Home

User manual

1. gt Details of alarm gt JERE 040000021 rel 1 1 14 07 2008 28 CAREL LENG 10 REPORTS Display log Download HACCP report Displays the values of the logged variables Directly prints the report of HACCP variables O Via web PlantWatchPRO opens a dialogue box for entering the directory where the HACCP report Download log rtf format compatible with Microsoft Word or rai Cie the log will be saved csv format compatible with Microsoft Excel Saves the values of the logged variables After having entered in one of the first two menus From PlantWatchPRO on the other hand the data either DISPLAY LOG or DOWNLOAD LOG select the both the log and the HACCP report are saved to the date for the logged data to be downloaded and or USB memory key in the directory G export name_ displayed site report LER bit Soi Tree of the Report menu functions ee pie Download log Download HACCP report ma gt 29 040000021 rel 1 1 14 07 2008 Active alarms Displays the active alarms on the system key to alarm colours e red highest priority orange high priority yellow medium priority e white low priority Concluded alarms Shows the list of concluded alarms Events List of the events saved by the system The icons have the following meanings fa information event Fi error event fr warning event L tet
2. are highlighted in the text by 4 To switch from the main keypad upper case to the other keypads use the following buttons to shift to lower case tesi forthe numeric keypad tasse for symbols and punctuation 040000021 rel 1 1 14 07 2008 14 CAREL 6 GRAPHIC INTERFACE Navigation buttons BACK button used to return to the previous screen If pressed on the home page automatically returns to the login screen HOME button returns to the home page SILENCE button used to mute the alarm generated by the buzzer or the additional siren if installed HELP button pressing the Help button displays a brief explanation of the functions available in the current screen O To exit the Help screen press displays the list of the devices in the installation and the corresponding alarms When a device generates an alarm this button turns red ame until the alarm is acknowledged PV cancelled Canc or removed Rem by the user see chapter dedicated mn restarts the system software loading the changes made to the configuration if the changes require the new configuration to be loaded the button is red until it is pressed to make the changes active The reload operation may take a few seconds To make the changes to the system configuration effective the software needs to be reloaded using Se RA after having confirmed the changes gr
3. C 20 to 80 rH Index of protection IP65 with cover closed Risoluzione display 240 x 320 pixels Type of LCD 5 7 TFT 12 o clock 262144 colori Other functions of the board RTC Watchdog 1000 ms JTAG Digital outputs 2 NO relays 5 A 30 Vdc 250 Vac 1 NO relay 6 A 250 Vac Serial ports 2 RS232 serial ports on RJ45 connector 1 RS485 serial port master hd opto isolated 19200 bps 1 RS485 serial port master hd opto isolated 19200 bps Modbus RTU Digital inputs 2 opto isolated inputs at max 300 baud Backlighting White LEDs Buzzer Max 80 dB at 10 cm USB ports 2 standard HOST ports type A connector on front 1 standard HOST port type A connector internal Internal modem Socket Modem PSTN V 34 33 6K data rate Electromagnetic compatibility IEC EN 55022 1999 IEC EN 55022 A1 2001 IEC EN 55022 A2 2003 IEC EN 55024 1999 IEC EN 55024 A1 2002 IEC EN 55024 A2 2003 Environmental pollution Conforms to ROHS directive Cover material Transparent polycarbonate Chassis material Plastic Dimensions mm wall mounting 040000021 rel 1 1 14 07 2008 P 200 gt 48 CAREL 17 ANALYTICAL INDEX A alarm 18 19 30 31 32 41 assembly 8 9 10 11 12 B brightness display 21 buttons 14 15 G CAREL protocol 18 23 cloc
4. Ene User manual EEA READ AND SAVE THESE INSTRUCTIONS Technology amp E vo lutti o n CAREL Content 1 PRESENTATION 5 2 KEY 7 3 INSTALLATION REQUIREMENTS 7 4 ASSEMBLY PROCEDURE MODA rr 8 5 BOARD AND CONNECTIONS 13 6 GRAPHIC INTERFACE 14 Li amala 14 Touchscreen KEVPA scie 14 Navigation DUttONS erre 15 MINI 16 7 START UP 17 Configuration wizard ssssssessscccssssssssssssssssseccssnsssssssessees 17 8 CONFIGURATION 18 Line configuration uuiiiiiiiieeeieeeene 18 Model Management 19 341110110610 PRA RERESES ARRE SESSI 19 lira 20 Network configuration inn 20 SEN DIR 20 e How to configure a simple liNe 23 How to differentiate a device or a group of devices from the Standard 26 9 INSTALLATION 27 10 REPORTS 29 IIa 29 LONG OS n 29 Download HACCP FEPOrt uu 29 11 ALARMS EVENTS 30 ANSA aan 30 Conduded GALI iii 30 Clare 30 How to respond to alarm signals from PlantWa CO RA 31 12 SCHEDULER 33 O configuration ae a te ene ner 33 PRONE PO 33 Rule CON IQUIAtION inne 34 nn 35 EUEN E PARERE A 35 How to set scheduled rules 3 How to configure the Guardian program 4 13 USE OF THE USB MEMORY KEY 42 How to download a HACCP report fro
5. Agency 040000021 rel 1 1 14 07 2008
6. 040000021 rel 1 1 14 07 2008 CAREL 4 ASSEMBLY PROCEDURE Montaggio A Warning the electrical connections must only be performed by a qualified electrician e all the connections must be made with PlantWatchPRO disconnected from the power supply power supply not to specifications may seriously damage the system avoid direct contact with internal electronic components connection errors and connections other than those specified in this manual may endanger the safety of the users and cause faults to the instruments and the components connected install allelectromechanical safety devices required to guarantee correct operation and the complete safety of the user Remove PlantWatchPRO from the plastic bag it is wrapped in and place it on the bench 040000021 rel 1 1 14 07 2008 2 Open PlantWatchPRO from right to left side hinged by the yellow clamps making sure not to disconnect the ribbon cable from the display and the other cable that connects to the board from the front panel a display ribbon cable b board front panel connection cable CAREL 4 ASSEMBLY PROCEDURE Remove the board using a flat head screwdriver levering the two tabs 3a e 3b on the grill that secures it in place then fully place the board on the front part of PlantWatchPRO 30 Now drill the plastic chassis of PlantWatchPRO to make the opening for the connection cables
7. I me E r ree Li MSR TA 7 f E EE gt aerei eni e e aa i Ae ra Air ILE gittata Ling mere i ioe dala a wep a Ca 040000021 rel 1 1 14 07 2008 CAREL 11 ALARMS EVENTS If the message in the EVENT column is too long to be displayed in full to read it select the corresponding row and open the details Relays Used to disable the relays activated by PlantWatchPRO Pressing the corresponding fields and confirming 23 disables the relay Download alarms This saves the list of active alarms from a certain date onwards the data is saved to a file in csv format compatible with Microsoft Excel Tree of the Alarms Events menu functions e i gia Active alarms Details of EL Conc alarms alarm Events Details of event Relays Downld alarms CAREL 11 ALARMS EVENTS 17 How to respond to alarm signals from PlantWatchPRO Below is a description of how alarms are shown on the PlantWatchPRO display and how to respond 1 If the ALARM button turns red ame A an alarm is active on one of the field devices Enter ALARMS EVENTS gt ACTIVE ALARMS gt to display the list of active alarms in the entire installation highlighted in four different colours depending on the level of priority e red highest orange high yellow medium e white low O In the example a low priority alarm called Al timeout defrost evap2 is activated on th
8. description of how to turn off the lights at 20 00 each working day and turn them on again in the morning at 9 00 1 From the home page access SCHEDULER gt RULE CONFIGURATION gt TIME BANDS gt DAILY gt I enter the daily time bands for switching the light off or on in the example two time bands have been created called working day 09 00 20 00 and working night 20 01 08 59 O To set the night time band 21 00 06 00 it must be divided into two bands 21 00 23 59 and 00 00 06 00 2 Go to TIME BANDS gt WEEKLY gt E now create the weekly light On Off time bands in the example two bands have __ 6 been created relating to day and night day lights on night lights off called working week day and working week night entering first the daily time bands created previously on the days from Monday to Friday premises considered closed Saturday amp Sunday 37 040000021 rel 1 1 14 07 2008 EP CAREL 12 SCHEDULER Return to RULE CONFIGURATION gt ACTIONS SCHEDULED ACTIVITIES gt ag enter the desired actions on the entire installation or just on some devices using the option for assigning the actions to the GROUPS Two actions have been created lights ON and lights OFF turning the lights on and off respectively Then go to RULE CONFIGURATION gt SCHEDULED RULES gt aj enter the new scheduled rules that is one tha
9. having confirmed the changes on the reload page will the system be updated Backup Restore Export site configuration Once an installation has been configured the configuration can be saved and exported and then used to configure another PlantWatchPRO O Operation also available via web Restore site configuration Import the system configuration from a USB key ed Export logs Export the system data log files variables O Operation also available via web 040000021 rel 1 1 14 07 2008 20 CAREL 8 CONFIGURATION Update software To download new versions of the PlantWatchPRO software 4 Display Clock Control panel for the date time and display settings 21 040000021 rel 1 1 14 07 2008 EP CAREL 8 CONFIGURATION Tree of the ae menu functions Custom devices List of Variabile variables details Connection Model Configure Alarms List of device List of manag models models alarms Import standard Log graph List of device List of models report models variables Site info Import from Description List of device List of device creator unit of measure models variables Copy model Remove model Network Remote user config Normal user List of normal Normal user details System Reload config pages Backup restore Export site config Update Restore site software config Display clock Export logs Restore logs 040000021 rel 1 1 14 07 2008 22 CAR
10. opens the window for setting the Guardian program the notification channels specified will be used by the Guardian to send any PlantWatchPRO malfunction warnings to the specific technical personnel This button like the previous two turns red BETTER when the program is activated cS CONFIRM button confirms the changes made to the screen gt scrolls the list upwards ka scrolls the list downwards scrolls the list to the previous device FS scrolls the list to the next device i used to access the key to the graph of the variables on the corresponding screen a add remove To remove an object device time band action first press and then select the object to remove 15 040000021 rel 1 1 14 07 2008 CAREL 6 GRAPHIC INTERFACE Main menu The PlantWatchPRO main menu features the clock the navigation buttons the information on the name of the site and five icons Installation Configuration Reports Alarms events and Scheduler pressing each of these accesses other secondary menus with the lists of corresponding functions 040000021 rel 1 1 14 07 2008 16 CAREL 7 START UP Configuration wizard 0 When PlantWatchPRO is first started the following presentation screen will be displayed Pressing 2 accesses the page for selecting the LANGUAGE and the TIMEZONE PlantWatchP Press the corresponding fields to select the desired items from the lists The selection is conf
11. 5 e connect the lines for the devices in the installation to terminals JP11 and JP12 line 1 to JP11 and line 2 to JP12 RS485serial interface e connect the 3 relays to terminals JP3 JP5 amp JP6 e any digital inputs should be connected to terminal JP4 function not available in the first version e JP13 is the terminal for the RS232 serial interface used for service connections e JP14 is the terminal for the RS232 serial interface used to connect a GSM GPRS modem optional e plug the network cable for LAN connection into the Ethernet connector JP22 finally connect the power cable to terminal JP10 Then fasten the front to the rear using the four screws supplied Warning to ensure the IP65 index of protection the rubber gasket must be correctly positioned between the two parts of the PlantWatchPRO chassis 11 040000021 rel 1 1 14 07 2008 CAREL 4 ASSEMBLY PROCEDURE O Finally fit the top and bottom plastic front panels by lightly pressing them into place ak 040000021 rel 1 1 14 07 2008 Warning if during the assembly operations the display cable is detached from terminal JZIF1 proceed as follows to connect it again lift the clip clap tab on the terminal connect the display cable holding it in place with two fingers finally lower the tab on the terminal until it clicks into place thus securing the cable CAREL 5 BOARD AND CONNECTIONS Ter
12. EL Ep 8 CONFIGURATION How to configure a simple line First of all the user needs to configure PlantWatchPRO in relation to the devices in the specific installation 1 From the home page access CONFIGURATION gt LINE CONFIGURATION gt LINE 1 gt DEVICES Progressively add all the devices featured in the installation and connected to line 1 assigning a specific description an address and if necessary add the device to a group up to five groups are available for applying one or more rules see the part of the manual corresponding to the SCHEDULER menu Each device on the same line must have a differentaddress from the others otherwise if the same address is assigned twice an error message will be displayed 2 After having entered the devices go back and press the LINE 1 gt DEVICE CUSTOMIZATION item Here the name of each individual device and each related variable can be customized Go back and choose the type of CONNECTION from the standard protocols proposed O Repeat 1 2 amp 3 for LINE 2 if featured 23 040000021 rel 1 1 14 07 2008 EP CAREL 8 CONFIGURATION 5 Entering MODEL MANAGEMENT gt MODEL CONFIGURATION gt ALARMS and choosing the devices on the two lines from the list one ata time the alarms can be enabled or disabled and the priority set the priority of an alarm will be indicated in the list with a different colour depending o
13. FIGURATION e How to differentiate a device or a group of devices from the standard An example of how to create another model of device with other features starting from the IR33 From the home page enter the CONFIGURATION gt MODEL MANAGEMENT gt COPY MODELS gt menu from the ret ORIGINAL MODEL list choose the standard fi dia I i Soper ee b model to start from in the example IR33 1 and in the field TARGET MODEL field enter the name to be given to the new model in the example the new model has been called IR33modified The model created is now identical to the one used as the starting point 12 Return to the MODEL MANAGEMENT gt MODEL CONFIGURATION menu to customize the new devices created changing the settings relating to e ALARMS e LOG GRAPH REPORT e DESCRIPTION UNIT OF MEASURE A model can thus be created that is different from the one used as the starting point based on specific needs After having created the new model with different features from the standard R33 these types of devices can be installed following the first steps in the sequence of operations presented in the TUTORIAL on the configuration of a simple line 040000021 rel 1 1 14 07 2008 26 CAREL 9 INSTALLATION When entering this menu a list is displayed showing all the devices available in the installation and their status the graphic LEDs next to the names of the devices have t
14. PRO touchscreen display and access almost all the PlantWatchPRO functions e How to connect to PlantWatchPRO from a remote PC via web Once at the PC in Microsoft Windows any version from the Control panel create a new Internet connection as follows Access CONTROL PANEL gt NETWORK AND INTERNET CONNECTIONS Then choose CREATE A NEW CONNECTION gt CONNECT TO THE INTERNET gt SET UP MY CONNECTION MANUALLY gt CONNECT USING DIAL UP MODEM Enter the name of the connection Enter the telephone number of the telephone line that PlantWatchPRO which is connected to Choose from the options that allow the connection to be available to all users or only this specific user Enter PVRemote as the USER NAME and PD35010 as the PASSWORD 7 The connection has been created now open a web browser for example Windows Internet Explorer i or Mozilla Firefox q and enter the following IP address 192 1 1 2 The window of the browser will automatically show the PlantWatchPRO screen allowing access in the same way as for the touchscreen version Dee 45 040000021 rel 1 1 14 07 2008 qamda FH i fle me es CAREL 15 FUNCTION TREE Power supply CAREL 16 TECHNICAL SPECIFICATIONS 90 240 V 50 60 Hz Power input 6 7 W typ 9 W max Operating conditions 5150 C 20 to 80 rH Storage conditions 20160
15. ardian program in this case select Highest to have the alarms with the highest priority signalled via fax if the system does not manages them within 30 minutes 30 min is the time set by the user 41 040000021 rel 1 1 14 07 2008 PlantWatchPRO can transfer data to from a USB memory key specifically some functions are not accessible via web but only using PlantWatchPRO In fact the user can download the logged values of the selected variables the HACCP report the configuration of the complete site the changes made to various models to be then exported to others sites for reuse and the list of alarms activated in the installation The USB memory key can also be used to load new data to the PlantWatchPRO memory this is useful for example for importing the configuration of a previously configured site models created based on the default models or those available in the standard libraries or those created using the special Device Creator IDE package A USB memory key can also be used to install new updated versions of the PlantWatchPRO software The following functions are only accessible directly on PlantWatchPRO and only using the USB memory key highlighted in the manual by tg IMPORT STANDARD MODELS IMPORT FROM DEVICE CREATOR e RESTORE SITE CONFIGURATION e UPDATE SOFTWARE Other functions that require the USB memory key if using PlantWatchPRO yet are also accessible via we
16. b are e EXPORT LOG DOWNLOAD HACCP REPORT EXPORT CONFIGURATION SITE DOWNLOAD LOG DOWNLOAD ALARMS A Warning do not confuse the EXPORT LOG and DOWNLOAD LOG functions the former saves a database db3 file format of the variable log while the DOWNLOAD LOG function is used to download a file of the logged values as a Microsoft Excel table The table below shows a list of the functions that use the USB memory key to save data the names of the directories created automatically by the software where the data are saved are listed with 040000021 rel 1 1 14 07 2008 42 CAREL 13 USE OF THE USB MEMORY KEY the corresponding addresses as well as the format the file is downloaded in Function Address where files are File saved format EXPORT LOGS G export site_name db3 histor DOWNLOAD G export site_name rtf HACCP REPORT report EXPORT SITE G export site_name db3 CONFIGURATION config DOWNLOAD G export site_name CSV LOGS report DOWNLOAD G export site_name CSV ALARMS alarms O G is the name that usually denotes the removable memory drive on the PC in this case the USB memory key Site name is the name that assigned to the directory where the files will be saved and is the name that the user has assigned to the site under CONFIGURATION gt SITE INFORMATION CAREL 13 USE OF THE USB MEMORY KEY How to download a HACCP report
17. creen with z the list of CONCLUDED ALARMS Once the alarm has been cancelled the de button turns blue again 7 Pressing the row with the desired alarm again opens the detail screen showing the date time and name of the user who acknowledged cancelled and removed the alarm 040000021 rel 1 1 14 07 2008 CAREL 12 SCHEDULER I O configuration This menu is used to configure the number of attempts at an alarm signal if the previous was not successful and the interval between the one attempt and the next at the following signals e fax e SMS e e mail e RAS Remote Access Service O As regards the e mail addresses the data relating to the server and the Dial Up connection can be simply and intuitively configured on PlantWatchPRO In addition the procedure and time for resetting the buzzer and the three relays can also be set St ay a ae VO panigurbati n a 33 Phone book Up to five fax recipients five SMS numbers five e mail addresses and one remote access connection can be configured O Fach recipient may have more than one number or address separated by semi colons as in the most commonly used e mail programs What is a rule For each alarm or group of alarms including from different devices a series of rules can be defined which may be a set of actions fax SMS e mail print activate relay buzzer remote acce
18. ction e ready for connection to the PlantVisorPRO Remote supervisor system e a Guardian program that boosts and improves system reliability e 3 output relays for alarm signals or activating lights and defrosts possibility to export data alarms events system and model configurations and variable reports using a USB memory key the data are downloaded in a format that is compatible with Microsoft Excel and Microsoft Word import new standard or custom devices display graphs proximity sensor that activates the display without the user needing to open the cover external buzzer management complete alarm configuration phone book for SMS contacts fax numbers e mail addresses active defrost management possibility for multiple users to access the system with different privileges administrator normal user user with privileges instrument suitable for technical environments no moving parts Key 1 touch screen 2 proximity sensor 3 alarm light 4 idevice on light 5 USB port 6 transparent cover 040000021 rel 1 1 14 07 2008 Ep CAREL 1 PRESENTATION General PlantWatchPRO connection diagram PlantVisor Remote Internet Explorer FireFox Key and product codes 1 PlantWatchPRO code PWPRO00000 2 printer not in the first version 3 PSTN analogue modem version code PWPROMOO00 only USB memory key 5 PC via LAN 6 3 re
19. d using the copy function Remove model To remove a model that is not used by the installation and thus free up part of the PlantWatchPRO memory Site information This is used to enter the information relating to the site where PlantWatchPRO is installed plus some information on technical service for support in the event of problems The PASSWORD and CONFIRM password fields must be completed if a password needs to be set for the remote connection to PlantWatchPRO O The text entered in the MAINTENANCE and TELEPHONE fields will be displayed when pressing the Raiz Dutton from the login screen so as to indicate who to contact in the event of need 040000021 rel 1 1 14 07 2008 CAREL 8 CONFIGURATION Users Administrator Used to modify the settings of the administrator user Remote user Used a configure the remote user Normal user Used to create new users and assign them different privileges site configuration change parameters alarm management Dee onpetesh fecha d Network configuration Configure the settings for the connection to a local network ite SOA eS a ja ae System pages Reload configuration This is the function that makes the changes made to the previous configuration effective No changes to the system will be active unless the errr button is pressed which remains red TBM as a reminder while the system is still in the previous configuration Only after
20. e device called IR33 1 2 From the list of active alarms pressing the row showing the alarm in question accesses the page with the details of the alarm This highlights the date and the time when the alarm was activated plus three fields PV CANC and REM that are empty if the page is being accessed for the first time O Abbreviations PV PV acknowledge alarm Canc cancel alarm that is all the actions relating to the alarm are cancelled e g send SMS fax before being undertaken by PlantWatchPRO Rem remove alarm from the list of active alarms Pressing the button PlantWatchPRO records the user who performed the operation as the person acknowledging the alarm in addition the date and the time when the operation was performed are also recorded i rr dati opi di ere der ht tecni SOPOT Ee 2b ee hor est Ct ia _ ioe 040000021 rel 1 1 14 07 2008 11 ALARMS EVENTS O Pressing the E3 button again records the time and date the alarm was cancelled and who performed the operation this may be a different user from the one who previously acknowledged the alarm O Pressing E a third time records the identity of the user who removed the alarm on PlantWatchPRO MED ara rn n pape O Once the alarm has been removed it no Protti Ser UTS BE mee longer appears in the list of ACTIVE ALARMS aa ee a but rather can be seen in another s
21. figuration parameters I O test Test the correct operation of the Input Output channels Guardian Notifications Configuration of the notification parameters for the Guardian program the channels set are used by the Guardian to send notifications of any malfunctions on PlantWatchPRO to the technical personnel indicated Alarm priority Used to configure the priority of the alarms entering the settings in the respective fields If the type of the alarm is selected the Guardian program checks that the alarm is managed within the maximum time specified in the field If this is not the case notification is sent via the channels configured in the NOTIFICATIONS menu n 35 040000021 rel 1 1 14 07 2008 Ep CAREL 12 SCHEDULER Tree of the Scheduler menu functions I O config Fax config SMS config SMS config ae Relay config _ Relay details Phone book Fax E mail Remote access p Pal Lal details service Rule config Weekly Weekly details Special event Special event Ly details Actions pee Notification p details Ly Remote config Scheduled Scheduled activities activity details gt Scheduled rule details Scheduled rules L Priority 040000021 rel 1 1 14 07 2008 36 CAREL Ep 12 SCHEDULER n How to set scheduled rules Below is a step by step
22. from PlantWatchPRO Below is a description of the operations to be performed by the user to download a HACCP report from PlantWatchPRO using the USB memory key and then transfer the data to a PC For example download the daily report with the data shown every 30 minutes relating to 19 July 2007 1 From the home page access REPORT gt 2 DOWNLOAD HACCP REPORT As the DATE enter the day the report should start therefore 2007 07 19 Select Daily as the TYPE the other type of report that can be downloaded is Weekly Choose 30 minutes as the INTERVAL the other option for displaying the values of the HACCP variables is 12 hours Insert the USB pendrive in the port Finally press the se button and the OK button on the Warning message that appears to start the data transfer from PlantWatchPRO to the memory key Date a short while a message box is shown confirming the operation or alternatively an error message if the memory key does not have enough space or has not been inserted correctly 43 040000021 rel 1 1 14 07 2008 Ep CAREL 13 USE OF THE USB MEMORY KEY n How to update the PlantWatchPRO software using a USB memory key How to update the PlantWatchPRO software with new versions released by CAREL 1 Download the new software version from www carel com to a PC The file downloaded will be a compressed file such as patch_1 0 zip Unzip the file crea
23. he following meanings e green everything is working correctly e red the device has an alarm e blue device disabled e grey device off line In addition the main variables previously selected to be displayed from the CONFIGURATION gt MODEL MANAGEMENT MODEL CONFIGURATION gt LOG GRAPH REPORT gt DEVICE DETAILS menu are shown or alternatively the default variables and the corresponding values Accessing the detail of each device the alarms can be acknowledged both concluded and active and the graph of the trend of the variables displayed Write parameters This lists the parameters that can be modified to change the value of a parameter select it by pressing the corresponding row Graph Graph of the variables The horizontal axis shows the time scale while the vertical axis shows the values of the variable The colours have been set previously by the user in the CONFIGURATION menu use the a and buttons to scroll the time axis and the and buttons to move from one device to another PlantWatchPRO can plot up to five values at the same time 27 pui tati Bia me oe ia 040000021 rel 1 1 14 07 2008 Ep CAREL 9 INSTALLATION Tree of the Installation menu functions List of Main variables Details of gt devices Gi gt parameter Write Details of gt gt parameters parameter Graph La Graph settings ae Graph key
24. holding it firmly by hand as shown in the figure the holes can be made either on the right hand side or the top according to needs and the layout of the site where it is installed Warning to avoid the risk of damaging the board drill PlantWatchPRO only on the right hand side of the chassis as shown on the inside label and with a step bit max diameter 32 mm 040000021 rel 1 1 14 07 2008 EP CAREL 4 ASSEMBLY PROCEDURE Then place the board in its housing aligning the hole Using the drilling template provided on the box on the board h the corresponding protrusion drill the wall where PlantWatchPRO is to be mounted on the grill then press terminals JP6 and JP22 at the and then fasten it to the wall using four screws same time until the locking tabs on the grill click into place 162 5 Warning to ensure IP65 index of protection the screws used to fasten PlantWatchPRO to the wall must only pass through the four existing holes in the four corners of the chassis 040000021 rel 1 1 14 07 2008 10 CAREL Ep 4 ASSEMBLY PROCEDURE 7 Once PlantWatchPRO has been fastened to the wall Once wiring has been completed close and the cables have been run through the holes in PlantWatchPRO again making sure the two yellow the chassis the wiring can be completed as follows tabs click into the corresponding slots plug the telephone line into connector JP1
25. ine otherwise the program will display an error message a group can also be assigned up to 5 groups are available used to apply specific rules and enable or disable the device according to special needs Disabling a device means that any alarms it generates will not be managed Device customization List of devices configured on the line this is used to display the variables and if necessary change the description Connection To set the connection type CAREL RS485 or Modbus RS485 and the speed baud rate 040000021 rel 1 1 14 07 2008 18 CAREL 8 CONFIGURATION Model management Model configuration Function used to configurethemodelscorresponding to the instruments that is Alarms priority and enable disable the variables to be sampled and corresponding sample time displayed on the graph and logged Log graph report menu above all the variables required for the HACCP system in addition a custom description and a different unit of measure from the original can be entered Description unit of measure menu Import standard models To import other models of devices from the standard libraries 4 Import from device creator For custom models created using the special device amp creator program 4 Copy models Used to create new models based on an existing model then making the desired changes Updating the model used as the basis for others also changes all the models derive
26. irmed by moving to the following screen I button PlantWatch language Brglish ij Ema gone Amysardmi Now enter the date and time by selecting the corresponding fields O The date format is yyyy mm dd and the time format is hh mm PlantWatch dute fino na pi hear a fo O As the final phase in the program initialisation process the previous selections need to be confirmed by pressing the button or going back with the 5 button and changing the settings A Warning check the settings carefully before pressing as once confirmed the other languages and time zones can no longer be recovered PlantWatch language Engish date 2007 0104 bretone Asffrili figa A confirmation message then notifies the user that the settings have been saved and once the system has been rebooted the PlantWatchPRO main menu will be accessed Grig OSC 040000021 rel 1 1 14 07 2008 Ep CAREL 8 CONFIGURATION Line configuration Line 1 and Line 2 these are the two lines that can be configured for the installation choose line 1 and then proceed in the same way for the second line if used Devices To add or where necessary remove 3 devices to from the installation choose the type from those available in the PlantWatchPRO archive then assign a short custom description and ame assign the address this must be different for each device on the same l
27. k 17 21 configuration 18 19 20 21 22 23 24 25 26 connection 18 connection protocol 18 D data transfer 19 20 21 29 30 42 43 44 device creator 19 display 14 21 E e mail 33 34 electronic board diagram 11 13 events 30 F fax 33 file format 29 42 function tree 46 G graph 19 24 27 guardian 35 41 H HACCP 19 29 42 43 installation setup 8 9 10 11 12 13 installation site 23 27 internet 45 K keypad 14 L language 17 line 18 23 24 25 log 19 29 42 M main menu 16 Modbus protocol 18 23 model management 19 models 19 26 N network 20 notifications 34 35 39 40 41 P phone book 33 R relay 13 30 33 reload 15 20 remote 33 45 report 19 24 29 42 43 rules 33 34 39 S scheduled rules 35 37 scheduler 33 34 35 36 37 38 39 40 41 site information 19 24 42 software 21 44 standard models 19 system pages 20 44 time bands 34 37 time zone 17 tutorial 23 24 25 26 31 32 37 36394041 434445 U Unit of measure 19 update software 21 44 USB memory key 7 14 19 20 21 42 43 44 users 20 W web 45 wiring 11 12 13 040000021 rel 1 1 14 07 2008 Note CAREL CAREL S p A Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail CAREL CAREL com www CAREL com Agenzia
28. lay outputs low medium high alarm 2 digital inputs can be configured not in the first version 7 Modbus RTU 8 CAREL plant 9 GSM GPRS modem connection kit code PWOPMDO0000 10 optional GSM GPRS modem code PLWOPGSMO00 O required to be able to use all the SMS functions 040000021 rel 1 1 14 07 2008 6 CAREL Ep 2 KEY note highlights an important point in particular as regards the practical use of the various product functions warning warns the user of critical areas for the use and safety of PlantWatchPRO USB key indicates that the function can only be accessed directly from PlantWatchPRO not via web and using a USB memory key tutorial offers the user some simple configuration examples of the most common settings for the supervision of an installation OOP 3 INSTALLATION REQUIREMENTS The following are required to install PlantWatchPRO D two screwdrivers one Phillips head and the other flat head Q adrill to make the holes required on the chassis of PlantWatchPRO O screws for mounting the unit on the wall Q step bit max dia 32 mm In addition Before performing any operation check that the PlantWatchPRO box contains O the device itself D the two plastic front panels top and bottom O a bag containing the screws for fastening the front to the rear O a bag containing the required connectors LJ the user manual 7
29. m Plan PRO ran i 43 How to update the PlantWatchPRO software using a USB memory key Lu 44 14 NAVIGATION VIA WEB FROM A REMOTE PC 45 How to connect to PlantWatchPRO from a remote PC vid WED pra 45 15 FUNCTION TREE 46 16 TECHNICAL SPECIFICATIONS 48 17 ANALYTICAL INDEX 49 040000021 rel 1 1 14 07 2008 AN Before performing any operation check that the PlantWatchPRO box contains the device itself the two plastic front panels top and bottom a bag containing the screws for fastening the front to the rear a bag containing the required connectors the user manual CAREL 1 PRESENTATION PlantWatchPRO is the new solution from CAREL for the supervision of small medium installations Complete network and alarm configuration simple navigation and an attractive design are some of the features that make PlantWatchPRO the cutting edge product in its category A colour LCD touchscreen and the use of practical menus guide the user simply and intuitively without the use of a PC however a PC can be connected if necessary thus providing a practical solution for all those environments that do not have room for a computer Other innovative features of PlantWatchPRO include e possibility to connect and control up to 100 devices e use of the CAREL or Modbus protocols e recording of around 100 variables sampled every 15 minutes for more than one year IP65 index of prote
30. minali e collegamenti JP15 telephone line for PSTN modem JZIF1 display JP10 power supply JP6 relay K3 Jes relay K2 JFG relay K1 JP4 1 Digital input 1 2 Digital input 2 3 GND terminal negative power supply terminal JP12 RS485 field line 2 JP11 RS485 field line 1 JP14 RS232 optional modem JP13 R5232 JP22 Ethernet LAN JP20 USB Warning never change the dipswitches from the configuration shown in the figure Power Supply 90 V 50 Hz 240 V 60 Hz Alimentazione JP5 f N O dr com IPS I da COM Configurazione corretta Correct configuration JZIF1 Display DO JP15 Linea telefonica Phone line JP4 2C D 1 1 Digital e D I 2 Input GND JP12 RS485 Fa Linea 2 Line 2 126 GND JP11 q RS485 E Linea 1 PIE Le Line 1 HE GND RS232 Modem JP13 RS232 Ethernet JP22 LAN H LA He JP20 E 040000021 rel 1 1 14 07 2008 Ep CAREL 6 GRAPHIC INTERFACE Display Touchscreen keypad The foll owing keypad will be made available on the touchscreen display whenever data needs to be entered letters numbers or symbols One of the main features of PlantWatchPRO is the user interface Web navigation also uses the same graphic interface identical to the touchscreen except for some functions that can only be accessed directly from PlantWatchPRO using a USB memory key these
31. n the level O Then return to the previous menu and enter LOG GRAPH REPORT gt DEVICE DETAILS gt VARIABLE DETAILS gt a screen will be displayed for selecting the frequency for recording the value of the variable the colour used to draw the curve showing the trend of this variable on the graph and if required include the variable in the report and or in the graphic O In the list of variables logged the columns have the following meanings Freq sampling frequency G variable displayed on the graph P variable included in the HACCP report M variable included in the main list of devices in the installation INSTALLATION menu DESCRIPTION UNIT OF MEASURE is used to change the name and unit of measure of the variables O Access CONFIGURATION gt SITE INFORMATION to enter the information on the site required for the synchronisation of PlantWatchPRO and the information on technical service 040000021 rel 1 1 14 07 2008 24 CAREL O 8 CONFIGURATION Enter the connection data in CONFIGURATION gt NETWORK CONFIGURATION The data for connecting PlantWatchPRO to the LAN is required Reload the configuration using the J button and the dedicated mul screen i The line is thus configured and from the INSTALLATION menu all the settings defined thus far can be displayed under CONFIGURATION 25 040000021 rel 1 1 14 07 2008 Ep CAREL 8 CON
32. ss atime band a delay If an alarm goes off the actions are performed If a delay is set the actions are performed after having waited the time set for the delay If the time band is set the actions are only performed if the alarm is activated within the time band 040000021 rel 1 1 14 07 2008 CAREL 12 SCHEDULER Rule configuration Time bands Used to enter time bands for implementing the rules the DAILY WEEKLY SPECIAL EVENT submenu can be used to add or remove time bands of different durations that can be completely customized by the user Actions Notifications Configuration of the parameters for the notifications and the activation of the alarm channels Scheduled activities List of the scheduled activities the parameters controlling the various activities can be set where necessary assigning them to a certain group of devices set during the configuration procedure Rules Display the list of rules for notifying the alarms rules can be added removed or edited pressing the detail of the rule to open the special menu for setting the configuration parameters O For correct data entry first create the time bands and the actions 040000021 rel 1 1 14 07 2008 34 CAREL 12 SCHEDULER Scheduled rules Display the list of scheduled rules scheduled rules can be added removed or edited pressing the detail of the rule to open the special menu for setting the con
33. t acts in the time band when the lights should be on activating the action that switches the lights on this rule will be called lights on day together with another rule that switches the lights off thus activating the lights OFF action this rule has been called lights off night In four steps a planned activity has been set that automatically switches the lights on and off the same procedure can be used to create other rules acting on the installation entire installation or just some devices 040000021 rel 1 1 14 07 2008 38 CAREL Ep 12 SCHEDULER How to set the rules Below is a description of how to set PlantWatchPRO to notify a highest priority alarm activated in the night time time band 21 00 08 00 via SMS Q From the home page access SCHEDULER gt RULE CONFIGURATION gt TIME BANDS gt DAILY gt 2 create a time band that goes from 21 00 to 08 00 in the example this has been called night O Remember that to set the night time band 21 00 08 00 it must be divided into 21 00 23 59 and 00 00 08 00 Return to TIME BANDS gt WEEKLY gt Ra create a weekly time band in which the night daily band is applied every day of the week this weekly time band has been called every night Return to RULE CONFIGURATION gt ACTIONS gt NOTIFICATIONS gt 3 enter the notification action send SMS selecting from the SMS list
34. the telephone number of maintenance tech X to send the SMS to as the only notification channel 39 040000021 rel 1 1 14 07 2008 Ep CAREL 12 SCHEDULER O Return to RULE CONFIGURATION RULES gt 2 now create a rule called night SMS applying a DELAY of one minute enter 1 in the corresponding field from ALARM PRIORITY choose Highest from TIME BANDS every night band previously created in the corresponding menu and finally from ACTION send SMS With these settings as soon as a highest priority alarm is activated on any night of the week PlantWatchPRO waits one minute and if within this time interval the alarm has not concluded notification of a highest priority alarm will be sent via SMS to maintenance tech X 040000021 rel 1 1 14 07 2008 40 CAREL Ep 12 SCHEDULER How to configure the Guardian program Below is a description of how to sent a fax to a certain number if a highest priority alarm is activated on a field device 1 From the home page access SCHEDULER gt PHONE BOOK gt FAX gt and enter the fax number to send the notification to with a short description 2 Return to the SCHEDULER menu and access GUARDIAN gt NOTIFICATIONS gt choose the fax number set previously in the PHONE BOOK from the list Return to the GUARDIAN menu and access ALARM PRIORITY gt select the type of alarm to be managed using the Gu
35. ting a directory called patch Copy the patch directory with all the contents to the USB memory key o From the PlantWatchPRO home page access CONFIGURATION gt SYSTEM PAGES gt UPDATE SOFTWARE Q Insert the memory key and press the fas button and the OK button on the Warning message that appears From the list that will be displayed on the new screen select the patch directory as the source for updating the software version Press the Gs button and the OK button on the Warning message that appears to start the software update operation After this operation as highlighted by the gt La Warning message PlantWatchPRO will be an i a a bb lt rebooted to make the software update effective This operation may take a few minutes Warning e Never remove the USB memory key until the software update has been completed and the systemhasbeen rebooted asboth PlantWatchPRO and the key may be seriously damaged Power must be available throughout the entire software update operation 040000021 rel 1 1 14 07 2008 44 CAREL 14 NAVIGATION VIA WEB FROM A REMOTE PC PlantWatchPRO installed in any location can be monitored via an internet connection as long as it is connected to the telephone line and the PC being used is fitted with a modem This function can be used to display on the PC s screen the exact same data that appears on the PlantWatch

User manual

Contents

Download Pdf Manuals

Related Search

Related Contents