse D U C Connecting Data Transmission Cables Connecting to the Network Connecting to a Serial Device Installing a Memory Module Inserting a CompactFlash Card Inserting a Hard Drive Disk USB Hosts Audio Interface DODDO V481 Hardware User s Manual Hardware Connection Description Wiring Requirements In this section we describe how to connect serial devices to the embedded computer You should heed the following common safety precautions before proceeding with the installation of any electronic device e Use separate paths to route wiring for power and devices If power wir
8. the current network settings on the next boot N gt 6 Press Y to reboot the target computer a BE er the computer again The time spent of this procedure depends on where the upgrade program resides t takes ahout 1 minute to complete Continue the process Cy n gt y The firmware upgrade procedure may take 1 minute please wait 23008155 23558155 39654975 3964975 Firmuare upgrade complete LAHI Interface Configuration IP Address 192 168 3 127 SubMet Mask 255 255 255 6 LANZ Interface Configuration IP Address 192 168 4 127 SubNet Mask 255 255 255 0 Do you want to keep the current network settings on the next boot No y Reboot now H gt m 5 8
9. 17224250210 power cord must be ordered separately e Power Cords Power cord with Australia Plug Order No 9199000000500 Power Cord with UK Plug Order No 9199000000600 Power Cord with Euro Plug Order No 9199000000700 Power Cord with US Straight Plug Order No 9199000000800 NOTE Please notify your sales representative if any of the above items are missing or damaged Product Features The V481 embedded computers have the following features e Intel Celeron M 1GHz CPU 400 MHz FSB e DE hard disk support for product produced after Ist June e Built in DDR SDRAM and industrial CompactFlash e 8 software selectable RS 232 422 485 serial ports e Serial port speed from 50 bps to 921 6 Kbps supports ANY BAUDRATE e 10 100 and 10 100 1000 Mbps LANs for network redundancy e Second CompactFlash socket for storage expansion e Two USB 2 0 hosts support system bootup e LED indicators for system power and storage e Designed to withstand 5G continuous vibration and 50G shocks e Ready to Run WinCE 5 0 or WinXPe platform e DIN rail and wall mount installation e Fanless design for increased ruggedness e Wide temperature model available V481 Hardware User s Manual System CPU System Chipset FSB BIOS System Memory Supported OS Display Graphics Controller Display Memory Display Interface Storage Built in CompactFlash HDD Support Network Communication LANI LAN 2 Protection Serial Comm
10. Connection Description Inserting a CompactFlash Card The V481 comes with a industrial CompactFlash card pre installed for storing the Windows Embedded operating system A second CompactFlash socket is located inside the V481 to make it easy for users to add more memory The additional slot allows users to add memory by inserting a CompactFlash memory card without risking damage to the operating system To insert a CompactFlash card please follow these instructions 1 Disconnect the V481 from the power source 2 Unscrew the V481 s bottom cover 3 Grab hold of the main screw and lift to remove the V481 s bottom cover You will see that the socket 1s attached to the bottom cover 4 Pluga CompactFlash card into the socket be sure to situate the module correctly 2nd CompactFlash socket 5 Replace V481 s bottom cover V481 Hardware User s Manual Hardware Connection Description Inserting a Hard Drive Disk The V481 offers an IDE based connector allowing users to connect a 2 5 hard drive disk with IDE interface so that the additional storage expansion can be made To insert a CompactFlash card please follow these instructions 1 Disconnect the V481 from the power source 2 Unscrew the V481 s bottom cover 3 The connector is located at the back of the second CompactFlash socket See the following figure for the detailed location of the connector and the pin 1 of the hard drive disk 2nd Compac
11. LASH GABARAAB bin pu snzZnumac X4kxxxxxxxxxzzub UMP For i1652 N63627EH 6ABSTUSSC 4 DATE AB Hi AA Flash Type PMC Pm49FL464T LPL FHH 161168 bin Flashing Complete Press lt F1i gt to Continue 5 4 V481 Hardware User s Manual Upgrading the BIOS Phoenix fiuardBIOS v6 88PG An Energy Star Ally I Copyright C 1984 2886 Phoenix Technologies LTD MOXA ThinkCore V481 R1 8B Main Processor Intel R Celeron R M processor 1 8BGHz 1808x18 8B Memory Frequency For DDR256 Primary Master SMI MODEL 28878518 Primary Slave None Secondary Master None Secondary Slave None CMOS checksum error Defaults loaded rane Fi to cont inue DEL to enter SETUP tem Default Settings 5 5 V481 Hardware User s Manual Upgrading the BIOS Moxa engineers continuously enhance software features to improve the quality and functionality of Moxa s embedded products and the most up to date version of the firmware is posted in Moxa s download center After you download the firmware to your work station take the following steps to upgrade the firmware 1 Upload this file to the target machine under the root directory 1 e V If you place this file on a CompactFlash or a USB device copy it to the root directory first for a faster upgrade Executing the program from a USB 1 1 device will take much longer Log on to the target computer through a Telnet or console connection Execute the program from the command prom
12. This option is used to configure the PCI parameters You will see the following figure after selecting this option Resources Controlled By Resources Controlled By When the default setting of Auto ESCD is selected the system BIOS will automatically assign the IRQ DMA and base address resources for all compatible PnP PCI devices when the system boots up If the automatic assignments cause conflicts between different devices then change the setting to Manual and assign the IRQ DMA and memory base address manually 4 8 V481 Hardware User s Manual BIOS Setup IRQ Resources Set Resources Controlled By to Manual to assign IRQ resources manually IRQ settings of 3 4 5 7 9 10 11 12 14 or 15 can be used for PCI devices When configuring this setting be careful to avoid IRQ conflicts PCI VGA Palette Snoop Some graphics controllers that are not VGA compatible take the output from a VGA controller and map it to their display as a way to provide boot information and VGA compatibility For an integrated graphics controller chipset the default is Disabled PCI Latency Timer CLK Configure PCI Latency Time to optimize the PCI speed The range of possible values is 0 255 with a default value of 32 Frequency Voltage Control Configure the Spread Spectrum setting on this page Select Enabled to reduce the EMI Electromagnetic Interference The default is Enabled ead
13. V481 Hardware User s Manual Third Edition February 2009 www moxa com product MOXA 2009 Moxa Inc All rights reserved Reproduction without permission is prohibited V481 Hardware User s Manual The software described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement Copyright Notice Copyright 2009 Moxa Inc All rights reserved Reproduction without permission is prohibited Trademarks MOXA is a registered trademark of Moxa Inc All other trademarks or registered marks in this manual belong to their respective manufacturers Disclaimer Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa Moxa provides this document as is without warranty of any kind either expressed or implied including but not limited to its particular purpose Moxa reserves the right to make improvements and or changes to this manual or to the products and or the programs described in this manual at any time Information provided in this manual is intended to be accurate and reliable However Moxa assumes no responsibility for its use or for any infringements on the rights of third parties that may result from its use This product might include unintentional technical or typographical errors Changes are periodically made to the information herein to correct such errors and these changes a
14. bib ia lupe debt Vind etu ee Ee didus bek es ge eg ee bi ia dad 3 2 Coniectne e POWE GE ER EE EE N EE N 3 2 Grounding Des D DID ie citet aa Ge RR a 3 3 Connects 103 Display i kati ise tiec DE cae peas er i a aveo eim oo Gas EA EE 3 3 Connecting to a Keyboard and MOUSE ies ee ee ee ee ee ee nn nennen ee ee 3 4 Connecting Data Transmission Cables ti ioo die diee eb dl 3 5 Connechmno To tlie INCIWOLK cito epa eo RR GE BR Oe ER ee ai dana 3 5 Comnectinio to a Serial DEVICE ottico toti eta geo e ati to reti oa Meo er toe dan dan 3 5 Instalins 4 Memory Module s sies rents oe a g bee ee ee Ee ee i 3 6 Inserting a CompactFlash Calder EE EE redet nol 3 7 lrisertins d Hard Drive DISK sek e eo o Ee eto Dueb efte e 3 8 1 B EO C WE RR 3 0 Audio te A A 3 9 BIOS Set c RE scree LE EE N EE 4 1 Enteritis the BIOS Setup U fili ooo Uta ei Eve ee SOR UV eei I tatio EO URBE HUNE IND Mtem Us 4 2 Moditymetlie BIOS Main Nettie drra a E UT apad 4 3 Basic Conn IE OM vis Es SES OE DR GE EE opis ecu laser cL SACO AM tatu 4 3 S Siel SES aM T M ee A 3 Modifying the BIOS Advanced SeLUBBS EE GE GR N DE A A Hard Disk BOO PRO setenta cua Eton oss d un DU ea cU oc M De 4 4 Advanced BIOS Seine SE aa ad 4 5 Advanced Chipset Set TIPS tii ita a ia ke uto rna taa aa dtu dod aa as 4 6 PiPPERLE ondeund ONS stede is e eko d e ia ot an codec lewz 4 8 PrequencvAVoltage Conto ies ei Missus i a e rona gan dnos UN uu coda leo 4 9 Contteurime P iiplierals ske kodes e i kt i
15. e This 6 pin mini DIN connector has the following pin assignments which depend on the version of the product PS 2 Pin Assignments for V481 version 1 0 Signal Definition PS 2 Keyboard Data PS 2 Mouse Clock Signal Definition PS 2 Keyboard Data PS 2 Mouse Data Use the Y type cable to convert the mini DIN connector into two 6 pin mini DIN connectors to connect both a PS 2 keyboard and PS 2 mouse at the same time Mouse connector Keyboard connector Y type Cable e V481 Hardware User s Manual Hardware Connection Description Connecting Data Transmission Cables In this section we describe how to connect to the network and to serial devices Connecting to the Network Plug your network cable into the embedded computer s Ethernet port and plug the other end of the network cable into your Ethernet network port When the cable is properly connected the LEDs on the embedded computer s Ethernet port will glow to indicate a proper connection The 10 100 Mbps and 10 100 1000 Mbps Ethernet LAN ports use 8 pin RJ45 connectors The following diagram shows the pinouts for these ports The LED indicator in the lower right corner glows a solid orange color when the cable is properly connected to a 1000 Mbps Gigabit Ethernet network applies only to LAN2 The LED indicator in the lower right corner glows a solid green color when the cable is properly connected to a 100 Mbps Ethernet network The LED indicator
16. ement In addition the second CompactFlash socket makes it easier to add storage space and the USB ports can connect to a wide range of devices making the V481 a reliable embedded computer for industrial applications that require VGA and HMI features The V481 comes pre installed with the Windows CE 5 0 or Windows XP Embedded operating system providing programmers with a friendly environment for developing application software V481 programmers have an added advantage in that Moxa provides good software support to reduce the cost and time required for software development In this chapter we cover the following topics Overview Package Checklist Product Features Product Hardware Specifications DDDULC Hardware Block Diagram V481 Hardware User s Manual Introduction Overview The V481 Series of x86 ready to run embedded computers is designed around the Intel Celeron M GHz processor In addition to the usual computer peripherals the V481 integrates one 10 100 LAN port one Gigabit LAN port and 8 RS 232 422 485 serial ports making the V481 into an ideal industrial embedded computer for handling industrial communication applications that need to connect to a monitor or HMI onsite The on board CompactFlash and DDR SDRAM provide ample storage capacity and the second CompactFlash socket allows users to install additional memory The Windows based operating system comes pre installed and ready to run providing a Windows like en
17. for this debug port This port is only for engineers who are debugging programs The default setting is 3F8 IRQ4 PWRON After PWR Fail Setting this parameter to On will cause the system to boot up immediately after power is restored after a power failure regardless of whether the system status is on or off If set to Former Sts the system will be restored to the status that existed before the power failure The default setting is On V481 Hardware User s Manual BIOS Setup Power Management The power management settings are configured on the Power page as shown in the figure shown below Use the settings on this page to configure your system to use energy management features and power on off options Soft Off bu PUR BTTN Soft Off by PWR BTTN Select the Instant Off option if you would like the system to power down immediately after pushing the power button Select the Delay 4 Sec option so that you must push the power button continuously for at least 4 seconds before the system powers down The default setting is I nstant Off Wake Up by PCI card Enable this feature to wake up the system with an onboard LAN signal from a remote host The default setting is Enabled Resume by Alarm When this parameter is set to Enabled you can set the date and time at which the RTC real time clock alarm will awaken the system from suspend mode The system default is Disabled Date of Mo
18. hr axis with CompactFlash card 1G IEC 68 2 6 sine wave 5 500 Hz 1 Oct min Ihr axis with Hard Disk 50G IEC 68 2 27 half sine wave 30 ms with CompactFlash card 20G IEC 68 2 27 half sine wave 30 ms with Hard Disk FCC Part 15 Subpart B CISPR22 Class A CE EN61000 6 4 EN61000 6 2 EN61000 3 3 EN61000 3 2 LVD EN60950 1 UL cUL UL60950 1 CSA C22 2 No 60950 1 03 RoHS CRoHS WEEE 5 years V481 Hardware User s Manual Introduction Hardware Block Diagram RS 232 422 485 LII ttt ee n ma SII pu 1 6 2 Hardware Introduction The V481 embedded computers are compact and rugged making them suitable for industrial applications The LED indicators allow users to monitor performance and identify trouble spots quickly and the multiple ports can be used to connect a variety of devices The V481 comes with a reliable and stable hardware platform that lets you devote the bulk of your time to application development In this chapter we provide basic information about the embedded computer hardware and its various components In this chapter we cover the following topics Appearance Dimensions unit mm LED Indicators Power On Off Button Reset Button Real Time Clock Placement Options gt Wall or Cabinet gt DIN Rail Mounting ODOOLLULDL V481 Hardware User s Manual Hardware Introduction Appearance Hear View Power Button SEP EP CCEP CEP RS 232 422 485 TM
19. in the flash The settings you have ever made to the computer may he wiped out Please BACKUP file s before you continue this processtt During the upgrade process please do not plug off the power supply Otherwise incomplete process would damage the flash and force the computer into a disable state After the upgrade is completed pow er the computer again The time spent of this procedure depends on where the upgrade program resides I t takes about 1 minute to complete Continue the process y noy The firmware upgrade procedure may take 1 minute please wait 1552384 f 235558155 V481 Hardware User s Manual Upgrading the BIOS 5 Please allow at least one minute to complete the upgrade process After the firmware has been upgraded successfully press Y to keep the current network settings Press N to reset to factory default values a BSE and force the computer into a disable state After the upgrade is completed mm er the computer again The time spent of this procedure depends on where the upgrade program resides I t takes about 1 minute to complete Continue the process ty n y The firmware upgrade procedure may take 1 minute please wait 23558155 23558155 3964975 7 3964975 Firmware upgrade completet LANM1 Interface Configuration IP Address 192 168 ER SubMet Mask 255 255 255 H LAN2 Interface Configuration IP Address 192 168 4 127 SubNet Mask 255 255 255 0 Do you want to keep
20. in the lower right corner will not glow when the cable is properly connected to a 10 Mbps Ethernet network The LED indicator in the lower left corner glows a solid yellow color when the cable is properly connected The LED will flash on and off when Ethernet packets are being transmitted or received Connecting to a Serial Device Use serial cables to connect your serial devices to the embedded computer s serial ports Serial ports P1 to P8 use male DB9 connectors and can be configured for RS 232 RS 422 or RS 485 communication by software The pin assignments are shown in the following table DB9 Male Port RS 232 422 485 Pinouts 4 wire 2 wire DCD TxDAG TxDAG RxD TxDBG TxDBG DSR RIS CS 12345 mit zim 6789 1 2 3 4 5 6 7 8 V481 Hardware User s Manual Hardware Connection Description Installing a Memory Module The V481 has one 200 pin SO DIMM socket for installing the DDR SDRAM memory module One 256 MB DDR SDRAM Module is already installed To install an additional DDR SDRAM memory module from 128 MB to 1 GB follow these instructions 1 Disconnect the V481 from the power source 2 Unscrew the V481 s bottom cover 4 PlugaDDR SDRAM module into the 200 pin SO DIMM socket be sure to situate the module correctly ak 5 Replace V481 s bottom cover V481 Hardware User s Manual Hardware
21. ing and device wiring paths must cross make sure the wires are perpendicular at the intersection point NOTE Do not run signal or communication wiring and power wiring in the same wire conduit To avoid interference wires with different signal characteristics should be routed separately Use the type of signal transmitted through a wire to determine which wires should be kept separate The rule of thumb is that wiring that shares similar electrical characteristics can be bundled together e Keep input wiring and output wiring separate e tis advisable to label the wiring to all devices in the system ATTENTION Safety First Be sure to disconnect the power cord before installation and or wiring Electrical Current Caution Calculate the maximum possible current in each power wire and common wire Observe all electrical codes dictating the maximum current allowable for each wire size If the current goes above the maximum rating the wiring could overheat causing serious damage to your equipment Temperature Caution Be careful when handling the unit When the unit is plugged in the internal components generate heat and consequently the outer casing may feel hot to the touch Connecting the Power Connect the live wire end of the 9 36 VDC power adaptor to the embedded computer s terminal block When the power is properly supplied the Power LED will glow a solid green color A ATTENTION The power for thi
22. l d se bi a o 4 10 ONC nip DUBISSP Uc oe a a a a 4 10 Onboard Device cete e e att A 11 Onboard I O Chip Setup is ENE a A an G atu et ta A 12 Power Mi anap e esito isc a ta Ta ER EG oo E UO A 13 SOLO DY PWREDB T EIN iii a Site a Eta a eb A 13 Wake Up by PCL GAFA CT ae Ee A 13 Resume D Ze EIS uui en oe Ecatepec basse oe REN ter ne ne cee err de 4 13 HW MONO ore P TR 4 14 CRU Warne Temperature EE ENE GE EG curds EE os Ee A 14 Ee Per ie DA HE ME KEN OE E G a A 15 odd System Del alt ISIN E D o UT A 15 Eoad C MOS TON BIOS ecte De E 4 15 Save CMOS TO BIOS RE EG EE DE IE ies lace ect 4 15 Exitins the BIOS SCUD conne t tto ttu tee ce ak ee coe TI DI DIS 4 15 Chapter 5 Upgrading the BIOS sm 5 1 1 Introduction The V481 is an industrial ready to run embedded computer that supports VGA and audio The computer comes with dual LAN ports 8 serial ports 2 CompactFlash slots and 2 USB ports and is based on the Intel x86 processor With its VGA interface the V481 1s especially well suited for industrial applications such as SCADA factory automation and other applications that require an onsite HMI or visual monitoring capability The V481 s 8 built in software selectable RS 232 422 485 serial ports makes it an ideal solution for connecting to different devices The dual LAN ports offer a reliable solution for network redundancy by providing continuous operation for data communication and manag
23. nfiguration System Security Modifying the BIOS Advanced Settings Hard Disk Boot Priority Advanced BIOS Settings Advanced Chipset Settings PnP PCI Configurations Frequency Voltage Control V WV NN Y Configuring Peripherals gt OnChip IDE Device gt Onboard Device gt Onboard I O Chip Setup Power Management gt Soft Off by PWR BTTN gt Wake Up by PCI card gt Resume by Alarm HW Monitor CPU Warning Temperature Load Defaults gt Load System Default Settings gt Load CMOS From BIOS gt Save CMOS To BIOS Exiting the BIOS Setup V481 Hardware User s Manual BIOS Setup Entering the BIOS Setup Utility To enter the BIOS setup utility please press the Del key after booting up the system The main BIOS Setup Utility screen will appear as shown below ET HEET A basic description of each function key is listed at the bottom of the screen Refer to these descriptions to learn how to scroll about the screen how to select by pressing Enter and how to use the other hot keys listed below FI General Help F5 Previous Value F6 Default Settings F7 Turbo Settings F10 Save ESC Exit In the next section we introduce the details of the BIOS configuration V481 Hardware User s Manual BIOS Setup Modifying the BIOS Main Settings Basic Configuration After entering the BIOS Setup Utility or after choosing the Main option the BIOS main menu will be displayed Use this menu to check the ba
24. nter the password each time you enter Setup This prevents unauthorized persons from changing any part of your system configuration In addition when a password setting is enabled you can set up the BIOS to request a password each time the system is booted up This prevents the unauthorized use of your computer The Security Option setting determines when a password prompt is required If the Security Option is set to System the password must be entered both at boot up and when entering the BIOS Setup Menu If the password is set for Setup the password prompt only occurs when you enter the BIOS Setup Menu Modifying the BIOS Advanced Settings The Advanced Features screen will appear when you choose Advanced from the main menu Hard Disk Boot Priority First Second Third Boot Device This option allows users to select or change the device boot priority You may set 3 levels of priority to determine the boot up sequence for different bootable devices such as a hard drive CD ROM and removable devices Select the order in which devices will be searched in order to find a boot device The available options are Removable default for first boot device Hard Disk default for third boot device CDROM default for second boot device and Disabled Boot Other Device This setting allows the system to try to boot from other devices if the system fails to boot from the Ist 2nd or 3rd boot device
25. nth Alarm Set the month for the Resume by Alarm function Time hh mm ss Alarm Set the hour minute and second for the Resume by Alarm function V481 Hardware User s Manual BIOS Setup HW Monitor The HW Monitor page is shown as below Refer to this page to view the system hardware status and effect changes in real time ATNI1NQ lemperature CPU Warning Temperature To prevent the svstem from reaching an overheated state configure the CPU warning temperature A typical value is between 90 and 100 C V481 Hardware User s Manual BIOS Setup Load Defaults Load System Default Settings Load System Default Settings Use this option to load system factory default settings instead of the current BIOS settings This option is useful for when the system is unstable Users do not need to remember what settings were active before the system fails Load CMOS From BIOS Use this option to load defaults from the flash ROM Save CMOS To BIOS Use this option is to save CMOS defaults to the flash ROM Exiting the BIOS Setup To exit the BIOS setup utility choose Exit Pressing lt ESC gt will achieve the same result 4 15 2 Upgrading the BIOS In this chapter we describe how to upgrade the bios NOTE The HP USB Disk Storage Format Tool can be downloaded from HP s website To find the tool link to www hp com and use the website s search tool with keyword HP USB Disk Storage Format Tool to
26. pt V481 Hardware User s Manual Upgrading the BIOS Directory of temp HE 53p 46960 Spooler swap H7 23p 27523584 UV481_U1i_A exe H Afp 7948439 NK2Z bin Found 3 filets Total size 35512983 bytes i Dir s gt 20537344 bytes free temp u481 ui H 1 3 6 1 4 1 8691 13 481 Current Version is Ui H The new firmware is U481 U1 H Melcome to the utility of the firmware upgrade program provided hy Moxa Technolo qu This program overwrites the Firmware image that was stored in the flash The settings you have ever made ta the computer may be wiped out Please BACKUP file s before you continue this processtt During the upgrade process please do not plug off the power supply Otherwise incomplete process would damage the flash and force the computer into a disable state After the upgrade is completed pow er the computer again The time spent of this procedure depends on where the upgrade program resides I t takes about 1 minute to complete Continue the process Cyrn m 4 Press Y to continue the process GI p xj A7 H2 H 87 23p 27523584 Vdfi Di Alexe HY H2 07 B6 BHp 7748439 NK2 bin Found 3 filets Total size 35512983 butes i Dirts 26537344 bytes free temp v i vi fi 1 3 6 1 4 1 8671 13 481 Current Version is Ui H The new firmware is U481 V1 B Welcome to the utility of the firmware upgrade program provided by Moxa Technolo qu This program overwrites the firmware image that was stored
27. re incorporated into new editions of the publication Technical Support Contact Information www moxa com support Moxa Americas Moxa Europe Toll free 1 888 669 2872 Tel 49 89 3 70 03 99 0 Tel l 714 528 6777 Fax 49 89 3 70 03 99 99 Fax 1 714 528 6778 Moxa Asia Pacific Moxa China Beijing office Tel 4886 2 8919 1230 Tel 86 10 6872 3959 60 61 Fax 886 2 8919 1231 Fax 86 10 6872 3958 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Table of Contents lyiigelolP eii or p Un 1 1 OVC VIC M l 2 Packaee He kisba ta l 2 Product Features eise EN e ata 1 3 Product Hardware Specifications uie eo o ad 1 4 Hardware Block DIAS ratios sc Reli oe Doe pk EE De GE Ge 1 6 Hardware lritroducllo l se EER EER SEGE RE ee etna xe ao apio ha Ee cor S NE EE ENE WE EEN Ee 2 1 ADDEARIN EE RE estates tubattos coo pipa WE EG cedes iu edad xpi eo ug Gare GR copas e Rd 2 2 Drnensions UIE TRUE our EE ee ia g EE ee tona tetas ee Ee bar i euet sud os Le cuta tar dud 2 3 LED dic S ides IE AO OR AE EE EE 2 3 Power On OU BW sisi sus ES ee d tont dudit ee statu ee De Dal 2 4 Reset BIOM c 2 4 Rear Fiiie CIO k onar KL 2 4 Placement ODUOS de ee oe T eta A ie aa et 2 4 Wall ot bit ed O T T O TOTA 2 4 DINER HE MOUDETID sedes oe ee ed Gee ee ee ee ie interd tas 2 5 Hardware Connection Description eese see 3 1 Mitis Require tte lbsdub oder pi
28. ress the F1 key to reset the system after the bios update is completed P 2 e Press the DEL key to enter the bios setup menu after resetting P 3 f Select Defaults 2 Load System Default Settings and then choose Y after pressing Enter P 4 g Select Exit 2 Save amp Exit Setup and then press Enter to choose Y to save to CMOS and exit P 5 AHDFLASH v BHL H3 HZ LIPhoenix Technologies Ltd ZBH4 All Rights Reserved Usage AHDFLASH LFileMameil FileMameZ su 4 su5 11 FileNamel New BIOS Name For Flash Programming FileMame BIOS File For Backing up the Original BIOS lt Sutches gt 7 Show Help Messages pu Program Flash Memory pn Ho Flash Programming sy Backup Original BIOS To Disk File sn Ho Original BIOS Backup Sb Skip BootBlock programming Hb Always Programming BootBlock cd Clear DMI Data After Programming cc Clear CMOS Data After Programming cp Clear PnP ESLID Data After Programming LO Destroy CMOS Checksum And Mo System Halt For First Reboot After Programming Tiny Occupy lesser memory QI Qualify flash part number with source file Return to DOS After Programming R RESET System After Programming Use Flash Routines in Original BIOS For Flash Programming Show update Binfile checksum ckexxxx Compare Binfile CheckSum with XXXX NUMALC XEXERXXEXXEXXX NUGUID XXXXXXXXXXXXXX Support nForce Input MAC GUID Function with wb to update MAC and GUID Example AHDF
29. s The options are Enabled default and Disabled V481 Hardware User s Manual BIOS Setup Advanced BIOS Settings When you select the Advanced BIOS Features option under the Advanced menu the Advanced configuration menu will appear CPU Feature Press Enter to configure CPU Feature settings Virus Warning The Virus Warning setting will protect the IDE Hard Disk boot sector If an attempt is made to write data into the boot sector the BIOS will display a warning message on the screen and the BEEP warning function will be enabled CPU L1 amp L2 Cache If the CPU has a cache then activating the cache will improve performance The cache can activated or deactivated from within the BIOS For CPU s that do not have a cache activating the cache from the BIOS will have no influence on performance Quick Power On Self Test This setting allows the system to skip certain tests while the system boots up Disable this feature to speed up the boot up process Boot Up NumLock Status This setting determines the status of NumLock after the system powers up When set to On the Numpad keys act as number keys When set to Off the Numpad keys will act as arrow keys V481 Hardware User s Manual BIOS Setup Typematic Rate Setting Enable the Tvpematic Rate Setting to adjust Tvpematic Rate and Tvpematic Delay These settings determine the repeat rate when depressing any ke
30. s product is intended to be supplied by a Listed Power Supply Unit and rated to deliver 9 to 36 VDC at a minimum of 4A for 9 VDC 1A for 36 VDC V481 Hardware User s Manual Hardware Connection Description Grounding the Unit Grounding and wire routing help limit the effects of noise due to electromagnetic interference EMI Before connecting devices run a ground wire from the ground screw to the grounding surface ATTENTION This product should be mounted to a well grounded mounting surface such as a metal panel Use screws on Fa top to tighten wires SG The Shielded Ground sometimes called Protected Ground contact is the right most contact of the 3 pin power terminal block connector as viewed from the angle shown here Insert shielded ground Connect the SG wire to an appropriate grounded V V 77 wirehere metal surface Connecting to a Display The V481 comes with a D Sub 15 pin female connector to connect a VGA CRT monitor To ensure that the monitor image remains clear be sure to tighten the monitor cable after connecting it to the V481 The pin assignments of the VGA connector are shown below DB15 Female Connector Signal Definition l oq oem IE 6 GND 8 GND ME mad N EN eN img a ee zz V481 Hardware User s Manual Hardware Connection Description Connecting to a Keyboard and Mouse The V481 has a PS 2 connector for connecting a PS 2 keyboard or PS 2 mous
31. search and download the tool Create a bootable USB disk a Copy kernel sys and commond com to a specified directory b Start the HP USB Disk Storage Format Tool Select the USB device that you want to use as a bootable disk in the Device drop down box Select FAT in the File system drop down box Type the disk name in the Volume label field Check the option Create a DOS startup disk under format options Specify the directory for the include system files Click start to format the USB disk Copy the ce5boot directory to the USB disk D gy 09g HF USH Disk Storage Format Tool 7 0 6 Device Generic USE SD Header 1 00 U MB G File system FAT Volume label ICF Format options Quick Format Iw Create a DOS startup disk pur e using DOS system files located at ic FreeDos close V481 Hardware User s Manual Upgrading the BIOS 2 Bios setup for the series a a OS Ege I AD Double click to extract the bios update tool file In Windows the file will have the form xxx ZIP The self extractable file extracts 3 files including xxx BIN awdflash exe moxaud bat which should be saved to the USB disk Insert the USB disk Power on the computer and then press DEL to enter the bios setup menu Select Advanced gt Hard Disk Boot Priority and then press Enter From the setup menu use 1 or to select the USB device Press
32. sic system information such as the memory and IDE hard drive In addition you can take care of basic system configuration such as setting the date time hard drive settings display type and system security settings System Security To set up system security select the Security option under Main to bring up the following screen set User Password The menu includes three options Set User Password Set Supervisor Password and Security Option A User Password can be used to enter the BIOS setup menu but not to change settings A Supervisor Password can be used to modify the BIOS settings When you select the change password option the following message will appear on the screen Type the password up to eight characters in length and press lt Enter gt The password that you type will replace the password stored in the CMOS memory You will be required to confirm the new password Just re type the password and then press Enter You may also press Esc to abort the selection and not enter a password To clear an existing password just press Enter when you are prompted to enter the password A message will show up confirming that the password will be disabled Once the password is disabled the system will boot and you can enter the BIOS Setup Menu without entering a password V481 Hardware User s Manual BIOS Setup Once a password has been set you will be prompted to e
33. tFlash Socket dele LG EEDEN Pin 1 Hard Drive Disk Connector 4 Plug the hard drive disk below the board and push inward to attach the connector Hard Drive Disk MOULD dr UR nu s V481 Hardware User s Manual Hardware Connection Description 5 When finished attach four screws to fasten the disk Screw Screw Screw Screw USB Hosts The V481 has two USB 2 0 ports Both ports are UHCI Rev 2 0 compliant and support Plug amp Play and hot swapping The ports can be used to connect USB devices such as a keyboard mouse USB flash disk and USB CD ROM In addition both USB ports support system boot up which can be activated by modifying the BIOS settings The next chapter describes the configuration process in detail Audio Interface The V481 has an audio interface that follows the AC97 standard and supports speaker output and audio line input Speaker Audio Output Input 4 4 BIOS Setup In this chapter we explain how to configure the V481 s BIOS settings The built in BIOS setup program allows users to configure basic settings for the entire computer system All of the configurations are stored in the CMOS RAM which is connected a battery back up This means that the configuration settings will be stored in the CMOS RAM even if the computer is powered down The following topics are covered in this chapter d d Entering the BIOS Setup Utility Modifying the BIOS Main Settings Basic Co
34. uld only use this button if the software is not working properly To protect the integrity of data being transmitted or processed you should always reset the system from the operating system with the software reboot function Real Time Clock The embedded computer s real time clock is powered by a lithium battery We strongly recommend that you do NOT replace the lithium battery on your own If the battery needs to be changed please contact the Moxa RMA service team ATTENTION There is a risk of explosion if the wrong type of battery is used To avoid this potential danger always be sure to use the correct type of battery Contact the Moxa RMA service team when you need to replace the battery Placement Options Wall or Cabinet The V481 has wall mount ears for attaching the V481 to a wall or the inside of a cabinet Use screws to attach the V481 to a wall or cabinet as illustrated in the following figure Wallmount Screws N N Wallmount Screws V481 Hardware User s Manual Hardware Introduction DIN Rail Mounting An aluminum DIN Rail Mounting Kit is included with the V481 If you need to reattach the DIN Rail kit to the V481 make sure the stiff metal spring is situated towards the top as shown in the following figures STEP 1 Insert the top of the DIN Rail STEP 2 The DIN Rail attachment into the slot just below the stiff metal unit will snap into place as shown spring below To
35. unication Serial Port Protection Data bits Stop bit s Parity Flow Control Speed Other Peripherals USB Audio KB MS Watchdog Timer RTC LEDs System LANI LAN2 Introduction Product Hardware Specifications Intel ULV Celeron 1GHz processor without L2 Cache Intel 852GM GMCH ICH4 chipset 400 MHz 4 Mbit Flash BIOS supports Plug amp Play 200 pin SO DIMM socket x 1 with built in 256 MB DDR for WinCE 5 0 model 512 MB for WinXPe model supports DDR200 266 up to 1 GB Windows CE 5 0 Windows XP Embedded Integrated graphics with built in Intel 852GM GMCH built in Intel extreme Graphics 2 technology Dynamic video memory sharing up to 32 MB of system memory CRT Interface for VGA output Onboard Industrial CompactFlash to store OS 256 MB for WinCE 5 0 model 1 GB for WinXPe model Second CompactFlash socket available for storage expansion IDE connector for HDD expansion Auto sensing 10 100 Mbps Ethernet using integrated MAC and Intel 82562GZ Transceiver RJ45 connector Auto sensing 10 100 1000 Mbps Gigabit Ethernet using Realtek RTL8110SC Controller RJ45 connector 1 5 KV magnetic isolation protection RS 232 422 485 x 8 software selectable DB9 RS 232 signals TxD RxD DTR DSR RTS CTS DCD GND RS 422 signals TxD TxD RxD RxD GND 4 wire RS 485 signals TxD TxD RxD RxD GND 2 wire RS 485 signals Data Data GND 15 KV ESD protection for all signals 5 6 7 8 dd
36. vironment for easy software development Software written for desktop PCs can be easily ported to the V481 using a common complier which means that programmers do not need to spend a lot of time modifying existing software code In addition the operating system device drivers and user developed software can all be stored in the pre installed CompactFlash memory Card Package Checklist The V481 Series includes the following models V481 CE x86 Ready to Run Embedded Computer with VGA Dual LANs 8 serial ports CompactFlash USB Audio WinCE 5 0 V481 T CE x86 Ready to Run Embedded Computer with VGA Dual LANs 8 serial ports CompactFlash USB Audio WinCE 5 0 Wide Temperature V481 XPE x86 Ready to Run Embedded Computer with VGA Dual LANs 8 serial ports CompactFlash USB Audio WinXPe V481 T XPE x86 Ready to Run Embedded Computer with VGA Dual LANs 8 serial ports CompactFlash USB Audio WinXPe Wide Temperature Each model is shipped with the following items e V481 e Quick Installation Guide e Document and Software CD e Din rail Mounting Kit e 100 cm RJ45 to RJ45 cross over Ethernet cable e 20 cm Y type cable for connecting a keyboard and mouse CBL MiniDIN6P 6Px2 20 e Terminal block to power jack converter includes terminal block e Product Warranty Statement V481 Hardware User s Manual Introduction Optional Accessories e Switching Power Adaptor 60W 24 VDC output 100 to 240 VAC input Order No 11
37. y Disable this feature to keep the factory default values of 6 for Typematic Rate and 250 for Typematic Delay APIC Mode Use the MPS version control for OS drop down box to configure this option There are two options 1 1 and 1 4 The default value is 1 4 1 1 The old version support 8 additional IRQs in the Windows NT environment 4 The newest version supports Windows 2000 and Windows XP OS Select For DRAM 64MB This is a special setting for OS2 systems Only select OS2 if you are running an OS 2 system with more than 64 MB of RAM For other operating systems select the Non OS2 option HDD S M A R T Capability S M A R T means Self Monitoring Analysis and Reporting Technology It is designed to predict the possible failure of storage drives Small LOGO EPA Show When this option is enabled the small EPA LOGO will appear Advanced Chipset Settings DRAN Timing Selectable V481 Hardware User s Manual BIOS Setup DRAM Timing Selectable It allows user to configure the DRAM clock timing To choose By SPD if the memory module support SPD Serial Presence Data or choose Manual to do the advanced configuration described below The default is By SPD CAS Latency Time It is used to decided CAS Latency when installing the synchronous DRAM The number of clock cycles of CAS latency depends on the DRAM timing Usually it is not suggested to change reset this field from the
38. y cache area The default value is Disabled Memory Hole at 15M 16M When this feature is enabled the system will reserve a system memory area for the ISA adapter ROM and this memory area will not be open for caching The system default is Disabled Delayed Transaction The chipset has an embedded 32 bit posted write buffer to support delay transaction cycles The default setting of Enabled supports compliance with PCI specification version 2 1 V481 Hardware User s Manual BIOS Setup Delay Prior to Thermal Select the delay time before thermal activation due to high temperatures Users may select 4 Min 8 Min 16 Min or 32 Min The default value is 16 Min AGP Aperture Size MB AGP stands for Accelerated Graphics Port This feature allows the determination of the aperture size The aperture is a portion of the PCI memory address range dedicated to address space for graphics memory Host cycles that hit the aperture range are forwarded to the AGP without any translation The options are 4 8 16 32 64 128 and 256 The default value is 64 On Chip VGA This system chipset supports the integrated graphics controller The default setting is Enabled On Chip Frame Buffer Size This setting determines the frame buffer size for the VGA function and will share the system memory The default setting is 32 MB The value can be changed to 1 MB 4 MB 8 MB or 16 MB PnP PCI Configurations
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