Panels - Romarheim AS
Contents
1. T u I N AS ol io IN p IN NI INT ka A NG f 135 cm IN U I gt Na 270 cm oP jo N N 330 cm Master articulated outside corner na Na N x 90 cm M 135 cm 270 cm L 330 cm Master articulated corners are available in heights 330 cm 270 cm 135 cm 90 cm Inside articulated corners have leg length of 30 cm outside articulated corners have leg length of 6 cm adjustable Master Master panel coupler mw pa a an timber NG PE Master waler N Ng CHR i l a N aS VA gt 2 N Pam m To NS MAK 180 ei me E We a Master RINGER 14 Gerisi Baus GOESE RS clamp Master Master waler articulated outside corner d E KO 3 j E N Ay f E Master articulated inside ci y IKA corner N 2 N NS NO ndi E a 4 You can build 135 corners using special 135 corners in system Alu Master These corners are more stable and wrap resistant then articulated corners that is why no additional walers are reguired 135 corners are made that way when casting a wall with 25 cm thickness they are fixed together so that you do not need any additional panels see picture below Alu Master inside corner1352. Master circular forming pate 270 galvanzed SW IND GINS S N N gt D N gy to eri at d ae NI v 5 i gt EN A u Master circular forming pate 330 galvanzed det wr MS i i i a att am I Master Bogenblech 330 30 verzinkt Art Nr 903 30 Gewicht 89 kg Master Bogenblech 330 25 verzinkt Art Nr 903 25 Gewicht 87 5k Master Bogenblech 330 20 verzinkt Art Nr 903 20 Gewicht 86 kg Master circular forming plate 270 30 Master circular forming plate 270 25 Master circular forming plate 270 20 Art Nr 703V23 weight 66 kg Art Nr 703V22 weight 63 kg Art Nr 703V20 weight 60 kg Master circular forming pate 135 galvanzed Master circular forming pate 90 galvanzed N 6S agi NG e IO HU gg KO I Ms A ANA IA y AND ew i ha m eS ie Ike DIT WT ke L Nd 4 Pa ET i ems Za IP Ko gt le N L EP NE UN zd bo Ban A N J Master circular forming plate 135 30 Art Nr 803V221 weight 34 kg Master circular forming plate 90 30 Master circular forming plate 135 25 Master circular forming plateh 135 20 Art Nr 803V211 weight 32 kg Art Nr 803V201 weight 31 kg Art Nr 703V231 weight 25 kg
3. m I D 1 m M p z am e l B ILI we 1 88 i sg N E T NT ga JE J El o M qv J 7 CI 240 0 I JI 1 Mn AN t o o e 270 u RINGER E See Bmg Ses 36 Climbing formwork For climbing installing formwork on platforms can 3S platform and special climbing platform be used More details you can find in 3 S platform and climbing platform User Manuals 1 3S platform Mounting 1 Attach nail plate with nails to the formwork plywood Distance to the top edge ceiling should be 6 0 cm height of wooden platform Platform should be flush with top edge of ceiling see picture page S 37 2 Unscrew anchor sleeve A Attention anchor sleeve DW20 ALU L 28 cm should be fixed with concrete reinforcement in right position Anchor sleeve DW 20 V2A L 17 cm with a movable part should be pushed through concrete reinforcement and fixed it in the right position 3 Concrete 4 Remove end shutter 5 Screw out nailing plate with key SW 24 6 Mount adaptor for climbing platform SW 36 7 When concrete is hardened necessary con
4. RINGER Eee Banag Suus VI EXAMPLES With RINGER Master wall formwork you have really strong system Production and central office in REGAU AUSTRIA Central office R merweg 9 A 4844 Regau Austria Telefon 43 0 7672 72711 0 Fax 43 0 7672 78805 e mail office ringer at
5. 330 30 With finnish plywood item Art Nr weight Master panel 330 240 galvanized 805V240 470 0 kg Master panel 330 135 galvanized 805V135 238 0 kg Master panel 330 90 galvanized 805V90 174 0 kg Master panel 330 60 galvanized 805V60 133 0 kg Master panel 330 55 galvanized 805V55 126 0 kg Master panel 330 50 galvanized 805V50 120 0 kg Master panel 330 45 galvanized 805V45 112 0 kg Master panel 330 30 galvanized 805V30 92 0 kg Master panel 330 25 galvanized 805V25 88 0 kg Master multi purpose panel 330 90 galvanized 805V901 202 kg With plastic coated plywood item Art Nr weight Master panel plastic E 330 240 galvanized E805V240 486 0 kg Master panel plastic E 330 135 galvanized E805V135 238 0 kg Master panel plastic E 330 90 galvanized E805V90 174 0 kg Master panel plasticE 330 60 galvanized E805V60 133 0 kg Master panel plastic E 330 55 galvanized E805V55 126 0 kg Master panel plastic E 330 50 galvanized E805V50 120 0 kg Master panel plastic E 330 45 galvanized E805V45 112 0 kg Master panel plastic E 330 30 galvanized E805V30 92 0 kg Master panel plastic E 330 25 galvanized E805V25 88 0 kg Master multi purpose panel plasticE 330 90 galv E805V751 202 0 kg RINGER n See Begi een Height 270 ING 270 240 270 35 270 45 90 270 25 30 Multi purpose panel 270 90 With finnish plywoo
6. N N 9 carrying handle Steel Master System grid With the widths and heights of different Master panels you can shutter any shape Alu Master formwork 8 panel widths 2 panel heights E VJ 90cm 5 N 75 cm B N 60 cm PD 55m 5 a 50 cm P N 45 cm DB A 30 cm A N 25 cm W7 90 cm 270 cm Due to the ideal system grid you can combine panels lying or standing That makes Master system flexible and adaptive RINGER Serisi Bangad Scien 9 10 Steel Master formwork o panel width 3 panel heights RINGER See Zonen Suus Master multi purpose panels Suitable for casting columns corners wall connections and stop ends Alu Master multi purpose panels There are
7. y width should be used for length compensation vi yang Md FU T N I gt a mE t Master panel 25 cm width RS clamp inside corner 6 Pen b i T junction m Master panel Wi ER Ig S d Master multi purpose fixing bolt square timber P plate waler 100 LI Fa La ta ie Wall offset of one side is possible up to max S a UN ee PIT EEE 12 cm 7 For panels height 2 70 3 30 m the following e y connecting parts are reguired EN 3walers 100 3 RS clamps 3 multi purpose fixing bolts and 3 combi plates RINGER Short walls should be supported 32 Senin Berges Selen Stop end formwork There are many options to form a stop end with Master system Master panel with stop end coupler stop end coupler Ouick and convenient way _ without using any anchors wall thickness up to 40 cm 3 stop end anchors for panels 2 70 m height 4 stop end anchors for panels 3 30 m height a Master multi purpose panel with stop end anchors or multi purpose fixing bolts Master multi purpose panel Master stop end anchor u Master panel SE i L Master panel multi purpose fixing bolt Areas that cannot be reached with panels
8. 708V1 weight 29 5 kg Art Nr 708V3 Push and pull prop G galvanized Extension for push and pull prop G galvanized Master crane hook galvanized Lg N p fi f Ja 6 30 8 40 m weight 70 0 kg Art Nr 708V31 weight 22 0 kg Art Nr 708V34 weight 10 0 kg Art Nr 708V4 RINGER Sees Bogs Steinen 53 ACCESSORIES Uni tie cones 20 25 mm grey Tie cones 2 24 mm per pack 500pcs brown N I ne CAN for multi purpose panel per pack 200pcs Cones for spacer tube baa N J per pack 100pcs weight 3 g weight 3 g weight 3 g Art Nr 441 13 Art Nr 441 14 Art Nr 441 15 Syringe for release Release agent Perforated tape agent 25 Liter 1 roll 25 rm for foundation formwork weight 5 0 kg weight 22 5 kg weight 37 5 kg Art Nr 408 8 Art Nr 450 1 Art Nr 407 500 Spacer tube WD 25 Spacer tube 20 25 mm Tie cone Tie cone 20 mm WD 15 bis WD 40 available lenght 2m 20 mm black KI EN Qv Pf yp b A Ri S i J e NI S no per pack per pack per pack 50pcs per pack 200pcs 500pcs 500pcs weight 0 09 kg weight 0 44 kg weight 5g weight 2 g Art Nr 441 4 Art Nr 441 31 Art Nr 441 2 Art Nr 441 1
9. Alu Master outside corner 135 0 135 cm 135 cm 270 cm 270 cm connection sample Alu Master outside corner 135 270 30 30 Alu Master inside corner 135 270 20 20 Master circular forming plate AR UN Pal S5 amp xd lt N crane hook UN J gt gs eT pe device Se INS li prestress device al po 2 el sy Ba We ec a po NI e SS NO So fe UD 135 cm KO Ak NI 270 cm 330 cm With Master circular forming plates you can cast circular walls in a polygonal way Use Master circular forming plates together with standard Master panels You will get the required radius by adjusting the prestress device Minimum inside radius 1 80 m The connection of circular panels with standard panels is made with Master one hand couplers H Fit in tie rod in the middle of the circular Ng forming plate fix with Uni waler 40 and combi plates ES ar ne i 90 cm Uni waler 40 The circular forming plates are available for Master system in heights of 330 cm 270 cm 135 cm and 90 cm and widths of 20 cm 25 cm and 30 cm 5 Se pensi au 20 cm Inside circular forming plate or outside circular forming plate
10. RINGER 16 Senin Berges Selen 25 cm 30 cm outside circular forming outside circular forming plate plate Example Lor ng Master panels 270 45 Circular waste water tank inside radius 3 50 m Y Oh O Yn wall thickness 0 25 m plate 20 standard circular formimg plate for inside formwork Master circular forming plate 25 ves A i Master circular forming plate 20 Standard di Simplified drawing without tie rods for lenght adjustment distributed evenly forming plate and push and pull props for outside formwork around the circumference ma aa WON PN S ON combi palte Uni waler 40 Master circular forming plate 270 20 Master panel 270 45 ma a tie rod Master one hand coupler RINGER Ess Berges I 17 18 Radius segment diagram Panel width i 5 135 _Wandstarke lt 20 cm 4 Q E 2 S 3 S 90 Wandst rke 1 o 4 gt Q o 2 D o 60 G D 45 X Q x 1 30 el 0 PIE FETTE EFEETFTTT TETTTTTTT YT LT TT OT TTE TTT T FRHETTETT TTLETEETT ARDD THE E ETG RA FETTE TERTII TI
11. With finnish plywood item Master panel 135 135 galvanized Master panel 135 90 Master panel 135 60 Master panel 135 55 Master panel 135 50 Master panel 135 45 Master panel 135 30 Master panel 135 25 galvanized galvanized galvanized galvanized galvanized galvanized galvanized Master multi purpose panel 135 90 galvanized With plastic coated plywood item Master panel plastic E 135 135 galvanized Master panel plastic E 135 90 galvanized Master panel plastic E 135 60 galvanized Master panel plastic E 135 55 galvanized Master panel plasticE 135 50 galvanized Master panel plastic E 135 45 galvanized Master panel plastic E 135 30 galvanized Master panel plasticE 135 25 galvanized Master multi purpose panel plastic E 135 90 galvanized Art Nr weight 802V135 100 0 kg 802V90 77 0 kg 802V60 59 0 kg 802V55 52 0 kg 802V50 50 0 kg 802V45 47 0 kg 802V30 38 0 kg 802V25 35 0 kg 802V751 85 0 kg Art Nr weight E802V135 102 0 kg E802V90 75 0 kg E802V60 57 0 kg E802V55 54 0 kg E802V50 51 0 kg E802V45 48 0 kg E802V30 39 0 kg E802V25 36 0 kg E802V751 86 0 kg RINGER GRIPE Boogie Stegen 43 PANELS Alu Master powder coated Height 270 N NN NV NAYAN AN NA y Uy V WL 270 90 270 45 75 270 25 30 multi purpose panel 270 75 With finnish plywood item Art Nr weight Alu Master panel 270 90N powder
12. Master circular forming plate 90 25 Art Nr 703V221 weight 23 kg Master circular forming plate 90 20 Art Nr 703V201 weight 22 kg RINGER xr 49 ACCESSORIES foundation clamp stop end coupler galvanized galvanized guard rail clamp 0 0 60 m galvanized KS J LA weight 6 5 kg weight 8 3 kg Art Nr 703V154 Art Nr 704V69 weight 9 5 kg Art Nr 230V6 Master anchor fixing angle Master concrete fill in help galvanized Master stop end anchor galvanized e weight 1 75 kg weight 2 7 kg weight 1 5 kg Art Nr 407V61 Art Nr B561 Art Nr 704V68 o RINGER ee See Boogie Degen ACCESSORIES Master one hand coupler galvanized Master adjustable coupler galvanized Combi plate galvanized weight 3 4 kg Art Nr 704V6 weight 4 7 kg Art Nr 704V61 weight 1 0 kg Art Nr 407V77 Tie rod DW15 1 00 m Master multi purpose fixing Master adjustable trueing galvanized bolt galvanized coupler galvanized other sizes available S SM m SU ae at S md SN m d m Pd s Nd a L 30 cm weight 1 5 kg weight 0 6 kg weight 5 6 kg Art Nr 407 100 Art Nr 705V1 Art Nr 704V72 Counter plate 120x120x8 mm galvanized Wingnut counter plate galvanized Wingnut galvanize
13. Nr 703V131 weight 20 0 kg Master outside corner 90 galvanized Art Nr 703V16 weight 12 8 kg Master inside corner galvanized Alu Master inside corner powder coated T n BE __ n NM O A x A NON MOM OL ANODD wet 12810 ser inside comer 2702525 powder coated Nt TOBY weight 4kg ET THAT HO NENCBIBVIGT wegfDD ase inside corer powder coated wth od 20801 AN 70382125 weight 46 kg inii ea a AUN SOBUTZE RSG ar inside corer 900512 ponder nated At 70812 weight 16g Ee SEO HO TO TR Alu Master inside comer powder coated with plywood 90 30 30 Art Nr 703B2135 weight 16 kg Master insidecomer 135 25 25 Art Nr 703111 weight 55kg 46 RINGER ee M Sees Boogie Degen Panels Corners Master inside articulated corners Master outside articulated corners dis Tf NG 5 py ND dra IN D o i o lt o A N P D ob o i jl 0 o LI Master articulated corner 330 30 30 Art Nr 703 014 weight 155kg Master articulated corner A 330 6 6 Art Nr 703 0141 weight 70kg Master articulated corner 270 30 30 Art Nr 703 14 weight 110kg Master articulated corner A 270 6 6 Art Nr 703 141 weight 51kg Master articulated corner 1
14. With walers and RS clamps there is a possibility to cover the remaining areas simply with square timber and plywood ME FE Master panel with stop end anchors or multi purpose fixing bolts waler 100 7 Master stop end anchor multi purpose fixing bolt combi plate Bal Waler can be fixed with stop end anchor or multi purpose fixing bolt They should be fixed in the middle between two cross section profiles so that the load is spread evenly Stop ends of panels height 2 70 m are anchored 3 times 6 stop end anchors multi purpose fixing bolts 3 walers and 6 combi plates 3 30 m high stop ends should be anchored 4 times Stepless height offsets Master panel profile enables connections to be fastened on each side of the frame Thus panels of different sizes can be connected steplessly without being confined to any grid Master formwork can easily be accommodated to any shapes such as steps slopes and uneven floors with no extra cost and time qi o 8 RINGER Serisi Pangan Sciences 33 Compensation In line connection Master adjustable sguare timber Master adjustable sguare timber coupler
15. combi plates to connect panels combi plate RINGER 12 Sao Bangaan Sciences Master corners 90 corners can be built up with Alu Steel Master inside and outside corners that are available in the following heights Alu Master inside corner POR Pa N BR a HA 07 sa Hani pa SOS AS i Em EN y N E NON 270 cm 330 cm Master panel Master outside corner Te ES i Master panel N N om ta qr Master inside corner 25 cm side length wall thickness 25 cm Y Steel Master inside corner 135 cm Master outside corner KU man E gt L i L AS EN gt Pa Y luni lL T 3 Fm kb I Ar u T K gt a La sil Pagi E y ii 90 cm r KEI 135 cm L lt A NT gt 270 cm 330 cm Alu Master inside corners have leg length of 25 cm and 30 cm length 30 cm with plywood Steel Master inside corners have leg length 30cm On the left picture the usage of outside corner with corresponding wall thickness is shown RINGER Geis Bangad Subir 13 For varying corners 60 180 inside and outside articulated corners are used E Master articulated inside corner
16. coupler a di G 4 Y LD II A N J N d waler RS clamp Build up with existing wall 25 cm RS clamp waler In order to extend formwork height OPERE pa B quare timber square timber fixed it with adjustable 7 a couplers can be used RR 7 adjustable coupler Rules for vertical stocking Formwork height up to 3 60 m Formwork height up to 3 00 m ZT e e 1 x T 5 a S Wu i JE s 55 Br pe e 8 e der UI t ji tt Ji ESI CNN i J S i m 2 Ee L gg fa OL HI Ez paa e e P g amp amp gt i t 7 7 Fl nA 1 m A TI A ATTENTION When the extension is done with more than 90 cm height walers 150 have always to be used For stocked panels 2 70 m high 3 couplers should be used FINGER 34 Gans Berges Schein Formwork height up to 4 80 m Formwork height up to 4 05 m Su LL LU Formwork height up to 5 40 m Formwork height up to 4 80 m
17. placed completely in the recess of the crane hook and that the bottom edge of c clamp is on the panel profile Otherwise there is a danger that formwork slips out of the hook ATTENTION The maximum load on the crane hook should not exceed 1200 kg Before usage check the hook for any visible damage or deformation Never pull the formwork with the crane from concrete there is a danger of overloading the crane hook Yearly inspection of crane hooks is to be made by authorized specialist Master crane hook is to be fixed in the area of panel joint or stiffened area to avoid slipping out Master crane hooks Suspend block of panels symmetrically take care of centre of gravity Maximum possible spread of lifting tackle 60 waler 150 When a large block of panels is mounted on the ground use walers 150 to stiffen to avoid further buckling RS clamp of panels in the block Please follow the directions of User Manual Master one hand coupler RINGER Garis s BEJI SERTO 29 Transportation stacking and storage Formwork pallet In one formwork pallet you can transport and store 8 Alu Master panels 2 70x0 9 m For transporting panels 0 90 m and 0 75 m width you need 2 stirrups For smaller panels take 4 stirrups Advice please follow the instruction of the data sheet max load 8 0 kN Stapos transport lifting chain Safe transportation of Master pa
18. pull props by each 3S shifting bracket Attention Platforms have to be secured against uplift for example with safety devices belt against the wind You are allowed to use platforms with wind speed not more than 50 km h Formwork with platforms have to be additionally supported in case of long breaks in construction high wind speed wind safety belt FINGER Y r 37 2 CLIMBING PLATFORM MOUNTING Ringer climbing platform is installed on special cones Anchoring place is installed in the following way Fix nail plate with nails to formwork according to anchor raster Screw positioning cone to it Screw in plate anchor or pigtail anchor and connect it to reinforcement After concreting Remove formwork Screw out nail plate Screw out positioning cone with sguare socket key Screw in climbing cone Hang the platform A Attention Anchoring should be done only after reaching the concrete strength of 10 N mm a Wall with plate anchor b Slab with pigtail anchor plate anchor N ku plate climbing cone positioning cone Blata anchor Y o e i m i reinforcement NG bracket bend SEE zd NN c Distance from the edge reinforcement d Wall with 2 anchors reinfor
19. 2 heights in 75 cm width l functional profile U with 5 cm grid functional profile with 5 cm grid connecting tube 5 cm pattern makes it possible to cast different wall thickness and cross sections of columns from 20 to 60 cm 270 cm Advice please close holes that are not in use with brown tie cones panel Master Master ie fixing bolt wall thickness 25 kem d RR Master multi purpose panel 7 Aa of Master one hand coupler mor Master inside corner E A e ds wall thickness 20 cm Master multi purpose panel y om 253 bi plat E com a combi plate i 7 CF V Master multi purpose fixing bolt Master multi purpose fixing bolt wall thickness 30 cm panel Master RINGER Gains E 11 Steel Master multi purpose panel There are 3 heights in width 90 cm of Steel Master multi purpose panels available It is recommended to use crane to move Steel Master multi purpose panels a a a o TS functional profile p with 5 cm grid unctional profile with 5 cm grid 1 35 cm connecting tube 5 cm pattern makes it possible to cast different wall thickness and cross sections of columns from 20 to 75 cm You need only Master multi purpose fixing bolts and
20. 20 beam 1 80 m length between brackets when platform is placed o the ground safety bracket places for hanging transportation gear H20 beam Brackets th Master bracket consists of a bracket itself and a hand rail post Width of the bracket is 75 cm Max distance between brackets 1 5m TA Max load 200 kg m A m You can fix brackets at horizontal or vertical panels Make sure that no lifting of the bracket is possible Fix side guards Advice for safe use please follow all corresponding regulations issued by local authorities RINGER o Hr yr Push and pull props Master push and pull props are used to erect and to support formwork They make formwork stable in every phase of construction work Please observe the applicable safety regulations pay attention to wind loads All push and pull props have to be anchored in concrete with guaranteed tensile and compression strength Anchoring loads please see tables below For anchoring you can use for example compact concreting nail HKD M16 from Hilti Please follow the instructions of the producer Types of Master push and pull props Standard push and pull props The adjustment of push and pull prop from 2 05 m to max 3 55 m is possible the maximum height of the formwork should not exceed 4 50 m Ouantity of push and pull props with 2 70m width block of panels Formwork push an
21. 35 30 30 Art Nr 803 24 weight 54 kg Master articulated corner A 135 6 6 Art Nr 803 241 weight 26kg Master articulated corner 90 30 30 Art Nr 703 24 weight 32 kg Master articulated corner A 90 6 6 Art Nr 703 241 weight 20kg Alu Master outside corner135 powder coated Aj Master inside corner 135 powder coated 1 Il el Alu Master outside corner 1357 270 30 30 Art Nr 703B 19 weight 40 0 kg Alu Master inside corner 135 270 20 20 Art Nr 703 18 weight 40 kg Alu Master outside comer 135 135 30 30 Art Nr 703B192 weight 20 5 kg Alu Master inside cormer 135 135 20 20 Art Nr 703 181weight 14 kg FINGER Sees Boogie Sues 47 PANELS Compensation dismantling Master wall thickness compensation galvanized KO N y IZA ANAN A MV G amp G 7 NGA fe SN Me V Master wall thickness compensation 330 10 Master wall thickness compensation 330 5 Master wall thickness compensation 330 3 Master wall thickness compensation 330 2 Master wall thickness compensation 270 10 Master wall thickness compensation 270 5 Master wall thickness compensation 270 3 Master wall thickness compensation 270 2 Master wall thickness compensation 135 10 Master wall thickness compensation 135 5 Master wall thickness compensation 90 10 Master wall thickness co
22. 90 60 powder coated 702 60 18 0 kg Alu Master panel 90 55 powder coated 702855 17 0kg Alu Master panel 90 50 powder coated 702 50 16 0 kg Alu Master panel 90 45 powder coated 702 45 15 0 kg Alu Master panel 90 30 powder coated 702 30 12 0kg Alu Master panel 90 25 powder coated 702 25 11 0 kg Alu Master multi purpose panel 90 75 powder coated 701 752 24 0 kg With plastic coated plywood item Art Nr weight Alu Master panel plastic E 90 90 powder coated E702 90 25 0 kg Alu Master panel plastic E 90 75 powder coated E702 75 22 0 kg Alu Master panel plastic E 90 60 powder coated E702 60 18 0 kg Alu Master panel plastic E 90 55 powder coated ET 02055 17 0 kg Alu Master panel plastic E 90 50 powder coated E702 50 16 0 kg Alu Master panel plastic E 90 45 powder coated E702 45 15 0 kg Alu Master panel plastic E 90 30 powder coated E702 30 12 0 kg Alu Master panel plastic E 90 25 powder coated E702 25 11 0 kg Alu Master multi purpose panel plastic E 90 75 powder coated Ed 052 24 0 kg RINGER Gates Boga Feen 45 PANELS Corners Master outside corners galvanized LA ym i A nilike A e Ju lt gt dn An a mgpa 0 A Yr JE 4 Master outside comer 330 galvanized Art Nr Master outside corner 270 galvanized Art Nr 703V13 703V132 weight 48 0 kg weight 39 0 kg Master outside corner 135 galvanized Art
23. EREN 0 2 4 6 8 10 12 14 16 18 Inner radius m This radius segment diagram is to determine maximal panel width and permitted deviations from circular arc RINGER Bnw Baan Seer 20 Calculation of the best distribution of panels Data Inside radius cm Outside radius cm Length of concreting section cm Choice of panel width cm Check permitted segment dimensions in the radius segment diagram For inside formwork Take circular forming plate 20 cm Guantity of panels calculation Iength of concreting section panel width panel width 20 The result is the quantity of Master circular forming plates required for one side of formwork The quantity of standard panels should be 1 piece more then quantity of circular forming plates Determining of the distribution of Master circular forming plates for outside formwork outside radius x panel width 20 panel width inner radius The next smaller Master circular forming plate is selected as Type 1 Insert the difference in the formula below and you get the number of Master circular forming plates Type 1 qty of circular forming plates x 1 difference qty Type 4 5 By subtracting the quantity of Type 1 from the selected quantity of circular forming plates you get the number of circular forming plates Type 2 Type 2 is the next larger circu
24. LI gram palte KL square timber waler 150 hexagon nut DW 15 RINGER tie rod Genie Baugscim Sue 23 Anchoring The anchoring of Master panels is done with tie rods with 2 combi plates ATTENTION use only certified tie rods Do not weld or heat tie rods they can break combi plate uni tie cones T ip yg for sealing unused holes in panels tie rod spacer tube dap un cone space tubes for sealing spacer tube Na Aj spacer tube Ed GL os UG NAI PCPCRCRCPCPCRCRCE eg ee PAKA Alternatively to standard spacer tubes cut off spacer tubes and two tie cones can be used Advantage wall thickness can vary cones for spacer tube Panels 0 90 m 2 70 m height should be anchored twice 3 30 m height panels should be anchored 3 times The form of tie rod sleeves is conical thus enabling panels to be tilted on one or both sides and offset to different heights The plate of combi plate has articulated joint that enables it to be fit s
25. User Manual RINGER Master ALIT TSMANAGEMENTSYSTEM NORM EN ISO 9001 RIMGE Ger ste Bauger te Schalungen Ringer KG A 4844 Regau R merweg 9 Tel 43 0 7672 727110 Fax 43 0 7672 78805 e mail office ringer at Ausgabe 04 PG JF 6 09 nn www ringer at wd ZERTIFIKAT REG NR 72010 ZERTIFIZIERTES amp Content I Product description 4 ll Hfnling of MASTER system 5 Transportation formwork erection 5 Concreteing and dismantling 6 lll description of system parts T Panels 7 8 System grid 9 10 Master multi purpose panels 11 12 Corners 13 15 Master circular forming plates 16 19 Master filler plate 20 Master wall thickness compensation 20 Master dismantling device corner 21 Master fixing parts 22 Master waler 23 Anchoring parts 24 25 Fundament concreting 26 Working pouring platforms 27 Push and pull props 28 Moving Master by crane 29 Transportation stacking and storing 30 IV Range of application 31 Connection to existing walls wall offsets 31 32 Stop ends 33 Stepless height offset 33 Rules for vertical stacking 34 35 Climbing formwork 36 37 Single sided formwork 39 IV Components IV Examples of usage Additional informaiton The RINGER company is certified according to ISO 9001 2008 E We also produce Facade scaffoldings Aluminium
26. allation is available User Manual is a basis for Instruction for Installation Symbols Please take special care for the comments marked with special safety symbols Examples A Attention Nonobservance can lead to health damage or life threatening situation dE Visual control Conducted activity has to be controlled visually Advice Additional information to safeguard and optimize the usage of the described products Notice Technical details are subject to change I PRODUCT DESCRIPTION The Master wall formwork system is a complete system with a wide range of application The Alu Master formwork is suitable for minor manhandled tasks as well as large area applications Allowed concrete pressure 60 KN m The Steel Master formwork is a perfect strong system for concreting large areas at one go and to be moved with the crane Allowed concrete pressure 80 KN m The panel size grid with 10 different width and 4 different heights gives you the opportunity to master all construction site situations The panel frames have profile thickness of 123 mm The surface of Alu Master is powder coated Steel Master surface is hot dip galvanized All the elements are easy to clean The plywood has a thickness of 18 mm You have the choice between Finnish plywood both sides coated with reinforced phenolic resin 13 layers or plastic coated red plywood 1 8 mm plastic on both sides that lasts up to 3 times longer than Finnish
27. cement long bracket reinforcement r 15em p me r PES E 10cm RINGER du Su tipos 38 Cuni Bog Suus Application area a Platform without formwork support push and pull props see picture to the right max formwork height 5 4m max load capacity of platform scaffolding group 3 200 kg m b Platform with supported formwork push and pull props see picture below max formwork height 3 3m max load capacity of both platforms scaffolding group 2 150 kg m A ATTENTION Max wind speed to work on the platform 50km h Platforms should be protected against uplift for example with safety belt Push and pull props should to be fixed at each bracket at interval of 1 5m i rj Fi S pi NN N NN N N N ng i _ s y F protection agaist uplift RINGER Gn Boogie Segen Single sided wall formwork Brace frames Supporting construction frames S and L for single sided wall formwork up to 6 m height Please find detailed instructions in user information for Brace Frames V PANELS Steel Master galvanized Height 330 D 330 240 330 135 330 45 90 Multi purpose panel 330 90
28. coated 701N90 64 0 kg Alu Master panel 270 75 powder coated 701 90 55 0 kg Alu Master panel 270 60 powder coated 701 60 47 0 kg Alu Master panel 270 55 powder coated M S5 44 0 kg Alu Master panel 270 50 powder coated 701 50 41 0 kg Alu Master panel 270 45 powder coated 701 45 38 0 kg Alu Master panel 270 30 powder coated 701 30 30 0 kg Alu Master panel 270 25 powder coated M 25 27 0 kg Alu Master multi purpose panel t 270 75 powder coated MO ZO 59 0 kg With plastic coated plywood item Art Nr weight Alu Master panel plastic E 270 90N powder coated E701N90 67 0 kg Alu Master panel plastic E 270 75 powder coated E701 75 58 0 kg Alu Master panel plastic E 270 60 powder coated E701 60 49 0 kg Alu Master panel plastic E 270 55 powder coated E0TE55 46 0 kg Alu Master panel plastic E 270 50 powder coated TOTIS 44 0 kg Alu Master panel plastic E 270 45 powder coated E701 45 41 0 kg Alu Master panel plastic E 270 30 powder coated IET 0 32 0 kg Alu Master panel plastic E 270 25 powder coated E0125 29 0 kg Alu Master multi purpose panel plast E 270 75 powder coated E701 751 59 0 kg RINGER See Bugs Seen Height 90 Ve oO NYY 90 90 90 45 60 90 25 30 multi purpose panel 90 75 With finnish plywood item Art Nr weight Alu Master panel 90 90 powder coated 702 90 25 0 kg Alu Master panel 90 75 powder coated O ga 22 0 kg Alu Master panel
29. crete strength 10N mm fix 3S platform with brackets RINGER Salo Bangaan Schengen Anchoring in wall Usage of 3S platforms 2 5 m 3 0 m and corner platforms Fixing Fixation with anchor sleeves and adaptor for climbing platform Platform without formwork support push and pull props see picture to the right Max load according to scaffolding group 3 200 kg m Formwork height up to 5 4 m anchor sleeve DW 20 Platform with supported formwork push and pull props see picture below Max load according to scaffolding group 2 150 kg m Formwork height up to 2 7 m CE SEP FU dia square timber S VFA anchor screw DW 20 ga 775 7 NG VA por 7 WAY 3S adaptor for climbing d y Wy VOU YEN F a A4 SALE Anchoring in slab 2 anchors in wall Ser SIR NG BB are to be fixed in bracket distance of 15 0 cm DU um N N i N SATT NI ka AN MA push and pull prop 4 NG Sa SN y bh l NN 3S platform N WA nG b j eS N phos square timber lad NS d BG Se pt di anchor screw DW 20 big tt a 3 FF NG ER 3S adaptor for climbing platform Pa 3S shifting bracket bracket Fixation of push and pull props Push and pull props are to be fixed with special screws for push and
30. d weight 0 9 kg weight 0 6 kg weight 0 3 kg Art Nr 407V73 Art Nr 407V75 Art Nr 407V71 Ie e SOSE 51 ACCESSORIES Hexagon coupler Counter plate KL Rock anchor DW15 galvanized galvanized 34 35mm ey weight 0 2 kg weight 0 29 kg weight 0 37 kg Art Nr 407V8 Art Nr 404V52 Art Nr 407 60 UNI container with flap Pallet for Alu formwork Accessory box galvanized galvanized galvanized stirrup for pallet galvanized weight 4 2 kg Art Nr 408V91 weight 72 0 kg Art Nr 260V10 weight 80 0 kg Art Nr 408V90 weight 160 0 kg Art Nr 260V0006 UNI container without flap galvanized Master lifting device with 4 chains 3m Master stacking cones for panels weight 70 kg Art Nr 260V11 weight 15 0 kg Art Nr 708 41 weight 0 2 kg Art Nr 708 421 RINGER 52 Balo Bapo FRES ACCESSORIES Waler 100 90 galvanized Waler 150 galvanized RS clamp galvanized weight 12 8 kg Art Nr 703V151 weight 20 kg Art Nr 703V152 weight 1 3 kg Art Nr 704V5 UNI waler 40 Complete Master Push and pull prop galvanized bracket galvanized galvanized I y amp von 2 05 3 55 m weight 4 9 kg Art Nr 407V94 weight 9 5 kg Art Nr
31. d item Master panel 270 240 galvanized Master panel 270 135 galvanized Master panel 270 90 galvanized Master panel 270 60 galvanized Master panel 270 55 galvanized Master panel 270 50 galvanized Master panel 270 45 galvanized Master panel 270 30 galvanized Master panel 270 25 galvanized Master multi purpose panel 270 90 galvanized With plastic coated plywood item Master panel plastic E 270 240 galvanized Master panel plasticE 270 135 galvanized Master panel plastic E 270 90 galvanized Master panel plastic E 270 60 galvanized Master panel plastic E 270 55 galvanized Master panel plastic E 270 50 galvanized Master panel plastic E 270 45 galvanized Master panel plastic E 270 30 galvanized Master panel plastic E 270 25 galvanized Master multi purpose panel plastic E 270 90 galv Art Nr 801V240 801V135 801V90 801V60 801V55 801V50 801V45 801V30 801V25 801V751 Art Nr E801V240 E801V135 E801V90 E801V60 E801V55 E801V50 E801V45 E801V30 E801V25 E801V751 weight 385 0 kg 188 0 kg 140 0 kg 107 0 kg 99 0 kg 92 0 kg 87 0 kg 75 0 kg 68 0 kg 162 0 kg weight 402 0 kg 193 0 kg 141 0 kg 108 0 kg 103 0 kg 97 0 kg 91 0 kg 76 0 kg 69 0 kg 163 0 kg FINGER 4 Saan Bugs Sedes Height 135 U 135 135 435 90 b 135 45 60 135 25 30 Multi purpose panel 135 90
32. d push and pull height pull prop pull prop G 3 60 m 1 4 80m 1 5 40 m 1 1 o Ringer PN permitted loads There is a special place on Master panel functional profile for fixing push and pull props Push and pull props type G d Adjustment of push and pull props G is possible from 3 50 m to max 5 90 m With push and pull prop G you can m reach the height of the formwork hi up to 6 70 m In combination with the extension part you can reach the formwork height from 6 20 m up to max 8 40 m If you need higher formwork Jl La please contact company length Compression Tensile extended strength strength Anchoring m kN kN load kN 2 05 22 z s 2 55 20 sa 3 05 15 18 12 as 3 55 12 aa 3 50 40 4 30 40 a 5 10 40 H o 5 90 30 40 24 fea 6 20 20 se 7 30 20 oo i 8 40 20 28 RINGER SO ee See Bougan Sets i SE Moving by crane Large blocks of panels are shifted with Master crane hook Crane hook should be fixed at the profile of the panel in the area of the joint or in the stiffened area You can do that by lifting c clamp by hand ATTENTION by lifting up the lying panels A adhere carefully the direction of load STRICKTLY UPRIGHT a Before lifting formwork with a hook you have to control max load 12kN crane hook that panel profile is
33. e with Master panels or square timber For panel height 2 70 3 3 m 3 walers and 6 RS clamps should be used To fix square timber additionally 2 adjustable Master couplers are required existing wall Master adjustable square timber RS clamp gu 2 CAS coupler HE lt 7 N pg a yd 1 IR ZZ y l Bi Ju TZ 2 22 LI 7 SIY 1 existing wall ar Master panel existing wall Master multi purpose panel 3 En Qr With Master multi purpose panels in NIKA i y pas _ line connections are also possible d LJ NG WA E 3 ES N 8 Gana Bangad Subir 31 i i i existing wall Corner connection with square timber a W 3 walers 100 and 6 RS clamps for each side with panel height 2 70 3 3 m are required When square timber is less than 5 cm thick no walers are required it can be fixed with 2 adjustable Master couplers square timber waler 100 existing wall IE lag square timber Master adjustable coupler square timber RS clamp waler 100 da de Corner connection with panels T j For this connection additionally Master panel 25 cm A
34. fixing angle In case this anchor fixing angle is not used the A AN upper concrete layer can be too thin with a standard anchoring 71 NO ENSE P NN ff Working paltforms 3S concreting platform max load 200 kg m 3S platform 3 0 m 3S concreting bracket bw e y CAK NEO 5N NS g 2 N Na SY Y EN AN EN P 4d 6 3 5 Master formwork panel Montage 1 Open 3S platform 1 2 Remove connecting 2 and security bolt 3 3 Tilt back vertical beam 4 AB 4 Fix horizontal beam 5 behind in front and pull forwards 5 Tilt up vertical beam 4 AUF and fix with connecting and security bolt 6 Fix 3S platform with 3S concreting bracket to the formwork with bracket 6 Please see more detailed information in Ringer 3S platform user manual RINGER Senists Baronis Seis 26 Concreting platform L Concreting platform L is ready to use working platform of the following dimensions Length 2 7 m Width 1 0 m Distance between brackets 1 86 m Load capacity 200 kg m Mounting Open guardrail and fix it with bolts and spring cotters Hang transportation gear at safety brackets and hooks of the guardrail guardrail Lift the platform and hang on frame profile of panels Take away transportation gear lock safety brackets ATTENTION put H
35. he crane make sure that push and pull props are fixed to the panels to avoid destabilization by wind forces Continue assembling panels or block of panels this way and connect them together ge When one side of the formwork is erected you can install reinforcement Then you can thread in tie rods in the panels of outer side Attention Multi panel blocks should not be released from crane until they are anchored with sufficient amount of anchors thus protected against falling down RINGER Gwirio Begodi SE 5 Concreting Alu Master panels have an allowed max concrete pressure of 60 kN m Steel Master panels have an allowed max concrete pressure 80 kN m See DIN 18218 Usage of concrete compactor must comply with DIN 4235 Pay attention to the climb rate of concrete After concreting clean the back side of the panels with water immediately Dismantling When concrete is freshly hardened you can begin the dismantling Release combi plates remove tie rods Remove Master one hand couplers and bear away the panels Clean residual concrete off the panels and spray special release agent When dismantling with crane you can lift the whole multi panel block with push and pull props and concreting or 3S platforms E NANANNAN Attention Don t breake apart multi pa
36. ion analysis of risk assessment by User who has to follow local laws regulations and safety rules strictly Otherwise potential risks are high This is also the case when no original parts of the system are used lllustration lllustrations that are used in User Manual might not always show all technical details and they are used for reference Storage and Transportation Special requirements for transportation and storage of formwork have to be observed Material Inspection All formwork material has to be controlled at construction site before each usage at possible faults The usage of defected formwork material is not allowed Spare parts and Repair Only system parts are allowed to be used as spare parts Repair works are to be made by supplier or authorized specialist Usage of other Products Mixing of formwork components of different origin can be dangerous Other products have to be controlled and can be used under certain circumstances in case of necessity according to their own assembly and usage manual Risk Assessment The User is responsible for set up documentation implementation and inspection of risk assessment at each construction site User s personnel are obliged to follow regulations that are fixed by corresponding laws and to follow reguired procedures that are in their responsibility User Manual is the basis to evaluate Risk Assessment Instruction for Installation The User is responsible that written Instructions for Inst
37. lar forming plate Example Inside radius 450 cm Outside radius 475 cm Length of concreting section 943 cm 1 3 of inside perimeter Panel width selected 60 cm 943 60 60420 711 Quantity circular forming plates 11 Quantity standard panels 12 475 450 x 60 20 60 24 44 cm Circular forming plate Type 1 20 cm Difference 4 44 cm 4 44 11x 1 5 128 2 circular forming plates Type 1 20 cm 9 circular forming plates Type 2 25 cm FINGER Geis Bee Sch 19 Master wall thickness compensation This is the best alternative to fitting timber compensations For compensation up to en 5 cm only 2 adjustable couplers and no other additional parts are required For fe compensations from 5 1 cm 2 adjustable couplers 3 Master walers 100 with 6 RS clamps are required 270 10 wall thickness compensation y NA m 10cm P N7 av LIRA HB nm Wall thickness compensation 330 10 Wall thickness compensation 330 5 e Wall thickness compensation 330 3 J waler100 qc nes ja ini Wall thickness compensation 330 2 TU Wall thickness compensation 270 10 l og 90 10 Wall thickness compensation 270 5 era LET mm Wall thickness compensation 270 3 lib lg Wall thickness compensation 270 2 d MP IN Wall thickness compe
38. mpensation 90 5 Art Nr 704821 Art Nr 704V811 Art Nr 704V871 Art Nr 704V881 Art Nr 704V82 Art Nr 704V81 Art Nr 704V87 Art Nr 704V88 Art Nr 704V84 Art Nr 704V83 Art Nr 704V86 Art Nr 704V85 weight 20 0 kg weight 17 0 kg weight 14 5 kg weight 13 0 kg weight 16 5 kg weight 14 0 kg weight 11 2 kg weight 10 5 kg weight 8 5 kg weight 7 5 kg weight 5 5 kg weight 5 0 kg Master dismantling device galvanized 4 N NV 7 N VEEN N Master dismantling device 270 10 Art Nr 704V9 weight 49 5 kg Master dismantling device 135 10 Art Nr 704V10 weight 26 0 kg Master dismantling device 90 10 Art Nr 706V3 weight 251 kg Art Nr 706V2 weight 202 kg Art Nr 706V1 weight 107 kg Master dismantling corner galvanized Pe NI DA M NIU Pafi EM NIL UD I dg p i e T n NU LZ N Ld O 1 PULA N IL N 4 PA i A NI NI HA N 19 PN La MOJA N JA WA NU Ld Hs LOG VS Master dismantling corner 330 30 30 Master dismantling corner 270 30 30 Art Nr 704V11 weight 18 0 kg Master dismantling comer 135 30 30 RINGER 48 Ssni Baga SREST ELEMENTS Circular forming plates
39. n of formwork remove bolt from adjustable spindle and use it as connecting bolt to fix upper dismantling corner when inserting this bolt inthe hole of adjustable spindle of the upper corner Height of dismantling corners Heights 1 35 2 70 and 3 30 m are available Place f max height extension up to 5 4m is possible a anchoring Advice For connection use only UNI couplers Adjustable bar RINGER Senin Seugschs Y aeeH 21 Master connection devices Master panels are connected with Master one hand couplers By panel height of 2 70 m only 2 one hand couplers to connect the panels are reguired For Master outside corner height 2 70 m 8 one hand couplers are used i e 4 couplers for each side To connect Master panels 3 30 m height 3 one hand couplers are required and for outside corner 3 30 m height 12 couplers are used Master one hand coupler is a self closing device that is why you can fix the coupler using one hand only With a single blow of hammer you create a fast self aligning and tension proof joint For compensation of di
40. nel blocks with crane RINGER 6 Gsi Boog S lll Description of system parts Panels Alu Master Panel Alu Master panel consists of dimensionally stable and warp resistant hollow frame profile Alu Master panels have an allowed max concrete pressure of 60 kN m DIN 18218 Diagonal stiffener stabilizes the profile and prevents deformation or torsion There is a stable area on the profile for fastening couplers stabilized by diagonal stiffener The frame profile protects plywood and serves for its edge protection Two supporting areas make it easier to separate panels from each other d supporting area N di NN cC a E IN NT se oque protection Alu Master b frame profile icm area for plywood ba M diagonal stimener area for fastening coupler Steel Master Panel Steel Master panel has only little deviations from Alu Master panel The profiles are made of rolled sectioned of grain refined steel Steel Master panels have an allowed max concrete pressure of 80 kN m DIN 18218 rting area d Suppo P IF Saga protection P ON E po bM area for LA E uU plywood area for fastening coupler Steel Master frame profile Advice When Steel Master panels 135 cm width have concrete pressure of 80KN m tie rods DW 20 should be used RINGER See Begi Seen Master panels have 4 with height 3 30 m 6 pcs tie r
41. nels max load 20 kN Advice follow the instructions of Stapos data sheet Secure panels against shifting f with transport cones Use 2 pieces per panel RINGER 30 Senisi Berges Sates DN A I UNI container For transportation and storage of accessories Advice please follow the instruction of the data sheet e Ix max load 15 kN Accessory box For all formwork accessories Advice please follow the instruction of the data sheet Master transport gear 3 m For stacking and separating Master panels use Master transport gear o max load 16 kN Pa Push transport bolt in outside hole of the panel Under load transport bolt secures itself IV Range of application Wall junctions offsets waler 100 For T junction with sguare timber with panel height 2 70 3 3 m 3 walers 100 for each side should be used To be able to use combi plates take care that minimum sguare timber thickness is 3 cm Sguare timbers up to 5 cm width can be used without walers hexagon nut DW 15 existing wall sgare timber RS clamp Py PLS NI counter plate KL Pa NAN LA E Wn an PA es Ba 7 EE For T junction without square timber counter plate KL hexagon nut DW 15 should to be used T EU existing wall In line connections can be mad
42. nsation 135 10 c E IL Wall Micknese compensation 135 5 combiplate S i Be ie Wall thickness compensation 90 10 IM WA i Master adjustable x coupler A a Master dismantling device Master dismantling device is used to make the dismantling of lift shafts staircases etc easy and quick Availabe heights are 270 cm and 135 cm It is fixed with 3 Master adjustable couplers 3 walers 100 7 a Xi waler After wignut counterplates are released TT both halves are separated and you ER Master dismantling can dismantle easy Sp device ZA wingnut counterplate Master adjustable coupler gt U atii pump TEN En KA LI C N I eB a WE TE FINGER 20 Genin Beugaci s Sciences Master Dismantling Corner EASY SOLUTION FOR LIFT SHAFTS Innovative solution for inside formwork of lift shafts Due to the mechanism that is used in dismantling corner formwork can be released from concrete very quickly and it can be moved further in complete block Usage shifting is effected with help of l l adjustable spindle whereas tie rod DW15 Adjustable spindle or ratch can be used crane while lifting adjustable bar Attention Bolts of adjustable spindle must be removed Height extension For height extensio
43. od sleeves welded in profile They are conical and therefore tie rods are very easy to thread in Conical tie rod sleeves enable the panels to be tilted on one or both sides and offset to different heights frame profile carrying handle Alu Master cross section profile tie rod sleeve 122 frame profile __38 30 23 EUM tie rod sleeve ma 47 39 4 carrying handles welded on the edge and cross section profiles make the handling of Alu Master panels very easy see picture to the right Cross section profiles have function of stiffening frames and supporting plywood Panels are available with Finnish plywood or plastic coated plywood Plywood is fixed with screws and rivets to the cross section profiles Functional cross section profile is ideal for fixing frame profie tie rod sleeve accessories as RS clamps push and pull props etc Functional cross section profile has drilled holes to fix brackets of concreting platforms functional cross section frame profile RINGER O 8 Genie Bengali Schein profile Master push and pull cross section profile functional x VV of cross section profile without holes functional cross section profile with hole N N N Y 4 NA V N N GG i
44. olidly on the panel even with some inclination height offset conical on both sides conical on one side max 1 0 cm max 2 x4 5 max 4 per 10 cm wall thickness max inclination of combi plate 10 4 Sinans A ATTENTION secure all inclined panels against uplift mg 5 mm e SOLIS IDEALS ye EET DL RINGER A Advice When using Steel Master panels 135 cm width with a concrete pressure of 80kN m usage of tie rods DW 20 is recommended Bougecks Feist Foundation formwork Horizontally connected panels are used for concreting of foundations Foundation clamp and perforated foundation tape are used for anchoring Advantages no holes from anchors little space reguired for installing Measurements height max 90 cm wall thickness can be changed in step of 5 cm Load capacity perforated tape 12kN V length of perforated tape wall thickness 50 ci perforated tape for foundation 1 roll 25 Im a Deg foundation clamp tie rod DW15 d combi plate formwork panels distance foundation clamp uum perforated tape RINGER sisi Berges Solange 25 tie rod combi plate If concreting height is the same as panel height IN N anchor fixing angle should be used EN St T anchor
45. plywood The plywood is fixed by rivets and screws Alu Master panels can be transported with special pallets that save a lot of space Smaller parts can be transported in Uni containers Master steel is 100906 compatible to Master Alu While waiting for the crane to move steel Master panels you can go on erecting the formwork with manhandled Alu Master The ideal application for Master formwork A I KA zu TED NL LIT straight walls NG columns RINGER 4 Senisi Snugactis Sue ll The handling of Master formwork Transportation The unloading of Alu Master panels from the truck can be done in pallets accessories in Uni containers or special containers for small parts Steel Master panels can be unloaded in staples and separated with lifting chain crane transport wtih STAPOS lifting chain Uni container Erecting the formwork separating of panels by Master lifting chain Remove bracket from the pallet and spray panels and plywood with Ringer special release agent it makes easier afterwards to separate panels from concrete At the site connect panels with Master one hand couplers Clamp push and pull props to the panels and fix them to the ground Now the panels can be alligned exactly With the crane you can erect large blocks of panels preassembled on the ground Attention before releasing block of panels from t
46. scaffoldings Rolling towers Wall formwork MASTER steel and aluminium 80kN 60KN Slab formwork and concreting tables Safety regulations for usage of wall formwork Preamble For safe use of the Products you have to follow all relevant regulations and laws of safety authorities of the country in which the Products are used The User Manual has to be strictly followed as well They are part of rights and duties regulated between employer and employees in the sphere of labour protection Installation dismantling and transportation of the Products have to be done according to these regulations and User Manual Constant control during installation and dismantling of the system has to be provided User Manual Formwork is technical eguipment that is determined for appropriate industrial usage Formwork should be used only by gualified personnel with adeguate knowledge and gualifications User Manual is an integral part of usage of formwork system It contains safety instructions usage instructions and system parts description In user Manual you will also find the drawings with explanations Availability of User Manual User has to take care that User Manual either from a seller or formwork manufacturer is available at the site and all the personnel is informed and trained accordingly Instructions Technical and functional instructions from User Manual have to be strictly followed Deviations from the User Manual reguire special confirmat
47. stances up to max 20 cm Master adjustable coupler is used The distance between two jaws of the coupler is changed by tie rod DW 15 By panel height up to 2 70 m 2 pieces and by panel height 3 30 m 3 pieces of adjustable couplers for length compensation or in line connection are required za Master truing adjustable clamp For compensation of distances up to max 10 cm Master truing adjustable clamp can be used Advantage Clamp also acts to align formwork panels By compensation of less than 5cm no walers are reguired By panel height up to 2 70 m 2 pieces and by panel height 3 30 m 3 pieces of truing adjustable couplers for length compensation or in line connection are required Advice The coupler is to be fixed at cross section profile RINGER 22 Gsi Beuel Suet Master waler For vertical stacking Master waler 150 for stiffening the block of panels should be used waler 150 Master waler 100 is used mainly for compensation and in line connection waler 100 functional profile RS clamp Fix walers with Master RS clamps to functional profile Per each waler 2 RS clamps are required Walers can also be fixed by anchors If panels are assembled horizontally without square timber a hexagon nut DW 15 ta counter plate KL instead of a combi plate should be used without square timber with square timber RS clamp T i La u
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