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1. Movable side Vertical divider Lock stay Locking side 1 There are two ways to attach the vertical divider to the lock stay A For fixed dividers Position the vertical divider with the LOCK arrow facing down and connect to the lock stay to fix in place Dividers can be fixed along the stay in 5mm increments B For movable dividers Position the vertical divider with the LOCK arrow facing up Dividers can slide freely along the lock stay groove 2 Align the vertical divider with the lock stay recess and press firmly by hand to attach 3 Attaching the dividers Dividers should generally be attached every other link 4 To remove the vertical divider from the lock stay push the divider down laterally A i P a Remove CN Lock stay 4 3 Insert the cables hoses Insert the cables hoses into their designated position 4 4 Close the arms Close the arms from the Cableveyor fixed end side Press down firmly on the mark on the arm surface by hand or lightly tap with a plastic hammer to connect the arm to the link B Note Tapping the highlighted area below with a hammer may cause cracking Push Do not tap down the arm here With cables hoses inserted set 5 Lengthening Your Cableveyor 5 1 Remove the travel end bracket Insert a flat head screwdriver between the link and bracket and remove the bracket or remove the first link See 6 5 2 Connect the additional link s
2. Z TSUBAKI Tsubaki User Manual Cableveyor TKC34H25 TKC47H36 TKC64H50 TKC85H68 formerly TKCO340 formerly TKCO470 formerly TKCO640 formerly TKCO850 Thank you for your purchase of the Tsubaki Cableveyor These instructions cover everything from delivery to installation Please read them thoroughly before starting 1 Construction Part Name F omen Arm Moving end bracket N Bracket connects to the link outer face A L L Divider Link B Fixed end bracket Bracket connects to the link inner face Sectioned Cableveyor 2 Delivery y 1 Moving end bracket A For TKC34H25 The moving end bracket is delivered assembled into the Cableveyor unit while the fixed end bracket and dividers are shipped as unassembled parts B For TKC47H36 TKC64H50 and TKC85H68 Both the moving and fixed end brackets are delivered assembled into the Cableveyor unit while the dividers are shipped as unassembled parts Fixed end bracket 2 Long length Cableveyors usually over 4m are Delivered as unassembled parts for generally shipped in sections TKC34H25 3 Connecting 3 1 Open the arms Open the arms one by one starting from the Cableveyor travel end Dia 1 below Open starting from one Insert screwdriver here Insert screwdriver Moving end bracket here Connected from the outer link face For TKC34H25 For TKC47H36 TKC64H50 m and
3. First lightly tap links A amp B with a plastic hammer to connect Tap lightly Tap lightly 5 3 Attach lock stays to the additional link s See 3 4 5 4 Attach any dividers and arms See 4 2 5 5 Attach the travel end bracket 6 Shortening Your Cableveyor 7 Caution when Handling Depending on the application there may be sag or pretension in the self support length Select your 6 1 Remove arms from the travel end side ea Cableveyor using Tsubaki s Performance Graph to avoid 6 2 Remove the lock stays any issues See 3 2 6 3 Remove the link s 1 For TKC34H25 and TKC85H68 Insert a flat head screwdriver between the links to separate Perform the same on the brackets Guide rail 1 The travel end installation height H to the equipment should be the Cableveyor s height H 10 30 N The Cableveyor mounting height h should be H 100 Install a guide rail The error in travel end and fixed end installation faces should be less than 6mm 5 Use cables hoses designed for movement with excellent bending and wear resistance properties 6 Do not use cables hoses with wire braid casings as they 2 For TKC47H36 and TKC64H50 can be easily damaged Insert a flat head screwdriver between the links 7 to separate Rw Stacking cables hoses can easily cause wear Cables hoses should be laid horizontally or separated by horizontal dividers 8 Ensure the cables hos
4. TKC85H68 3 3 Connect the links Tap lightly There is a screwdriver mark on the arm snaps Insert the tip of a flat head screwdriver to open the arms Open sequentially from the travel end To remove To attach Af i al saas i Er Bend slightly and overlay 1 Align the pin hole and stopper projection and forcefully press in the link by hand A light tap with a plastic hammer will also suffice gt T 2 Slightly bend the stopper knobs on the links about 1 Screwdriver tip size 2 Arms can be removed by lifting 5 degrees toward bending radius side to align TKC34H25 4 5mm 80 degrees and pulling out TS oy 3 4 Attach the lock stays TKC64H50 8 0mm TKC85H68 8 0mm Insert the lock stay into links A and B simultaneously as shown in the cross sectional 3 2 Remove the lock stays diagram below and press down in the direction of the Remove 3 or 4 lock stays from the area to be arrow to fix Push down connected on the travel end side Moving end bracket gt A pE gt Ee E Link Note Align the lock stay in links A and B at the same time Opened arm P7 My Removed lock stays Insert a flat head screwdriver into the grooves of lock stays with a screwdriver mark and pry open in the direction of the arrow For TKC34H25 For TKC47H36 TKC64H50 and TKC85H68 4 Inserting Cables Hoses set 4 1 Open the arms Refer to 3 1 4 2 Attach the dividers Press firmly
5. es have leeway in their length when installing After adjusting them to the proper length secure both ends with clamps 9 Foreign matter in the guide rail may cause damage Please keep clean 10 The following parts are delivered unassembled 3 Or instead of using a screwdriver place a jig on Dividers the link pins and lightly tap with a hammer For TKC34H25 only Fixed end bracket Lody Hammer Jig 6 4 Remove the travel end bracket Insert a flat head screwdriver between the link and bracket to remove the bracket 6 5 Attach the travel end bracket See 5 5 4 Issued October 1 20t FsulbskinGeeRain PERFI
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