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1. 31 inverter off exceed the power capacity 32 Coming to Interval transfer When the inverter is turned off manually the load will due to inverter off exceed the power capacity 33 Inverter invalid due to The load exceeds the capability of the single or parallel over load modules 34 Inverter Master It indicates the Master Inverter Latched load transfer to bypass as a result of too many 35 Transfer Times out successive transfers within the current hour Automatic reset attempt within the next hour 36 UPS In shutdown Due To The load exceeded the power capacity The UPS has Overload been shutdown 37 UPS In Bypass Due To The load exceeded the power capacity The UPS has Overload switched to Bypass Mode 38 Parallel in Bypass The parallel system has switched to bypass mode 39 LBS Activated LBS has been activated 40 Lightning Protection Lightning protector has been activated 41 Battery low to UPS OFF battery voltage lower than protection point 42 UPS timing on UPS on at certain time 43 UPS timing OFF UPS off at certain time 44 timing self test start start to self test at certain time 45 Stop self test self test stops 46 manual OFF turn off UPS manually 47 remote OFF turn off UPS remotely 48 module connected module is connected 49 module removed module is removed Alarm Information No Display me
2. be shut down 31 Negative battery charger The negative battery charger is fault The charger will n fault be shut down b The battery voltage is too low and the charger has been 18 Battery under voltage deactivated The battery voltage is too high and the charger has been 19 Battery over voltage deactivated se Battery under voltage ay UPS is in battery operation and the battery voltage is pie mang Note Runtime is limited in duration Mains frequency is out of limit range and results in 21 Mains freq abnormal rectifier shutdown i Mains Voltage exceeds the upper or lower limit and ES Vele vol bere results in rectifier shutdown When inverter has been turned on for a certain time but the output voltage of inverter is still out of the range of 23 Inverter fault Rating voltage 12 5 and 25 inverter fault will occur and the inverter will be shut down and UPS will transfer to bypass This fault cannot be cleared until this unit is completely powered off Inverter IGBT bridge direct If the two IGBTs in the same bridge of inverter are on 24 conduct protection simultaneously inverter should be shut down 25 Wd N Shop SCR at the inverter side is short circuited 26 Inverter Thyristor broken fault SCR at the inverter side is open circuited 27 Bypass Thyristor short fault SCR at the bypass side is short circuited 28 Bypass Thyristor bro
3. available at no charge in any of Overview of the relay card Appendix 1 Specifications Model AKVA 4 6KVA 4 10KVA 4 10KVA Capacity 3 2 16KW 3 2 24KW 3 2 40KW 3 2 80KW VAW UPS Module 4KVA 3 2KW 6KVA 4 8KW 10KVA 8KW Phase 3Phase 4Wires Ground or 1Phase 2 Wires Ground Rated Voltage 380 400Vac or 220 230VAC Voltage Range 208 478Vac or 120VAC 276VAC Frequency Range 40 70Hz Input Power Factor gt 0 99 Max voltage 15 optional 4596 10 25 Bypass Voltage Range Min voltage 45 optional 2096 30 Frequency protection range 410 Current Harmonic lt 5 100 non linear load Phase Single phase amp Ground Rated Voltage 220 230VAC Power Factor 0 8 Voltage Precision 2 Output Utility t196 296 44 45 10 of the rated Output Freguency Batten frequency optional Mode 50 60 0 2 Hz Crest Factor 3 1 Transfer Time Utility to Battery Oms l Utility to bypass Oms following 35 Overload Capacity Load lt 110 60min lt 125 last 10min lt 150 last 1min 215096 shut down UPS immediately lt 2 with linear load THD lt 5 with non linear load Efficiency Normal mode290 RS232 Optical coupler dry contact RS485 SNMP Comunicatio Bho canine card optional Centralized monitoring card optional n Interface UPS module RS232 Voltage 96V 108V 120V DC
4. INV standby 7 D E F 2 7 EIF 1 7 D F CCCC CCCC Rectifier Alarm Byte 1 D F Rectifier fault D F Rectifier over temperature 2 7 F Inverter over temperature 1 D F Rectifier over current D E F Auxiliary power 1 fault 7 D E F Auxiliary power 2 fault 2 7 E F Input Thyristor failed 1 7 D F Discharge Thyristor failed Byte 2 D E F Charge Thyristor failed 7 DIE F Fan fault 2 7 E F Fan Power fault 1 7 D F DC Bus over voltage C DIE F DC Bus below voltage 7 C D E F DC bus unbalance 2 7 E F Mains Site Wiring Fault 1 7 D F Soft start failed Byte 3 D EJF Input Neutral line missing 7 DIE F Battery reverse 2 7 E F No battery 1 7 D F P Battery Charger fault 38 DIE F N Battery Charger fault 7 D E F Battery under voltage 2 7 E F Battery over voltage 1 7 D F Battery low pre warning Byte 4 D EF Mains freq abnormal 7 D E F Mains volt Abnormal 2 7 EF 1 7 D F D E F 7 D E F 2 7 E F 1 7 D F DDDD DDDD Inverter Alarm Byte 1 D E F Inverter fault 7 D EJF Inv IGBT bridge shorted 2 7 E F Inverter Thyristor short 1 7 D F
5. 1 9S99999S990995698959958999899890000009000 0000000800000000688808888000800008000000S60000000 SSSHSGO SSSHSHS9SSSSSHSSHS00HSGS 8S08898800000000000000000008000000006888886S 800080S00000000S6000080080006000000 SSSS8SS3SS9S9SS900 lt sc 0600000090005650065955995599239059569565695053650595966 6560995600 58008800 609090000000000000000000000000 89989990090980090980080098900085080090980090008 0000800009000000000000000000000 99000000990000000900000909900000000900000000 00000 00000 09008000000000000000000000000000 008 09000080 060000880 09008800009000980000 090080000000000000000000000000000 00909000008008009080080000090900000800000 l 6669 200000000000000000000 0909000000008009000080000000000000000000 000000000000000000868 000088000000889000088880000008800000000 90000 ho099000000000000 9998989900908800909088900905089800000088000000 00000000000000000 S SSSSSSSOSSSS0PLSS000009S000000800000000000 000000000000698008 _ SESSSSSsSOsasssesesesssassssssssesosssseoND pPO000000000000000008 S SSSSS9SSS9S999999999599999S9SS9S999000 DOOOOOOOOOOOOOOOOONESS o96966699969 66669699596650000956699965000 0000000000008880 999995959099909 59690999659929650595099909000 000000000000089600 eoeooseSeccccootessesseg9esoeoosooecesegeooD 00009000000000000000000000000008 _ 8SSSSSSSSSSESSESSNSNSSISSSSSSSSSSSSS6SS0T0 000080000000000000000000000000088 SeSSseseesaseesessessas
6. Single Battery Volt 12V Bat Protect Volt V 1 28 A E l nsure Cance Back Max Charge Current 25A Next Setting of battery low protection voltage 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 Command Setting Record Version gt Single Battery Volt 12V Boost Last Time vV 231 A Ensure Cancel Back Max Charge Current 25A Next Setting of boost charge lasting time 30KVA ONLINE 22 12 2008 ID 01 08 30 4 Command Setting Record Version Single Battery Volt 12V Batter Ba Her Max Charge Current Single Boost Float H v2 A Batter Boost Ensure Cancel Back Boost Leve 3 5 Max Charge Current 25A Next Setting of max Charge current 4 3 2 UPS Module LCD display 1 Below main interface comes out when power is connected or the system is cold started Shown as the picture below 10KVA Main interface 2 Press any key it will change to the basic status interface Shown as the picture below MODE On Line Volt AN BN CN Vin 220 219 221 Vout 220 Basic status interface 3 Pressthe lt or button it will change to main menu Shown as the picture below Figure Status Setting Main menu 4 An arrow icon will come out on the LCD when pressing the ENT then the data info status info setting information can be selected by pressing the right or left arrow button and checking the detai
7. Inverter Thyristor broken D E F Bypass Thyristor short 7 D E F Bypass Thyristor broken 2 7 E F CAN comm Fault 1 7 D F Parallel load sharing fault Byte 2 D Ef F Bypass Site Wiring Fault 7 D E F System not Sync to Bypass 2 7 E F Bypass unable to trace 1 7 D F Bypass Not Available D EJF IGBT over current 7 D E F Fuse broken 2 7 E F Cable connection error 1 7 D F Parallel relay fault Byte 3 D EF LBS Not SYNC 7 D E F Initializtion fault 2 7 E F Inverter on invalid 1 7 D F Overload D EF Parallel Overload 7 D E F DC component over limit 2 7 E F Bypass over current 1 7 D F Feedback protection 39 Byte 4 C DIEF BUS voltage abnormal 4 5 7 C DIEF 2 3 7 EF 1 3 5 7 D F CI D E F 4 5 7 CID E F 2 3 7 EIE 1 3 5 7 D F EE Inside Monitor Byte 1 D E F Generator Connect 415 D E F ShutDown Due To Batt Low 2 3 E F Time to turn on 1 3 5 D F Time to turn off D E F timing self test start 4 5 D E F Surge protection active signal from monitoring board IO 2 3 E F battery monitoring system 1 3 5 D F system unregistered FF Monitoring Byte 1 D E F Battery F
8. MAINS to simulate utility recovery the rectifier will restart automatically after 20 seconds and the inverter will supply to the load It is suggested to use Dummy loads for testing The UPS can be loaded up to its maximum capacity during load test 4 2 3 Black Cold start procedure han CAUTION Follow these procedures when the input AC Utility Failure but battery is normal Turn on the battery switch The battery will feed the Auxiliary power board Turn on the Output switch Trigger the cold start buttons of the modules respectively as the position 4 of the above drawing When battery normal rectifier starts operation 30s later inverter starts and operates INV and output light up CAUTION Wait for approximately 30 seconds before you press the black start key 4 2 4 MAINTENANCE BYPASS To supply the load via Mains you may simply active the internal mechanical bypass switch CAUTION The load is not protected by the UPS when the internal mechanical bypass system is active and the power is not conditioned 17 Switch to mechanical bypass CAUTION If the UPS is running normally and can be controlled through the display carry out steps 1 to 5 otherwise jump to Step 4 Open the cover of maintenance switch the UPS turns to bypass mode automatically Turn on MAINTANCE breaker Open BATTERY breaker Switch OFF the MAINS breakers of all modules Open all OUTPUT breakers At this time the
9. Parallel Overload The UPS parallel system is confirmed to be overloaded according to the set number er If the DC component of the UPS output rating power is ls Be COMPONEDE over imation larger than the limitation this warning should occur 44 Bypass over current When the bypass current exceeds the limitation this alarm will occur 32 This UPS is fitted with a voltage free contact closure signal for use with an external automatic disconnect s FORA RPG DN device by others to protect against back feeding voltage into the incoming bypass supply 46 Ext Fire Alarm External fire detector has been activated 47 Ext Smoke Alarm External smoke detector has been activated 48 battery damaged battery has been damaged this warning shall occur 49 battery over temperature battery over temperature this warning shall occur 50 model set wrong Model setting of the UPS is incorrect 4 5 Options Network Management Card with Environmental Monitoring CAUTION For network management configuration and use refer to the separate user manual Network Management Card with Environmental Monitor shipped with the CARD Network Management Card replacement 1 Intelligent Network Port 2 SNMP port SNMP card internal SNMP external SNMP optional Loosen the 2 torque screws on each side of the card Carefully pull out the card Reverse the procedure for re installation The slot called SNM
10. battery quantity optional ur Maximum current 30A Maximum current 60A Battery Charge Current A UPS Maximum current 6A module Backup time Depends on the capacity of external batteries Temperature OC 40 C Operating Humidity 0 95 non condensing Environment Storage temperature 25 C 55 C Altitude 1500m Unit DE f EM cabinet 600 840 1400mm 600 840 2000mm Dimensions W D H UPS odd 443x580x131 mm UPS Other cabinet 150 180 4KVA 21 Weight K9 UPS de 6KVA 23 10KVA 25 Industry Standard CE EN IEC 62040 2 EN IEC 62040 1 1 Appendix 2 UPS message table 1 The Inner Code is applied to This Series The following format block is Inner Code display on LCD AAAA AAAA BBBB BBBB EEFF CCCC CCCC DDDD DDDD 2 The part of Inner Code means AAAA AAAA Rectifier State Byte 1 8 9 A BICID E F Int Input Switch closed 45 67 C D E F Rectifier Activated 2 3 67 A B E F Emergency Power off 1 3 5 7 9 B D F Rectifier current Limt 36 C D E F Input Power work on 5 7 C D E F Power by Input 2 7 E F Battery Test 1 5 7 D F Battery Charge Byte 2 C D EJ
11. is 1500 meters The load capacity should be reduced when this UPS is installed in place whose altitude is higher than 1500 meters shown as the following table Load coefficient equals max load in high altitude place divided by nominal power of the UPS Altitude Cra 1500 2000 2500 3000 3500 4000 4500 5000 Load Coefficient 100 95 90 85 80 75 70 65 The UPS cooling is depending on fan so it should be kept in good air ventilation area There are many ventilation holes on the front and rear so they should not be blocked by any exotic obstacles 3 6 External Protective Devices For safety reasons it is necessary to install external circuit breaker at the input A C supply and the battery This chapter provides guidelines for qualified installers that must have the knowledge of local wiring practices for the equipment to be installed External Battery The UPS and its associated batteries are protected against the effect of over current through a DC compatible thermo magnetic circuit breaker or a set of fuses located close to the battery UPS Output Any external distribution board used for load distribution shall be fitted with protective devices that may avoid the risk of UPS overloaded Over current Protection device shall be installed at the distribution panel of the incoming main supply It may identify the power cables current capacity as well as the ov
12. port 26 RS485 port 27 RS485 port 28 RS232 port 29 OPTION port 30 Intelligent Network Port 31 SNMP port 32 Maintenance Switch 33 distribution module port 1 34 distribution module port 2 35 distribution module port 3 36 PDU Output 37 PDU input 38 maintenance switch amp its cover 39 maintenance switch amp its cover 40 30 20KVA terminal block for Input output amp battery 41 30 20KVA GND 42 50KVA GND 43 50KVA terminal block for input output amp battery 30 20KVA Rear View Without cover for terminal block 2 2M 19 Rack Cabinet Front View Side View 1 front lock 2 LCD Display 3 Side Lock 4 Rear Lock de Rear View T i F N o o Do TTT j la AN o Front View internal 100KVA Rear View Without cover for terminal block 5 Main Switch of Central Monitor Unit 6 LED display of Central Monitor Unit 7 EPO switch 8 O P Switch 9 UPS Module 1 10 UPS Module 2 11 UPS Module 3 12 UPS Module4 13 UPS Module 5 14 UPS Module 6 15 UPS Module 7 16 UPS Module 8 17 UPS Module 9 18 UPS Module 10 19 Maintenance Switch 20 maintenance switch amp its cover 21 bottom cover for front door 22 Main Switch for UPS Module 1 23 Main Switch for UPS Module 2 24 Main Switch for UPS Module 3 25 Main Switch for UPS Module 4 26 Main Switch for UPS Module 5 27 Main Switch for UPS Module 6 28 Main Switch for UPS M
13. started automatically when fault occurs 11 INVERTER OFF KEY Disable Inverter Operation 28 12 INVERTER ON KEY Enable Inverter Operation CAUTION A The LEDs mounted on the mimic flow chart represent the various power paths and current UPS operational status Mains indicator Green Rectifier in Normal Operation Flashing Green Input mains voltage or frequency out of normal range Off Input AC Not Available Battery indicator Green Battery Normal but discharging and powering the load Battery End of Discharge pre warning Battery abnormal high Flashing Green or low voltage Absent or Polarity Reversed charger abnormal Off Battery and Converter Normal Battery charging Bypass indicator Green Load on Bypass power Bypass not available out of normal range Static bypass Flashing Green switch short or broken fault bypass switch wiring fault bypass over current Off Bypass Normal load not on bypass Inverter indicator Green Inverter Normal and powering the load Inverter failed Inverter IGBT bridge direct conduct Flashing Green Protection Inverter Thyristor short or broken fault over load or Parallel Overload Feedback protection Off Inverter not operating Output indicator Green UPS output ON and Normal Off UPS output OFF Ffault indicator Off Normal Operation Red UPS fault e g 29 4 4 Display Messages
14. 1 ONLINE 08 30 4 Output Module Input Batt State Module01 Invert Voltage V 220 Invert Current A 0 Frequency HZ 50 Positive Bus Voltage V 360 Negative Bus Voltage V 360 Code 8000 8000 D800 8000 0000 0000 0000 0000 Back Detailed module data 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 lt Output Module Input Batt State Positive Battery Voltage V 240 0 Negative Battery Voltage V 240 0 Positive Battery Current A 10 0 Negative Battery Current A 10 0 Battery State Charge Battery Temperature C 28 Lasting min 90 Battery data 30KVA 22 12 2008 ID 01 ONLINE 08 30 4 Command Setting Record Version Battery Test Buzzer Set Mute Default Set Command data 20 30KVA ONLINE 22 12 2008 ID 01 08 30 lt Output Module Input Batt State gt Module01 Non Output Module02 Non Output Module03 Non Output Module04 Non Output Module05 Non Output Module06 Non Output Module07 Non Output Module08 Non Output Module09 Non Output Module09 Non Output Module10 Non Output Modules data 30KVA 22 12 2008 ID 01 ONLINE 08 30 lt Output Module Input Batt State gt Mains A B C Phase Voltage V 220 220 220 Phase Current A 2 2 2 Frequency HZ 50 Power Factor 0 99 0 99 0 99 Bypass Phase Voltage V 220 220 220 Frequency HZ 50 Input data 30KVA LINE 2
15. 2 12 2008 ID 01 ONLIN 08 30 lt Output Module Input Batt State gt Input Switch ON Output Switch ON Bypass Switch Invalid Manu Bypass Switch OFF Inside Temperature C 30 Status data 30KVA 22 12 2008 ID 01 ONLINE 08 30 4 Command Setting Record Version Language Change Password Date Setting 2008 12 22 08 30 00 Back Light Delay 10Min Contrast 20 Self Test Date STA 18 36 FOR 60min Back Timing of ON OFF ON MON 08 48 OFF SUN 17 25 Next Setting datal 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 4 Command Setting Record Version Work Mode Single LBS Group Setting Master System Voltage Level 220V System Frequency Level 50HZ Auto Turn on Enable Bypass Frequency Range 2 Bypass Volt Upper Limit 10 Back Bypass Volt Lower Limit 30 O P Volt Micro tuning 0 Next Setting data2 30KVA 22 12 2008 ID 01 ONLINE 08 30 4 Command Setting Record Version Single Battery Volt 12V Battery Number 20 Battery Group 1 Single Battery Capa 100AH Boost Upper Limit Volt 2 31 Float Base Volt 2 25 Battery Protect Volt 1 70 Boost Charge Enable Back Boost Last Time 231 Min Max Charge Current 25A Next Setting data3 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 lt Command Setting Record Version gt SYS Version V02X10 LCD Version 701 X02F Version data 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 4 Command Se
16. 8bit End bit 1bit Parity check 43
17. Boost Lu 3 Max Charge Current 25A Next Setting of battery number 30K VA 22 12 2008 ID 01 ONLINE 08 30 4 Command Setting Record Version Single Battery Capa 1000 7 8 9 Cancel 4 5 6 1 2 3 0 Ensure Setting of single battery capacity 30KVA 22 12 2008 ID 01 ONLINE 08 30 lt Command Setting Record Version Single Battery Volt 12V Float Base Volt v2 28 A Ensure Cancel Back Max Charge Current 25A Next Setting of float base charge voltage 30KVA 22 12 2008 ID 01 ONLINE 08 30 4 Command Setting Record Version Single Battery Volt 12V Boost Charge V Enable A Ensure Cancel Back Max Charge Current 25A Next Setting of boost charge 25 30KVA ONLINE 22 12 2008 ID 01 08 30 4 Command Setting Record Version Single Battery Volt 12V Batter Batter Single Battery Group Boost Float via Batter Boost Ensure Cancel Back Boost E 6 Max Charge Current 25A Next Setting of battery group 30KVA 22 12 2008 ID 01 ONLINE 08 30 4 Command Setting Record Version Single Battery Volt 12V Boost Volt v2 32A Ensure Cancel Back Max Charge Current 25A Next Setting of boost charge voltage upper limit 30KVA 22 12 2008 ID 01 ONLINE 08 30 lt Command Setting Record Version gt
18. F P Battery Boost Charge 5 7 C D E F N Battery Boost Charge 2 7 EJF 1 5 7 D F C DI E F 5 7 C DI E F 2 7 EF 1 5 7 D F Byte 3 C E F communication connected 5 7 C EF 2 7 EF 1 5 7 D F C DI E F 5 7 C DI E F 2 7 EF 1 5 7 D F BBBB BBBB Inverter State Byte 1 C D E F Int bypass Switch Closed 5 7 C D EJF Int output Switch Closed 2 7 E F Manu Bypass Switch 1 5 7 D F Ext bypass Switch Closed C D EJF Ext output Switch Closed 5 7 C D E F 00 Shut Down 01 Inv starting 2 7 C EIF 10 Inv work on but No Output 11 Normal Output 1 5 7 D F Output by Inv Byte 2 C D E F Output by Bypass 5 7 C D E F Cue Interval Transfer 2 7 E F Cue trun off System will C be broken 1 5 7 D F Cueitrun off Parallel will be overloaded 37 D E F Emergency Power off 7 D E F INV invalid due to Overload 2 7 E F Change Master 1 7 D F Transfer Times out Byte 3 D E F Shutdown Due To Overload 7 D E F On Bypass Due To Overload 2 7 E F Parallel in Bypass 1 7 D F LBS Activated D E F
19. P supports the MEGAtec protocol We advise that NetAgent Il 3 port is also a tool to remotely monitor and manage any UPS system the overview of the SNMP card 33 NetAgent II 3Ports supports the Modem Dial in PPP function to enable the remote control via the internet when the network is unavailable In addition to the features of a standard NetAgent Mini NetAgent II has the option to add NetFeeler Lite to detect temperature humidity smoke and security sensors Thus making NetAgent Il a versatile management tool NetAgent II also supports multiple languages and is setup for web based auto language detection Typical topology of the UPS Network Management Relay card A 10 pin terminal is supported to offer the signals of Bypass Utility Failure Inverter On Battery Low UPS fault UPS Alarm and UPS Shutdown The relay communication card contains six dry contact outputs and one dry input The inputs and outputs are factory programmed according to functions listed in the table Table Relay Contacts communication card Port Function R Utility Failure Battery Low On Bypass UPS Fault Output Inverter On UPS Alarm COM 12V OV OON OO AJOJN EPO Input eo 34 CAUTION The output contacts numbers for a second relay board installed will be 1 to 7 Contacts are NO normally open type
20. Troubleshooting This section lists the event and alarm messages that the UPS might display The messages are listed in alphabetical order This section is listed with each alarm message to help you troubleshoot problems Display messages Events No Display message Meaning 1 Initializing The DSP and MCU are in Initializing 2 Standby 3 Non Output The UPS does not provide power to the load equipment Inverter output is turned off and the load connected at 4 On Bypass the inverter output receives power from utility line via STS OnLine Inverter output power is the primary energy source to load Emergency Power Off Switch has been activated Automatic Self Test The UPS has started pre programmed battery test 5 6 EPO Activated 7 8 Inverter in soft starting The inverter is in soft starting 9 System Fault Detected The system has detected an internal error 10 MBS status status of maintenance bypass 11 EPO status status of EPO emergency power off 12 Int Input Switch closed The internal input breaker is closed manually 13 Int Input Switch opened The internal input breaker is opened manually 14 Rectifier Deactivated The rectifier has been deactivated 15 Rectifier Activated The rectifier has been activated 16 Rectifier Current Limit When the input voltage is at 208V 305V the output of the UPS will not be interrupted but it will be
21. Uninterruptible Power Systems Three phase 4 100KVA 0 0600600000050900000000000 0909980600009800099088000000008090000880800000000 66eeccoocooeocoocooeececeos S9SSSSSSSSSSSSS0SS0SGSSS0S0 EERSTE esses 8998999899999089909999900999890H939999939900990_ 0999909999099999000908998998999999089999999990899890889998909900 89800000908000008098900000088000000080000080000000 0000000000000000000009000000090000090990000000000000609900000000 560060095o006509806600600069 90000000090000000000600090600008900906008990005900090090000860000 oSTSSSSSSS050SSGSN 9909599556595956550955955659 090080090000090800900800000008000000008008000000000 0000000000000000000000900000900609050006000000090060090060000 009080000000000 000000080088800000000000900000904000000000000000090000000900 odo sies S0000008S000000000000000000 SSSS8008000000 00000000900008000eseeese SS8S800009000000 SHSGSHSHSSSSHSS0SSSSSSGSOSN B8888800000000000 EERS EI RIET 060000000000090096650000000000900000009000000000000000090000050009 beeosoocooooo 090000000008000080000508885050095895595558800505088H5590558000000 1SO9SSSS9SSS9SSSSESS9S9SS9SS9SSSS900 00080000000090000000068v8S800 SS03S3080800000000000000 9O99900900D00000SSSSSSSSSSSSSS9S9SSS999SSESSSSSSS9SSSSS9S900 9889S99SS9S99S9S9SSSSSSESS9S99S9SS9S9SSB00000009 000000000000088000eee9e0e 509556 669505965995596959609595000000000 SSSSSSS00 eSSSSSSSSSSSSe
22. alut from battery monitoring 4 5 D E F Battery over temperature from battery monitoring 2 3 E F Battery over voltage from battery monitoring 1 3 5 D F Battery under voltage from battery monitoring D E F External Fire Alarm from monitoring board IO 4 5 D E F External Smoke Alarm from monitoring board IO 2 3 E F UPS model wrong 1 3 5 D F time up for suggested maintenance 40 Appendix 3 Problems and Solution In case the UPS can not work normally it might be wrong in installation wiring or operation Please check these aspects first If all these aspects are checked without any problem please consult with local agent right away and provide below informations 1 2 etc Product model name and serial number which can be found in LCD display Try to describe the fault with more details such as LCD display info LED lights status Read the user manual carefully it can help a lot for using this UPS in the right way Some FAQ frequently asked questions may help you to troubleshoot your problem easily No Problem Possible reason Solution The network cable is not fixed properly or the telephone line C onnect the network cable and 1 LCD not display ds la door is not fixed telephone cable properly 2 LCD Blue screen LCD is Interferenced Take out the cable and insert back properly Input power supply is not
23. are not set correctly Bod and capacity set the correct Buzzer beeps every 0 seconds and Overload remove some load 10 LCD display output overload Buzzer long beeps The UPS output is in short Make sure the load is not in short N ECD display output circuit circuit then restart the UPS short circuit i The LED of the 12 Module with RED The module is not inserted Pull out the module and insert li properly properly ight Set the UPS working mode to Single 13 The UPS only works E Module type non parallel or to reset on bypass mode Rd yp the times of transferring to bypass or mode are limited re start the UPS Battery switch is not properly Close the battery switch 14 Can not Black start ciosg Change the fuse Battery fuse is not open Recharge the battery Or Battery low Buzzer beeps continuously and Consult with your local agent ip LCD indicates AF Ee ol orde for repair 42 Appendix 4 R 232 communication port definition Definition of Male port NC 1 4 mn ISIS INC TXD 2 sme INC RAD 3 re NC 4 5 NC GND S ING Connection between PC RS232 port and UPS RS232 port PC RS232 port UPSRSZ2pot UPS send PC receive PC send UPS receive Available function of RS232 Monitor UPS power status Monitor UPS alarm info Monitor UPS running parameters Timing off on setting RS 232 communication data format Baud rate 2400bps Byte length
24. at current limit for example to reduce charge current When the load connected exceeds its limit the warming shall occur 17 Battery charge deactivated The charger has been deactivated Positive Battery Boost The Positive battery is in boost charge which is 18 Charging p dors charge mode or constant current 19 Rie aibi ed The Positive battery is in float charge 20 eae Paten Boost The Negative battery is in boost charge 21 benda Palet Float The Negative battery is in float charge 22 Int bypass Switch Opened The internal bypass breaker is opened manually 23 Int bypass Switch Closed The internal bypass breaker is closed manually 24 Int output Switch Opened The internal output breaker is opened manually 25 Int output Switch Closed The internal output breaker is closed manually 26 Ext bypass Switch Opened The external bypass breaker parallel system is opened 27 Ext bypass Switch Closed The external bypass breaker parallel system is closed 28 Ext output Switch Opened The external output breaker parallel system is opened 29 Ext output Switch Closed The external output breaker parallel system is closed 30 Coming to Interval transfer Allows transfer to bypass or inverter with 3 4 cycle break Use of this command will drop load 30 Coming to over load due to When the inverter is turned off manually the load will
25. atteries according to their desire The connection is shown as following BAT BATN BAT UPS connection terminal block n fr 12V 12V DE Positive battery 8 9 10 pieces oeeeee 12V 12V Negative battery 8 9 10 pieces Note The BAT of the UPS connect poles is connected to the anode of the positive battery the BAT is connected to the cathode of the positive battery and the anode of the negative battery the BAT is connected to the cathode of the negative battery Factory default setting for battery quantity is 16pcs and for battery capacity is 40AH charger current 6A When connecting 18pcs or 20pcs batteries please re set desired battery quantity and its capacity after UPS starts at AC mode Charger current could be adjusted automatically according to battery capacity selected Also charger current is selectable Please refer to Chapter 4 3 LCD display AN CAUTION Ensure correct polarity battery string series connection i e inter tier and inter block connections are from to terminals Don t mix batteries with different capacity or different brands or even mix up new and old batteries either WARNING Ensure correct polarity of string end connections to the Battery Circuit Breaker and from the Battery Circuit Breaker to the UPS terminals i e to to but disconnect one or more battery cell links in each tier Do not reconnect these links and do n
26. bypass source will supply to the load through the MAINTENANCE breaker Switch to normal operation from mechanical bypass A CAUTION Never attempt to switch the UPS back to normal operation until you have verified that there are no internal UPS faults Open the front and rear doors of the UPS to be easily access to the main power switches Switch ON the output breakers of the modules Switch ON the input breakers of the modules The UPS powers from the static bypass instead of the maintenance bypass then the bypass LED and output LED will light up Switch OFF the maintenance bypass breaker then the output is supplied by the bypass of the modules Put on the maintenance switch cover The rectifier will operate normally after 30 seconds If the inverter works normally the system will be transferred from bypass mode to normal mode 4 2 5 Shut down procedure CAUTION This procedure should be followed to completely shut down the UPS and the LOAD After all power switches isolators and circuit breakers are opened there will be no output Press the INVERTER OFF button on the right side of the operator control panel for about two seconds The Inverter LED will be extinguished and audible alarm comes 18 simultaneously Open the BATTERY breaker Open the UPS door to easily access to the main power switch Switch OFF the input breakers of all modules Open the OUTPUT power switch The UPS
27. ectric sparks will occur at the connection of module and system cabinet 2 The coronal screw at left side of the module controls the operation of the module Only after the screw is tightened the module can start running When insert new module make sure the screw is tightened properly 3 When insert the module under battery mode please press ON button at module s LCD panel until the module starts 4 Operation 4 1 Operation Modes The UPS is a double conversion on line UPS that may operate in the following alternative modes Normal mode The rectifier charger derives power from the AC Mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously Then the inverter converts the DC power to AC and supplies to the load Battery mode Stored Energy Mode If the AC mains input power fails the inverter which obtains power from the battery supplies the critical AC load There is no power interruption to the critical load The UPS will automatically return to Normal Mode when AC recovers Bypass mode If the inverter is out of order or if overload occurs the static transfer switch will be activated to transfer the load from the inverter supply to bypass supply without interruption to the critical load In the event that the inverter output is not synchronized with the bypass AC source the static switch will perform a transfer of the load from the inverter to the bypass with
28. erload capacity of the system i CAUTION Select a thermo magnetic circuit breaker with an IEC 60947 2 trip curve C normal for 125 of the current as listed below 3 7 Power Cables The cable design shall comply with the voltages and currents provided in this section Kindly follow local wiring practices and take into consideration the environmental conditions temperature and physical support media WARNING UPON STARTING PLEASE ENSURE THAT YOU ARE AWARE OF THE LOCATION AND OPERATION OF THE EXTERNAL ISOLATORS WHICH ARE CONNECTED TO THE UPS INPUT BYPASS SUPPLY OF THE MAINS DISTRIBUTION PANEL CHECK TO SEE IF THESE SUPPLIES ARE ELECTRICALLY ISOLATED AND POST ANY NECESSARY WARNING SIGNS TO PREVENT ANY INADVERTENT OPERATION For future expansion purpose it is economical to install power cable according to the full rating capacity initially The diameter of cable is shown bellow The 20KVA Item Input three phases Battery Output Single Ground phase Symbol VinN Vin A Vin B Vin C BAT BATN BAT Vout L Vout N GND Cable diameter 30mm 16mm The 30KVA Item Input three phases Battery Output Single Ground phase Symbol Vin N Vin A Vin B Vin C BAT BATN BAT VoutL Vout N GND Cable diameter 45mm 25mm The 50KVA Item Input three phases Batte
29. esossssesessNssoNN 0000800000000000000000000000000868 999 5990996969599550996599095056009955000 000000000000686008888 65565555665e55e65555965055e5ses665055000 esses 6000900000000000000000000000000868e Gecoeccooceteseceoe3eccosoecoseeseseo0o Operation Manual All rights reserved The information in this document is subject to change without notice Publish statement Thank you for purchasing this series UPS This series UPS is an intelligent three phase in single phase out high frequency online UPS designed by our R amp D team who is with years of designing experiences on UPS With excellent electrical performance perfect intelligent monitoring and network functions smart appearance complying with EMC and safety standards The UPS has become standard product meets the world s advanced level Read this manual carefully before installation This manual provides technical support to the operator of the equipment Contents 1 Safety TEE EE EE EE EE EE EE EE TE EE EE EE EE EE TE EE reer ree eT eerie es 2 1 1 Safety notes HeemeHHnneemeennnenene 2 1 2 Symbols used in this guide HMM 2 2 Main feature ssanasassaanasansansauanaunausasansuansauusaA uauaMusanumaAAnauhsauusuaunsuuanssuunuansauunsanuuan 3 EEN EET LE EE 3 2 2 Functions and Features Meme 3 3 Installation Murrsssrssassusessusassssuseseesnsssusessusensususessessssensususessususessusessesssessensesese 4 3 1 Unpack checkin
30. f the connection poles Connect cables according to indication as above from left to right are three phases input battery and Single phase output Input R S T N are connected to the 3 phases of the input Line BAT BATN and BAT are connected to the external battery box output L N are connected to the equipment load which is supplied by the UPS WARNING A If the load equipment is not ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends Connect the safety earth and any necessary bonding earth cables to the copper earth screw located on the floor of the equipment below the power connections All cabinets in the UPS must be grounded properly CAUTION A The earthing and neutral bonding arrangement must be in accordance with local and national codes of practice 3 9 Battery connection The UPS adopts positive and negative double battery framework total 16 optional 18 20 pieces in series A neutral cable is retrieved from the joint between the cathode of the 8 9 10 and the anode of the 9 10 11 of the batteries Then the neutral 12 cable the battery Positive and the battery negative are connected with the UPS respectively The battery sets between the Battery anode and the neutral are called positive batteries and that between neutral and cathode are called negative ones The user can choose the capacity and the numbers of the b
31. g EER EE EE EE EE EE EE EE EE EER EE EE EE EER EE EE EER EE HH 4 3 2 Cabinet Outlook n nn EER RR ee 4 3 3 UPS module appearance Hee 8 3 4 UPS module LCD control panel HH 8 3 5 Installation notes mme 9 3 6 External Protective Devices mH 10 RE Te Ee Ee 10 3 8 Power cable CONNECt EE ER EE EER EER EER RE EER RE EER RE EER RR EER RR EER rene RR RR RR RR RR RR RR RR Re Ee 11 TEER el HH 12 3 10 Online UPS Modules Replacement HH 13 4 Operation PIER 15 4 1 Operation Modes Hee 15 4 2 Turn on off UPS M rieevis urdiri tresnea 15 4 2 1 Restart procedure semen 15 4 2 2 Test procedure HH 17 4 2 3 Black Cold start procedure HM HH 17 4 2 4 Maintenance Bypass Hee 17 4 2 5 Shut down procedure HH 18 4 3 The Display Hee 19 4 3 1 System LCD Display HH 19 4 3 2 UPS module LCD display 26 4 3 3 Monitoring module control panel eH 28 4 4 Display Messages Troubleshooting Hee 30 de 33 Appendix 1 Specifications EE EE EE EE EER EE Ee EE EE EE EE EE ee EE EE Ee ee ee ee ee ee 35 Appendix 2 UPS message table EE HH 36 Appendix 3 Problems and Solution HMM 41 Appendix 4 RS232 communication port definition m 43 1 Safety Important safety instructions Save these instructions There exists dangerous voltage and high temperature inside the UPS During the installation operation and maintenance please abide the local safety instructions and relative laws otherwise it will result in personnel injury or equip
32. ing Record Version Work Mode Single Auto Turn on V EnableA Ensure Cancel Back Next Setting of auto turn on 30KVA 22 12 2008 ID 01 ONLINE 08 30 4 Command Setting Record Version Work Mode Single BPV Upper Limit V 10 A Ensure Cancel Back O P Volt Regulation 0 Next Setting of bypass volt Upper limit 30K VA 22 12 2008 ID 01 ONLINE 08 30 4 Command Setting Record Version Work Mode Single LBS q z Syste O P Volt Regulation Syste VOX Auto Bypa Ensure Cancel Bypa Back Bypas E O P Volt Regulation 0 Next Setting of output volt Vernier regulation 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 4 Command Setting Record Version Parallel ID 01 Parallel ID Vol A Ensure Cancel Back Next Whole system ID parallel ID setting 30KVA 22 12 2008 ID 01 ONLINE 08 30 4 Command Setting Record Version Parallel ID 01 UPS Output V Enable A E nsure Cance Back Next Setting of UPS output 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 4 Command Setting Record Version Parallel ID 01 Float Volt Revise V 0 000 A Ensure Cancel Back Next Setting of float charge volt Compensation factor 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 d Command Set
33. ing to the importance of the load While the redundancy modules are set more than two the availability of UPS system will achieve 99 999956 which may satisfy the required reliability of the critical load connected Through LCD display setting you may configure the required quantity of the redundancy unit When the load connected is over the number of the redundancy the UPS will alert right away The design of the MTBF Meantime before Failure is up to 250 000 hours This series can set the number of redundancy modules When the load exceeds the redundancy setting The UPS can still work normally and simultaneously send out corresponding warning as long as the load doesn t exceed the total capacity of modules Parallel Redundant control system Optimizing distributed convergence for the cabinet Separated Bypass Common Battery Configuable Battery Voltage 16 20pcs Automatic charge current adjustment according to battery capacity connected 3 Stage Intelligent charging Touch screen Super large LCD display Optional Each module with indiviaul LCD display Remote Monitoring via SNMP Optional Accessories available such as Isolation transformer Distribution Panel SNMP Card Relay Contact Board etc Equip with Maintenance Bypass Switch for easy maintenance purpose Superior MTTR Meantime to repair amp Short shutdown time in maintenance Centralized monitoring module is also available EPO function 3 I
34. ion 27 9 Select and confirm system setting menu then Setting Power Walk In On P Buzzer Stop System setting 10 Warning messages are shown as the pictures below Warning Warning Warning Interrupt Set no Echo 31 Set Error 31 switch prompt Sure Ent No ESC no echo for setting error for setting switch delay Warning Warning Warning Off will cause Off will cause Switch Limited sys Overload output failure Sure Ent Sure Ent No ESC Sure Ent No ESC overload due to shutdown no output due to shutdown switch times 4 3 3 Monitoring module control panel Monitoring module control panel is at UPS top Through this control panel and LED the operator may monitor all measured datas UPS amp battery status and alarm events Power supply switch EPO 1 Power supply switch the power supply switch of the monitoring module After switch it off the monitoring module can be hot swapped 2 EPO KEY Disconnects Power to the Load Disables rectifier inverter static bypass and battery operation 3 MAINS INDICATOR LED the status of the AC Input 4 INVERT INDICATOR LED the status of the inverter 5 OUTPUT INDICATOR LED the status of the output 6 BYPASS INDICATOR LED the status of the bypass Input 7 BAT INDICATOR LED the status of the battery 8 FAULT INDICATOR LED UPS is faulty 9 ALARM RESET to reset alarm 10 MUTE MUTE function of monitoring module to mute buzzer The buzzer will be re
35. itoring unit the power switch must be OFF Turn ON the input switches of all UPS modules which locate at the modules rear panels p e Main Switch for 4 UPS Module Y When AC MAINS input voltage within the range the MAINS LED of the UPS modules will light up accordingly And the rectifiers of the UPS will be started up in 30 seconds then the inverter is started completely When the output breaker is ON the inverter LED lights up Switch ON all output breakers which locate at module s front panel ka 9 ec THE breakers l If the rectifier of the module does not start up the bypass LED and Output LED will light up When the inverter is on the UPS will transfer from bypass mode to inverter mode then the bypass LED is off and the inveter LED is on No matter the UPS is operated normally or not the LCD display will indicate current status The top lines display the UPS operational status and the bottom lines indicate alarm conditions when they occur 4 2 2 Test procedure CAUTION The UPS is operating normally It may take 60 seconds to boost up the system and perform self test completely Switch off the MAINS to simulate utility failure the rectifier will turn off and the battery should feed the inverter without interruption At this time the LEDs of battery inverter and output should be turned on Switch on the
36. ken fault SCR at the bypass side is open circuited 29 CAN comm Fault The CAN bus communication fails 30 Parallel system load sharing If any unit in a parallel system has an unbalance load fault share that exceeds 30 this warning will occur 31 Bypass Site Wiring Fault Wrong phase rotation on the bypass side 32 System Not Synchronized System cannot synchronize to bypass Bypass Mode To Bypass may not be available 33 Bypass unable to trace Bypass is unable to trace The frequency or voltage is out of acceptable range for bypass This message occurs when the UPS is online 34 Bypass Nor Avalabig and indicates that the bypass mode may not be available if required 35 IGBT over current IGBT current is over limit If a unit is set as parallel mode but parallel cable is not a Parallel Cable sones on error connected correctly this warning will occur Relay of parallel circuit must be turned on when the System are in parallel and the inverter is on If the relay of 37 Parallel relay fault parallel circuit cannot be turned on correctly this unit y should be shut down include inverter and bypass This fault cannot be cleared until this unit is completely powered off 38 LBS Not SYNC Two parallel systems are not in synchronization 39 initialization fault When the procedure of initialization is wrong this warning will occur 40 Inverter is invalid The inverter on button has been activated 41 Overload The load exceeds the system power capacity 42
37. ls by pressing them 5 Select and confirm the data information can view the details It contains the details of the AC input output inverter battery BUS parallel and temperature Shown as the pictures below Figure Figure Figure Mains Output Output A 225 9 B 224 8 220 0V 0 0A OKW PAK 0 50 0HZ Load 0 Figure Figure PBatt Discharge NBatt Discharge OV 0 0A OV 0 0A INVERT INFO BATTERY INFO BATTERY INFO Figure Figure Figure BUS Parallel ID Temperature 360V 360V ID 01 00 C BUS INFO PARALLEL INFO TEMPERATURE INFO 6 Select and confirm the status info below to view the details including status information alarm information code power rating and version Shown as the pictures below Status Status State e Rated POWER Alarm amp Fault Code Rated POWER Version main menu main menu Status Status Status State Alarm amp Fault Rated POWER Curstate Init MachInfo 0101 SWMB OFF Rated 10KVA status info Alarm info type info Status Status Code Status Version 01 0x00 LCD Ver D000B001 02 0x000000 DSP Ver D000B001 code info version info Select and confirm setting menu The setting information well be displayed which includes client setting and system setting Shown as the picture below Setting User Set e System Set setting menu Select and confirm client setting then you may set the following Setting User Set gt BL ON BackLight 2 User setting informat
38. measure if the UPS input Utility is connected connected voltage frequency are within the 3 but the UPS can not Input voltage low window powered ON The input swith of the module Check if all modules input are is not switched on switched on Utility normal but Utiltiy LED does not ret be Switch on the input breaker 4 light on and the UPS noit cable is not well Make sure the input cable is well operates at battery NR ME d connected mode The UPS does not indicate any failure Output cable does not well Make sure the output cable is well 5 but output do not connected connected have voltage Module does not well inserted The UPS module Pull out the module and insert again 6 can not transfer to od Eee Sem S NO Tighten the screw bypass or inverter Output breaker do not switch Switch on the output breaker on 7 je ih m The module is already Take out this module replace with a ON damaged new module Utility LED is Utility voltage exceeds UPS Inthe UFS operates at battery mode 8 flashing input range please pay attention to the remaining backup time needed for your system 41 Battery breaker does not Switch on the battery breaker If Rectifer fault or output fault Battery LED is switch on or batteries are denda inedit Fo flashing but damaged or battery is x 3 no charge voltage reversely connected Se RU and current battery number and capacity i
39. ment damage Safety instructions in this manual act as a supplementary for the local safety instructions Our company will not assume the liability that caused by disobeying of safety instructions 1 1 Safety notes 1 2 3 Even no connection with utility power 220 230 240VAC voltage may still exist at UPS outlet For the sake of human being safety please well earth the UPS before starting it Don t open or damage battery for the liquid spilled from the battery is strongly poisonous and do harmful to body Please avoid short circuit between anode and cathode of battery otherwise it will cause spark or fire Don t disassemble the UPS cover or there may be an electric shock 6 Check if there exists high voltage before touching the battery 7 Working environment and storage way will affect the lifetime and reliability of the UPS Avoid the UPS from working under following environment for long time Area where the humidity and temperature is out of the specified range temperature 0 to 40 C relative humidity 596 9596 Direct sunlight or location nearby heat Vibration Area with possibility to get the UPS crashed Area with erosive gas flammable gas excessive dust etc Keep ventilations in good conditions otherwise the components inside the UPS will be over heated which may affect the life of the UPS 1 2 Symbols used in this guide WARNING Risk of electric shock AN CAUTION Read this informa
40. nd Setting Record Version Default Set Ensure Cancel Restore default setting 30KVA 22 12 2008 ID 01 ONLINE 08 30 lt Command Setting Record Version gt Date Setting 2009 01 01 00 00 7 8 9 Cancel 4 5 6 1 2 3 gt 0 Ensure Date setting 30K VA 22 12 2008 ID 01 ONLINE 08 30 4 Command Setting Record Version Language Contrast 0 00 V 17 Ensure Cancel Back 25 Next Contrast setting 30KVA 22 12 2008 ID 01 ONLINE 08 30 lt Command Setting Record Version gt Language Timing of ON OFF Mode weekly Turm On MON 08 48 Turn OFF SUN 23 35 Ensure Cancel Setting of UPS timing ON OFF 22 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 lt Command Setting Record Version gt Enter New Password 000000 7 8 9 Cancel 4 5 6 1 2 3 gt 0 Ensure Password setting 30KVA 22 12 2008 ID 01 ONLINE 08 30 lt Command Setting Record Version gt Back Light Delay 0 00 V 10 A Ensure Cancel Back Next Back Light Delay setting 30K VA LINE 22 12 2008 ID 01 ONLIN 08 30 4 Command Setting Record Version Self Test Date Mode Weekly Week SAT Time 18 36 Lasting 60min Ensure Cancel Self Test time setting 30KVA 22 12 2008 ID 01 ONLINE 08 30 lt Command Setting Record Ver
41. nstallation 3 1 Unpack checking 1 Don t lean the UPS when moving it out from the packaging 2 Check the appearance to see if the UPS is damaged or not during the transportation do not switch on the UPS if any damage found Please contact the dealer right away 3 Check the accessories according to the packing list and contact the dealer in case of missing parts 3 2 Cabinet Outlook 1 1 4M 19 Rack Cabinet EXC CAI I RI OOO GI RC KS GRO OO GOOD OO OOOO 0000 0 0000 OUOQO QOO OOOO PED AK 0099 OPPAS OUO 89996 HAAI ID2OGG HAP DOER OO OK AAI N AAI OOOD 0 OO OO OPON GO OO ROCO QOQI OOOO Q D QOZO QQOO QOQO Q QQQ od od de aM LU UM RADNOR Front View Side View Rear View 1 front lock 2 LCD Display 3 Side Lock 4 Rear Lock Front View internal 50KVA Terminal Block of cabinet without cover for terminal block 5 Main Switch of Central Monitor Unit 6 LED display of Central Monitor Unit 7 EPO switch 8 O P Switch 9 UPS Module 1 10 UPS Module 2 11 UPS Module 3 12 UPS Module4 13 UPS Module 5 14 Cover for terminal block 15 bottom cover for front door 16 bottom cover for rear door 17 Main Switch for UPS Module 1 18 Main Switch for UPS Module 2 19 Main Switch for UPS Module 3 20 Main Switch for UPS Module 4 21 Main Switch for UPS Module 5 22 Cover for terminal block 23 Inter connecting port for Modules 24 Dry Contact Port 25 LCD connecting
42. odule 7 29 Main Switch for UPS Module 8 30 Main Switch for UPS Module 9 31 Main Switch for UPS Module 10 32 RS485 port 33 RS485 port 34 Dry Contact Port 35 LCD connecting port 36 RS232 port 37 OPTION port 38 Intelligent Network Port 39 SNMP port 40 terminal block for Input output amp battery 41 distribution module port 1 42 distribution module port 2 43 distribution module port 3 44 distribution module port 4 45 distribution module port 5 46 bottom cover for rear door 47 GND 3 3 UPS module appearance Side View 1 handle 2 screw holes 3 module connector slot 4 fan 5 UPS Module input switch 3 4 UPS Module LCD control panel LCD control panel introduction 1 LCD Display Board 2 ESC 3 Off button 4 Onbutton 5 right or down 6 Enter 7 leftorup 8 Output Indicator 9 Inverter Indicator 10 Battery Indicator 11 Mains AC Indicator 12 Bypass Indicator 13 Fault Indicator 3 5 Installation notes Note Consider for the convenience of operation and maintenance the space in front and back of the cabinet should be left at least 100cm and 80cm respectively when installing the cabinet Please place the UPS in a clean stable environment avoid the vibration dust humidity flammable gas and liquid corrosive To avoid from high room temperature a system of room extractor fans is recommended to be installed Optional air filters are available if the UPS opera
43. ot close the battery circuit breaker unless authorized by the commissioning engineer 3 10 Online UPS Modules Replacement For the UPS modules must be inserted to make a complete UPS system The replacement of UPS module is very simple and can be operated online The control system of the UPS can detect the inserted or removed module s automatically The user may operate easily by following the steps mentioned below 13 NOTE The UPS module is rather heavy please move it by two people einsert module i IZZI3 sEESSSSSSESSSSSSSE lomme Remove HE OE Insert LS 45 Fix with decorating panel UPS module 5 screw BESSESESESSESSSESSESSEZSESSESESEENEN JL 1 Remove decorated panel 2 Putthe UPS module in the cabinet module slot Push the module along the slot into the cabinet until the module is inserted properly 3 Fix the module with screws M5 16 at the positioning screw holes 4 Open input switch at modules rear panel and output switches accordingly From bottom to top the order is 1 5 or 10 5 After the modules start up the system will detect the modules inserted automatically and parallel up the modules into whole system Remove UPS module Remove the coronal screws on the left side of the module to stop the module running completely and remove the module after fan stop spinning WARNING 1 Make sure the LCD screen is totally off before removing the module otherwise el
44. power interruption to the critical AC load This is to avoid paralleling of unsynchronized AC sources This interruption is programmable but typically set to be less than an electrical cycle e g less than 15ms 50Hz or less than 13 33ms 60Hz Maintenance mode Manual Bypass A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS is out of order or in repair This manual bypass switch is fitted for all UPS modules and bears for equivalent rated load Redundancy mode Based on different demands The UPS can be set as N X redundancy mode to increase the reliability to the load connected 4 2 Turn on off UPS 4 2 1 Restart procedure CAUTION MAKE SURE GROUNDING IS PROPERLY DONE Set the Battery Breaker to the ON position according to the user s manual Open the front and rear doors of the UPS to access to the main power switches During this procedure the output terminals will become alive CAUTION Check to see if the load is safely connected with the output of the UPS If the load is not ready to receive power from the UPS make sure that it is safely isolated from the UPS output terminals Check the status of the power switch of the monitoring module Defualt is set at ON Monitoring module power supply switch Turn ON the power switch of the monitoring module so that the UPS system can communicate normally through the monitoring unit When hot swap this mon
45. ry Output Single Ground phase Symbol yi N Vin A Vin B Vin C BAT BATN BAT Vout L Vou N GND Cable diameter 75mm 35mm The 100KVA Item Input three phases Battery Output Single Ground phase Symbol VinN Vin A Vin B Vin C BAT BATN BAT Vout L Vou N GND Cable diameter 150mm Or 2 75mm 75mm Note 2 means two cables are connected in parallel CAUTION Protective earth cable Connect each cabinet to the main ground system For Grounding connection follow the shortest route possible WARNING FAILURE TO FOLLOW ADEQUATE EARTHING PROCEDURES MAY RESULT IN ELECTROMAGNETIC INTERFERENCE OR IN HAZARDS INVOLVING ELECTRIC SHOCK AND FIRE 3 8 Power cable connect Once the equipment has been finally positioned and secured connect the power 11 cables as described in the following procedure Verify the UPS is totally isolated from its external power source and also all power isolators of the UPS are open Check to see if they are electrically isolated and post any necessary warning signs to prevent their inadvertent operation Open the UPS rear panel remove the cover of terminals for wiring easily onran GND BAT BATN BAT L N Input Battery Out put Choose appropriate power cable Refer to the table above and pay attention to the diameter of the connection terminal of the cable that should be greater than or egual to that o
46. shuts down To completely isolate the UPS from AC Mains all input switches of Utility shall be completely off which includes the ones for rectifier and bypass The primary input distribution panel which is often located far away from the UPS area so a label should be posted to advise service personnel that the UPS circuit is under maintenance WARNING Wait for about 5 minutes for the internal D C bus bar capacitors to be completely discharged 4 3 The Display 4 3 1 System LCD dispay 1 2 3 4 5 6 7 Introduction AN 1 2 3 Overview of the operating panel of the UPS Touch LCD screen monitoring of all measured parameters UPS and Battery status and of event and alarm logs LEFT KEY turn left or scroll up ENT KEY enter the items or ensure the select ESC KEY exit the items or cancel UP KEY scroll up RIGHT KEY turn right or scroll down DOWN KEY scroll down CAUTION The display provides more functions than those described in this manual 30KVA ONLINE 22 12 2008 ID 01 08 30 lt Output Module Input Batt State gt A Phase Voltage v 220 Phase Current A 1 Frequency Hz 50 Active Power kw 0 0 Apparent Power KVA 0 0 Load percent 0 Load crest factor 0 0 Output data 30KVA 22 12 2008 ID 0
47. sion VSingleA Ensure Cancel Back Next Setting of work mode 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 lt Command Setting Record Version Work Mode Single LBS Group Setting VMasterA Ensure Cancel Back O P Volt Regulation 0 Next LBS group setting 30KVA 22 12 2008 ID 01 ONLINE 08 30 lt Command Setting Record Version gt Work Mode Single System Freq Level V60HZA Ensure Cancel Back Next Setting of system freq level 30KVA 22 12 2008 ID 01 ONLINE 08 30 4 Command Setting Record Version Work Mode Single Bypass Freq Range VRA Ensure Cancel Back O P Volt Regulation 0 Next Setting of bypass freq range 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 4 Command Setting Record Version Work Mode Single LBS g ES Syste BPV Lower Limit Syste E Auto van A Bypas Ensure Cancel Bypas Back Bypas O P Volt Regulation 0 Next Setting of bypass volt Lower limit 23 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 4 Command Setting Record Version Work Mode Single System Volt Level v220V A Ensure Cancel Back O P Volt Regulation 0 Next Setting of system volt regulation 30KVA 22 12 2008 ID 01 ONLINE 08 30 4 Command Sett
48. ssage Meaning 1 Rectifier Fault Rectifier detected faulty Rectifier and inverter and charger shut down zs The temperature of heatsink is too high to keep the Ree wor Teimperdture rectifier running Charger and inverter shut down The temperature of the inverter heatsink is too high to 3 Inverter Over temperature keep inverter running 4 Rectifier over current Rectifier failure due to over current 5 Input thyristor failure Failure of input thyristor 6 edd discharge thyristor Failure of battery discharge thyristor 7 Battery charge thyristor failure Failure of battery charge thyristor 8 Fan fault At least one of the cooling fans fails Rectifier and inverter and charger shut down T Rectifier inverter and battery converter are shutdown due DE DUS OVET VOIRIE to high DC bus voltage Rectifier inverter and battery converter are shutdown 10 DO Bus undervoltage due to low DC bus voltage If the difference between positive DC bus and negative 11 De bus uan DC bus exceeds 30V this warning shall occur 12 Soft start fault Rectifier could not be started due to low DC bus voltage If Input Neutral line is missing or disconnected while the 13 Input Neutral line missing UPS is in operation the UPS will generate Neutral line failure alarm and go into Battery mode 14 Battery Reverse The polarity of the battery is reversed 15 No Battery Battery is disconnected 16 Positive Battery Charger The positive battery Charger is fault The charger will fault
49. tes in a dusty environment The environment temperature around UPS should keep in a range of 0 C 40 If the environment temperature exceeds 40 C the rated load capacity should be reduced by 12 6 per 5 C The max temperature can t be higher than 50 C f the UPS is dismantled under low temperature it might be in a condensing condition The UPS can t be installed unless the internal and external of the equipment is fully dry Otherwise there will be in danger of electric shock Batteries should be mounted in an environment where the temperature is within the required specs Temperature is a major factor in determining battery life and capacity In a normal installation the battery temperature is maintained between 15 C and 25 C Keep batteries away from heat sources or main air ventilation area etc WARNING A Typical battery performance data are quoted for an operating temperature between 20 and 25 C Operating it above this range will reduce the battery life while operation below this range will reduce the battery capacity Should the equipment not be installed immediately it must be stored in a room so as to protect it against excessive humidity and or heat sources CAUTION An unused battery must be recharged every 6months Temporarily connecting the UPS to a suitable AC supply mains and activating it for the time required for recharging the batteries The highest altitude that UPS may work normally with full load
50. ting Record Version Parallel ID 01 Parallel Redun Vo A Cancel Back Ensure Next Setting of parallel redundancy 24 22 12 2008 30KVA LINE ID 01 ONLIN 08 30 lt Command Setting Record Version Parallel ID 01 M S hot standby Cyc V3A Ensure Cancel Back Next Hot standby alternative time setting 30KVA 22 12 2008 ID 01 ONLINE 08 30 lt Command Setting Record Version Parallel ID 01 Pre Alarm Time VIA Ensure Cancel Back Next Setting of UPS OFF pre alarm time 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 4 Command Setting Record Version Parallel ID 01 Parallel Amount V 01 A Ensure Cancel Back Next Setting of parallel modules amount 30K VA LINE 22 12 2008 ID 01 ONLIN 08 30 lt Command Setting Record Version Single Battery Volt 12V Batter Batter Single Single Battery Volt Boost v Float Batter Ensure Cancel Boost Back Boost ke Max Charge Current 25A Next Setting of single battery voltage 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 4 Command Setting Record Version Single Battery Volt 12V Batter Batter Single Battery Number Boost Float v20 A Batter Boost Ensure Cancel Back
51. tion to avoid equipment damage 2 Main Features 2 1 Summarization Our UPS is a kind of three in single out high frequency online UPS it provides four specifications The 20KVA 30KVA 50KVA and 100KVA The products are modularized and adopt the N X redundancy It can flexibly increase the number of the UPS modules according to the load capacity which is convenient for flexible allocation and gradually investment The UPS can solve most of the power supply problems such as blackout over voltage under voltage voltage sudden drop oscillating of decreasing extent high voltage pulse voltage fluctuation surge inrush current harmonic distortion THD noise interference frequency fluctuation etc This UPS can be applied to different applications from computer device automatic equipment communication system to industry equipment 2 2 Functions and Features Digital control 19 inch standard cabinet 1 4 meter and 2 meter high cabinets are provided according to the user s requirement Modularized design High power density design The height of the single module is 3U a standard 1 4m cabinet can hold 5 pieces of modules we provide 4KVA 6KVA and 10KVA modules so the whole capacity of each 1 4M cabinet can reach 50KVA as maximum and vice versa so the 2M cabinet for 10 modles can reach max 100KVA N X parallel redundancy This series UPS adopts N X parallel redundancy design user can set different redundancy accord
52. tting Record Version Battery Test Battery Test V 10Min A Ensure Cancel Setting of battery test 21 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 lt Command Setting Record Version Parallel ID 01 M S hot standby Cyc Invalid UPS Output Enable Pre Alarm Time 14 Min Float Volt Revise 0 001 Parallel Amount 04 Parallel Redundancy 01 Back Next Setting data3 30KVA 22 12 2008 ID 01 ONLINE 08 30 lt Command Setting Record Version gt 0001 12 21 15 00 26 On Line 0002 12 21 15 00 25 Rectifier Active 0003 12 21 15 00 10 Int Input Switc 0004 12 21 15 00 08 Int Bypass Swit 0005 12 21 15 00 05 Int Output Swit 0006 12 21 15 00 00 Ext Output Swit Back Next Record data 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 lt Command Setting Record Version ID 00 Record 0001 2008 12 21 15 00 25 Status On Line Event On Line Alarm CODE CC00 0000 DF00 0000 0000 0000 0000 0000 Module detailed record data 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 4 Command Setting Record Version Battery Test Buzzer Set On Mute Ensure Cancel Setting of Buzzer 30KVA LINE 22 12 2008 ID 01 ONLIN 08 30 4 Comma

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