Digger-Inverters - Amadas Industries
Contents
1. gt MAN138 READ FIRST ornan 16 SELUR IHASITUCLONS a anne eet 17 Sula asus 17 Vine Deflector Shields 18 Inverter e e nun 19 Vine Cutters Coulters 22 PION me ma 23 ele EE 25 BES na 25 SCAPE S ed EE 25 Tractor HOOKUD H 26 3 Point Hitch Digger Inverters 26 OBIORalHitch te 27 Installing Optional Hitch 27 Using the Optional Hitch 27 Connect Hydraulics 30 Connect Speed Display 00000000100n 31 Digger Leveimg 220000 31 Tachometer Setup eee ee 31 EISHERI ee 32 Pull Type Diggers This chapter contains information for setting up a 3 Point Hitch Digger Inverter For additional information on setting up a pull type digger inverter see the AMADAS Pull Type Digger Inverters Supplement included with this manual 7 18 14 15 Setup READ FIRST This chapter contains instructions for setting up your digger inverter for operation You may need to refer to Chapter 3 Adjustments for additional information during the setup procedure Before you set up your digger inverter for use please make sure to e Read Chapter 1 Safety before beginning the setup procedure Read over this chapter and make sure you are familiar with setup instructions before beginning Make sure you have all necessary tools on hand Remove all packing materials Carefully inspect the digger inver2. 30 Connect Speed Display 31 Digger Leveling 220022420 202 31 Tachometer Setup 31 AGIA lesa nen 32 3 Adjustments 00u2000000000000n00nn0n 35 READ FIRS T ae 36 el Er T 37 Conveyor Belts and RodS 37 CADE sn 37 Conveyor Pickup Height 38 Sne nn na 38 MAN 138 7 18 14 i AMADAS Digger Inverters Biel eigene 39 aeei le DT 39 Move Plow Shanks 41 LOVE S TOS H ics 42 Vine Cutters Coulters 43 Wheel Hegoht ee eee eee 44 4 Operation uuuuunn an0nnnnnnnnnnnnunn anne 47 READ FHRS ae 48 Startup for 3 Point Hitch Digger INVerlers unsre 49 SIT H 51 Checklist for 3 Point Hitch Digger Teus lt a TE 52 Troubleshooting es see eee ee ee 00 53 5 Maintenance uuuuuuunanunnannnnnnnennanenn 55 READ FIRS TW een 56 Maintenance Schedule 51 BEAIINGS ana 58 Badesee 59 Conveyor ROdS no 60 Conveyor Belt Assemblies 61 Conveyor Drive Chain sna0annnn 62 Conveyor Sprockets 62 Hydraulic Hoses oennnennnennnennennnn 63 Inverter Drive Chain 64 Inverter ROS nennen 64 EE Beie 65 MES seen 66 Vine Cutters Coulters 66 V Inverter UJomte 66 Tachometer Programming 67 Seege DE 68 Al QIN een A 1 Four Row Configurations A 2
3. Place the tractor on a level surface such as aconcrete slab Raise the digger slightly off of the ground and measure from the toolbar to the ground on both sides 4 Adjust the lift arms until the measurement is the same on both sides MAN138 Setup Tachometer Setup The conveyor belt speed display unit displays speed as read from a sensor at the motor The speed is displayed in miles per hour The purpose of this monitor is to allow you to match the speed of the conveyor to the tractor speed which will ensure the smoothest operation lf the monitor becomes damaged the following calculation can be used to determine conveyor shaft speed 32 RPMS approx 1 MPH conveyor speed If the digital readout is replaced the tachometer will have to be reprogrammed Please refer to Tachometer Programming in Chapter 5 Maintenance 7 18 14 31 Setup AMADAS Digger Inverters Light Kit 1 If you receive the light kit with the lights unassembled assemble each light as 7 shown in the drawing The U bolts are m assembly to e used to attach the light assembly to the X ae nere digger inverter gt 2 Referring to the photos install each light assembly to the frame of the digger inverter using the U bolts Attach light assembly to frame here L 3 U bolts installed 32 7 18 14 MAN138 AMADAS Digger Inverters Setup Light Kit Cont d 4 Using ties attach the electrical harness to th
4. 6 Refer to Coulters in Chapter 3 Adjustments for more specific information on placing coulters 22 7 18 14 MAN138 AMADAS Digger Inverters A CAUTION d Use care when handling plow blades and vine cutters Edges are sharp Plows are packaged along with the coulters separately from the machine 1 Unpack the plows from the shipping package and check over to make sure there is no shipping damage Report any damage to your AMADAS representative 2 Raise the digger inverter and place blocks or jacks under the toolbar A WARNING Do NOT attempt to lift the digger as serious injury could result Use an appropriate lifting means such as the tractor to raise the machine MAN138 Setup Plow support 3 Space the plow shanks across the toolbar as indicated for your crop spacing These have been preset but may require moving for twin row crops IMPORTANT To make sure your plows are spaced correctly for your crop conditions refer to Plows in Chapter 3 Adjustments Carefully read and follow these instructions to ensure a cleanly plowed crop with the maximum number of peanuts 7 18 14 23 Setup Plows Cont d 4 For each plow bolt the frog and blade assemblies to the bottom of the shank using the Grade 8 5 8 bolts included from the factory Refer to the drawing below 5 Refer to Level Plows in Chapter 3 Adjustments for information on making sure the plows are level
5. End of Season If equipped with vine cutters remove the Perform the following maintenance at the end assemblies and repack the wheel of each season to make sure your digger bearings before storing inverter is properly stored for winter Clean and lightly oil all drive chains 1 Remove wheel assemblies and repack the bearings before storing Apply a coat of oil to the cylinder rods or store with all cylinders retracted Loosen the tension of the conveyor belt assembly 68 7 18 14 MAN138 AMADAS Digger Inverters Appendix MAN138 7 14 14 Appendix Four Row Configurations 00n0000a0an A 2 Six Row Configurations A 4 A 1 Appendix AMADAS Digger Inverters All dimensions for configurations shown are from the center of the lower tool bar Four Row Optional Blade and Coulter Configurations Shown with optional Dual Coulter ADI 4 Kit 70754 EEE TTT EE ADI 4 Kit 70760 ovine a sE are ae or se er A 2 7 14 14 MAN138 AMADAS Digger Inverters ADI 4 Kit 70755 ronan l a Te MAN138 7 14 14 Appendix A 3 Appendix AMADAS Digger Inverters Six Row Optional Blade and Coulter Configurations ADI 6 Kit 70757 Puman ale lelole Paras a ast oo as ADI 6 Kit 70758 DOE Co slo oo as e Lessel A 4 7 14 14 MAN138 AMADAS Digger Inverters Appendix ADI 6 Kit 70767 70768 DOE se E o o o o ee
6. To position the fenders 1 Remove one bolt on the top and one bolt on the bottom 2 Loosen the other bolt as shown in the photo above MAN138 7 18 14 17 Setup AMADAS Digger Inverters Vine Deflector Shields Position the vine deflector shields after the fenders have been positioned A Position the vine deflector shield as shown NOTE The machines shown in photos may vary slightly from your machine as different models are available Unless Install otherwise noted instructions are the same additional for all models saddle P Vine deflector shield To position the vine deflector shields 1 Remove the bolts indicated in the photo R DH ea Install and tighten all of the bolts Note that bolts there is an additional bolt in the middle of the panel as shown in the photo deflector shield 2 Remove the vine deflector shield 3 Insert the top tab of the shield through the slot in the conveyor side frame as shown below 18 7 18 14 MAN138 AMADAS Digger Inverters Setup Inverter Rods Inverter rods arrive lashed to the digger inverter s conveyor Set rods as follows 1 Before beginning o Refer to the drawings on the next page and use the applicable one to place the inverter rods correctly Note that each conveyor section of your digger inverter whether 4 or 6 row should be configured as shown 4x K in the applicable drawing Le L Begin placing t
7. NOTE Square the U bolts with the toolbar before tightening to help prevent the shank position from changing after the U bolts are tightened MAN138 7 18 14 41 Adjustments AMADAS Digger Inverters Level Plows Correct most inconsistencies by AWARN NG loosening the shank U bolts and adjusting the leveling screw to move the Do NOT attempt to lift the digger as blade tips up or down serious injury could result Use an appropriate lifting means such as the tractor to raise the machine A CAUTION ex a G 7 Fa KOR lt Al Qo Use care when handling plow blades and vine cutters Edges are sharp 1 Raise and support with blocks or jack stands the front of the digger so the plows clear the ground 2 From the side of the digger look across the back tips of the digger blades and make sure they are level across the width of the digger 3 Run a string across the lower side frame members of the digger Measure from the string line and check tip heights 42 7 18 14 MAN138 AMADAS Digger Inverters Adjustments Vine Cutters Coulters 4A WARNING Do NOT attempt to lift the digger as serious injury could result Use an appropriate lifting means such as the tractor to raise the machine CAUTION Install the outside coulter so that the blade is slightly outside the point of its corresponding plow You may need to field adjust this coulter slightly in either gt direction depending
8. N Reg he x Zi EN d p R TS Big ee Row center 36 typical row Tap root spacing Row balk Six Row RS 36 Center e Dag point gt u scs Ge mpa a PAL Plow ee at DP a iaria L E D MED row spacing 40 ay AN Coulter E H 3 El TIF u mmm e ge anomp mm mmm mp mmm mm zu SS 7 18 14 MAN138 AMADAS Digger Inverters Adjustments Move Plow Shanks 4 WARNING Do NOT attempt to lift the digger as serious injury could result Use an appropriate lifting means such as the tractor to raise the machine ame EL f E gt e Raise and properly support with blocks Inside of GZ or jack stands the front of the digger E Ge inverter so that the plows clear the z leger groune BEN r di P Zeien Loosen the four nuts holding the plow shank U bolts 4 Tighten the plow shank U bolts and leveling screws so that the shank is square with the frame 3 Move the plow assembly until the inside 4 Be ER i jI SE of the shank the side closest to the Sok ae center of the machine is aligned with E 1 Levelin en NOTE Plow assemblies are heavy You 5 If not square loosen the plow shank may require assistance moving them mounting U bolts and adjust the leveling screws until the plow shank is perpendicular to the toolbar Retighten the nuts and screws Repeat Steps 1 5 for the remaining plows
9. NOTE The shank blade and frog assemblies are heavy and require two people to handle them AMADAS Digger Inverters 24 7 18 14 MAN138 AMADAS Digger Inverters Conveyors Belts The conveyors are factory installed and belts are properly installed and tensioned Before using the digger however check each belt to make sure the belts have not become loosened during shipping Belts should have at least 21 of sag as shown in the photo IMPORTANT Proper belt tension is important to ensure that the conveyor operates at optimum performance If belts are too loose the conveyors will not operate as efficiently If too tight excessive wear may occur on the conveyor rods and drive sprockets See Chapter 3 Adjustments Conveyor Belts and Rods for information on how to adjust conveyor belts MAN138 7 18 14 Setup Scrapers Scrapers are located at the bottom of each conveyor belt e Make sure they are securely attached and kept free of debris As the scraper blades wear it is important to adjust the placement of the scrapers to keep them close to the front idlers 1 16 to prevent soil build up Excessive build up on the front idlers will over tension the conveyor belt and cause premature wear Note that an excessively worn blade may be flipped so that the other side can be used See Chapter 3 Adjustments Scrapers for more information LEE HEN we A E Kai 2
10. 07 18 14 11 Safety 9900 Self Propelled Peanut Combine Decals CAUTION 1 Keep all Shields in place while Machinery is in Operation 2 Disengage Power before proceeding to adjust lubricate clean unclog or otherwise work on machine unless specifically recommended in the Operator s Manual 3 Wait for all motion to stop before servicing this machine 4 Keep Hands Feet and Clothing away from moving parts 5 Keep off Equipment unless seat or platform for operation is provided 6 Keep all others off 7 Make certain everyone is clear of machine before starting operation 8190 8182 Remember A SAFETY A Do Not Operate this machine until 8189 you have read and understand the operators manual If you do not have a copy of the operators manual contact your dealer or our factory immediately Read Operator s Manual Before Starting Amadas Industries AWARNING Do Not Operate 1100 Holland Rd Suffolk VA 23434 804 539 0231 1701 S Seine Bivd Albany GA unless all Safety 31706 912 439 2217 Shields amp Guards are in place 8190 8547 12 07 18 14 MAN138 AMADAS Digger Inverters Safety Decal Locations Due to the number and variety of machines covered by this manual decal locations are not shown MAN138 07 18 14 13 Safety 9900 Self Propelled Peanut Combine NOTES 14 07 18 14 MAN 138 AMADAS Digger Inverters Setup 2 Setup
11. Category Ill or IIIN hitch or quick hitch 25 gallons per minute hydraulic capacity minimum e 6 row digger inverter Category Ill or IVN hitch or quick hitch 25 gallons per minute hydraulic capacity minimum e 8 row digger inverter Category IIl or IVN hitch or quick hitch 25 gallons per minute hydraulic capacity minimum MAN138 7 18 14 AMADAS Digger Inverters 8 row pull type digger inverter 2 5 16 ball hitch 25 gallons per minute hydraulic capacity minimum 12 row pull type digger inverter 2 5 16 ball hitch 25 gallons per minute hydraulic capacity minimum For all models The tractor must have a hydraulic connection that returns hydraulic fluid directly back to the tank AMADAS Digger Inverters Introduction Specifications Dimensions Dimensions for the digger inverters are in the chart below MODEL OF Basch WEIGHT HORSEPOWER pre pre HEIGHT LENGTH HITCH NAME ROWS IN LBS SUGGESTED IN IN REQUIREMENTS ADI 4 135 T ADI 6 7500 160 ADI 8 9000 200 59 wf g BEE bal kal folded folded NOTE 8 36 and 8 40 diggers require a belly mounted coulter kit 70970 NOTE The weight of the machine may vary due to the choice of plow patterns CAT Ill amp Quick Hitch 3 a gt CAT Ill amp Quick Hitch 3 or AN M bM EIS N a Quick Hitch 3 or AN 2 5 16 ball 2 5 16 ball G 2 3 iN A S SES 162 162 SES CAT III amp MER D vi
12. Grease Digger v Wing Pivots MAN 138 7 18 14 57 Maintenance AMADAS Digger Inverter Bearings 4 CAUTION Ge Make sure the tractor is in park the engine turned off and the key removed before any maintenance is performed er Lower conveyor grease fitting Upper and lower conveyor bearings need to be inspected and lubricated weekly Use 2 3 pumps of a commercial grade grease in each grease fitting R VA de a ee gt WS B Upper conveyor grease fitting AN 58 7 18 14 MAN138 AMADAS Digger Inverter Blades CAUTION d 8 Use care when handling plow blades and vine cutters Edges are sharp CAUTION Make sure the tractor is in park the engine turned off and the key removed before any maintenance is performed Plow blades need to be inspected daily for wear Your soil conditions will determine how often blades will need to be replaced Also check all fasteners Make sure they are all in place and properly tightened Maintenance Generally whenever blade edges appear dull frayed or curled they will need to be replaced The photo shows a new plow blade and how a correctly installed blade should lie levelly on a flat surface with the beveled portion of the blade face down In extremely hard ground conditions where the plows will not take the ground you may need to change the plows so that the beveled portion is face up MAN138 7 18 14 59 Maintenance AM
13. Six Row Configurations A 4 Warranty ee Last Page ii 7 18 14 Introduction MAN138 Introduction AMADAS Digger Inverters AMA LDA With origins dating back to 1963 AMADAS Industries and its predecessors have a long history of providing high Welcome quality reliable innovative equipment for the farming industry AMADAS equipment O is currently at work throughout the United States and in many other countries This equipment includes machinery such as the Magnum Fource Peanut Combine Reel A MA DA S Rain Traveler Irrigation System Tree Bark Processing and Packaging Machinery and the AMADAS Digger Inverter available in four six eight and twelve row models Industries MAN138 7 18 14 lil AMADAS Digger Inverters AMADAS Digger Inverters m L d Le 2 u d _ un E A 7 u an e T PU e i TTL un r gt e S man wg zen D Jd zez un Se Y ST KT d C E X d x D At ADI 4 Row V Inverter I u A464046 Congratulations on your purchase of an AMADAS Digger Inverter Our digger inverters are designed to provide you with years of low maintenance service Photos shown in this manual are from different digger inverter models Your digger inverter may or may not look exactly like the photos due to minor design changes in later models These changes do not affect operation so the information in this manual applies t
14. be adjusted to accommodate twin row peanuts or large vines with a wide spreading limb crop The ultimate goal in plow spacing is to plow all good peanuts without sending non producing vine into the conveyor The following procedure provides a good starting point for setting the plows but it cannot replace good field observation You may need to make additional adjustments after the initial operation or for changing field conditions Refer to the diagram on page 40 to follow these instructions Step 1 Find and mark the exact center of the lower toolbar Step 2 From the center point measure and mark the placement of the row middles i e 36 or 38 depending on your row spacing For a four row digger inverter there will be one mark on either side of the center Fora six row machine there will be two marks on either side of the center These marks should fall at the center of the row middle coulters If they do not recheck measurements or adjust coulter placement MAN138 Adjustments step 3 Mark the placement of each plow as follows Note that you will need to know your planting pattern and crop conditions before starting NOTE In 4 row machines a center shank with a plow on either side is placed on the center of the toolbar for the middle two rows The plows are longer and angled differently to accommodate these rows The description below applies only to the outer plows for the 4 row In a 6 row
15. clean check or adjust belts while the machine is running Always shut off the engine set the parking brake and remove the Do NOT support the machine on cinder key blocks hollow tiles or props that may crumble under continuous load Do NOT attempt to clean belts with flammable cleaning solvents Do NOT work under a machine that is supported solely by a jack Follow all safety procedures in this manual ur for supporting the machine When implements or attachments are used gt with a machine always follow safety precautions listed in the implement or attachment operator s manual 8 07 18 14 MAN138 AMADAS Digger Inverters Safety NOTE This section covers general safety Some items may not apply to this type of machine Service Tires Safely Explosive separation of a tire and rim parts can cause serious injury or death e Do NOT attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do NOT inflate the tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure resulting in a tire explosion Welding can structurally weaken or deform the wheel Pay Close Attention to Notes e Throughout the manual information that needs to be emphasized is set apart with either a NOTE or IMPORTANT heading Please be sure to carefully read this information a
16. er eo e MAN138 7 14 14 A 5 Appendix AMADAS Digger Inverters NOTES A 6 7 14 14 MAN138 ONE YEAR LIMITED WARRANTY For AMADAS INDUSTRIES DIGGER INVERTERS A General Provisions The Warranties described below are provided by AMADAS INDUSTRIES A MA DAS through its authorized dealers to the original purchaser of each new AMADAS Digger Inverter AMADAS will repair or replace at its option any part covered under warranty which is found to be defective in material or workmanship during the applicable period of warranty This warranty is applicable only to the cost of the part replaced or repaired and does not cover labor costs involved in installing the replaced or repaired defective part B What is Warranted All parts of any new AMADAS Digger Inverter are warranted for 12 months The warranty period will begin when the Digger Inverter is delivered to the purchaser AMADAS will repair or replace at its option any new part or component under the above warranty if a defect in material or workmanship appears in such part or component and is reported to AMADAS before the expiration of the applicable equipment warranty l Used equipment is not warranted by AMADAS unless it is specifically covered by a separate warranty document The above warranties cover only defective material and workmanship The warranties do not cover any depreciation or failure caused by normal wear lack of proper maintenance or use misuse lack of proper
17. fibers and dirt If too much of the root has been included lengthen the top link so that the plows are raised up higher lf peanuts have been cut off shorten the top link so the plows cut deeper into the soil If vines are small and conditions poor e g dry and spindly you may need to dig deeper than normal to help insure good inversion The tap root cut length should be consistent across the width of the digger If not the digger is not running level Check the gauge wheel position tire pressure rear tractor tire pressure or adjust the lift arms to correct the problem A bent plow or one that is not level can also cause this problem if only one row is affected Inspect the wheels There should be obvious tracks in the soil lf a deep furrow or rut has been dug raise the wheels If there are no tracks or only faint marks lower the wheels Make sure all tap roots have been laid in a uniform line They should be lying within 30 degrees of vertical Make sure peanut plants are transferring from plow to conveyor smoothly It may be necessary to adjust conveyor height and or speed or the vine guide rods to ensure this MAN138 AMADAS Digger Inverters Operation Troubleshooting Inspect the pickup clearance from the sprocket The clearance should be no more than 3 16 If greater adjust Display the clearance and retry If still not shows E working inspect wire for frayed or 0 0 informa
18. inverter slightly off of the ground Slowly raise the hydraulic flow until 1 MPH is displayed Have your helper observe the conveyor It should be running smoothly and tracking in a straight path If not make any adjustments needed The next two photos show the conveyor belt correctly tracking on the conveyor shaft A CAUTION Make sure the tractor is in park the engine turned off and the key removed before making any adjustment MAN138 7 18 14 Operation ued St Les FAS L Sen Va 3 EEE Have your helper observe the inverter rotor s They should run smoothly without noise or hesitation If not correct as needed Slowly increase the flow until the speed at which you will be running the tractor is displayed for example if you plan to run the tractor at 3 MPH increase to 3 MPH After setting the hydraulic flow stop the conveyor and lower the digger inverter back to the ground Shut off the tractor Observe the height of the conveyor pick up The pickup pins on the rods should be about three inches off the ground If not adjust as needed 49 Operation AMADAS Digger Inverters Startup for 3 Point Hitch Digger Inverters 9 Verify that the gauge wheels are in their NOTE If you shorten the top link several highest position as shown below If not rounds and the digger still does not take adjust as needed ground you may need to flip the blades so that the bevel is up This is extremely rare and
19. machine each plow shank is placed as described below For single row peanuts measure and mark on either side of the row middles one half of the row centers plus 10 o JD row 36 2 18 10 28 o A row 38 2 19 10 29 This dimension is the distance between the row center and inside of the plow shank Adjust the 10 to accommodate your vine size and limb conditions For smaller vines 7 2 9 may be acceptable Larger vines may require 11 For twin row peanuts take one half of the row centers add one half of the twin centers and then add 9 As with the single rows you can vary the 9 measurement according to crop conditions The range of adjustments will not be as high for all plow patterns The following are examples only your calculations depend on your own row size and plow patterns 36 row with 7 twins 36 2 18 7 2 3 La 18 3 10 9 30 Lei 7 18 14 39 Adjustments Spacing Cont d AMADAS Digger Inverters 38 row with 9 twins 38 row with 7 twins 38 2 19 38 L N 7 17253 7 19 r 9 31 e 9 2 4W 19 4 VW 7 31 Step 4 36 row with 9 twins 36 2 18 9 2 4 1 18 4 4 7 2 30 Move the plows shanks into place according to the instructions on the next page Then follow the instructions for leveling the plows Four Row Center 36 18 10 Dani d e 5 S 5 i
20. on the amount of Y limb crop and vine size Adjust the height of each coulter to your crop conditions by loosening the set screws and shifting the coulter stem up or down Generally lower the coulters for a softer ground weedy conditions or Before adjusting the vine cutters refer to the heavy vines Raise the coulters for Appendix of this manual along with the Parts harder ground or smaller vines Catalog to determine how the coulters should be placed Also refer to the confirmation of N tee the kit purchased with your machine SS fy Raise or Gei lower stem ng Use care when handling plow blades and vine cutters Edges are sharp With the exception of the outside two coulters all other coulters should be aligned with your row centers Lz FR s ER ARA AN 0 Ca wed la Loosen set Screws nm 1 Install a coulter in the center of the digger Measure from that coulter and install the remaining coulters one row width apart For dual coulter assemblies center the coulter stem to the mark NOTE Failure of the coulters to cut vines completely may lead to increased loss and or poor inversion MAN 138 7 18 14 43 Adjustments Wheel Height 4 WARNING Do NOT attempt to lift the digger as serious injury could result Use an appropriate lifting means such as the tractor to raise the machine NOTE For most conditions wheels should be in the highest position as set at
21. protection during storage or accident The purchaser shall pay all costs of routine maintenance and or replacement of maintenance and wear items C Unapproved Service or Modification All Obligations of AMADAS under this warranty are terminated if the Digger Inverter is modified or altered in ways not approved by AMADAS D Securing Warranty Service To secure warranty service the purchaser must 1 report the product defect and request repair within the applicable warranty period 2 present evidence of the date of delivery of the Digger Inverter and 3 make the Digger Inverter available to an AMADAS authorized dealer within a reasonable period of time E No Dealer Warranty The selling dealer makes no warranty of his own on any item warranted by AMADAS and makes no warranty on other items The dealer has no authority to make any representation or promise on behalf of AMADAS or to modify the terms or limitations of this warranty in any way F What are your Responsibilities Read the operator s manual before operating the equipment Perform all necessary maintenance as described in the operator s manual Deliver the machine to an AMADAS authorized dealer at your expense during normal working hours for any needed warranty services d Contact an AMADAS authorized dealer promptly on any claim for warranty service e Sign the AMADAS machinery delivery form which will be given to you by the dealer O ap G Disclai
22. the factory After making sure everyone Is clear of the digger inverter and the tractor start the tractor and raise the digger inverter so that the wheels clear the ground by 6 8 1 Place jack stands or blocks under the digger inverter and lower the machine onto them Shut the tractor off place in PARK and remove the key A CAUTION de Make sure the tractor is in park with the ignition turned off and the key removed before any adjustments are made 3 Remove the four bolts on either side as shown in the photo Remove bolts on both wheel supports 44 7 18 14 AMADAS Digger Inverters 4 On each side of the wheel remove the axle cotter pins and loosen the castle nuts SW Bolts in highest 5 Rotate the wheel assembly into the desired position then replace and tighten the upper bolts NOTE There are two sets of bolt holes One set raises the wheel the other lowers it Rotate wheel assembly counterclockwise to lower wheel height Tighten the axle castle nuts and replace the cotter pins There should be no side to side movement in the wheel assembly when completed MAN138 AMADAS Digger Inverters Adjustments Wheel Height Contd 7 Make sure all wheels are adjusted and NOTES tightened into the same position Failure Wheels should be raised up when the to do so can cause damage to the digger digger inverter is transported However inverter during operation the wheels
23. wearing gloves High pressure fluids can penetrate gloves as well as your skin Always avoid direct contact of any high pressure fluid low IF an accident occurs respond as follows 07 18 14 o Seek medical treatment immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result o Alert the medical professionals that a fluid injection or high pressure spray injury has occurred o Give information on the type of fluid or spray and time the accident occurred If Known include the amount of fluid injected and or the system injection pressure o Surgery will most likely be required so no food or drink for the affected person Doctors unfamiliar with this type of injury should reference a knowledgeable medical source Such information is available in English from Deere amp Company Medical Department in Moline Illinois U S A by calling 1 800 822 8262 or 1 309 748 5636 VERY IMPORTANT Although in some cases there is little or no pain from an injection or high pressure spray accident THIS IS A SERIOUS EVENT THAT MUST BE TREATED BY MEDICAL PROFESSIONALS MAN138 AMADAS Digger Inverters Safety NOTE This section covers general safety Some items may not apply to this type of machine Handle Fuel Safety Avoid Fires Work in Ventilated Area Engine exhaust fumes can cause sickness or death e fit is necessary to run an engine in an enclo
24. 5 Setup AMADAS Digger Inverters Tractor Hookup 3 Point Hitch Digger After connecting slowly raise and lower Inverters the digger inverter to make sure there is The 4 6 and 8 row non pull type digger no interference between the digger inverters are designed for use with the inverter and the tractor If operating a 4 Category Ill IV and IVN quick hitches row with row spaced duals an optional hitch extension is required to eliminate NOTE On tractors with quick hitches the contact between the coulters and the the sway blocks should be adjusted so tires that there is no more than one inch of sar lail econ NOTE To find a good starting setting for the top link connect the digger inverter and turn the top link in 2 21 turns Once the sway blocks have been adjusted the digger may be hitched to the tractor Back your tractor up to the digger inverter and connect the hitch It may be necessary to adjust the top link in order to connect the hitch d Top link S 26 7 18 14 MAN138 AMADAS Digger Inverters Setup Optional Hitch An optional hitch is available for CAT Ill and CAT IVN hitches for 4 row digger inverters 5 Remove the nuts holding one of the lower hitch links Installing Optional Hitch To install the optional hitch 1 Remove the nuts holding the original top hitch link Remove the lower hitch link leaving the U bolts in position Install the new lower hitch link with the nuts t
25. 7 18 14 MAN138 AMADAS Digger Inverters Safety l Safety ele 3 Additional Safety for this Machine 10 Sale Decals 11 Decal Locations en 13 This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED MAN138 07 18 14 1 Safety SAFETY AT ALL TIMES You the operator can help avoid accidents or injury by observing the precautions in this section and insisting that others working for or with you also follow them e Do NOT attempt to operate this equipment under the influence of drugs or alcohol or prescription over the counter drugs that may cause impairment This equipment is dangerous to children and persons unfamiliar with its operation They should never be allowed to operate this machinery or remain in its vicinity while in operation Only a trained operator familiar with this machinery and trained in its operation should be allowed to operate this machine Do NOT allow any person to operate or perform maintenance on this machine until he or she has read this manual and understands the safety precautions To prevent injury or death use a tractor equipped with a Rollover Protective System ROPS NEVER exceed a machines limits Ifa machine s ability to perform a job safely is in question DO NOT USE THE MACHINE TO ATTEMPT THAT JOB Shields e Certain photographs or illustrations in this manual may show a safety shield removed However NEVER operate this machine without
26. ADAS Digger Inverter Conveyor Rods 4A CAUTION G Make sure the tractor is in park the engine turned off and the key removed before any maintenance is performed Inspect conveyor rods daily for damage Check for bent pins or rods Repair or replace as needed See your AMADAS dealer for replacement parts NOTE Individual rods can be replaced with a bolt on plate Contact your AMADAS dealer for information on these parts 60 7 18 14 MAN138 AMADAS Digger Inverter Maintenance Conveyor Belt Assemblies IMPORTANT Proper belt tension is 4ACAUTION important to ensure that the conveyor operates at optimum performance If belts are too loose the conveyors will not operate as efficiently If too tight G excessive wear may occur on the conveyor rods and drive sprockets Make sure the tractor is in park the engine turned off and the key removed before any maintenance is performed See Chapter 3 Adjustments Conveyor Belt and Rod for information on how to adjust nveyor belts Inspect the conveyor belts tension and S tracking daily The belts should have approximately 214 of sag as shown in the bottom photo MAN 138 7 18 14 61 Maintenance AMADAS Digger Inverter Conveyor Sprockets ACAUTION Inspect conveyor sprockets daily for signs of wear Repair or replace as needed dan Make sure the tractor is in park the engine turned off and the key removed before any mainten
27. Conveyor stalls excessively during operation MAN138 7 18 14 53 Operation AMADAS Digger Inverters Conveyor speed is too fast Adjust either conveyor or ground for ground speed speed so that they match Peanuts are lost behind plow share Blades are dull or dragging Adjust or replace blades as needed but before windrow Vine guide rods are too high causing bunching or too low allowing plants to pass under the conveyor Adjust as needed Conveyor speed and tractor ground speed are not matched Inverter rods are out of Make adjustments as necessary to Inverted plants are adjustment the inverter rods sporadic or not placed uniformly Vines not flowing freely up Adjust digger depth conveyor height conveyor or pushing soil or vine guide rods Adjust conveyor and or ground speed or move position of inverter forward or to the rear shanks cause dragging COUTE mot propeny Reposition coulters positioned to shanks Adjust either conveyor or ground speed so that they match Vines not transferring to inverter rotor properly 54 7 18 14 MAN138 AMADAS Digger Inverter Maintenance 5 Maintenance ENEE Een 56 Maintenance Schedule 57 Sains en reise 58 Bade S o er tararcateecassentuatngatnaeiecet 59 Conveyor Hode sss 60 Conveyor Belt Assemblies 61 Conveyor Drive Chain 62 Conveyor Sprockets no 62 Hydraulic Hoses 220200 63 Inverter Driv
28. Digger Inverters ADI 436 438 440 ADI 630 636 638 640 ADI 830 836 840 ADI 836PT 838PT 840PT ADI 1236PT MAN138 5th Edition Beg S N 520000 AMA LUA Read this manual before using this product Failure J uly 2014 to follow the instructions 2014 and safety precautions in this manual can result in serious injury or death Digger Inverters are manufactured by AMADAS Industries You can find us on the Web at www amadas com or e mail us at amadas amadas com You can also contact us at 797 539 0231 P O Box 1833 Suffolk VA 23439 P O Box 3687 Albany GA 31701 mailing mailing 1100 Holland Road Suffolk VA 23434 1701 South Slappey Blvd Albany GA 31706 shipping shipping Introduction AMADAS Digger Inverters Table of Contents VE ee un EE ii Us Safely ee 1 SAFETY AT ALL TIMES 2 Safety Drachces arein 3 Additional Safety for this Machine 10 Safety Decals inensis 11 Decal LOCATIONS ae ra 13 2s SCUD 15 READ FIRST rronin 16 Setup Instruchons ee ee ee ee 17 OTIC ernten 17 Vine Deflector Shields 18 Inverter ROJS ren 19 Vine Cutters Coulters 22 PIOWS T 23 GONVEYOrS ee eherets 25 Bells nie ee 25 EE 25 Tractor Hookup nennen 26 3 Point Hitch Digger Inverters 26 Optional IGM ans ianaanee 27 Installing the Optional Hitch 27 Using the Optional Hitch 27 Connect Hydraulics
29. accommodate your field adjusting the chain shown in the top conditions The photo shows the top of the photo fender when bolted to the machine To adjust the fender 1 Loosen both bolts but do not remove DR l N 2 Move the fender to the desired angle by moving the top bolt toward the left or right 4 E Lifting lever EI l 5 2 7 Retighten the bolts Change fender angle NOTE If an additional height adjustment is needed shorten or lengthen the chain connecting the lifting lever to the conveyor as desired 2 Repeat on the other side so that the chains are adjusted to the same point NOTE Due to the effort required to perform this task we recommend that you use two people 3 Adjust the turnbuckle screws on the conveyor chain until the tension of both chains are the same Note that only one of the chains has a turnbuckle 38 7 18 14 MAN138 AMADAS Digger Inverters Plows Spacing The digger inverter has been built for 30 36 38 or 40 row spacing depending on the model For example an ADI 638 was built for use in 38 spaced rows When assembled the plow spacing was set to accommodate single planted rows with approximately 10 inches from the row center to the inside of the plow shank This may have been adjusted to accommodate transportation of the digger inverter and must be checked and possibly adjusted to ensure proper operation The plow spacing will also need to
30. all shields correctly in place If a shield must be removed to make a repair or adjustment replace the shield prior to use Safety Decals e Replace any CAUTION WARNING DANGER or instruction safety decal that is not readable or is missing Do NOT paint over remove or deface any safety sign or warning decals 2 07 18 14 AMADAS Digger Inverters Look for the Safety Alert Symbol The Safety Alert Symbol indicates a potential safety hazard to personnel and that extra precaution must be taken When you see this symbol on the machine remain alert and carefully read the message that follows it ALWAYS follow the recommended precautions and safe operating procedures accompanying this symbol If you have any questions please contact your dealer or the manufacturer Safety Signal Words Used Three safety signal words are used on the machine and in this manual to indicate the degree or level of hazard seriousness These three words are ADANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded AWARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe p
31. ance is performed Conveyor Drive Chain Inspect the conveyor drive chain daily for signs of wear Make sure the chain is properly aligned and with the correct amount of tension Repair or replace a damaged chain as needed oo Conveyor drive chain IE 4 CAUTION Replace all shields before operating the digger inverter 62 7 18 14 MAN138 AMADAS Digger Inverter Maintenance Hydraulic Hoses Inspect hoses daily for leaks and tears Make sure connections are tightened ACAUTION Repair or replace as needed p Make sure the tractor is in park the engine turned off and the key removed before any maintenance is performed A WARNING Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids See Chapter 1 Safety for more information on safe handling of hydraulics and for instructions in the event of a hydraulic injury MAN138 7 18 14 63 Maintenance AMADAS Digger Inverter CAUTION A CAUTION Replace all shields before operating the digger inverter C Make sure the tractor is in park the engine turned off and the key removed Inverter Rods before any maintenance is performed Inspect inverter rods daily for visib
32. andling of hydraulics and for instructions in the event of a hydraulic injury Connect the hydraulic hoses to the tractor For proper operation it is imperative that the pressure hose indicated in the first photo be connected to the tractor remote forward pressure port The pressure hose is marked with tape The return hose indicated in the next photo must be connected to a direct return to the reservoir and not to the remote 7 18 14 AMADAS Digger Inverters Pe 7 L Pressure hose e NOTE If your tractor is not equipped with a direct return to the tank valve one needs to be installed This should be similar to the procedure used for running an air planter This reduces the heat in the hydraulic system and ensures the conveyor cannot be reversed causing machine damage Uncoil the conveyor speed sensor wire shown in the bottom photo and route to the cab of the tractor Be sure to keep the wire away from hydraulic hoses or anything else that could damage it MAN138 AMADAS Digger Inverters ne Speed Display Using the Velcro provided mount the conveyor speed display unitto a clean surface in a convenient area of the tractor cab Connect the wire to the bottom of the display Digger Leveling Once your machine has been hitched to the tractor you will need to level the digger inverter 1 Check the air pressure in the rear tractor tires to make sure that both tires are inflated to the same pressure
33. djustments Adjustments Conveyor Belts and Rods 1 Check the amount of conveyor belt sag It should be at least 2 1 4 as shown in photo Re tighten the bolts Lightly tighten the adjusting rod to lock it into position Repeat Steps 1 5 for the other side of the conveyor so that belt sag is equal on both sides Repeat Steps 1 6 for each conveyor on your machine IMPORTANT Proper belt tension is important to ensure that the conveyor operates at optimum performance If belts are too loose the conveyors will not operate as efficiently If too tight excessive wear may occur on the conveyor rods and drive sprockets 2 If the belt needs to be tightened or loosened loosen the bolts indicated in the photo Scrapers As the scraper blades wear adjust placement to keep them close to the front idlers 1 16 to prevent soil build up Excessive build up on the front idlers will over tension the conveyor belt and cause premature wear Adjust scrapers by loosening fasteners and moving into position make sure to retighten fasteners To remove sag turn the adjusting rod clockwise to tighten the belt assembly To increase the sag turn the adjuster rod counterclockwise to loosen the belt assembly MAN138 7 18 14 37 Adjustments AMADAS Digger Inverters Conveyor Pickup Height Fenders 1 Adjust the conveyor pickup height by The angle of each fender can be adjusted pulling down on the lifting lever and slightly to
34. e Chain 64 Inverter ROS u a anna 64 SCHADE S oan e 65 Tossa er 66 Vine Cutters Coulters 66 V Inverter U Jomte 66 Tachometer Programming 67 ENG Of Season 68 Pull Type Diggers For additional maintenance information for a pull type digger inverter see the AMADAS Pull Type Digger Inverters Supplement included with this manual MAN138 7 18 14 55 Maintenance READ FIRST We strongly recommend that you perform regular maintenance on your digger inverter to help ensure safe and efficient operation The recommended schedule is on the following page Each item on the schedule is described in more detail in this chapter If you need to replace any machine parts please refer to your Parts Catalog for part numbers and contact your AMADAS dealer Before you begin maintenance on your digger inverter please make sure to e Read Chapter 1 Safety before beginning Pay careful attention to all safety signs on the machine and safety information recommendations in this manual CAUTION G Make sure the tractor is in park the engine turned off and the key removed before any maintenance is performed Do NOT allow anyone to sit on the tractor A CAUTION gt Use care when handling plow blades and vine cutters Edges are sharp 56 7 18 14 AMADAS Digger Inverter 4 CAUTION Note that some photos show the machine with
35. e frame of the digger inverter routing both sides to the front of the digger inverter Using a tie attach the end of the harness to the hydraulic cables Attach the plug to an appropriate outlet in your tractor ag Attach harness to d frame at intervals H Attach harness to cables hydraulic lines Attach harness to frame at intervals SARADA aE a gt gt DS Bun Se a MAN138 7 18 14 33 Setup AMADAS Digger Inverters NOTES 34 7 18 14 MAN138 AMADAS Digger Inverters Adjustments 3 Adjustments READ ERS Ui I 2 ren 36 ell tun enter 37 Conveyor Belts and Hode 37 SCHADE San 37 Conveyor Pickup Height 38 Fendels sie 38 Biet AE 39 SPACING ea 39 Move Plow Shanks 41 Level PIOWS sse 42 Vine Cutters Coulters 43 Wheel Height see ee eee 44 Pull Type Diggers For additional adjustment information for the pull type digger inverter see the AMADAS Pull Type Digger Inverters Supplement included with this manual MAN138 7 18 14 35 Adjustments READ FIRST This chapter lists the basic machine adjustments that can be made to your digger inverter Refer to these adjustments during your initial startup procedure to make sure your digger inverter is adjusted for optimum performance in your crop conditions After your digger inverter is up and running use this chapter to help with troubleshooting and to ma
36. e the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids See Chapter 1 Safety for more information on safe handling of hydraulics and for instructions in the event of a hydraulic injury 48 7 18 14 AMADAS Digger Inverters CAUTION Make sure the tractor is in park the engine turned off and the key removed before making any adjustments or performance checks Do NOT allow anyone to sit on the tractor CAUTION Gi Use care when handling plow blades and vine cutters Edges are sharp Performance Checks This section also includes a checklist for making sure your digger inverter is running properly Please review each item in the checklist Doing so will not only ensure that your machine is running properly it will help you achieve the optimum performance from your digger inverter If adjustments are needed refer to Chapter 3 Adjustments for specific instructions MAN 138 AMADAS Digger Inverters Startup for 3 Point Hitch Digger Inverters It is important that you go through the startup procedure and check the operation of the digger inverter You will need a helper to assist you 1 Clear everyone from around the digger inverter Start the tractor and raise the digger
37. e when handling plow blades and A U bolts vine cutters Edges are sharp Bi L a E 3 Remove the U bolts for the coulter mount and rotate the mount so that the coulter end of the mount is pointed towards the tractor Before installing the coulters refer to the Appendix of this manual along with the Parts Catalog to determine how the coulters should be placed Also refer to the confirmation of the kit purchased with your machine With the exception of the outside two coulters all other coulters should be aligned rotated into with your row centers position 1 Unpack the coulters from the shipping de T Insert stem package and check over to make sure into mount there is no shipping damage Report any damage to your AMADAS representative 4 Space the coulter mounts across the toolbar Please refer to Coulters in Chapter 3 Adjustments 5 Insert the coulter stem into the mount and tighten the bolts NOTE For the four row digger inverter equipped with a V plow one of the coulter stems is obviously shorter than the 2 Raise the digger inverter and place blocks others This shorter coulter must be or jacks under the toolbar installed in the center of the machine to accommodate the V plow and avoid AWA R N l N G interference with the tractor top link Do NOT attempt to lift the digger as serious injury could result Use an appropriate lifting means such as the tractor to raise the machine
38. enance while the Do NOT allow anyone to stand on or digger is in operation or being towed inside the machine during operation OW Make sure the tractor is in park turned off and the key removed from the ignition before attempting maintenance Do NOT allow anyone to sit on the tractor Do NOT crawl underneath the machine while it is in operation Do NOT operate unless all shields are in place gt Move or Pick Up Machine Safely e Do NOT attempt to lift the digger manually The smallest digger weighs more than 4500 pounds Use only safe lifting methods such as a tractor to raise the machine e Follow all safety warnings for working with hydraulics Handle Edges Safely e Use care when handling plow blades and vine cutters Edges are sharp 10 07 18 14 MAN138 AMADAS Digger Inverters Safety Safety Decals For replacement decals call your Safety decals identify specific hazards as well AMADAS dealer as general safety A signal word ADANGER AWARNING or ACAUTION is included on each decal to alert you to the severity of the hazard Replacement safety decals are available free of charge Safety decals used on this machine are shown on the following pages Decal locations are also included Please note the following about the decals e Keep them clean and legible Never remove a safety decal from the machine When you replace a part with a safety decal also replace that decal MAN138
39. eted the startup and performed any necessary adjustments perform your first run as follows 1 MAN 138 Pick a starting speed between 2 2 and 3 MPH Choose the appropriate gear in the tractor and set the hydraulic flow to minimum Engage the conveyor and adjust the hydraulic flow to match the tractor speed Select a row and line the tractor up appropriately Make sure the digger inverter is run in row groups that correspond with planting Start the digger inverter and pull forward until the plows are just behind the first peanut plant in the row Lower the digger inverter and pull forward Go approximately 50 feet and then stop all functions Operation 8 Leaving the digger inverter still in the ground get down from your tractor and perform the checks indicated in the Checklists beginning on the next page A CAUTION dem Make sure the tractor is in park the engine turned off and the key removed before making checks 9 If you experience problems not listed in the Checklist refer to the Troubleshooting section beginning on page 53 10 Once you are satisfied with the first run results you are ready to dig 7 18 14 91 Operation AMADAS Digger Inverters Checklist for 3 Point Hitch Digger Inverters v v 52 Make sure the peanut plants are inverted Inspect the tap roots The plow should have cut below the peanuts but not low enough to include the entire tap root with
40. f any buildup of grease oil or debris MAN138 AMADAS Digger Inverters Remove Paint Protective Coating Before Welding Or Heating Avoid potentially toxic fumes and dust Hazardous fumes can be generated when paint or coatings are heated by welding soldering or by using a torch Do all work outside or in a well ventilated area Remove paint coatings before welding or heating o If you sand or grind paint avoid breathing the dust Wear an approved respirator If you use solvent or paint stripper remove stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from the area Avoid Using Heat Near Pressurized Fluid Lines MAN138 Flammable spray can be generated by heating near pressurized fluid lines resulting in severe burns to yourself and bystanders Do NOT heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressurized lines can accidentally burst when heat goes beyond the immediate flame area 07 18 14 Safety NOTE This section covers general safety Some items may not apply to this type of machine o Allow any fumes to disperse for at least 15 minutes before welding or heating Do NOT use a chlorinated solvent in areas where welding will take place Do all work in an area that is well ventilated to carry toxic fumes and dust away Dispose of paint coatings and solvent
41. hat were removed in the position shown on the following pages Torque U bolts to 200 ft Ibs dry Repeat Steps 5 8 for the second lower hitch link Remove the upper hitch link leaving the U bolts in position Using the Optional Hitch The manner in which the optional hitch is used depends on hitch category Refer to the drawings on the next two pages for the correct way to set up the hitch points for each category Install the new upper link with the larger hole at the top Use the nuts that were removed in Step 1 Torque U bolts to 200 ft lbs dry MAN138 7 18 14 27 Setup AMADAS Digger Inverters Category Ill Hitch Use thinner end of pins in bottom links Category IVN Hitch Use thicker end of pins in bottom links 28 7 18 14 MAN138 AMADAS Digger Inverters Setup Category IV Can be used only on ADI 636 ADI 638 ADI 640 Use upper Use upper part of top link oftop Use upper part of top link Use thicker end of pins in bottom links MAN138 7 18 14 29 Setup Connect Hydraulics 1 30 AWARNING Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids See Chapter 1 Safety for more information on safe h
42. he lowest numbered rod from the outside with the highest numbered rod on the inside 5 Properly position each rod as shown in the photos and drawings NOTE The decals located on the machine depicting rod spacing are shown on page 20 Check rod spacing Make sure rods are positioned evenly between rotor disks 2 Unlash the rods before tightening fasteners 3 Each rod is labeled determine which rod is the lowest numbered Starting at the outside of each inverter section place the rods in order into the center of the section with the lowest numbered rod on the outside and the highest numbered rod on the inside MAN138 7 18 14 19 Setup AMADAS Digger Inverters Inverter rod spacing for 36 38 amp 40 inch Rotors SROUND 1 I 1 1 T GROUND SUGGESTED INVERTER ROD SPACING 36 38 40 DIGGER Vertical dimensions shown with digger on level ground and wheels in lowest position 40 o CENTER OF ICONVEYOR GROUND LEVEL 20 7 18 14 MAN138 AMADAS Digger Inverters Setup Inverter rod spacing for 30 rods ROUND I 1 1 1 GROUND SUGGESTED INVERTER ROD SPACING 30 DIGGER Vertical dimensions shown with digger on level ground and wheels in lowest position CENTER OFICONVEYOR GROUND LEVEL MANT 29 7 18 14 21 Setup AMADAS Digger Inverters Vine Cutters Coulters T 4A CAUTION ee Toar H H E e Bach S S i TA D d Coulter mount Use car
43. k wheel and wing tires pressures weekly Tires should be inflated to 32 PSI V Inverter U J oints If your digger inverter is equipped with a V type of inverter inspect the U joints for damage weekly Lubricate weekly or every 50 hours Use 2 3 pumps of commercial grade grease in each joint Vine Cutters Coulters A CAUTION M Use care when handling plow blades and vine cutters Edges are sharp If the digger inverter is equipped with vine cutters inspect the assemblies for wear or damage Repair or replace as necessary 66 7 18 14 MAN138 AMADAS Digger Inverter Tachometer Programming The tachometer for your machine has been fully programmed at the factory However if you have a replacement tachometer program the new tachometer using the instructions for the 16395 with the instructions included Instructions can also be found on the AMADAS website as follows Go to www amadas com From the AMADAS home page select Product Catalogs and Manuals From the Product Catalogs and Manuals page select Technical Bulletins MAN138 7 18 14 Maintenance 4 Select Tach Programming Instructions for Diggers Irrigators Form 0366 Part 16395 IMPORTANT Do NOT program your tachometer UNLESS you have received a replacement from AMADAS Industries Tachometers on new machines are fully programmed at the factory and attempting to re program them may cause errors 6 Maintenance AMADAS Digger Inverter
44. ke sure your machine continues to perform efficiently If you need to make changes to your digger inverter that are not covered in this chapter and or manual please contact your AMADAS representative for additional assistance Before you make adjustments to your digger inverter please make sure to e Read Chapter 1 Safety before beginning Pay careful attention to all safety signs on the machine and safety information in this manual AA WARNING Do NOT attempt to lift the digger as serious injury could result Use an appropriate lifting means such as the tractor to raise the machine CAUTION Gi Use care when handling plow blades and vine cutters Edges are sharp AMADAS Digger Inverters ACAUTION gt Once the digger inverter is attached to the tractor make sure the tractor is in park with the ignition turned off and the key removed before any adjustments are made AWARNING X gt Je Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids See Chapter 1 Safety for more information on safe handling of hydraulics and for instructions in the event of a hydraulic injury 36 7 18 14 MAN138 AMADAS Digger Inverters A
45. le damage Adjust rods if out of alignment Replace or l l repair rods as needed Detailed drawings for Inverter Drive Chain adjusting inverter rods are in Chapter 2 Inspect the inverter drive chains daily for Setup signs of wear Make sure the chains are properly aligned and have the correct amount of tension Repair or replace a damaged chain as needed 64 7 18 14 MAN138 AMADAS Digger Inverter Maintenance Scra pers As the scraper blades wear it is important to T CAUTION adjust the placement of the scrapers to keep them close to the front idlers 1 16 to prevent soil build up Excessive build up on wa the front idlers will over tension the conveyor WE belt and cause premature wear Make sure the tractor is in park the engine turned off and the key removed before any maintenance is performed Scrapers are located at the bottom of each conveyor belt Make sure each scraper is securely in place as shown in the photos Keep scrapers free from debris to ensure proper conveyor operation Ste a Adjust as the scraper wears out MAN138 7 18 14 65 Maintenance AMADAS Digger Inverter ACAUTION Lubricate the pivot as needed Make sure all fasteners are in place and tightened Lubricate the coulter wheel bearings weekly Can lt with 2 3 pumps of commercial grade grease Make sure the tractor is in park the engine turned off and the key removed before any maintenance is performed Tires Chec
46. mer There are no warranties that extend beyond the description bere ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE ARE SPECIFICALLY DIS CLAIMED AS ARE ALL OTHER REPRESENTATIONS TO THE PURCHASER AMADAS specifically excludes any liability on behalf of the company for any incidental or consequential damages including but not limited to crop loss loss of profits rental of substitute equipment or other commercial losses AMADAS shall not be responsible for expenses or inconveniences that you might incur or experience with respect to the AMADAS Digger Inverter nor shall AMADAS be liable for defects damage or failures caused by improper storage unreasonable use or abuse or accident including the failure to provide reasonable and specified maintenance This warranty applies only to the original purchaser of the equipment Because some states do not allow the exclusion of limitations of incidental or consequential damages the above limitation may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to state Where there is a conflict between a provision of this warranty and the provision of any state the state legislation prevails AMADAS
47. o all digger inverter models Also note that if you have purchased a pull type digger inverter a separate addendum has been included with this manual Benefits Our series of digger inverters is designed to significantly reduce your peanut loss by incorporating the following features IV 7 18 14 hn S as Introduction e A long smooth operating conveyor with low inclination which allows increased soil removal with less chance of vine roll back e Various foot options for different soil conditions Standard Features Each of our digger inverters includes the following standard features e 29 bars per conveyor e Digital soeed readout e Hydraulic drive e Heavy duty vine cutters e Swept back plow shanks e Four 5 and two 6 agitation idlers per conveyor Optional Features The following options are available for the AMADAS digger inverters e Hitch extension An optional hitch extension is available for the ADI 436 438 and 440 models This extension allows the digger inverter to be used with row spaced dual tires on the tractor e 6 agitator idlers for dirt removal Two additional agitators can be added to any model for additional dirt removal e NOTE We recommend not adding more agitation than absolutely necessary as conveyor life can be reduced by increased agitation MAN138 Introduction Requirements Tractor requirements for the digger inverters are e 4 row digger inverter
48. properly Keep Riders off of Machine Only allow the operator on the machine Riders obstruct the operator s view which results in the machine being operated in an unsafe manner Riders are subject to injury such as being thrown off of the machine Children should NEVER be allowed on the machine Ch Safety Model number NOTE This section covers general safety Some items may not apply to this type of machine Dispose Of Waste Properly e Inquire about the proper way to recycle or Improperly disposing of waste can threaten the dispose of waste from your local environment and ecology Potentially harmful environmental or recycling center FEMA waste includes items such as oil fuel coolant or from your AMADAS dealer brake fluid filters and batteries e Use leak proof containers when draining fluids Do NOT use food or beverage containers that may mislead someone into drinking from them Do NOT pour waste onto the ground down a drain or into a water source Support Machine Properly Service Drive Belts Safely e Always lower the attachment or implement When servicing drive belts always observe to the ground before you work on the these precautions machine If the work requires that the machine or attachment be lifted provide secure support for them If left in a raised position hydraulically supported devices can settle or leak down e Avoid serious injury from hand or arm entanglement Never attempt to
49. ractices ACAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices MAN138 AMADAS Digger Inverters Safety NOTE This section covers general safety Some items may not apply to this type of machine Safety Practices Transport Machine Safely Comply with state and local laws Be familiar with tractor operations and follow all safety instructions in the tractor s manual Before moving away always check immediate vicinity e g for children NEVER exceed a maximum speed of 20 MPH Always adapt ground speed to road or field conditions making sure you have adequate control of steering and stopping Avoid sharp turns holes ditches and obstructions which may cause the tractor to tip particularly on hillsides Avoid Electrical Power Lines MAN138 Make sure all components are secured in the proper position before transporting machine for example basket bin lip extension mower deck off loading conveyor etc AVOID all lines particularly low hanging electrical cables during transport ADANGER Contact with electrical lines will cause the operator to suffer severe electrical shock or possibly death 07 18 14 Use following tow load weight ratios as guidelines 20 MPH when weight is less than or equal to the weight of the tractor 10 MPH when weight is more than weight of
50. rdous chemical check the MSDS so that you are aware of the risks and know how to proceed safely Carefully follow all procedures using only recommended equipment See your AMADAS dealer for MSDS on chemical products used with AMADAS equipment Practice Safe Maintenance Understand the service procedure before doing work Use proper tools and refer to the User Manual Keep service area clean and dry Lower machine to ground engage parking brake turn off engine and remove key before performing maintenance Allow time for the machine to cool completely Never lubricate service or adjust machine while it is moving Keep hands feet and clothing from power driven parts Securely support any machine elements that must be raised for service work 6 07 18 14 Avoid Contact with Moving Parts Wear close fitting clothing to avoid entanglement with moving parts Keep hands feet and clothing away from power driven parts Never clean lubricate or adjust machine when it is running D ar am Remove Accumulated Crop Debris e The buildup of chaff and crop debris near moving parts or heat sources is a hazard Check and clean these areas frequently Before performing any inspection or service engage tractor s parking brake turn off engine and remove key Keep all parts in good condition and properly installed Fix any damage immediately replace worn or broken parts Keep the machine free o
51. s it usually indicates a situation that could cause machine Maintain Your Machine e Itis crucial you maintain your machine in proper working condition Perform all scheduled maintenance and repairs in a timely manner Do NOT perform unauthorized modifications to the machine as these could impair the function and or safety of the machine and affect machine life MAN138 07 18 14 When inflating the tires use a clip on chuck and extension hose long enough to allow you to stand to one side and NOT in front of over the tire assembly Use a safety cage if available Check wheels for low pressure cuts bubbles damaged rims or missing lug bolts and nuts NEVER fill a damaged tire or one that is missing lug bolts or nuts Use Safety Lights and Devices Slow moving tractors self propelled equipment and towed implements or attachments can create hazards when driven on public roads They are difficult to see especially at night Whenever you drive on public roads use flashing lights and turn signals according to local regulations To increase visibility use the lights and devices provided with your machine Keep safety items in good condition Replace missing or damaged items de Safety Model number Additional Safety for this Machine Operate the Machine Safely Set Up and Maintain Machine e Keep hands feet and clothing away from Safely moving parts e Do NOT make any adjustments or attempt any maint
52. sed area remove the exhaust fumes from the area with an exhaust pipe extension If you do not have an exhaust pipe extension open the doors and get outside air into the area AMADAS DOES NOT RECOMMEND RUNNING ANY ENGINE IN AN ENLCOSED AREA EVEN WITH VENTILATION Prepare for Emergencies Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone MAN138 07 18 14 Handle fuel with care it is highly flammable Do NOT refuel the machine while smoking or when near open flame or Sparks ALWAYS stop engine before refueling machine Fill fuel tank outdoors Prevent fires by keeping machine clean of accumulated trash grease and debris ALWAYS clean up spilled fuel 9s Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Operating equipment safely requires the full attention of the operator Do NOT wear radio or music headphones while operating machine Safety Model number NOTE This section covers general safety Some items may not apply to this type of machine Handle Chemical Products Safely e Direct exposure to hazardous chemicals can cause serious injury Potentially hazardous chemicals used with AMADAS equipment include such items as lubricants coolants paints and adhesives Before you start any job using a haza
53. shields removed for maintenance or instructional purposes NEVER operate the machine without replacing all shields A WARNING c Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids See Chapter 1 Safety for more information on safe handling of hydraulics and for instructions in the event of a hydraulic injury 4 WARNING Do NOT attempt to lift the digger as serious injury could result Use an appropriate lifting means such as the tractor to raise the machine MAN138 AMADAS Digger Inverter Maintenance Maintenance Schedule INTERVAL ITEM ACTION SCH Weekly or As Wan y 50 hours Required N l Lubricate we O o e Conveyor Belt Inspect the condition v Assembly tension and tracking Conveyor Drive Inspect for wear proper X Chain tension and damage Conveyor Inspect for wear and or v Sprockets damage Inspect for leaks and Inverter Drive Inspect for wear damage X Chains and proper tension Inspect for proper ME V Inverter U Lubricate 2 to 3 pumps grease Joints if equipped Vine Cutters Inspect for damage v Coulters lubricate the pivot earings Vine Cutter Lubricate 2 to 3 pumps X Bearings grease Grease Tongue X Pivots
54. should never spin freely but always touch the ground Check tire air pressure 32 PSI and with some weight adjust as needed Pull type digger wheels have two heights 0 After all wheels are in place and all and adjustments Run these wheels at 45 fasteners tightened restart the tractor PSI and raise the digger inverter Remove the blocks or jack stands and lower the digger inverter to the ground All wheels should be contacting the ground the same amount MAN138 7 18 14 45 Adjustments AMADAS Digger Inverters NOTES 46 7 18 14 MAN138 AMADAS Digger Inverters d Operation MANT 29 Operation BIS RE 48 Performance Checks 0 48 Startup for 3 Point Hitch Digger Inverters L 49 Sic dTa 51 Checklist for 3 Point Hitch Digger Ian ae ent Troubleehootmg 000 53 Pull Type Diggers This chapter covers operating instructions for 3 Point Hitch Digger Inverters For operating information for a pull type digger inverter see the AMADAS Pull Type Digger Inverters Supplement included with this manual 7 18 14 47 Operation READ FIRST This chapter contains instructions for starting up your machine and using it the first time Before you start your digger inverter please make sure to e Read Chapter 1 Safety before beginning Pay careful attention to all safety signs on the machine and safety information in this manual AWARNING Escaping hydraulic fluid under pressure can penetrat
55. ter and all associated parts and equipment Report any evidence of damage from shipping or handling to your AMADAS representative immediately A CAUTION A Use care when handling plow blades and vine cutters Edges are sharp 16 7 18 14 AMADAS Digger Inverters ACAUTION gt Once the crop lifter conditioner is attached to the tractor make sure the tractor is in park with the ignition turned off and the key removed before any adjustments are made A WARNING Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids See Chapter 1 Safety for more information on safe handling of hydraulics and for instructions in the event of a hydraulic injury MAN138 AMADAS Digger Inverters Setup Setup Instructions Fenders 3 Swing the fender into place as shown below The digger inverter is shipped with its fenders and vine deflector shields in the stored position 4 Replace the top and bottom bolts NOTE The machines shown in photos may vary slightly from your machine as different models are available Unless otherwise noted instructions are the same for all models 5 Set the fenders to the desired angle and tighten all fasteners
56. the tractor NEVER tow a load more than double the weight of the tractor Sudden braking can cause a towed load to swerve and upset Reduce speed if towed load is not equipped with brakes Use a Safety Chain e Use a safety chain to help control machinery if it separates from the tractor drawbar Use a chain with strength rating equal to greater than the gross weight of the towed machine Attach the chain to the tractor drawbar support allowing only enough slack in the chain for turning ALWAYS attach the machine properly to the tractor drawbar Do NOT use a safety chain for towing Safety Model number NOTE This section covers general safety Some items may not apply to this type of machine Avoid High Pressure Fluids A CAUTION Use extreme care when working with hydraulic components and high pressure sprays Escaping fluid or spray under pressure can penetrate the skin causing serious injury To avoid injury relieve pressure before disconnecting hydraulic or other lines Tighten all connections before applying hydraulic or spray pressure Search hoses connections for leaks with a piece of cardboard Take appropriate safety measures to protect hands body and face from high pressure fluids Always wear appropriate safety gear to protect hands body and face from exposure to high pressure fluids Never try to block the flow or search for leaks of high pressure fluids with your hands even if
57. tion damaged connections or wires Repair or replace as needed If this does not work you need to replace the pickup The monitor is not receiving Monitor not working correctly Replace the battery If this does not solve the problem the display may be damaged and need to be replaced Display The monitor is not blank functioning Reprogram monitor Refer to monitor programming instructions in Chapter 5 Maintenance Monitor reading seems incorrect for conveyor speed Monitor not programmed correctly The digger is not cutting Shorten the top link of the tractor so Peanuts still in u that the blades dig more deeply into ground behind digger PY enough Mto the soll the soil Flip blades in hard soil Blades are worn or dull Replace the blades Lengthen the top link of the tractor so that the blades dig less deeply into the soil Conveyor speed too slow Adjust conveyor speed to meet tractor for ground speed ground speed May require adding optional 6 agitator idlers or additional pair of The digger is cutting too deeply into the soil Excessive dirt in peanut windrow Not enough agitation for agitation idlers Refer to Parts Catalog for part information crop conditions Conveyor speed too slow Adjust conveyor speed to meet tractor for ground speed ground speed Soil conditions are too wet Wait until soil is drier Conveyor is too low Raise conveyor
58. will only be necessary in extremely hard ground 15 Once the plows do take ground observe how deeply the plow is in the ground Typically you will need 4 6 of the shank in the ground to dig properly If you have less shank in the ground than this amount shorten the top link If you have more shank than this in the ground lengthen the top link After adjusting the top link retest until the NOTE Digging at deep depths may depth is set require setting the gauge wheels in the lowest position NOTE A good initial top link setting is 2 212 turns in from where the digger can be easily hitched on flat ground 10 Once these checks have been performed have everyone clear away from the digger inverter Start the tractor 16 After proper plow depth has been set and raise the digger inverter observe the relation of the conveyor pickup pins to the ground With the Move to a flat level soil area where no conveyor height properly adjusted the peanuts are present rods should be raking the ground but not the sub soil Adjust as needed Start the conveyor and verify the speed setting 17 Once initial start up is completed proceed with the First Run section Lower the digger inverter and pull forward a few feet then stop The plows should take ground immediately lf the plows do not take ground shorten the top link 50 7 18 14 MAN138 AMADAS Digger Inverters First Run After you have compl
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