Stepping Systems
Contents
1. Idle Current Reduction Reduction range of 0 90 of running current after delay selectable in ms Microstep Resolution Software selectable from 200 to 51200 steps rev in increments of 2 steps rev Modes of Operation Step amp direction CW CCW A B quadrature oscillator joystick serial commands 0 1 5 0 A phase 0 1 10 0 A phase g Phase Current Setting in 0 01A increments in 0 01A increments 3 Self Test Checks internal amp external power supply voltages diagnoses open motor phases Anti resonance Electronic Damping Auto setup ne Microstep emulation Additional Features Torque ripple smoothing allows for fine adjustment of phase in the range 0 25 to 1 5 rps Waveform command signal smoothing Connectors Communication RJ11 6P4C programming communication cable STP 232RJ11 CBL included Other removable screw terminal blocks Motor amp Power Supply 26 12 AWG Signals 28 16 AWG Maximum Humidity 90 non condensing Storage Temperature 20 to 80 C 4 to 176 F Operating Temperature 0 to 55 C 32 to 131 F mount to suitable heat sink Drive Cooling Method Natural convection mount to suitable heat sink Mounting 6 mounting screws mount to suitable heat sink Weight 8 oz 227g approximate Agency Approvals CE RoHS www automationdirect com stepper systems Drives Motors Motion Volume 14 e16 9 7 Steppers Servos Limit Switches Encoders Current Sens2. Steppers Servos Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Suresec estan Stepping Systems SureStep Standard Microstepping Drives SureStep Series Specifications Standard Microstepping Drives Microstepping Drive STP DRV 6575 STP DRV 4035 Drive Type Microstepping drive with pulse input Microstepping drive with pulse input Output Current Selectable from 0 5 7 5 A phase peak of sine Selectable from 0 4 to 3 5 A phase maximum output power is 140W Input Voltage Nominal 24 65 VDC Nominal 12 32 VDC external p s required Range 20 75 VDC Range 12 42 VDC including ripple voltage Configuration Method Rotary dial DIP switches jumpers DIP switches Amplifier Type MOSFET dual H bridge 4 quadrant MOSFET dual H bridge bipolar chopper Current Control 4 state PWM 20 kHz 4 state PWM 20 kHz Protection n a n a Recommended Input Fusing Fuse 7A fast acting ADC ACG7 Holder ADC DN F6L110 Fuse 4A fast acting ADC ACG4 Holder ADC DN F6L110 5 24 VDC nominal range 4 30 VDC Opto coupler input with 440 resistance 5 to 15 mA input current Input Circuit optically isolated differential Logic Low is input 0 8 VDC or less Logic High is input 4VDC or higher Step Pulse Minimum pulse width 0 25 us Maximum pulse frequency Motor steps on fall
3. oS BS BN Drive NEMA sizes 17 through 34 step motors Volume 14 e16 4 DrivesMotors Motion 1 800 633 0405 In 4 easy steps 4 Choose a power supply Since all SureStep motors can operate at 32V 48V and 70V the selection of a power supply is dependent on the selected speed torque curve of the motor and on the selection of drive Choose a power supply that matches the desired speed torque curve Permissible Drive Power Supply Combinations Drive STP DRV 4035 STP DRV 4850 STP DRV 6575 STP DRV 80100 J For systems that use multiple drives and only one power supply please read our SureStep User Manual under Product Documentation to properly size multiple systems y Step Motor Power Suppl www automationdirect com stepp 32V 48V and 70V linear supplies Power ON LEDs Unregulated linear supplies perfect for stepper systems 2 Phase Microstepping Drive Typical System and stays within the voltage limit of the selected drive Each power supply has incoming AC and outgoing DC fusing There is also an electronically overload protected 5V supply for all your logic needs Screw terminal AC input and DC output connections 120 or 240 VAC 50 60 Hz power input switch selectable 7 Steppers Servos Input and output fusing included i 5 VDC 5 at 500 mA regulated logic power Motor Extension Cable Volume 14 DrivesMotors
4. style stepping motors are the latest technology resulting in the best torque to volume We have NEMA 11 J 17 23 and 34 mounting flanges and holding torque ranges from 61 to 1000 1288 oz in Optional 20 toot extension cables with locking connectors are 900 available to interface any of the stepping motors to the microstepping drive n The extension cables can be easily cut to length if desired 700 Holding Torque oz in High Torque Motors MTR 600 500 500 400 400 __ 300 300 200 200 100 100 __ 0 NEMA 17 NEMA 17 NEMA 23 STP MTR 17048 D STP MTR 23055 D STP MTR 34066 D NEMA 23 NEMA 34 STP MTRH 23079 D nema34 STP MTRH 34097 D NEMA 34 STP MTRH 34066 D STP MTRH 34127 D SureStep advanced microstepping drives STP DRV 4850 amp STP DRV 80100 High performance microstepping drive SureStep microstepping drives STP DRV 4035 amp STP DRV 6575 e Two models available Standard high speed pulse input pulse and direction e On board or removable screw terminals for easy hook up Optically isolated inputs ready for 5VDC logic from DirectLOGIC PLCs or 5 24 VDC depending on model No software or add on resistors required for drive Linear power supplies configuration dipswitch and or rotary dial set up Dipswitch used for built in self test microstep resolution 32V 4A 48V 5A 48V 10A 70V 5A In
5. table located in this section tions devices Connections include a 6 pin RJ12 or 9 pin 15 pin and 25 1 Locate your connector type pin D sub connectors which can be used in conjunction with the RJ12 or 2 Select a cable D Sub Feedthrough modules Solution 5 Specialty Z PLink Modules For additional application solutions ZIPLink modules are available in a Using the ZIPLink Specialty Modules selector table variety of contigurations including stand alone relays 24VDC and located in this section 120VAC transorb modules D sub and RJ12 feedthrough modules 1 Locate the type of application communication port adapter and distribution modules and SureServo 2 Select a ZIPLink module 50 pin O interface connection Solution 6 Z PLink Connector Modules to 3rd Party Devices Using the Universal Connector Modules and Pigtail If you need a way to connect your device to terminal blocks without Cables table located in this section all that wiring time then our pigtail cables with color coded 1 Select module type soldered tip wires are a good solution Used in conjunction with any 2 Select the number of pins compatible ZIPLink Connector Modules a pigtail cable keeps wiring 3 Select cable clean and easy and reduces troubleshooting time Volume 14 e13 92 Drive Motors Motion 1 800 633 0405 ZiR Motor Controller Communication VAUTOMATIONDIRECT Drive Motor Controller GS DuraPulse SureServo SureStep Ste
6. Red 1 A White 2 B Green 3 B Black 4 SureStep Power Supply Drive Compatibility Drive 1 2 STP PWR STP PWR STP PWR STP PWR Model 3024 4805 4810 7005 STP DRV 4035 v No No No STP DRV 4850 v v v No STP DRV 6575 v v v No STP DRV 80100 y V V V 1 Do NOT use a power supply that exceeds the drive s input voltage range If using a non STP linear power supply ensure that the unloaded voltage does not float above the drive s maximum input range Recommended Power Supply 1 2 2 For best performance use the lowest voltage power supply that supplies the required speed and torque SureStep Drive Motor Compatibility Recommended Drive STP DRV 4035 1 STP DRV 4850 1 STP DRV 6575 1 STP DRV Model 1 2 80100 2 Motor 1 2 HI g 1 7 STP MTR 17040 D 2 0 STP MTR 17048 D 2 0 STP MTR 17060 D 2 8 STP MTR 23055 D 2 8 STP MTR 23079 D 2 8 STP MTR 34066 D 5 6 STP MTRH 23079 D oIP STP MTRH 34066 D lt 7 ae e esi ey i el e 4 4 4 EXTH STP MTRH 34097 D 63 020 STP MTRH 34127 D 6 3 v v 1 The combinations above will perform according to the published speed torque curves However any STP motor can be used with any STP drive Using a motor with a cur rent rating higher than the drive s output rating wil
7. nts in 0 rata nts Input Voltage 24 48 VDC nominal 24 80 VDC nominal external p s required range 18 53 VDC range 18 88 VDC Configuration Method SureStep Pro software included Amplifier Type MOSFET dual H bridge 4 quadrant Current Control 4 state PWM 20 kHz Protection over voltage under voltage over temperature external output faults pbhase to phase amp phase to ground inter amplifier shorts Recommended Input Fusing Fuse 4A 3AG delay ADC MDL4 Fuse Holder ADC DN F6L Fuse 6 25A 3AG delay ADC MDL6 25 Fuse Holder ADC DN F6L11 Input Circuit Opto coupler input with 5 to 15 mA input current Logic Low is input 0 8 VDC or less Logic High is input 4 VDC or higher w optically isolated differential 5V 330Q w Step Pulse min pulse width 250 ns max pulse frequency 2MHz 75 Direction adjustable bandwidth digital noise rejection feature FUNCTIONS step amp direction CW CCW step A B quadrature run stop amp direction jog CW CCW CW CCW limits gt Enable Optically isolated 5 12V 680Q FUNCTIONS motor enable alarm reset speed select oscillator mode Analog Range 0 5 VDC Resolution 12 bit FUNCTION speed control Output Signal Optically isolated 24V 10mA max FUNCTIONS fault motion tach Communication Interface RS 232 RJ11 6P4C receptacle Non volatile Memory Storage Configurations are saved in FLASH memory on board the DSP
8. IPLink Connector Modules that are ready for field termination options for connecting to third party devices GS DuraPulse and SureServo Drives and specialty relay transorb and communications modules Pre printed O specitic adhesive label strips for quick marking of ZIPLink modules are provided with ZIPLink cables See the following solutions to help determine the solutions available when using the ZIPLink System ranging trom best ZIPLink system for your application Solution 1 DirectLOGIC CLICK and Productivity3000 I O Modules to Z PLink Connector Modules When looking for quick and easy O to field termination a ZIPLink connector module used in conjunction with a prewired ZIPLink cable consisting of an I O terminal block at one end and a multi pin connector at the other end is the best solution Using the PLC I O Modules to ZIPLink Connector Modules selector tables located in this section 1 Locate your I O module PLC 2 Select a ZPLink Module 3 Select a corresponding ZPLink Cable Solution 2 DirectLOGIC CLICK and Productivity3000 I O Modules to 3rd Party Devices When wanting to connect I O to another device within close proximity of the I O modules no extra terminal blocks are necessary when using the ZIPLink Pigtail Cables ZIPLink Pigtail Cables are prewired to an I O terminal block with color coded pigtail with soldered tip wires on the Using the I O Modules to 3rd Party Devices selector tables loca
9. Inertia Set motor and load inertia range to 0 4x or 5 10x n a Removable screw terminal blocks Basak Connectors Motor amp Power Supply 30 12 AWG Signals 30 14 AWG Screw terminal blocks with AWG 18 maximum wire size Maximum Humidity 90 non condensing 90 non condensing Storage Ambient Temperature 0 to 50 C 32 to 122 F mount to suitable heat sink 20 to 80 C 4 to 176 F Operating Temperature 0 to 85 C 32 to 185 F interior of electronics section 0 to 55 C 32 to 131 F recommended 70 C 158 F maximum Drive Cooling Method Natural convection mount drive to metal surface Natural convection mount drive to metal surface to dissipate heat Mounting 2 6 screws to mount wide or narrow side to metal surface 4 4 screws to mount on wide side 2 4 screws to mount on narrow side Weight 10 8 oz 306g including mating connectors 9 3 oz 264 g Agency Approvals CE EMC amp LVD RoHS CE complies with EN55011A amp EN50082 1 1992 RoHS Volume 14 e16 8 f DrieyMotoryMotion 1 800 633 0405 Suresec estan Stepping Systems SureStep Advanced Microstepping Drives SureStep Series Specifications Advanced Microstepping Drives Microstepping Drive STP DRV 4850 STP DRV 80100 Drive Type Advanced microstepping drive with pulse or analog input serial communication serial communication allows indexing capability Output Current in oa Nae
10. Motion M e16 5 er systems Su Cote D SureStep System Overview Stepping Systems Single shaft or Dual shaft Suestep S SureStep SureStep Step Motor Power Supply Microstepping Drive Extension Cable Connectorized Step Motor SureStep stepping system includes Typical Wiring Diagram Four step motor power supplies Step Motor e Two DIP switch configurable microstepping drives Power Supply SureStep Typical Wiring Diagram e Two software configurable advanced microstepping drives STP PWR Xxxx e Two motor extension cables e Twenty step motors NEMA 17 23 34 frame sizes single amp dual shaft Standard stepper drive features STP DRV 4035 amp STP DRV 6575 LOW Cost digital Step motor driver in compact package Operates from Step amp Direction signals or Step CW amp Step CCW jumper selectable Fault output 6575 only amp Enable input e Optically isolated 1 0 e Digital filters prevent position error from electrical noise on command signals jumper selectable 150 kHz or 2MHz 6575 only e Rotary or DIP switch easily selects from many popular motors Electronic damping and anti resonance 6575 only e Automatic idle current reduction to reduce heat when motor is not moving switch selectable 50 or 90 of running current e Switch selectable step resolution 200 full step 400 half step 2 000 5 000 12 800 or 20 000 steps per revolution 6575 only e Switch selectable mM emu
11. Sure 44h Sstep Stepping Systems High performance microstepping drives with high torque stepping motors SureStep stepping systems provide simple and accurate control of position and speed where open loop control and cost are consid erations Pulses or step and direction signals from the DirectLOGIC family of PLCs or other indexers and motion controllers are translated by the microstepping drive into precise movement of the stepping motor shaft The SureStep stepping motors use 2 phase technology with 200 full steps per revolution or 1 8 per full step Older type stepping motor drives which operate stepping motors in full step mode can result in stalling or lost motion due to potential problems with low speed mechanical vibration usually between 100 to 200 RPM To minimize this vibration problem the SureStep microstepping drives use advanced microstepping technology to smooth the motor motion and stepping response Standards and Agency Approvals CE How fast can my system go Maximum Potential Speed Chart rpm The STP DRV 4035 has selectable microstep resolutions of 400 half step 1 000 each full step 5 microsteps 2 000 10 or 10 000 50 The STP DRV 6575 has selectable resolutions of 200 full step 400 half step 2 000 5 000 12 800 or 20 000 steps per revolution The advanced drives STP DRV 4805 STP DRV 80100 have soft ware selectable resolutions ranging from 200 full step to 51 200 256 st
12. complete system Choose a drive motor motor extension cable and power supply Microstepping Drives Volume 14 e16 2 Drives Motory Motion NEMA Step Motors 1 800 633 0405 SUreFaE estep e Stepping Systems Competition AutomationDirect Hey I can do the math A complete 2 axis SureStep Stepping System for less than just the competition s stepping drives SureStep NEMA 23 System Long Stack Step Motor 0 VDC Power Supply PLC Sinking Outputs Ours includes Microstepping Drive e Two Microstepping Drives STP DRV 6575 e Two Stepper Motors STP MTR 23079 e One Power Supply STP PWR 3204 e Two Extension Cables STP EXT 020 AC Power ge Complete 2 Axis System Parker E DC 608 A for 2 drives w All prices are U S published prices AutomationDirect prices are from December 2012 Price List Parker prices are from http buy compumotor com 2 20 12 12 Motor Cable with Connector Extension Cable High torque stepping motors with 1 ft cable and 4 wire locking connector The SureStep stepping family has twenty high torque motors to handle a wide Higher Torque Motors MTRH range of automation applications such as woodworking assembly and test Holding Torque oz in 1300 machines The motors are available in both single shatt and dual shaft cis configurations Our square frame or high torque
13. e software selectable software selectable 200 to 20 000 steps rev 400 to 10 000 steps rev 200 to 51200 steps rev Step amp Dir YES YES YES YES CW CCW YES n a YES YES A B Quad n a n a YES YES Oscillator n a n a YES YES Serial Indexing n a n a YES YES Step Pulse Direction step amp direction CW CCW step Step amp direction step amp direction CW CCW step A B quadrature run stop amp direction jog CW CCW CW CCW limits Enable motor disable motor disable motor enable alarm reset speed select oscillator mode Analog Input n a n a speed control Output Signal fault n a fault motion tach Communication Interface n a n a YES programming communication cable included Non volatile Memory Storage n a n a YES Idle Current Reduction YES YES Self Test YES YES Additional Features Load inertia anti resonance amp damping feature to improve motor performance Step pulse noise filter Anti resonance Electronic Damping Auto setup Microstep emulation Torque ripple smoothing allows for fine adjustment of phase in the range 0 25 to 1 5 rps Waveform command signal smoothing Refer to Specifications Tables for detailed specifications www automationdirect com stepper systems Volume 14 Drives Motors Motion e16 7
14. eps per revolution The advanced drives can operate with traditional high speed inputs but can also be commanded via O 5V analog input They have an internal indexer that can accomplish point to point moves controlled via ASCII communication FREE configuration software SureStep Pro configuration software is available that makes setting parameters a snap for the advanced drives STP DRV 4850 amp STP DRV 80100 Download free from our website http support automationdirect com products surestep htm PLC DLO5 DL105 kHz SureStep Drive Steps Rev Selection 1 050 420 210 42 DLO6 10 kHz 1 500 600 300 60 HO H2 H4 T1H CTRIO 25 kHz 3 50 1 500 750 150 H2 CTRIO2 250 kHz 37 500 15 000 7 500 1 500 P3 HSO 1MHz 150 000 60 000 30 000 6 000 These speeds are theoretical maximums See torque curves of specific motors for their rpm limits Full step 200 steps rev will allow higher top speed Full stepping however can create vibration at low speed Stepping Motor RPM A B x 60 seconds minute Where A PLC output frequency pulses per second B microstepping resolution selection steps revolution A Maximum RPM A R E ali E Sec Min Example 1 DLO6 with 10 kHz Built in Pulse Output Example 2 i X Hx CTRIO with 25 kHz Pulse Output Four components to make a
15. ilable 1 ft cable 4 wire with locking connector on the end Square frame style produces high torque and achieves best torque to volume ratio i i STP EXT 020 2 Choose a motor extension cable R TTT Saar for use with all SureStep Our 20 f motor extension cables have a locking connector that mates motors up to the motor cable The extension cables allow you to quickly connect j the motor to the drive without having to splice wires or cut any cables If you chose an STP MTR xxxx motor select an STP EXT 020 cable If you chose an STP MTRH xxxx motor select an STP EXTH 020 cable The H motors and cable can handle higher motor current 3 Choose a drive Adjustable microstep Optional idle current esolutions This chart is a quick selection guide For a tull list of features check out reduction 0 1 to 10 amps the Technical Info later in this chapter depending on drive model Optically isolated step direction and enable inputs Screw terminal connections 32V Speed Torque Curve from Step 1 48V Speed Torque Curve from Step 1 70V Speed Torque Curve from Step 1 RRN _ Pulse amp Direction Input More than 3 5A motor phase More than 5A motor phase H motors Internal Indexing Drive can move from Point A to Point B with a serial communication command Analog Velocity Input Input voltage ranges 12V 80V depending on drive model
16. ing edge of pulse and minimum pulse width is 0 5 ps Input 150 kHz or 2MHz user selectable 1MHz Signals Direction FUNCTIONS step amp direction CW CCW step Needs to change at least 2 microseconds before a step pulse is sent Logic 1 will disable current to the motor Enable FUNCTION disable motor when closed curtent is enabled with nochook up or lagie Analog n a n a 30 VDC 80 mA max optically isolated photodarlington Output Signal sinking or sourcing n a Function closes on drive fault Reduce power consumption and heat generation by limiting motor running current to 100 90 or 80 of maxi Current Reduction mum Current should be increased to 120 if microstepping na Torque is reduced increased by the same 90 or 50 of running current 0 or 50 reduction Idle Current Reduction Holding torque is reduced by the same idle current setting is active if motor is at rest for 1 second or more Features Microstep Resolution ae 9000 2000 400 smooth 400 200 smooth or 499 29942 1 000 200x5 2 000 200x10 or 10 000 200x50 steps rev Phase Current Setting 1 3 6 3 x 80 120 DIP switch selectable 0 4 to 3 5 A phase with 32 selectable levels Automatically rotates the motor back and forth two turns in each brs PEE Self Test direction in order to confirm that the motor is operational Uses half step to rotate 1 2 revolution in each direction at 100 steps second Step Pulse Noise Filter Select 150 kHz or 2MHz n a Load
17. l proportionally limit the motor torque 2 MTR motors have connectors compatible with the EXT extension cables MTRH motors have connectors compatible with the EXTH extension cables 1 800 633 0405 Suresec estan Stepping Systems SureStep Microstepping Drives Overview Drive Model Sure Step Series Standard Microstepping Drives Microstepping Drives Features Comparison Advanced Microstepping Drives STP DRV 6575 STP DRV 4035 STP DRV 4850 STP DRV 80100 Price ae r lt gt me Drive Type Microstepping drive with pulse input Advanced microstepping drive with pulse or analog input serial communication includes programming communication cable STP 232RJ11 CBL enclosed open frame enclosed Output Current 0 5 7 5 A phase 0 4 3 5 A phase 0 1 5 A phase 0 1 10 A phase Input Voltage nominal 24 65 VDC range 20 75 VDC nominal 12 32 VDC range 12 42 VDC nominal 24 48 VDC nominal 24 80 VDC range 18 53 VDC range 18 88 VDC Configuration Method rotary dial dip switches jumpers dip switches Surestep Pro software included Amplifier Type MOSFET dual H bridge 4 quadrant MOSFET dual H bridge bipolar chopper MOSFET dual H bridge 4 quadrant Current Control 4 state PWM 20 kHz 4 state PWM 20 kHz 4 state PWM 20 kHz 4 state PWM 20 kHz Microstep Resolution dipswitch selectable dipswitch selectabl
18. lation provides smoother more reliable motion in full and half step modes e Automatic self test switch selectable e Operates from a 24 65 VDC or 12 40 VDC power supply depending upon model e Running current from 0 5 7 5A Advanced stepper drive features STP DRV 4850 amp STP DRV 80100 Max 5A 48V and max IUA models available Software configurable e Programmable microsteps e Internal indexer via ASCII commands e Self test feature e dle current reduction Anti resonance e Torque ripple smoothing e Step analog amp serial communication inputs e Serial communications allow point to point positioning Motor features High torque 2 phase bipolar 1 8 per step 4 lead e Available in single shaft and dual shaft models Connectorized 6 NEMA 17 motors 6 NEMA 23 motors 8 NEMA 34 motors Power supply features e Linear unregulated DC power supplies e 120 240 VAC selectable input 32V 48V 70V DC output models available All models have additional 5VDC 500 mA regulated logic supply Fusing included for both incoming AC and outgoing DC 5V supply has electronic overload protection Volume 14 e16 6 Drives Motors Motion D o S Stepper Drive 255k ne EPAF 5 lt x 585 6 gt a x oooO H 326 Extension Cable 12 Motor Pigtail Gabig canr Code with Connector with Connector STP Ary ns D Term Wire Pin STP EXT H 020 i H xxxxx D A
19. llar Z PLink Selector Drive Motor Controller Communications ZIPLink Cable Cable Cable Other Hardware Controller Comm Port Type Network Protocol Connects to Comm Port Type 2 meter length Connectors Required DLO6 PLCs Port 2 HD15 GS 485HD15 CBL 2 RJ12 to HD15 D2 260 CPU GSI RJ12 RS 485 Modbus RTU GS EDRV100 RJ12 GS EDRV CBL 2 e 3 0 ZL CDM RJ12Xxx RJ12 GS 485RJ12 CBL 2 FA ISOCON 5 pin Connector GS ISOCON CBL 2 RJ12 to 5 pin plug CLICK PLCs p Port 2 RJ12 DLO5 PLCs DLO6 PLCs RS 232 Modbus RTU D2 250 1 CPU Port 2 HD15 GS RJ12 CBL 2 RJ12 to RJ12 FA 15HD D2 260 CPU D4 450 CPU Port 3 25 pin FA CABKIT GS2 RJ12 P3 550 CPU Port 2 RJ12 z DLO6 PLCs Port 2 HD15 GS 485HD15 CBL 2 RJ12 to HD15 D2 260 CPU RS 485 Modbus RTU GS EDRV100 RJ12 GS EDRV CBL 2 RJ12 to RJ12 ZL CDM RJ12Xxx RJ12 GS 485RJ12 CBL 2 FA ISOCON 5 pin Connector GS ISOCON CBL 2 RJ12 to 5 pin plug DLO6 PLCs Port 2 HD15 GS 485HD15 CBL 2 RJ12 to HD15 D2 260 CPU m en 9 RS 485 Modbus RTU GS EDRV100 RJ12 GS EDRV CBL 2 z GS3 RJ12 to RJ12 ZL CDM RJ12Xxx RJ12 GS 485RJ12 CBL 2 FA ISOCON 5 pin Connector GS ISOCON CBL 2 RJ12 to 5 pin plug DLO6 PLCs Stellar D2 250 1 CPU Port 2 HD15 SR44 485HD15 CBL 2 RJ45 to HD15 Soft Starter RJ45 RS 485 Modbu
20. more stepper drives can be protected from Over Voltage conditions by placing the clamp module between the power supply and the drive The clamp tracks the input power supply and will operate from 24 to 80 volts No adjustments are needed The Regen Clamp is designed to handle a wide range of condi tions The voltage input matches the needs of the SureStep stepper drives by providing 24 to 80 VDC capabilities and external power resistors can be added for even greater continuous power requirements The clamp modules are small and compact to minimize impact on the system design More than one stepper drive can be connected to the clamp module with the potential to handle an entire multi axis sytem Braking Resistor Regeneration Clamp Features e Built in 50W o resistor for more continuous current handling optional 100W resistor is also available e Mounted on a heatsink e Voltage range 24 80 VDC no user adjustments required Power 50W continuous 800W peak e Wire connection 6 pin screw terminal block 12 18 AWG wire e Indicators LED Green power supply voltage is present l Red clamp is operating usually when stepper is decelerating e Protection The external power w is internally connected to an LE in the regen clamp that protects the power supply from high regeneration SAT This diode protects the system from con necting the power supply in reverse If the clamp circuit fails the diode will continue to protec
21. ors Pressure Sensors Temperature Sensors Pushbuttons Lights Process SUE sap Stepping System Drives SureStep Microstepping Drives Accessories Braking Accessories If you plan to use a regulated or switching power supply you might encounter problems from regeneration As a load rapidly decelerates from a high speed much of the kinetic energy of that load is transterred back to the motor This energy is then pushed back to the drive and power supply resulting in increased system voltage If there is enough overhauling load on the motor the DC voltage will go above the drive and or power supply limits This can trip the overvoltage protection of a switching power supply or a drive and cause it to shut down To solve this problem AutomationDirect offers a regeneration clamp and a braking resistor as optional accessories The regen clamp has a built in 50W braking resistor For additional braking power larger overhauling loads an optional 100W braking resistor is also available Regeneration Clamp Description As with most stepper systems a clamp circuit is often required to limit increased power supply bus voltage when the motor is decel erating under load This is commonly referred to as regenera tion which is what happens when DC motors are driven by their load During regeneration the DC motor can produce enough voltage to actually exceed the input power supply voltage With a Regen Clamp one or
22. put and output fuses included on power supplies selection current level selection and optional idle current Includes 5 VDC Logic supply for all low voltage signals All the features of the high performance drive plus e Software configurable e 200 51 200 microsteps software selectable e High speed pulse input Quadrature cw ccw pulse direction e Analog velocity mode 0 5v or potentiometer Internal indexer point to point moves via ASCII command reduction Volume 14 www automationdirect com stepper systems Drives Motors Motion e16 3 7 Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures SUre Step Choose your SureStep System NEMA 17 23 and 34 Twenty bipolar step mounting flanges motors to cover a wide z Choose a motor range of applications Determine the torque and speed required by your application Then look at the motor speed torque curves in the SureStep Stepping System Motors section of this catalog chapter Choose a motor that can run your application with plenty of speed and torque reserve most stepper systems should have a 100 safety margin for torque Holding torque ranges from 61 to 1288 oz in Single shaft and Dual shaft models ava
23. s RTU SR44 RS485 SR44 Series D2 260 CPU ZL CDM RJ12Xxx RJ12 SR44 485RJ45 CBL 2 RJ45 to RJ12 CLICK PLCS 2 Port 2 RJ12 DLOS PLCs DLO6 PLCs RS 232 Modbus RTU D2 250 1 CPU Port 2 HD15 SVC 232RJ12 CBL 2 6 pin IEEE to RJ12 FA 15HD D2 260 CPU SureServo IEEE1394 CN3 D4 450 CPU Port 3 25 pin FA CABKIT P3 550 CPU Port 2 RJ12 DLO6 PLCs Port 2 HD15 SVC 485HD15 CBL 2 6 pin IEEE to HD15 D2 260 CPU RS 485 Modbus RTU ZL CDM RJ12Xxx RJ12 SVC 485RJ12 CBL 2 6 pin IEEE to RJ12 USB 485M RJ45 SVC 485CFG CBL 2 6 pin IEEE to RJ45 DLO6 PLCs D2 250 1 CPU Port 2 HD15 STP 232HD15 CBL 2 HD15 pin to RJ12 SureStep RJ12 RS 232 ASCII D2 260 CPU Port2 DLOS5 PLCs RJ12 STP 232RJ12 CBL 2 RJ12 to RJ12 CLICK PLCS 5 When using the ZL CDM RJ12Xxx ZIPLink Communication Distribution Module replace the lowercase xx with the number of RJ12 ports i e 4 for four ports or 10 for ten ports ex ZL CDM RJ12X4 or ZL CDM RJ12X10 The SR44 RS485 Communications Adapter must be installed for RS 485 communications with the Stellar soft starters www automationdirect com drives Drivey Motory Motion Volume 14 e15 95 Company Information Systems Overview Programmable Controllers Field I O Software C more amp other HMI Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process
24. t the power supply from over voltage e ROHS SureStep Series Specifications Microstepping Drives Optional Accessories Part Number Price Description STP DRVA RC 050 lt gt Regen Clamp use with DC powered stepper amp servo drives 50W 24 80 VDC Braking Resistor use with STP DRV RC 050 regen clamp 100W 10 ohms STP DRVA BR 100 lt gt Do not use the regeneration clamp in an atmosphere containing corrosive gases Volume 14 e16 10 DriveyMotors Motion 1 800 633 0405 SUE sap Stepping System Drives SureStep Microstepping Drives Accessories SureStep Pro Drive Configuration Software for Advanced Stepper Drives Free Download SureStep Pro configuration software is available as a free download from our website for SureStep advanced drives STP DRV 4850 amp 80100 Used for easy configuration and setup of the drive including drive motion control mode 1 0 motor Serial command language for motor drive control via serial port eliminates the need for separate motion controllers or indexers provides easy interface to other industrial devices such as PCs PLCs and HMIs Easily use the ASCII output commands from most of our PLCs to enable indexing capability e Help files include technical data ouarestep PRD AAJA untitled Steppers Servos application information advanced E eee beled hom Verve T serial command instr
25. ted in this section 1 Locate your PLC I O module other end 2 Selecta ZPLink Pigtail Cable that is compatible with your 3rd party device Solution 3 GS Series and DuraPulse Drives Communication Cables Need to communicate via Modbus RTU to a drive or a network of drives ZIPLink cables are available in a wide range of configurations for connecting to PLCs and SureServo SureStep Stellar Soft Starter and AC drives Add a ZIPLink communications module to quickly and easily set up a multi device network www automationdirect com drives Using the Drives Communication selector tables located in this section 1 Locate your Drive and type of communications 2 Selecta ZPLink cable and other associated hardware Volume 14 e15 91 Drivey Motory Motion Information Systems Overview Programmable Controllers Field I O 1 Software 1C more amp other HMI Current Sensors Pressure 1 Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit 1 Protection Enclosures ZIP Nk Wiring Solutions VAUTOMATIONDIRECT Solution 4 Serial Communications Cables ZIPLink offers communications cables for use with DirectLOGIC CLICK Using the Serial Communications Cables selector and Productivity3000 CPUs that can also be used with other communica
26. uc Daianu be IONS ee Switches e Runs on 32 bit 64 bit Windows 7 E and XP operating systems Encoders E Current SureStep Drive Configuration Software for Advanced Stepper Drives Sensors Part Number Price Description Pressure Sensors STP PRO as Windows based configuration software for use with SureStep STP DRV 4850 and STP DRV 80100 advanced stepper drives Requires Windows XP or ex E Windows 7 32 or 64 bit operating system minimum 12MB hard drive space and RS 232 port software also compatible with USB RS232 adapter Temperature Sensors Available for purchase on CD or can be downloaded for free from AutomationDirect Web site www AutomationDirect com Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part Volume 14 www automationdirect com stepper systems Drives Motors Motion e 6 1 ZIP NK Wiring Solutions WAUTOMATIONDIRECT Wiring Solutions using the Z PLink Wiring System ZIPLinks eliminate the normally tedious process of wiring between devices by utilizing prewired cables and DIN rail mount connector modules It s as simple as plugging in a cable connector at either end or terminating wires at only one end Prewired cables keep installation clean and efficient using half the space at a fraction of the cost of standard terminal blocks There are several wiring PLC O to Z
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