The Manual of Mach3, EMC2 Interface Board CM106 1.
Contents
1. 025 03 0 15 0 2 Time in Seconds ICT alig in s or mm sjsec sec Gs son 0 050988 mm ZZ Steps per In s or mm s per min 160 1999 8 Cancel OK 13 JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 Motor Tuning and Setup x Axis Selection Velocity Y AXIS MOTOR MOVEMENT PROFILE 3072 x Axis o 27648 E 24575 21504 N amp 18432 Z Axis w 1536 E 12288 A Axis 92716 E 2 6144 m A B Axis 307 2 0 005 01 2015 202 OF 03 035 04 045 05 C Axis Time in Seconds Spindle Accel 4 TTT Velocity Acceleration Step Pulse Dir Pulse Steps per Ins or mm s per min in s or mm s secjsec Gs 1 5us 0 5 Dep 1999 8 so 0 050988 fi Cancel OK Motor Tuning and Setup x Axis Selection x Axis Z AXIS MOTOR MOVEMENT PROFILE isst 3072 2764 8 2457 6 2150 4 1843 2 1536 1228 8 821 6 614 4 307 2 Velocity mm s per Minute 0 0 05 0 1 0 15 0 2 0 25 0 3 0 35 0 4 0 45 0 5 Time in Seconds Accel 4 _ Velocity Acceleration Step Pulse Dir Pulse Steps per Ins or mm s per min in s or mm s secjsec Gs 1 5us 0 5 Dep 1999 8 son 0 050988 fi Cancel OK y Spindle Motor Tuning and Setup x Axis Selection velocity x Axis A AXIS MOTOR MOVEMENT PROFILE 3072 o 2764 8 E 24575 Y Axis 21504 amp 18432 7 Axis e c 1536 E 12288 9216 S2. 6144 H gt B Axis 307 2 0 005 01 045 02 OF 03 035 04 045 05 C Axis Time in Seconds y Spindle Accel J A T Velocity Acceleration Step Pulse Dir Pulse Steps per Ins or mm s per min in s or mm s secjsec Gs 1 5us 0 5 160 1999 8 son 0 050988 fi Cancel OK 14 JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 Motor Tuning and Setup x Axis Selection Velocity x Axis B AXIS MOTOR MOVEMENT PROFILE 3072 a 27648 E 24575 Y Axis 21504 amp 18432 Z Axis E 1536 E 12288 A Axis 92716 E 2 6144 gt 3072 0 0 05 0 1 0 15 0 2 0 25 0 3 0 35 0 4 0 45 0 5 Time in Seconds Accel 4 TTT Velocity Acceleration Step Pulse Dir Pulse Steps per Ins or mm s per min in s or mm s secjsec Gs 1 5us 0 5 Dep 1999 8 so 0 050988 fi Cancel OK Spindle Motor Tuning and Setup l x Axis Selection C AXIS MOTOR MOVEMENT PROFILE SCH 3072 X Axis o 27648 a 2457 5 Y Axis 21504 18432 Z Axis e 1536 E 12288 A Axis 921 6 S GIAA B Axis 307 2 0 0 05 0 1 0 15 0 2 0 25 0 3 0 35 0 4 0 45 0 5 Time in Seconds Accel E Velocity Acceleration Step Pulse Dir Pulse Steps per In s or mm s per min in s or mm s secjsec Gs 1 5us 0 5 60 1999 8 ES 0 050988 fi Cancel OK Spindle Motor Tuning and Setup x Axis Selection SPINDLE MOTOR MOVEMENT PROFILE easel 4915 2 X Axis o 44
3. 38 Y Jam BA 10 Za JS z J A U 4 80 ALU I 76 BAN 999 BAM C wed o3 C w 999 un Trigger H OEM Code T System Hotkeys ScanCode ScanCode DRO Select 999 Code List 399 MDI Select 399 Load G Code 399 JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 Engine Configuration Ports amp Pins Signal Enabled Pin Number Active Low Digit Trig a Enable P 4 Enable vi Enable3 vi Enable4 nf Enable5 nf Enable6 a Output 1 uff Output 2 vi Output 3 vi Output 4 uf CJ OH CO a OD CH J w w e rf et w e w ES e 15 Pins 2 9 1 14 I5 and 1 are output pins No other pin numbers should be Engine Configuration Ports amp Pins Signal Enabled ort Active Low Enable3 vi Enable4 vi Enable5 uf Enable6 a Output 1 vi Output 2 df Output 3 vi Output 4 uf Output 5 vi Output 6 at Charge Pump a p 2 2 2 0 2 2 2 w e w e E a e e Pins 2 9 1 14 16 and 1 are output pins No other pin numbers should be EH REES Enable 2 5 is the pin assigned by Open Collector Output For Output 1 2 3 4 amp 5Pin are relay output port and set as above In ActiveLow should apply after thinking according to exterior device connected your CNC If you want to use spindle amp pump for cutting oil remove checking above picture If it is checked it means t
4. Ports amp Pins Enabled Active Low Emulated HotKey P IO Oh COOC OO op oo Eum A REC KN w e ei w e uf x Dd THC Down 4A r amp a rm xl Pins 10 13 and 15 are inputs Only these 5 pin numbers may be used on this Automated Setup of Inputs Set up EStop Pin as above In ActiveLow case here should apply after checking out whether your emergency stop button is Active Low or Active High For probe it is allotted for Tool Zero Sensor in Z axis JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 Engine Configuration Ports amp Pins Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Encoder MPG s Spindle Setup Mill Options THE Down ar OEM Trig 1 uff OEM Trig 2 ef OEM Trig 3 at OEM Trig 4 OEM Trig 5 af a a a a OEM Trig 6 OEM Trig OEM Trig 8 OEM Trig 9 PETS NAT m oo oc oOo oo 2 CO OO OO CO OQO CH OO CH Lov 5 8E OE OE OE OE DEINE A A Og hd nm nm Pins 10 13 and 15 are inputs Only these 5 pin numbers may be used on this Automated Setup of Inputs ae For OEM Trigger 1 amp 2 are assigned for Cycle Start and Feed Hold button The 1000 inputted in OEM Trigger 1 is Cycle Start OEM Code 1001 of 2 is OEM Code in Feed Hold For more detailed thing hope to refer to MACH3 manual System HotKeys Setup EE xl Jog Hotkeys ScanCode ScanCode x Jm x 37 1 1000 y
5. of spindle amp Relay Port for controlling exterior device U P E E ee i P1 1 NO Contact SCH Nolo P1 17 NO Contact E P1 16 NO Contact P2 17 NO Contact NO K dec MM Lr E P1 14 NO Contact P2 16 NO Contact p TONO 0 hes REESEN LN v Deeg 2 N0 2 wc Io Mie Pa See e P2 14 NO Contact ps DC Voltage Output ceret CM az GND This port outputs 0 5V or 0 10V DC voltage for speed control of spindle In Mache it is outputted after the PWM signal is converted to DC voltage when speed control of spindle by PWM mode For DC voltage can change speed of motor by connecting to servo driver or inverter You use No 1 Pin in Port2 Spindle Speed DC Voltage Select 0 10V 0 5V The output voltage is selected O 5V or O 10V range Relay Port is comprised of COM amp NO NO is normal open so it is open usually and if the relay works it means that it is connected No 1 14 16 1 in Port 1 and No 14 16 1 in Port 2 are allocated To extend exterior output you should need an output control code For an example the 14 in Relay port P2 above is allotted by Pin No 14 in port2 and it is set Output 3 This output can use after assigning to M3 M or M8 but show you another example to use making other M Code M code is saved in Mach3 macros Mach93MIll 4 JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 Open an note pad to create a
6. 2 Interface Board CM106 Menu Config Set up in Port and Pins as below Engine Configuration Ports amp Pins ort ode iv Port Enabled Port Enabled Max CL Mode enabled 0x378 Port 0x270 Port Max NC 10 Wave Drive Entry in Hex 0 9 A F Entry in Hex 0 9 A F Program restart Pins 2 9 as inputs Restart if changed Sherline 1 2 Pulse mode ModBus InputOutput Support ModBus Plugin Supported TCP Modbus support Event Driven Serial Control Servo Serial Link Feedback Kernel Speed C 25000Hz C 35000Hz a5000H2 C 60000hz C 65000hz C 75000hz 100khz Note Software must be restarted and motors retuned kernel speed is x ses ll ze Confirm Pin No amp Port No exactly xxxx Make sure to press Apply button before going on to each tap If it is not it isn t saved Engine Configuration Ports amp Pins Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Encoder MPG s Spindle Setup Mill Options signal Enabled Step Pin Dir Pin Dir LowActive Step Low Step Port X Axis d Y Axis Z Axis A Axis B Axis C Axis Spindle If you use A B C axis Set up them and if you don t want to Remove Enabled JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 For both Dir Low Active and Step Low Active You should set after judging the direction well in each axis in CNC in view of surroundings your driver is w
7. 23 68 E 3932 16 Y Axis 3440 64 amp 2949 12 Z Axis w 24576 C 1956 08 A Axis 1474 56 2 983 04 B Axis gt 491 52 0 0 005 041 015 02 025 03 035 04 045 05 C Axis Time in Seconds Accel H velocity Acceleration Step Pulse Dir Pulse Steps per Ins or mm s per min in s or mm s sec sec Gs 1 5us 0 5 m 3000 o 0 050988 1 1 Cancel OK 15 JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 Menu Config Choose Motor Homing and set as below For more detailed explanation as for each functions refer to mach3 program manual Motor Home SoftLimits E Axis Reversed Soft Max Soft Min Slow Z Home Home Auto Z Speed x w 100 00 100 00 1 00 nop ww d 20 Y x 100 00 100 00 1 00 nom w e 20 Z w 100 00 100 00 1 00 ooo we vi 20 A x 100 00 100 00 1 00 0 0000 ar df 20 E x 100 00 100 00 1 00 000m ww vi 20 C Y 100 00 1 00 Y Jf G28 home location coordinates E m JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 6 How to adjust spindle speed oet up as follows after you finish setting above Config Click Spindle Pulleys I IPTE Fixtures ToalTable ES Config Plugins spindle i ELLE safe 7 Sethp Input Max Speed of spindle as below Ift Max Speed is 20 000RPM input 20000 Wif Hires iW Lg Pulley Selection xj m Current Pulley Min Speed Max Speed Ratio puley Num
8. Power O lt OQ e Z O gt gt ii GND te t TTT S TCU P2 6 OC Output P2 6 m P2 7 OC Output G P2 7 amp ieee apie P2 8 OC Output G P2 8 S me Se P2 9 OC Output el P2 9 NSD n ce Ka GH GND O QO JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 2 Detailed function e Switch or Sensor Input Port 24V DC Power GN 24V P1 15 Input el P1 15 GK GND 24V DC Power s dd P1 10 Input c P1 10 P1 11 Input P1 11 P1 12 Input eu P1 12 EM icd el GND 24V DC Power G 24V P2 10 Input P2 10 P2 11 Input P2 11 P2 12 Input amp P212 P2 13 Input P2 15 ND E GH GND keseeeeeeeeeeeeseeeeeeeeemeeeeeeeeeeeeme There are total 10 connectors 5 for port 5 for port2 as above picture It has each 4 or 6 pins 24V Pin here provides power of exterior sensor and can be joined to the sensor to be input by 24V If the sensor is the contact by type of switch you can do not to use 24V Pin Input signal here can connect High Low amp Switch Contact he operation for each inputting can modify setting in port amp pins in menu after checking it in Diagnostics Alt 7 It can link with emergency stop button to halt the system in this port when the emergency and can connect other input button too JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 e Speed Control
9. The Manual of Mach3 EMC2 Interface Board CM106 The Manual of Mach3 EMC2 Interface Board CM106 Outline This is a Mach3 EMC2 Interface Board It is linked with Parallel Port attached in PC It was made that each signal of parallel port to be connected motor driver Each input output port in breakout board is connected with the driver or can be joined limit amp home sensor and it offers Relay contact signal for speed control of spindle amp exterior device Joe LE Oreo CH GC e Hh ww BO EIE 17 r ay Li mr ES LE 6 Ce d OAI dl e HP ts CM106 o gm SNL ARI AR3 J811PCM106K04 dis dh DL jd MARE enl Haeg Unit mm JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 QO 424V DC Power P1 1 NO Contact ALAE T G ND i P1 17 NO Contact H EES m P1 16 NO Contact P2 17 NO Contact web I Hes d did Siu um P1 14 NO Contact pum Spindle Speed i P2 16 NO Contact N DC Voltage Select l 0 10V 0 5V H i P2 1 Spindle Speed DC Voltage Output t P1 2 X axis Pulse 24V DC Power P1 15 Input P2 15 Input GND t P1 4 Y axis Pulse 6n wd Ham 4 aL Cp wl umo oio T C 1 m 24V DC Power P1 10 Input P1 11 Input P1 12 Input i P1 13 Input GND GEET E B 24V DC Power P2 10 Input P2 11 Input P2 12 Input P2 13 Input GND E EE RER VOC DC
10. V and if the relay use 24V beeeeeeeeeeeeeeeeeeeeeeeeeeeeeee Power Input Port H 9 989 LOND WART It is the port accepting 24V power for Board driven 6 JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 If you don t use Power for driver in exterior it has about 80mA current consumption 3 Mach3 Run Screen Mach CNC Licensed To JI Robotics e x File Config Function Cfg s View Wizards Operator Plugin Control Help Program RunAlA MDI Alt2 al ToolPath Alt Offsets ae Settings ans D File No File Loaded Load Wizards _ Conversational J Edit G Code Rewind Ou ga al Ve zy j gato Recent File al Single BLK AltN m mus ALL 7 j o Close G Code al Reverse Run 100 eer Lige on og 40 000 9 amp c lt Spc gt Block Delete m Set Next Line M1 Optional Stop B Pech Line 0 Flood ot 18 Auto Tool Zero P i RPM Q0 wen __Run From Here Remember Return al JOG Rate 50 0 pes Elapsed 60 Z Inhibit Units Min eww 0 00 I Jog ON OFF cnans j G Codes M Codes 0 000 Units Rev 0 00 IS Initialization Macro Called on reset Profitez Mach3Mill 4 Mach3 Set Up Set Value made here is just an example It can possible to set it variously and can do detailed modification Menu Config Select Native Units Choose MM s Set Default Units for Se Units for Motor Setup Dialog MM s Inches JI Robotics The Manual of Mach3 EMC
11. ber 1 D o 5o00 mi Reversed x Spindle Speed peer If itis S1000 on G code It means the spindle RPM is 1000 and if it is S5000 It means the RPM is 5000 17 JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 7 Further Information Allotted pin for Home amp Limit Sensor is available in many ways You can connect one pin together to Home amp Limit sensor in each axis in CNC and the rest of pins can be allocated by switch input too setting up Probe Sensor or OEM Trigger For more detailed refer to MACHS3 manual f you have any questions or concerns feel free to contact us anytime via facebook below Visit us on JInob tics B Facebook Ke Goto Page http www facebook com pages JI Robo Cnc 1025100565606519 ref hl Pls First Click Like and leave a comment Jirobotics gmail com JI Robotics
12. hat it does not use To set speed control of spindle is as follows JI Robotics Engine Configuration Ports amp Pins helay Control Disable Spindle Relays The Manual of Mach3 EMC2 Interface Board CM106 Motor Control 7 WV Use Spindle Motor Output Iw PWM Control B Special Functions Use Spindle Feedback in Sync Mode Closed Loop Spindle Control Clockwise Output 1 Step Dir Motor CCW M4 Output P 0 25 LD D 0 3 Output Signal s 1 6 PWMBase Freq M00 Spindle Speed Averaging Flood Mist Control WE Disable Flood Mist relays Delay ER Nox Mist Output 3 B General Parameters Special Options Usually Off CW Delay Spin UP Seconds e Flood M8Outputi Ip HotWire Heat for Jog Output Signal s 1 6 stem Dalan Spit ue seconds 7 Laser Mode freq ModBus Spindle Use Step Dir as well CW Delay Spind DOWN Seconds Torch Volts Control Enabled neg b bd W Velay opi UU i seconds Torch Auto Off Max ADC Count 16380 Immediate Relay off before delay L Le ej e 5 Motor Tuning Menu Config choose Motor Tuning Select X axis and set to be fit user s equipment For Velocity or Acceleration it can alter adequately Make sure to press Save Axis Setting after inputting Motor Tuning and Setup d x Axis Selection X AXIS MOTOR MOVEMENT PROFILE Seay
13. new M code ActivateSignal output3 Put down above and save as M12 ml1s DeActivateSignal output3 Put down above again and save as M13 mls And if you spell M12 in MOI screen the relay3 should be On If you spell M13 you can check it out that it should be Off MDI input window is in MDI Alt 2 Onmeda e Port connecting to driver PLS ve yc gena nir axis FUISE PLS Le P1 2 X axis Pulse x lt P1 3XaxisDIR DR e 3 This is the port to join the driver in each axis and is made by Pins above This port can link with revolving axis as well as moving straightly in each axis and can do also speed control for by connecting to motor driver for spindle For linking with driver It applies line driver and is the output 1pulse as DIR PLS It is allotted 2 9 in port and 2 5 in port2 JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 EX Samsung servo SERVO DRIVE Line Driver MC3487 or Ki AM26LS31 d DIR amp SIGN as direction signal are same PLS PULS CLOCK amp CLK as pulse signal are same e Open Collector Output Port VOC DC Power iui bis P2 6 OC Output P2 6 P2 7 OC Output G P2 7 P2 8 OC Output G P2 8 a el GND ee rr ey It is assigned 6 8 9 in Port2 and can join motor driver amp can link with the relay for exterior control too Power VOC using here can select below pins It you connect with motor driver use 5
14. orking And Voltage Output Pin for speed control of spindle is set No 17 his process can be differ depending on users and it has to be followed some efforts experiencing a few trial amp error experiments Engine Configuration Ports amp Pins Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Encoder MPG s Spindle Setup Mill Options Enabled Port Pin Number Active Low Emulated HotKey ES r uf ar 0 uf l nf t 4 0 ar f t 4 0 e uf r 0 f l uff r 0 Z vi t 4 0 a uff r 0 uf l uf ar 0 at nf x 0 hd Pins 10 13 and 15 are inputs Only these 5 pin numbers may be used on this Automated Setup of Inputs dE L oet up X Home Y Home amp Z Home JI Robotics The Manual of Mach3 EMC2 Interface Board CM106 Engine Configuration Ports amp Pins Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Encoder MPG s Spindle Setup Mill Options Signal Enabled Port Pin Number Active Low Emulated HotKey ER 1 13 vi 0 Home e a Hf E e w el EI w w w f w 29 OH CH OO OO OO OO CH DDUT i nm im H m 293 Eo hd Pins 10 13 and 15 are inputs Only these 5 pin numbers may be used on this Automated Setup of Inputs a SE If use A B C axis set it and if it is not remove Enable Set Value can be much different because users could do Home or Limit Engine Configuration
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