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1. O Connect the batteries according to the described guide line in the user s manual of the equipment O Cut the clamp or clamps that fix the level probe bundle and bring it the battery shelf stated in the battery circuit diagram O The probe is supplied assembled in a cap for battery cell Remove the cap of one of the peripheral battery blocks and replace it by the one with the probe as it is not possible to make the setting with one battery fitted in the middle of the shelf because the electrolyte level mark can t be checked CJ Setthe probe depth The plastic cap located at the end of the rod must be 4 5 mm over the line marked as Minimum level of the bat tery case Depending on the setting system of the probe it will be needed to slacken the rod screw or the nut to change its depth O Remove the cap from one the batteries the one located in the centre of the battery block O Carefully when removing it from the battery and refitting it in the centre of new battery because the rod of the probe can drop electrolyte Make sure to insert the cap with the probe till the end for a correct contact with the electrolyte O Putthe removed cap of the battery into the other one O Connect the end of the cable with the free terminal which belongs to the connection bundle to the positive terminal of the battery with the probe O The other end of the bundle with the probe is connected to the terminals uill of the Commun2. Low level electrolyte DIGITAL INPUT 1 DIGITAL INPUT 2 General alarm relay any alarm active Floating output voltage only Table 4 Dry contact interface settings for extended communications of DC Power S Nr relay 1 5 8 9 Description of the relay programming Reserved for internal communications It groups the following signals Input fault Input undervoltage RS and or ST and or TR It groups the following signals Overload rectifier Overtemperature battery High current battery charge Heatsink overtemperature Low battery voltage Battery overvoltage Input overvoltage RS and or ST and or TR Output voltage low Output voltage high Low level electrolyte It groups the following signals Isolation fault 4 Isolation fault Unusable Reserved for internal communications 2 Floating output voltage only Table 5 Dry contact interface settings for standard communications Nr relay 1 ojoon ola of DC Power L Description of the relay programming Reserved for internal communications It groups the following signals Input fault Input undervoltage RS and or ST and or TR It groups the following signals as URGENT Overload rectifier Heatsink overtemperature Battery voltage low Output voltage low Output voltage high It groups the following signals as NO URGENT Overtemperature battery High current battery charge Battery overvoltag
3. tection against direct contacts System cabinets have holes in the base or top cover suit able to install cable bushing cones or cable glands or even a cable gland plate for the cable entering with the corners of the plate protected in order to avoid cuts or deterioration of the cable insulation Do not pass the cables through any hole in the plate which its corners are not protected because the possible damages over them will carry current leakages 1 Telemaintenance and RS232 and RS485 communication ports Any reference to the telemaintenance SICRES unit foreseen to be installed into the corresponding Slot as an option see user s manual EK794 00 for any consult The Communication Module has two RS232 ports supplied through the DB9 connector and one RS485 through a three pin connector O First RS232 is associated to COMI it will be disabled when the telemaintenance SICRES unit is fitted in to the corresponding Slot The own SICRES has a DB9 for the RS232 port O Second RS232 port is associated to COM2 channel C RS485 is associated to COMS channel Signals of the port in the three pins connector are as follows from left pin 1 to right pin 3 and GND RS232 from COM channel and RS485 from COMG channel are mutually exclusive regarding their use they cannot be used at the same time 2 Relay interface The Communication Module has up to 9 programmable relays Changeover contacts of each relay
4. of the battery case Depending on the setting system of the probe it will be needed to slacken the rod screw or the nut to change its depth CJ Connect the end of the cable with the free terminal which belongs to the connection bundle to the positive terminal of the battery with the probe The other end of the bundle with the probe is connected to the terminals sll of the Communication Module CJ In case of purchasing the electrolyte level probe later the bundle has to be connected to the BATTERY ter minal strip labelled as uill and make the described ac tions previously In cabinets with no conduits pass the bundle through the hole between of the two side covers and the battery shelf Therefore the cable will not be cap tured champed or cut when removing any battery shelf Cabinets with conduits remove its cover pass the bundle in side and take it out through the most suitable slot When fin ishing the corresponding works put the conduit cover back Separate battery cabinets from the own equipment O Remove the screws from the mechanical lock BL that can be found in the battery shelf ends O Proceed to locate the batteries according to the layout stated in the supplied documentation by respecting any warning stated in the user s manual of the equipment as regards to fix the cabinet to a solid surface and to pro hibit to pull out more than one battery shelf with the bat teries already fitted in
5. are supplied through a 3 pin connector at the front of itself and labelled as RELAYS and numbered from 1 to 9 from left to right Also the relay triggering can be shown in the LCD panel of the Control Module DC Power S and FAC P series or in the LCD panel of the equipment DC Power L and EMi3 either as an alarm or information mode being able to group several inputs or informations and associate them to a single relay only in which case any alarm and individually will trigger the relay in question It has to be considered that only one alarm can only be set once and so to only one relay too For DC Power S and FAC P series equipments the user can change the settings under his criteria as many time as they are needed But for the rest of products this setting is only possible to be done at factory so subsequently it would be needed the S T S intervention The preset settings from factory for each product family are stated in tables from 2 to 8 It has to be considered regarding the protections tripping or turning off of the own equipment they will have alarm or indication effect on condition that in corporating the corresponding auxiliary contact block in each manoeuvring part because they are option Nr relay Description of the relay programming A1 Urgent alarm It groups the following signals End of back up time alarm Overload alarm High battery voltage alarm Non critical loads alarm 1 Output circuit brea
6. batteries share the same cab inet it is supplied the temperature probe connected to the communication module from factory BATTERY terminal strip labelled as gill For equipments that the batteries are fitted in a separate cab inet the temperature probe is supplied disconnected coiled and fixed to the battery cabinet base Probe installation To work with batteries use protection eyeglasses and gloves and respect the safety instructions stated in the document EK266 08 Cabinet sharing the rectifier and batteries O Remove the screws from the mechanical lock BL that can be found in the battery shelf ends O Proceed to locate the batteries according to the layout stated in the supplied documentation by respecting any warning stated in the user s manual of the equipment as regards to fix the cabinet to a solid surface and to pro hibit to pull out more than one battery shelf with the bat teries already fitted in CJ Connect the batteries according to the described guide line in the user s manual of the equipment O The electrolyte level probe is supplied already assem bled in one of the battery cells caps Remove the cap of one of the cells and replace it by the one with the probe Make sure to insert the cap with the probe till the end for a correct contact with the electrolyte CJ Set the probe depth The plastic cap located at the end of the rod must be 4 5 mm over the line marked as Min imum level
7. familiar with its contents because as much you understand and know the equipment the higher will be the satisfaction degree safety level and functionality op timization We remain at you entire disposal for any further information or any query you should wish to make m Yours sincerely SALICRU The equipment here described can cause important physical damages due to wrong handling This is why the installation maintenance and or fixing of the here described equipment must be done by our staff or specifically authorised Although no effort has been spared to guarantee that the information in this manual is complete and accurate we are not responsible of any errors or omissions that may exist The images included in this document are for mere illus tration and may not accurate represent the parts of the equipment showed However the differences that may arise will be smoothed or solved with the correct labelling on the unit According to our policy of constant evolution we reserve the right to modify the specifications operating or described actions in this document without fore warning All reproduction copy third party concession modification or part or total translation of this manual or document in any form or medium without the pre vious written authorization of our firm it is prohibited reserving of the complete and exclusive property right over itself 4 mii m USER MANUAL INFORMATION
8. FOR SAFETY ee 2 Information for safety 24 Using this manual The purpose of this manual or publication is to provide infor mation regarding the safety and to give explanations about the procedures for the transport installation and operating of the equipment Read this manual carefully before starting or making any action on the equipment and specially in those instructions regarding safety Keep this document for future consults and keep it on hand during the installation and commissioning procedures In the next pages the S T S terms is referred to the Service and Technical Support The module of communications is part of an equipment that can be fitted in as an structured element as standard by default or as an option being able to be partially or full installed in different equipments As a result read and pay attention to any Information relating to Safety stated in the user s manual of the product that includes it or itis foreseen to have this Module of Communications SALICRU 5 PRESENTATION D ESSEN 3 Presentation 3 1 View of the Module of Communications COM1 COM2 Communication module version for EMi3 and RE3 stabilizers 6 7 A B GND Common NC NO Connect Connectelectrolyte Analog Digital temperature probe level probe input input com3 RELAYS BATTERY OTHERS INPUTS 3 2 Legends corresponding to the aff Connector for t
9. I UNINTERRUPTIBLE POWER SUPPLY UPS LIGHTING FLOW DIMMER STABILIZERS ILUEST SWITCH MODE POWER SUPPLY STATIC INVERTERS PHOTOVOLTAIC INVERTERS VOLTAGE STABILIZERS AND POWER LINE CONDITIONERS 11 58 HE 3 1 2 3 4 JAAR RAR AAR NULL MODULE OF COMMUNICATIONS ill USER S MANUAL GENERAL INDEX mp D General index T Introduction 1 1 Acknowledgement letter 2 Information for safety 24 Using this manual 3 Presentation 3 1 View of the Module of Communications 3 2 Legends corresponding to the Module of Communications view 4 Description 41 Communications 411 COM ports 44 2 Relay interface 44 3 Electronic unit for telemaintenance SICRES option 5 Application 6 Connection 61 Communication module COM 614 Telemaintenance and RS232 and RS485 communication ports 6 1 2 Relay interface 6 1 3 Related to batteries only for equipment with DC output 6 1 3 1 a Battery floating voltage temperature compensation probe 6 1 3 2 uill Electrolyte level probe Optional 6 1 4 Analogical and digital inputs EMi3 and RES voltage stabilizers only li 8 SALICRU 3 INTRODUCTION 1 Introduction 1 1 Acknowledgement letter We would like to thank you in advance for the trust you have placed in us by purchasing this product Read this instruction manual carefully in order to be
10. abilizers ILUEST Switch Mode Power Supplies Static Inverters Photovoltaic Inverters Voltage Stabilisers and Power Line Conditioners Paii 6 SGS 555 Nota Salicr can give other electronics solutions according to the application specifications or technical specifications
11. e Input overvoltage RS and or ST and or TR Isolation fault 2 Isolation fault Low level electrolyte General alarm relay any alarm active Reserved for internal communications 2 Floating output voltage only Table 6 Dry contact interface settings for extended communications of DC Power L 10 mmi Em USERMANUAL CONNECTION D NN Nr relay Description of the relay programming 6 1 9 Related to batteries only for It groups the following signals INTERNAL 1 Output overload relay active equipment with DC output Output voltage out of range max min detection The two connectors related to batteries are only useful in the DC INTERNAL 2 General alarm relay any alarm active equipments It groups the following signals Single phase equipment 6 1 3 1 Battery floating voltage temperature nput overvoltage 1 Input voltage low compensation probe Three phase equipment i Input overvoltage phase R and or S and or T e battery suppliers recommend a variable floating voltage Input voltage low phase R and or S and or T It groups the following signals Single phase equipment 2 Output overload Three phase equipment Output overload phase R and or S and or T It groups the following signals Single phase equipment 3 Motor failure Three phase equipment Motor failure phase R and or S and or T It groups the following signals Single phase eq
12. he electrolyte level probe option Module of Communications The probe is entered in one of the batteries view as a sampling mode The circuit will be closed meanwhile the liquid is in contact with the probe and it is opened as soon as the level COM1 Group decreases A a Therefore the probe will always be installed i and linked to the battery set either if they are B DB9 connector for RS232 communication Ty y pont fitted in the same rectifier cabinet or separate cabinet In case of including the SICRES option this RS232 port is disabled COM2 DB9 connector for RS232 communication port Mutually exclusive with COM3 Inputs for AC output voltage Analogical In the EMIS series stabilizer the analogical input will be an external control input Digital For the same equipment the digital input is fore COM3 Connector of three pins for RS485 communication seen for an external alarm input port Mutually exclusive with COM2 RELAYS Switch contact from nine alarm relays given through three pins Common NC and NO For equipments with DC output voltage Both connectors relating to batteries are useful for DC equip ments only BATTERY By means of two separate connectors two param eters related to batteries are managed Connector for temperature probe R103 Temperature probe is located in the opposite end of the bundle connected to the own con nector and it allows its exten
13. he rest of products this setting is only possible to be done at factory so subsequently it would be needed the S T S intervention By default Relay 9 is activated with any alarm in its extended version for those equipments that include it 4 1 3 Electronic unit for telemaintenance SICRES option The electronic unit of SICRES telemanagement allows the mon itoring analysis and technical support in real time 24 hours per day 7 days per week by professionals of our firm reducing the MTTR mean time to repair in case of any unexpected event During the monitoring it is created an event and alarm logs that allow an exhaustive analysis of the equipment providing a valu able information of the operating trend identifying in this way the future potential problems Likewise each month is sent a detailed report of the status of the equipment to the client EN IM SALICRU E m 7 APPLICATION 5 Application The Module of Communications can be included as standard or as an option in the families of equipments stated in chart 1 with the particular restrictions or limitations of each one Consider that there are a basic or standard version and one extended or complete one Connection availability in the Product communication module Obecnvations family Standard Extended o 5 COM3 COM3 o RELAYS 1 3 RELAYS 1 9 See table 2 o amp BATTERY temp BATTERY temp probe probe BATTERY electrolyte p
14. ication Module Depending if there are side covers between the cabinets or not the terminal strip will be able to be connected to the stated terminals or it will be necessary to go out from the battery cabinet to enter into the equipment through the cable gland located in both cabinets O Passing the connection bundle A In cabinets with no conduits pass the bundle through the hole between any of the side covers and the own structure Therefore the connection bundle of the probe will be protected against possible damages Cabinets with conduits remove its cover pass the bundle inside and take it out through the most suitable slot When finishing the corresponding works put the conduit cover back Regardless where the connection bundle is passed me chanical tensions will be avoided over the wiring O Pass the bundle between the two implicated cabinets and connect the end with the connection cables to the terminal strip BATTERY of the Communication Module and labelled as gill 6 1 4 Analogical and digital inputs EMi3 and RES voltage stabilizers only The communication module for EMi3 and RES stabilizers has two connectors foreseen for inputs one is analogical and the other one is digital The analogical input is not available in the RES although the connector could be physically found The analogical input is an external control input and the digital is for an external alarm The range of both inpu
15. ker Off alarm Module urgent alarm see conditions High input voltage alarm Low output voltage alarm 1 minute delayed High output voltage alarm Battery circuit breaker Off alarm A2 Non urgent alarm It groups the following signals Low battery alarm 2 Over temperature alarm Safety overload alarm Low input voltage alarm Non urgent modile alarm see conditions O1 Observation alarm It groups the following signals Discharge alarm 1 minute delayed 3 Use overload alarm Shutdown alarm High charge current alarm 4 8 Free relays to be programmed by the end user 9 General alarm relay any alarm active Conditions To trigger the Non urgent module alarm one of the fol lowing alarms has to be triggered in any module as minimum O Module mains fault Only when this alarm is triggered in the module and it is not triggered in the Control Module Low battery alarm of the module End of battery back up time alarm of the module Overload alarm of the module Circuit breaker alarm of the module High heatsink temperature alarm of the module Rectifier fault alarm of the module Shutdown alarm of the module Over voltage alarm of the module PFC alarm of the module Fan fault alarm of the module To trigger an Urgent alarm is necessary to trigger a Non urgent alarm in two modules as minimum uu aaaaaaauzcu Table 2 Dry contact interface settings for standard c
16. ommunications of FAC P and DC Power S series until week 8 of 2014 IMM SALICRU E m 9 CONNECTION Nr relay 4 9 Description of the relay programming It groups the following signals Battery in discharge Input voltage low It groups the following signals Battery low End of autonomy Overload SYSTEM Overtemperature battery Overload SECURITY Overload UTILIZATION Remote stop Battery voltage high URGENT modules NO URGENT modules High current battery charge Input voltage high Output voltage low Output voltage high Low level electrolyte It groups the following signals Isolation fault Isolation fault 2 Unusable Floating output voltage only Table 3 Dry contact interface settings for standard communications of FAC P and DC Power S series from the week 8 of 2014 Nr relay ojoj ojoje Description of the relay programming It groups the following signals Battery in discharge Input voltage low It groups the following signals as URGENT Battery low End of autonomy Overload SYSTEM Remote stop URGENT modules Output voltage low Output voltage high It groups the following signals as NO URGENT Overtemperature battery Overload SECURITY Overload UTILIZATION Battery voltage high NO URGENT modules High current battery charge Input voltage high Isolation fault 2 Isolation fault
17. rm available when the stabilizer includes the maximum minimum output voltage option only Table 8 Dry contact interface settings for standard communica tions of RES stabilizer it is essential for their lifetime In general this procedure is done at factory but it can be done at site due to the client s requirements and always with the same meticulously and professionally that it requires and before commissioning the equipment the first time Nevertheless it can happen that after some time and due to the excessive charges and discharges external high tem peratures and other factors the level goes down Although in the periodic preventive maintenance visits the electrolyte is always controlled in all cells it can be consid ered that the liquid decreasing in one equipment is similar at all batteries not to say equal In order to guarantee a higher and permanent control over this parameter it can be supplied the electrolyte level option which will have to be fitted in one of the installed batteries regardless if they are fitted in the same cabinet of the rectifier or not EN li IB SALICRU E mi 11 CONNECTION Basically when the probe enters in contact with the electro lyte which acts as a conductor it closes a circuit In case the liquid level decreases the probe will not conduct and the circuit will opened so the alarm will be triggered in the LCD of the control panel Systems that the rectifier and
18. robe coms coms o 5 RELAYS 1 3 RELAYS 1 9 See table 5 and6 BATTERY temp BATTERY temp probe probe BATTERY electrolyte probe rs COM3 COM3 5 RELAYS 1 9 RELAYS 1 9 See table 3 and 4 s BATTERY temp BATTERY temp probe probe BATTERY electrolyte probe comi 9 Slot to SICRES e ma RELAYS 1 9 See table 7 M a Slot to SICRES 1 EN mE T BE fe RELAYS 1 5 See table 8 feb o EM p 9 Not available in EMi3 single phase equipments with case format 2 t is included the slot for the SICRES telemaintenance unit in all the stated equipments but not the own SICRES card because it is an option Table 1 Communication ports availability per each family 8 HI USER MANUAL CONNECTION NE 6 Connection 6 1 Communication module COM 6 1 6 1 Line of communications interface is a very low voltage circuit of safety To preserve its quality it has to be installed separate from other lines that have dangerous voltages distribution energy lines Wires used in the relay interface must be shielded and con nected to earth by means of the corresponding rod or ter minal Consider that the maximum current and voltage that the dry contacts of the COM module interface can support will not exceed from 5 A 250 V AC or 0 5A 145 V DC The communication module is designed to be always fitted in a cabinet because it doesn t have any pro
19. rt fix it by clamps to the structure of the cabinet in order to immobilised it When fixing the probe at the top the area with the highest temperature supposedly the floating voltage will be com pensated according to the temperature In those cabinets with no conduits pass the probe through the hole between any of both side covers and battery shelves This way it will avoid the cable being cap tured chewed or broken when extracting any of the shelves Cabinets with conduits remove its cover pass the bundle in side and take it out through the most suitable slot When fin ishing the corresponding works put the conduit cover back labelled as INTERNAL 1 and 2 e n case of an equipment with batteries distributed in more than one cabinet the probe will only be installed in one of them preferably in that cabinet where the temperature is the Nr relay Description of the relay programming highest so they are the worst conditions 1 High input voltage or low For example The cabinet most attached to the equipment the one most cornered to the wall the one that due to its phys 2 Overload 4 E ical layout in its location can have less air cooling flow etc 3 Bypass 4 High output voltage or low 6 1 3 2 ulll Electrolyte level probe Optional 5 Maximum minimum output voltage 9 e Wet flooded batteries are supplied with the suitable elec 6 9 Unusable trolyte level being this procedure strictly checked because G Ala
20. sion until inside the battery cabinet This probe makes possible the measurement of the ambient temperature and its displaying in the control panel and also the compensation of the floating voltage ac cording to this temperature 6 Hii z ENEH USERMANUAL DESCRIPTION mp D NN 4 Description 4 1 Communications 4 11 COM ports There are 2 RS232 ports supplied through DB9 connectors one of them which is COMI is disabled when using the telemainte nance SICRES option Also there is a RS485 in COMS port which is supplied through a 3 pins connector RS232 from COM2 channel and RS484 from COMS channel are mutually exclusive and they cannot be used at the same time 4 1 2 Relay interface By means of a communication interface with dry contacts and digital inputs you can interact with the environment in case of alarms from the system and or receiving external information To do that it is supplied the switch contacts from nine alarm relays given through three pins Common NC and NO The preset settings from factory for each product family are stated in tables from 2 to 8 Nevertheless not all the families have either the same alarms or the extended version and even the user will not be able to modify the preset setting from factory in all of them For DC Power S and FAC P series equipments the user can change the settings under his criteria as many time as they are needed But for t
21. ts will be from 0 to 10 V 12 mi USERMANUAL GENERAL INDEX E NNUS EN SALICRU E mi 13 CONNECTION E l 14 mmi zi USERMANUAL mm CONNECTION D NES SALICRU 15 UNINTERRUPTIBLE POWER SUPPLY UPS LIGHTING FLOW DIMMER STABILIZERS ILUEST SWITCH MODE POWER SUPPLY STATIC INVERTERS PHOTOVOLTAIC INVERTERS VOLTAGE STABILIZERS AND POWER LINE CONDITIONERS ENO30G01 saLIcr u Avda de la Serra 100 08460 Palautordera BARCELONA Tel 34 93 848 24 00 902 48 24 00 Only Spain Fax 34 94 848 11 51 salicru salicru com Tel S T S 34 93 848 24 00 902 48 24 01 Only Spain Fax S T S 34 93 848 22 05 sst salicru com SALICRU COM BRANCHES AND SERVICES AND TECHNICAL SUPPORT S T S BARCELONA PALMA DE MALLORCA BILBAO PAMPLONA GIJ N SAN SEBASTI N LA CORU A SEVILLA LAS PALMAS DE G CANARIA VALENCIA MADRID VALLADOLID M LAGA ZARAGOZA MURCIA SUBSIDIARIES CHINA M XICO FRANCIA PORTUGAL HUNGR A REINO UNIDO MARRUECOS SINGAPUR REST OF WORLD ALEMANIA JORDANIA ARABIA SAUD KUWAIT ARGELIA MALASIA ARGENTINA PER B LGICA POLONIA BRASIL REP BLICA CHECA CHILE RUSIA COLOMBIA SUECIA CUBA SUIZA DINAMARCA TAILANDIA ECUADOR T NEZ EGIPTO UEA FILIPINAS URUGUAY HOLANDA VENEZUELA INDONESIA VIETNAM IRLANDA Product Range Uninterruptible Power Supply UPS Lighting Flow Dimmer St
22. uipment 4 Output overvoltage Three phase equipment Output overvoltage phase R and or S and or T It groups the following signals Single phase equipment 5 Output voltage low Three phase equipment Output voltage low phase R and or S and or T File system failure Maintenance request Digital input vojoj o General alarm relay any alarm active Table 7 Dry contact interface settings for extended communications of EMi3 stabilizer Also the EMi3 equipment has two internal relays and totally separate from the communication module which in case of re questing them they will be programmed as table 7 states and has to be supplied to the batteries according to the ambient temperature The control of this feature is done by means of the probe R103 connected to one of the ends of the cable bundle In those systems where batteries share the cabinet with the own rectifier the probe is fitted inside from factory and clamped close to the batteries shelves and connected at its opposite end to the terminal strip labelled as For those equipments where batteries are fitted in a sepa rate cabinet the bundle with the probe R103 is supplied and connected to the terminal strip BATTERY labelled as The wound up bundle is clamped at the base of the recti fier cabinet Cut the clamp s that fix the bundle take the probe out of the System cabinet Enter the probe into the cabinet and extend it until its top pa
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