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IMPERADOR 3100

1. 61 7 12 19 Diagnostics menu screen digital hydraulic box 61 7 12 20 Diagnostics menu screen analog hydraulic box 62 7 12 21 Diagnostics menu screen frequency hydraulic box 62 7 12 22 Diagnostics menu screen COMMUNICATION 62 7 12 23 Diagnostics menu screen events a dad 63 7 12 24 Diagnostics menu screen information nennen 63 7 12 25 Calibration screen maintenance 63 1513 ELE u U RIR U LL LU LLULLA RR ES 64 7 14 Opening and closing the booms a das bein dpi ns ad 68 FAA A OPENING ihe DOOMS cessa suada u uu aaa aaia aa aT Eia raa 68 7 14 2 Closing the Rm 68 7 15 Maneuvering the machine L ULU LULU ni casi aii didi 69 erraiak arte ste ection 70 7 16 1 Suction valve position selections
2. a 45 7 2 2 Aydraulic fead gauge SDACIMO uuu u u uuu uu uuu uuu ed AUS rain ad 46 72 21 Adjusli g GAUGES SPACING u uu u a 46 7 2 2 2 PL SUING NG STOPS ad 48 7 2 2 3 Adjusting the hydraulic tread gauge wheel assembly 48 Main solution tank refilling 48 7 k s T m RP 49 Pe SUCO E 49 FO SOTA ING MNT PRP UU RR 49 m 50 7 8 Spraying system clean out when changing defensives 50 7 9 Calibrated return adjustments a a 51 ENDE a RR RD E ES 51 7 92 MISA 52 7 10 Special tips for practical applications a a 52 TA Control panel and Joystick IUN UONS uo eee exiit UU bte mami de eel Sun 53 7 12 Control panel and the joystick operation a 55 7 12 1 Operation control SOreen cca certa roro i eain note ERU
3. dsdaadrs 36 oos E RES ee eee 36 2 6 TT TM of TOT Tey stes derat DI ian 37 5 9 Spray and sectional valve controls a nnn nnns 38 5 10 The high pressure control valve 39 POGUE mir a 39 n DOOMS DD A RR E DN VD EEAEEEN 39 Sios SUNM anku uu uuu RIDERE PRN 39 EMI DO RM SR 39 9 13 E 40 S16 TNE fron SI uu u uuu i O 40 5 17 P eumati6 Suspensions T 40 XP my RUN 41 O uuu uu quqa EE 41 DIVING NE dH ced NI E TERT 43 Rota o Q6 TNI E T o m 43 OPERATION AND ADJUSTMENTS I dg acad Sa dadas rr qua Ed ada 44 Fl Diesel SIGNINGS mmm 44 7 2 Wheel tread gauge adjustments 45 7 2 1 Mechanical tread gauge
4. Ex xen pras 26 4 23 Handling the ballery RR PTD PDR 26 4 24 Caring for the cabin and air conditioning filters 27 24 25 Operalionalsalelyuu uuu lya EEEE ne 28 4 26 Operator cautions when handling toxic products 29 T 21 TIG BES esses Tu u TM M edi Uu UE 29 4 28 Topper 5500 job maintenance safety measures 32 4 29 Proper waste asas NUN UE 32 4 30 Access points es Sene cue ec ote acces 33 CONF ONE P buana 34 n o m Emme 34 5 2 Protective additives for the fuel system 34 5 3 Wheel motor and reducer gear 35 MOON Pn 35 uo e FRO QUIERO MOS Dutt en nearest ety xe acta ina pts E T 36 TEAC MOM
5. a 20 4 9 Preventing unexpected machine start up 21 4 10 Safety measures while transporting the machine a 21 2 10 1 Lights and safety equlpmenti u u uuu Pr ER ERU bnt ROSE bl xA Pb eH En 21 2 10 25 DEVI the MACRO a iso SAM u uuu 22 4 11 Cautions on steep terrain a 22 4 12 Avoid heating parts near fluid lines a 22 4 13 Work in well ventilated areas 23 4 14 Working with fuel ME 23 osso Proper 9 e ET u uu u u uuu OD DOE IT 23 4 16 Cleaning surfaces to be welded or 23 4 17 Avoid fluids under high pressure a nennen nnns 23 4 1 Emergency procedUTES TREE ET T 24 4 19 Using the safety belt u u a raaa aean 25 4 20 Clean water FOSCO asccasancxcucnncnetanacesanaenessmiatentesanianaasaumetaaentino taademieaasmantensineemmadestanadorean 25 4 21 Safety procedures when inflating tires 25 4 22 Avoid contacting hot surfaces
6. 81 7 23 Self propelled tire callDraliOfi uuo oec cup eoi up Toa DE FUE IS TB CE eU 81 SCHEDULED MAINTENANCE Eia amare tris 83 8 1 Scheduled maintenance for the MWM diesel engine 83 8 2 Scheduled maintenance for components a a 84 8 3 Industrial system oil filter and oil change 85 8 4 Transmission system filter and oil change 86 8 5 System clean up procedure and oil filtration 86 5 6 AVI SS aoo RO OURO OR MI La DIS MAP DR PR 87 8 7 Wash down procedure ccecciniccecdcxsacenscncussadendncsoddersiadesedexdondnisadesannsanentaxdedeaeedeesaadesbexeeunersaeneves 87 8 8 Suction filter element Cleaning ra nnn nnn nnn nnn 88 8 9 In line filter element cleaning procedure a a rr aaa 89 8 10 Daily maintenance or after the end of each working 89 Malbi elecitical panel u u u u asa qam saqsa ankay qasqaku
7. Constant Evolution IMPERADOR 3100 Self Propelled Sprayer Instruction Manual ORGULHO DE SER BRASILEIRO MANU 7923 I Rev Constant Evolution IMPERADOR 3100 SELF PROPELLED SPRAYER INSTRUCTION MANUAL STARA 5 IND STRIA DE IMPLEMENTOS AGR COLAS CNPJ 91 495 499 0001 00 Av Stara 519 Caixa Postal 53 Nao Me Toque RS Brazil CEP 99470 000 Telephone Fax 54 3332 2800 e mail stara stara com br Home page www stara com br August 2015 Revision A MANU 7923 I dx el ere ee ee me ee E a ee Te x 11 TSMAIN COMPONENTS uuu uu u u u usa 13 ZOE TI CANON A 14 3 TECHNICAL SPECIFICATIONS raias 1 Code i us t hiLc 16 4 1 General safety procedures a nenne nnn nnne rn nnn nnns 16 4 2 Know all safety information e 16 BS crm Tf A Intended RR TRU EDU RR NEU IUE 17 uuu S ee 17 46 Precautions lo work WHN salely uuu u L IL virana Ein 18 4 7 Operating the machine with r 18 4 8 Parking the machine in a safe area
8. 70 7 16 2 Solution flow directional valve iii Ra 71 1 16 3 SOI OM agitation eae boiando con no aa s 71 7 17 Using he 71 Te BTE T TE S D RR RR 74 Fe o ee ee ee en ae ee a mee a ee ee 74 NUES M Rm 74 C lio PO o u u RR DRE RD RAI RR RR E RR RR DRE GR DR VR 75 uu een mene een EO EOM 76 T16 Wann M tu 76 7 16 6 intemal UE T Rs 76 RR ue RR RR RR RR 77 DERI Rm 77 7 18 9 Control panel and joystick qid nun 77 u uu A E sus u ee ee ee 78 F9 FREIGSSIAG ie Drakes u uu E oL u TS 78 7 20 Wheel aligri eil suoni l luu ES 79 D5Z2prrontwheslaldanime iba u uu u u u Ta RO SD 79 7 21 1 Centering the wheel assemblies a nnne nnns 80 5212 Vertical alignment UU isa IN RE GU pd 81 7 22 Solution tank level sensor
9. The sensor is damaged or has stopped working Stop the machine and check its condition and call an authorized technician Transmission hydro cooler sensor failure 0 k L The hydro cooling fan is working working The sensor is damaged or has stopped working Stop the machine and check its condition and call an authorized technician Boom leveling right sensor failure The sensor is damaged or has stopped working Stop the machine and check its condition and call an authorized technician Boom leveling left sensor failure The black box is not communicating with the Sensor panel or screen Stop the machine and check its condition and call an authorized technician System hydraulics box is turned off The black box is not communicating with the hydraulics system or screen Stop the machine and check its condition and call an authorized technician System spray module is turned off The control panel is not communicating with the black box or screen Stop the machine and check its condition and call an authorized technician System control panel is turned off The Joystick is not communicating with the black box or screen Stop the machine and check its condition and call an authorized technician System Joystick is turned off The PWM system becomes inactive if it does not communicate with the black box or screen Stop the machine and check its condition and call an authorized techni
10. Evaluate the allowable combinations of filters or screen gauges used based on that note manufacturer s data variations of the agricultural pesticide 7 5 Suction hose Suction supply hose assembly 5 m long A Suction hose B Quick connect C Suction filter serves in filtering water that has been suctioned After the tank has been filled from an open filling area be aware of the specific norms Figure 75 7 6 Spraying e n the technical aspect of agro chemicals application one of the basic conditions is that the sprayer be in perfect working condition Therefore regularly test the sprayer and seek immediate resolution to any problems Use all supplied filters accordingly maintaining the sprayer on scheduled maintenances and service care Imperador 3100 Instruction Manual 49 Stara The spraying system operating range goes from 35 to 350 liters per minute 7 7 Nozzles The nozzle housing system is of the type which facilitates in the nozzle specific application selection The nozzles can be disassembled and replaced depending on the demand ATTENTION Before disassembling the nozzles it is required that the whole spray system be washed completely With each change out the nozzle pressure needs to be readjusted Figure 76 NOTE For nozzle application recommendations always consult an agricultural engineer 7 8 Spraying system clean out when changing defensives
11. SCHEDULED MAINTENANCE LOG Implements si E ps nh Shacks Check up Check up Check up ERR Visit 1 year or Self propelled X X X X 1000 hours Spreaders Headers Technology y 1 year or Tractors 1000 hours All other I 6 months implements WARRANTY REGISTRATION CUSTOMER COPY SELF PROPELLED SPRAYER IMPERADOR 3100 CUSTOMER AND IMPLEMENT INFORMATION REGISTRATION IMPLEMENT MODEL SERIAL NUMBER INVOICE DATE OWNER S NAME ADDRESS CITY STATE COUNTRY ACKNOWLEDGMENT RECEIPT OF WARRANTY CLAIMS TERMS do hereby declare through this witness that have received read and am aware of the terms and conditions contained in the warranty document which was delivered by an authorized Stara representative OWNER S SIGNATURE NAME OF THE AUTHORIZED STARA DEALERSHIP ADDRESS OF THE AUTHORIZED STARA DEALERSHIP STAMP OF THE AUTHORIZED STARA DEALERSHIP SIGNATURE OF THE AUTHORIZED STARA DEALERSHIP REGISTRATION DEALERSHIP COPY SELF PROPELLED SPRAYER IMPERADOR 3100 CUSTOMER AND IMPLEMENT INFORMATION REGISTRATION IMPLEMENT MODEL SERIAL NUMBER INVOICE DATE OWNER S NAME ADDRESS CITY STATE COUNTRY ACKNOWLEDGMENT RECEIPT OF WARRANTY CLAIMS TERMS and conditions contained in the warranty document which was delivered by an authorized Stara represent
12. computer 10 Throttle control Pushing or pulling on the lever will increase or decrease the engine rpms 11 Hydraulics enabled button Allows for the booms hydraulic control system operation 12 Solution agitator button Solution tank agitator on off button 13 Floodlights on off button Booms lights on off button 14 Floodlights on off button Front roof lights on off button 5 Warning beacon button Warning beacon on off button 6 Rear roof light button Rear roof lights on off button 7 Up shift button Up shifts the gears n I gt z 7 gt gt R Imperador 3100 Instruction Manual 8 Down shift button Down shifts the gears Stara Auto pilot emergency kill button Enables or disables the auto pilot 12 V socket An optional 12 V output or cigarette lighter Left boom raise 15 button Raises the left boom 15 Left boom lower 15 button Lowers the left boom 15 Auto pilot on off button Turns on or off the auto pilot but only if the auto P pilot function has been enabled on the Topper ooo eet Ki Selects the front or rear tread gauge adjustment switch t Opens or closes the selected tread gauge 7 12 Control panel and the joystick operation ES 28 29 90 EM E n B Table 5 The the control panel along with joystick are responsible for monitoring the engine readings and for driving the machine and the booms 7 12 1 Operation a
13. technician Controls inclination is out range The sensor has detected that the transmission oil pressure is too low which could cease the engine Stop the machine and check its condition and call an authorized technician Transmission low oil pressure Alerts the operator that the following daily maintenances Attention engine have been done like engine water level engine oil maintenance at 24 hours level and diesel filter drainage These simple procedures guarantee the increased life expectancy of the engine Oo Alerts the operator of the need for an engine check up Request for technical assistance those who will change the engine oil and filter and the fuel filter Attention engine maintenance at 250 hours Alerts the operator of the need for an engine check up Request for technical assistance those who will change the air filter fluids and the radiator water Attention engine maintenance at 500 hours Alerts the operator of the need for an engine check up Attention engine Request for technical assistance those who will change the maintenance at 1000 hours belts adjust valves clean out the injector nozzles check the vibration shock absorber and drain the fuel tank O Alerts the operator of the need for the following daily maintenances like general machine hardware tightening Attention components check oil levels on the transmission and industrial tank maintenance at 24 hours fl
14. 55 7 12 Man l iu u u uu 55 7 12 3 operation and control screen a 56 TAC Ae Diesel engi SOree i ULU TTE 56 PaO Logged ROUS SOTE OI UU UU Uu L OUT 57 7 12 6 Adjustment menu screen PRETEREA AREE 57 7 12 7 Brightness menu screen ds DUI eR HMM IPM 57 7 12 8 Time adjustment menu screen 58 7 12 9 Language selection menu 58 7 12 10 Technician adjustments menu screen nnns 58 7 12 11 Memory menu SCY CT EST 59 7 12 12 Memory screen save to flash drive sse nnne nnns 59 7 12 13 Memory screen read flash drive nennen nnn 59 7 12 14 Level Sensor DI 000 60 7 12 15 Diagnostics Menu SCE t T TO o s 60 7 12 16 Diagnostics menu screen panel screen a 60 7 12 17 Diagnostics menu screen JOY SUCK RES UIS x aate aM puc uU E adn 61 7 12 18 Screen menu diagnostics inputs
15. Front right roof light Chassis lights Boom carriage frame lights Radio brake lights Left low beam High beams Wiper 2nd speed compressor A C speed 3 Circuit board output on off Unused relay Table 10 A C speed 1 Pneumatic seat Roof light Cabin light Steering column A C speed Joystick Hydraulic box Front central roof lights Contact Cabin ceiling lamp Front roof lights Rear roof lights Chassis lights Booms carriage frame lights 15 E Column start contact Board output contact Wiper washer Pneumatic seat Spray valve supply voltage Topper supply volts Left front roof light Right front roof light Reversing lights Left low beam High beams Stara Start stop Horn Contact Open contact Right low beam Wiper 1 st speed Injector invertor Imperador 3100 Instruction Manual Stara 8 12 Special cares COMPONENTS SPECIFICATION DESCRIPTION QUANTITY Max 8 liters w o ST MULTI SAE 10W30 filter API CH4 4 cyl engine Diesel engine Lubricant oil Max 17 liters w o ST MOTORS SAE 15W40 filter 6 cyl engine E B Ro oil MWM 9 0541 15 1 0020 7911 4309 External primar E d MANN C 20 457 7911 4360 Dry disposable element Air filter filter Internal secondary CF 933 7911 4361 element m ISO VG 68 DIN Transmission Hydraulic oil 140 litros 51
16. make them totally useless by cutting holes on their bottoms Next store them in a proper place so that they can be collected and recycled e Should you make contact with the product wash the area with running water for about 15 minutes Keep the service area clean and dry Maintain the electrical system in good working conditions avoid battery tension variations problems short circuits and poor connections e When filling the machine seek the proper places designed with this end in mind or use refilling vehicles for example tanker trucks e Check for climatic conditions before spraying It is recommended to spray in winds between to 7 km h temperatures between 7 to 30 and with a relative humidity above 55 If the winds are above 10 km h it is not recommended to apply since the pesticide will not reach the crop and will only pollute the environment maybe even reaching water sources and animals Do not spray during the hottest part of day nor against the wind direction Keep the fuel tank filled after finishing the job thus avoiding any water condensation built up Water contamination of the fuel can cause major damage to the fuel pump and fuel injectors Do not smoke inside the cabin Do not use the hood opening as a hand support when closing the hood e Modifications or adaptations to the design of the machine can affect its useful life span and will nullify your warranty thus these modifications can o
17. An annual inspection of the safety belts should be done and whenever a problem is identified replace the parts only with original Stara parts 4 20 Clean water reservoir Supplies a clean water source for field wash down in case of an emergency when dealing with chemical products Should you come into contact with these chemicals wash up and seek immediate medical assistance WARNING This water is not safe for human consumption 4 21 Safety procedures when inflating tires Figure 30 Never try to refill a tire which is completely flat If the tire has lost complete pressure contact the nearest tire specialist Always try to use a protective cage or safety guard when trying to fill a tire Figure 31 Figure 31 Never weld or heat up an wheel and tire assembly Doing so could result in a tire blow out Incase of a punctured tire deflate it to remove the object responsible for the puncture The work to dismount and remount the tire should be done solely by a qualified professional Any changes to the rim balancing can cause the tire to blow up For that reason dismount the tire before making any repairs to the rim When changing a tire or adjusting the wheel base spans place the machine on an even firm surface with the engine turned off and the parking brake applied Preferably with the solution reservoir empty raise it with the help of a hydraulic jack supplied with the machine For guarante
18. Ea Stara Respect all traffic signs e Always maintain turn signals lights and reflectors clean so that they can be clearly seen Also before driving check the driving lights turn signals and emergency lights that they are all in good working conditions In case that they are not request for a service technician to repair the item which are available at your local Stara dealership 4 10 2 Driving the machine e When driving the machine always use the wheel tread gauge at its minimum setting Take care when placing the booms in their rests making sure that they are in their fully rested position lowered to the end Press its button for 5 seconds to make sure that the booms are securely on the rests Move the warning beacon switch to its on position Ifthe solution reservoir is full do not use the 4th gear Do not exceed the local or national speed limits 4 11 Cautions on steep terrain e Avoid holes ditches and obstacles which could overturn the machine specially on steep hills Figure 24 Avoid tight curves on slopy or hilly terrain e Never operate the machine near ditches or rivers which are prone to overturning causing serious injuries and even death Avoid steep slopes when operation the machine Figure 24 4 12 Avoid heating parts near fluid lines Heating lines could weaken the material bursting the lines and causing high pressure leaks This could cause severe burns an
19. a lower one O and an upper one P which set the desired temperature The lower one O lower the temperature and the upper one P raises Figure 127 the inner temperature On the right side there are three buttons the middle button Q turns on the fan and the other buttons the lower one S and upper one T raise or lower the fan speed in the cabin NOTE When using the AC and fan functions you must chose one since they do not operate simultaneously only the one selected will operate 7 18 5 AC warm function In order to use the warm air system on the Imperador 3100 you must open the engine water flow valve to do so turn the engine valve to the open position Figure 128 Next if the fan is selected Q on the air controller set the fan speed to your needs NOTE If the AC cooling function is selected you must close the engine water valve on Figure 128 otherwise there will be a loss in the air cooling efficiency 7 18 6 Internal auxiliary light The internal auxiliary lamp has three positions which assists the operator with his needs Left position maintains the light turned off Center position the light will turn on the moment that the door is opened Right position maintains the light turned on Imperador 3100 Instruction Manual 7 18 7 Inverter 110 V The Imperador 3100 has an inverter which converts its voltage to 110 volts depending on the opera
20. a serial electronic spray control system the Topper The booms are hydraulically driven from within the cabin allowing you to work with heights of 0 7 to 2 20 meters The booms work using an exclusive pendulum system which allows the Imperador to operate on the most varied types of terrains Stara offers its after market sales services to assist you and your dealer in the hopes of achieving the highest profitability and yield of your sprayer 1 MAIN COMPONENTS Stara The Imperador is equipt with some basic components Figure 1 and Figure 2 1 Engine 2 Wheel motor 3 Traction pump 4 Triplex pump 5 Hydraulic oil reservoirs 6 Transmission filter self filtering 7 Transmission and hyd oil system cooler 8 Spraying pump 9 Sections control valves 10 Product Mixer 11 Spray booms 12 Solution Main Tank 13 Cabin 14 Battery Figure 1 15 Ladder 16 Pneumatic Suspension 17 Refilling hook up 18 Diesel Tank 19 Front wheel 20 Rear wheel 21 Transmission suction filters 22 Exhaust 23 Side catwalk 24 Rear view mirrors 25 Cab roof lights 26 Driving lights 27 Clean water reservoir 28 Clean water barrel PS ES z 7 Imperador 3100 Instruction Manual Stara Figure 2 2 IDENTIFICATION UA IND DE IMPLEMENTOS AGR COLAS AV STARA 519 NAO ME TOQUE RS BRASIL CNPJ 91 495 499 0001 00 All of Stara s mac
21. any other usage contrary to specifications listed on the instruction manual 1 Damages to the implement of any sort due to adverse environmental conditions such as acid rain reaction to chemical substances tree sap salinity hail strong winds lightning flooding impact damage by any objects and any other acts of nature Failure to perform maintenance on the implement necessary repairs and adjustments due to improper maintenance done by a third party or any other non authorized dealerships failure to use the implement the use of fluids and lubricants not recommended by Stara S A The Agricultural Implements Company IV Repairs and adjustments resulting from the use of fuel with poor quality and or that has been adulterated 4 1 Additional expenditures The warranty does not cover any expenditures for transporting the implement and loss of profits 4 2 Adulterated hourmeter Any factors or evidence which proves that an hourmeter has been changed and tampered with will give just cause for the cancellation and termination of the warranty 4 3 Owner is responsible for maintenances Engine adjustments lubrication cleaning filter replacements fluids natural wearing parts are some of the items used by the implement on their scheduled maintenances Thus these are charges incurred by the owner of the implement 5 OWNER S RESPONSIBILITIES 5 1 Getting warranty service The owner has the responsibility to del
22. cabin filters often This will be dependent on job conditions for each machine Replace the filter on a maximum of every 250 hours or once a year whichever comes first Always use Stara original filters available at your local Stara dealership e Never transport chemical products inside the cabin e Do not enter the cabin with contaminated items clothing shoes or PPEs e Maintain the interior of the cabin clean e While operating the machine use all PPEs as indicated by the products manufacturers The air conditioner maintenance should be done in an open environment and well ventilated The refrigerant fluid should never be exposed to temperatures above 40 C Do not exceed 900 grams of gas on the air conditioner compressor Imperador 3100 Instruction Manual ERN Stara 4 25 Operational safety Antiskid catwalkeandsteps t adherence so that the operator will not Forward and rear emergency blinkers Clean water reservoir Ground level reservoir filling Handrails Handrails with baseboards on the catwalks B Engine protective cowlings hood Internal emergency exits Cabin Windshield wipers Rearview mirrors Extinguisher Frontal rear and side lights Warning beacon Clean water barrel Table 2 4 5 7 1 Alerts on coming and forward going traffic of your presence Available as a reserve source of clean water for cleaning the spray system in the field and as an emergency in cases of chemical prod
23. dee cylinders have Immediately turn off the machine and check the oil levels Check that the hydraulic reservoir valve lever is in the open position Pneumatic suspension with low air pressure Inspect lines and connections for possible leaks Table 12 Ladder will not open or close Imperador 3100 Instruction Manual ES 10 SCREW TORQUE SPECS Torque table specs for screws to be used on the Imperador 3100 Metric thread Material specs per DIN 267 F1 3 NOTE In case there is a specific torque requirement it will be notably labeled at the specific location EN Imperador 3100 Instruction Manual Stara 11 NOZZLE SPECIFICATION TABLES 11 1 Stara spray tip with ultra low drift Spray Pressure Flow rate Ilha 50cm spacing between nozzles Drop size km h nozzles BAR l min m 12 14 16 18 MG H MG H MG H MG H MG H G G MG Table 14 Imperador 3100 Instruction Manual 11 2 Stara spray tip with ultra low drift Specifications Application Weed control Pattern Flat fan jet Technology Air induction Material Polyoxymethylene Angle 120 Pressure range 1 to 8 bar Configuration Tips with FastCap Application range Contact via foliage Good under high pressure Systemic via foliage Excellent Soil application Excellent Drift Control Excellent Low drift dual air eduction technology Wide fan out spraying Ideal for herbi
24. droplets per liter sprayed as compared to other air induction tips Systemic via foliage Imperador 3100 Instruction Manual WARRANTY CLAIMS Must be kept on file The information contained in this warranty claim has been written in a generalized way thus covering your new Stara implement Should there be the need for additional information regarding the use of your implement we suggest reading the instruction manual All the information contained in this warranty claims are based on the last available data at the time of its publication being subject to changes without any previous warnings Please be aware that any modifications made to your Stara implement could affect your productivity safety and operation With these modifications you could jeopardize loosing your contractual warranty agreement issued by Stara S A Ind stria de Implementos Agr colas When purchasing your new Stara implement demand that your authorized dealership chain completely fill out this warranty claim along with explanations regarding the warranty issued by Stara S A Ind stria de Implementos Agr colas STARA S IMPLEMENTS WARRANTY 1 BASIC COVERAGE PERIOD Stara S A Industria de Implementos Agr colas through its authorized dealership chain guarantees its implements under normal usage conditions against parts manufacturing defects or installation for a total period as defined in the chart below IMPLEMENTS WARRANTY PERIOD The
25. dupla edu o de Optimized for best Ideal for applications Produces the best performance and requiring a larger coverage with the highest productivity coverage Allowing most sprayed droplets Tilted fan allowing fora for a faster and more per liter as compared more uniform coverage efficient application to other air induction and the optimal tips retention of droplets on the target Imperador 3100 Instruction Manual 11 7 Stara spray tip with double fan out Spray Pressure Flow rate Ilha 50cm spacing between nozzles nozzles BAR PDrop size l min km h 6 12 14 16 18 1 2 3 4 5 6 7 8 1 2 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 4 5 6 7 8 1 2 4 6 7 8 j Table 19 Imperador 3100 Instruction Manual Stara 11 7 Stara spray tip with double fan out Specifications Application Phytosanitary control Pattern Flat fan jet Technology Air induction Material Polyoxymethylene Angle 110 Pressure range 2 to 8 bar Configuration Tips with FastCap Application Guide Contact via foliage Excellent Excellent Excellent coverage and low drift Double fan out with an Ideal for applications With a designed air induction providing where there is a precision for best for an uniform coverage demand for greater coverage with highest and reduced drifting coverage number of
26. in 4th gear 4th gear Go into safe mode The machine does not operate in 4th gear when spraying Goes into safe mode operation automatically and continues working in 3rd gear NO e NO Danger do not spray in 4th gear The sensor is damaged or has stopped working Stop the machine and check its condition and call an authorized technician Engine water temperature sensor failure N N The sensor is damaged or has stopped working Stop the machine and check its condition and call an authorized technician Engine oil pressure sensor failure N The sensor is damaged or has stopped working Stop the machine and check its condition and call an authorized technician Hydraulics Oil temperature sensor failure NO O The sensor is damaged or has stopped working Stop the machine and check its condition and call an authorized technician Compressor air pressure sensor failure N N The battery charge load capacity is being drained or there is a blown fuse Stop the machine and check its condition and call an authorized technician Engine low battery charge or blown fuse The air filter needs to be replaced or basic maintenance 29 Engine air filter is saturated servicing is required Stop the machine and check its condition and call an authorized technician The filter detected an oil clot and it must be replaced Stop the machine and check its condition and call an autho
27. it is advisable for the machine to run at low rpms for about 10 minutes while parked Afterwards make some short movements with low loads for about 1 minute After following these procedures now the machine is ready for the job Imperador 3100 Instruction Manual Stara 7 OPERATION AND ADJUSTMENTS 7 1 Diesel engine The engine has a break in period which runs for the first 50 working hours It is important that during this period the engine is not subjected to the high rates of acceleration or maximum torques thus assuring its durability job safety and economy Some recommendations must be followed during the break in period to guarantee engine life e Check the engine oil level Check the engine cooling system water level Avoid forcing the engine at lower rpms e Avoid over loading the engine while the normal operating temperature has not been reached Avoid over loading the machine e Avoid turning off the engine when at high rpms Avoid submitting the engine to low rpms for long periods Avoid running the engine in lower gears for prolonged periods e Engine working temperatures should be kept between 75 C and 95 Maintenance and lubrication standards should be rigorously followed Regarding the fuel system always use clean fuel water free free of suspended particles sand impurities etc The fuel must be centrifuged as per Brazilian standard CNP 04 Daily drain the fuel system throug
28. of only machine logged hours maintenance records and machine alarm occurrences To access one of the options simply press the OK key on the control panel navigator 7 12 12 Memory screen save to flash drive Copies the screen information to a flash drive Simply insert the flash drive in the USB port on the right side of the screen Next the system will begin copying the information to the flash drive When the 4 bars have been filled in green a message will appear informing that the process has been complete Never remove a flash drive before this message has been displayed or the screen files can be corrupted and may stop functioning 7 12 13 Memory screen read flash drive To copy the flash drive data to the screen simply insert the flash drive in the USB port on the right side of the screen Next the system will begin saving the information from the flash drive to the screen When the 4 bars have been filled in green a message will appear informing that the process has been complete Never remove a flash drive before this message has been displayed or the screen files can be corrupted and may stop functioning Figure 91 Figure 89 PENDRIVE Esperando pendrive Criando diret rio 20131002 000 Export eventos Copiando eventos Lopiando calibra Export calibra Processo finalizado Retire o pendrive QUA 02 10 13 08 53 35 Figure 90 PENDRIVE No update Import calibra Process
29. on any part of the machine thus avoiding damages to the battery and or accidents Securely support any parts of the machine which need to be lifted in order to perform maintenance Before turning on the cabin air conditioner turn on the fan Whenever that the air conditioner is turned on the fan should be also Do not expose the air conditioner to any type of open flames Should there be a leak the refrigerant gases become lethal e Never weld on the machine unless all the battery cables have been disconnected Use all personal safety equipment PPEs e Do not allow unprotected persons or animals to be present while handling or applying the product Keep them away from area which have been treated Read and follow closely the instructions regarding adjustments and treatments contained in this manual in order to achieve desired results avoid waste and the misuse of the machine Eliminate any type of leaks thus avoid product waste treatment skips and environmental contamination Should that occur make all efforts to contain it so that it will not reach any rivers or lakes advising the local authorities along with the manufacturer of the product applied e When filling or re filling the reservoir respect all level indications thus avoiding that the solution spills over and contaminates the environment Respect the pesticide dosages as recommended by the manufactures Any modifications to the prescribed dosages could
30. suction side of the pump located in the under carriage of the machine Next check the tank oil level ES Imperador 3100 Instruction Manual Stara Loosen the end nut in order to eliminate any air in the suction pump system with the machine turned off Figure 145 Figure 146 8 6 Spraying system The useful life and reliability of the spraying system depends on the reaction of the product being sprayed on the sprayer s components raw base materials Therefore it is extremely important to do a complete wash down of the system at the end of each working day and when there is a change of product The ideal situation is to do a partial system pre wash in the field in order to remove excess product residue before the final and complete system wash down 8 7 Wash down procedure e Wash down the main tank with a strong water jet then refill it with approximately 400 liters of water e With the spraying system closed off turn on the spray pump and run it at approximately 1800 rpm circulating water through the pump several times Turn on and off individual spray sections for several minutes simultaneously washing down all components with clean water Lastly empty out the main tank content using the spray nozzles Imperador 3100 Instruction Manual 87 8 8 Suction filter element Cleaning The filter element needs to be cleaned out after each full tank application To clean follow the
31. this manual Figure 110 Figure 111 Figure 112 Figure 113 Imperador 3100 Instruction Manual Figure 114 Figure 115 Figure 116 Figure 117 Figure 118 Figure 119 Imperador 3100 Instruction Manual Stara 7 18 Workstation 7 18 1 Steering column e Ignition switch A located on the right side of the column is responsible for starting the engine Before starting always sound the horn B wait 5 second to disperse those around the machine e Tilting the column base C to adjust the tilting press the adjustment button and then push or pull the column to the desired position Telescoping steering wheel pull the lever D and pull or push the steering wheel to the desired position then release the lever D thus locking in the desired position e Hazard light E to turn on the hazard light press the lower part of the button e Driving lights F to turn on the driving lights press the lower part of the button e Function lever G with this lever you can turn on the horn the wind shield washer with 3 speeds the left and right turn signals and also the wind shield washer spray Figure 120 Figure 121 7 18 2 Seat e Seat distance adjustment is done using the lever this adjustment moves you closer or further away from the steering column according to the needs of the operator Figure 123 e Height adjustment l adjusts the seat height acco
32. ut en Contact nearest MWM authorized representative for preventative maintenance X Check MWM manual for authorized representatives Table 8 Imperador 3100 Instruction Manual Stara 8 2 Scheduled maintenance for components COMPONENTS eme LL I ms o ITT Meme E RR TI gt o L L LL Change gear box oil Spartam Oil E ISO VG 220 part no 9400 0322 y ANP 0291 1st change at 50 hours Change industrial system oil ST OIL iso 68 gt Replace internal Industrial tank filter element 1527 4101 1 piece Petronas Tutela Hidrobak 68 original part no 9400 0322 Petrobras Marbrax HV 68 Texaco Rando hdz 68 80 liters Change transmission hydraulic oil in S S tank ST OIL iso 68 gO bx JW Replace self cleaning filter element 7911 4236 1 piece installed internally of the S S tank Figure 142 Filter element 5 microns Pt4 936747 REF 93674 part no 7911 4236 Replace suction filter elements 7911 4509 2 pieces found on the right side Figure 144 Filter SPIN ON Donaldson P62208 part no 7911 4509 EL Replace Air Conditioning filter 7901 4130 FIL 1 piece t f Replace hydraulic tank air filter 7911 4235 2 pieces and suction filter elements 7911 4239 2 pieces and 7911 4238 1 piece x Tread track gauge gap
33. 12 8 Time adjustment menu screen AJUSTE Here you can adjust the date and hour fields on the right lower pane of the screen When the hour reading begins to blink simply press the or keys on the control panel navigator increasing or decreasing the adjustment values The same procedure will be followed with the minutes and seconds fields To change between hour minute and second fields simply press the 2 or 4 keys on the control panel navigator 7 12 9 Language selection menu screen Garmin On this screen you can select the desired reading languages to be used There are four languages available To select the desire language simply press the 2 or 4 keys on the control panel navigator After selecting the desired language simply press the OK button on the control panel navigator Figure 87 7 12 10 Technician adjustments menu screen On this menu screen you have the option of 3 sub folders noting that the Factory sub folder is F brica solely dedicated to Stara technicians To access one of these sub folders simply press the OK button on the control panel navigator and select the desired sub folder next press the 4 or 2 keys on the control panel navigator e Imperador 3100 Instruction Manual 7 12 11 Memory menu screen On this screen you find the information transfer options between the screen to a flash drive or from a flash drive to the screen Transfers consist
34. 3332 2800 CEP 99470 000 e mail faleconosco stara com br
35. 524 2 ST OIL ISO 68 Hydraulic oil 80 litros steering spraying 51524 2 Auto filtering Disposable PARKER 936747 7911 4236 filter filter Disposable Industrial return filter it PARKER 936878 7911 4351 ilter Transmission screen DONALDSON P62208 7911 4509 EL 02 filter filter Eye tank vo Disposable strast RACOR PARKER RH 2010 C 7911 filter Her 4235 TEXACO Multifak EP2 Litho based PETROBR S Lubrax GMA 2 EP NGLI 2 IPIRANGA IPIFLEX 2 PETROBRAS TUTELA JOTAMP 2 ISO VG 220 ANP Reduction gears Lubricant Oil 0981 SPARTAM 6 litros Table 11 Grease fittings Grease Imperador 3100 Instruction Manual Stara 9 TROUBLESHOOTING PROBLEMS POSSIBLE SOLUTIONS Check diesel oil level Check battery charge Check fuses in electric main panel Check cable grounding Engine will not start Check the level of the solution main tank Check valve lever position Spraying system will not operate Check that the suction butterfly nut is properly seated Check for connection leakages Verify the distance between the wheel sensor Speedometer not showing speed and the flange Verify speed sensor is tight and secure Verify that spray pump is working Product mixer has no suction not loading Check the valve lever position product Check the flask washer valve lever position Accelerate the machine to about 2000 rpm Booms not fully extending
36. 77 i O ui Figure 78 Figure 79 7 9 Calibrated return adjustments The calibrated return operation is to maintain the pressures between sections equal when other sections turn on or turn off The calibrated return adjustments can be done in two manners either by pressure or discharge both manners to follow 7 9 1 Pressure To calibrate first turn on the sprayer in manual mode and apply a desired pressure The pressure should be a mid range which will be used on the job This is important so as to obtain better accuracy on the adjustments Turn on the seven spray sections at the desired pressure and as an example we will use 4 bar With the pressure stabilized turn off the first section keeping the other six turned on We will do the adjustments from left to right Note that the pressure will vary Using a 4 Allen wrench point C on Figure 77 adjust the valve which corresponds to the first section adjusting the pressure until it reaches 4 bar tightening to increase the pressure and or loosening to reduce it Imperador 3100 Instruction Manual ES Stara After calibrating the first section turn it on keeping all other six turned on now turn off the second section noting the pressure variation repeat the previous steps until achieving the desired pressure and adjusting the corresponding valve These steps will be repeated on all seven sections afterwards you will
37. A N DE SERIE N DE HORAS PROPRIETARIO CIDADE REVENDEDOR TECNICO ITEMS TO BE CHANGED ENGINE DIESEL MWM Change oil filter Change air filter Change fuel filter Change reduction gear oil Radiator fluids Replace belts Adjust valves Clean injector nozzles Inspect motor mounts and dampeners Drain and clean out fuel tank HYDRAULIC SYSTEM Suction filter Change transmission oil rear tank Change self cleaning filter element COMPONENTS Flowmeter Change filter and clean out unit Charcoal activated filter Tie rod bushings ITEMS TO BE INSPECTED Check for leaks Check the condition of the hoses Check Topper s calibration Check flowmeter rates Verify the boom lengths Verify the number of sections Check on the number of nozzles per sections We hereby declare that the referenced machine of this form has gone through a check up and orientation procedure according to the instructions contained in the technical delivery terms DEALER S STAMP AND SIGNATURE CLIENT S SIGNATURE Sf 3rd TECHNICAL CHECK UP _ old IMPERADOR 3100 Constant Evolution SELF PROPELLED SPRAYER Periodic inspection 1000 hours DOCUMENT DEALERSHIP COPY N DE HECTARES DATA VISTORIA N DE SERIE N DE HORAS PROPRIETARIO CIDADE REVENDEDOR TECNICO ITEMS TO BE CHANGED ENGINE DIESEL MWM Chang
38. BE INSPECTED Check for leaks Check the conditions of the hoses Check Toppers calibration Check the flowmeter rates Verify boom length on Topper s calibration entry Verify the number of sections Check the number of nozzles per section We hereby declare that the referenced machine of this form has gone through a check up and orientation procedure according to the instructions contained in the technical delivery terms DEALER S STAMP AND SIGNATURE CLIENT S SIGNATURE ft 2nd TECHNICAL CHECK UP _ old SELF PROPELLED SPRAYER Constant Evolution IMPERADOR 3100 Periodic inspection 500 hours DOCUMENT CUSTOMER COPY DATA VISTORIA N DE HECTARES N DE SERIE N DE HORAS PROPRIETARIO CIDADE REVENDEDOR TECNICO ITEMS TO BE CHANGED ENGINE DIESEL MWM Change oil filter Change air filter Change fuel filter Change reduction gear oil Radiator fluids HYDRAULIC SYSTEM Suction filter COMPONENTS Flowmeter Charcoal activated filter Tie rod bushings ITEMS TO BE INSPECTED Check for leaks Check the condition of the hoses Verify the Topper s calibration Verify flowmeter rates Verify boom length on Topper s calibration entry Verify the number of sections Check number of nozzles per section We hereby declare that the referenced machine of this form has gone through a
39. GER UTILIZE EQUIPAMENTOS DE SEGURANCA ADEQUADOS PARA O MANUSEIO The Health Department Agency of Brazil has subdivided toxic ER products into four groups These classifications are fundamental Iu a in understanding the toxicity of a product and their acute side a S eS E effects See below the toxicological classes and their respective eman UN __ identifying colors which are placed on their containers Figure 34 CLASSI Extremely toxic Red band CLASS II Highly toxic Yellow band CLASS III Moderately toxic Blue band Table 3 4 27 Safety measures In order to work a machine and its equipment the operator should have been trained and duly qualified and must have read all instructions contained in this manual Always maintain the machine in good working conditions performing all indicated maintenances as related to frequency of use and products used Be aware of the panel indicators In case of any fault indications stop the machine identify and correct the problem immediately e Its recommended that all maintenance services always be done by duly trained and qualified professionals with the engine turned off and the parking brake applied e Periodically inspect and replace filters and lubricants in order to obtain maximum engine performance and to avoid operational damages being sure to always only use filters and lubricants indicated in this
40. P 135 FOREWORD This user manual was designed to guide you in the operation of your machine its components and to instruct you on operation procedures and maintenance Read this manual thoroughly before using this product for the first time and make sure to take all the necessary safety precautions This manual should be considered as a fundamental part and should be well cared for so that it is always available for review since it contains instructions starting with the purchase of the implement or machine to maintenance and long term care At the end there are also instructions on Warranty Terms Warranty Registration Technical Delivery and Technical Inspection Due to the constant evolution of our products Stara reserves the right to make changes to the contents of this manual without prior notice This manual is available on our site www stara com br along with information on our entire product line INTRODUCTION Dear Customer you ve just become the proud owner of a self propelled sprayer the Imperador 3100 4 4 a machine developed and produced with the highest cutting edge technology of which had the direct involvement of clients and farmers in its development making the Imperador 3100 a complete machine comfortable versatile and extremely efficient when the subject matter is spraying The Imperador is equipped with a hydrostatic transmission wh
41. Replace any damaged or missing decals e Replacement safety decals can be found at your local Stara dealership 4 4 Intended use This implement was specifically designed for spraying This implement should be driven and operated by a trained operator 4 5 Improper usage Hitching up hooking up or pushing other implements accessories is prohibited Do not use the machine as a product storage reservoir except for chemical or fertilizer job products Figure 6 Toavoid the risk of injuries or death do not transport passengers or objects on the catwalk or on any part of the machine Figure 6 e While using the machine the cab door must remain securely closed Should you need to climb on the implement do so only when the implement is stopped and use the ladder WARNING A The improper use of the machine specially on irregular terrain or hilly terrain could cause overturning of the machine Be extremely cautious during rain snow icing or any slippery terrain If necessary get off the machine and check the consistency of the soil Never leave the machine while it is in motion even if it is overturning or suffer the possibility of being crushed Figure 7 Figure 7 Imperador 3100 Instruction Manual 4 6 Precautions to work with safety When performing certain procedures with the machine use the required safety equipment as listed below Figure 9 OOQ Wate
42. S 7 t SS L R gt SN NA Wig Figure 140 Imperador 3100 Instruction Manual 7 21 2 Vertical alignment It is recommended to verify and to adjust the wheel assembly vertically if necessary To do so it will be necessary the use of a level A place it on the rear wheel axle and verify its alignment In case it is not leveled adjust by lengthening or shortening the length of the rods E and F as per Figure 141 NOTE So that measurements adjustments are correct check Figure 141 that the air bag shocks are with a height of 290 mm ATTENTION Repeat this procedure whenever there is a change to some part on the machine like legs adjustment rods and rod bushings 7 22 Solution tank level sensor For the safety of the spray pump the Imperador has a minimum level sensor which reads the presence of solution in the tank or not halting the pump operation while its dry and that it damage the mechanical seals To calibrate the sensor when necessary the tank will need to be empty hold the button on the right side of the sensor for 7 seconds When there is solution in the tank the sensor will not light its LED and when there is no solution present the LED will light up 7 23 Self propelled tire calibration To install a tire onto a rim the following procedure below should be followed 1 Fill the tire so that the b
43. WAS AUTO PILOT Verify wheel angle sensor tightness Verify POD positioning AGage the pilot s job route as used by customer Verify hydraulic operation Verify right and left valve operations TOPPER CONTROLLER Show how to track the spray PODs Show the calibration procedure and calibrate flow meter product tank levels calibrated return Calibrate speed sensor self propelled wheel sensor show the proper calibration process Show over lapping procedure and screen painting Show how to configure the alarms according to the customer s needs Show how to import export maps using the Topper s USB connection Job and Field Plots MACHINE ITEMS WHICH INFLUENCE THE PROPER OPERATION OF THE TOPPER Show the cleaning process of the sprayer line filters and nozzles Show the Sprayer main filter clean up process which is located before the centrifugal pump Explain the Spraying system operation the filling process and the product mixer using the flask washer Reinforce the importance of maintaining good flow meter maintenance practices and cleaning SENSOR ON BOARD COMPUTER Show all steering column functions blinkers hazard lights headlights floodlights windshield washer windshield wipers radio and safety rotary beacon Turn on the machine and show all operations of the on board computer like the sensors the hand brake to ladder unfolding corre
44. When changing between defensives to be applied it is necessary to do a complete system wash down to avoid the phytotoxicity of the crops To clean out the spraying system follow these steps 1 Drain all remaining solution in the tank 2 Fill the tank with approximately 1500 liters of clean water and run the spray system 3 Place the Topper controller in manual spray mode and raise the system pressure to maximum 4 With the booms open turn on the spraying by using the individual section switches on Topper next begin turning off individual sections one at a time with an interval of 30 seconds apart between sections 5 After all sections have been turned off reverse the process by turning on the sections every 30 seconds apart between each section 6 After all the sections are open turn off the spray and the spray pump 7 Disconnect all return hoses on the spray control valve banks C and D allow the water to drain Figure 78 and Figure 79 8 Remove the locking clip A then remove connection B Figure 77 9 With the control valve bank return hose open now go to the solution tank and open the tank drain valve and wait until it has been completely drained ER Imperador 3100 Instruction Manual 10 Repeat steps 2 to 8 again should there remain any residual product in the circuit Steps 2 to 8 should be repeated until total clean out has been completed Figure
45. adjustment Check front wheels convergence Table 9 ea Imperador 3100 Instruction Manual Stara Transmission system filter 4 element part 7901 element part no 7911 4236 2 E p 4239 EL Transmission tank L lt Industrial tank LP Figure 142 Figure 143 Figure 144 8 3 Industrial system oil filter and oil change It is important to change out the suction filters annually remove the suction filter housings which hold the filter elements The replacement hydraulic system oil to be used is ST OIL ISO 68 This being done under normal working conditions and should be changed annually or every 2000 hours In case of extreme con ditions life expectancy will be less thus an evaluation of its condition should be done NOTE Never mix oil brands Imperador 3100 Instruction Manual Stara 8 4 Transmission system filter and oil change The oil should be changed every 1000 hours to do so follow these steps Replace all transmission oil system filtration elements Drain the transmission oil tank Refill the transmission oil tank with hydraulic oil type ST OIL ISO 68 up to fill line Power up the machine and keep it running in the neutral position at 1500 rpm for a period of 4 hours so that a complete oil filtration processes has been done NOTE Never use different brands of oil than specified in the manual When the Saturated Filter alarm sounds and or when t
46. alve positions 7 16 1 Suction valve position selections A Main solution tank suction Figure 104 B Clean water tank suction Figure 105 Figure 104 Figure 105 C Main solution tank drainage Figure 106 D Line cleaning valve closed Figure 107 Figure 106 Figure 107 565 Imperador 3100 Instruction Manual Stara 7 16 2 Solution flow directional valve e Sprayer control pressure Figure 108 Button A turned off e Container washer control pressure Figure 108 Button A turned on Figure 108 7 16 3 Solution agitation valve A Agitator flow adjustment valve Figure 109 Figure 109 7 17 Using the product mixer A In order to dilute dissolve the defensive to be used it is recommended using the water in the solution tank Thus turn the flow selection valve to position B Figure 111 B Turn the valve which allows water to enter into the product mixer to position D Figure 113 and next add the defensive to the product mixer NOTE The defensive needs to be added to the product mixer according to the requirements and or as applicable to each type of product C To mix defensive into the solution tank turn the product mixer suction valve to position E Figure 114 Turn the mixer panel valves to position F Figure 115 thus halting water entry into the product mixer D After mixing the pesticide triple wash the empty pesticide containers Now it is recom
47. ame Remove the booms from their resting position by pressing key 31 on the joystick e Press keys 21 and 22 together until their full travel has been completed until the booms have fully opened Afterwards maintain the keys pressed for another 5 seconds in order to confirm that its totally opened Press key 32 on the joystick to lower the booms e Adjust the booms job height by pressing keys 29 and 30 raise lower left side 15 and keys 33 and 34 raise lower right side 15 Release the carriage frame to start the spraying procedure by pressing key 19 Now the booms are ready their are open and in their working position 7 14 2 Closing the booms To close the booms follow these steps below and observe the control panel graphics Figure 80 Press key 11 to release the hydraulic system ES Imperador 3100 Instruction Manual Stara Press key 31 on the joystick in order to raise the carriage frame to its full course of travel e Press key 20 to lock the carriage frame In order to close the booms press keys 23 and 24 together until the booms have traveled their full course After they have closed maintain the keys pressed for an additional 5 seconds in order to verify that they have closed completely e Press key 32 on the joystick to lower the booms to their resting position next after they have come to their rests maintain it pressed for another 5 seconds in order to confirm that they are fully on t
48. and check that the screws and belts are tight and lubricate periodically Instruct that all screws should be re tightened after the first 10 working hours of operation Instruct on opening closing braking and boom adjustments Instruct on the leveling of the booms with relationship to the terrain Instruct on the triple washing of the product mixer and containers Remove the booms safety lockouts before unfolding them Instruct on flowmeter maintenance and cleaning Instruct on the spraying system maintenance Instruct on product fill up Instruct on working with the GPS Auto Pilot and the Topper spray controller Instruct on the control panel operations Emphasize the importance of not mixing different oil brands and to only use the hydraulic oil specified in this manual Show the spraying system operation valves flow rate adjustments clean water tank Instruct on main filter and line filter cleaning Instruct on the manual adjustment manual mode of the flow rate pressure at the electric flow rate valve Instruct on solution tank and spraying system cleaning using clean water Instruct on the hydro system cleaning process Instruct on the use of roadway signaling equipment turn signals and the safety rotary beacon Instruct on emergency braking hand brake Fill out the warranty certificate the technical delivery terms and issue the instruction manual Safety procedures contained in this manual TOPPER DRIVER 2
49. ated compare it with the current l min rate with the section turned off which is being shown on the Topper If that value is different from the calculate one using a 4 Allen wrench adjust the control valve which corresponds to the turned off section until the current application rate equals what was calculated Repeat this calibration on the other sections NOTE The section valves have 5 preset pressure settings which can be used for other nozzle nipples types and spray pressure ranges Selection is done by simply spinning the selector 7 10 Special tips for practical applications In virtue of the automatic application volume adjustment as related to the area the speed of the self propelled unit and the pump rpms thus offers a wide range of options Thus the pumping capacity again depends on the job rpms Set the job pump rpms between 2200 to 2500 rpms and in such a manner the flow rates for the booms spraying and hydraulic agitation is sufficient Note that for higher spraying speeds and for higher volume consumptions it will be required to pump a larger volume of spray solution Imperador 3100 Instruction Manual Stara Before starting the application define the sprayer unit speed and the spraying pressure as close as possible to the values shown on the spray Table taking into consideration the nozzle sizes and the desired application volume of liters per hectares reference value When spraying be careful n
50. ative OWNER S SIGNATURE NAME OF THE AUTHORIZED STARA DEALERSHIP ADDRESS OF THE AUTHORIZED STARA DEALERSHIP STAMP OF THE AUTHORIZED STARA DEALERSHIP do hereby declare through this witness that have received read and am aware of the terms SIGNATURE OF THE AUTHORIZED STARA DEALERSHIP Sf f TECHNICAL DELIVERY TERMS Constant Evolution SELF PROPELLED SPRAYER IMPERADOR 3100 To be completed by the technician CLIENT COPY DELIVERY DATE DEALERSHIP INVOICE MANUFACTURER INVOICE PRODUCT INFORMATION MANUFACTURED DATE SERIAL N MODEL TECHNICIAN RESPONSIBILITIES Check general conditions of the machine defects dents and others Mm Check engine oil level before starting the machine om Check the hydraulic oil reservoir level Check the radiator fluid level _ Re tighten wheel bolts to 450 N m m Use maximum allowable tire pressure m Lubricate all indicated points on the machine om Check and instruct on wheel sensor calibration om Check and instruct on flowmeter calibration Instruct regarding re tightening clamps and couplings in case of leaks Train and adjust the boom disarming spring tension Train and adjust the boom braking system cylinders Apply two solution tanks and check i
51. cause serious damages to both the crop and the environment Remember also that each crop has its own specific recommended product e After ending the work with the pesticides remove your PPEs and take a shower The clothing used needs to be washed separately from common use clothing Never use or bring equipment or clothing that has been contaminated inside the cabin of self 30 Imperador 3100 Instruction Manual Stara propelled unit e Never attempt to unclog spray nozzles by blowing into them with your mouth since the spraying system contains chemical residue That would be a quick to way to become contaminated e Keep all pesticides fuel fluids tools and parts properly stored in a safe place where there are no risk of accidents Follow all manufacturer s recommended storage instructions regarding fertilizers and pesticides Be careful when transporting pesticides Do not transport them with food products or feed Do not bring them into the cabin Follow all application standards as indicated by the manufacturer When choosing a spray nozzle take into consideration the type of pesticide being used consult the manufacturer and the climatic conditions Use the spray solution for the first pesticide container wash out while in the product mixer Afterwards do a triple wash using clean water per the agricultural pesticide manufacturer s instructions e Before discarding the empty and clean containers
52. ces covered with gravel maximum speed during operation or transport with a full solution reservoir is 33 km h Should there be any dangerous situations reduce the speed to is maximum Check the control panel to verify that all functions and systems are in their proper working conditions Beware of possible injury hazard risks during the job and while unfolding the booms Figure 16 Imperador 3100 Instruction Manual KER Do not operate the machine while under the influence of alcohol tranquilizers or stimulants Before driving the machine release the parking brake and verify that the ladder has been retracted Be careful not to crush your hands and arms Figure 17 Avoid transporting the machine on steep terrain since these can cause the overturning of the machine Be careful when filling the machine do not stand near the reservoir Stay clear of mechanical moving parts like joints and hot surfaces 4 8 Parking the machine in a safe area Figure 16 Figure 17 Stop the machine in a secure place being attentive on steep sloping terrain To park place the control lever Figure 18 in neutral and await for the full stop With the machine already stopped apply the parking brake to the ON position Figure 19 located on the control panel doing so will drop the boarding ladder Turn off the ignition key and remove it Turn off the main switch of the machine Figure 18 Figu
53. check up and orientation procedure according to the instructions contained in the technical delivery terms DEALER S STAMP AND SIGNATURE CLIENT S SIGNATURE ft 2nd TECHNICAL CHECK UP _ old SELF PROPELLED SPRAYER Constant Evolution IMPERADOR 3100 Periodic inspection 500 hours DOCUMENT CUSTOMER COPY DATA VISTORIA N DE HECTARES N DE SERIE N DE HORAS PROPRIETARIO CIDADE REVENDEDOR TECNICO ITEMS TO BE CHANGED ENGINE DIESEL MWM Change oil filter Change air filter Change fuel filter Change reduction gear oil Radiator fluids HYDRAULIC SYSTEM Suction filter COMPONENTS Flowmeter Charcoal activated filter Tie rod bushings ITEMS TO BE INSPECTED Check for leaks Check the condition of the hoses Verify the Topper s calibration Verify flowmeter rates Verify boom length on Topper s calibration entry Verify the number of sections Check number of nozzles per section We hereby declare that the referenced machine of this form has gone through a check up and orientation procedure according to the instructions contained in the technical delivery terms DEALER S STAMP AND SIGNATURE CLIENT S SIGNATURE Sf 3rd TECHNICAL CHECK UP _ old IMPERADOR 3100 Constant Evolution SELF PROPELLED SPRAYER Periodic inspection 1000 hours DOCUMENT DEALERSHIP COPY N DE HECTARES DATA VISTORI
54. chnical delivery terms and issue the instruction manual Safety procedures contained in this manual TOPPER DRIVER 2 WAS AUTO PILOT Verify wheel angle sensor tightness Verify POD positioning AGage the pilot s job route as used by customer Verify hydraulic operation Verify right and left valve operations TOPPER CONTROLLER Show how to track the spray PODs Show the calibration procedure and calibrate flow meter product tank levels calibrated return Calibrate speed sensor self propelled wheel sensor show the proper calibration process Show over lapping procedure and screen painting Show how to configure the alarms according to the customer s needs Show how to import export maps using the Topper s USB connection Job and Field Plots MACHINE ITEMS WHICH INFLUENCE THE PROPER OPERATION OF THE TOPPER Show the cleaning process of the sprayer line filters and nozzles Show the Sprayer main filter clean up process which is located before the centrifugal pump Explain the Spraying system operation the filling process and the product mixer using the flask washer Reinforce the importance of maintaining good flow meter maintenance practices and cleaning SENSOR ON BOARD COMPUTER Show all steering column functions blinkers hazard lights headlights floodlights windshield washer windshield wipers radio and safety rotary beacon Turn on th
55. cian System PWM external output is turned off ES Imperador 3100 Instruction Manual Stara The engine is already turned on not needing to use the 48 Engine turned on starter again there may be a problem with the injector pump solenoid Contact an authorized technician 49 Spray pump turned on The sensor detected that the spray pump is turned on Transmission hand brake The sensor detected that the hand brake has been applied selected Release the brake so that the machine can be driven The sensor detected a possible system failure Stop the machine and check its condition and call an authorized technician Transmission possible brake system failure The sensor detected a failure in the nozzle water flow Stop 52 Spray track incomplete the machine and check its condition and call an authorized technician I The sensor detected that the carriage frame was locked use Boom carriage frame locked it only when the booms are closed and when opening them Boom carriage frame The sensor detected that the carriage frame was released released use it only in job mode when starting to spray O 54 The sensor detected that the control lever is out of the neutral 55 Transmission out of neutral position Stop the machine and check its condition and call an authorized technician The inclination control sensor is out of calibration Stop the machine and check its condition and call an authorized
56. cide Developed to eliminate for better target applications of pre droplet drifting without coverage and post emergence sacrificing the target coverage Imperador 3100 Instruction Manual 11 3 Stara spray tip with broad range Spray Flow rate Ilha 50cm spacing between nozzles nozzles BAR D 9PSize km h 6 8 10 12 14 16 18 20 25 ea EEE 063 138 103 359 52 46 4 E 0800 160 120 96 80 68 60 53 48 38 Een Ei DRESS E ae EEE ass z0 3 8 15 99 86 7 6 5 w 103 83 69 59 52 46 41 33 240 180 144 120 102 90 80 72 1549 309 185 154 132 116 103 93 1 306 261 1 155 230 69 400 150 120 B 193 154 1960 391 293 235 196 168 147 117 2771 554 415 332 277 237 207 184 166 133 1548 277 184 3158 138 13 88 eas IR NN EE 369 110 prm d Table 15 Imperador 3100 Instruction Manual 97 Stara 11 3 Stara spray tip with broad fan out Specifications Application guide Ideal for large coverage applications de aA 110 angle without pre Used in general Greater droplet size orifice applications selection due to applications pressures thus allowing the application of systemic products at lower pressures and in contact at higher pressures Imperador 3100 Instruction Manual 11 4 Stara spray tip with
57. covered exclusively under the legal warranty of 90 ninety days against defects when proven to be due to the manufacturing defects So that the warranty can be honored the original authorized dealer receipt of purchase will be required to prove its validity for the warranty period Important The warranty period for genuine Stara accessories is exclusive and has nothing to do with the warranty period of the implement The warranty of the Stara genuine accessories like the implement s warranty do not cover the natural wear of the parts as long as it does not deal with manufacturing defects 9 IMPORTANT INFORMATION 9 1 Accessories replacement parts and modifications to your implement Stara A vast number of replacement parts and accessories but not genuine to Stara implements are available on the market Using these accessories or replacement parts can affect the safety and operation of your Stara implement even though that these products have been approved by current local laws Stara S A The Agricultural Implements Company does not accept responsibility for and does not warrant these replacement parts or accessories nor their installation or usage The implement should not be modified with non genuine products Modifications with products non genuine Stara can affect its performance safety and durability Damages or problems which are the result of these types of modifications will not be covered by the warranty 10
58. d major injuries Imperador 3100 Instruction Manual 4 13 Work in well ventilated areas Never work the machine in closed areas Work should be done in open and ventilated areas due to exhaust fumes chemical products and fertilizers which if inhaled can cause asphyxiation The engine installed on this machine has TIER 0 emissions 4 14 Working with fuel Figure 25 Be very careful when refueling the machine since the fuel is flammable Do not refuel with the machine turned on nor smoke nearby and avoid any sparks or open flames 4 15 Using proper tooling Always use the proper tool for the specific maintenance procedure To loosen or tighten hardware use the correct sized tool The use of improvised tools can be a threat to safety 4 16 Cleaning surfaces to be welded or heated Remove paint in weld area Clean off about 100 mm around area to be affected by the heat If the paint cannot be removed use the proper protective breathing equipment and weld in a well ventilated area If paint remover or thinner is used wash off the area with soap and water to remove any paint remover residue 4 17 Avoid fluids under high pressure Fluids under high pressure can penetrate the skin causing severe injuries Avoid dangerous situations by releasing the hydraulic line pressures or other lines before disconnecting them Tighten all connections before applying pressure Protect your hands and oth
59. e machine and show all operations of the on board computer like the sensors the hand brake to ladder unfolding correlation the start up switch to the distribution discs and their on screen rear operation verification the auto pilot kill switch and the joystick functions like application Auto Pilot and gear changing Scroll through the Sensor panel explain its adjustment functions and the machine diagnostics displays like the water temperature oil transmission verify that the Joystick and Console control functions are communicating with the screen Verify that the nuts are tight on the sensors the with orange connectors since it is responsible for sealing the sensors to tighten you will hear 3 snaps when tight no tools are needed Inform the client and the operator that there should no changes made to the relay panel unless authorized by Stara since any modifications can damage the machine it was designed specifically and solely for the safe operation of the machine Inspect the chassis grounding points of the machine verify that all points are secure and that there is no paint on the welded grounding bolts making sure that they have been sanded Show the steps to access the saved events along with client and operator information explaining that all processed commands on the Sensor On Board Computer remain saved in events on the information item where the latest machine version is shown should the need arise f
60. e oil filter Change air filter Change fuel filter Change reduction gear oil Radiator fluids Replace belts Adjust valves Clean injector nozzles Inspect motor mounts and dampeners Drain and clean out fuel tank HYDRAULIC SYSTEM Suction filter Change transmission oil rear tank Change self cleaning filter element COMPONENTS Flowmeter Change filter and clean out unit Charcoal activated filter Tie rod bushings ITEMS TO BE INSPECTED Check for leaks Check the condition of the hoses Check Topper s calibration Check flowmeter rates Verify the boom lengths Verify the number of sections Check on the number of nozzles per sections We hereby declare that the referenced machine of this form has gone through a check up and orientation procedure according to the instructions contained in the technical delivery terms DEALER S STAMP AND SIGNATURE CLIENT S SIGNATURE Stara S A 2015 All rights reserved No part of this publication can be reproduced stored in a data bank or transmitted in any form without express written permission from Stara The images in this manual are merely illustrations Stara reserves the right to make changes at anytime without any prior consent or notifications STARA S A IND STRIA DE IMPLEMENTOS AGR COLAS Av Stara 519 Caixa Postal 53 Nao Me Toque RS Brazil Phone Fax 55 54
61. ead will seat properly as per the manufacturer s specified mounting pressure 2 If one of the beads is not properly seated with the specified mounting pressure there may be some irregularity which may be hindering the proper mounting If this should occur remove the valve stem and deflate the tire completely Loosen both beads from the rim and lube the beads and rim flanges again Re install the valve stem and repeat the filling procedure 3 After the beads have been seated fill the tire until it reaches the recommended working pressures on Table 7 on the following page Imperador 3100 Instruction Manual EUN Stara 13 6x38 14 PLY 13 6x38 14 PLY Tire Tire 18 4x26 12 PLY 18 4x26 12 PLY Tire Tire 12 4x36 12 PLY 18 4x26 12 PLY Tire Tire 320 90R46 or 300 95R46 320 90R46 or 300 95R46 Table 7 E WI Imperador 3100 Instruction Manual Stara 8 SCHEDULED MAINTENANCE 8 1 Scheduled maintenance for the MWM diesel engine MWM DIESEL ENGINE mam x i Tene om son ro m eee o x L TL TL TL e LLL j T Fuel filter 7911 4309 1 piece Fuel filter 90541 15 1 0020 R60 10Mic R60 X 10M Parker Air filter Primary air filter 7911 4360 1 piece X Secondary air filter 7911 4361 1 piece dior ve Injector nozzles clean up Check engine dampener mounts ra and lar
62. ed safety besides the jack use wheel blocks or sawhorses which can handle the machine s load When inflating a tire follow this information Use an appropriate air hose long enough to reach work area having an air gun with a dual valve and an incremental metering gauge with which to measure and see the pressure reading Imperador 3100 Instruction Manual 25 Place yourself behind the specified safety line along with any other personnel before beginning to inflate the tire Never inflate the tire to pressures higher then specified 4 22 Avoid contacting hot surfaces e Performing maintenance on the machine or its accessories with the engine running can result in serious injuries Avoid exposing or contacting your skin to vapors or hot exhaust parts the engine hydraulic oil reservoir and hoses Figure 32 Parts and gas flows heat up during the job The exhaust gases and the exhaust parts reach high temperatures sufficient to cause burns flare ups and the melting of common materials Figure 32 Figure 33 Beware of vapor jets and hot water The radiator remains under constant pressure when the engine is hot Remove the cover with extreme care and only with a cool Figure 33 4 23 Handling the battery e Battery fumes can explode thus keep it faraway from open flames use a voltmeter to verify the battery charge never connect the two posts together with metallic objects During mainte
63. er body parts from fluids under high pressure Only specialized technicians can perform maintenance on Figure 26 Imperador 3100 Instruction Manual U Stara air conditioning refrigeration systems since improper maintenance can result in serious injuries consult your local Stara dealership In case of an accident immediately seek medical assistance Any fluid which penetrates the skin will need to be surgically removed in a few hours so as not to allow gangrene to set in Do not disconnect any hydraulic hoses while under pressure Use safety equipment like gloves and protective eye glasses all the while being very careful to perform maintenance on the hydraulic system Injuries caused by fluids need to be treated immediately by medical personnel e Maintain components such as hoses connections and clamps in good working conditions thus avoiding leaks 4 18 Emergency procedures ready for any fire conditions Verify that the fire extinguisher is properly mounted fully loaded and within valid expiration dates as set by the manufacturer and as specified on its certification decal Figure 27 Figure 27 n case of a fire or any other hazardous situation detrimental to the operator he should seek shelter in a secure place as quickly as possible I PELIGRO DANGER EM SITUA O DE EMERG NCIA QUEBRE O VIDRO Never operate a machine which does not have a fire exting
64. erations could affect the operation of the implement its safety and could reduce its lifespan Should you not fully understand any part of this manual and need the assistance of a technician please contact your local Stara dealership Carefully read all safety related messages and warnings in your manual Figure 4 IMPORTANT P Maintain this instruction manual in good condition and do not forget to consult it on a regular basis 4 1 General safety procedures When inspecting and refueling or refilling other materials all should be done with the equipment turned off and parked using all safe means of accessibility e tis forbidden to carry passengers on self propelled machines and implements When servicing or inspecting the machine in high risk areas these should only be done by trained or skilled workers when dealing with security issues 4 2 Know all safety information This symbol is used as a warning sign danger warning and caution When you see this sign on your implement be aware of possible hazards Figure 5 Follow all recommended safety precautions and operational safety practices understand the importance of your safety Figure 5 e Accidents can cripple you even cause death e Accidents can be prevented Imperador 3100 Instruction Manual 4 3 Decal care Do not remove or disfigure safety or job instruction decals e Maintain safety decals in good condition e
65. face of the axle cover Always start tightening at the external lower bushing E Figure 70 of the wheel assembly and tighten the side F ES Imperador 3100 Instruction Manual Repeat the previous step tighten the internal bushings G on the lower part and side sequentially Figure 70 After all have been tightened loosen the four bushing a turn until the stop I can be tightened As shown on Figure 71 tighten the stop screws After the bushings have been tightened tighten the wheel assembly slide plate until it firmly touches the axle and that the screws C and D Figure 69 will cause a friction on it Grease the identified points on the wheel assembly in a way that they will remain lubricated NOTE Inspect the adjustments every 250 hours or whenever you notice a looseness and retighten according to the previous steps Figure 69 Figure 71 Figure 72 Imperador 3100 Instruction Manual 47 Stara 7 2 2 2 Adjusting the stops After the axle gaps have been adjusted select the desired tread gauge measurement adjusting the stops as per the items below Loosen the screws A and B as per Figure 72 and push the stop to the desired measurement e Tighten the stop screw as per the torque on Table 13 on page 94 Repeat the previous steps on the internal stops 7 2 2 3 Adjusting the hydraulic tread gauge wheel assembly After all tread gauge gaps and stop adju
66. ference to labor costs and parts and components replacement foreseen in the maintenance program will be the responsibility of the implement s owner except for changes paid for by the manufacturer 6 4 Implement s scheduled maintenance plan All scheduled maintenances listed in the instruction manual will be done exclusively by a Stara authorized dealership also it shall be logged in on the scheduled maintenance pages which are found at the end of this warranty claim The simple changing of oil and filters as shown on the scheduled maintenance guidelines does not omit the mandatory requirements for regular scheduled maintenances Not complying with the regular scheduled maintenance program can compromise the proper operation of your Stara implement leading to possible nonconformities which can be prevented by implementing a regular scheduled maintenance program Stara S A The Agricultural Implements Company reserves the right to make that judgment Therefore we recommend that the whole scheduled maintenance program be fulfilled so that such situations can be avoided 7 WARRANTY OF GENUINE STARA REPLACEMENT PARTS 7 1 Purchased and installed at an authorized Stara dealerships In order to maintain the warranty of the genuine Stara replacement parts they are required to be purchased and installed by authorized Stara dealerships So that the warranty can be honored the original receipt for the genuine Stara replacement part al
67. first 90 ninety days refer to a legal warranty as defined by the Brazilian courts and an additional contractual period issued freely by Stara S A Ind stria de Implementos Agr colas The warranty begins at the date of issue of the implement s sales invoice having as its end user the first owner e Note The warranty time frame for parts and components replaced during the basic warranty period expire on the end date of the contractual warranty as issued by Stara S A The Agricultural Implements Company 1 1 Accessories Some implements can be purchased through the authorized dealerships with pre installed accessories When dealing with accessories even though genuine Stara parts its warranty period has no relationship with the implement s warranty time frame Thus when purchasing your implement demand all sales receipts for the accessories which were installed on the implement which will allow you to partake in the said warranties of these items For detailed information regarding warranty coverage of genuine Stara accessories consult item 7 of this document 1 2 Transferable warranty This warranty is totally transferable to the subsequent owners of the implement as long as the new owner has possession of the original warranty claims document where all required periodic maintenance are logged and the starting date of the warranty 2 LIMITED WARRANTY COVERAGE Tires inner tubes and injection pumps are only direct
68. g of the battery at the actual moment E o I EA NATL E MW Figure 98 7 12 21 Diagnostics menu screen frequency hydraulic box On this screen you can verify at what frequency the sensors are operating Figure 99 7 12 22 Diagnostics menu screen communication In this section we have the option to verify if there are any system communication failures Extra output or be it PWM when shown on the ERR 100 column means that there is 10096 error in the communication Figure 100 Imperador 3100 Instruction Manual 7 12 23 Diagnostics menu screen events In this section the on board computer registers in its memory all commands executed on some optional configuration and all alarm occurrences that were displayed showing the hour and date at which the operator of the machine identified the problem You can search these saved events by the date month and year Simply press key 4 on the control panel navigator than press the or keys thus being able to navigate and check for additional events Figure 101 7 12 24 Diagnostics menu screen information Displays information as to what software e version is currently installed on the machine Ruta 34 or 214 Bit ges Figure 102 7 12 25 Calibration screen maintenance Here we can check and see what needs to be addressed regarding pending daily maintenances scheduled maintenance
69. h the sediment fuel filter Before starting the engine check the following items e Water level Fuellevel Engine oil level e Air filter element cleanliness Follow all operation and maintenance instructions Use clean and centrifuged fuel and recommended oil lubricants Use only original spare parts and filters e Inthe event of any irregularities seek an authorized dealership Do not allow any 3rd party engine repairs for this will void out all warranties EN Imperador 3100 Instruction Manual Stara e Be sure that the engine is cool before doing any maintenance or servicing the engine Disconnect the negative battery cable before performing any maintenance work NOTE Carefully read the MWM engine manual which accompanies the machine 7 2 Wheel tread gauge adjustments 7 2 1 Mechanical tread gauge To adjust the wheel tread gauge park the machine on level terrain with the parking brake applied proceed by following the steps below 1 Loosen the axle by loosening the clamp screws A and B Figure 64 2 Position the jack at point D as per Figure 64 3 Hook up the hydraulic hose of the jack at point C on Figure 67 and the electric control Figure 68 Verify that the valve is at position A Figure 65 With the machine turned on press the electric button on the remote control Figure 68 and the wheel assembly will be raised 4 Next turn the valve to position B Figure 65 acti
70. he temperature is above 40 C replace filters even though the working hours have not reached the scheduled maintenance 8 5 System clean up procedure and oil filtration 1 Drain the transmission oil tank and clean out the tank 2 Drain all transmission hoses and clean them 3 Replace all transmission filters 4 Top off all oil levels as specified in the manual 5 With the Imperador turned off bleed the pump hose eliminating any air pockets in the hose after wards re tighten the hose Figure 145 6 Power up the machine and keep it running in the neutral position at 1500 rpm for a period of 4 hours so that a complete oil filtration processes has been done 7 Block 3 wheels of the machine jack up the fourth wheel using a hydraulic jack making sure that the machine is securely blocked in On the suspended wheel loosen the hose end nut on Figure 146 draining any air trapped in the system Next start the machine and with the MWM engine running at 1350 rpms engage the control lever with the wheel suspended and leave the Imperador operating for 2 minutes so that the oil will circulate and bleed any air in the system Repeat this procedure on the other 3 wheels 8 After completing the above procedures replace the traction tank filter part number 7911 4236 which is mounted on top of the traction tank and the suction pump dual filter elements part number 7911 4509EL the dual filters are mounted on the
71. he valve per Figure 61 after the fill up close the valve restricting the diesel flow so that the transfer time is slower as per Figure 62 Check the tire pressures according to Table 7 on page 82 Figure 54 Figure 55 Imperador 3100 Instruction Manual Stara Figure 56 X Figure 58 Figure 59 lt Figure 60 Figure 61 Lm Imperador 3100 Instruction Manual Stara Figure 62 Figure 63 6 2 Driving the machine e With the engine running release the parking brake Automatically the ladder will be retracted Be careful that the ladder does not hit anything Be careful after releasing the brake on the machine since now the machine is free to move on its own depending on the slope of the terrain e Accelerate the machine to the desired roms The rpms should be above 1350 rpm Slowly move the control lever forward so that the machine moves forward Continue moving the control lever forward until you reach the desired speed In order for the machine to stop or brake the control lever must be returned to the center position It should be done so slowly reverse the machine and with the control lever in the neutral position center position pull back on the control lever When the machine is driving in reverse it will emit a warning signal thus alerting all in its surrounding area 6 3 Cold start ups In cold regions where the temperature falls below 0 C
72. heir rests Now the booms are closed and in their transport position CAUTION In order to open or close the booms the carriage frame must be locked Working the machine with the carriage frame locked could damage the booms system besides the disproportional application distribution due to the irregular movements of the booms Always release the carriage frame before starting the job 7 15 Maneuvering the machine To maneuver the machine power up and throttle up key 10 on Figure 80 to the desired point move the gear shift lever from the neutral position to the forward position if traveling forward or pull back for reversing To reduce speed or when braking and in a gradual motion move the shift lever toward the neutral position CAUTION A The machine can only be maneuvered after the parking brake has been released In order to assist with the proper operation and to avoid damages the brakes the on board computer will emit audible and display screen alarms The self propelled has the option of 3 job related gears 1 Gear 0 to 18 km h job speed 2 Gear 0 to 25 km h job speed 3 Gear 0 to 35 km h job speed 4 Gear 0 to 45 km h used for roadway travel with an empty solution tank WARNING In case of the need for sudden braking move the shift lever to the neutral position reducing the gears and apply the parking brakes Imperador 3100 Instruction Manual Stara 7 16 V
73. hines have and identification plate which MUTO RU contains the weight capacity model date manufactured and its serial number T Figure 3 When requesting parts or any information at your dealership mention the information which identifies your machine The identification plate Figure 3 is fixed to the chassis of the machine on the front part under the cabin Imperador 3100 Instruction Manual Stara 3 TECHNICAL SPECIFICATIONS Dmm Rem m me I KE m Trijet nozzle holders Cotton row opener Traction control Optional Diaphragm pump 235 I min Mechanical solution agitator Hydraulic tread gage Table 1 Imperador 3100 Instruction Manual EN Stara 4 SAFETY PROCEDURES The following items will describe the importance of operator safety also clarifying common risk situations during normal use and machine maintenance suggesting possible actions during these situations Figure 4 Precautions are necessary in light of the equipment being used and working conditions found in the field or in maintenance areas The manufacturer has no direct control regarding these precautions thus it becomes the responsibility of the owner to enforce these safety procedures while working with the machine This implement follows design and work related SAFETY POLICIES FOR MACHINERY EQUIPMENT CONSTRUCTION per NR 12 Changing the original design of the implement is not allowed since any alt
74. hollow cone Spray Presse Flow rate Ilha 50cm spacing between nozzles nozzles BAR Drop size l min km h 6 14 18 MF MF MF MF MF MF 3 4 5 6 7 10 3 4 5 6 7 10 3 4 5 6 7 10 3 4 5 6 7 10 B 4 5 6 7 10 3 4 5 6 7 10 3 4 5 6 7 10 2 4 6 7 10 3 4 5 6 10 F M F F F F F M Table 16 Imperador 3100 Instruction Manual 11 4 Stara spray tip with hollow cone Specifications Application guide CV Foliage contact Excellent Systemic foliage Soil herbicides Drift control 80 angle hollow conic Recommended in Droplet sizes vary jet the applications between fine and of insecticides e very fine Ideal for fungicides at low contact products under rates optimum climatic conditions Imperador 3100 Instruction Manual 11 5 Stara guardian spray tip Spray Pressure Flow rate Ilha 50cm spacing between nozzles Drop size E nozzles BAR p min km h 6 12 14 16 18 Mo Q o wo p Q N SION DHE Q N 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 4 5 6 7 8 Table 17 Imperador 3100 Instruction Manual Stara 11 5 Stara spray tip type guardian Specifications Application Phytosanitar
75. ich is constant and independent on all four wheels this being achieved through axial wheel motors with high rotation and low gear ratios thus when connected to a reduction gearbox this high rotation is transferred into high torques The hydro pump has distinctive market innovations in that even under high acceleration situations the oil flow is maintained thus avoiding high pressure spikes on hoses and other components of the transmission system Also it has an exclusive self filtering system on the traction system which considerably increases the life expectancy of the machine along with lowering maintenance costs of the transmission The suspension is an active pneumatic system This is achieved through an on board air compressor in series which maintains the pneumatic system at a constant and even pressure This machine is exclusive in the marketplace in that it has a bolted modular chassis thus allowing for higher impact absorption and vibration resistance therefore extending the life span of the machine by not having points for fractures to commence With its suspension and modular bolted chassis in combination with its perfect weight distribution between the front and rear axles independently if the solution tank is full or empty guaranteeing the Imperador of a zero skidding indexing The cab is spacious and comfortable It is equipped with an air conditioning unit which has charcoal activated and pressurized filters It also has
76. ing maintenance on the battery or the heat exchanger these must be with the use of the ladder or the catwalk when necessary To maintenance the booms carriage frame it should be done with carriage frame as closest to ground as possible and use the ladder or the external auxiliary catwalk when necessary 7 When you have accessed the rear catwalk do not open or close the booms Table 4 lt i d T A SN NA oU 4 2 Figure 36 Imperador 3100 Instruction Manual Stara Figure 37 5 COMPONENTS 5 1 Engine The engine equipt with the Imperador 3100 is the MWM model type with turbo diesel After cooler 6 10 TCA with 215 HP CAUTION Carefully read instructions regarding the use maintenance and safety in the MWM engine manual Figure 38 5 2 Protective additives for the fuel system ltis recommended the additive treatment A550 to clean and protect the engine fuel system and injectors during mandatory programmed check ups and the technical delivery This process has an anti bacterial anti oxidant and an corrosion inhibitor process whose objective is to clean and protect the fuel system This treatment should be applied to both new Imperador 3100 Instruction Manual Stara and used field machines The objective of this treatment is to protect the whole fuel system of the machine from the fuel tank to the fuel injectors from sludge oxidati
77. iver his implement for repairs at any Stara authorized dealership in order to maintain his warranty Fundamental conditions when honoring the warranty 1 The claim must be directed to a Stara authorized dealership after it has been established that there is evidence of a nonconformity M The warranty document for the implement must be presented and that it be properly filled out along with it all maintenance records as required by the scheduled maintenances 5 2 Maintenance It is the owner s responsibility for the proper operation required operator training of those who will operate the implement not limiting it to those required by law like maintenance and care according to the instructions listed in the instruction manual 6 HOW TO OBTAIN TECHNICAL ASSISTANCE 6 1 Client satisfaction Stara S A The Agricultural Implements Company is constantly looking for ways to improve its implements and to client satisfaction Stara authorized dealerships maintain a full arsenal of tools equipment and technicians highly trained by Stara S A The Agricultural Implements Company so that your implement has the best repairs and services all with a high standard of quality Thus when needed seek your nearest Stara authorized dealership 6 2 Required information In case there is the need to repair your Stara implement keep on hand the following information and documents 1 A clear description of the nonconformity incl
78. lation the start up switch to the distribution discs and their on screen rear operation verification the auto pilot kill switch and the joystick functions like application Auto Pilot and gear changing Scroll through the Sensor panel explain its adjustment functions and the machine diagnostics displays like the water temperature oil transmission verify that the Joystick and Console control functions are communicating with the screen Verify that the nuts are tight on the sensors the with orange connectors since it is responsible for sealing the sensors to tighten you will hear 3 snaps when tight no tools are needed Inform the client and the operator that there should no changes made to the relay panel unless authorized by Stara since any modifications can damage the machine it was designed specifically and solely for the safe operation of the machine Inspect the chassis grounding points of the machine verify that all points are secure and that there is no paint on the welded grounding bolts making sure that they have been sanded Show the steps to access the saved events along with client and operator information explaining that all processed commands on the Sensor On Board Computer remain saved in events on the information item where the latest machine version is shown should the need arise for such information ADDITIONAL INFORMATION We declare that the machine referenced in this document is being delivered under no
79. ly guaranteed by their manufactures of the referred components Stara through its authorized dealerships limits itself to only forwarding the respective guarantees to the manufactures or their authorized distributors of said components Stara does not hold itself responsible for a positive or negative solution to a complaint which is presented by the owner Substituting complete assemblies like an engine transmission or axles will only be done if there is no possibility of a partial repair by a technician 3 NATURAL WEAR AND TARE PARTS Substituting parts and components during their normal usage on the implement and due to natural wear which is common to all parts and components is not covered by the warranty as long as it is not related to a manufacturing defect Examples of natural wear and tare parts electrical items filters belts bearings quick disconnects cutting bars wear shield plates slide plates chains grain tank canvas cover wind shield wipers brake pads disc brakes and brake shoes tires clutch plate clutch discs and bearings 4 ITEMS AND SERVICES NOT COVERED BY THE WARRANTY Factors out of the control of Stara S A The Agricultural Implements Company 1 Repairs and adjustments resulting from improper use of the implement examples over speeding the engine overloading improper operations negligence modifications alterations abuses accidents improper adjustments and repairs using non genuine parts and
80. manual e Periodically clean the radiator fins using only air in order to avoid the built up of dust leaves and seeds These could cause engine over heating and wear and tear Always handle agricultural chemicals in a well ventilated area e While performing any maintenances on the machine or refuelling do not smoke and immediately clean up any oil or fuel spills Do not smoke nor install any electrical devices near flammable products be it on the machine Imperador 3100 Instruction Manual 29 Stara or in storage e Be extra careful when performing maintenance on the machine and there is a need to turn on the engine Avoid going near moving parts and be careful with loose clothing and long hair When working in areas like the engine nozzles hydraulic parts maintain the area clean and do not use cotton rags or any other materials that could leave a residue which could cause system clogging Failure to perform maintenance and operation by untrained persons could cause serious accidents besides damages to the machine Should you have any questions seek technical assistance in order to perform maintenance Maintain the service area clean and dry e Before starting maintenance procedures and adjustments turn off all power sources electrical hydraulic turn off the engine operate the controls in order to relieve the hydraulic system pressure Remove and isolate the battery cables when welding
81. mended to use the water in the clean water tank Before washing the containers check to see if there is water in the tank and turn on button A Figure 110 E Product mixer procedures turn the flow selection valve to position C Figure 112 thus selecting Imperador 3100 Instruction Manual Stara clean water flow Next with the empty container already in the wash position turn on the electric pump indicated by the letter H on Figure 117 thus releasing clean water flow to the washer with the valve in position G Figure 116 In the time intervals between changing empty containers to be washed close the product mixer water flow release valve F Next internally wash the product mixer turn the valves to position Figure 118 The wash down will be completed when there is no longer any pesticide residue on the walls or bottom of the product mixer G To end the product mixer procedure turn the product mixer suction release valve to position F Figure 115 Wait until there no longer is any pesticide fluids or residue in the product mixer and turn the product mixer suction release valve to position J Figure 119 At this point the product mixer will stop suctioning NOTE Verify to see if the product mixer wash down was successful If necessary re do the whole procedure again H Turn off button A Figure 110 thus allowing for the start of the spraying process CAUTION Adhere to all safety measures presented in
82. n operation and the other Figure 44 has a capacity for 80 liters of the oil type ST OIL 68 which supplies for the operation of the booms steering and the spray pump Figure 43 5 7 Transmission filter The self filtering system of the transmission maintain the hydraulic system free of impurities extending the useful life span of the pump and wheel motors 5 8 Spray pump The spray pump is a centrifugal type made by Hypro having a capacity of 430 l m Which supplies a large volume of water and low pressure demand on the system which varies from 2 to 8 bar Due to its characteristics when choosing spray nozzles and a medium job speed these need to be compatible Figure 44 Figure 46 Imperador 3100 Instruction Manual Filter element WARNING Never operate without water doing so will create major problems for the internal pump components 5 9 Spray and sectional valve controls The control rate to be used is done by the adjustment valve A which controls the solution flow rate to be used It is located on the spray controller Figure 47 The control rates and adjustments to be used are done by means of the information collected and passed on to the controller which compiles the data and sees the demand for it either to increase or decrease the solution volume Figure 47 The spray opening is done by the sectional valves Figure 48 and Figure 49 which are l
83. nance remove the negative terminal first from the battery and when reinstalling mount the ground lug last To avoid accidents handle the battery according to the manufacturer s specifications e Should your eyes have contact with acid wash them out thoroughly with water for at least 15 minutes Seek medical assistance immediately e Incase of acid ingestion do not induce vomiting drink large amounts of water or milk but do not exceed 2 liters Seek medical assistance immediately Remove and isolate the battery cables when welding on any part of the machine thus avoiding any possible damages to the battery or accidents Topping off the battery with distilled water is not required since the battery is sealed Inspect the battery posts for any oxidation patina In case of oxidation clean the posts It is recommended to clean the posts every 100 hours E 1 Imperador 3100 Instruction Manual Stara 4 24 Caring for the cabin and air conditioning filters e Avoid exposure to chemical products WARNING A Exposure to chemical products can cause sickness or death To reduce the risk of exposure to chemical products always use Personal Safety Equipment as specified by the manufacturer on the chemical product label or consult the job safety norms Only qualified operators are allowed to apply chemical products e During operations maintain the cabin closed thus avoiding any contamination e Replace the
84. nd control screen The screen displays machine information graphically This option displays screen functions and its Navigator It is an information system with controls that are easy to operate and very accurate which assists the operator when calibrating and operating the machine 7 12 2 Main alarm The moment that there is a fault or the system sends some type of critical message or event the main alarm will be activated An audible alarm will sound and a notification signal is highlighted in a first plane leaving previous data in a second plane of the operation screen The alarm can only be deactivated when the operator presses the OK button 5 on the Navigator Figure 80 In this manner the system understands that the operator is aware of the warnings Imperador 3100 Instruction Manual EN Stara 7 12 3 Main operation and control screen On the job main screen Figure 81 you can access all machine information in real time and create job orders It is subdivide in sections by border lines where the information can be easily identified To work with this screen use the Navigator buttons on the control panel A Analog meters for temperature water pressure engine and hydraulic oil B Spray pump indication Figure 81 C Lower right pane date and hour fields D Gear shift indication E Lower left pane alarm indications F Engine rpm indication G Fuel level indication H Side tab indicating cu
85. nly be implemented with proper the authorizations from Stara e Clean all nozzles and calibrate the flowmeter regularly thus limiting possible errors with the automated flow rate controls Imperador 3100 Instruction Manual Stara 4 28 Topper 5500 job maintenance safety measures Observe the following recommended safety instructions when working with the Topper 5500 Controller Read the Topper 5500 instruction manual when using it for the first time Should you have any questions regarding any items at all contact the Stara after market sales department to clear up your questions e During distribution systems repairs turn off the Topper 5500 console e Never start the self propelled unit with the Topper 5500 controller turned on due to the fact that the current tension variations caused by the start up could damage the equipment e Calibrate the sensor pulses by 100 m after changing a tire or wheel assembly Always maintain the self propelled electrical system good working condition thus avoiding any possible battery tension variations short circuits and poor connections 4 29 Proper waste disposal 49 It is illegal to pullout channels rivers the soil Improper waste disposal is a threat to the environment and the ecology Use containers to dispose used oils ed 4 uu Figure 35 e Use leak and spill proof containers when draining used fluids mproper waste disposal is a threat to the environmen
86. notice that when some sections are turned off that the pressure will remain at a constant of 4 bar as per the example In case the pressure is not maintained the whole calibration process will need to be repeated 7 9 2 Discharge To calibrate the calibrated return using an output a similar procedure will be used but the discharge will seen on the Topper In order to calibrate firstly you will need an output sample and Topper data the samplings should be taken from one nozzle of each section with the use of a metered measuring cup collect a sample volume amount of solution applied for one minute Sum the seven section samples and divide it by seven in order to find an average After finding the value enter it in the L MIN COLLECTED option on the Topper After confirming the quantity of min collected the calibration factor will be updated automatically After the calibration factor has been updated verify if the current rate is equal to the liters per minute that were collected Next perform the returns calibration Note the current application rate turning off one of the seven sections and verify the current rate being applied Note this value To calculate for the quantity of liters which should be flowing through at that moment use the formula below Total flow rate with all the sections turned on X Quantity of nozzles turned on Total booms nozzles After the solution volume being applied with a closed section has been calcul
87. o finalizado Retire o pendrive QUA 02 10 13 18 96 Imperador 3100 Instruction Manual ES Stara 7 12 14 Level sensor screen CALIBRACAD Sensor de Nivel n On this screen there are options to enable os disable the solution level sensor Simply press the or keys to change its state to YES or NO W QUA 02 10113 10 54 00 Figure 92 7 12 15 Diagnostics menu screen I MENU DE DIAGNGSTICOS There are seven diagnostic folders referent to the machine To access these simply navigate using the keys 1 2 3 or 4 on the control panel navigator until the selected folder icon stays moving Next press the OK button and the desired diagnostics will be accessed Figure 93 7 12 16 Diagnostics menu screen panel screen Verify that the control panel is connected to the screen and the processor box To do so press i NN the keys 11 to 25 on the control panel and check E if M Bi 1 to see if the number zero has been changed to IL W number 1 on the desired command The control lever has only one option NEUTRAL INV Simply move the lever from the neutral position and it will change from O to 1 Example By pressing key 13 on the control Figure 94 panel and the booms lights will turn on and on the screen it will appear as chassis light and the condition zero will automatically change to 1 EN Imperador 3100 Instruction Manual 7 12 17 Diagnostics menu screen Joystick Make sure tha
88. ocated on the booms The sectional valves have a calibrated return and a third return Figure 48 Figure 49 The function of the calibrated return is to maintain a constant pressure between all boom sections even when a section closes or opens by using a medium pressure on the end being used The sectional valves have five pre adjustments available which can be preset for nozzles with different nipple sizes It is recommended that the calibrated return be done every 250 hours as explained on item 7 9 on page 51 The third return is used to eliminate the remaining pressure in the circuit when a section is closed returning this residual pressure into the solution reservoir 38 Imperador 3100 Instruction Manual Stara 5 10 The high pressure control valve The function of this valve is to avoid pressure spikes which can damage the spray system It is factory preset at a pressure of 10 bar This pressure rating should never be changed Figure 50 5 11 Product mixer The product mixer reservoir container washer has a capacity for 30 liters It facilitates the handling of a large amount of chemicals besides the proper handling of the containers Figure 51 5 12 Spray booms The operation of the booms is done from within the cabin by the operator who uses an electro hydraulic actuation The booms work using a revolutionary Stara patented system which allows the machine to work on the most multi faceted terrain
89. on and paraffin Through the film coating of the whole fuel system it will be coated and protected NOTE A This treatment last for 6 months or 250 hours depending on which comes first Inspect and or replace the fuel filter s should they have deteriorated or are come to the end of their useful life e With the main fuel tank at between and 75 full add 0 5 of the total capacity of the tank with Actioil 550 For example if the tank is rated to 500 liters add 2 5 liters of Actioil A550 Fil the fuel tank so that there is a mixing between the product and the fuel and so that the product can act upon all the walls of the tank Turn on the engine and let it run for about 15 minutes so that the treatment can reach the whole fueling system e Repeat this process only every 6 months or every 250 hours depending on which one comes first This treatment should be done on the fuel tanks on the farms with the objective to dissolve all impurities and to eliminate any possible water found in the storage tank s Doing so will avoid any form of bacterial contamination and the corrosion of the storage tanks The life expectancy of this treatment is of one year 5 3 Wheel motor and reducer gear The wheel motor and reducer gear of the Imperador 3100 are made by Rexroth Bosch These work at high torques and have independent rotation in each wheel 5 3 1 Wheel motor Motor with variable axial pistons used with clo
90. ong with the Service Order for the installation of the replacement part on the implement will be required as proof for the warranty period 7 2 Third party installation of purchased Stara authorized replacement parts Third party installation of purchased Stara authorized replacement parts are covered exclusively under the legal warranty of 90 ninety days against defects when proven to be due to the manufacturing defects So that the warranty can be honored the original authorized dealer receipt of purchase will be required to prove its validity for the warranty period e Important The warranty of the Stara genuine replacement parts like the implement s warranty do not cover the natural wear of the parts as long as it does not deal with manufacturing defects Stara will only honor warranties of genuine parts purchased at authorized dealerships 8 WARRANTY OF GENUINE STARA ACCESSORIES 8 1 Purchased and installed at Stara authorized dealerships In order to honor the warranty of the Stara accessories they must be purchased and installed by authorized Stara dealerships So that the warranty can be honored the original receipt for the Stara genuine accessory along with the Service Order for its installation on the implement will be required as proof for the warranty period 8 2 Third party installation of purchased Stara authorized accessories Third party installation of purchased Stara authorized genuine accessories are
91. or 3100 Instruction Manual Stara CAUTION In order to tow the machine you will need a towbar on the front side or rear side since the machine will be without any brakes For safety reasons never proceed with this procedure without an authorized Stara technician present Figure 136 7 20 Wheel alignment 7 21 Front wheel alignment To guarantee a uniform ware of the front tires it is necessary to maintain them in proper alignment To verify the front tire alignments you will need to take a measurement between the front side of the tires and on the backside of the rim This measurement should be done following these steps 1st Check to see that the cylinders have been compensated turning the wheel assembly to the left and keeping it in this position for 5 seconds Now turn it to the right side and then return to the center Repeat this procedure three times 2nd Align the wheel so that the tires remain parallel with the chassis traveling 10 m in a straight line 3rd Measure the front side and the rear side of the rim This should be done on the middle of the rim JL OE ER S Measurement RM Measurement FM Figure 137 Imperador 3100 Instruction Manual Stara Ath The front measurement needs to be 10 mm As 1 cm larger then the rear measurement Should this not be you will need to adjust the steering cylinder shafts until you obtain the c
92. or such information ADDITIONAL INFORMATION We declare that the machine referenced in this document is being delivered under normal working conditions of use as described and with the various adjustments and instructions Location Date CLIENT SIGNATURE TECHNICAL REPRESENTATIVE S SIGNATURE ft f TECHNICAL DELIVERY TERMS Constant Evolution SELF PROPELLED SPRAYER IMPERADOR 3100 To be completed by the technician CLIENT COPY DELIVERY DATE DEALERSHIP INVOICE MANUFACTURER INVOICE PRODUCT INFORMATION MANUFACTURED DATE SERIAL N MODEL TECHNICIAN RESPONSIBILITIES Check general conditions of the machine defects dents and others Mm Check engine oil level before starting the machine om Check the hydraulic oil reservoir level Check the radiator fluid level _ Re tighten wheel bolts to 450 N m m Use maximum allowable tire pressure m Lubricate all indicated points on the machine Check and instruct on wheel sensor calibration om Check and instruct on flowmeter calibration A Instruct regarding re tightening clamps and couplings in case of leaks Train and adjust the boom disarming spring tension Train and adjust the boom braking system cylinders Apply two solution tanks and check its drainage Train and check the general operation of the spraying system from the tank to the spray nozzles Train
93. orrect measurement Figure 138 5th To adjust simply loosen the nuts A and B bushing lock adjustment 6th Turn the shaft or pivot depending on how much thread remains at each point Maintain a minimum of 20 mm of threads on both sides Figure 138 Figure 138 7th Repeat the two previous steps on the other side Figure 138 8th Move both uniformly Next retighten both nuts A and B Figure 138 7 21 1 Centering the wheel assemblies So that the wheels are properly aligned and thus avoiding premature ware and tear of the machine components and the crushing of the crop the following steps should be done Define a fixed point on the center of the chassis for example A from where you can measure the machine s legs in the same manner example B Verify the measurements between points AB and AC the measurements should be equal In case one of the measurements is different adjust the central rod D according to Figure 139 and Figure 140 To verify that the wheel assembly is aligned measure the wheel assemblies as an X measuring from point A to B and C to D as per Figure 140 Both measurements should be equal If not adjust the rods E and F Figure 141 NOTE This procedure should be done on the front and rear wheel assemblies Verify that the tire tread gauge is equal on the front and rear wheel assemblies as also the symetricy ff ATE 8 67 Cem y S N
94. ot to over shoot the spray pressure tolerance margin which is approximately 25 NOTE If the desired spray pressure is 3 2 bar that means that all pressures between 2 4 and 4 0 bar are acceptable To guarantee for optimum application and to avoid the loss of product to environmental waste do not over shoot the job pressure ranges as specified for the nozzles mounted on the spray booms As an example on nozzles 05 the job pressure is between 1 0 to 5 0 bar 7 11 Control panel and Joystick functions Control panel and Joystick lever functions listed on the figure and table below CONTROL PANEL JOYSTICK Figure 80 Imperador 3100 Instruction Manual Navigator up button Allows user to navigate through options guides and screen changing 2 Navigator left button Allows user to navigate through options of the selected screen 3 Navigator down button Allows user to navigate through options guides and screen changing Navigator right button Allows user to navigate through options of the selected screen Selects the options on menus and screens those OK confirmation button having more options and confirms the command issued Return button Returns to the previous function Help button Displays the correct manner in which to proceed on each operation Increases some requested value of the onboard Increase button computer Decreases some requested value of the onboard Decrease button
95. owmeter and spray filter cleaning These simple procedures guarantee component durability thus avoid down time during the job Imperador 3100 Instruction Manual N Alerts the operator of the need to clean the battery posts Attention components This procedure avoid the poor performance of the electronics maintenance at 100 hours on the machine Suggested use of the product WD 40 Consult an authorized technician Alerts the operator for the need of components check up Request for technical assistance to replace the Industrial filters self filtering and dual suction oil filters Attention components maintenance at 500 hours Alerts the operator for the need of components check up Attention components Request for technical assistance to change out the hydraulic maintenance at 1000 hours oil ST OIL ISO 68 and replace air conditioning sanitizing filters Alerts the operator for the need of an engine check up Request for technical assistance to change out the engine oil Attention engine oil change at 50 hours Alerts the operator for the need of an engine check up Request for technical assistance to change out the engine air filter Attention engine air filter change at 50 hours Table 6 7 14 Opening and closing the booms 7 14 1 Opening the booms To open the booms follow these steps below and observe the control panel graphics Figure 80 Press key 20 to lock the carriage fr
96. r each solution tank application 8 10 Daily maintenance or after the end of each working day Be careful to avoid twisting the connection wires when performing this operation disconnect it from the system Figure 151 Remove the quick disconnect unit from the body Figure 152 Loosen the nut from the connection just enough to release any air trapped in the suction pump system with the machine turned off Figure 151 Figure 152 Imperador 3100 Instruction Manual Stara Use clean water to wash off all impurities from the main turbine body Figure 153 If possible use water to wash off the flowmeter body Figure 154 Figure 153 Figure 154 Use compressed air in order to verify that the turbine spins freely Reinstall the turbine assembly into the quick disconnect flowmeter body manually tightening it do not use tools observing the correct placement and orientation Figure 155 EN Imperador 3100 Instruction Manual 8 11 Main electrical panel electrical panel FUSES On the fuses below the referred rating is the maximum allowable current Available relay 30 LES LES Rear roof lights LES Right low beam Lighter Auto Pilot Emergency Windshield wipers Available contact A C contact central weather station Relay contact d RELAYS The relays shown here all use the same model option R1 R31 12V 30A Application controller Front left roof light
97. rding to the operator s need Moving the lever up will cause the seat to be raised and moving the lever down will lower the seat Figure 123 Seat cushioning adjustment lever J Figure 123 has three firmness adjustment positions The rear setting is for a firm cushioning the center position for a medium cushioning and the front setting for a soft cushioning Safety seat belt L the seat belt is a retractable type and should always be used when operating the machine so as to guarantee the safety of the operator Figure 125 Armrest adjustment M Figure 122 is used to adjust the armrest tilting and support as need and as desired to the operator s liking Turning it to the left and the armrest lowers while turning it to EN Imperador 3100 Instruction Manual the right and it will be raised Seat back rest tilt angle K Figure 124 is used to adjust the back rest tilt angle of the seat Figure 122 Figure 124 Figure 125 7 18 3 Radio The Imperador 3100 is equipped with a standard radio Having the following characteristics AM FM CD PLAYER MP3 USB and an AUX input Figure 126 Imperador 3100 Instruction Manual Stara 7 18 4 Air conditioner e air conditioner has two functions as a fan and as an air conditioner On the left side of the display there are three buttons the center N is pressed when desiring to turn on the air conditioner AC The other two buttons
98. re 19 OFF ON Imperador 3100 Instruction Manual Stara 4 9 Preventing unexpected machine start up Protect yourself against possible injuries and even death due to an unexpected machine start up Do not start the engine by jumping the terminals on the starter motor Figure 20 The engine will not start if the safety circuits have been modified or deactivated Do not under any circumstances start the engine while outside the cabin Only start the engine while seated in the driver s seat with the parking brake in the ON position and with the control lever in the neutral center position Figure 20 4 10 Safety measures while transporting the machine The Imperador 3100 is exclusively a machine for agricultural use due to its dimensions it cannot circulate on public roadways or highways Having the need to drive the machine or to transport it these should be done according to local regulations or done by authorized vehicles with all required local authorizations and permits 4 10 1 Lights and safety equipment e Check your rear view mirrors often Figure 21 e Always apply the turn signal in the direction of your turn Figure 22 The warning beacon should be located the roof of the cabin and turned on Figure 23 Use driving lights emergency signals and turn signals during the day or night time Figure 21 Figure 22 Figure 23 Imperador 3100 Instruction Manual
99. rized technician Transmission self cleaning ilter saturated oO The filter detected an oil clot and it must be replaced Stop the machine and check its condition and call an authorized technician Imperador 3100 Instruction Manual EN Hydraulics industrial filter is saturated Co Stara The filter detected an oil clot and it must be replaced Stop the machine and check its condition and call an authorized technician The sensor is indicating that the fuel tank has switched to 33 Engine low fuel level reserve diesel tank The sensor is damaged or has stopped working Stop the Engine fuel sensor failure machine and check its condition and call an authorized technician Transmission dual suction filter is saturated The sensor is damaged or has stopped working Stop the machine and check its condition and call an authorized technician Engine air filter sensor failure The sensor is damaged or has stopped working Stop the machine and check its condition and call an authorized technician Transmission self cleaning filter sensor failure The sensor is damaged or has stopped working Stop the machine and check its condition and call an authorized technician Hydraulics industrial filter sensor failure The sensor is damaged or has stopped working Stop the machine and check its condition and call an authorized technician ransmission Dual suction ilter sensor failure
100. rmal working conditions of use as described and with the various adjustments and instructions Location Date CLIENT SIGNATURE TECHNICAL REPRESENTATIVE S SIGNATURE 1st TECHNICAL CHECK UP 2S4 ara IMPERADOR 3100 r n SELF PROPELLED SPRAYER Periodic inspection 250 hours DOCUMENT CLIENT COPY CHECK UP DATE N OF HECTARES SERIAL N N OF HOURS OWNER DATE CITY ITEMS TO BE REPLACED ENGINE DIESEL MWM Change oil filter Change air filter Change fuel filter Change reduction gear oil ITEMS TO BE INSPECTED Check for leaks Check the conditions of the hoses Check Toppers calibration Check the flowmeter rates Verify boom length on Topper s calibration entry Verify the number of sections Check the number of nozzles per section We hereby declare that the referenced machine of this form has gone through a check up and orientation procedure according to the instructions contained in the technical delivery terms DEALER S STAMP AND SIGNATURE CLIENT S SIGNATURE 1st TECHNICAL CHECK UP IMPERADOR 3100 u SELF PROPELLED SPRAYER Periodic inspection 250 hours DOCUMENT CLIENT COPY CHECK UP DATE N OF HECTARES SERIAL N N OF HOURS OWNER DATE CITY ITEMS TO BE REPLACED ENGINE DIESEL MWM Change oil filter Change air filter Change fuel filter Change reduction gear oil ITEMS TO
101. rol valves their air supply comes from an air compressor which is driven by the engine also it is hooked up to an air reservoir jointly these offer the best stability smoothing out any impacts twisting and vibrations during the job thus guaranteeing the machine and its components a long useful life Figure 53 ATTENTION Regarding the maintenance of any items or components review the maintenance schedule tables on page 83 and page 84 Imperador 3100 Instruction Manual 6 START UP CHECK LIST 6 1 Initial check up The machine is operationally ready But during the first hours the following items need to be checked The steering wheel pivot nut tightness Figure 54 Cabin hardware tightness Figure 55 and Figure 56 Solution tank hold down hardware tightness Figure 57 Main front axle Figure 58 Follow the machine and check for leaks Closely monitor the machine s temperatures such as the transmission and work oil also engine cooling fluids Check for leaks on the pneumatic system Check the levels on the hydraulic oil reservoirs These should be at the half way mark as shown on item A of Figure 59 and item A of Figure 63 Should the levels be below those shown top off using fill port 1 Figure 59 and fill port 2 Figure 63 Fill the diesel reservoir using the inlet shown on Figure 60 If you notice the need to use the diesel transfer control valve follow these steps To fill open t
102. rproof gloves Waterproof long sleeve overalls Safety glasses Hard hat Water proof steel toe safety shoes Hearing protection Safety breathing mask with appropriate filter Figure 9 4 7 Operating the machine with safety Learn how to properly operate the machine Do not allow untrained persons to operate the machine Periodically inspect all safety equipment on the machine before using it Before operating the machine check to see if there are any persons or obstructions near it Figure 10 Maintain all steps hand rails and catwalks always free of residues like oil or grease which can cause accidents Figure 11 H Figure 8 9100 6958 Figure 10 Operate the machine only when all safety guards are properly installed and in their proper positions Do not start the engine with the gear shift lever out of neutral Do not leave the cabin while the machine is turned on and the parking brake has not been applied Reduce speed on curves EC Imperador 3100 Instruction Manual e climb on the machine use the anti skidding steps on the ladder and do so only when the machine has stopped Beware of moving parts hazards When the engine is running keep your hands away from the fan blades Figure 12 Do not consume food products in the cabin Do not consume food products or drinks during the job Do not smoke during the job Do not operate near obstacles river
103. rrent screen 7 12 4 Diesel engine screen MOTOR DIESEL A Engine oil pressure and diesel tank volume readings B Fuel level reading C Air pressure reading D Battery current reading E Engine water temperature reading Figure 82 F Hydraulic oil temperature reading G Transmission oil temperature reading H Next screen indicator Imperador 3100 Instruction Manual 7 12 5 Logged hours screen A Engine job logged hours reading B Indicator disabled Topper function C Indicator disabled Topper function To zero out the partial hours click on the navigator OK button next those partial hours will begin to blink Hold the and OK keys for 5 seconds 7 12 6 Adjustment menu screen f AJUSTES EU Ny This screen has four adjustment folders To access these folders simply navigate using the buttons on the control panel until you find the folder icon which will move around Next press the OK button and access the desired adjustment Only on the Technician folder will it be necessary to press the and OK buttons at the same time Config barral lu Figure 84 7 12 7 Brightness menu screen e d ELA E TECL To adjust the screen brightness by pressing the viuo or keys on the control panel To increase the panel key brightness press the number 4 followed by the or keys Figure 85 Imperador 3100 Instruction Manual 57 Stara 7
104. s 5 13 Solution tank The solution tank of the Imperador 3100 has a capacity of 3100 liters It is formed of rotomolded plastic The solution agitation is done by 2 hydraulic agitators positioned on the lower part of the tank having a capacity of up to 200 l min 5 14 Cabin The cabin of the Imperador is spacious and pressurized It is equipped with an air conditioner which has a charcoal activated filter Besides all that itis very comfortable The seat has a pneumatic shock absorber with height and posture adjustments The steering is also adjustable both in the height and seat distance Imperador 3100 Instruction Manual ES Stara 5 15 Battery The battery has a capacity of 150 amperes at 12 V Its cells are sealed offering higher endurance to vibrations during long job travels It is totally maintenance free without the need to add water plus without the risk of impurity contaminations 5 16 The front ladder Figure 52 The ladder is electrohydraulically driven in conjunction with the parking brake application or be it when the parking brake is applied the ladder drops opens and when the brake is released the ladder retracts closes Before operating the ladder make sure that there are no obstacles which may collide with the operation of the ladder 5 17 Pneumatic suspension The suspension system is an active pneumatic type which has four pneumatic springs whose pressure is adjusted individually by cont
105. s what needs to be replaced and inspected by qualified Stara technicians To navigate on this screen simply press key 4 on the control panel navigator Next an orange indicator will begin flashing Press key 1 or 3 to change screens There are 3 additional screens underneath for review NOTE Figure 103 To exit any screen simply press the Esc key on the control panel navigator Imperador 3100 Instruction Manual 7 13 Alarm information Water temperature has reached a critical 105 C Stop the machine and check its condition and call an authorized technician Engine high water temperature Emergency high Water temperature has reached critical 105 C temperature First gear Automatically the machine will shift into 1st gear safe engaged mode Check its condition and call an authorized technician Engine oil pressure too low and has reached a critical 1 5 Engine oil pressure kg cm Stop the machine and check its condition and call an authorized technician Hydraulics output rate The spray system is out of calibration Stop the machine and pressure at a maximum check its condition and call an authorized technician m The main panel has a short circuit Stop the machine and turn Spray module short circuit off the main switch so that there will not be any additional has been detected problems check its condition and call an authorized technician The transmi
106. s or streams Drive with caution and slowly while on rugged and hilly terrain When the engine is running keep your hands away from the belts Figure 13 Before starting any operations check the surrounding work area Check for any obstacles that may be near the machine like trees fences and electrical lines which present injury risk hazards even death Figure 14 y PERIGO PELIGRO DANGER N O SE APROXIME DE LINHAS DE TRANSMISS O OU CABOS ENERGIZADOS O CHOQUE EL TRICO PODE OCORRER COM OU SEM CONTATO DIRETO NO SE ACERQUE DE L NEAS DE TRANSMISI N o CABLES ENERGIZADOS EL CHOQUE ELECTRICO PUEDE OCURRIR CON O SIN CONTACTO DIRECTO STAY CLEAR OF TRANMISSION LINES OR POWER LINES ELECTRIC SHOCK MAY OCCUR WITH OR WITHOUT DIRECT CONTACT HE E RM I Figure 14 Figure 11 Figure 12 Figure 13 e Check the machine for proper working conditions like oil levels tire pressures radiator fluids and fuel level In case of any irregularities which may hamper the operations order the proper maintenance corrections prior to the operation or transport Figure 15 Never enter the solution reservoir Figure 15 Reduce speed on wet or frozen surfaces or surfa
107. se steps 1 Position the valve in the central position A Figure 147 2 Position the five way valve in the closed position B Figure 148 3 Remove the butterfly nut with a yellow top C Figure 147 4 Loosen the nut D Figure 149 and remove the lower part of the filter 5 Remove the filter element E Figure 149 wash it in running water and re mount the components in the reverse order DIM ii TU UUU Rss Figure 148 Figure 149 NOTE Verify that the valve located before the filter is open before turning on the pump 88 Imperador 3100 Instruction Manual Stara 8 9 In line filter element cleaning procedure The in line filter element should be cleaned at the end of each working day To proceed with the cleaning follow these steps 1 Close in line filter valve A Figure 150 2 Open the cock valve and allow the fluid to drain B Figure 150 3 Remove the filter nut E and cup C Figure 150 Figure 150 4 Remove the filter and proceed with the wash down of the filtering element D Figure 150 5 Reassemble and tighten the necessary hardware NOTE When the agricultural defensive product has a high viscosity with a slow dilution or if the main tank was filled at dikes ponds or lakes the element cleaning should be done with greater frequency In these cases the directive is to clean up the suction filter and the in line filter afte
108. sed loop transmission systems Simple assembly when mounting mechanical reducers Internal gear shifting valve two position type driven by a hydraulic pilot Cooling valve with Integral housing Figure 39 Imperador 3100 Instruction Manual Stara 5 3 2 Reduction gearbox Reducer gearbox used on wheel transmission applications with three stages and a reduction of 26 4 1 Integral parking brake Has heavy duty roller bearings for heavy load applications 5 4 Traction pump Variable displacement piston pump used on close circuit transmissions Pump with a variable bidirectional mechanical flow control equipt with two high pressure valves used to protect the system from overloading Integral load pump with a protection valve Integral valve type DA which adjusts the transmission pump flow mechanically on steep hills reducing the machine s speed and the power consumption of the diesel engine keeping the machine from dying 5 5 Triplex pump The triplex pump controls three different functions independently The first controls the spray system the second controls the steering and the third controls the booms Figure 40 Figure 41 Figure 42 Imperador 3100 Instruction Manual 5 6 Hydraulic oil reservoir Stara The Imperador 3100 has two hydraulic oil reservoirs One of them Figure 43 has the capacity for 140 liters of the oil type ST OIL 68 used solely for the machine s transmissio
109. ssion hydraulic oil has reached 90 Stop the machine and check its condition and call an authorized technician Transmission high oil temperature The hydraulic oil temperature is high at a critical 90 Stop the machine and check its condition and call an authorized technician Hydraulics high oil temperature The air pressure sensor has detected that the pressure is below 4 5 kg cm Stop the machine and check its condition and call an authorized technician Compressor low air pressure The air pressure sensor has detected that the pressure is above 9 kg cm Stop the machine and check its condition and call an authorized technician Compressor high air pressure The alternator is not working properly or the electrical system has a problem Stop the machine and check its condition and call an authorized technician Engine alternator is charging The flowmeter sensor detected loss of product flow rate at that moment Stop the machine and check its condition and call an authorized technician Spraying flow rate loss at the flowmeter Central detected that the spray system pressure is out of calibration Stop the machine and check its condition and call an authorized technician Spraying minimum pressure out of calibration The sensor detected that the jet stream pressure is too high Stop the machine and check its condition and call an authorized technician Spraying high pressure ou
110. stments have been addressed then the hydraulic wheel tread gauge adjustment can be done To do so follow the steps below Drive the machine at a speed of between 5 to 8 km h never faster or slower or even with the machine parked e Press button 36 Figure 80 to select a front or rear wheel assembly Press button 37 Figure 80 to open or to close the wheel assembly tread gauge spacing Press the button so that the wheel assembly travel to the end of its course e Repeat the procedure for the other wheel assembly 7 3 Main solution tank refilling Refilling the main solution tank can be done by a portable motor pump which is supplied with the machine To refill using the motor pump Connect the supply hose to the motor pump D Figure 74 e With the valve in position A Figure 73 press the activation button C Figure 74 The pump will be automatically shut off by the maximum level sensor or manually by the C button Figure 74 e After the tank has been filled close the valve at position B Figure 74 and remove the supply hose D 48 Imperador 3100 Instruction Manual 4 Ne LI u 4 Figure 73 Figure 74 7 4 Filtering equipment Only a perfect spray solution filtering guarantees a problem free or skip free sprayer job The pressure filter screen gauge and the nozzle filters should always be smaller than the gauge of the nozzles used
111. suyasataqhhua qaa quqauwasanaiisshas 91 n Care u uuu O ECN ID aioe E temet as 92 9 TROUBLESHOOTING M 93 MS CREW TORQUE SPECO rrarena 1 5 EA ASEE a AEEA ES 94 NOZZLE SPECIFICATION TABLE Sig ii Ei o di 95 11 1 Stara spray tip with ultra low drift rennen nnne nnn 95 11 2 Stara spray tip with ultra TOWEL LULU San th pa sedet chusaq 96 11 3 Stara spray tip with broad range iii mica e ns 97 11 4 Stara spray tip with hollow cone 99 11 5 Stara guardian spray DR RN RAR E kiN Naadi 101 11 6 Stara Spray tip with low u u uuu u u uu tet tetas tete 103 11 7 Stara spray tip with double fan out a nennen 105 WARRANTY CLAIM Sienan 107 MUST BE FLE uu u xu E E 107 WARRANTY REGISTRATION 115 TECHNICAL DELIVERY TERMS a EEEN 119 191 Zee M CHECK UP m 127 TECHNICAL CHECK UP l u D a 131 3RD TECHNICAL CHECK U
112. t of calibration The sensor detected that the jet stream pressure is too weak Stop the machine and check its condition and call an authorized technician Spraying low pressure out of calibration EN Imperador 3100 Instruction Manual Stara The pump is not pushing water or something is obstructing its flow Stop the machine and check its condition and call an authorized technician Spray pump caution pump out of water The tank sensor has detected that there is no water Stop Tank totally empty the machine and check its condition and call an authorized technician 7 Tank totally full The tank sensor has detected that the tank is full of water Be do careful so that it will not overflow Check its condition The sensor has detected that the tank water level is to low 18 Tank water level too low for the application Stop the machine and check its condition and call an authorized technician Tanke water er comed The sensor has detected that the tank is ready for the application Turn off the pump and check its condition I The sensor has an operational problems Stop the machine Tank level sensor failure and check its condition and call an authorized technician The sensor cannot identify its system calibration Stop the Tank calibration error machine and check its condition and call an authorized technician Transmission drain tank for The sensor has detected excess weight to drive
113. t all controls are connected with the screen and the processor box Simply press the Joystick keys 29 to 35 and check to see if the number zero was changed to number 1 on the desired command Ex When pressing key 29 whose function is the boom 15 on the left side it will be changed from number zero to number 1 on the B15 left s option 7 12 18 Screen menu diagnostics inputs Here we have three sub folders to verify the sensors are connected to the processor box and the screen Also it show at what current levels the sensors are operating 7 12 19 Diagnostics menu screen digital hydraulic box This screen has the option to display if the machine sensors are connected to the processor box and the screen On the Reserve Comb we have the number 1 indicating that the sensor is installed and is sending data to the processor box and the screen Next if it maintains the number zero the sensor has a problem or is not connected to the processor and the screen Next it will suggest some warning alarms depending on the sensor Imperador 3100 Instruction Manual E 1 M m ul E MI Figure 95 _DIAGNOSTICOS pF n 4 d ll ama Enio 7 ill p E Figure 96 Figure 97 7 12 20 Diagnostics menu screen analog hydraulic box This screen has the option to verify the voltage Tagua current on the sensors also supplies a current muso readin
114. t and the ecology Potentially harmful waste products used on Stara s machines include the following oil fuel refrigerant fluid brake fluid filters and batteries Do not dump waste on the soil sewer systems and waterways e Drain water or reservoir solution of the sprayer at appropriate locations faraway from people animals or even places where the product could harm the environment Air conditioning liquid refrigerants can damage the earth s atmosphere Government regulations may demand for a central air conditioning maintenance center in order to recover and recycle the refrigerant liquids used on the air conditioner In order to know the proper manner to recycle or to dispose of waste which are the correct methods to discard oils filters tires and electronic equipment seek your local waste recycling center or your local Stara dealership 3 Imperador 3100 Instruction Manual 4 30 Access points When boarding the machine it should only be done by using the front ladder and only when it has been totally lowered To gain access to the solution tank cover this should only be done via the catwalk over the hydraulic reservoir To gain access to the rear catwalk this should only be done by using the rear ladder and only when it is totally lowered and the machine is parked When performing maintenance on the engine you must use the rear catwalk and must be done by qualified personnel When perform
115. tor s needs like charging a cell phone or notebook CAUTION A Maximum power of 200 W Figure 129 7 18 8 Air valve The Imperador 3100 has a compressed air valve which can be used to maintain the working area clean It is recommended that at the end of each work day that an internal cabin cleaning be done 7 18 9 Control panel and joystick The control panel and joystick functions are detailed on section 7 11 on page 53 of this manual Figure 131 Imperador 3100 Instruction Manual Stara 7 18 10 Instructor seat To adjust the instructor seat A it is recommended to pull the seat by its strap B until it is in its horizontal working position Figure 132 NOTE When you hear a click then the seat is ready for use To fold down the seat C it is recommended to pull the seat upwards Next push it towards the back support D and then lower it until it latches in position again Figure 133 Figure 133 1 Figure 134 Figure 135 7 19 Releasing the brakes For safety reasons the wheel brakes are only released with air pressure But should there be a problem with the machine and it needs to be towed the brakes will be release To release the brakes remove the reduction gear plug A removing the shaft B according to Figure 136 Figure 136 whose function is to join the reduction motor assembly This procedure is to be done on all four wheel assemblies Imperad
116. ts drainage Train and check the general operation of the spraying system from the tank to the spray nozzles Train and check that the screws and belts are tight and lubricate periodically Instruct that all screws should be re tightened after the first 10 working hours of operation Instruct on opening closing braking and boom adjustments Instruct on the leveling of the booms with relationship to the terrain Instruct on the triple washing of the product mixer and containers Remove the booms safety lockouts before unfolding them Instruct on flowmeter maintenance and cleaning Instruct on the spraying system maintenance Instruct on product fill up Instruct on working with the GPS Auto Pilot and the Topper spray controller Instruct on the control panel operations Emphasize the importance of not mixing different oil brands and to only use the hydraulic oil specified in this manual Show the spraying system operation valves flow rate adjustments clean water tank Instruct on main filter and line filter cleaning Instruct on the manual adjustment manual mode of the flow rate pressure at the electric flow rate valve Instruct on solution tank and spraying system cleaning using clean water Instruct on the hydro system cleaning process Instruct on the use of roadway signaling equipment turn signals and the safety rotary beacon Instruct on emergency braking hand brake Fill out the warranty certificate the te
117. uct exposure Allows the operator to add chemical products from ground level thus avoiding spills or splashing Avoids accidental slipping on the machine or ladder steps Assists while climbing on the machine or while on the catwalks Offers extra safety when walking on the catwalks Avoids any direct contact with the engine since there is no exposure to hot or moving surfaces also restricting start up when the hood is open Exits on the right left and cabin front sides by using the emergency hammer to break the windows The cabin is equipped with a seat belt for the operator none available for the auxiliary seat Used to clean the front windshield Used to give a clear full view around the machine Used to extinguish any fire situations Allows the operator to have a clear night vision around the machine The warning beacon serves as a means to warn others regarding the machine Clean water reservoir for cleaning parts and hand washing Imperador 3100 Instruction Manual In addition to the safety features described on the previous page other components and systems safety signs on the machine safety messages in the operator s manual and elsewhere along with the precautions and concerns of a skilled operator these contribute to the safety of operators and others who are near the machine 4 26 Operator cautions when handling toxic products PELIGRO DAN
118. uding the conditions under which it occurred M Warranty claim document instruction manual and all receipts which need to be legible as proof for oil changes not done by Stara authorized dealerships Important The warranty claim document is required to have a logged registry stamps of all check ups performed according to the scheduled hours and time frames All receipts needed as proof of oil changes not done by Stara approved dealerships It is the implement s owner s responsibility to retain all receipts in a legible manner as proof for an oil substitution which was done by a third party and that it is recommended by Stara S A The Agricultural Implements Company according to guidelines written in the instruction manual The receipts mentioned above will be required in situations where proof of oil changes are necessary Thus when selling the implement do not forget to supply these receipts to the new owner If you are purchasing the implement request this documentation from the previous owner Important In the event that you need to repair the implement s engine the above mentioned documents will be required for the warranty claim 6 3 Scheduled maintenance program The scheduled maintenance program for the implement is written in the instruction manual In this plan you will find all the required and necessary information for the best operation of your Stara implement Important All and any costs with re
119. uisher or any other safety equipment Maintain them in proper working conditions Keep all emergency phone numbers like doctors ambulance services hospitals and fire department near your phone Figure 28 Incase of an emergency and you cannot exit through the cabin door release the safety hammer and break a window to safely exit the cabin Figure 28 If you perceive intoxication symptoms such as weakness headache vertigo blurred vision anxiety stomach aches diarrhea nausea and vomiting irritations of the throat nose and eyes coughing teary eyes altered urine coloration and consistency and also fainting spells seek immediate medical assistance and bring along the pesticide container with you As an emergency medical assistance for the victim in case of vomiting have them be seated Never allow them to drink milk or alcoholic beverage Keep them calm and in a comfortable position while awaiting for medical assistance e Never attempt to extinguish a field fire since you will be using pesticides and these products are flammable Seek a safe place and notify the fire department ea Imperador 3100 Instruction Manual Stara 4 19 Using the safety belt Always use the safety belt when operating the machine in an effort to minimize injuries in case of an accident e Incase that a belt component like the buckle lock tap or latch 9100 5699 show signs of being damaged replace the whole assembly Figure 29
120. vate the electric control and open the wheel tread spacing using the cylinder Figure 66 to the desired spacing 5 Retighten the gauge screws with the machine still raised Start tightening the screws point B on Figure 64 staggering the screw tightening pattern between the upper and lower screws Next tighten point A in the same manner After the first day of work and after the tread gauge has been adjusted retighten the screws according to Table 13 on page 94 6 Repeat the procedure on the other side moving the gauge spacing cylinder Figure 64 Figure 65 Imperador 3100 Instruction Manual EN Figure 67 MACACO HIDRAULICO Figure 68 7 2 2 Hydraulic tread gauge spacing 7 2 2 1 Adjusting gauge spacing gap e Fora good working hydraulic tread gauge system use the system adjustment the slide bushings which will eliminate all the assembly gaps plus will restrict any overtightening To adjust follow the steps below Position the jack on point D as per Figure 64 Raise the machine using the jack hooking up the hose C Figure 67 position the jack according to Figure 64 connect the jack and activate the jack with the controller Figure 68 Incase you do not have a factory jack use some other type of jack placing it on the same point D as per Figure 64 e Loosen the upper slide plate using the C and D screw Figure 69 until the whole axle can rest on the upper
121. y control Pattern Flat fan jet Technology Pre orifice Material Polyoxymethylene Angle 120 Pressure range 1a 8 bar Configuration Complete with FastCap Application guide Excellent Systemic via foliage Excellent Soil application Very good Ideal for total area application Spray angle of 120 Ideal when spraying Carefully designed to with an inclination of a wide variety of produce medium sized 20 guaranteeing an products such as drops under a wide uniform distribution and fungicides herbicides range of pressures drift control and insecticides Contact via foliage Imperador 3100 Instruction Manual 11 6 Stara spray tip with low air drift Spray Pressure Flow rate IIha 50cm spacing between nozzles nozzles BAR l min km h 6 12 14 16 18 1 2 3 4 5 6 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 B 4 5 6 7 8 Table 18 Imperador 3100 Instruction Manual Stara 11 6 Stara spray tip with low air drift Specifications Application Phytosanitary control Pattern Flat fan jet Technology Air induction Material Polyoxymethylene Angle 110 Pressure range 1 to 8 bar Configuration Tips with FastCap Application guide Contact via foliage Excellent Systemic via foliage Excellent Soil application Very good Drift Control Good Baixa deriva tecnologia de

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