Slide-In Service Body
Contents
1. 11 LOADING THE SLIDE IN SERVICE BODY 2 222202 a adai eaaa aiia 13 13 2528 al 13 21 Preparing the Service Body 14 3 2 2 ac 14 FEATURES AND ACCESSORIES 15 Ale gt 15 4 1 1 Aaoluslaole SNCIVES ee 15 4 1 2 DOr AUNI LOCKS 15 4 1 3 OCs a 15 ea epblionalAeeessones 16 4 2 1 16 4 2 2 WO 17 4 2 3 aioe teases a a aa 18 INSPECTION SERVICE amp MAINTENANCE 19 5 1 ANG Service 19 Companment Oo 19 192. cee eed ade 19 WARRANTY 20 1 GENERAL SAFETY INFORMATION 1 1 SAFETY ALERT SYMBOLS AND SIGNAL WORDS Read understand and follow the instructions in this manual TRUCKWRKS slide in service bodies are built with components produced by various manufacturers Some of these items have separate instruction manuals Where this manual indicates that you should read another manual and you do not have that manual call TRUCKWRKS at 1 866 249 7737 or your dealer for assistance The safety information in this manual is denoted by the safety alert symbol The level of risk is indicated by the following signal words DANGER DANGER Immediate hazards which WILL result in severe personal injury or death if the warning is ignored WARNING Hazards or unsafe practices which COULD result in severe personal injury or death if the warning is ignored CAUTION Hazards or unsafe practices which could result in minor or moderate injury if the warning is ignored NOTICE Practices that could result damage to the slide in service body or other property 1 2 MAJOR HAZARDS Loss of control of the vehicle can result in death or serious injury The most common causes for loss of control are e Failu
3. Be sure to Distribute the load evenly Keep the center of gravity low 1 2 4 SHIFTING CARGO You must secure your cargo so that it does not shift while traveling Shifting cargo can result in loss of control and can lead to death or serious injury Tie down all loads with proper sized fasteners ropes straps etc Verify that the doors are closed and properly latched 1 2 6 SAFETY WARNING LABELS If the door opens your cargo may be ejected onto the road resulting in death or serious injury to other drivers Verify that the doors are properly closed and latched 1 2 7 HAZARDS FROM MODIFYING YOUR SLIDE IN SERVICE BODY Essential safety items can be damaged by altering your slide in service body Even simply driving nail or screw to hang something can damage a structural frame member or other feature of the slide in service body Before making any alteration to your slide in service body contact your dealer or TRUCKWRKS at 1 866 249 7737 and describe the alteration you are contemplating Alteration or modification of the service body may void the warranty Alteration or modification of the service body structure must be performed only by qualified technicians with the written permission from TRUCKWRKS CAUTION FALL HAZARD To reduce the probability of bodily injury DO NOT stand or walk on top rail Figure 1 3 Located On General Safety Information CAUTION T
4. 5 Insert jack arms B into lifting tubes and fasten with 2 Loosen bolts A on each top plate to release the hook pins of the bottom mounting bracket from the truck bed mounting bracket 3 Slide the top plate as far as possible along the slots toward the inside of the service body center of truck bed Figure 2 21 Install Jacks 6 Lift the service body by raising each corner no more than two inches at a time with the jacks to keep the service body level Continue raising each corner in turn until the Figure 2 19 Top Plate Bolts service body is 3 4 inches above the truck bed height Figure 2 20 Bottom Mounting Bracket 4 Position the four jacks at each of the service body lifting points so the feet of the jacks are rotated properly to avoid 10 Install And Remove The Slide In Service Body 7 Drive truck forward out from under the service body Figure 2 22 Remove Service Body trom Truck Risk of death or serious injury from crushing Store service body as close to the ground as possible placing it on suitable blocking on a flat level and solid surface Do not store service body on the jacks 8 Lower the service body onto suitable blocking or structure as low as possible to the ground The jacks will lower the service body to a position 20 inches from the floor 28 inches for 4 x 4 trucks Do not leave service body suspended by the jacks 2 4 INSTALL LADDER RACK Use t
5. And Remove The Slide In Service Body NOTICE Tailgate may be damaged when loading the bed box into the truck bed Remove tailgate before installing the bed box if forks on forklift are not of adequate length 5 If forks on forklift are not of adequate length remove the tailgate before installing the bed box to avoid damaging the tailgate with the forklift 6 Position four top mounting plates so bolts F extend through slots G in the bottom of the cargo box ay G Figure 2 5 Mounting Plate Bolts Figure 2 6 Mounting Plate Slots 7 Loosely install top plate bolts through nuts on bottom mounting bracket H The hook on the bottom bracket faces toward the bed side rails away from the center of the slide in service body as shown in Figure 2 10 Slide the bracket assembly as far as slots permit toward center of the service body Figure 2 7 Bottom Mounting Bracket 8 Ford and Dodge Trucks Only Remove the four 3 4 inch wood spacer 1 from base of the service body Chevrolet GMC Trucks Only Do not remove spacer from base of service body Extra spacing provided by spacers is needed due to deeper bed of Chevrolet trucks Figure 2 8 Wood Spacers 9 Position forklift forks in lifting slots in service body Install And Remove The Slide In Service Body 11 Slowly load the service body into the truck bed 10 Lift the service body and carefully center it in the until it
6. 0 pounds evenly distributed Figure 3 3 Flex Smart Deck Slide 3 2 LOADING CARGO Do not transport people containers of hazardous substances cans or containers of flammable substances in the service body However fuel in the fuel tank of equipment or in an approved container may be carried on Our service body Damaged loose cargo doors ladder rack can break allowing cargo to become loose Loose cargo can shift the center of gravity and result in loss of control of the vehicle Do not transport people in the service body The transport of people puts their lives at risk and is illegal Inspect cargo doors and ladder rack and test them for looseness before loading cargo Do not use a damaged or loose Do transport flammable equipment to secure cargo explosive poisonous other dangerous materials in your service body The exception is fuel stored in the fuel tank of equipment being hauled or approved container Shifting cargo can result in loss of control of the vehicle and can lead to death or serious injury Tie down all loads with proper sized 3 2 1 PREPARING THE SERVICE BODY FOR LOADING fasteners ropes straps etc y 7 Check cargo door operation and inspect ladder rack hardware for looseness or signs of bending before loading the cargo onto the service body 3 2 2 LOADING THE LADDER RACK Cargo may be loaded on the ladder rack Secur
7. Figure 5 1 Door Latches Door Strikers Use 3M Lithium Lube heavy bodied white grease or equivalent at least twice per year to lubricate the door strikers Figure 5 4 Door Striker Adjustment Figure 5 2 Door Strikers 19 REGISTER YOUR PRODUCT Now VISIT WWW TRUCOKWRKS COM Hitch Caddy mz Service Body Trailer Slide In Service Body ae Slide Out Bed TRUCKWaxs Bed Box Slide Out Check out our other products WWW TRUCOKWRKS COM Three Year Limited Warranty TruckWrks Brand Products COVERED PRODUCTS AND TERM e Stahl TruckWrks brand Slide in Service Body or Service Body Trailer Product s is warranted to the original purchaser to be free from defects in material and workmanship under normal use and service for a period of three 3 years from the date of purchase if the applicable claims procedure is followed except as limited herein e Product s made of galvaneal steel are warranted against rust through to the original purchaser of record for three 3 years from the date of purchase Product s not made of galvaneal steel are warranted against rustthru to the original purchaser of record for one 1 year from the date of purchase e Stahl warrants that it will repair or replace at its option the Product s or component which is defective has malfunctioned and or failed to conform due to materia
8. TRUCKWRKS gt gt Y VY OWNERS MANUAL MODEL TT400000DS IN490400AV 10 09 2009 Register Now Visit www truckwrks com TRUCKWRKS www truckwrk com This User s Manual contains safety information and instructions for your trailer You must read this manual before loading or towing your trailer You must follow all safety precautions and instructions 1 6 Table of Contents GENERAL SAFETY INFORMATION aea ieccceebetacuesedeacawstecsetecetcacanedetestencsecews 2 tle safety AlereSymbols and Signal 2 ANOS sense masse 2 2 Failure to Adjust Driving Behavior with a Loaded Vehicle pp 2 12 2 NGEODSFEOaO IO 2 1 2 3 Wrisate Load cee 2 1 2 4 SNIN 1 NT 3 1 2 5 Hazards From Modifying Your Slide in Service BOdy pb 3 1 2 6 Warming INSTALL AND REMOVE THE SLIDE IN SERVICE BODY 5 ZW 5 8 23 Remove S rie Bay WIN JACKS 10
9. ank to fully extend awing Release awning stabilizer arms B and insert arms into bracket mounted to rack Be certain pins C are over stabilizer arm brackets to prevent awning from falling Refer to the awning manufacturer s information for additional operation safety and maintenance information Retract awning before moving vehicle p Figure 4 10 Awning 18 7 INSPECTION SERVICE amp MAINTENANCE 7 1 INSPECTION AND SERVICE INSTRUCTIONS You must inspect maintain and service your service body regularly to insure safe and reliable operation you Door Hinges Use 3M Lithium Lube heavy bodied white cannot or are unsure how to perform the items listed here grease or equivalent at least twice per year to lubricate the have your dealer do them Note In addition to this door hinges manual also check the relevant component manufacturer s manual 7 1 1 COMPARTMENT DOORS 7 1 1 1 Lubrication Latch Mechanisms Use 3M Lithium Lube heavy bodied white grease or equivalent at least twice per year in all hinge areas and in each lock cylinder Figure 5 3 Door Hinges 7 1 1 2 Striker Adjustment If the door does not close properly leaks or is hard to operate the striker may need adjustment Loosen the nuts on the door striker Adjust striker position in slot as needed until the door fits tight to door seal If striker adjustment does allow the door to seal properly the door seal may need to be replaced
10. d and fully extend tripod legs before raising or lowering the service body Fully insert jack arms into lifting tubes and install pins before raising or lowering the service body 1 4 x 4 Trucks Only Insert the optional 8 inch extension for 4 x 4 trucks firmly into the tripod base Then insert the jack assembly firmly into the tripod base and fully extend all three tripod legs 1 All Except 4 x 4 Trucks Insert the jack assembly firmly into the tripod base and fully extend all three tripod legs 2 Install jack arm A to jack with two 5 8 x 1 1 4 inch hex bolts and nuts Tighten bolts to 100 Ib ft 3 Insert jack arm into lifting tube and fasten with pin C 4 Repeat for three remaining jacks Install And Remove The Slide In Service Body 4 Position the four jacks such that the feet of the jacks are rotated properly to avoid damage to the jacks when the truck is driven between them and under the service body Risk of death or serious injury from crushing The empty service body weighs 1400 pounds Never go under the service body or position arms legs between it and the truck or ground when installing or removing it from the truck 5 Lift the service body by raising each corner no more than two inches at a time with the jacks to keep the service body level Continue raising each corner in turn until the service body is 3 4 inches above the truck bed height 6 Carefully back the truck un
11. der the service body using a spotter to ensure clearance on all sides during positioning Figure 2 15 Back Truck Under Service Body 7 Begin lowering the service body one inch at each jack position at a time ensuring the service body 1 fully in the truck bed firmly against the bulkhead and compressing the bulkhead foam strip D Figure 2 16 Compress the Bulkhead Foam Strip 8 Slide the top plate along the slots to outside of the service body and tighten the bolts E to raise the hook of the bottom mounting bracket into the truck bed mounting bracket Figure 2 17 Top Plate Bolts Figure 2 18 Bottom Mounting Bracket Install And Remove The Slide In Service Body 9 Remove jack arm pins and remove the jacks damage to the jacks when the truck is driven out from under the service body 2 3 REMOVE SERVICE BODY WITH JACKS Note For 4 x 4 trucks the optional 8 inch extensions are required to accommodate the higher bed height Insert the optional extensions firmly into the tripod bases Risk of death or serious injury from crushing Risk of death or serious injury from crushing Remove all cargo from the ladder rack and secure all other cargo Fully insert jack arms into lifting before removing service body tubes and install pins before raising or lowering the service body 1 Remove all cargo from the ladder rack before removing the service body Secure all other cargo
12. e your cargo to the rack so that it does not shift or fall off while the vehicle is in motion Figure 3 4 Ladder Rack Standing or walking on compartment tops can result in falling from the service body which can result minor or moderate injury Do not stand or walk on compartment tops 14 4 FEATURES AND ACCESSORIES This chapter provides some basic information for the safe operation of several features and accessories For some accessories the manufacturer of the accessory has also provided instructions You must read and follow these instructions before using the accessory If you need 4 1 3 FLEX SMART DECK SLIDE assistance call TRUCKWRKS at 1 866 249 7737 or your dealer before operating the following features and 1 Open tailgate and pull handle A to open deck slide accessories door 4 1 STANDARD FEATURES 4 1 1 ADJUSTABLE SHELVES To adjust the shelves remove all items from shelf Loosen four bolts A on shelf adjust shelf to desired height and tighten bolts Figure 4 3 Deck Slide Door 2 Rotate handle B to release deck slide then pull deck slide to desired position Deck slide has two stops in positions as shown in Figures 3 5 and 3 6 below Figure 4 1 Adjustable Shelves 4 1 2 CARGO DOOR AUXILIARY LOCKS Cargo door auxiliary locks secure the doors on your service body To engage the side door locks on either side of the service body close the cargo doors alig
13. he following procedure to install the ladder rack Do not tighten any hardware until all parts are assembled Note The Slide in Service Body is shipped with corner bracket hardware installed in bolt holes on top of the tool boxes to keep moisture out of the tool boxes before the ladder rack is installed in those holes 1 Remove hardware from ladder rack bracket bolt holes 11 2 Install four corner brackets A by installing 5 16 18 x 3 4 in hex head cap screws through base of corner brackets tool box holes 5 16 x 1 in sealing washers and nuts Figure 2 23 Corner Brackets 3 Place spring loaded channel nuts B on ends of all support bars Figure 2 24 Spring Loaded Channel Nuts 4 Install long support bars C channel down to side corner brackets with 1 4 20 x 3 4 in flange bolts 5 Install brackets D at centers of long support brackets with 1 4 20 x 3 4 in flange bolts 6 Install shorter support bars E channel down to front and rear corner brackets and to center support brackets with 1 4 20 x 3 4 in flange bolts Tighten all hardware Figure 2 25 Support Bars Install And Remove The Slide In Service Body 7 LOADING THE SLIDE IN SERVICE BODY Improper loading causes many accidents and deaths To safely load the vehicle you must consider Overall load weight Load weight distribution and Securing the load properly To determine that you have loaded the vehicle within its ra
14. he rack capacity is 1000 LBS This may exceed the GVWR of the vehicle and more weight than can be carried overhead safely Keep heavy loads as low as possible and evenly distributed to help prevent the vehicle from overturning Figure 1 6 Located On DANGER PROPER USE OF JACKS CAN RESULT SERIOUS INJURY OR DEATH LIFTING TUBES amp JACKS ARE FOR BODY INSTALL amp REMOVAL ONLY DONOT USE LIFTING TUBES WITHOUT THE SET PIN IN PLACE DO NOT USE LIFTING TUBES amp JACKS FOR BODY STORAGE STAY CLEAR BODY WHILE RAISED DURING INSTALL amp REMOVAL LIFTING CAPACITY Figure 1 8 Located Between Tailgate and Installed Service Body To protect you and others against death or serious injury all of the labels shown must be on the slide in service body and must be legible If any of these labels are missing or cannot be read call Error Reference source not found at 866 249 77375 or your dealer for replacement labels You will need to provide us with the number shown at the bottom of the label s in order for us to send the correct one s 2 INSTALL AND REMOVE THE SLIDE IN SERVICE BODY Follow all of the safety precautions and instructions in this manual to ensure safety of persons cargo and satisfactory life of the slide in service body 2 1 INSTALL WITH A FORKLIFT 1 Install the bed mat in the center of the truck bed Figure 2 2 Bracket Dimensions 3 C
15. is fully forward compressing the bulkhead truck bed opening foam strip J Figure 2 9 Load the Service Body 5 Figure 2 10 the Bulkhead Foam Strip Note When the Slide in Service Body is installed in the truck bed there should be sufficient space behind to Risk of death or serious injury from permit closing the tailgate See Figure 2 14 crushing The empty service body weighs 1400 pounds Never go under the service body or position arms legs between it and the truck or ground when installing or removing it from the truck Figure 2 11 Space Behind Service Body 12 Slide the top plate along the slots to outside of the service body and tighten the bolts K to raise the hook of the bottom mounting bracket until the hook bracket fully Install And Remove The Slide In Service Body engages the bed bracket Figure 2 12 Top Plate Bolts Figure 2 13 Bottom Mounting Bracket NOTICE Truck bed rails may be damaged if bracket bolts are tightened excessively Do over tighten bracket bolts 2 2 INSTALL WITH JACKS Note The Slide in Service Body must be at least 20 inches above the floor 28 inches for 4 x 4 trucks for installation with the jacks Jack cannot be lowered below 20 inches 28 inches for 4 x 4 trucks Risk of death or serious injury from crushing Firmly insert extension if required and jack assembly into tripo
16. ls and workmanship during the first year of the warranty period e After the first year of the Warranty period and before the end of the third year of the Warranty period if the Product s does not conform to the preceding warranties Stahl will provide at its option one of the following 1 replacement components for any nonconforming or defective Product s or components or 2 the percentage of the purchase price for the nonconforming Product s equal to the percentage of the remaining Warranty period e Stahl will at its option 1 use new and or reconditioned parts in performing warranty repairs and making replacement products or 2 use parts or products of original or improved design in the repair or replacement e Any repaired or replaced Product s shall be warranted hereunder for the remaining term of the original Warranty period ELIGIBILITY The Warranty period begins on the date of purchase by the original purchaser of record e Product s warranted must be properly installed operated maintained and serviced under the guidelines recommended in the owner s manual e This Warranty applies only when the Product s is used for the purpose for which it was designed e This Warranty is non transferable SPECIFIC WARRANTY EXCLUSIONS The following are expressly excluded from this Warranty e Any failure that results from an accident purchaser s abuse neglect or failure to operate Product s or install Product s in accordance
17. n bracket holes and install padlock Figure 4 4 Deck Slide Handle Deck at First Stop Fi 2296 Door Auxiliary Lock ES ei a Figure 4 5 Deck Slide at Second Stop Fully Extended 15 Loading The Slide in Service Body 3 Distribute deck load evenly 4 Secure deck load using channels C as tie down points See Figure 4 4 Optional D Rings are available See Figure 4 6 o Figure 4 6 D Ring Tie down 5 Return deck to stored position closing and locking deck slide door before placing the vehicle in motion 4 2 OPTIONAL ACCESSORIES Shifting cargo can result in loss of control of the vehicle and can lead to death or serious injury Tie down all loads with proper sized fasteners ropes straps etc Standing or walking on compartment tops can result in falling from the vehicle which can result in minor or moderate injury Do not stand or walk on compartment tops 4 2 1 STORAGE TUBE Your service body may be equipped with an optional storage tube Weight limit in storage tube is 300 Ibs 16 Features And Accessories Figure 4 7 Storage Tube 4 2 2 WORK LIGHT You may equip the service body with an optional work light A to be installed on the ladder rack ahh w s A Figure 4 8 Work Light 17 Features And Accessories 4 2 3 AWNING Your service body may be equipped with an optional awning To open awning place crank into awning drive A Turn cr
18. re to adjust driving behavior with a loaded vehicle e Overloading and or improper weight distribution 1 2 1 FAILURE TO ADJUST DRIVING BEHAVIOR WITH A LOADED VEHICLE With a loaded vehicle you will have decreased acceleration and increased stopping distance The slide in service body load may change the handling characteristics of your vehicle making it more sensitive to steering inputs and more likely to be pushed around in windy conditions or when being passed by large vehicles 1 2 2 IMPROPER LOADING The total weight of the load you put in or on the truck box plus the empty weight of the vehicle itself must not exceed the truck s Gross Vehicle Weight Rating GVWR If you do not know the empty weight of the vehicle plus the cargo weight weigh the loaded vehicle at a commercial scale An overloaded vehicle can result loss of control leading to death or serious injury Do not exceed the vehicles Gross Vehicle Weight Rating GVWR or an axle Gross Axle Weight Rating GAWR 1 2 3 UNSAFE LOAD DISTRIBUTION Improper load distribution can lead to vehicle stability and or handling After loading be sure to check that vehicle is not overloaded Uneven left right load distribution can cause tire wheel axle or structural failure Be sure your vehicle is evenly loaded General Safety Information Improper load distribution can result in loss of control of the vehicle leading to death or serious injury
19. s may be designated by Stahl and in such event freight for returning Product s shall be paid by the original purchaser e Unauthorized repair or replacement prior to inspection or repair or replacement not in accordance with Stahl recommendations and procedures may void this Warranty DISCLAIMER OF IMPLIED WARRANTIES LIMITATIONS OF LIABILITY LIMITATIONS OF REMEDIES STAHL SHALL NOT BE LIABLE TO THE ORIGINAL PURCHASER OR ANY THIRD PARTY FOR ANY DIRECT OR INDIRECT INCIDENTAL OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE INCLUDING BUT NOT LIMITED TO TRANSPORTATION COSTS LOST PROFITS AND LOSS OF INCOME AS A RESULT OF ANY DEFECT FAILURE OR MALFUNCTION OF THE PRODUCT S THERE NO OTHER WARRANTIES EXPRESS OR IMPLIED GIVEN BY STAHL FOR THE PRODUCT S IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE SPECIFICALLY DISCLAIMED THE PURCHASER S REMEDIES FOR LOSS DAMAGE OR EXPENSE RESULTING FROM THE USE OR MISUSE OF THIS PRODUCT ARE LIMITED TO THOSE EXPRESSED IN THIS LIMITED WARRANTY THIS LIMITED WARRANTY GIVES PURCHASER SPECIFIC LEGAL RIGHTS AND PURCHASER MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE SOME STATES DO NOT ALLOW DISCLAIMER OF OR LIMITATIONS ON IMPLIED WARRANTIES OR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE DISCLAIMER AND LIMITATION MAY NOT APPLY TO PURCHASER 3201 West Old Lincoln Way Wooster 44691 866 249 7737
20. th instructions provided in the owner s manual Fatigue cracking of the body structure caused by improper mounting or installation overloading and severe off road applications twisting loads induced by cranes or aerial devices Product s being warranted under the no rusHhrough warranty must have a hole rusted through the metal Rust on painted surfaces is not considered rust through e Tires and awnings are warranted separately by the respective manufacturer of said components These warranties are contained in your owner s packet e Product s purchased and used outside the United States Canada and Mexico WARRANTY CLAIMS PROCEDURE Telephone Stahl at 1 866 249 7737 within thirty 30 days after discovering the nonconformity Do not return any Product without first calling Stahl and getting a return authorization number Returned Products must include the return authorization number and a copy of the original invoice bill or other proof of the date of purchase Freight costs if any must be borne by the purchaser Stahl will not provide and will not be liable for labor costs of removal or reinstallation of components disposal shipping freight taxes or other incidental charges e Stahl reserves the right to inspect Product s returned by the original purchaser under this Warranty to determine whether the Product is covered Inspection shall at the option of Stahl be performed at the factory or at such other reasonable place a
21. ting you must consider the distribution of weight as well as the total weight of the vehicle service body and its contents The total weight of the vehicle service body and its contents is its Gross Vehicle Weight or GVW The load distribution must be such that no component part of the vehicle is loaded beyond its rating This means that you must consider the rating of the tires wheels and axles You must make sure that the front to rear load distribution does not result in overloading any axle Ride stability also depends on keeping the center of gravity as low as possible Load heavy items on the floor and over the axles When loading additional items be sure to maintain even side to side weight distribution The total weight of the vehicle service body and its contents must never exceed the total weight rating of the vehicle Gross Vehicle Weight Rating or GVWR An overloaded vehicle can result in loss of control of the vehicle leading to death or serious injury Do not load a vehicle so that the weight on any tire exceeds its rating Do not exceed the vehicle Gross Vehicle Weight Rating GVWR or the Gross Axle Weight Rating GAWR 3 1 LOAD CAPACITIES The load capacity of the shelves is 250 lbs evenly distributed per tray 13 Figure 3 1 Shelves The load capacity of the ladder rack is 1000 Ibs Figure 3 2 Ladder Rack The load capacity of the Flex Smart Deck Slide is 100
22. ut foam strips to length for the sides and bulkhead of the truck bed Remove protective strips from adhesive and install foam strip C along top of each bed side rail Install foam strip D along top of bulkhead rail with extra foam material following curve of rail into truck bed Figure 2 1 Install Bed Mat 2 Measure and Mark for Truck Bed Mounting Brackets IMPORTANT Trucks require mounting brackets in the truck bed The measurements for these brackets are is critical and must be made before installing the foam strips Figure 2 3 Install Foam Strips in order to be accurate Mounting brackets will be installed after the foam strips are installed 4 Install the leading edge E of the four truck bed mounting brackets at marks previously made on truck side The following is a truck bed illustration with the front of rails in Step 2 truck bed X on the left Measure a Dimension A of 16 3 4 inches from inside of the bulkhead rail Make a clear mark on each side rail at this position This mark will be used to position the front truck bed mounting brackets See Figure 2 5 Front of truck bed X is on the left Measure a Dimension B of 74 3 4 inches from inside of A the bulkhead rail Make a clear mark on each side rail at this position This mark will be used to position the rear truck bed mounting brackets Front of truck bed X is on the left Figure 2 4 Truck Bed Mounting Bracket Install
23. with instructions provided in the owner s manual s supplied with this Product e Items or service that is normally required to maintain the product i e lubricants etc e Labor costs of removal or reinstallation of components disposal shipping freight taxes or other incidental charges e Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in accordance with installation and operation guidelines or damaged by contact with tools or surroundings Cosmetic defects that do not interfere with functionality e Paint required following repairs or replacement of parts under Warranty is excluded after one 1 year from the date of purchase by the original purchaser e Components that are considered normal wear items are not covered after the first year of ownership Damage due to incorrect installation e Damage from inadequate maintenance e Product s which have been used to carry corrosive materials where such materials result in rust through conditions Paint deterioration caused by chemical reactions including but not limited to acid rain industrial fallout or improper cleaning materials e Jack cylinders electrical wiring glass sealants seals plumbing couplers and jacks after the first year of ownership e Product s which have been misused abused or damaged including but not limited to due to accidents or the failure to operate Product s in accordance wi
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