Analog-Digital Converter Module User`s Manual
Contents
1. MELSEG AvesvBTCU 68ADO t N aC 7 a i 3 lo a LO Olt A T I E LO Ooo0o000o0000 PACES o i ee N I MODE o aie CoN N MITSUBISHI CCuins G eee CSa This section should be 14 5mm 0 57inch when an online connector is not installed Unit mm inch 12 Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties For safe use e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install approp2. cover and insert the cable until it makes contact with the plug Insert the signal cables into the one touch connector plug as shown below lt For communication gt lt For power supply FG gt lt For analog input gt Noss D Signal name Signal name sie name V l DA Blue t FG h V UNIT V l EE whe Eyre NIT NG NC AG SLD SLD FG1 e Insert the cables far enough Not doing so can cause an insulation displacement fault e The cable inserted may come out of the cover front At this time pull it back until the cable tip goes back into the plug cover 4 Insulation displacement of plug cover Using pliers or like push the plug cover into the plug to insulation displace it After insulation displacement make sure that the plug i cover is securely installed in the plug as shown below e The plug cover and plug latches may not engage at the time of insulation displacement raising the cover Since the plug cover has not been insulation displaced sufficiently in this state push the cover into the plug until it is installed securely 11 8 External Dimension Diagram AJ65VBTCU 68ADV ADI 41 1 61 67 2 44 3 5 0 14
3. name of each part in the AU6E5VBTCU 68ADV ADI is shown FE MELSEG AJ65VBTCU 68AD CON A AZ rT CON B SEL SET gt 1 SsW1 O gt 2 MODES CON C CON D MITSUBISHI oDmgov o Pin layout and signals name 2 DB CONA B 1 CH1 V i 3 NC eoan a 3 NC CH4 V l SONA CH4 V I CON1 CON3 CH5 V l Sone CH5 V I CH6 V I DENE CH6 V I CH7 V l BONG CH7 V I 2 cone a so 4 SLD N 24V UNIT CONG D 24G UNIT A module view from the top Name and aa Number Description appearance p POWER ON _ Power supply on On Normal operation Flashing 0 1s intervals Input range setting error mode select switch setting error 0 5s intervals Average value setting count time error 24VDC power supply shutoff or watchdog timer error occurred On Indicates that the SELECT SET switch is in the SET position Flashing 0 5s intervals An attempt was made to make setting outside the setting range at the time of offset gain setting Indicates that the SELECT SET switch is in the SELE
4. 6522 Spain Mitsubishi Electric Europe B V Spanish Indonesia P T Autoteknindo SUMBER MAKMUR Branch Carretera de Rubi 76 80 JI Muara Karang Selatan Block A Utara 08190 Sant Cugat del Valles No 1 Kav No 11 Kawasan Industri Barcelona Spain Pergudangan Jakarta Utara 14440 Tel 34 935 653135 Tel 62 21 663 0833 South Africa Circuit Breaker Industries LTD noja Messung Systems Furca f Private Bag 2016 Isando 1600 Electronic Sadan NO 111 Unit No15 Johannesburg South Africa M I D C BHOSARI PUNE 411026 Tel 27 11 928 2000 Tel 91 20 7128927 Hong Kong Ryoden Automation Ltd Australia Mitsubishi Electric Australia Pty Ltd 10th Floor Manulife Tower 169 Electric 348 Victoria Road PostalBag No 2 Road North Point HongKong Rydalmere N S W 2116 Australia Tel 852 2887 8870 Tel 61 2 9684 7777 a MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE 1 8 12 OFFICE TOWER Z 14F HARUMI CHUO KU 104 6212 JAPAN NAGOYA WORKS 1 14 YADA MINAMI5 HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
5. CT or center position LED Off Communication cutoff time expiration error On Indicates that transmission speed setting or station number setting is outside the range Flicker at fixed intervals _ Indicates that transmission speed setting or station number setting was changed from that at power on Flicker at unfixed intervals Indicates that you forgot fitting the termination resistor or the module or CC Link dedicated cable is affected by noise Off Indicates normal communications Normally OFF mode TEST ON The OFFSET GAIN CHL LEDs lit change every time the SELECT SET switch is moved to SELECT Normal mode Operation status display LED Off Normal mode Test mode select switch AJ65VBTCU 68ADV 0 Normal mode 0 Normal mode 1 Test mode user range setting 1 1 Test mode user range setting 2 Test mode user range setting 2 2 to 7 Must not be used 3 to 7 Must not be used Setting Switches Speed Transmission ___0 OFF OFF OFF 156kbps i switches Always set the transmission speed within the above range The switches are all factory set to OFF Making any other setting than the above will result in an error flickering the L ERR LED Confirm the transmission speed setting switch numbers on the seal located on the side face of the connector for analog I O Name and appearance Number Description Use the switches in STATION NO 10 20 and 40 to set the tens of the station
6. MITSUBISHI Analog Digital Converter Module Users Manual Hardware AJ65VBTCU 68ADV ADI Thank you for buying the Mitsubishi general purpose programmable logic controller MELSEC Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL AJ65V 68AD U HW MODEL CODE 13JT62 IB NA 0800200 B 0110 MEE 2001 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Always read before starting use When using this equipment thoroughly read this manual Also pay careful attention to safety and handle the module properly These precautions apply only to this equipment Refer to the user s manual of the CPU module to use for a description of the PLC system safety precautions These Safety Precautions classify the safety precautions into two categories DANGER and CAUTION Procedures which may lead to a dangerous condition and lt gt DANGER cause death or serious injury if not carried out properly Procedures which may lead to a dangerous condition and CAUTION cause superficial to medium injury or physical damage only if not carried out properly Depending on circumstances procedures indicated by Z CAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it to t
7. Signal source 0 to 20mA 250kQ 500k2 GND 1 shield ea CH 8 py CH 8 l BMG LAG FGI 250kQ 500k 1 shield 4 1 Use a two core twisted shield line for the power cable 2 Indicates the AJ65VBTCU 68ADlI input resistor 3 When noise or ripple occurs with the external cable connect a condenser with about 0 1 to 0 47uF 25V or higher voltage resistant product between the terminal V and V 4 Always perform grounding for FG1 When there is a lot of noise it may be better ground AG as well If the grounding wiring grounding yes no is changed after the offset and gain are set perform the setting of the offset gain values again e Do not insert the one touch connector plug for I O of the one touch connector type connector type compact remote I O unit into the one touch connector for analog I O accidentally Doing so can cause the module to be damaged 7 How to Wire the One Touch Connector Plug This section describes the way to wire the one touch connector plug Refer to the AJ65VBTCU 68ADV ADI Analog Digital Users Manual for more information on the types and specifications of the one touch connector plugs which conform to the AJ6E5VBTCU 68ADV ADI 1 Cable termination work Do the following work on the cable terminations of the communication and analog input cables that are inserted into the one touch connector plugs Communic
8. Ver 1 10 compatible CC Link dedicated cable FANC 110SBH CS 110 FA CBL200PSBH You cannot use the Ver 1 10 compatible CC Link dedicated cables of other than the above types CC Link dedicated cables and CC Link dedicated high performance cables e The shield cable of the CC Link dedicated cable should be connected to SLD in each module and both ends should be grounded through FG 6 Wiring 6 1 Wiring precautions To obtain maximum performance from the functions of AJ65VBTCU 68ADV ADI and improve the system reliability an external wiring with high durability against noise is required The precautions when performing external wiring are as follows 1 Use separate cables for the AC and AJ65VBTCU 68ADV ADI external input signals in order not to be affected by the AC side surge or conductivity 2 Do not bundle or place with load carrying wires other than the main circuit line high voltage line or PLC Noises surges or conductivity may affect the system 3 Place a one point grounding on the PLC side for the shielded line or shielded cable However depending on the external noise conditions it may be better have a grounding externally 6 2 Module connection example 1 AJU6E5VBTCU 68ADV For voltage input Signal source 0 to 10V 3 CON1 Pe En PES shield 2 AJ65VBTCU 68ADI For current input 2
9. ation Cable Termination Work 1 Cut the sheath 2 Separate the shield and drain wire and cut the shield AOOO OTEA ORONO AOOO OONAN RR AMM oe Drain wire Shield wire 3 Cut the aluminum tape and intervening 4 Straighten out the drain wire and twist it cord from the root 3cm seven or more times DA Blue white H DG Yellow Drain wire Disentangle and twist the shield Disentangle and twist the shield and cut them to proper length 7 and cut them to proper length ne ae using soldering One touch connector Termination One touch connector plug for analog I O using crimping plug for analog I O Connect the applicable sleeves __ _ Connect the applicable cable 1 Example Butt joint cable 1 1 For the applicable cable size refer to the AJ65VBTCU 68ADV ADI Analog Digital Users Manual e Where possible round the tip that was cut with nippers or like If the section of the cable to be inserted is not round the cable may be caught at any point and not go far enough e Do insulation work as necessary on the area of the shield that will not be inserted into the one touch connector plug 10 2 Checking the plug cover Check whether the plug cover is installed in the plug Caution Plu 3 Before inserting the cable do not push the ai plug cover into the plug Once insulation ug cover displaced the plug cannot be reused 3 Inserting the cable Lift the back of the plug
10. change it midway during operation the setting at power on is valid 4 Loading and Installation 4 1 Precautions when handling The following is an explanation of handling precautions of the module 1 Because the case of the module is made of resin be careful not to drop it or expose it to strong impact 4 2 Installation environment Never install the module in the following environments 1 Locations where the ambient temperature is outside the range of 0 to 55 C 2 Locations where the ambient humidity is outside the range of 10 to 99 RH 3 Locations where dew condensation takes place due to sudden temperature changes 4 Locations where there are corrosive and or combustible gasses 5 Locations where there is a high level of conductive power such as dust and iron filings oil mist salt and organic solvents 6 Locations exposed to the direct rays of the sun 7 Locations where strong power and magnetic fields are generated 8 Locations where vibration and shock are directly transmitted to the main module 5 Data Link Cable Wiring 5 1 Instructions for handling the CC Link dedicated cables Do not handle the CC Link dedicated cables roughly as described below Doing so can damage the cables e Compact with a sharp object e Twist the cable excessively e Pull the cable hard more than the permitted elasticity e Step on the cable e Place an object on the top e Scratch the cable s protective layer 5 2 C
11. e type AJ6E5VBTCU 68ADV Analog Digital Converter Module type AJ65VBTCU 68ADI 2 Specification 2 1 Performance specifications The performance specifications of the AJ65VBTCU 68ADV ADI are shown below For general specifications refer to detailed manual AJ65VBTCU 68ADV AJ65VBTCU 68ADI Protection class IP1XB DC 10 to 0 to 10V C rreni DC 0 to 20mA input resistance 2509 Digital output 16 bit signed binary 4096 to 4095 16 bit signed binary 96 to 4095 Analog input Digital Ambient Ambient Output temperature temperature Resolution 0 to 55 C 25 5 C 10 to 10V User range 4000 to I O characteristics setting 1 4000 maximum resolution 10 to 10V accuracy accuracy relative to maximum value of digital output 0 to 4000 value setting 2 12 digit 0 to 5V i setting Current 0 to 20mA Maximum conversion speed 1ms 1 channel Absolute maximum input Voltage 15 V current 30mA Analog input points 8 channels 1module CC Link station type Remote device station digit indicates digital value AJ65VBTCU 68ADV AJ65VBTCU 68ADI ee BneceuR Se 3 station RX RY each 32 points RWr RWw each 12 points ae Ver 1 10 compatible CC Link dedicated cable FANC 110SBH Communication cable FA CBL200PSBH CS 110 Dielectric withstand Between power supply communication system batch and analog input voltage batch 500VAC 1 minute Across communication system terminals and all analog inpu
12. he end user DESIGN PRECAUTIONS DANGER When there are communication problems with the data link the data for the master module will be held Configure an interlocking circuit in a Sequence program so that the safety of the overall system is always maintained CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 9inch or more from each other Not doing so could result in noise that would cause erroneous operation A 1 INSTALLATION PRECAUTIONS CAUTION Use each module in an environment as specified in the general specification in the detailed manual Using the PLC outside the range of the general specifications may result in electric shock fire or malfunction or may damage or degrade the module Securely fix the module to a DIN rail or securely fix it with the CC Link connector type fitting Not doing so can cause a drop or malfunction Do not touch the conducted area or electric parts of the module Doing so may cause module malfunctioning or breakdowns WIRING PRECAUTIONS CAUTION Always switch power off externally in all phases before starting installation wiring and other works Not doing so can cause the product to be damaged or malfunction Always ground the FG pin and FG1 pin to the protective ground conductor Not doing so can cause a malfunction Wire t
13. he module correctly after confirming the rated voltage and pin layout of the product Not doing so can cause a fire or failure Do not insert the one touch connector plug for I O of the one touch connector type connector type compact remote I O unit into the one touch connector for analog I O accidentally Doing so can cause the module to be damaged Ensure that no foreign matter such as chips and wire offcuts enter the module Foreign matter can cause a fire failure or malfunction Always fit a non wired one touch connector plug to the open one touch connector for power supply FG Not doing so can cause a failure or malfunction When connecting the communication and power supply cables to the module always run them in conduits or clamp them Not doing so can damage the module and cables due to loose moved or accidentally pulled cables or can cause a malfunction due to a cable connection fault When disconnecting the communication and power supply cables from the module do not hold and pull the cable part Disconnect the cables after loosening the screws in the portions connected to the module Pulling the cables connected to the module can damage the module and cables or can cause a malfunction due to a cable connection fault A 2 STARTING AND MAINTENANCE PRECAUTIONS CAUTION Do not touch the pin while the power is on Doing so may cause malfunction Always start cleaning after switching power off e
14. number Use the switches in STATION NO 1 2 4 and 8 to set the units of the station number The switches are all factory set to OFF Always set the station number within the range 1 to 64 Setting any other number than 1 to 64 will result in an error flickering the L ERR LED You cannot set the same station number to two or more stations Station Number 40 20 10 8 4 2 1 Ca ee i eg al ee Fes ee oe a te ee en al ac ET iW Example To set the station number to 32 set the switches as indicated below Station Number 40 20 10 4 2 1 _ Confirm the station number setting switch numbers on the seal located on the side face of the connector for analog I O One touch A one touch connector for connection of the communication line connector for When carrying out wiring connect two optional one touch connector plugs communication for communication at top and bottom One touch A one touch connector for connection of the module power supply line and connector for FG power supply When carrying out jumper wiring connect two optional one touch and FG connector plugs for power supply FG at top and bottom One touch o ne touch connector for analog I O Connecior lok Connect a one touch connector plug when wirin analog I O H plug g DIN rail hook Used to mount the module to the DIN rail 10 20 40 STATION NO After power on do not change the mode select switch setting If you
15. onnection of the CC Link dedicated cables Connect the CC Link dedicated cable between the AJ65VBTCU 68ADV ADI and master module as shown below One touch connector plug with termination resistor Always fit a non wired con nector to the open connec tor for power supply FG One touch connector plug for power supply FG J Power supply FG cable wiring diagram Online connector for power supply FG External supply j aa CONC power cable IN af o5 1 FG Fee O gt 2 24V UNIT i L l osLs 24G UNIT 5 A ac o5 CT SFG External supply COND power cable OUT O5 1 FG i O3 2 24V UNIT E o3 3 24G UNIT Og 4 AG a O 5 FG1 l The power cables cannot be conected with the other remote I O module having the one touch connector for power supply CC Link dedicated cable wiring diagram Terminal Online connector Online connector resistor Master for communication module for communication White Yellow resistor A6CON TR11 Ver 1 10 Compatible CC Link dedicated cable FANC 110SBH CS 100 FA CBL200PSBH Ee ee Se t e On this unit use the
16. recndetcaceabeats 3 4 Loading and Installation cicuteccencaees sacaadsicietadtupiecdes ecte sa anjsareniunascacseacbeaestunaas 6 4 1 Precautions when handling cccceeeccccecceeeeeeeeeeeeeeeeeeeeeeeeeaeeaeaaaneeees 6 4 2 Installation environment scccute case vee les ue cere hee ana ad scnthae ered 6 5 Data link cable wiring eiccsttiles sath cetoea retested cineiei Al sinunth cebbesia daa rah el enenmeneneeswtlvad 7 5 1 Instructions for handling the CC Link dedicated cables c00 7 5 2 Connection of the CC Link dedicated Cables ccceceeeeeeeeeteeteeeeeeeeeees 7 6 VV TTI ei lear ene eal ca a eS dl ene fa cree eh at Sa cS te ccs 8 6 1 Wiring precaution Siisera a E a R a E ERARA EAE 8 6 2 Module connection example cccccceeeceececceeeeeeeeeeeeeeeeeeeeeeeseeeaeeaeaaees 9 7 How to Wire the One Touch Connector Plug ssssssssessseesessnrssrenrrnnrrrrrnne 10 8 External dimension diagram ssssssesesseessnrsrrnrrrntrrttrrtterssrrsrtnnrrrtrrntrerennt 12 A 5 About the Manuals The following manuals are also related to this product Order them if necessary Detailed Manual Model code Analog Digital Converter Module type AJ65VBTCU SH 080181 68ADV ADI User s Manual 138JR41 Related Manual Manual No Manual name Model code Module type AJ61 BTI 1 A1SJ61 BT11 Users Manual 134872 Module type AJ61QBT11 A1SJ61QBT11 User s Manual 134873 Module type QJ61BT11 Use
17. riate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc China Ryoden International Shanghai Ltd 500 Corporate Woods Parkway Vernon 3F Block5 Building Automation Hills IL 60061 Instrumentation Plaza 103 Cao Bao Rd Tel 1 847 478 2100 Shanghai 200233 China Brazil MELCO TEC Rep Com e Assessoria Tel 86 21 6475 3228 Tecnica Ltda Taiwan Setsuyo Enterprise Co Ltd Av Rio Branco 123 15 and S 1507 6F No 105 Wu Kung 3rd RD Wu Ku Rio de Janeiro RJ CEP 20040 005 Hsiang Taipei Hsine Taiwan Brazil wees f Tel 886 2 2299 2499 g a E BG Korea HAN NEUNG TECHNO CO LTD ermany baa i Electric Europe B V German 1F Dong Seo Game Channel Bldg Gothaer Strasse 8 D 40880 Ratingen 660 111 De gchondong Kangsec ku Seoul Korea GERMANY ABE Tel 82 2 3668 6567 Tel tae 2 lee 4860 Singapore Mitsubishi Electric Asia Pte Ltd U K aris Electric Europe B V UK 307 ALEXANDRA ROAD 05 01 02 MITSUBISHI ELECTRIC BUILDING Travellers Lane Hatfield Herts AL10 8XB UK SINGAPORE 159943 Tel 44 1707 276100 at pet a ae gt ishi El ic E B V Itali allan A Lec O i Italy kake aa Eee Europe Bv fallan 898 28 29 30 S V City Building Office Tower 2 Floor 17 18 Rama 3 Road Centro Dir Colleoni Pal Perseo Ingr 2 Bangkpongpang Yannawa Via Paracelso 12 20041 Agrate B i Bangkok 10120 Mil Ital Tel 139 039 60531 Tel 66 2 682
18. rs Manual 13JL91 Conformation to the EMC Directive and Low Voltage Instruction When complying with EMC Directives and Low Voltage Directives by assembling a Mitsubishi PLC compatible with EMC Directive and Low Voltage Directives into the user product refer to Chapter 3 EMC Directives and Low Voltage Directives in the User s Manual Hardware Section for the CPU module being used The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive and low voltage instruction To conform this product to the EMC Directive and Low Voltage Directive refer to the Section of CC Link Modules in Chapter 3 EMC Directive and Low Voltage Directive of the User s Manual Hardware of the CPU module used A 6 1 Overview This user s manual explains the specifications names and setting of parts wiring and others of Type AUJ6E5VBTCU 68ADV analog digital converter module hereafter abbreviated to the AJ65VBTCU 68ADV Type AJ6E5VBTCU 68ADI analog digital converter module hereafter abbreviated to the AJ65VBTCU 68ADI which is used as a remote device station of a Control amp Communication Link hereafter abbreviated to CC Link system In this manual the AJ65VBTCU 68ADV and AJ65VBTCU 68ADI are generically referred to as the AJ65VBTCU 68ADV ADI Confirm if the following items are included in the package after unpacking Item name Number of items Analog Digital Converter Modul
19. t terminals Photocoupler isolated Insulation method Across power supply system terminals and all analog input terminals Photocoupler isolated Across channels Non isolated l E By noise simulator of 500Vp p noise voltage 1us noise width and 25 to Noise durability 60Hz noise frequency One touch connector for communication Transmission circuit 5 pins pressure welding type the plug for the connector is sold separately One touch connector for power supply and FG Unit power supply and FG 5 pins pressure welding type the plug for the connector is sold separately External wiring system One touch connector for analog I O 4 pins pressure welding type the plug for the connector is sold separately lt Sold separately gt Online connector for communication AGCON LJ5P Online connector for power supply AGCON PWJ5P One touch connector for Communication line Ver 1 10 compatible CC Link dedicated cable communicati 0 5mm AWG 20 2 2 to 3 0 shielded wire 0 5mm AWG 20 One touch 5 Applicable connector for 0 66 to 0 98 mmf AWG 18 2 2 to 3 0 wire size Wire diameter 0 08 mm or more 1 0 to 1 4 AGCON P214 1 4 to 2 0 AGCON P220 SAC Sle Applicable cable 0 14 to 0 2 mm analog O 1 0 to 1 4 AGCON P514 1 A to 2 0 AGCON P520 Applicable cable 0 3 to 0 5 mm A D conversion values are fluctuated by self heating within approx 30 minutes after power is turned ON 3 Names and Setting of Parts The
20. xternally in all phases Not doing so can cause the module to fail or malfunction Never disassemble or modify the module This may cause breakdowns malfunctioning injury and or fire Do not drop the module or give it hard impact since its case is made of resin Doing so can damage the module Mount or dismount the module to or from an enclosure after switching power off externally in all phases Not doing so can cause the module to fail or malfunction DISPOSAL PRECAUTIONS CAUTION When disposing of this product treat it as industrial waste A 3 Revisions The manual number is noted at the lower left of the back cover Print Date wane Number Revision May 2001 B NA 0800200 A_ First printing Oct 2001 E NA 0800200 B C Section 2 1 C 8 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2001 MITSUBISHI ELECTRIC CORPORATION A 4 CONTENTS Ts OVORVICW innnan a Serene Duet eco ladta dua T AA 1 2 OMe CIICANOM ea e a a a Anon cats a tn eriland ae 1 2 1 Performance specifications nsssneeeneseesesrstrnnttrttrrttrererrsrrnnnrntrrtreeeeent 1 3 Names and setting of parts vile eccctcd sande cesavescesecednctabiemecdeavgindsdharee
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