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XPS-EDBL User Manual - Newport Corporation

1. Connect XPS EDBL and XPS power cables to the circuit breakers terminals Put the XPS controller switch on the ON position Close the additional enclosure Switch ON the LOGIC supply first Wait 30 seconds until the XPS boots Switch ON the POWER supply When you finish turn OFF the POWER supply first and then turn OFF the LOGIC supply EDH0345En1020 08 15 Page 16 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 3 4 Connection XPS EDBL WARNING All Newport products are provided with standard cable lengths to 5m The use of an extension cable is not advised as it might result in the degradation of the product s performance Please contact Newport Corp for any cable extension needs Motor poles Usually the number of poles in the motor is not a concern to the actual application However it should be noted that each pole pair of the motor requires an electrical cycle Therefore the speed of the motor should be limited to a value that enables the PI current loop to regulate correctly at the frequency given in the parameter stage However setting this frequency to the maximum in all applications is not always appropriate as it will allow noise above the needed frequency to be fed back in the control loop and the system Motor Cabling Motor cables are an integral part of a motor drive system Several factors should be considered when selecting motor cables Motor cables
2. Figure 3 1 Space around Drivers 3 2 2 Mounting Direction Mount the XPS EDBL Drivers in a direction vertically such that the air will flow through with fans or without fans by convection 3 2 3 Operating Environment The environment in which EDBL Drivers operate must meet the following conditions e Ambient operating temperature 0 to 40 C Take into account the temperature rise in the individual EDBL Drivers e Ambient operating humidity 20 to 85 non condensing e Atmosphere No corrosive gases GO Newport Experience Solutions Page 11 EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors EDH0345En1020 08 15 3 2 4 3 2 5 3 2 6 Ambient Temperature e XPS EDBL Drivers should be operated in a controlled environment where there is minimal temperature rise This will ensure a high level of reliability e Temperature rise in any installed EDBL unit in a closed space such as a control box will cause the ambient temperature to rise inside the entire closed space Use a fan or an air conditioner to prevent the ambient temperature of the XPS EDBL Driver from exceeding 40 C e Unit surface temperatures may rise to as much as 30 C above the ambient temperature Use heat resistant materials for wiring and separate any devices or wiring that are sensitive to heat System Design and Installation The service life of an XPS EDBL Driver
3. ST T e e 9 l d a XPS j Encoder Limlts Circuit Breaker C Curve 5x IN IN 1A 230 400VAC Interrupt Current lt 10kA Command Ex Eaton FAZ C1 2 aes Circuit Breaker 3 FL 7 m ENA 1 AC T n N 1 ee D L d a 1 AC POWER T n X T N V Circuit Breaker IF Circuit Breaker C Curve 5x IN IN 16A 230 400VAC Interrupt Current lt 10kA Ex Eaton FAZ C16 2 The AC POWER cable has 2 stickers POWER and E5084A and the marking 3G1 5 mm GO Newport EDH0345En1020 08 15 Page 2 ds XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors The AC LOGIC cable has 2 stickers LOGIC and E5084A and the marking 3G1 0 mm Do not remove the stickers when installing the driver permanently The power switch used in the installation should have a marking that it is the main power cutting element of the installation and should be placed near the equipment When cutting power AC POWER should be switched off first and then AC LOGIC PTC Thermistor PTIC Thermbstor 1 PTC Thernbtor 7 Thermistor Is optional If not used Input plns must be shorted Figure 1 1 Diagram sh
4. CAT I and CAT II meters must not be used on this product Allow at least 5 minutes for the motor drive s capacitors to discharge to safe voltage levels 50V Use the specified meter capable of measuring up to 1000V DC amp ACrms to confirm that less than 50V is present between all power terminals and earth ground Unless otherwise stated this product must NOT be dismantled or disassembled In the event of a defective unit the drive must be returned for repair In case of an error condition reported by the amplifier power off the unit remove the error condition and power back the unit WARNING Ignoring the following may result in injury or damage to equipment Safety Where there is conflict between EMC and Safety requirements personnel safety shall always take precedence GO Newport Experience Solutions If the product is not used in the condition specified the safety can be compromised Never perform high voltage resistance checks on the wiring without first disconnecting the motor drive from the circuit being tested While ensuring ventilation is sufficient provide guarding and or additional safety systems to prevent injury or damage to equipment When replacing a motor drive in an application and before returning it to use it is essential that all user defined parameters for the product s operation are correctly installed This equipment contains electrostatic discharge ESD sensitive parts
5. Observe static control precautions when handling installing and servicing this product Ensure all external wiring is rated for the highest system voltage Thermal sensors contained within the motor must have reinforced insulation All exposed metalwork in the Inverter is protected by basic insulation and connected to a safety earth ground Refer to the installation requirements of your facility and local applicable Standards concerning the use of RCDs residual current device Page xiii EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors EMC This is a product in the restricted sales distribution class according to IEC 61800 3 It is designated as professional equipment as defined in EN61000 3 2 Written permission from Newport shall be obtained before connection to the low voltage supply Application Risk The specifications processes and circuitry described herein are for guidance only and may need to be adapted to the user s specific application Newport does not guarantee the suitability of the equipment described in this manual for individual applications The safety of the system in which this product is integrated is the responsibility of the assembler Risk Assessment Under fault conditions power loss or unintended operating conditions the drive may not operate as expected In particular e Stored energy might not discharge to safe levels as q
6. Pollution Degree 2 exempt of conducting dust Transport Temperature 25 C to 70 C Non condensing Overall Width 120 65 mm 4 3 4 Overall Height 262 00 mm 10 or 6U Overall Depth 305 30 mm 12 Weight 6 7 kg without mounting plate Protective functions Error detection function Contents Over current Short circuit Over power Version without optional fans Fuse 12 A with fans Fuse 6 A without fans Internal fuse broken contact Newport Fuse 1 A EOR supply both end of runs activated Motor over temperature Thermistors fault Driver over temperature Error flag set when the temperature on the heatsink inside the driver reaches a limit of 70 C Same error flag as Thermistors fault Initialization error Invalid parameters Current RMS Current regulation error DT Same error flag as Current RMS NOTE The PI Corrector is calculated from the Resistor Inductor and Frequency parameters Kp 2xIIx Freq x Lmot Ki 2 2xIIx Freq x Rmot EMC Technical Ratings NOTE The specified EMC emission and immunity performance of this unit can only be achieved when the unit is installed to the EMC installation instructions given in this manual IMPORTANT Before installation clearly understand who is responsible for conformance with the EMC directive D Newport Experience Solutions Page 7 EDH0345En102
7. Pos 30 _Go o E ES The axis is now ready to be used 3 6 Regenerative Energy Absorption A motor coupled with a load has a certain amount of energy This energy is mainly kinetic when the load is moving or rotating When the system brakes the energy must be either stored or dissipated This is also sometimes the case when the system is at constant speed in descent direction In the example below three phase motors are used System energy In a standard direct drive application the energy balance can be written as EREGEN E E Ec E 1 System energy system losses Where Erecen Regenerative Energy to dissipate or Total energy of motor load minus the system losses for one move J EK Kinetic energy of motor load J EP Gravitational potential energy of motor load J ECo Energy lost in the motor copper Ohm losses J EF Energy lost due to friction J gt Newport Experience Solutions Page 19 EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Torque motor case standard configuration EP term is equal to zero in this case E kecen 0s J ou 3 Tw amp Tr 1a Kinetic energy Capper lasses Friction losses Where JM Rotor inertia kgm JL Load inertia kgm oM Motor speed before deceleration rad s IM Motor current during deceleration ARMS phase RM Motor resistance Q ter
8. and other reasons Specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your Newport representative at any time to confirm actual specifications of purchased products Dimensions and Weights Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown Performance Data Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Newport s test conditions and the users must correlate it to actual application requirements Actual performance is subject to Newport s Warranty and Limitations of Liability Errors and Omissions The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions D Newport Experience Solutions Page xx XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 1 0 Introduction 1 1 Description of Product and Features The XPS EDBL is a high power 3 phase sinusoidal motor driver amplifier It features 25A peak current
9. the theoretical values of resistances and inductances Peak Current Limit 25 A peak per phase Permanent power Limit 1 kW with fans 576 W without fans Motor protection thermistor Detection PTC max 9 kQ threshold variable 500 Q to 8500 Q Internal regeneration resistor 150 W 150 O Motor winding resistance 0 1 to 20 Q At low values of R and L tolerances on theoretical values are critical Therefore in situ measurements are required to guarantee accurate transfer function of the driver Motor winding inductance 0 1 to 40 mH At low values of R and L tolerances on theoretical values are critical Therefore in situ measurements are required to guarantee accurate transfer function of the driver XPS EDBL Enclosure Additional Enclosure Chassis vertical Mounting IP00 UL open type IP50 minimum and IK08 minimum Fire resistant to level VI minimum A The sign Risk of electrical shock should be added on a visible spot of the additional enclosure Operating Temperature Humidity 0 to 40 C Derate 1 5 Degree above 40 C 85 R H at 40 C Non condensing D Newport Experience Solutions EDH0345En1020 08 15 Page 6 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Altitude Above 1000 m derate at 1 100 m max 2000 m Storage Temperature 25 C to 55 C Non condensing Pollution
10. 0 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Basic and Generic Standards The standards that may apply to this unit come under two broad categories 1 Emission These standards limit the interference caused by operating this drive module 2 Immunity These standards limit the effect of interference on this unit from other electrical and electronic apparatus Phenomenon Test standard Radiated Emission NF EN 55011 Conducted on AC mains ports Emission EN NF 55011 Electrostatic discharges immunity NF EN 61000 4 2 Immunity to radio frequency electromagnetic field NF EN 61000 4 3 Fast transient burst immunity on AC mains ports NF EN 61000 4 4 Fast transient burst immunity on input output cables NF EN 61000 4 4 Surge immunity on AC mains ports NF EN 61000 4 5 Immunity to conducted disturbances induced by radio NF EN 61000 4 6 frequency fields on AC mains ports Immunity to conducted disturbances induced by radio NF EN 61000 4 6 frequency fields on input output cables Voltage dips short interruptions and voltage variation NF EN 61000 4 11 immunity 2 2 Cable Specifications For permanent installation the cable should be cut near the connector and should be permanently connected to an installation which includes all required safety components fuses interruptors All wires including protective earth should be securely faste
11. 100Q UB is calculated like this 1 Torque motor case 2 Back EMF V 7 2a Phase voltage Us Ko hy 34 3 Where Ku Back EMF constant V rad s terminal to terminal 2 Linear motor case R Up A uy Hy 2 Wen way Dh Phase voltage Where Ku Back EMF constant V m s terminal to terminal The resistance dissipated power All negative EM are set to zero Pay G teverg Where Pav Average power to be dissipated by the brake resistance W tcvcLE Cycle time of travel of the system s i number of cycles of the system You must compare the value of Pay to Precen and verify that Pd AV REGEN where PREGEN 150 W 1 2 Eu d with 3004F power supply 00uF GO Newport Experience Solutions Page 21 EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors EDH0345En1020 08 15 3 7 Running Performance Adjustments The EDBL is commanded with 10V analog signals which represent U and V current targets The current on the U amp V phases of the motor is measured with shunt resistors and amplified before it is digitally converted Analog circuits present intrinsic offsets and are subject to temperature drifts Offsets are automatically compensated on the EDBL on the current measurements This automatic correction is done when the driver is enabled i e the INHIB signal transitions from High stat
12. 60BL Pos 30 _Go o SE SYSTEM STAGE CONTROLLER CONFIGURATION FRONT PANEL TERMINAL TUNING FUNCTIONAL TESTS DOCUMENTATION Move Jog Spindle I Oview I Oset Positionererrors Hardware status Driver status RGV160BL Pos Refresh rate frames sec 1 00 Set C Manual refresh Refresh D Newport Experience Solutions EDH0345En1020 08 15 Page 26 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors GO Newport Experience Solutions Service and Repair CAUTION Never attempt to disassemble any element of the driver Disassembly of an element can cause a malfunction of the driver CAUTION Any attempt to disassemble or repair a driver without authorization will void the warranty If you observe a malfunction in your driver please contact Newport immediately to arrange for a repair The product has no user serviceable parts and should be returned to Newport for repair The product should be returned in its original packaging if possible otherwise reasonable care should be taken in the packing of the product to ensure that no damage occurs during transport Enclosure Cleaning The XPS EDBL enclosure should only be cleaned with a dry cloth Packaging During transport our products are protected by suitable packaging This is entirely environmentally friendly and should be taken for recycling Page 27 EDH0345En1020 08 15 XPS EDB
13. ER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE NEWPORT DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED Limitation of Warranty The above warranties do not apply to products which have been repaired or modified without Newport s written approval or products subjected to unusual physical thermal or electrical stress improper installation misuse abuse accident or negligence in use storage transportation or handling This warranty also does not apply to fuses First printing 2013 2015 Newport Corporation Irvine CA All rights reserved No part of this manual may be reproduced or copied without the prior written approval of Newport Corporation This manual is provided for information only and product specifications are subject to change without notice Any change will be reflected in future printings D Newport Experience Solutions Page ii XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Table of Contents GO Newport Experience Solutions fucum rane il Table of Contents ird in e ors ee e enero tpe EEE TEKKE EEE EE E EEEE EE iii UE Declaration of Conformity iccisecsccsccstiescneuses cts saceeontcssesensqienvun E EE EEEE EEE nets v lust E E E E E E E E E E E vi Scope of the Manual ssr E i vi
14. IM END OF RUN LIM MECHANICAL ZERO DO NOT CONNECT 5 V GND GND DO NOT CONNECT GND 9W4 Female 80 00 Al UMOT OUT A2 VMOT OUT A3 WMOT OUT A4 GND THERM IN THERM2 IN GND N C N C D Newport Experience Solutions General Specifications Product Identification 9 OO O e O as ee GS Newport Motor Driver Model XPS EDBL ce X CAUTION A WARNING DISCONNECT ALL POWER AND WAIT 5 MIN BEFORE SERVICING MAY CAUSE ELECTRIC SHOCK USE PROPER GROUNDING Power Supply RATING AC 100 240Vac 60 50Hz 16A 10A Logic Supply RATING AC 100 240Vac 60 50Hz 1 1 0 7A Air Flow DB25 Male 13 4e0000000000 o75 DO I OS LU BW D Page 5 Protective ground SCLOCK IN N C HOME OUT LIM OUT LIM OUT FAULT OUT N C ANALOG U IN ANALOG V IN N C INHIB IN SDATA IO N C N C N C N C N C GND GND EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Technical Specifications General Number of Axes 1 axis DC brushless motors driver Communication Interfaces Analog I2C TTL nterface to XPS via XPS DRVOOP interface board Anal
15. L XPS Compatible External High Performance Driver for Linear and Brushless Motors Service Form Your Local Representative Tel Fax Name Return authorization Please obtain prior to return of item Company Address Date Country Phone Number P O Number Fax Number Item s Being Returned Model Serial Description Reasons of return of goods please list any specific problems GO Newport EDH0345En1020 08 15 Page 29 ds Newport Visit Newport Online at WWW newport com North America amp Asia Newport Corporation 1791 Deere Ave Irvine CA 92606 USA Sales Tel 800 222 6440 e mail sales newport com Technical Support Tel 800 222 6440 e mail tech newport com Service RMAs amp Returns Tel 800 222 6440 e mail service newport com Europe MICRO CONTROLE Spectra Physics S A S 9 rue du Bois Sauvage 91055 vry CEDEX France Sales Tel 33 0 1 60 91 68 68 e mail france newport com Technical Support e mail tech_europe newport com Service amp Returns Tel 33 0 2 38 40 51 55
16. PS Upd ates At the end of the start up procedure the XPS controller has recognized the driver board and the stage An example of the XPS Front panel Move page is shown below SYSTEM STAGE CONTROLLER CONFIGURATION FRONT PANEL TERMINAL TUNING FUNCTIONALTESTS DOCUMENTATION Move Jog Spindle I Oview I Oset Positionererrors Hardware status Driver status CSc c eee nnn ea atetan eee i uua 2 004384 004384 7 Initialize RGY160BL Pos 9 _Go _Go El Eu Axis initialization The XPS EDBL driver must be initialized to set all axis parameters This can be done by clicking on the Initialize button SYSTEM STAGE CONTROLLER CONFIGURATION FRONT PANEL TERMINAL TUNING FUNCTIONAL TESTS DOCUMENTATION Move Jog Spindle I O view I Oset Positioner errors Hardware status Driver status Move NN 0 176591 176591 42 Heme RGY 160BL Pos o _Go _Go E D Newport Experience Solutions EDH0345En1020 08 15 Page 18 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors The axis must now be referenced by clicking on the Home button Q5 Newport SYSTEM STAGE CONTROLLER CONFIGURATION FRONTPANEL TERMINAL TUNING FUNCTIONALTESTS DOCUMENTATION eae Move Jog Spindle I Oview I Oset Positionererrors Hardware status Driver status Move Postion state Arion Pastdonername V bcty Absmovet Absmove2 Relative move Te 11 Disable RGY160BL
17. SI OIE SORE XPS EDBL Year C mark affixed 2015 EU Declaration of Conformity The manufacturer MICRO CONTROLE Spectra Physics 9 rue du Bois Sauvage F 91055 Evry FRANCE Hereby declares that the product Description XPS EDBL Function XPS Compatible External High Performance Driver for linear and brushless motors Type of equipment Electrical equipment for measurement control and laboratory complies with all the relevant provisions of the Directive 2014 30 EU relating to electro magnetic compatibility EMC complies with all the relevant provisions of the Directive 2014 35 EU relating to electrical equipment designed for use within certain voltage limits Low Voltage was designed and built in accordance with the following harmonised standards NF EN 61326 1 2013 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements NF EN 55011 2010 A1 2011 Class A CEI 61010 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements was designed and built in accordance with the following other standards NF EN 61000 4 2 NF EN 61000 4 3 NF EN 61000 4 4 NF EN 61000 4 5 NF EN 61000 4 6 NF EN 61000 4 11 Date 26 06 2015 mes Dominique DEVIDAL Quality Director MICRO CONTROLE Spectra Physics Zone Industrielle F 45340 Be
18. XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors GOR Motor Driver 2 Model XPS EDBL E 1 cc E b ND User s Manual Newport Experience Solutions Precision Motion Guaranteed XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Warranty EDH0345En1020 08 15 Newport Corporation warrants that this product will be free from defects in material and workmanship and will comply with Newport s published specifications at the time of sale for a period of one year from date of shipment If found to be defective during the warranty period the product will either be repaired or replaced at Newport s option To exercise this warranty write or call your local Newport office or representative or contact Newport headquarters in Irvine California You will be given prompt assistance and return instructions Send the product freight prepaid to the indicated service facility Repairs will be made and the instrument returned freight prepaid Repaired products are warranted for the remainder of the original warranty period or 90 days whichever comes first Newport reserves the right to change the content and product specification without notice NEWPORT MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUY
19. ading should be kept to no more than 1000pF Additionally the length sets up standing waves in the cable which can cause excessive voltage at the motor terminals The losses in the cable must be lower than the resistance of the motor R lt lt R motor GO Newport Experience Solutions Page 17 EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 3 5 Configuration Powering Up After installing the XPS EDBL driver the XPS controller can now be powered on However the presence of this new driver requires updating the XPS controller Initialization file system ini CAUTION Do not power the EDBL until the controller is ready Then after the correct parameters are set the axis can be initialized XPS Controller For instructions on how to update the system ini initialization file refer to the Getting started configuring the controller section of the XPS User Manual See also the File lt lt System ini gt gt chapter for system ini file example NOTE If the new driver board and or the stage are not automatically detected the XPS firmware might need to be updated manually Refer to chapter 6 4 Software Tools Maintenance and Service of the XPS User Manual documentation The latest XPS firmware package can be downloaded from Newport ftp site at ftp download newport com MotionControl Current MotionControllers X
20. age internal components The XPS EDBL has a finite service life Be sure to keep replacement products on hand and to consider the operating environment and other conditions affecting the service life GO Newport Experience Solutions Page viii XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Upon Receipt of the Order Check that the packaging is not damaged If there are visible signs of damage to the packaging immediately notify the carrier and report the damage Take pictures to illustrate the damage and keep for your records Contact Newport if you suspect that the product could be damaged Items to Check After Unpackin Check the following items after removing the product from the package Has the correct product been delivered 1 e the correct model number and specifications and complete If there were visible signs of damage to the packaging inspect the product in detail for damage Note the damages and take pictures as needed Inspect the enclosure for any loose screws or bolts WARNING Do not operate the product if there are signs of damage to the enclosure loose components etc Page ix EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Definitions and Symbols Newport products are manufactured for use according to proper procedures by a qualified operator and only for the p
21. and 96V DC bus voltage up to 1 000 watts of permanent power when optional fans are mounted The power stage is fully featured and protected It incorporates AC DC converters to generate the internal high voltage and the DC supplies for the logic efficient MOSFETS for the 3 phase inverter output and a 150W power resistor to dissipate regeneration energy Two optional fans further limit the temperature increase of the driver amplifier The driver amplifier controls the current in the 3 phases of the motor which by convention will be called U V and W The command from an external controller consists of two analog sinusoidal signals with a 120 phase difference and a 10V amplitude which set the U and V current targets for the motor The W is internally generated by the driver itself amplifier The current control loop is a digital PI configurable over the I2C communication interface which has a high resolution of 16bits on command and current measurements Once the driver amplifier is configured with the appropriate settings to the motor characteristics and the required bandwidth the TTL signal is used to enable the driver amplifier An open collector output reports a fault condition after the shutdown of the driver in case an error is detected Status of the driver is read on the I2C and gives the error code e g current limit RMS current limit thermistor fault The XPS EDBL is intended for use in an Industrial Environ
22. aune La Rolande France Page v EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Preface Confidentiality amp Proprietary Rights Reservation of Title Newport Programs and all materials furnished or produced in connection with them Related Materials contain trade secrets of Newport and are for use only in the manner expressly permitted Newport claims and reserves all rights and benefits afforded under law in the Programs provided by Newport Corporation Newport shall retain full ownership of Intellectual Property Rights in and to all development process align or assembly technologies developed and other derivative work that may be developed by Newport Customer shall not challenge or cause any third party to challenge the rights of Newport Preservation of Secrecy and Confidentiality and Restrictions to Access Customer shall protect the Newport Programs and Related Materials as trade secrets of Newport and shall devote its best efforts to ensure that all its personnel protect the Newport Programs as trade secrets of Newport Corporation Customer shall not at any time disclose Newport s trade secrets to any other person firm organization or employee that does not need consistent with Customer s right of use hereunder to obtain access to the Newport Programs and Related Materials These restrictions shall not apply to information 1 generall
23. ctual use Copies of this manual and other related manuals must be delivered to the actual end users of the product Please keep a copy of this manual close at hand for future reference If an XPS EDBL has been left unused for a long time please consult with your Newport sales representative Notice 1 EDH0345En1020 08 15 This manual describes the functions of the XPS EDBL and its relationship with other products Anything not described in this manual is beyond the scope of the product Although care has been given in generating this manual please contact your Newport representative if you have any suggestions on improving this manual The XPS EDBL operates with dangerous high voltages Turn the power OFF and wait for at least five minutes to allow power to discharge before handling or working with the product Never attempt to disassemble the XPS EDBL We recommend that you add the following precautions to any instruction manual you prepare for the motion system into which the product is being installed e Precautions on the dangers of high voltage equipment e Precautions on touching the terminals of the product even after power has been turned OFF These terminals are live even with the power turned OFF Specifications and functions may be changed without notice in order to improve product performance Do not perform withstand voltage or other mega meter tests on the product Doing so may dam
24. d personnel may experience electric shock or get injured Use appropriate lock out tag out methods to ensure safety in service WARNING Wiring or inspection must not be performed for at least five minutes after having removed the supply Doing so may result in electric shock WARNING Do not damage press or put excessive stress or heavy objects on the cables Doing so may result in electric shock WARNING Do not modify the product Doing so may result in injury or damage to the product Page xv EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors CAUTION Use the XPS EDBL in the specified condition only Using it incorrectly may result in fire or damage to the products CAUTION Do not store or install the product in the following places Doing so may result in fire electric shock or damage to the product e Locations subject to direct sunlight e Locations subject to temperatures or humidity outside the operating or storage ranges given in the specifications e Locations subject to condensation as the result of severe changes in temperature e Locations subject to corrosive or flammable gases e Locations subject to dust especially iron dust or salts e Locations subject to shock or vibration Locations subject to exposure to water oil or chemicals CAUTION Do not touch the XPS EDBL while the power is being suppli
25. direction 2 E m x a OPP m o EOR Connector for the signal corresponding to End of Runs Command Connector for the command signals coming going from to the XPS controller Motor Connector for the motor and the motor s thermistor terminals GO Newport Experience Solutions EDH0345En1020 08 15 Page xii XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Hazards o hz DANGERS Ignoring the following may result in injury This equipment can endanger life due to exposure to high voltages and when connected to high speed rotating or reciprocating machinery The equipment must be permanently earthed grounded due to the high earth leakage current and the drive motor must be connected to an appropriate safety earth The equipment should be permanently connected to an installation which incorporates the recommended protection devices Ensure all incoming power supplies are isolated before working on the equipment Be aware that there may be more than one power supply connection to the motor drive There may still be dangerously high voltage present at the power terminals motor output supply input phases DC bus and the brake where fitted when the motor is at standstill or is stopped When making measurements use only an electrical meter rated to IEC 61010 CAT III or higher Always begin using the highest range
26. e to Low state Therefore it is required that the U amp V commands coming from the external controller are OV and that the motor is not in motion so that it does not generate currents that would cause it to measure a false offset When automatic correction is done on a cold driver which is powered on but has not been enabled and cycled with high current profiles the offset will drift until the driver reaches the process temperature Disabling the driver and enabling it quickly thereafter allows the automatic correction to be done at the process temperature therefore removing any temperature related offset GO Newport Page 22 Ends XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 4 0 Troubleshooting 4 1 4 2 Preventative Measures This section explains the preventative checks and analysis tools required to determine the cause of trouble when it occurs e Check the Power Supply Voltage and make sure that the power supply is correct e Disconnect any cables before checking if they have burned out Even if you have checked the conduction of the wiring there is a risk of conduction due to the return circuit e When performing tests first check that there are no personnel inside the machine facilities and that you can immediately stop the machine using an emergency stop before performing the tests e Do not make any extreme adjustments or parameter setting changes Doing so may r
27. ed or soon after having removed the supply Doing so may result in burns from hot surfaces Storage and Transportation Precautions CAUTION Do not hold the product by the cables or motor shaft while transporting it Doing so may result in injury or malfunction CAUTION Do not place any load exceeding the value indicated on the product Doing so may result in injury or malfunction Installation and Wiring Precautions CAUTION Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product Not doing so may result in fire CAUTION Be sure to install the product in the correct direction Not doing so may result in malfunction CAUTION Provide the specified clearances between the XPS EDBL and other devices Not doing so may result in fire or malfunction CAUTION Do not apply any strong impact on the product Not doing so may result in malfunction D Newport Experience Solutions EDH0345En1020 08 15 Page xvi XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors CAUTION Be sure to wire correctly and securely Not doing so may result in injury or malfunction CAUTION Be sure that all the mounting screws terminal screws and cable connector screws are tightened to the torque specified in the relevant manuals Incorrect torque may result in malfunction CAUTION Use crimp terminals for wiring Do not co
28. esult in unstable operation and injury NOTE If the current readings are not the expected values probe the motor phase currents at the motor cables with a snap on hall effect current sensor If the current is not seen when commanding voltages check for phase to phase continuity and proper resistance when the motor is disconnected Troubleshooting by Means of Operating Status If an error occurs check the type of error using the operation status verify the cause and take appropriate action Symptom EDBL is overheating The ambient temperature is too Probable cause high Items to check Check that the ambient temperature around the Servomotor is no higher than 40 C Actions Lower the ambient temperature to 40 C or less Use a cooler or fan Ventilation is obstructed Check whether anything is blocking ventilation Ensure adequate ventilation There is an overload Check status Lighten the load or reduce motion cycles There is unusual noise The machinery is vibrating Inspect the machinery to see whether there are any foreign objects in the moving parts or whether there is any damage deformation or looseness Fix the problems causing vibration Problem in the loop Use auto tuning or adjust parameters GO Newport Experience Solutions 4 3 Overload Before running the driver make sure the maximum load indicated in the datas
29. h particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the listed uses may be suitable for this product e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to this product NEVER USE THE XPS EDBL PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE NEWPORT PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Newport shall not be responsible for the user s programming of a programmable product or any consequence thereof Page xix EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Disclamers EDH0345En1020 08 15 Change in Specifications Product specifications and accessories may be changed at any time based on improvements
30. heet is not exceeded If an overload does occur first clear the cause of the error and then wait at least one minute for the driver temperature to drop before turning the power on again Page 23 EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 4 4 Maintenance The XPS EDBL driver requires no particular maintenance Nevertheless it contains an electronic circuit board that must be handled with caution User should not open the EDBL in case of problem please contact Newport Error reporting In case of a malfunction the XPS EDBL driver will signal a Fault output to the controller At this point the XPS controller will automatically kill the axis The XPS website allows checking the type of error s using the I2C bus Select FRONT PANEL Driver Status to display the current XPS EDBL driver The screenshot below shows an example of error reporting indicating a thermistor fault gt Newport SYSTEM STAGE CONTROLLER CONFIGURATION FRONT PANEL TERMINAL TUNING FUNCTIONAL TESTS DOCUMENTATION terme Gat ter Move Jog Spindle I O view I Oset Positioner errors Hardware status Driver status RGV160BL Pos Refresh rate frames sec 1 00 Set C Manual refresh Refresh Following errors can occur on a XPS EDBL driver board a Short circuit Current following error b Internal fuse broken in this case you must contact Newport c Thermist
31. ii Definitions and Symbols seen X Safety Information esses eiecti ce tesgesone edge tee etie better Ee tree ge oeste ste dat dede ccsesenscees xi Warnings amp Cautions seen XV Application Considerations Xix Disclamers a ED tetuer UE Mr Ee EIE XX 1 0 Introduction STER w L 1 1 Description of Product and Features sss enne 1 12 System Configuration ncc re re PH re e e Dre b e redes 2 133 Block Diagram ioni eee nnne E ERE IE tannins nm 4 ZA SDOCHICUHTIOBS n ciun erri E DER EF EE FOE co Econ Ea vA ca PA e dbn amd vdd a 2 1 General Specifications uid wt OUR HERE CT EH EURO EH ERR EN UR 5 2 1 1 Product Iden fication o eee rte tr RETRO eis 5 2 1 2 Technical Specifications inei meneur eH RU e e eR HERE 6 2 2 Cable Specifications 3 8 deeds eden lau aia edo Mab cia PE d ede 8 3 0 Setting Up and Getting Started eeeeeeeeeeeeeeeeeeeeeeeeee necne D 3 1 Installation and Wiring Precautions sees rennen nennen enne 9 3 2 Installation Conditions case ER ER LN EHE anaes 10 3 2 1 Space Around Drivers for Air Flow sss 11 3 2 2 Mounting Direction sise 11 3 2 3 Operating Environment sise 11 3 2 4 Ambient Temperature 12 3 2 5 System Design and Installation sess 12 3 2 6 Kee
32. is largely determined by the temperature around the internal electrolytic capacitors The service life of an electrolytic capacitor is affected by a drop in electrolytic volume and an increase in internal resistance which can result in overvoltage alarms malfunctioning due to noise and damage to individual elements If an XPS EDBL Driver is always operated at the maximum ambient temperature of 40 C and at 8096 of the rated Current then a service life of approximately 50 000 hours can be expected Drops of 10 C in the ambient temperature will double the expected service life Keep Foreign Objects Out of Units e Place a cover over the XPS EDBL units or take other preventive measures to prevent foreign objects such as drill filings from getting into the units during installation Be sure to remove the cover after installation is complete If the cover is left on during operation heat buildup may damage the unit e Take measures during installation and operation to prevent foreign objects such as metal particles oil machining oil dust or water from getting inside of XPS EDBL Drivers GO Newport Experience Solutions Page 12 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 3 3 Wiring and Installing Drivers Card 3 3 1 Peripheral Device Connection Examples XPS EDBL XPS EDBL OPTIONAL FANS XPS EDBL WITH FANS milled head screw M4 x 8 maxi REAR VIEW M5 x11 5 88 9 for protec
33. marking 3G1 0 mm Do not remove the stickers when installing the driver permanently 3 3 3 Wiring Earth Ground Panel wiring requires that a central earth ground location be installed at one part of the panel This electrical ground connection allows for each device within the enclosure to have a separate wire brought back to the central wire location Usually the ground connection is a copper plate directly bonded to the back panel or a copper strip with multiple screw locations 3 3 4 Earth Grounding Paths High frequency noises from the PWM controlled power stage will find a path back to the drive It is best that the path for the high frequency noises be controlled by careful installation practices The major failure in problematic installations is the failure to recognize that wire conductors have impedances at high frequencies What reads 0 ohms on a handheld meter may be hundreds of ohms at 30 MHz Consider the following during installation planning 1 Each device wired to earth ground should have its own conductor brought directly back to the central earth ground plate 2 Useunpainted back panels This allows a wide area of contact for all metallic surfaces reducing high frequency impedances 3 Conductors made up of many strands of fine conductors outperform solid or conductors with few strands at high frequencies 4 Motor cable shields should be bonded to the back panel Motor shields are best grounded at both ends of
34. ment it should be mounted within an enclosure which provides protection to the Driver and the user The Driver should be permanently earthed grounded at the terminals provided Conformity to Standards The XPS EDBL conforms to EC Directives both low voltage and EMC and is built of UL listed components thereby assisting the user in meeting required standards D Newport EDHO0345En1020 08 15 Page 1 Downer Sar XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Built in Regenerative Power Processing In addition to the built in regenerative power processing function using regeneration resistance external regeneration resistance can also be connected on demand contact Newport allowing the XPS EDBL to be used for applications with high regenerative energy requirements like those for a vertical axis Online Auto tuning XPS EDBL auto tuning is possible during normal operation without the need to switch to a special auto tuning mode Parameter Initialization Parameters are provided by the controller through the I2C bus Current Control is handled through analog controls 1 2 System Configuration Below is a diagram that explains how an XPS EDBL is intended to be used gt ATENTON S Cee ee 202020209 ix o8ogo amp f 26 Ya 95962020209 LE GREED ses 90 9 2200000008808080880000000000 30853030588880808050838888868080838888 I n STAT
35. minal to terminal Cable resistance td Time to decelerate s TF Friction torque Nm Linear motor case with gravitational potential energy vertical Errcen T my m vem my m g i his Bena 3 Fu amp h 2 Fp Gravitational potential energy CALL 1b Kinetic enrgy Copper losses Friction losses Where mM Motor mass kg moving part of motor only mL Load mass kg vM Motor speed before deceleration m s g Gravitational acceleration m s hinitial Initial load altitude m hfinal Final load altitude m IM Motor current during deceleration ARMS phase RM Motor resistance Q terminal to terminal td Time to decelerate s FF Friction force N NOTE For a constant speed system all the terms of the equation 1b have the same meaning except for vM Motor speed constant during the travel m s IM Motor current during travel at constant speed ARMS phase Td Time to travel s D Newport EDH0345En1020 08 15 Page 20 taal XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Resistance value 2 U max B susc MAX Uc Where Ruax Brake resistance maximum value Q Umax Maximum allowed BUS voltage V UB Motor back EMF less motor losses V IM Deceleration current in motor ARMS phase You must compare the value of Rmax to Rrecen and verify that lt Ruax S Reecen where RREGEN
36. minum interface plate which can be used as the main support for rack mounting This plate has e 4 threaded M4 Inserts 8mm deep on a rectangular pattern of 238 x 88 9 mm e 4 clearance holes for M4 screws on a rectangular pattern of 300 x 88 9 mm The EDBL must be mounted vertically inside an enclosure which guarantees a protection against electrical shock with a minimum of IP50 and IK08 and against fire propagation V1 protection level minimum The EDBL and XPS should not have accessible parts after installation inside the additional enclosure The additional enclosure shall be made of metal except magnesium and shall have adequate rigidity D Newport Experience Solutions Page 10 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 3 2 1 Space Around Drivers for Air Flow Case of single driver You must leave a space between the driver and the environment where it is installed to allow air to flow freely see figure3 1 space around drivers Case of multiple drivers e Install XPS EDBL Drivers according to the dimensions shown in the following illustration to ensure proper heat dissipation and convection inside the panel Install fans for air circulation if the XPS EDBL Drivers are installed side by side to prevent uneven temperatures from developing inside the panel e Take the control cable s connector direction into account when installing the XPS EDBL Drivers YH tt
37. must have a good quality shield around them The motor frame must also have a separate conductor to bring back to the drive amplifier to help quench current flows from the motor Both the motor drain wire and the cable shield should be tied at both ends to the motor and to the drive amplifier Another consideration in selecting motor cables is the conductor to conductor capacitance rating of the cable Small capacitance is desirable Longer runs of motor cable can add motor capacitance loading to the drive amplifier causing undesired spikes of current It can also cause coupling of noise into the earth ground causing excessive noise as well Typical motor cable capacitance ratings would be 50 pF maximum per foot of cable Another factor in picking motor cables is the actual conductor cross sectional area This refers to the conductor s ability to carry the required current to and from the motor When calculating the required cable dimensions consider regulatory agency requirements safety requirements maximum temperature that the cable will be exposed to the continuous current flow through the motor and the peak current flow through the motor Typically it is recommended that any motor cable is larger than 14 AWG The motor cable s length must be considered as part of the application Motor cable length affects the system in two ways First additional length results in additional capacitive loading to the drive The drive s capacitive lo
38. n fire or electric shock CAUTION Resume operation only after transferring to the new Unit the contents of the data required for operation Not doing so may result in an unexpected operation Warning Labels A warning label is attached to the product as shown in the following illustration Be sure to follow the given instructions N CAUTION TO AVOID UNEXPECTED MOTION NEVER SWITCH ON THE DRIVER BEFORE THE COMMAND SIGNALS ARE STABILISED N WARNING DISCONNECT ALL POWER AND WAIT 5 MIN BEFORE SERVICING MAY CAUSE ELECTRIC SHOCK ES USE PROPER GROUNDING GO Newport Experience Solutions EDH0345En1020 08 15 Page xviii XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Application Considerations GO Newport Experience Solutions Suitability for Use Newport shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of this product At the customer s request Newport will provide applicable third party certification documents identifying ratings and limitations of use that apply to this product This information by itself is not sufficient for a complete determination of the suitability of the product in combination with the end product machine system or other application or use The following are some examples of applications for whic
39. ned Resistance Copper AWG size mQ m Metric size mm 20 33 292 0 5 18 20 942 0 8 16 13 172 1 0 14 8 28 2 0 12 5 21 3 0 10 3 28 5 0 8 2 06 8 0 7 1 634 10 0 6 1 295 13 0 The Ampacity of the cables must be in accordance with the motor power specification e Temperature rise of cables motor depends on the type of wire used e Section of cables used must be adequate with the sections of the supply conductors e It s recommended to use a cable 14AWG minimum for 5m and a cable of 10 mm minimum for ground GO Newport EDH0345En1020 08 15 Page 8 Boerner sate XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 3 0 Setting Up and Getting Started 3 1 GO Newport Experience Solutions Installation and Wiring Precautions CAUTION Do not step on or place a heavy object on the XPS EDBL Doing so may result in injury CAUTION The EDBL is a 7 kg equipment which is intended for static use and therefore does not have handles it can cause injuries during the manipulation It s recommended that the operator wear adequate protecting gloves and safety shoes when transporting and installing the EDBL CAUTION Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product Failure to observe this may result in fire CAUTION Be sure to install the XPS EDBL in the correct direction Not doing s
40. nnect bare stranded wires directly to terminals Connection of bare stranded wires may result in burning CAUTION Always use the power supply voltage specified in the User s Manual An incorrect voltage may result in malfunction or burning CAUTION Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied Be particularly careful in places where the power supply is unstable An incorrect power supply may result in malfunction CAUTION Install external breakers and take other safety measures against short circuits in external wiring Insufficient safety measures against short circuits may result in burning CAUTION Provide an appropriate stopping device on the machine side for safety A holding brake is not a stopping device for safety Not doing so may result in injury CAUTION Provide an external emergency stop device that allows an instantaneous stop of operation and power interruption Not doing so may result in injury CAUTION Secure the area around the motion system with the appropriate signs or interlock methods Not doing so may result in injury CAUTION Power input wiring does not require shielding screening if the power is fed to the enclosure via metal conduit If metal conduit is not used in the system shielded cable is required on the power input wires CAUTION Take appropriate and sufficient countermeasures when installing sys
41. o may result in malfunction CAUTION The XPS EDBL must be mounted in an enclosure and the enclosure must bear the weight of XPS EDBL CAUTION Provide the specified clearances between the EDBL and other devices Not doing so may result in fire or malfunction CAUTION Do not hit or otherwise apply any strong impact to the XPS EDBL Doing so may result in malfunction CAUTION Be sure to wire correctly and securely Not doing so may result in motor runaway injury or malfunction CAUTION Be sure that all the mounting screws terminal screws and cable connector screws are tightened to the torque specified in the relevant manuals Incorrect tightening torque may result in malfunction CAUTION Use crimp terminals for wiring Do not connect bare stranded wires directly to terminals Connection of bare stranded wires may result in burning CAUTION Always use the power supply voltages specified in this manual An incorrect voltage may result in malfunctioning or burning CAUTION Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied Be particularly careful in places where the power supply is unstable An incorrect power supply may result in malfunction Page 9 EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 3 2 EDH0345En1020 08 15 CAUTION It i
42. og Inputs commands Commanded U amp V phases 10 V currents Resolution 16 bits Digital Inputs Digital Outputs Pass Through signal Derating Power output INHIB when this input is low 3 3 V 2 21K pull up the amplifier current outputs TVS 3 3V PESDS2 3 3 are enabled SCLOCK 5 V 10 k pull up SDATA 5 V 10 k pull up FAULT when high indicates a Open collector 20 mA sink problem on the amplifier 50V max Refer to the hardware protective functions for more details When the amplifier is enabled the non fatal errors should be cleared and the fault signal should go low P2 6 gt P1 5 po gt pid Ps 5 pi Derate linearly from 100V down to 80 at 90V PWM frequency 100 kHz 20 Output filter 17 kHz Inrush current 200 A 230 VAC 100 A 115 VAC Supply Voltage 100 VAC 240 VAC Supply Current 5 A 10 A 240 V 100 V with fans max permanent state 2 5 A 5 A 240 V 100 V without fans Supply Frequency 50 60 Hz Overvoltage category II Current Control Action Closed Loop with Proportional Integral Control Frequency 100 to 2 000 Hz with limit of the electrical time constant of the motor Te L R Frequency characteristics The PI coefficients are calculated from the resistance inductance and target cut off frequency The real resulting frequency characteristics i e transfer function of the driver depends on the tolerances of
43. ors fault driver regeneration or motor d Initialization error Invalid parameters e I2T RMS current limit f Current limit Power limit g Not used h Inhibit input i Driver fault D Newport EDH0345En1020 08 15 Page 24 Ep rencs Soitens XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Website error diagnosis ec a Errors can be triggered either by a short circuit or by a regulation problem 1 e a following error of more than 5A This could be due to a partial short circuit in the installation or for example an initialization level too high High initialization level may be required for some application with stages having high friction levels Erros b d and e have straightforward interpretation Error c has multiple causes as there are multiple thermistors monitored It can be triggered either because the driver becomes too hot check its ventilation because it 1s regenerating too much energy check the energy profile of your application or because the motor is too hot check also the energy profile of your motions to check if the motor Is correctly sized In any case when this error occurs wait for the parts to cool down and take necessary actions to prevent this error to be further triggered ec e Error RMS current limit requires resetting the power supplies POWER and LOGIC of the driver to reinitialize the driver Error f can be either a c
44. owing the connections to the XPS EDBL NOTE All connector shells are connected to PE protective earth The driver amplifier is intended to be used only with the XPS controller which sends the configuration via an I2C communication generates the appropriate U amp V commands and manages the fault conditions Initialization of the motor position is to be done by the external controller using external position sensors End of run signals are not used inside the EDBL They only pass through to the controller NOTE System configuration for third party motors Contact Newport Technical Support for assistance GO Newport Page 3 EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 1 3 Block Diagram Overtemperature PWM Driver DAC 16 bits generation Mosfets Motor overtemperature DSP 32 bits detection Schaffner Filter FN2030 Figure 1 2 diagram XPS EDBL e The FAULT signal is an open collector output to signal a problem on the driver e The INHIB signal is used to enable the driver amplifier e The dynamic break signal is used to short circuit the motor to ground QAD Newport rt EDH0345En1020 08 15 Page 4 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 2 0 Specifications 2 1 DB9 Female 5 1 00000 000909 END OF RUN L
45. p Foreign Objects Out of Units sessssssesessesseeeeeneren enne 12 3 3 Wiring and Installing Drivers Card 13 3 3 1 Peripheral Device Connection Examples sse 13 3 3 2 Power Plug 455p are UTR HE ate MGR oet e HET E oet dS 15 3 3 3 Wining Earth Ground 5 eicere eet He eerte 15 3 3 4 Barth Grounding Pa ths cie ene ee e eH eee decreta 15 3 3 5 Installing the XPS EDBL for Use with an XPS Controller 16 3 4 Connection XPS EDBL ine niente LEA CH ke nee 17 Page iii EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 35 Gn COD PEE 18 3 6 Regenerative Energy Absorption 19 3 7 Running Performance Adjustments essere nennen enne nene 22 4 0 Lroubleshoo0UHB aa er nveepMiebn mamans 29 4l Preventative Measures sss ie eH HERE EE EE HEAR Pre IRE np ie rd oral 23 4 2 Troubleshooting by Means of Operating Status 23 43 Ov rloadi sien neto pete mn bre Deed 23 44 Maintenance ete tedio tni pret dvi tee ht nette etc pu init 24 Service FOr eceseececeeeuseneeueee seosec adn els see sa gea aU uae Eos Ue sese dq Unos eos U ue este dastoecosiacascodscses 29 D Newport Experience Solutions EDH0345En1020 08 15 Page iv XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors UE Declaration of Conformity NASA AN GS SA ve CSPOT P
46. s strictly forbidden to access to motor connector and connectors data when the equipment is supplied CAUTION Install external breakers and take other safety measures against short circuiting in external wiring Insufficient safety measures against short circuiting may result in burning CAUTION Disconnect power before cleaning the Driver unit Do not use liquid or aerosol cleaners CAUTION All equipment to be connected to the product must have an enclosure having a minimum fire resistance of V 1 CAUTION The EDBL is not equipped with internal overcurrent protection on power lines Users should implement the required protections in their installation following the recommendations given in this manual CAUTION To avoid damage to the product take appropriate and sufficient countermeasures when installing systems in the following locations e Locations subject to static electricity or other sources of noise e Locations subject to strong electromagnetic fields and magnetic fields e Locations subject to possible exposure to radiation e Locations close to power supply lines CAUTION The EDBL is delivered with power sockets to ease the preliminary tests after reception of the product They should be cut and removed and the EDBL should be PERMANENTLY CONNECTED to an installation which includes the required switches fuses and circuit breakers Installation conditions The EDBL is delivered with an alu
47. sed INSTALLATION DETAILS Serial Number see product label Where installed for your own information Unit used as a refer to Certification for Component Relevant Apparatus the Inverter Unit mounting O Conform additional Enclosure Limit of Application The XPS EDBL equipment described in this manual is intended for industrial motor current control of AC induction or AC synchronous machines GO Newport Experience Solutions Page xi EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Personnel Installation operation and maintenance of the equipment should be carried out by qualified personnel A qualified person is someone who is technically competent and familiar with all safety information and established safety practices familiar with the installation process operation and maintenance of this equipment and familiar with all the hazards involved Product Warnings Caution Risk of electric shock Caution Refer to documentation Earth Ground Protective Conductor Terminal CE Marking The main indicator of a product that conforms to EU legislation and enables the free movement within the European market Disposal Dispose of the product at the end of its life span in accordance with legal regulations Direction of the Air Flow The opening on the driver s sides should not be blocked to allow air to flow in this
48. tems in the following locations e Locations subject to static electricity or other forms of noise e Locations subject to strong electromagnetic fields and magnetic fields e Locations subject to possible exposure to radioactivity Locations close to power supplies GO Newport Experience Solutions Page xvii EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Operation and Adjustment Precautions CAUTION Confirm that no adverse effects will occur in the system before performing the test operations Not doing so may result in equipment damage CAUTION Check the newly set parameters for proper execution before actually running them Not doing so may result in equipment damage CAUTION Do not make any extreme adjustments or setting changes Doing so may result in unstable operation and injury CAUTION Separate the driver from other machines check for proper operation and then connect to other machines Not doing so may cause injury CAUTION Do not come close to the machine immediately after resetting momentary power interruption to avoid an unexpected restart Take appropriate measures to secure safety against an unexpected restart Doing so may result in injury Maintenance and Inspection Precautions WARNING Do not attempt to disassemble repair or modify any Units Any attempt to do so may result in malfunctio
49. that cannot be resolved should be referred to Newport Corporation When calling Newport regarding a problem please provide the Tech Support representative with the following information e Your contact information e System serial number or original order number e Description of problem e Environment in which the system is used e State of the system before the problem e Frequency and repeatability of problem e Can the product continue to operate with this problem e Can you identify anything that may have caused the problem Newport Corporation RMA Procedures Any XPS EDBL being returned to Newport must have an assigned RMA number by Newport Assignment of the RMA requires the unit s serial number Packaging XPS EDBL being returned under an RMA must be properly packaged for shipment If possible reuse the original factory packaging Page vii EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Scope of the Manual Thank you for choosing the XPS EDBL driver Proper use and handling of the XPS EDBL will ensure specified product performance will lengthen product life and may prevent possible accidents Please read this manual thoroughly handle and operate the XPS EDBL with care To ensure safe and proper use of your Newport XPS EDBL please read this manual to gain sufficient knowledge of the product safety information and precautions before a
50. the cable 6 Running motor armature cables with any other cable in a tray or conduit should be avoided These cables can radiate high frequency noise that can couple into other circuits Un GO Newport Expenence Solstons Page 15 EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 3 3 5 Installing the XPS EDBL for Use with an XPS Controller WARNING e Do not open the protective conductive packaging until you have read the following and are at an approved anti static work station e Use a conductive wrist strap attached to a good earth ground e Always turn the controller s power OFF before installing a board e Always discharge yourself by touching a grounded bare metal surface or approved anti static mat before picking up an ESD sensitive electronic component e Use an approved anti static mat to cover your work surface To install the XPS EDBL proceed as follows e Select an available slot on the XPS and remove the corresponding plate 1 screw e Insert the XPS DRVOOP board in the slot and tighten the locking screw e Connect the 25 pin male Sub D connector to the XPS DRVOOP interface board terminal d 71 Connect the 25 pin female sub D connector to the XPS EDBL Connect the earth ground terminal to earth ground cable Connect the motor Make sure the circuit breakers are cutting the power supplies
51. tive hearth threac External dimensions CAUTION TO AVOID UNEXPECTED MOTION NEVER SWITCH ON THE DRIVER BEFORE THE COMMAND SIGNALS ARE STABILISED WARNING DISCONNECT ALL POWER AND WAIT 5 MIN BEFORE SERVICING MAY CAUSE ELECTRIC SHOCK e USE PROPER GROUNDING FRONT VIEW j rod Page 13 EDHO0345En1020 08 15 XPS Compatible External High Performance Driver for Linear and Brushless Motors XPS EDBL x19293 i8 S318V29 NOILO3NNOO 1803 SdX 40 MIIA 1431 SNV4 LNOHLIM 1803 SdX 40 M3IA INOLLOS 71803 SdX M3IA LNOH43 emen Y 1 x wu MAT OW LIOCHABINI QS M3IA LNOYS ta XEPPCCM ajd aseq 31V ld 3SV8 1803 SdX SNW4 LNOHLIM 1803 SdX 40 M3IA LHOIH SNV4 HLIM 1803 SdX 4O M3IA LHOIH SNV4 1VNOILdO b CE aed aseq jno o o o o t ES o o 31v d 3SV8 LNOHLIM MIIA M3IA HV3H SNV4 1VNOILdO 18q3 SdX Page 14 08 15 EDH0345En1020 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors 3 3 2 Power Plug They should be cut and removed and the EDBL should be PERMANENTLY CONNECTED to an installation which includes the required switches fuses and circuit breakers The AC POWER cable has 2 stickers POWER and E5084A and the marking 3G1 5 mm The AC LOGIC cable has 2 stickers LOGIC and E5084A and the
52. uickly as expected and can still be present even though the drive appears to be switched off e The motor s direction of rotation might not be controlled e The motor speed might not be controlled e The motor might still be energized A motor drive is a component within a drive system that may influence its operation or effects under a fault condition Consideration must be given to Stored energy Supply disconnects Sequencing logic e e e e Unintended operation GO Newport Experience Solutions EDH0345En1020 08 15 Page xiv XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Warnings amp Cautions GO Newport Experience Solutions General Warnings The Observe the following warnings and cautions when connecting the XPS EDBL to AC induction or AC synchronous machines Consult your Newport representative when using the product after a long period of storage WARNING Always connect the frame ground terminals of the XPS EDBL to a ground lt 0 1 Q Not doing so may result in electric shock WARNING Never touch the inside of the XPS EDBL Doing so may result in electric shock WARNING Never remove the cover terminal covers cables or optional items while the power is being supplied Doing so may result in electric shock WARNING Installation operation cleaning or inspection must be performed by qualified personnel Unqualifie
53. urposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed precautions can result in injury to people or damage to property DANGER Indicates an imminent or a potentially hazardous situation which if not avoided corrected will result in death or serious injury Additionally there may be severe property damage WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property damage CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage D Newport EDH0345En1020 08 15 Page x dus XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Safety Information Requirements IMPORTANT Please read this information BEFORE installing the equipment Intended Users This manual is to be made available to all persons who are required to install configure or service equipment described herein or any other associated operation The information given is intended to highlight safety issues EMC considerations and to enable the user to obtain the maximum benefit from the equipment Complete the following table for future reference detailing how the unit is to be installed and u
54. urrent limit or in the case of the EDBL version without fan it will occur if the command sent to the driver is over the power limit of this version Axis initialization after an error After cancelling the error the axis must be re initialized This can be done through the XPS Website FRONT PANEL Move page by clicking on Initialize BM Newport SYSTEM STAGE CONTROLLER CONFIGURATION FRONT PANEL TERMINAL TUNING FUNCTIONALTESTS DOCUMENTATION LS Move Jog Spindle I Oview I Oset Positionererrors Hardware status Driver status RSR Reel s RE JP af amener Tp ate 2 004384 004384 T Initialize RGY160BL Pos 3 _Go _Go Ea lt 5 Newport SYSTEM STAGE CONTROLLER CONFIGURATION FRONT PANEL TERMINAL TUNING FUNCTIONALTESTS DOCUMENTATION Move Jog Spindle I Oview I Oset Positionererrors Hardware status Driver status Move NENNEN NECEM CER NN CEN CNN 0 178591 178591 42 Home RGY 160BL Pos 9 _Go _Go E Ba gt Newport cores sates Page 25 EDH0345En1020 08 15 XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors Then click Home to enable the axis ready for motion GX Newport SYSTEM STAGE CONTROLLER CONFIGURATION FRONT PANEL TERMINAL TUNING FUNCTIONALTESTS DOCUMENTATION Corte Gm Move Jog Spindle I Oview I Oset Positionererrors Hardware status Driver status Postion State action Posttomername Velocity Absmovet Abemove2 Relate move e0 11 Disable RGY1
55. y known to the public or obtainable from public sources 2 readily apparent from the keyboard operations visual display or output reports of the Programs 3 previously in the possession of Customer or subsequently developed or acquired without reliance on the Newport Programs or 4 approved by Newport for release without restriction Sales Tech Support amp Service EDH0345En1020 08 15 North America amp Asia Newport Corporation 1791 Deere Ave Irvine CA 92606 USA Sales Tel 877 835 9620 e mail sales newport com Technical Support Tel 800 222 6440 e mail tech newport com Service RMAs amp Returns Tel 800 222 6440 e mail service newport com Page vi Europe MICRO CONTROLE Spectra Physics S A S 9 rue du Bois Sauvage 91055 vry CEDEX France Sales France Tel 33 0 1 60 91 68 68 e mail france newport com Sales Germany Tel 49 0 61 51 708 0 e mail germany newport com Sales UK Tel 44 0 1635 521757 e mail uk newport com Technical Support e mail tech_europe newport com Service amp Returns Tel 33 0 2 38 40 51 55 D Newport Experience Solutions XPS EDBL XPS Compatible External High Performance Driver for Linear and Brushless Motors GO Newport Experience Solutions Service Information The user should not attempt any maintenance or service of the XPS EDBL system beyond the procedures outlined in this manual Any problem

XPS-EDBL User Manual - Newport Corporation

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