Chapter 1 General Information
Contents
1. o 8 Il 8 8 8 A n 3 si j lk o o_o E E E A e E 6 m 00000 m Wil ATT 66 697 00 FF ammi TUTT Ta ES EN 460 00 482 00 Figure 1 1 Dimensions of IPC 623 unit mm 1 6 Safety Precautions Warning Caution Caution Caution Always completely disconnect the power cord from your chassis whenever you work with the hardware Do not make connections while the power is on Sensitive electronic components can be damaged by sudden power surges Only experienced electronics personnel should open the PC chassis Always ground yourself to remove any static charge before touching the motherboard backplane or add on cards Modern electronic devices are very sensitive to static electric charges As a safety precaution use a grounding wrist strap at all times Place all electronic components on a Static dissipative surface or in a static shielded bag when the2. 10 11 12 13 14 15 Read these safety instructions carefully Keep this installation reference guide for later reference Disconnect this equipment from any AC outlet before cleaning Do not use liquid or spray detergents for cleaning Use a damp cloth For pluggable equipment the power outlet must be installed near the equipment and must be easily accessible Keep this equipment away from humidity Put this equipment on a reliable surface during installation Dropping it or letting it fall could cause damage The openings on the enclosure are for air convection Protect the equipment from overheating DO NOT COVER THE OPENINGS Make sure the voltage of the power source is correct before connecting the equipment to the power outlet Position the power cord so that people cannot step on it Do not place anything over the power cord All cautions and warnings on the equipment should be noted If the equipment is not used for a long time disconnect it from the power source to avoid damage by transient over voltage Never pour any liquid into an opening This could cause fire or electrical shock Never open the equipment For safety reasons the equipment should be opened only by qualified service personnel If any of the following situations arises get the equipment checked by service personnel a The power cord or plug is damaged b Liquid has penetrated into the equipment c The equipment has be
3. 18 CHAPTERS OPERATION u a 20 31 THE FRONT PANELOF IP C623 vrs na a 20 Ll OS WIPCIEAND BUTTONS He a 20 3 1 2 LED INDICATORS FOR SYSTEM STATUS 20 Table 3 1 LED indicators for System Status 20 3 1 3 LED INDICATORS FOR POWER STATUS csccecceccscesceccecesceccesees 21 Table 3 2 LED indicators for Power Status 21 3 2 REPLACING THE COOLING FAN sauna se 22 Figure 3 1 Replacing the cooling fan 22 3 3 REPLACING THE PIETER una il 23 3 351 REPLACING THE FRONTEILTER 23 Figure 3 2 Replacing the filter behind the front door 23 3 3 ZREPLACING THE SIDE FILTER 24 Figure 3 3 Replacing the filter on both sides of the chassis 24 JA REPLACING THE POWER SUPPLY isesroiso iion aa 25 3 4 1 THE REDUNDANT POWER SUPPLY MODEL sssssecceeeceeeeeeeeees 25 Figure 3 4 Open front door to the limit 25 Figure 3 5 Replacing the redundant power supply module 26 322 THE SINGLE POWER SUPPLY MODE Wixi cicli 26 Figure 3 6 Single power supply configuration 27 Figure 3 7 Replacing the single power supply 27 Figure 3 8 Installing the 3 5 HDD to the middle drive bay 29 CHAPTER 4 ALARM BOARD ccccssscssssssssssssssssscsssssssssssssesees 32 Al ALARM ee 52 Figure 4 1 Alarm board layout 32 4 2 ALARM BOARD SPECIFICATIONS u i idad 33 23 SWILCHSETIINGS use 35
4. Contents CHAPTER 1 GENERAL INFORMATION 00000000ssssssssesoonnssssssnnee 2 Isk INTRODUCTION sita 2 122 lt SBECIEICATION Sr ae 3 1 3 POWER SUPPLY OPTIONS aussen een 4 Table 1 1 Power Supply Options lt lt lt ae aan 4 1 4 ENVIRONMENT SPECIFICATIONS cccccoooccnccnonnnnnncononnnncnnnannnnnnnnannnnos 5 Table 1 2 Environment Specifications 5 1 9 DIMENSIONS OP TP 2623 nii 6 Figure l 1 Dimensions of IPC 623 o 6 1 0 SAFETY PRECAUTIONS unan il 7 CHAPTER 2 SYSTEM SETUP zus 10 2 1 CHASSIS FRONT AND REAR SECTION cicci 10 2 2 REMOVING THE CHASSISCOVERS nu 11 Figure 2 1 a Removing the top front chassis cover 11 Figure 2 1 b Removing the top rear chassis cover 12 2 3 INSTATEING THE BACKPLANE EEE 12 Figure 2 2 Installing the backplane nnn 13 2 4 INSTALLING CPU AND ADD ON CARDS ii 13 Figure 2 3 Adjusting the location of thermal sensor 14 Figure 2 4 a Installing a full length CPU card 15 Figure 2 4 b Installing an add on card 15 2 3 HOLD DOWN CLAMP arera 6666 16 Figure 2 5 a Installing hold down clamp u o 16 Figure 2 5 b The circle hole should face the rear panel Iz 2 6 INSTALEING DISK DRIVES a see ee 17 Figure 2 6 a Removing the disk drive housing 18 Figure 2 6 b Installing the disk drives
5. 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not eligible for watranty service Step 5 Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer Initial Inspection Before you installing your backplane please make sure that the following materials have been shipped IPC 623 Chassis User s Manual Warranty Card 4 Accessory box with a pack of screws for fixing disk drives backplane and ear handles a pair of keys rubber cushions two ear handles a spare filter and three 4 pin power wires inside If any of these items are missing or damaged contact your distributor or sales representative immediately We have carefully inspected the IPC 623 mechanically and electrically before shipment It should be free of marks and scratches and in perfect working order upon receipt As you unpack the IPC 623 check 1t for signs of shipping damage For example damaged box scratches dents etc If it is damaged or it fails to meet the specifications notify our service department or your local sales representative immediately Also notify the carrier Retain the shipping carton and packing material for inspection by the carrier After inspection we will make arrangements to repair or replace the unit
6. and operation of any of our products Product warranty Advantech warrants to you the original purchaser that each of its products will be free from defects in materials and workmanship for two years from the date of purchase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech or which have been subject to misuse abuse accident or improper installation Advantech assumes no liability under the terms of this watranty as a consequence of such events If an Advantech product is defective it will be repaired or replaced at no charge during the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps Step 1 Collect all the information about the problem encountered For example type of PC CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any on screen messages you get when the problem occurs Step 2 Call your dealer and describe the problem Please have your manual product and any helpful information readily available Step 3 If your product is diagnosed as defective obtain an RMA return material authorization number from your dealer This allows us to process your return more quickly Step
7. is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense The user is advised that any equipment changes or modifications not expressly approved by the party responsible for compliance would void the compliance to FCC regulations and therefore the user s authority to operate the equipment Chapter 2 System Setup The following procedures instruct users to install the backplane add on cards d sk drives into the IPC 623 chass s Please refer to Appendix A Exploded Diagram for all the detailed parts names of IPC 623 Note Use caution when installing or operating the components with the chassis open Be sure to turn off the power unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside the machine 2 1 Chassis front and rear section The IPC 623 is composed of two sections the front section and the rear section Each of them has its own top cover The front section includes 1 A disk drive bay for holding three 5 25 disk drives one 3 5 FDD and one internal 3 5 HDD 2 Three high speed cooling fans 3 Lockable front door with LED panel 4 Power supply dual power supply modules for the Redundant Power Supply Model one power supply module for the Single Power Supply Model Please see details n section 3 4 6 Additional disk drive bay for three more 3 5 internal HDD for the Singl
8. screws on the disk drive housing and then take it out 3 Insert the disk drive into the proper location in the disk drive housing and then fix it with the screws provided 4 Connect a 40 pin flat cable to a CD ROM drive or CD RW drive or DVD ROM drive or IDE HDD or a SCSI cable to a SCSI HDD or a SATA cable to a SATA HDD or a 34 pin flat cable to a FDD Then plug the 4 pin power connector into each disk drive Please refer to Figure 2 6 a and Figure 2 6 b 5 Put back the disk drive housing to the correct location and fasten t with the four screws 6 Secure the front top cover with four screws 14 IPC 623B User s Manual 6 a Removing the disk drive housing Figure 2 Figure 2 6 b Installing the disk drives Chapter 3 Operation 3 1 The Front Panel of IPC 623 In the middle of the front panel there is one Power On Off switch four System Reset buttons and one Alarm Reset button There are 9 LED indicators on the lockable front door Their individual functions are described as below 3 1 1 Switch and Buttons Power On Off switch Press this button to turn the system power on or off System Reset button Press the button to reboot the individual system up to four systems Alarm Reset button Whenever a fault occurs in the system e g fan failure or the temperature in the chassis is too high the audible alarm will be activated Pressing this button will stop the alarm
9. 23B User s Manual CN17 Alarm Reset Connector CN18 LED Connector Temperature Good Power Good 5V Temperature Fail LED Pin 6 Power Good 3 3V Pin 7 Power Good 5V sg CN26 External HDD LED connector Pin 1 HLED ACT N A J1 External Buzzer SW1 Fan Number Select Switch 4 3 Switch Settings FAN Number Setting FAN NUMBER SW 1 1 SW 1 2 SW 1 3 SW 1 4 OFF OFF 35 IPC 623B User s Manual 44 Thermal Sensor There are two thermal sensors located at the rear plate of the chassis They attached to the upper left and upper right corners of the chassis back plate Please refer to Figure 4 2 thermal sensor A fi ni x IN a y Y Figure 4 2 Thermal sensor location When inside temperature of the chassis is overheated the thermal sensors send a signal to the alarm board and a continuous alarm will sound To stop the alarm beep press the Alarm Reset button on the front panel Please refer to Figure 4 3 for the thermal sensor module layout And users can refer to the following temperature setting by adjusting the switch ww Figure 4 3 Thermal sensor module Table 4 2 Connector Pin Definition CN1 Temperature Sensor Connector Adjusting the temperature setting switch The thermal sensors can only be adjusted during installation of the CPU cards and add on
10. 4 4 EHERM E SENSORG a E a 36 Figure 4 2 Thermal sensor location 36 Figure 4 3 Thermal sensor module 37 Table 4 2 Connector Pin Definition 37 Table 4 3 Thermal Switch Setting ua 37 A l EXPLODED DIAGRAM amp PARTSLIST ne 40 Figure A 1 Exploded Diagram amp Parts List 40 Table ALIF AS LIS silla 41 Ba BACKEPRANEOPTIONS Een 44 Table 5 1 Backplane models u nn 44 Gal JENGUIS ri 66 46 C 2 GERMAN WICHTIGE SICHERHEISHINWEISE 47 Chapter 1 General Information 1 1 Introduction The IPC 623 is a 4U high rackmount industrial computer chassis designed for multi system applications It supports a single or multi segment IPC system and any Advantech ATX motherboard It can be configured with a 400 W single or redundant power supply or an N 1 redundant power supply with output of 800 W or greater It supports a backplane with up to 20 slots for quad segment system Unique alarm detection and notification to reduce system down time The IPC 623 comes with a unique alarm module This module automatically detects the system operating conditions such as power HDD fan and system temperature The front LED indicators show the system and power status clearly In the event of system failure the alarm module will make an audible beep to warn users to take essential actions Flexible storage options IPC 623 provides abundant data storage solutions such as a drive bay
11. 8A 12V 1A 5 Vss 2A 5V 2 5A 3 3V 1A 12V 1A 5 Vss 0 1 A 98 000 hours 25 C full load UL cUL TUV CB CCC 1757000127 1757000128 Watt 570 W max 810 W max 2 1 redundant 3 1 redundant 100 240 Vac Input rating Full range 5 V 50A 3 3 V 40A 12 V 34A 5V 1A 12V 1A 5 Vss 1 2A 5 V 6A 3 3V 2A 12 V 3A 12 V 0 1 A 5V 0 1A Output voltage Minimum load 100 240 Vac Full range 5 V 75A 3 3 V 60A 12 V 51A 5V 1 5A 12V 1 5A 5 Vss 0 1 6 A 5V OJA 33V03A 12V 4 5A 12 V 0 15A 5 V 0 15A 5 Vss 0 15 A 5 Vss 0 1 A 259 000 hours 25 C 180 000 hours 25 C MTBF full load full load Safety UL cUL TUV CCC UL cUL TUV CCC Table 1 1 Power Supply Options 1 4 Environment Specifications Operating Non operating e 0 to 40 C 32 to 20 to 60 C 4 to p 104 F 140 F 0 O 0 O Humidity 10 to 85 40 C 10 to 95 40 C non condensing non condensing 10G with 11 ms Shock duration half sine 30G wave Altitude 0 to 3 048 m 0 10 000 ft Safety CE compliant UL cUL Table 1 2 Environment Specifications 5 IPC 623B User s Manual 1 5 Dimensions of IPC 623 o po 0 0
12. IPC 623 Series 4U High Multi segment Rackmount Industrial PC Chassis User s Manual Copyright Notice This documentation and the software included with this product is copyrighted January 2005 by Advantech Co Ltd All r ghts are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable However Advantech Co Ltd assumes no responsibility for ts use or for any infringements of the rights of third parties which may result from its use Acknowledgements Intel Pentium 4 and Celeron are trademarks of Intel Corporation The IPC 623 PCA 6120 PCA 6120P4 PCA 6120D PCA 6120DP4 PCA 6120Q PCA 6120P12 PCA 6120P18 PCA 6119P7 PCA 6119P16 PCA 6119P17 PCA 6118DP7 and PCA 6116QP2 are trademarks of Advantech Co Ltd All other product names or trademarks are the properties of their respective owners On line Technical Support For technical support and service please visit our support website at http www advantech com support Part No 2002062330 4th Edition January 2005 A Message to the Customer Advantech customer services Each and every Advantech product is built to the most exactin
13. ard is located behind the cooling fan near the middle section The alarm board makes an audible alarm when a Any power supply module of the redundant power supply fails b One of the cooling fans fails c Internal temperature of the chassis is too high To stop the alarm beep simply press the Alarm Reset button on the front panel 4 1 Alarm Board Layout The layout and detailed specification of the alarm board are given below 82eeeeenu oml A e BZ Su E LI LUI Figure 4 1 Alarm board layout 4 2 Alarm Board Specifications Input Power 5V 12V Input Signals 7 FAN connectors One thermal board connector can connect up to 8 thermal boards in series way One power good input One alarm reset input One voltage signal connector connect from backplane includes 12V 5V 3 3V One Hard Disk LED connector connect from CPU card Output Signals gt One LED board connector gt One LCM board connector gt One Buzzer output VVV VV V Pin Definition CN1 Auxiliary External Power Connector standard mini 4 Pin power connector CN4 Temperature Sensor LM75 Connector CN16 Power Good Input 33 IPC 6
14. ards To install a CPU card or add on cards please proceed as follows 1 Remove the top rear chassis cover and hold down clamp Please refer to section 2 2 and 2 3 for details 2 If the thermal sensor becomes an obstacle for installing the card adjust the sensor location Please refer to Figure 2 3 3 Select a vacant PICMG slot for the full length CPU card or PCI ISA slot for other add on cards and remove the corresponding I O bracket attached to the rear plate of the chassis 4 Insert the CPU card or add on card vertically into the proper slot See Figure 2 4 a amp Figure 2 4 b For CPU cards or full length cards please make sure that the card bracket has been inserted 13 IPC 623B User s Manual properly and the other edge of the card has been inserted into the plastic guiding fillister Fasten the card by a screw on top of the VO bracket 5 Repeat Step 3 and 4 if there is more than one add on card 6 There are two rows of notches on both sides of the hold down clamp for insert the rubber cushions into One side 1s for PCI cards the other side is for ISA cards Depending on the card height the cushions can be inserted upward or downward After the rubber cushions have been inserted into the notches they will stabilize the add on cards to protect them from shock and vibration 7 Put back the hold down clamp and screw it in place 8 Replace the top rear chassis cover and fasten it Figure 2 3 Adjusting th
15. cards If you encounter difficulties when 37 IPC 623B User s Manual installing the cards because of the location of the thermal sensors you should do the following steps l Remove the screw which secures the thermal sensor to the chass s 2 Move the sensor away from its location See figure 2 11 3 Insert the card into the slot 4 Return the thermal sensor back to its original location 5 Re attach the screw A 1 Exploded Diagram amp Parts List Figure A 1 Exploded Diagram amp Parts List Table A 1 Parts List Die ewe Tan oven me ren E FILTER POWER REAR POWER nz ADAPTER ALARM BET FILTER BACKPLANE Em ECO LED CPU CARD 19714K0000 INDICATOR PLATE CCI TI Cie S DO BAC KK E ee em Pr 41 IPC 623B User s Manual B 1 Backplane Options IPC 623 supports a variety of backplanes from 18 slot to 20 slot Users can contact an Advantech local sales representative for detailed backplane specification and relevant information Table B 1 Backplane models Pere ae oas sine Persoon see 2 a Prca susrromt sie 2 o Prca suserropi sige 1 1 Prca suspiex siete 2 CEE sage I In 17 Prca siopieoar sie 1 1 7 Person ma 2 Forsmo pw a 2 E Porn awa Perser am 7 a C 1 English
16. den Beachten Sie beim Anschlu an das Stromnetz die Anschlu werte Verlegen Sie die Netzanschlu leitung so da niemand dar ber fallen kann Es sollte auch nichts auf der Leitung abgestellt werden Alle Hinweise und Warnungen die sich am Ger ten befinden sind zu beachten Wird das Ger t ber einen l ngeren Zeitraum nicht benutzt sollten Sie es vom Stromnetz trennen Somit wird im Falle einer Uberspannung eine Besch digung vermieden Durch die L ftungs ffnungen d rfen niemals Gegenst nde oder Fl ssigkeiten in das Ger t gelangen Dies k nnte einen Brand bzw elektrischen Schlag ausl sen ffnen Sie niemals das Ger t Das Ger t darf aus Gr nden der elektrischen Sicherheit nur von authorisiertem Servicepersonal ge ffnet werden Wenn folgende Situationen auftreten ist das Ger t vom Stromnetz zu trennen und von einer qualifizierten Servicestelle zu berpr fen a Netzkabel oder Netzstecker sind besch digt b Fl ssigkeit ist in das Ger t eingedrungen c Das Ger t war Feuchtigkeit ausgesetzt d Wenn das Ger t nicht der Bedienungsanleitung entsprechend funktioniert oder Sie mit Hilfe dieser Anleitung keine Verbesserung erzielen e Das Ger t ist gefallen und oder das Geh use ist besch digt f Wenn das Ger t deutliche Anzeichen eines Defektes aufweist Bitte lassen Sie das Ger t nicht unbehehrt hinten unter 20 C 4 F oder oben 60 C 140 F weil diesen Temperaturen das Ger t zerst re
17. e Power Supply Model only Please see details in section 3 4 7 There is a pair of ear handles n the accessory box Users can simply fasten them to the front right and front left edges of the chassis with the eight screws provided The rear section includes 1 Backplane 2 Add on cards 3 Thermal sensors 4 Alarm board 5 Hold down clamp with rubber pad underneath 2 2 Removing the chassis covers There are dual top covers for IPC 623 top front cover and top rear cover Both are fixed to the chassis with four screws two on each side Please refer to Figure 2 I a amp Figure 2 I b and proceed as below 1 Detach the four screws on both sides 2 Remove the top cover Figure 2 1 a Removing the top front chassis cover 11 IPC 623B User s Manual Figure 2 1 b Removing the top rear chassis cover 2 3 Installing the backplane IPC 623 supports backplanes of up to 20 slots To install the backplane please refer to Figure 2 2 and proceed as follows 1 Unscrew the 4 screws located on both sides of the hold down clamp then pull out the clamp 2 Put the backplane in the proper location and then fasten it onto the chassis 3 Connect the 20 pin ATX power connector from the power supply to the backplane e Xy XX Figure 2 2 Installing the backplane 2 4 Installing CPU and add on cards IPC 623 supports up to 20 add on c
18. e color LEDs green for HDD activity and Power Singles Status 5 V 5 V 12 V 12 V and 3 3 V Switch and buttons on front panel Power switch Alarm Reset button and up to four System Reset buttons Cooling fan Three 12 cm x 12 cm x 25 mm 114 CFM hot swappable cooling fans Air Filters One filter 128 mm x 95 mm behind the front door Four filters 200 mm x 45 mm on right amp left sides of the chassis Vents On the front panel and on both sides of the chassis Slide rails General Device C 300 series supported Chassis color Black Weight g w 20 kg 44 Ibs n w 15 kg 33 Ibs without power supply Dimensions W x H x D 482 x 177 x 660 mm 19 x 7 x 26 3 IPC 623B User s Manual 1 3 Power Su Options Model Name 1757000131 RPS 40XZ V 1757000133 Watt 400 W max 400 W max 500 W max with PFC 1 1 redundant with PFC 100 240 Vac Full range Input rating Output voltage Minimum load 5 V 35A 3 3 V 25A 12 V 30A 5 V 0 8A 12V 1A 5 Vss 2A 5V 3A 3 3V 1A 12 V 1A 5 Vss 0 1 A 91 000 hours 25 C MTBF full load UL cUL TUV CE UL cUL TUV CE CB CCC CCC Model Name 100 240 Vac Full range 5 V 42A 3 3 V 20 A 12 V 14A 5V 1A 12V 1A 5 Vss 0 75 A 5V02A 3 3 V 0 2A 12 V 0 5A 5 Vss 0 1 A 100 000 hours 25 C 75 load 115 240 Vac Full range 5 V 40A 3 3 V 30A 12 V 32A 5 V 0
19. e location of thermal sensor Figure 2 4 a Installing a full length CPU card Figure 2 4 b Installing an add on card 15 IPC 623B User s Manual 2 5 Hold down clamp The hold down clamp protects all the cards from vibration and shock After inserting the CPU card and add on cards remember to install the hold down clamp according to the following steps 1 After plugging in the CPU card and add on cards please insert the rubber cushions provided into the notches of the hold down clamp and adjust them so that their positions correspond with the locations of the cards In addition to the rubber pad under the hold down clamp the cushions offer these cards second level of protection against shocks and vibration See Figure 2 5 a 2 Put the hold down clamp back into its original position Please note that the circle hole on the hold down clamp faces toward the rear panel See Figure 2 5 b 3 Secure it to the chassis with the four screws Figure 2 5 a Installing hold down clamp Figure 2 5 b The circle hole should face the rear panel 2 6 Installing Disk Drives The disk drive bay in the front right section can hold three 5 25 disk drives such as CD ROM drive CD R W drive DVD ROM drive or removable disk drives etc an external 3 5 FDD and an internal 3 5 HDD To install the HDD or FDD please proceed as follows l Remove the top front cover 2 Unscrew the four
20. en exposed to moisture d The equipment does not work well or you cannot get it to work according to the installation reference guide e The equipment has been dropped and damaged f The equipment has obvious signs of breakage DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED ENVIRONMENT WHERE THE STORAGE TEMPERATURE IS BELOW 20 C 4 F OR ABOVE 60 C 140 F THIS MAY DAMAGE THE EQUIPMENT The sound pressure level at the operator s position according to IEC 704 1 1982 is equal to or less than 70 dB A DISCLAIMER This set of instructions is given according to IEC 704 1 Advantech disclaims all responsibility for the accuracy of any statements contained herein C 2 German Wichtige Sicherheishinweise 10 11 12 13 14 15 Bitte lesen sie Sich diese Hinweise sorgfaltig durch Heben Sie diese Anleitung fur den spateren Gebrauch auf Vor jedem Reinigen ist das Gerat vom Stromnetz zu trennen Verwenden Sie Keine Flussig oder Aerosolreiniger Am besten dient ein angefeuchtetes Tuch zur Reinigung Die Netzanschlu steckdose soll nahe dem Ger t angebracht und leicht Zuganglich sein Das Ger t ist vor Feuchtigkeit zu sch tzen Bei der Aufstellung des Ger tes ist auf sicheren Stand zu achten Ein Kippen oder Fallen k nnte Verletzungen hervorrufen Die Bel ftungs ffnungen dienen zur Luftzirkulation die das Ger t vor berhitzung sch tzt Sorgen Sie daf r da diese Offnungen nicht abgedeckt wer
21. er connector from the backplane and the HDD and FDD power connector from the disk drives 5 Remove the four screws which mount the power supply to the power supply bracket then take out the power supply Please see Figure 3 7 6 Place a new power supply into the power supply bracket and ee fasten it with the four screws Plug the ATX power connector and 12V power connector to the backplane disk drives and the essential peripheral power connectors Return the power supply bracket to the chassis and fasten it Return the front top cover and plug in the AC inlet u j mM AUT Figure 3 7 Replacing the single power supply 27 IPC 623B User s Manual This extra drive bay in the front middle section can hold six 3 5 HDDs but we strongly suggest to install up to three HDDs so the system can maintain good performance To install the HDD into this drive bay please refer to Figure 3 8 and proceed as follows 1 Loosen the four screws of the drive bay 2 Adjust the HDD into position 3 Fix the HDD to the disk drive bay by fastening the screws on both sides of the drive bay 4 Connect the disk drive power and signal cables 5 Put back the middle disk drive bay to the chassis and fasten it 6 Replace the top front cover and fasten it Figure 3 8 Installing the 3 5 HDD to the middle drive bay 29 IPC 623B User s Manual Chapter 4 Alarm Board The alarm bo
22. from beeping 3 1 2 LED indicators for System Status The LED display on the front door shows a series of indicators which are grouped into two categories for System Status and Power Status The following table describes the LED indicators for System Status Cooling Fan Status Abnormal TEMP Temperature in the Chassis Abnormal Hard Disk Drive Activity No light Table 3 1 LED indicators for System Status If the system is connected with a single PS 2 power supply the PWR LED 1s always green when the power is on When the PWR LED is RED it indicates a redundant power supply module failure To stop the alarm beep press the Alarm Reset button Examine the redundant power supply module right away and replace the failed module with a good one When the FAN LED is RED it indicates a failed cooling fan and the alarm s also activated To stop the alarm beep press the Alarm Reset button and then replace the failed fan with a good one immediately If the TEMP LED is RED it means that inside of the chassis is overheated An audible alarm will be activated To stop the alarm beep press the Alarm Reset button Inspect the fan filter and the rear section of the chassis immediately Make sure the airflow inside the chassis 1s smooth and not blocked by dust or other particles 3 1 3 LED indicators for Power Status The following table is the individual LED which indicates the status of the backplane voltage signals 12V 12V si
23. g specifications to ensure reliable performance in the harsh and demanding conditions typical of industrial environments Whether your new Advantech equipment is destined for the laboratory or the factory floor you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known Your satisfaction is our primary concern Here is a guide to Advantech s customer services To ensure you get the full benefit of our services please follow the instructions below carefully Technical support We want you to get the maximum performance from your products If you run into technical difficulties we are here to help For the most frequently asked questions you can easily find answers in your product documentation These answers are normally a lot more detailed than the ones we can give over the phone Please consult this manual first If you still cannot find the answer gather all the information or questions that apply to your problem and with the product close at hand call your dealer Our dealers are well trained and ready to give you the support you need to get the most from your Advantech products In fact most problems reported are minor and are easily solved over the phone In addition free technical support is available from Advantech engineers every business day We are always ready to give advice on application requirements or specific information on the installation
24. gnal Abnormal 5V 5V signal Abnormal 12V 12V signal Abnormal 3 3V 3 3V signal Abnormal Table 3 2 LED indicators for Power Status When an LED fails to light up it means there is a problem with one of the voltage signals Please check if the power supply connector is properly attached to the backplane If the problem persists consult with an experienced technician 21 IPC 623B User s Manual 3 2 Replacing the Cooling Fan There are three cooling fans located in the middle of the chassis All of them are hot swappable and provide the system with ample cooling by blowing air rearwards To replace the cooling fan please refer to Figure 3 1 and proceed as below 1 Remove the front top chassis cover 2 Loose the thumb screw on top of the fan unit and then smoothly pull it out It will disconnect the cooling fan power connector 3 Replace the cooling fan with a new one 4 Fix the new cooling fan by fastening the thumb screw 5 Replace the front top chassis cover and fasten it Figure 3 1 Replacing the cooling fan 3 3 Replacing the Filter The filter is to block the dust or the particles from the work environment and extend the system longevity It s better to replace the new filter periodically There is one filter behind the front door and four filters on left and right sides of the chassis To replace the filter please refer to F
25. igure 3 2 and proceed as follows 3 3 1 Replacing the front filter 1 Open the front door 2 Loosen the screw located on the filter cover and then gently pull the filter cover forward Please see Figure 3 2 3 Remove the filter and replace it with a new one 4 Slide the filter cover back to the right location and then fasten it Figure 3 2 Replacing the filter behind the front door 23 IPC 623B User s Manual 3 3 2 Replacing the side filter l Remove the two screws located on the edges of the filter cover and pull it up Please see Figure 3 3 2 Remove the filter and replace it with a new one 3 Tighten the two screws to secure the filter cover on the chassis 4 Repeat step 1 to 3 to change another filter Figure 3 3 Replacing the filter on both sides of the chassis 3 4 Replacing the power supply IPC 623 supports various power supply models Please see details below 3 4 1 The redundant power supply model In this configuration there is a redundant power supply with various 2 3 or 4 modules which are front accessible and hot swappable To change the module please be sure to open the front door as wide as possible to an angle of at least 90 degrees or users won t be able to remove the module successfully Please refer to Figure 3 4 and proceed as below Incorrect Correct Figure 3 4 Open front door to the limit To replace the redundant power supply module please proceed as below 1 Un
26. n k nten 47 IPC 623B User s Manual Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000 betr gt 70dB A oder weiger DISCLAIMER This set of instructions is provided according to IEC704 1 Advantech disclaims all responsibility for the accuracy of any statements contained herein
27. plug the AC inlet from the power supply 2 Open the front door to the limit to an angle of at least 90 degrees 3 Turn off the failed power supply module 4 For the 400 W redundant power supply module press the latch on the failed module and grab the handle to gently pull it out see Figure 3 5 5 For 570 W or 810 W N 1 redundant power supply module loosen the screw on the failure module and then grab the handle to gently pull it out 6 Make sure that the new power supply module is the same rating as 25 IPC 623B User s Manual the currently installed one 7 Slide the power supply module inward until it locks into the right position 8 For the 570 W or 810 W redundant power supply secure the screw 9 Return the handle to its original place 10 Plug in the AC inlet Figure 3 5 Replacing the redundant power supply module 3 4 2 The single power supply model With this configuration there is only one single 400 W or 500 W ATX power supply for the system It is hidden inside the front left section of the chassis With only one power supply module installed an additional drive bay can be installed three 3 5 HDD next to that power supply So it supports up to six HDDs under this hardware configuration Please see Figure 3 6 Replacing the power supply Unplug the AC inlet from the power supply Remove the front top cover Unscrew the power supply bracket and remove it Unplug the ATX power connector and 12V pow
28. that holds three front accessible 5 25 disk drives CD ROM drive DVD ROM drive or removable disk drive one 3 5 FDD and an extra internal 3 5 HDD With different power supply options 1t can even support up to six HDDs The IPC 623 chassis allows integration with a wide range computing peripherals Outstanding mechanical designs The IPC 623 is designed for multi system use With abundant high watt power supply options and three high speed cooling fans support 1t provides reliable operation and much better airflow design The shockproof drive bay and the hold down clamp with rubber cushions protect the system against harsh industrial environments and unexpected shock The front door with user friendly rotary lock prevents unauthorized access to the data storage The redundant power supply module is hot swappable and front accessible All these easily maintained modules reduce the system s Mean Time to Repair MTTR and make IPC 623 the best solution for price performance and total cost of ownership 1 2 Specifications Construction Heavy duty steel Disk drive capacity Three front accessible 5 25 disk drives one 3 5 FDD and one internal 3 5 HDD Dual top covers a Top front cover for disk drive cooling fan and power supply maintenance b Top rear cover for backplane add on cards and thermal sensors maintenance LED Indicators on front panel Bi color LEDs green red for Power Fan and Temperature status singl
29. y are not in the chassis The computer is provided with a battery powered real time clock circuit There is a danger of explosion if battery is incorrectly replaced Replace only with same or equivalent type recommended by the manufacturer Discard used batteries according to manufacturer s instructions There is a danger of a new battery exploding if it is incorrectly installed Do not attempt to recharge force open or heat the battery Replace the battery only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer 5 instructions 7 IPC 623B User s Manual FCC This device complies with the requirements in part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this device in a residential area
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