Home

EZC Series Cylinder

Contents

1. 9 126 4 96 79 5 3 13 X1 Jj 31 5 1 24 27 1 06 5 0 20 wit 0 83 i X2 1 j 5 0 20 x1 x2 32 1 26 20 0 79 17 0 67 Slider e a HOME sensor detection Tr ins 0 59 Ers 05 table position i LS sensor detection table LS sensor detection table eee position position Table limit position X5 Shield plate Table limit position 10M y 15 lt EZSL 15M e z a al EZSL1 20 i EZSO 20M LS sensor HOME sensor LS sensor EZSO 25 74 2 91 21 0 83 67 2 64 E 48 5 1 91 42 1 65 2 E Recommended sensor installation position EZS3 values are indicated in Note Only two sensors can be installed on the EZS3 05 EZS3 05M EZS4 05 and EZS4 05M With these models use the LS sen sor and LS sensor a 50 The square box in the slider will contain 3 or 4 L1 indicates the effective stroke when two sensors are used L2 indicates the effective stroke when three sensors are used The EZS3 05 EZS3 05M EZS4 05 and EZS4 05M do not accommodate the use of three sensors Home position when two sensors are used Home position when three sensors are used Install the shield plate onto the work Use the two supplied mounting screws
2. MEZS3 Slider With electromagnetic brake Without electromagnetic brake Motor type Stepping motor with encoder Stepping motor with encoder Drive method Ball screw Ball screw Maximum speed mm s in sec 300 11 81 300 11 81 Maximum transportable Horizontal direction 5 11 5 11 mass kg lb Vertical direction 2 4 4 Maximum Horizontal direction 2 6 56 2 6 56 acceleration m s ft sec Vertical direction 2 6 56 Maximum thrust force N Ib 23 5 1 23 5 1 Maximum holding Power ON 23 5 1 23 5 1 brake force Power OFF 0 0 N Ib Electromagnetic brake 23 5 1 Repetitive positioning accuracy m inch 0 02 0 0008 Resolution m inch 0 015 0 0006 Lead mm inch 2 0 472 i 50 1 97 100 3 94 150 5 91 200 7 87 250 9 84 300 11 81 Stroke m inch 400 15 75 500 19 69 Stroke 50 1 97 1 5 3 3 1 7 3 74 100 3 94 1 6 3 52 1 8 3 96 Slider weight kg ub 150 5 91 1 7 3 74 1 9 4 18 200 7 87 1 8 3 96 2 0 4 4 Numbers in are values for the 250 9 84 1 9 4 18 2 1 4 62 300 11 81 2 0 4 4 2 2 4 84 electromagnetic brake type 400 15 75 2 2 4 84 2 4 5 28 500 19 69 2 4 5 28 2 6 5 72 Ambient temperature C F 0 to 40 32 to 104 nonfreezing Noise level reference value dB A 58 MEZS4 Slider With electromagnetic brake Without electromagnetic brak
3. mM EZS6 Slider With electromagnetic brake Without electromagnetic brake Motor type Stepping motor with encoder Stepping motor with encoder Drive method Ball screw Ball screw Maximum speed mm s in sec 100 3 94 200 7 87 300 11 81 100 3 94 200 7 87 300 11 81 Maximum transportable Horizontal direction 30 66 20 44 10 22 30 66 20 44 10 22 mass kg b Vertical direction 10 22 8 17 6 3 6 6 Maximum Horizontal direction 2 6 56 2 6 56 acceleration m s ft sec vertical direction 2 6 56 Maximum thrust force N lb 100 22 94 21 1 35 7 8 100 22 94 21 1 35 7 8 Maximum holding Power ON 100 22 100 22 brake force Power OFF 0 0 N Ib Electromagnetic brake 100 22 Repetitive positioning accuracy mm inch 0 02 0 0008 Resolution mm inch 0 015 0 0006 Lead mm inch 12 0 472 Stroke mm inch 100 3 94 150 5 91 200 7 87 250 9 84 300 11 81 400 15 75 500 19 69 l Stroke 100 3 94 4 0 8 8 4 4 9 68 150 5 91 4 3 9 46 4 7 10 34 Silder Weight kg lb 200 7 87 4 5 9 9 4 9 10 78 250 9 84 4 7 10 34 5 1 11 22 Numbers in are values for the 300 11 81 5 0 11 0 5 4 11 88 400 15 75 5 5 12 1 5 9 12 98 Gleciromagnetie brake type 500 19 69 5 9 12 98 6 3 13 86 Ambient temperature CF 0 to 40 32 to 104 nonfreezing Noise level reference value dB A 61 Noise le
4. Slider 1 unit Controller 1 unit Installation manual 1 copy this document User manual for controller 1 copy Data setting manual for controller 1 copy Hexagonal socket head screw 4 pcs M5 1 O connector plug 1 set Power cable 1 pc Battery 1 pc absolute type only Battery holder 2 pc absolute type only EZS4 and EZS6 only EZC Series Cylinder 1 unit Controller 1 unit Installation manual 1 copy this document User manual for controller 1 copy Data setting manual for controller 1 copy Hexagonal nut 1 pc I O connector plug Power cable 1 pc Battery 1 pc absolute type only Battery holder 2 pc absolute type only 1 set EZS Series Slider EZC Series Cylinder 2 1 L EZ limo easy linear motion 2 2 Explanation of Unit Model 2 2 1 The unit model codes for the EZS EZC Series are shown in figures 2 1 and 2 2 However a given combination of these numbers and letters does not always provide a valid unit model Refer to Combination List on p A 1 Slider E Figure 2 1 Unit Model of Slider EZS3 Maximum transportable mass J in the horizontal direction 5 kg 11 Ib EZS4 Maximum transportable mass in the horizontal direction 15 kg 33 Ib EZS6 Maximum transportable mass in the horizontal direction 30 kg 66 Ib Stroke EZS4 O5MCA 05 50 mm 1 97 inch 10 100 mm 3 94 inch 15 150 mm 5 91 inch
5. 20 200 mm 7 87 inch 25 250 mm 9 84 inch 30 300 mm 11 81 inch 40 400 mm 15 75 inch 50 500 mm 19 69 inch Electromagnetic brake None Without electromagnetic brake M With electromagnetic brake C With controller A Absolute type I Incremental type 2 2 2 Cylinder 2 2 E Figure 2 2 Unit Model of Cylinder EZC4 Maximum transportable mass in the vertical direction 4 5 kg 9 9 Ib EZC6 Maximum transportable mass in the vertical direction 10 kg 22 Ib Stroke EZC4 O5MCA 05 50mm 1 97 inch 10 100 mm 3 94 inch 20 200 mm 7 87 inch 30 300 mm 11 81 inch Electromagnetic brake None Without electromagnetic brake M With electromagnetic brake C With controller A Absolute type I Incremental type Chapter 2 Unpacking Inspection and Storage 2 3 Inspection Procedure It is recommended that you check the following points upon receipt of the product Inspect the slider cylinder for any physical damage sustained during shipment Check the combination of the slider or cylinder and the controller Check the slider cylinder operation by conducting an operation test To check the combination see Combination List on p A 1 and check the unit mod el and corresponding models of individual slider cylinder and controller If the product is found to be damaged during the unpacking process or if the combi nation is wron
6. 65 Noise level is indicated by a value measured in A range at 1 m 3 3 ft from the power unit during a reciprocating operation at the maximum speed and stroke E Figure A 7 Noise Measurement Method ooo Microphone EZS Series Slider EZC Series Cylinder A 9 4 EZ limo easy linear motion A 3 2 General Specifications A 3 3 A 3 4 Insulation Resistance An insulation resistance of 100 MQ or more has been confirmed via a 500 VDC meg ger at the following locations Between motor coil and case Between case and electromagnetic brake coil electromagnetic brake type only Dielectric Strength No abnormality was found after the applicable voltage was applied for one minute at the following locations Between motor coil and case Between case and electromagnetic brake coil electromagnetic brake type only EZCA ACO 5kV 50Hz EZC6 AC1 0kV 50Hz Speed and Thrust Force The relationship between cylinder speed and thrust force limit is shown in the dia gram below E Figure A 8 100 22 5 Correlation Diagram of Speed and 90 20 2 Thrust Force horizontal vertical directions 80 118 70 15 7 EZC6 EZC4 Ib 60 13 5 50 11 2 40 9 Thrust force N 30 6 7 20 4 5 10 2 2 0 100 200 300 3 94 7 87 11 81 Speed mm s in sec Push Current and Push Force The relationships between push current dur
7. EZS4 EZS6 4 M5 P0 8 tap hole Stainless sheet A protective cover for the mechanical part of the slider Re tension the sheet if slack is observed after operation Table Has a resolution of 0 015 mm 0 0006 inch and moves 12 mm 0 47 inch per revolution of the motor Sheet retainer Secures the stainless sheet Sheet holder Lifts and holds the stainless sheet in order to assist with table movement Coil spring Supports the sheet holder and assists with table movement Mounting hole 4 05 5 mm 90 22 inch Through holes used to install the slider from the table side Mounting hole e882 8 6 Tap holes used to install the slider from the base side E Table 3 3 Thread Size Slider Thread size The number of holes varies depending E753 M4 PO 7 tap hole on the stroke The applicable thread sizes are L ESA M5 P0 8 tap hole shown in Table 3 3 EZS6 16 Base The slider installation surface 17 Poditionina pinnae These holes help maintain positional repeatability wnen the work must be re gP moved and then installed again for the purpose of maintenance etc These surfaces help maintain positional repeatability when the slider must be 18 Mounting reference surface EZS4 and EZS6 only removed and then installed again for the purpose of maintenance etc EZS Series Slider EZC Series Cylinder 3 3 3 4 4 EZ limo easy line
8. PAEZ4 40W 400mm 15 75 inch PAEZ3 50W 500mm 19 69 inch PAEZ4 50W 500mm 19 69 inch Model Stroke PAEZ6 10W 100 mm 3 94 inch PAEZ6 15W 150mm 5 91 inch PAEZ6 20W 200mm 7 87 inch PAEZ6 25W 250mm 9 84 inch PAEZ6 30W 300mm 11 81 inch PAEZ6 40W 400mm 15 75 inch PAEZ6 50W 500mm 19 69 inch B 3 Cylinder Flange Each flange comes with hexagonal socket head screws four pieces EZS4 xx EZS4 xxM Type EZS6 xx EZS6 xxM Type Model Model PAEZ4 F PAEZ6 F Appendix B Optional Parts and Accessories B 4 Sensor Set These sensors are used to detect the position of the slider table They can be used when the controller is operated in the controller mode or driver mode Set of three sensors Model PAEZ S B 5 Sensor Cable Use this cable to connect the sensors and controller when the controller is operated in the controller mode Model Cable length CCO2EZ1 S 2m 6 6 ft EZS Series Slider EZC Series Cylinder B 3 4 EZ limo easy linear motion e Please contact your nearest ORIENTAL MOTOR office for further information ORIENTAL MOTOR U S A CORP ORIENTAL MOTOR EUROPA GmbH TAIWAN ORIENTAL MOTOR CO LTD Technical Support Line Tel 800 468 3982 Headquarters and D sseldorf Office Tel 02 8228 0707 Fax 02 8228 0708 Available from 7 30 AM to 5 00 PM P S T Tel 0211 5206700 Fax 0211 52067099 E mail techsupport orientalmotor com Munich Office SINGAPORE ORIENTAL MOTOR PTE LTD www orientalmotor
9. 100 200 300 3 94 7 87 11 81 3 94 7 87 11 81 Speed mm s in sec Speed mm s in sec A 2 4 Allowable Overhang Length The allowable overhang lengths from the center of the load s mounting surface to the center of gravity of the object being carried are shown in the tables below Horizontal Installation E Figure A 4 E Table A 1 Allowable Overhang Length EZS3 Unit mm inch Carried weight X Y Z 1 kg 2 2 Ib 205 8 07 300 11 81 300 11 81 2 5 kg 5 5 Ib 75 2 95 136 5 35 300 11 81 5 kg 11 Ib 32 1 26 58 2 28 157 6 18 E Table A 2 Allowable Overhang Length EZS4 E Table A 3 Allowable Overhang Length EZS6 Unit mm inch Unit mm inch Carried weight X Y Z Carried weight X Y Z 5 kg 11 Ib 113 4 45 135 5 34 300 11 81 10 kg 22 Ib 500 19 69 414 16 30 500 19 69 10 kg 22 Ib 51 2 01 67 2 64 252 9 92 20 kg 44 Ib 386 15 20 207 8 15 500 19 69 15 kg 33 Ib 31 1 22 45 1 77 150 5 91 30 kg 66 Ib 257 10 12 137 5 40 500 19 69 Appendix A Specifications Installation by Wall Mounting E Figure A 5 E Table A 4 Allowable Overhang Length EZS3 Unit mm inch Y Z 300 11 81 300 11 81 300 11 81 105 4 13 0 87 106 4 17 31 1 22 Carried weight X 1 kg 2 2 Ib 155 6 10 2 5 kg 5 5 Ib T 44 5 kg 11 Ib 2 E Tab
10. 113 oz in E Figure 4 13 Machining Dimensions of Shield Plate for Installation Unit mm inch Always install the shield plate onto the load The shield plate cannot be installed onto the slider There are three types of shield plates re er 27 the EZS3 type EZS4 type and EZS6 5 type The two plates vary slightly in rs d size Always use a shield plate ap je 9 1 propriate for the slider Using a shield 0 36 0 0039 eas cease 0 20 Mif plate of an unmatched size may dis able the sensor detection or damage Slider a b c d a a A Sie between EZS3 xxM 27 75 13 8 e SHEN p ate ana Sensor EZS3 xx 0 94 1 06 0 30 0 54 EZS4 xxM 42 46 16 5 18 EZS4 xx 1 65 1 81 0 65 0 71 EZS6 xxM 75 46 33 18 EZS6 xx 2 95 1 81 1 30 0 71 E Figure 4 14 Sensor Setting Details The PAEZ S sensor set consists of the following parts Photomicrosensor 3 pcs Connector with Sensor mounting EE SX674A Omron cables 3 pcs bracket 3 pcs EE 1010 R Omron 7 B Shield plate 1 pc each Nut M3 6 pcs Screw M3 12 pcs for EZS3 EZS4 and EZS6 Hexagonal socket head screw M3 2 pcs 4 8 E Figure 4 15 External View of Photomicrosensor 2 R1 0 04 0 28 lt 2 3 5 90 14 hole Light reception indicator lamp Unit mm inch Chapter 4
11. Greasing 7 5 2 5 1 5 Re Tensioning the Stainless Sheet 70 5 6 5 2 Cylinder eeeereeeereeereeteerettreteteteeteeteeerteeereeneeeet 5 8 5 2 1 Inspection Items and Timing v r rtrrreerseeee 5 8 5 2 2 External Check cccrccrcceccreccecececeeeee eee eeeeenees 5 8 5 2 3 External Cleaning vrrrsvrrsrreterrrettreeeteeeeees 5 8 5 2 4 Greasing lt rvreessseeeeeesseeeeeeseeeeeesseeeeeeseees 5 9 Chapter 6 Repair ssi OE E AE ET ET 6 1 6 1 Scope of Warranty Repair pen veneccccnensencensssesconecves 6 1 6 2 Warranty Period vvrrrrrssreeserseteeeeettseeeeeteettteettaes 6 1 6 3 How to Receive Repair crrrerrrersreerreeetereeeeteeesees 6 1 6 4 Repair Following Expiration of the Warranty Period 6 1 4 3 1 Installation Using Cylinder Mounting Holes 4 10 4 3 2 Installation Using Cylinder Flange optional 4 11 Appendix Appendix A B Specifications EEE E eeniaes A 1 A 1 Combination List eee e ence c cree cee e cen e eee ccecceeeseeseeeeeees A 1 A 1 1 Slider eee c eer e cece cece eee seree sce enseeesesessccesceee A 1 A 1 2 Cylinder eee c cece cece cere nsec ee seen eeseeesseessseesceee A 3 A 2 Slider Specifications eect cece cece rece ec ee eeeeeceressesesceee A 4 A 2 1 Performance Specifications A 4 A 2 2 General Specifications eee eee cere ccc eceeeeceeeees A 6 A 2 3 Speed and Load Weight eee cere cere cere ssccecceee A 6 A 2 4 Allowable Overhang Length seeeeeeeeeeee A 6 A 3 Cylinder Specifications eee cece ee
12. In this mode the load is pushed continuously for the dis tance set by the push distance Cylinder Functions The function of each cylinder part is illustrated in figures 3 4 and 3 5 and Table 3 3 E Figure 3 4 Cylinder Pilot section Chapter 3 Slider Cylinder Overview E Table 3 4 Cylinder Functions No Name Function Houses a stepping motor with encoder or a stepping motor with encoder and Power unit f electromagnetic brake A cabtyre cable of 7 2 mm 0 28 inch in outer diameter and 250 mm 9 84 inch Motor cable in length The connector plug on the cable end connects to the controller Encoder cable A cabtyre cable of 7 7 mm 0 30 inch in outer diameter and 250 mm 9 84 inch in length The connector plug on the cable end connects to the controller The moving part of the cylinder O Rod The rod has a resolution of 0 015 mm 0 0006 inch and moves 12 mm 0 47 inch per revolution of the motor O Male screw Used to install a load onto the rod E Table 3 5 Thread Size The applicable thread sizes are shown in Table 3 5 Cylinder Thread size EZC4 M14 EZC6 M18 Wrench point When affixing the load to the rod apply a wrench to this area to prevent turning torque from being applied to the rod Flange The cylinder installation surface Pilot sections of the dimensions shown in Table 3 6 are provided as guides for engagement E Table 3 6 Dimensions of Pilot Section Cylinder
13. Installation T ne O E Terminal Arrangement ale 2 gt Vcc A d oOo S afz 0 12 L a 0 12 OUT OUTPUT alg GND OV SS FTW OV is DOO 5 2 54 0 1 Cel 13 69 0 51 SE 50 02 0 8 0 03 0 1 0 004 Qe Optical axis symbol co alt Optical axis amp ot S Sls o s 8 o 5 ale Jee eT T NJ 5 o S z a NE ei i mz 13 6 S A 0 54 S o oO E Figure 4 16 External View of Connector with Cable Unit mm inch Ss 13 5 2000 2545 155 3 2 01 0 04 0 53 0 79020 78 74 0 99 0 20 0 59020 N 13 0 51 7 62 0 3 20 5 0 16 E Figure 4 17 External View of Shield Plate Unit mm inch 15 0 59 9 0 1 0 354 0 20 Ki 3 5 0 14 SS 4 0 6 0 02 1 4 0 06 2 5 0 10 Slider L EZS3 29 5 1 16 EZS4 27 1 06 EZS6 33 1 30 EZS Series Slider EZC Series Cylinder 4 9 4 EZ limo easy linear motion 4 3 Installing the Cylinder Install the cylinder onto a flat metal plate providing excellent vibration resistance When performing a push motion operation confirm that the thrust force achieved with the set push current AN Warning is sufficient to perform the push motion operation prop erly without causing the load to drop 4 3 1 Installation Using Cylinder Mounting Holes Use the mount
14. Outer diameter mm inch Height mm inch Ezca 35 9 1 37819 2 0 08 EZC 48 30088 1 800 23 0052 2 0 08 Mounting hole Tapped holes used to install the cylinder from the rod side Install an optional cylinder flange when installing the cylinder from the side opposite the rod The applicable thread sizes are shown in Table 3 7 E Table 3 7 Thread Size Cylinder Thread size EZS4 4 M5 P0 8 tap hole EZS6 4 M6 P1 tap hole EZS Series Slider EZC Series Cylinder 3 5 3 6 easy linear motion S EZ limo 3 3 Operating Requirements 3 3 1 3 3 2 3 3 3 3 3 4 Maximum Thrust Force Operate the slider cylinder so that the sum of the load thrust force and external force does not exceed the maximum thrust force The slider cylinder may be damaged if operated under a load exceeding the maximum thrust force or when the table or rod remains locked for a prolonged period Allowable Overhang Length Operate the slider within the allowable overhang length The slider s service life may be reduced if the slider is operated continuously at an overhang exceeding the al lowable value Use a linear guide or similar mechanism to prevent loads other than those in the ax ial direction from being applied to the cylinder rod Maximum Acceleration Start and stop the slider cylinder at a rate of acceleration that is within the maximum limit The slider cylinder may be damaged if operated at
15. com Tel 08131 59880 Fax 08131 598888 _ Tel 6745 7344 Fax 6745 9405 Hamburg Office Tel 040 76910443 Fax 040 76910445 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 79545778 Fax 03 79541528 ORIENTAL MOTOR UK LTD Tel 01252 519809 Fax 01252 547086 pico LTD ORIENTAL MOTOR FRANCE SARL Tel 032 822 2042 3 Fax 032 819 8745 Tel 01 47 86 97 50 Fax 01 47 82 45 16 ORIENTAL MOTOR CO LTD ORIENTAL MOTOR ITALIA s r l Headquarters Tokyo Japan Tel 02 3390541 Fax 02 33910033 Tel 03 3835 0684 Fax 03 3835 1890 Printed on Recycled Paper
16. drop due to a loss of holding force of the motor and electromagnetic brake e Do not activate the controller s C OFF input To do so will cause the load to drop Not subject to continuous vibration or excessive shock 1000 m 3280 ft or below 0 C to 40 C 32 F to 104 F nonfreezing 85 or below noncondensing Indoor Free from explosive or toxic gases e g sulfuric gas or liquids Free from contact with water or oil Away from direct sunlight Not exposed to air with high salt content Built in component Overvoltage category I Pollution degree 2 Protection against electric shock Class M equipment Install the slider onto a flat metal plate providing excellent vibration resistance Adjust the flatness of the metal plate to 0 06 mm 0 002 inch or less EZS3 0 035 mm 0 001 inch or less per 200 mm 7 87 inch If the flatness is insufficient the slid er s mounting surface may become deformed resulting in noise or a reduction in ser vice life Slider mounting holes are provided in both the table surface and base surface If a large inertial moment is applied to the slider body or when the slider is wall mount ed or installed vertically or upside down we recommend that you follow the proce dure specified in 4 2 2 Installing from the Base Surface Select an appropriate in stallation method in accordance with the application A N Caution To prevent fire do not place flammable objects around
17. in 10 mm 0 40 inch or thicker aluminum plate EZS4 xxM EZS4 xx M5 P0 8 4 mm 5 N m 5 mm 0 20 inch or thicker iron plate or EZS6 xxM_ Effective depth 6 mm 0 236 inch 0 16 inch 710 02 in 10 mm 0 40 inch or thicker aluminum plate EZS6 xx E Figure 4 4 Installation Dimensions Unit mm inch except for n and m EZS3 EZS4 EZS6 mx 100 3 94 L le m x 100 3 94 L 3 25 0 1 0 984 0 0039 100 0 1 n 05 5 00 22 04 5 00 18 F 5 90 a 5 3 937 0 0039 S 2 Slider L Slider L nim EZS3 05M EZS3 05 100 3 94 EZS4 05M EZS4 05 3 94 1 S EZS3 10M EZS3 10 150 5 91 EZS4 10M EZS4 10 200 7 88 2 EZS6 10M EZS6 10 200 7 88 6 2 EZS3 15M EZS3 15 200 7 88 EZS4 15M EZS4 15 200 7 88 2 EZS6 15M EZS6 15 300 11 82 8 3 EZS3 20M EZS3 20 250 9 85 EZS4 20M EZS4 20 300 11 82 3 EZS6 20M EZS6 20 300 11 82 8 3 EZS3 25M EZS3 25 300 11 82 EZS4 25M EZS4 25 300 11 82 3 EZS6 25M EZS6 25 400 15 76 10 4 EZS3 30M EZS3 30 350 13 78 EZS4 30M EZS4 30 400 15 76 4 EZS6 30M EZS6 30 400 15 76 10 4 EZS3 40M EZS3 40 450 17 72 EZS4 40M EZS4 40 500 19 70 5 EZS6 40M EZS6 40 500 19 70 12 5 EZS3 50M EZS3 50 550 21 66 EZS4 50M EZS4 50 600 23 64 6 EZS6 50M EZS6 50 600 23 64 14 6 EZS Series Slider EZC Series Cylinder 4 3 4 4 4 EZ limo easy linear moti
18. side cover on the flange side 3 Install nuts in the slots located in the side cover 4 Install screws M3 x 5 mm 0 17 inch and nuts M3 to the sensor mounting brack DE the sensor to the recommended installation position and tighten the screws to secure the sensor in position E Figure 4 10 Installation of Sensor N Mounting screw M3 x 5 mm 0 17 inch Tightening torque 0 6 N m 85 oz in 5 Tighten the mounting screw which was earlier removed onto the side cover 6 Plug the connector with cable into the sensor Note Hold the connector with the tab facing down and insert it into the sen Do not install or remove the connec sor terminal tor with cable while the power is be ing supplied Doing so may damage W Figure 4 11 Connection of Connector with Robot Cables the sensor i i Connector Sensor Sensor Lead color of connector When removing the connector with a P enina laih cabis cable do not pull it by the cables Pull i C_ Q poe out the connector while pressing it gt on Brown firmly from the top and bottom CT L Pink OUT Black Blue EZS Series Slider EZC Series Cylinder 4 7 4 EZ limo easy linear motion 7 Install the shield plate onto the load Figure 4 13 shows the machining dimensions of the shield plate for installation E Figure 4 12 Installation of Shield Plate Hexagonal socket head screw M3 x 5 mm 0 17 inch Tightening torque 0 8 N m
19. the slider cylinder To prevent injury or equipment damage secure the slider cylinder using the specified installation method EZS Series Slider EZC Series Cylinder 4 1 4 2 EZ limo easy linear motion 4 2 1 Installing from the Table Surface Affix the slider to the mounting plate using the supplied hexagonal socket head screws M5 x 4 pes and the mounting holes through holes provided in the slider bracket and flange Figure 4 1 shows the slider installation method Figure 4 2 shows the slider s installation dimensions E Figure 4 1 Installation Method Slider l Across flats Tightening Mounting plate Slider Thread size size of wrench torque thickness and material EZS4 xxM M5 PO 8 4mm 5N m 5 mm 0 20 inch or thicker iron plate EZSA xx 0 16 inch 710 oz in 10 mm 0 40 inch or thicker aluminum plate EZS6 xxM T 4 mm 5Nm 5 mm 0 20 inch or thicker iron plate EZS6 xx 5 P0 8 0 16 inch 710 oz in 10 mm 0 40 inch or thicker aluminum plate E Figure 4 2 Installation Dimensions Unit mm inch i L 0 1 0 0039 ae amp Za 3 8 o Hy t N Q Slider L Slider EZS6 10M EZS6 10 342 13 465 EZS6 15M EZS6 15 392 15 433 EZS6 20M EZS6 20 442 17 402 EZS6 25M EZS6 25 492 19 370 EZS4 05M EZS4 05 242 9 528 EZS4 10M EZS4 10 292 11 496 EZS4 15M EZS4 15 342 13 465 EZS4 20M EZ
20. to ap ply grease Apply grease here rod Wear protective goggles when applying grease Pay due attention to safety and handle grease carefully by following the instructions provided with that product If grease gets into the eyes or comes in contact with the skin immediately flush the area thoroughly with water EZS Series Slider EZC Series Cylinder 5 9 4 EZ limo easy linear motion Chapter 6 Repair Chapter Repair Any problem with the slider cylinder will be repaired free of charge if the following conditions are met 6 1 Scope of Warranty Repair If a breakdown occurs during the warranty period specified in 6 2 and Oriental Motor is clearly responsible for such a breakdown the affected product or part will be re paired free of charge However this warranty does not cover any loss including lost profit arising indirectly or consequently from the breakdown of a delivered product 6 2 Warranty Period The warranty period shall be one year from the delivery of the product 6 3 How to Receive Repair Contact the Oriental Motor branch or sales office from which you purchased the prod uct and arrange a return 6 4 Repair Following Expiration of the Warranty Period Once the warranty period has expired Oriental Motor will perform repair for a fee on ly when the product function can be recovered maintained through such a repair EZS Series Slider EZC Series Cylinder 6 1 6 2
21. 1 5 mm 0 06 inch when tightening the thin head screws Tightening torque 0 6 N m 85 oz in E Figure 5 13 Securing of Sheet Retainer Stainless sheet 5 Check the tension of the stainless sheet Once the slider and controller are connected perform an operation check to con firm that the stainless sheet is straight and uniformly tensioned EZS Series Slider EZC Series Cylinder 5 7 4 EZ limo easy linear motion 5 2 Cylinder 5 2 1 Inspection Items and Timing P To prevent injury turn off the power supply to the con N Warning p jury p pply troller before inspecting the cylinder Perform maintenance after each applicable period specified in Table 5 5 The schedule assumes that the cylinder is operated eight hours a day Reduce the maintenance intervals accordingly if the operation rate is high such as when the cylinder is operated continuously day and night E Table 5 5 Inspection Items and Timing Maintenance intervals External check When operated for the first time O One month after initial operation O Two to three months after initial operation O Every two to three months thereafter O Add grease if signs of degradation change to brown color loss of gloss are observed during the inspection See 5 2 4 Greasing on p 5 9 for the greasing method 5 2 2 External Check Check the items specified in Table 5 6 E Table 5 6 Inspection Items and Contents Item What to check A
22. 6 N m 85 oz in E Figure 5 9 Securing of Table Cover 5 Checking the tension of the stainless sheet Once the slider and controller are connected perform an operation check to confirm that the stainless sheet is straight and uniformly tensioned Re Tensioning the Stainless Sheet The stainless sheet has been tightly installed at the factory However if slack has been generated due to operation or as a result of maintenance re tension the sheet in the following order Product used in the explanation EZS4 xx Required tool Hex wrench across flats size 1 5 mm 0 06 inch To prevent injury turn off the power supply to the con troller before inspecting the internal parts A N Warning To prevent injury or equipment damage remove the load from the table before checking the internal parts 1 Push the table gently with a hand and move it toward the bracket side E Figure 5 10 Movement of Table 5 6 Chapter 5 Maintenance 2 Loosen the screws of the sheet retainer on the flange side using a hex wrench with an across flats size of 1 5 mm 0 06 inch Do not remove the screws E Figure 5 11 Release of Sheet Retainer 3 Pull the stainless sheet toward the flange side to remove the slack in the sheet E Figure 5 12 Re Tensioning of Stainless Sheet Stainless sheet Flange 4 Tighten the thin head screws to secure the sheet retainer Use a hex wrench or torque wrench with an across flats size of
23. Appendix A Specifications Appendix Specifications A 1 Combination List A 1 1 Slider Incremental Type E Without Electromagnetic Brake E With Electromagnetic Brake Unit model Slider model Controller model Unit model Slider model Controller model EZS3 05Cl EZS3 05 EZS3 05MClI EZS3 05M EZS3 10CI EZS3 10 EZS3 10MCI EZS3 10M EZS3 15Cl EZS3 15 EZS3 15MCl EZS3 15M EZS3 20CI EZS3 20 EZMC36I EZS3 20MCI EZS3 20M EZMC36I EZS3 25Cl EZS3 25 EZS3 25MCl EZS3 25M EZS3 30CI EZS3 30 EZS3 30MCI EZS3 30M EZS3 40Cl EZS3 40 EZS3 40MCI EZS3 40M EZS3 50CI EZS3 50 EZS3 50MCI EZS3 50M EZS4 05Cl EZS4 05 EZS4 05MClI EZS4 05M EZS4 10CI EZS4 10 EZS4 10MCI EZS4 10M EZS4 15Cl EZS4 15 EZS4 15MCl EZS4 15M EZS4 20CI EZS4 20 EZMC36I EZS4 20MCI EZS4 20M EZMC36I EZS4 25Cl EZS4 25 EZS4 25MCl EZS4 25M EZS4 30Cl EZS4 30 EZS4 30MCI EZS4 30M EZS4 40Cl EZS4 40 EZS4 40MClI EZS4 40M EZS4 50CI EZS4 50 EZS4 50MCI EZS4 50M EZS6 10CI EZS6 10 EZS6 10MCI EZS6 10M EZS6 15Cl EZS6 15 EZS6 15MCI EZS6 15M EZS6 20CI EZS6 20 EZS6 20MCI EZS6 20M EZS6 25Cl EZS6 25 EZMC36l EZS6 25MCl EZS6 25M EZMC36l EZS6 30CI EZS6 30 EZS6 30MCI EZS6 30M EZS6 40Cl EZS6 40 EZS6 40MCI EZS6 40M EZS6 50Cl EZS6 50 EZS6 50MCI EZS6 50M EZS Series Slider EZC Series Cylinder A 1 4 EZ limo easy linear motion Absolute Type E Wi
24. G grease THK Grease application location nut running groove Wear protective goggles when applying grease Pay due attention to safety and handle the grease care e fully by following the instructions provided with that Caution product If grease gets into the eyes or comes in con tact with the skin immediately flush the area thoroughly with water 5 4 Chapter 5 Maintenance L_ _ _ gt gt LE gt EE gt E gt S gt ES gt S gt S gt S gt S gt S gt S gt S gt E gt E gt E EbEpE ECEHE EHEHi EE E _ gt gt es s s s gt s sy gt y gt s s s s ss s gt gt gt gt gt gt gt gt s gt E gt ___ a9nD __ _ RDRD AAAWLwSa SSE E a 4 Installing the covers When the internal check and cleaning is complete install the side covers stainless sheet and table cover by reversing the order in which they were removed 4 1 Side covers two pieces Install the side covers to the slider and secure them by tightening the hexagonal sock et head screws Use a hex wrench or torque wrench with an across flats size of 2 5 mm 0 10 inch when tightening the hexagonal socket head screws Tightening torque 0 6 N m 85 oz in 4 2 Stainless sheet and sheet holder 1 Place the stainless sheet and sheet holder on the table Bring the stainless sheet end face on the bracket side into contact with the brack et end face 2 Install the sheet retainer on the bra
25. M3 x 5 mm 0 20 inch x1 EZS6 X3 162 1 1 32 5 1 20 5 0 20 sai 21 0 83 638 R215 5 0 20 17 0 67 on HOME sensor detection table position 17 067 LS sensor detection table position LS sensor detection table position Table limit position X5 Shield plate Table limit position 4 rs 2 LS sensor HOME sensor LS sensor 2 92 3 62 21 0 83 85 3 35 Recommended sensor installation position AN Caution To prevent injury or equipment damage do not use the sensor set as a safety part x1 x2 X1 L1 indicates the effective stroke when two sensors are used X2 L2 indicates the effective stroke when three sensors are used X3 Home position when two sensors are used X4 Home position when three sensors are used X5 Install the shield plate onto the work Use the two supplied mounting screws M3 x 5 mm 0 20 inch EZS6 10 EZS6 15 EZS6 20 EZS6 25 EZS6 30 EZS6 40 EZS6 40M EZS6 50 Chapter 4 Installation 1 Install the sensor onto the sensor mounting bracket and affix it with screws E Figure 4 9 Securing of Sensor to Sensor Mounting Bracket Mounting screw M3 x 5 mm 0 17 inch Tightening torque 0 6 N m 85 oz in 2 Remove the mounting screw from the
26. S4 20 392 15 433 EZS4 25M EZS4 25 442 17 402 EZS4 30M EZS4 30 492 19 370 EZS4 40M EZS4 40 592 23 307 EZS4 50M EZS4 50 692 27 244 EZS6 30M EZS6 30 542 21 339 EZS6 40M EZS6 40 642 25 276 EZS6 50M EZS6 50 742 29 213 Chapter 4 Installation 4 2 2 Installing from the Base Surface Note The length of engagement of the slid er s mounting screw with the slider tapped hole must not exceed 6 mm 0 24 inch EZS3 5 mm 0 20 inch Contact with the slider body may occur if the engagement length exceeds 6 mm Affix the slider to the mounting plate using hexagonal socket head screws not sup plied and the tapped holes provided in the slider base Figure 4 3 shows the slider installation method Figure 4 4 shows the slider s installation dimensions E Figure 4 3 Installation Method Illustration shows the EZS4 Slider Tapped hole The number of M5 P0 8 holes varies depending on the stroke length 0 24 inch EZS3 5 mm 0 20 inch re Hexagonal socket head screw M5 P0 8 l sulting in a malfunction or damage 3 Across flats Tightening Mounting plate Slider Thread size size of wrench torque thickness and material EZS3 xxM M4 PO 7 3 mm 2 4N m 5 mm 0 20 inch or thicker iron plate or EZS3 xx Effective depth 5 mm 0 20 inch 0 12 inch 341 oz
27. UIA A HL 0120 3 LIMO f EZ limo easy linear motion EZS Series Slider EZC Series Cylinder INSTALLATION MANUAL CE ORIENTAL MOTOR CO LTD 4 EZ limo easy linear motion Notes to the User This product must be handled by qualified personnel with expert knowledge of elec trical and mechanical engineering Before using the product please read Chapter 1 Safety carefully to ensure correct use This product is designed and manufactured for use as an internal component for general industrial equipment Do not use the product for any other purpose Oriental Motor shall not be liable whatsoever for any damage arising from a failure to ob serve this warning Should you require the inspection or repair of internal parts please contact the Oriental Motor branch or sales office from which you purchased the product The figures and tables provided in this document are intended to help you under stand the content of the text They should not be construed in any way as guar anteeing the resultant operation Oriental Motor shall not be liable whatsoever for any patent related problem aris ing in connection with the use of any information circuit equipment or device de scribed in this document The technical specifications are subject to change without prior notice for the pur pose of improvement in product performance This document is protected under the applicable copyright laws No part of thi
28. a rate exceeding the maxi mum limit of acceleration Temperature Range and Maximum Load Weight The load weight of the slider cylinder decreases as the speed increases Operate the slider cylinder within a maximum load weight appropriate for a given speed range Chapter Installation Chapter 4 Installation This chapter explains how to install the slider cylinder and install a load A N Warning 4 1 Required Installation Conditions Install the slider cylinder onto a flat metal surface satisfying the following conditions 4 2 Installing the Slider Vibration Altitude Temperature Humidity Atmosphere Installation condition To prevent injury turn off the power supply to the con troller before installing the product to the machine or wiring the product To prevent injury or equipment damage strictly ob serve the following items when carrying a vertical load using the slider cylinder e Always use a slider cylinder with an electro magnetic brake If the slider cylinder is not equipped with an electromagnetic brake the load will drop when the power is cut off upon an emer gency stop or when an alarm is generated e Always set the brake release switch on the con troller to ON If this switch is set to OFF the load cannot be held by the electromagnetic brake and will drop upon an emergency stop or when an alarm is generated e Do not perform direct teaching Doing so caus es the load to
29. and reinstalling a given load to from the same product The posi tioning pinholes vary from one prod uct to another Install a load using the load mounting holes provided in the table four locations and screws not supplied Figure 4 6 shows the load installation method Figure 4 7 shows the load s installation dimensions E Figure 4 6 Installation Method Tightening Slider Mounting screw torque EZS3 xxM EZS3 xx M4 P0 7 2 4N m EZS4 xxM Effective depth 8 mm 0 315 inch 340 8 oz in EZSA xx EZS6 xxM M5 P0 8 5 N m EZS6 xx Effective depth 8 mm 0 315 inch 710 oz in E Figure 4 7 Installation Dimensions Unit mm inch a 0 2 0 0079 b 0 2 0 0079 Positioning pinhole Slider a b c d e EZS3 xxM 24 27 4 5 5 EZS3 xx 0 945 1 063 0 18 0 19 EZS4 xxM 42 46 4 5 8 EZS4 xx 1 654 1 811 0 18 0 31 EZS6 xxM 75 46 5 5 15 EZS6 xx 2 953 1 811 0 22 0 59 EZS Series Slider EZC Series Cylinder 4 5 4 6 4 EZ limo easy linear motion 4 2 5 Installing the Sensors Install the sensors included in the PAEZ S sensor set in the slots provided in the side cover The sensors can be installed on either the right or left side cover of the slider Figure 4 8 shows the recommended sensor installation positions E Figure 4 8 Recommended Sensor Installation Positions Unit mm inch EZS3 EZS4
30. ar motion 3 2 Cylinder 3 2 1 The EZC Series cylinder is a ball screw drive type cylinder that uses a stepping mo tor with an encoder as its power unit The resolution of the cylinder rod is 0 015 mm 0 0006 inch and the rod moves 12 mm 0 47 inch per revolution of the motor The encoder constantly feeds back the rod position to the controller The controller monitors the encoder signal and controls the motor so as to prevent any deviation in the rod position There are two controller types the incremental type and absolute type If your controller is of the incremental type return the rod to the home position after power is input The cylinder s limit stroke range is set by the controller s softlimits The motor stops once the set softlimits are exceeded The encoder has a built in temperature sensor to prevent damage to the encoder or motor due to an abnormal increase in motor temperature Since the allowable tem perature of the encoder is lower than that of the motor the temperature inside the en coder is detected Cylinders equipped with electromagnetic brakes are available to provide a holding brake function The electromagnetic brake is released when the power is supplied to the controller and is actuated producing a holding brake force when an EMG input is detected or a protective function is actuated The cylinder can be used for a push motion operation in which the load is pushed with a fixed thrust force
31. cket side and secure it by tightening the thin head screws Use a hex wrench or torque wrench with an across flats size of 1 5 mm 0 06 inch when tightening the thin head screws Tightening torque 0 6 N m 85 oz in E Figure 5 7 Installation of Stainless Sheet bracket side and Securing of Sheet Retainer Sheet retainer 3 Press the stainless sheet against the table and apply uniform tension to the sheet 4 Install the sheet retainer on the flange side and secure it by tightening the thin head screws Use a hex wrench or torque wrench with an across flats size of 1 5 mm 0 06 inch when tightening the thin head screws Tightening torque 0 6 N m 85 oz in E Figure 5 8 Pressing of Stainless Sheet and Securing of Sheet Retainer flange side Sheet retainer EZS Series Slider EZC Series Cylinder 5 5 easy linear motion 4 EZ limo Note Disconnect the motor cable from the controller to prevent damage to the controller due to back EMF of the mo tor If the slider is equipped with an elec tromagnetic brake move the table to ward the bracket side before com mencing work 4 3 Table cover Confirm that the coil springs four pieces are installed within the sheet holder Place the table cover on the table and secure it by tightening the thin head screws Use a hex wrench or torque wrench with an across flats size of 1 5 mm 0 06 inch when tightening the thin head screws Tightening torque 0
32. ction if problem is found Are there any loose mounting screws Tighten the screws securely Cylinder Is there any looseness in the load mounting nut Tighten the nut securely Is there any degradation in the greasing condition of the rod Add grease Are there any scratches or areas under stress or is tha cable slack at the contalerconnecion Disconnect and reconnect the connector or replace the cable Cables Operation Is there any abnormal noise or vibration from the bearings etc Check the installation of the load and operating speed again 5 2 3 External Cleaning Clean the exterior surface of the cylinder whenever necessary Wipe off any dirt and stains using a soft cloth Do not apply compressed air to prevent dust from entering through gaps Do not use petroleum solvents since they will damage the coated surface To remove stubborn stains wipe the area using a soft cloth moistened with neutral detergent Chapter 5 Maintenance 5 2 4 Greasing Add grease if signs of degradation change to brown color loss of gloss are observed during the inspection Greasing Location Rod Multemp SRL Kyodo Yushi Apply grease to the rod in the following order 1 Pull out the rod 2 Wipe off dirty grease 3 Apply grease to the rod using a soft cloth etc E Figure 5 14 Greasing Location Note To prevent noise or malfunctioning dur ing operation do not use a brush
33. der Therefore it is the customer s responsibility to perform EMC measurements and confirm EMC com pliance with respect to a given machine Applicable Standards EMI Emission Tests EN50081 2 Radiated Emission Test EN55011 EMS Immunity Tests EN61000 6 2 Radiation Field Immunity Test IEC61000 4 3 Electrostatic Discharge Immunity Test IEC61000 4 2 1 Fast Transient Burst Immunity Test IEC61000 4 4 2 Conductive Noise Immunity Test IEC61000 4 6 1 Pendant 10 kV both in air and in the contact state Controller Malfunction or damage may occur due to static electricity When touching the controller cut off the power supply or provide an antistatic measure Always use an insulated screwdriver when ad justing the controller s axis number setting switch brake release switch pendant switch or DIP switches 2 Injection to pendant cable through clamp 1 kV Injection to the encoder motor power and I O cables through clamp 2 kV 4 14 Chapter 5 Maintenance Chapter Maintenance This chapter explains the maintenance items that must be performed to ensure safe efficient operation of the slider cylinder Should you encounter any abnormality immediately stop using the product and con tact your nearest Customer Service Center 5 1 Slider 5 1 1 Inspection Items and Timing To prevent injury turn off the power supply to the con troller before inspecting the slider J Warning To prevent injury or equipment damage r
34. derstand the installation methods and procedures and gain an understanding of how to operate the slider cylinder both safely and effectively Always observe the items listed under General Safety Guidelines on p 1 3 Warnings and precautions specific to the slider cylinder are explained in connection with the relevant items throughout this manual The EZS EZC Series products are designed for use in an electrical system or ma chine as an internal component During operation and immediately after the power supply is cut off the parts continue to operate and remain hot thus posing a risk of bodily injury or property damage It is prohibited to start the slider cylinder i e to operate the device in accordance with the specified purpose when the machine does not satisfy any relevant safety standards The factory safety manager or safety personnel in charge of the applicable machine must ensure that the machine is operated only by qualified personnel who are famil iar with the operation of electronic equipment and thereby prevent injury or damage to the equipment The term qualified personnel refers to persons who have received the necessary training or education and have pertinent experience who are familiar with the rele vant standards regulations accident prevention rules and inspection conditions who are authorized by the factory safety manager to engage in the necessary activities and who have the ability to discern and pre
35. described above are by no means comprehensive Please contact Oriental Motor concerning any question or problem you might have 1 3 General Safety Guidelines This section explains the general safety guidelines applicable to the EZS EZC Series Safety information specific to the slider cylinder is provided in connection with the rel Chapter 1 Safety evant items throughout the manual To prevent bodily injury please observe the following points Be sure that personnel with expert knowledge of elec trical and mechanical engineering perform the instal lation connection operation maintenance and trou bleshooting Failure to do so may result in fire elec tric shock or injury Always turn off the power supply before connecting or disconnecting the product to from the machine Failure to do so may result in electric shock If the controller s protective function has been actuat ed remove the cause and then reconnect the power source If the slider cylinder operation is continued without removing the cause the controller may mal function and cause injury or equipment damage Always turn off the power supply to the controller be fore performing maintenance or repair of the machine Failure to do so may result in injury Do not disassemble or modify the slider cylinder When maintaining the slider do not disassemble parts other than those specified in this manual Doing so may re sult in injury When the produc
36. e No one should come close to the slider cylinder be yond the safety distance except for qualified person nel To do so may result in injury When transporting the slider cylinder do so by hold ing the body of the slider cylinder Holding the slid er cylinder by the cables table or rod may result in in jury Do not supply power to the machine when the slid er cylinder covers are not installed in their specified po sitions Doing so may result in electric shock or injury Do not touch the table or rod while the slider cylinder is in operation To do so may result in injury Connect the slider cylinder cables to the appropriate connectors on the controller Failure to do so may re sult in equipment damage Precautionary note on emergency stop When the emergency stop button on the teaching pen dant is pressed or an EMG input to the controller is de tected the controller cuts off the motor s output cur rent and stops the motor If the slider cylinder is equipped with an electromagnetic brake the brake is actuated and the position is held However if there is no electromagnetic brake the holding brake force is lost and it may take longer to stop If the load installed on the table or rod is likely to contact other equipment during this period provide a safety mechanism on the machine side Failure to do so may result in injury or equipment damage Precautionary note on static electricity Static electricit
37. e Motor type Stepping motor with encoder Stepping motor with encoder Drive method Ball screw Ball screw Maximum speed mm s in sec 100 3 94 200 7 87 300 11 81 100 3 94 200 7 87 300 11 81 Maximum transportable Horizontal direction 5 33 10 22 5 11 5 33 10 22 5 11 mass kg lb Vertical direction 5 9 9 4 8 8 2 4 4 Maximum Horizontal direction 2 6 56 2 6 56 acceleration m s ft sec Vertical direction 2 6 56 an Maximum thrust force N Ib 45 10 1 40 9 23 5 1 45 9 9 40 9 23 5 1 Maximum holding Power ON 45 10 1 45 10 1 brake force Power OFF 0 0 N lb Electromagnetic brake 45 10 1 Repetitive positioning accuracy m inch 0 02 0 0008 Resolution m inch 0 015 0 0006 Lead mm inch 2 0 472 50 1 97 100 3 94 150 5 91 200 7 87 250 9 84 300 11 81 Stroke m inch 400 15 75 500 19 69 Stroke 50 1 97 2 3 5 06 2 5 5 5 100 3 94 2 5 5 5 2 7 5 94 Slider weight kg lb 150 5 91 2 7 5 94 2 9 6 38 200 7 87 2 9 6 38 3 1 6 82 Numbers in are values for the 250 9 84 3 1 6 82 3 3 7 26 300 11 81 3 3 7 26 3 5 7 7 electromagnetic brake type 400 15 75 3 7 8 14 3 9 8 58 500 19 69 4 1 9 02 4 3 9 46 Ambient temperature C F 0 to 40 32 to 104 nonfreezing Noise level reference value dB A 56 Appendix A Specifications
38. e c cece e ee ceeeeseeesceeeseeee A 8 A 3 1 Performance Specifications A 8 A 3 2 General Specifications eee e eee cere cee eeceeeeceeeece A 10 A 3 3 Speed and Thrust Force cece ccc cere ecceesccesceee A 10 A 3 4 Push Current and Push Force ssrrrss A 10 Optional Parts and Accessories ieser B 1 B 1 Cable Set Pere rere rere errr reer ee eee eee ee eee eee eee ee eee ee eT B 1 B 2 Stainless Sheet POeeEPETTREC PETE Le Sere eeeee eee errr rere ee eee eee B 2 B 3 Cylinder Flange POeeETTPERECEPETT PEST eee eee e eee eee eer eee ee eee eee B 2 B 4 Sensor Set eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee B 3 B 5 Sensor Cable POPPE r err ere rere rere eee eee ee eee eee eee eee ee ee eee B 3 EZS Series Slider EZC Series Cylinder easy linear motion 4 EZ limo Introduction Intended Reader of the Manual Purpose of the Manual Receipt Storage and Disposal of the Product Product Support Technical Assistance Regarding the Product Please read this ntroduction section and familiarize yourself with the key aspects of the manual This section covers the following Intended reader of the manual Purpose of the manual Receipt storage and disposal of the product Product support by Oriental Motor Rules of notation used in the manual This manual is intended for qualified personnel with expert knowledge of electrical and mechanical engineering Thos
39. e cover Use a hex wrench with an across flats size of 2 5 mm 0 10 inch when loosening the hexagonal socket head screws EZS Series Slider EZC Series Cylinder 5 3 4 EZ limo easy linear motion 2 Visual check of condition inside the slider Check the items specified in Table 5 4 E Table 5 4 Inspection Items and Contents Item What to check Action if problem is found Are there any deposits of foreign matter such as dust Remove the foreign matter Ball screw shaft Clean the screw shaft with a soft cloth and apply grease to the Has the grease lost its gloss or been consumed nut running groove Are there any deposits of foreign matter such as dust Remove the foreign matter Guide rail 3 Has the grease lost its gloss or been consumed Usea soft cloth to clean the ball rolling grooves on both sides of the guide rail and apply grease to the ball rolling grooves Even if the grease has turned brown lubrication condition is deemed appropriate if the running surface still appears glossy 3 Greasing If any of the following conditions applies clean the inside using a soft cloth and add grease The grease has lost its gloss The amount of grease is not sufficient E Figure 5 6 Greasing Location guide rail Guide rail AFF grease THK Guide block Guide rail Grease application location ball rolling groove E Figure 5 5 Greasing Location ball screw Ball screw AF
40. e following services please contact any Oriental Motor branch or sales office Sales information and assistance for product selection Technical support regarding the product Warranty repair Should you require technical assistance from Oriental Motor please call our Technical Support Line So that we can promptly respond to your inquiry please have the prod uct model ready when you call Structure and Contents of This Manual Contents of the Manual Introduction This manual serves as a user s guide for EZS EZC Series sliders and cylinders Operating any EZS EZC Series slider or cylinder requires the controller supplied with the slider cylinder as well as the setup of an optional teaching pendant or data edit ing software and the programming of operating data Please refer to the following manuals for the EZS EZC Series and follow the instructions EZS EZC Series Slider Cylinder Installation Manual this document EZS EZC Series Controller User Manual This manual explains the installation wiring I O setting and troubleshooting of the controller EZS EZC Series Controller Data Setting Manual This manual explains the process of creating operation data setting parameters and performing troubleshooting using the teaching pendant Teaching Pendant EZT1 User Manual This manual explains the key layout of the teaching pendant Data Editing Software EZED1 This manual explains the installation and operating met
41. e in charge of the design installation wiring maintenance and troubleshooting of EZS EZC Series products should read this manual This manual explains the installation and maintenance procedures for EZS EZC Series sliders and cylinders The customer should inspect the exterior of the equipment before accepting the prod uct Check the delivered product by verifying it against the specification on the order sheet If the product is damaged please contact the Oriental Motor branch or sales office from which you purchased the product Leave the product in the packing carton until immediately before installation If the product is not to be used for an extended period of time store it in a place that sat isfies the following conditions A clean place not subject to excessive humidity or salt A place away from direct sunlight An ambient temperature of 0 C to 50 C 32 F to 122 F nonfreezing A relative humidity of 85 or below noncondensing A place not exposed to corrosive gases A place not subject to continuous vibration When disposing of the product treat it as industrial waste Engage a certified waste disposal service to carry out the disposal The product uses nickel cadmium batteries Dispose of the used batteries in accor dance with local laws and regulations If you have any questions regarding disposal of the product please contact any Oriental Motor branch or sales office Should you require any of th
42. electromagnetic brake is released when the power is supplied to the controller and is actuated producing a holding brake force when an EMG input is detected or a protective function is actuated EZS Series Slider EZC Series Cylinder 3 1 3 2 4 EZ limo easy linear motion 3 1 1 Slider Functions The function of each slider part is illustrated in figures 3 1 3 2 and 3 3 and Table 3 1 Illustration shows the EZS4 E Figure 3 1 Slider E Figure 3 3 Slider Base Surface With the EZS3 one mounting hole is provided at each center Chapter 3 Slider Cylinder Overview E Table 3 1 Slider Functions No Name Function P Houses a stepping motor with encoder or a stepping motor with encoder and Power unit J electromagnetic brake A cable of 7 2 mm 0 28 inch in outer diameter and 250 mm 9 84 inch in Motor cable length The connector plug on the cable end connects to the controller Encoder cable A cable of 7 7 mm 0 30 inch in outer diameter and 250 mm 9 84 inch in length The connector plug on the cable end connects to the controller Bracket Flange Side cover A sensor set optional can be installed Top cover A protective cover for the table 0000 Load mounting holes Used to install a load onto the table E Table 3 2 Thread Size The applicable thread sizes are Slider Thread size shown in Table 3 2 EZS3 __ 4 M4 P0 7 tap hole
43. emove the load from the table before checking the internal parts Perform maintenance after each applicable period specified in Table 5 1 The schedule assumes that the slider is operated eight hours a day Reduce the maintenance intervals accordingly if the operation rate is high such as when the slider is operated continuously day and night E Table 5 1 Inspection Items and Timing Maintenance intervals External check Internal check When operated for the first time O One month after initial operation Six months after initial operation O O One year after initial operation O O Every six months thereafter O O Add grease if signs of degradation change to brown color loss of gloss are observed during the internal inspection See 5 1 4 Internal Check Cleaning and Greasing on p 5 2 for the greasing method 5 1 2 External Check Check the items specified in Table 5 2 E Table 5 2 Inspection Items and Contents Item What to check Action if problem is found Slid Are there any loose mounting screws Tighten the screws securely ider Is there any cracking or slack in the stainless sheet Re tension or replace the sheet Are there any scratches or areas under stress Cables or is the cable slack at the controller connection Disconnect and reconnect the connector or replace the cable Operation Is there any abnormal noise or vibration from the bearings etc Check the insta
44. er supply When a power transformer is used always connect an AC line filter on the AC in put side of the power transformer 3 Use optional cables for slider cylinder connection 4 Install the slider cylinder and controller in an industrial grade enclosure so that on ly appropriate qualified personnel can access these parts The EZS EZC Series controllers sliders cylinders and teaching pendants use an in put power source voltage of 24 VDC and thus are excluded from the scope of the Low Voltage Directive However it is recommended that the following precautions be observed when installing and wiring the product Protect the product within an enclosure during use For the controller s power supply use a DC power supply with reinforced insulation provided on the primary and secondary sides 4 5 1 EMC Directives 89 336 EEC 92 31 EEC Follow the instructions in EZS EZC Series Controller User Manual regarding the installation wiring methods The EZS EZC Series controllers sliders cylinders and teaching pendants have been confirmed to comply with the EMC directives by conducting EMC measurements in accordance with 4 11 3 Example of EMC Compliant Wiring on p 4 35 of the above manual The degree of EMC compliance with respect to a given machine depends on the con figuration wiring installation condition and hazard level of other control systems equip ment and electrical parts used with the controller and slider cylin
45. erformance Specifications The following specifications are common to all models regardless of the stroke MEZC4 Cylinder With electromagnetic brake Without electromagnetic brake Motor type Stepping motor with encoder Stepping motor with encoder Drive method Ball screw Ball screw Maximum speed mm s in sec 100 3 94 200 7 87 300 11 81 100 3 94 200 7 87 300 11 81 Maximum transportable Horizontal direction r mass kg lb Vertical direction 4 5 9 9 4 8 8 2 4 4 Maximum Horizontal direction acceleration m s ft sec Vertical direction 2 6 56 Maximum thrust force N Ib 45 10 1 40 9 23 5 1 45 10 1 40 9 23 5 1 Push force N Ib 45 10 1 6 mm s 0 24 in sec or less 45 10 1 6 mm s 0 24 in sec or less Maximum holding Power ON 45 10 1 45 10 1 brake force Power OFF 0 0 N lb Electromagnetic brake 45 10 1 Repetitive positioning accuracy mm inch 0 02 0 0008 Resolution mm inch 0 015 0 0006 Lead mm inch 12 0 472 Stroke mm inch 50 1 97 100 3 94 200 7 87 300 11 81 Slider weight kg Ib Stroke 50 1 97 1 6 3 52 1 8 3 96 100 3 94 1 9 4 18 2 1 4 62 Numbers in are values for the 200 7 87 2 4 5 28 2 6 5 72 300 11 81 2 9 6 38 3 1 6 82 electromagnetic brake type Ambient temperature C F 0 to 40 32 to 104 nonfreezing Noise
46. from the tabletop and remove the table cover The num ber of screws varies depending on the product The sheet holder contains coil springs Be careful not to lose any of the coil springs once they re removed E Table 5 3 Number of Thin Head Screws Model Number of screws EZS3 xxM EZS3 xx EZS4 xxM EZS4 xx EZS6 xxM EZS6 xx 4 pcs 2 pcs E Figure 5 1 Removal of Table Cover neag screw Sb o gt Table cover S Coil spring a Sheet holder Use a hex wrench with an across flats size of 1 5 mm 0 06 inch when loosening the thin head screws Chapter 5 Maintenance Sheet retainer 1 2 Sheet retainers two pieces 3 Pull out the thin head screws a total of four pieces from the front and rear sheet re DARN tainers and remove the sheet retainers E Figure 5 2 Removal of Sheet Retainers Sheet retainer a screw Bracket Flange Use a hex wrench with an across flats size of 1 5 mm 0 06 inch when loosening the thin head screws 1 3 Sheet holder and stainless sheet Lift the sheet holder and remove it together with the stainless sheet Do not bend the stainless sheet E Figure 5 3 Removal of Sheet Holder and Stainless Sheet Sheet holder Stainless sheet 1 4 Side covers two pieces Pull out the hexagonal socket head screws from the right and left side covers and remove the side covers E Figure 5 4 Removal of Side Covers gt Hexagonal socket head screw Sid
47. g or the slider cylinder does not operate properly when tested please contact the Oriental Motor branch or sales office from which you purchased the prod uct Report problems to Oriental Motor as soon as possible after your receipt of the prod uct For the warranty period of the slider cylinder and whether or not the applicable de fect qualifies for a warranty repair see Repair on p 6 1 2 4 Storing the Slider Cylinder Note The slider and cylinder are pieces of precision equipment The table rod and ball screw are particularly vulnerable to damage during storage and installation so do not subject those parts to exces sive force Further do not hold the slid er cylinder by the cables table or rod when transporting it The accuracy of the product may be reduced if the slid er cylinder is not handled with care Applying sudden impact or unnecessary force to the slider cylinder may also re sult in a damaged bearing or ball screw Use the product packing materials to wrap the slider cylinder and put it back into the shipping carton Store the slider cylinder in a place that satisfies the following con ditions A clean place not subject to excessive humidity or salt A place away from direct sunlight An ambient temperature of 0 C to 50 C 32 F to 122 F nonfreezing A relative humidity of 85 or below noncondensing A place not exposed to corrosive gases A place not subject to continu
48. h CCO2EZ1 2 m 6 6 ft CCO5EZ1 5 m 16 4 ft CCIOEZ1 10 m 32 8 ft Individual Motor Cable Individual Encoder Cable Model Cable length Model Cable length CCO2EZ1 M 2m 6 6 ft CCO2EZ1 E 2 m 6 6 ft CCO5EZ1 M 5m 16 4 ft CCO5EZ1 E 5m 16 4 ft CC1OEZ1 M 10 m 32 8 ft CCIOEZ1 E 10 m 32 8 ft Flexible Cable Set Motor cable encoder cable Set of two cables Model Cable length CCO2EZIR 2 m 6 6 ft CCO5EZ1R 5 m 16 4 ft CC1OEZIR 10 m 32 8 ft Individual Motor Cable Individual Encoder Cable Model Cable length Model Cable length CCO2EZ1R M 2 m 6 6 ft CCO2EZI1R E 2 m 6 6 ft CCOS5EZIR M 5m 16 4 ft CCOS5EZ1R E 5 m 16 4 ft CCIOEZIR M 10m 32 8 ft CCIOEZIR E 10m 32 8 ft EZS Series Slider EZC Series Cylinder B 1 easy linear motion 4 EZ limo B 2 Stainless Sheet This sheet serves as a protective cover for the mechanical part of the slider EZS3 xx EZS3 xxM Type EZS4 xx EZS4 xxM Type EZS6 xx EZS6 xxM Type Model Stroke Model Stroke PAEZ3 5W 50 mm 1 97 inch PAEZ4 5W 50 mm 1 97 inch PAEZ3 10W 100 mm 3 94 inch PAEZ4 10W 100 mm 3 94 inch PAEZ3 15W 150mm 5 91 inch PAEZ4 15W 150mm 5 91 inch PAEZ3 20W 200mm 7 87 inch PAEZ4 20W 200mm 7 87 inch PAEZ3 25W 250mm 9 84 inch PAEZ4 25W 250mm 9 84 inch PAEZ3 30W 300mm 11 81 inch PAEZ4 30W 300mm 11 81 inch PAEZ3 40W 400mm 15 75 inch
49. h Electromagnetic Brake Unit model Cylinder model EZC4 05MCl EZC4 05M EZC4 10MCI EZC4 10M EZC4 20MCI EZC4 20M EZC4 30MCI EZC4 30M Absolute Type E Without Electromagnetic Brake Unit model Cylinder model EZC4 05CA EZC4 05 EZC4 10CA EZC4 10 EZC4 20CA EZC4 20 EZC4 30CA EZC4 30 E With Electromagnetic Brake Unit model Cylinder model EZC4 05MCA EZC4 05M EZC4 10MCA EZC4 10M EZC4 20MCA EZC4 20M EZC4 30MCA EZC4 30M Controller model EZMC36l Controller model EZMC36l Controller model EZMC36A Controller model EZMC36A Unit model Cylinder model EZC6 05Cl EZC6 05 EZC6 10CI EZC6 10 EZC6 20Cl EZC6 20 EZC6 30Cl EZC6 30 Unit model Cylinder model EZC6 05MCl EZC6 05M EZC6 10MCI EZC6 10M EZC6 20MCI EZC6 20M EZC6 30MCI EZC6 30M Unit model Cylinder model EZC6 05CA EZC6 05 EZC6 10CA EZC6 10 EZC6 20CA EZC6 20 EZC6 30CA EZC6 30 Unit model Cylinder model EZC6 05MCA EZC6 05M EZC6 10MCA EZC6 10M EZC6 20MCA EZC6 20M EZC6 30MCA EZC6 30M Controller model EZMC36l Controller model EZMC361 Controller model EZMC36A Controller model EZMC36A EZS Series Slider EZC Series Cylinder A 3 S EZ limo easy linear motion A 2 Slider Specifications A 2 1 Performance Specifications The following specifications are common to all models regardless of the stroke
50. he motor encoder ca bles in any way Do not extend the motor encoder cables by connecting two or more optional cables or allow Cable set Flexible cable set ing the overall extension length to ex Motor Encoder Cables Set of two cables Motor Encoder Cables Set of two cables ceed 10 m 32 8 ft Doing so may cause a malfunction Modsi Cable length _ Model Cable length __ Do not allow the connectors plugs CCO2EZ1 2 m 6 6 ft CCO2EZIR 2m 6 6 ft at the ends of the cable and connec CCO5EZ1 5 m 16 4 ft CCOS5EZIR 5 m 16 4 ft tors sockets on the controller side CC10EZ1 10 m 32 8 ft CCIOEZIR 10 m 32 8 ft to receive any mechanical stress such as bending or tensile force When extending the cable cover the connector with a tube to protect it against dust water and oil When extending the cable fix it in place so the connector does not move 4 4 3 Protecting the Motor The controller provides motor protection functions that operate under the conditions specified below Overheat Protection When actuated the overheat protection function stops the motor When a signal from the encoder s built in temperature sensor has been output to the controller Overload Protection When actuated the overload protection function stops the motor When a load exceeding the maximum thrust force has been applied for five sec onds or more in an operating mode other than the p
51. hod of the data editing soft ware This manual consists of chapters 1 through 6 and appendixes A and B The table be low gives a brief explanation of the content of each chapter and section The rules of notation as well as warnings and precautions specific to the sliders cylinders are also explained Chapter Description Chapter 1 Read this chapter carefully in order to understand the safety precautions The information Safet provided in this chapter is designed to ensure safety at the customer s site and protect the ae slider cylinder against damage Chapter 2 Unpacking Inspection and Storage This chapter lists the items included in the slider cylinder package and explains the basic inspection procedure to be performed prior to installation or storage Chapter 3 Slider Cylinder Overview This chapter explains the basic functions of the slider cylinder and requirements regarding their use Chapter 4 This chapter explains how to install the slider cylinder in the machine and affix a load and Installation sensors to the slider cylinder Chapter 5 Maintenance This chapter explains the minimum maintenance required for the slider cylinder Chapter 6 Repair This chapter explains the warranty repair period and scope of repair for the slider cylinder Appendix A Specifications This section explains the specifications of the different sliders and cylinders Appendix B Optional Parts and Accessor
52. ies This section introduces the optional parts and accessories used with different sliders and cylinders EZS Series Slider EZC Series Cylinder v vi EZ limo easy linear motion Rules of Notation The following symbols are used throughout this manual to indicate safety warnings precautions important notes and tips Handling the product without observing the in structions that accompany a Warning symbol may result in death or serious bodily injury Handling the product without observing the in structions that accompany a Caution symbol may result in bodily injury or property damage These notes appear throughout the manual and describe items that must be observed by the user in certain situations to ensure correct use of the product Notation The description of text in this manual follows the notation rules specified below A sentence starting with a filled circle provides information not an operating pro cedure A sentence starting with a number indicates an operating procedure or a step ina procedure Referenced titles are denoted in italics Slider and cylinder models are sometimes abbreviated by using xx to represent the stroke such as in EZS4 xxM Chapter 1 Safety 1 1 Safety Precautions 1 2 Potential Dangers 1 2 1 1 2 2 Chapter 1 Safety Read this manual before installing or wiring the slider cylinder By reading the man ual you can better un
53. ing holes provided in the cylinder end face on the rod side to secure the cylinder to the mounting plate with four screws not supplied Figure 4 18 shows the cylinder installation method Figure 4 19 shows the cylinder s installation dimensions E Figure 4 18 Installation Method Cylinder Tapped hole eer sm O Spring washer Hexagonal socket head screw Effective Across flats Tightening Mounting plate Cylinder Thread size depth size of wrench torque thickness and material EZC4 xxM VSP 15 mm 4 mm 5N m 5 mm 0 20 inch or thicker iron plate or EZCA xx 5 P0 8 0 60 inch 0 16 inch 710 oz in 10 mm 0 40 inch or thicker aluminum plate EZC6 xxM Me PI 15mm 5mm 5N m_ 5 mm 0 20 inch or thicker iron plate or EZC6 xx 9 0 60 inch 0 20 inch 710 oz in 10 mm 0 40 inch or thicker aluminum plate E Figure 4 19 Installation Dimensions Unit mm inch Cylinder EZC4 xxM 43 36 55 EZCA xx 170 1 42 0 22 _ercbeM s7 a9 os EZC6 xx 2 24 1 93 0 26 4 10 4 3 2 Chapter 4 Installation Installation Using Cylinder Flange optional 1 Use the four supplied screws to secure the cylinder flange to the cylinder end face on the rod side Figure 4 20 Installation of Cylinder Flange Cylinder Cylinder flange eee oF ae Hexagonal socket head screw supplied with cylinder flange A F Across flats Tighteni
54. ing horizontal operation and push force at cylinder standstill are shown in the diagrams below The accuracy of push force at standstill is not guaranteed f the push force is smaller than the slide resistance of the load a malfunction may occur when the rod is pushed against it When the cylinder is used in a lift an external force calculated by multiplying the weight of the carried object by the rate of gravitational acceleration is applied Therefore the cylinder push force must be set so as to accommodate this external force Measure the push force using an actual load and set an appropriate push current E Figure A 9 Push Force at Standstill EZC4 W Figure A 10 Push Force at Standstill EZC6 50 11 2 40 9 30 6 7 Push force N Ib 20 4 5 10 2 2 0 100 22 5 S 80 18 8 60 13 5 E 2 40 9 20 4 5 10 15 20 25 30 0 10 15 20 25 30 Push current Push current Appendix B Optional Parts and Accessories Appendix Optional Parts and Accessories B 1 Cable Set These cables are used to extend the wiring length between the slider cylinder and controller Flexible cables offering excellent elasticity are also available A motor cable and an encoder cable are provided as a set Each cable can be pur chased individually Cable Set Motor cable encoder cable Set of two cables Model Cable lengt
55. le A 5 Allowable Overhang Length EZS4 E Table A 6 Allowable Overhang Length EZS6 Unit mm inch Unit mm inch Carried weight X Y Z Carried weight X Y Z 5 kg 11 1b 28 1 10 135 5 34 237 9 33 10 kg 22 Ib 100 3 94 490 19 30 414 16 30 10 kg 22 Ib 14 0 55 67 2 64 99 3 90 20 kg 44 Ib 50 1 97 245 9 65 179 7 05 15 kg 33 Ib 9 0 35 45 1 77 53 2 09 30 kg 66 Ib 33 1 30 163 6 42 100 3 94 Vertical Installation x E Figure A 6 I E Table A 7 Allowable Overhang Length EZS3 Unit mm inch Carried weight X Y Z Z 0 5 kg 1 1 Ib 300 11 81 257 10 12 300 11 81 Y 1 kg 2 2 Ib 142 5 59 129 5 08 142 5 59 2 kg 4 4 Ib 62 2 44 62 2 44 52 2 05 E Table A 8 Allowable Overhang Length EZS4 W Table A 9 Allowable Overhang Length EZS6 Unit mm inch Y Z 2 kg 4 4 lb 230 9 06 57 2 24 Unit mm inch Carried weight X Carried weight X Y Z 230 9 06 3 kg 6 6 Ib 500 19 67 277 10 90 500 19 67 4 kg 8 8 Ib 102 4 02 29 1 14 102 4 02 8 kg 17 6 Ib 500 19 67 104 4 09 500 19 67 4 5 kg 9 9 lb 87 3 43 25 0 98 87 3 43 10 kg 22 Ib 500 19 67 83 3 27 500 19 67 EZS Series Slider EZC Series Cylinder A 7 L EZ limo easy linear motion A 3 Cylinder Specifications A 3 1 P
56. level reference value dB A Appendix A Specifications E EZC6 Cylinder With electromagnetic brake Without electromagnetic brake Motor type Stepping motor with encoder Stepping motor with encoder Drive method Ball screw Ball screw Maximum speed mm s in sec 100 3 94 200 7 87 300 11 81 100 3 94 200 7 87 300 11 81 Maximum transportable Horizontal direction mass kg b Vertical direction 10 22 8 17 6 3 6 6 Maximum Horizontal direction acceleration m s ft sec vertical direction 2 6 56 Maximum thrust force N lb 100 22 5 94 21 1 35 7 8 100 22 5 94 21 1 35 7 8 Push force N lb 100 22 5 6 mm s 0 24 in sec or less 100 22 5 6 mm s 0 24 in sec or less Maximum holding Power ON 100 22 5 100 22 5 brake force Power OFF 0 0 N lb Electromagnetic brake 100 22 5 Repetitive positioning accuracy mm inch 0 02 0 0008 Resolution mm inch 0 015 0 0006 Lead mm inch 12 0 472 Stroke mm inch 50 1 97 100 3 94 200 7 87 300 11 81 Slider weight kg Ib Stroke 50 1 97 3 2 7 04 3 6 7 92 100 3 94 3 6 7 92 4 0 8 8 Numbers in are values for the 200 7 87 4 5 9 9 4 9 10 78 300 11 81 5 5 12 1 5 9 12 98 electromagnetic brake type Ambient temperature C F O to 40 32 to 104 nonfreezing Noise level reference value dB A
57. llation of the load and operating speed again 5 1 3 External Cleaning Clean the exterior surface of the slider whenever necessary Wipe off any dirt and stains using a soft cloth Do not apply compressed air to prevent dust from entering through gaps Do not use petroleum solvents since they will damage the coated surface To remove stubborn stains wipe the area using a soft cloth moistened with neutral detergent EZS Series Slider EZC Series Cylinder 5 1 S EZ limo easy linear motion 5 1 4 Internal Check Cleaning and Greasing Do not touch the encoder to prevent product breakdown The phase out put of the encoder has been precise ly adjusted through detection of rota tion angle and home position Clean the outside first in order to pre vent any dust adhering to the outside from entering when the component parts are removed The entry of dust may result in abnormal noise or breakdown during operation 5 2 Remove the table cover stainless sheet and side covers to check and clean the in ternal parts Product used in the explanation EZS4 xxM Required tool Hex wrench across flats size 1 5 mm 0 06 inch 2 5 mm 0 10 inch To prevent injury do not pull the stainless sheet with A N Caution unnecessary force or grab it strongly nor touch the sheet with bare hands 1 Removing the covers Remove the covers in the following order 1 1 Table cover Pull out the thin head screws
58. ng Cylinder Cylinder flange Thread size size of wrench torque EZCA xxM 4mm 5 Nm FZCA xx PAEZ4 F M5P0 8 0 16 inch 710 oz in EZC6 xxM 5mm 5 N m F7Cb xx PAEZ6 F M6P1 0 20 inch 710 oz in 2 Use the cylinder flange mounting holes and four screws not supplied to secure the cylinder to the mounting plate Figure 4 21 shows the cylinder installation method Figure 4 22 shows the cylinder s installation dimensions E Figure 4 21 Installation Method Cylinder flange Cylinder Through hole A r Across flats Tightening Mounting plate Cylinder Thread size size of wrench torque thickness and material EZC4 xxM M5 PO 8 4mm 5N m 5 mm 0 20 inch or thicker iron plate or EZCA xx 0 16 inch 710 oz in 10 mm 0 40 inch or thicker aluminum plate EZC6 xxM ee 5mm 5N m_ 6mm 0 40 inch or thicker iron plate or EZC6 xx BEI 0 20 inch 710 oz in 12 mm 0 47 inch or thicker aluminum plate EZS Series Slider EZC Series Cylinder 4 11 4 EZ limo easy linear motion 4 3 3 Securing a Load to the Rod Use a linear guide or similar mechanism to prevent loads other than those in the ax ial direction from being applied to the cylinder rod Avoid using the cylinder in such a way that the rod receives an overhang load or angular load moment It may cause the cylinder to malfunction or shorten its service life When securing a load apply a wrench to the wrench poi
59. nt on the rod to pre vent the rod from being subjected to turning torque If the rod is subjected to turning torque the internal mecha nism may be damaged Always remove the load from the rod when shipping the equipment with the cylinder installed 4 12 Cylinder E Figure 4 22 Installation Dimensions Unit mm inch Thread size Installing a Load Install a load using the supplied nut and the male screw at the tip of the rod Figure 4 23 shows the load installation method E Figure 4 23 Installation Method 1 Cause the rod to retract to the end EZA 2480 1 18 MOPO EZC6 xxM 80 42 M6 P1 EZC6 xx 3 150 1 65 2 Apply a wrench to the wrench point on the rod and secure the load with the nut Use a wrench with a size of 32 mm 1 26 inch EZC6 or 22 mm 0 87 inch EZC4 Chapter 4 Installation 4 4 Wiring Follow the instructions in EZS EZC Series Controller User Manual regarding the slider cylinder wiring methods 4 4 1 Wiring the Cables Plug the connectors plugs at the ends of the motor cable and encoder cable of the slider cylinder into the corresponding connectors sockets on the controller 4 4 2 Cable Wiring Length Note __ To extend the wiring length of the slider cylinder always use the optional cable set or flexible cable set Keep the overall extension length to 10 m 32 8 ft or less Do not modify t
60. ocsosocsoeooooooooooo 1 1 1 2 1 Electric Shock cocceeeceeceeee eee eeceeeeeeeeeeeeee ees 1 1 1 2 2 Electrical Fire cscscsceccececeerec este eee ee sense eeeeeeees 1 1 1 2 3 Danger Posed by the Machine r r 1 2 1 2 4 Electromagnetic Disturbance teere 1 2 1 3 General Safety Guidelines vrrereeet eee tt eet ete et eee eeees 1 3 Chapter 2 Unpacking Inspection and Storage GUS nie inane bane 2 1 2 1 Unpacking the Slider Cylinder vereeeeeeeeneenee 2 1 2 2 Explanation of Unit Model EEEETETTETEETETETETTTTEETETETEET 2 2 221 Slider eesscesesceseesocoesocococeoeeescescscoecooeesoeoee 2 2 2 2 2 Cylinder eee e reece cece cree ccceceececseseeeccsssseeeeeeees 2 2 2 3 Inspection Procedure Dee c reece cece eee ec eee er cesses eeesseees 2 3 24 Storing the Slider Cylinder Deere eee cece ee eeeeeeeseeseeeeeees 2 3 Chapter 3 Slider Cylinder Overview 3 1 3 1 Slider eee emer e rece cece c cree cence cesses eeeescceeeesescesessesescees 3 1 3 1 1 Slider Functions eesosssoesoeoesosooesesesoesesoeseseeoo 3 2 3 2 Cylinder secseeocecoeeseceesesoocesocoseceeesccocococeeceseeseeeeso 3 4 3 2 1 Cylinder Functions ETEETETTETEETETETETTTTEETETETEET 3 4 3 3 Operating Requirements cece cer cree cece ccccceeeeesscccceees 3 6 3 3 1 Maximum Thrust Force eee eer 3 6 3 3 2 Allowable Overhang Length srrrrrrrrrrrrreeeee 3 6 3 3 3 Maximum Acceleration poe e cece cece eseescereerceseeee 3 6 3 3 4 Temperature Range and Maximum Load Weight eesossossssesoeoesoese
61. of parts the slider cylinder must be electrically disconnected from the controller using an appropriate preventive measure whenever the operating part of the machine is to be accessed by a person Note that the mounting parts of the slider cylinder must under all circumstances not be loose Provide a safety measure external to the controller so that the entire machine will op erate safely when an abnormality occurs due to a failure in the slider cylinder or con troller or due to any other external factor The controller cuts off the motor s output current and stops the slider cylinder when its protective function is actuated or upon the occurrence of a CPU error If the slider cylinder is equipped with an electromagnetic brake the electromagnetic brake is actuated in order to produce the necessary holding brake force Provide a measure on the machine side so that it will operate safely if the slider cylinder stops Electromagnetic Disturbance Appropriate measures must be taken to suppress the EMI Electromagnetic Interference caused by the slider cylinder controller and teaching pendant in the near by control systems equipment and to address the EMS Electromagnetic Susceptibility of the slider cylinder controller and teaching pendant Failure to do so may result in a serious impairment of the machine s performance Provide EMC Electromagnetic Compatibility measures when installing wiring the product The safety precautions
62. on 4 2 3 How to Use the Mounting Reference Surfaces Use the mounting reference surfaces provided on the slider base to ensure posi tional repeatability when the slider must be removed and then installed again for pur poses of maintenance etc Figure 4 5 shows the positions of the mounting reference surfaces E Figure 4 5 Positions of Mounting Reference Surfaces Lengthwise mounting reference surface O Crosswise mounting reference surface on bracket side O O O zS Crosswise mounting reference surface on flange side S S Crosswise Positioning Drive positioning pins into the slider installation surface until the pins contact the notch located on the flange bracket side Lengthwise Positioning Drive positioning pins into the slider installation surface until the pins contact the notch located on the bracket side Chapter 4 Installation 4 2 4 Affixing a Load to the Table Note The length of engagement of the load s mounting screw with the table load mounting hole must not exceed 8 mm 0 32 inch Contact with the slider body may occur if the engagement length ex ceeds 8 mm 0 32 inch causing the load mounting hole to be damaged Note Always fix the positioning pins to the load side Driving the pin into the table will generate an impact or ex cessive moment which may damage the ball screw Use the positioning pin only when re moving
63. ous vibration EZS Series Slider EZC Series Cylinder 2 3 2 4 Chapter 3 1 Slider Chapter 3 Slider Cylinder Overview Slider Cylinder Overview This chapter explains the basic slider cylinder functions and operating requirements that must be understood and observed in order to ensure correct use of the slider cylin der The EZS Series slider is a ball screw drive type slider that uses a stepping motor with an encoder as its power unit The resolution of the slider table is 0 015 mm 0 0006 inch and the table moves 12 mm 0 47 inch per revolution of the motor The encoder constantly feeds back the table position to the controller The controller monitors the encoder signal and controls the motor so as to prevent any deviation in the table position There are two controller types the incremental type and absolute type If your controller is of the incremental type return the table to the home posi tion after power is input The slider s limit stroke range is set by the controller s softlimits The motor stops once the set softlimits are exceeded The encoder has a built in temperature sensor to prevent damage to the encoder or motor due to an abnormal increase in motor temperature Since the allowable tem perature of the encoder is lower than that of the motor the temperature inside the en coder is detected Sliders equipped with electromagnetic brakes are available to provide a holding brake function The
64. s document may be reproduced stored changed duplicated or transmitted digitally via printing copying microfilming or any other manner without prior written con sent from Oriental Motor LIMO and EZlimo are trademarks of Oriental Motor Co Ltd Other product names and company names are the trademarks or registered trade marks of their respective companies The products by other manufacturers referred to in this installation manual are mentioned for reference purposes only their use is not enforced in any way Oriental Motor shall not be liable whatsoever for the performance of another manufacturer s product or any problem arising from the use thereof Copyright ORIENTAL MOTOR CO LTD 2002 Table of Contents Introduction itt ose 7 Intended Reader of the Manuale eeeeeeeeeeeeeeeeeeresressesseesee iv Purpose of the Manual cvvvrrrsssseeeeeeeeeeeeeseeeeeeeseeeessseeeees iv Receipt Storage and Disposal of the Product eesse iv Product Support ccrrsssrsesseeseseesseeeesreetsseeeetneeesteeeeesaes iv Technical Assistance Regarding the Product eee iv Structure and Contents of This Manual seeeeeseeeereeee v Contents of the Manual ccececsceccececeee ec eceeete ce eeeeeeeeeeeneees v Rules of Notation eeeeeereererererreeeeeeeserreseseesessesereesesseses vi Chapter 1 Safety ANAE E EY E AE cae eaiesues 1 1 1 1 Safety Precautions tteereeereeeeereerereerererereeeeeeeeeeee 1 1 1 2 Potential Dangers ceeccococecoococoocosoos
65. seese 3 6 EZS Series Slider EZC Series Cylinder 4 EZ limo easy linear motion Chapter 4 Installation PE P E E A A 4 1 4 1 Required Installation Conditions srrr rrrrrrereerreees 4 1 4 2 Installing the Slider r vr srreesereeeteeetetteetteseettees 4 1 4 2 1 Installing from the Table Surface 4 2 4 2 2 Installing from the Base Surface eese 4 3 4 2 3 How to Use the Mounting Reference Surfaces 4 4 4 2 4 Affixing a Load to the Table ssr rrr rrrererreee 4 5 4 2 5 Installing the Sensors vrrrrrrsreeeeeseeeteeeeteees 4 6 4 3 Installing the Cylinder svrrressreeeeetereeetteeeetteeeetees 4 10 4 3 3 Securing a Load to the Rod eeeeeeeeeeeee 4 12 4 4 Wiring vrrceeceeeeeeeeceeeeseeeeeeeeeeeeseteeeseetteetteeeeeeenees 4 13 4 4 1 Wiring the Cables vrrrrrerreerreetereettreeeeteeees 4 13 4 4 2 Cable Wiring Length rrrrrreeerreeteeeettreees 4 13 4 4 3 Protecting the Motor eee cece cence eceeceeceseeseecsees 4 13 4 4 4 Emergency Stop crrrcrrrssrersreettsseeeseeeesseees 4 13 4 5 Compliance with the EC Directives 7eeeeeeees 4 14 4 5 1 EMC Directives 89 336 EEC 92 31 EEC 4 14 Chapter 5 Maintenance 100010000100010 5 1 5 1 Slider eerrerererrereereereseeseseeseseoreseereereseseoreseeseeee 5 1 5 1 1 Inspection Items and Timing veeeesenee 5 1 5 1 2 External Check sreereererrerrereereeeseeserseresreees 5 1 5 1 3 External Cleaning eeeeeeeeteeeteeteetreeteee 5 1 5 1 4 Internal Check Cleaning and
66. t is used in a lifting application choose a type equipped with an electromagnetic brake Without an electromagnetic brake the slider cylinder will lose its holding brake force when the power is cut off or upon actuation of the controller s protective function or emergency stop function When this happens the moving part may drop causing injury or equipment damage Do not use the electromagnetic brake to decelerate nor use it as a safety brake The electromagnetic brake is designed to hold the slider cylinder position Failure to observe this precaution may result in injury or equip ment damage If the product is of the absolute type perform a return to home operation or absolute positioning operation immediately after recovery of the power supply Failure to do so may result in injury or equipment damage f an incremental positioning operation is performed immediately after recovery of the power supply the following accidents may occur e f the moving part of the slider cylinder has shift ed during the battery backup period due to an external force the new position of the moving part will be recognized as the origin in the posi tioning operation and the stopping position will deviate accordingly EZS Series Slider EZC Series Cylinder 1 3 1 4 6s EZ limo easy linear motion Do not use the slider cylinder and controller beyond their specified values Doing so may result in injury or equipment damag
67. thout Electromagnetic Brake E With Electromagnetic Brake Unit model Slider model Controller model EZS3 05CA EZS3 05 EZS3 10CA EZS3 10 EZS3 15CA EZS3 15 EZS3 20CA EZS3 20 EZMC36A EZS3 25CA EZS3 25 EZS3 30CA EZS3 30 EZS3 40CA EZS3 40 EZS3 50CA EZS3 50 EZS4 05CA EZS4 05 EZS4 10CA EZS4 10 EZS4 15CA EZS4 15 EZS4 20CA EZS4 20 EZMC36A EZS4 25CA EZS4 25 EZS4 30CA EZS4 30 EZS4 40CA EZS4 40 EZS4 50CA EZS4 50 EZS6 10CA EZS6 10 EZS6 15CA EZS6 15 EZS6 20CA EZS6 20 EZS6 25CA EZS6 25 EZMC36A EZS6 30CA EZS6 30 EZS6 40CA EZS6 40 EZS6 50CA EZS6 50 Unit model Slider model Controller model EZS3 O5MCA EZS3 05M EZS3 10MCA EZS3 10M EZS3 15MCA EZS3 15M EZS3 20MCA EZS3 20M EZMC36A EZS3 25MCA EZS3 25M EZS3 30MCA EZS3 30M EZS3 40MCA EZS3 40M EZS3 50MCA EZS3 50M EZS4 05MCA EZS4 05M EZS4 10MCA EZS4 10M EZS4 15MCA EZS4 15M EZS4 20MCA EZS4 20M EZMC36A EZS4 25MCA EZS4 25M EZS4 30MCA EZS4 30M EZS4 40MCA EZS4 40M EZS4 50MCA EZS4 50M EZS6 10MCA EZS6 10M EZS6 15MCA EZS6 15M EZS6 20MCA EZS6 20M EZS6 25MCA EZS6 25M EZMC36A EZS6 30MCA EZS6 30M EZS6 40MCA EZS6 40M EZS6 50MCA EZS6 50M Appendix A Specifications A 1 2 Cylinder Incremental Type E Without Electromagnetic Brake Unit model Cylinder model EZC4 05Cl EZC4 05 EZC4 10Cl EZC4 10 EZC4 20Cl EZC4 20 EZC4 30Cl EZC4 30 E Wit
68. ush motion operation or return to home operation 4 4 4 Emergency Stop Upon detection of an EMG input to the controller or when the emergency stop but ton on the teaching pendant has been pressed the motor s output current is cut off and the slider cylinder is stopped stop category 0 non controlled stop If the slider cylinder is equipped with an electromagnetic brake the electromagnetic brake is actuated producing a holding brake force The stop action is specified in 9 2 2 and 9 2 5 3 of EN60204 1 The following three stop actions are available Category 0 The power supply to the drive device is stopped by direct means e g non controlled stop Category 1 The power supply to the drive device continues during the stopping ac tion and stops when the stopping action is complete Controlled stop mode Category 2 The power supply to the drive device continues Controlled stop mode EZS Series Slider EZC Series Cylinder 4 13 easy linear motion S EZ limo 4 5 Compliance with the EC Directives The EZS EZC Series sliders cylinders and controllers bear the CE mark indicating their compliance with the following EC directives The installation conditions needed to satisfy the EC directives are as follows 1 For the power supply to the controller use an EMC compliant DC power supply with reinforced insulation provided on the primary and secondary sides 2 Install a mains filter on the input side of the DC pow
69. vel is indicated by a value measured in A range at 1 m 3 3 ft from the power unit during a reciprocating operation at the maximum speed and stroke E Figure A 1 Noise Measurement Method Slider or cylinder EZS Series Slider EZC Series Cylinder A 5 easy linear motion 4 EZ limo A 2 2 General Specifications Insulation Resistance An insulation resistance of 100 MQ or more has been confirmed via a 500 VDC meg ger at the following locations Between motor coil and case Between case and electromagnetic brake coil electromagnetic brake type only Dielectric Strength No abnormality was found after the applicable voltage was applied for one minute at the following locations Between motor coil and case Between case and electromagnetic brake coil electromagnetic brake type only EZS3 ACO0 5kV 50Hz EZS4 AC0 5kV 50Hz EZS6 AC1 0kV 50Hz A 2 3 Speed and Load Weight The relationships between slider speed and load weight limit are shown in the dia grams below E Figure A 2 E Figure A 3 Correlation Diagram of Speed Correlation Diagram of Speed and Load Weight horizontal direction and Load Weight vertical direction 35 77 16 35 2 EZS6 EZS6 EZS4 EZS4 14 30 8 30 66 EZS3 30 9 m EZS3 12 26 4 25 55 _ g 10 22 20 44 2 5 5 8 17 6 Z 15 33 3 B 6 13 2 S Ss 10 22 nae 5 11 2 4 4 0 100 200 300 0
70. vent potential dangers Dangers that may arise in connection with the use of this product are as follows Electric shock Electrical fire Danger posed by the machine Electromagnetic disturbance These dangers must be controlled properly by providing safety design for the machine adopting specific local regulations and observing the standard safety guidelines and specific precautionary notes supplemental thereto This product poses no danger as sociated with chemical products or radiation Electric Shock To prevent electric shock as the power supply for your EZS EZC Series product use a DC power supply that passes the necessary tests and provides reinforced insula tion on the primary and secondary sides Electrical Fire Electrical fire can be avoided by conforming to the general procedures implemented in industrial power equipment works It is essential that appropriate qualified personnel conduct the electrical work Please note that a safe distance must be ensured from the machine in which the slider cylinder is installed so that only appropriate qualified personnel can access the slider cylinder EZS Series Slider EZC Series Cylinder 1 1 1 2 6s EZ limo easy linear motion 1 2 3 1 2 4 Danger Posed by the Machine Danger posed by the machine relates to unexpected movement of the slider table or cylinder rod in an uncontrolled situation If the machine is subject to such an unex pected movement
71. y may cause the controller to malfunc tion or sustain damage Do not touch the controller while the power is being supplied When adjusting the controller s axis number setting switch brake release switch pendant switch or DIP switches while the pow er supply is active always use an insulated screw driver Chapter 2 Unpacking Inspection and Storage and Storage Chapter Unpacking Inspection This chapter explains the receiving procedures that must be carried out in order to ensure that the slider cylinder will function as specified These procedures include the following Unpacking the EZS EZC Series slider cylinder Inspecting the slider cylinder for damage sustained during shipment Checking the combination of slider cylinder and controller Storage guidelines for the slider cylinder 2 1 Unpacking the Slider Cylinder Each EZS EZC Series product comes with a slider or cylinder and a controller packed in the same carton 1 Remove the EZS EZC Series slider cylinder from the shipping carton and remove all packing materials from around the product You may keep the packing materi als and shipping carton for storage or shipment of the slider cylinder at a later time N Check all items in the carton against the packing list The nameplate on the prod uct indicates the following information Product model e Serial number e Manufacture date code Packing list EZS Series

Download Pdf Manuals

Related Search

Related Contents

CP9680 AutoScanner® Plus  Confixx Manual  Samsung Samsung Omnia Bruksanvisning  ONKYO CS-255DAB  universal seat heater installation instructions  ZED24 RI  Manuale di Istruzioni CP-700 Preamplificatore  3D Mesh Generator Manual - The National Center for Computational  

Copyright © All rights reserved. Failed to retrieve file