EN EN Operation Manual DIN EN 1492-1 Lifting
Contents
1. strap hangers must not be pinched or lie one above another This will considerably reduce strength Lifting straps belt strap hangers must not be placed against sharp edges slide over them and or be pulled across them The lifting strap may be severed and the load may fall down see the definition of sharp edge Load hooks must not be loaded on the hook tip The false load considerably reduces load capacity Do not put a load down on lifting straps belt strap hangers Lifting straps belt strap hangers may become damaged Load hooks must be used only in such a way as to prevent unin tentional unhooking The load may fall Metal fittings such as load hooks must never be used in acids This will considerably reduce strength During lifting the load should never get out of control Swinging or rotating loads may hurt buildings machines or people and components may fall Observe local occupational safety regulations and manufacturers instructions Following these instructions helps prevent accidents The opening angle of lifting strap loops must not exceed 20 Make sure that the loop length is at least three and a half times as large as the crane hook s bearing surface d because other wise the lifting strap loop s seam may tear HH Lifting straps may take on an electrostatic charge so their use is forbidden underground and in explosive zones Table of Contents 1 Functional description and applicat2. to BGR 500 For this a chart can be created or an inspection card filled out and saved Equipping products with RFID tags and electronic documentation of commissioning such as with IDXpert database speeds up and simplifies the routine described 3 2 Choosing the right lifting straps belt strap hangers Determine the load s weight by weighing or calculation Find out the position of the load s centre of gravity from design documents or calculate it The crane hook must be positioned perpendicularly to the load s centre of gravity and the length and angle of the lifting straps must be determined EJE Common fastening methods for lifting straps a direct en 16 b simple threading c simple hooked on without an inclination angle d simply hooked on with an inclination angle EA Common fastening methods for using lifting straps in pairs a direct EI b threaded If more than one lifting strap is used for the lifting process they must all be identical Uneven stretching of the lifting straps poses a danger of tilting the load With symmetrical load distribution equal strap lengths and equal angles according to BGR 500 for a 4 strap hanger only three straps are considered to bear load With asymmetrical load distribution and or unequal angles with 2 strap hangers only one strap can be considered load bearing and with 3 strap or 4 strap hangers only two straps can be considered load bearing If lifting straps are
3. 0DD_ __________ PES Metall_ 4200 4200 4200 PES Metal ELLE EEL A TE PES Metal sooo __ JHB 5000 o1 AB 50000102 PB 5000 STAR DD PB 5000 STAR D1D1 PB 5000 STAR DID2 0000 1 PES Metall e000 f HB 6000 0101 HB 60000102 _ PB 6000 STAR DD PB 6000 STAR D1D1 PB 6000 STAR D1D2 Pcs 6000 DD PES Metall oo __ gt gt JHB 8000 0101 HB 8000 0102 _ PB 8000 STAR DD PB 8000 STAR D1D1 PB 8000 STAR D1D2 PCs 6000 DD PES Metall 10000 HB 10 000 pim HB 10 000 0102 PB 10 000 STAR DD PB 10 000 STAR 011 PB 10 000 STAR 0192 PCS 10 000 DD _ PES Metali 12 000 PCS 12 000 DD PES Metal aan O O O PCS 16 000DD PES Metal oo IT TI TTTT IeITTTITT PCS 20 000 DD PES Metall Dear SpanSet customer Thank you for purchasing SpanSet lifting straps You have chosen a quality product that will last a long time when used as intended This operating manual explains how to use them correctly and safely Ask your SpanSet dealer or SpanSet application technician if you need further instructions You can find more information on our lifting fall protection and load protection technology and our services at www spanset de The SpanSet group of companies SpanSet lifting straps and belt strap hangers are designed for commercial use Do not use the lifting straps until you have completely read and understand the operating manual Also follow the general rules for lifting loads The operating manual must be kept for the entire period of
4. 2 2 EC machine guideline 2006 42 EC as well as ZH 1 324 and BGI 556 Please note that the standards and guidelines listed are only examples Please be aware that specific industries and applications may have special safety requirements that must be com plied with When using textile slings observe regional occupational safety regulations such as the rules of the professional associations in Germany You can get more information and access sources for the regulations from your SpanSet dealer or directly from SpanSet Glossary Language English Please read the operating manual and follow the warnings and safety instructions IN Attention Special caution and attention Forbidden Information Handling instructions p T Get the benefits of SpanSet training for your employees El a Our safety training centre regularly offers seminars in STZ fastening load safety and fall protection technology 5 Naturally we also train on site Ask us or visit the seminar website www spanset seminare de Benefit from the expertise of SpanSet specialists in preparing con figuring certification risk assessment hazard analysis and opera ting manuals You can find more information on our services at our homepage en E 20 Fl Technical data Lifting strap types without metal ES Technical data Lifting strap types with metal A Permissible WLL B Item description type C Useful length D Colour E Safet
5. Evers sichert Produktwerte Evers sichert Produktwerte Evers GmbH Postfach 10 04 09 46004 Oberhausen Graf Zeppelin Stra e 10 12 46149 Oberhausen Telefax 02 08 9 94 75 31 E Mail evers eversgmbh de Internet www eversgmbh de Evers GmbH Graf Zeppelin Stra e 10 12 46149 Oberhausen Telefon 02 08 99 475 0 Telefax 02 08 99 475 31 E Mail evers eversgmbh de www eversgmbh de Evers an sichert Produktwerte m U A U SpanSet Certified Safety ce em Evers sichert Produktwerte Operation Manual DIN EN 1492 1 Lifting straps Page 12 Evers GmbH Graf Zeppelin StraBe 10 12 46149 Oberhausen Telefon 02 08 99 475 0 Telefax 02 08 99 475 31 E Mail evers eversgmbh de www ev 22 jersgmbh de DE Hebebander mit definierten Beschlagtei SEE len werden auch in Anlehnung an die 11 min m DIN EN 1492 1 gefertigt PA 500 EN Lifting straps with specified fittings are B1000 IPA1O000 IPBAO0OSTAR Th A PES also produced in compliance with Gane Pas TF Ee ee e eee wee ee pes DINEN 1492 1 PB2000STAR Pc2000 Ipcs2o00o PD2000 PES FR Les sangles de levage DE avec ferrures ig A a ee PES d finies sont galement fabriqu es con ee A ES PES form ment la norme DIN EN 1492 1 PB 4000 ST AR _ _ _ PC 4000 __ _ PCS 4000 PD A000 PES NL Hijsbanden met bepaalde beslagdelen 5000 PA5000 A IM PES____ worden volgens de bep
6. alingen van DIN EN PB 6000 STA PC 6000 PES 492 1 geproduceerd 4 ES Las correas de elevaci n con compo ee _ _ _ _ _ _ A nad nentes definidos se elaboran tambi n en O ES h soc PES Ee eee cumplimiento con la norma DIN EN 1492 1 i PES De u a O En poo IT nastri di sollevamento con guarnizioni PCS 20 000 E definite vengono prodotti anche in confor mit con la norma DIN EN 1492 1 26 B F 0 45 450 602 A A2 A3 M21 M15 M21 M15 kg kg kg 1000 ___ ___ 1HB 1000 D1D1_ HB 1000 D102 _ PB 1000 STAR DD PB 1000 STAR D1D1 PB 1000 STARD1D2 _________ VW 1 1000 LS PES Metall 1000 PES Metal 1400 ES PES Metall aT re nassen E aude PES Metall LC E ECO DAO ES ne 14 pes Metal 2000 gt gt HB 2000 0101 THB 2000 0102 PB 2000 STAR DO PB 2000 STAR D101 PB 2000 STAR D1D2 PCS 2000 DD vW 1 2000 1S FES Metall 2000 VW 1 2000 ASH PES Metal zn 2 o O PO O O PES Metall AA O O O O O O PES Metall 2800 12800 280 PES Metall AEE LALA TALE REN VOS OT PES Metall 3000 ___ ___ HB 3000 D101 _ HB 3000 D1D2 _ PB 3000 STAR DD PB 3000 STAR D1D1 PB 3000 STARDID2 RES Metall ow ll HB 4000 D1D1_ HB 4000 D1D2 _ PB 4000 STAR DD PB 4000 STAR D1D1 PB 4000 STAR D1D2 PCS 400
7. ect fastening method The load fastening factor M for the rest of the fastening methods D EI EI EA A can be found in this operating manual Using lifting straps belt strap hangers with chemicals is permitted only with manufacturer approval The necessary data include chemical concentration temperature and retention time 1 Exemplary label en 14 Before storage and reuse the user must clean lifting straps belt strap hangers that have come into contact with acids lye or other aggressive substances Ask your SpanSet dealer or SpanSet itself about cleaning processes When the temperature falls below freezing ice crystals form in damp lifting straps belt strap hangers and damage the fabric This can cause loss of strength so damp lifting straps must be dried in ventilated areas before reuse Lifting straps made of polyester PES have a blue label and lifting straps of polyamide PA have a green label It is safe to use polyester and polyamide lifting straps within a temperature range of 40 C to 100 C Lifting straps made of polypropylene PP have a brown label and can be safely used within a range from 40 C to 80 C Never use lifting straps belt strap hangers with illegible or missing labels because missing safety instructions can lead to improper use Never lift or lower the load in a jerky manner This creates forces that can t be controlled The lifting straps belt strap hangers may tear or become damag
8. ed If there are people in the danger zone they must be warned that a lifting process is being performed and if necessary they must be removed from the area of immediate danger It is prohibited for anyone to be under a suspended load Hands and body parts must be kept away from the slings in order to prevent injury if the slings tighten Plan the load s fastening lifting and lowering process with the greatest of care before the actual lifting process Reckless fastening can damage the load or endanger employees life and health 15 When lifting sharp edged loads protect lifting straps belt strap hangers with safety tubes e g secutex safety tubes or NoCut For net weight of 25 kg and above ergonomic handling of lifting straps belt strap hangers requires technical equipment such as pulleys Note that UV radiation sunlight may impair the properties of the sling Use lifting straps belt strap hangers so that the latter may be removed without damage after the lifting process 3 Operating lifting straps belt strap hangers 3 1 First use Before first use the user must inspect the lifting straps belt strap hangers for compliance with the order completeness of accompanying documents e g declaration of conformity and manufacturer certificate and con formance of the data in the accompanying documents with the product labels Upon first use an authorized person must make a visual check and document it according
9. ion 2 Safety instructions and handling 1A sharp edge means when the radius r of the transported goods edge is smaller than or 0 13 equal to the thickness d of the lifting strap or round sling 3 Operating lifting straps belt strap hangers 4 Inspection maintenance repair and end of use 5 Storage and cleaning 6 Training and important things to know 1 Functional description and application Lifting straps belt strap hangers are intended for slingers authorized persons to use for lifting loads Lifting straps belt strap hangers must be used as intended The various SpanSet lifting straps belt strap hangers can be clearly identified by their sewn label Ed and accompanying do cuments All modifications to lifting straps are forbidden SpanSet lifting straps belt strap hangers are made of reinforced synthetic fibres e g polyester or polyamide Their production is DIN EN ISO 9001 certified 2 Safety instructions and handling A Only trained authorized persons may fasten loads When choosing and using slings the weight and fastening method WM A El EAE must be considered The weight geometry surface condition and design features of the load are crucial criteria for choosing the sling A sling s nominal load capacity can change depending on the fastening method The change in load capacity is shown by the load fastening factor M A sling s nominal load capacity is indicated in the simple dir
10. known the fabric has been damaged by acid or lye the fabric has been damaged by the effects of heat such as welding beads or non replaceable fittings have been distorted by overload or wear bending cutting ground areas on the support points etc Especially if fittings show incipient cracks lateral cracks notches breakage or corrosion the affected slings must be removed from use Never take a risk Lifting straps belt strap hangers can be disposed of with household waste as long as the fabric has not been contamina ted with oils raw materials etc If the fabric has been contaminated by chemicals the lifting straps belt strap hangers must be disposed of as special waste The metal fittings must be sent for recycling 5 Storage and cleaning Maintenance and proper storage prolong the quality and functionality of SpanSet lifting straps belt strap hangers Therefore inspect the lif ting straps belt strap hangers after each use Damaged lifting straps belt strap hangers must be removed from use or repaired and soiled lifting straps belt strap hangers must be cleaned before they are put into storage see 2 Safety instructions and handling Keep the lifting straps belt strap hangers clean dry and well ventilated and protect them from direct sunlight and the effects of chemicals Page en 19 6 Training and important things to know SpanSet lifting straps belt strap hangers fully meet the requirements of BGR 500 149
11. magnetic compatibility RL 2004 108 EC Harmonized European standards applied DIN EN ISO 12100 DIN EN ISO 13857 National standards and technical specifications applied DIN EN 1492 1 DIN EN 1677 1 DIN EN 1677 2 DIN EN 1677 3 DIN EN 1677 4 Person s responsible for compiling the technical documentation SpanSet GmbH amp Co KG CE Representative Ubach Palenberg 1 7 l f 15 07 2013 a pif abe ALT Location Date Hans Josef Neunfinger Patrik Schulte CEO CEO D 22
12. to be fastened to the lifting strap can take the force introduced during lifting 4 Inspection maintenance repair and end of use Lifting straps belt strap hangers must be checked for defects before each use If you detect defects the lifting straps belt strap hangers must be set aside An authorized person must perform the check according to the employer s specified inspection interval but at least once per year Depending on the usage and operational conditions interim inspections may also be necessary The inspections must be documented according to BGR 500 Additionally all metallic fittings must undergo crack inspection at least once every three years The inspection must be done according to EN 10228 Part 1 Magnetic powder testing fluxes or Part 2 Penetration Test Speed up and simplify documentation of sling inspections With IDXpert SpanSet offers the right software and hardware You can find more information at our homepage www spanset de 1 secutex NoCut D 18 Lifting straps belt strap hangers can be repaired if for example the label is missing but the manufacturer is known areplaceable fitting is damaged the loop reinforcement is damaged or only the tube sleeve is damaged Repairs can be made only by the manufacturer or a manufacturer authorized person Lifting straps belt strap hangers should no longer be used if for example the label is missing and the manufacturer is un
13. use and passed along with the product Non compliance may cause accidents injury or even death Danger Failure to comply with this important instruction may lead to improper handling This may cause accidents injury or even death Please observe the symbols on the foldout pages which are explained under the numbers below Lifting straps belt strap hangers must not be used when trans porting people and or animals because they are not designed for this application Do not overload lifting straps belt strap hangers because they may become damaged or break Do not tie knots in lifting straps belt strap hangers This will considerably reduce strength Do not fasten lifting straps belt strap hangers to a load if they are twisted This will considerably reduce strength Damaged overloaded or worn lifting straps belt strap hangers must immediately be removed from use Load bearing capacity is no longer guaranteed Do not use lifting straps belt strap hangers with a tilt angle of more than 60 This will overload the lifting straps belt strap D 12 1 Flat woven webbing 2 Also see Training and important things to know hangers and break them El Do not use the lifting straps in a chain sling The lifting straps may slide together and the load may fall El Never simply lay lifting straps belt strap hangers over the crane hook The lifting straps belt strap hangers may slide and the load may fall Lifting straps belt
14. used in pairs use of a cross member is recommended so that the load is distributed evenly E 3 3 VarioWeb lifting band shortener VarioWeb offers continuous length adjustment of belt strap hangers For this VarioWeb is easily integrated into the belt strap hanger s individual straps Then the length of the sling can be flexibly adjusted to the load and its special geometry E11 Flip the clamp rightward to release the harness 2 Adjust the lifting strap by sliding lengthwise 3 Flip the clamp to the left 4 Thread the lifting strap into the guide slot and you re done 0 17 3 4 Choosing the nominal load capacity The lifting straps nominal load capacity must be greater than or equal to the load s mass When choosing the lifting straps pay attention to which fastening method and with what tilt angle the lifting process is to take place because this affects the useful load capacity of the lifting strap The lifting strap must lie completely on the load suspen sion device e g crane hook and on the load Attention Too strong a lateral enclosure pinching decreases lifting straps load capacity 3 5 Arranging the load Place the lifting strap on the load in such a way that it cannot slide on the load or even off the load during the lifting process Make sure the lifting strap does not twist or intersect with the load Use adequate edge protection for coarse and or sharp edged loads Make sure that the part of the load
15. y factor SF F Material G Between 1 0 3 5 metres depending on WLL h open VW1 1 strap hanger with variable length setting VW2 2 strap hanger with variable length setting VW4 4 strap hanger with variable length setting The manufacturer certificate per DIN EN 1492 1 and DIN EN 1492 2 is a part of this user manual The relevant text passages are on a grey field 1 A1 1 strap hanger A2 2 strap hanger A3 4 strap hanger WLL working load limit max permissible load capacity Description 2 ply lifting strap HB PB with metal clamp 4 ply lifting strap PCS with metal clamp Safety factor SF relationship between permissible Page 21 load sichert Produktwerte EC Declaration of Conformity pursuant to Appendix II Part A of EC Machine Directive 2006 42 EC SpanSet GmbH amp Co KG e J licher Stra e 49 51 e D 52531 bach Palenberg We hereby declare that the lifting strap described below in the version we have mar keted conforms in its design and construction to the fundamental safety and health requirements of the EC Machine Directive Any unapproved modification of the lifting strap voids this declaration The lifting strap must be used only for the purposes described in the operating manual Description of lifting strap See lifting strap statement below A Serial No All serial numbers under the type description P Applicable EC Machine Directive 2006 42 EC directives Electro
Download Pdf Manuals
Related Search