Manual - TMG Test Equipment
Contents
1. usrsnnsnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 37 9 2 9 Internal dips transformer Fig 9 Q irvina rsen iee anan evee aneta a paa EAE anne 38 9 2 10 External dips transformer Fig 10 cceesssseeeeseeeeeesenceeeneeeeeseseneesesueeeseneeseeseseneenesensenses 39 9 2 11 Voltage dips and interrupts output Fig 11 uerssneneessnnnnensnnnnnnnnnnnnnnnnnnnnn nennen nnnnnnnnnnnnen nen 40 9 3 CE Declaration of Conformity ooocncccnncccconcconaccnonnnononcnnnncnnn ccoo nn nan rca nn crac cnn na REAREA AEA nnn cn nn a TENS ani Ei 41 ECOMPACT 4 HAEFELY Aff 1 Safety bbbbBBBBDBDD D DB 1 2 General Safety information This equipment should only be operated after carefully reading the user manual Throughout the user manual very important or helpful advice is presented in italics Safety notices that must be heeded are printed in bold type Dangerous mains voltage is present inside the Generator and at the Line Input Output and HV sockets on both the front and rear panels The power input cable must be fitted with a protective earth For safety and functional reasons the metallic grounding block at the rear panel needs to be connected to a solid protection earth of your test setup Before attempting to change fuses remove all power cables from the instrument Operation on supplies protected by ground fault residual current switches is not possible Only replace fuses with the same type and value B2. Green is life ABN 43 064 478 842 Mm 231 osborne avenue clayton south vic 3169 PO box 1548 clayton south vic 3169 t 0392657400 f 03 9558 0875 J freecall 1800 680 680 www tmgtestequipment com au Test amp Complimentary Reference Material Measurement This PDF has been made available as a complimentary service for you to assist in e sales evaluating this model for your testing requirements e rentals TMG offers a wide range of test equipment solutions from renting short to long term buying refurbished and purchasing new Financing options such as Financial Rental and Leasing are also available on application 8 calibration repair disposal TMG will assist if you are unsure whether this model will suit your requirements Call TMG if you need to organise repair and or calibrate your unit If you click on the Click to Call logo below you can all us for FREE TMG Corporate Website TMG Products Website e LeuelY Disposal ainiti Click to Call TMG Now Review amp Leuyel5 Leuel 3 KGE Renew Review amp Renew epair a Se Level 2 METE MK Calibration Recycled Level AMO Acquisition l jr Purchase ara Lease Rent Solution Centre Product Lifecycle Management System Disclaimer All trademarks appearing within this PDF are trademarks of their respective owners N A lt A V 9 NAS Form 080 01 lt lt HAEFELY yf user manual BA Transient Immunity
3. 0 10V gate voltage 10V 127 max load 250 Ohms 0 20mA base current 20mA 127 See Annex Fig 10 for more information For safety and functional reasons this terminal needs to be connected to a solid protection earth of your test setup Take care that the cooling fan and cooling slots on the rear of ECOMPACT 4 are not obstructed A distance of 20cm between the equipment and obstruction is recommended Place the jumpers as shown when internal dips transformer is used default ECOMPACT 4 connection See Annex Figs 9 and 10 for more information External transformer 9 An external variable transformer optional can be connected here connection See Annex Figs 9 and 10 for more information Internal coupling filter 10 Connect here EUT power supply Phase and Neutral should be connected as EUT supply connections indicated on the back panel Error light 11 Indicates that phase amp neutral connection at coupling input is interchanged Phase Trigger 12 Synch signal reference input when used with ECOUPLER 4 Synch Input Coupling Input 13 Protects ECOMPACT 4 and EUT from overcurrent 16A F 5x20mm EUT supply fuse 5 1 2 Rear Panel EUT Supply connections The coupling decoupling network of the ECOMPACT4 cannot be used from a mains supply network protected by a ground fault Switch differential current switch In such a case an isolation transformer needs to be inserted between mains ECOMPACT4 L to ECOMPACT 4 Ma
4. Haefely ECOUPLER4 or through the built in single phase coupling filter in the ECOMPACT 4 To apply the surge directly to the EUT or to bring the surge to an external coupler the dual banana jack Surge output is used together with the Surge or Surge pushbuttons The surge is always coupled to the red banana jack High and the black banana jack is always Common Low Selecting the Surge pushbutton generates a positive polarity surge from red to black Selecting the Surge pushbutton generates a negative polarity surge from red to black ECOMPACT 4 13 To apply the surge through the built in coupler either differentially or common mode the European Schuko style Line output is used together with the pushbuttons L L PE PE N and N The surge is always applied from the High side of the generator to the Low side of the generator so in this way the polarity of the surge is also controlled by the coupling path selection For example pressing the L and PE pushbuttons will apply a surge on the Line with respect to Earth which appears as positive polarity when measured from L to PE and as negative polarity when measured from PE to L Conversely pressing the PE and L pushbuttons will apply a surge on Earth with respect to the Line which appears as negative polarity when measured from L to PE and as positive polarity when measur
5. When changing the operating line voltage of the instrument the user should ensure the proper fuse rating is used based on the line voltage selected ECOMPACT 4 5 2 Connect the mains power from a standard wall outlet to the LINE INPUT on the back panel of the instrument using the power cord supplied with the instrument 3 Connect the EUT power supply to the COUPLING INPUT on the back panel of the instrument using the power cord supplied with the instrument A Both the EUT power input sockets on the instrument and the EUT power cable supplied with the instrument are color coded Black LINE Blue NEUTRAL Yellow Green PROTECTIVE EARTH to ensure that the EUT supply power is connected correctly If the EUT supply power is connected incorrectly the error lamp on the back panel near the coupling input will illuminate 4 Place the supplied safety circuit connector in the SECURITY SOCKET EMERGENCY CUTOUT If this connector is not in place the error message EMERGENCY STOP will appear on the LCD display and the unit will not operate Additional safety devices such as gate switches may be connected to the safety circuit connector in series An overview schematic of the safety circuit is provided in Annex Fig 1 5 Connect a suitable ground to the ground terminal on the back panel of the instrument 6 Use the POWER switch on the front panel to apply power to the instrument The green LED in the STBY key should light The LCD displ
6. DC 16A Definition in accordance with IEC 61000 4 4 See Annex Fig 4 ECOMPACT 4 3 5 2 IEC EN 61000 4 5 Edition 1 amp 2 Surge Combination Wave Generator Output Voltage 0 2 4 2 kV Output Current 0 1 2 1 kA Voltage Rise Time 1 2 us 30 Current Rise Time 8 us 20 Voltage Duration 50 us 20 Current Duration 20 us 20 Polarity Positive and Negative Repetition Rate 10s 999s Output Impedance 20 Integrated Single Phase 18 uF 0 Q for differential mode Synchro D 350 deg Te Thaae peg 16 67 40 50 60 Hz 230V AC 60V DC 16A Definition in accordance with IEC 61000 4 5 See Annex Fig 6 3 5 3 IEC EN 61000 4 11 Edition 1 amp 2 and IEC EN 61000 4 29 Dips and Interrupts Max Voltage 250V AC DC Interrupt Time 0 1 ms 998 s Max Current 16A AC DC Repetition Time 0 2 ms 999 s Dip Levels 0 40 70 80 Phase Synch 0 359 degree asynchronous 16 40 50 60 Hz Definition in accordance with IEC 61000 4 11 See Annex Fig 11 4 ECOMPACT 4 HAEFELY Aff 4 Commissioning 4 1 Introduction Before using the ECOMPACT 4 please study the user s manual carefully Use of this equipment can be dangerous when these instructions are not followed correctly A Mains voltages are always a potential danger This applies equally to all personnel Persons with heart pacemakers must not be in the vicinity when the ECOMPACT 4 is operating 4 2 Visual Check During tran
7. EMV Check software WARNING This program is protected by copyright law and international treaties Fig 6 1 Unauthorized reproduction or distribution of this program or any portion ofit may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under law 6 3 Connection to the ECOMPACT 4 generator Use the supplied cable to connect the interface port at the rear panel of the ECOMPACT 4 to the serial port of your PC The standard configuration is RS232 however the more noise resistant RS485 interface is available with an optional interface converter 6 4 Basic terms 6 4 1 Automation file automation window The automation file contains all the data for the automated task control Each data record in this file is referred to as a line These data lines are viewed in the automation window Automation files can be named and saved by the user but the file extension is selected automatically by the EMV Check software as follows Burst Generator tests FBN and TBN Surge Generator tests FHY and THY Dips Interrupts tests FNU and TNU 18 ECOMPACT 4 HAEFELY Aff 6 4 2 Protocol file protocol window The protocol lines from the test in progress are stored in a protocol file and displayed in protocol window The protocol file can be named and saved by the user and the file extension RTF rich text format is automatically selected by the EMV Check software The
8. U1 U2 V Mains frequency in Hz or asyn EUT current A The Burst test parameters can be changed even while a test is running by pressing the appropriate pushbutton and using the rotary control knob 5 3 4 Energy Limiting To protect the generator from overload the energy output is limited If certain limits are exceeded the ECOMPACT 4 will automatically adjust the actual frequency based on the burst time and repeat time set by the user The ECOMPACT 4 is limited to approximately 500 spikes per burst Spikes per burst Spike Frequency Burst Time The chart below shows the relationship between frequency and burst time in more detail Frequency Limitation vs Burst Time 100 90 80 70 60 50 40 30 20 10 Max Frequency kHz 40 45 50 60 70 80 90 100 110 120 130 Burst Time ms Fig 5 4 The ECOMPACT 4 is also limited to approximately 1250 or 2500 spikes per second depending on the set voltage For burst voltage from 200V to 3000V 2500 spikes per second For burst voltage from 3020V to 4200V 1250 spikes per second Spikes per second Spikes per burst Repeat Time Spike Frequency Burst Time Repeat Time So the frequency set by the user may be limited depending on the chosen burst time voltage and repeat time Example 1 5kHz burst test according to IEC 61000 4 4 Spike Frequency 5kHz Burst Time 15ms Voltage 4kV Repeat Ti
9. exceeded the user selected fuse value The software fuse can be rest by pressing the FUSE button To extend the life of the disconnect relay it is recommended that any short circuit be cleared before resetting the fuse A Error Overlapping Certain test parameters conflict For example during Dips Interrupts testing the Rep Time must be greater than the Interrupt Time 7 3 Verification In addition to the calibration service offered by your Haefely Test Service center it is also possible to verify the generator outputs at the user site 7 3 1 EFT Verification The Haefely EFT Verification Kit includes a 50 Ohm and 1000 Ohm attenuator as required by the IEC 61000 4 4 standard The appropriate attenuator is fitted to the Burst coaxial output and an oscilloscope is then connected to the output of the attenuator For measuring the waveform at the output of the coupling filter single phase and three phase adapters are available For more information on the EFT Verification Kit consult your local Haefely representative NOTE Be sure to disconnect mains power from the Coupling Input before connecting the measuring attenuators Measuring attenuators are designed for burst voltages only and will be destroyed if subjected to AC DC voltage Fig 7 1 26 ECOMPACT 4 HAEFELY dM 7 3 2 Surge Verification The Haefely PDP8000 is a differential impulse measurement probe that can be used to measure surge pulses inst
10. required by the IEC 61000 4 11 standard 5 2 6 Displayed Values The ECOMPACT 4 uses a four line display Lines 1 through 3 of the display show the selected test parameters Line 4 displays from left to right The voltage U1 at the coupling filter input The voltage U2 of the Dips Interrupts generator if selected The m ins frequency at the coupling filter input For AC 16 40 50 or 60Hz For DC or no voltage applied asyn asynchronous Current consumption of the EUT 5 2 7 Error Messages Emergency Stop Safety circuit is open Connect the supplied safety circuit connector to the Security Circuit Emergency Stop socket on the back panel of the instrument Fuse OFF Mains current exceeded the value set using the Fuse function Adjust fuse level or EUT as appropriate Error Overlapping Conflicting test parameters were detected in the Dips Interrupts generator The Rep Time must be greater than 2 x Ramp Time Interrupt Time 5 3 The EFT Burst Generator This section describes the detailed function of the ECOMPACT 4 when the Burst Generator is selected 5 3 1 Overview The Burst generator generates Electrical Fast Transient EFT Bursts as described in IEC 61000 4 4 The source impedance of the generator is 50 Ohms The burst is a common mode transient coupled simultaneously to all selected paths with respect to ground The user ca
11. to choose between the convenience of full automation and the flexibility of semi automatic operation The user can also incorporate simple text displays with instructions or messages to prompt the operator and speed along the test process Test reporting data logging is performed independently from the task automation and can even be done if the generator is being operated manually Once the generator is started all results and modifications will be registered in the protocol along with their time of occurrence The operator can choose which test parameters are included in the protocol and can insert comments at any time allowing for user customization of the test report Protocol files are saved in a RTF format to allow further modification by the user with MSWord or other test editors 6 2 Installation To install the EMC Check software insert the floppy disk into the drive and start the installation program SETUP EXE After the installation you can run the Choose Language program to select either English or German as the primary language Once a selection Welcome to the EMY Check 2000 Setup program This program will install EM Check 2000 on your computer Itis strongly recommended that you exit all Windows programs before running this Setup program Click Cancel to quit Setup and then close any programs you have running Click Next to continue with the Setup program is made this becomes the default language for the
12. C MFS 100 Magnetic field set according to IEC 61000 4 8 up 249102 to 100A m and IEC 61000 4 9 up to 1000A m PEV 1610 motorized external variac 16A single phase 249103 For IEC 61000 4 11 edition 1 compliance testing and IEC 61000 4 11 edition 2 precompliance testing PESD 1610 ESD gun up to 16 5kV 249962 IP4A capacitive coupling clamp 249130 PCD 121 data line coupling network symmetrical 249801 PCD 126A data line coupling network asymmetrical 249803 EFT VERIFICATION SET 249995 EFT VERIFICATION ADAPTER for ECOMPACT 4 single 249104 phase 28 ECOMPACT 4 HAEFELY Aff 9 Corrections and Additions 9 1 Addresses 9 1 1 Headquarter Switzerland e Mail EMC support haefely com Address Haefely Test AG Haefely EMC Division Lehenmattstrasse 353 CH 4052 Basel Switzerland Telephone 41 61 373 41 11 Fax 41 61 373 49 12 Internet www haefelyEMC com 9 1 2 North America Office e Mail EMC support haefely com Address Hipotronics Inc Haefely EMC Division 1650 Route 22 Brewster NY 10509 USA Telephone 1 845 279 3644 x262 Fax 1 845 279 2467 Internet www haefelyEMC com 9 1 3 China Representative Office e Mail EMC support haefely com Address Haefely Test AG Representative Office 8 1 602 Fortune Street No 67 Chaoyang Road Chaoyang District Beijing 100025 Peoples Republic of China Telephone 86 10 8578 8099 8199 8299 Fax 86 10 8578 9908 Internet www haefelyEMC com 9 1 4 Manufactur
13. ECOMPACT 4 without any error message but this Ramp Time is physically impossible for example for a motorized variac If no external variable voltage source is connected the generator will ignore any Ramp Time setting While any Dip Voltage may be set on the display the fixed Dip levels of the built in step transformer are 0 40 70 and 80 in accordance with IEC 61000 4 11 If the user enters a Dip voltage within 10 of the fixed Dip levels the generator will automatically use the nearest fixed Dip level However if the user enters a value outside this 10 range the Dip Voltage will automatically be set to 100 full interrupt U2 0V User selected Dip Voltage on display Actual Dip Voltage used by generator 0 to 30 100 31 to 50 40 51 to 60 100 61 to 75 70 76 to 90 80 91 to 127 100 The Dips Interrupts Variations test parameters may NOT be changed while a test is running ECOMPACT 4 17 6 Software 6 1 Overview The EMV Check software package included with the ECOMPACT 4 allows the user to control the ECOMPACT 4 and ECOUPLER4 from a PC and create basic automated routines and test reports The software is supplied on diskette and is compatible with all Windows 9X 00 versions Automated tasks and routines are constructed using command lines that are executed sequentially by the generator The generator can also be operated manually during these routines which allows the user
14. In some cases eg when setting time parameters on the Dips Interrupts generator a second vertical slidebar will appear This slidebar controls the time scale eg 0 0ms 0 00s 00 0s When using the ECOMPACT 4 together with the ECOUPLER4 three phase coupling network activate the CFG button to turn on three phase coupling options The ECOUPLER4 is manually operated so the EMV Check software will not automatically change coupling paths but it will adjust the test protocol so the correct three phase test results are shown 6 9 Protocol Window BB BB 3s B 8 QA amp BRr 8 B 09 19 23 1 13 2006 09 19 23 Surge Generator activated Time Output Us Ph Rep EUT Cnt max Cnt CFG Output 09 19 24 L N 0 20 o 10 0 0 0 1 off 09 19 34 Stop Counter 0 09 19 37 L PE 0 20 o 10 0 0 0 1 off 9 19 47 Stop Counter 0 09 19 50 PE N 0 20 o 10 0 0 0 1 off 09 20 01 Stop Counter 0 Fig 6 11 6 9 1 Protocol window icon bar BBBSB SBBB ORBR Bila Fig 6 12 Icons for the more common Protocol Window functions are displayed at the top of the Protocol Window in four groups The first and groups are text format icons Bold Italic Underline Strikethrough Set color for warning text Set color for informational text Set color for test results text The next group are functions for creating and editing lines in the protocol Undo Cut Copy Paste Delete The remaining icons are Print file Protocol on off 24 ECOMPACT 4 HAEFEL
15. Test Station ECOMPACT 4 Document Title ECOMPACT 4 Release date 2008 04 08 Authors B Straumann C Faust Reference No 4700220 00 HAEFELY Ajj Contents 1 Safety 1 1341 General Safety information vs sassen ne een dad a aa erties 1 1 2 Safety Standards ee Wik ti tada 1 2 Description 2 2 1 System OVelVieW morren one en a na 2 3 Technical Data 3 BA POWer SUPPply coi baaa 3 3 2 Mechanical uva li ai inician ape 3 3 3IEnvITO Metal cion Minnie ee ae A ee tie adi ice ns EEE ee det 3 3 4 EUT MoNItOriNg 22 0 ne een 3 3 5 System Characteristics r sn a nen ee nn 3 3 5 1 IEC EN 61000 4 4 Edition 2 Electrical Fast Transient Generator 3 3 5 2 IEC EN 61000 4 5 Edition 1 amp 2 Surge Combination Wave Generator 4 3 5 3 IEC EN 61000 4 11 Edition 1 amp 2 and IEC EN 61000 4 29 Dips and Interrupts 4 4 Commissioning 5 As W IATFOGUCTION cu ra rete nos ateo ooo 3598 noo 23 2 Late bi o ad 2 5 4 2 Misual Check e E AE ih Gl eee 5 4 3 Installing the EGOMPAGT A 2 2er enable 5 4 4 Powering the EGOMPAGT A insel 5 5 Operation 7 DOT UC NON ii ai 7 Sul hear Panel lEGOMPACTA cio rito nddeasiraadies 7 5 1 2 Rear Panel EUT Supply connections ooooocccncccinnccnoccconnnanannnnnncanancn ronca narco rn can r cnn rca rca 8 5 1 3 Front Panel ECOMPAGT Ann aa e 9 5 2 General Operating Instructions u 24usrs4nnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnonnnnnnannonnnnnnannonnnnnnannennnena nen 10 5 2 1 Selec
16. Y ff 6 9 2 Editing text in the Protocol Window When the Protocol is turned off it is no longer recording test events and the user can then edit text in the Protocol Window just like any other word processing program The Protocol File is saved in the RTF rich text format so it may also be exported and edited in other programs like MSWord or WordPerfect 6 9 3 Automatic protocols The EMV Check software will automatically insert certain data into the protocol such as time date and generator data It will also automatically insert certain error and status messages like No Connection Emergency Off Stop etc ECOMPACT 4 25 7 Service 7 1 Maintenance 7 1 1 Cleaning Remove the mains and all other cables from the instrument The front panel case and rear panel can be cleaned with a damp lightly soaped cloth 7 1 2 Fuses This instrument has two 1A or 2A fuses at the mains power input and a 16A fuse at the power input of the coupling network on the rear panel of the instrument Be sure to disconnect mains power from the instrument before changing the fuses 7 2 Failure Diagnoses and Handling 7 2 1 Error Reports Error Report Description Action A AA Emergency Stop Safety circuit is open Ensure safety circuit plug is fitted to the security socket on the rear panel Ensure all additional switches connected to the safety circuit gate switch etc are closed Fuse Off Measured EUT current
17. age will be generated or displayed and the Output Active LED will not illuminate In this case the Output Active LED will illuminate and the test will begin as soon as a coupling path choice is made To stop the test press the Start Stop button again The Start Stop Output Active and coupling path LEDs will turn off If the output path is changed or turned off during the test this will not automatically stop the test The generator will remain active and resume the test program as soon as another coupling path is selected until the test is finally stopped with the Start Stop button 5 5 5 AC Phase Synchronization To superimpose or synchronize the surge onto a specific part of the AC mains supply simply connect a suitable AC mains supply to the Coupling Input at the rear panel of the ECOMPACT 4 Then press the Phase pushbutton and use the rotary knob to select the synchronization position 0 to 359 degrees To turn off AC Phase Synchronization rotate the rotary knob part 359 degrees The display will show and Synchronization is turned off If no mains supply is connected to the Coupling Input at the rear panel of the instrument the Synchronization feature will be automatically deactivated Likewise the Synchronization feature will be automatically deactivated if a DC supply is connected 14 ECOMPACT 4 HAEFELY ff 5 6 The Dips Interrupts Variations Generator This section
18. at this procedure for each line individually T Time cr Eo 0 EZ Strt I ProT f T Time Voltage Frequ Voltage Frequ Fig 6 10 Test lines are divided into three sections In the left section the user selects the output characteristics of the generator such as coupling path and polarity for the EFT and surge generators and ramp characteristics for the Dips Interrupts generator The software checkboxes are the same as the pushbuttons on the ECOMPACT 4 instrument and are used in the same way If the user makes an incorrect selection the EMV Check software will automatically correct it In the middle section the user has the following options Man indicates manual operation of the ECOMPACT 4 generator When this is selected the generator is controlled from the front panel of the instrument and cannot be controlled from the software If Man is not selected the generator can be controlled only from the software However for safety reasons the Start Stop button on the ECOMPACT 4 front panel are always active even when the unit is software controlled Val sends the values in the Test Line to the generator before starting the test If the Val button is not selected the test will be run with the default generator settings This feature is included to prevent the software from overwriting particular settings that the user may have already programmed manually i
19. ay will illuminate and the instrument is now ready for operation 6 ECOMPACT 4 5 Operation 5 1 Introduction HAEFELY dM The ECOMPACT 4 was designed for simplicity and all the functions of the instrument are controlled from the pushbuttons and rotary control knob on the front panel The instrument may also be operated via its RS232 interface with the supplied EMV CHECK software that can be loaded onto your PC Installation and operation of the EMV CHECK software is described in section 6 of this operator s manual 5 1 1 Rear Panel ECOMPACT 4 Fig 5 1 Mains input 1 Mains Input fuses 2 Communication interface 3 Safety circuit 4 Emergency switch Warning lamp connection Control Output for optional 5 external variac Grounding Block 6 Fan and cooling slots 7 Internal dips transformer 8 Internally selectable 100V 115V 200V 230V 50Hz 60Hz Dual fuses 5x20mm 2A T for use with 100V or 115V line voltage 1A T for use with 200V or 230V line voltage RS232 cable included or RS485 See Annex Fig 3 for more information 4 pole socket Requires included security connector to enable instrument to operate Short circuiting pins 1 2 closes the safety circuit and breaking the connection between pins 1 2 signals an emergency stop Emergency switch and warning lamp are not included in the standard scope of supply See Annex Fig 1 for more information SUB D connector 9 pole female
20. bed in the IEC 61000 4 8 standard In this mode the generator uses the dip voltage U2 set by the user to drive the magnetic field coil The user adjusts the Interrupt Time to set the total ON time for the test 5 7 2 Displayed Values Line 1 gt VO output voltage U2 0 to 127 of input voltage U1 RE repeat time 0 to 99 9ms 9 99s 999s Line 2 gt CO event counter 1 to 999 events or continuous PH phase synch 0 to 359 deg or asyn Line 3 gt RA ramp time for variations 0 to 9 99s 999s IN interrupt time 0 to 99 9ms 9 99s 999s Line 4 gt PFM U2 V Mains frequency in Hz or asyn EUT current A 16 ECOMPACT 4 HAEFELY ff 5 7 3 Selection of Test Parameters The time parameters have multiple ranges To toggle between ranges press the Repeat Time Interrupt or Ramp pushbutton to highlight that parameter then push the Frequency pushbutton until the desired time range is highlighted on the display Then use the rotary knob to adjust the value as usual The Repeat Time must be greater than the Interrupt Time otherwise the error message Error Overlapping will appear on the display Set Counter to 0 for continuous operation For Variations testing the Ramp Time must be set to a reasonable value based on the variable voltage source For example it is possible to set a Ramp Time of 0 05s on the
21. describes the detailed function of the ECOMPACT 4 when the Dips Interrupts Generator is selected 5 6 1 Overview The Dips Interrupts generator produces voltage dips interrupts and variations as described in the IEC 61000 4 11 and IEC 61000 4 29 standards ECOMPACT 4 can handle the 500A inrush current requirement as specified by the IEC 61000 4 11 standard To generate Dips and Interrupts the generator uses a VMOS switch to quickly switch between the voltage levels U1 and U2 The power supply connected to the Coupling Input on the rear panel of the instrument is considered U1 The Dip voltage U2 is produced by a step transformer inside the generator or by an external variac optional To generate Variations the internal step transformer is bypassed and an external variac optional is used The external variac may be manually operated or controlled via the Control Output at the rear panel of the ECOMPACT 4 Haefely model PEV1610 is a motorized external 16A variac designed specifically for use with the ECOMPACT 4 For more information consult your local Haefely representative 5 6 2 Rear Panel Connections When using the internal step transformer to produce the Dip voltage U2 the Coupling Input at the rear panel should be connected to the Internal Transformer input using the two supplied jumpers as shown in Annex Fig 2 Connection set up for internal step transformer and Annex Fig 9 Connection of internal Dips trans
22. ead of the cumbersome traditional method of aligning dual probes Two banana plug cables are provided as the High and Common inputs to the PDP8000 and a coaxial output is provided for connection to an oscilloscope The divider ratio is 1000 1 and the PDP8000 is rated up to 8kV for surge 690VAC or 400VDC For more information on the PDP8000 consult your local Haefely representative Fig 7 2 7 4 Replacement Parts Please consult your local Haefely sales or service representative 7 5 Customer Service Please feel free to contact your local Haefely representative for any of the following needs New product information Accessories Replacement parts Technical questions Equipment calibration Equipment repair Haefely has three sales and service locations plus dozens of local representatives throughout Europe Asia and North America For the most up to date list of sales representatives please consult our website at www haefelyEMC com ECOMPACT 4 27 8 Accessories and Options 8 1 Accessories The ECOMPACT 4 is delivered with the following standard accessories User manual Safety circuit connector Equipment mains cable 10A EUT supply mains cable 16A RS232 communication cable Internal dips transformer jumpers 0 Spare fuses 16A F for EUT supply EMV Check software diskette Test certificate a apa 8 2 Options Description Ordering No ECOUPLER 4 3 phase external coupling decoupling 249101 network 16A 440V A
23. ed from PE to L This is illustrated more clearly in the table below Fig 5 5 Desired Coupling Path For Positive Polarity press For Negative Polarity press Line to Neutral L and N L and N Line to Earth L and PE L and PE Neutral to Earth N and PE N and PE The required coupling elements 0 or 10 Ohms 9 or 18uF are automatically selected by the ECOMPACT 4 depending on the chosen coupling path The coupling paths may be changed at any time before or during the test by pressing the appropriate pushbutton Only one coupling path may be selected at a time Simultaneous multi line coupling is NOT possible with the ECOMPACT 4 See also Annex Fig 8 5 5 3 Displayed Values Line 1 gt VO surge voltage 0 20 to 4 20kV RE repeat time 10 to 999s Line 2 gt CO impulse counter 1 to 999 surges PH phase synch 0 to 359 deg or asyn Line 3 gt Line 4 gt Voltages U1 U2 V Mains frequency in Hz or asyn EUT current A The Surge test parameters may NOT be changed while a test is running 5 5 4 Starting and Stopping the Test Once the test parameters are set and an output path is selected press the Start Stop button to begin the test The Output Active LED will illuminate If no output path is selected the Start Stop LED will illuminate but no volt
24. eens a a a e eee 6 6 Menu B iinan it ice aes 6 621 File Men e feck ied zeiten LH 6 6 2 Generator MENU cccccccccccssssccececcceccesseeeeeeceeceseeaseeeeeeceuseenseeeeeeseuseeseeeeeeeseuseeeaeeeeeeeeeeeaas 6 6 3 AUTOMATIONWMENU E EA A idad 6 6 4 Protocol Men a a lbn tls Bagdad ARS A O A 6 6 6 AA i ies es i ee es ee es es te 6 7 lcon B r x A O lalailneinalinlaieieennn 6 8 Automation windoW 2 222 2 2 2 ee ee eels ee Ian 6 8 1 Automation window ICON Dal cccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeseseeeeeeeeeseeeseeeeees 6 8 2 Test lines in the Automation WINdOW 00c0ceceeeeeeeeeeeeeeeeeeeeeeseeseeeeeeeeeeeeeeeeeseeeeeeeeeeees 6 9 Protocol VV INdOW SR 22 24 a ck as se u RE ee a ek enh 6 9 1 Protocol window icon bar nueeesenenenenenennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 6 9 2 Editing text in the Protocol Window uueessnennessnnnnersennnnnnnnnnnnnnnnnnen nennen ennnnnnnnnnnenernnnen ern 6 93 Automatic protocol Sesido ninaa tdi ci Service TeV Mainte annie sane ata a E ie 7 12 GlBaning ira A ae A FUSES tec er the ee aula tether Uh A a ee can dc en cad opie da gtk ed adit gab bod adie bee oe 7 2 Failure Diagnoses and Handling c eccesecceceeeeceeenseeeeeeseeceseseeeeeseseeeesenaneeeeeseeeeeeseeeeeneeeseeeees A EmO REDOT S An ae O TON ENINCATON ses erates at een eine HS CERT VeritiGattonicr Te ToL S
25. efore removing any covers of the instrument remove all external connection cables Do not open the generator it contains no user replaceable parts The generator should only be maintained by trained personnel People with heart pacemakers must not be in the vicinity of the instrument when it is in operation Do not switch on or operate the instrument if an explosion hazard exists The system should only be operated in a dry room If condensation is visible dry the unit before operating Never touch the Equipment Under Test EUT when the instrument is operating Establish a safety barrier around the EUT to protect personnel during a test Test cables must not be touched during operation of the instrument The EUT should be covered and or well marked during the tests If test objects are likely to explode during tests they must be covered with a protective cabinet If the instrument is damaged or it is possible that damage has occurred for example during transportation do not apply supply voltage This user manual is an integral part of the test system Haefely Test AG and its sales partners refuse to accept any responsibility for consequential or direct damage to persons and or goods due to none observance of instructions contained herein or due to incorrect use of the instrument Safety Standards The ECOMPACT 4 fulfils the requirements of IEC 61010 1 ECOMPACT 4 2 Description 2 1 System Overview The ECOMPACT 4 is a compact in
26. er e Mail EMC sales haefely com Address Haefely Test AG Haefely EMC Division Lehenmattstrasse 353 CH 4052 Basel Switzerland Telephone 41 61 373 41 11 Fax 41 61 373 49 12 Internet www haefelyEMC com ECOMPACT 4 29 9 2 Annex 1 to 11 9 2 1 Safety circuit diagram Fig 1 ECOMPACT 4 extemal circuit ECOMPACT 4 i Schaltung Relay for the Waming light waming light max 60V 3A Wamlampe switches by L Switch under l E the top cover Sicherhelts a a Anschlu NOT AUS NOT AUS Schalter unter l Geh jeclel Sofety socket 1 2 Energy capacitor Energie Kondensator Relay for target Disconnecting switch and polarity case shift 1 2 Discharge R for Relais fiir Ziel und Hauben Hauben energy capacitor Polarit ts Umschaltung Schalter 1 Schalter 2 Entlade R f r Energle Kondensator Safety circuit diagram Schaltplan f r den Sicherheitskreis 30 ECOMPACT 4 HAEFELY dM 9 2 2 Rear panel connections Fig 2 ECOMPACT 4 sor anan a x YAN Y DS Anschlu des internen Stufentrafos Connection set up for internal step transformer Netzanschluss Intern Power mains intemal switchable umschaltbar 100V 115V 230V AC 100V 115V 230V AC Netzsicherung 2A T at 100V 115V Power mains Fuse 2A T at 100V 115V 1A T at 230V 1A T at 230V Schnittstelle zum PC Interface intemal switchable RS 232 or RS 485 intem umschaltbar RS 232 oder RS 485 Sicherheitskreisanschluss Safety circuit socke
27. former When using an external transformer such as Haefely model PEV1610 to generate the Dip voltage U2 the jumpers are not used and instead the external variac is connected to the U1 L N and PE and U2 sockets as shown in Annex fig 10 Connection of an external regulation transformer to the ECOMPACT 4 5 6 3 Displayed Values Line 1 gt VO dip voltage U2 0 to 127 of input voltage U1 RE repeat time 0 to 99 9ms 9 99s 999s Line 2 gt CO event counter 1 to 999 events or continuous PH phase synch 0 to 359 deg or asyn Line 3 gt RA ramp time for variations 0 to 9 99s 999s IN interrupt time 0 to 99 9ms 9 99s 999s Line 4 gt Voltages U1 U2 V Mains frequency in Hz or asyn EUT current A ECOMPACT 4 15 5 6 4 Selection of Test Parameters The time parameters have multiple ranges To toggle between ranges press the Repeat Time Interrupt or Ramp pushbutton to highlight that parameter then push the Frequency pushbutton until the desired time range is highlighted on the display Then use the rotary knob to adjust the value as usual The Repeat Time must be greater than the Interrupt Time otherwise the error message Error Overlapping will appear on the display For Dips and Interrupts testing the Ramp Time should be set to 0 Set Counter to 0 for continuous operation For Variations
28. four groups The first group is automation control icons These are used to control the progress of the test and they are from left to right Start Pause Single step Stop Go to skip The next group are functions for creating and editing automation control lines Undo 22 ECOMPACT 4 HAEFELY Aff Cut Copy Paste Delete Insert line Copy active line The remaining icons are Text display on off Print file Line shows the active line number corresponding to the numbered test lines in the Automation Protocol Clicking on the Line icon allows the user to jump to a specific line number if desired The last icon is either T Time elapsed test time or Counter number of events remaining depending on which generator is selected 6 8 2 Test lines in the Automation Window Each test line in the Automation window contains the commands for a single automation cycle for the generator selected Test lines are numbered on the far right hand side of the window and are executed sequentially by the EMV Check software Before an operation can be carried out on a given test line or lines it must first be selected as active To select an active line move the mouse cursor to the leftmost part of the desired line The cursor will change to a sign Clicking the mouse selects the entire line and the line now appears highlighted To unmark a line repeat this procedure To mark more than one line repe
29. g 9 ECOMPACT 4 gt AnschluB des internen DIPs Trafos gt Connection of internal DIPs transformer Ger teinteme Seite externe Beschaltung internal connections external connections Eingang Koppelfilter Coupling Filter input Schukosteckdose VMOS Frontplatte Umschalter safety socket VMOS front panel switch Anschlu INPUT U2 connection INPUT U2 Anschlu INTERNAL TRANSFORMER interner Trafo connection internal transformer INTERNAL TRANSFORMER Internal tramsformer Interner Transformator 38 ECOMPACT 4 HAEFELY Aj 9 2 10 External dips transformer Fig 10 ECOMPACT 4 gt Anschlu eines externen Regeltrafos an den ECOMPACT 4 gt Connection of an external regulation transformer to the ECOMPACT 4 ger teinterne Seite internal connections VMOS Schukosteckdose Umschalter Frontplatte VMOS safety socket switch front panel interner Trafo internal transformer 1 00000 in die Buchse gesehen seen into the socket INPUT U2 L 1 I 1 I I 1 U 1 1 1 I I I j 1 I I 1 j I 1 1 1 I I 1 I I I 1 I I I I I I I I 1 I I U U I I I I j 1 I I I I I I I I I I I External transformer Externer Transformator ECOMPACT 4 Externe Beschaltung External connections Eingang Koppelfilter Input Coupling Anschlu INPUT U2 connection INPUT U2 A I Anschlu INTERNAL TRANSFORMER connecti
30. ins N N coupling input PE PE Fig 5 2 N and PE must be connected in this case so that in the case of a failure a follow current of the mains can flow into the EUT Attention All further equipment connected after the isolation transformer are not protected any more by the ground fault protection switch The connections L N and PE have the same behaviour as a normal TN S circuit 8 ECOMPACT 4 HAEFELY dM 5 1 3 Front Panel ECOMPACT 4 ECOMPACT Fig 5 3 Main power switch Rotary Control Knob Display Generator button Active generator LEDs Test Parameter buttons Start Stop button Output Active Generator Outputs Generator Output buttons and indicators Trigger output Fuse button Memory button Ground connection 13 14 15 16 Activates the ECOMPACT 4 Adjusts test parameters and settings of the ECOMPACT 4 Main visual user interface displays all test parameters Used to select which generator is active Indicate which generator is active Used to select various test parameters for adjustment Starts and stops a selected test Indicates a test is in progress and voltage is present at the selected output Line Surge Burst Used to select and indicate the output path for the transient Trigger output 5V TTL for oscilloscope triggering Activates the electronic fuse function to set a mains overcurrent limit Used to store and recall pre programmed tests ECOMPACT 4 5 2 General Operati
31. its defined for emission can be exceeded for short periods when the high voltage is switched on Haefely Test AG Lehenmattstrasse 353 CH 4052 Basel Switzerland Phone 41 61 373 41 11 Fax 41 61 373 49 12 www haefelyEMC com e Mail EMC sales haefely com ECOMPACT 4 41
32. le still holding the Memory pushbutton use the rotary knob and display to select the desired memory location number Release the Memory pushbutton The test is now stored in the selected memory location To retrieve the test from memory press and release the Memory pushbutton then use the rotary knob to select the desired memory location Press and release the Memory pushbutton again and the desired test is now loaded 10 ECOMPACT 4 HAEFELY ff NOTE that memory location 0 is the default location and the ECOMPACT 4 will load the test from location 0 each time it is powered up or each time a new generator is selected 5 2 5 Fuse Function The Fuse pushbutton activates an electronic fuse function which allows the user to set a maximum mains current level If the set level is exceeded during the test the ECOMPACT 4 will disconnect the mains voltage and display the message Fuse OFF on the display The software fuse is designed to react to sustained overcurrents not short duration spikes in the same way as a fast acting mechanical fuse but with much more precision For testing with DC supply voltages the Fuse function may only be used with a maximum supply voltage of 100VDC When the Fuse function is used with Dips Interrupts generator selected the value should be set to the 16A default setting With this setting the Fuse function is delayed by 5 seconds so as not to limit any inrush currents as
33. me 300ms Spikes per burst 5kHz 15ms 75 Limit is 500 OK Spikes per second 5kHz 15ms 300ms 250 Limit is 1250 OK Actual Frequency 5kHz No limitation OK Example 2 100kHz burst test according to IEC 61000 4 4 Spike Frequency 100kHz Burst Time 0 75ms Voltage 4kV Repeat Time 300ms Spikes per burst 100kHz 0 75ms 75 Limit is 500 OK Spikes per second 100kHz 0 75ms 300ms 250 Limit is 1250 OK Actual Frequency 100kHz No limitation OK 12 ECOMPACT 4 HAEFELY ff Example 3 Spikes per burst limit exceeded Spike Frequency 100kHz Burst Time 15ms Voltage 4kV Repeat Time 300ms Spikes per burst 100kHz 15ms 1500 Limit is 500 Not OK Actual Frequency Limited to 30kHz 450 spikes per second Example 4 Spikes per second limit exceeded Spike Frequency 5kHz Burst Time 15ms Voltage 4kV Repeat Time 25ms Spikes per burst 5kHz 15ms 75 Limit is 500 OK Spikes per second 5kHz 15ms 25ms 1875 Limit is 1250 Not OK Actual Frequency Limited to 2kHz 1200 spikes per second 5 3 5 Continuous Burst You can set the ECOMPACT 4 to generate a continuous burst by setting the Burst Time equal to or greater than the Repeat Time Maximum continuous Burst Frequency is limited based on Burst Voltage For burst voltage from 200V to 3000V 2 5kHz For burst voltage from 3020V to 4200V 1 kHz If these limits are exceeded the ECOMPACT 4 will adjust the Actual Freq
34. n select between using the coaxial SHV output or the built in mains coupling network See also Annex Fig 4 5 3 2 Coupling Path and Polarity Selection To couple the Burst waveform to a capacitive coupling clamp or external coupling filter like the ECOUPLER4 via the SHV coaxial connector marked Burst use the Burst pushbuttons directly above the SHV output For positive polarity select the Burst pushbutton and for negative polarity select the Burst pushbutton To couple the Burst waveform with the built in coupling decoupling network via the European Schuko style mains connector marked Line use the line L protective earth PE and neutral N pushbuttons directly above the line output For positive polarity select the L PE or N pushbuttons and for negative polarity select the L N or PE pushbuttons Multiple lines may be selected for simultaneous coupling as required by IEC 61000 4 4 See also Annex Fig 5 The polarity and coupling paths may be changed at any time before or during the test by pressing the appropriate pushbutton ECOMPACT 4 11 5 3 3 Displayed Values Line 1 gt VO burst voltage 0 20 to 4 20kV RE repeat time 10ms to 2 4s Line 2 gt FR specified frequency 0 5 to 100kHz BU burst time duration 0 75 to 130ms Line 3 gt actual frequency in kHz see section on Energy Limiting below Line 4 gt Voltages
35. nd protocol files The user can also insert all the lines from a previously saved automation file into the current application directly after behind the active line The printer setup function is also in the File menu 6 6 2 Generator menu In the Generator menu the user selects the active generator Burst Surge or Voltage Interruptions When using the ECOMPACT 4 Combi should always be selected as opposed to Single The generator may also be selected with the function keys F6 F7 F8 or with the BNG HYG and NUG buttons on the menu bar Reset returns the selected generator to its default condition 6 6 3 Automation menu In this menu the user can start pause and stop a test or move by a single step through the automation protocol These functions are also available by using the assigned function keys or with the corresponding buttons at the top of the automation window 20 ECOMPACT 4 HAEFELY Aff Also in the Automation Menu are the options for the Automation Window such as color beep on off text attributes underline bold italic etc and which test parameters may be selected The user can also print the automation lines from this menu 6 6 4 Protocol menu In the Protocol menu the user can use the on command to start and stop recording the protocol or insert a comment in the protocol the protocol recording is temporarily stopped when the user enters a comment and must be turned back on when the user finishes ente
36. ng I nstructions The ECOMPACT 4 uses pushbuttons to select test parameters and a rotary knob to adjust the values This test data is shown on the display screen Each pushbutton has a corresponding LED which indicates to the user which modes are active 5 2 1 Select the Test Generator Press the GENERATOR button and use the rotary knob to make a selection from the following choices Surge Generator Burst Generator Dips Interrupts Generator Power Frequency Magnetic Field Confirm your choice by pressing the GENERATOR button again This should activate the LED corresponding to the selected test Selection of the Generator cannot be done while a test is running Press the Start Stop button to stop the current test before making a change 5 2 2 Adjust the Test Parameters The following test parameters may be activated by pressing the appropriate button NOTE that some functions are specific to a given test and can only be activated when that generator is selected e g the Burst Time function is specific to the Burst test and can only be activated when the Burst Generator is active and not for example when the Surge Generator is active Once activated the corresponding LED will illuminate and an arrow gt gt will appear in the display next to the active parameter Voltage Sets the output charge voltage Rep Time Se
37. ns for the more common functions are displayed on the Icon Bar in three groups From left to right these are Automation file commands Load automation file Save automation file Insert automation file behind active line Automation window on off Raise automation window to front Protocol file commands Load protocol file Save protocol file Protocol window on off Raise protocol window to front Generator controls BNG select burst generator HYG select surge generator NUG select Dips Interrupts generator Restart generator The light bulb icon at the far right indicates the status of the serial connection to the generator Green signals a good serial connection red indicates a communication failure An unlit bulb shows there is no communication activity e g after the test stops 6 8 Automation window C Program Files EMV Check 2000 Data Burst EN 50 082 1 FBN O RAR HR B ne T Tim Y Ne B off StpT Voltage N B Y Sit Y ProT Frequ N B off StpT Voltage B y v Stt E Frequ B off StpT Voltage PE B p v Stt Prot Frequ PE off StpT Voltage B p R Y Et Pret Test EN 50 082 1 4 1 Fig 6 8 The automation window 6 8 1 Automation window icon bar Line 1 1 T Timed DHA 3 CLRBRK Fw Fig 6 9 Icons for the more common Automation Window functions are displayed at the top of the Automation Window in
38. nto the ECOMPACT 4 When Strt is selected the software will automatically run the test line when the automation routine is run If Strt is not selected the automation routine will wait for the user to press the Start Stop button on the front panel of the ECOMPACT 4 When the StpT StopText button is selected the software will display a message that must be acknowledged by the user before the test will begin The user can enter the desired StopText message in the StpT field at the bottom of the Automation Window When the ProT ProtocolText button is selected the software will insert a user defined message into the test protocol in the Protocol Window The user can enter the desired ProtocolText message in the ProT field at the bottom of the Automation Window This is useful for inserting a text message in the final test report that describes the ECOMPACT 4 23 test line being run With the ProT button deactivated the user can also use the ProT ProtocolText field to insert comments while the test is running In the right section of the Test Line the user selects the test parameters for the generator such as voltage event time phase etc When a parameter is selected a pop up window appears and the user can either manually type in the desired value or adjust the slidebar control with the mouse or arrow keys Click OK to confirm the entry or Next to adjust the value on the next Test Line
39. on INTERNAL TRANSFORMER Steueranschlu control connection Steuerspannung control voltage oder alternativ altemative Steuerstrom control current Fig 10 Bild 10 39 9 2 11 Voltage dips and interrupts output Fig 11 ECOMPACT 4 PHASE REP TIME 1 INTERRUPT TRIGGER OUT Kurzzelt Spannungseinbr che DIPs and Interrupts Voltage DIPs and Interrupts Fig 11 Spannungseinbr che Bild 11 40 ECOMPACT 4 HAEFELY Aff 9 3 CE Declaration of Conformity HAEFELY 7 DECLARATION OF CONFORMITY Haefely Test AG Lehenmattstrasse 353 4052 Basel Switzerland declare under his own responsibility that the product here mentioned complies with the requirements of the listed standards or other normative documents So the product complies with the requirements of the EMC directive 89 336 EEC 92 31 EEC and 93 68 EEC and the low voltage directive 73 23 EEC and 93 68 EEC Product ECOMPACT 4 Description The product ECOMPACT 4 generates electromagnetic interference according to different IEC standards It is used to verify the conducted immunity of electrical products Standards EN 61326 1997 A1 1998 A2 2001 A3 2003 EN 61010 1 2001 L Walder Director Product Development Haefely Test AG Basel Switzerland oe MO Ge MAA MS Basel November 4 2005 Signature Important Notice The function of this equipment is to generate electrical interference Because of this the lim
40. ple Fig 5 ECOMPACT 4 vom Eingangsfilter from Coupling Input L 1 5mH vom Burstgenerator from Burst Generator Steckdose Socket Example Burst Coupling to N Beispiel Bursteinkopplung N 34 ECOMPACT 4 HAEFELY Aj 9 2 6 Surge generator output Fig 6 ECOMPACT 4 Open circuit voltage poia aa TI 1 67xT 1 2us 30 T2 50us 20 Waveshape definition voltage Kurvenform StoBspannung Short circuit current KurzschluBstrom Tl 1 25xT 8us 20 20 T2 20us Waveshape definition current Kurvenform StoBstrom Ao yoo A A ca 78 REP TIME Output surge generator Ausgangssignale Surge Generator ECOMPACT 4 35 9 2 7 Counter function overview Fig 7 ECOMPACT 4 REP TIME REP TIME REP TIME Surge Cht 3 Cnt 2 Cnt 1 START Z hler f r Surge Impulse Counter for surge pulse REP TIME REP TIME REP TIME ca 1s Pe EEE rr INT INT INT Cnt 3 Cnt 2 Cnt 1 START Z hler f r INTERRUPT Counter for INTERRUPT REP TIME REP TIME REP TIME Cnt 3 Cnt 2 Cnt 1 START Z hler fur Variation Counter for variations Counter for Surge pulse and dips interruptions amp variations Z hlung der Surgeimpulse und Netzunterbr che 36 ECOMPACT 4 HAEFELY dM 9 2 8 Surge coupling decoupling example Fig 8 ECOMPACT 4 Coupling PE L resp PE N Elnkopplung PE L bzw PE N ECOMPACT 4 37 9 2 9 Internal dips transformer Fi
41. ring comments Automation Protocol Checked Values General Also in the Protocol menu are the options for the es a 3 Protocol Window such as color button styles text ges alues epeat Topic i E g j A 7 Colored 7 Colored wies attributes underline bold italic etc and which test LEE Este lesa AEn parameters are recorded and displayed Italic Underlined Underlined Heale Y Blankline Before Blankline Before a V Blankline After Blankline After DATAlsthead l 3 Y Show Time Show Time Italic Under the Protocol tab the user can also select a RTF format header file that will automatically print at the top of Print the Protocol This is useful to insert for example a Massaga picnic Black and White company logo at the top of the test report v Colored v Colored Bold Bold Italic Underlined Blankline Before Blankline Before Blankline After Blankline After v Show Time v Show Units E Italic a F Underlined Ok Fig 6 6 The user can also print the protocol from this menu Most of these functions can also be accessed with the appropriate function keys or with the corresponding buttons at the top of the Protocol Window 6 6 5 Window menu The Window menu allows the user to choose which windows are displayed on the screen 6 6 6 Info menu The Info menu shows the EMV Check software version ECOMPACT 4 21 6 7 Icon Bar cn A in c Aim emnene amp y Fig 6 7 Ico
42. size of the protocol file is limited so if the limit is exceeded the EMV Check software will create multiple protocol files with a one digit extension e g protocol1 rtf protocol2 rtf protocol3 rtf etc B BBB B BB OSA B K Automatic Protocol Fig 6 2 The protocol window 6 4 3 Selecting the Generator The ECOMPACT 4 allows the user to select between the EFT Burst generator the Surge generator the Dips Interrupts generator and the Magnetic Field generator In the EMV Check software these generators are referred to by a three letter code as follows Burst Generator BNG Surge Generator HYG Dips Interrupts and Magnetic Field Generators NUG Selection of the active generator is made by clicking the appropriate button in the EMV Check software toolbar EMV Check 2000 E Fie Generator Automation Protocol Windgws_ Info engm ene e mm N _ Fig 6 3 6 4 4 Other functions Start starts the first line of the automation file as displayed in the automation window Pause stops the execution of the automation file as soon as the line in process has reached its end Once the execution stops the user can cancel the automation entirely or restart the automation at any line desired Single Step executes the active line only The active line is marked in the automation window After execution of the active line the system will be set to pause mode Stop causes an immediate stop of the automation After a stop
43. sport equipment can be subjected to vibration and shocks Before operating the instrument for the first time check that there are no signs of mechanical damage Heavily damaged packaging is an indication that perhaps the instrument is damaged Check for transport damage and immediately inform the shipping agent or your insurance company Claims made at a later date may not be accepted A If damage is visible or suspected never apply mains voltage to the instrument 4 3 Installing the ECOMPACT 4 Place the instrument on a ground reference plane either on the floor or on a table top that is large and stable Ensure that the ventilator exit on the rear panel is not obstructed in any way It is recommended that the equipment is placed at least 20 cm from a wall or other obstruction Connect the generator GND using a copper band to the ground reference plane 4 4 Powering the ECOMPACT 4 1 The ECOMPACT 4 may be powered from either 100 200 115 or 230VAC The line voltage is preset in the factory based on the destination of the end user however it may be changed at any time by removing the bottom cover of the instrument and setting the line voltage switches as indicated in the figure below Line Voltage 100V 115V 200V 230V gt Fig 4 1 Note that units supplied for use with 100V or 115V line voltage have dual 2A fuses at the line voltage input Units supplied for use with 230V line voltage have dual 1A fuses at the line voltage input
44. strument that performs common transient immunity tests such as EFT Burst Surge Line Dips and Magnetic Field according to the IEC EN 61000 4 XX series of tests ECOMPACT Fig 2 1 2 ECOMPACT 4 HAEFELY ff 3 Technical Data 3 1 Power Supply Control Power 100 200 115 or 230VAC Power Consumption 100W Frequency 50 or 60 Hz 3 2 Mechanical Dimensions W x H x D 48 x 18 x 44 cm Weight 30 kg 3 3 Environmental Operating Temperature 15 C 35 C Relative Humidity 29 80 non condensing Atmospheric Pressure 86 106 kPa Do not subject to Direct sunlight water high concentrations of dust or contaminants shock vibration abnormally high electromagnetic interference 3 4 EUT Monitoring Current Measurement AC DC up to 20A 2 2 digits Voltage Measurement AC DC up to 255V 2 2 digits 3 5 System Characteristics 3 5 1 IEC EN 61000 4 4 Edition 2 Electrical Fast Transient Generator Output Voltage 0 2 4 2 kV Spike Frequency 0 5 100 kHz Polarity Positive and Negative Burst Duration 0 75 130 ms Output Impedance 50 Ohms Burst Period 10 2400 ms Rise Time 5 ns 30 Spikes per Second Max 2500 at U lt 3 kV Max 1250 at U 3 kV to 4 2 kV Impulse Duration 50 ns 30 50 Q Integrated Single Phase 33 nF coupling capacitance 50 ns 15 100 ns 1 kQ Coupling Decoupling 1 5 mH decoupling inductance Network 230V AC 60V
45. t Steueranschlu f r externen Motortrafo Control connction for extemal variac Erdanschlu f r Schutzerde Grounding safety PE Interner Trafo f r DIPs 40 70 80 Internal transformer DIPs 40 70 80 Anschlu f r externen Trafo Connection extemal transformer Netzeingang Koppeltfilter Coupling Filter mains input Glimmlampe leuchtet bei falscher Polung Glow lamp lights up at wrong polarity Elngang Phasensynchronisation extern Input phase trigger extemal Sicherung 16A Pr flingsspeisung Fuse 16A EUT mains Connections at the back panel Anschl sse auf der RUckwand ECOMPACT 4 9 2 3 Interface to PC Fig 3 ECOMPACT 4 Ger t 1 Devices 1 Beispiel Schnittstellen Aufbau ECONVERTER Examples of Configurations EMVCHECK 2000 Ep lt b ECOMPACT 4 oberes Deckblech entfernt ECOMPACT 4 upper cover removed RS 232 RS 485 AAA EEE de Aro A Vaa Fr HO Interface to PC Schnittstelle zum PC 32 ECOMPACT 4 HAEFELY dM 9 2 4 Burst generator output Fig 4 ECOMPACT 4 BURST TIME BURST REP Burstzeit und Periodendauer Burst time and Burst repeat gt 50ns Impulsform eines Spikes Pulse shape of a Spike Triggerimpuls Trigger pulse ca 40ns gt e gt 500ns Zusammenhang zwischen Triggerimpuls und Ausgangssignal Coherence between Trigger pulse and Output signal Output burst generator Ausgangssignale Burst Generator ECOMPACT 4 33 9 2 5 Burst generator coupling exam
46. t the Test Generator usnunnnennnnonnnnnnnnnennnnnnnnnennnnnnnnnnnnnnnnannennnnnnnnnennnnnnannennnnnnn 10 5 2 2 Adjust the Test Parameters cccesseceeesseceeeeseeeeeeseeceneneeceeseneneeseseesesesaneeeseseneeseeeenenenes 10 523 Select Output ita ata 10 5 2 4 Memory FUNCION si ciar bre 10 5 2 0 FUSE FUNCION cocinar racial aren eee gees 11 5 26 Displayed Valles iii int id See 11 5 2 7 Error Messages uote o io lite bed 11 5 31 he EFTBurstiGeneratO cercana rl ita 11 31 Overview Satin tia hates ein Ra OHREN 11 5 3 2 Coupling Path and Polarity Selection 0 00 ceeeeeceeeeeeeneeeeeeeeeneeeeeeeeseeeeaeeeeeeseeeeseeeeeeeeenees 11 513 3 Displayed ValUeS aa a T e ra a a a aTa aa EESE ROEE 12 DIJA Energy OMNO a E ea a raaa E aa a a aa Ta a iaaa eraa aa 12 ene AVODART AA A TAT 13 5 3 6 Starting and Stopping the TeSt ecceesecscceesseeeseeeseeeeeeececeseeesaneseaeessanesssaeseanesseeesanetenaes 13 5 4 ThevAux FUNCTION nei A a 13 5 5 The Surge Generator csi Hin 13 AO A Salevia alia est eee ele a 13 5 5 2 Coupling Path and Polarity Selection ceeceeceeeeeeeneeeeeeeeeeeeeeeeseseeeeaeeeeaeeeeeeseneeeeneeeenees 13 5 5 3 Displayed Values u u 2 28 een ll a abe en ren 14 5 5 4 Starting and Stopping the Test rs40unnnensnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnn nenn 14 ECOMPACT 4 5 5 5 AC Phase Synchronization ssia eaa na a a e E 5 6 The Dips Interrupts Varia
47. testing the Ramp Time must be set to a reasonable value based on the variable voltage source For example it is possible to set a Ramp Time of 0 05s on the ECOMPACT 4 without any error message but this Ramp Time is physically impossible for example for a motorized variac If no external variable voltage source is connected the generator will ignore any Ramp Time setting While any Dip Voltage may be set on the display the fixed Dip levels of the built in step transformer are 0 40 70 and 80 in accordance with IEC 61000 4 11 If the user enters a Dip voltage within 10 of the fixed Dip levels the generator will automatically use the nearest fixed Dip level However if the user enters a value outside this 10 range the Dip Voltage will automatically be set to 100 full interrupt U2 0V User selected Dip Voltage on display Actual Dip Voltage used by generator 0 to 30 100 31 to 50 40 51 to 60 100 61 to 75 70 76 to 90 80 91 to 127 100 The Dips Interrupts Variations test parameters may NOT be changed while a test is running 5 7 The Magnetic Field generator This section describes the detailed function of the ECOMPACT 4 when the Power Frequency Magnetic Field Generator is selected 5 7 1 Overview The Magnetic Field generator is used together with the 1m x 1m model MFS100 magnetic field coil to produce power frequency magnetic fields for immunity testing as descri
48. the user must start the automation again beginning at the first line The automation may also be stopped and started at any time using the START STOP button on the ECOMPACT 4 generator Go to starts the automation from the active line and continues to the end of the automation ECOMPACT 4 19 6 5 The EMV Check screen EMV Check 2000 Datei Generator Ablauf Protokoll Fenster Info 4 ehd Sms Sana momen lt 2 C BN lt 3 lt 4 Beginn Testablauf 5 Beginn Testablauf 6 lt 7 Automatic Protocol 2 05 26 28 03 2001 05 37 Testbeginn bertragung der Werte noch kein Start lt 8 05 53 Beispiel Handbedienung warten auf Einstellen der VOLTAGE am Ger t durch den Anwender 05 53 Alle 10 Sekunden automatisch alle Kombinationen schalten die Tasten sind gesperrt 05 54 Burst Generator aktiviert Time Output Volt Freq Burst Rep T Eut CFG Output kV kHz ms ms A Stan j EMY Check 2000 15 22 1 Menu bar 2 Icon bar 3 Automation window icon bar 4 Automation window data records 5 Automation window stop text 6 Automation window protocol text 7 Protocol window icon bar 8 Protocol window editor 6 6 Menu Bar EMV Check 2000 File Generator Automation Protocol Windows Info Fig 6 5 6 6 1 File Menu In the File menu the user can start a new test routine save automation and protocol files and load previously saved automation a
49. tions Generator 2 0 ec ceeeeeeeececeneeeeneeceeeeeeeeeeaeeeeaeeeeaeeseeeseeeeesiaeeseeeenea DOT OVERVIOW sexed co och tened ds ad o AEAEE 5 6 2 Rear Panel Connections ccccccccceseecceeeeeeeeeeseeeeeeescaeeeseceeeeceneeeescaeeeeseeesesseseeeesseeeeeees 5 6 3 Displayed Valuesi 1 22 22 ein dues raae e ERE aara e aar ERSE 5 6 4 Selection of Test Parameters 20 444044s00nnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnannnnnnnnnannnnnnnnnannnnnnn 5 7 The Magnetic Field generator scccccesececeseeceeeeneneeeceseneneesenseseneeceeesseeeeeeseneesesenseseseenenenseneeeseees 5 7 1 O nn rn ION E RER ID ERSTEN ERST red 5 72 Displayed Valls iy eA Ad 5 7 3 Selection of Test Parameters 20 2240444004nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnannn Software 651 OVERVIEW A Ne a ee es 6 2 Installation eke See dete hela heli ek eid IR 6 3 Connection to the ECOMPACT 4 generator c ococcccoccccccccooccconccnonnnconcncnnnncnnn nro nn ran cn ran nn nan nn n nana 6 4 Basic terms use Se Shik asda oe Seas dak ee Se Sed hs AA A eget 6 4 1 Automation file automation WINKOW ccccccccssesssecccceeceeseseceesceeeeaeeeececetsnensaeceeeeetsnaeees 6 4 2 Protocol file protocol window ccceecccceeeeeeeeeeeeeeeeeeeeeaaeeeeeeeeesecaaeaeeeeeeesenecnaeeeseeeteeeeaaees 6 4 3 Selecting the Generator nacien ea a a AE a oa a aaan Ead iar 6 4 4 Other funcions citar i A e eee lid 6 5 The EMV Check Scr
50. ts the time between successive transients also known as burst period Counter Selects the number of transients generated See Annex Fig 7 Phase Selects the phase of the mains input to which the transient is synchronized Frequency Sets the spike frequency of the EFT Burst waveform Burst Time Sets the burst duration of the EFT Burst waveform Ramp Sets the ramp time for the voltage variations test Interrupt Sets the interrupt time for the voltage dips interrupts variations test NOTE that only one parameter function may be activated at a time and some functions cannot be accessed while a test is running 5 2 3 Select Output The ECOMPACT 4 has three transient outputs Line The output is a European Schuko style mains connector with six corresponding pushbuttons and LEDs above high and low pos Surge High and low Burst SHV 5 2 4 Memory Function Customized tests may be stored in the memory locations of the ECOMPACT 4 Eight memory locations are provided for Surge and Burst tests location 0 to location 7 and four memory locations are provided for Dips Interrupts test location 0 to location 3 The parameters in each memory location are factory programmed A memory location may be overwritten at any time with the following procedure Once the desired test parameters are set press and hold the Memory pushbutton until the LED lights Whi
51. uency as appropriate 5 3 6 Starting and Stopping the Test Once the test parameters are set and an output path is selected press the Start Stop button to begin the test The Output Active LED will illuminate If no output path is selected the Start Stop LED will illuminate but no voltage will be generated or displayed and the Output Active LED will not illuminate In this case the Output Active LED will illuminate and the test will begin as soon as a coupling path choice is made To stop the test press the Start Stop button again The Start Stop Output Active and coupling path LEDs will turn off If the output path is changed or turned off during the test this will not automatically stop the test The generator will continue to generate bursts until another coupling path is selected or until the test is stopped with the Start Stop button 5 4 The Aux Function This function is not currently available 5 5 The Surge Generator This section describes the detailed function of the ECOMPACT 4 when the Surge Generator is selected 5 5 1 Overview The Surge generator generates a standard hybrid or combination wave surge as described in IEC 61000 4 5 The source impedance of the generator is 2 Ohms See also Annex Fig 6 5 5 2 Coupling Path and Polarity Selection The surge may be applied to the EUT directly through an external manually operated three phase coupling filter like the
52. urge V SrifiGAtlON PRRTERFERTEREEFEESFETTEPEEHEREPFELTITSREFTETEETEFFRIFFERFTUEFREFFTRIFCREFELTFEERFERSEETFERITLEFEREFSTEFFPRI TER 7 4 Replacement Pants mi aaa To GUSTOMEN SEVICE aa e eaa a eE i aA aa E aA iaae aa Ee a a i Accessories and Options E AEE EAE A E A A O O OO ECOMPACT 4 9 HAEFELY Ajj Corrections and Additions 29 9 1 Addresses 22 2 4 5 2 anmerken Een 29 9 1 1 He dqguarter Switzerland 4 aatar ee een 29 9 12 North America Office aida il ii 29 9 1 3 China Representative Office ooooonncinnininnnnnncccnncnnnncnonennnnnncn raro nnnn nn rarc nn cnn rca rara 29 9 1 4 Man facturer ann ne RI ada 29 9 2 Annex ATO ieee A Hr A EE 30 9 21 Safety circuit diagram Fig Mii een na ala 30 9 2 2 Rear panel connections FiQ 2 uunzueenesssnnnneneennnnnnnnnnnnnnnnnnen nennen nnnnnnnnnnnnnernennnnnnennnnnrnnnnnen nn 31 9 2 3 Interface to PO Fig 8 2 eis aa ia ii 32 9 2 4 Burst generator output FIG 4 zuuunnsnnnnennnannennnnnnnnnnsnnnnnnnnnennnnnnennennnnnnnnnnnnenrnannnnnn nme 33 9 2 5 Burst generator coupling example Fig B uussrsnnnersennnensennnnenennnnnnnnnnnnn nennen ennnnnnnnnnnen nn 34 9 2 6 Surge generator output FiQ 6 220umn40nnnnunnnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnannonnnnnnnnnonannnnnnenannnnn 35 9 2 7 Counter function overview FiQ 7 cesceeeeeeeeeeeeeneeceeeeeeeseaeeeeaeeseaeeseaeeseaeeseaeeseaeeeeaeeseeeeeaees 36 9 2 8 Surge coupling decoupling example Fig amp
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