Home

Albér Cellcorder™ CRT–400 User`s Guide

1. OF x Cancel Figure 71 BAS Software Program Select Cellcorder 3 Power on the CRT Press and release Shift then press F2 At the next LCD window press F1 for IR or F2 for Bluetooth Or press F4 to Cancel Wait for the message Ready for data transfer to display Ready for data trans fer 4 Onthe BAS LCD window Instructions for CRT click Continue 5 Align the computer and CRT 400 IR ports 6 Onthe CRT Interface window click Include Configuration within the Battery Data area to include site configuration data 7 This is not mandatory if accurate configuration data already exists 8 Then click Capture CRT Interface Battery Data Calibration Include Configuration va Capture i Capture k E tit t Per PE ru Firmware Update Be E Load Update krad EEM Communication Status Idle 4200 070 15 12 Revision 1 01 Working with Files Alber Figure 72 BAS CRT Interface Window Cellcorder Battery Data Capture Cellcorder Download the first Battery File save the data set into the file a 1 starting at cell number EF The Read Date of this data set is 0404 2007 Figure 73 BAS Battery Data Capture Open or Create New File Note If an ADF file is not open select or create one On the Cellcorder Battery Data Capture window select 1 Number of cells to download 2 Starting cell number 3 Read date and click OK Cellcorder Battery Data Capture Cellco
2. This Software License Agreement Agreement is a legal agreement between you and Alb r Corp a Florida United States of America corporation Alb r Alb r s software including enhancements upgrades and any future releases if provided is made available exclusively for use with the associated Alb r products the Products The foregoing including any accompanying program s documentation images animation and text incorporated therein collectively Software is provided solely for commercial and industrial use under the license terms specified herein GRANT OF RIGHTS Provided that you comply with all of the terms of this Agreement Alb r grants a non exclusive non transferable license to you to install and use the Software solely for use with Products as provided for herein You represent and warrant that you will not use the Software in violation of applicable laws and regulations or where such use detrimentally affects Alb r s rights in the Software or subjects Alb r to liability You assume responsibility for the selection of the Software to achieve your intended results and for the installation use and the results obtained from the Software Provided that you have paid the applicable license fees you may use 1 BMDM with SQL on one server on one site with a maximum of two hundred 200 users 11 all other Software an unlimited number users per site Any other operation of the Software at any
3. CRT Front Panel Diagrami LL ne dei cios enr NE 3 8 Figure 5 CRT Front Panel Diagram Right sisi 3 9 Pisure o Lop Panel LED Tigi Caton ss a aa Ee 3 10 BU AO MO E AG E E R E E E E A diandaeteeeenyiens 3 10 Figure 8 Trans reflective LCD Display ss 3 12 Fissure 9 Fop Panel Controls Fh 2 F3 and 24 2 caseasdeemepiccuctiacs 3 12 Figure 10 Back Panel Telco Reset Switch Power ss 3 14 Pre 11 Green LED Charce MGC al OP asics een ad ae a dr a 4 1 Powe PAM DIN BEA O ea R E deueevsacdicsetodtosesadeue 4 4 Feo My CG of Cao casts en a aean Eea a E eia 4 4 Figure 14 Safely Remove Hardware Window ss 4 5 Figure 15 Confirmation To Stop Hardware Device RL 4 5 Figure 16 CRT 400 Main Menu on LCD with F1 F2 F3 and F4 buttons ee 5 1 Figure 17 CRI 400 FLF Fo and F4 DUO ee den se 5 2 Figure 18 CRT 400 Power and Arrow buttons sis 5 3 Figure 19 CRT 400 with USB Flash Hard Drive ss 5 4 Frente 20 CRT 400 Keypad Buttons seserinis e RS 5 5 Figure 21 CRT 400 Load Data Functions esse 5 5 ES 01622 DESSOUS a da to 5 8 e BN eo eo LA RES TS OR RER een eee ee ee 5 9 BP Ue 24A CRIT RS 10 0 TRE 5 9 Piste 23 Connect NV Olin Oe Test Leads a 6 1 Fiure 20 CRTC TS MIO eo eee en ae te ete ie 6 1 rsure 27 Placement ot Probes On Cell eae a EE 6 2 Figure 28 Resistance Test Lead Assembly Clamps ss 7 1 Figure 29 Insert Resistance Test Leads Left Side CRT 7 1 Se SO CRETE MO Re de aa nd ce tn 7 2 PS lA TTO E
4. Existing Data Will be erased If F3 is pressed to Continue the CRT reads the USB and loads the cell information The main menu appears once the file has been selected or if Cancel F1 is pressed Now select Test Mode F1 CELLCORDER CRT 400 TEST VIEW Leo CAT MODE RESULTS DATA SETUP Select SG Temperature F3 then press Import F2 CELL SaGa Temp H HHH HH H Use The Hydrometer s Data Logger to Transfer Data to your Previewer 1 Turn the data logger on 2 On the data logger press SEL to select the channel string A through H from which data will be transferred to your previewer The module LEDs indicate memory status as follows e Fast If the LED next to A through H is flashing fast that channel has data and is selected e Steady If the LED is on that channel has data but is not selected 4200 070 12 5 Revision 1 01 O j The Hydrometer and the Data Logger Alber e Slow If the LED is flashing slowly the channel is selected but has no data LOW BATT x Figure 44 Data Logger The CRT 400 calls the data logger a Hydrometer Memory Module in the LCD window On hydrometer memors module select string C4 H and alian IF ports Align the data logger s IR port with the IR port on the right side of the Cellcorder On the Cellcorder press Continue F2 The Cellcorder displays Receiving Data and the data logger s LED remains lit When all readings have been loaded
5. Bluetooth model 5V 4A Desktop m power supply 7 oA Power supply charges Cellcorder charger module for Cellcorder KIT 4000 034 Resistance test lead assembly Resistance Test Lead Assembly Clamps clips Test cell and intercell resistance values 1100 221 Shoulder strap Shoulder Strap allows for easy CRT 3800 029 portability USB 2GB flash CONTAN A YA A plug and play data storage device that drive i is fully compatible with USB The USB 2030 005 flash drive contains all the CRT 400 User Guides Voltage lead fe assembly i Voltage sense lead connector 1100 222 4200 070 3 5 Revision 1 01 Product Overview CRT carrying case 3800 028 Battery Analysis System BAS and Previewer software and User s Guides 2027 014 4200 002 BAS 4200 040 Preview 2 Wire Cord W IEC 320 Plug 6003 015 US 6003 016 Euro 6003 017 UK Spike Probes 1101 Series Printer 2025 132L Thermal Printer Paper 2025 126 4200 070 3 6 Alber part Number pare Deseniption O A convenient carrying case for Cellcorder and its accessories Software downloads updates and User s Guides can be downloaded from the Website at www alber com Power for the charger module part number KIT 4000 034 to charge the CRT s battery The Cellcorder Spike Probes are for use with hard to access battery terminal posts Using these probes it is possible to measure the internal resistance of a cell or module
6. Communications Port Figure 82 Communications Settings Com Port BAS Software Then click the Start the Cellcorder Interface button Select CRT and click OK Select Cellcorder Cellcorder Model Nunber f CLC 100 CLC 200 f CAT Remember my selection and don t ask again y OK x Cancel Figure 83 BAS Software Program Select Cellcorder On the BAS Instructions for CRT LCD window click Continue Align the computer and CRT 400 IR ports Alian IF Port to PL and initiate restore command 4200 070 18 7 Revision 1 01 T ee Utilizing CRT 400 Service Menu Alber CRT Interface Battery Data Calibration EE J Include Configuration WEL Capture Ea ke Restore Firmware Update EE EL Load Update pos ee Communication Status Idle Figure 84 BAS CRT Interface On the BAS CRT Interface window click Load Update under Firmware Update Select the UPG file then click Open File transfer in progress begins to count down on the CRT File transfer in progress Frame Note The Frame counts down at this time When the upgrade is successful and the system is running Version nn nnnnn appears press Continue F3 Uparade Successful System 15 running Version FF Click Close 4200 070 18 8 Revision 1 01 Utilizing CRT 400 Service Menu CRT Interface Battery Data Calibration Include Configuration We Capture m Firmware Update
7. Mm LE RS CSN NOMME A B C yp ijgep O RED BLACK NN BLACK BF Figure 36 Connections For Trip Post Cells One Readings with the intercell leads connected from terminal posts B to E _ Reading 2 ee 7 1 H LL OS ROME mls Figure 37 Connections for Trip Post Cells Two Readings with the intercell leads connected from terminal posts C to F 4200 070 9 4 Revision 1 01 EE ae Connecting Resistance Test Leads Alber a Reading 3 V LOS I l RED BLACK Figure 38 Connections for Trip Post Cells Three 9 5 Performing a Resistance Test Since float voltage readings exist the Resistance LCD window flashes Ready to Test Press the Orange Test button The Resistance LCD window displays Vc act or Vc mem Vc act shows the actual cell voltage being read Vc mem means the cell voltage was read earlier and is in memory Note The figure above shows the window for multiple strings If only one string is present then the S will not display Cell only will display While testing is in progress the LCD will display the Test Progress LCD window TEST PROGRESS El 100 4200 070 9 5 Revision 1 01 ls Connecting Resistance Test Leads Alber 9 6 Moving Probes from Cell to Cell After the cell or Ric1 intercell resistance appears move the probes to the next cell or intercell and press the Orange Test button The cell or intercel
8. Noveske L Holden S Mraz Use of AC Impedance Conductance and DC Resistance for Determining the Reliability of VRLA Battery Systems Intelec 93 Paris France Y Konya T Takeda K Takano M Kohno Et Al A Deterioration Estimating System for 200 AH Sealed Lead Acid Batteries Intelec 94 Vancouver B C K Peters Ten Years Experience of VRLA Batteries in Telecommunications Service May 1994 8th Battery Conference and Exhibition Solihull UK Johnson Controls Impedance and Conductance Testing Application Note Form 41 7271 Aug 1994 Milwaukee WI and Alb r in house data G Alber Are Internal Cell Parameter Measurements a Substitute or Supplement to Capacity Testing Sep 1994 NE Utilities Battery Conference Albany N Y 4200 070 19 12 Revision 1 01 Application Note CC 002 A Alber 20 Application Note CC 002 A Internal Resistance Measurement Procedures Introduction Intercell resistance problems account for a great many battery system failures In UPS or other high current applications the failures can lead to explosions and fires that are not only costly but also represent safety hazards Most battery manufacturers unfortunately do not supply baseline resistance values so presently users must establish their own values The recommended procedures for establishing base lines are New systems read all the resistance values after installation and calculate the average value Older syste
9. certain threshold parameters CELLCORDER CRT 400 TEST VIEW LOAD CRT MODE RESULTS DATA SETUP Figure 24 CRT Test Mode Reading USB Note The USB flash hard drive must be inserted to accomplish this Battery Select function The BattList blf file has been placed on the USB device at the factory to aid first time users For consistency in data capture always use the same USB flash hard drive Wait for the USB device to be read to populate the Manufacturers and Models lists 4200 070 5 9 Revision 1 01 O j Getting Ready to Test Batteries with the CRT 400 Aber Reading USB Selecting a Manufacturer To select a manufacturer press F2 Accept Select Manufacturer Selecting a Model Select a battery model and press F2 Accept select Model A WARNING Do not test any cells when the Cellcorder AC Power indicator is lit Injury to personnel or damage to equipment could result 4200 070 5 10 Revision 1 01 Taking Float Voltage Readings First Alber 6 Taking Float Voltage Readings First A WARNING Do not test any cells when the CRT AC Power indicator is lit Injury to personnel or damage to equipment could result The maximum voltage the CRT can read is 20V Do not attempt to read Overall Volts OV The CRT calculates OV based on cell voltage readings Note Alb r highly recommends that you take cell voltage measurements first to eliminate possible voltage skewing effects then move on to cell connection resistance
10. r Cellcorder should ideally be connected to obtain the proper measurement Note that ideally the reading includes both the intercell connector resistance and the post to intercell connection resistance 4200 070 20 1 Revision 1 01 Application Note CC 002 A Alber Fig 1 SINGLE INTERCONNECTIONS Figure 95 Single Interconnections The next figure Fig 2A below shows the connection for VRLA cells such as the ABSOLYTE II batteries where the terminal post is accessible Figure Fig 2B below shows the connection for VRLA cells where the terminal post is not accessible In this type of cell the intercell to post connection resistance is included in the internal cell resistance measurement fips ony contact ine Figure 96 Contacting Tips to Posts Fig 2A and Fig 2B 4200 070 20 2 Revision 1 01 Application Note CC 002 A Alber Note Do not connect to the stainless steel bolt heads to make this measurement Dual Interconnections Figures 3A and 3B below show the typical intercell connections for dual post cells This type of interconnection requires that two readings be taken The first one shown should be with the intercell leads connected from Terminal Post A to Terminal Post C Take the second reading with the intercell leads connected from Terminal Post B to Terminal Post D The positive a red clip Cellcorder lead should remain connected as shown to the same terminal post for both measurements Figure
11. At confirm LCD window appears CONFIRM Delete the site from the USB device YES NO At the confirm LCD window press Yes F1 The site is now deleted If the deleted site was the currently selected site press Shift F4 to display the Active Site LCD window to load or clear Active Site LOL HAWAII BAT extra STG HRERE LOAD 8 CLEAR CANCEL Press Load F2 and select a new site or press Clear F3 to have no site selected Note When a site is deleted the last site shifts to fill the deleted site For example if site 003 of 006 is deleted site 006 becomes 003 of 005 You may use the BAS program or CRT 400 Previewer to sort the sites on location battery or string name 4200 070 14 13 Revision 1 01 Working with Files Alber 15 Working with Files 15 1 Saving Readings and Files to the USB Flash Hard Drive Insert the USB flash hard drive into the CRT and turn on To save readings press Shift then F3 Enter File Name type a name up to eight characters no spaces Or press Select Names F3 to select an existing file name Enter File Name SELECT Press Select F2 To save to the USB flash hard drive press Save F2 select File Press F3 Continue Press F1 Cancel when you wish to cancel saving the readings to the file chosen WARNING Existina Data Will be erased If the file exists another warning will alert you and ask to confirm saving the file name typed or chosen For Yes press F1 fo
12. MO rCOMMe CHONG a etes en ste scene rt de 20 2 Figure 96 Contacting Tips to Posts Fig 2A and Fig 2B 20 2 Figure 97 Figure 3A and 3B Connections for Dual Posts 0 0 ccsseseeeesessseeeeeeeeeeeeeees 20 3 Figure 98 Figure 4 Connections for Triple Posts 20 4 Figure 99 Fig 5 Connections for Triple Posts 20 4 Figure 100 CRT 400 Cellcorder Connection Options 21 1 Figure 101 CRT 400 Cellcorder Jaw Options ss 22 1 4200 070 XIV Revision 1 01 List of Tables Table 1 Back Panel Telco Reset Switch Power ccccccscccceccceassseseeceeeeeeeaeeeeeseeceeeeeeaaaeeeees 3 16 Table 2 PO AO BOSS nsaactast ct eoseessaceen eden 5 1 Table 9 CRI 400 Keypad Ba Ons ex a ne a 5 7 Table Editing Site Template sac cccccssssessceeaanensevessacctenninsessnseedceaccsqasresseeesactermasteveeasaereencie 14 3 Table 5 Battery Maintenance Schedule ae 18 4 4200 070 XV Revision 1 01 Safety Information Alber 1 Safety Information 1 1 General The protective features of this product may be compromised if it is used in a manner not specified in this guide and or related operation or installation instructions This manual describes general installation of the system If the system has features or accessories not described in this manual contact Alb r The following general safety precautions must be observed during all phases of operation service and repair of this product Failure to comply with these precautions
13. Select New if you would like to setup a new Bluetooth device or press Cancel to go out of the Bluetooth setup function No devices paired Deleting a Bluetooth Device That Is Connected Choose CRT Setup F4 use the down arrow to scroll to F3 Bluetooth and press F3 CELLCORDER CRT 400 TEST MEW LOAD f MODE RESULTS DATA Note In this example the wireless symbol with a shaded square indicates the CRT is connected to a Bluetooth device The CRT displays this message Choose Disconnect F1 Device connected Disconnect it before searching for heu devices 4200 070 13 15 Revision 1 01 Setting Up the CRT Alber The main menu will display and the square will be an x underneath the symbol CELLCORDER CRT 400 TEST WEW LURD CRT MODE RESULTS DATA SETUP The device can now be deleted by following the instructions in Deleting a Bluetooth device that is not connected Selecting a Different Bluetooth Device If a device name appears and you want a different device press New and follow the instructions in Discover and or Choose A New Bluetooth Device in this guide A CAUTION Do not use the CRT 400 menu to connect to a Bluetooth equipped computer for data transfer Use the BAS program for connection 4200 070 13 16 Revision 1 01 Setting Up and Editing a Site Template Alber 14 Setting Up and Editing a Site Template Sites let you record details for locations remotely and use the same informati
14. TYPICAL DISCHARGE CURVE VOPEN OF A CELL WITHAN CIRCUIT ELECTROCHEMICAL RESISTANCE PROBLEM Figure 92 Typical Discharge Curve with a Cell with an Electrochemical Resistance Problem Battery Aging and Internal Resistance Internal resistance provides a clue to aging The aging process of a battery s cells is based upon the rates at which their materials and construction deteriorate under design conditions For example the life of nearly all stationary cells is specified at 77 F under particular float charge conditions and discharges of stipulated depth and frequency Very slow corrosion of conduction paths the loosening of active materials from plates grid deformation and in the case of VRLA cells dry out of electrolyte are all natural processes that push a cell to its end life This aging process is marked by increasing cell internal resistance and decreasing capacity It is generally agreed that below 80 actual capacity the cell s deterioration will accelerate rapidly and replacement is recommended The internal resistance increases slowly but toward the end of a cell s life it accelerates greatly Its end life value is normally about 25 or so above its initial value but can be as high as 50 Temperature and Internal Resistance Being aware of the effect of temperature on internal resistance is important The next figure shows a typical AGM VRLA cell it clearly shows rapid internal resistance and impedance increases below
15. To take float voltage readings connect the voltage test leads to the Cellcorder as shown in the figure below Figure 25 Connect Voltage Test Leads Make sure the CRT is powered on You have already set up a new site template to begin your first test CELLCORDER CRT 400 TEST VIEW LOAD CRT MODE RESULTS DATA SETUP Figure 26 CRT Test Mode CRT Test Mode F1 4200 070 6 1 Revision 1 01 TE Taking Float Voltage Readings First Alber e Press F1 Test Mode e Press F1 Voltage Test Mode Fi Voltage Fe Resistance F3 5 6 Temp The LCD displays the CELL and Volts and either Resume Testing or Stored in Memory CELL 001 00 000 Volts RESUME TESTING CE Qu Note The CRT ignores polarity in Voltage mode only so that you may connect the leads either way When the probes test leads contact a cell the CRT displays the voltage and beeps to indicate the reading is stored in temporary storage When the probes test leads are lifted off the cell the CRT steps to the next cell Continue taking readings by placing the probes test leads on each cell Probes are being used in the figure below Figure 27 Placement of Probes on Cells 6 1 F4 Done Voltage Testing When testing is completed remove the leads from the last cell under test and press Done F4 Note When the Bluetooth headset is worn verbal instructions that the cell has been tested and is now Stored in Memory indicates to
16. VONDE S A E de dd Dao a N 16 1 16 2 Viewing the Overall Voltage Data sise 16 1 17 Using Diagnostics cceccseccseceeecescceecaecceeceeecseceeeeeeeseeeeeeseeeeeesseeseeeeeeseeseecsaeeaecseeesaeeaeeseeeaeeneesaeeses 17 1 17 1 TENE KEV eo ae 17 1 17 2 A DE AT A TE AINE ER E T EE 17 3 18 WEMIZ Ine CRT 400 Service NIUE ace eac ess inattendue 18 1 18 1 EPCS NE ne PASS NO E ane are ne ee 18 1 18 2 Changing the PaSSWOM cccssscccssececceseeceescccaececeneceeceseeeeencesausceseeeeeeeneesaecesauecessuseceneness 18 3 18 3 EnO COC Scrat E E E E A 18 4 18 4 Battery Maintenance Schedule sise 18 4 18 5 Jor dne FIAN ena EE de N E E 18 5 19 Application Note CCOO I e eieceediciennaa reniri ANE descentes sente ess desc cannes ones haelies 19 1 20 Application Note CC OO2 A ccccsssscsscsescsssscesssecesscsueusseucusscecsseseusectensseneussceceseseusseenenssenens 20 1 21 Cellcorder Connection OPtiONs cccceecccssceccesecccnecceesceceeececeneeceenceseenceseeeeeeeueeeseucessecesseeeeees 21 1 22 CEM COV CE AN COU OWNS ates de ao ee de a a E 22 1 23 aO E E E E EEE A E 23 1 4200 070 xi Revision 1 01 List of Figures Figure Serial Number Location and Label seen 3 2 Figure 2 Cellcorder Right Panel Connector Infrared 0000 0 cccccsnnneteeeeeeeeeeeeeeeeeeeeeeeeneaeeas 3 2 Figure 3 Cellcorder Left Panel Connector Test Lead and USB ee eeeeccceeeeeceeeeeeeeeeeeeeees 3 3 Froure 4
17. Warning and error messages indicate operation and connection status On power up the Cellcorder displays up loadable flash memory and boot memory versions If errors occur during use messages appear If the Cellcorder malfunctions Diagnostics may help determine the cause To display Diagnostics press Shift release then press 9 To view more menu items press the arrow keys Diagnostics Diagnostics 1 Keypad 1 USE e Uisplay e Lload Module Diagnostics 1 Mochem 3 IR Port 3 A D Linearity il 4 Safety Relay 4 Protection Ckt Y tau GeneGes CANCEL BACK Back Note To go back a LCD window exit a function or return to the main menu press Back F3 Cancel F3 or ESC 17 1 Testing Keypad To test keypad functionality press 1 on the keypad Press any key except the green Power button and the LCD window indicates the key Is pressed Note Do not press ESC twice or you will exit If you press Shift press Shift again before continuing with other keys Display To cause the LCD window to display a series of letters and numbers to make sure the display is functioning properly select 2 Display by pressing 2 To escape press ESC IR Port This test requires a PC or printer with IR interface To test the IR communication port with a computer or printer select 3 Note When using the IrDA interface port with a CRT printer the printer must be set up in IRDA Physical layer mode to communicate with an Alb
18. aCe TEETER ea AL POWER a CHARGE AC POWER RED balley charger connected CHARGE GREEN connected amp wae accessing USB flash drive TEST RED FLASHING lesting problem yl OP PANEL CONTROLS F1 F2 F3 F4 select functions on LED SHIFT F1 PRINT SHIFT F2 SEND SHIFT F3 SAVE SHIFT Fd SITE PP OWER ON OFF press amp release ON press amp hold OFF ENTER ARROW KEYS dala eniry navigaton TEST press for cell test Figure 5 CRT Front Panel Diagram Right Top Panel Indicators AC Power LED indicator is illuminated red when connected to AC power Battery Charge LED indicator is illuminated green when charger power supply is connected and charging is in process When the LED is off it indicates a fully charged battery 4200 070 3 9 Revision 1 01 Product Overview Alber USB LED indicator is illuminated yellow when the USB flash drive is engaged Important Note The Portable USB flash drive should not be connected to the CRT 400 when the power cord is plugged into the CRT 400 Test LED indicator is illuminated red when testing is in progress The LED Flashes to indicate a problem with the resistance test AC POWER CHARGE 0 99 100 e USB MEMORY Figure 6 Top Panel LED Indicators Top Panel Controls Keypad a combination keypad for alohanumeric data entry and shift key for quick function keys Press Shift release Shift then press another key from 0 to 9 to selec
19. available Monday to Friday 8 00AM to 4 30PM Eastern Time Telephone 954 623 6660 Fax 954 623 6671 Email service alber com Website www alber com Corporate Office Address Albercorp 3103 North Andrews Avenue Ext Pompano Beach FL 33064 USA 4200 070 Revision 1 01 SOFTWARE LICENSE AGREEMENT READ THESE TERMS AND CONDITIONS CAREFULLY BEFORE ATTEMPTING TO DOWNLOAD INSTALL OR USE THE SOFTWARE BY DOWNLOADING INSTALLING OR USING THE SOFTWARE YOU AGREE TO BE BOUND BY THESE TERMS AND CONDITIONS IF YOU DO NOT ACCEPT THESE TERMS AND CONDITIONS DO NOT DOWNLOAD INSTALL OR USE THE SOFTWARE IN SUCH A CIRCUMSTANCE THE SOFTWARE MAY BE RETURNED WITHIN THIRTY 30 DAYS OF YOUR RECEIPT FOR A FULL SOFTWARE REFUND YOU REPRESENT THAT YOU 1 ARE NOT LOCATED IN UNDER THE CONTROL OF OR A NATIONAL RESIDENT OF ANY COUNTRY TO WHICH THE UNITED STATES HAS EMBARGOED GOODS ID ARE NOT ON THE U S TREASURY DEPARTMENT S LIST OF SPECIALLY DESIGNATED NATIONALS III ARE NOT ON THE U S COMMERCE DEPARTMENT S LIST OF DENIED PERSONS OR IV ARE NOT OTHERWISE PROHIBITED BY U S LAW FROM RECEIVING OR USING THE SOFTWARE COLLECTIVELY EXPORT RESTRICTIONS IF YOU DO NOT HAVE AUTHORITY TO ACCEPT THIS AGREEMENT FOR YOUR ORGANIZATION IT IS YOUR OBLIGATION TO ENSURE THAT AN AUTHORIZED INDIVIDUAL MAKES THE DETERMINATION THAT YOUR ORGANIZATION IS NOT SUBJECT TO THE ABOVE EXPORT RESTRICTIONS PRIOR TO DOWNLOADING INSTALLING OR USING THE SOFTWARE
20. because of how the lead acid cell electrochemistry is envisioned 4200 070 19 8 Revision 1 01 Application Note CC 001 Alber Measured amounts of energy were methodically removed and each time the internal resistance was read It was found that the internal resistance rose no more than 3 after removal of 32 of the cell s energy Upon continued discharge the internal resistance increased rapidly in a non linear fashion Since it is extremely unlikely that the cells metallic resistance could have changed while the cells were discharged it can be concluded that e changes noted in total internal resistance were due exclusively to electrochemical resistance change e electrochemical resistance change is a small part of total internal resistance as the stored energy drops from 100 to substantially lower levels of charge In the real testing world this is good news It means that a battery can be reliably tested by the Cellcorder at float open circuit voltage and even partially discharged The Baseline and when Best to Get it The fantasy of a battery literate person is that complete capacity and internal resistance test data from day zero is available for analysis He seeks to determine the typical internal resistance of cells at 100 and 80 as well as the trend from 100 through 80 capacity The fantasy begins with the battery s installation An acceptance capacity test is conducted and the cells internal resistanc
21. e internal cell resistance e intercell connection resistance A compatible hydrometer can transfer specific gravity and temperature data via the IR port Data can be transferred to a PC and merged with previously stored readings using the serial cable supplied with the hydrometer or by using the USB data storage device Auto Ranging The CRT 400 automatically selects the correct voltage range load resistor and test time Float Voltage The CRT 400 measures the voltage applied during full float operation The voltage range covers all cells or modules up to 20 volts Accuracy of readings is to four full digits 4200 070 3 3 Revision 1 01 Product Overview Alber Internal Cell Resistance Using a patented process the CRT 400 applies a momentary load and calculates internal cell resistance by determining instantaneous voltage drop and load current Cells floating on line or off line can be measured This method helps find weak potentially failing cells when comparing internal cell resistance of all like cells in the string Intercell Resistance The CRT 400 measures the resistance between two electrically connected cell terminals The measurement consists of connector resistance and contact resistance at the points of connection to the cell terminals Data Analysis Storage and Transfer A large amount of data can be stored within the CRT 400 and obtained by IR or USB device The IR port transfers readings to a computer for anal
22. located on the right panel this port is used for communicating with a computer printer or data logger via IR light signal Note When using the IrDA interface port with a CRT printer the printer must be set up in IRDA Physical layer mode to communicate with an Alber CRT 400 Figure 2 Cellcorder Right Panel Connector Infrared 4200 070 3 2 Revision 1 01 Product Overview Alber Other Features Include Ventilation A temperature controlled cooling fan is installed Figure 3 Cellcorder Left Panel Connector Test Lead and USB Test Lead Easy port for molded test cables and optimized battery clamps USB connection Universal Serial Bus USB port for portable USB flash drive data storage devices May insert remove with power on or off the USB Memory amber LED lights up when the drive is accessed Important Note The Portable USB flash drive should not be connected to the CRT 400 when the power cord is plugged into the CRT 400 Measurement Capabilities The CRT 400 functions well even in high noise environments without the need to disconnect the battery from service An approximate 60 Amp DC load on 2V cells are used to calculate internal cell resistance and intercell resistance Circuitry rejects the 50Hz 60Hz ripple and associated harmonics often troublesome to AC based impedance and conductance meters Readings The Cellcorder reads single cells and multicell modules and displays and records e cell float voltage
23. minimum maximum values When Temperature and Specific Gravity summary thresholds are exceeded the Cellcorder beeps twice displays reverse video and prints out in the Thresholds section CELL S G Temp 1 207 Press 9 on the keypad to type spaces in location battery string or model names 4200 070 5 4 Revision 1 01 Getting Ready to Test Batteries with the CRT 400 Alber To delete characters highlight the character and press F1 Delete Char Note You cannot use the space key with file names Using the keypad type the location name at the blinking cursor M abc N WS Start Wy Press F3 Load Data Functions CELLCORDER CRT 400 Figure 21 CRT 400 Load Data Functions 4200 070 5 5 Revision 1 01 Getting Ready to Test Batteries with the CRT 400 Alber At the main menu select Load Data F3 to obtain this LCD window l Load site template e Load previously Saved readings SITE CELL MATS Note Using arrows allow access to the specifics of the site such as LOCation BATtery etc Press F1 SITE SETUP To load the site template l Load site template e Load previously saved readings SITE CELL When the USB flash hard drive has no sites stored then the New Site LCD window appears CHANGE SAVE Highlight LOCation To begin make sure LOC is highlighted by using the arrow keys Location Name Type the location name Press F1 Change Press Save F2 Site of
24. opposed to its rated capacity frequently involves hours of manpower and load and data acquisition equipment Unfortunately a new approach has yet to gain industry wide acceptance The consensus of battery experts is still that load testing under controlled conditions is the only method with certainty of establishing a battery s actual capacity This is reflected in several national standards the latest of which was issued in 1995 However after many years of experience studies and experiments a wealth of information about battery behavior and measurements has been produced and some light has been shed on new tools that will help assess a battery s condition 4200 070 19 1 Revision 1 01 Application Note CC 001 Alber Fig 1 Metalic Classical Resistance Cell Model Acid Resistance Capacitance between plates Leakage and other Resistance elements Inductance of Leads and Structures Figure 87 Classical Cell Model As early as 1959 the equivalent circuits of cells and typical circuit values were published These circuit models of a battery s cell are critical to understanding how its condition relates to cell internal parameters conduction paths and capacity The Basics Resistance Inductance and Capacitance The models circuit elements are resistance capacitance and inductance Researchers have investigated battery parameters from DC through several thousand hertz and have made measurements in
25. reading by beeping twice and displaying the reading in reverse video Site Is Not Selected If a site is not selected you can set up thresholds using CRT Setup Thresholds F4 F2 The settings remain in Cellcorder temporary storage until changed cleared to default zero values or a site is selected Site Is Selected If a site is selected you can change the thresholds using CRT SETUP Thresholds F4 F2 but the changes affect only the Cellcorder and not the site file The settings remain in temporary storage until changed cleared to default or another site is selected Default Thresholds If a site is selected you can quit the site settings and return to default thresholds for voltage resistance temperature and Specific Gravity without affecting the site file To Clear Site Setup and Thresholds To have no site associated with a file that has been linked and to clear threshold settings use the Clear button on the Active Site LCD window 4200 070 13 3 Revision 1 01 Setting Up the CRT Alber 13 6 Setting Thresholds without a Site File Select CRT Setup F4 then ThresholdsF2 then choose Voltage Cell Resistance Intercell Resistance Specific Gravity or Temperature Thresholds Fi Woeltase F2 Cell Res Fa Intercell Fes F1 Voltage F2 Cell Res F3 Intercell Res Thresholds Fi Spec Gravity Fe Temperature F1 Spec Gravity F2 Temperature A series of LCD windows appears for parameters that may be set Pr
26. reads the data successfully copy the data to another USB flash drive and see if the Cellcorder can read it If not remove the USB flash drive from the Cellcorder Power down and restart the Cellcorder Insert the USB flash drive and attempt to read it If the error message still appears the problem may be in the Cellcorder Contact the factory for assistance 18 4 Battery Maintenance Schedule The CRT 400 Cellcorder can easily take periodic maintenance readings An effective maintenance program that meets the recommendations of most battery manufacturers calls for the following measurements po Mented Batteries O O O Cellvoltase XK Internal Cell Resistance X O Intercell Resistance x10 XK NRA Batteries OOS Quarterly Cell Vottage XK Internal Cell Resistance XP KT X Intercell Resistance O o o Specific Gravity Table 5 Battery Maintenance Schedule Note VRLA or sealed cells must be tested more often because of their shorter life expectancy and lower reliability 4200 070 18 4 Revision 1 01 __ el Utilizing CRT 400 Service Menu Alber Use Cellcorder resistance measurements in conjunction with baseline data on the batteries being maintained Obtain cell resistance baseline data from the battery manufacturer or Alb r or acquire it with a capacity test Take Cellcorder readings according to the Maintenance Schedule table the resistance readings dictate which battery string should be subjected
27. remaining 4 3 Test Lead Connection Practices This section summarizes good test lead connection practices to help ensure the accuracy of readings For actual test lead connection refer to Connecting Resistance Test Leads section Always be consistent in how test leads are connected once testing has started on a battery Changing the technique of how leads are actually connected to the measurement point can result in different reading results Being consistent is very important when measuring large high amp hour batteries where the internal resistance is very low and any change in the lead connections can alter the reading results If the post is accessible underneath the strap then alternate types of jaws that are available for the test leads These jaws are constructed so that they extend their reach underneath the strap for direct connection to the battery post Note For detailed information refer to Cellcorder Jaw Options section On some batteries typically VRLA the posts are inaccessible because they are covered by the intercell connector For valve regulated batteries where only the intercell and the mounting bolt are accessible connect the current lead to the bolt head and the voltage sensing lead to the intercell Measuring from bolt head to bolt head is not a true measure of the connection between the post and intercell bar in most cases the reading will be high because of the high resistance of the bolt itself
28. set is 04 04 2007 Figure 79 BAS Cellcorder Battery Data Capture The Cellcorder displays Sending data Sending data 6 When done the BAS CRT 400 Interface window displays Data transfer completed Click Close Once the transfer is complete select F4 Cancel twice to go back to the main menu on the CRT 4200 070 15 16 Revision 1 01 Working with Files 7 8 CRT Interface Battery Data Calibratian Communication Status Data transfer completed Figure 80 BAS CRT Interface Data Transfer Completed In the BAS software s main menu select File then Save type the file name in the box provided Click Save to store the ADF file under Programs Alber Alber Battery Analysis Cellcorder ADF Files You may print test results using the optional thermal printer that interfaces to the Cellcorder via IR or you may transfer data to a computer and send to any printer on your system A complete test printout contains the following Site Information Location shows the location name Battery shows the battery name String shows the string name Model shows the battery model number Total V shows the strings Overall Voltage OV cells shows the number of cells in the string Installed shows the battery Installation date Read shows the date that the Cellcorder readings were taken Summary and Thresholds A summary of average minimum and maximum values VOLT shows the cell voltage RES shows the cell resi
29. should be or becomes invalid and or unenforceable during the warranty period the remaining terms and provisions shall continue in full force and effect This Warranty shall be governed by and construed under the laws of the State of Florida without reference to the conflict of laws principles thereof This Warranty represents the entire agreement between Alb r and User with respect to the subject matter herein and supersedes all prior or contemporaneous oral or written communications representations understandings or agreements relating to this subject 4200 070 vil Revision 1 01 4200 070 Vill Revision 1 01 Table of Contents 1 SI O a T E a T A 1 1 Li GONO e ca E E E E es 1 1 12 Document SVM iiaa E ee ne tee 1 1 L DO a a E E E A N 1 2 1 4 Procuro Pr I OS aa N ane ce ire 1 2 Preventive MaintenaN a aiaiai ard aT iaia 2 1 Pode VS SECTOR A A ne 2 1 2 2 Cleaning Systemi COMPONENTS SR ae ee ae base ac head cc 2 1 2 3 Sense Leads When Applicable Ring Terminals cccssssesseseeeeeccccccscseeeeeeeeeeeeueeeeenseeeeeeeeeess 2 1 24 Internal Component ReDlac Ment 2 idem sonner Greta tester 2 1 2 5 Shipping Storage Normal Use Protection sise 2 1 Product OVErVIEW a ee a da Ce 3 1 Bede BAS SOMA de dan a a ae a ne de un 3 1 32 C llCord r Serial NUMOBRS sas dneareen es diin E eee eee ent 3 1 RS oso se va one oon veo see E asec eet eee ene 3 1 3 4 Cellcorder CRT 400 cccccssssssscccccesseccccsee
30. temperatures of about 45 F 4200 070 19 6 Revision 1 01 Application Note CC 001 Alber Fig 7 Normalized Internal Resistance Per Cent Vs Temperature of FFF Value AH IA BA IA JA 4H AN 5E cA YH AA JH 10A 118 12A TJA AA Degrees F REFE j Figure 93 Normalized Internal Resistance Vs Temperature In temperate climates VRLA cells in unconditioned temperature environments may show considerable internal resistance variation between quarterly measurements Recording of the ambient temperatures at the time of measurement will save you further testing and false alarms Similarly cells chilled by air conditioning exhibit higher readings than their sheltered neighbors If possible try to re direct the air flow The Cellcorder The Cellcorder is invaluable in determining what a battery or cell s internal resistance is and in helping to identify abnormal conditions and normal aging While a battery or cell is on line it accurately and repetitively measures the internal resistance using DC techniques The AC filtering currents stray 60 hertz fields noise and normal float currents have virtually no effect on its readings The authors can t help but wonder what earlier researchers could have accomplished if they had access to microprocessor and solid state technology The microprocessor of the Cellcorder permits it to not only control measurements but to also precisely time the readings and performs calculations To boot it can
31. the data module LEDs resume flashing and the Cellcorder displays the SG Temp for Cell 001 CELL SaGa Teme H HHH HH H To save the file with the SG Temp data press Shift Save type the file name then press Save F3 Note The data logger memory module powers off after about one minute of inactivity To delete data on a data logger s channel select the channel and press Del until the flashing LED goes out Refer to the data module and hydrometer manuals for additional instructions 12 3 Transferring Hydrometer Data to Computer Use the CRT 400 Previewer or BAS program to transfer Specific Gravity temperature from the hydrometer s data logger to the computer via IR or RS 232 serial cable To transfer data refer to the CRT 400 Previewer User s Guide or the Battery Analysis System User s Guide 4200 070 12 6 Revision 1 01 Setting Up the CRT 13 Setting Up the CRT Alber Once you select CRT Setup by depressing F4 the setup options display in the figure below CELLCORDER CRT 400 TEST VIEW LORD MODE RESULTS DATA Figure 45 CRT Main Menu with F Buttons for CRT Setup F4 CRT Setup F4 CET Setup Fi Bat Select F2 Thresholds F3 Clear Memory e F1 Bat Select e F2 Thresholds e F3 Clear Memory CET Setup Fi Display F2 Sound F3 Frequency e F1 Display e F2 Sounds e F3 Frequency Fi Date Time Fe Reserved F3 Bluetooth e F1 Date Time e F2 R
32. the following experiment We imagined an internal conductor corroded down to the size of a dot We found that passing the Cellcorder s test current through a skinny wire 27 inches of 20 gauge wire caused no damage nor barely heated it Try it The reason is that very little energy is involved It amounts to only a maximum of 5 watts per 1000 microhms and lasts only seconds In an actual test within milliseconds of starting the Cellcorder senses the current level If there is a very high internal resistance the current will be low and the discharge will be instantaneously terminated Thus a cell with an exceptionally corroded internal conductor will not be further damaged After tens of thousands of cell tests there have been no reports indicating that the Cellcorder s test discharge has caused a cell to open circuit Interestingly many battery specialists feel disappointed that their most severely corroded cells have not opened They would rather have them open during a supervised test than during an actual emergency when no one is around Alb r Research Carefully conducted Alb r experiments have revealed other important properties of cell internal resistance One is the relationship between metallic resistance and electrochemical resistance Many would expect that as the energy stored in a fully charged cell diminishes the internal resistance of the cell would increase both proportionately and significantly This belief is widely held
33. to 6499910 Intercell Resistance Threshold e Ric 1 of 4 High 0O0000UQ to 24999 e Ric 2 of 4 High 0O0000UQ to 249990 e Ric 3 of 4 High 0O0000UQ to 2499910 e Ric 4 of 4 High 00000UQ to 249990 Specific Gravity Threshold e High 0 000 to 9 999 e Low 0 000 to 9 999 Temperature Threshold e High 32 0 F 0 C to 99 9 F 37 7 C e Low 32 0 F 0 C to 99 9 F 37 7 C Note Shift and an Orange Button opens the function in Orange text on the button Press Shift release Shift then press an Orange Button to select an Orange text on a key 13 7 Clearing Memory To clear memory on the CRT 400 press F3 A CAUTION After clearing CRT 400 temporary storage data cannot be recovered unless it had been previously saved to the USB flash hard drive 4200 070 13 6 Revision 1 01 Setting Up the CRT Alber CRT Setup Fi Bat Select Fe Thresholds Fa Clear Memory Figure 48 CRT Setup Clear Memory or F4 F3 Note Also access Clear Memory If you want to take readings on another battery save the previous readings to the USB flash drive before clearing them from temporary storage This function is used to save to the USB flash drive and or clear temporary storage At power up and power down if data is in temporary storage messages to save and clear also appear To save the data press Yes F1 and refer to Saving to the USB flash drive Feadinas are if temporary storage Save readings to the USE device If you ar
34. to capacity testing If one or more cells exhibit cell resistance 30 to 40 higher than the average or baseline value then capacity test those cells using a single cell tester such as the Alb r SCT If most cells are above the normal expected readings then capacity test the entire string 18 5 Upgrading Firmware Upgrade CRT 400 Cellcorder firmware using the USB flash drive or the IR ports on the computer and CRT 400 Upgrades are on the Web www alber com Note Upgrading using the USB flash hard drive is much faster than via IR wanne Do not continue until you have the UPG upgrade file ready You will be clearing the current firmware To Upgrade Firmware Using the USB Device Download the UPG file from the Alb r Web site www alber com or an Alb r CD to Program Files Alber Alber Battery Analysis then use Windows Explorer to copy the file to the USB flash hard drive With Cellcorder power off insert the USB flash hard drive into the Cellcorder Hold ESC and press the Power button to start in firmware upgrade mode The CRT 400 is ready to clear Flash memory for the new program press Continue F2 System 15 ready to clear flash memors for new bFOar an The CRT 400 is ready for an upgrade select file transfer method press USB F2 System ready to receive parade file Select file transfer 4200 070 18 5 Revision 1 01 Utilizing CRT 400 Service Menu Alber Preparing Memory for uparade File tr
35. 0mV To exit press F3 Cancel A D Reference A D Reference press 4 and the LCD window displays the internal reference for the analog to digital converter The raw count A D value should be approximately 10000 Press to go back to the previous window Then to exit press F3 CANCEL Protection Circuit To test the circuitry that protects the Cellcorder against overload conditions select 4 Protection Ckt Circuit by pressing 4 and the LCD window displays 2 choices 4200 070 17 3 Revision 1 01 Using Diagnostics Alber Protection Circuit e 1 Over Voltage e 2 Reverse Polarity Protection Circuit 1 0ver Voltage c eReyvyerse Polarity Both choices necessitate lead connection and further directions on the LCD window Modem If Installed Use the down arrow to view the next diagnostics options Reset modem by pressing 1 Buzzer Tests the buzzer by selecting 2 The CRT provides an audible feedback for keystrokes and alarm conditions To continue diagnostics select Continue F1 Fan Test the Cellcorder s fan by selecting 3 To stop the fan diagnostic and continue on select Continue F1 Temperature Sensors Temp Sensors press 4 and the LCD displays temperatures of the CRT 400 circuit board Load Temperature and regulator Ambient Temperature When the load temperature rises due to continual testing the fan turns on If the load temperature goes too high testing circuitry is disabled and a warning appears Load And Amb
36. 1 01 Product Overview Alber Button Display To mute beeper Mute LCD window Sets the internal beeper to either on or off press Shift then 8 Uza dh P to turn sound on or off OH To access Diag diagnostics LCD window Accesses diagnostics menu diagnostics press Diagnostics l Keypad Shift then 9 Sie lu 3 1K Port 4 S5afety Relay Trans reflective LCD The high contrast 128 x 64 pixel backlit graphical display shows menus warnings and test results The display makes it easy to navigate through the menus On power up the LCD window displays the Alb r logo the firmware version and the main menu CELLCORDER CAT O CELL AESIRTANCE TESTER ac POWER CHARGE i i Paty To W J A eo im use iMPUT s A ees MAX j MEMORA Y TEST F1 F2 F3 and F4 Buttons 4200 070 3 12 Revision 1 01 Product Overview Alber The F1 F2 F3 and F4 buttons select the functions that display on the LCD Display directly above These buttons also have the following options Note Press Shift on the keypad then release SHIFT then press F1 F2 F3 and F4 to select the orange text on any key Button Function Description SHIFT F1 Print Sends data to the printer via IR Bluetooth SHIFT F2 Send Sends data to the computer via IR Bluetooth SHIFT F3 Save S Saves data to the USB flash hard drive SHIFT F4 Site Displays the site selected F1 F2 Yes No When possible F1 is used for Yes
37. 4 5 Bluetooth option 4 1 Deselecting a Site 5 8 Bottom Panel Connectors Accessory Diagnostics 17 1 Compartment 3 14 Digital Voltmeter 11 1 Buzzer 17 4 Displaying Additional Functions 13 8 Cellcorder Document Symbols 1 1 features 3 1 Dual Interconnections 20 3 Cellcorder Serial Number 3 1 Dual Testing 7 3 Changing the Password 18 3 Editing a Site Template 14 1 Charge Complete 4 2 Electrochemical Resistance 19 5 Charging Entering the Password 18 1 Cellcorder Battery 4 1 Equipment Classical Cell Model 19 2 Grounding 1 2 Clearing Memory 13 6 Service 1 2 Combined Testing 7 4 Error Codes 18 4 Computed Testing 7 4 F1 F2 F3 and F4 Buttons 3 12 Connecting Fan 17 4 Resistance Test Leads 9 1 Flash Code 18 1 Connection Float Voltage 3 3 Dual Post Cells 9 2 Frequency 13 9 Single Intercell 9 1 Fuses 1 2 Connection Options 21 1 Help LCD windows and Menu Selections 3 14 Connections Hydrometer 12 1 Triple Post Cells 9 4 Hydrometer Usage 12 2 CRT Clear 14 5 ICr Channel 17 3 CRT Load Data Main Menu 14 4 Infrared Port 3 2 CRT Setup 5 2 5 9 13 1 Insulation Rating For Wires 1 3 CRT 400 Intercell Resistance 3 4 Display 3 15 Intercell Resistance Threshold 13 6 Physical 3 15 Internal Cell Resistance 3 3 CRT 400 Internal Components 2 1 Memory 3 15 Internal Resistance 19 10 4200 070 23 1 Revision 1 01 Index Jaw Options 22 1 Keypad Buttons 5 7 Load Data 5 2 5 5 Load Module 17 2 Measurement Capabilities 3 3 Metallic Resistance 19 5 Modem If Insta
38. 9 6 Revision 1 01 EE Connecting Resistance Test Leads Alber 9 7 When No Float Voltages Exist When no float voltage readings exist a message appears select Yes F1 to switch to Voltage mode insert the voltage leads and select the cell number to read voltage Resume resistance testing when finished Ho Ufloat readings exist Are you sure YOu Want to continue lf No F2 is selected the Cellcorder concurrently reads voltage and resistance for each cell Note Allowing the CRT to do this will result in an error in the voltage recorded Refer to section for a better understanding 4200 070 9 7 Revision 1 01 Understanding Voltage Skewing Effect Alber 10 Understanding Voltage Skewing Effect The Cellcorder has the ability to read and record voltages at the same time resistance readings are taken However when doing so a small error in the actual float voltage results This derivation manifests into a skewing effect of the voltage readings As the resistance test starts the beginning of the skewing affect will be seen as a gradual increase in voltage as the end of the string is approached This is caused by the constant voltage charger wanting to maintain a fixed overall voltage and will increase the voltage of untested cells to make up the difference The string each cell is lightly loaded causing the connection of overall voltage to occur on the cells further down the string that have not been tested To avoid voltage s
39. 97 Figure 3A and 3B Connections for Dual Posts Triple Interconnections Figures 4 and 5 show the typical intercell connections for triple post cells For cells arranged as in Fig 4 three readings are made The first one shown should be with the intercell leads connected from Terminal Post A to Terminal Post D Take the second reading with the intercell leads connected from Terminal Post B to Post E The third reading is with the intercell leads connected from Terminal Post C to Post F 4200 070 20 3 Revision 1 01 Application Note CC 002 A Alber TRIPLE INTERCONNECTIONS Figure 98 Figure 4 Connections for Triple Posts For VRLA cells or flooded cells configured as shown in the figure below four readings are made forming two X s Terminal Posts A to E then B to D and B to F then Cto E Fig 5 TRIPLE POST YALA Figure 99 Fig 5 Connections for Triple Posts In all triple post strap measurements the positive a red clip Cellcorder lead should remain connected as shown to the same terminal post for all readings 4200 070 20 4 Revision 1 01 O Cellcorder Connection Options Alber 21 Cellcorder Connection Options For further information on which Cellcorder leads are best suited to your individual requirements contact your local ALBER representative or ALBERCORP directly at www alber com Phone 954 623 6660 Fax 954 623 6671 ier CRT CELLCORDER CONNECTION OPTIONS 1100 224 Combine
40. Alber Cellcorder CRT 400 User s Guide Alb rcorp 3103 North Andrews Avenue Ext Pompano Beach FL 33064 Tel 954 623 6660 Fax 954 623 6671 www alber com 4200 070 Copyright and Disclaimer Cellcorder CRT 400 User s Guide Revision History Revision Date of Change Description of Change 01 21 07 Original document LL ED 1 01 06 16 2011 Format entire document Edit grammar MS Bluetooth updates Alb r Cellcorder User s Guide Part Number 4200 070 2011 Alb rcorp All rights reserved Alb rcorp 3103 North Andrews Avenue Extension Pompano Beach FL 33064 No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying and recording for any purpose without the express written permission of Alb rcorp Information in this document is subject to change without notice Trademarks The first instances of registered trademarks or trademarks of Alb rcorp and other companies are annotated above using the and symbols For ease of reading these symbols do not appear in the remainder of this Guide The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG Inc and any use of such marks by Alber is under license Other trademarks and trade names are those of their respective owners Printed in the United States of America 4200 070 i Revision 1 01 Alb r Customer Service Alb r Customer Service is
41. CRT Main Menu on LCD Load Data To edit a site at the main menu select Load Data F3 to obtain this LCD window Press F1 Site Setup l Load site template Fe Load previously saved readings SITE CELL s i Ch E Note The USB flash hard drive must be inserted to accomplish this Load Data function Press the Right Left Arrows to step to choose a site In this case we chose Boca Raton Press More F3 4200 070 14 6 Revision 1 01 O j Setting Up and Editing a Site Template Alber Using the keypad or arrows choose the item within the site that needs to be edited Battery String etc Press F1 Change Type the new data and press Save Accept F2 To edit another item repeat the process When editing is done you may select the site by pressing Back F4 then Select F1 SITE 002 of CHANGE DELETE Note Editing is not dependent on whether a CDF data file is or is not associated with the site to be edited To Set Up a Site Before Test For best results set up a site before reading voltage or resistance a site setup is not required for testing but is useful for managing many sites If a site is selected before after testing both the readings and site setup will be saved in the CDF file CELLCORDER CRT 400 TEST VIEW LOAD MODE RESULT DATA SETUP Figure 57 CRT Main Menu on LCD Load Data Note The USB flash hard drive must be inserted to accomplish this Load Data function Press the right
42. E Voltage Tei ae a a 6 2 D2 Stored n Memory EXD IAB a a ne ae 6 2 6 3 Resume Testing EX DIAN CO iz a dance dc a mea denses ee rene fera eie ce den iiai 6 3 7 Setting Up To Take Resistance Readings inserer 7 1 Dads CHEK SOE AMD MOUSE a Dita en ea et D De on 7 3 Tas SOU IRGC II COMMOCT IOI de nan ee ee de co ed ce 7 3 8 TRIER IS Ce ROIS ed tance ae bee De a ane ee 8 1 8 1 Resistance RSR de 8 1 9 Connecting Resistance Test Leads ccccccsssscssssrercesseevsvscavsscncustenensrenevasavavsrencustencustencesvevauersnees 9 1 9 1 Connection for Single Intercell Connectors sisi 9 1 9 2 Connection for Dual Post Cells Example One ss 9 2 9 3 Connection for Dual Post Cells Example Two 9 3 9 4 Connections for Triple Post Cells cccssesccssosssscncnssseseossvecsecuevscucuessenenseseseuoussscuenasseneoassesees 9 4 9 5 Performing a Resistance TOS Cscasissacedcanicnsnsitenddedinabcdeancsdenananasevsanosteaseceacnisawates inaboisancvodsataaeatevsaets 9 5 9 6 Moving Probes from Cell to Cell cnccdoisncesdedcncedactncsiioanse dsdnendoaiiesnanieansmoaniudtinasssennnipanedoasinlinostaeenst 9 6 9 7 When No Float Voltages Exist ccs cccssssssssrescssrersesreevssescserencusreravarevavasencustencustercearenavarsacacrs 9 7 10 Understanding Voltage Skewing Effect sise 10 1 11 Using the CRT 400 as a Digital Voltmeter sise 11 1 12 The Hydrometer and the Data Logger sise 12 1 12 1 Setting Up the CRT for Hydro
43. EL Load Update Communication Status idle Figure 85 BAS CRT Interface Window 4200 070 18 9 Alber Revision 1 01 Application Note CC 001 Alber 19 Application Note CC 001 The Internal Resistance and Cellcorder document is available on Albers Web site at htto www alber com VALVE REGULATED VENTED DO bb DMM Liquid electrolyte Hectrolyte absorbed im Separator Figure 86 Valve Regulated and Vented Cells Introduction With the changeover from vented cells to sealed VRLA cells and the proliferation of UPS systems an even greater impetus has been placed in finding economical and reliable ways to establish the state of a battery s capacity and its conduction path In this Application Note the primary focus will be ona new relatively low cost aid in determining a battery s health by virtue of its cells internal resistances together with float voltages and intercell connection resistances All three of these variables are rapidly measured and conveniently recorded by the Alb rcorp Cellcorder the storage battery multimeter The Search The search for new approach to capacity and conduction path testing has been ongoing Traditionally a battery s capacity to store energy has been specified by its manufacturers as its ability to supply a constant amount of current or power to the load for a defined time period to a final voltage The real test of the battery s actual capacity as
44. LUDES ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE USER S SOLE AND EXCLUSIVE REMEDY IS REPAIR OR REPLACEMENT OF THE ALB R PRODUCT AS SET FORTH HEREIN IF USER S REMEDY IS DEEMED TO FAIL OF ITS ESSENTIAL PURPOSE BY A COURT OF COMPETENT JURISDICTION ALBER S RESPONSIBILITY FOR PROPERTY LOSS OR DAMAGE SHALL NOT EXCEED THE NET PRODUCT PURCHASE PRICE IN NO EVENT SHALL ALBER ASSUME ANY LIABILITY FOR INDIRECT SPECIAL INCIDENTAL CONSEQUENTIAL OR EXEMPLARY DAMAGES OF ANY KIND WHATSOEVER INCLUDING WITHOUT LIMITATION LOST PROFITS BUSINESS INTERRUPTION OR LOSS OF DATA WHETHER ANY CLAIM IS BASED UPON THEORIES OF CONTRACT NEGLIGENCE STRICT LIABILITY TORT OR OTHERWISE Miscellaneous NO SALESPERSON EMPLOYEE OR AGENT OF ALBER IS AUTHORIZED TO ADD TO OR VARY THE TERMS OF THIS WARRANTY Warranty terms may be modified if at all only by a writing signed by a Alb r officer Alb r obligations under this Warranty are conditioned upon Alb r timely receipt of full payment of the product purchase price and any other amounts due During the period when any amounts are overdue from User Alb r warranty obligations shall be suspended The warranty expiration date shall not be extended upon payment of the overdue amount Alb r reserves the right to supplement or change the terms of this Warranty in any subsequent warranty offering to User or others In the event that any provision of this Warranty
45. On some applications cleaning the sense leads where they connect to the battery may be necessary This is normally needed when monitoring flooded batteries because electrolyte can drip or splash onto the sense lead connections Sense leads exposed to electrolyte must be neutralized using a water and baking soda mixture Brush this mixture on to the sense lead clip then rinse well with clean cool tap water and dry with a clean soft cloth 2 4 Internal Component Replacement The monitor system has no user replaceable components Since high voltage exists in most of the system components only knowledgeable users should remove the covers from components Failure to comply with this restriction could pose a safety hazard and or void the product warranty 2 5 Shipping Storage Normal Use Protection Protect the system from physical impact during normal use or storage and when necessary provide protection during shipment between test sites 4200 070 2 1 Revision 1 01 Product Overview Alber 3 Product Overview The Cellcorder CRT 400 Cell Resistance Tester is specially designed to strictly comply with IEEE standards for testing batteries When a battery is tested the measurements are affected by several factors e Online tests are subject to ripple AC noise from the charger or inverters e Batteries have a natural capacitance that will influence the accuracy of the readings e The size of the test current directly relates to the accu
46. Press F1 Specific Gravity The specific gravity threshold will need to be entered for Low by using the arrow keys Then press F2 Accept Specific Gravity Threshold Low Once the highs and lows are entered press F4 Back The up arrow key can access the other thresholds if necessary 4200 070 12 3 Revision 1 01 O j The Hydrometer and the Data Logger Alber Thresholds F1 Spec Gravity FE Temperature Or press F4 Back may be selected again to go back to the main menu CELLCORDER CRT 400 TEST VIEW LORD CAT MODE RESULTS DATA SETUP 12 2 Taking Readings with the Hydrometer Once both the CRT and Hydrometer settings are synchronized use the hydrometer as instructed in its manual To Transfer Hydrometer Data to CRT Via IR CELLCORDER CRT 400 Figure 43 CRT Main Menu Load Data F3 Note The USB flash hard drive must be inserted to accomplish this Load Data function The data logger must be attached to the hydrometer 1 Press F3 Load Data 2 Press F2 Cell Data 3 Select Cell Data by pressing F2 4200 070 12 4 Revision 1 01 The Hydrometer and the Data Logger Alber l Load site template ec Load previously saved readiras SITE CELL Cell Data F2 Highlight a CDF file name by using the arrow keys and press Select F1 Select File 12345 col extra guf samp e co A warning displays if data exists in the CRT s memory Press F3 to Continue or F1 to Cancel WARNING
47. RS 232 The hydrometer data module s IR port interfaces with the Hydrometer first and then either the Cellcorder or computer the RS 232 port transfers data from the data logger directly to the computer OLY 20Vmax gt gt gt DMA 35 Hydrometer Celicorder EEIN CRU E CUS ON DNS E OS I OS E e e ENS G E d E CELLELLLLLLECECEECEEECECE TTT rrr IT optional path to BAS Software TO C CELELLL lt TP optional path to BAS Software E POPP ere H E 1 E F 5 E w LETI a So ee DMA 35 Hydrometer amp Data USB R5232 IR OBEX IR COMM IR RAW Logging Module Figure 40 Hydrometer Data Logger PC CRT USB Interaction Note When using RS 232 refer to the Battery Analysis System User s Guide If both the Cellcorder and hydrometer have data for the same parameters it s important to know which data is to be captured first as data captured last overwrites data captured first e g if you capture Specific Gravity and temperature data from the Cellcorder and then the hydrometer the hydrometer data will overwrite the already captured Cellcorder s data 4200 070 12 1 Revision 1 01 O 0 The Hydrometer and the Data Logger Alber 12 1 Setting Up the CRT for Hydrometer Usage To Setup the CRT for Hydrometer Usage Press F4 CRT Setup or select CRT Setup by pressing F4 Before transferring specific gravity and temperature data to the CRT the CRT must know the sp
48. RS Hew 7 ite j ALBER EVENTS ere cw ihe Times photo of the Alber BDS 40 units installed A Alber Battery Monitoring and Training Er GR DS Alber offers a full line of stationary battery monitors and test EDR vai equipment battery diagnostic systems capacity test Ge nate retrrens systems resistance testers hydrometers and load banks Iie plus seminars on battery maintenance and testing RESISTANCE DATA Call us at 954 623 6660 or 800 851 4632 MAILING LIST Figure 60 www alber com Baseline Resistance Data 1 Review the page to look at the information provided Internal Resistance Baseline Values Alcad Alcad H22P Alcad SDS Alcad 50 13 Alcad AHP 25 Alcad AHP 36 Alcad HP S0 Americad Americad HED 30 CAD ca 30CU S cag 4L0 C11 cag GCI2AWVFSA C amp L KRC 15 cap L512 100 cag MeT4000 cag TEL12 90 Figure 61 Snapshot Baseline Resistance Data 4200 070 15 3 Revision 1 01 Working with Files Alber 2 Or the file may be downloaded by selecting the letters BLF from the downloading a BLF file paragraph on the same page 3 Once you have clicked on BLF the File Download window displays select Save to save the file Pils Download Do you want to save this file Name BattList blf Type Unknown File Type 21 2 KB From vw alber com Lave Cancel harm your computer IF vou do not trust the source do not save this While files from the Internet can be useful some files can potentially file
49. Refer to Application Note CC 002 A beginning for connection diagrams Most battery terminal posts have a layer of lead peroxide lead sulfate copper sulfate lead hydrate copper oxide or dirt mixed with No Ox grease All are high in resistance so make sure the test leads have good connection to the metal surfaces Where possible always try and connect the test lead connections directly to the post while not making any connection to the intercell or hardware wanne Do not attempt to read internal resistance of an open cell module while the battery is on line An open cell can be determined by the unusually high voltage across it and the lower nominal voltage across all other cells modules 44 Understanding the USB Port and Flash Hard Drive Data can be stored on a USB flash hard drive via the USB port Use the USB flash hard drive to transfer test data recorded by the CRT to a computer for analysis transfer firmware upgrades from computer to CRT backup and restore calibration constants and store site setup 4200 070 4 3 Revision 1 01 Before Using The CRT 400 Alber Computer System Requirements for USB Windows XP 2000 Available USB port USB 2 0 recommended Important Note The Portable USB flash drive should not be connected to the CRT 400 when the power cord is plugged into the CRT 400 Accessing Stored Data on the USB Device From PC Insert the USB flash hard drive into the computer s USB port on the PC Use Win
50. Resistance F3 3 6 Temp Press F2 Resistance Note You have already set up Amp Hours Intercell Type and Battery Voltage Ameo Hours gt 1000AH d Intercell a E Te Triple INTER The CRT 400 is ready for testing Note Help is always available via the arrow keys Taking float voltage readings before resistance readings rather than concurrently to avoid any voltage skewing effect Please refer to Understanding the Voltage Skewing Effect section Press F1 Test to begin testing Or press the Orange Test button on the keypad 4200 070 8 1 Revision 1 01 Connecting Resistance Test Leads Alber 9 Connecting Resistance Test Leads When Ready to Test is flashing depending on what type of intercell measurement is selected connect the three clip resistance test leads to the cell and intercell under test If using spike probes refer to the manual that accompanied the spike probes 9 1 Connection for Single Intercell Connectors Connect the probes as follows 1 Red clip goes to the positive post of the cell being tested 2 Red Black clip goes to the negative post of the cell being tested 3 Black clip goes to the positive post of the next cell Figure 33 Single Intercell Connectors 4200 070 9 1 Revision 1 01 Connecting Resistance Test Leads Alber 9 2 Connection for Dual Post Cells Example One There are many types of dual intercell connection schemes Here are two exa
51. Shift then 6 accesses the Display functions LET Setup Fi Display Fe Sound F3 Frequency Figure 49 CRT Setup Display Functions Adjust LCD Contrast Use YF to adjust the LCD contrast 4200 070 13 8 Revision 1 01 Setting Up the CRT Alber 13 9 Sound Adjustment Use to turn sound on or off OH ACCEFT Figure 50 CRT Sound Adjustment Use Sound to turn the Cellcorder beeper off or on 1 To adjust the sound press F2 then Accept 2 Use the up and down arrows to select off or on and then press Accept Note Shift then 8 will also access sound 13 10 Frequency Use Frequency to have the Cellcorder A D circuitry filter out the AC line frequency noise Use the up and down arrows to select 50Hz or 60Hz then press Accept Use YF to select the AL line frequency 60 Hz ACCEPT Ce MCEL Figure 51 CRT AC Line Frequency 50 60 Hz Note Shift then 4 will also access AC Line Frequency 4200 070 13 9 Revision 1 01 Setting Up the CRT Alber 13 11 Adjusting Date and Time Use aw dp to adjust Oate Time ACCEPT Figure 52 CRT Time and Date Use Date to set the date time and date format Use the up down left and right arrows to set the date and time then press F2 Accept To select date format MM DD YY or other press the corresponding F key Note Shift then 2 will also access Date Time 13 12 Reserved Reserved F2 is for future use 13 13 Setting Up Bluetooth Wire
52. TE Eg CELL VOLTAGE FASTE R ELECTROLYTE PELECTROCHEMICAL ReLoLeaArou Fig 2 Internal Resistance Mod el Figure 88 Internal Resistance Model Another group focusing on internal resistance is prestigious Nippon Telephone and Telegraph Their research and field personnel have shown that a major result of the lead acid battery deterioration mechanism is an increased internal resistance 500 microsecond duration pulse technique is used to measure cell internal resistance Test results lead them to conclude that battery deterioration capacity can be estimated within 10 by internal resistance measure Note that Capacity vs Normalized R internal curve is somewhat curved Some feel the relationship between most cell internal parameters and capacity is not a simple straight line as has been described in recent times but rather a more complex curvi linear function 4200 070 19 3 Revision 1 01 Application Note CC 001 Alber F a i Fig 3 CAPACITY amp INTERNAL RESISTANCE ESTIMATED FROM PULSE DISCHARGES Capacity Ratio 1d Hid 1 Lil Lia Lid Internal Resistance Ratio Unit Value Equal to KR at 90 Capacity IHTERKA L Figure 89 Capacity and Internal Resistance Ratio Part of this belief that a straight line cannot describe a capacity relationship is rooted in the differences exhibited during battery discharges from cells with metallic vs electrochemical resistance problems The typical d
53. ace a PC with an IRDA port within 1 meter of the IR port Align the Cellcorder and printer IR ports and press Continue F1 The printer Status LED flashes while data is being received 4200 070 15 18 Revision 1 01 Viewing Results Alber 16 Viewing Results 16 1 Viewing Status When data is in Cellcorder temporary storage the Status LCD windows display the total number of cells with data overall voltage OV averages min max values and threshold violations faults View Results F2 Status STATUS Total of cells have data QU HHH PH Note To go back a LCD window exit a function or return to the main menu press Back F4 Cancel F3 or press ESC 16 2 Viewing the Overall Voltage Data View Results F2 Status to see where OV is located on the LCD STATUS Total of celle have data QUI FFE FF The Cellcorder adds the cell voltages in a string and calculates overall voltage OV Press View Results F2 to display the number of cells that contain data and the calculated OV of those cells You may also view OV using the BAS program and print OV in reports Note The OV value cannot be typed in Average Avg View Results F2 Average Status F1 as an example 4200 070 16 1 Revision 1 01 Viewing Results Alber STATUS Average Ricl sas aF T Li wlll zik Press Avg F1 to display the average cell voltage Vc cell resistance Rc and intercell resistance Ric Press More F1 to d
54. ae E E EE A E 7 4 ES 0e 2 OR eS Modo Leese a r E R 8 1 ture Sine le Inter Ce COLOS de ae a de 9 1 Figure 34 Connections For Dual Post Cells Example One sssssseeeeneeeeessssssssssssssseeeerreresees 9 2 Figure 35 Connections for Dual Post Cells Example Two 9 3 Figure 36 Connections For Trip Post Cells One ss 9 4 Figure 37 Connections for Trip Post Cells Two 9 4 Figure 38 Connections for Trip Post Cells Three 9 5 Fonte 59 CR E SSE Mode Pa E A E 11 1 Figure 40 Hydrometer Data Logger PC CRT USB Interaction 12 1 Ponc OR CR SD P eaae a reer 12 2 roue 42 CRT Mhresholds PR 12 2 Figure 43 CRT Main Menu Load Data F3 ss 12 4 PES DO E E EE ees 12 6 4200 070 xii Revision 1 01 Figure 45 CRT Main Menu with F Buttons for CRT Setup F4 cc eeeeseeessseeeeeeeeeeeeees 13 1 Figure 46 CR T setup Bat Select PR sean cities 13 2 Figure 47 CRT Setup Thresholds or F4 F2 ee 13 3 Figure 48 CRT Setup Clear Memory or F4 F3 esse 13 7 Pisure 49 CRI Setup Display PUNCUONS sscssastccenecacneesbust ata tindeudasaansucestendacnebestecebausaveeseunsucusties 13 8 ste CRT Sound CSUR IN ose cxoaetet nas ne nn eee ne 13 9 Figure 51 CRT AC Line Frequency 50 60 HZ 0 ccc ccccceeeessseeseeseeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 13 9 brosse CARE Wand De ceansecenouenesadumesiarexuemeeae 13 10 Figure 53 CRT Load Data Main Menu ssincieccsssusesctinervncrenuseietaussbestabueeidheaderct
55. age 20 to 140 F 29 to 60 C For extended periods lt 77 F lt 25 C Humidity Range 0 to 80 RH non condensing at 0 C to 31 C 0 to 50 RH non condensing at 32 C to 40 C Insulation Category Pollution Degree 2 Altitude O to 2000 meters above sea level Accuracy 4200 070 3 15 Revision 1 01 Product Overview Alber Test Current Resistance Voltage Intercell Range Resolution Resolution Resolution 0 1 of reading 0 1 of reading 1 of reading 2mO 2U0 4Vto6V 25Ato35A 2510 3 3MmO 5UQ 8V to 30A to 75uQ 6mV 5mO IOUQ 12V 35A 16V 400p0 20m0 2010 Table 1 Back Panel Telco Reset Switch Power Note Specifications are subject to change without notice Voltage and Current Protection An internal circuit helps protect the Cellcorder if inadvertently placed across a high voltage Circuitry senses the input voltage across the current carrying leads and if the input voltage exceeds 20 volts a beep sounds and the test current relays are disabled A WARNING It is potentially hazardous to exceed the rated voltage of the Cellcorder 20 volts 4200 070 3 16 Revision 1 01 Before Using The CRT 400 Alber 4 Before Using The CRT 400 4 1 Highly Recommended Reading Please read the following sections of this manual as well as the other manuals mentioned in this list e The Safety Legal Warranty and user sections of this manual e Battery Analysis System User s Guide 4200 002 e USB Fla
56. all units They tried to relate those to cell capacity often with mixed or conflicting results In almost all typical battery applications the inductance has no practical impact on battery performance because of its small magnitude from 0 05 to 0 2 micro henries On the other hand the actual capacitance of cells is surprisingly large as much as 1 7 Farads per 100 Amp Hours This cell characteristic is put to good use by charger manufacturers They depend on it to filter their charger output However little evidence has evolved that ties capacitance with the actual capacity of a cell It s worth noting that one researcher felt capacitive reactance obscures the predominant indicator of cell capacity electrochemical resistance More so as the test frequency is increased Impedance and admittance measurements include both capacitance and inductance in their readings The Nature Of Internal Resistance At Alb r we have centered our efforts on cell internal resistance A refined cell model has been developed which subdivides the internal resistances of a cell into its metallic and electrochemical components These resistances do not change with test frequency Indeed researchers have concluded that a zero frequency DC or extremely low frequencies yield the best results when studying capacity relationships 4200 070 19 2 Revision 1 01 Application Note CC 001 Alber TER WIG L POST aT F4 P R METAL LG GRD t GRID To FAS
57. and F2 is used for No Test intercell on last cell F3 F4 Back Cancel When possible F3 is used for Back and F4 is used for Cancel Select File t i B 1h Power Press and release Power to power on the CRT Press and hold Power to power off The CRT 400 is powered by a lithium ion rechargeable battery Enter Arrows functions Enter plus arrow keys Press Enter after typing data such as password Press Up Down Left or Right arrows to navigate LCD windows Test The Test key initiates the test sequence Press and hold for approximately second to initiate cell testing ESC Escape press the ESC key to exit certain LCD windows Hold and press Power ESC to start in firmware upgrade mode 4200 070 3 13 Revision 1 01 Product Overview Alber Press Test and Enter key simultaneously to reset the CRT If the keys on the CRT lock up pressing these buttons simultaneously will reset the unit Cower Bottom Panel Connectors Accessory Compartment TELCO A modular RJ 11 jack for communicating with a remote computer via telephone not supported at this time AC Power A 5VDC input jack for connecting the CRT battery charger module Telco 5VDC Input Jack For The Charger Mechanical Reset Switch Battery Pack Figure 10 Back Panel Telco Reset Switch Power Help LCD windows and Menu Selections The CRT 400 has easy to use LCD windows offering Help pages that provi
58. and left arrows to step to a site then press Select F1 4200 070 14 7 Revision 1 01 O Setting Up and Editing a Site Template Aber To Link a File to a Site after Test Note The USB flash hard drive must be inserted to accomplish this Load Data function If the readings are only in the CRT s temporary storage first save them to the USB flash hard drive Linking a CDF file or an existing set of readings that are in the CRT s memory to a site embeds Site Setup information When transferring data to the computer this lets the BAS program set up a new ADF battery file with predefined information e g location site name string name location etc if one does not exist If cell readings were taken with no site selected or saved to a CDF file not associated with a site you can link the file to a defined site or create a new site then link the file CELLCORDER CRT 400 TEST VIEW MODE RESULT Figure 58 CRT Main Menu on LCD Load Data To link a file to a site at the main menu select Load Data F3 to obtain this LCD window and then press F2 Cell Data l Load site template Fe Load previously saved readinas SITE CELL s F CI E To open the data file you want to link to a site select Load Data F3 then Cell Data F2 Use the arrow keys to move through the list to highlight the desired CDF file then press Select F1 4200 070 14 8 Revision 1 01 Setting Up and Editing a Site Template Alber S
59. and take float voltage readings Check www alber com for the latest models Printer with IrDA interface Note When using the IrDA interface port with a CRT printer the printer must be set up in IRDA Physical layer mode to communicate with an Alber CRT 400 Revision 1 01 Product Overview Alber Part Number Part Description _ _ Bluetooth CD Headset OF r Hands free communication while 2025 036 testing The hydrometer measures the amount of sulfuric acid in the electrolyte to DMA 35n determineifthe battery needs charging Portable a A data logger module is included in the Density Specific Hydrometer Kit Gravity Concentration Meter Hydrometer Kit 2900 032 Note data logger module is included in the DMA35n Kit The RS232 cable is for use with data transfer to a pc The data logger s IR port can be used to obtain information from the hydrometer Then this data can be transferred to the CRT via IR To be used in conjunction with BAS PC Computer _ software to analyze test data 4200 070 3 7 Revision 1 01 Product Overview Alber 3 5 Panel Controls and Indicators This section illustrates the CRTs controls indicators and connectors ESC exit ESC Power On Hes firmware upgrade mode Na F Figure 4 CRT Front Panel Diagram Left 4200 070 3 8 Revision 1 01 Product Overview Alber we TOP PANEL INDICATORS CELLCORDER CHT CE LIL PUR EL
60. ange operates WARNING This diagnostic draws up to approximately 60 Amps from the voltage current source The AC Power indicator must not be lit while test leads are connected Select Load Module by pressing 2 to test the circuitry that applies a load current to the battery under test To exit press F3 Cancel 4200 070 17 2 Revision 1 01 Using Diagnostics Alber Select Load select Load 1 1 2U Load 4 6l Load 3 9 12U Load 4 16 Load On the Select Load menu select the voltage range by choosing the corresponding number on the keypad then connect the resistance load leads to the voltage source 17 2 A D Linearity Important Use Only When Instructed By Alb r Technical Support To display readings from analog to a digital converter select A D Linearity by pressing 3 Select Channel select Lhannel 1 Voltage Channel Za Test I Channel 3 Cr Channel Voltage Channel Voltage Channel press 1 and the LCD window displays the actual value of the test current To exit press F3 Cancel Test Channel Test Channel press 2 and the LCD window displays the actual value of the test current To exit press F3 Cancel ICr Channel ICr Channel press 3 and the LCD window displays the voltage connected to the black clip and the red black sense clip on the resistance three lead set This input is for the voltage reading across the intercell connector under a test condition Input voltage must not exceed 13
61. ansfer in progress appears and the frame number counts down File transfer in progress Frame FHF When the upgrade is successful System is running Version nn nnnnn appears press Continue F3 Uparade Successful System 15 running Wersion IP DR To Upgrade Firmware Using the IR Port W BAS and PC Download the UPG file from the Alb r Web site www alber com or an Alb r CD to Program Files Alber Alber Battery Analysis then use Windows Explorer to copy the file to the USB flash hard drive With Cellcorder powered off insert the USB flash hard drive into the Cellcorder Hold ESC and press Power to start in firmware upgrade mode At the message System is ready to clear Flash memory for new program press Continue F2 System is ready to clear flash Memory for Hew Progr aM a SA TIMLIE 1a Us At System ready to receive upgrade file Select file transfer method press Infrared F3 The CRT LCD lets you know that it is being prepared for the Memory Upgrade File transfer in progress appears File transfer in progress Frame 4200 070 18 6 Revision 1 01 LL Utilizing CRT 400 Service Menu Alber Note The Frame does not count down at this time Start the BAS program Check or choose the COM port that enables the IR interface Select from the BAS software toolbar To change the port click on the down arrow to select a highlight and select a port then click OK Communication Settings
62. appears The first set of is the new site number created The second set of is the number of sites on the USB flash hard drive or sites entered For this first case the message should read Site 001 of 001 a Si EI I Highlight Battery Press the down arrow key to highlight the next information item BAT e Press F1 Change e Press Save F2 e Highlight STG For String Name 4200 070 5 6 Revision 1 01 l L ll Getting Ready to Test Batteries with the CRT 400 Aber Press the down arrow to highlight the next information item STG e Press F1 Change e Press Save F2 The following table lists all editable items and the keys to use arrows and the alphanumeric keypad Note Location battery and string name are what is the minimum entry needed to begin testing item Description Edit Text Using OPT Options Sets the ripple filter AC line Frequency Up and down arrows Defaults to 60 Hz LV High low cell voltage Sets limits Up and down arrows HR High low internal cell resistance Sets Up and down arrows limits High low internal cell resistance Sets Up and down arrows limits LSG Sets Amp hours for load test and TST intercell F2 and F3 buttons type F2 and F3 keys Sets Amp hours for load test and intercell type F2 and F3 buttons VLT Sets the high and low cell voltage range F2 and F3 buttons Table 3 CRT 400 Keypad Buttons During testing two beeps and reverse video indicate limits are exceeded
63. as 05 0200 Make sure to note the presence or absence of an asterisk on the Calibration Form as well 4200 070 18 1 Revision 1 01 Utilizing CRT 400 Service Menu Alber Flash Version Factory Defaults System Initializinsa ct Flash Vers HHH Boot Vers HHHHH Resetting to factory defaults resets the calibration constants sets the password to 1234 resets threshold settings resets the values of any site in temporary memory and restores display settings A WARNING The Cellcorder loses calibration when reset to factory default and must be recalibrated Unplug any test leads from the Cellcorder before initiating a firmware reset To display the password protected Service Menu and Calibration Menus press Shift release then press 7 Type in the password and press Enter The default password is 1234 Password And Service Code Enter password ATALAIA service code H HH At the Service Menu select 2 for the Factory Defaults Service Menu Service 1 Calibration e Factory Defaults 4 Lha Password At the Memory Initialize message prompt to restore to default settings press Yes F2 To go back to the main menu select Cancel F3 4200 070 18 2 Revision 1 01 Utilizing CRT 400 Service Menu Alber Factory Defaults Memory Initialize Oo you want to restore system to default settinas 18 2 Changing the Password You may change the password to any four digit number To display the passwo
64. at the power outlet Fuses For continued protection only the fuses with the required rated current voltage and specified type i e normal slo blo fast blow time delay etc must be used Equipment Access Operating personnel must not remove equipment covers shields and or panels Component repair and or replacement and internal adjustments must be made only by qualified service personnel Operating Damaged Equipment Do not operate damaged equipment Equipment that appears damaged or defective must be made inoperative and secured against unintended operation until repaired by qualified service personnel Whenever it is possible that the safety protection features built into this product have been impaired either through physical damage excessive moisture or any other reason remove power and do not use the product until safe operation can be verified by qualified service personnel If necessary contact Alb r to ensure the safety features are maintained 4200 070 1 2 Revision 1 01 Safety Information Alber Servicing and Adjusting CAUTION Do not service or adjust alone While in the battery circuit do not attempt internal service or adjustment of this equipment unless another person capable of calling for or rendering first aid and resuscitation is present Substituting Parts or Modifying Equipment CAUTION Do not substitute parts or modify equipment Due to the possibility of introducing additional hazards do not s
65. been placed on the USB flash hard drive for your convenience for first time users This file contains Baseline Resistance Data for various well known batteries to help first time users get started More information on the BLF file will be found in the How To Work With Files section If you are an advanced user please review the How To Work With Files section and proceed with testing 5 5 Insert the USB Device Into the CRT Turn on the CRT 400 by pressing the green Power button to view the main menu CELLCORDER CRT 400 TEST VIEW LOA D CAT MODE RESULTS DATA SETUF Insert the USB flash hard drive into the CRT s USB port Important Note The Portable USB flash drive should not be connected to the CRT 400 when the power cord is plugged into the CRT 400 4200 070 5 3 Revision 1 01 O j Getting Ready to Test Batteries with the CRT 400 Alber Figure 19 CRT 400 with USB Flash Hard Drive 5 6 How to Edit Items within the Site Template This section is placed here to make it easy for beginners and first time users Most alohanumeric keypad key types four characters a number and three letters The blank space character is on the 9 key Note The cursor advances two seconds after pressing an alphanumeric key or you may use the Right Arrow For example to type a name press a key then wait or press the Right Arrow Location battery and string names have a limited number of characters and other parameters have
66. c volume E USE Mass Storage Device at Location 0 Figure 14 Safely Remove Hardware Window 3 A confirmation window displays Scroll down with the mouse and select the device to be removed and click OK Stop a Hardware device Contin devices to be stopped Choose OK to continue Windows will attempt to stop the following devices After the devices are shopped they may be removed safely LISE Mass Stora S Generic volume E USB Device Figure 15 Confirmation To Stop Hardware Device 4 Wait until the message Safe to Remove Hardware appears then remove the USB flash hard drive 4200 070 4 5 Revision 1 01 Before Using The CRT 400 Alber A CAUTION Make sure the light on the USB is off before removing the USB device from the PC Failure to follow the Safe Hardware Removal steps could result in lost data Using the USB Device with the CRT Insert the USB flash hard drive into the CRT s USB port to read or write data Important Note The Portable USB flash drive should not be connected to the CRT 400 when the power cord is plugged into the CRT 400 Recommended Removal from CRT Practice A CAUTION You may insert or remove the flash hard drive from the CRT 400 with POWER On or Off but do not remove the USB flash hard drive when the Cellcorder USB Memory LED is lit as the LED indicates the USB memory is engaged 4 5 Understanding Bluetooth Bluetooth wireless technology is a short range comm
67. cord both the internal and connection resistances at the same time It saves you time and you don t even move the test leads for single post cells For detailed information request Cellcorder Application Note CC002 Intercell Resistance Measurement Procedures which covers single and multiple post cells measurements Managing the Cellcorder s Data Files As a testing program progresses the number of computer data files will increase rapidly as many as four yearly per battery string if the P 1188 guidelines are followed To quickly identify these type files and manage them with minimum errors through DOS or through Windows File Manager a file naming system can be important Try to include in the filenames eight characters as many descriptors as possible to reflect the data s date location and battery Thus filename 941WPB1A DAT would describe the first test data in 1994 for location WPB s battery 1 string A 4200 070 19 10 Revision 1 01 Application Note CC 001 Alber Whether you use numbers or characters the important thing is to make the filename as recognizable as possible while avoiding duplicate filenames This helps immensely in finding files and to avoid overwriting deleting or copying wrong files especially when using operating systems before version MSDOS 6 Safeguarding the Cellcorder By far the most common cause of damage to the Cellcorder is from grossly excessive input voltages particularly when taking UPS c
68. could lead directly to death personal injury or severe physical or environmental damage COMPLETE AGREEMENT GOVERNING LAW VENUE This Software license agreement comprises the final and complete agreement between the parties No person is authorized to change or modify this Agreement except an executive officer of Alb r Corporation and then only in writing The laws of the United States and the State of Florida shall apply to this Agreement and its interpretation without reference to choice or conflict of laws principles Alb r and you hereby irrevocably submit to the personal and subject matter jurisdiction of any State of Florida or federal court sitting in Miami Florida in any action or proceeding arising from or relating to this Agreement If any provision of this Agreement is held to be void invalid unenforceable or illegal the other provisions shall continue in full force and effect FCC DECLARATION OF CONFORMITY This notice is applicable to Product System Hardware Equipments with the Radio Frequency RF headset communication option installed for Bluetooth communication This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 1 This device must accept any interference received including interference that may cause undesired operations 4200 070 V Revision 1 01 LIMITED WARRANTY FOR ALB R PRODUCTS This Warranty is given ONLY to purc
69. d Leads Signed Leg cn grt uel 1101 005 CET Handie Set Fiz I eternal 1 Bis Probe a Gen Gt Paai Far hurthes information on which Celkiorder heads are best site to yow individual requirements contact your local ALAPRA representative of ALBERCORE dinecthy at ewealbercom Phone 54 625 00 Fan 6 621 4671 4703 M Andrews Awe Extension Pampana Bean FL 13064 ALL ALBEACOAP PRODUCTS ARE PNGINEEREO DESIGNED AND MANUFACTURED IN THE USA Figure 100 CRT 400 Cellcorder Connection Options 4200 070 21 1 Revision 1 01 Cellcorder Jaw Options Alber 22 Cellcorder Jaw Options CELLCORDER JAW OPTIONS CRT 300 Stock No 2120 05 a 2 3 mo on g Si pr n ry e os Y hn tA Li Stack Mo 27720405494 Figure 101 CRT 400 Cellcorder Jaw Options 4200 070 22 1 Revision 1 01 index Alber 23 Index ADF File 15 2 CRT 400 BLF Baseline Resistance File 15 2 Communication 3 15 CSV File Comma Separated Value File 15 2 CRT 400 A D Linearity 17 3 Battery 3 15 AC Power 3 14 CRT 400 AC Power LED 3 9 Main Menu Functions 5 1 Auto Ranging 3 3 Damaged Equipment 1 2 BAS Software 3 1 Data Analysis Storage and Transfer 3 4 Baseline Resistance Data 15 3 Data Anomalies 19 10 Baseline Resistance Data File on USB 5 3 Data Logger 12 1 Battery Aging and Internal Resistance 19 6 Data Logger to Transfer Data 12 5 Battery Charge LED 3 9 Deleting a Bluetooth Device 13 14 Battery Maintenance Schedule 18 4 Deselect a Site 1
70. d devices 4200 070 13 11 Revision 1 01 Setting Up the CRT Alber Searching The device Address and Name will display Use the arrow keys to scroll to the desired device and press Select F1 to connect to it Device Address Deyice Hame The LCD display flashes Connecting Connecting Turn the wireless device on Select Connect F2 Device connected The connection is confirmed by the devices connection message The LCD displays the wireless connected symbol on the main menu CE CELLCORDER CRT 400 TEST VIEW LOAL CAT MODE RESULTS DATA SETUF Reconnect Bluetooth Device That Fails To Connect The message Failed to Connect indicates that the last device or previously connected device could not be accessed 4200 070 13 12 Revision 1 01 Setting Up the CRT Alber Failed to connect To connect choose CRT Setup F4 use the down arrow to scroll to F3 B uetooth and press F3 CELLCORDER CRT 400 TEST IEW LISD CRT MODE RESULTS DATA SETUF The message Checking for Bluetooth option appears Checkine for Bluetooth option The last connected Bluetooth device will display Decide if a new connection to a different device is needed or the established connection is desired Headset xjhdfeilooa Model xv7x x MEW CONNECT DELETE CANCEL Connecting to a Previously Established Bluetooth Device To connect choose CRT Setup F4 use the down arrow to scroll to F3 Bluetooth and
71. d orders of the United States of America that restrict the exportation or re exportation of the Software to other countries including without limitation the U S Export Administration Regulations UPDATE POLICY Alb r may create from time to time updated versions of the Software Alb r reserves the right to make changes to or improvements in any aspect of the Software at any time without prior notice to you and without an obligation to supply such changed and or improved Software to you NUCLEAR MEDICAL THE SOFTWARE IS NOT FOR USE IN CONNECTION WITH ANY NUCLEAR MEDICAL LIFE SUPPORT AND RELATED APPLICATIONS You agree to defend indemnify and hold harmless Alb r from any claims losses suits judgments and damages including incidental and consequential damages arising from such use whether the cause of action be based in tort contract or otherwise including allegations that the Alb r s liability is based on negligence or strict liability JAVA SUPPORT The Software may contain support for programs written in Java Java Technology is not fault tolerant and is not designed manufactured or intended for use or resale as online control equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear 4200 070 IV Revision 1 01 facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the failure of java technology
72. de details about options on the LCD window Descriptions of Menu items on the LCD display are in the sections of the manual where Menu items appear In addition use F1 to F4 function buttons To speed up the selection process function locations are standardized 4200 070 3 14 Revision 1 01 Product Overview Alber 3 6 Specifications Physical e Dimensions 12 Height x 7 Width x 3 Diameter or metric 305mm Height x 178mm Width x 76mm Diameter e Weight 3 4 pounds or metric 1 5Kg e Keypad Rubber keys with polyurethane coating Display e Type LCD STN Reflective e Viewing Area 2 619 x 1 309 e Resolution Graphics LCD 128 x 64 e Viewing Angle 40 e Backlight White LED Memory e Type USB flash hard drive e Size 256MB e Storage Capability 71 strings of 256 cells per megabyte MB of size 256MB USB flash drive can store up to 18176 strings e Data Retention 10 years Communication e Infrared Fully IrDA compliant for PC interface Physical IrDA compliant for printer interface e Bluetooth PC Interface for data transfer Earpiece interface for voice test status Battery e Type 4 cell 8800mAh lithium ion e Voltage 3 7V nominal e Charge Time 8 hours AC Adaptor The Power Supply is part number KIT 4000 034 w 6003 015 16 17 e Input Voltage 90 to 264VAC e Output Voltage 5VDC e Output Current 4 0A e Frequency 47 to 63Hz Environmental Temperature Range Operating 32 to 104 F 0 to 40 C Stor
73. dows Explorer to access the USB flash hard drive and stored data Figure 12 USB Device Recommended Removal From PC Practice 1 When using Windows we recommend the following steps to remove the USB device from the PC Double click the My Computer icon on the Windows desktop Right click on Removable Disk drive in this case E and select Eject from the menu Or double click the safely remove device icon that is located in the toolbar E My Computer File Edit View Favorites Tools Help Back Search sn Folders Hak Address Name System Tasks Hard Disk Drives View system information TA Add or remove programs g Change a setting Devices with Removable Storage a Eject this disk S Local Disk C3 Local Disk Jo20414_1550 Ds CD Drive Open Explore J My Network Places Search G My Documents Scan for Viruses g Control Panel Other Places Sharing and Security Format Details Removable Disk E Cut Removable Disk Copy Paste Create Shortcut Rename Properties Figure 13 My Computer Eject 4200 070 4 4 Revision 1 01 Before Using The CRT 400 Alber 2 The Safely Remove Hardware window displays Highlight the USB Mass Storage Device and click Stop Safely Remove Hardware 5 Select the device you want to unplug or eject and then click Stop when Windows notifies you that itis safe to do so unplug the device from your Computer Hardware devices E Generi
74. e but in no case to exceed thirty 30 days after User s discovery of a defect User shall contact Alb r at 1 800 851 4632 User shall ship the product with proof of purchase to Alb r freight prepaid Alb r products shipped to Alb r without a return authorization number will be refused and returned freight collect to User at User s expense Products shipped by User to Alb r which have incurred freight damage due to User s improper packaging of the product will not be covered by this Warranty and any replacement parts components or products needed will be invoiced in the full current price amount and returned freight collect to User Subject to the limitations specified herein Alb r will replace without charge for Alb r labor or materials subsequent to its inspection and return freight prepaid F O B Alb r s facility the product shipped to Alb r with a return authorization number and warranted hereunder which does not conform to this Warranty Warranty coverage will be applicable only after Alb r s inspection discloses the claimed defect and shows no signs of treatment or use that would void the coverage of this Warranty All defective products and component parts replaced under this warranty become the property of Alber Warranty Performance of Component Manufacturers It is Alb r s practice consistent with its desire to remedy Warranty defects in the most prompt and effective manner possible to cooperate with and utilize the ser
75. e Combined e Computed Note The arrow keys may also be used to display Single Dual Triple Quad Combined or Computed information Single Testing If you are testing batteries with two 2 terminals and they are connected in series Please refer to Single Intercell Connectors figure on the following pages Dual Testing If you are testing batteries with four 4 terminals and they are connected in series Please refer to Connections for Dual Post Cells Example One figure and Connections For Dual Post Cells Example Two figure on the following pages 4200 070 7 3 Revision 1 01 Setting Up To Take Resistance Readings Alber Triple Testing If you are testing batteries with six 6 terminals and they are connected in series or if three 3 positive terminals are connected together and the three 3 negatives are connected together Please refer to Connections for Trip Post Cell One figure Connections for Trip Post Cell Two figure and Connections for Trip Post Cell Three figure on the following pages Quad Testing If you are testing batteries when each negative of 3 negative terminals are connected to each positive of the 3 positive terminals of the next battery RED BLACK Figure 31 Quad Testing Combined Testing Combined testing is done in one step using only two leads and does not require the use of the third intercell lead Connect the positive lead to the positive post of the cell being tested Connect the
76. e Load previously saved readings SITE CELL ak a et Li Note The USB flash hard drive must be inserted to accomplish this Load Data function Highlight a CDF data file from the USB flash hard drive by using the arrow keys Now press Select F1 Select File 12345 cdf extra cdf cample cdf The main menu appears once the file is selected 4200 070 15 7 Revision 1 01 Working with Files Alber CELLCORDER CRT 400 TEST VE Loe CI CAT MODE RESULTS DATA SETUF 15 3 Appending to an Existing File New readings can be appended to an already existing data file Once the file is loaded press F1 Test Mode and select either test e F1 Voltage Volt e F2 Resistance Res e F3 S G Temp SG Temp Test Mode Fi Voltage Fe Resistance Fa S G Temp Press F1 Voltage Volt If available data for Cell 001 appears When you press F1 for Voltage Volt and the test is done and confirmed by selecting F4 Done then you will be asked to confirm saving the information to the USB flash hard drive F1 Yes or F2 No When the test is done select F4 Done CELL 001 00 000 Volts RESUME TESTING Now enter File Name by typing it into the space provided or press F3 Select Names to choose the filename that you want the information to be included in Enter File Name SELECT 4200 070 15 8 Revision 1 01 Working with Files Alber Select File Press F2 Resistance RES or Confirm battery voltage amp hour
77. e certain you want to delete erase the readings press Yes F1 To keep readings press No F2 Do you want to erase the readiness from temporary storage Confirm your decision Yes F1 to keep readings press No F2 to discard readings CONF IRM Erase all readinas in temporar storage 4200 070 13 7 Revision 1 01 Setting Up the CRT Alber Note Data will not clear until after you save it Important Powering off does not remove readings from temporary storage To prolong battery life the CRT 400 shuts down if inactive for ten minutes At power up or power down a message may appear Readings are in temporary storage Save readings to the USB device To save cell readings to the USB flash drive insert the drive and press Yes F1 Whether you press Yes or No data remains in Cellcorder temporary storage To clear data from memory when the message Do you want to erase the readings from temporary storage appears press Yes F1 all readings in temporary storage will be deleted Note To keep cell data it must be saved before clearing temporary storage Cleared data is lost but can be retrieved from the USB flash drive If you back up USB flash drive data to a computer you can use the BAS program to analyze cell readings 13 8 Displaying Additional Functions When in CRT Setup use the down arrow to access the next set of functions F1 Display F2 Sound and F3 Frequency Select F1 to adjust the CRT s LCD display Note
78. e the following rough rules of thumb based upon Cellcorder user reports and in house experience If the internal resistance is 20 50 above the 100 baseline then the cell be load tested the sooner the better if it s towards the high end at 50 or above the baseline the cell be replaced 4200 070 19 9 Revision 1 01 Application Note CC 001 Alber Surprisingly the IEEE ANSI VRLA P 1188 proposed standard is more liberal in this matter It recommends that from 25 to about 43 the cell s manufacturer be contacted Above 43 a load test be done ASAP Actually the standard is expressed in the reciprocal of internal resistance conductance mhos Data Anomalies Another part of the battery literates fantasy is also likely to be shattered that all the data gathered for the baseline or test readings taken afterward would fall reasonably close to any trend line That is higher capacity cells will have uniformly lower internal resistances and lower capacity cells will have proportionately higher internal resistances Even cells fresh off of a tightly controlled production line fail to completely conform with this expected behavior In the course of your own testing you will find tested high capacity cells with an unusually high internal resistance Similarly there will be cells with the low internal resistance characteristic of a good cell that would fail a capacity test Unfortunately the current state of the art does not perm
79. ecific temperature units that the hydrometer is set to either Fahrenheit F or Celsius C By default the Cellcorder is set to Fahrenheit F CELLCORDER CRT 400 TEST VIEW Loan f CRT MODE RESULTS DATA SETUP Figure 41 CRT CRT Setup F4 Press F2 Thresholds to check for Fahrenheit F or Celsius C on the CRT press F2 for Thresholds CRT Setup Fil Bat Select Fe Thresholds F3 Clear Memory Figure 42 CRT Thresholds F4 F2 Note Press Shift 5 to access Thresholds Press the down arrow to access F2 Temperature Thresholds Fi Spec Gravity Fe Temperature 4200 070 12 2 Revision 1 01 The Hydrometer and the Data Logger Alber Note Both the CRT and Hydrometer must be set to Fahrenheit F or both the CRT and Hydrometer must be set to Celsius C Press F2 TEMP Change to Fahrenheit F or Celsius C by depressing F3 C F The temperature will need to be entered for the High Threshold by using the arrow keys Then press F2 Accept Temperature Threshold Hiah 90 0 F Threshold Temperatures The temperature will need to be entered for the Low Threshold by using the arrow keys Then press F2 Accept Temperature Threshold Low 32 0 F Specific Gravity Thresholds High Press F1 Specific Gravity The specific gravity threshold will need to be entered for High by using the arrow keys Then press F2 Accept Specific Gravity Threshold Hiah FH Specific Gravity Thresholds Low
80. elect File 12345 cdf extra cdf eam pl df After the data loads into memory the main menu appears CELLCORDER CRT 400 TEST VIE LOC CRAT MODE RESULTS DATA SETUP To confirm that the file is not already linked to a site press Shift F4 Site The Active Site LCD window should be empty of data and nothing should display in location battery or string names To return to the main menu press Cancel F4 Active Site LOL BAT STG LIAL CLEAR CANCEL Note If Active Site displays names you can link the CDF file to a different site by loading the new site and saving the file To select the site you want linked to the CDF data file select Load Data F3 then Site Setup F1 press the right left arrows to step to the desired site then press Select F1 After the data loads into memory the main menu appears CELLCORDER CRT 400 TEST TEY LPSC GRAT MODE RESULTS DATA SETUF Note You may also press Load F2 from the Active Site LCD window then select a site To save the linked data file to the USB flash hard drive press and release Shift and then press F3 Save 4200 070 14 9 Revision 1 01 Setting Up and Editing a Site Template Alber Using the keypad type the file name at the blinking cursor and press Save F2 To correct a mistyped entry use the arrow keys to move to where the typo is located and type in the correct letter Press F2 Save Enter File Name SELECT If the file name already exis
81. ell readings AWARENESS is the most important factor in avoiding these kind of problems Before any testing begins take five minutes to survey the battery bank to make sure that e cells are not miss numbered e the intertier cable routing is unmistakable e the main battery terminals and other span able high voltage points are identified and temporarily covered Also before making a measurement that includes a cable routed through a tray to another tier use a voltmeter to identify the other end Make sure no potentially damaging voltage is present e POWER UP the Cellcorder before connecting it to a battery This activates additional protective circuitry e CLEAN UP is also important especially in preserving the jaws and clips e of the test leads Wipe off all grease and then apply an acid neutralizing solution 4200 070 19 11 Revision 1 01 Application Note CC 001 Alber References 1 ANSI IEEE 450 1995 IEEE Recommended Practice for Maintenance Testing and Replacement of Vented Lead Acid Batteries for Stationary Batteries ANSI New York NY 1995 ANSI IEEE PAR 1188 IEEE Recommended Practice for Maintenance Testing and Replacement of Valve Regulated Lead Acid Batteries for Stationary Batteries ANSI New York NY 1994 E Willihnganz and P Rohner Battery Impedance Farads Milliohms Microhenries AIEE 1959 S DeBardelaben Determining the End of Battery Life Intelec 86 Toronto Canada S Misra T
82. enseccccseeseccesseeaseecessseeuseeeeesseuseeceesseuseeseeesseaaeeeeesaas 3 5 3 5 Panel Controls and Indicators sise 3 8 Ao PS D CO OS ee te ee ne 3 15 BOT re eine NC RO ese acau ane nat annenee ance EE 4 1 Ac HISMIY Recommended RACING sierveren ohnr n EA EAER E 4 1 4 2 Charging the Cellcorder Battery soseesseesesseesserssressreresrrnseressrerssrresrersrrroserreseersrereseresrersrerene 4 1 4 3 Test Lead Connection Practices essssenesssssseresssserrssssereesessserresssseressssereesssseereesssereeesseereeeest 4 3 4 4 Understanding the USB Port and Flash Hard Drive ss 4 3 AS Understanding Bluetooth vecsssscvenccanssnonvsasveciaasnene Eni A RA T i 4 6 Getting Ready to Test Batteries with the CRT 400 ses 5 1 al PONOT e E E E er ee ee ee 5 1 Dele Basic Main Men FUNCTIONS cts crcscctionseceotascereidencuseececencadendceiasedenctsncd oucidsevacs EANET dent cet 5 1 5 3 NOVICE eee ca E N 5 3 5 4 The Baseline Resistance Data File on USB ss 5 3 5 5 insert n USB Device Into ING CRI sav ssccuceccassueissaccosssnacshoosancunestesaeiusancetwabaacguteiesdniataacederancunsenss 5 3 5 6 How to Edit Items within the Site Template ss 5 4 Dede D SIR CUS SR ae ne nn Gen En cest 5 8 5 8 Next Steps Battery Selec mienie aieia iE a lee ele tee 5 8 4200 070 iX Revision 1 01 6 Taking Float Voltage Readings FITSlvccsacciaccnncasasdtavetmesacrdacsscdeandntaanevatanstarsanasdeaiqnsdaesauddnvetssdeawsdnatontnes 6 1 Gite FAD OM
83. er CRT 400 IR Port by pressing 3 then select PC Interface or Printer Interface Follow the LCD window instructions Safety Relay A WARNING Disconnect the CRT 400 Cellcorder test leads from any equipment before initiating this Safety Relay diagnostic If the diagnostic is enabled while the CRT 400 is connected to a voltage source the unit can be damaged Select 4 Safety Relay by pressing 4 to test the internal relay that protects Cellcorder circuitry The relay clicks while this diagnostic is active 4200 070 17 1 Revision 1 01 Using Diagnostics Alber USB Flash Hard Drive Press Shift release then press 9 Press 1 to check if the USB port is working properly USB Port Good USE port apod To check the version press F1 VER If the message USB port failed appears then try another USB flash hard drive If this message occurs with the second third alternate USB device then call 954 623 6660 and ask for CRT assistance USB port failed USE port failed A CAUTION Do not remove the USB flash drive when the Cellcorder USB Memory LED is lit To test the input output 1 0 to the USB flash hard drive use the down arrow to view the next diagnostics options and select 1 USB flash hard drive by pressing 1 When testing is successful the LCD window displays USB port good Load Module This test requires test leads and the voltage source to test all conditions If the leads are not connected only the 1 to 2 volt r
84. es a CDF file it also creates a CSV file with the same name Microsoft Excel uses CSV files to display data in spreadsheet format If the CDF file is overwritten the CSV file will be overwritten Note At Load Data F3 Cell Data F2 the Cellcorder LCD window displays only CDF cell data files Other file formats are handled automatically A CAUTION Use only one USB flash hard drive If more than one device is used it is possible that setup file then site information may not be exactly the same on both USB flash hard drives and results will be affected BLF Baseline Resistance File This BLF battery list file for the Cellcorder BAS program has baseline data searchable by manufacturer and model number If you already have battery baseline data you can download then save the file to the USB so existing baseline data is not overwritten Acquire File from the Web site Save to USB Device Go to www alber com and select Baseline Resistance Data or go to http www alber com BaselineRef htm 4200 070 15 2 Revision 1 01 Working with Files Alber AID er TRUST YOUR BATTERIES Technology and Solutions for Battery Testing ARR New York Times Features Photo with Alber BDS 40 BATTCON HOME STAT PAP Rolo Orlando FL ABOUT US The New York Times newspaper highlights New Jersey s May 16 to 18 2011 PRODUCTS increase in data center construction and battery backups SERVICES having backups of their own TRAINING SEMINARS SEMINA
85. es measured The results should be fairly uniform and he would safeguard this data He knows it serves as the ideal baseline or reference per IEEE ANSI P 1188 for future internal resistance tests He will then be able to make cut and dry decisions about maintenance or cell replacement Unfortunately it s a fantasy in most environments because in the rush and tumult of getting a facility on line establishing a baseline usually has low priority As a result we are then left to getting data in the best ways possible The second best time to obtain a set of data is shortly after capacities have been determined on the Same model cells of the same age Lastly try obtaining data on the same model cells of any age Over time data to the end life or 80 capacity level will be accumulated Caution Internal resistance data taken without the benefit of correlated known capacities is often referred to as as found comparative values This as found data could be used to set a baseline but be very cautious It is not unusual to find an entire string of cells of uniform internal resistances and normal appearance on float but with failing capacities In this situation we highly recommend at least a crude service load test be performed to lend some credence to the internal resistance measurements The Course Of Action If you do not have end life or 80 baselines developed from significant samples of the same cells age etc you should us
86. es with the CRT 400 Aber Figure 17 CRT 400 F1 F2 F3 and F4 buttons Test Mode F1 Displays menus to measure voltage determine resistance or add Specific Gravity SG and temperature readings Test Mode Fi Voltage F2 Resistance Fa S br Temp Note Specific Gravity Temperature are imported from a separate instrument View Results F2 Summarizes the Overall Voltage OV cell voltage cell resistance and intercell resistance readings as averages min max lists or threshold violations This will helps to determine if retesting is needed STATUS Total of cells have data OW Load Data F3 Accesses Site Setup F1 and Cell Data F2 CDF files 1 Load site template Fe Load previously Saved readings SITE CELL CRT Setup F4 Displays menus for voltage resistance and SG Temperature threshold limits memory LCD settings sound ripple frequency date time and RF communication 4200 070 5 2 Revision 1 01 Getting Ready to Test Batteries with the CRT 400 Alber CRT Setup Fi Bat Select Fe Thresholds Faa Clear Memory 5 3 Navigation To scroll through LCD windows or lists use the arrow keys Figure 18 CRT 400 Power and Arrow buttons To go back a LCD window exit a function or return to the main menu press Back F3 Cancel F4 or ESC CELLCORDER CRT 400 TEST VIEW LOC CRT MODE RESULTS DATA SETUP 5 4 The Baseline Resistance Data File on USB The BLF file has
87. eserved e F3 Bluetooth 4200 070 13 1 sie sie Revision 1 01 Setting Up the CRT Alber 13 1 Selecting a Battery This section accesses the USB flash hard drive to open a file called Battlist blf a baseline resistance data file that contains a list of common battery information If the file is not loaded on the USB device then it will need to be placed on the USB device to help select battery data information Press F1 to access the Baseline Resistance Data File containing battery models that automatically set certain threshold parameters CET Setup Fi Bat Select Fe Thresholds F3 Clear Memory Figure 46 CRT Setup Bat Select F4 Note The USB flash hard drive must be inserted to accomplish this Battery Select function 13 2 Reading USB Wait for the USB device to be read to populate the Manufacturers and Models lists Reading USB 13 3 Selecting a Manufacturer To select a manufacturer press F2 ACCEPT Select Manufacturer 13 4 Selecting a Model Select a battery model and press F2 Accept 4200 070 13 2 Revision 1 01 Ts Setting Up the CRT Alber 13 5 Setting Thresholds To set thresholds press F2 Note Shift 5 also accesses Thresholds CRT Setup Fl Bat Select Fe Thresholds F3 Clear Memors Figure 47 CRT Setup Thresholds or F4 F2 Voltage and resistance thresholds can be set or changed outside of site setup The Cellcorder indicates an out of tolerance
88. ess the Arrows to change values Press F2 Accept to accept the value displayed F1 Voltage High Weltase Threshold Hiari PH U F1 Voltage Low Thresholds Fl Spec Gravity Fe Temperature 4200 070 13 4 Revision 1 01 Setting Up the CRT F2 Cell Resistance High Cell Resistance Threshold Hiah F2 Cell Resistance Low Cell Resistance Threshold Low F3 Intercell Resistance Threshold High Intercell Resistance Threshold Hiah Riclof4d pa F1 Specific Gravity Threshold High Seecific Gravity Threshold Hiah HAHH F1 Specific Gravity Threshold Low Specific Gravity Threshold Low HPHH F2 Temperature Threshold High Temperature Threshold Hiakh 8 F2 Temperature Threshold Low 4200 070 13 5 Alber Revision 1 01 Setting Up the CRT Alber Temperature Threshold Low Temperature Fahrenheit or Celsius On the Temperature LCD windows before setting the high low temperatures select Celsius or Fahrenheit by selecting C F F3 Disabling A Threshold Setting any threshold value to zero or 32 F 0 C for temperature disables the threshold Use the arrows to enter threshold values You cannot use the keypad to type numeric values The following list shows the ranges for each programmable threshold limits Voltage Threshold e High 00 000V to 19 999V e Low 00 000V to 19 999V Cell Resistance Threshold e High OOO00OOWQ to 6499910 e Low OOOOOUQ
89. ght Arrow To type a name for example press a key then wait or press the Right Arrow Some items use Accept instead of Save After assigning all values press Save F2 on the New Site LCD window Site NNN of appears NNN is this site number is the number of sites on the USB flash hard drive To Select Work With A Site Template To select a site template at the main menu select Load Data F3 4200 070 14 3 Revision 1 01 O j Setting Up and Editing a Site Template Aber CELLCORDER CRT 400 TEST VIEW MODE RESULT Figure 54 CRT Load Data Main Menu Site templates are useful because a field representative can set up a new location in the field when a pc and BAS software are not available A site template can be set up before any testing is done with all the right thresholds etc and can be used over and over again to set up additional sites that may need exactly the same information or similar information The site can be edited at any time after the testing but this preparation saves time and helps keep data readings consistent Note The USB flash hard drive must be inserted to accomplish this Load Data function This LCD window displays now press F1 Site Setup to load a site template 1 Load site template e Load previously saved readings SITE CELL HATE Press the right and left arrows to step to a site To select a site press Select F1 To go back a LCD window exit a function or return to
90. hasers who buy for commercial or industrial use in the ordinary course of each purchaser s business General Alb r Corp products and systems are in our opinion the finest available We take pride in our products and are pleased that you have chosen them Under certain circumstances we offer with our products the following One Year Warranty Against Defects in Material and Workmanship Please read your Warranty carefully This Warranty sets forth our responsibilities in the unlikely event of defect and tells you how to obtain performance under this Warranty ONE YEAR LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP ALB R PRODUCTS COVERED BDS 40 BDS 256XL BDSU and MPM 100 Terms of Warranty As provided herein the Alb r product is warranted to be free of defects in material and workmanship for a period of twelve 12 months from date of commissioning not to exceed eighteen 18 months from date of shipment provided that startup is performed by Alb r authorized personnel and the product has been stored in a suitable environment prior to start up The start up date will be determined only from the completed ASCOMP file provided to Alb r from User and accepted by Alb r The product shipment date will be determined only from the Alb r bill of lading If any part or portion of the Alb r product fails to conform to the Warranty within the Warranty period Alb r at its option will furnish new or factory remanufactured
91. ient Temperature Load Temperature H CO 6H Ambient Temperature C F To do further diagnostic tests select Cancel F3 4200 070 17 4 Revision 1 01 Utilizing CRT 400 Service Menu Alber 18 Utilizing CRT 400 Service Menu The password protected Service Menu has the Calibration Factory Defaults and Change Password options The Service menu is not used during normal use To display the Service Menu press Shift release then press Shift The password LCD window appears Note To go back a LCD window exit a function or return to the main menu press Back F3 Cancel F3 or ESC 18 1 Entering the Password The factory set default password is 1234 If the password is unknown contact Alb r for a password based on the randomly generated four numbers following Service code Password and Service Code Enter password ATAATA Service code Service Menu to Calibrate the CRT 400 After you type the password press Enter to display the Service Menu 1 Calibration 2 Factory Defaults 3 Chg Password Sery1 ce 1 Calibration c Factors Defaults 3 Cha Password If calibration is necessary please contact Alb r at 954 623 6660 for service To Record the Flash Code The current for the 8V to 12V Load 13 test depends on the Cellcorder flash code Power up the CRT 400 and after the initial LCD window note the flash code which either has no asterisk such as 05 0200 or has an asterisk such
92. information Describes additional information to help the user 4200 070 1 1 Revision 1 01 Safety Information Alber 1 3 Safety Symbols The following symbols may appear on the system or individual equipment CAUTION Risk of danger Equipment protected throughout by double insulation or reinforced insulation 1 4 Product Safety Practices The following describe safety practices particular to the installation or operation of the product Equipment Service Proper installation and testing are essential to the correct functioning of the system If you have questions contact Alb r and request monitor assistance Except as explained in this manual do not attempt to service Alb r equipment Any adjustment maintenance or repair of this product must be performed by qualified personnel Contact an Alb r customer service engineer and request assistance Only qualified and trained personnel may perform the operations described in this manual All safety information must be read understood and strictly adhered to before installing powering up or using the equipment or software the system Equipment Grounding To minimize shock hazard the system chassis must be connected to an electrical protective earth ground if when required When AC mains are used for the power source the system must be connected to the AC power mains through a grounded power cable with the ground wire firmly connected to an electrical safety ground
93. ing the keypad type the location name at the blinking cursor and press Save F2 To correct a mistyped entry use the arrow keys to highlight the character and retype or press F1 Delete Char Location Name LAA EL Press the arrow to highlight the next information item BAT press Change F1 type then Save F2 Complete all items in the list The following table lists all editable items and the keys to use arrows and the alohanumeric keypad Note Location battery and string name are what is the minimum entry needed to begin testing 4200 070 14 2 Revision 1 01 l L ll Setting Up and Editing a Site Template Aber item Description Edit Text Using OPT Options Sets the ripple filter AC line Frequency Up and down arrows Defaults to 60 Hz LV High low cell voltage Sets limits Up and down arrows HR High low internal cell resistance Sets Up and down arrows limits High low internal cell resistance Sets Up and down arrows limits LSG Sets Amp hours for load test and TST intercell F2 and F3 buttons type F2 and F3 keys Sets Amp hours for load test and intercell type F2 and F3 buttons Sets the high and low cell voltage range F2 and F3 buttons Table 4 Editing a Site Template During testing two beeps and reverse video indicate limits are exceeded max maximum Note The blank space character is on the 9 key The cursor advances two seconds after pressing an alphanumeric key or you may use the Ri
94. is furnished under normal use will be free from defects in material and workmanship and the Software will substantially conform to Alb r published 4200 070 lil Revision 1 01 documentation EXCEPT FOR THE ABOVE EXPRESS WARRANTIES THIS SOFTWARE IS PROVIDED AS IS WITHOUT WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR INTENDED PURPOSE ALBER DOES NOT WARRANT THAT THE SOFTWARE FUNCTIONS WILL MEET YOUR REQUIREMENTS OR THAT THE SOFTWARE WILL OPERATE UNINTERRUPTED OR ERROR FREE LIMITATION OF REMEDIES Alb r s entire liability and your exclusive remedy arising from use or inability to use the Software 1s 1 The replacement of any distribution media not meeting Alb r s warranty or 2 If Alb r is unable to provide you a replacement that conforms to Alb r s warranty to refund the purchase price THE REMEDIES SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE LIMITATION OF DAMAGES IN NO EVENT REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION WHETHER BASED IN CONTRACT INFRINGEMENT NEGLIGENCE STRICT LIABILITY OTHER TORT OR OTHERWISE SHALL ALBER S LIABILITY TO YOU EXCEED THE PRICE PAID BY YOU FOR THE SOFTWARE YOU AGREE THAT ALBER S LIABILITY TO YOU SHALL NOT EXTEND TO INCLUDE SPECIAL INCIDENTAL CONSEQUENTIAL OR PUNITIVE DAMAGES EVEN IF ALBER IS ADVISED OF THE POSSIBILITY OF THESE DAMAGES The term consequential damages shall include but not be limited to l
95. ischarge curve of a cell at 100 capacity WOLTAG E FIG 4 Voren TYPICAL DISCHARGE CURYE CIRCUIT OF A 100 CAPACITY CELL Figure 90 Typical Discharge Curve of a 100 Capacity Cell 4200 070 19 4 Revision 1 01 Application Note CC 001 Alber A battery s capacity is adversely affected by an increased internal resistance Obviously the power is dissipated internally 12 x RINTERNAL and is not available where it is really needed at the load Thus actual capacity is diminished However during discharge this reduction in capacity appears differently depending upon whether the resistance change is primarily metallic or electrochemical in nature Metallic Resistance This portion of the internal conduction path troubles most battery test experts It is here that deterioration of a cell can occur most rapidly and then will often go undetected between the yearly integrity tests or even less frequently the capacity tests The tear down of failed batteries with abnormal internal resistances has proven that the terminal posts and the internal straps and grids are most often the victims of corrosion poor welds or burns 7 Where found contact surfaces of a copper insert can corrode or loosen from its surrounding lead post The Cellcorder easily detects these types of problems The illustration clearly shows the loss of capacity due to a high internal metallic resistance The available voltage at the battery s terminals is reduced from the
96. isplay more average Ric specific gravity SG and temperature values Min Max View Results F2 Min Max Status F2 for reference STATUS Min Cell 5 46 7 HH TMD Press Min Max F2 to display minimum and maximum values for Vc Rc and Ric and the associated cell numbers Faults To display values that exceed thresholds press Faults F3 STATUS Total of cells have data Ol FHF HH AYG MIH HA FAULTS BACK Figure 81 View Results F2 Faults F3 Then the item for which you want faults displayed e F1 Volts e F2 RC intercell resistance e F3 More Select Parameters Volt RC More 4200 070 16 2 Revision 1 01 Viewing Results Alber Select which Parane ters to list faults e F1 S G e F2 Temperature e F3 RIC intercell resistance Select Fault Parameters S G TEMP RIC Select which parameters to list faults Voltage resistance fault LCD windows indicate cell number and fault type Voltage Internal or Intercell The reading at fault is highlighted To retest a voltage or resistance reading that violates thresholds press Retest F3 VOLT Faults Specific Gravity temperature LCD windows show cell number with the problem Specific Gravity Temp value highlighted Cell Specific Gravity Temp CELL Temp S G H HHH HH H To display more faults press F1 Next or F2 Prev Previous 4200 070 16 3 Revision 1 01 Using Diagnostics Alber 17 Using Diagnostics
97. it impedance conductance admittance or resistance testing to definitively identify the cells with anomalies without the assistance of a load test If you are fortunate to have large amounts of both capacity and corresponding internal resistance data developing a baseline should be no problem When a program is just starting or there are few cells of a particular model some educated guess timating helps in sorting out data If you need baseline data try calling us or the cell s manufacturer Internal Resistance Test Frequency The whole purpose of the internal resistance check is to determine whether a cell has deteriorated and if so how much and how fast Logically checks are done periodically At least quarterly check cells that have exhibited signs of abnormality either from inspection or an earlier capacity integrity or internal resistance test Since neither specific gravity nor visual checks can be done on sealed cells you would want to do much more frequent testing than on vented cells For that reason it s no surprise the P 1188 VRLA proposed Standard recommends internal measurements be taken quarterly On the other hand the standard for vented batteries 4501 doesn t specify this type of check However it does call for annual connection resistance readings and you would want to take the internal resistances at the same time That s the nicest part of the Cellcorder its multimeter functions measure and re
98. kewing be sure to take all voltage readings before you take resistance readings 4200 070 10 1 Revision 1 01 O 0 Using the CRT 400 as a Digital Voltmeter Aber 11 Using the CRT 400 as a Digital Voltmeter Note These readings cannot be saved and the unit does not beep once the voltage of a cell is checked CELLCORDER CRT 400 TEST VIEW LOAD CRI MODE RESULTS DATA SETUP Figure 39 CRT Test Mode F1 Make sure the CRT is powered on and the voltage test leads are connected To use the Cellcorder as a digital DC voltmeter select Test Mode F1 Select F1 Voltage Volt to obtain the voltage LCD window Test Mode Fl Voltage Fe Resistance F3 S G Temp Select DVM F1 The LCD window displays voltage readings as they are taken CELL 001 00 000 Volts RESUME TESTING warnine Do not measure any voltage higher than 20VDC To leave the voltmeter mode and return to a previous LCD window press Cancel 4200 070 11 1 Revision 1 01 The Hydrometer and the Data Logger Alber 12 The Hydrometer and the Data Logger The optional hydrometer reads Specific Gravity SG and Temperature The data storage logger that holds data for up to eight strings A to H 256 readings for each string is a separate module that mounts on the hydrometer You may transfer Specific Gravity and temperature readings from the data storage logger in three ways 1 To cellcorder via IR 2 To computer via IR 3 To computer via
99. king with Files Alber Safely Remove Hardware Select the device you want to unplug or eject and then click Stop when Windows notifies you that itis safe to do so unplug the device from your computer Hardware devices e t Generic volume E USB Mass Storage Device at Location 0 Figure 66 Safely Remove Hardware Window 8 Aconfirmation window displays Scroll down with the mouse and select the device to be removed and click OK Stop a Hardware device Contin devices to be stopped Choose UF to continue Windows will attempt to stop the following devices After the devices are stopped they may be removed safely ai USE Mass Storage Device S Generic volume E Se USE Device Figure 67 Confirmation to Stop Hardware Device 9 Once the message Safe To Remove Hardware appears then remove the USB flash hard drive a i Sate To Remove Hardware d The USB Mass Storage Device device can now be safely removed From the system Figure 68 Safe to Remove Hardware Device 4200 070 15 6 Revision 1 01 Working with Files Alber A CAUTION Make sure the light on the USB is off before removing the USB device from the PC Failure to follow the Safe Hardware Removal steps could result in lost data 14 2 To Load an Existing File CELLCORDER CRT 400 TEST VIEW MODE RESULTS Figure 69 CRT Main Menu on LCD Load Data Select Cell Data F2 l Load site template F
100. l number advances when the leads are moved If the cell requires two or more intercell Ric resistance readings move the black red and black leads to the next Ric connection then press the Orange Test button for each Ric measurement The first Ric reading displays when Test is initially pressed the next one displays after the leads are moved and Test is pressed again In this case the cell number does not increment until the last intercell is read Note If you are using a Bluetooth headset the instructions will dictate when you can move to the next cell You can step to the next cell number using the up arrow but then you may have unread cell or intercell numbers Use arrows primarily to review readings upon test completion If you press the Orange Test button before moving the probes to the next cell then a WARNING message Reading exists Overwrite appears To read the same cell intercells select YES F1 Select NO F2 to move to the next cell WARNING Reading Exists ee Lie ite Note If you press the Orange Test button too soon Initializing appears while internal components cool down Testing may halt if components get too hot Continue Measuring All Cells until Testing Ils Complete Remove the leads from the cell under test and press DONE F4 You may save the readings from the next LCD window To Stop a Resistance Test Press Stop F4 the stop LCD window appears TEST PROGRESS 100x 4200 070
101. less Communication On power up if the Bluetooth wireless option is installed then the wireless symbol appears on the main menu The first LCD window shows the wireless disconnected and the second LCD window shows the wireless connected CELLCORDER CELLCORDER CRT 400 CRT 400 TEST WEW LOAD CRT TEST VIEW LOAD CRT MODE RESULTS DATA SETUF MODE RESULTS DATA SETUP Choose a New Bluetooth Device Power up the CRT 400 press CRT Setup F4 on the main menu and use the arrow key to scroll down press the down arrow twice and press F3 Bluetooth LET Setup Fi DateTime F2 Format Fa Bluetooth 4200 070 13 10 Revision 1 01 Setting Up the CRT Alber The message Checking for Bluetooth Option is displayed Please Wait appears Checking for Bluetooth option Initially the message No devices paired indicates no Bluetooth device is stored in memory No devices paired Select New F1 Then F1 Headset New Device F1 Headset Note Use the corresponding F key to select the desired device type The message Configuring Bluetooth appears Configuring Bluetooth The next message on the LCD window prompts you to Turn on the device and place it in discovery mode Place the B uetooth device in discovery mode according to the devices manufacturer s directions Select Continue F2 Turn on device and place in discovery mode When searching devices is complete the Cellcorder lists all discovere
102. lled 17 4 Momentary Test Discharge 19 8 Moving Probes 9 6 Nature Of Internal Resistance 19 2 Navigation 5 3 Normal Use Protection 2 1 Panel Controls and Indicators 3 8 Part Numbers 3 5 Password 18 1 Password Change 18 3 Preventive Maintenance 2 1 Product Safety Practices 1 2 Protection Circuit 17 3 Quad Testing 7 4 Radio Frequency RF Headset Communication 3 4 Reading USB 5 9 13 2 Readings 3 3 Recommended Reading 4 1 Reset Switch 3 4 Resistance Measurement Procedures 20 1 Resistance Readings 7 1 8 1 Resume Testing 6 3 Ring Terminals 2 1 Safeguarding 19 11 Safely Remove Hardware 4 5 Safety Information 1 1 Safety Relay 17 1 Safety Symbols 1 2 Selecting a Battery 13 2 Selecting a Manufacturer 13 2 Selecting a Model 13 2 Sending Readings Via IR 15 11 Sense lead clip 2 1 Sense Leads 2 1 Serial Number Location 3 2 Service Menu 18 1 Servicing and Adjusting 1 3 Set Amp Hours 7 3 Set Intercell Connections 7 3 4200 070 23 2 Alber Setting Date and Time 13 10 Setting Thresholds 13 3 Setting Up Bluetooth 13 10 Shipping 2 1 Single Interconnections 20 1 Single Testing 7 3 Sound Adjustment 13 9 Specific Gravity Threshold 13 6 Specific Gravity Thresholds 12 3 Stop a Resistance Test 9 6 Storage 2 1 Stored In Memory 6 2 Substituting Parts or Modifying Equipment 1 3 System Overview 3 1 TELCO 3 14 Temperature and Internal Resistance 19 6 Temperature Sensors 17 4 Test Lead 3 3 Test Lead Co
103. max maximum Note A site template is not required for testing but is useful for managing many sites When a site is selected before testing both the readings and site information will be saved in a CDF file Confirm Site selection by pressing Shift F4 Site 4200 070 5 7 Revision 1 01 TE Getting Ready to Test Batteries with the CRT 400 Alber 5 7 Deselecting a Site Press Shift F4 Site then Shift F3 Save Active Site LOC BAT Figure 22 Deselecting a Site When a site is selected and you want to take readings with no site selected press Clear F3 to clear Confirm the change To Unlink A File And To Clear Thresholds refer to the Unlink a file and to Clear Thresholds section To select a different site press Load F2 and use the arrow keys to find the desired site and then Select F1 Note To determine at any time what site is selected press F4 Site A WARNING Do not test any cells when the Cellcorder AC Power indicator is lit Injury to personnel or damage to equipment could result 5 8 Next Steps Battery Selection CRT Setup F4 Now select CRT Setup by pressing F4 4200 070 5 8 Revision 1 01 Getting Ready to Test Batteries with the CRT 400 Alber CELLCORDER CRT 400 TEST VIEW LOAD CRT MODE RESULTS OSTS SETUP Figure 23 CRT Set up CRT Setup F4 Press F1 Battery Select Press F1 to access the Baseline Resistance Data File containing battery models that automatically set
104. meter Usage ss 12 2 12 2 Taking Readings with the Hydrometer ss 12 4 12 3 Transferring Hydrometer Data to Computer sis 12 6 13 Se CE UI CC r RP RE POE I A NEE TE T es 13 1 13 1 selecinge a Da La DR RTE E E EE E E 13 2 13 2 Re A E reer ee 13 2 13 3 Selecting a MENU TAG ee ae oeddan ove mnee ea 13 2 13 4 SOC NO E E E A 13 2 13 5 SOCEM TAr NO eaa a TEA EEE EEA AEE 13 3 13 6 Setting Thresholds without a Site File 13 4 13 7 clearing MEMO y ecien ii E EE E E EER 13 6 13 8 Displaying Additional Functions sise 13 8 13 9 SOMA N e E E de 13 9 SO HOC UC INC e an AEE EA E ele de dre 13 9 13 11 Adjusting Date and TiMe sssesssensssressrresrrrssrersrrrssrrresressrerssreesrersreressrresrerseeresreeseersseeene 13 10 4200 070 X Revision 1 01 13 12 FS Chasers E EN e da E EAE a ne 13 10 13 13 Setting Up Bluetooth Wireless Communication 13 10 14 Setting Up and Editing a Site Template ssl 14 1 15 WOKE MIO PS E te erste ness ae en a den nier ee de 15 1 15 1 Saving Readings and Files to the USB Flash Hard Drive 15 1 15 2 File Types Located on the USB Flash Hard Drive ss 15 2 15 3 Appending to an Existing ER ia ee 15 8 15 4 Storing Data for Multiple SINES cocrpesprniisan titne E 15 10 15 5 Deleting a File from the USB Flash Hard Drive 15 10 15 6 Sending Readings Via IR bia ai o iaaii 15 11 15 7 Sending Readings Via Bluetooth 15 14 16 MAO RESUS e N T 16 1 16 1
105. move the probes to the next cell Best practice for accurate results is to place the probes on each cell precisely as placed on the first cell until finished with the last cell 6 2 Stored In Memory Explained Stored in Memory indicates the cell number was previously read During testing you may review or retest previously read cells 4200 070 6 2 Revision 1 01 Taking Float Voltage Readings First Alber Note To display another cell number and or retest a cell type the number then press Enter or use the arrows To test again press Retest F3 place the probes onto the cell and wait for the beep Lift the leads the next cell number appears If the next cell number was also previously read you can either retest or change the number using the arrows or keypad CELL Volts STORED IN MEMORY 6 3 Resume Testing Explained Resume Testing means no reading exists for the cell number Place the voltage probes onto the cell The Cellcorder reads the voltage and beeps Move the leads to the next cell the LCD displays the next cell 4200 070 6 3 Revision 1 01 Setting Up To Take Resistance Readings Alber 7 Setting Up To Take Resistance Readings A WARNING Do not test any cells when the Cellcorder AC Power indicator is lit Injury to personnel or damage to equipment could result Prior to performing the resistance test the CRT must be setup to match the type of battery to be tested Since you have setup your first site templa
106. mples that are commonly used No matter what type being consistent in how the leads are attached is the most important aspect of testing and taking readings RED BLACK Reading 1 Reading 2 Figure 34 Connections For Dual Post Cells Example One Take Two Readings Two readings are required and the CRT will prompt the user to move the leads after each reading e The first reading occurs upon the initial press of the Orange Test button and measure terminal posts Ato C e When prompted to move the leads the second time the Orange Test button is pushed the measurement will be from terminal posts B to D 4200 070 9 2 Revision 1 01 Connecting Resistance Test Leads Alber 9 3 Connection for Dual Post Cells Example Two Reading 1 RED BLACK Reading 2 Figure 35 Connections for Dual Post Cells Example Two Take Two Readings Two readings are required and the CRT will prompt the user to move the leads after each reading e The first reading will occur upon the initial press of the Orange Test button and will measure terminal posts A to C e When prompted to move the leads the second time the Orange Test button is pushed the measurement will be from terminal posts B to D 4200 070 9 3 Revision 1 01 Connecting Resistance Test Leads Alber 9 4 Connections for Triple Post Cells Take Three Readings Reading with the intercell leads connected from terminal posts A to D Reading 1
107. ms disassemble 10 sets of intercell connections burnish neutralize and clean them reapply corrosion inhibiting compound reconnect retorque and then calculate the average of the new readings Intercell resistance measurements should be taken once a year of all cells IEEE 450 1995 and forthcoming IEEE VRLA maintenance recommendations Any connection that is 20 or greater than the baseline or installation value requires corrective action The importance of these measurements is illustrated by the new VRLA standard that recommends quarterly sampling 25 of the intercell connection resistances If an upward trend is detected all connection resistances should be measured to aid in determining the cause and corrective actions How to Take Readings When taking intercell connection resistance readings it is important that the test leads are connected properly Measurements should include the post to intercell connector resistance Always check your connections and connect only to posts not nuts bolts or straps This is the main area where connection problems occur The test probe tips make a good connection piercing any grease lead oxide or crud coating the posts or straps This is the leading cause of error messages after pressing the test button Often jiggling the probe will lower the readings significantly and save you the heartache of unnecessarily reworking a connection Single Interconnections The following figure shows how the Alb
108. n y OF x Cancel Figure 76 BAS Software Program Select Cellcorder 2 Power on the CRT 400 Press Shift then press F2 Press F2 Bluetooth Wait for the message Ready for data transfer to display Ready for data trans fer 3 On the BAS Instructions for CRT window click Continue On the CRT Interface window click Include Configuration within the Battery Data area to include site configuration data Then click Capture CRT Interface Battery Data Calibration EX Include Configuration EL Capture Ly EE me EL Restore Firmware Update Em sel Load Update Communication Status Idle Figure 77 BAS CRT Interface Window Note If an ADF file is not open select or create one 4200 070 15 15 Revision 1 01 Working with Files Alber Battery Data Capture You must open Battery Data File before capturing battery data Please choose one of the following options and then click OK to continue or click Cancel to return to the device interface Options f Open a specific file by name x Cancel Figure 78 BAS Battery Data Capture Open or Create New File 4 Onthe Cellcorder Battery Data Capture window select the following e number of cells to download e starting cell number e read date 5 Then click OK Cellcorder Battery Data Capture Callcorder Download the first Battery File Save the data set into the file starting at cell number a The Read Date of this data
109. negative lead to the positive post of the next cell The reading combines the cell resistance Rc plus the intercell resistance Ric Using Combined no uQ values are displayed for Ric1 to Ric4 Combined is faster than computed but does not separately indicate cell and intercell resistance values whereas computed does This mode of testing can be used on the last cell of a series Computed Testing Computed testing requires two steps using two leads First attach the leads to the positive and negative terminals of a jar connected to a second jar via an intercell connection then perform the resistance test Then move the negative lead to the positive terminal with the intercell connection of the second jar and perform the resistance test The CRT 400 subtracts the lower Rc and displays two resistance readings the cell Rc and the computed intercell Ric Use Computed to determine if a problem is in the cell or in the intercell connection This mode of testing can be used on the last cell of a series 4200 070 7 4 Revision 1 01 Taking Resistance Readings Alber 8 Taking Resistance Readings 8 1 Resistance Readings When taking a resistance reading it is possible that the CRT is still on after you have completed the previous set up section CELLCORDER CRT 400 TEST VIEW LOAD MODE RESULTS DATA Figure 32 CRT Test Mode F1 Turne on the CRT and select Test Mode F1 The Test Mode menu displays Test Mode Fi Voltage Fe
110. nerate descriptive reports and archive data Measurements are stored and presented to allow trending This makes it possible to detect early performance degradation in individual battery cells 3 2 Cellcorder Serial Number The Cellcorder s serial number is located on the label on the back of the Cellcorder toward the top of the Cellcorder 3 3 Features The CRT 400 Cellcorder battery cell voltage and resistance tester features e a USB port for USB data storage devices and ease of data transfer from the field e graphical reflective LCD display e audible feedback when enabled e infrared IR communication 4200 070 3 1 Revision 1 01 Product Overview Alber e optional short range Radio Frequency RF communication via Bluetooth allowing data transfer to a Bluetooth compatible computer and or testing instructions via headset The self contained CRT 400 Cellcorder is comprised of a microprocessor internal resistance test module display and rechargeable battery Voltmeter probes part number 1100 222 and a three clip resistance set part number 1100 221 are provided optional test leads and accessories are available from Alb r Contact Alb r at 954 623 6660 Serial Number Location The label contains the model number input information serial number and the upcoming calibration date serial number location Figure 1 Serial Number Location and Label Infrared Port The Cellcorder comes with an infrared IR port which is
111. nnection 4 3 Test LED 3 10 Test Mode 5 2 Threshold Temperatures 12 3 Top Panel Controls Keypad 3 10 Top Panel Indicators 3 9 Transferring Hydrometer Data to Computer 12 6 Trans reflective LCD 3 12 Triple Interconnections 20 3 Triple Testing 7 4 Uninterruptible Power Supply 1 3 Upgrade Firmware Using the USB Device 18 5 Upgrading Firmware 18 5 UPS 1 3 USB connection 3 3 USB Device 4 4 USB LED 3 10 USB Port and Flash Hard Drive 4 3 Using the Hydrometer 12 4 Valve Regulated 19 1 Vented Cells 19 1 View Results 5 2 Viewing Status 16 1 Voltage and Current Protection 3 16 Voltage Skewing Effect 10 1 Voltage Test Leads 6 1 Voltage Testing 6 2 Revision 1 01
112. on for future testing This section describes site LCD windows and setting up linking editing and deleting sites Note To display the main menu from any LCD window press and release Shift then press 1 To create a new site press Load Data F3 CELLCORDER CRT 400 TEST VIEW MODE RESULT Figure 53 CRT Load Data Main Menu Note The USB flash hard drive must be inserted to accomplish this Load Data function Before reading voltage or resistance select a site for best practice A site setup is not required for testing but is useful for managing many sites If a site is selected before testing both the readings and site setup will be saved in the CDF file To select a site template at the main menu select Load Data F3 to obtain this LCD window and select Site Setup F1 1 Load site template c Load previously Saved readinas SITE Press the right and left arrows to step to a site so that it is highlighted within the list then press Select F1 Note The keypad may also be used to enter site information 4200 070 14 1 Revision 1 01 __ el Setting Up and Editing a Site Template Alber If the USB flash hard drive has no sites stored then the New Site LCD window appears If sites exist press New to display New Site CHANGE SAVE CANCEL To begin site setup for a new site location make sure LOC is highlighted by using the arrow keys Press Change F1 CHSHGE SAYE CANCEL Us
113. or with specific warnings elsewhere in this manual violates safety standards of design manufacture and intended use of the product Alb r assumes no liability for the customer s failure to comply with these requirements Use safety equipment when working in and around the batteries Never energize the device until after the installation is complete Never exceed equipment voltage power ratings or capabilities Use of this product in a manner not specified could compromise the designed in safety if this product 1 2 Document Symbols The symbols below appear in this manual or are affixed to the Alb r device It is important to review these symbols and to understand the type of instructional information they convey Highlights areas related to user safety Calls attention to a procedure practice or condition which if not correctly followed could result in personal injury Do not proceed beyond a WARNING WARNING symbol until the indicated conditions are fully understood and met Always observe safety information when installing setting up or operating this product Highlights areas related to product or data safety Calls attention to an operating procedure or condition which if not correctly AN CAUTION followed could result in damage to the product or permanent loss of data Do not proceed beyond a CAUTION symbol until the indicated conditions are fully understood and met The Note symbol calls attention to important
114. oss of anticipated profits business interruption loss of use revenue reputation and data costs incurred including without limitation for capital fuel power and loss or damage to property or equipment You acknowledge that this Agreement reflects this allocation of risk COPYRIGHT This Software is the proprietary property of Alb r and or its suppliers and is protected by United States copyright laws other applicable copyright laws and international treaty provisions Title and ownership of all copyrights to the Software remain in Alb r or third parties Accordingly your rights to use copy and modify the Software are strictly limited to the specific rights provided in this Agreement or as may otherwise be required by applicable copyright law U S GOVERNMENT RESTRICTED RIGHTS This Software is developed at private expense and is provided with Restricted Rights Use duplication or disclosure by the United States Government is subject to restrictions set forth in the Federal Acquisition Regulations and its Supplements ASSIGNMENT You may not sublicense assign or otherwise transfer this license of the Software without the prior written consent of Alb r Any such transfer of rights duties or obligations is void and terminates this Agreement EXPORT RESTRICTIONS You may not export the Software in violation of applicable export laws and regulations of the applicable countries You agree to comply with all laws regulations decrees an
115. press F3 CELLCORDER CRT 400 TEST TEW LOAD CAT MODE RESULTS DATA SETUF The message Checking for Bluetooth option appears Checkine for Bluetooth option 4200 070 13 13 Revision 1 01 Setting Up the CRT Alber The last connected B uetooth device will display Headset xjhdfeilooa Model xvexvx NEW CONNECT DELETE CANCEL Turn the wireless device on Select Connect F2 Device connected The connection is confirmed by the devices connection message The LCD displays the wireless connected symbol on the main menu CELLCORDER CRT 400 TEST VIE LOAL CRT MODE RESULTS DATA SETUP Deleting a Bluetooth Device That Is Not Connected Choose CRT Setup F4 use the down arrow to scroll to F3 Bluetooth and press F3 CELLCORDER CRT 400 TEST WEW Kaiju CRT MODE RESULTS DATA SETUP Note In this example the wireless symbol with an x indicates no device is connected The message Checking for Bluetooth option appears Checking for Bluetooth option 4200 070 13 14 Revision 1 01 Setting Up the CRT Alber The last connected Bluetooth device s will display Headset xjhdfeilooa Model xrzxvx NEW CONNECT DELETE CANCEL Select DELETE F3 and a warning message appears WARNING Are you sure you want to delete Bluetooth device WARNING Are you sure Jou want to delete Bluetooth device To delete select Delete F1 The message No device paired appears
116. products for repair or replacement of that portion or part Warranty Extends to First Purchaser for Use Non transferable This Warranty is extended to the first person firm association or corporation for whom the Alb r product specified herein is originally installed for use the User This Warranty is not transferable or assignable without the prior written permission of Alb r Assignment of Warranties Alb r assigns to User any warranties which are made by manufacturers and suppliers of components of or accessories to the Alb r product and which are assignable but Alb r makes NO REPRESENTATIONS as to the effectiveness or extent of such warranties assumes NO RESPONSIBILITY for any matters which may be warranted by such manufacturers or suppliers and extends no coverage under this Warranty to such components or accessories Drawings Descriptions Alb r warrants for the period and on the terms of the Warranty set forth herein that the Alb r product will conform to the descriptions contained in the approved drawings if any applicable thereto to Alb r s final invoices and to applicable Alb r product brochures and manuals current as of the date of product shipment Descriptions Alb r does not control the use of any Alb r product Accordingly it is understood that the Descriptions are NOT WARRANTIES OF PERFORMANCE and NOT WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE Warranty Claims Procedure Within a reasonable tim
117. r No press F2 WARNING File Exists Oueruriter Note Readings in temporary storage can also be sent to a computer via IR A space cannot be inserted in a file name 4200 070 15 1 Revision 1 01 Working with Files Alber Saving readings to the USB flash hard drive does not delete them from the CRT s temporary storage After saving cell readings to the USB flash hard drive you may clear the CRT s temporary storage and take readings on another battery You may also use Microsoft Explorer to transfer files from the USB device to a computer 15 2 File Types Located on the USB Flash Hard Drive CLC400 CCF Configuration File The CLC400 CCF configuration file holds setup data for all sites on a USB flash hard drive and is accessed when reading or saving site setup information UPG File Firmware Upgrade File The UPG file contains CRT 400 firmware updates The CRT 400 stores firmware and updates in Flash memory and cell data thresholds and calibration in EEPROM Both types of memory retain data with the power off Site setup and readings are stored in EEPROM and then stored to the removable USB flash hard drive when Save is selected CDF File Cell Data File The cell readings are in CDF data files ADF File The CDF Data File can be imported by the BAS program into an ADF accumulated data file or viewed separately using the CRT 400 Previewer program CSV File Comma Separated Value File When the CRT 400 creat
118. racy of the measurement With Alb r s patented technology the Cellcorder s DC resistance test is not influenced by these factors The Cellcorder reads single cells and multicell modules and displays and records cell float voltage internal cell resistance and intercell connection resistance A compatible hydrometer can transfer specific gravity and temperature The self contained CRT 400 Cellcorder is comprised of a microprocessor load resistor display and rechargeable battery Voltmeter probes and a three clip resistance set are provided optional test leads are available from Alb r The CRT 400 functions well even in high noise environments without the need to disconnect the battery from service A 60 amp DC load on 2V cells is used to calculate internal cell resistance and intercell resistance Circuitry rejects the 50Hz 60Hz ripple and associated harmonics often troublesome to AC based impedance and conductance meters This well proven and patented DC resistance test completely eliminates the guess work when trying to find the weakest link The New Cellcorder CRT 400 at a glance is lightweight rugged and durable The Cellcorder comes complete with a durable carrying case voltage probes resistance leads USB flash drive AC charger data trending and analysis software and a user manual Everything required to get started in one case from Alb r 3 1 BAS Software The Battery Analysis Software helps you identify bad cells ge
119. rd drive must be inserted to accomplish this Load Data F3 function Select Cell Data F2 l Load site template e Load previously saved readinas SITE CELL Highlight a CDF data file from the USB flash hard drive by using the arrow keys Now press Delete F2 Select File 12345 cdf extra cdf sample cdf 4200 070 15 10 Revision 1 01 Working with Files Alber At the confirm LCD window press Yes F1 CONF IRM Are you sure you want to delete the file When Data File Deleted appears press Continue F3 Data File Deleted The main menu will appear once the file has been deleted CELLCORDER CRT 400 TEST ThE Lhe CI CRAT MODE RESULTS DATA SETUF 15 6 Sending Readings Via IR Data can also be sent via IR or Bluetooth using the BAS or Previewer programs Refer to the Battery Analysis System BAS User s Guide or CRT 400 Previewer User s Guide for more about creating and importing into an ADF file Note The fastest way of transferring readings from Cellcorder temporary storage to a computer is with the USB flash hard drive To Send Readings from the CRT 400 to a computer follow these steps 1 Start the BAS program then click the Cellcorder Interface button 2 Onthe next box select CRT and click OK 4200 070 15 11 Revision 1 01 Working with Files Alber Select Cellcorder Cellcorder Model Nunber C CLC 100 CLC 200 Ce CAT Remember my selection and don t ask again y
120. rd protected Service Menu and Calibration Menus press Shift release then press 7 Type in the password and press Enter Use the default password 1234 Password and Service Code Enter password Torre Service code HHH At the Service menu select 3 to change the Password Service 1 Calibration ec Factory Defaults S Lha Password Note Do not press Enter At Enter New Password type the new four digit password Use the arrow key if the cursor does not advance Type the new password again in the Confirm New Password area then press F2 Accept Enter heu password Confirm new password If New Password and Confirm Password agree then the Service Menu appears 4200 070 18 3 Revision 1 01 l C Utilizing CRT 400 Service Menu Aber Service 1 Calibration Za Factors Defaults 2 Lha Password 18 3 Error Codes USB flash hard drive error messages display text such as USB drive is not installed Press ESC to continue or out of memory or numeric error codes Determine if the problem is the USB flash hard drive Remove the troublesome flash drive and if available insert another device If the Cellcorder reads the USB flash drive then the problem exists in the first USB flash drive Attempt to read the defective USB flash drive using the USB drive on the computer If neither the Cellcorder nor the computer can read the USB flash drive then the drive is defective or data on the USB is corrupted If the computer
121. rder Download the first ISE calls Battery File save the data set into the file a 1 starting at cell number E The Read Date of this data set ts 04 04 2007 Figure 74 BAS Cellcorder Battery Data Capture The Cellcorder displays Sending data 4200 070 15 13 Revision 1 01 Working with Files Alber Sending data Calibration WEL Capture a ke Restore Firmware Update ERT E Load Update ff Close Communication Status Data transfer completed Figure 75 BAS CRT Interface Data Transfer Completed 4 Click Close Once finished select F3 Cancel twice to go back to the main menu on the CRT In the BAS software s main menu select File then Save type the file name in the box provided and click Save to store the ADF file under Programs Alber Alber Battery Analysis Cellcorder ADF Files 15 7 Sending Readings Via Bluetooth Wireless Note Discovering pairing and setting up the COM Port for Bluetooth devices on the PC and within the BAS software needs to be done first If the PC displays the B uetooth PIN Code Request box type the Bluetooth PIN code 0000 and click OK 1 Start the BAS program then click the Start the Cellcorder Interface button The Select Cellcorder window appears Select CRT and click OK 4200 070 15 14 Revision 1 01 Working with Files Alber Select Cellcorder Cellcorder Model Nunber C CLC 100 4 CLC 200 f CRT Remember my selection and don t ask agai
122. rs Use the arrows to select the desired voltage of the cells to be tested Select Normal Cell Voltage we Arrow Keys CU 4 6 S 1eV 16 Note You can choose to go back to the previous LCD window by selecting F4 Back Press F1 Test 4200 070 7 2 Revision 1 01 EE Setting Up To Take Resistance Readings Alber Based on cell voltage the CRT determines the correct range connects a fixed resistance across the cell and intercell under test and briefly applies 60 Amps on 2V cells Test current changes from 5 to 60 Amps depending upon cell module voltage 16V to 1V During load condition the unit reads cell voltage current and intercell voltage drop and calculates internal cell and intercell resistances At completion the internal cell resistance Rc and the intercell resistance Ric are displayed 7 1 Check Set Amp Hours Check the battery and select whether Amp Hours needs to be smaller or larger than 1000 AH default lt 1000AH or gt 1000 AH Make sure the CRT is charged and powered on Make sure the resistance test leads are connected to the CRT but not to the cell under test Press AMP Hour F2 to Toggle lt or gt 1000 AH This sets the length of time the Cellcorder applies a load 7 2 Set Intercell Connections To select how many Intercell Connections IC per cell will be read one to four Ameo Hours gt 1000AH Intercell Te Triple AMP INTER Press F3 Intercell e Single e Dual e Triple e Quad
123. ry compartment located on the back of the CRT then plug in the charger When charging is complete the green LED will turn off Charge Complete When the battery is fully charged the green LED goes off upon charging completion unplug the charger from the power source and then unplug it from the CRT 400 Replace the accessory compartment cover before beginning test Note The life of the battery depends on how well it is charged Please refrain from leaving the CRT in extreme cold or hot temperatures Subjecting the CRT to extreme temperature conditions will shorten the life of the battery A CAUTION Never store the CRT 400 in a discharged condition If you use a unit needing recharge it will shut down without warning Low Battery When the battery is low warnings indicate remaining test time At full discharge the unit turns off You can access data in temporary storage after recharging Note The CRT 400 shuts down if inactive for ten minutes to prolong battery life A WARNING If the battery wears down during testing do not use the charger for power when testing cells wanne Injury to personnel or damage to equipment could result CRT 400 low battery warning messages e Low Battery Detected WARNING Lou battery detected Power will shut down automaticallyin 5 minutes 4200 070 4 2 Revision 1 01 Before Using The CRT 400 Alber e One Hour Remaining WARNING Battery has less than one hour run time
124. s and intercell connections Note To display a cell number type a number and press Enter or use the arrows Resume testing on cells with no data not yet tested or press Retest to test cells previously tested To go back to Test Mode after selecting F2 Resistance RES you must choose F4 Back Press F1 Test Mode and press F2 Resistance RES Perform test and select F4 Done when test is completed Test Mode Fi Voltage Fe Resistance F3 5 6 Temp Enter File Name by typing it into the space provided or press F3 Select Names to choose the filename that you want the information to be included in Enter File Name Specific Gravity and Temperature Since Specific Gravity and Temperature readings come from the optional hydrometer refer to The Hydrometer and the Data Logger for instructions on how to measure with a hydrometer and to make sure the most current readings are transferred to the USB device 4200 070 15 9 Revision 1 01 Working with Files Alber 15 4 Storing Data for Multiple Strings To read and store data for a new battery first save the previous battery data to the USB flash drive by pressing Shift F3 Now enter the file name and then clear the data from CRT s temporary storage by pressing F1 The CRT asks for confirmation press F1 for Yes 15 5 Deleting a File from the USB Flash Hard Drive CELLCORDER CRT 400 Figure 70 CRT Main Menu on LCD Load Data Note The USB flash ha
125. sbeeesasneetsieeotvaces 14 1 Figure 54 CRT Load Data Main Menut nssoossssennnssssssssoeerssssssssseeressssssseceeessssssceeresssssseeeeeeeo 14 4 Figure CRT Clean F yDesclecta Ro Comer cer nee tn ee nn ee nee ee eee 14 5 Figure 56 CRT Main Menu on LCD Load Data ss 14 6 Figure 57 CRT Main Menu on LCD Load Data ie 14 7 Figure 58 CRT Main Menu on LCD Load Data ss 14 8 Figure 59 CRT Main Menu on LCD LOAD DATA nn 14 12 Figure 60 www alber com Baseline Resistance Data 15 3 Figure 61 Snapshot Baseline Resistance Data 15 3 Fig re 62 File Download W WN OW s nn aen be eu ee a cass 15 4 UE OS Savine BLE Ei copter rsetscrs eign ge ete stesso seein ects as a 15 4 igure 04 NS Computer ON a a EES 15 5 FSU om mow hia Gio navel oud ey CR dm ante tr venient 15 5 Figure 66 Safely Remove Hardware Window ss 15 6 Figure 67 Confirmation to Stop Hardware Device ss 15 6 FProure 68 Sale to Remove Hardware D VICS eine 15 6 Figure 69 CRT Main Menu on LCD Load Data ss 15 7 Figure 70 CRT Main Menu on LCD Load Data ss 15 10 Figure 71 BAS Software Program Select Cellcorder ss 15 12 Figure 72 BAS CRT Interface Window seen 15 13 Figure 73 BAS Battery Data Capture Open or Create New File 15 13 Figure 74 BAS Cellcorder Battery Data Capture ss 15 13 Figure 75 BAS CRT Interface Data Transfer Completed 0 0 0 0 cccccccccccccccaseeeeeeeeeeeeeeeeeeees 15 14 Figure 76 BAS Software Program Select Cellcorder ss 15 15
126. sh Drive manufacturer s instructions e fa Hydrometer is used its instructions as well as the Data Logger Module instructions for data transfer from the Hydrometer e For Bluetooth option Bluetooth compatible computer manual to send CRT 400 test data to the computer via the RF option Bluetooth compatible headset manufacturer s instructions Please refer to the following if more information is needed IEEE 450 2002 IEEE Recommended Practice for Maintenance Testing and Replacement of Vented Lead Acid Batteries for Stationary Applications IEEE 1188 2005 IEEE Recommended Practice for Maintenance Testing and Replacement of Valve Regulated Lead Acid VRLA Batteries for Stationary Applications 4 2 Charging the Cellcorder Battery Prior to testing charge the CRT 400 using the charger module until the green Charge LED goes out This illuminated green Charge LED indicates the battery level only when the charger is connected Charging may take several hours I AC POWER CHARGE 0 99 100 USB MEMORY Figure 11 Green LED Charge Indicator Note discharged battery does not affect data readings in temporary storage 4200 070 4 1 Revision 1 01 Before Using The CRT 400 Alber Before Charging Disconnect Any Test Leads Before charging the battery disconnect any test leads Open the accessory compartment cover by loosening the two slotted screws Connect the charger to the power connector inside the accesso
127. stance SG shows the specific gravity Temp shows the temperature Int R1 2 3 4 shows the Intercell resistance of 1 2 3 and 4 4200 070 15 17 Revision 1 01 Working with Files Alber Cell Data Listed For Each Cell e VOLT shows the cell voltage e RES shows the cell resistance e Int R1 shows the Intercell resistance R1 e Int R2 shows the intercell resistance R2 e Int R3 shows the intercell resistance R3 e Int R4 shows the intercell resistance R4 e Specific Gravity shows the specific gravity e Temp shows the temperature Set the thermal printer power switch to ON If the Status LED is on connect the printer charger A flashing Status LED means high temperature or paper out Refer to the printer manual for more information A CAUTION Charge the printer s battery with the printer s power off The printer cannot operate from the charger Minimum charge time is one hour Do not leave the charger connected this will shorten battery life To begin to print to the thermal printer press Shift then F1 On the Select Headers LCD window select items for the report site information statistics faults and thresholds Press Next F2 Select Data you want included then press Next F2 Note Use the arrows to highlight an item then press Enter to select or unselect it Select Headers Select Header cs O Site O Stats O Faults O Thresholds Select Data Select Data Woltaqe O Iokl 0 O O SG 0 Place PC Printer Pl
128. start of the discharge and continues to the end 7 WOLT AG Ee Fig y TYPICAL DISCHARGE CURVE OPER OF A CELL WITH A CIRCUIT METALLIC RESIST ANCE PROBLEM en ee ee en ee G a Figure 91 Typical Discharge Curve with Metallic Resistance Problem Electrochemical Resistance Cell paste electrolyte and separators form the electrochemical part of cell internal resistance Long term increases in RELECTROCHEMICAL can be caused by loss of active material or paste due to aging Short term changes also occur naturally during parts of the charge or discharge processes when the specific gravity is altered or when the contents of the separators varies and or the chemical composition of the surfaces change Separator compression clogging or shorts and conditions like sulfation are frequently causes of abnormal increased electrochemical resistance however accelerated electrolyte dry out appears to be public enemy 1 when it comes to VRLA failures The next figure reveals how a battery with an electrochemical resistance problem behaves Its reduced Capacity does not become apparent until much further into the discharge like running out of fuel On the other hand the metallic resistance problem can be viewed as pinching the fuel line In either case the worse the resistance the greater the shortfall between the cell s rated and actual capacity 4200 070 19 5 Revision 1 01 Application Note CC 001 Alber VOLTAGE Fig 6
129. ste 77 BAS CRI Intertace W INO OW scree sescranecesciatcccarssuetonaneiaacacienmenessdnenes detsaencesuetesaiaeaaece 15 15 Figure 78 BAS Battery Data Capture Open or Create New File 15 16 Figure 79 BAS Cellcorder Battery Data Capture ss 15 16 Figure 80 BAS CRT Interface Data Transfer Completed cc cccssssseeseeseeeeeeeeeeeeees 15 17 Figure 81 View Results F2 Faults F3 wesscsnsssannereccenanneneueasdsdegnsienseeuauniasednedecievoastesegadenssavecaianeets 16 2 Figure 82 Communications Settings Com Port BAS Software 18 7 Figure 83 BAS Software Program Select Cellcorder ss 18 7 PL Wee Oe BASCRT Inr OE a 0 18 8 Figure 85 BAS CRT Interface Window seen 18 9 Figure 86 Valve Regulated and Vented Cells ss 19 1 Rr CSA CREME E E E E E cxdaaseceaneenencest 19 2 Figure 58 Internal Resistance MOCEL wxsccscdsciiinnceesaccndhensdawesexuseredonsianebtanocederedawedsqenGielonieewediandces 19 3 Figure 89 Capacity and Internal Resistance Ratio 19 4 Figure 90 Typical Discharge Curve of a 100 Capacity Cell 19 4 4200 070 xiii Revision 1 01 Figure 91 Typical Discharge Curve with Metallic Resistance Problem 19 5 Figure 92 Typical Discharge Curve with a Cell with an Electrochemical Resistance Problem 19 6 Figure 93 Normalized Internal Resistance Vs Temperature ccccccssssseseeeeeeeeeeeeeeeeeeeeees 19 7 Fig re 94 lt Measure Internal R sistance eee ne 19 8 Fete J Sole
130. t orange text on any key fa ki N f mno par 4 Sam Gi S SE yy ED ETS CSN NN FY CSHIFD CO KC ESC SS Uy SS H Y PA Figure 7 Keypad 4200 070 3 10 Revision 1 01 Product Overview Alber The keypad offers alphanumeric data entry and the following options Display Description Displays the main menu CELLCORDER POS en press Main start LCD window CRT 400 Shift then 1 TEST VIEW LIAL CRT MODE RESULTS DATA SETUP Sets the date format and time Date Time To set date and nee time press Shift Data and Time LCD window F2 Format mm dd yy then 2 Clears stored data and saves readings to USB Readinas are if To clear or save temporary storage stored data press Mem memory LCD window Save readinas to Shift then 3 the USE device To select AC line Hz frequency LCD window frequency press Use F to Shift then 4 select the AC line frequency 60 Hz To set threshold Alrm alarms LCD window Sets alarms threshold levels levels for alarms eTheesholds press Shift then 5 Fi Voltage F2 Cell Res Fs Intercell Res To adjust LCD disp display LCD window Adjusts LCD contrast display contrast display press Shift then 6 rt adJust the LCD contrast To access Serv service LCD window Accesses calibration and password settings calibration default and password settings press alakala Shift then 7 service code HHH all Enter password 4200 070 3 11 Revision
131. te some batteries require non standard test leads or jaw options please refer to Cellcorder Jaw Options section to obtain optimal results use the appropriate jaws leads for the batteries to be tested Figure 28 Resistance Test Lead Assembly Clamps Figure 29 Insert Resistance Test Leads Left Side CRT Select the 3 clip resistance test leads pn 1100 221 and insert into the CRT left side Note The standard jaws or test lead set may not provide the best connection to some cell posts If you encounter poor post connection contact Alb r for a current list at 954 623 6660 or visit the website at www alber com Once the leads are connected make sure the CRT is charged and powered on 4200 070 7 1 Revision 1 01 O j Setting Up To Take Resistance Readings Aber CELLCORDER CRT 400 TEST WEW LOAD CRT MODE RESULTS DATA SETUP You have already set up a new site template to begin your first resistance test e Press F1 Test Mode Test Mode Fi Voltage Fe Resistance F3 5 6 Temp warnine Do not attempt to read internal resistance of an open cell module while the battery is on line An open cell can be determined by the unusually high voltage across it and the lower nominal voltage across all other cells modules Press F2 Resistance the Beginning Resistance test LCD window appears Ame MOurEs Intercell Type Last cell AMP INTER Press F1 Test the Select Normal Cell Voltage LCD window appea
132. tell whether a reading is valid and then records the results The battery manufacturers have customarily determined the internal resistance of cells using simple Ohms Law They usually measure the voltage differences and current during a battery discharge The Cellcorder does the same thing but very quickly and accurately Figure 8 reveals what happens when a battery is subjected to a load The instantaneous voltage drop when the load is applied or the instantaneous voltage recovery when the load is removed is due to the internal resistance The Cellcorder reads the current and the cell voltage just prior to removal of the load and then measures the recovered cell s voltage The resultant resistance is simply R Internal 4200 070 19 7 Revision 1 01 Application Note CC 001 Alber fond LOAD CURRENT m JPSSECORIS m ne a 375 Microhms Fig 8 Measuring Internal Resistance Figure 94 Measuring Internal Resistance The Momentary Test Discharge This is a feature worth your time to understand It is in part what distinguishes the Cellcorder from most instruments presently on the market and will help provide readings in which you can be confident For rated cell capacities of less than 1000 Amp hours the discharge is short only three to four seconds in the order of 20 to 75 amps For larger capacities the duration is close to 10 seconds To prove a point about safety and the effects of short term high currents we performed
133. the main menu o press Shift then 1 Note You may als 4200 070 14 4 Revision 1 01 O j Setting Up and Editing a Site Template Aber When sites have been stored previously then Site 001 of appears where is the number of sites on the USB flash hard drive Available options are Select F1 New F2 More F3 and Cancel F4 Pressing More F3 displays a new LCD window with options Change F1 Delete F2 and Back F4 To Deselect a Selected Site Press Shift then press Site F4 Press Clear F3 to clear so that you may take readings with no site selected You are prompted to confirm your decision Active Site LOC Figure 55 CRT Clear F3 Deselect a Site Note To determine at any time what site is selected press Shift F4 Site To Select A Different Site Press Load F2 use the arrow keys to find the desired site and then press Select F1 To Access Any Site LCD window Insert a USB flash drive into the Cellcorder then select Load Data F3 at the main menu and then press Select F1 If the USB flash drive has no sites the New Site LCD window appears with Change F1 Save F2 and Cancel F3 options You can assign values to the items in the left column Descriptions appear when an item is highlighted 4200 070 14 5 Revision 1 01 O j Setting Up and Editing a Site Template Alber CHSHGE SAYE CANCEL To Edit an Existing Site CELLCORDER CRT 400 TEST VIEW LOAD MODE RESULT DATA Figure 56
134. time shall constitute a material breach of this Agreement and shall terminate this license as provided for below By use of the Software you agree that Alb r may at its option perform an audit of your usage of the Software to determine the number of servers and Products that are using the Software TERMINATION OF LICENSE Your license is automatically terminated if you 1 use the Software with anything other than Products 2 attempt to copy or reconstruct any part of the object code source code or algorithms 3 attempt to decompile disassemble or reverse engineer the Software in whole or in part or otherwise attempt to derive the source code of the Software 4 provide disclose sell rent lease license sublicense or otherwise transfer or assign the Software to any third party 5 use the Software in excess of the licensed coverage purchased 6 write or develop any derivative software or any other software program based upon the Software 7 modify or alter the Software or 8 fail to comply with any other license terms You may elect to terminate this license at any time by destroying the Software together with all copies and any portions thereof in any form LIMITED WARRANTY Alb r represents that it has the right and authority to grant the license herein Alb r warrants solely to you for a period of thirty 30 days from the date of Alb r shipment or distribution that the distribution media if supplied on which the Software
135. ts then a warning window will appear WARNING Existing Data will be erased To cancel press F1 To continue press F3 and a message will flash Writing to USB Notice the USB Memory LED will light up Yellow WARNING Existina Data Will be erased Note The blank space character is on the 9 key The cursor advances two seconds after pressing an alphanumeric key or you may use the right arrow To type a name for example press a key then wait or press the right arrow After the file is saved you may confirm the site file correlation by pressing Shift F4 Site Now the Active Site LCD window should display information in the location battery and string name fields as it has just been entered Active Site LOL HAWAII BAT extra STG FRERE LOAD CLEAR CANCEL If Active Site displays the correct site information then press Cancel F4 to go back to the main menu CELLCORDER CRT 400 TEST VIEW LAL CRAT MODE RESULTS DATA SETUF 4200 070 14 10 Revision 1 01 Setting Up and Editing a Site Template Alber To select a different site press Load F2 from the Active Site LCD window to begin again Active Site LOC HAWAII BAT extra STG FRERE LOAL CLEAR CANCEL Note To determine at any time what site is selected press Shift F4 Site To Unlink a File and To Clear Thresholds If you want to have no site associated with a file that has been linked press Shift F4 Site to display the Active Site LCD window
136. ubstitute parts or perform any unauthorized modification to the product For example all Current Transducers used with this product must be UL recognized If necessary contact Alb r to ensure the safety features are maintained Insulation Rating For Wires Use only wire supplied with the installation kit Ventilation Never block equipment ventilation ports or openings The equipment must have adequate ventilation to prevent overheating Ensure equipment is operated within specified temperature and humidity ranges 4200 070 1 3 Revision 1 01 Es Preventive Maintenance Alber 2 Preventive Maintenance 2 1 Visual Inspection Visually inspect all monitor system components for damaged or frayed power cords and cables or damaged component panels controls and connectors When damage is detected remove the equipment from service until the damage is repaired 2 2 Cleaning System Components Clean system components using a soft cloth slightly moistened with water Do not use commercial or industrial cleaners that may attack the computer display and housing Never expose the computer or system components to water high humidity or dampness A WARNING Before cleaning equipment ensure the system is disconnected and power to the units has been shut off You must disconnect the system components and the monitor system cabinet if a cabinet is being used from AC and or DC power sources 2 3 Sense Leads When Applicable Ring Terminals
137. unications technology intended to replace the cables connecting portable and or fixed devices while maintaining high levels of security When a Bluetooth device comes within range of another an electronic conversation takes place to determine if they have data to share or if one device needs to control the other This electronic conversation connection happens automatically when the Bluetooth device is on and the two devices have been paired or in contact before 4200 070 4 6 Revision 1 01 Getting Ready to Test Batteries with the CRT 400 Alber 5 Getting Ready to Test Batteries with the CRT 400 5 1 Power To turn on the CRT 400 press the green Power button To turn off press and hold the green Power button until the message Release power button appears on the LCD The main menu window appears CELLCORDER CRT 400 TEST VIEW LEAL CAT MODE RESULTS DATA SETUF 5 2 Basic Main Menu Functions The main menu options are Test Mode F1 View Results F2 Load Data F3 and CRT Setup F4 Press the F1 F2 F3 and F4 buttons below these main menu options to select a function CELLCORDER A CRT 400 M EMORY TEST VIEW LOAD CRT MODE RESULTS DATA SETUP a TEST Figure 16 CRT 400 Main Menu on LCD with F1 F2 F3 and F4 buttons Button Function Description Load data CRT setup Table 2 Function Buttons RC e send View Results O O 4200 070 5 1 Revision 1 01 O 0 Getting Ready to Test Batteri
138. vices of component manufacturers and their authorized representatives in the performance of work to correct defects in the product components Accordingly Alb r may utilize third parties in the performance of Warranty work including repair or replacement hereunder where in Alb r s opinion such work can be performed in less time with less expense or in closer proximity to the Alb r product Items Not Covered By Warranty THIS WARRANTY DOES NOT COVER DAMAGE OR DEFECT CAUSED BY misuse improper application wrong or inadequate electrical current or connection negligence inappropriate on site operating conditions repair by non Alb r designated personnel accident in transit tampering alterations a change in location or operating use exposure to the elements Acts of God theft or installation contrary to Alb r s recommendations or specifications or in any event if the Alb r serial number has been altered defaced or removed 4200 070 vi Revision 1 01 THIS WARRANTY DOES NOT COVER shipping costs installation costs or maintenance or service items and further except as may be provided herein does NOT include labor costs or transportation charges arising from the replacement of the Alb r product or any part thereof or charges to remove or reinstall same at any premises of User REPAIR OR REPLACEMENT OF A DEFECTIVE PRODUCT OR PART THEREOF DOES NOT EXTEND THE ORIGINAL WARRANTY PERIOD Limitations THIS WARRANTY IS IN LIEU OF AND EXC
139. what s the risk Figure 62 File Download Window 4 Insert the USB flash hard drive into the CRT s USB port and save the file to the USB flash hard drive My Recent Documents Desktop Li My Documents D Filename BattList blk My Computer Save az type Elf Document Figure 63 Saving BLF File 4200 070 15 4 Revision 1 01 Working with Files Alber 5 Remove the USB device from the computer as follows double click the My Computer icon on the Windows desktop ar My Computer Figure 64 My Computer ICON 6 Right click the Removable Disk drive in this case E and select Eject from the menu Or double click the safely remove device icon that is located in the toolbar E My Computer File Edit View Favorites Tools Help Back P Search Folders Bee Address Name System Tasks Hard Disk Drives View system information Sa Local Disk Ci Local Disk T Add or remove programs g Change a setting Devices with Removable Storage ie Eject this disk oz0414_1550 D CD Drive Other Places Explore a My Network Places _ Search My Documents gt Scan For Viruses g Control Panel Sharing and Security Format Removable Disk E Cut Removable Disk Copy Paste Create Shortcut Rename Properties Figure 65 My Computer Eject 7 The Safely Remove Hardware window displays It is best to highlight the device and click Stop 4200 070 15 5 Revision 1 01 Wor
140. with location battery and string names of the site currently selected Active Site LOL HAWAII BAT extra STG FRERE LOAD CLEAR CANCEL To unlink press Clear F3 on the Active Site LCD window to return setup to default The Confirm window unlinks the data file from the site Select Yes F1 CONF IRM Restore site setup data to default TES HO HELF Select Continue F2 The Site setup data is restored to default Site setup data restored to default CONTINUE Select Yes F1 to clear all threshold settings to default Do you want to clear all threshold Settinas to default TES HO 4200 070 14 11 Revision 1 01 __ ll Setting Up and Editing a Site Template Alber To accept the changes on the Active Site LCD window press Cancel F4 Press Shift F3 Save to save the file Active Site LOC HAWAII PAT extra STG PRERE LOAD CLEAR CANCEL To Delete a Site CELLCORDER CRT 400 TEST VIEW Figure 59 CRT Main Menu on LCD LOAD DATA To delete a site at the main menu select Load Data F3 to obtain this LCD window and select F1 l Load site template Fe Load previously saved rpeadinas SITE Note The USB flash hard drive must be inserted to accomplish this Load Data function Press the right and left arrows to step to a site then press Delete F2 CHANGE DELETE CANCEL 4200 070 14 12 Revision 1 01 Setting Up and Editing a Site Template Alber The Delete Site
141. ysis and report generation or the user may insert a portable USB device flash hard drive for data capture and retrieval The CRT 400 creates two files each time the data is stored to the USB flash hard drive These two files each have three letter extensions CSV and CDF The CSV file is used by Microsoft Excel to display data in soreadsheet format The CDF file is used by the Battery Analysis Program BAS software or CRT Previewer program when test data is saved to the USB device The BAS program analyzes data displays results in graph or tabulated formats and prints reports It also exports report files in ASCII Excel or CSV comma delimited format so other programs can generate customized reports Refer to the Battery Analysis System User s Guide Radio Frequency RF Headset Communication The CRT 400 is capable of communicating via radio frequency using Bluetooth This optional feature allows the user to receive verbal testing instructions or test status via a Bluetooth headset instead of having to read the instructions on the CRT 400 display Reset Switch Note The Mechanical Reset Switch is under the battery compartment on the rear panel next to the input for the charger module The Telco connection option is not widely used and is disconnected 4200 070 3 4 Revision 1 01 Product Overview Alber 3 4 Cellcorder CRT 400 Part Number Part Description Cellcorder battery tester KIT 1000 056 KIT 1000 056BT

Albér Cellcorder™ CRT–400 User`s Guide

Contents

Download Pdf Manuals

Related Search

Related Contents

Alb&eacute;r Cellcorder&trade; CRT&ndash;400 User`s Guide

Contents

Download Pdf Manuals

Related Search

Related Contents

Albér Cellcorder™ CRT–400 User`s Guide