C-more Hardware User Manual
Contents
1. Adapter Plate replacement gasket EA 6 ADPTR GSK 6 inch gasket EA 6 GSK 12 inch backlight EA 12 BULB EA 12 BULB2 9 2 C mor E EA USER M Hardware User Manual 2nd Ed Rev G 08 14 Chapter 9 Replacement Parts Battery Replacement D2 BAT 1 CAUTION The battery used in this device may present a risk of fire or chemical burn if mistreated Do not recharge disassemble heat above 100 C 212 F or incinerate Replace battery with AutomationDirect part number D2 BAT 1 or CR2354 only Use of another battery may present a risk of Sy fire or explosion Dispose of used battery properly Keep away from children Perchlorate Material special disposal handling may apply The C more touch panels are supplied with a SRAM retentive memory backup battery that also is used to backup the internal CPU date time registers The battery should be replaced every 5 years or during any routine maintenance to the touch panel As a note the battery used in the C more touch panels is the same battery that is used for backup in AutomationDirect s DL06 D2 250 1 D2 260 and D3 350 PLCs Battery Replacement Instructions NOTE The lithium battery in your panel is used to maintain the system SRAM retentive memory and the CPU date time registers when the unit is without external power Before replacing the battery back up the data in your SRAM retentive memory as a precaution Input power needs to be maintained to the panel during batt2. the diameter symbol is outward Set the battery to the inside next step of the retaining tab and then press the upper top of the battery into the holder Press the battery holder door downward until the upper latch tab locks into place Make a note of the date the battery was installed CAUTION The battery used in this device may present a risk of fire or chemical burn if mistreated Do not recharge disassemble heat above 100 C 212 F or incinerate Replace battery with AutomationDirect part number D2 BAT 1 or CR2354 only Use of another battery may present a risk of fire or explosion Dispose of used battery properly Keep away from children Dz Additional precautions e Do not short circuit the battery and be sure to make the correct polarity connections e Avoid extremely high or low temperatures and high humidity when storing e Do not dismantle the battery Perchlorate Material special disposal handling may apply 9 4 C more EA USER M Hardware User Manual 2nd Ed Rev G 08 14 Chapter 9 Replacement Parts 6 Panel Mounting Clip Replacements EA BRK 1 Spare panel mounting clips for 6 inch C more touch panels Package of 2 clips with 4 screws Installation Instructions Tighten the mounting screws in an alternating fashion while observing the front of the touch panel The goal is to make sure the front bezel is pulled up against the enclosure sheet metal uniformly and the touch panel gasket is
3. 1 DC S JOC ly Fy ise 24 VDC 15 20 20 4 28 8 VDC Tightening Torque Power supply l F cable torque 71 85 oz in 0 5 0 6 Nm B NOTE Use 60 75 C copper conductors only AC Power Adapter Connector Replacement EA AC CON 9 C more AC power adapter 3 position AC power connector terminal block replacement One 1 AC Power Connector is supplied with each AC DC Power Adapter EA AC Equipment Ground VAUTOMATIONDIRECTE ELECTRONICS INDUSTRIES CO LTO AC Power Adapter No ended for a hen operating temper wel to be abov ae AC INPUT 100 ean 50 60Hz DC OUTPUT 24V 1 MADE i ean Tightening Torque 71 85 oz in 0 5 0 6 Nm 57 71 oz in 0 4 0 5 Nm Recommended AC Supply Fuse 3 0 A time delay ADC p n MDL3 NOTE Use 60 75 C copper a rca conductors only mor E EA USER M Hardware User Manual 2nd Ed Rev G 08 14 9 7 Chapter 9 Replacement Parts 8 15 Panel Backlight Bulb Replacements Backlight assembly customer replaceable for C more 8 10 12 and 15 touch panels The 8 10 and 15 touch panels use two bulbs per panel and the 12 touch panels use one bulb per panel The bulbs are packaged two per box for the 8 10 and 15 touch panels and one per box for the 12 touch panels C more Replacement Bulbs C more Model Bulb Model C more Serial Number FA 8 BULB EA7 T8C 10Z15B020 and older EFA
4. 7 T8C EFA 8 BULB2 EA7 T8C 10Z15B021 thru EA7 T8C 12Y25B070 Non Replaceable LED EA7 T8C 12Y25B071 and newer EA 10 BULB EA7 110C 102Z11B080 and older FA7 T10C FA 10 BULB2 EA7 1100 102Z11B081 thru EA7 T100 12Y29B120 Non Replaceable LED EA7 T10C 12Y29B121 and newer EA 12 BULB EA7 112C 102Z29B019 and older FA7 T12C FA 12 BULB2 EA7 112C 102Z29B020 thru EA7 1120 14102B060 Non Replaceable LED EA7 112C 14102B061 and newer EA 15 BULB EA7 115C 10222B120 and older FA7 T15C FA 15 BULB2 EA7 115C 10222B121 thru EA7 115C 14111B000 Non Replaceable LED EA7 115C 14111B001 and newer Serial Number Part Number YYMDDEFENNN YY Year 05 99 e g 05 2005 M Month 1 9 X Y Z e g X Oct DD Day 1 31 F Manufacturing Site 0 9 A Z NNN Sequence number for the date listed 000 999 Date Code Y MMF Y Year 0 9 e g 07 2007 MM Month 01 12 e g X Oct F Manufacturing Site 0 9 A Z Backlight Bulb Installation Instructions Example See the Data Sheet insert for the specific backlight bulb that is being replaced for more detailed information Warning This procedure should only be performed by qualified personnel who are experienced in working with electronic equipment Take the necessary steps to prevent damage from static electricity discharge Disconnect input power to the touch panel before proceeding Be careful not to pinch the ribbon cable between the housing and
5. REPLACEMENT PARTS In This Chapter Replacement Parts Overview ssssseseseceseseceseseseseseseseso 9 2 Replacement Parts at a Glance 1 2 ee ee eee ee eee 9 2 Battery Replacement amp Installation Instructions 20 9 3 6 Panel Mounting Clip Replacements amp Installation 9 5 8 15 Panel Mounting Clip Replacements amp Installation 9 6 DC Panel Power Connector Replacement 2 0 ee eee eee eee eee 9 7 AC Power Adapter Connector Replacement 2 eee eee eee 9 7 8 15 Panel Backlight Bulb Replacements amp Installation 9 8 6 15 Panel Gasket Replacement amp Installation 9 11 8 15 Panel Bezel Replacement amp Installation 9 12 6 Adapter Plate Gasket Replacement amp Installation 9 14 Chapter 9 Replacement Parts Replacement Parts Overview Part Number D2 BAT 1 Description Battery Replacement Part Number EA 12 GSK Description 12 Panel Gasket Replacement EA BRK 1 6 Panel Mounting Clip Replacements 2 per pk EA 10 GSK 10 Panel Gasket Replacement EA BRK 2 8 15 Panel Mounting Clip Replacements 8 per pk EA 8 GSK 8 Panel Gasket Replacement EA DC CON DC Panel Power Connector Replacement EA 6 GSK 6 Panel Gasket Replacement EA AC CON AC P
6. bezel when re assembling the panel Preparation Disconnect input power and all other connections then remove the touch panel from the control cabinet In a clean environment place the panel face down on a lint free soft surface to prevent scratching the front of the panel Continued on next page 9 8 I C more EA USER M Hardware User Manual 2nd Ed Rev G 08 14 Chapter 9 Replacement Parts Backlight Bulb Installation Instructions Example With power disconnected use a 2 Phillips screwdriver to remove the four outer screws holding the touch panel s main electronics housing to the front bezel Upper amp lower backlight bulb connectors Place the touch panel s main electronics housing facing up on a lint free soft surface Position the housing so that the backlight bulb connectors are in plain view Unplug the backlight bulb s power cable connector from the circuit board connector Again do this for both the upper and lower backlight bulbs Ribbon cable recess Lift the touch panels main electronics housing from the front bezel Set the front bezel and four screws to the side Observe the ribbon cable recess on the front bezel see detail for use in re assembling the panel Carefully lift the bulb s wires out of the wire guides SO are free from obstructions Do this for both the upper and lower backlight bulbs Push up on the bulb retaining clip see detail while grasping the pla
7. d use a 2 Phillips screwdriver to Lift the touch panel s main electronics housing from the remove the four outer screws holding the touch panel s main front bezel Set the four screws to the side and discard the electronics housing to the front bezel Original bezel Observe the ribbon cable recess on the front bezel see detail for use in re assembling the panel Continued on next page 12 C mor E EA USER M Hardware User Manual 2nd Ed Rev G 08 14 Chapter 9 Replacement Parts Bezel Replacement Instructions Example contd Place the new bezel facing down on the lint free soft surface Position the touch panel s main electronics housing into the along with main electronics and four screws new bezel so that the flat ribbon cable on the housing matches up with the recess in the front bezel Insert the four screws and tighten to a maximum of 70 oz in 0 5 Nm Cmr P EA USER M Hardware User Manual 2nd Ed Rev G 08 14 9 13 Chapter 9 Replacement Parts 6 Adapter Plate Gasket Replacement EA 6 ADPTR GSK 6 inch replacement NEMA 4 4X gasket for the C more touch panel adapter plate 6 Adapter Plate Gasket Replacement Instructions Preparation Disconnect input power and all other connections remove the touch panel from the 6 adapter plate and then remove the adapter plate from the control cabinet by removing the six 6 screws that secure the adapter to the control cabinet In a clean e
8. ery replacement Typical battery life is five years which includes panel runtime and normal shutdown periods However consider installing a fresh battery if your battery has not been replaced recently and the unit will be without power for a period of more than ten days Preparation f the touch panel is not mounted in or has been removed from a control cabinet then it is recommended the panel be placed face down on a lint free soft surface to prevent scratching the front of the panel The battery door is located on the rear just below and to the left of the DC Power Connector hy y Battery door wt fa latch tab lt Open the battery holder door by pressing down on the upper The coin cell style battery is located in the battery holder To latch tab while lifting upward and rotating the door in a remove the battery use the slot in the top of the holder to downward motion The battery door will pivot toward its pry the battery away from the holder and while grasping the bottom hinge point battery lift it upward Continued on next page Cmor E EA USER M Hardware User Manual 2nd Ed Rev G 08 14 9 3 Chapter 9 Replacement Parts Battery Replacement Instructions contd Battery A retaining tab 4 s 4 Ahs Zo q Above shows the empty battery holder and also points out To install the battery hold the battery so that the larger the location of the battery retaining tab for reference in
9. ev G 08 14 Q 11 Chapter 9 Replacement Parts 8 15 Panel Bezel Replacement EA xx BEZEL The NEMA 4 4X bezels used on the C more 8 10 12 and 15 touch panels can be easily replaced The replacement bezel includes the clear membrane element that protects the touch sensitive area A gasket is not included The bezel and membrane element do not require replacement under normal use In the event that the clear membrane is scratched from the use of sharp objects or abrasive materials follow the procedure outlined below to replace the front bezel The part number is completed by substituting the panel size 08 10 12 or 15 for the xx shown above Z Note The bezel on the 6 C more touch panels is not user replaceable Bezel Replacement Instructions Example Wanrn nc This procedure should only be performed by qualified personnel who are experienced in working with electronic equipment Take the necessary steps to prevent damage from static electricity discharge Disconnect input power to the touch panel before proceeding Be careful not to pinch the ribbon cable between the housing and bezel when re assembling the panel Preparation Disconnect input power and all other connections then remove the touch panel from the control cabinet In a clean environment place the panel face down on a lint free soft surface to prevent scratching the front of the panel Ribbon cable recess With power disconnecte
10. fully compressed all the way around its perimeter Tighten the screws to a torque rating shown in the table below Avoid over tightening the screws to the point that they start to deform or bend the mounting clip Position the touch panel through the cutout in the control cabinet door and hold in place The mounting clips can be positioned into one of two different set of slots for different cabinet thicknesses See table below The above photo shows both mounting clips in place and the touch panel secured Enclosure Thickness Range Touch Mounting Clip Panel Size STH CA TCE The above photo shows one mounting clip in place The example is using the lower mounting clip slots that accommodates an enclosure thickness of 0 039 0 24 6 7 a inches 1 6 mm The upper slots can be used for an lower mounting aa aa 0 35 0 38 Nin enclosure thickness of 0 20 0 63 inches 5 16 mm clip position 6 upper mounting Z i clip position 5 16 mm 0 25 0 35 Nm 0 20 0 63 inch 35 50 oz in C mor E EA USER M Hardware User Manual 2nd Ed Rev G 08 14 i 9 5 Chapter 9 Replacement Parts 8 15 Panel Mounting Clip Replacements EA BRK 2 Spare panel mounting clips for the 8 inch through 15 inch C more touch panels Package of 8 clips with 8 screws Tighten the mounting screw for each mounting clip in an alternating fashion at all clips while observing the front of the touch panel The
11. goal is to make sure the front bezel is pulled up against the enclosure sheet metal uniformly and the touch panel gasket is fully compressed all the way around its perimeter Tighten the screws to a torque rating shown in the table below Avoid over tightening the screws a the point that they start to deform or bend the mounting clip Position the touch panel through the cutout in the control cabinet door and hold in place The mounting clips are positioned into the slots around the outside edge of the touch panel rear The above photo shows all mounting clips in place and the touch panel secured The 8 10 and 12 touch panels require 6 mounting clips and the 15 touch panel requires 8 mounting clips l The mounting clips are positioned into the larger portion o Enclosure f the slot at two locations and then slid toward the smaller Touch Thick Mounting Clip portion of the slots to lock them in place Some slots are Panel Size ICKNESS Screw Torque arranged to slide to the left and others to the right Range 6 upper mounting i clip position 5 16 mm 0 25 0 35 Nm 0 20 0 63 inch 35 50 oz in 9 6 C mor E EA USER M Hardware User Manual 2nd Ed Rev G 08 14 Chapter 9 Replacement Parts DC Panel Power Connector Replacement EA DC CON C more touch panel 5 position DC power connector terminal block replacement One 1 DC Power Connector is supplied with each touch panel Rec DMN ende
12. nvironment place the adapter plate face down on a lint free soft surface to prevent scratching the adapter plate 5 A Start at one corner and pull the old gasket out of the channel Lay the new gasket over the channel so that the long and that holds the gasket in place Pull the gasket up as you work short sides of the gasket match up to the long and short around the entire perimeter of the adapter plate Discard the sides of the adapter plate Start at one corner and match the old gasket gasket s corner to the channel s corner Press the gasket into the channel and work all away around the perimeter of the oa plate Re install the adapter plate and then the touch panel 9 14 l C more EA USER M Hardware User Manual 2nd Ed Rev G 08 14
13. ower Adapter Connector Replacement EA 15 BEZEL 15 Panel Bezel Replacement EA 15 BULB EA 15 BULB2 15 Panel Backlight Bulb Replacement EA 12 BEZEL 12 Panel Bezel Replacement EA 12 BULB EA 12 BULB2 12 Panel Backlight Bulb Replacement EA 10 BEZEL 10 Panel Bezel Replacement EA 10 BULB EA 10 BULB2 10 Panel Backlight Bulb Replacement EA 8 BEZEL 8 Panel Bezel Replacement EA 8 BULB EA 8 BULB2 8 Panel Backlight Bulb Replacement EA 6 ADPTR GSK 6 Adapter Plate Gasket Replacement EA 15 GSK 15 Panel Gasket Replacement Note See section 8 15 Panel Backlight Bulb Replacements in this chapter for correct replacement bulb 9 Replacement Parts at a Glance g 15 inch Bezel EA 15 BEZEL gasket not included 12 inch Bezel EA 12 BEZEL gasket not included 10 inch Bezel EA 10 BEZEL gasket not included Battery D2 BAT 1 15 inch gasket 6 inch mounting clips EA 15 GSK EA BRK 1 Yo pk of 2 8 15 inch mounting clips EA BRK 2 pk of 8 12 inch gasket Sa DC power connector EA 12 GSK EA DC CON Gy f AC power connector EA AC CON 10 inch gasket 15 inch backlight EA 10 GSK EA 15 BULB EA 15 BULB2 8 inch Bezel EA 8 BEZEL gasket not included 8 inch gasket EA 8 GSK Note 6 inch bezel is not user replaceable 10 inch backlight EA 10 BULB EA 10 BULB2 8 inch backlight EA 8 BULB EA 8 BULB2 6 inch
14. ronics housing into the front bezel so that the flat ribbon cable on the housing aligns with the recess in the front bezel Insert the four screws and tighten to a maximum of 70 oz in 0 5 Nm O 10 more EA USER M Hardware User Manual 2nd Ed Rev G 08 14 Chapter 9 Replacement Parts i HE S 6 15 Panel Gasket Replacements EA xx GSK Replacement NEMA 4 4X touch panel gaskets for C more 6 8 10 12 and 15 touch panels The part number is completed by substituting the panel size 06 08 10 12 or 15 for the xx shown above Gasket Replacement Installation Instructions Preparation Disconnect input power and all other connections then remove the touch panel from the control cabinet In a clean environment place the panel face down on a lint free soft surface to prevent scratching the front of the panel ar es nro RNY Start at one corner and pull the old gasket out of the channel Lay the new gasket over the channel so that the long and that holds the gasket in place Pull the gasket up as you work Short sides of the gasket match up to the long and short around the entire perimeter of the touch panel Discard the Sides of the touch panel Start at one corner and match the old gasket gasket s corner to the channel s corner Press the gasket into the channel and work all away around the perimeter of the touch panel Re install the touch panel C mor E EA USER M Hardware User Manual 2nd Ed R
15. stic end of the bulb assembly and gently slide the bulb from its guide Do this for both bulbs The bulb is glass and fragile so handle with care Continued on next page more EA USER M Hardware User Manual 2nd Ed Rev G 08 14 i 9 9 Chapter 9 Replacement Parts Backlight Bulb Installation Instructions Example contd This photo shows the backlight bulb completely removed from its guide in the panel s main electronics housing Only one bulb shown Pe Position the replacement bulb so that the opening in its three sided gold colored reflector faces toward the LCD touch screen Using gentle pressure slide the bulb into the guide until the retaining clip locks Note The two replacement bulbs are labeled Upper and Lower This is because the bulbs have different cable lengths for reaching the circuit board connector Po Remove the replacement bulb from its shipping tube and the protective bubble wrap Note The replacement bulbs come in pairs and should be replaced in pairs for longevity and maintenance convenience Plug each backlight bulb s power cable connector back into its respective circuit board connector Gently position each backlight bulb s wires back into the wire guides Position any excess wire length in between the printed circuit board and the LCD to prevent it from becoming pinched between the housing and bezel Position the touch panel s main elect
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