Instruction manual – English version
Contents
1. 5 STARTING THE AUTOMATION AND CHECKING THE CONNECTIONS 5 1 Hooking the automation up to the mains A CAUTION The automation must be hooked up to the mains by an expert electrician in observance of established local regulations Proceed as follows 01 Manually release the gearmotor so that the gate can be opened and closed 02 Move the gate to the halfway position 10 English 03 Manually lock the gearmotor 04 Power the automation up and check that the OK led is flashing regularly 1 flash per second O that the gate does not move and that the flasher is off a iS i s f_ 5 i 7 es i O ma BD ON Ss 2 e A if any of these conditions are not satisfied proceed as follows step 05 05 Shut off mains power to the automation and check the electrical connections photocell alignment and fuses If necessary check the limit switch connections move the limit switch levers and check that the switch trips and turns off the FCA FCC led on the control unit respectively 6 TESTING AND COMMISSIONING These are the most important phases of automation set up to ensure maximum system safety They must be done by a qualified technician who agrees to run the tests and check the solutions to any risks present as well as checking com pliance with regulations standards and the law in parti2. its range of operation Children automation systems are designed to guaran tee high levels of safety and security They are equipped with detection devices that prevent movement if people or objects are in the way guaranteeing safe and reliable acti vation However it is advisable to ensure that children do not play in the vicinity of the automation remote controls should always be kept out of reach It is not a toy Checking the system in particular all cables springs and supports to detect possible imbalance signs of wear or damage Check that the system is safe every month using the safety equipment with sensitive edges Do not use the automation if repairs or adjustments are required any fault or an incorrectly balanced gate may lead to physical injury Malfunctions if the automation is malfunctioning shut off its power supply Never attempt any repairs contact your local installer for assistance The system can be operated manually release the gearmotor as described in Manual release and lock Do not modify the system or its programming and ad justment parameters in any way even if you feel capable of doing it your installation technician is responsible for the system The final test the periodic maintenance operations and any repairs must be documented by the person who has performed them these documents must remain under the custody of the owner of the system Important have the
3. min height 60 mm Using the key switch or radio transmitter test the opening and closing of the gate and make sure that it moves in the intended direction Prepare the declaration of conformity of the automation system and deliver it to the owner Give the owner the user manual tearout insert Prepare and give the owner the maintenance schedule The force adjustment is an important safety aspect and must be done with care by an expert technician Important Adjust the force to enable the gate to move as intended higher forces than this can cause injury to animals and persons or damage to property if the gate collides with an obstacle Before commissioning the gate inform the owner in writing about the attendant residual risks PROGRAMMING In this manual the programming procedures are explained with the use of icons and their meanings are given in the following glossary GLOSSARY Description Symbol Description RADIO led on wait RADIO led off gt observe check I gt 0 RADIO led flashin O ress and release the RADIO ke i 19 OFF n shut off mains power 2 hold down RADIO key E Sa ON e O turn on mains power release RADIO key S E 12 English 7 t lt P ITS release the RADIO key exactly when the led behaves in the specified manner on flashing off D press and release the desired key on the rad
4. months or after 20 000 movements since the last service A CAUTION The maintenance operations must be performed in strict compliance with the safety directions provided in this manual and according to applicable legislation and standards Check for any deterioration in automation system components paying special attention to erosion or oxidation of the structural parts Replace any parts which are below the required standard Check the wear and tear on the moving parts pinion rack and the gate components if necessary replace them ON Run all the tests and checks indicated in par 6 1 Testing E 2 TECHNICAL SPECIFICATIONS A All technical specifications stated herein refer to an ambient temperature of 20 C 5 C e Nice S p a reserves the right to apply modifica tions to products at any time when deemed necessary maintaining the same intended use and functionality ROX600 ROX1000 ROX1000 V1 Type Electromechanical gear motor for the automatic movement of sliding gates for residential use complete with electronic control unit Pinion Z 15 Modulus 4 Pitch 12 5 mm Primitive diameter 60 mm Peak thrust 18 Nm 24 Nm 24 Nm Nominal torque 9 Nm 9 Nm 12 Nm Speed no load 11 m min 11 m min 13 m min Nominal torque speed 8 5 m min 8 5 m min 8 5 m min Operating cycles 20 cycles hour 20 cycles hour 25 cycles hour Maximum continuous operating 4 minutes time Nominal power supply 2
5. of Conformity Declaration in accordance with the following Directives 2004 108 EC EMC 2006 42 EC MD Annex II part B Note The contents of this declaration correspond to declarations in the official document filed in the offices of Nice S p a and in particu lar the latest version thereof available prior to the printing of this manual The text herein has been re edited for editorial purposes A copy of the original declaration can be requested from Nice S p A TV I Declaration number 532 ROX Revision 0 Language EN Manufacturer s Name NICE S p A Address Via Pezza Alta 13 31046 Rustign di Oderzo TV Italy Person authorized to compile the technical documentation NICE S p A Type of product Electromechanical gearmotor with incorporated control unit Model Type ROX600 ROX1000 Accessories The undersigned Mauro Sordini as Chief Executive Officer hereby declares under his own responsibility that the product identified above complies with the provisions of the following directives e The model conforms to Directive 1999 5 EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 9 March 1999 on radio equipment and telecommunications terminal equipment and the mutual recognition of their conformity in accordance with the following harmonised standards Health and safety Art 3 1 a EN 62479 2010 Electrical safety Art 3 1 a EN 60950 1 2006 A1 2010 A12 2011 A1 2010 A2 2013 Electromagnetic comp
6. put into service in a European country with an official language different to the one used in this declaration a translation into that language must be provided by the person bringing the machinery into the language area in question The partly completed machinery may not be put into service until the final machinery into which it is to be incorporated has been de clared in conformity with the provisions of Directive 2006 42 EC where appropriate The product also complies with the following standards EN 60335 1 2002 A1 2004 A11 2004 A12 2006 A2 2006 A13 2008 A14 2010 A15 2011 EN 60335 2 103 2003 A11 2009 All parts of the product subject to the following standards comply with them EN 13241 1 2003 A1 2011 EN 12445 2002 EN 12453 2002 EN 12978 2003 A1 2009 Oderzo 28 april 2015 Ing Mauro Sordini Chief luce 20 English PO Operation manual to be given to the final user When you first use the automation the installation technician must inform you about the origin of the residual risks and you must take time to read this user manual Make sure to keep this user manual delivered by the installation technician for future reference and for hand over to any further owner of the automation Your automation system is a machine that will faithful ly execute your commands unreasonable or improper use may generate dangers do not operate the system if there are people animals or objects within
7. safety instructions It is important for you to comply with these instructions for your own and other people s safety Keep these instructions e Before commencing the installation check the Technical characteristics in this manual in particular whether this product is suitable for automating your guided part If it is not suitable DO NOT continue with the installation e The product cannot be used before it has been commissioned as specified in the chapter on Testing and commissioning ATTENTION According to the most recent European legislation the implementation of an automation system must comply with the harmonised standards provided by the Machinery Directive in force which enables declaration of the presumed conformity of the automation Taking this into account all operations regarding connection to the electricity grid as well as product testing commissioning and maintenance must be performed exclusively by a qualified and skilled technician e Before proceeding with the installation of the product check that all the materials are in good working order and suited to the intended ap plications e This product is not intended to be used by persons including children whose physical sensory or mental capacities are reduced or who lack the necessary experience or skill e Children must not play with the appliance e Do not allow children to play with the fixed control devices of the product Keep the remote controls away fro
8. seconds and then runs a Close cycle Switch 3 Condominium when a Step by Step command is sent and the gate starts to Open it cannot be stopped by any other Step by function Step or Open command sent by radio until it has completed When closing on the other hand sending a new Step by Step command will stop and reverse the movement Switch 4 When a command is sent the flasher starts flashing and after 5 seconds 2 seconds in Manual mode the movement starts 14 English Switch 5 This function when set in Automatic mode holds the gate open only for the time required for vehicles or pedestrians to pass through it when the Photo device is cleared the movement stops and a Close movement starts after a 5 second delay If the functions is set in Semiautomatic mode when the photocells are tripped while the gate is closing automatic Close is activated with the programmed Pause Time Switch 6 The Foto function is usually active only during Close movements if micro switch 6 is set to ON tripping the photocell interrupts Open movements too On the other hand in Semiautomatic or Automatic modes the Open movement starts again as soon as the photocell clears Switch 7 This function activates a soft start to gate movements to prevent them moving jerkily Switch 8 Slow down which reduces the speed to 30 of its nominal value reduces the impact force of the gate at the end of a movement When this function is a
9. system repaired as soon as possible if the safety equipment is malfunctioning Transit is admit ted only if the gate is completely open and stationary Disposal At the end of the automation s lifetime ensure that it is disposed by qualified personnel and that the materials are recycled or scrapped according to current local regulations for this category of product Maintenance As with all machinery the automation requires periodic maintenance to ensure optimal oper ation extended lifetime and complete safety Arrange a periodic maintenance schedule with your installation technician Nice recommends that maintenance checks be carried out every six months for normal domestic use but this interval may very depending on the intensity of use Only qualified personnel are authorised to carry out checks maintenance operations and repairs Manually locking the gearmotor Manually locking the gearmotor Nice SpA Oderzo TV Italia info niceforyou com IDVO37 8A03EN_13 10 2015_DIGITAL VERSION
10. trips you will hear it click c after you hear the click move the bracket further forwards by 2 cm minimum d secure the bracket to the rack with the provided grub screws a gt 2 3 cm _ a n 09 Manually lock the gearmotor Manually lock the gearmotor IMPORTANT The gearmotor is set up at the factory for installation on the right fig 5 if it must be installed on the left pro ceed as shown in fig 6 a b 8 English A ELECTRICAL CONNECTIONS CAUTION All electrical connections must be made with the system powered off Incorrect connections can result in damage and injury Fig 2 shows the hookup of a typical installation fig 7 shows the connections to be made on the control unit 4 1 Types of electrical cables Table 3 Types of electrical cable see fig 2 Connection Type of cable Maximum length POWER 3 x 1 5 mm 30 m FLASHER WITH AERIAL 1 cable 2 x 1 5 mm 10m 1 shielded RG58 cable 10 m lt 5 m recommended PHOTOCELLS 1 cable 2 x 0 25 mm TX 30m 1 cable 4 x 0 25 mm RX 30m KEY SWITCH 1 cable 2 x 0 5 mm 20m A power supply cable longer than 30 m may be used provided it has a larger gauge e g 3x2 5mm and that a safety grounding system is provided near the automation
11. 30 V 50 60 Hz 230 V 50 60 Hz 120 V 60 Hz Nominal power 300 W 350 W 350 W Electrical isolation class 1 a safety grounding system is required Flasher output For 1 flashing light 230 V auto intermittent STOP input For NC contacts a variation with respect to the closed state causes the command STOP Step by step Input For NO contacts closing of the contact causes the STEP BY STEP command PHOTO input For NC contacts a variation with respect to the closed state causes a change of direction during closing when the photocell is occluded Radio AERIAL Input 52 Q for RG58 or similar type of cable Radio receiver Incorporated Operating temperature 20 C 50 C Protection class IP 44 Dimensions mm and weight 330 x 210 x 308 h 11 kg Dimensioni mm e peso 330 x 210 x 308 h 11 kg Integrated radio receiver Type 4 channel receiver for incorporated radio command Frequency 433 92MHz Transmitter compatibility FLO FLOR OPERA HCS SMILO coding Transmitters memorized Up to 1024 if memorized in mode 1 Input impedance 520 Sensitivity better than 0 5 pV Range of the transmitters From 100 to 150 m The range can vary if there are obstacles or electromagnetic disturbances and is affected by the position of the receiving aerial Outputs For the controls listed in tables 8 and 9 Operating temperature 20 C 50 C English 19 CE Declaration
12. ROX For sliding gates EN Instructions and warnings for installation and use CONTENTS GENERAL WARNINGS SAFETY INSTALLATION USE 1 PRODUCT DESCRIPTION AND INTENDED USE 2 OPERATING LIMITS 3 INSTALLATION 4 ELECTRICAL CONNECTIONS 4 1 Types of electrical cables 4 2 Electrical cable connections 5 STARTING THE AUTOMATION AND CHECKING THE CONNECTIONS 5 1 Hooking the automation up to the mains 6 TESTING AND COMMISSIONING 6 1 Testing 6 2 Commissioning 7 PROGRAMMING GLOSSARY 7 4 Control unit programming keys 7 1 1 Trimmer 7 2 Programmable functions 7 3 Integrated radio receiver 7 3 1 Memorisation of radio transmitters 7 3 2 Remote memorisation 7 3 3 Deleting radio transmitters 8 DETAILED INFORMATION 8 1 Adding or removing devices 8 2 Power for external devices 8 3 Total deletion of the receiver s memory 8 4 Diagnostics 8 4 1 Control unit signals 9 SCRAPPING 10 BASIC TROUBLESHOOTING 11 MAINTENANCE 12 TECHNICAL SPECIFICATIONS CE DECLARATION OF CONFORMITY User manual end user version gt O WwW N o 10 11 12 12 13 13 14 15 15 16 16 17 17 17 17 17 18 18 19 19 20 21 English 1 GENERAL WARNINGS SAFETY INSTALLATION USE instructions translated from Italian ATTENTION Important safety instructions Follow all instructions as improper installation may cause serious damage ATTENTION Important
13. atibility Art 3 1 b EN 301 489 1 V1 9 2 2011 EN 301 489 3 V1 6 1 2013 Radio spectrum Art 3 2 EN 300 220 2 V2 4 1 2012 Pursuant to Directive 1999 5 EC Annex V the product is rated Class 1 e The model conforms to DIRECTIVE 2004 108 EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89 336 EEC in accordance with following harmonised standards EN 61000 6 2 2005 EN 61000 6 3 2007 A1 2011 In addition the product conforms to the following directive in accordance with the provisions applicable to partly completed machinery Directive 2006 42 EC OF THE EUROPEAN PARLIAMENT AND COUNCIL of May 17 2006 regarding machines and amending directive 95 16 EC consolidated text It is hereby declared that the relevant technical documentation has been compiled in accordance with Annex VII Part B of Directive 2006 42 CE and that the following essential requirements have been applied and fulfilled 1 1 1 1 2 1 1 3 1 2 1 1 2 6 1 5 1 1 5 2 1 5 5 1 5 6 1 5 7 1 5 8 1 5 10 1 5 11 The manufacturer undertakes to transmit in response to a reasoned request by the national authorities relevant information on the partly completed machinery This shall be without prejudice to the intellectual property rights of the manufacturer of the partly completed machinery Should the partly completed machinery be
14. bile sensitive edges use the FT210 unit or IRW interface Refer to the product s instruction manual for details To make the electrical hookup proceed as described below with reference to fig 7 Open the cover undo the screw and raise the cover Run the power cable through the hole leave 20 30 cm of free cable and connect it to its terminal clamp Run the cables of the equipment to be installed or already present through the provided hole leave 20 30 cm of free cable and connect them to their terminal clamps see fig 14 Before closing the cover program the system chapter 7 Close the cover and tighten down its bolt English 9 AERIAL AERIAL LIMIT SWITCH LIMIT SWITCH PROGRAM SWITCH MICRO SWITCHES FLASH FLASHER LED RADIO RADIO LED BOOST CAPACITOR STARTCONDEN SATOR LED PHOTO PHOTOCELL LEDS RUN CAPACITOR CAPACITOR RUN LED PP STEP BY STEP LED MOTOR MOTOR LED OK OK LED FUSE FUSE RADIO RADIO KEY NC NO C C NONC a 5 o lt AERIAL HY PROGRAM SWITCH 12345678910 cacgcuunua IR RADIO AERIAL LED RADIO ci gO LED PHOTO P P LED FCC e LED FCA e LIMIT SWITCH FUSE 315mA N LED 0K TYPEF FLASH BOOST CAPACITOR ROX1000 RUN CAPACITOR rz D 65 I eee Ess FUSE 5A Lu TYPEF
15. ck the gearmotor s clearance fig 3 an 4 English lation dimensions fig 4 d insta 01 Dig the foundation and route the electric cable ducting 02 Secure the two anchors to the foundation plate with one nut above and one below A Tighten the lower nut in such a way that the thread protrudes by 25 35 mm 03 Now cast the concrete to secure the foundation plate A Before the concrete hardens make sure the foundation plate is perfectly level and parallel to the gate 04 Allow the concrete to harden 05 Secure the gearmotor a Remove the top anchor nuts b rest the gearmotor on the anchor dowels make sure that it is parallel with the gate section c fit the provided washers and nuts and hand tighten them English 5 d screw down the adjuster screws so that the gearmotor is at the proper height leaving a gap of 1 2 mm between the pinion and the rack this is to prevent the gate loading the gearmotor shaft e f g release the gearmotor h open the gate fully by hand i rest the first section of rack on the gearmotor s pinion make sure that it corresponds to the start of the gate sec tion and that there is a gap of 1 2 mm b
16. ctive yo must adjust the operating Time TL since the start of the slow down phase is linked to this setting Set the TL so that the slow down starts 50 70 cm before the limit switch is tripped The slow down function not only reduces the speed of the gate but also the torque exerted by the motor by 70 CAUTION In automations which demand a high motor torque setting this function can stop the motor Switch 9 This function brakes the motor at the end of a movement the effect is moderate at first but increases to quickly and smoothly stop the gate Switch 10 Not used 7 3 Integrated radio receiver For remote control operation the control unit has an integral radio receiver 433 92 MHz compatible with FLO FLOR OPERA and HCS SMILO coding Since the coding systems are different the first transmitter to be memorised determines the type of transmitter memorised thereafter e To modify the coding family proceed as indicated in Total deletion of the receiver s memory par 8 3 e To check whether the receiver has already memorised any transmitters and to determine the type of coding proceed as follows OFF Table 7 to control unit Coding Flo O Code FloR TTS Smilo to control unit no transmitter memorised count the number of green flashes emitted by the receiver and refer to table 7 7 3 1 Memorisation of radio transmitters Each radio transmitter is recognised by the ra
17. cular the requirements of EN 13241 1 EN 12445 and EN 12453 Any supplementary equipment must be tested separately for operation and interaction with the ROX refer to the respective user manuals 6 1 Testing The testing procedure can also be performed as a periodic check of the automation devices Each component of the system sensitive edges photocells emergency stop etc requires a specific testing phase To do so follow the procedures given in the instruction manuals Run the test as follows 01 Ensure that all specifications in chapter 1 WARNINGS have been observed in full 02 Check that the gate can be moved by hand in both directions with a force no greater than the value given in the application limits Table 1 03 English 11 04 Using the key switch control key or radio transmitter test the opening and closing of the gate and make sure that it moves in the in tended direction 05 The test should be carried out a number of times to make sure that the gate moves smoothly that there are no points of excessive friction and that there are no defects in the assembly or adjustments 06 Check the operation of the safety equipment one by one photocells sensitive edges etc 07 Check the operation of the photocells and any interference with other equipment 1 pass a dia 5 cm length 30 cm cylinder along the optical axis first close to the TX then close to the RX 2 check that the photocell
18. dio receiver by means of a code which is different from that of any other transmitter There are two types of memorisation Mode 1 and Mode 2 e Mode 1 automatically assigns the commands indicated in table 8 to the transmitter s keys Each transmitter is memorised in a single step with all keys pro Rransmitenkey command grammed it does not matter which key is pressed One memory loca Step by step tion is occupied for each key STOP N B when memorised in Mode 1 a transmitter can control only one automation Open Close N B single channel transmitters have only key 1 two channel transmitters have keys 1 and 2 Mode 1 memorisation within 10s FD x 3s RADIO KEY RADIO KEY AND LED TRANSMITTER DESIRED BUTTON RADIO LED English 15 e Mode 2 freely assigns a command among those listed in table 9 For each phase only one key is memorised the one pressed during memorisation One memory location is occupied for each key Mode 2 memorisation 0 Transmitter key Command 1 Step by step STOP Open 2 3 4 Close 0 x 2 0 x 3 0 x 4 N rN in 10s o x 3s N RADIO KEY RADIO LED KEY IN QUESTION TRANSMITTER RADIO LED N B if you wish to memorise other transmitters repeat step 03 within 10 sec The memorisation procedure terminates after 10 sec if no oth
19. e is high enough and that a margin of 2 or 3 seconds remains Adjust trimmer TL to its maximum setting if necessary N B if this time is not sufficient cut the TLM jumper next to trimmer TL fig 7 to obtain a Long Operating Time TLM Slow down function to use this function activate the programmable function slow down and set trimmer TL so that the slow down phase starts 50 70 cm before the gate trips the limit switch N B the result of an adjustment to this parameter is visible during the first Open movement run after the modification has been made English 13 TP Pause Time Operating mode Adjustment sets the time between the end of KUM select Automatic and set micro switch 2 to ON an Open movement and the start of the next Close movement set trimmer TP to the desired value to check the time setting run a full Open movements and see how long it takes before the Close movement starts F Force CAUTION Adjustments to this parameter are safety critical take great care when making this adjustment To adjust the parameter try various settings you must measure the force applied by the gate when moving and compare it with local regula tions 7 2 Programmable functions The control unit has a set of micro switches PROGRAM SWITCH fig 7 which activate functions to adapt the automation to the user s needs as well as making it safer to use The micro switches se
20. er operations are run 7 3 2 Remote memorisation You can memorise a new transmitter without having to operate the receiver key 10 20 m from the receiver You must have a previously memorised transmitter old The new transmitter will be memorised with the same characteristics as the old one A Important Remote memorisation may be done on all receivers within the range of the transmitter therefore only the one in volved in the operation should be kept switched on Standard procedure A During the procedure if the old transmitter was memorised in Mode 1 press any key Mode 2 press the key you wish to memorise jot With the motor stopped stand close to the control unit NEW n e transmitter EB x 5s FD OLD A i transmitter AS RO already ERI xis PO xis FRI x 18 memorised NEW a a transmitter Py x1s If the procedure terminated successfully the new transmitter is mem orised same key as NEW transmitter Deleting radio transmitters s 1 RADIO KEY 16 English RADIO LED 7 n N RADIO LED Alternative procedure A During the procedure if the old transmitter was memorised in Mode 1 gt press any key Mode 2 press the key you wish to memorise 01 With the motor stopped stand close to the control unit NEW 5 e transmitter Pe x 3s a OLD previously gt xx e mem
21. etween the rack and the pinion itself this is to prevent the gate loading the gearmotor shaft secure the rack section 6 English m slide the gate by hand and using the pinion as a ref erence install the other sections of rack n cut any excess rack off the end 06 Slide the gate open and closed by hand to check that the rack is properly aligned with the pinion N B make sure that there is a gap of 1 2 mm between the rack and pinion for the entire length of the gate 07 Tighten the nuts securing the gearmotor to the foundation plate fully down and cover the nuts with their caps 08 Install the OPEN and CLOSE limit switch brackets proceed in the same way for each limit switch OPEN a slide the gate open by hand stopping it 2 3 cm before the mechanical stop b slide the limit switch bracket along the rack in the open direction until the limit switch trips you will hear it click c after you hear the click move the bracket further forwards by 2 cm minimum d secure the bracket to the rack with the provided grub screws English 7 CLOSE a slide the gate closed by hand stopping it 2 3 cm before the mechanical stop b slide the limit switch bracket along the rack in the close direction until the limit switch
22. event of improper disposal of this product In case of malfunction due to problems during installation of failure of parts refer to table 11 Table 11 Problem Solution The radio transmitter does not control the Check to see if the transmitter batteries are exhausted if necessary replace them gate and the led on the transmitter does not light up The radio transmitter does not control the Check to see if the transmitter has been memorised correctly in the radio receiver gate but the led on the transmitter lights UP Check that the emission of the transmitter radio signal is correct by means of this empirical test push a key and rest the LED on the aerial of a normal radio ideally an economical one that is switched on and tuned in as close as possible to 108 5Mhz FM a slight crackling sound should be heard No manoeuvre starts and the OK LED fails Check that the product is being supplied 230 V mains power to flash Check to see if fuses F1 and F2 fig 7 have blown if necessary identify the reason for the failure and then replace the fuses with others that have the same current rating and specs No manoeuvre starts and the flasher is off Check that the command is actually received ifthe command reaches the Step by Step input the OK led flashes twice to indicate that the command has been received 18 English To keep the system safe and ensure a long service life it must be serviced regularly at most every 6
23. ible imbalances signs of wear or damage Do not use if repairs or adjustments are necessary since installation failure or an incorrectly balanced door may cause injury e The packing materials of the product must be disposed of in compliance with local regulations e When operating a biased off switch make sure that other persons are kept away e When operating the gate keep an eye on the automated mechanism and keep all bystanders at a safe distance until the movement has been completed e Do not operate the product if anyone is working nearby disconnect its power supply before permitting such work to be done e If the power cable is damaged it must be replaced by the manufacturer or by an appointed servicing company or similarly qualified person in order to prevent any form of risk INSTALLATION WARNINGS e Prior to installing the drive motor check that all mechanical components are in good working order and properly balanced and that the gate moves correctly e Ifthe gate or door being automated has a pedestrian gate then the system must include a control device that will inhibit the operation of the motor when the pedestrian gate is open e Make sure that the control devices are kept far from moving parts but nonetheless in a visible position Unless a selector is used the control devices must be installed at a height of at least 1 5 m and must not be accessible e That windows having a gap exceeding 200 mm when open are to be closed us
24. ing a biased off switch if the opening movement is controlled by a fire sensing system e Ensure that entrapment between the driven part and the surrounding fixed parts due to the opening movement of the driven part is avoided e Permanently fix the label concerning the manual release adjacent to its actuating member e After installing the drive motor make sure that the mechanism protective system and all manual manoeuvres operate properly 2 English il PRODUCT DESCRIPTION AND INTENDED USE ROX is an electromechanical gearmotor intended for automating residential sliding gates it is equipped with an electronic control unit with inte gral radio receiver 433 92 MHz with FLO FLOR OPERA HCS SMILO etc coding A CAUTION All uses other than the intended use described and use in environmental conditions other than those described in this manual should be considered improper and forbidden 2 APPLICATION LIMITS Table 1 limits of application in everyday use Table 2 limits of application relating to the gate s size and weight The effective suitability of ROX to automate a particular sliding gate depends on the friction as well as other correlated factors such as ice that could interfere with the movement of the gate Measure the force required to move the gate through its entire stroke and check that this does not exceed 25 of the maximum force chapter 12 technical specifications this leaves a suitable margin for unfavou
25. io Pe transmitter to be memorized o hold down the desired key on the radio transmitter PVI to be memorized correct procedure INCORRECT procedure tH OO release the transmitter key 7 1 Control unit programming keys The control unit has a variety of factory settings which can be reprogrammed this chapter describes the available functions and how to program them The control unit is equipped with microswitches and trimmers fig 7 Name Symbol Description PROGRAM SWITCH Activates a function Trimmer TL Sets the Operating Time parameters see paragraph 7 1 1 Trimmer TP Sets the Pause Time parameters see paragraph 7 1 1 Trimmer F f Sets the Force parameters see paragraph 7 1 1 RADIO key Programs the radio receiver Factory settings default MICRO SWITCHES Semiautomatic 1 ON Trimmer TL Operating Time Trimmer TP Pause Time Trimmer F Force TP FAN Wy 7 1 1 Trimmer TL TP F The control unit s parameters can be adjusted with three trimmers fig 7 TL Operating Time Operating mode Adjustment sets the maximum duration of an KM select Semiautomatic or Automatic and set micro switch 1 to ON Open or Close movement 0 8 set trimmer TL to the mid position kM run a full Open and Close cycle check that the maximum duration setting Open Clos
26. lect the operating modes and program the functions as described in Table 5 To activate deactivate a function Micro switches 1 10 ACTIVATE DEACTIVATE ON OFF IMPORTANT some functions are safety critical make sure to check which function is safest Table 5 Switches 1 2 Operation Off Off Manual hold to run On Off Semiautomatic Off On Automatic automatic closing On On Automatic Always Closes Switch 3 Operation On Condominium not available in manual mode Switch 4 Operation On Pre flashing Switch 5 Operation On Closes 5 seconds after Photo if set to Automatic or Close after Photo if set to Semiau tomatic Switch 6 Operation On Safety Photo also when Opening Switch 7 Operation On Gradual Start up Switch 8 Operation On Slow down Switch 9 Operation On Brake Switch 10 Operation Off Not used Switches 1 2 Manual operation the movement is only executed while the control is active transmitter key held to run Semiautomatic sending a command executes the entire movement until the operating time expires or the gate trips the limit switch operation Automatic after an Open the system pauses and then automatically Closes the gate operation Always Closes follows a power failure if when power is restored the control unit determines that the gate is open it automatically operation flashes the flasher for five
27. m children ATTENTION In order to avoid any danger from inadvertent resetting of the thermal cut off device this appliance must not be powered through an external switching device such as a timer or connected to a supply that is regularly powered or switched off by the circuit e Provide a disconnection device not supplied in the plant s power supply grid with a contact opening distance permitting complete discon nection under the conditions dictated by overvoltage category Ill e Handle the product with care during installation taking care to avoid crushing denting or dropping it or allowing contact with liquids of any kind Keep the product away from sources of heat and naked flames Failure to observe the above can damage the product and increase the risk of danger or malfunction Should this happen stop installation immediately and contact Customer Service e The manufacturer assumes no liability for damage to property items or persons resulting from non compliance with the assembly instructions In such cases the warranty for material defects is excluded e The weighted sound pressure level of the emission A is lower than 70 dB A e Cleaning and maintenance to be carried out by the user must not be carried out by unsupervised children e Before working on the system maintenance cleaning always disconnect the product from the mains power supply e Check the system periodically in particular all cables springs and supports to detect poss
28. nput activated At the start of the manoeuvre one or more photocells are preventing movement check to see if there are any obstacles also check the NC connection for faults All OK The photocell is aligned and the movement is permitted Z7 Eei Cause Solution leds Activation of the STOP input Check the devices connected to the STOP input All OK STOP Input active O DISPOSAL OF THE PRODUCT This product constitutes an integral part of the automation system therefore it must be disposed of together with the former As in installation also at the end of product lifetime the disassembly and scrapping operations must be performed by qualified personnel This product is made up of different types of material some of which can be recycled while others must be disposed of Seek information on the recycling and disposal systems envisaged by the local regulations in your area for this product category CAUTION Some parts of the product may contain polluting or hazardous substances which if disposed of into the environ ment constitute serious environmental and health risks As indicated by the symbol the product may not be disposed of as domestic waste Sort the materials for disposal according to the methods envisaged by current legislation in your area or return the product to the retailer when purchasing an equivalent product CAUTION Local legislation may include the application of serious fines in the
29. orised x3s transmitter e BQ e NEW D ie DI transmitter Py 3s AD RADIO LED OLD previously gt xx i XY memorised x 3s d dI transmitter Ce noi Jabi x TDI remote If the procedure terminated successfully the new transmitter is memorised same key as NEW transmitter same key as OLD transmitter RADIO KEY AND LED RADIO KEY AND LED 8 FURTHER DETAILS 8 1 Adding or removing devices You can add or remove devices at any timee STOP input Input that stops movement immediately followed by a brief reverse of the manoeuvre You may connect devices with NC contacts to this input multiple devices can be connected in series N B when the NC contact opens the automation stops and reverses its direction briefly 8 9 101112 00000 8 9 101112 00000 8 9 101112 00000 Photocells To adda pair of photocells proceed as follows 01 Power up the receivers RX via terminals 8 9 02 Connect the receiver s NC contact in series with the NC contact already connected to control unit terminals 9 11 Al using two pairs of photocells to prevent them interfering with each other activate the synchronisation function described in the respective user manual 8 9 101112 8 9 101112 00000 8 9 10 1112 00000 8 2 Power for external devices To power external devices transponder badge reader or backlighting for a keyswi
30. rable climatic conditions which can increase friction Table 1 Application limits ROX600 ROX1000 ROX1000 V1 Type of limit switch electromechanical electromechanical electromechanical Optimal width of gate section 5m 5m 5m recommended Max gate weight 600 kg 1000 kg 1000 kg Peak thrust 18 Nm 24 Nm 24 Nm Corresponding to maximum force 600 N 800 N 800 N Table 2 Application limits ROX600 ROX1000 ROX1000 V1 Leave width m Max no of Max no of Max no of Max no of Max no of Max no of cycles hour consecutive cycles hour consecutive cycles hour consecutive cycles cycles cycles Up to 4 40 20 40 20 60 30 4 6 25 13 25 13 30 15 6 8 10 10 24 12 8 10 16 8 10 12 A Caution Any other use or use with dimensions greater than specified is non conforming Nice declines all liability for damage and injury resulting for non conforming use English 3 3 INSTALLATION A Important Before installing the product refer to chapters 2 and 12 technical specifications Fig 1 shows the contents of the package check that everything is present and correct Fig 2 shows the location of the components of a typical installation using Nice accessories a ROX gearmotor b photocells C posts for photocells d Key switch digital keypad e flasher f rack Before installing the system che
31. s trip in any condition switching from active to alarm and back 3 check that tripping the photocell results in the intended response of the control unit e g when tripped during a closing stroke the gate changes direction 08 If the dangerous situations caused by the movement of the door have been safeguarded by limiting the force impact the user must measure the impact force according to the EN 12445 standard If the adjustment of the force is used to assist the system for the reduction of the impact force try to find the adjustment that gives the best results 6 2 Commissioning Commissioning can take place only after all testing phases have been terminated successfully par 6 1 Partial or makeshift commissioning is strictly prohibited Prepare and store the technical documentation for the automation for at least 10 years This must include at least an assembly drawing of the automation a wiring diagram an analysis of hazards and solutions adopted a manufacturer s declaration of conformity of all the devices installed for ROX use the annexed CE declaration of conformity a copy of the automation system instruction manual and maintenance schedule Affix a label or plate permanently to the gate bearing instructions on how to manually release the gearmotor use the figures included at the end of the User Manual tearout insert Post a permanent label or sign near the gate containing this picture
32. tch connect the device to the control unit as shown in the figure The power supply voltage is 24Vac 20 30 with a maximum available current of 100mA gt 24 Vac 30 Vac max 0 8 9 10 11 12 OOOOO 8 3 Total deletion of the receiver s memory To cancel all memorised transmitters or all data in the receiver s memory proceed as follows gle On RADIO KEY RADIO LED RADIO LED RADIO KEY AND LED RADIO KEY AND LED 8 4 Diagnostics Some devices are display messages to identify their status and faults 8 4 1 Control unit signals The leds on the control unit issue signals to indicate their normal faulty operation Table 10 lists the signals English 17 LETO Cause Solution Off Malfunction Make sure there is power supply check to see if the fuses are blown if necessary identify the reason for the failure and then replace them with others of the same type On Serious There is a serious malfunction try switching off the control unit for a few seconds if the malfunction condition persists it means there is a malfunction and the circuit board has to be replaced One flash every All OK Normal operation of control unit second 2 quick flashes The status of the inputs has This is normal when there is a change in one of the inputs Step by Step STOP trigger changed ing of photocells or the radio transmitter is used PHOTO led Cause Solution Photocell i
33. unit The two 2 x 0 5 mm cables can be replaced by a single 4 x 0 5 mm cable 4 2 Electrical cable connections fig 7 Table 4 Description of electrical connections Terminals Function Description 1 2 Aerial radio receiver aerial input aerial integrated into flasher an external aerial can be used if desired 9 12 Step by step input for devices which control movement NO Normally Open contacts can be connected 9 10 Stop input for devices which lock or stop a movement NC Normally Closed contacts may be connected for further details refer to par 8 1 Photo input for safety devices which when tripped reverse the gate s direction of movement NC Normally Closed contacts may be used for further details refer to par 8 1 5 4 Flashing light flasher output 230 V auto intermittent flashes at regular intervals while the gate is moving 0 5s on 0 5s off Warnings e NC Normally Closed input these must be shorted if not used if more than one contact is to be connected to the stop input they must be connected IN SERIES e NO Normally Open input these must be left unconnected if not used if more than one contact is to be connected to the input they must be connected IN PARALLEL e Contacts must be mechanical and disconnected from any voltage Sensitive No specific input use Nice equipment edges fixed sensitive edges use the TCE interface mo
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