Manual - Magtrol
Contents
1. 17 5 COMPUTER CONTROLLED OPERATION Figure 5 1 Authentification Window eee eene tnnt enne nennen nne nennen enemies trennen trennen teen 18 Figure 5 2 Magtrol 3411 home web 18 Figure 5 3 Network Settings web 19 Figure 5 4 Torque Display Input web 19 Figure 5 2 Driver Installation Window 20 Figure 5 3 Installation Options Window esee esent tenente nennen nne tentent nennen 21 Figure 5 4 Installation Finish Window eese trennen 21 Figure 5 5 Installation Complete Window 22 7 THEORY Figure 7 1 Transposed Direct Form eee ener nne tenente eret 31 Preface PURPOSE OF THIS MANUAL This manual contains all the information required for the installation and general use of the Model 3411 Torque Display To achieve maximum capability and ensure proper use of the instrument please read this manual in its entirety before operating Keep the manual in a safe place for quick reference whenever a question should arise WHO SHOULD USE THIS MANUAL This manual is intended for bench test operators who are going to use the 3411 Torque Display in conjunction with any Magtrol TM In Line Torque Transducer and TF Torque Flange Sesnor MANUAL ORGANIZATION This section gives an overview of the structure of the manual and the information contained within i2. 7 TORQUE 7 SOFTWARE Magtrol s Torque 7 Software is a user friendly LabView executable program used to automatically collect torque speed and mechanical power data The data can be printed displayed graphically or quickly saved as a Microsoft Excel spreadsheet Standard features of Torque 7 include Measured Parameter vs Time Adjustable Sampling Rates Polynomial Curve Fitting Peak Torque Capture Direction of Rotation Multi Axes Graphing Optional USB Interface for reading up to 4 thermocouples TF Torque Flange Sensor Receiver 411 TM TMHS or TMB Series In Line Torque Transducer z 2 e z m 2 m 2 gt r Chapter 1 Introduction Magtrol Model 3411 Torque Display Specifications Maximum Speed 199 999 rpm 199 999 Hz Input Frequency Speed 0 01 of reading from 5 rpm to 199 999 rpm Torque 0 02 of range 10 V ELECTRICAL CHARACTERISTICS Fuses 5 x 20 mm IEC 500mA 250V T Power Requirements 36 VA Voltage Requirements 120 240 V 60 50 Hz INPUTS AND OUTPUTS Speed Angle Open Collector 5 V HC TTL CMOS Torque 10 V DC max Torque Output BNC 10 VDC direct from transducer 5 VHC pulse buffered from transducer or Accuracy Transducer Inputs Speed Output BNC 10 VDC analog Sensor power available at 14 pin connector 5 VDC 20
3. 1 3 DATA SHEET Fa MASTROL Model 3411 Torque Display FEATURES e For use with all Magtrol TMHS TMB In Line Torque Transducers and TF Torque Flange Sensors e High Quality Easy to Read Vacuum Fluorescent Readout Displays torque speed and power Addition of high resolution quadrature encoder enables low RPM applications or position measurements e Selectable English Metric and SI Torque Units Isolated USB Interface Ethernet connectivity Torque Analog raw sensor output e Speed output analog or digital user selectable BITE Built In Test Equipment e Overload Indication Tare Function Includes Magtrol Torque 7 Software High Speed Data Acquisition Up to 500 torque and speed points per second with time stamp e Rack mount or handle versions available DESCRIPTION Magtrol s Model 3411 Torque Display is designed for use with all Magtrol TM TMHS TMB and TF Torque Transducers This easy to use device powers the transducer and utilizes high speed processing to display torque speed and mechanical power It includes a tare function to help offset any slight residuals caused by couplings or suspended loads The 3411 may also be used with any torque sensors requiring 24 V DC power 500 mA max with 5 V DC torque output 10 V DC max and open collector TTL or CMOS output for the speed signal SYSTEM CONFIGURATION Torque 7 Software MODEL 3 TORQUE DISPLAY 8
4. eee 36 RETURNING EQUIPMENT TO MAGTROL INC UNITED 58 5 36 RETURNING EQUIPMENT MAGTROL SA 7 36 Magtrol Model 3411 Torque Display Table of Contents TABLE OF FIGURES 2 CONTROLS Figure 2 1 Front Panel Figure 2 2 Rear Panel M Figure 2 3 Ethernet COtfl CIQE a soie ette n SER 8 Figure 2 4 USB CONNEC cic eet 8 igure 2 5 Transducer i nir e nr y eo o 9 3 INSTALLATION CONFIGURATION Figure 3 1 Cable and Connection Diagrams 10 Figure 3 2 Title Display 1 up to 1 11 Figure 3 3 Title Display 2 5 seconds aieri neee n nenne nnne nennen nen 11 Figure 3 4 Menit Mee lebten 11 4 MANUALLY CONTROLLED OPERATION Figure4 1 Torque Scale Setup ii ete e eR len e e eee Figure 4 2 Pulse per Rev Setup Figure 4 3 Display Units Setup Figured 4 Power Units Setup is eee Vp cates OR etre Figure 4 5 BITE Setup ririri ore e te ee tpe re b e een euer Figure 4 6 User Setup Figure 4 7 IP Address View Figure 4 8 Filter Selection Setup Figure 4 9 Contrast I Figure 4 10 Analog Speed BNC Output 16 Figure 4 11 TM Invert Setup etre e ftre
5. Z i m 2 gt Z O m ToRQUE OFFSET AND GAIN Connect the external voltage reference common to the input connector e Pin 13 of the transducer connector Connect the external voltage reference high to the input connector e Pin 14 of the transducer connector 28 Magtrol Model 3411 Torque Display Chapter 6 Calibration Turn off filters before begining the calibration process Send the command MODE I to the unit via USB Send the command CAL to the unit via the USB The response will be ZERO VOLTS Apply 0 0000 volts to the input Send the command ZERO The response will be FSZX XXXX Apply approximately 10 0000 VDC to the input this can vary a few mV but must be measured accurately 8 Send the command FS X XXXX where is your meter reading 9 The response will be FN X XXX 10 Apply approximately 10 000 VDC This can vary a few mV 11 Send the FN XX XXX command where XX XXX represents the voltage applied 12 The unit will respond CAL COMPLETE 13 Send the command to the unit via USB SUONI UA dE a 6 3 3 SPEED DAC CALIBRATION 1 Send the command MODE I to the unit via USB Connect a voltmeter to the Speed BNC Output Send the CALDAC command The response will be READ ZERO User will read the meter and send the ZDACZXX XXX command where XX X XX represents the voltage read This offset is immediately applied The hardware will respond ZERO OK If th
6. 4 53 DISPLAY 12 4 1 4 POWER UNITS SETUP tis eH Ed e eR e T 13 4 15 SYSTEM SETUR tree E e E bay e e ERO EET ea E 13 5 COMPUTER CONTROLLED OPERATION eere nennen ennt nennt nnn saneta tnn aan tn ianuas 18 2 1 ABOUT THE ETHERNET INTERFACE oe e tet emma tue edle iy eds 18 3 2 ABOUT THE USB INTERFACE cise cs nnt ee E ehe a eoa bere 20 5 2 1 USB DRIVER SETUP FOR WINDOWSXP WINDOWS7 32BIT eere eee 20 5 2 2 USB DRIVER SETUP FOR WINDOWS7 8 6 22 5 2 3 SETUP USB COMMUNICATION a eet ederet 22 5 3 COMMAND SET eie dit tst eee tee Ee E ee p e ERE N 22 5 3 COMMUNICATION COMMANDS wed ettet tete edt ied reet repere e entere Ede oi 23 2 32 SETUP COMMANDS aacesthece e npn n ch Rate ai teda 24 5 3 3 LAN SETUP COMMANDS Ee tede addas 25 Table of Contents Magtrol Model 3411 Torque Display 5 4 CALIBRATION AND MISCELLANEOUS 8 2 2 22 41 26 5 5 OUTPUT BINARY TABLE ERO Ue e gre v 27 6 CALIBRATION d ne o ebore dr eu rl a ARR DX FER Ru ea a TRUE EA 28 6 1 CEOSED BOX CALIBRATION dre teet npo p tures D E I a ee toads 28 6 2 CALIBRATION SCHEDULE zt
7. E un L8L AACE 2 yi WOO is 100 VHOVL lt 1 1 1 asn 1 7 lt 1nov movi WOO 1 WOD 100 m NAOI WOO WOO VATI VACI i i Noor I Nid 1 A 0L O 0I 66t lt WOD np 9m L f I i ONE 0 9 Ova 9 e arin 4 d WOD VACI 9 180001 euen 01 VACI 1 1 300301 1 MdunpoAQL e 1 1 1 P i lt _TYNDIS ANOWOL er a Ht 6 Yl Nid i L0 8 8 C IVNDIS 300801 1 30030 shi P VATI 1 HOLD 300801 Nc c 33 Appendix B Menu Structure B 1 3411 MENU STRUCTURE UP TO 20 of FS gt 0 2 m 34 Appendix B Menu Structure Magtrol Model 3411 Torque Display ON 10 SJA 339 Wd 3313 50 NV 40 171910 ON SJA 07 ZHOOL ZHOS ZHSZ 2 0 ZHS ZHZ eUoN APPENDICES 35 Service Information RETURNING MAGTROL EQUIPMENT FOR REPAIR AND OR CALIBRATION Before returning equipment to Magtrol for repair and
8. XX prompting the user to apply frequency FREQ X XXX Command to set the frequency correction User enters X XXX meter reading in Hz Response is CAL COMPLETE CALDAC Command to start DAC Calibration Response is READ ZERO ZDAC X XXX Command to set applied zero User enters X XXX meter reading Response is ZERO OK ZERO OK Command to accept DAC zero Response is FSDAC X XXX FSDAC X XXX Command to set the Positive Full Scale gain User enters X XXX meter reading Response is FS OK FS OK Command to accept DAC gain Response is CAL COMPDAC OV Reads Voltage Reads voltage applied to Torque input mV Output sign follows the TM INVERT setting SPS Speed selection Values for are 0 Digital TachA output on pack panel BNC 1 Analog speed output on pack panel BNC 26 D 2 Magtrol Model 3411 Torque Display Chapter 5 Computer Controlled Operation 5 5 OUTPUT BINARY TABLE Number Data _ o imen stamp tne first 32 bi value p me Display speed Speed derived by using a 0 2 second Float gate slow Display value Torque display Torque derived by using a heavily Float average slow Display value Quadrature counter Quadrature Position counter Quadrature time Quadrature Position Time Speed Speed derived by using an averaged Float time between edges fast T
9. display 3 Press and release ENTER to go to the speed BNC output setup menu 4 Press and release UP DOWN arrow buttons until desired speed BNC output is shown in the display 5 Press and release ENTER to select If you selected Digital the setup is complete and the display will return to the Main Menu If you selected analog the display will appear as follows POWER TORQUE SPEED Figure 4 10 Analog Speed BNC Output Setup 6 Press and release the arrow buttons until the desired speed BNC output appears in the display 7 Press and release ENTER to save and return to the Main Menu gt 2 Magtrol Model 3411 Torque Display Chapter 4 Manually Controlled Operation 4 1 5 7 TM Invert Setup 1 Press and release SYSTEM SETUP button 2 Press and release UP DOWN arrow buttons until TM INVERT shows in the display 3 Press and release ENTER to go to the TM invert setup menu The display will appear as follows TORQUE Figure 4 11 TM Invert Setup 4 Press and release the UP DOWN arrow buttons until the desired TM invert selection appears in the display 5 Press and release ENTER to save and return to the Main Menu 4 1 6 TARE FUNCTION The calibrated offset of the 3411 may be changed using the tare function To set 1 2 Press TARE button The red LED light will turn on and the unit will take the current value of the torque input and make it the new zero Note In order to reset the
10. m ER 116 01 TF Flange Torque Transducer Connector Cable 10 m ER 116 02 TF Flange Torque Transducer Connector Cable 20m ER 116 03 SBB 14 for optional high resolution encoder attachment SBB 14 ORDERING INFORMATION Description Model Part Stock Code Torque Display 3411 006862 Torque Display with Handle 3411 HDL 007017 Torque Display with Rack Mount 3411 RMK 007015 Due to the continual development of our products we reserve the right to modify specifications without forewarning 2 Controls FRONT PANEL gt 2 2 2 or z The front panel contains a Vacuum Fluorescent Display VFD that provides information about the control functions and torque transduce iM GTROL J MODEL 3411 TORQUE DISPLAY Figure 2 1 Front Panel The buttons from left to right top to bottom are e POWER SWITCH e UP DOWN LEFT RIGHT ENTER TORQUE SCALE e PULSE PER REV DISPLAY UNITS POWER UNITS e SYSTEM SETUP e TARE RESET TARE The following table provides a quick reference on how to use each button For more detailed information refer to Chapter 4 Manually Controlled Operation Button To Use Function POWER Press to turn power ON SWITCH Press O to turn power OFF Turns power ON or OFF The UP button will scroll up through the UP Press possible selections The UP button will increase the number under the cursor The DOWN butto
11. niet re Ge ete e hab le tae 28 6 3 BASIC CALIBRATION PROCESS haut a tcu eee e eee tr Pea e Hee HE eta de dee 28 6 3 1 INITTAT CALIBRATION PROGCEDUBE 2 ette rrt net E ende Rn 28 6 3 2 TORQUE OFFSET AND GAINS REPE EO HOMER 28 6 3 3 SPEED DAC CALIBRATION een toda eer it tree pas 29 6 34 FREQUENCY GAIN t etti ente ted EE E en HEU eie t Le eb 29 T THEOBY 31 7 1 2 31 8 32 APPENDIX A SCHEMATIGS 33 134115 elt Ure e e Pe e ro te tt et ee He ua eet 33 APPENDIX B Linken n 34 Bil 3411 MENU STRUCTURE iacet e p e e EHE EE EE EUREN helene 34 SERVIGE INFORMATION eben tos nica buie uo va trice rue celi 36 RETURNING MAGTROL EQUIPMENT FOR REPAIR AND OR CALIBRATION
12. tare value press and release RESET TARE button gt 2 5 Computer Controlled Operation The 3411 Torque Display can be used with a personal computer for standard or custom torque and encoder setups Using the 3411 with a computer enables the unit to perform at its full capacity 5 1 ABOUT THE ETHERNET INTERFACE Connect one Ethernet cable terminal to 3411 RJ45 interface and another terminal to Ethernet RJ45 on wall outlet or Ethernet switch Reference 4 1 5 4 dynamic IP address will show for example 192 168 14 88 Launch windows internet explorer type http 192 168 14 88 The following authentication page will pop up The default Authentication Username is admin There is no Authentication Password Windows Security i The server 192 168 14 88 at Embedded WEB Server requires a username and password Warning This server is requesting that your username and password be sent in an insecure manner basic authentication without a secure connection M Remember my credentials Cancel Figure 5 1 Authentification Window After the user name admin is entered press button the 3411 home web page will display 1 TORQUE DISPLAY FA MAGTROL 3411 WEB Server Network TSP Figure 5 2 Magtrol 3411 home web page Press Network to display the LAN settings gt 2 Magtrol Model 3411 Torque D
13. 0 ma fused internally at 500 ma 24 VDC 500 ma short circuit protected FRONT PANEL ENVIRONMENT Operating Temperature 3411 5 C to 50 C Relative Humidity lt 80 Temperature Coefficient 0 001 5 to 50 of FS C Width 10 14 in 257 5 mm Height 4 05 in 103 mm Depth 10 80 in 274 3 mm Weight 5 11 Ib 2 32 kg Displays Torque Speed and Mechanical Power Values MAGTROL 2 MODEL 3411 TORQUE DISPLAY Torque Scale Pulse Per Power Units xx xx 5V Revolution W kW HP 1 to 99 999 Display Units Oz in Oz ft Lb in Lb ft g cm kg cm mN m cN m N m daN m System Tare Setup Reset Tare z 2 e z m 2 m 2 gt Magtrol Model 3411 Torque Display Chapter 1 Introduction Ordering Information 3411 m 2 m 2 gt REAR PANEL Torque Speed z T 2 a a Output Output USB connection Transducer connection For Use With Any Magtrol TM Ethernet TMHS TMB or connection TF Torque Transducer or other brand torque sensor ACCESSORIES Description Model TMHS TMB In Line Torque Transducer Connector Cable 5 m ER 113 01 TMHS TMB In Line Torque Transducer Connector Cable 10 ER 113 02 TMHS TMB In Line Torque Transducer Connector Cable 20m 113 03 TF Flange Torque Transducer Connector Cable 5
14. ABOUT THE USB INTERFACE The USB interface is standard on the 3411 Torque Display There is a need to set this up The USB interface will be converted to a serial port in the PC The USB driver must be installed in order for the 3411 to communicate with the PC USB DRIVER SETUP FOR WINDOWSXP WINDOWS7 32BIT Copy the 3411 USB driver files from the Magtrol Manual CD at programs 3411USB Driven directory into local drive of your PC 1 Run CP210xVCPInstaller x86 exe 2 Power the 3411 The Found New Hardware Wizard window will pop up as shown below On the Driver Installation window choose Install from a list or specific location Advanced option as shown in figure 5 1 Driver Installation window Hardware Update Wizard Welcome to the Hardware Update Wizard This wizard helps you install software for Silicon Labs CP210x USB to UART Bridge COM4 If your hardware came with an installation CD 22 or floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Figure 5 2 Driver Installation Window 3 Click the Next button The following screen will display Browse for the location C 3411 USB DriverV 20 gt 2 Magtrol Model 3411 Torque Display Chapter 5 Computer Controlled Operation Hardware Update Wizard Please choose your s
15. Display The options include e None e 20Hz e 2 Hz e 50Hz 5Hz e 100 Hz e 10Hz 1 Press and release SYSTEM SETUP button 2 Press and release UP DOWN arrow buttons until FILTER SELECTION shows in the display 3 Press and release ENTER to go to the filter selection setup menu The display will appear as follows POWER TORQUE SPEED Figure 4 8 Filter Selection Setup 4 Press and release the UP DOWN arrow buttons until the desired filter selection appears in the display gt 2 5 Press and release ENTER to save and return to the Main Menu 4 1 5 5 Contrast The 3411 is shipped with the Contrast programmed to the lowest setting in order to prolong display life If itis necessary to increase the Contrast for improved readability execute the following steps Press and release SYSTEM SETUP button Press and release UP DOWN arrow buttons until CONTRAST shows in the display 3 Press and release ENTER to go to the contrast setup menu Display will appear as follows TORQUE Figure 4 9 Contrast Setup Chapter 4 Manually Controlled Operation Magtrol Model 3411 Torque Display 4 Press and release UP DOWN arrow buttons until the desired contrast setting shows in the display 5 Press and release ENTER to save and return to the Main Menu 4 1 5 6 Speed BNC Output Setup 1 Press and release SYSTEM SETUP button 2 Press and release UP DOWN arrow buttons until SPEED BNC OUTPUT shows in the
16. MAGTROL Model 3411 Torque Display 7 22 88888 7 User s Manual Purchase Record Please record all model numbers and serial numbers of your Magtrol equipment along with the general purchase information The model number and serial number can be found on either a Silver identification plate or white label affixed to each unit Refer to these numbers whenever you communicate with a Magtrol representative about this equipment Model Number Serial Number Purchase Date Purchased From While every precaution has been exercised in the compilation of this document to ensure the accuracy of its contents Magtrol Inc assumes no responsibility for errors or omissions Additionally no liability is assumed for any damages that may result from the use of the information contained within this publication COPYRIGHT Copyright 2013 2014 Magtrol Inc All rights reserved Copying or reproduction of all or any part of the contents of this manual without the express permission of Magtrol is strictly prohibited TRADEMARKS LabVIEW is a trademark of National Instruments Corporation National Instruments is a trademark of National Instruments Corporation Windows is a registered trademark of Microsoft Corporation First Edition rev C September 2014 NEA MAGTROL Safety Precautions Make sure that all Magtrol Torque Transducers and electronic products are earth grounded t
17. e 1 With TM INVERT off R will indicate positive L will indicate negative The speed will equal the displayed value and the torque will be in the same units as displayed on the front panel OP Reads quadrature position Quadrature position counter returns data string with 8 digit hex number OS Reads speed Read speed with four decimal digits Reads voltage applied to Torque input mV Ou Reads voltage Output sign follows the TM INVERT setting QR R o Resets the position counter to zero at current eset position counter or 5 position Quadrature Timer is not reset User can read up to 8 words data at a rate of OB Output Binary Data 500 times per second Please refer Output Binary table BITE Activates BITE for 5 seconds Built In Test Equipment command 23 gt 2 Chapter 5 Computer Controlled Operation Magtrol Model 3411 Torque Display 5 3 2 SETUP COMMANDS Function Explanation Values for are 0 None 4 20Hz AF Sets filter 1 2 Hz 5 50 Hz 2 5Hz 6 100 Hz 3 10 Hz Front panel lockout Front panel lockout keys will not function M1 Front Panel enable Front Panel enable keys will function Values for are SPS Speed selection 0 Digital TachA output on pack panel BNC 1 Analog speed output on pack panel BNC SPSFxx xx Analog speed scale factor Values for xx xx range from 1 to 999 999 TR Resets Tare Resets tare to calibrated O
18. e case of the 3411 is earth grounded 3 1 1 LINE VOLTAGE The 3411 will operate with either of the following power sources without any modifications e 120 V 50 60 Hz e 230 V 50 60 Hz 3 1 2 SELF TEST Note To make sure that the 3411 is operational a Magtrol torque sensor must be installed and connected to the 3411 1 Connect the 3411 to the torque transducer using a 14 pin to 6 pin signal cable 14 Torque OP EWR umero seres 8 13 OV sig trad 21 E cq lt p J Ua red 4 OVa 2 blu S 12 BITE brn 9 Rot Sens blk D shield 10 Tacho yel F 5 Shield yel lk By Figure 3 1 Cable and Connection Diagrams Magtrol Model 3411 Torque Display Chapter 3 Installation Configuration 2 Turnon the power to the 3411 The Title Displays will appear TORQUE MAGTROL 3411 Figure 3 2 Title Display 1 up to 1 minute TORQUE REVXX FPGA REVXX Figure 3 3 Title Display 2 5 seconds 3 1 3 Main MENU When the 3411 is completely powered up and ready for use the Main Menu will appear on the dispay TORQUE 0 000 0 000 Figure 3 4 Main Menu 4 Manually Controlled Operation 4 1 SETTING DESIRED OPERATING PARAMETERS 4 1 1 Toraue SCALE SETUP Selects the Torque Scale for the 3411 Display 1 Press and release TORQUE SCALE button The display w
19. e ett ort e ug didt e e eter ee V WHO SHOULD USE THIS MANUAL rp rit rd A iih X pel DI e cle Fe ie dpi V MANUAL ORGANIZATION teneat eee V CONVENTIONS USED IN THIS VI T INTRODUCTION emper 1 1 1 UNPACKING YOUR 3411 TORQUE DISPLAY 1 1 2 FEATURES OF THE 3411 TORQUE DISPLAY teet eee tete ee RE 1 1 3 inepte Re Re ERR E E e D Hr MER IR 3 reps kleben 6 2 1 FRONT e utei e e e EE ERR D es 6 2 2 REAR PANED ses tette tre ee toons EU LH rr EE eee t Fede Rr Feier e edd 8 22 JREAR PANEL INPUTS AND OUTPUTS htt t ettet e e e ep othe des 8 3 _ 10 3 1 POWERING UP THE 1 e a e TOES IRE e tt Ge RE D RR UE ERE EU HE 10 34 1 LINE VOLTAGE titer oae coe hous Eee EU E Te REED tei eI mae YEAR epa Etage tt 10 342 ie ette P he oett eme o P n etre recti t ree re atn 10 313 MAIN MENU regt ceti pt oi no eae mr a e eh etie 11 4 MANUALLY CONTROLLED OPERATION 12 4 1 SETTING DESIRED OPERATING PARAMETERS 12 41 12 TORQUESCALE SETUP trt ete tette ere e 12 41 2 PULSE PER REV SETUP hear tee ete em p e 12
20. e meter reading is not zero the user must return to step 3 WN If the meter reading is within 3 of 0 the user responds ZERO OK The unit will respond READ FS 10 User will read the meter and send the FSDACZXX XXX command where XX XXX represents the voltage read This gain is immediately applied 11 The hardware will respond FS OK 12 If the meter reading is not 9 volts 3 mv the user must return to step 8 13 If the meter reading is 9 volts 3 the user responds FS unit will respond CAL COMP DAC 14 Send the command MODEO to the unit via USB Z m 2 gt 2 m 6 3 4 FREQUENCY GAIN 1 Send the command MODE to the unit via USB 2 Send the command CALS to the unit via the USB 3 The response will be FREQ XXXXXX XX 4 Apply a square wave of 50 kHz to 99 kHz volts to the input This can vary from 50 kHz to 99 kHz but must be measured accurately 5 Send the command FREQ XXXXXX XX where X XXXX is your meter readingin Hz 29 Chapter 6 Calibration Magtrol Model 3411 Torque Display 6 The response will be CAL COMPLETE 7 Send the command MODEO to the unit via USB Z i m 2 gt Z O m 30 7 Theory 7 1 FILTER PARAMETERS The Digital Filters of the 3411 are used to remove undesired noise from the TSC inputs This noise could be conducted from an undesired measured signal such as mechanical vibrati
21. earch and installation options E Search for the best driver in these locations Use the check boxes below to limit expand the default search which includes local paths and removable media The best driver found wil be installed Search removable media floppy CD ROM Include this location in the search 411 USB Driver v Dont search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Figure 5 3 Installation Options Window 4 Click the Next button The following screen will display The driver will be installed Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for E Silicon Labs CP210x USB to UART Bridge 2 2 Click Finish to close the wizard Finish Figure 5 4 Installation Finish Window 5 Click Finish button Found new hardware will show in right corner Then USB driver has been installed correctly 21 Chapter 5 Computer Controlled Operation Magtrol Model 3411 Torque Display 12 Found New Hardware Your new hardware is installed and ready to use Figure 5 5 Installation Complete Window 5 2 2 USB DRIVER SETUP FOR WiNDOWS7 8 64BIT Copy the 3411 USB driver files from the Magtrol Manual CD at programs 3411USB Driven directory int
22. ificate 2 Inspect the contents for any evidence of damage in shipping In the event of shipping damage immediately notify the carrier and Magtrol s Customer Service Department Note Save all shipping cartons and packaging material for reuse when returning the instrument for calibration or servicing 1 2 FEATURES OF THE 3411 TORQUE DISPLAY Designed specifically for use with Magtrol s TM In Line Torque Transducers and TF Torque Flange Sensors the Model 3411 Torque Display powers the transducer and utilizes high speed digital signal processing to display torque speed and mechanical power Its features include High Quality Easy to Read Display Vacuum fluorescent readout e Addition of high resolution quadrature encoder enable slow RPM applications or position measurements e Selectable English Metric and SI Torque Units e Isolated USB Interface e Ethernet connectivity z fe 2 e z m 2 m 2 gt r Chapter 1 Introduction Magtrol Model 3411 Torque Display e Torque Analog raw sensor output Speed output analog or digital user selectable BITE Built In Test Equipment e Overload Indication 0 m 2 m 2 gt Tare Function z T 2 Z e High Speed Data Acquisition Up to 500 torque and speed points per second with time stamp Rack mount or handle versions available Magtrol Model 3411 Torque Display Chapter 1 Introduction
23. ill appear as follows TORQUE ARAIA Hm my Figure 4 1 Torque Scale Setup 2 Press and release the arrow buttons until desired torque scale appears in display 3 Press and release ENTER button to save and return to the Main Menu 4 1 2 Purse Per Rev Setup Selects the Pulse per Rev for the 3411 Display 1 Press and release PULSE PER REV button The display will appear as follows POWER TORQUE SPEED KARAS PULSE REY gt 2 Figure 4 2 Pulse per Rev Setup 2 Press and release the arrow buttons until desired pulse per rev appears in display 3 Press and release ENTER button to save and return to the Main Menu 4 1 3 DisPLAv Units SETUP Selects the desired unit of measure that corresponds with the values displayed Options include e ozin mNm 07 cN m Ibin Nm e lb ft kN m e gcm e daN m e kg cm Magtrol Model 3411 Torque Display Chapter 4 Manually Controlled Operation 1 Press and release DISPLAY UNITS button The display will appear as follows TORQUE oe 9 Figure 4 3 Display Units Setup 2 Press and release the UP DOWN arrow buttons until desired display unit appears in display 3 Press and release ENTER button to save and return to the Main Menu 4 1 4 Power Units Setup Selects the desired unit of power that corresponds with the values displayed Options include e Watts kW hp 1 Press and release POWER UNITS b
24. irectly to Magtrol SA in Switzerland and follow these shipment instructions 1 Ship your equipment to MAGTROL SA After Sales Service Route de Montena 77 1728 Rossens Fribourg Switzerland VAT No 485 572 2 Please use our forwarder TNT 1 800 558 5555 Account No 154033 Only ship ECONOMIC way 3 days max within Europe 3 Include the following documents with your equipment e Delivery note with Magtrol SA s address as listed above Three pro forma invoices with e Your VAT number e Value for customs purposes only e Description of returned goods Origin of the goods in general Switzerland e Noticed failures 4 A cost estimate for repair will be sent to you as soon as the goods have been analyzed If the repair charges do not exceed 25 the price of a new unit the repair or calibration will be completed without requiring prior customer authorization 36 a Testing Measurement and Control of Torque Speed Power Load Force Weight MAGTROL INC 70 Gardenville Parkway Buffalo New York 14224 USA Phone 1 716 668 5555 Fax 1 716 668 8705 E mail magtrol magtrol com Tension Displacement MAGTROL SA Route de Montena 77 1728 Rossens Fribourg Switzerland Phone 41 0 26 407 3000 Fax 41 0 26 407 3001 E mail magtrol magtrol ch www maodgtrol com Subsidiaries in Germany France China India Worldwide Network of Sales Agents BUREAU VERITAS Certificatio
25. isplay Chapter 5 Computer Controlled Operation a Press key to return to the home web page roo focie Took de Stes gt Ste Mag D Get more Add ons TORQUE DISPLAY FA Network Settings Ttem Setting LAN IP Address 192 168 14 88 LAN Net Mask Default Gateway Primary ONS Server 192 168 14 162 Secondary ONS Server 192 168 14 16 Copyright 2013 nights reserved Figure 5 3 Network Settings web page In the home web page press TSP to display the torque speed and power web page Select the Periodic check box so that Power torque and speed values will refresh at 0 5S intervals Press key it will return home web page 192 368 14 88 p 2 v dde Ve leere Took Hep m de T Stes Ste Map E Get more Add ons gt TORQUE DISPLAY Torque Display Input Power Torque Speed 0 00 0 053 0 0 Retesh Periodic Copyright 2012 rights reserved Figure 5 4 Torque Display Input web page Background checking for Ethernet connection could last up to 1 minute after power on to obtain a DHCP IP address 19 Chapter 5 Computer Controlled Operation Magtrol Model 3411 Torque Display 5 2 5 2 1 Ethernet communication will be lost during key entry into front panel menus after 2 minutes
26. le in addition to any offset value 1 Press and release SYSTEM SETUP button 2 Press and release UP DOWN arrow buttons until BITE shows in the display 3 Press and release ENTER The BITE function will acitvate for 5 seconds and then reutrn to the Main Menu The display will appear as follows while the BITE function is activated TORQUE BITE Figure 4 5 BITE Setup 4 1 5 2 User Setup The 3411 Display allows 4 user setup configurations to be saved on the device 1 Press and release SYSTEM SETUP button 2 Press and release UP DOWN arrow buttons until USER SETUP shows in the display 3 Press and release ENTER to go to the user setup menu 4 Press and release UP DOWN arrow buttons until the desired user setup number appears in the display The display will appear as follows gt 2 TORQUE USER SETUP dX Figure 4 6 User Setup 5 Press and release ENTER to select the user setup and return to the Main Menu 4 1 5 3 IP Address View 1 Press and release SYSTEM SETUP button 2 Press and release UP DOWN arrow buttons until IP ADDRESS VIEW shows in the display 3 Press and release ENTER to view the 3411 Display s IP Address The display will appear as follows Magtrol Model 3411 Torque Display Chapter 4 Manually Controlled Operation POWER TORQUE SPEED Figure 4 7 IP Address View 4 1 5 4 Filter Selection Setup Sets the desired Filter Selection for the 3411
27. n
28. n will scroll down through the DOWN Press possible selections The DOWN button will decrease the number under the cursor LEFT Press Moves the cursor left Magtrol Model 3411 Torque Display Chapter 2 Controls Button To Use Function RIGHT Press Moves the cursor right ENTER Press Accepts current selection TORQUE SCALE Press XX XX N m 5 V Use TORQUE SCALE to enter the rated torque of the attached transducer PULSE PER REV Press Encoder pulse per revolution input to 99 999 DISPLAY UNITS Press Press and then use the UP DOWN buttons to scroll through the possible selections Press ENTER to select the desired display unit ozin oz ft Ib in Ib ft g cm kg cm mN m cN m N m daN m POWER UNITS Press Press and then use the UP DOWN buttons to scroll through the possible selections Press ENTER to select the desired power unit hp e kW SYSTEM SETUP Press Press and then use the UP DOWN buttons to scroll through the possible selections Press ENTER to select the desired system setup BITE USER SETUP STATIC IP SET DHCP ADDRESS VIEW FILTER SETUP CONTRAST SPEED BNC OUTPUT TM INVERT RETURN TARE Press Sets the current A D reading as the offset value during calculations of torque RESET TARE Press Resets the TARE to the calibrated offset A D reading
29. o ensure personal safety and proper operation Make sure that torque transducers and motors under test are equipped with appropriate safety guards Revisions To This Manual The contents of this manual are subject to change without prior notice Should revisions be necessary updates to all Magtrol User s Manuals can be found at Magtrol s web site at www magtrol com support manuals htm Please compare the date of this manual with the revision date on the web site then refer to the manual s Table of Revisions for any changes updates that have been made since this edition REVISION DATE First Edition rev C September 2014 TABLE OF REVISIONS Date Edition sd Sections 09 12 14 1st Edition rev C LAN Setup Commands updated 07 28 14 1st Edition rev B Chapter 7 Theory added to manual Chapter 7 03 10 14 1st Edition rev A 3411 Block Diagram updated Table of Contents SAFETY PRECAUTIONS REVISIONS TO THIS MANUA D m ll REVISION DATE i etre ettet a or mee o OP Re rete Ue EU ED Ue SER HIER EN Re II TABLE OF REVISIONS RE tnra i en HO UE PUE RR HE I e ERR Reis II TABLE OF CONTENTS sita du en rH NET ida c ned dq DUKE EPI RR KA cadabaedsutorsanaenads V PURPOSE OF THIS MANUAL A her tet e ret
30. o local drive of your PC 1 Run CP210xVCPInstaller x64 exe 2 Power on the 3411 A window in the right corner will show Installing device driver software and then show Magtrol 3411 CP210x USB to UART Bridge COM 5 2 3 SET uP USB COMMUNICATION 5 2 3 1 Communication Parameters e No parity e 8 data bits stop bit e No protocol 5 2 3 2 Baud Rate The application in PC should set up baud rate 921600 in order to communicate with PC via USB gt 2 5 3 3411 COMMAND SET When entering a command code 1 Type all characters in uppercase ASCII format 2 End all commands with CR LF hex 0D 0A 3 Do not string multiple commands together in one line The character represents a floating point numerical value following the command Leading zeroes are not required Note If a command is not recognized a COMMAND ERROR CR LF string return will occur 22 Magtrol Model 3411 Torque Display Chapter 5 Computer Controlled Operation 5 3 1 COMMUNICATION COMMANDS ud Function Explanation IDN Returns Magtrol identification Example 3411 A0 BO and software revision Output Data prompt to return data string with this format SxxxxxxTxxxxxRcrlf or SxxxxxxTxxxxxLcrlf R or L are used to indicate the polarity of the P torque and may be used as a shaft direction OD rompts to return speed indicator torque direction data string wher
31. on or other electrical sources The input to the A D converter internal to the 3411 has a traditional analog filter that is comprised of the following characteristics e 3db Point 3 8 KHz e A D Sample Rate 7812 5 Hz e 16 Acquired and Averaged Samples Average applied to filter at a rate of 488 28125 Hz e Filter Cutoff Frequencies 3 Hz 10 Hz 25 Hz 50 Hz 100 Hz e Filter Output Equivalent to second order Butterworth analog filter e Transposed Direct Form II Architecture The diagram below shows this architecture x n gt y n e Figure 7 1 Transposed Direct Form Architecture 2 m z gt Z O m With a Digital Filter the 3411 is able to solve the following equations y n bO x n wl wl bl x n y n 2 wl b2 x n 2 y n The equations are applicable to each channel occurring every 2 48 milliseconds 31 8 Troubleshooting Problem Reason Solution Returned data indicates COMMAND ERROR Command does not match the unit s programmed set of instructions Use correct command and format Mechanical power reads much higher or lower than expected Torque units or scale factor is incorrect Set torque input units and scale factor to match the specifications of torque transducer No USB communication Setup error and or hardware fault Check Baud rate Cable a
32. or calibration please visit Magtrol s Web site at http www magtrol com support rma htm to begin the Return Material Authorization RMA process Depending on where the equipment is located and which unit s will be returned you will be directed to either ship your equipment back to Magtrol Inc in the United States or Magtrol SA in Switzerland Returning Equipment to Magtrol Inc United States When returning equipment to Magtrol Inc s factory in the United States for repair and or calibration a completed Return Material Authorization RMA form is required 1 Visit Magtrol s Web site at http www magtrol com support rma htm to begin the RMA process 2 Complete the RMA form online and submit 3 An RMA number will be issued to you via e mail Include this number on all return documentation 4 Ship your equipment to MAGTROL INC 70 Gardenville Parkway Buffalo NY 14224 Attn Repair Department 5 After Magtrol s Repair Department receives and analyzes your equipment a quotation listing all the necessary parts and labor costs if any will be faxed or e mailed to you 6 After receiving your repair estimate provide Magtrol with a P O number as soon as possible A purchase order confirming the cost quoted is required before your equipment can be returned Returning Equipment to Magtrol SA Switzerland If you are directed to ship your equipment to Switzerland no RMA form number is required Just send your equipment d
33. orque value 2 ms value 27 v m gt 2 6 Calibration 6 1 6 2 6 3 6 3 1 6 3 2 CLOSED BOX CALIBRATION The 3411 features closed box calibration The advantage of closed box calibration is that the user does not have to disassemble the case or make mechanical adjustments The torque readout can be calibrated using external reference sources Correction factors for offset and gain are stored in nonvolatile memory They remain in effect until the user or the calibration house updates them CALIBRATION SCHEDULE Calibrate the 3411 e After any repairs are performed e At least once a year more frequently to ensure required accuracy BASIC CALIBRATION PROCESS The basic calibration process consists of two procedures which must be performed in the following order 1 Initial Procedure 2 Torque Offset and Gain 3 Frequency Gain Items needed for calibrating the 3411 e External voltage reference of to 10 volts DC e Digital multimeter DMM e Frequency generator capable of generating a square wave OV to 5V e Frequency meter capable of a measuring square wave to 5V Both measuring instruments should have a accuracy of 0 005 or better INITIAL CALIBRATION PROCEDURE 1 Allow the 3411 to stabilize in an environment with e An ambient temperature of 18 C to 25 C e Relative humidity less than 80 2 Turnon the 3411 3 Allow the 3411 to warm up for at least 30 minutes
34. static ip address If DHCP is enabled setting the static You must send the UPD ip address has no effect Contact your command after IPAD xxx xxx network administrator for details for the new setting to take effect IPAD Read current IP address Typical Return 192 168 14 35 GATEWAY Sets the gateway address If DHCP is enabled setting the XXX used You must send the gateway address has no effect UPD command after Contact your network administrator for GATEWAY details for the new setting to take effect GATEWAY Read current default gateway Typical Return address 192 168 14 1 HOST Read current local host name Typical return M341 10001 MAC Read MAC address Typical return 02AA00000002 SMAS Sets the subnet netmask If DHCP is enabled setting the XXX You must send the UPD netmask has no effect Contact your command after SMAS xxx network administrator for details for the new setting to take effect SMAS Read current subnet mask Typical return 255 255 255 0 Saves all LAN settings to non To disable DHCP the static ip volatile memory and activates gateway and netmask commands them must have been given prior to sending UPD If DHCP is already disabled UPD may be used to change a single static network setting i e only the netmask or only
35. t Some information has been deliberately repeated in different sections of the document to minimize cross referencing and to facilitate understanding through reiteration The structure of the manual is as follows Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Appendix A Appendix B INTRODUCTION Contains the technical data sheet for the 3411 Torque Transducer Display which describes the unit and provides its mechanical and electrical characteristics CONTROLS Description of the elements located on the front and rear panels of the unit INSTALLATION CONFIGURATION Provides information needed for setup of the 3411 MANUALLY CONTROLLED OPERATION How to run a test when the 3411 is used as a stand alone unit COMPUTER CONTROLLED OPERATION How to run a test when the 3411 is used with a personal computer Includes information on the USB and Ethernet interfaces and command set CALIBRATION Provides recommended calibration schedules along with step by step instructions for the calibration procedure THEORY TROUBLESHOOTING Solutions to common problems encountered during setup and testing SCHEMATICS For the 3411 Display MENU SELECTION Menu selection diagram vi Magtrol Model 3411 Torque Display Preface CONVENTIONS USED IN THIS MANUAL The following symbols and type styles may be used in this manual to highlight certain parts of the te
36. the gateway Contact your network administrator for details ET 0 25 Chapter 5 Computer Controlled Operation Magtrol Model 3411 Torque Display Command Code Function Explanation WHOST Save new local host name XXXXXXXXXXXXXXX to non volatile memory and String of up to 15 characters 5 4 activate new host name Must start with letter A Z May contain letters numbers 0 9 or dashes CALIBRATION AND MISCELLANEOUS COMMANDS Command Code Function Explanation MODE User Calibration mode Values for 0 User 1 Calibration engineering MODE 1 COMMANDS INIT Reset to factory defaults Caution calibration will be lost POWER cycle required after the command Write the value to DAC Write the value to the Speed DAC Volts are assumed X XXX floating point voltage value 3 decimal places 10 000 to 10 000 CAL Command to start A D Calibration Response is ZERO ZERO Command to accept applied zero Response is FS X XXX prompting the user to apply Full Scale FS X XXX Command to set the Positive Full Scale gain User enters X XXX meter reading Response is FN X XXX FN X XXX Command to set the Negative Full Scale gain User enters X XXX meter reading Response is CAL COMPLETE CALS Command to start frequency Calibration Response is FREQ XXXXX
37. ttachment from Torque Display to USB interface port of computer If you require additional assistance please contact Magtrol Customer Service at 1 716 668 5555 32 2 m z gt Z O m ics Schemat Appendix A 3411 SCHEMATIC A 1 APPENDICES 9 s t T jo PS NON TIVOS I 8 8 rm am on onal 300030v2 azis C P f NO JOMO 1 AVTASIC ANOUOL vugos 2 1 8 Nid _ ND AS JOBEN 19poouo uonnjosa1 Ysty qr asn 101 002 9 OGAS i WOO QAEE 1 QVdA TM t Y t 1 1 AV Id SId arog doct ml F T 1 WEO06CIW T Ac 1 7 lt K F T T a i PIDIOHAL ain 3 i 1 181 H 414405 i 1 1 UAMOd A lt eu 1 1 1 NIGATI WOO GAC E 8 HOVI 1 1 1 az ALOE 3051 qui he 010 oT i NI AS 1 x OINId T E
38. utton The display will appear as follows TORQUE Figure 4 4 Power Units Setup 2 Press and release the UP DOWN arrow buttons until desired power unit appears in display gt 2 3 Press and release ENTER button to save and return to the Main Menu 4 1 5 System SETUP Selects the display options for the 3411 Display Options include e BITE USER SETUP IPADDRESS VIEW e FILTER SELECTION CONTRAST SPEED BNC OUTPUT e TMINVERT RETURN 1 Press and release SYSTEM SETUP button Press and release the UP DOWN arrow buttons until desired setup option appears in display 3 Press and release ENTER to go to the setup menu for that option Chapter 4 Manually Controlled Operation Magtrol Model 3411 Torque Display 4 1 5 1 BITE Built In Test Equipment BITE has been programmed into the 3411 in order to test the system and make sure all devices are connected and running properly When the BITE function is activated the software will turn on an NPN transistor internal to the 3411 that is in an open collector configuration This output or collector is found on pin 12 ofthe 14 pin connector on the back of the unit This signal is routed to the transducer and will activate internal circuitry to output a test signal In the case of a TM series transducer the output will be 5 volts full scale in addition to any offset value As for the TF series the output will be about 4 volts about 80 of full sca
39. value for calculations of torque z on 2 2 gt 2 Chapter 2 Controls Magtrol Model 3411 Torque Display 2 2 REAR PANEL The rear panel provides connectors and receptacles for connecting to appropriate equipment 0 m m gt gt z 2 gt e z i ut ICER C H 85 264VAC INPUT MAGTROL FUSE 500 L 250V Sx20mm o e v Figure 2 2 Rear Panel 2 2 1 REAR PANEL INPUTS AND OUTPUTS ETHERNET Attach Ethernet cable here J B IET ho Figure 2 3 Ethernet Connector USB Isolated USB Connector Figure 2 4 USB Connector O Torque Output Attach Torque Output cable here Speed Output Attach Speed Output cable here Magtrol Model 3411 Torque Display Chapter 2 Controls TRANSDUCER Connect transducer signal cable here o Om J Z SD gt Ee 14 13 12 11 10 9 8 2 1 N C 8 5 V COM 2 TACH B 9 N C 3 24 VDC 10 TACHA 4 424 VDC COM 11 N C 5 424 VDC COM 12 BITE 6 N C 13 TORQUE COMMON 7 5V OUT 14 TORQUE SIGNAL Figure 2 5 Transducer Connector Q POWER Attach IEC approved power cord here 3 Installation Configuration Note Before installing the 3411 you should become familiar with the front and rear panels as outlined in Chapter 2 Controls 3 1 POWERING UP THE 3411 To reduce the risk of electric shock th
40. xt 2 Note This is intended to draw the operator s attention to complementary information or advice relating to the subject being treated It introduces information enabling the correct and optimal functioning of the product to be obtained CAUTION THIS IS USED TO DRAW THE OPERATOR S ATTENTION TO INFORMATION DIRECTIVES PROCEDURES ETC WHICH IF IGNORED MAY RESULT IN DAMAGE BEING CAUSED TO THE MATERIAL BEING USED THE ASSOCIATED TEXT DESCRIBES THE NECESSARY PRECAUTIONS TO TAKE AND THE CONSEQUENCES THAT MAY ARISE IF THE PRECAUTIONS ARE IGNORED WARNING THIS INTRODUCES DIRECTIVES PROCEDURES PRECAUTIONARY MEASURES ETC WHICH MUST BE EXECUTED OR FOLLOWED WITH THE UTMOST CARE AND ATTENTION OTHERWISE THE PERSONAL SAFETY OF THE OPERATOR OR THIRD PARTY MAY BE PUT AT RISK THE READER MUST ABSOLUTELY TAKE NOTE OF THE ACCOMPANYING TEXT AND ACT UPON IT BEFORE PROCEEDING FURTHER vii 1 Introduction 1 1 UNPACKING YOUR 3411 TORQUE DISPLAY Your 3411 Torque Display was packaged in reusable shock resistant packing material that will protect the instrument during normal handling 1 Make sure the carton contains the following 2 1 3411 Torque Display Line cord USB Cable vq sv Certificate of Calibration Magtrol Torque 7 Data User Manual Acquisition UR z Soft CD Rom Calibration Cert
41. zero TS Sets Tare Reads current torque and uses as tare value Values for range from UE Sets encoder units to 1 to 99999 Values for are 0 hp UP Sets the Power Units 2 kW Values for are 6 1 ozeft 7 cNem 2 8 Nem UR Sets display torque units to 4 3 Ibeft 9 4 9 10 daNem 5 kgecm Torque unit conversion defaults to Nm if out of range UT Sets torque scale to Values for range from 0 01 to 999999 Negates the incoming Voltage Valles tok INVERT 0 Non Inverted default value Torque signal 1 Inverted Values for 1 2 3 4 USER Selects configuration number NOTE If a USER SETUP is changed via the USB or Ethernet it is volatile until SAVE command is sent SAVE Save set up Save set up to current user configuration 24 v m gt 2 Magtrol Model 3411 Torque Display Chapter 5 Computer Controlled Operation 5 3 3 LAN SETUP COMMANDS Command Code Function Explanation DHCP Enables Disables DHCP use Values for are You must send the UPD 1 Enable command after sending 0 Disable DHCP for the change to take place When disabling DHCP you must also set a static ip a gateway and a subnet netmask prior to sending the UPD command Contact your network administrator for the appropriate network settings Read current DHCP state Return 1 Enable 0 Disable IPAD Sets the
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