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Label Mill 3510 Manual - Chicago Coding Systems

1. Note this time can never be larger then the tamp duration VACUUM DELAY ON PRESS ENTER VACDLY 00 00 TAMP SYNC LOGIC PRESS ENTER ON or OFF 3 09 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LABELMILL AUX TAMP SETUP PRESS ENTER USER S MANUAL TAMP DURATION gt PRESS ENTER TAMP DUR 00 000 PRODUCT DELAY PRESS ENTER PROD DLY 00 000 TAKEUP PRESS ENTER MAX 0 5000 SECONDS START DELAY PRESS ENTER Page 35 Made in the U S A START DELAY 0 000 STOP DELAY PRESS ENTER STOP DLY 0 000 IM CL 2 000 SECONDS JOG TAKEUP PRESS ENTER UP ARROW START DOWN ARROW STOP 3 10 2009 LABELMILL 4 22 2009 Model LM3510 USERS MANUAL COUNTER PRESS ENTER LM3510 PRINT amp APPLY SYSTEM ENTER TO CLEAR ESC TO ABORT Page 36 Made in the U S A PRINT TYPE PRINT REPEAT PRINT REPEAT PRESS ENTER PRESS ENTER OFF ON SERIAL END SERIAL ON OFF PRESS ENTER OFF 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM ENCODER PRESS ENTER LL Page 37 Made
2. SBEUNIIL T P7 Display COMM PIN 8 Pin RJ 422 Touch Screen gt 4 2 FautineO C 14 11 GND 5 GND 6111 7 USER S MANUAL Display COMM 6 Pin RJ 232 Hand Held COMM 1 RS 232 P8 DB9 Female PIN p cp E 89232 Ne o e T O GND N 66 1 j INC 17 PNG SHIELD do o d COMM 2 RS 232 P9 INPUT ADDRESS DB9 Female PIN OUTPUT Serial Plus Port 224 1111 12 Re322XMT 2 RS2932RCV 3 ac 14 15 j AxOt 6 0 5 Ain 7 IN j SHIELD doo 1 3 30 Page 55 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LASELIVIIEL LM3510 PRINT amp APPLY SYSTEM USERS MANUAL CONVEYOR ENCODER P10 DB9 Male PIN PGND NC 8 NO 19 Take Up P13 ADDRESS Amp 9 PIN LM3510 Capacitor Nuetral Pe O S o o o 44 14 O GND 1 44514 1 44 14 O 41714 1 Capacitor 118 14271 S 3 31 Page 56 Madein the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LUMI ABELNIIE USER S MANUAL SECTION 4 CLEANING amp MAINTENANCE Troubleshooting 4 01 Fault Codes 4 02 Cleaning of the Print Head 4 03 Cleaning the Platen Demand Plate and 4 03 Rollers Replacing the Print Head Power Fuse 4 03 Maintaining the Air Slide 4 04 Replacing the Power Fuse 4 05 Page 57 Made in
3. AUXOU2 2 o oz PAUXOUTS 23 0 2 PAUXOUT4 4 0 4 BachDone a O 6 AUX I O P6 A INPUT DB25 Male CONNECTOR J2 PIN OUTPUT ADDRESS A RSS Pc 1920TAKE UPMOTOR 1 1 2 0 rE Stop PEs Common gt vt E Stop Reset PB input CT AV RELAYCIRCUIT E Stop PB Input AV RELAY CIRCUIT 2 Trigger in photo eye CW module 6 poe O 2 Head Up Switch CW module 7 2 Tamp Output Stand alone CW module PAUXOUTS 9 PAUXOUT4 Y24 AUXOUT3 116 0 jve3 PAUXOUT2 1 O Y2 j AUXOUT1 1 48 O Y AUXIN 19 1 X85 2 AUXIN5 2 x2 JX AUXINA et X31 C C PAUXINS 2 1 x jJ C M AUXIN j 23 I PAUXING 24 1 x C j PAUXING 1 X396 NOTE Input X3 7 IS USED INTERNALLY FOR MCR STATUS 3 28 Page 53 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 ILM LM3510 PRINT amp APPLY SYSTEM USERS MANUAL E STOP Wiring J1 ONLY Pa N Ne CR1 O C24 CR2 10 o O 24 CR1 11 A 5424 TO OUTPUTS 1 ME O MCR TO CPU GND CR2 O POWER SERVO CARD 3 29 Page 54 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM
4. 5 Start system and apply label at the fastest desired speed system should not exceed maximum rate of applicator 6 Move product switch or use TRIGGER DIST to register label to desired position Keep trigger distance to a minimum for best results 7 Change speed of system and operate it at the lowest speed desired 8 Measure the offset in label placement 9 Enter the measured offset into the START COMP DIST 10 Operate system at the same low speed again and check label offset 11 Make the necessary adjustments to the START COMP DIST 12 Test again repeat if necessary until label is in proper registration 13 System should now hold registration throughout speed range 14 Turn back on any options that may have been disabled for setup of this particular feature Note there will be some label drift if speed range is too great or top speed is out of range of applicator There is also the normal placement tolerance that will affect the accuracy of the system 3 18 Page 43 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LABELNITIEI LM3510 PRINT amp APPLY SYSTEM USERS MANUAL e CALCULATING ENCODER LINES PER INCH gearing There are two basic concepts utilized to interface the product ENCODER to the Label Mill control One method utilizes a wheel mounted directly to an encoder This wheel rests on the belt surface and rotates when the belt moves The second method is to mechanically slave the encoder to the conve
5. Set the main power switch to the OFF position Disconnect the AC power cable from the rear of the console Locate the fuse holder power cord assembly Gently press down the fuse holder cover while pulling away from the console Replace with the spare fuse provided in the holder eR SPARE FUSE 4 05 Page 62 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510
6. Keep trigger distances to a minimum for best results Operate system again and measure offset Enter the measured offset IF ANY into the TRIGGER DISTANCE Test again repeat if necessary until label is in proper registration Turn back on any options that may have been disabled for setup of this particular feature PRODUCT DELAY PRODUCT DELAY is NOT used in conjunction with the encoder feature Product delay is similar to trigger distance in that it is used to electronically move the placement of the label on the product Product delay will move the label placement in time 00 000 Because the product delay feature utilizes time the speed of the product MUST be constant and consistent Set basic applicator up first refer to quick setup Ensure that applicator is operating properly before starting this procedure This feature requires the use of an encoder The appropriate encoder features should be setup prior to this feature Set ENCODER to OFF Set CONVEYOR LOCK to OFF if in ASYNCHRONOUS operation If in SYNCHRONOUS operation PRODUCT DELAY WILL NOT WORK Set Product delay to 00 000 Start system and apply label at the desired speed Check the placement of the label on the product Measure the OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signal Apply a small delay to the product delay or if too gr
7. 4 22 2009 Model LM3510 LABELNITIEI LM3510 PRINT amp APPLY SYSTEM USERS MANUAL e TAKE UP This is used to delay the start and stop of the take up motor PROGRAMMABLE BLOCKS On delay delays x seconds after start print before starting take up motor Off delay take up runs x seconds after end print signal is received from printer Jog take up press the UP ARROW to start and the DOWN ARROW to stop the take up motor e COUNTER Used to reset the internal counter of the control e PRINT TYPE The print type command is used to activate the print repeat cycle in the supplied print engine This feature will continue to print the last label in the buffer after the buffer count has expired PROGRAMMABLE BLOCKS Reprint turns print option ON or OFF Serial End On or Off sends a serial command out comm 1 serial port ESC D CR at the End of Cycle Char 1 ESC 27 decimal Char 2 D 68 decimal Char 3 CR 13 decimal e ENCODER Provides a more consistent way to apply labels to a product With this option a distance from the trigger point can be set at which the label is to be applied Note optional encoder must be used with this feature PROGRAMMABLE BLOCKS Encoder used to turn the encoder option on or off Enc Override Allows fine tuning of the ratio of applicator speed to conveyor speed Trigger Distance used to apply the label a certain distance away from the trigger point Start Comp
8. FUSE Refer to section 3 5 of the enclosed SATO Operators Manual for print head cleaning instructions or the appropriate section in the ZEBRA or DATAMAX Operator s Manual if so equipped 4 03 Page 60 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LABELMILL USER S MANUAL MAINTAINING THE AIR SLIDE Very little maintenance is required to keep the Tamp Assembly s air slide in good working condition To maintain the air slide simply remove the air lines from the air slide and place 1 2 drops of any approved air motor oil into the air inlets at least once a month 1 2 drops of oil is also required for the incoming air supply WARNING The main air supply must be shut off before you remove the air lines from the air slide Airline 4 04 Page 61 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 ILM LM3510 PRINT amp APPLY SYSTEM USERS MANUAL REPLACING THE MAIN POWER FUSE The circuitry is protected from a current overload by GMA 104A a fast blow fuse Should the applier fail to operate the condition of this fuse should be checked If the fuse is open the cause of the overload condition must be determined and corrected prior to replacing the fuse NEVER replace the fuse with one of a greater AMP rating The specified rating has been selected to prevent damage and or injury ACTIONS TO REPLACE THE MAIN FUSE
9. PRINT photo eye should be set to allow the printer enough time to print the format before the product switch is activated 5 The PRODUCT DELAY should be kept to a minimum Bom Determine the following and select it in the software e PREPRINT TAMP WITHOUT AN ENCODER Type of application mode Select PREPRINT TAMP Enter a value in the tamp duration start with 00 20 Set head up limit switch normally open is standard Use the product delay to MOVE the label on the product Am Qc The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place e PREPRINT BLOW WITHOUT AN ENCODER Determine the following and select it in the software Type of application mode Select PREPRINT BLOW Enter a value in the tamp duration start with 00 20 Set head up limit switch NO TAMP SWITCH Use the product delay to MOVE the label on the product 1 60 The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place 3 21 Page 46 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LUMI ABELNIIE USER S MANUAL HOW TO SET UP AN VARIABLE DATA APPLICATION TAMP BLOW WITH AN ENCODER WITH TWO TRIGGER PHOTO EYES Variable data application is utilized when the LM3510 is interfaced with a s
10. also allows for precise adjustments of how close the tamp head comes to the product refer to page 3 08 There is flow control adjustment for the valves It may be necessary to adjust the flow rate on the tamp solenoid for optimum performance after installation The adjustment is performed as shown below They are set at the factory The regulators on the vacuum air assist and flag valves are for increasing or decreasing the air pressure as necessary for proper operation Note Flag Regulator not shown below only supplied with flag applicators Vacuum Pump Flow Control B Flow Control A Vacuum regulator Air assist regulator 2 12 Page 20 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LUMI ABELNIIE USER S MANUAL TAMP FLOW CONTROL ADJUSTMENT Regulator Adjustment Clockwise Increase pressure Counterclockwise Decrease pressure MAIN AIR REGULATOR Controls maximum air pressure available to entire applicator Should be set between 40 and 80 PSI FLAG REGULATOR The flag regulator is used to adjust the pressure that the flag jaws apply to the label as it is applied VACUUM REGULATOR only used on the flag and tamp applicator system The vacuum regulator is used to control the vacuum that is used to hold the label to the flag jaws or the tamp pad AIR ASSIST REGULATOR The air assist regulator is used to change the pressure that is applied to the blow tube The blow
11. enter key will save selection 3 07 Page 32 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LUMI ABELNIIE USER S MANUAL PRODUCT SENSOR PRODUCT DELAY PRODUCT DELAY 00 00 PRESS ENTER PRESS ENTER SENSOR TRIGGER SENSOR TRIGGER PRESS ENTER LEADING EDGE SENSOR TRIGGER TRAILING EDGE v USED TOTETER PALSE ON DEBOUNCE ON DEBOUNCE 0 000 TRIGGERING PRESS ENTER USED TO FILTER FALSE OFF DEBOUNCE OFF DEBOUNCE 0 000 TRIGGERING PRESS ENTER MULTI FEED MULTI FEED 00 PRESS ENTER Range 01 10 ONLY ACTIVE 02 OR LARGER Y INTERVAL DELAY MULTI DELAY 00 00 PRESS ENTER DIST 0 to 2 PRESS ENTER 0103 to 0to 9 3 08 Page 33 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 USERS MANUAL TAMP SETUP PRESS ENTER LM3510 PRINT amp APPLY SYSTEM Page 34 Made in the U S A TAMP DURATION PRESS ENTER DUR 0 000 FLAG DURATION PRESS ENTER FLAG DUR 00 00 HEAD UP SWITCH PRESS ENTER HEAD UP SWITCH v N O HEAD UP SWITCH NONE HEAD UP DEBOUNCE PRESS ENTER HD DBOUNCE 0 020 VACUUM RELEASE PRESS ENTER VACRLS 0 000
12. in the U S A ENCODER ON OFF PRESS ENTER USER S MANUAL ENCODER ON OFF ON ENC OVERRIDE PRESS ENTER gt OVERRIDE 100 0 A TRIGGER DIST PRESS ENTER TRIG DIST 00 00 START COMP DIST PRESS ENTER ST CMP DIS 0 000 MAX CONVYER IPM PRESS ENTER MAX CV IPM 1600 ENC LINES INCH PRESS ENTER 3 12 2009 LABELMILL LINES INCH 100 0 4 22 2009 Model LM3510 LIM LABELMILI LM3510 PRINT amp APPLY SYSTEM USERS MANUAL CYCLE TYPE CYCLE TYPE PRESS ENTER NO TAMP CYCLE TYPE TAMP BEFORE FEED CYCLE TYPE TAMP AFTER FEED CYCLE TYPE BLOW BEFORE FEED CYCLE TYPE BLOW AFTER FEED PREPRINT TAMP CYCLE TYPE PREPRINT BLOW 3 13 Page 38 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LABELMILL USER S MANUAL JOB STORAGE RESTORE JOB JOB NUMBER 0 PRESS ENTER gt PRESS ENTER SAVE JOB JOB NUMBER 0 PRESS ENTER f RANGE 1 TO 6 CAN BERE OR DELETE JOB JOB NUMBER 0 dT IDE PRESS ENTER DEFAULT SETTING
13. the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LI LABELMILL USERS MANUAL LM3510 PRINT amp APPLY SYSTEM TROUBLESHOOTING GUIDE If the system malfunctions it is necessary to determine where the problem exists in a normal sequence of operation The procedure of the unit is outlined in the left hand column of the table below to provide a systematic approach to troubleshooting Problem Unit will not turn on Air system will not operate Tamp will not operate Unit will not print or tamps will not print Take up unit does not turn Waste web tension to loose Waste web breaks or printing drifts on labels Page 58 Madein the U S A Possible Cause A Blown Main Fuse No air pressure Plugged hose Faulty valve No air Plugged hose Faulty valve Cable No tamp duration Sticky cylinder Unit off line Incorrect label configuration No label format downloaded Wrong interface selected Interface cable Error on printer Motor not running Friction plate failure in clutch Mechanical failure in clutch Clutch tension too low Clutch adjusted to tight Machine Webbed wrong Low quality webbing Friction plate failure in clutch Mechanical failure in clutch 4 01 2009 LABELMILL Corrective Action Check main power fuse and replace if necessary as shown on page Check printer fuse Check air supply and filter Fix or replace hose Consult factory Check air supply and filter Fix
14. the space between labels can not be set individually 14 Note TRAILING EDGE TRIGGER will NOT work with this feature 15 Note Product speed fluctuations can effect label placement 16 Turn back on any options that may have been disabled for setup of this particular feature ogsAeom 3 23 Page 48 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LM LABELMILL USER S MANUAL HOW TO APPLY MULTIPLE LABELS TO A SINGLE PRODUCT WHEN UTILIZING A ENCODER This section will explain how to apply more than one label to a single product with a single start signal TRIGGER DISTANCE will move the label placement in inches 00 00 for the FIRST LABEL MULTIPLE FEED will allow you to select how many labels to be applied Note that when the start signal goes false this feature is reset When the encoder feature is used the product delay feature is rendered inactive 1 2 Set basic applicator up first refer to quick setup Ensure that the applicator is operating properly before starting this procedure This feature requires the use of an encoder The appropriate encoder features should be setup prior to this feature Set ENCODER to ON Set CONVEYOR LOCK to ON if in SYNCHRONOUS operation and OFF if in ASYNCHRONOUS operation Set TRIGGER DIST to 00 00 refer to TRIGGER DISTANCE setup Start system and apply label at the desired speed Check the placement of the label on the product M
15. tube is below the front edge of the peeler plate and is used to help push the label onto the bottom of the tamp pad or the flag jaws FLOW CONTROLS tamp and flag applications Control A This is used to adjust the pressure that controls the tamp cylinder in the upward direction Control B Controls the tamp cylinder in the downward direction 2 13 Page 21 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM3510 PRINT amp APPLY SYSTEM USERS MANUAL OPTIONAL ADJACENT PANEL LABELER APL gt 2 14 Page 22 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM USER S MANUAL OPTIONAL CORNER WRAP 2 15 Page 23 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM3510 PRINT amp APPLY SYSTEM USERS MANUAL OPTIONAL SIDEWINDER 2 16 Page 24 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LABELMILL USER S MANUAL SECTION 3 CONTROL BOX Programming 3 01 Quick Reference Chart 3 05 Key Definitions 3 16 Set Up of Key Features amp Quick Start 3 17 Description of I O 3 25 Page 25 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 ILM LM3510 PRINT amp APPLY SYSTEM USERS MANUAL PROGRAMMING All programming is performed via the HLI 100 keypad and display as shown on page 2 6 All progra
16. 4 18 84 5 1000 18 84 53 079 6 53 079 x 2 106 2 rounding number to the 10 7 Enter 106 2 into ENC LINES INCH 3 19 Page 44 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM USER S MANUAL TRIGGER DIST TRIGGER DISTANCE TRIGGER DISTANCE is used in conjunction with the encoder feature ONLY Trigger distance is similar to product delay in that it is used to electronically move the placement of the label on the product When the encoder feature is used the product delay feature is rendered inactive Trigger distance will move the label placement in inches 00 00 1 Set basic applicator up first refer to quick setup 2 Ensure that the applicator is operating properly before starting this procedure 3 This feature requires the use of an encoder The appropriate encoder features should be setup prior to this feature Set ENCODER to ON Set ENODER LINES XXXX X Refer to CALCULATING ENCODER LINES PER INCH section Set TRIGGER DIST to 00 00 Start system and apply label at the desired speed Check the placement of the label on the product Measure the OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signal Apply the measured offset to the TRIGGER DISTANCE or if too great it may be necessary to physically move the product switch
17. 41 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LABELNITIEI LM3510 PRINT amp APPLY SYSTEM USERS MANUAL QUICK START Inspect applicator system and verify all cables are installed properly Web system with labels Turn power switch on Press PROG Press down arrow Enter Defaults Press Up Arrow Defaults are now set Down arrow to Tamp Setup 10 Set tamp duration to 500 and set Head up switch to N O 11 Arrow down to Cycle Type 12 Set cycle type to Tamp before feed 13 System is now ready for set up of advanced features and options OT SETUP OF KEY FEATURES HOW TO SET UP AN ASYNCHRONOUS APPLICATION TAMP WITHOUT A ENCODER Determine the following and select it in the software Type of application mode Tamp before or after feed before feed is standard Enter a value in the tamp duration start with 00 200 Set head up limit switch normally open is standard Use the product delay to MOVE the label on the product o RON The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place e BLOW WITHOUT AN ENCODER Determine the following and select it in the software Type of application mode Blow before or after feed before feed is standard Enter a value in the tamp duration start with 00 10 Set head up limit switch to NO
18. 4V COMMON OH HIGH CURRENT OUTPUT Rated 500ma All user inputs and outputs are SINKING type Example in order for a status light to illuminate for Run Status Ok the light should be wired between pins 1 amp 8 on the DB 15 Light Bar Aux Connector Status display legend INPUTS OUTPUTS JH C oW T PRODUCT HEAD UP AIR ASSIST FLAG VACUUM TAMP SOL SOL SOL SOL SENSOR TAMP SENSOR 0 OFF X ON REMOTE TRIGGER CONNECTOR P1 PRODUCT SWITCH PIN ADDRESS 4 pin Amp e TRIGGER INPUT 2400M 1 hB j REMOTE TRIGGER CONNECTOR P1 A PRE PRINT PRODUCT SWITCH PIN ADDRESS 4 pin Amp 24 VDC TRIGGER INPUT 24 COM TAMP SOLENOIDS CONNECTOR P2 INPUT 3 25 Page 50 Made the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LABELMILL USER S MANUAL PRINT AND APPLY INTERFACE P4 PIN ADDRESS PRINTER GROUND 12 14 PPRINTEND 1 6 NUT xo BUFFER READY Zebraonly 8 INPUT X7 ONLINE Sato only 9 INPUT RIBBON NEAR END INPUT E a 211 3 26 Page 51 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LASELIVIIEL LM3510 PRINT amp APPLY SYSTEM USERS MANUAL LIGHT BAR AUXILIARY CONNECTOR P5 INPUT DB 15 MALE PIN OUTPUT ADDRESS x24VDC 24VDC 2 i osse 3 LOW LABEL Yellow light SYN
19. C e PAUXING 13 1 934 C AUXOUT5 24 O v3 PAUXOUT6 tO Jj LIGHT BAR AUXILIARY CONNECTOR P5 A INPUT DB 15 MALE PIN OUTPUT ADDRESS 24VDC 1 J oo LOW LABEL IN ERRORLITE Red light ight TAMPSYNC OUT 9 AUX OUT 5 14 o AUX OUT 6 5 Oo Jya LIGHT BAR AUXILIARY CONNECTOR P5 B INPUT DB 15 MALE PIN OUTPUT ADDRESS 24VDC _ 24 2 3 TAMPSYNC OUT j 9 j 3 27 Page 52 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM ILM USER S MANUAL AUX I O P6 INPUT DB25 Female CONNECTOR J1 PIN OUTPUT ADDRESS x24VDC NNNM 24VDC 21 o f 24V COM O Input Poo Pin 5 and 1 tied for inputs pin 5 to pin 3 for sourcing 2 Output Stand alone CW module 2 Output Stand alone CW module alone CW module 6 0 Y7 Fo Tams Hand E OW meas 2 Tamp Trigger in zm eye CW mile 8 ee ee E StopPBinpt pin Sand 10 tied for E stop EStopResetPBinpt 10 114 PB s Common 11 1520 TAKE UP MOTOR 12 o oo AUXINIO 94 PAUXINS 1 4 1 x C AUXIN o X26 PAUXIN2 16 1 x27 3 PAUXINS 171 XT AUXIN PAUXINS 198 7 PAUXING 2 1 93 PAUXOUTA Y
20. Dist Start Compensation Distance used to compensate for variable speed applications Max Convyer IPM Enter Maximum conveyor speed in inches per minute Enc lines inch tells how many pulses the encoder will count with 1 inch of travel 25 to 500 counts per inch 3 03 Page 28 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LUMI ABELNIIE USER S MANUAL e CYCLE TYPE Cycle Type determines the application type and sequence in relation to the label feed PROGRAMMABLE BLOCKS No Tamp not normally used Tamp Before Feed standard Tamps label first prints label second Tamp After Feed Prints label first tamps label second Blow Before Feed Blows on label first prints label second Blow After Feed Prints label first Blows on label second PrePrint Tamp PrePrint Blow Variable data The PREPRINT CYCLES allows an optional PRE PRINT product trigger to print the label the second standard trigger would activate the tamp cycle only This is used primarily with variable data being gathered for example when the applicator is being interfaced with a scale e JOB STORAGE Used to store frequently used settings pertaining to different labeling jobs PROGRAMMABLE BLOCKS SAVE JOB stores settings for active job 1 to 6 job positions RESTORE JOB Restores saved job 1 to 6 job positions Delete Job Delete stored job e DEFAULTS This setting will return the controll
21. G REFER TO PRINTER MANUAL NOTE The printer will not operate unless the front cover is in the fully closed position For your continued safety do not override the front cover interlock switch LABEL SENSOR ADJUSTMENT REFER TO PRINTER MANUAL 2 03 Page 11 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LABELMILL LM3510 PRINT amp APPLY SYSTEM USERS MANUAL TAKE UP UNIT ASSEMBLY KE UP SPOOL B BEARING BOD C GEAR MOTOR The Take Up Assembly is located on the backside of the main panel To adjust the clutch the side panels must be removed to gain access To remove the Clutch Assembly you must first remove the Web Take Up Spool The mounting bolts for the Take Up Assembly can be found directly behind the plastic spool WARNING Be sure power is off before performing any service TAKE UP ASSEMBLY 2 04 Page 12 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LUMI ABELNIIE USER S MANUAL CLUTCH ADJUSTMENT WWW Figure 2 8 A DRIVE DOG B SHAFT WHEEL C FRICTION DISC D PRESSURE PLATE E THRUST BEARING F PRESSURE SPRING G TENSION ADJ COLLAR To increase waste web tension move the shaft wheel B 1 32 toward the Spool To reduce web tension move the shaft wheel B 1 32 toward the motor CAUTION Too much web tension may cause web breakage print driftin
22. LM 3510 PRINT amp APPLY SYSTEM LUMI ABELNIIE USER S MANUAL TABLE OF CONTENTS SECTION PAGE 1 APPLICATOR OVERVIEW Introduction 1 01 General Printer Specifications 1 02 Inventory List 1 03 Print amp Apply Component Description 1 04 User Responsibility 1 05 Safety 1 05 2 SETUP AND OPERATION Web Routing 2 01 Thermal Print Head Label Loading 2 03 Thermal Ribbon Loading 2 03 Label Sensor Adjustment 2 03 Take Up Unit Assembly 2 04 Clutch Assembly Adjustment 2 05 Hand Held Labeler Interface HLI 100 2 06 Accessory Connections Control Box 2 07 T 50 Photo Eye 2 08 Air assist tube 2 09 T 150 Mounting Stand optional 2 10 T stand adjustment 2 11 Tamp Unit Operation 2 12 Tamp Flow Control Adjustment 2 13 Optional Adjacent Panel Labeler APL 2 14 Optional Corner Wrap 2 15 Optional Side Winder Corner Wrap 2 16 3 CONTROL BOX Programming 3 01 Quick Reference Chart 3 05 Key Definitions 3 16 Set Up Of Key Features 3 17 Description of I O 3 21 4 CLEANING amp MAINTENANCE Troubleshooting 4 01 Fault Codes 4 02 Cleaning of the Print Head 4 03 Cleaning the Platen Demand Plate and Rollers 4 03 Replacing the Print Head Power Fuse 4 03 Maintaining The Air Slide 4 04 Replacing Main Power Fuse 4 05 Page Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM LABELMILL LM3510 PRINT amp APPLY SYSTEM USERS MANUAL SECTION 1 APPLICATOR OVERVIEW Introduction 1 01 General Printer Specifications 1 02 Invento
23. S PRESS UP ARROW PRESS ENTER gt SET DEFAULTS DEFAULTS SET 8 14 Page 39 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM LABELMILL LM3510 PRINT amp APPLY SYSTEM USERS MANUAL l O STATUS SPHI AFV T DISPLAY MAIN PRESS ENTER 000 00X0 0 OFF X ON I O Ports are numbered 7 X0 0 from left to right T 1 OFF 0 ON 7 X1 0 00000000 7 0 00000000 7 X3 0 00000000 7 YO 0 00000000 7 Y1 0 00000000 7 Y2 0 00000000 3 15 Page 40 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LM LABELMILL USER S MANUAL KEY DEFINITIONS e ASYNCHRONOUS OPERATION The term ASYNCHRONOUS OPERATION is used because the speed of the printer applicator motor label speed does not necessarily match the speed of the product conveyor In other words their speed is set independently of one another and has NO interrelation The 3510 can only be configured in asynchronous operation e SYNCHRONOUS OPERATION The term SYNCHRONOUS OPERATION is used because the speed of the applicator motor label speed is matched to the speed of the product conveyor In order to accomplish this an encoder is used to monitor the speed and distance the product conveyor travels In order for this feature to function the CONVEYOR LOCK mode must be turned on In synch
24. TAMP SWITCH Use the product delay to MOVE the label on the product QU o m The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place 3 17 Page 42 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM USER S MANUAL e TAMP OR BLOW WITH A ENCODER Determine the following and select it in the software Type of application mode Tamp or Blow refer to above Tamp or blow before or after feed before feed is standard Enter a value in the tamp duration start with 00 200 Turn encoder ON Encoder OVERRIDE is used to fine tune the GEARING RATIO between applicator and conveyor Trigger distance is used to MOVE label on product product delay is disabled Enter a Start Comp value START Comp is used to compensate for label drift when speed of conveyor changes To calculate this refer to the section on Start Compensation 8 ENCLINES INCH enter the proper lines per inch to match encoder output to conveyor speed To calculate lines per inch refer to the section on Gearing NIGO OIN e O HOW TO SET UP FEATURES UTILIZING AN ENCODER e START COMP DIST START COMPENSATION DISTANCE 1 Set basic applicator up first refer to quick setup 2 Set ENCODER to ON 3 Set TRIGGER DIST to 00 00 4 Set ENCODER LINES PER INCH refer to ENC LINES set up
25. become necessary we recommend that a request for service advice be made This equipment or any of its parts should not be altered without the prior written approval of MMI Automated Systems The user of this equipment shall have the sole responsibility for any malfunctions which results from improper use faulty maintenance damage improper repair or alteration by anyone other than MMI Automated Systems or a service facility designated by MMI Automated Systems SAFETY Only qualified personnel should use this equipment Before installing inspecting or servicing equipment turn OFF all power and air controls at the source and lock out in accordance with OSHA Standards Be sure all external electrically conductive parts are connected to a good electrical ground Never handle live electrical equipment with bare hands while standing in water or while hands and feet are wet Dangerous electrical shock can result Whenever the equipment is unattended turn off all control and power supply switches Keep equipment clean and in good operating condition Promptly repair or replace all worn or damaged hoses cables or parts Do not make any repairs to equipment unless you are fully qualified This equipment contains fast moving parts which may move without warning Keep hands loose hair and clothes clear of machines at all times Never place hands or any other body parts under the label platen at any time This equipment uses compressed air Prope
26. cale or other equipment that will be transmitting a DIFFERENT label format to the applicator for every label that is applied When this option is activated the use of the pre print photo eye option is required The pre print photo eye will trigger the printing of the label The product photo eye switch will trigger the application tamp of the label The reason for two triggers is to improve the accuracy of the label placement when printing before applying General set up The PRE PRINT photo eye connects to the remote trigger connector pre print product switch P1 A The PRE PRINT photo eye should be set to trigger on the leading edge of the product The PRE PRINT photo eye should be set to trigger BEFORE the product switch The PRE PRINT photo eye should be set to allow the printer enough time to print the format before the product switch is activated 5 Turn encoder ON gt Determine the following and select it in the software e PREPRINT TAMP WITH AN ENCODER Type of application mode Select PREPRINT TAMP Enter a value in the tamp duration start with 00 20 Set head up limit switch normally open is standard Turn encoder ON Encoder OVERRIDE is used to fine tune the GEARING RATIO between applicator and conveyor Trigger distance is used to MOVE label on product product delay is disabled Enter a Start Comp value START Comp is used to compensate for label drift when speed of conveyor changes To calculate this refer
27. e adjusted to a clear the trailing edge of the printed labels and Label Platen An adjustment screw is used to adjust the position of the air holes in relation to the labels An angle of 45 degrees is required One slot is provided to make the appropriate adjustments desired Air Assist Tube Blow tube Adjustment mounting Screw bracket Clamp screw 2 09 Page 17 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM LM3510 PRINT amp APPLY SYSTEM USERS MANUAL OPTIONAL T 150 MOUNTING STAND 2 10 Page 18 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LIVIILABELMILL USER S MANUAL T STAND ADJUSTMENT Column Crank Column Lock 2 11 Page 19 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LABELMILL LM3510 PRINT amp APPLY SYSTEM USERS MANUAL TAMP UNIT OPERATION Duration Tamp duration is used to provide an on timer for the solenoid valve on the main tamp cylinder The delay on standard versions can be from 0 to 30 000 seconds in 1 1000 of a second accuracy This allows for easy change over from one product height to another without physically changing the height of the unit It
28. e speed of an external device like a product conveyor The reason this speed is monitored is to match the speed of the label applicator to the product speed An encoder uses LINES or COUNTS per revolution in order to track speed and distance Note that lines per revolution are also referred to as counts per revolution These counts are feed into the LABEL MILL control to be processed for the different features that require this feed back e ENCODER OVERRIDE This feature is used in conjunction with ELECTRONIC GEARING This feature is used to fine tune the ratio of the applicator to the product conveyor e TRIGGER DIST TRIGGER DISTANCE is used in conjunction with the encoder feature Trigger distance is similar to product delay in that it is used to electronically move the placement of the label on the product When the encoder feature is used the product delay feature is rendered inactive Trigger distance will move the label placement in inches 00 00 e PRODUCT DELAY is NOT used in conjunction with the encoder feature Product delay is similar to trigger distance in that it is used to electronically move the placement of the label on the product Product delay will move the label placement in time 00 000 seconds Because the product delay feature utilizes time the speed of the product MUST remain constant A product traveling at a higher velocity will travel further in a given time thus effecting the placement of the label 3 16 Page
29. easure the OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signal Apply the measured offset to the TRIGGER DISTANCE or if too great it may be necessary to physically move the product switch Keep trigger distances to a minimum for best results Operate system again and measure offset Enter the measured offset IF ANY into the TRIGGER DISTANCE Test again repeat if necessary until label is in proper registration Go to MULTIPLE FEED in menu 1 and set the number of labels to be applied to the product Set the Distance between each label by measuring from the front of the product to where you would like the label to be applied Set this distance in the 0 to 2 and repeat this for each label to be applied 0 to 0 to 4 etc Test the placement of the label and adjust as necessary Note The measurements entered are reference only and may not correspond exactly to the actual label offset measurements Note TRAILING EDGE TRIGGER will NOT work with this feature Note Product speed fluctuations can effect label placement Turn back on any options that may have been disabled for setup of this particular feature 3 24 Page 49 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 MIL ABELMILI LM3510 PRINT amp APPLY SYSTEM USERS MANUAL DESCRIPTION OF I O LEGEND 24V OPT 24V OPTO INPUT WITH INTERNAL 2
30. eat it may be necessary to physically move the product switch Keep product delays to a minimum for best results Operate system again and measure offset Apply a small delay to the product delay or reduce if too much Test again repeat if necessary until label is in proper registration Turn back on any options that may have been disabled for setup of this particular feature 3 20 Page 45 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 ILM LM3510 PRINT amp APPLY SYSTEM USERS MANUAL HOW TO SET UP AN VARIABLE DATA APPLICATION TAMP BLOW WITHOUT AN ENCODER WITH TWO TRIGGER PHOTO EYES Variable data application is utilized when the LM3510 is interfaced with a scale or other equipment that will be transmitting a DIFFERENT label format to the applicator for every label that is applied When this option is activated the use of the pre print photo eye option is required The pre print photo eye will trigger the printing of the label The product photo eye switch will trigger the application tamp of the label The reason for two triggers is to improve the accuracy of the label placement when printing before applying General set up The PRE PRINT photo eye connects to the remote trigger connector pre print product switch P1 A The PRE PRINT photo eye should be set to trigger on the leading edge of the product The PRE PRINT photo eye should be set to trigger BEFORE the product switch The PRE
31. efer to pg 2 2 Feed the web to the left and below roller guide B to the right of roller C and to the left and below roller guide D Feed the web into the thermal printer for a detailed description of thermal printer routing see page 2 3 Finish the process by loading the waste backing paper onto the web take up spool E The take up spool rotates in a clockwise direction Adjust the 2 plastic web guide clips so the web is guided straight and even Make sure clips do not bind the web For a detailed illustration of this procedure see Figure 2 1 below Page 9 Made in the U S A FIGURE 2 1 2 01 2009 LABELMILL 4 22 2009 Model LM3510 UM CABELMILI LM3510 PRINT amp APPLY SYSTEM USERS MANUAL WEB ROUTING SPOOL LOCK ABEL MILI dud B 8 SPOOL LOCK SPOOL LOCK REMOVAL To remove the label storage spool A turn the spool lock counterclockwise until you reach a stop The spool will now slide off To secure the spool simply turn the spool lock clockwise until snug DO NOT over tighten 2 02 Page 10 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LUMI ABELNIIE USER S MANUAL LOADING THERMAL PRINT HEAD REFER TO PRINTER MANUAL LABEL amp RIBBON ROUTING REFER TO PRINTER MANUAL THERMAL RIBBON LOADIN
32. er to the default settings O STATUS Displays the status of the inputs and outputs 3 04 Page 29 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM LABELMILL LM3510 PRINT amp APPLY SYSTEM USERS MANUAL QUICK PROGRAMMING CHART MODEL NUMBER amp REVISION LM MODEL 3510 TOTAL 000000 gt A UP AND DOWN ARROW KEYS WILL SCROLL PRESS THROUGH THE PROGRAM BLOCKS pins V AND THE SUB MENUS Y PASS WORD PRESS ENTER Y PRODUCT SENSOR PRESS ENTER Y TAMP SET UP PRESS ENTER v AUX TAMP PRESS ENTER TAKEUP PRESS ENTER COUNTER lx PRESS ENTER 3 05 Page 30 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LABEL MILL USER S MANUAL PRINT TYPE PRESS ENTER ENCODER PRESS ENTER CYCLE TYPE PRESS ENTER JOB STORAGE gt PRESS ENTER DEFAULTS PRESS ENTER STATUS PRESS ENTER PRESS PROG KEY 3 06 Page 31 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM LABELMILL LM3510 PRINT amp APPLY SYSTEM USERS MANUAL MAIN DISPLAYS PASSWORD PASSWORD 0000 PRESS ENTER PASSWORD OFF PASSWORD ON Note use UP and DOWN arrows to toggle between ON and OFF The
33. g or premature failure of the Take Up Assembly 2 05 Page 13 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LIMI LABELMILL poesi LM3510 PRINT amp APPLY SYSTEM USERS MANUAL HAND HELD LABELER INTERFACE HLI 100 OPERATOR LCD DISPLAY INTERFACE INTERFACE PORT 2 06 Page 14 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 PREPRINT START START INPUT TAMP VALVE THERMAL PRINTER INTERFACE SERIAL PLUS PORT SERIAL PORT Page 15 Made in the U S A LM 3510 PRINT amp APPLY SYSTEM LM LABELMILL USER S MANUAL ACCESSORY CONNECTIONS LOCATED ON BACK OF LABELER CONTROL ENCLOSURE 2 07 2009 LABELMILL TAKE UP MTR LIGHTBAR AUX LEIA e POWER PIG TAIL FOR PRINTER MAIN POWER FUSE POWER SWITCH TAKE UP MOTOR LIGHT BAR AUX CONNECTOR DB 25 AUX I O CONNECTOR y STARTINPUT CONVEYOR ENCODER INPUT cr 14 SERIAL INTERFACE TO HLI 100 HAND HELD TOUCH SCREEN EITHERN NET 4 22 2009 Model LM3510 LABELMIILL LMILAEELIILL LM3510 PRINT amp APPLY SYSTEM USERS MANUAL T 50 PHOTO EYE 1 94VDC BROWN e4VDC BLUE SINKING WHITE CUNNECTUR SHOWN FROM WIRE SIDE 2 08 Page 16 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LM LABELMILI USER S MANUAL AIR ASSIST TUBE The Air Assist Tube must b
34. ll move the label placement in time 00 000 Because the product delay feature utilizes time the speed of the product MUST be constant and consistent This section will explain how to apply more than one label to a single product with a single start signal MULTIPLE FEED will allow you to select how many labels to be applied WHEN NOT UTILIZING A ENCODER Set basic applicator up first refer to quick setup Ensure that applicator is operating properly before starting this procedure Set Product delay to 00 000 Start system and apply label at the desired speed Check the placement of the label on the product Measure the OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signal 7 Apply a small delay to the product delay or if too great it may be necessary to physically move the product switch Keep product delays to a minimum for best results 8 Operate system again and measure offset 9 Apply a small delay to the product delay or reduce if too much 10 Test again repeat if necessary until label is in proper registration 11 Go to MULTIPLE FEED in PRODUCT SENSOR menu and set the number of labels to be applied to the product 12 Set the Distance between each label entering a time 0 000 into INTERVAL DELAY 13 Test the placement of the labels and adjust as necessary Note The spacing between each label will be equal With this feature
35. mmed settings are backed in nonvolatile memory and are not lost when the unit is powered off Upon power up of the control the screen will display MODEL NUMBER amp REVISION of the HLI 100 and then the MODEL NUMBER amp REVISION of the labeler control After this the screen will now display the counter TOTAL XXXXXXX e KEY FUNCTIONS PROG PROGRAM KEY IS USED TO 1 Enter and exit the program menu ENTER KEY IS USED TO 1 Access or Enter the selected PROGRAM BLOCK example PRODUCT SENSOR or TAMP SETUP 2 Access or Enter the data selection options line bottom line of display of the PROGRAM BLOCK Sub Menus 3 Store the selected data UP DOWN ARROW KEYS ARE USED TO Scroll up amp down through the primary menu PROGRAM BLOCKS Header name Scroll sub menus inside of PROGRAM BLOCKS top line of display while IN a PROGRAM BLOCKS Increment and decrement programmable values Select different display views while in the RUN mode Beo Left Right ARROW KEYS ARE USED TO 1 Move the up carrot left or right when programming a value START ENABLE KEY 1 Start key will initialize the application cycle 2 Enable key will Enable the drive after it has been disabled CLEAR STOP KEY 1 Stop key will abort the cycle only when not in the program menu 2 Clear key will delete stored values while in the edit mode 3 Clear key will disable the drive ESC escape KEY 1 Will back
36. or replace hose Consult factory Check connection Reference to page 2 11 Consult factory Check printer cover limit switch Check software Check software Check mode 3 or dip switches Check connection Check printer manual Consult Factory Consult Factory Consult Factory Adjust clutch as shown on page 2 10 Adjust clutch as shown on page 2 10 Re web system as shown on page2 2 Consult label mfg Consult factory Consult factory 4 22 2009 Model LM3510 DISPLAYED FAULT Print Time Out Tamp Down FLT Tamp Up FLT PrePrint TRG FLT PrePrint Trigger FLT Ribbon Out Low Ribbon Label Out Aux Tamp Fit Page 59 Made in the U S A LM 3510 PRINT amp APPLY SYSTEM USER S MANUAL FAULT MESSAGES FAULT CORRECTIVE ACTION Printer Off Line No Label Formats Loaded Check Printer Interface Cable Printer mode incorrect Printer failed to print or Control failed to receive a End Prin Signal oom Head up limit switch failed to switch A Cylinder Is Not Up during the tamp cycle B No Air Oylinder did not move off of reed C Faulty Valve switch D Flow Control Miss Adjusted E Miss Adjusted Reed Switch F Faulty Reed Switch G Tamp duration too small H Check programming of Tamp switch NOTE Light on reed switch should be ON when cylinder is up Head up limit switch failed to switch during the tamp cycle Oylinder did not return up A Cylinder I
37. out of the sub programming menu without saving changes 3 01 Page 26 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 USER S MANUAL e PASS WORD The PASS WORD is used to lock the menus of the control This option is used to prevent unauthorized access to variable data When shipped from the factory the pass word is to 7074 and NO MENUS are locked The pass word can not be changed e PRODUCT SENSOR This is an external device that when activated starts the application cycle PROGRAMMABLE BLOCKS Product Delay delays the application of the label xx xxx seconds after the sensor has been activated Sensor Trigger designates whether the product sensor is activated at the leading or trailing edge of the product On Debounce allows a small delay to be programmed in to prevent false triggering on the leading edge of the product Off Debounce allows a small delay to be programmed in to prevent false triggering on the trailing edge of the product Multiple Feed how many labels are applied to one product with one signal Interval Delay amount of time in seconds between multiple fed labels Note only active if quantity 2 or higher DISTANCE USED WITH ENCODER ONLY OPTION Dist 0 to 2 used to set the position of the first label to be applied in Multiple Feed applications Dist 0 to used to set the position of the second label to be applied in Multiple Feed applications Dist 0 to 4 used to set the
38. p APPLY SYSTEM SPECIFICATIONS Up to 18 second and approx 90 labels min Varies depending on label and product size UPC A UPC E EAN 8 EAN 13 Code 39 Int 2 of 5 Code 128 MSI 2 of 5 UPC Bookland and CODABAR 1 2 1 2 5 1 3 or individually programmable bar code widths Eight fonts including OCR A and OCR B representation and an outline font American and European fonts Upper case and lower case with decendors plus memory available for custom fonts 12 Max outside diameter wound on a 3 diameter core Die cut waste removed with a minimum of 1 8 separation between labels in running direction Minimum 1 wide x 34 long Maximum 7 2 wide x 14 long 7 0 wide x 14 long Up to or 1 32 1mm when labels are produced to specifications and product handling is controlled Thermal Transfer and Direct Thermal Print application method Standard Tamp Optional Blow On and Wipe On Standard Centronics Parallel Port Standard RS 232C Serial Port Ethernet port Ribbon out Product Sensor Photo Eye Limit Switch PLC input 115V AC 60 Hz 250 W idle 600 W running 80 p s i 3 cfm 23 T x 30 W x 23 3 8 D Operating Temp 50 95 F 10 35 C 15 8596 RH non condensing 60 Ib Nominal with U Arms 1 02 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LUMI ABELNIIE USER S MANUAL INVENTORY LIST QTY Description Print amp Apply Assembly 12 7 dia Bl
39. position of the third label to be applied in Multiple Feed applications Dist 0 to 5 Dist 0 to 6 Dist 0 to 7 Dist Oto 8 Dist 0 to 9 Dist 0 to 10 used to set the position of the tenth label to be applied in Multiple Feed applications e TAMP SET UP This is used to adjust the different variables related to the tamp cycle PROGRAMMABLE BLOCKS Tamp duration used to adjust the time that the tamp cylinder valve is actuated 0 000 to 9 999 Flag duration used to adjust the time the flag jaws are held open after label application 00 00 to 99 99 Head up limit switch type normally open standard normally closed none Head up Dbounce Debounce is used to allow time for the tamp cylinder to settle on return 00 00 to 01 00 Vacuum Release Used to release label when tamping on light products Vacuum Delay On Used to reduce label flutter when feeding large labels while tamping Tamp Sync Logic Output on normal or Off reverse when tamp cylinder is up e AUX TAMP SET UP OPTIONAL This is used to adjust the different variables related to the secondary tamp cycle Secondary tamp utilized on a two stage corner wrap PROGRAMMABLE BLOCKS Tamp duration used to adjust the time that the secondary tamp cylinder valve is actuated 0 000 to 9 999 Product Delay delays the activation of the secondary tamp xx xxx seconds after the sensor has been activated 3 02 Page 27 Made in the U S A 2009 LABELMILL
40. r care and maintenance must be taken when handling compressed air and its components These precautions are further detailed and explained where specifically required in this manual WARNING READ AND UNDERSTAND THESE INSTRUCTIONS Protect yourself and others Be sure this information is read and understood by all operators ELECTRICAL SHOCK CAN KILL Do not touch live electrical parts with bare skin or work with gloves or wet clothing NOISE CAN DAMAGE HEARING Wear proper ear protection 1 05 Page 7 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM LABELMILL LM3510 PRINT amp APPLY SYSTEM USERS MANUAL SECTION 2 SETUP AND OPERATION Web Routing 2 01 Thermal Print Head Label Loading 2 03 Thermal Ribbon Loading 2 03 Label Sensor Adjustment 2 03 Take Up Unit Assembly 2 04 Clutch Assembly Adjustment 2 05 Hand Held Labeler Interface HLI 100 2 06 Accessory Connections Control Box 2 07 T 50 Photo Eye 2 08 Air assist tube 2 09 T 150 Mounting Stand optional 2 10 T stand adjustment 2 11 Tamp Unit Operation 2 12 Tamp Flow Control Adjustment 2 13 Optional Adjacent Panel Labeler APL 2 14 Optional Corner Wrap 2 15 Optional Side Winder Corner Wrap 2 16 Page 8 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 Step ILABELMIILL LM 3510 PRINT amp APPLY SYSTEM USER S MANUAL WEB ROUTING Operation Load web onto label storage spool A so it unloads in a clockwise direction r
41. ronous operation the applicator motor is ELECTRONICALLY GEARED to the product conveyor The 3510 can NOT be configured in synchronous operation e START COMPENSATION Start compensation compensates for the reaction time of the Label Mill control and start signal from the product switch The purpose of start compensation is to maintain label placement on a product that is traveling at different speeds An example of this is a conveyor that accelerates on start up and decelerates to a stop At high speeds an uncompensated system would apply a label too late and the label would be placed too far back on the product Linear interpolation is used to correct this problem The start compensation corrects this error by adding an offset distance at LOW speeds since it is not possible to apply any correction at high speed Note Start compensation ONLY effects label placement on product e ELECTRONIC GEARING Electronic gearing is a function of the product encoder and the Label Mill control This is used to match the speed of the applicator to the product conveyor Electronic gearing is similar to mechanical gearing in that there is a gear ratio and the change of speed of one affects the speed of the other This feature is part of the Synchronous feed mode In order for this to operate properly the correct number of lines per inch of product travel must be entered into the ENC LINES INCH in menu 6 e ENCODER AN ENCODER is a device that is used to monitor th
42. ry List 1 03 Print amp Apply Component Description 1 04 User Responsibility 1 05 Safety 1 05 Page2 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LUMI ABELNIIE USER S MANUAL LABEL MILL 3510 THERMAL PRINTER APPLICATOR SYSTEM INTRODUCTION The Label Mill 3510 is a state of the art THERMAL PRINTER amp APPLICATOR SYSTEM created with maximum flexibility for your AUTOMATIC LABELING NEEDS The unit will print and apply high quality labels and bar codes to your product at print speeds up to 18 sec and apply at speeds up to 90 labels min OPERATION The standard configuration is External Computer Mode The configuration allows label formats to be sent to the standard Centronics Parallel Interface Port Ethernet or serial port on the Printer Applicator Once the format is downloaded to the Printer Job Buffer the system 3510 can print and apply as normal Standard industry label software packages can be used in conjunction with a PC to design and load label design 1 01 Page 3 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LI LABELMILL USERS MANUAL PRINT SPEED BAR CODES BAR CODE RATIOS HUMAN READABLE FONTS LABEL ROLL CAPACITY LABEL SIZE MAXIMUM PRINT AREA LABEL PLACEMENT ACCURACY PRINTING METHOD INTERFACE INTERFACE SENSORS ELECTRICAL AIR REQUIREMENT SIZE ENVIRONMENT WEIGHT Options available Page 4 Made in the U S A LM3510 PRINT am
43. s Not Up B No Air C Faulty Valve D Flow Control Miss Adjusted E Miss Adjusted Reed Switch F Faulty Reed Switch G Tamp duration too small H Check programming of Tamp switch NOTE Light on reed switch should be on when cylinder is up Trigger signal was not received A Check photo eyes before timer expired This FAULT B Check product delay will only occur if PREPRINT cycle is selected Variable Data Printer is out of ribbon Check printer for ribbon Printer is low on ribbon Check printer for ribbon Printer is out of ribbon Check printer for label stock Head up limit switch failed to switch A Cylinder Is Not home during the tamp cycle B No Air C Faulty Valve D Flow Control Miss Adjusted NOTE Light on reed switch should E Miss Adjusted Reed Switch be ON when cylinder is home F Faulty Reed Switch G Tamp duration too small 4 02 2009 LABELMILL 4 22 2009 Model LM3510 ILM LM3510 PRINT amp APPLY SYSTEM USERS MANUAL CLEANING THE PRINT HEAD Refer to section 3 2 of the enclosed SATO Operators Manual for print head cleaning instructions or the appropriate section in the ZEBRA or DATAMAX Operator s Manual if so equipped CLEANING THE PLATEN DEMAND PLATE AND ROLLERS Refer to section 3 3 of the enclosed SATO Operators Manual for print head cleaning instructions or the appropriate section in the ZEBRA or DATAMAX Operator s Manual if so equipped REPLACING THE PRINT HEAD POWER
44. to the section on Start Compensation 8 ENCLINES INCH enter the proper lines per inch to match encoder output to conveyor speed To calculate lines per inch refer to the section on Gearing PREPRINT BLOW AN ENCODER Determine the following and select it in the software Type of application mode Select PREPRINT BLOW Enter a value in the tamp duration start with 00 20 Set head up limit switch NO TAMP SWITCH Turn encoder ON Encoder OVERRIDE is used to fine tune the GEARING RATIO between applicator and conveyor Trigger distance is used to MOVE label on product product delay is disabled Enter a Start Comp value START Comp is used to compensate for label drift when speed of conveyor changes To calculate this refer to the section on Start Compensation 8 ENCLINES INCH enter the proper lines per inch to match encoder output to conveyor speed To calculate lines per inch refer to the section on Gearing NLO OT e O D The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place 3 22 Page 47 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LABELNITIEI LM3510 PRINT amp APPLY SYSTEM USERS MANUAL HOW TO APPLY MULTIPLE LABELS TO A SINGLE PRODUCT Product delay is used to electronically move the placement of the FIRST label on the product Product delay wi
45. ue Plastic Spools w Quick Release Collar 7 3 dia Blue Plastic Spool w screws 1 2 13 bolts w washers Power Cord Model 3510 Operators Manual Extra Cardboard Ribbon Core Product Switch specified a Manual Limit Switch optional b Photo Switch optional 1 Take up Spool Clip JN NH TOOLS REQUIRED FOR ASSEMBLY 3 32 ALLEN WRENCH 34 WRENCH 1 1 8 WRENCH 1 03 Page 5 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LABELMILL print Son LM3510 PRINT amp APPLY SYSTEM USERS MANUAL COMPONENT DESCRIPTION LABEL SPOOL SPOOL LOCK TAMP CYLINDER I a REED SWITCH U ARM LE x P He 1 AIR FILTER Ple i VALVE PACK WEB TAKE UP SPOOL SWING AWAY TAMP ASSEMBLE WEB GUIDE ROLLERS THERMAL PRINTER 1 04 Page 6 Made in the U S A 2009 LABELMILL 4 22 2009 Model LM3510 LM 3510 PRINT amp APPLY SYSTEM LUMI ABELNIIE USER S MANUAL USER RESPONSIBILITY This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and or inserts when installed operated maintained and repaired in accordance with the instructions provided This equipment must be checked periodically Defective equipment should not be used Parts that are broken missing plainly worn distorted or contaminated should be replaced immediately Should such repair or replacement
46. yor utilizing belts or a chain etc Note Lines per revolution are also referred to as counts per revolution The following is only a sample of the many ways there is to couple an encoder to a product conveyor WHEEL MOUNTED 1 Check encoder to determine the number of lines per revolution 2 Measure diameter of contact wheel 3 Multiply diameter of wheel by Pi this will give circumference 4 Divide encoder lines per revolution by circumference this will net lines per inch 5 Enter this number into menu 6 ENC LINES INCH note that this number needs to be between 25 8 500 EXAMPLE 1 Encoder lines per revolution 1000 2 Contact wheel diameter 6 00 3 6 00 x 3 14 18 84 4 1000 18 84 53 1 rounding number to the 10 5 Enter 53 1 into ENC LINES INCH DIRECT DRIVE 1 Check encoder to determine the number of lines per revolution 2 Determine the gear ratio of the encoder to the conveyor 3 Measure diameter of conveyor drive wheel 4 Multiply diameter of wheel by Pi this will give circumference 5 Divide encoder lines per revolution by circumference this will net lines per inch of wheel 6 Multiply this number by the gear ratio this will net lines per inch 7 Enter this number into menu 6 ENC LINES INCH note that this number needs to be between 25 8 500 EXAMPLE 1 Encoder lines per revolution 1000 2 Gear ratio is 2 to 1 3 Conveyor drive wheel diameter 6 00 4 6 00x3 1

Label Mill 3510 Manual - Chicago Coding Systems

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