English Manual - G
Contents
1. 9090 gd A000 wol voz INO WU Nano CES LINGHN JOHAN Eos WIFIA HNN floss JOMVHOSICHIIN oss 3ONHOOTWHNN crss JORVHOHIN aos 193139 VEDO Y dOlS 300W Y E 9oooL I WM Wof Yoo Nan vo ano 9 LYON JOIOON rss WW3d3YCON IOYYHISIC CIN sss JOMYHOOMVCON iors SOVHOCON cs 193139 MOON X6 3010 SIN QNT woj noz yoo ES Lyao 3intvisalat ESOT 36 FOWHOSIOd fires 3980008 s 193138 HVUOONd E A TRON Sh __ ee j SUNT PA Ges n qd poss JOWLTOAHOSO INBEYNO HISO sss LNSUNO 20840 SALVE ws ANONN LIV ou OLN __ Wee __ TOI MAY LL ld SUMUVUZANAL oss 1NGMMQOHOSO fises 3OWDOAHOSQ ses IGNIS YYA WTEC ors WYUOOUd INS UN LJ wo f wt NAI E HAWES Se Ap HAN m AVIONS ins TMINN sss ING O3ONYRO Sees STON LING ores IAAL LIVE ws Z AYONAN LIVE m m uw wold Gl vert el verc lp nw ver SAL ver Q1 3OYYHOSI 04T jones JOMUOLS Od fomes OHO ISH Od mss soNWWocdn oss 3ONYWgogl ess UBOUVHO BIG 5 NCY X5 301 l8 ISIS Are od LI VETO ver SMEs nes NYUOOUC INS Joss YYOOUC INS Tes INLANONAW Live V AMONAN Lya E vv Y TNE R L _ er d UND LL nE asana E AONAN Lya JOVLTONHOSC sse INJYYNO HOSO fxs INZNMT3OMYHO iss2. s sse WARNING AND ERROR MESSAGE SPECIFICATION INSTRUCTION MANUAL FOR EXTERNAL POWER SUPPLY THE SET CONTAINS G6P 01 02 INTRODUCTION Please read this entire operating manual completely and attentively before using this product as it covers a wide range of information on operating and safety Or please do use this product in company with a specialist LCD Screen DC Input 11 18V AC Mode Stop Button Temp Sensor Enter Start Servo ESC Rotary Dial Port Brushless Motor Sensor Port LED Cooling Fan USB Port USB Port for PC Control amp Firmware Upgrade Balance Socket Port Pitch 2 54mm Battery Socket Cooling Fan Power Supply Port SPECIAL FEATURES Built in External Power Supply G force G6P power system comes with built in external power supply You can connect the AC power cord directly to the AC socket and then switch on the power supply And the external 230W 12A power supply can be the power source of the upper charger but can also be used Separately Optimized Operating Software G force G6P power system features the so called AUTO function that set the feeding current during the process of charging or discharging Especially for lithium batteries it can prevent the overcharging which may lead to an explosion due to the user s fault It can disconnect the circuit automatically and alarm once detecting any malfunction All the programs
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4. FAST CHARGING OF LITHIUM BATTERY The charging current is getting smaller as the process goes to the near end term of Lithium battery charging To finish charging process earlier this program eliminate certain period of CV process Actually the charging current will goes to 1 5 from the initial value to end the process while the normal charging goes to 1 10 during CV period The charging capacity may be a bit smaller than normal charging but the process time will be reduced niga Paran The value on the left side of the second lines 2 00 11 10C887 shows the charge current The value on the right side of the second lines shows the battery pack s voltage After setting current and voltage press and hold the dial for 3 Maea Press 3 seconds seconds to start the process SELECT SELECT This displays the number of cells you set up and the processor detects R shows the number of cells detected by the charger and S is the number of cells set by you at the previous screen If both numbers are R S88ER S S5ER CONF IRNC ENTER G6P 20 LITHIUM BATTERY LiPo LiFe Lilon JPROGRAM identical you can start charging process If not press button to go back to previous Dial screen to recheck the number of cells of the battery pack before going ahead This screen shows the real time status during charge process Press button once to stop the charge process BA 12 594 AS B22 H2 GHGS ind Supplied Current
5. G force G6P power system comes with built in external power supply This diagram shows the correct way to connect your battery to the G You can connect the AC power cord directly to the AC socket and then force G6P while charging in the balance charge program mode only Switch on the power supply For attaching directly 12V car batteries it is critically important that you use a fully charged 13 8V car battery Using terminal clip attaching to car battery CONNECTING THE BATTERY Important Before connecting a battery it is absolutely essential to check one last time that you have set the parameters correctly If the settings are incorrect the battery may be damaged and could even burst into flames or explode To avoid short circuits between the WARNING banana plugs always connect the charge leads to the charger first AN Failure to connect as shown in this diagram will damage this charger and only then to the battery Reverse the sequence when disconnecting the pack Balance socket The balance wire attached to the battery must be connected to the charger with the black wire aligned with the negative marking Take care to maintain correct polarity See the wiring diagram below 12 G6P G6P 13 x lt I 5 e l LL E o o a A PROGRAM FLOW CHART dOIS 30OW ai
6. The charger can test motor RPM Please do as follows Connect the motor and ESC lls Switch off the ESC and connect it to the battery Connect the power to the charger Insert the ESC signal wire to ESC port in the charger Connect the motor and charger with motor sensor wire There is a motor akwWNh o sensor port beside the temp sensor Enter Motor RPM Tester Program set the initial pulse width which should be the same as the neutral position of the transmitter We suggest to set it to 1480 as most of the transmitters neutral position is like that Switch on the ESC Change the pulse width and check the RPM corresponding to different pulse width If the motor doesn t run please recheck the transmitters neutral position and reset the initial pulse width E HIDTH 1548 RPM mg Press the Start Enter dial to enter the Motor RPM Tester Program and set the initial pulse width by rotating the Start Enter knob Switch on the ESC The left side of the first line shows the pulse width and the second line shows the RPM of the motor corresponding to different pulse width The value of pulse width can be changed by rotating the Start Enter dial The charger can check whether the servo works Please do as follows 1 Connect the battery to the power 2 Connect the servo to the servo port in left side of the charger Be careful with the correct polarity 3 Enter to Servo Tester Program in the charger ch
7. capacity voltage Charge attery cells current STORAGE CONTROL OF LITHIUM BATTERY This program is for charging or discharging Lithium battery which will not be used for long time The program will determine to charge or discharge the battery to certain voltage depending on the voltage of the battery at its initial stage They are different from the type of the battery 3 75V for Lilo 3 85V for LiPo and 3 3V for LiFe per cell If the voltage of battery at its initial stage is over the voltage level to storage the program will start to discharge Char Numbertime of At this screen you can set up the current and voltage of the battery pack Charging and discharging will make the batteries come to the voltage level of storage state LiPo STORAGE 1 88 11 1uc355 Press Dial 7 3 Seconds This screen displays the number of cells you set up and the processor detects R shows the number of cells detected by the charger and S is the number of cells set by you at the previous screen If both numbers are identical you can start charging process If not press Mode Stop button to go back to 35ER 8 35ER CONF IAME ENTERS G6P LITHIUM BATTERY LiPo LiFe Lilon PROGRAM previous screen to recheck the number of Press cells of the battery pack before going ahead This screen shows the real time status charging Press Mode Stop button once to stop the charge process NumbeE apsed Supplied Current time capacity port g
8. i etected nor the safety timer expired by any HB DHE Sain and discharge can often become warm after SELECT SELECT reason this feature will automatically stop the charge or discharge period The program can om m process at the selected capacity value insert a time delay to occur after each charge m and discharge process to allow the battery 2 a adequate time to cool down before being m The beep sounds at every time pressing the i ey Beep ON b A subjected to the next process The value Buzzer DM buttons to confirm your action The beep or ranges from 1 to 60 minutes z melody sounded at various times during n EY SELECT operation to alert different mode changes When you start a charge process the integral g ET These audible sounds can be on or off safety timer automatically starts running at the same time This is programmed to prevent overcharge the battery if it proves to be faulty I This program monitors the voltage of input nput Power Lou Cut Off 11 8 battery If the voltage drops below the value or if the termination circuit cannot detect the XS 7 V you set the operation forcibly terminated to battery full The value for the safety timer 5 tect protect the input battery should be generous enough to allow a full Sr aye charge of the battery Ext Temp ac This screen shows the external and internal 5 Int Temp 37 temperature p Safe timer Calculation When charging NiMH or NiCd batte
9. update firmware from Charge Master In order to connect the charger to the computer and use the Charge Master you are required to use a USB cable which is not included in this package The cable must be terminated on one end with A plug and the opposite end is terminated with Micro USB plug which can connect to charger directly The Charge Master can be download from www gforce hobby jp 26 G6P BATTERY MEMORY SET The charger can store up to 10 different charge discharge profiles for your convenience and the stored profiles can be recalled quickly without having to go through the setup process Enter the battery memory program you can change the battery type LiPo LiFe Lilon NiMH NiCd Pb battery voltage charge current by Dir 3seoes pressing the Start Enter dial to make the value blink then rotate the Start Enter dial clockwise or counterclockwise to alter the value and repress LiFo Start Enter dial to store the value and move to the next value or screen Note The battery used for this example is a 2S 7 4V Lipo battery BATT VOLTS Set the voltage and number of cells along with the normal voltage 1S 6S dax CHARGE CURRENT Set the charge current which can be adjusted 0 1 4 28 10 0A Set the discharge current which can be adjusted 0 1A 5 0A BATT MEMORY 11 ENTER SET lodT3s Set the discharge voltage which can be adjusted 3 0 3 3V Cell
10. Charge REUS or discharge current DISCHARGING LITHIUM BATTERY The value of discharge current on the left can not exceed 1C and the value on the right can not be under the voltage tunt 4a recommended by the manufacturer to avoid ede lerss over discharging Press and hold the dial for Stop Dia gt 3seconds 3 seconds to start discharging SCHARGE 1UC3S gt This screen displays the number of cells you set up and the processor detects R shows the number of cells detected by the charger and S is the number of cells set by you at the previous screen If both numbers are identical you can start charging process If not press Mode Stop button to go back to previous screen to recheck the number of cells of the battery pack before going ahead FA SSER 35bEH CONFIRHCENTER2 This screen shows the real time status of discharging you can press Mode Stop Number elapstd Discharged button to stop discharging er mber time Battery capacity p ging cells discharge voltage current G6P 21 NIMH NICD BATTERY PROGRAM These programs are for charging or discharging NiMH Nickel Metal Hydride or NiCd Nickel Cadmium battery CHARGING OF NIMH NICD BATTERY The charger will charge NiMH and NiCd batteries using the charge current set by the user This program is for charging of NiMH NiCd batteries You can press Start Enter dial to make the parameter blink then rotate the dial to change the value and repress the
11. dial SELECT to store the value Mode Press Stop Dial gt 3 seconds NiMH CHARGE CURRENT z un Battery type The screen displays the current state of charging To stop the process press Mode Stop INH 2 86 7 H2u HG 22 45 assa Battorytine crar eroltago Charged button onee n type current capacity The audible sound indicates the end of process CHARGING NIMH NICD BATTERY IN THE AUTO CHARGE MODE In this program the charger detects the condition of the battery which is connected to the output and automatically charges the battery In this mode you should set up the upper limit of the charge current to avoid damage by excessive feeding current Some batteries of low resistance and capacity can lead to higher current in the auto charging mode This program is for charging of NiMH NiCd NiMH Auta CHARGE CURRENT 2 84 batteries in auto mode You can press Battery Start Enter dial to make it blink and then rotate ype the dial to change the parameter value Press Stee Press 3 seconds START ENTER dial to store the value 22 G6P NIMH NICD BATTERY PROGRAM The screen displays the current state of charging Elapsed Battery To stop the process press Mode Stop Bae time Charge l 9 Charged button once current capacity The audible sound indicates the end of process CHARGING NIMH NICD BATTERY IN RE PEAK CHARGE MODE Re peak Charge Mode NiMH and NiCd batteries only
12. identical you can start charging process If not press button to go back to previous screen to recheck the number of cells of the battery pack before going ahead This screen shows the real time status during charge process Press button once to stop the charge process CHARGING OF LITHIUM BATTERY This charging mode is for charging LiPo LiFe Lilon battery in normal mode Note We recommend charging lithium batteries with a balance lead in the balance mode only LiPo CHARGE The left side of the first line shows the type 2 8 11 1Uc282 of battery you choose The value on the left of the second line of the charger is current the user sets After setting the current and voltage press and hold the dial for 3 Mode Sisi 3seconds seconds to start the process op D am SELECT SELECT This displays the number of cells you set up and the processor detects R shows the number of cells detected by the charger and R 35ER S 3SER COMFIRMC ENTERS 18 G6P LITHIUM BATTERY LiPo LiFe Lilon PROGRAM S is the number of cells set by you at the previous screen If both numbers are identical you can start charging process If Dial not press button to go back to previous screen to recheck the number of cells of the battery pack before going ahead This screen shows the real time status during charge process Press button once to Number Charging Battery Mas me volage Cody Stop the charge process arging current
13. output power from minimum to maximum ERROR MESSAGE In case of an error all LEDs will turn off Please turn off the POWER and restart the power supply 38 G6P SPECIFICATIONS Input Voltage mmm 100 240V AC Input AC Frequency menn 50 60Hz Output Voltage 12V DC 0 2V Output Current 18Ax0 5A Current Overload Protection eee eee eee eee ee eee ee ee eee gt 1 7 5A 500MS Input Fuse nnne nennen Output Voltage Ripple USB Output DO Power Efficiency eee eee eee eee eee ee eee ee eee eee eee eee ee eee eee ee eee eee eee eee Power Factor eee eee eee eee eee eee eee ee eee eee ee eee eee eee eee eee eee ee ee Over Temperature Protection MH gt 65 C Cooling Method eee eee eee eee ee eee ee eee ee eee ee eee eee ee eee eee eee Cooling Fan Operating Temperature eee ee eee ee ee eee ee ee eee ee ee eee eee 0 40 C Operating Humidity eee eee eee ee eee eee ee eee eee eee eee eee eee es 0 90 Specifications are typical individual units might vary Specifications are subject to change and improvement without notice G6P 39 THE SET CONTAINS MAXIMUM CHARGING CAPACITY Battery Type Charging Capacity mAh LiPo 100 10000 LiFe 100 10000 LiLon 100 10000 NiCd 100 10000 NiMH 100 10000 Pb 100 10000 1 G force G6P Power System 2 XH Adaptor 3 DC Cable 4 Dean Connector with Banana Plug Cable 5 Tamiya Charging Cable 6 3pin XH TP FP Adaptor Cable 7 Power Cord 40 G6P G6P 41 MAXIMUM CIRC
14. DSCH VOLTAGE 3 BW2CELL G6P 27 BATTERY MEMORY SET HIUM BATTERY METER Set the terminal voltage which can be TUC YOUR RISE 44a adjusted 4 18 4 30V 19374S 4 1 3 o m p m 9 T TEMPERATURE Set the cut off temperature which can be CUT OFF S amp C adjusted 20 C 68 F 80 C 176 F Save the program set by pressing and holding SAVE PROGRAM SAVE the Start Enter dial for 3 seconds P Dial gt 3 seconds BATT MEMORY 11 LiPo acea This screen indicate the saved profile next flash Once you ve saved a charge profile you can load those settings to use later To load a memory you have to press and hold the Start Enter dial for 3 seconds Otherwise you only enter the setting mode BATT MEMORY 1 C 4 9A O 2 2A ENTER CHARGER This screen indicates that the charge profile is LOAD being loaded 28 G6P The user can check battery s total voltage the highest voltage the lowest voltage and each cell s voltage Please connect the battery to the charger main battery lead to battery socket and balance wires to balance socket PROGRAM SELECT Press the Start Enter dial to enter the Lithium Li BATT METER Battery Meter program Aa agul The screen indicate each cell s voltage o MAIN 12 524 The screen indicate the total voltage the highest Hd 188U LH 188U voltage the lowest voltage G6P 29 MOTOR RPM TESTER
15. In re peak charge mode the charger can peak charge the battery once twice or three times in a row automatically This is good for confirming the battery is fully charged and for checking how well the battery receives fast charges A five minute cool off delay occurs after each re peak charge To start charge press and hold the dial for 3 seconds NiMH RE PFERE 1 Erg number blink and rotate the dial to find the Se ect desired number of times to re peak charge the battery Press the dial to confirm selection jiHlH 2 88 8 52 IIT ma 1 aged Re peak cycle number 1 shows on the display Press the dial to make the re peak cycle Press NiMH 2 6A 3 58 RAC maB 22 Bee Battery Elapsed Charged type time capacity Charge Battery current voltage DISCHARGING OF NIMH NICD BATTERY Set discharge current on the left and final voltage on the right The discharge current ranges from 0 1 to 5 0A and the final voltage NiMH DISCHARGE 2 1 al Bin CUT 1 Bl Battery ELECT ranges from 0 1 to 25 2V To start the os process press and hold Start Enter dial for Sos Frare gt 3seconds 3 Seconds G6P 23 NIMH NICD BATTERY PROGRAM NiMH B 1A 7 42 OSC B22 45 aas Battery Elapsed Battery time type Discharge capacity current voltage Discharged The screen indicates the discharging state You can rotate the Start Enter dial to alter discharge current and repress the dial to store
16. UIT POWER CHART Maximum Circuit Power Chart Battery Type No of Cells Charge Voltage V dc Max Charge Current A LiPo 1S 3 3 4 2 10 2S 6 6 8 4 10 3S 9 9 12 6 8 1 4S 13 2 16 8 6 1 5 16 5 21 4 9 S w w 3S 4S 11 2 14 4 72 5S 14 18 5 8 6S 16 8 21 6 4 8 1S 3 4 1 10 2S 6 8 2 10 3S 9 12 3 8 9 4S 12 16 4 6 7 5S 15 20 5 5 4 4 5 NiCd NiMH E 10 10 10 10 10 10 10 10 10 10 9 1 8 4 77 7 2 6 7 4 10 42 G6P
17. a LTFORCE Products by G FORCE Inc www gforce hobby jp Mare kanda Bld 9F 1 3 1 Kajicho Chiyoda ku Tokyo 101 0044 JAPAN Copyright 2014 G FORCE Inc All Right Reserved Jrorce INSTRUCTION MANUAL AC DC EASTICHARGERI G6 P oc Fast charcer with POWER SUPPLY Professional Balance Charger Discharger Lithium Battery Meter Motor RPM Tester Servo Tester Version 1 0 TABLE OF CONTENTS INTRODUCTION SPECIAL FEATURES WARNING AND SAFETY NOTES LITHIUM BATTERY CONNECTION DIAGRAM PROGRAM FLOW CHART eee i s zoe TU LITHIUM BATTERY LiPo LiFe Lilon PROGRAM Charging Lithium Battery at Balance Mode Charging of Lithium Battery FAST Charging of Lithium Battery STORAGE Control of Lithium Battery Discharging Lithium Battery NIMH NICD BATTERY PROGRAM Charging of NiMH NiCd Battery Charging NiMH NiCd Battery in The AUTO Charge Mode Discharging of NiMH NiCd Battery m Charging NiMH NiCd Battery In Re Peak Charge Mode 21 Charge Discharge amp Discharge Charge Cycle of NiMH NiCd Battery Pb lead sulphuric acid battery program Charging of Pb Battery Discharging of Pb Battery USING THE CHARGE CONTROL SOFTWARE CHARGE MASTER BATTERY MEMORY SET LITHIUM BATTERY METER MOTORIRPM TESTER iterare tacente rh toetn tiec ees tede e bosse kite coepere Mete Eata SERVO TESTER SYSTEM SET UP VARIOUS INFORMATION DURING THE PROCESS
18. al gt 3seconds The screen displays the state of charging process To stop charging forcibly press Mode Stop button once Pb 64 8A 12 53U G 22 H8 ades2 Elapsed Battery Charged The audible sound indicates end of process Battery time voltage Capacity type Charge g current DISCHARGING OF PB BATTERY Set discharge current on the left and final voltage on the right The discharge current ranges from 0 1 to 5 0A To start the process press and hold the Start Enter dial for 3 seconds Fb DISCHARGE 1 6A 12 QUCBP gt d hs dh SELECT SELECT Mode Press Stop Dial 3seconds 25 USING THE CHARGE CONTROL SOFTWARE CHARGE MASTER The screen displays the current state of discharge You can alter the discharge current by pressing Start Enter dial during Pb 6 4A 12 59 D B22 H3 Baba El d Battery 5 i Battery tmo voltage the process Once you find the desired yp Discharge current on iad current value by rotating the dial store it by repressing the dial To stop discharging press Mode Stop button once The audible sound indicates the end of process USING THE CHARGE CONTROL SOFTWARE CHARGE MASTER The free Charge Master software gives you unparalleled ability to operate the charger through the computer You can monitor pack voltage cell voltage and other data during the charging view charge date in real time graphs And you can initiate control charging and
19. al output power up to 18A ON OFF switch e 9 LEDs indicate output power from minimum to maximum Built in USB power 5V 2 1A for iPad mobile phone digital camera e and etc AC 100 240V worldwide operation e Smart cooling fan turned on upon the temperature automatically with low noise Over current and over temperature protection Short circuit protection on output safe and reliable CONNECTIONS Caution Make all other connections before you connect the power supply to standard AC power Always connect the red positive lead from your charger or other DC device to the red positive terminal on the power supply and the black positive lead from your charger or other DC device to the black positive terminal on the power supply Warnings To avoid damage to both the power supply and the device Follow the correct polarity when connecting the power supply and the device Do not let the ends of the positive and negative wires touch each other G6P 37 INSTRUCTION MANUAL FOR EXTERNAL POWER TION MANUAL FOR EXTERNAL POWER SUPPLY OPERATION Note The charger is powered on even if you use the power supply separately and the power consumption is less than 1W To use the power supply after you connect the device to it set POWER to turn it on with the power switch Please check all connections and confirm the wall AC outlet has power before you switch on the power supply The LED will indicate
20. ange the pulse width and check the response of the servo PROGRAM SELECT SERUO TESTER Press the Start Enter dial to enter the Servo Tester Program The screen displays the pulse width Rotate the Start Enter dial to change the value of pulse width and observe the response of the servo corresponding to different pulse width It will be operated with the default value of the essential user settings by 11 9 set this number as the value for when it is connected to a DC 11 18V battery for the first time The safety timer setting If the charger stopped at screen displays the following information in sequence and the user can this threshold about 140 of the capacity will change the value of parameter on each screen have been fed into the battery When you are willing to alter the parameter value press the dial to For example make it blink then change the value by rotating the dial clockwise or Capacity Caeni Safety Time counterclockwise The value will be stored by repressing the dial 2000mAh 2 0A 2000 2 0 1000 11 9 84 minutes 3300mAh 3 0A 3300 3 0 1100 11 9 92 minutes PROGRAM SELECT User set up starting screen 1000mAN TA 1000 2 833 4 19 fO minutes SYSTEM SET This program sets the maximum charge D 5HBBmeH Capacity that will be supplied to the battery during charge If the deltapack voltage is not Capacity Cut off The battery is on the cyclic process of charge E u n d
21. current and nominal voltage as for cell count set on the charge program must always be correct for the battery to be charged CHARGING LITHIUM BATTERY AT BALANCE MODE This function is for balancing the voltage of lithium polymer battery cells while charging In the balance mode the battery needs to connect to the battery s power lead with balance wire In this mode the charging process will be different from ordinary charging mode The internal processor of the charger will monitor the voltages of each cell of the battery pack and control charging current which is feeding to each cell to equalize the voltage Note We recommend charging lithium batteries with a balance wire in the balance mode only The left side of the first line shows the type of battery you choose The value on the left of the second line of the charger is current tm tu the user sets After setting the current and Made Bras voltage press and hold the dial for 3 s Stop Dial gt 3 seconds seconds to start the process G6P 17 LITHIUM BATTERY LiPo LiFe Lilon JPROGRAM R SSER S SSER COMFIRMC ENTERS Press Dial SoU WEES Number Charging Battery time voltage Charging current Charged o cells capacity This screen displays the number of cells you set up and the processor detects R shows the number of cells detected by the charger and S is the number of cells set by you at the previous screen If both numbers are
22. ing 08 charging e Did you select the appropriate program suitable for the type of battery you are charging Did you set up adequate current for charging or discharging Have you checked the battery voltage Lithium battery packs can be wired in parallel and in series i e a 2 cell pack can be 3 7V in parallel or 7 4V in series Have you checked that all connections are firm and secure Make sure there are no intermittent contacts at any point in the circuit Standard Battery Parameters Nominal Voltage 3 7V cell 3 6V cell 3 3V cell 1 2V cell 1 2V cell 2 0V cell Max Charge Voltage 4 2V cell 4 1V cell 3 6V cell 1 5V cell 1 5V cell 2 46V cell Storage Voltage 3 8V cell 3 7V cell 3 3V cell n a n a n a Allowable Fast Charge 1C 2C 1C 2C 0 4C Min Discharge Voltage 3 0 3 3V cell 2 9 3 2V cell 2 6 2 9V cell 0 1 1 1V cell 0 1 1 1V cell 1 8V cell Be very careful to choose the correct voltage for different types of battery otherwise you may cause damage to the batteries Incorrect settings could cause the cells to fire or explode G6P G6P WARNING AND SAFETY NOTES 102 WARNING AND SAFETY NOTES Charging During charge process a specific quantity of electrical energy is fed into the battery The charge quantity is calculated by multiplying charge current by charge time The maximum permissible charge current varies depending on the ba
23. mode Capacity Limit The charging capacity is always calculated as the charging current multiplied by time If the charging capacity exceeds the limit the process will be terminated automatically when you set the maximum value Temperature Threshold The battery s internal chemical reaction will cause the temperature of the battery to rise If the temperature limit is reached the process will be terminated This function is available by connecting optional temperature probe which is not included in the package Processing Time Limit You can also limit the maximum process time to avoid any possible defect PC Control Software Charge Master The free Charge Master software gives you unparalleled ability to operate the charger through the computer You can monitor pack voltage cell voltage and other data during the charging view charge date in real time graphs And you can initiate control charging and update firmware from Charge Master G6P 05 WARNING AND SAFETY NOTES These warnings and safety notes are particularly important Please follow the instructions for maximum safety otherwise the charger and the battery can be damaged or at worst it can cause a fire 06 Never leave the charger unattended when it is connected to its power supply If any malfunction is found TERMINATE THE PROCESS AT ONCE and refer to the operation manual Keep the charger well away from dust damp rain heat direct sunshine a
24. n series G6P WARNING AND SAFETY NOTES Discharging The main purpose of discharging is to clean the residual capacity of the battery or to reduce the battery voltage to a defined level The same attention should be paid to the discharging process as the charging process The final discharge voltage should be set up correctly to avoid deep discharging Lithium batteries cannot be discharged to lower than the minimum voltage or it will cause a rapid loss of capacity or a total failure Generally lithium batteries don t need to be discharged Please pay attention to the minimum voltage of lithium batteries to protect them Some rechargeable batteries have a memory effect If they are partly used and recharged before the whole charge is accomplished they remember this and will only use that part of their capacity next time This is a memory effect It is said that NiMH and NiCd batteries are suffering from memory effect NiCd has more memory effect than NiMH Lithium batteries are recommended to be discharged partially rather than fully Frequent full discharging should be avoided if possible Instead charge the battery more often or use a battery of larger capacity Full capacity cannot be reached until it has been subjected to 10 or more charge cycles The cyclic process of charge and discharge will optimize the capacity of battery pack G6P LITHIUM BATTERY CONNECTION DIAGRAM LITHIUM BATTERY CONNECTION DIAGRAM
25. nd vibration Never drop it The allowable DC input voltage is 11 18V DC The allowable AC input voltage is 100 240V AC This charger and the battery should be put on a heat resistant non flammable and non conductive surface Never place them on a car seat carpet or similar surface Keep all flammable volatile materials away from the operating area Make sure you know the specifications of the battery to be charged or discharged to ensure it meets the requirements of this charger If the program is set up incorrectly the battery and charger may be damaged Fire or explosion can occur due to overcharging This warranty is not valid for any damage or subsequent damage arising as a result of a misuse or failure to observe the procedures outlined in this manual To avoid short circuiting between the charge lead always connect the charge cable to the charger first then connect the battery Reverse the sequence when disconnecting Never attempt to charge or discharge the following types of batteries A battery pack which consists of different types of cells including different manufacturers e A battery that is already fully charged or just slightly discharged Non rechargeable batteries pose an explosion hazard e Afaulty or damaged battery A battery fitted with an integral charge circuit or a protection circuit G6P WARNING AND SAFETY NOTES Batteries installed in a device or which are electrically linked to o
26. of this product were controlled through two way linkage and communication to achieve the maximum safety and minimize the trouble All the settings can be configured by users Internal Independent Lithium Battery Balancer G force G6P power system employs an individual cell voltage balancer It isn t necessary to connect an external balancer for balance charging Balancing Individual Cells Battery Discharging During the process of discharging G force G6P power system can monitor and balance each cell of the battery individually Error message will be indicated and the process will be ended automatically if the voltage of any single one cell is abnormal Adaptable to Various Type of Lithium Battery G force G6P power system is adaptable to various types of lithium batteries such as LiPo Lilon and the new LiFe series of batteries Fast and Storage Mode of Lithium Battery Purposes to charge lithium battery varies fast charge reduce the 04 SPECIAL FEATURES duration of charging whereas store state can control the final voltage of your battery so as to store for a long time and protect useful time of the battery Cyclic Charging Discharging 1 to 3 cyclic and continuous process of charge gt discharge or discharge gt charge is operable for battery refreshing and balancing to stimulate the battery s activity Data Store Load The charger can store up to 10 different charge discharge profiles for your convenience Yo
27. on It is used to stop the progress or go back to previous step screen When you are willing to alter the parameter value in the program press the dial to make it blink then change the value by rotating the dial clockwise or counterclockwise The value will be stored by re pressing the dial When you are willing to start the progress press and hold the dial for 3 seconds When you are willing to stop the progress or go back to previous step screen press the button once When you power on the charger it will enter LiPo Battery balance program directly You could change the mode balance mode normal charge mode fast charge mode store mode or discharge mode enter the desired charging discharging mode set the referred parameter and start the progress If you have no request for LiPo Battery program please press the button to enter Program Select screen G6P LITHIUM BATTERY LiPo LiFe LilonJPROGRAM These programs are only suitable for charging and discharging lithium batteries with a nominal voltage of 3 7V 3 6V and 3 3V per cell These batteries need to adopt different charge technique which is termed as constant voltage CV and constant current CC method The charge current varies according to the battery capacity and performance The final voltage of charge process is also very important it should be precisely matched with the charge voltage of the battery They are 4 2V for LiPo 3 6 V for LiFe and 4 1V for Lilon The charge
28. re Upgrade Case Material Aluminum Cooling System Bult in one 50x50x15mm fan Case Size 141 2x123 2x101 5mm Weight 1023g Delta Peak Detection NiCd 3 15mV cell Trickle Charge 50 300mA Charge Cutoff Temperature 20 80 C adjustable Charge Voltage NiCd NiMH Delta peak detection Lilon 4 08 4 2V cell Balance Current 200mA cell Reading Voltage Range 0 3 5 0V cell Battery Types Cells NiCd NiMH 1 15cells LiPo Lilon LiFe 1 6cells Battery Capacity Range NiCd NiMH 0 1 1 1V cell LiPo Lilon LiFe 100 50 000mAh Pb 100 50 000mAh Charge Current 0 1 10 0A Safety Timer 1 720 minutes Off Charge Wattage 80W Discharge Current 0 1 5 0A 10 Discharge Cut off Voltage NiCd NiMH 0 1 1 1V cell LiPo 3 0 3 3V cell Lilon 2 9 3 2V cell LiFe 2 6 2 9V cell Pb 1 8V NiMH 3 15mV cell LiPo 4 18 4 3V cell LiFe 3 58 3 7V cell Pb 2 20V Discharge Wattage 8W Balance Cells 6 cells Memory 10 different charge discharge profiles Charge Method CC CV for lithium types and lead pb batteries Delta peak Sensitivity for NIMH NiCd G6P TION MANUAL FOR EXTERNAL POWER SUPPLY The external 230W 12A power supply can be the power source of the upper charger but can also be used separately It can converts standard household 100 240V to 12V DC power and can supply max 18A continuous current FEATURES Active PFC Design smaller AC input current less interference and conform to CE regulations e Three DC power outputs tot
29. ries divide my the capacity by current then divide the result JN 32 G6P 3 VARIOUS INFORMATION DURING THE PROCE Press and hold the Start Enter dial for 3 seconds LOAD FACTORY SET ENTER to load the factory set a m t S VERSION gar This screen shows the version VARIOUS INFORMATION DURING THE PROCESS You can inquire various information on LCD screen during charging or discharging process When you rotate the dial counterclockwise the Screen will display the user s settings And also you can monitor the voltage of individual cell by rotating the dial clockwise when the individual connection cable is linked to the Lithium battery being processed It comes to the final voltage when the program ended End Voltage 1i2 8uca382 IN Power Woltase Present input voltage Ext Temp Bc Int Temp 26C This screen shows the internal temperature Displayed safety timer is turn on and duration of Safety Time ON time in minutes z Bnin Displayed capacity cut off function is turn on and Capacity Cut off the setting value of capacity 5BBBnhh The battery is connected with balance lead you can check voltage of each cell in the battery pack 4 19 4 15 H 18U 6 66 6 68 8 86 ft G6P WARNING AND ERROR MESSAGE It incorporates a variety of functions for the systems to verify processes and the state of the electronics In case of an error the screen will 2 77 o D lt g
30. t o o Ry c D O o 9 0 3 O E I 5 a o 3 o 3 o a o o o c 3 a REVERSE POLARITY Incorrect polarity connected CONNECTION BREAK The battery is interrupted CONNECT ERROR ioni CHECK MAIN parr The Battery connection is wrong BALANCE CONNECT ERR The balance connect is wrong DC IN TOO LOH Input voltage less than 11V DC IM TOO HIGH Input voltage higher than 18V CELL ERROR LOW WOLTAGE CELL ERROR HIGH WOLTAGE CELL ERROR VOLTAGE INVALID CELL NUMBER INCORRECT Voltage of one cell in the battery pack is too low Voltage of one cell in the battery pack is too high Voltage of one cell in the battery pack is invalid The cell number is wrong INT TEMP TOO HI The internal temperature of the unit goes too high EXT TEMF TOG HI The external temperature of the unit goes too high The battery capacity is more than the maximum capacity which the user sets OUER CHARGE CAPACITY LIMIT The charging time is longer than the maximum NN i e ee ea charging time which the user sets The battery voltage is higher than the maximum voltage which the user sets when charging in balance mode BATTERY HAS FULL a a G6P 35 36 SPECIFICATION Input Voltage AC Input 100 240V DC Input 11 18V Controls Enter Start Rotary Dial Mode Stop Button Display Type 63 40 14 54mm LCD screen Display Backlight Blue PC Communications USB Port for PC Control amp Firmwa
31. the value Press Mode Stop button to stop discharging The audible sound indicates the end of process CHARGE DISCHARGE amp DISCHARGE CHARGE CYCLE OF NIMH NICD BATTERY HiHMH CYCLE CHG DCHG Press Dial gt 3 seconds lapsed Battery Discharged voltage or charged Discharge capacity or charge current 24 You can set up sequence on the left and the number of cycles on the right Range of the cycle number is 1 3 Press Mode Stop key to stop program you can rotate the Start Enter dial to alter the current G6P LEAD SULPHURIC ACID BATTERY PROGRAM This is programmed for charging Pb lead sulphuric acid battery with nominal voltage from 2 to 20V Pb batteries are totally different from NiMH or NiCd batteries They can only deliver relatively lower current comparing to their capacity and similar restrictions definitely apply to charge So the optimal charge current will be 1 10 of the capacity Pb batteries must not be charged rapidly Always follow the instruction supplied by the battery manufacturer CHARGING OF PB BATTERY Set up the charge current on the left and the nominal voltage of the battery on the right The charge current ranges from 0 1 to 10 0A and the voltage should be matched with the battery being charged Start the charge process by pressing and holding the dial for 3 seconds Pb CHARGE 4 8A 12 8UcGP ammm SELECT p A SELECT Mode Press Stop Di
32. ther components Batteries that are not expressly stated by the manufacturer to be suitable for the currents the charger delivers during the charge process Never attempt to charge or discharge non rechargeable batteries e During charging the battery must be placed in a well ventilated area for chargers for lead acid batteries The battery charger must only be plugged into an earthed socket outlet for portable class battery chargers for outdoor use e In Auto charging mode for NiMH NiCd battery with low impedance and capacity users could set up the upper limit of the charging current Never place the charger and batteries connected to it on any form of flammable surface Never operate the charger in the vicinity of inflammable material or gas Take great care to maintain correct battery polarity and avoid short circuit Read the battery manufacturer s instructions and adhere to them strictly e This appliance is not intended to use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety e If the supply cord is damaged it must be replaced by a special cord or assembly available from the manufacturer or its service agent G6P 07 WARNING AND SAFETY NOTES o Please bear in mind the following points before commenc
33. ttery type or its performance and can be found in the information by the battery manufacturer Only batteries that are expressly stated to be capable of quick charge are allowed to be charged at rates higher than the standard charge current Connect the battery to the terminal of the charger red is positive and black is negative Due to the difference between resistance of cable and connector the charger can not detect resistance of the battery pack the essential requirement for the charger to work properly is that the charge lead should be of adequate conductor cross section and high quality connectors which are normally gold plated should be fitted to both ends Always refer to the manual by the battery manufacturer pertaining to charging methods Operate according to their recommended charging current and charging time lithium batteries in particular should be charged strictly according to the manufacturer s instruction Close attention should be paid to the connection of lithium batteries Do not attempt to disassemble the battery pack arbitrarily Please get highlighted that lithium battery packs can be wired in parallel and in series In the parallel connection the battery s capacity is calculated by multiplying single the battery s capacity by the number of cells bearing in mind that total voltage stays the same If the voltage is imbalanced it may cause a fire or explosion Lithium batteries are recommended to charge i
34. u can keep the data pertaining to program setting of the battery of continuous charging or discharging Users can call out these data at any time without any special program setting Terminal Voltage Control TVC The charger allows user to change the end voltage Lipo Battery Meter The user can check battery s total voltage the highest voltage the lowest voltage and each cell s voltage Motor RPM Tester Users connect the sensor motor and charger with sensor wire set the pulse width and test the RPM of the motor Servo Tester Connect the servo and the charger with wire change the pulse width value and check whether the servo works or not Re Peak Mode of NiMH NiCd Battery In re peak charge mode the charger can peak charge the battery once twice or three times in a row automatically This is good for making certain the battery is fully charged and for checking how well the battery receives fast charges G6P SPECIAL FEATURES Delta peak Sensitivity for N iMH NiCd Delta peak sensitivity for NiMH NiCd battery The automatic charge termination program based on the principle of the Delta peak voltage detection When the battery s voltage exceeds the threshold the process will be terminated automatically Automatic Charging Current Limit You can set up the upper limit of the charging current when charging your NiMH or NiCd battery it is useful for the NiMH battery of low impedance and capacity in the AUTO charging
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