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MANUAL_USER - DC100N-NP-CC70N.indd - Uni

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1. FEE PA SON USER MANUAL CC70N DC100N RC80 DC100NP DC100N UNI RAM CORPORATION ONTARIO CANADA Revision 2012 09 MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 INTRODUCTION Uni ram holds many patents on designs used in its innovative products Every machine is tested for com pliance with Quality Assurance standards Follow the instructions on preparation use and operation to operate this machine safely and effectively Ensure that this manual is readily available to the operator at all times If you have any questions about the operation of this machine contact North America Uni ram Technical Service 1 800 417 9133 Other Continents Contact Your Supplier CAUTIONS AND WARNINGS e The operator should wear protective clothing in accordance with local safety and environmental regulations with a minimum of face goggles and gloves along with an apron and respirator if required e Always disconnect the power source before performing maintenance e DO NOT SMOKE OR USE THIS EQUIPMENT NEAR POTENTIAL SOURCE OF IGNITION SUCH AS SPARKS OR AN OPEN FLAME This unit must be located at least 6 feet 1 8 m from all potential sources of ignition including electrical receptacles switches pilot lights fixtures and contacts when installed in a non hazardous locations The ambient temperature must be between 5 C 41 F to 35 C 95 F e DO NOT RECYCLE NITROCELLULOSE WHICH IS EX
2. DESCRIPTION Remarks 6 558 2258 BOILING TIME OUT LO VOLTAGE RESET RESET OCCURRED WAIT FOR READY OUTPUT DRUM FULL DEBRIS PAIL FULL WATCH DOG RESET ILLEGAL OPCODE ILLEGAL ADDRESS No vapor within factory pre set time Low Voltage power supply happened during process Power supply irregular ity happened during process This message is dis played for 5 seconds when START button is pressed before READY mode Water Drum or Solvent Drum Level Sensor NC Micro Switch detects FULL level Debris weight sensor NC Micro Switch de tects FULL weight Software integrity has been temporarily halted Software malfunction happened and has been temporarily halted Software malfunction happened and has been temporarily halted Automatically stop process Automatically stop process Press START and it will resume from where it stopped The process was automatically stopped Press START and it will resume from where it was stopped After 5 seconds display will return to COOLING T XXXC Automatically stop pro cess Replace the clean pail and press START It will resume from where it stopped Automatically stop pro cess Empty the debris pail and press START It will resume from where it stopped Automatically stop pro cess Press START It will resume from where it stopped Automatically stop pro cess Press START
3. It will resume from where it stopped Automatically stop pro cess Press START It will resume from where it stopped 10 YELLOW STEADY YELLOW STEADY YELLOW STEADY YELLOW FLASHING YELLOW FLASHING YELLOW FLASHING YELLOW FLASHING YELLOW FLASHING MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 MAINTENANCE CAUTION Wear protective clothing according to local regulations A minimum of solvent resistant gloves googles and mask are recommended CHECKING AND INCREASING LID TENSION BY ADJUSTING THE SPRING BOLT Some decrease in tension or lid tightness is normal with average use This procedurre should only be done if the Lid is leaking solvent or there is excessive looseness Before following this procedure check for a worn Lid Gasket or loose Hinge Bolts Replace the Lid Gas ket or tighten the Hinge Bolts as needed If the Lid appears to be sealing tightly but is leaking solvent the poblem may be a blockage in the solvent flow path or a set point that is too high for the solvent being recycled Call for service If the Lid is not leaking solvent but still appears to be too loose follow this pro cedure to increase the Lid tension Bolt Head This procedure tightens the Lid by increasing the tension on the spring attached to the Lid Bar Spring Bolt Assembly The Lid and Bolt Assem bly is carefully designed as a Safety Pressure Relief system to prevent a dangerous build up of pr
4. covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthorized abrasives are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not covered by this warranty Consumable Items are not covered by this warranty This warranty replaces all other warranties expressed or implied by statute or otherwise To make a claim call Uni ram Service at 1 800 417 9133 and quote the serial number of the unit SERIAL NUMBER PURCHASE DATE PURCHASED FROM 16
5. intrinsically safe electric circuitry Computer controlled with many built in safety programs including temperature control of all critical points including tank condenser and fan motor Self Diagnostic error messages are displayed on the Display Panel Dual lid cover system Warranty 1 year on unit 2 years on pump Note on voltage Operating the unit at RECOMMENDED CIRCUIT AMPS 20 65 alower voltage eg 29 208V may result in reduced perfor Ti SOLVENT REQUIREMENTS Dirty solvent to be distilled must meet each requirement described below sure to read the MSDS Material Solvent Data Sheet on the properties of the pure solvent to be recyled The BP Boiling Point of the dirty solvent must be less than 240 C 464 F BP increases with greater contamination Note Recycle recently contaminated solvent only Standing solvent can become acidic over time The auto ignition temperature of the solvent to be distilled must be higher than 250 C 482 F for safe operation Do not recycle Nitrocellulose The auto ignition temperature is 135 C 275 F DEFINITIONS Flash Point The lowest temperature at which the vapor of a solvent can be made to ignite momentarily in air Auto ignition temperature often referred to as ignition temperature or ignition point the temperature at which solvent ignites by itself MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 DEL
6. BE CONNECTOR 1 4 NPT 1 2 P SS 14 83 DOUBLE DIAOHRAGM PUMP ASSY 4 UPD4TS 1 36 OUTLET TUBE ASSY TANK CONDENSR SS 84 5 HOSE SHORT PUMP SUCTION 1 37 HOSE CLAMP 1 2 H SS 2 85 HOSE CLAMP SOLVENT HOSE 4 38 OUTLET TUBE TEFLON 1 2 ID 1 86 SOLVENT HOSE LONG PUMP OUTLET 1 39 4 WAY VALVE ASSY AGITATION CONTROL 18 40 CORD RESTRAIN ELBOW PROTECTOR 7 88 DOUBLE DIAOHRAGM PUMP ASSY 2 UPD2TS_ 1 41 1189 42 43 1 1 1 90 TANKASSY DCION 44 HEATER THERMOSTAT ASSY LARGE NC 1 92 MAGNETIC SENSOR ASSY TANK LECVEL NC 1 45 CONECTOR WIRE WITH RING TERMINALS 2 93 FLOAT AND STEM ASSY TANL LEVEL MONITOR 1 46 CONDENSER THERMOSTST 75C NC SMALL _ 1 94 PRESSURE REGULATOR 86 1 47 CLOSE NIPPLE 1 NPT SS TANK DRAIN afo 1 48 DRAIN VALVE w PNEUMATIC ACTUATOR 1 DA ajoe 1 14 MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 COMMON REPLACEMENT PARTS 15 MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 Full Product Warranty These Uni ram products have been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a one year full warranty from the date of purchase Uni ram Corporation re serves the right to repair or replace the unit free of charge to the original pur
7. IVERY INSPECTION Inspect the shipping carton for any sign of transport damage Carefully remove the unit from the ship ping carton and check the unit for damage Report any transport damage immediately to the carrier and your vendor Initiate a freight claim with the carrier The manufacturer is not responsible for freight damage Check for the parts listed and or shown below If any parts are missing contact your supplier Addi tional consumables and accessories are also listed NNECTION HOSE KIT ACCESSORY KIT CONNECTION HOS S CONTENTS C Door Handle amp 2 Screws onnection Hose Kits see photo on right Lid Gasket DIRTY CLEAN SOLVENT IN SOLVENT OUT LOCATION This unit is certified for use in non hazardous and hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D Non hazardous Locations We recommend that the unit be located at least 10 feet from a source of ignition including electrical receptacles switches pilot lights fixtures etc The power cord must be connected to an explosion proof receptacle by a qualified electrician in accordance with the applicable electrical code If you are recycling water a non explosion proof recepticle may be used The local electrical authority can advise if you location is considered non hazardous Hazardous Location In hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D the power cord must be connected to an exp
8. NT At the end of the batch remove the dirty drum and clean solvent drum as necessary Prepare drums for the next batch 3 DISPOSE of WASTE INK Clean the tank lid and float and dispose of the waste ink residue in the regular waste ink drum 4 CLEANING AND CHECKING THE DISTILLATION TANK LID AND FLOAT AFTER EACH BATCH To ensure maximum performance it is extremely important to clean and maintain the Distillation Tank Lid and Float system as follows e Wear protective clothing according to local regulations A minimum of solvent resistant gloves googles and mask are recommended Make sure the unit is in READY mode Open Safety Cover fully e Unlatch and open the Tank Lid Use EXTREME CAUTION to avoid damage to the Float System Using a cloth soaked in clean solvent wipe the Tank Lid interior and the exposed part of the Lid Gas ket e While supporting the Float System firmly with one hand clean the float ball and stem with the other When finished check that the float moves freely and that all hardware is tight neccesary re tighten any loose hardware help in the cleaning of the Tank interior add solvent to the Tank automatically by activating the CLEANING MODE cycle push and hold O K button then press STOP The DISPLAY will read CLEANING MODE Press START to continue or STOP to cancel If you continue the drain is closed and the filling pump runs for about 10 seconds to a
9. PTION ADJUST ACCEPT LOW AIR PRESSURE Appears if Air supply is not yet connected READY S P 200 C Indicates unit is ready and set to 200 C SET UP MODE Indicates SETUP mode is active CYCLES 1 Change to 2 see Example Scenario SET PT 200 C Depends on BP of waste mixture LO TEMP PWR 100 Adjust together to compensate for exces TEMP PWR 80 sively vigourous vapourization which can 8 SWITCH TEMP 2002 cause leakage at the Lid Gasket Refill Time duration of Refill Cycle REF TIME 1 00 OR OK Range 1 24 hours best setting is max without loss of ouput Minimize to allow more Refill Time best setting determined by Drain Temp the na POST HEAT 0 00 OR OK ture of the waste content and the DOWN SLOPE setting set at the factoy or dur ing initial setup Increase to lower the viscosity of the DRAIN TEMP 100 C LOR OK waste or to allow a shorter Post Heat setting to reduce the Cool Down time decrease if too much odour READY S P 200 C Indicates unit is ready and set to 200 C MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 OPERATION A Atypical setting is where CYCLES 2 cycles each cycle is 12 15 hours each The operation con Sists of the following 1 Press START The unit will operate continuously for 24 30 hours and drain the drum of dirty solvent producing clean solvent 2 CHECK CONTAINERS HOLDING DIRTY SOLVENT AND CLEAN SOLVE
10. SENSOR ASSY NO 1 56 0 RING MOTOR HOLDING 1 9 8 HOLDER ASSY LID SENSER 1 57 SEALING FITTING 1 2 1 10 TANK LID ASSY DC100 11 58 POWER BOARD ASSY UNIVERSAL 2 IS OUTPUT_ 1 11 LID GASKET NEOPLEANE VITON OR TEFLON 1 59 FRONT COVER MOTOR HOUSING 12 HINGE BOLT LID BAR ASSY 1 6o POWER BOARD SUPPORT PLATE 14 13 HEX LOCK NUT HINGE BOLT 1 61 CORD CONNECTOR POWER CORD 1 14 CAP LID CENTER BOLT SS 1 62 SNAP RING NOTOR HOLDING 1 15jCLAMP LEVER ASSY LID HOLDING BAR 63 CONNECTOR COMPUTER WIRES 1 16 LID HOLDING BAR ASSY DC100 17 BOLT LID HOLDING DC100 1 18 SPRING LID HOLDING DC100 1 19 HEX LOCK NUT LID BAR CENTER BOLT 2 1 20 U BRACKET LID HOLDING BAR HINGE DC100 1 1 21 POSITIVE LID LOCK pc __ 1 22 23 24 25 2 26 1 1 63 64 65 66 68 69 BRACKET PLATE LID LOCK KNOB 1 1 HEATINSULATION PAD TANK BOTTOM DC100 28 FILLER VALVE wPNEUMATIC ACTUATOR DA 29 VALVES 8 MANIFOLD ASSY 4 SOLENOIDS 77 DEBRIS CONTAINER DRAWERTYPE SO FILLING INLET FITTING INSIDE TANK 31 FILLING PIPE CONNECTOR OUTSIDE TANK 79 ADJUSTABLE LEG HEAVY DUTY 1 1 BofFRONT DOOR ASSY URS2000 8 DC100 33 T FITTING VAPOR OUTLET SS 7 1 1 81 RECESSED DOOR HANDLE ASSY FRONT 00085 2 34 BUSHING 1 4 NPT MALE TO FEMALE 55 82 DEBRIS COMPARTMENT 35 TU
11. TREMELY VOLATILE IT AUTOMATICALLY IGNITES 135 C 166 275 TO 330 F Do not install operate or maintain this equipment where the auto ignition temperature of the solvent is lower than 250 C 482 F Do not install operate or maintain this equipment where the auto ignition temperature of the hazard ous atmosphere s is lower than 250 C 482 F Solvents that are recycled can be flammable Establish and follow safe practices to store and handle solvents e Units must be installed by a qualified electrician Install on a dedicated circuit with sufficient current capacity see specifications section DC100NP MODEL ONLY CHARGE RECEIVING CONTAINER WITH CLEAN SOLVENT Add 2 Gallons 7 5 Litres of clean solvent to the Receiving Container through the hole in the top The Receiveing Container is a metal box located inside the cabinet MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 FEATURES AND SPECIFICATIONS All Uni ram Solvent Recyclers feature rapid start direct electric heating of solvent and a short cool down time due to high efficiency condensers and air cooling with a motor driven fan SAFETY FEATURES e This unit is certified under UL standard 2208 and CSA standards C22 2 No 30 and No 88 for use non hazardous locations as well as for use in hazardous locations Class 1 Division 1 Group D T2A and Class 1 Division 2 Group D T2A e Explosion proof construction and
12. cally stop pro RED STEADY cess except Fan CHK TANK SENSOR TC 1 has broken con Automatically stop RED STEADY nection process CHK COND SENSOR TC 2 has broken con Automatically stop RED STEADY nection process CHK BOILER FLOAT If Float shows FULL Automatically stop YELLOW FLASHING after draining Debris process SEPARATOR FLOAT One of Level Sensor Automatically stop pro YELLOW FLASHING Floats of Water Separa cess Check Level sen tor is stuck at full posi sors and transfer pumps tion Not closed in 90 for defect Press START seconds to resume process from where stopped CHK HEAT CIRCUIT Operation and Self YELLOW STEADY test message There is opening in Heater circuit LOW AIR PRESSURE _ Before and during air Automatically stop pro YELLOW FLASHING solenoid operation cess Pressure recovery will re start from where it stopped LOW WASTE LEVEL Filling time out in Initial Process is terminated YELLOW STEADY Filling Both Boiler Replenish waste source Level Sensor 1 and 2 and press START did not open button operation will resume from where it stopped REFILL TIME OUT Float Switch did not The process will be YELLOW STEADY open within pre set refill competed and this ing time display will show at the end Pressing STOP button will return to READY mode MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 ERROR MESSAGES AND TROUBLE SHOOTING continued MESSAGE
13. chaser if a part is found to be defective in material or workmanship as determined by factory service personnel The items listed below under Conditions of Warranty as consumables are not covered Uni ram reserves the right to direct the customer to ship the unit collect to the Uni ram factory or to an ap proved Service Center for repair using the Uni ram Return Goods Procedure or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original packaging or use alter nate adequate packaging All units must be shipped clean and free of solvent Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or distributor of Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been misused overloaded neglected altered or used for any purpose other than those specified in the operating and installation instructions Deterioration due to normal wear is not covered by this warranty Damage due to accident transportation fire floods or acts of God is also not
14. dd some solvent to the tank This is followed by heating if necessary e The DISPLAY will then read READY TO CLEAN for 5 seconds followed by PUSH TO DRAIN Do not press O K yet Proceed with the cleaning Using acloth soaked in clean solvent wipe the Tank walls and bottom If the residue is baked on scrape it off carefully so as to avoid damaging the Tank When finished press the O K button to drain the tank When the Tank is fully drained wipe the walls clean with a clean cloth IMPORTANT Proper sealing of the Tank Lid is essential for both efficiency and safety Check that the Lid Gasket is properly seated in the groove and that it is clean Replace if damaged or worn see Maintenance section Also make sure that the Tank sealing surface is clean and free of debris e Close the Tank Lid latch it and lock it down e Check the Lid Tension sealing tightness If the Lid appears to be loose any way or leaking sol vent read and follow the instructions given in the Maintenance Section of this Manual e Close the Safety Cover and check that the Locking Mechanism is working properly Notes During the first cycle check all connections for leaks and watch for any Error Messages See the section Error Messages and Troubleshooting for more information on each Error Message MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 OPERATIONAL STATUS MESSAGES The following messages are di
15. essure inside the closed tank Do not adjust 2 Spring Holding Nut the Spring Holding Nut by more than 2 full turns maximum If 2 full turns do not solve the problem call for service e While holding the Bolt Head with a wrench turn the Spring Holding Nut no more than a 1 2 turn at a time Turn in a counter clock wise direction as you look down on it After each 1 2 turn operate the unit normally and check for leaks REPOSITIONING LID and TIGHTENING HINGE BOLTS The Hinge bolts can loosen over time causing the lid to shift off center This can lead to an inadequate seal and leaking around the Gasket Loosen the bolts reposition the lid and re tighten the bolts Spring Bolt Assembly Hinge Spring Bolt Assembly Cross Bar REPLACING LID GASKET Remove the old gasket by prying it out gently with a screw driver Place the new gasket in the groove and press in firmly all around 11 MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 THEORY OF OPERATION DISTILLATION PROCESS Waste solvent consists of the original solvent plus liquid and solid materials picked up during use of the solvent Recycling separates the original solvent from the waste materials During the recycling process the distillation tank fills with dirty solvent and the heating element heats the mixture The solvent mixture boils and the vapour passes through a cooling condenser where purified clean solvent ready for use condenses
16. ild up of static electricity any container containing solvent must be grounded The hose for the dirty solvent and the clean solvent comes with green grounding wire Connect one end to the grounding screw on the back of the unit and the other to either the rim of the solvent container if it is metal or to the metal pickup rod if the container is plastic use the alligator clamp provided on the con tainer end of the wire to connect to the pick up tube 6 CHARGE RECEIVING CONTAINER WITH CLEAN SOLVENT DC100NP ONLY Add 2 Gallons 7 5 Litres of clean solvent to the Receiving Container through the hole in the top The Receiveing Container is a metal box located inside the cabinet OPERATING PARAMETERS The computer is pre set at the factory and the initial setup of the unit is usually done by a Uni ram certi fied technician the inititial solvent mixture is changed or the initial settings need to be fine tuned chang es can be made by the operator in SETUP mode described below For advice on changing the settings or to correct a problem during the operation of the unit call for service SETUP MODE We recommend that only personnel with expert understanding of the unit adjust the settings Adjust set tings only when the display reads READY S P xxx C To start SETUP press and hold SETUP key and press START Use or key to adjust setting To move to the next parameter press OK STEP DISPLAY KEY TO KEY TO DESCRI
17. losion proof receptacle by a qualified electrician in accordance with the applicable electrical code Select a Location That Meets EACH AND EVERY Requirement Described Below 1 Comply with the instructions in the section CAUTIONS AND WARNINGS 2 Make sure that the unit is placed in a in a location so that there is plenty of space to manoeuver the drums especially when they are full There must also be enough space behind the unit to accomo date all the hoses connections and required ventilation Ensure that the safety lid and door opens fully The unit must be in a location where people or equipment cannot disturb the cables or connections The cord must be connected directly to the main power supply an extension cord cannot be used MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 SETUP AND CONNECTIONS 1 PLACEMENT OF CONTAINERS Arrange the containers in a convenient way that does not block the free flow of air around the unit Note the full containers will be very heavy Make sure there is enough space to manoeuver them safe manner 2 POWER CONNECTION Connect the unit to a dedicated branch circuit using one of the methods described in the Location sec tion Note operating the unit at a lower voltage eg 208V may result in reduced performance On first power up and when the unit is ready to begin a new cycle the Display Panel shows READY S P XXX C SP SP Set Point XXX is the set point te
18. mperature 3 AIR CONNECTION This unit is equipped with air operated Dual Diaphragm pumps and requires a supply of clean dry air of at least 85 PSI 6 kg cm2 and 2 CFM Note If necessary install a Moisture Filter Apply teflon tape to the Air Inlet Fitting 1 4 NPT Female Threads and connect the Moisture Filter to it if necessary Connect the air supply to the Filter Make sure that there are no leakages at the connections Also make sure that the air is free of dust rust and other contaminants Drain the Moisture Filter before each recycling 4 HOSE CONNECTIONS Using the diagram below as a guide connect the various tubes and hoses to the correct connectors at the back of the unit A2 L1 L2 A3 E1 5 AIR SAE INLET FITTING 1 4 NPT FEMALE A1 INSTALLED INSTALLED LEVEL SENSOR FOR EXTERNAL SOLVENT RECEIVING DRUM QCF1414 NOT INSTALLED F1 NOT INSTALLED FLUID OUTLET CONNECTOR DISTILLED SOL NOT INSTALLED F2 VENT OUTLET LIQUID QC CONNECTOR ELECTRIC SOCKET CONNECTOR FOR RE MOTE PAT LIGHT DN 4 4PINS NOT INSTALLED INSTALLED E2 TERNAL AUTO START amp STOP SIGNAL DN 3 3PINS NOT INSTALLED ELECTRIC SOCKET CONNECTOR FOR EX 5 IR SUPPLY OUTLET FOR AIR F3 FLUID INLET CONNECTOR FOR WASTE SOL GITATION QCF1414 VENT INLET LIQUID CONNECTOR MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 5 GROUNDING WIRES To prevent the bu
19. out Waste materials in the dirty solvent boil at a temperature substantially above the Tem perature Set Point so they remain in the distillation tank for disposal Solvent Recycling Vapour Outlet tube vapor moves to cooling condenser from distillation tank Distillation Tank Condenser cools vapor ae Heating Element to a liquid Receiving Pail contains clean recycled solvent Distillation Cycle Heating starts temperatue rises Vapourization starts Vapourization ends AUTO SHUT OFF BAKE TIME starts see SETUP Baking finishes cooling begins Cooling is complete Separation occurs Temp SET POINT 777777777777 1 7 12 MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 PARTS LIST FOR BREAKDOWN No DESCRIPTION QTY No DESCRIPTION QTY 1 COVERASSYSS 49DRAINNIPPLE SSTNT 1 2 HANDLE SAFETYCOVER 1 5ofFLEXIBLE CONDUIT SS HEATER WIRES 1 3 5 ASSY SAFETY COVER 7 2 51 MALE NIPPLE 1 2 NPT BRASS _A FRICTION PLATE LID STAY 2 52 UNION COUPLER HEATER WIRE CONDUIT 1 _5 SIDE COVER ASSY SS 7 1 53 POWER 12G soow 10 1 6 SWITCH PANEL COMPUTER 1 54 FAN BLADE ASSY 12 5 BLADES _7 COMPUTER BOARD CONTINUOUS MODEL 7 55 REAR COVER MOTOR HOUSING 1 8 10 POSITION
20. splayed during normal operation COOLING Alternate during COOLING DRAIN VALVE OPEN Displays for about 5 sec FINAL TRANSFER Displays during TRANSFER READY S P 200 C Indicates unit is ready and set to 200 C REFILL occurs first followed by POST HEAT Note the POST HEAT phase may continue for a while without displaying if the distillation process has been manually set to a longer time COOLING will begin when POST HEAT is finished MANUAL SOLVENT RECYCLER CC70N DC100N DC100NP Revision 2012 10 ERROR MESSAGES AND TROUBLE SHOOTING If an abnormal condition is detected by the unit s Self diagnostic System the Display Panel shows one of the following error messages To get help in correcting the problem note the massage and call for service Light Warnings Only Available When PATLITE Is Installed MESSAGE DESCRIPTION REMARKS 06 558 2258 DISCONNECT POWER Temperature at TC 1 Defective Heater TRIAC RED FLASH amp BUZZER continues to rise by is the most likely cause more than 30 C within Power supply must be 10 minutes after Heater disconnected as soon is turned off as possible COND THERMOSTAT Condenser Thermostat Unit will not start YELLOW STEADY is open during initial when START button is fault monitoring cycle pressed until the con denser cools down CONDSR OVER HEAT Condenser Thermostat Automatically stop RED STEADY is open up to 10 min heater CHECK FAN After 10 min Automati

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