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4600 Series Flat Panel Industrial PCs User Manual for the 4612T

1. Installing Drivers This section describes how to install the drivers associated with the system Note For further assistance contact Pro face technical support at 734 944 0482 or support profaceamerica com Video Drivers Video drivers are on the Documentation and Support Library CD included with the documentation kit For the AIM4 system choose the video driver for your operating system from the following directory on the Documentation and Support Library CD DRIVERS AIM4 Note the video driver is part of the Intel chipset Video Expansion This section deals with the hardware expansion capability of the video controller chip in DOS applications Note It is not necessary to read this section if you are a Windows or OS 2 user and do not plan to run DOS applications Unlike a CRT monitor a flat panel display has a fixed horizontal and vertical resolution There are many DOS video modes whose resolution is less than that of a flat panel display In order to more efficiently make use of the flat panel display s active area it is necessary to employ an expansion technique which stretches the lower resolution information to fill the higher resolution of the display For example DOS defaults to VGA video mode 3 This is an 80 column 25 row text only screen whose effective resolution is 640 dots x 400 scan lines Because of this the 800 x 600 display of the system will be partially filled by the 640 x 400 r
2. Clears the macro set from memory and closes the file from which the set came Copies the macro set from memory back into its original file The original file contents are overwritten Creates a new file under the specified name and copies the macro set from memory into it For example to define different sets of codes save each set under a different name and download the one you wish to use Deletes a file Returns to the Main Menu 40 144732 C 4600 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program You can save files containing keypad macro sets a macro for each key on disk and then load them into memory to view edit teach or download to the keyboard controller Some of these files may be included in the utility package for use in reconfiguring the keypads for different software packages and as templates for defining completely new keypad macro sets Macros Menu Note You must have a macro file in memory before the Macros Menu is available To load a macro file select the File Open menu When you select Macros a keypad type pull down menu is available This pull down menu provides the following choices Function Keys Alpha Keys and Exit Table 3 2 explains the commands in the Macros Keypad Type menu Table 3 2 Macros Keypad Type Menu Command Description Function Keys Selects the function keys on the keypad to view edit or teach Alpha Keys Selects the alpha keys on the keypa
3. ccccccccccccsccccccvsecccessscccsessceccsuscecccssseeccesseeecenseeccessseecesuseeccensseecessseeeestseesensseeees 60 Windows XP Reinstallation iii tern nnns seen nee en nnns seen eterna nasse eese teens annees 60 INSTALEING DRIVERS iter eta hh eor eee Pee ee et ie eec re ee dde ee eeu tenet 61 Video Drivers avete o 61 Video Expansi n ii A e eH E RUE e e Daa Nea e e ONERE x ede ek Hees Deedes EY 61 TOUCl ScreenoDrWVEES Aa itu tia este ID AEN 62 Miscellaneous Drivers dt A teen rr e Medal dre Ide perte viduus 62 APPENDIX A TECHNICAL SPECIFICATIONS eere eee esee een eet en esten seta seta setae etta set ea seta set en eet ea ee tna ee 63 HARDWARE SPECIFICATIONS cccesssececssseeeessneecesseneeecsseecesseecesssseeesseaeeeeeseesessneeessaeeeessseeeeseaeeessaeeeeseneesensaees 63 ENVIRONMENTAL SPECIFICATIONS ccsssscecessssseesssncecsssetecsssaseccessnsecsusesecsusesecessaneecsssnsecsusnseccesaueessscaseseuseteseesaners 64 APPENDIX B BLOCK DIAGRAM AND AIM4 LAYOUT e esee eee ee eene een esten setae etas eta seta sets estan ee 65 ATM4CPU BOARD LAYOUT eat iecore diente esee ee aru ters Re EE EO rts 65 APPENDIX OS d D C6 UH Ec 66 KEYBOARD PORT CONNECTOR ERR 66 MOUSE PORT CONNECTOR 551 tend dt il lat en eret 66 FOUR USB CONNECTOR USB iiec Pay actos que teni dietas 67 PARALLEL PORT CONNECTOR LPT 1 reete itae iaa cid 67 SERIAL PORT CONNECTORS 0 nut RIT Dein eR HR acie e
4. 22 Fal ssec rad 11 48 filter replacement 48 Features optional endure e RRHEEEES 3 Standard andina 1 Front panel tre a 4 Front panel frame chemical compatability eeeeeeeee 54 chemical incompatability 54 Front panel overlay chemical compatability 56 chemical incompatability 56 Fuse replacement eeeeeeeseeseeeennene nnne 48 Hard drive setup information 11 Heat excessive o Ec c eU bea di eem 20 VO Panel an ete te A nu 8 9 ID label s tto t metet ete ete tege 11 Installation DRAM5CSi o I Inte 22 hazardous locations esee 30 internal hardware eese 22 operating systems 60 PC AT and PCI boards 22 Installing AVR etenim tote ter D p e dee he 61 Jumper settings AIM3 CPU board 71 TAME e ME 75 77 Keyboard Connectors sii sie ee ies elie Aro 66 Keyboard ports sisi en eal eet neto 7 9 144732 C Keypad SCAN CONOS iii daa dira 45 keypad inserts creating CUStTOM 25 Keypad Inserts ooooonccccnniccconnoncccnnnarncnnnannncnonanos 26 28 Keypad utility Download menu 43 EXT MENU nine EL 40 Files menu Ms nn ee eee 40 Macros Keypad Type Menu 41 Main MENU
5. Allocate proper spacing between internal components installed in the enclosure Electrical Noise Electrical noise is seldom responsible for damaging components unless extremely high energy or high voltage levels are present However noise can cause temporary malfunctions which can result in hazardous machine operation in certain applications Noise may be present only at certain times may appear at widespread intervals or in some cases may exist continuously Noise commonly enters through input output and power supply lines and may also be coupled through the capacitance between these lines and noise signal carrier lines This usually results from the presence of high voltage or long close spaced conductors When control lines are closely spaced with lines carrying large currents the coupling of magnetic fields can also occur Use shielded cables to help minimize noise Potential noise generators include switching components relays solenoids motors and motor starters Refer to the relevant Federal State Provincial and local electric codes which provide data such as the size and types of conductors color codes and connections necessary for safe grounding of electrical components It is recommended that the high voltage and low voltage cabling be separated and dressed apart In particular the AC cables and switch wiring should not be in the same conduit with all communication cables Line Voltage Variation The unit s powe
6. Exit and Click OFF Exit returns to the Macros menu Click OFF is not supported To select a key to edit use the arrow keys to position the cursor on the desired key and press ENTER In edit mode the macro is displayed as two lines The top line displays the macro in either hex or decimal format and is the line in which the editing takes place The bottom line displays the macro in ASCII format this line is not user configurable The bottom line keeps track of which part of the macro being edited and is updated by the utility as editing takes place The insert delete and cursor control keys on the full stroke keyboard are active for editing When a key is selected from the Edit Macro option the menu bar displays the following choices Exit Cut Copy Paste Codes Hex and I O Insert Overtype The macro for the chosen key is also displayed To access the menu bar use F1 Use the Insert key on your full stroke external keyboard to toggle between insert and overtype mode Edit Copy Cut deletes a sequence of scan codes from the macro To select a section to cut 1 Place the cursor on the first character to cut 2 Press F1 to access the menu bar choices and select cur 3 Press ENTER Cut should still be highlighted but the cursor will appear on the Edit line Move the cursor to the last character to cut and press ENTER The last character of every macro is the end of the macro EOM and cannot be deleted Copy duplic
7. State Provincial and Local regulations all Hazardous Locations installations should be inspected by the appropriate authority having jurisdiction prior to use Only technically qualified personnel should install service and inspect these systems Warning In order to maintain a safe condition do not attach an external keyboard or mouse to the rear ports when the unit is operating in a hazardous environment Refer to the control drawing on page 36 for information on the front USB and keyboard ports Safety Agency Approval The Pro face systems have the following approvals e Underwriters Laboratories Inc UL 1604 Standard for Safety Electrical equipment for use in Class I and Class II Division 2 and Class III hazardous classified locations UL Listed File E180970 30 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation e Underwriters Laboratories Inc UL 506 Industrial Control Equipment UL Listed File E107636 e Canadian Standard Association Specification C22 2 No 213 M1987 Non incendiary electrical equipment for use in Class I Division 2 hazardous locations CUL Listed File E180970 e Canadian Standards Association Specification C22 2 No 142 CUL Listed File E107636 Warning Suitable for use in Class I Division 2 Groups A B C and D and Class Il Division 2 Groups F and G Hazardous Locations or non hazardous locations only Warning Explosion Hazard
8. and mass storage device support e All 4600 front panels meet NEMA 4 4X 12 and IP65 specifications when panel mounted e UL Listed for use in Class I and Class IL Division 2 hazardous locations Groups A B C D F and G 2 144732 C 4600 Series Flat Panel Industrial PC Chapter 1 Introduction Additional standard features 4612KPM T amp 4615KPM T models 40 relegendable function keys 80 with the F A function Numeric PC control and alpha keypads Windows start menu and pop up menu keys Integrated mouse Nonincendive front panel USB and PS 2 keyboard mouse ports Optional Features Following are optional available features Touch screen resistive technology Higher capacity SATA hard drives and solid state drives Various processor speeds Preinstalled Microsoft Windows 2000 or Windows XP Professional Compact Flash 2 5 Dual Hard Drive 9000 USBF USB floppy requires Windows 2000 or XP 9000 USBFKA front access NEMA sealed USB floppy and keyboard port requires Windows 98 2000 or XP 9000 RF1 19 Rack Mount Adapter Plate for 4612T 9000 CAP 4612KPM 9487 Adapter Plate for 4612KPM to mount in a 9487 or 9450 cutout 3 144732 C 4600 Series Flat Panel Industrial PC Chapter 1 Introduction Front Panels The 4600 series has a NEMA 4 4X 12 and IP65 sealed front panel The panel protects the system s interior when the system is properly panel mounted 4612T amp 4615T Front Panel igh
9. Figure 4 1 and replace the filter Then snap the assembly back into position Note Filter should only be replaced with UL94HF 1 rated filters 48 144732 C 4600 Series Flat Panel Industrial PC Chapter 4 Maintenance Figure 4 1 Fan Assembly Caution Do not operate the 4600 without a fan filter Dust build up could cause the unit to malfunction Recommended Hard Drive Preventive Maintenance Pro face has recognized that hard drive failures may begin to increase an average of four to five years into the life of most computers used in industrial applications Therefore it is our recommendation as a preventive maintenance measure that all hard drives used in these types of applications be replaced at a two year interval to avoid any down time related to hard drive failure Pro face believes it is important to keep our customers informed to offer alternative solutions and to provide all of our customers with the excellent service they deserve Any questions regarding this issue may be directed to our support center at support profaceamerica com Note Pro face recommends frequent backups of your hard drive especially before beginning preventive maintenance procedures 49 144732 C 4600 Series Flat Panel Industrial PC Chapter 4 Maintenance System Battery Replacement The 4600 series AIM4 CPU board includes a coin cell type lithium battery that maintains com
10. Inactive 1 2 1 2 RTS Active 2 3 3 4 RTS Inactive 2 3 1 2 Auto Turn Around Note 1 5 6 Note 1 Jumper not used Insert in factory default position External Reset Enable Comm 3 JP12 Description 1 2 External AIM4 Reset Active 2 3 Normal Operation 74 144732 C Appendix D AIM4 Jumper Settings APPENDIX E TSKAM JUMPER amp SWITCH SETTINGS TSKAM Board 1 Part Number 143913 001 The following tables indicate the jumper and switch settings for the TSKAM SW1 Keypad Mapping Map Selection SW1 Positions 1 2 3 4 5 6 7 8 46 4700 Off Off Off Off Off Off Off Off H8 Program Mode Mode JP2 JP3 JP7 JP8 Normal Mode A A B B Programming Mode B B A A Inverter Control Jumpers Inverter Brightness Control Range Setting LCD Voltage Range JP4 12 1 Display 0 3 5 VDC A 15 Display 0 3 5 VDC A Inverter OFF Signal Polarity Display Type Function JP5 12 1 Display Low Inverter OFF A 15 Display Low Inverter OFF A 75 144732 C Invert ON OFF Signal Drive Voltage Function JP6 ON OFF Drive 5V A ON OFF Drive 12V B 76 144732 C APPENDIX F BACKPLANE JUMPER SETTINGS 4 Slot PCI Backplane Jumper Settings Jumper Position Function J1 A CMOS OK Note 1 B Clear CMOS J2 A ROM ROM Site P
11. JP20 CDROM Master Slave Select 1 2 Master 2 3 Slave Note 1 1 2 Slave 2 3 Master Note 2 Note 1 Affective only when CDROM is programmed for Cable Select Mode 2 Affective only when CDROM is programmed for Reverse Cable Select Mode IDE1 Connector Voltage Select JP21 IDE1 Voltage Select 1 2 Compact Flash Mode 3 3VDC 2 3 HDD etc 5VDC Comm Port Settings P2 Comm 1 Connector Mode Configuration Jumper RS 232 Mode RS 422 Mode RS 485 Mode JP2A 1 2 2 3 2 3 JP2B 1 2 2 3 2 3 JP2C 1 2 2 3 2 3 JP2D 1 2 2 3 2 3 JP2E 1 2 2 3 2 3 JP2F 1 2 2 3 2 3 JP2G 1 2 2 3 2 3 JP2H 1 2 2 3 2 3 Comm Configuration Jumper JP8 Comm 1 Communication Mode 1 2 RS 485 2 3 RS 422 73 144732 C P2 RS 422 485 Terminator Configuration Appendix D AlM4 Jumper Settings Jumper RS 422 Mode RS 485 Mode Terminator Terminator Terminator Terminator Out In Out In JP5 2 3 1 2 2 3 1 2 JP7 2 3 1 2 Note 1 Note 1 Note 1 Jumper not used Insert in factory default position P2 Comm 1 External Voltage Select JP3 Output Voltage at P2 Pin 9 1 2 5VDC Output 2 3 12VDC Output Note Either 5VDC or 12VDC will appear on P2 Pin 9 when jumpered for RS 422 or RS 485 P2 Comm 1 RS 485 Transmit Gating Options Transmit Enable JP4 JP6 DTR Active 1 2 3 4 DTR
12. LCD Setup Settings LCD Power Select LCD Panel JP9 LCD Voltage 12 1 AU Optronics 1 2 3 3VDC 15 AU Optronics 1 2 3 3VDC Node Box Configuration 1 2 3 3VDC Note 5VD operation is available when JP9 is in position 2 3 LCD Mode Selection Operating Mode JP10 2 3 6 Bit Compatibility 1 2 8 Bit Compatibility Note Only specific LCD panels support these features 71 144732 C Appendix D AlM4 Jumper Settings Normal Reverse Scan Select JP11 Scan Mode 2 3 Normal Scan 1 2 Reverse Scan Note Only specific LCD panels support these features LCD Resolution JP13 JP14 JP15 JP16 Display Size LCD Resolution 1 2 1 2 2 3 2 3 15 1024 X 768 1 2 1 2 2 3 1 2 17 1280 X 1024 1 2 1 2 1 2 2 3 12 800 X 600 1 2 1 2 1 2 1 2 19 1600 X 1200 1 2 1 2 1 2 2 3 N A Node Box Operation CRT LCD Select JP17 Display Select 1 2 CRT 8 LCD 2 3 CRT Only Node Box Configuration HDD CDROM Settings SATA Mode Select JP18 HDD Mode 1 2 Reserved 2 3 IDE Mode IDE1 Connector Master Slave Mode JP19 IDE Master Slave Select 1 2 Master 2 3 Slave Note Affective only when drive is physically jumpered for Cable Select 72 144732 C Appendix D AlM4 Jumper Settings J5 Connector CDROM Master Slave Mode
13. Statement NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user s expense For European Users WARNING This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures INSTALLATION Electromagnetic Compatibility WARNING The connection of non shielded equipment interface cables to this equipment will invalidate FCC EMI and European Union EMC compliance and may result in electromagnetic interference and or susceptibility levels which are in violation of regulations applying to the legal operation of this device It is the responsibility of the system integrator and or user to apply the following directions relating to installation and configuration All interface cables must include shielded cables Braid foil type shields are recommended Communication
14. acicate 39 Upload menu ss 43 USING ts 39 Utilities menu scere 44 Keypad Utility Program eeeeeneen 38 WEDS eden f 5 7 Line voltage variation 20 l 0gO CUSLOTT x iier cro detegere tede pg dida 25 Maintenance 48 battery css nO 50 general x LEE 48 hard ArIVe teat He 49 Mouse pOr resnie ih em secet 9 66 Noise electrical 20 Parallel port connector 67 PC AT installation and PCI boards 22 Pinouts GOM12 inicr e de e s dd Ne 68 ca 69 70 Dual USB connector sseesssss 67 keyboard connector 66 mouse CONNECTION einer eee 66 paralel portrini recs 67 VGA CONNECtOr 70 Ports COM enr ne sn me cea orth i Bee e 9 keyboard Rt 9 66 MOUSE uni esce ce vereda vue doeet 9 66 parallel sisii ee 9 67 Pt ta 9 79 VICBO a a 9 Power O O REA 19 Power connector 11 Power receptacle 0 cccecsccceseseeeeeseeeeeeeseeeeeeeee 11 Power Supply occ ee tees 19 Power Switch eet Epp eus 34 Preparing the system 13 Preventive maintenance eese 48 battery acid 50 A TT 48 Nard drive 3 conet iC 49 Printer port Ati reek fet 9 Product repair program 53 Reins
15. be approximately double the 100 duty cycle time or 8 4 years at 21 degrees C 50 duty cycle When input power is off at the rate of 16 hours per day the lifetime should be approximately 12 6 years 33 duty cycle However the electrolyte loss through the crimp seal may reduce the 33 duty cycle lifetime somewhat Battery lifetime is inversely proportional to the temperature of the battery At elevated temperatures the battery life will be decreased BATTERY REMOVAL 50 144732 C 4600 Series Flat Panel Industrial PC Chapter 4 Maintenance Caution There is danger of the new battery exploding if it is incorrectly installed Only technically qualified personnel should perform battery replacement and disposal Please note the disposal instructions as described in this section Please refer to Figure B 1 in Appendix B AIM4 CPU Board Layout The lithium battery is identified by the BT1 designation TOOLS REQUIRED 1 Long Philips Screwdriver for 6 philips screws and captive screw 2 Electrical tape to tape the old battery after removal 3 QWERTY keyboard to restore CMOS memory settings after replacing the lithium battery ESD WARNING Protective measures against electrostatic discharge ESD must be taken when working inside of any computer Failure to do so may result in permanent damage to electrical components within This damage may be immediate or latent final computer failure may occur at a later da
16. below to prepare the unit for shipment 1 SNe A Obtain an Return Merchandise Authorization RMA number for your unit by visiting the Pro face RMA Request web page and fill out the online request form http www profaceamerica com rma If you cannot fill out the online form there is an RMA Request Form Document that can be downloaded and either E mailed support profaceamerica com or Faxed 734 429 1010 to the Pro face Customer Support Team If you have difficulty then please call the Pro face Customer Support Team at 734 944 0482 Please have the following information Company name shipping and billing address e Type of service desired product repair or product exchange e Product model number part number quantity serial number s and warranty status e Failure mode and failure systems e Purchase order number or repair order number Make sure the front panel assembly is properly attached to the unit Attach failure information to the unit to speed processing Place the unit securely in its original packaging or an equivalent heavy duty box Mark the RMA number on your purchase order and on the outside of the box Send the unit to the address given when you receive your RMA number 53 144732 C 4600 Series Flat Panel Industrial PC Chapter 4 Maintenance Front Panel Frame The front panel frame for all the 4612 s and 4615 s is made of powder coated aluminum The key ingredients are pur
17. cable connectors must be metal ideally zinc die cast backshell types and provide 360 degree protection about the interface wires The cable shield braid must be terminated directly to the metal connector shell ground drain wires alone are not adequate Protective measures for power and interface cables as described within this manual must be applied Do not leave cables connected to unused interfaces or disconnected at one end Changes or modifications to this device not expressly approved by the manufacturer could void the user s authority to operate the equipment EMC compliance is in part a function of PCB design Third party add on AT XT peripheral PCB assemblies installed within this apparatus may void EMC compliance FCC CE compliant PCB assemblies should always be used where possible PRO FACE can accept no responsibility for the EMC performance of this apparatus after system integrator user installation of PCB assemblies not manufactured and or expressly tested and approved for compliance by PRO FACE It is the responsibility of the system integrator user to ensure that installation and operation of such devices does not void EMC compliance i 144732 C Table of Contents CHAPTER T INTRODUCTION wiscc cvccsscvetssdeesconnsescessecesotnceseasesicdestencsasdseveccentcesedsevedesdssssoensseessuccssenassoceseecesosnes 1 PRODUCT OVERVIEW santa ner data 1 STANDARD FEATURE S riens italia lei EE 1 OPTIONAL FEATURES ii 3 Front PS e a BE R
18. keypads on multiple units with the same customized keypad macros This feature is useful because it allows you to do the reprogramming without having to enter the full keypad utility for each individual unit After you have programmed the first keypad macros you will need to create a DOS bootable diskette to run the Utility Batch Mode You will need to extract files from the Documentation and Support Library CD ROM to for the diskette The necessary files can be found in the folder DRIVERS Keypad Software Keypad Utility 1 1 142606 001 Save the following files from the CD ROM to the root directory on your DOS bootable diskette e H8flash exe e KP3util exe e H8fload mot e pkm e codes pkm e symbols pkm e download dld Then insert the diskette into the unit you want to reprogram and reboot it At the DOS prompt type the kp3util pkm to run the reprogramming function This utility can be used on as many units as necessary Note The pkm file is the macro file you saved in the earlier step The indicates the name you selected for the file 44 144732 C 4600 Series Flat Panel Industrial PC Note Chapter 3 Keypad Utility Program The download dld file was created after the last keypad programming process This includes both new programming and reprogramming the keypad to the factory default settings Keypad Scan Codes The utility s default keypad keycodes are listed in the following table Tabl
19. plate and into the top of the track 7 Replace the lid Using a Touch Screen Pro face Xycom s touch screen complies with environmental specifications and maintains a NEMA 4 seal when panel mounted The touch screen Monitor Mouse driver emulates a Microsoft PS 2 mouse Installing the Touch Screen Driver In order to use the touch screen on your KPMT monitor you must install the proper driver on the computer hooked to your monitor For computers running Windows 2000 or XP you will be installing the driver touchbase_windows exe This driver can be found in the Drivers Touchscreen folder on the Documentation and Support Library CD that shipped with your monitor The default setting is serial mode 1 Create a folder named Touch on your desktop or in the root directory of your C drive and unzip the files into the folder 2 You will see three folders called Disk1 Disk2 and Disk3 These folders were created so that you can make 3 floppy disks to use for installing the touchscreen driver If you prefer to install the driver from the Hard Disk then copy the contents from Disk1 Disk2 and Disk3 into a single folder e g Copy Disk2 and Disk3 into Disk1 3 Select the folder with the driver files in it then click on the file setup exe and follow the directions Pro face suggests that you accept all of the defaults 4 Calibrate the touchscreen following the directions in the next section Caution It is rec
20. should include both copper braid and aluminum foil The D sub style connector housing should be a metal conductive type e g molded zinc and the ground shield braid should be well terminated directly to the connector housing Do not use a shield drain wire The outer diameter of the cable must be suited to the inner diameter of the cable connector strain relief in order to ensure that a reliable degree of strain relief is maintained Always secure the D Sub connectors to the workstation mating connectors via the two screws located on both sides Warning Never connect or disconnect the communication cables while power is applied at either end of the cable This may result in an incendiary spark Permanent damage to the workstation communication components may occur Note This warning does not apply to the front panel keyboard and USB interface connectors These connections are nonincendive circuits Please refer to the Hazardous Locations control drawing on page 36 35 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Hazardous Locations Control Drawing Warning The following control drawing applies to front panel ports only Class I Division 2 Groups A B C and D and Class Il Division 2 Groups F and G Hazardous Classified Locations Pro face Xycom Model 4612KPM T or 461 ABRO Nonincendive Field Wiring Apparatus Front Panel USB and PS2 Ports an see note 1 Notes
21. the DB 25 Parallel port connector Table C 4 Parallel Connector Pinout Pm Sea 11 PBUSY 13 SELECT LN 3 ES as NEM ia RCE 67 144732 C Appendix C Pinouts Serial Port Connectors RS 232 RS 422 and RS 485 are supported by AIM4 COMI The following table lists the signal definitions for the COMI DB 9 connector Table C 5 COM1 Connector Pinout RS 232 RS 422 RS 485 Pin Signal Pin Signal Pin Signal 1 DCD1 1 TXD note 1 1 DATA note 1 2 RXD1 2 TXD note 1 2 DATA note 1 3 TXD1 3 NC 3 NC 4 DTR1 4 NC 4 NC 5 GND 5 GND 5 GND 6 DSR1 6 RXD 6 NC 7 RTS1 7 RXD 7 NC 8 CTS1 8 NC 8 NC 9 RIA 9 Voltage note 2 9 Voltage note 2 Note 1500 termination resistors can be connected across transmit or receive lines by inserting jumpers JP5 and JP7 Refer to Appendix D 68 144732 C COM2 Appendix C Pinouts The following table lists the signal definitions for the COM2 DB 9 connector COM3 Table C 6 COM2 Connector Pinout Pin Signal DCD2 RXD2 TXD2 DTR2 GND DSR2 RTS2 CTS2 o N O1 A O nm RI2 The following table lists the signal definitions for the COM3 DB 25 connector Table C 7 COM3 Connector Pinout Pin Description Pin Description 1 CHASSIS GND 14 NC 2 TXD3 15 NC 3 RXD3 16 NC 4 RT
22. 00 shipped with systems preinstalled with Windows 2000 This document is devoted to the reinstallation of your Windows 2000 operating system and drivers utilizing the Recovery Media provided with your Pro face Xycom industrial computer If you want to install a new operating system or reinstall a current operating system refer to the operating system s manual for directions Note This procedure assumes that the computer hard disk drive has been completely corrupted or replaced Warning This procedure will destroy data that may exist on the hard disk drive Windows XP Reinstallation If you need to reinstall the Windows XP operating system refer to the Pro face Xycom Workstation Software Installation Instructions For Microsoft Windows XP shipped with systems preinstalled with Windows XP This document is devoted to the reinstallation of your Windows XP operating system and drivers utilizing the XP CD provided with your Pro face Xycom industrial computer If you want to install a new operating system or reinstall a current operating system refer to the Windows XP Professional CD ROM shipped with systems preinstalled with Windows XP Professional Note This procedure assumes that the computer hard disk drive has been completely corrupted or replaced 60 144732 C 4600 Series Flat Panel Industrial PC Chapter 5 Troubleshooting Warning This procedure will destroy data that may exist on the hard disk drive
23. 1 Nonincendive Circuit Parameters USB Port Pins 1 to 4 PS 2 Port Pins 3 to 4 Voc 5 VDC Voc 5 VDC lsc 3 3A lso 3 3 A Ca 10 uF Ca 10 uF La 16 uH La 4 uH 2 Selected Nonincendive Field Wiring Apparatus shall satisfy the following Nonincendive Field Wiring Pro face Xycom Models 4612KPM Apparatus and KPMT And Models 4615KPM and KPMT V max 2 Voc Imax gt Isc Ci Cable lt a Li Leable lt La 3 If the electrical parameters of the cable are unknown the following values may be used Capacitance 60 pF ft Inductive 0 20 uH ft 4 Nonincendive Field Wiring must be installed in accordance with Article 501 4 B 3 of the National Electrical Code ANSI NFPA 70 36 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Operation and Maintenance The systems have been designed for compliance with relevant spark ignition tests However please note that the workstation front panel contrast adjustment tactile switches and keyboard connector are the only make break components intended to be exercised by the operator in the course of normal operation Warning In order to maintain a safe condition never use an external keyboard or mouse connected to side ports when the unit is operating in the presence of a hazardous environment Use of the front panel USB or keyboard mouse ports is safe only if the control drawing criteria is sa
24. 2 Installation Power Management The following paragraphs explain the system power the power supply and the effects of excessive heat electrical noise and line voltage variation of the 4600 unit System Power Power Supply Using isolation transformers on the incoming AC power line to the system is always a good practice An isolation transformer is especially desirable in cases in which heavy equipment is likely to introduce noise onto the AC line The isolation transformer can also serve as a step down transformer to reduce the incoming line voltage to a desired level The transformer should have a sufficient power rating units of volt amperes to supply the load adequately Proper grounding is essential to all safe electrical installations Refer to the relevant Federal State Provincial and local electric codes which provide data as to the size and types of conductors color codes and connections necessary for safe grounding of electrical components The code specifies that a grounding path must be permanent no solder continuous and able to safely conduct the ground fault current in the system with minimal impedance minimum wire required is 18 AWG 1 mm Observe the following practices e Separate ground wires P E or Protective Earth from power wires at the point of entry to the enclosure To minimize the ground wire length within the enclosure locate the ground reference point near the point of entry for the pla
25. 4600 Series Flat Panel Industrial PCs User Manual for the 4612T 4612KPM 4612KPMT 4615T 4615KPM amp 4615KPMT Models 2007 XYCOM AUTOMATION LLC Printed in the United States of America 4600 Series Flat Panel Industrial PC Revision Record Revision Description Date A Manual Released 8 06 B Revised touch screen installation 9 06 C Name change correct where applicable with document 4 07 Part Number 144732 C Trademark Information Xycom and Xycom Automation are trademarks of Xycom Automation L L C Xycom Automation L L C now is referred to as Pro face through a D B A The Pro face name and logo will replace the Xycom name and logo on all documents where possible Pro face is a trademark of Digital Electronics Corporation Brand or product names are trademarks or registered trademarks of their respective owners Intel and Pentium are registered trademarks and Celeron is a trademark of Intel Corporation Windows Windows NT and Windows XP are registered trademarks of Microsoft Corporation in the U S and in other countries Copyright Information This document is copyrighted by Xycom Automation L L C Xycom and shall not be reproduced or copied without expressed written authorization from Xycom Automation L L C The information contained within this document is subject to change without notice Pro face does not guarantee the accuracy of the information United States FCC Part 15 Subpart B Class A EMI Compliance
26. 5KPM T are nonincendive circuits and may be used safely in Class Division 2 Groups A B C amp D and in Class II Division 2 Groups F amp G applications Please refer to the Hazardous Locations control drawing on page 36 74 Key Keypad The 4600KPM T keypad features e Alpha numeric and control keys e 40 relegendable function keys e All keys re programmable Integrated Mouse The 4612KPM T amp 4615KPM T feature a 2 button integrated mouse Brightness These buttons adjust the brightness of the backlights The right button Adjustment increases the brightness and the left button decreases the brightness See Chapter 3 Keypad Utility for detailed instructions on programming the keypad 7 144732 C 4600 Series Flat Panel Industrial PC Chapter 1 Introduction I O Panel m Mee l i E ERS e e BS PESE jo 9 2a E EE ma of e ES ER Tree E Figure 1 3 4600 System I O Panel 8 144732 C 4600 Series Flat Panel Industrial PC Chapter 1 Introduction Feature Parallel Port COM Ports Keyboard Port Mouse Port Video Port USB Ethernet Ports Removable Compact Flash access Table 1 3 4600 System I O Panel Description The parallel printer port LPT1 is a DB 25 pin female connector This port provides a standard PC compatible printer interface COM1 2 and 3 by default
27. EE BRR te 4 I O Panel A hk BR A Aida Wi Back Panel ai 10 Power Baneado dd vr e tede t euet lela tees 11 UNPACKING THE SYSTEM 22525 sehe a EE DRE texan ee 12 QUICK STARTUP ernis ieo C 12 CHAPTER2 INSTALLA TION oneee asao ess Eee Nee oaeee DUE NER Ege ce cascsoesntssnasseatedencassecetonaserecssenseenes 13 INSTALLATION OVERVIEW 5 ete mere O A E EEE e d e ea Us 13 SYSTEM CUTOUT DIMENSIONS eres ees oeir EEEE deest oes ede e e Apa aedis e deoa ea esl sae pae ceo He aaepe e dee ge deae dede 15 AUAM A tT 15 A oU MI DM C 16 461515 RSR RTE queue eeu en M T AR RIT re 17 AG TSK PMT cg ee eee Une tee aimed I it nn ne ete 18 POWER MANAGEMENT 21er tette a rti ins sn pe tte Er E ORI dud 19 System POWER fe eto i metet ette a ts 19 EXCESSIVE Heat sas e eked aba Od Ra uite da wien editum nte ndn 20 Electrical Noise aie nee AAA tte eaa TD re eris 20 Line Voltage Variation t tat ep e eae etui 20 AC POWER CADE Nilda nd edi rte eit ee e dedu e eie te ep toe vetet ehe 21 INSTALLING INTERNAL HARDWARE OPTIONS isses eene enne nennt rsen nnne sinn rn nee nrrn sse n rennen nnn n sienne n nennen 22 DRAM and Additional DRAM Dual Inline Memory Modules DIMMS eese 22 POAT and POL HORIS id ld a 22 USING A TOUCH SCREEN ire ded eene ti 23 Installing the Touch Screen Driver e d eee a teda siens ERR nel erase redeas 23 Calibrating the Touch
28. ER 1 Install the rear chassis top cover 4612 four 6 screws 4615 five 6 screws TO SETUP THE CMOS MEMORY 1 Plug a QWERTY keyboard into the Keyboard port on the side of the 4600 series computer 2 Apply power to the 4600 series computer The same ERROR and WARNING messages should appear as before battery replacement This is because the CMOS memory must be setup ERROR 0271 Check Date and Time Settings Warning 0251 System CMOS Checksum Bad Default Configuration Used 52 144732 C 4600 Series Flat Panel Industrial PC Chapter 4 Maintenance Press lt F1 gt to Resume lt F2 gt to Setup Press the QWERTY keyboard F2 function key to enter CMOS Memory SETUP The SYSTEM TIME and SYSTEM DATE fields are located at the top of the MAIN tab screen Use the UP and DOWN arrow keys on the keyboard to move from field to field Use the TAB key to move between the HH MM SS and MM DD Y Y Y Y sub fields to enter the present time and date Press the QWERTY keyboard F10 function key to SAVE AND EXIT Lithium battery replacement is now complete The computer should boot with no error or warning messages Product Repair Program Pro face s Product Repair amp Customization Department PR amp C restores equipment to normal operating condition and implements engineering changes that enhance operating specifications Pro face tests products returned to Pro face with the standard Pro face test diagnostics Follow the steps
29. Flat Panel 12 1 TFT active color display 15 TFT active color display UL 508 Listed Agency UL 1604 Listed Approvals cUL CSA C222 No 142 Listed cUL CSA C222 No 213 Listed Regulatory FCC 47 CFR Part 15 Class A Compliance CE EMI EN55022 Class A IMMUNITY EN61000 6 2 SAFETY EN60950 HARMONICS EN61000 3 2 Class A FLICKER EN61000 3 3 63 144732 C 4600 Series Flat Panel Industrial PC Appendix A Technical Specifications Environmental Specifications Table A 2 lists the environmental specifications for the 4612T 4612KPM T 4615T and 4615KPM T Table A 2 Environmental Specifications Characteristic Temperature Operating Non operating Humidity Operating Non operating Altitude Operating Non operating Vibration 5 to 2000 Hz Operating Non operating Shock Operating Non operating Specification 0 to 50 C 32 to 122 F 20 to 60 C 4 to 140 F 20 to 80 RH non condensing 20 to 80 RH non condensing Sea level to 10 000 feet 3 048 m Sea level to 40 000 feet 12 192 m 0 006 0 15mm peak to peak displacement 1 0g maximum acceleration 0 015 0 38mm peak to peak displacement 2 5g maximum acceleration 15g peak acceleration 11 msec duration 1 2 sine wave 30g peak acceleration 11 msec duration 1 2 sine wave Consistent with internal component specifications These values are with solid state hard drives and not rotating me
30. IN 30 SA 17 For a 32 Pin NVRAM B ROM RAM Site PIN 30 5V For a 28 Pin NVRAM Note 1 The CMOS Clear function is not available on 4600 8 4700 products 77 144732 C Index AC power cable CONSUUCHING vestir lia 21 Access keyboard port eee meet 7 AIM3 JUMPE Sit hit net ee 71 Back panel uite eee 10 Battery isses eaten See b i expen 50 Cable communication cable interface 35 A tiene 34 COM POS utn et e no dara 9 COM connector 68 Connectors AIM3 COM onic te EN 68 parallel pOr cocinan 67 NGA eae 70 Dual USB undue 67 Keyboard eo Sete beer 66 MOUSE Set 66 seral Pore wicks AR tds 68 Control drawing Hazardous Locations 36 Custom OJO itt ete tim tere ete tu 25 Cutout dimensions 15 Definitions class and division 32 Class locations 32 Class Il locations 32 Division 1 locations 32 Division 2 locations 33 Enclosures 55d a a 34 Groups eth tte ttu Se taal 33 DIMM satin caet E 22 Display iie 5 7 Documentation kit 12 DRAM eek teehee neue 22 Driver 78 touch screens 23 Drivers inistallingii baee 61 miscellaneous eene 62 touchscreen nenne Eres 62 Mer EE 61 Dual Inline Memory Modules
31. If you suspect that you are having hardware problems with your 4600 series you can use the Pro face diagnostic utility to check out the PC s various ports and subsystems The diagnostic utility is on the Documentation and Support Library CD included with your unit Create Diagnostic Disk The first task is to create a diagnostic diskette The following steps can be done on any computer with a CD ROM drive and a floppy drive 1 2 3 Create a DOS bootable diskette Create a temporary folder on the computer hard drive There is a self extracting zip file on the Documentation and Support Library CD located in DRIVERS Computer Diagnostics 99290 001 DOS xydiag Run that program and extract the files to the temporary folder you just created Copy the extracted files onto the DOS bootable diskette This diskette will be inserted directly into the 4600 unit s floppy drive Prepare the System Before starting the system tests perform the following steps 1 4 Place the CPU board jumpers and switches to the factory set positions Refer to Appendix D for these settings Plug the female end of the AC power cable into the side of the unit and the male end into a properly grounded outlet Connect the serial loopback connector s and the printer cable to the appropriate connectors and connect a PC AT or PS 2 keyboard Figure 5 1 illustrates the wiring necessary for the loopback connection Default the CMOS setup to the factory
32. M from the File Open menu and then download it from the download menu Caution Do not save any changes to the default files Main Menu Table 3 1 shows the Main Menu screen The functions of the pull down menus are described in the following sections Note Exit and Download do not have pull down menus 39 144732 C 4600 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Note Use F1 to access the menu bar options in the kp3util program Exit Files Macros Upload Download Utilities Open Function Keys KP Cil Version Factory Default Close Alpha Keys Exit Exit Save Save As Delete Exit lt Company Name gt KP3 Utility MAIN L Arrow R Arrow Enter Exit Figure 3 1 Main Menu showing first level pull down menus Exit closes any open files and exits the utility ESC can also be used for this purpose ESC works for exiting the other menus as well Files Menu When you choose Files a pull down menu will display the following choices Open Close Save Save As Delete and Exit The following table describes these menu commands Open Close Save Save As Delete Exit Command Table 3 1 Files Menu Description Opens a file that contains a macro set for the keypad and loads the contents into memory Any macro set in memory is overwritten Once loaded the macro set is available to edit view teach or download to the keyboard controller
33. S 44 IKEYPAD SCAN CODES 00 cinco lion teinte edes ee M nan nn e e OE edet 45 CHAPTER 4 MAINTENANCE DEO 48 GENERAL PREVENTIVE MAINTENANCE ccsssceessssecesssseeeessneeccsseeeeseseeeessnaeecseeeeessaeeessneeesseseesenesesesseseeesseneeeens 48 Ense Replacenientz uoto td ds 48 Ean Ellter Replacement 5 24e et e ot eeu titre eere a dee tt er teneas 48 RECOMMENDED HARD DRIVE PREVENTIVE MAINTENANCE cceeeeeeeene rennen eren nenne nnn nne n entree nnne senes 49 SYSTEM BATTERY REPLACEMENT desd 50 PRODUCT REPAIR PROGRAM 5 5 p pU RSEN Ee iii cada 53 FRONT PANELERAME 0 e ite e Rep Hed eiecit 54 Chemicals Compatible with 4612T Frame siennes 54 Chemicals Not Compatible with 4612T Frame inserer 54 Chemicals Compatible with 4612KPM and all 4615 Frames ue 55 FRONT PANEE OVERLAY 1 5 eese etie ie te arenis nt etuer eei e epe te rides ie iocis 56 Chemicals Compatible with Overlay sise 56 Compatible Cleaning Agents for Overlay iae tee deti ree ett pelis i tandas 56 Chemicals Not Compatible with Overlay sise 56 CHAPTER 5 TROUBLESHOOTIN Giwvisssecssssssccsessssebscsestscsenssocsivsscesssvesescdsonssencdassoccsescssnsessesssbensssdecseosesestvesossesee 57 DIAGNOSTIC TESTING eni aire Boe ena Omm al Aden boa ies 57 Create Diagnostic DISK a i e n e t tile i eh ete en eei e mi e e e fee 57 Prepare the System iie de eai e ERE RU RI RI ERE DE 57 RUNNING THE TESTS ciao 59 Windows O 2000 Reinstallation
34. S3 17 NC 5 CTS3 18 NC 6 DSR3 19 NC 7 GND 20 DTR3 8 DCD3 21 NC 9 NC 22 RI3 10 NC 23 NC 11 PB_RESET 24 NC 12 NC 25 NC 13 NC Note The P1 connector contains a remote system reset option The reset jumper 69 144732 C Appendix C Pinouts JP1 shall be in position 1 2 in order to activate the Reset function The PB_RESET pin shall be switched to GND to reset the entire board COM4 The following table lists the signal definitions for the COM4 DB 9 connector Table C 8 COM4 Connector Pinout Pin Signal DCD4 DSR4 RXD4 RTS4 TXD4 CTS4 DTR4 RI4 GND NC o o N 9o al A Ofl D e Note COM4 to be employed when using a UPS type power supply containing RS 232 monitoring capability VGA Connector The following table lists the signal definitions for the VGA DB 15 connector Table C 9 VGA Connector Pinout Pin Sea Pm Sms s Fuses VEC s jose 1 e 70 144732 C Appendix D AIM4 Jumper Settings APPENDIX D AIM4 CONTROLLER JUMPERS The following tables show the position and function of the controller jumpers Note Indicates factory default position Clear CMOS Settings JP1 Description 1 2 Normal Operation 2 3 Clear CMOS Settings CPU Voltage Select JP22 Voltage Select CPU 1 2 1 8V 400MHz FSB 1 3Ghz Celeron M 2 3 1 5V 533MHz FSB 2 0Ghz Pentium M
35. Screen a ue Re Re e d Te e e pe 24 CUSTOM LOGO a Reate t None tette t tiet Rede 25 CREATING CUSTOM KEYPAD INSERTS S arrer n a e ao a a AA S te AEE EREET E EREET 25 HAZARDOUS LOCATIONS INSTALLATION cieren terori sae e E E E EE E E EEE EE EEEE EEE N Sn 30 Safety Agency Approval e et RES eate e d os Pie E D 30 D finitons EE REN 32 Class EEocadtinS a enfin test Pen nn a entr E Prin tiens rare dede 32 Class IL Locations zi RR BES A BE 32 Division 1 Locations ien e e TR TEUER diia 32 Division ATT ANN 33 CLOUDS il a tl 33 EncloSsutesis a M au ede E HAS IN SIN ei DO E 34 Iu VANUS M 34 Cable Connections ove ri Te WEINE e eec AAS RR EIT eee COD TEE ONCE UIS 34 Communication Cable Interfaces JL E E EO ur TRE ina 35 Hazardous Locations Control Drawing sise 36 Operation and Maintenance si RA Re ee p ed ee d nite der te SBR 37 CHAPTER 3 KEYPAD UTILITY PROGRAM ee ee esee een ee eo seta setae etas etas etas sense esas sense senes esee eas eaaa 38 LOADING THE KEYPAD UTILITY diente slab ida 38 USING THE KEYPAD UT Yecla 39 ji 144732 C 4600 Series Flat Panel Industrial PC Table of Contents STARTUPS perf ce ee a nan Ate v eene v n deed 39 A NO 39 A A gases oie haba 40 PUGS Men A it 40 Macros Mellon A Ai 4 Upload Menta ote diea ode emite aede es 43 Download MENU cde ote etienne te ere o hi eee t eve e tees 43 Utilities Men st ED tata aaa 44 UTILITY BATCH MODE RH E
36. Substitution of components may impair suitability for Class Class II Division 2 Avertissement Risque d Explosion La substitution de composants peut rendre ce materiel inacceptable pour les emplamements de classe II Division 2 Warning Explosion Hazard Do not disconnect equipment unless the power has been switched off or the area is known to be non hazardous Avertissement Risque d Explosion Avant de deconnecter l equipment coupler le courant ou s assurer que l emplacement est designe non dangereux Warning Explosion Hazard When in Hazardous Locations turn off power before replacing or wiring modules 31 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Avertissement Risque d Explosion Dans les situations hasardees couper la courant avant de remplacer ou de cabler les modules Definitions The following Class and Division explanations are derived from Article 500 Sections 5 and 6 of the United States National Fire Protection Agency National Electric Code NFPA 70 They are not complete and are included here only for a general description for those not familiar with generic hazardous locations requirements Persons responsible for the installation of this equipment in Hazardous Locations are responsible for ensuring that all relevant codes and regulations related to location rating enclosure and wiring are met Class I Locations Class I locat
37. T lili 68 COMI inet ee mee iere see eism iu NL 68 ii 144732 C 4600 Series Flat Panel Industrial PC Table of Contents COM Bree er Ne ee eee 69 COM D DE EEE EE EN LEP EE OU 69 COM ete a taie 70 VGA CONNECTOR dd de vt AA AE RGAE 70 APPENDIX D AIM4 CONTROLLER JUMPER sscsssccssssssssccsssscsssccsscsssssscsscssssscesscsssscscssessssssessessssess 71 CLEAR CMOS SETTINGS curtido ld e ec decis 71 CPU VOLTAGE SELECT sem oo 71 LCD POWER SELECT ne erret ne cases e ER EU ITE ert ren PT der 71 LED MODE SELECTION uo nooo ito Dies rue aegioaanabeden rende area Eve Bie tee 71 NOTE ONLY SPECIFIC LCD PANELS SUPPORT THESE FEATURES eric 71 NORMAT REVERSE SCAN SBLEGT 7 dents Ain ee e d eov eaae sete entr nine 72 NOTE ONLY SPECIFIC LCD PANELS SUPPORT THESE FEATURES iris 72 LED RESOLUTION teria tines 72 CRT ECD SEEECT td erc peus ee et tees tese ve d i e ld NEN 72 SATA Mod Select s cedet eee dt eet ees 72 IDE CONNECTOR MASTER SLAVE MODE iii cesse 12 J5 CONNECTOR CDROM MASTER SLAVE MODE ss ssccccceesessssceeceecesessssceeccecesesssaeececeeeessseeeeeceeeessssaeeeeeeesens 73 IDET CONNECTOR VOLTAGE SELECT Er E e remi 73 P2 COMM 1 CONNECTOR MODE CONFIGURATION sssssccccceessssssseeececcessesseeeccecesesssseeeeeceeesessseeececeesesssaeeeeeeesens 73 COMM CONFIGURATION JUMPER cssssccccccessssssssceeccecessssnseesccecesssssseeeceeceseessaeeeceeeeseesa
38. These buttons adjust the brightness of the backlights The right button increases the brightness and the left button decreases the brightness 5 144732 C 4600 Series Flat Panel Industrial PC Chapter 1 Introduction 4612KPM T 4615KPM T Front Panel Diagnostic LEDs Brightness i Yoo oo e o o l cm aur esc 10100 Free 00001 a p rm ALT TAB DEL CA ME e ar en uo pea PF L Pe L 2 1 2 3 En E 4 5 8 PF CAPAZ ui C4 7 8 e Fe ral f els lomo a E Deo rra Fe AS UM gt Pan V PF IO PF20 Es ENTER Meme O B asa Keyboard mouse and USB ports Mouse Figure 1 2 4612KPM T 4615KPM T Front rares The 4612KPM T features function keys on either side of the flat panel display PF1 PF20 function keys below the display F1 F20 a numeric keypad window keys a cursor control keypad diagnostic LEDs industrial mouse keyboard and USB ports All keypad keys are reprogrammable except the F A key and all function keys are relegendable See Chapter 3 for more details 1 All keypad keys can be programmed to perform any function necessary 2 You are able to create your own custom keypad inserts to reflect any reprogram
39. am s pull down menus work Also included in this chapter are the default keypad scan codes Note Your external full stroke PC AT keyboard cannot be redefined by running the keypad utility Note The keypad switch arrays are disabled while the keypad utility is running Loading the Keypad Utility Note Pro face s keypad utility will only run under DOS 3 2 or better The keypad utility will not run in a Windows environment The keypad utility is on the Documentation and Support Library CD that shipped with your computer You will find the self extracting zip file Keypad Utility 1 1 142606 001 exe in the folder DRIVERS Keypad Software Keypad Utility 1 1 142606 001 If your computer is running DOS revision 3 2 or better create a subdirectory on your hard drive for the files and extract the files from the disk into that subdirectory To run the utility go to the subdirectory and type kp3util at the DOS prompt If your computer is not running DOS you will need to extract the files onto a DOS bootable diskette The diskette is then inserted into the floppy drive You will need to reboot your computer for the computer to access the program To run the utility type kp3util at the DOS prompt 38 144732 C 4600 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Using the Keypad Utility Startup The keypad utility uses a menu bar and pull down menu system All menu bars are displayed acro
40. are configured for RS232 but can be reconfigured for RS485 or RS422 with jumpers For more information see jumper details in Appendix D The keyboard port is a PS 2 stacked mini DIN so a PC AT keyboard can be attached at the side of the unit The keyboard port on the side of the unit is the lower connector Warning To maintain a safe condition do not use an external keyboard and or mouse port when the unit is operating in a hazardous environment The mouse port is a PS 2 stacked mini DIN that allows you to attach a mouse at the side of the unit Warning To maintain a safe condition do not use an external keyboard and or mouse port when the unit is operating in a hazardous environment The video port is a 15 pin D sub VGA connector at the side of the unit This connector supports any standard VGA connection Both the LCD flat panel and video port are active as a default at boot time if video display devices are connected to them The Universal Serial Bus USB is a four high connector One Ethernet port is an on board 10 100 BASE T RJ 45 connector with LEDs and one port is an on board 10 100 1000 BASE T RJ 45 connector with LEDs This allows external access to Type or Type Il Compact Flash for solid state storage media 9 144732 C 4600 Series Flat Panel Industrial PC Chapter 1 Introduction Back Panel access CD ROM drive Power connector and bracket Figure 1 4 4600 System Back Pa
41. arefully to be sure that you are complying with all the safety requirements 1 Select a NEMA rated enclosure and place the unit to allow easy access to the system ports see other sections in this chapter and Appendix A e To assure a NEMA 4 seal choose an approved enclosure that has a 14 gauge 0 075 in 1 9 mm thick steel or 0 125 in 3 2 mm thick aluminum front face e Be sure to account for the unit s depth when choosing the depth of the enclosure 2 Create a cutout in the enclosure see Figure 2 1 Figure 2 2 Figure 2 3 and Figure 2 4 in System Cutout Dimensions e Be sure to place the unit at a comfortable working level Make sure the area around the cutout is clean and free from metal burrs 3 Mount the unit in an upright position and properly secure the unit into the panel e Tighten the fourteen 10 nuts to 25 inch pounds 2 8 Newton meters 28Kgf cm 4 Construct a power cable following the instructions in AC Power Cable in this chapter 13 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Attach one end of the power cord to the power receptacle on the unit and the other end to a properly grounded 115 230 VAC 50 60 Hz outlet Turn on power to the system The system will boot up the installed operating system Install the application software via a floppy drive CD ROM or the network See Appendixes for jumper configuration considerations pin outs and technical specification
42. ates a sequence of scan codes from the macro into memory To select the section to copy 1 Place the cursor on the first character to copy Press F1 and select Copy 2 Press ENTER Copy should still be highlighted but the cursor will appear on the Edit line 3 Move the cursor to the last character to copy and press ENTER The copied item does not appear on the screen until you select Paste 42 144732 C 4600 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Table 3 3 Macros Edit Menu Command Description Edit Paste Paste inserts a sequence of scan codes which were saved in memory using Copy into the macro To paste a sequence of scan codes that were previously copied position the cursor where you want the text to appear and then press F1 Select Paste and then press ENTER Codes displays a table of keys and their scan codes in Hex See the Codes section in this chapter for a complete code listing Hex Decimal toggles between displaying the scan codes in Hex and Decimal formats I O allows the user to insert text or type over text in the code s Use the Insert key on your full stroke external keyboard to toggle between insert and overtype mode Note The 4612KPMT and 4615KPMT do not support the programming of special functions such as caps lock Number lock or scroll lock Upload Menu Use the Upload Menu to access the keypad version As illustrated in Table 3 4 the choices in this me
43. d to view edit or teach Exit Returns to the main menu After choosing which keys you want to work with Function or Alpha another pull down menu becomes available This macros edit menu displays the following choices Exit View Teach and Edit Table 3 3 explains the commands in the Macros Edit menu Table 3 3 Macros Edit Menu Command Description Returns to the Main Menu Lets you view but not edit the macro for the selected key When View is chosen the Exit option is displayed on the menu bar and a graphic representation of the chosen keypad is shown To return to the Macros Menu select Exit from the View Menu To select a key to view use the arrow keys to position the cursor on the desired key and press ENTER The macro is displayed as two lines ASCII and code The ASCII line displays each keycode as the keys it represents on the full stroke keyboard Special labels are used for certain keys e g Spc for space bar UAr for up arrow and bk for the break code prefix The code line is displayed in either Hex or decimal There is a one to one correspondence between the ASCII and code lines While viewing the macro the menu bar displays two options Exit and Hex Decimal To access the menu bar use F1 Exit returns to the View Menu Hex Decimal toggles between displaying the macro in hex or decimal format When Hex is chosen the keycodes are displayed as hexadecimal value scan codes When Decimal is chosen the keycode
44. dia drives 64 144732 C Appendix B AIM4 Layout Appendix B Block Diagram and AIM4 Layout Figure B 1 shows the layout of the AIMA CPU board layout AIM4 CPU Board Layout Sicut ctas 0065243 00 110 ES Vi EH LEE LU ML 1C06720938 XYCOM J6 1 IMMER E De AIM 1 10 __ 5243 V1 0 Figure B 1 AIM4 CPU Board Layout w Jumper amp Connector Locations 65 144732 C Appendix C Pinouts Appendix C Pinouts This appendix provides the pinouts for the keyboard mouse LPT1 COMI COM2 USB and VGA connectors NC indicates No Connection Keyboard Port Connector The following table lists the signal definitions for the keyboard connector It is a standard PS 2 compatible connector Table C 1 Keyboard Connector Pinout Pin Signal 1A KB DATA 2A NC 3A GND 4A 5VFUSE 5A KB CLK 6A NC Mouse Port Connector The following table lists the signal definitions for the PS 2 mini DIN mouse port connector Table C 2 Mouse Connector Pinout Pin Signal 1B MOUSE DATA 2B NC 3B GND 4B SVFUSE 5B MOUSE_CLK 6B NC 66 144732 C Appendix C Pinouts Four USB Connector USB1 The following table lists the signal definitions for each of the four USB connectors Table C 3 Four USB Pinout Pin Description 1 5VFUSE 2 USBPO 3 USBPO 4 GND Parallel Port Connector LPT1 The following table shows the signal definitions for
45. e 3 6 Default Keypad Keycodes 4612KPM T 4615KPM T of Key Equivalent Codes F21 14 05 F22 14 06 F23 14 04 F24 14 0C F25 14 03 F26 14 0B F27 14 83 F28 14 0A F29 14 01 F30 14 09 s o T aC o 08 a oA o o F19 F19 1201 F20 12 09 PF11 F31 1105 F A Key LED Off Function Mode Break Codes Equivalent FO 05 FO 14 lA FO 06 FO 14 Bo FO 04 FO 14 ER FO 0C FO 14 ID FO 03 FO 14 FO 0B FO 14 FO 83 FO 14 FO OA FO 14 FO 01 FO 14 ME FO 09 FO 14 FO 05 FO 12 FO 06 FO 12 FO 04 FO 12 FO 0C FO 12 FO 03 FO 12 FO 0B FO 12 FO 83 FO 12 hr FO OA FO 12 FO 01 FO 12 FO 09 FO 12 FO 05 FO 11 45 F A Key LED On Alpha Mode Codes pic foie sg ros zi Font es ozs 24 frome 28 ros 34 fos Pes ross E TC 98 E 4B ESS si EC 4D O a fow e oe e TS xs CEI m E m foe m os fair a oa gt 5D FO 5D 123E FO 12 FO 3E 12 46 FO 12 F0 46 144732 C 4600 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Table 3 6 Default Keypad Keycodes 4612KPM T F A Key LED Off Function Mode F A Key LED On Alpha Mode 4615KPM T of Key Equivalent Codes Equivalent Codes m E U m E m 0 12 EO 71 EO FO 71 EO FO 12 E012E071 EOF0 71 EO FO 12 ENTER ENTER 5A FO 5A ENTER 5A FO 5A 46 144732 C 4600 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Table 3 6 De
46. e polyester TEPIC G titanium oxide barium sulfate leveling agent and carbon black Material that may come in contact with the 4615 unit should be carefully evaluated under end use conditions for compatibility See Table 4 1 and Table 4 3 for a list of compatible chemicals Chemicals Compatible with 4612T Frame Table 4 1 should be used only as a guide Specific testing should be conducted to verify that the unit s finish would meet the demands of extreme environments Table 4 1 4612 Front Panel Frame Chemical Compatibility Aliphatic Alcohols Ketones Esters hydrocarbons Aromatic Inorganic acids Organic acids Ethers hydrocarbons Detergents Waxes heavy oils Greases non reactive Petrol cleaners organic esters Cooling liquid Brake fluid heavy Oils unsaturated aliphatic UV gylcol alcohol mixtures very good found unaffected in its performances with regard to time temperature and stress good found acceptable in normal exposure long terms exposure may result in minor loss of properties higher temperatures may result in major loss of properties e fair found marginal only for short exposures at low temperatures or when loss of mechanical properties is not critical Chemicals Not Compatible with 4612T Frame The following chemicals are known not to be compatible with the 4612 front panel frame Table 4 2 Chemicals Not Compatible wit
47. eeeeeceeseesaeeeeeceesenesaaeeeeceesens 73 P2 RS 422 485 TERMINATOR CONFIGURATION cccsesssccccceeeesssscceececeessnsaeeeccececenssseeeeeceeseessseeeeeceeseessaeeeeeeesns 74 P2 COMM 1 EXTERNAL VOLTAGE SELECT c ccccccccssssssseccccecsssssnsceeceecessnsseeeececesesssseeeeeecesesssseeeeeccesensssaeeeeeeesens 74 P2 COMM 1 RS 485 TRANSMIT GATING OPTIONS cc ccccccccssssssceeceecessesssceececcecensnseeececeeseessseeeeeeeesensnaeeeeeeeeens 74 EXTERNAL RESET ENABLE COMM 3 si item nine VE Heo dent es e osea rev e Ue Map Deva Y VER eo EY 74 APPENDIX E TSKAM JUMPER amp SWITCH SETTINGS eee eese e eee eee ee eee en eet en eet ea seta setas etse etnaee 75 TSKAM BOARD 1 PART NUMBER 143913 001 iii 75 SW 1 KEYPAD MAPPING iii eene eennnnnn sss e nenne ena sa sese esee eia sa ss sese seii en sn nass estates ass s eene tensa sa esee nera nn 75 H8 PROGRAM MODE esteril tidad e oae vida e a ee d dns ee oc ais evade NY EN 75 APPENDIX F BACKPLANE JUMPER SETTINGS eese eere ee eee eee ee esten seta eet en seta seta eet easet easet ease snae 77 iv 144732 C Chapter 1 Introduction Product Overview The 4600 series of flat panel Industrial PCs combines an Intel Celeron M or Pentium M processor with a flat panel display to offer a powerful compact package for the factory floor and other harsh environments These PCs feature an open architecture to meet a wide variety of application
48. esolution of this particular mode The expansion function built into the scaler 61 144732 C 4600 Series Flat Panel Industrial PC Chapter 5 Troubleshooting chip Pro face adds uses lower resolutions that will better utilize the display by stretching the information in an attempt to fill the display Operating systems such as Microsoft Windows 98 and Windows NT use display drivers to handle the different flat panel displays Here expansion is not necessary since there is a specific driver for each resolution display Expansion does not add any resolution to the existing information it simply stretches the information to better fit the display Text and graphic screens can look somewhat grainy from the process of expansion Touch Screen Drivers If you have a touch screen driver that has been factory installed you will also receive pre loaded and at no extra charge Windows 2000 and Windows XP Professional touch screen drivers Note If you ordered a system pre loaded with an operating system the touch screen driver was pre installed You must install the corresponding touch screen driver software if you change the operating system The touch screen drivers are located on the Document and Support Library CD under DRIVERS TOUCHSCREEN TOUCH BASE Choose the PS 2 driver Miscellaneous Drivers Refer to your operating system and peripheral manuals for information on installing drivers related to these items N
49. fault Keypad Keycodes 4612KPM T F A Key LED Off Function Mode F A Key LED On Alpha Mode 4615KPM T Description Keyboard Make Break Codes Keyboard Make Break Codes of a ee Codes Equivalent Codes E0 12E0 69 EO FO 69 EO FO 12 END E0 12E0 69 EO FO 69 EO FO 12 Left Start LM E0 12 EO 1F EO FO 1F EO FO 12 E0 12 EO 1F EO FO 1F EO FO 12 windows start menu Explorer Mouse click E0 12 EO2F EO FO 2F EO FO 12 E0 12 EO2F EO FO 2F EO FO 12 windows pop up menu 1 Use the keyboard buttons located on the left side of the keyboard i e the buttons normally used with the alpha keys Use the keyboard buttons located on the right side of the keyboard i e the buttons normally used with the numeric keys NOTES e F11 F20 SHIFT F1 F10 e F21 F30 CTRL F1 F10 e F31 F40 ALT F1 F10 e END LEFT START and EXPLORE keys are available 47 144732 C Chapter 4 Maintenance The 4600 series is designed to withstand the harsh environment of the factory floor Routine maintenance can help keep your system in good operating condition Preventive maintenance consists of several basic procedures that will greatly reduce the chance of system malfunction Schedule preventive maintenance along with the regular equipment maintenance to minimize down time General Preventive Maintenance Here are some preventive measures you can take Clean the monitor screen using a non residue cleaner such as a mild windo
50. h the 4612 Frame Phenols Oxidizing acids Partly halogenated Fully haolgenated hydrocarbons hydrocarbons Alkalis 54 144732 C 4600 Series Flat Panel Industrial PC Chapter 4 Chemicals Compatible with 4612KPM and all 4615 Frames Table 4 3 should be used only as a guide Specific testing should be conducted to verify that the unit s finish would meet the demands of extreme environments Table 4 3 4615 Front Panel Frame Chemical Compatibility Maintenance Sulfuric 50 CHEMICAL HC CHEMICAL HC CHEMICAL HC alkalies Acetic 10 F P Ammonium Hydroxide P P Alcohols E E Acetic Glacial P P Calcium Hydroxide P P Aliphatic Hydrocarbons G G Benzene Sulfonic 10 F P Potassium Hydroxide P P Aromatic Hydrocarbons G F Benzoic E E Sodium Hydroxide P P Chlorinated Hydrocarbons P N Boric E E Acid Salts Ketones F P Butyric 100 F P Aluminum Sulfate E E Ethers F P Chloracetic 10 E E Ammonium Chloride E E Esters F P Chromic 5 P P Copper Chloride E E Gasoline E E Citric 10 E E Iron Chloride E E Carbon Tetrachloride G G Fatty Acids E E Nickel Chloride E E Organs Fluosilicic P P Zinc Chloride E E Aniline P P Formic 9096 P P Alkaline Salts Benzene F P Hydrobromic 20 G F Barium Sulfide E E Formaldehyde 37 G G Hydrochloric 20 G F S
51. hazardous but could become hazardous due to accidents that may expose the area to flammable vapors gases or combustible dusts These systems have been designed as non incendiary devices They are not intrinsically safe and should never be operated within a Division 1 normally hazardous location when installed as described here Nor should any peripheral interface device attached to these systems be located within Division 1 locations unless approved and or certified diode barriers are placed in series with each individual signal and DC power line Any such installations are beyond the bounds of Pro face design intent Pro face accepts no responsibility for installations of this equipment or any devices attached to this equipment in Division 1 locations Note When additional cards are added it is the customer s responsibility to ensure that the cards chosen meet operating conditions for Class and ll Division 2 Hazardous Locations Additions and or modifications without express consent from UL and or Pro face will void Hazardous Locations compliance It is the responsibility of the customer to ensure that the product is properly rated for the location in which it is to be installed If the intended location does not presently have a Class Division and Group rating then users should consult the appropriate authorities having jurisdiction in order to determine the correct rating for that Hazardous Location In accordance with Federal
52. he fourth port is an internal header only and defaulted as disabled e Parallel port e VGA port 1 144732 C 4600 Series Flat Panel Industrial PC Chapter 1 Introduction e SATA HD controller for up to 2 drives e Intel Socket 478 Celeron M or Pentium M options up to 2 0GHz e AGP video controller 4 MB system video RAM up to 32 MB available e PCI local bus IDE controller for CD DVD drives and CF options e Two 240 pin DDR2 DIMMs that support 256MB 512 MB 1GB and 2GB options e Four USB 2 0 ports One USB 1 1 port front panel keypad units only e Two Ethernet ports One port is an on board 10 100 BASE T and the other port is 10 100 1000 BASE T e 400MHz or 533MHZ front side bus depending on the Celeron M or Pentium M processor type e Flash BIOS e 6 42 mounting depth maximum for all 4600 models e Flat panel active color TFT display e 12 1 800x600 on 4612s e 15 1024x768 on 4615s e Four AT bus expansion slots e One length PCI e Two length PCI e One length PCI slot or ISA slot e Side IBM PS 2 keyboard port and mouse port e Status LEDs e Power e Disk COM e Input e Fault e CD ROM rear access e Removable SATA 40 GB hard drive s rear access e Compact Flash interface rear access e Microsoft Windows XP operating system e 120 240 50 60 Hz Auto switching AC power supply e Legacy USB keyboard and mouse support i e PS 2 mouse and keyboard not required e Legacy USB floppy CDROM
53. ing a PS 2 mouse with the touch screen driver the following applies Only the Microsoft two button mouse functionality is supported Extra features on the mouse are not supported and will not function 24 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Custom Logo You have the option to place a custom label on the unit Refer to Figure 2 7 for the dimensions and recommended requirements for a customized label Once a customized label is procured place the new label over the Pro face Xycom label 0 06 1 52 0 81 20 57 4 Places 4 Your Logo On Entire Surface ir 2 25 57 15 NOTE All dimensions are in inches mm Recommended material 0 007 0 176 thick polyester with 3M 466 adhesive on far side Figure 2 7 Logo Label Dimensions Creating Custom Keypad Inserts You can customize your keypad with keypad inserts Refer to Figure 2 8 and Figure 2 9 for insert dimensions and installation for the 4612KPM T Refer to Figure 2 10 and Figure 2 11 for insert dimensions and installation for the 4615KPM T 25 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation 100 2 5 10 PLACES 725 18 4 71 18 0 10 PLACES A A A A Ni 8 000 203 2 PERRERA 77 7770022 EPIO ULL pA 2X R 100 R2 5 R 10 R2 5 680 17 3 2 PLACES BACK FRONT Figure 2 8 4612 KPM T Keypad Inserts with Dimensions PF1 PF10 N
54. ion of equipment e Ignitable concentrations of Class I vapors or gasses are normally prevented by positive mechanical ventilation but which may become hazardous due to mechanical failure of those ventilation systems e Location is adjacent to a Division 1 location e Class II combustible dust is not normally in the air in quantities sufficient to produce explosive or ignitable mixtures Dust accumulations are normally insufficient to interfere with normal operation of electrical equipment or other apparatus Combustible dust may be in suspension in the air as a result of the following malfunctioning of handling or processing equipment combustible dust accumulations on or in the vicinity of electrical equipment may be ignitable by abnormal operation or failure of electrical equipment Groups All electrical equipment that is approved for use in Hazardous Locations must include a group rating Various flammable and combustible substances are divided into these groups as a function of their individual maximum experimental safe gap MESG explosion pressure and ignition temperature Component temperatures and the potential for spark based upon voltage current and circuit characteristics within electrical equipment will determine what the equipment group rating will be A device approved for installation within Class I Group A locations may also be used in Groups B C or D Note Approved Class equipment may not be suitable for C
55. ions are those in which flammable gases or vapors are or may be present in the air in quantities sufficient to produce explosive or ignitable mixtures Class II Locations Class II locations are those that are or may become hazardous because of the presence of combustible dust Division 1 Locations A Division 1 location is one in which flammable or ignitable gasses vapors or combustible dusts and particles can exist due the following conditions e Normal operating conditions e Because of repair maintenance conditions leakage or mechanical failure or abnormal operation of machinery or equipment or e Combustible dusts of an electrically conductive nature may be present in hazardous quantities Note Pro face systems are not suitable for installation within Division 1 locations Note Electrical equipment cannot be installed in Division 1 locations unless they are intrinsically safe installed inside approved explosion proof enclosures or installed inside approved purged and pressurized enclosures 32 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Division 2 Locations Division 2 locations are listed below e Class I volatile flammable liquids or flammable gasses are handled processed or used but confined within closed containers or closed systems from which they can escape only in cases of accidental rupture or breakdown of such enclosures or systems or in case of abnormal operat
56. lass ll installations Class includes Groups A B C and D Class Il includes Groups F and G 33 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Enclosures The systems are designed for installation within a clean and dry enclosure for both ordinary and hazardous locations The front panel meets the requirements of UL and CSA Type 4 4X and 12 enclosures The enclosure used for Class I Hazardous Locations should have a minimum rating of Type 12 NEMA 12 IP 5X However Type 4 IP 6X enclosures are strongly recommended Panel flatness and rigidity are important if a proper panel seal is to be maintained If non metal type enclosures such as plastic or fiberglass are to be used install a rigid metal stiffener behind the front panel Failure to do so may result in an inadequate panel seal due to flexure of the front panel material between the stud mounts Tighten the nuts on the mounting studs to 25 inch pounds The requirements for enclosure fittings conduit and wiring vary according to the specific rating of the location and the type of flammable or combustible material involved Those requirements are beyond the scope of this document and it is the responsibility of the customer to ensure that their installation is compliant with codes and regulations that apply to their specific location Reference NFPA 70 Article 500 for specific regulations in the United States Power Switch The 4600 series d
57. les are installed the installation is complete Note When disconnecting the power cord from the unit be sure to completely loosen the two securing screws on the retainer bracket Installing Internal Hardware Options Remove the lid to install internal hardware options Caution Turn off the unit before installing internal hardware Warning Installation of expansion boards may void safety and or EMC compliance DRAM and Additional DRAM Dual Inline Memory Modules DIMMs You can order the 4600 system CPU factory configured for many configurations of DRAM The system has two 240 pin DDR2 DIMMs that support 512 1GB and 2GB options The maximum amount supported is 2GB You can reconfigure the DDR2 capacity by changing the DDR2 DIMMs on your board For more information refer to the AIM4 CPU manual PC AT and PCI Boards 1 Check that the memory and I O configuration of the board you want to install does not conflict with the CPU and I O memory maps in your AIM4 CPU board manual 2 Remove the lid 3 Remove the screw attaching the plate to the frame from the desired slot 22 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation 4 Slide the PC AT expansion board into the corresponding rail 5 Push the board into the backplane connectors Caution DO NOT force the boards or apply uneven pressure 6 Secure the board by installing the screw through the hole in the board s metal
58. ming you may have done 6 144732 C 4600 Series Flat Panel Industrial PC Chapter 1 Introduction Table 1 2 4612 15KPM T Front Panel Feature Description Front Panel The front panel has four components a display strengthened glass covering the display a frame in which the display and the glass are mounted and the polyester overlay attached to both the glass and the frame The 4612KPM T has a 12 1 TFT LCD flat panel The 4615KPM T has a 15 TFT LCD flat panel The strengthened glass covering the display is intended to withstand normal operating conditions In the event of damage to the glass the overlay will protect the user from any glass shards For more information abut the frame or the overlay see Chapter 5 Troubleshooting Diagnostic LEDs Following is a description of the LEDs and their meanings Power GREEN when the system has power Disk GREEN when the computer is accessing the disk drive COM GREEN when there is communication activity on one of the serial ports Input GREEN when the unit has a touch screen LED gets brighter when a touch input is detected or a key is pressed Fault YELLOW when a configuration error exists During power up the BIOS checks the hardware configuration against the configuration stored in the CMOS memory Port Access The 4600KPM T features front panel access to a PS 2 keyboard mouse port and a USB 1 1 port These front access connections on the 4612KPM T and 461
59. nel 10 144732 C 4600 Series Flat Panel Industrial PC Chapter 1 Introduction Power Panel Power Connector Fan amp Filter Figure 1 5 4600 Side Panel with Fan Filter and Power Connector Table 1 4 4600 Power Panel Feature Description Power Connector This is a three pin connector Refer to the special Hazardous Locations Installation instructions later in this chapter Product ID Label The product ID label is located on the bottom panel Fan and Filter The filter can be replaced or removed for cleaning See Chapter 4 for details on the fan filter assembly Note Filter should only be replaced with UL94HF 1 rated filters 11 144732 C 4600 Series Flat Panel Industrial PC Chapter 1 Introduction Unpacking the System When you remove the system from its shipping container verify that you have the parts listed below Save the box and inner wrapping in the event you need to reship the unit 4600 series computer Documentation kit which includes e Power connector e 10 32 hex nuts for panel mounting with the studs e Cable clamp and screw for strain relief of power cord Documentation and Support Library CD ROM e Operating System Recovery Media or operating system installation disk CD ROM Quick Startup This section gives you the steps to get the system up and running without explaining the capabilities and options Warning Remove power from the unit and disconnect the power cord bef
60. ng Incorporate a readily accessible disconnect device in the fixed wiring on permanently connected equipment Avoid circuit overloading of the supply circuit 14 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation 12 300 312 42 10 150 257 81 9 630 244 60 System Cutout Dimensions 4612T 10 300 261 62 LI 9 250 96 35 12 HOLES Figure 2 1 4612T System Cutout Dimensions inches mm 15 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation 4612KPM T 15 800 401 32 14 150 359 41 10 850 275 59 11 550 293 37 10 400 264 18 2 250 66 35 12 HOLES Figure 2 2 4612KPM T System Cutout Dimensions inches mm 16 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation 4615T 15835 2x 14 035 2x 1918 2x 1 800 0 318 0950 unu ee O D 12 places 1368 211035 CUTOUT 2x 4 565 11 865 2x 9 130 11 20 2x 10498 DENN dE E P Figure 2 3 4615T System Cutout Dimensions inches mm 17 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation 4615KPM T 18 312 465 12 14 457 367 21 5 085 129 16 E 8 085 208 36 12 370 314 20 12 085 306 96 13 170 334 52 8 250 6 35 14 HOLES e Figure 2 4 4615KPM T System Cutout Dimensions inches mm 18 144732 C 4600 Series Flat Panel Industrial PC Chapter
61. nt power supply e All electrical racks or chassis and machine elements should be Earth Grounded in installations where high levels of electrical noise can be expected The rack chassis should be grounded with a ground rod or attached to nearby Earth structure such as a steel support beam Each different apparatus should be connected to a single Earth Ground point in a star configuration with low impedance cable Scrape away paint and other non conductive material from the area where a chassis makes contact with the enclosure e In addition to the ground connection made through the mounting bolt or stud use a one inch metal braid or size 8 AWG wire to connect between each chassis and the enclosure at the mounting bolt or stud The power supply on 4612 and 4615 models provides up to 250 watts of output power throughout the system s temperature range The power available for expansion is limited as shown in Table 2 1 Available Expansion Current 19 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Table 2 1 Available Expansion Current Maximum Available Current Voltage 4612 models 4615 models 3 3 VDC 4 0A 4 0A 5 0 VDC 4 0A 4 0A 5 0 VDC 160mA 160mA 12 0 VDC 3 0A 3 0A 12 0 VDC 240mA 240mA Excessive Heat The units withstand temperatures from 0 to 50 C and are fan cooled To keep the temperature in range the cooling air of the system must not exceed 50 C
62. nu are Keypad Version and Exit Table 3 4 Upload Menu Keypad Commands the keyboard controller to send its Version firmware revision number Exit Returns to the Main Menu Download Menu Note Download contains no options If you select Download any macro set previously programmed is overwritten Caution The macros set in memory should be saved before downloading If the set is not saved all changes will be lost Download should be used only after all the keypad keys have been programmed and saved to a pkm file Selecting Download prior to saving changes will result in a loss of all keypad macro programming When you select Download the program creates a download file called download dld and loads the keypad controller s non volatile memory with the new 43 144732 C 4600 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program macros which become the new key definitions for the keypad After the download is complete the system will prompt the user to cycle power Utilities Menu When the Utilities menu is selected two choices are displayed Factory Default and Exit Table 3 5 explains these choices Table 3 5 Utilities Menu Command Description Factory Default Reprograms the keypad macros to the factory default settings After completion the system will need to be power cycled Exit Returns to the Main Menu Utility Batch Mode The Utility Batch Mode can be used to reprogram
63. odium Bicarbonate E E Phenol 5 G F Hydrocyanic E E Sodium Carbonate E F Mineral Oils E E Hydrofluoric 20 P P Sodium Sulfide E F Vegetable Oils E E Hypochlorous 5 G F ITrisodium Phosphate G F Chlorobenzene G F Lado 5x r NERESIENIEEREEER Maleic 25 E E Calcium Chloride E E Nitric 5 F F Magnesium Chloride E E Nitric 30 P P Potassium Chloride E E Oleic E E Sodium Chloride E E Oxalic E E Phosphoric G F Picric G F Key Stearic E E F P P N Sulfuric 80 Tannic E no attack N rapidly attacked F some attack but useable in some instances C cold 70 F 21 1 C G appreciably no attack H hot 180 F 82 2 C or boiling point of solvent P attacked not recommended for use and nitrate and sulfate 144732 C 4600 Series Flat Panel Industrial PC Chapter 4 Maintenance Front Panel Overlay The 4600 front panel polyester overlay may be adversely affected by combinations of chemical environments temperature and stress For this reason material that may come in contact with the 4600 unit should be carefully evaluated under end use conditions for compatibility Chemicals Compatible with Overlay The 4600 front panel overlay withstands more than 24 hours of exposure to the chemicals listed in Table 4 4 without visible change Table 4 4 Front Panel Overlay Chemical Compatibility Methyl ethyl ketone Dioxan Phosphoric acid lt 30 Hydrochloric acid l
64. oes not have a power switch The amount of input power required by this system classifies the power switch as an incendiary device because the voltage and current across the make break device are capable of creating a spark Hazardous Locations regulations require that a power switch rated for ordinary locations may be used if it is located in an area specified as non hazardous However limits in cable length between the workstation and the power switch may apply Otherwise the switch must be compliant with Class I Division 1 requirements intrinsically safe These switches are built in a manner that prevents the possibility of a spark when contacts are made or broken Use suitable UL listed and or CSA Certified Class I Division 1 switches in hazardous locations These switches are available from a wide number of sources It is the responsibility of the customer to ensure that the power switch selected for their installation has the correct Hazardous Locations rating for the location in which it is installed Cable Connections Division 2 Hazardous Location regulations require that all cable connections be provided with adequate strain relief and positive interlock Never connect or disconnect a cable while power is applied at either end of the cable 34 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Communication Cable Interfaces All communication cables should include a chassis ground shield This shield
65. ommended that you keep all default setting when installing the driver The touch screen drivers are located on the Document and Support Library CD which is shipped with you unit Drivers can also be downloaded from http www profaceamerica com 23 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Calibrating the Touch Screen You need to calibrate the touch screen in the following cases e The cursor does not follow the movement of your finger or pen e You adjust the size of the video image or change the video mode For computers running Windows 2000 or XP Before calibrating your touch screen Pro face strongly recommends altering the following default settings in the calibration program 1 Goto START PROGRAMS UPDD SETTINGS 2 Click on the Calibration tab 3 Set the Calibration points to 25 4 Set the Margin Percentage to 1 Note If the Margin Percentage is set to 0 the calibration may not be correct at the edges of the screen causing the cursor to jump unexpectedly 5 Click on the Settings tab 6 Set the Averaging to 0 7 Click Apply You are now ready to calibrate your touch screen Follow the instructions found in the following applet to calibrate the touch screen START PROGRAMS UPDD CALIBRATE Note The touch screen and controller is a matched pair calibrated at the factory If touch screen and controllers are interchanged calibration may be needed Note When us
66. ore making any adjustments to the inside or outside of the computer Warning For Hazardous Locations installation review Hazardous Locations Installation in Chapter 2 before startup To prepare the system for use perform the following steps l 2 3 Attach optional keyboard to the keyboard port Attach other optional equipment following the instructions in Chapter 2 Attach the power cord from the power receptacle to a properly grounded 115 240 VAC 50 60 Hz outlet See Chapter 3 Creating a Power Cable Turn on power to the unit via an outlet power switch if applicable The system will boot up into the operating system Install application software via the CD ROM or the network 12 144732 C Chapter 2 Installation This chapter offers detailed installation instructions and outlines the options for the 4600 units It also includes the guidelines for preparing your unit for installation and use Installation Overview Warning For Hazardous Locations installation review the Hazardous Locations Installation section in this chapter before startup The rugged design of the 4600 unit allows it to be installed in most industrial environments The system is generally placed in a NEMA 4 4X 12 enclosure to protect against contaminants such as dust and moisture Metal enclosures also help minimize the effects of electromagnetic radiation that nearby equipment can generate Read the following sections c
67. ote If you ordered a system with Windows pre loaded you may have to purchase and install an external parallel port CD ROM drive or order your system with a CD ROM drive pre installed to be able to install Windows drivers The Windows operating system ships only on CD ROM 62 144732 C Appendix A Technical Specifications Hardware Specifications Table A 1 lists the hardware specifications for the 4612T 4612KPM T 4615T and 4615KPM T Table A 1 Hardware Specifications Specification Characteristic _ si 4612 4615 Mechanical 4612T 4612KPM T 4615T 4615KPM T Height 11 20 Front Panel 12 45 12 62 Front Panel 13 97 Width 13 20 Front Panel 6 70 16 59 Front Panel 19 00 Depth 7 36 overall 7 40 7 64 overall 7 64 6 36 behind front panel 6 40 6 64 behind front panel 6 64 1 00 front panel protrusion 1 00 1 00 front panel protrusion 1 00 Weight 16 lb 17 Ib 25 Ib 26 lb Electrical AC 100 240 VAC 50 60 Hz 1 0A maximum Power Supply 250 watts 250 watts Four available expansion slots Passive one length PCI Backplane two length PCI one length PCI or ISA 3 3V 4 00A maximum 3 3V 4 00A maximum Available 5V 4 00 maximum 5V 4 00A maximum Power 5V 160mA maximum 5V 160mA maximum for expansion 12V 3 00A maximum 12V 3 00A maximum by user 12V 240mA maximum 12V 240mA maximum Mountin Panel Mount or 19 rack with optional filler plate
68. ote The PF11 PF20 insert has the same dimensions 26 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation 9 100 ee FS F8 Fr FS F8 FW K L M WM O P Q RH S T Fig F4 FH FIG FR FB Fe F20 Ye X Y zZ 1 LI 1 300 33 0 L3 2x R 100 R2 5 FRONT 81 20 5 RAVAN NIAAA REAR 04 1 0 L u 100 2 5 10 PLACES 825 21 0 BACK 1D PLACES Figure 2 9 4612 KPM T Keypad Insert with Dimensions F1 F20 27 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation pm 889 17 3 EN 291 7 4 680 17 3 i r 10 PLACES 916 23 3 i 10 PLACES 9 87 250 8 p 1 0 2X R 100 R2 5 Figure 2 10 4615KPM T Keypad Inserts with Dimensions PF1 PF10 Note The PF11 PF20 insert has the same dimensions 28 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation 2x R 100 R2 5 1 300 33 0 FRONT V7 7 7 7 7 7 LA a 312 7 9 040 1 0 10 a 1 037 26 3 10 PLACES MATERIAL 007 178 THICK POLYESTER ALL DIMENSIONS IN INCHES mm Figure 2 11 4615 KPM T Keypad Insert with Dimensions F1 F20 29 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Hazardous Locations Installation Pro face designed the 4600 series to meet the requirements of Class I and II Division 2 Hazardous Locations applications Division 2 locations are those locations that are normally non
69. puter configuration date and time information when input power is removed from the system If the AIM4 CPU board battery life is ended then the 4600 series computer will no longer maintain the configuration information date or time and the battery will need to be replaced In this case the following types of error messages will be displayed on the screen at start up time ERROR 0271 Check Date and Time Settings Warning 0251 System CMOS Checksum Bad Default Configuration Used Press lt F1 gt to Resume lt F2 gt to Setup BATTERY SPECIFICATIONS Part Number CR2032 Voltage 3V Nominal Capacity 220 mAh This battery must be a UL Recognized component BATTERY LIFETIME Battery current is not consumed while input power is applied to the AIM4 CPU board However electrolyte loss through the crimp seal will typically occur at the rate of approximately 0 5 per year at 20 degrees C 68 F This rate will increase with higher temperatures The AIM4 CPU board will consume approximately 6 uA of battery current when power is removed from the motherboard At this rate the battery will last approximately 4 2 years in storage at 21 degrees C 70 F This represents 100 duty cycle or input power off time Example Battery Capacity 220 mAh IC Current Drain 6 uA Battery lifetime 0 22 aH 6 X 10 36 666 hours 4 2 years When input power is off at the rate of 12 hours per day continuously the battery life should
70. r supply is built to operate with an input voltage range of 100 240VAC while still allowing the system to function within its operating margin As long as the incoming voltage is adequate the power supply provides all the logic voltages necessary to support the processor memory and I O In cases in which the installation is subject to unusual AC line variations use a constant voltage transformer to prevent the system from shutting down too often However a first step toward the solution of the line variations is to correct any possible feed problem in the distribution system If this correction does not solve the problem use a constant voltage transformer The constant voltage transformer stabilizes the input voltage to the 4600 unit by compensating for voltage changes at the primary in order to maintain a steady 20 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation voltage at the secondary When using a constant voltage transformer check that the power rating is sufficient to supply the unit AC Power Cable A power cable must be created to supply power to the unit The following materials are needed e A three position power connector supplied e A braid foil shielded power cable terminated at power source end with three 18 1 0 mm 16 1 3 mm or 14 1 6 mm AWG solid or stranded copper wires rated 80 C or better Figure 2 5 4600 AC Power Connector Perform the following steps to cons
71. s Additional aspects to take into account when mounting your 4600 unit Consider locations of accessories such as AC power outlets and lighting Interior illumination and windows for installation and maintenance convenience Prevent condensation by installing a thermostat controlled heater or air conditioner To allow for maximum cooling avoid obstructing the airflow Place any fans or blowers close to the heat generating devices If using a fan make sure that outside air is not brought into the enclosure unless a fabric or other reliable filter is used This filtration prevents conductive particles and other harmful contaminants from entering the enclosure Do not select a location near equipment that generates excessive electromagnetic interference EMI or radio frequency interference RFI Examples of these types of equipment are high power welding machines induction heating equipment and large motor starters Place incoming power line devices such as isolation or constant voltage transformers local power disconnects and surge suppressers away from the system The proper location of incoming line devices keeps power wire runs as short as possible and minimizes electrical noise transmitted to the unit Make sure the location does not exceed the unit s shock vibration and temperature specifications Install the unit in the rack or panel in such a way as to ensure that it does not cause a hazard from uneven mechanical loadi
72. s are displayed as the decimal equivalent of the hex codes For example the macro abc would be displayed as 1C FO 1C 32 FO 32 21 FO 21 in 41 144732 C 4600 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Table 3 3 Macros Edit Menu Command Teach Edit Edit Cut Description hex and 28 240 28 50 240 50 33 240 33 in decimal Allows you to record up to 105 keystrokes in a macro When Teach is selected a graphic representation of the keypad currently in memory displays Menu bar choices are Exit ASCII and Click OFF To access the menu bar use F1 As usual Exit returns you to the Macros menu ASCII specifies the format to display the keystrokes as they are entered ASCII is the default setting The Click OFF choice is not supported To select a key to define use the arrow keys to position the cursor on the desired key and press ENTER After you select a key the utility records every keystroke made on the external full stroke keyboard The keystrokes are saved in a macro assigned to the chosen key As the keystrokes are entered they are displayed using the chosen format ESC stops recording and returns you to the Teach Menu so you cannot record the ESC key However ESC can be included in a macro by using the editor Changes made to the macros in the Teach Menu are not programmed until you select Download Displays a graphic representation of the keypad in memory and a menu bar displaying
73. s that require both a powerful PC and a durable industrial enclosure The system integrates a computer card cage mass storage display and power supply in a reliable industrial form factor The 4612T and 4615T are Industrial PCs with touch screen displays The 4612KPM and 4615KPM are Industrial PCs with displays integrated keypads and integrated mouses The 4612KPMT and 4615KPMT are Industrial PCs with integrated keypads integrated mouses and touch screen displays A 4600 system includes e Afour slot ISA PCI backplane which accommodates Three 9 0 max expansion cards two PCI amp one PCI or ISA One PCI card 8 0 max e Flat panel display 4612 12 1 800x600 SVGA TFT 4615 15 1024x768 XGA TFT The front panel of the unit is sealed to NEMA TYPE 4 AX 12 UL 50 and IP65 IEC 60529 standards and is protected by an impact resistant shield The processor board combines all the functions of a complete PC AT compatible computer on a single industrially hardened circuit board Refer to the AIM4 CPU manual for more information on processor and hardware features The system s modular design allows easy access to expansion boards switches power supply flat panel display and disk drives Standard Features The 4600 unit comes standard with the following e AIM4 CPU Board e Four serial COM ports with three external ports configured as RS 232 and one configurable as either RS 232 or RS 422 or RS 485 T
74. settings After completing all of the preceding steps the 4600 unit is ready for diagnostic testing Follow the directions in the Running the Tests section of this chapter 57 144732 C 4600 Series Flat Panel Industrial PC Chapter 5 Troubleshooting 1 4 50 0 0 O Com 1 RS 232 Serial Loopback Connections Com 2 RS 232 Serial Loopback Connections Figure 5 1 Serial Loopback Connections 58 144732 C 4600 Series Flat Panel Industrial PC Chapter 5 Troubleshooting Running the Tests To run the diagnostic tests insert the DOS bootable disk you created into drive A Turn on the computer and the diagnostics program will boot up Figure 5 2 Main Menu shows the Main Menu screen for the program Copyright xxxx lt Company Name gt All rights reserved Diagnostic Tests Sequence Selection Menu Rel xx WILL pause on error Auto select tests Save setup to file Quit and exit to DOS 5 SINGLE PASS test mode 6 Deselect all tests 7 8 Extract setup from a file Return to previous screen RAM Test Video Interface Test Video RAM Test Speaker Port Test Extended RAM Test LPT1 Printer Port Test Real Time Clock Test LPT2 Printer Port Test COM1 Serial Port Test Hard Drive Interface 1 COM2 Serial Port Test E Hard Drive Interface 1 COM3 Serial Port Test Floppy Drive Interfac COM4 Serial Port Test Floppy Drive Interfac Math Coproces
75. so est Keyboard Keypad Tests Video Adjustments Test Test Selected ENTER START TESTING Use the letters to move the cursor and select deselect or use the arrow keys to move then use th SPACE key to select deselect a test or function Figure 5 2 Main Menu Note Please read the DIAG TXT file on the diagnostics disk for detailed information about the tests Note Avoid repeated running of any hard disk diagnostic utility if you use the Solid State Flash drive option The Flash drive has a limited number of writes to each logical sector Repeated writes from a diagnostic utility will prematurely shorten the life of the drive 59 144732 C 4600 Series Flat Panel Industrial PC Chapter 5 Troubleshooting The 4600 series CPU ships with either Windows 2000 or Windows XP Professional operating system If you need to reinstall an operating system refer to the appropriate section below If you want to change operating systems you will need to use the manufacturer s instruction manual Note If you need to reinstall the Windows 2000 or Windows XP Professional operating system you must have an internal CD ROM drive or an external parallel port CD ROM drive Windows 2000 Reinstallation If you need to reinstall the Windows 2000 operating system refer to the Pro face Xycom Workstation Recovery Media Software Installation Instructions for Microsoft Windows 20
76. ss the top of the screen Pro face Xycom KP3 Utility and the current menu titles are shown at the bottom of the screen see Figure 3 1 A full stroke keyboard is needed to enter keystrokes while recording a new key macro editing an existing macro or entering utility commands You can redefine all keys on the keypads except the F A Function Alpha key While the utility is running the keypads are disabled Dialog boxes appear for user prompts and to display error and user advice messages Any keys used specifically in each menu are shown at the bottom of each screen see Figure 3 1 Two keys allow you to exit the menus ESC moves to the previous menu or out of the utility from the Main Menu e FI returns to the current menu headings in some of the menus where Exit can be chosen to exit this menu To begin using the keypad utility type kp3util at the prompt for the floppy drive when no DOS is available or the subdirectory you created earlier The program will bring up the main menu Open the def4612 pkm file in the main menu to program the keypad This file contains the default keypad settings for the 4600 series Changes to the default file should be saved to a new file with the pkm extension If you do not open a file the macros pull down menu will not be available Note If you make any changes to your keypad and want to set it back to the default settings open the pkm file for your unit e g def4612 PKM for 4615KP
77. t 10 Nitric acid lt 10 Sulphuric acid lt 10 Ethanol Acetaldehyde Fluorochlorohydrocarbons Cyclohexanol Aliphatic hydrocarbons Perchloroethylene Glycol Petrol 1 1 1 Trichloroethane Isopropanol Toluene Trichloroethylene Glycerine Xylene Ethylacetate Methanol Benzene Diethyl ether Fans ae 30 Sodium hypochlorite lt 20 Acetone Acetic ade dl Hydrogen peroxide lt 25 Potassium carbonate Washing powders Fabric conditioner Ammonia lt 2 Caustic soda lt 2 Alkalicarbonate Bichromate Potassium ferrocyanide ferricyanide Cutting oil Diesel oil Linseed oil Paraffin oil Blown castor oil Silicone oil Turpentine substitute Compatible Cleaning Agents for Overlay The following list contains known cleaning agents and household products that are compatible with the 4600 front panel overlay If you want to use a cleaning agent that is not listed below contact the appropriate manufacturer for compatibility Ariel Domestos Downey Fantastik Formula 4090 Jet Dry Lenor Persil Vim Vortex Windex Wisk Chemicals Not Compatible with Overlay The following chemicals and household products are known to be non compatible with the 4600 front panel overlay Benzyl alcohol Concentrated caustic solution Concentrated mineral acids Lemon juice Methylene chloride Tomato juice Tomato ketchup High pressure steam over 212 F 100 C 56 144732 C Chapter 5 Troubleshooting Diagnostic Testing
78. talling Windows 2000 60 Windows XP ott ie pe tfr 60 Returning the unit 53 Safety agency approval seseseeess 30 Serial port connectors ssssseseses 68 Serial ports iii a REC tee ee 9 Setup information hard drive 11 Startup QUICK zagia eh A ba OO 12 System maintenance 32 5 nano nave 37 O 37 System components Frontipanelisa fins einen ete 4 System POE seccatid r 19 Testing e To a o dt oc 57 59 Touch screen drivers cooooccccnnocccononcncnononononanancnnn nos 62 Touch screens calibratinga z iios UU eie 24 driver iet trt 23 TSKAM jumper settings 75 77 switch settings 75 77 144732 C Using the Keypad Utility 39 Video drivers 61 Utility Batch Mode ooooccooocccccnonononanoncnononcnonanancnon nor 44 Video expansion 61 VGA onnector teet RR Rs 70 Vid o Ott de RI Ce RR PES 9 80 144732 C 144732 C Xycom Automation LLC Canada Sales 905 607 3400 Pro face 734 429 4971 Northern Europe Sales 44 1604 790 767 xcO M Fax 734 429 1010 Southern Europe Sales 39 011 770 53 11 http www profaceamerica com 81 144732 C
79. te Be sure to make consistent skin to metal contact with the computer chassis when making contact with any electrical assemblies or components TO GAIN ACCESS TO THE BATTERY AND REPLACE 1 Remove power from the 4600 series computer If installed in a panel the computer must be removed and placed screen down on a bench To work on the computer on the bench you must first place a soft clean cloth on the clean surface of the bench in order to prevent scratches to the display overlay or touch screen If the computer includes a front panel mouse then be sure to prop up the bottom edge of the front panel with a soft object in order to prevent damage to the panel mouse controller Do not rest the face of the computer on the mouse controller 2 Remove the top cover of the rear chassis 4612 four 6 screws 4615 five 6 screws 3 Locate the battery holder and remove the coin cell battery 51 144732 C 4600 Series Flat Panel Industrial PC Chapter 4 Maintenance RNAS pes adi 4 Immediately apply electrical tape to the old battery on all sides in order to prevent shorting the battery The battery may still have charge and a short may cause fire or explosion Do not dispose of the battery with standard waste Contact your local waste disposal agency for the address of the nearest battery deposit site 5 Install the new battery as indicated below Note position of sign TO RE ASSEMBLE THE 4600 SERIES COMPUT
80. tisfied as indicated on the control drawing on page 36 and if the device is approved for use in the classified Hazardous Location With respect to Hazardous Location installations always observe the following rules 1 Always install the workstations within an enclosure suitable for the specific application General purpose enclosures may be acceptable for Class I applications but are never acceptable for Class II applications Type 4 IP 65 enclosures are recommended even when not required by regulations 2 If present keep enclosure doors or openings closed at all times to avoid the accumulation of foreign matter inside the workstation 3 Never subject the unit to any installation or service procedures unless power has been removed and the area is known to be non hazardous This includes the installation or removal of power cables communication cables or removal of the rear cover of the unit 4 Only technically qualified service personnel should perform all installation and service These workstations are designed to require no service in the course of normal operation by an operator 37 144732 C Chapter 3 Keypad Utility Program The keypad utility program allows users to redefine any or all of the keypad keys on the unit with new scan codes using utility software You must use an external full stroke PC AT keyboard to access the utility This chapter explains how to load the keypad utility and details how the progr
81. tness Bri Diagnostic LEDs a Adjustment ARRE Front Panel Frame Display Glass Overlay Figure 1 1 4612T 4615T Front Panel 4 144732 C 4600 Series Flat Panel Industrial PC Chapter 1 Introduction Table 1 1 4612 15T Front Panel Feature Front Panel Brightness Adjustment Diagnostic LEDs Description The front panel has four components a display strengthened glass covering the display a frame in which the display and the glass are mounted and the polyester overlay attached to both the glass and the frame The 4612T has a 12 1 TFT LCD flat panel The 4615T has a 15 TFT LCD flat panel The strengthened glass covering the display is intended to withstand normal operating conditions In the event of damage to the glass the overlay will protect the user from any glass shards For more information abut the frame or the overlay see Chapter 5 Troubleshooting Following is a description of the LEDs and their meanings Power GREEN when the system has power Disk GREEN when the computer is accessing the disk drive COM GREEN when there is communication activity on one of the serial ports Input GREEN when the unit has a touch screen LED gets brighter when a touch input is detected or a key is pressed Fault YELLOW when a configuration error exists During power up the BIOS checks the hardware configuration against the configuration stored in the CMOS memory
82. truct and attach the cable 1 Cut wire cable to the desired length 2 Strip 0 25 inch 6 mm of insulation from the end of the conductor wire No bare wire should be exposed when the cable is connected to the workstation 3 Tin the wire ends with solder if using stranded wire This will keep the wire from fraying Warning When inserting the wire ends of the power cable into the block plug be sure there is no exposed wire Trim the wire ends of the cable or cut a new cable if necessary Figure 2 6 Internal View of a 4600 AC Power Connector 4 Insert the three wire ends of the power cable into the hole of the connector plug Bend the Protective Earth ground PE wire the neutral N wire and the line L wire around the corresponding screw Be sure that no bare wires are exposed 5 Tighten the three screws above the wires to hold them firmly in place 21 144732 C 4600 Series Flat Panel Industrial PC Chapter 2 Installation Warning Never tighten the three screws of the block plug when the cable is connected to a power source The screws are conductive and have full contact with the cable wire 6 Use the screw provided to secure and strain relief the power cable inside the connector Plug the power cable into the power supply located on the side of the unit Install the plug retainer bracket over the plug mandatory for Hazardous Location installations 7 Once the power cable and other optional interface cab
83. w cleaning solution or CRT screen cleaner Take care not to scratch the screen face Clean or change the fan filter periodically to ensure that the air circulating in the unit is clean Wash the filter with warm water and dish soap and let it air dry Do not scrub the filter and do not reinstall it into the unit until it is completely dry Base your maintenance schedule on the type of environment the system is in i e if the area is dusty you should schedule maintenance more often than if it is a dry clean area Check the filter often to determine if it needs to be changed ahead of schedule Remove dust and dirt from PC components If dust builds up on heat sinks and circuitry an obstruction of heat dissipation could cause the unit to malfunction If dust reaches the electronic boards a short circuit could occur Check the connections to I O modules especially in environments where vibration could loosen the connections Check to see that all plugs sockets terminal strips and module connections are solid Remove unnecessary articles such as drawings or manuals from the unit They can obstruct airflow and create hot spots which cause the system to malfunction Do not place noise generating equipment near the 4600 unit Fuse Replacement The 4600 unit has no accessible fuse Return the unit to the factory for fuse replacement Fan Filter Replacement To change the fan filter remove the grill and filter as illustrated in

4600 Series Flat Panel Industrial PCs User Manual for the 4612T

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